User`s Manual
Contents
1. C 63 69 63 69 Chamfer Mill User s Manual 14 http www ahaind com AHA Industrial Co Chamfer Mill 2100 Parts List D NR GO 9005060505 amp ler Guides Screw 2 sher 2 Roller Pipe 2 Roller Guide 2 Roller Guides Shaft 2 Block Plate Large 1 V Block Screw 8 V Block Plate Small Cap Screw A Eid cap End Cap Cup Screw SL M5 x 12 U Bracket Spring Frame Ball Plunger Adjusting Screw Washer Key 4 x 4x 12L Cap C5 I IND Screw SL M5 x 15 Adjusting Knob D Handle D Handle Screw H M8 x 30 Locking Bolt L M5 x 25 Bearing 6 205ZZ Jam Nut O m NMI NW R _ OT OD OD OO NI CO Insert Wedge Insert Set Screw Shim Cutter Cutter Spacer Key Spindle Motor Adapter 2 2 2 2 24 24 21 2 2 2 2 2 2 24 2 2 2 2 2 2 2 24 21 2 2 2 2 2 2 2 24 2 2 2 2 2 2 Part Number Adapter Screw Description Q ty Spec N Lon ees Do B T 92. Eo DA e OOG 63 69 63 69 Chamfer Mill User s Manual 15 http www ahaind com AHA Industrial Co 45 fe EC 1001 42 43 53 40 38 41 39 38 34 3536 37 METABO W24 230 24 Chamfer Mill User s Manual 16 http www ahaind com AHA Industrial Co
3. No 27 2 Adjust the chamfering angle by watching the scale on the left side 3 Tighten 4 hexagonal cap screws again Check whether the chamfering angle is accurate by measuring the test chamfered surface with a goniometer Work Procedures 1 Wear safety goggles and ear protection geg j protection 2 Hold the D Handle List No 15 with the right hand and the motor switch handle with the left hand 3 The motor switch handle is designed to turn at an angle of 90 degrees for convenience Push the button in its groove turns right and left at 90 degrees up to 270 degrees 4 To adjust the height of the motor switch handle held with the left hand loosen the locking bolt List No 13 and after adjustment of the height tighten it again 5 The motor switch is designed for adjustment in 2 steps for safety Push and forward red button to lock the motor switch for continuous mode To turn OFF the motor push and release the switch lever lower black switch 6 Always start the motor first before approaching the workpiece and chamfer the workpiece left to right 7 Do not move the chamfer mill backwards always move it forwards Chamfer Mill User s Manual 4 http www ahaind com AHA Industrial Co 8 Always start chamfering at the end of the workpiece If the middle of the workpiece is 9 10 11 12 13 14 to be chamfered first contact the chamfer mill slowly to the workpiece to preven
4. Specifications Single phase 230V 50 60Hz 2400W Weight 10 4kg 10 6kg lt lt Patent No 10 0952191 gt gt Cautions Loud noise hazard 1 Always wear safety goggles and ear protection during operation Br ch Ear protection must be worn 2 Keep your hands away from the cutter List No 6 3 Do not operate the mill near combustibles as the spattering hot particles may cause fire 4 Power supply should be made in accordance with your local rules 5 To process a new material start with the chamfering thickness set to minimum and increase it gradually 6 Turn on the motor first before approaching the processed material and also turn off the motor away from the processed material 7 Use 20 degree insert tips only Chamfer Mill User s Manual 3 http www ahaind com AHA Industrial Co Chamfering Depth Adjustment Loosen or tighten the upside adjustment knob List No 16 watching the scale on the right side of the frame NO A turn of the adjustment knob changes the chamfering depth by 1 25mm And as a turn consists of 8 clicks each click of the adjustment knob increases or decreases the chamfering depth by about 0 16mm 3 The upside chamfering depth adjustment knob can be turned stiffly or smoothly by adjusting the ball plunger List No 20 Chamfering Angle Adjustment Turn the V block List No 28 amp 30 by loosening 4 hexagonal cap screws List
