Manuel Supercompact MB
Contents
1. MEDICINE Mainly antibiotics can Do not flush or throw have a damaging effect remains via the toilet or sink PESTICIDES Do not flush or throw remains via the toilet or sink Do not rinse or clean pesticide bottles or containers in the sink DESINFECTANTS No chloride based Iodine based products ss products In case of use of larger volumes to not flush remains or rinse bottles and containers in the sink PAINTS Wall paints water based Thinners Brush cleaners Paint stripper 2 Carboleum Waterproofing agent Transparent and covering pickles primers varnish Mainly organochlorines are damaging Contains terpentines Do not flush or throw remains via the toilet or sink Do not rinse or clean bottles containers or brushes in the sink Use of linseed oil Burn off paints if possible PHOTOCHEMICALS Do not flush or throw remains via the toilet or sin Do not rinse or clean bottles or containers in the sink MOTOR ENGINE PRODUCTS Oil Radiator Reinigingsmiddelen Gives extra loads to the installation Do not flush or throw remains via the toilet or sin Do not rinse or clean bottles or containers in the sink Minimize use 15 Available accessories 1 Pedestrian covers in plastic 2 Extra air hose 3 Sample pit Boralit products category B Appendix B6 Version 2013 v3 English Boralit N V Nijverheidslaan 12 9880 AALT2. APPENDIX B6 OPUR SUPERCOMPACT With CE certificate EN12566 3 User manual i am kie For OPUR SUPERCOMPACT 5 MB and 7 MB plastic tank solutions 1 Content 1 content 2 introduction 3 installation guiddelines Where to install How to install Connection diagram Elektric connections 4 Application domains 5 Important safety information 6 description 7 operation 8 operating conditions 9 Alarm 10 User guide security and tuning 11 In case of an emergency 12 maintenance 13 Technical specifications 14 Overview of the influence of substances on water treatment and alternatives 15 Available accessories 16 Garantie 2 Introduction Boralit is proud of a rich company history and has built up a strong experience in the field of polyethylene rotational moulding for more than 35 years It can offer a range of over 300 certified types of systems for wastewater treatment for household and SME purpose diesel fuel tanks rainwater collection tanks grease traps separators and pumping stations The material polyethylene is recyclable corrosion free and resistant to most damaging products and all our tanks include an additional UV stabilization to protect the PE material from UV damage The Boralit Opur Supercompact MB wastewater treatment plant is designed for the treatment of household waste waters for households with 2 7 people that are not connected to the sewer system Our systems are certified following the Europ
3. deeper in the ground than is permitted by the PE riser or in case one wants to make a manhole himself e g brick work a support structure or concrete cap should be installed This structure or cap should not rest on the tank nor on the brick work and should divert the pressure to undisturbed ground Boralit products category B Appendix B6 Version 2013 v3 English 3 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com plastic tank solutions 3 1 3 Connection diagram Control box Mains voltage Pump Manifold air Electro valve Airlift Connection alarm Aeration disc Tube between electro valve and airlift 10 Tube between connection alarm and aeration disc 11 Control pump 12 Control electro valve 13 Plastic tube 6 mm from the control box to connection alarm ATTENTION In case any vehicles might drive in the immediate surroundings of the facility e A strong cover should be used e g pedestrians 50KN vehicles 125 kN trucks 250 kN or heavy weight vehicles 400 kN e The cover should be cast in a sufficiently strong reinforced concrete slab pressure plate to avoid any immediate pressure on the tanks ask for information at a recognized technician or desk The slab should rest on the ground around the pit that has not been churned e The PE covers which come standard with the wa
4. ER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com 12 plastic tank solutions 16 Warranty We offer a 10 year warranty on all our products for manufacturing defects except the aeration pumps and other electric or mechanical parts which carry a 2 year warranty Failure to comply with installation procedures and guidelines will void the warranty The terms of Boralit are applicable Boralit NV Nijverheidslaan 12 9880 Aalter Belgi 32 0 9 375 11 11 32 0 9 375 22 22 Mm sales boralit com http www boralit com Boralit products category B Appendix B6 Version 2013 v3 English 13 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com
