Hog Slat® Gestation Stall Installation Manual
Contents
1. HORS FAN Gestation Stall Manual Identification of Stall Components 209 gt I 3 100 100 41 ILLUSTRATION 1A 3 ILLUSTRATION 1A is floor plan of a typical gestation building that will serve as an example of the installa tion of gestation stalls through out this manual Our example building has eight rows of 50 stalls that are i 24 x 7 0 long The length of the building is 209 ID ID stands for Inside Dimension and there are three 3 alleyways 36 wide The width of the building is 41 ID There are two 36 feeding alleys located along the outside and another 36 alley down the middle In ad 2 dition there are two 24 access alleys located at the back of the stalls over the slats ILLUSTRATION 1B and 1C are close ups of top and side views z Feeding Alley ILLUSTRATION 1B 3 Feeding 2 Access 3 Feeding 2 Access 3 Feeding Alley Alley Alley Alley Alley Ar Ar 7 ILLUSTRATION 1C Slats Slats Identification of Stall Components Slope Front Slope Back Slope Front A l Back Slope Front Straight Back Slope Front Modified A I Back Straight Front Slope Back Straight A l Back Straight Front Straight Back Straight Front Modified A l Back STALLS SIDES ILLUSTRATION 2A A al Ss WA2. expected you may be able to ad just the width of the alleys to compensate B Layout of Stalls ILLUSTRATION 5B NOTE CORRECT LOCATION OF FLOOR SPACERS IS BEHIND STALL LEG B Position two stall sides see p 2 ILLUSTRATION 2A in place laying out the correct alleyway widths across the building width After the position of the stalls is determined mark the location of the front legs from the outside walls These measurements are represented by the A and B arrows in ILLUSTRATION 5B It is not necessary to mark the back legs Repeat on the opposite side of the building 3 end alley gt Chalk lines lt Measure the desired end alley from the end wall of the building Starting from this location mark the A and B point down the length of the building Using a chalk line establish ea ee EE a line down the length of the buildings for both the A and B sania L measurement as shown in ILLUSTRATION 5C ILLUSTRATION 5C aman C Layout of Floor spacers see p 3 ILLUSTRATION 3A Using a 100 tape mark the chalk line every 8 feet ILLUSTRATION 6A shows the marking sequence on the chalk line at 8 16 24 32 40 4 until we reach the 100 mark which is the beginning of the center alleyway NOTE DO NOT MARK THE LINES WITH A SHORT 8 TAPE MULTIPLE TIMES BUT INSTEAD USE A LONG TAPE If you mark the 8 distance using a short tape a mistake in marking will mean you have the wrong measurement
3. ACER ILLUSTRATION 7A Carry in all the front doors see p 3 ILLUSTRATION 3B and long drop rods see p3 ILLUSTRATON 3D and place them along the front of the stalls Carry in the stall sides and stand them up installing the front doors to the stalls sides with drop rods After stall are stood in place with front doors installed connect stall sides to front and back floor spac ers using 1 2 x 11 2 bolt 1 2 washer and 1 2 lock nut as shown in ILLUSTRATION 7A DO NOT TIGHTEN NOTE Check back floor spacers to assure they are aligned with Chalk lines C as shown on page 6 ILLUSTRATION 6A before proceeding to next step E Attaching Rear Floor Spacers to Slats Install three of either a Cast Iron T Bolt see p4 ILLUSTRATION aD or a Stainless Steel T Bolt see p4 ILLUSTRATION 4E per back floor spacers to fasten them to slats as shown in IL LUSTRATION 7B It will be necessary to drill new holes in the floor spacers if the existing holes do not line up over a slat opening Drill 1 4 pilot holes and then use a 5 8 bit to drill holes towards the ends of the floor spacers After rear floors Spacers are fastened down tighten both the front and back leg bolts Visually check the vertical alignment of the stall sides after tightening the leg bolts NOTE Care should be taken not to damage either type of T Bolt by over tightening Recommendations are to not exceed 60 foot Ibs of torque for the Cast Iron T Bolt and 50 Ft Ibs for the Stainless S