5. User s Manual X NN Chamfer Mill Portable Chamfering Machine Portable Chamfering Machine d E Mill a PAHANA L E AHA INDUSTRIAL CO 535 Migun Techno World Il 187 Techno 2 Ro Yuseong Gu Daejeon 305 500 S Korea Tel 82 31 335 7257 Fax 82 2 6008 2777 E mail overseas ahaind com aha overseas gmail com Contents e Specifications o ee 3 Catone NOD ee eee 3 LII LT 3 e Chamfering Depth Adjustment lt lt essc tte 4 e Chamfering Angle Adjustment sss e e 4 e Won Procedures gt q 253 doque aedem doct Erates SESE 4 e Example Characteristics of Chamfering Depth by Angle rr 6 e Troubleshooting ccce ttm R I 7 TK E ET EE 7 e Standard Accessory scc n n ne g e Converting from Model 2100 to Model 1000 5555 sss ttre 9 e Insert Tips for Model 1000 ss 9 e Speed Controller sss m A H 10 XU ETE EREERCD TEE IL I ILLE RT 11 e EC Declaration of Conformity rr 12 e Warranty sss m n 13 e Chamfer Mill 1000 Part List Drawing 14 e Chamfer Mill 2100 Part List Drawing 15 o METABO W24 230 Drawing m3 3 3 3 e 3 3 OO 3 ee 3 3 33 3 N 3 3 3 3 ex s 16 Chamfer Mill User s Manual e Model 1000 e Model 2100 Specifications Specifications Model 1000 Model 2100 3mm Minimum Thickness of Steel Plate Minimum Chamfering Width Maximum Chamfering Width B Maximum Chamfering Thickness 45 A Adjustment Angle V Block Length Number of Inserts Motor
6. d Cutter E Chamfer Mill User s Manual 5 http www ahaind com AHA Industrial Co 15 Each insert tip has 4 cutting edges the insert can be used by rotate each edge 16 The insert set screw List No 8 is the KORLOY s DHA 0617 17 The insert tip List No 10 also uses the KORLOY s products We have two types of inserts Part No PC3500 SECN120308 AHA for general steel gold color and Part No PC9530 SECN120308 AHA for stainless steel grey color Both inserts are titanium coated The insert PC3500 SECN120308 AHA is pre installed in our delivered chamfer mill The wearing rate of the insert depends on the material to be chamfered For economy try to select the insert which shows less wearing rate Note In case the chamfering width is not large the following insert tips also can be used only for Model 1000 KORLOY PC9530 SEKR1203AFSN MX TaeguTec TT8020 SEKN1203AFTN EM Kyocera PR730 SEKN1203AFTN 18 If the thickness of the workpiece is less than 5mm it is recommended to place 8 metal shims or washers between the V block plate List No 28 and 30 and the V block end cap List No 26 so that the distance between V block end caps may get short 16 Washers Included 19 Use of cutting oil tapping oil vegetable oil etc ensures improvement of chamfering speed and longer life of the insert tip And if the gas cut plate is to be chamfered it ensures lower wear of the insert tip to grind the cut surface
7. hardened area before Example Characteristics of Chamfering Depth by Angle Chamfering depth is characterized as below by chamfering angle Model 2100 Q Q S SN NO Q S 1 NN 45 30 15 Chamfering angle 45 Chamfering angle 30 Chamfering angle 15 A Maximum chamfering depth at the adjusted angle B Maximum chamfering width at the adjusted angle Chamfer Mill User s Manual 6 http www ahaind com AHA Industrial Co Troubleshooting High moving speed High workpiece hardness Particles spattering Lower moving speed Chamfered surface is not Dull insert Replace insert smooth Too high moving speed Lower moving speed Longer sparks at motor E ET Replace or repair motor carbon brushes parts Use of Roller Guide 1 The roller guide List No 32 is provided for chamfering round plate or pipe whose diameter is larger than 6 inch 150mm 2 For use for the work piece such as round plate or erected pipe the roller guide List No 32 is mounted on the large plate List No 30 in the state of V block List No 28 amp 30 as delivered For use for the laid pipe the large plate List No 30 and small plate List No 28 are crossed at the end cap List No 26 and the roller guide List No 32 is mounted on the large plate List No 30 3 Adjust the chamfering depth to the minimum 4 Place two rollers at proper positions lt Adjust position of each ro