5. chieve good effluent results In case of any doubt please make sure to consult Boralit or our local distributor for further advise Rainwaters can be collected in a seperate tank through an adapted rainwater filter an can be re used for the toilets washing machines outside water taps Also for this application Boralit has the proper product offer available 5 Important safety information Mechanical e The tanks are not suited for traffic driving over the installation e A strong cover should be used e g pedestrians 50KN vehicles 125 kN trucks 250 kN or heavy weight vehicles 400 kN The cover should be cast in a sufficiently strong reinforced concrete slab pressure plate to avoid any immediate pressure on the tanks ask for information at a recognized technician or desk The slab should rest on the ground around the pit that has not been churned e When the tank is close to a traffic area it is best to foresee additional protection with fencing or plants Also possible groundpressures need to be considered and if needed please consult a specialized engineering firm e The PE covers that come standard with the wastewater treatment system cannot carry the weight of persons vehicles passing above the system and have no lock That s why you should always install Boralit PE covers or another cover type adapted to the persons traffic passing above them and which can be locked e When opening the tank system it is recommended t
6. ean standard for waste water treatment plants CE EN 12566 3 and will allow to meet several local standards for household effluent discharges e g VLAREM II arr t Wallon The CE approval requires to send back to us the included document for registration of your system properly filled out Boralit products category B Appendix B6 Version 2013 v3 English 2 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com plastic tank solutions 3 Installation guidelines The client acknowledges to have received a copy of this and agrees The installation requirements should be read FIRST BEFOR placement In the event of loss by the customer of the installation requirements the customer must always ask for a new copy of the installation requirements at Boralit nv or download them from the Boralit Web site For CE installations it is mandatory to choose a contractor who has been approved of b Boralit If not please inform your contractor to get in touch with us This is in order to get your recognition 3 1 INSTALLATION IN CONSOLIDATED SAND 3 1 1 WHERE TO INSTALL Find a place were the facility can be easily installed and where the drain of the house can be led Check for enough fall to the drain of the infiltration facility Make sure there is no possible flow back from flooding high water heavy rainfall The p
7. er Toilet cubes pads Ontsmettingsmiddelen Minimize use Hydrogen peroxide Without bleach without chlorides Minimize use Minimize use Minimize use do not use EDTA based products Minimize use Minimize use Use environmental friendly products Mimimize use Do not flush remains and do not throw remains in the sink Abrasive spunch or fine sand not in sink Mechanical unblocking Diluted vinegar lt 5 Diluted vinegar lt 5 Water with vinegar formic acid solutions Odoured Natural soap Odoured natural soap pads Iodine based products instead of synthetic and chloride based products Legend O Harmless Limited harm Moderate Harm ss Very harmful Boralit products category B Appendix B6 Version 2013 v3 English Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com 11 plastic tank solutions Group subgroup Detrimental degree Alternatives Explanation Reasonable Good PERSONAL HYGIENE Soap O Bath foams Shampoo Toilet papers O Other Washed off contaminants can have a negative effect No desinfecting or aggressive soaps Minimal use No solid substances e g tampons sanitary towels or napkins They can be disposed of with the household waste Natual soaps possibly mixed with sand or chalk CaCO3
8. erval between the occurrence of the defect problem and the activation of the alarm Boralit products category B Appendix B6 Version 2013 v3 English 7 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com plastic tank solutions 10 User manual for safety and malfunctioning Following malfunctioning can occur Problem Possible cause Possible remediation Air pump does not work No power Check and repair power supply and or connection Pump failure Have pump checked by certified repair man If needed replace pump Control box failure Have control box checked by certified repair man If needed replace it Bad smells Pump failure See above Aeration disc is contaminated or clogged Clean or replace aeration disc Air hose blocked Replace or unblock hose Unsufficient ventilation Check and guarantee proper ventilation Maintenance required Desludge the system No sludge return Air hose blocked Replace or unblock hose Sludge return blowked Unblock sludge return tube Pump failure See above 11 In case of an emergency 12 Maintenance Attention To guarantee the proper operation and functioning of the system a regular maintenance Always disconnect the air pump from the power grid Take the necessary safety precaution