4. T 71 Floor Spacer 26 Centers FLOOR SPACER ILLUSTRATION 3A SEE Front Door Rear Door Rear Door Front Door w pipe w pipe ILLUSTRATION 3B ILLUSTRATION 3C SHORT DOOR LONG DOOR GATE _ ROD GATE ROD PART 5000100100 ILLUSTRATION 3D 24 5 8 below bend ILLUSTRATION 3E 19 3 4 below bend HUGIS WANT 114 3 4 22 7 8 23 Center 23 Center 23 Center 22 7 8 Top Spacer 23 Centers 119 3 4 23 7 8 24 Center 24 Center 24 Center 23 7 8 Top Spacer 24 Centers 129 3 4 25 7 8 26 Center 26 Center 26 Center 25 7 8 Top Spacer 26 Centers TOP SPACER ILLUSTRATION 4A o O 1 4 V BOLT GESTATION TOP SPACER 1 4 LOCKNUT PART 60647 CONNECTORS PART 60680 PART 5000920100 ILLUSTRATION 4B ILLUSTRATION 4C ILLUSTRATION 4D _ STAINLESS STEEL mm 0 ect PART 3090100500 S S T BOLT PART 309045100 1 3090441500 1 2 X 51 2 1 3090700000 CAST IRON TEE ONLY STAINLESS STEEL T BOLT 1 60831 SS BOLT 1 2 X 4 1 2 1 60583 SS FLAT WASHER 1 60583 1 2 SS FLAT WASHER 1 60693 SS LOCK NUT E ILLUSTRATION 4E ILLUSTRATION 4F A tals WAT A Preparation of Barn ILLUSTRATION 5A ILLUSTRATION 5A represents the same building as in ILLUSTRATION 1A The first step is to measure the build ing to verify its inside dimensions If the building measurement is different than
5. for the rest of the line NOTE USE THE 8 MARKING SEQUENCE FOR 24 STALLS ONLY For 23 stalls mark the chalk line every 92 for 26 stalls mark the chalk line every 104 Start all k 8 mark l er 16 mark etc De al a ee a u et 3 TOP VIEW FLOOR SPACERS ILLUSTRATION 6A It will be necessary to snap additional chalk lines shown as C lines in ILLUSTRATION 6A across from Line A to Line B to mark the starting position of the rear floor spacers Place floor spacers along the chalk line locat ing them first at the beginning and every 8 mark Fasten all the spacers to concrete floor using three 1 2 x 2 3 4 concrete anchors on solid floors Use T bolts if mounting to slatted floors Next bring rear floor space and place against cross marked chalk line in the general position they will be used at Another view of the floor spac ers layout is shown in ILLUSTRATION 6B 24 to 24 to 24 to 24 to 24 10 24 10 24 10 center center center center center center center dl gt gt lt r gt Front view Stalls legs Floor spacers 53 5 65 Pe 74 Long 22 between ends of spacers FRONT VIEW FLOOR SPACERS ILLUSTRATION 6B Al tal Ss WAT D Attaching Stalls to Floor Spacers 60583 STALL LEG 1 2 FLAT WASHER 60683 1 2 LOCK NUT III 60536 1 2 x 11 2 BOLT FLOOR SP
6. teel T Bolt ILLUSTRATION 7B HUGIS WANT F Installing Top Spacers see p3 ILLUSTRATION 3B a gt Locate third top spacer to front side of center upright ILLUSTRATION 8A From the back of the feed pipe chalk line at 10 and 27 and against the middle upright to mark the location of the top spacers The chalk line will mark the position of the V bolt as shown below LE j ILLUSTRATION 8B ILLUSTRATION 8C Start the end of the each run of top Place top spacers under the stall top spacers with a top spacer connector see p 4 angle and secure with a 1 4 V bolt see ILLUSTRATION 4B There are always six top p 4 ILLUSTRATION 4D and two 1 4 lock spacer connectors per row of stalls no matter nuts see p 4 ILLUSTRATION 4C how the long the row is Three on each end G Installing Rear Doors Bring in rear doors see p3 ILLUSTRATION 3C and short gate rods see p3 ILLUSTRATION 3E Attached rear doors to stalls sides with two gate rods
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