8. he following machine complies with the appropriate basic safety and health requirements of the EC Directive based on its design and type as brought into circulation by us In case of alteration of the machine not agree upon by us this declaration will lose its validity Machine Description Chamfer Mill Machine Type Model 1000 Model 2100 Applicable EC Directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC This is to C that the following machine comply to the essential requirements Annex I of the above mentioned European Directives and the following standards EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12 100 2010 2010 EN 60204 1 Safety of machinery Electrical equipment of machines 2006 A1 2009 EN 55014 1 2006 Al 2009 A2 2011 Class B EN 61000 3 2 2006 Al 2009 A2 2009 EN 61000 3 3 2008 EN 55014 2 1997 Al 2001 A2 2008 Category 4 Authorized Signature Date Authorized Complier in the Community Company Address 2b P2013 J L Lee CEO Chamfer Mill User s Manual 12 http www ahaind com AHA Industrial Co Warranty 1 The manufacturer grants a warranty of 1 year from the date of purchase proven by invoice or delivery note 2 Excluded from any warranty claims are wear parts overloading an improper use damage by use of force as well as any unauthor
9. ized modification by user 3 This warranty is only valid with the carrying out of the instructions of the User s Manual and correct purpose of use 4 f the product is or becomes defective as a result of the workmanship in the production or as a result of a defect in the material then the manufacturer will replace the part or repair Chamfer Mill User s Manual 13 http www ahaind com AHA Industrial Co Chamfer Mill 1000 Parts List 0 O Q ler Guides Screw 2 i m H M8 x 15 sher 2 ler Pipe 2 ler Guide 2 ler Guides Shaft 2 Block Plate Large 1 V Block Screw 8 DL M6 x 10 Block Plate Small Cap Screw 4 MG x 20 End cap End Cap Cup Screw U Bracket Spring Frame Ball Plunger Adjusting Screw Washer Key Cap DN Screw Adjusting Knob D Handle D Handle Screw Locking Bolt Bearing Jam Nut On Oo 0 o o o NIOO nsert Wedge Insert Set Screw DHA 0617 Shim Shim Cutter Cutter Spacer Key Spindle Motor Adapter Part Number Adapter Screw Description Q ty Spec PO
10. ller guide List No 32 inserted in the groove of the large plate List No 30 depending on diameter gt 5 Adjust position of the roller guide List No 32 so that the chamfer mill can be easily put to and away the workpiece 6 Test work Increase the chamfering depth little by little 7 Begin with low speed to prevent damage of the insert 8 If the workpiece is a long pipe put the chamfer mill on the pipe and turn the pipe Chamfer Mill User s Manual 7 http www ahaind com AHA Industrial Co 9 Depending on pipe diameter the roller guide ListNo 32 is placed as below Roller Roller Roller WORKPIECE WORKPIECE WORKPIECE MEDIUM LARGE SMALL Standard Accessory 1 3mm Hexagonal T handle Wrench 1ea 2 4mm Ball L Wrench Longitudinal 1ea 3 13mm Spanner Combination Wrench 1ea Chamfer Mill User s Manual 8 http www ahaind com AHA Industrial Co Converting from Model 2100 to Model 1000 1 Purpose When chamfering thin steel below 7mm converting is recommended for saving inserts and operation time since Model 2100 requires 10 inserts and Model 1000 requires 5 inserts 2 The Difference of Model 1000 and Model 2100 The difference between Model 1000 and Model 2100 is the numbers of cutter head 1 to 2 Other specifications are the same for both model 3 How to Convert Please refer to drawings of Model 2100 1 Loosen the bolt List No 13 and remove frame List No 21 2 disa
