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1. To the front displ pisp key Press this key to move to the operating parameter setting ay To the front SETENT Press this key for more than 3 seconds to move to the operating display Setup Parameter Setting Display bias Analog input 1 filter Analog input 1 square root computation Analog input 1 low signal cut off Not used in single loop control Not used in single loop control Not used in single loop control Not used in single loop control SET ENT key Analog Input Computation Parameters Displayed only for the controller with auxiliary analog input output 1 type Maximum value of retransmission output 1 scale Minimum value of retransmission output 1 scale Retransmission output 2 type Maximum value of retransmission output 2 scale Minimum value of retransmission output 2 scale key Output Pa i rameters Displayed when parameter RET 1 1 2 5 6 gt SET ENT key Displayed when parameter RET 2 1 2 5 6 Deviation trend
2. SEGNO 0 0 RCY 0 0 Select the program pattern number of the controller being operated SP 25 0 C SEGNO 0 3 RCY 0 0 TeJo mope vise TM 0h20 5 Switching between RUN and RESET Modes The following operating procedure switches the RUN mode and the RESET mode q Brings the operating display into view appears at power on Select the program pattern number of the controller being operated Peena SP Berna anf Tenn 25 0 C SEGNO 0 3 RCY 0 0 PA Press the run PRG lamp ON Displays the time of segment 1 25 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 The time reading RST lamp changes to ON Stop of operation CD 25 0 C SEGNO 0 3 RCY 0 0 When in the RESET mode the controller provides the following PV input Value of process variable input output values Control output Preset output value factory set to 0 Event output OFF if there is any event 6 Switching between AUTO and MAN AN NOTE If AUTO and MAN have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achieved by keystroke Brings the operating display into view appears at power on Displays the c
3. Number of outputs 1 or 2 two for heating cooling type switched between a voltage pulse output and current output Output signal 4 20 0 20 20 4 or 20 0 mA DC Load resistance 600 Q or less Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz e Voltage pulse output Standard type terminals heating side output terminals cooling side output terminals Number of 1 or 2 two for heating cooling type outputs switched between a voltage pulse output and current output Output signal On voltage 12 V or more load resistance 600 Q or more Off voltage 0 1 V DC or less 10 ms or 0 1 of output whichever is larger e Relay contact output Standard type terminals heating side output terminals cooling side output terminals 49 49 G0 position proportional type terminals 4 Number of outputs 1 or 2 two for heating cooling type Output signal Three terminals NC NO and common Contact rating 250 V AC or 30 V DC 3 A resistance load 10 ms or 0 1 of output whichever is larger Fold the cover in the direction on the mounting bracket Contact Inputs e Purpose Program pattern no selection and run reset switching e Number of inputs Differs with model and suffix codes as shown in the table below Number of Inputs Model and Suffix Codes
4. type T1 MENU UPMD IN 1 MENU UPMD IN input 1 type select input 1 range high SETUP type T2 Blinks during type B Be sure to follow this step whenever a change of setting is made to the PV input type UrSSso Cera Jen type S 0 15 of instrument range 1 digit Contents type R A NOTE 3 Press the or key to display the required 8 Press the key once to register the setpoint Thermocouple setpoint 0 1 of instrument range 1 digit 0 25 of instrument range 1 digit for temperatures 1 Names and Functions of Front Panel Parts type N When initializing parameters is excuted the controller initializes K S N E L U J T W 2 Setting PV Input Type Setting First at Power on the operating parameter and setup parameters Therefore check The figure below shows an example of setting a K below 0 C os aanging Vnipur 1ype l Baa e A veliee set then toh type thermocouple 200 0 C to 500 0 C See paz 270 0 to 1000 0 C 4 Setting Control Output Type except for a Posotion Proportional Controller appropriate values again Instrument Input Range Codes 450 0 to 1800 0 F 5 Calibrating Valve Position for a Position Proportional Controller Only palemeicls MENU UPMD IN MENU UPMD IN 3 DIN pee