9. et of the wastewater treatment system with the drain pipe that goes to discharge or dispersal area Make sure there is no flow back possible Connect the tanks only for types WZ Fill up the 4 tanks with water through the first tank and let the water flow from the first tank through the other tanks until all tanks are filled with clear water At the same time backfill the pit round the tanks with consolidated sand 150 kg m2 up to the level of the in and outlet Pull up the ballast blocks from the aeration tank with the provided ropes Screw the aeration discs on the provided screw thread and lower the blocks back into the tank Saw the risers to the correct height to have them at ground level Make sure there is adequate ventilation of the primary sedimentation tank and on the aeration tanks For this purpose the primary settling tank 2 has been provided with a 50 mm pipe and a muff pipe DN100 110 mm in the riser connected to a T of 110 mm with reduction to 50 mm Lead the 110 mm to a well ventilated place Bring it to sufficient height above the ground and fix 2 curves 110 mm 90 to get a chimney effect Connect the aeration tubes and the aeration pump and electro valve For this use a tube of 110 mm through which the aeration tube goes from the aeration pump to the manhole of tank 3 according to the connection diagram Back fill the pit with consolidated sand 150 kg m3 to requested level Remark In case the facility gets embedded
10. glish 9 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com plastic tank solutions Boralit products category B Appendix B6 Version 2013 v3 English Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com 10 plastic tank solutions 14 Overview of the impact of certain substances and alternative products Group subgroup Detrimental degree Alternatives explanation Reasonable Good LAUNDRY DETERGENTS Pre washing Main detergent Fabric softener Contains compounds that are difficult to degrade Pre treat stains Phosphate free products with e g zeolite as P replacement Minimal dosing skip for hand towels and dish towels No prewash or e g soak in soda For handwash natural soap and soda Hang laundry outside DISH WASHING Detergents for dishwash by hand Dish washer Polish Pre rinsing kitchen waste food remains Minimize use Minimize use of softener salts Minimize use in compostable waste container Phosphate and chloride free Rince with clean water CLEANING PRODUCTS AND DESINFECTANTS Total cleaner Bleach Abrasive soap Unblocking agent Bath cleaning agent Decalcination agents Ruitenreinigingsmiddel Toilet clean
11. o protect the working area with clear markings in order to avoid that e g pedestrians fall into the tanks e The areation disk can be removed and cleaned by simply lifting the concrete block with the foreseen ropes to avoid the need to descend in the tank Electrical e The control box is to be connected to the power grid by following and respecting the guidelines and this by a certified installer e During maintenance works it is recommended to disconnect the control box from the power grid e All electric parts are to be protected following the local national safety regulations of your country Boralit products category B Appendix B6 Version 2013 v3 English 5 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com Hygiene e The effluent waters are not drinkable and cannot be used for consumption e Always wear adapted gloves during maintenance and tuning works e Always wash and rinse your hands after maintenance and tuning Works and do not eat or drink while working on the installation 6 Description 16 15 17 18 A Primary settlement B Bioreactor Aeration chamber C Settlement Legend ENTRY 110 Exit primary settlement Backflow sludge Aeration disc with micro perforations Removable concrete bloc for aeration disc Connection to airlift Connection to aerati
12. on disc Sludge return Still water zone Manhole with riser Ventilation of primary settlement Ventilation of biorotor Exit 110 Stainless steel box Control box Electro valve Connection alarm Pump WO COND US WN EE Peep oo NDURWNEO Boralit products category B Appendix B6 Version 2013 v3 English 6 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com plastic tank solutions 7 Operation The Opur Supercompact MB wastewater treatment plant is based on the moving bed technology Opur Supercompact is built with 4 tanks that are connected to each other as a monoblock The system consists of 2 first settlement tanks 1 and 2 aeration tank 3 and final settlement tank 4 and has to be installed underground 1 First settlement In the first settling tanks the solid particles are stopped and gradually liguefied Accidental dumping of small amounts of detrimental substances are partially taken care of in this tanks The biological transformations are done ana roob without oxygen 2 Aeration tank By means of a bubble aerator oxygen is dissolved into the liquid which enhances growth of aerobic bacteria These bacteria will consume the biological waste The continuous flow of air bubbles also creates optimal mixing and consumption of the biological waste and enables treatment of waste