11. ssemble List No 12 11 6 7 6 in sequence Please refer to drawing of Model 1000 3 Assemble Shim slim List No 7 1 4 Assemble List No 6 and No 7 2 thick 5 Assemble List No 11 12 21 13 in sequence List No 7 1 and 7 2 should NOT be changed Insert Tips for Model 1000 1 KORLOY PC9530 SECN120308 AHA for maximum chamfering width 2 KORLOY PC9530 SEKR1203AFSN MX 3 TaeguTec T8020 SEKN1203AFTN EM 4 Kyocera PR730 SEKN1203AFTN Chamfer Mill User s Manual 9 http www ahaind com AHA Industrial Co Speed Controller 1 Purpose The motor W24 230 has 6600RPM without work load 4600RPM with work load This RPM can be used for steel material but high RPM to stainless steel can lead to higher rate of inserts wear The speed controller is for protecting the inserts from higher wearing rate by reducing its RPM for stainless steel purpose 2 How to Use 1 Plug speed controller to power outlet and then plug Chamfer Mill power cable to the speed controller 2 When chamfering stainless steel adjust the controller to 4096 60 according to chamfering amount workload 3 Higher 96 is fast chamfering speed and high insert wearing rate Lower 96 is slow chamfering speed and low insert wearing rate Too low RPM speed may cause vibration 4 Higher tensile strength SUS 304 SUS 310 SUS 316 etc of the materials it shows higher insert wearing rate Chamfer Mill User s Manual 10 http w
12. t damage of the inserts Chamfering speed depends on chamfering depth and angle Chamfering speed can be adjusted depending on volume of the workpiece but pay attention not to use the chamfer mill excessively Replace the worn and dull inserts with new one as soon as possible or it may damage the cutter head Only 20 degree insert tips should be used For loosening or tightening the insert for replacement the 3mm hexagonal T handle wrench is used If the screw List No 8 is not easily loosened in replacing the insert tip do not turn it by constraint but loosen the bolt List No 13 to remove the whole frame List No 21 and then strike the insert tip with an impact driver to remove it This makes it easy to loosen the screw and replace the insert tip Assemble the parts of List No 8 9 and 10 with the M3 hexagonal T handle wrench as illustrated below Turn the insert set screw on the right of the cutter body a round or two first and align the wedge Turn the assembly clockwise to tighten the insert To ensure correct assembly of the insert adjust the insertion depth of the right hand screw so that the head of the insert set screw is placed below the upper surface of the wedge In the Model 1000 set the insert to the center of the cutter wedge In the Model 2100 set the insert to the center of the two facing cutters Insert 10 X Tighten nt hand Left hand left hand Crew Screw Screw Tighten Insert set screw right han
13. ww ahaind com AHA Industrial Co Roller Plate 1 Purpose Depends on the surface conditions of the workpiece smoothness and rust etc the friction between the V Block List No 30 and the workpiece can cause problems reducing the workability for the operator and increasing processing time By replacing the pre installed V Block List No 30 with the optional part Roller Plate the decreased friction will increase workability and processing time 2 The Difference of the standard V Block and Roller Plate The length of the standard V Block is 224mm this means the minimum length of the workpiece should be longer than 112mm to chamfer However the workpiece should be longer than 264mm due the the same length of the Roller Plate or its contact points Otherwise the chamfering values will be unstable To get constant chamfering value with Roller Plate place two extension plates at least 140mm at the both starting point and end point of the workpiece see below Start End Cutter Position Cutter Position Chamfering Direction Roller Plate gi by wt hy Roller Plate 132mm 132mm 264mm 264mm Chamfer Mill User s Manual 11 http Awww ahaind com AHA Industrial Co EC Declaration of Conformity EC Declaration of Conformity According to EC Machinery Directive 2006 42 EC Annex II A We herewith declare AHA Ind Co 535 ho Migun TechnoWorld 2 187 Techno2ro Yuseong gu Daejeon Korea that t
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