13. s see 5 Have the problem solved Re start the system see 8 and technical check up is required There is the possibility to sign a maintenance contract for annual maintenance with a Boralit Certified Maintenance Company In case of insufficient or unproper maintenance one can not expect that the system will fulfill the expected technical performance nor to reach the expected effluent results In case of changes made to the system and or its parts by a non certified company one can not expect that the system will fulfill the expected technical performance nor to reach the expected effluent results Boralit products category B Appendix B6 Version 2013 v3 English Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com plastic tank solutions 13 Technical Specifications el ico ler DIe nu SuperCompact 5 MB Number of people equivalent P E 2 5P E 2 x 1 100 L 1 100 L 1 100 L 4 400 L 2 x 60 ______Pump Kg width mm height mm width mm aeration mm i leng Height exit O Pump length mm width mm height mm 216 2 360 aeration mm Final settlement length mm Height entrance Total width mm 2 360 2 580 1 900 2 250 330 3 of the system measured from ground surface Boralit products category B Appendix B6 Version 2013 v3 En
14. stewater treatment system cannot carry the weight of persons vehicles passing above the system and have no lock That s why you should always install Boralit PE covers that are adapted to the persons traffic passing above them and which can be locked Boralit products category B Appendix B6 Version 2013 v3 English 4 Boralit N V Nijverheidslaan 12 9880 AALTER Belgi Tel 32 0 9 375 11 11 Fax 32 0 9 375 22 22 Site www boralit com E mail sales boralit com plastic tank solutions 3 1 4 Elektrical connections e Connect Branch the control box to a grounded receptacle 230V e Make sure correct fuses guard the electrical circuit 3 2 INSTALLATION IN SAND Follow above instructions and If there is no groundwater the consolidated sand can be replaced by regular sand Please contact us if the tank becomes more deeply embedded in the ground than is permitted by the PE riser 4 Application areas Our treatment plants are made for the treatment of all household wastewaters such as toilets bathroom washing machine sinks kitchen Chemical substances paints and medication are to evacuated separately Attention also rainwaters can never enter the system since it will hinder proper functioning of the installation The treatment system can handle most common regular soaps and hygiene products for daily use It is recommended to use as much as possible environmental friendly products but it is not a must to a
15. ump s should be in a dry and well ventilated place At preference in a cellar garage shelter or a separate room The standard delivered aeration pump can be installed up to 15 m from the aeration tank In case there is a greater distance between the pump and the system please contact us as this will require a pump with more power It is also possible to install a special stainless steel pump housing see B 2 5 options near the wastewater treatment system This way the pump can be installed near the aeration tank and it will be protected against bad weather What s more the pump will be easy to reach during maintenance of the system 3 1 2 HOW TO INSTALL Dig a square pit of adequate dimensions See to it that all ground water present in the pit is pumped out Once the pit is dry it must be covered by at least 10cm of consolidated sand 150 kg m3 Make sure the consolidated sand is level so the tank is installed perfectly level to insure proper flow through the system A concrete cap can be placed over the tanks to prevent tank floatation from groundwater pressure Install the facility in correct order tank 1 primary sedimentation tank 2 aeration tank tank 3 secondary sedimentation The arrows show the direction in which the water will flow Connect the drain pipe of the house if necessary install a grease trap between drain and wastewater treatment system with the inlet of the facility tank1 primary sedimentation Connect the outl
16. waters entering the system 3 Final settlement The third tank is the second settling tank secondary sedimentation based on a double final settlement Here the sludge settles down and from this tank the purified water is discharged from the still water area There is no need to add bacteries during the start up of the system A sludge return system will return separated sludge to the aeration tank and will help to bridge periods with limited or no influent e g during vacation period without negative impact on effluent results 0 operating conditions e The system is conceived for underground installation which also gives a protection against temperature swings e The system the entrance and exit piping are to be installed deeply enough in order to protect against frost Electric components need to be connected installed and protected as instructed The system has to work continuously also during periods of absence the aeration pump needs to remain connected and operating 9 Alarm An alarm is included in the standard package and functions by means of differential pressure It is to be installed between the aerator and the aeration pump Functioning The box contains a pre mounted pressure alarm When connecting the system the buzzer alarm will not work As soon as the pressure drops e g due to a defect in the air pump disconnected aeration disc disconnected hose the buzzer is activated There can be a minor time int
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