5. Time set TIME segment time is shown when the Segment Setting If EVn 1 to 16 then this parameter refers to time events 1 to 16 If EVn 21 to 28 then this parameter refers to PV events 1 to 8 EVn ONN time event ore m PEn PV event setpoint eee e be eee eeew eee eee eee A I E i L L Junction code i i SET ENT ee ee ee ee ee ee ee eee ee ee ee eee eee eee eee eee eee eee eee eee E4 jinni a nee 2s eee eee ee ee JC eum uueunune z e Segment 3 i MENU PROG PRG SEGno input ee ee ee ee key or segment time Hat On time of time event Off time of time event PV event type PV event setpoint eee eeee eee eee eee eee eee eee ee ee ee ee Oe ee ee ee eee ee A JC Junction code Program pattern 2 MENU PROG PRG PTno input Segment 99 MENU PROG PRG SEGno input MENU PROG PRG SEGno input a i Time set gt i TIME segment time Local event 24 i Method SEG T parameter is set E24B 1 Ramp set Ramp set Ramp set Ramp set setpoint TR RT segment time using a ramp grade setpoint TR RT segment time segment time TR RT segment time 1 a The controller is factory set to Local event 25 I show TIME E25A i STC PID group number PID group number PID group number PID group number L E E25pg Local event 25 RT EES EAA a ee e eeeena The parameter PID is shown for fox f
6. rogram pattern even 1 i 7 i Isplay 1 MNN i i number clearance i PEHS hysteresis i R MD Restarimode P C S5 registration i Open collector ADV Advance ol segment aa Bi r 3 i DO5 transistor output flag a Loop1 AUTOMAN rogram setpoint 1 1 even 1 a i 1 i registration for DO5 gt limiter upper limit a PEH6 hysteresis s R TM este umn ote i ee 1 2 1 A M1 operation mode switching 1 i 1 gt I A s Open collector g loore AUTO MAN De energized on Closed Program setpoint 1 s i even key 7 transistor output flag MOP inti j limiter lower limit PEH7 hysteresis i GRP i SELECT Display dia registration tr DOG 1 AMA operation mode switching Eo high unlit 1 i 1 i x oor T I imit alarm as Program setpoint 2 Displayed PEH8 PV event 8 4RP4 Zone PID r Parameters i Open collector a L C Local Cascade PV limiter upper limit when i hysteresis a 1 reference point 1 i DOT transistor output flag operation mode switching ct 1 1 1 i i 7 1 1 1 registration for DO7 k i Program setpoint 2 a parameter i Instrument Zone PID 1 1 1 Bit 0 of program pattern limiter lower limit PT2 G ON i AL1 alarm 1 type r 2 RP1 reference point 2 g g PTN O number 7 1 1 1 1 7 1 k Instrument 1 i Zone PID r Bit 1 of program pattern 1 a AL2 alarm 2 type 7 3 RP1
7. MENU PROG PRG event 1 no select oo UrSsso Spon AEN WPT Nome run leser 35 Press the i Jkey once to display the On Time of Time Event parameter ON1 MENU PROG PRG time event 1 ON time 00 URBE Len PPT J RUN Reser 36 Press the LaJor key to display the required setpoint The figure below shows an example of the parameter set to 0 min setpoint 0h00 MENU PROG PRG 30 time event 1 ON time changing oo DEAE ary oo MENU PROG PRG time event 1 ON time ON1 0h00 oo UFeso gt oe ees Elia eal PS IM 05E01C02 03E 1 39 Press the key once to display the Off Time of Time Event parameter OFF1 MENU PROG PRG time event 1 OFF time OFF1 OFF UPES be toges ELA PPT Nod AE 39 Press the 4Jor J key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 31 time event 1 OFF time changing OFF1 1h20 en oa wa ee PPT Nod e fs 40 Press the key once to register the setpoint MENU PROG PRG time event 1 OFF time OFF1 1h20 UPES PIAA r YPT Nod RUN Jf 41 Press the key once to display the Event Number parameter EV2 MENU PROG PRG event 1 no select UrPSSO
8. STUP password input main menu oo o WPT Noda RUN IRESE SET ENT 4 Press the a J key once to display the main menu PARA PARA setup parameter SETUP main menu Se move DISP fos ZA z wrna ron reser 5 Press the key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu 6 Press the key once to display the submenu MD 7 Press the key twice to display the submenu INIT INIT parameter initialize SETUP sub menu oo So GPT Node Ron RESE 8 Press the key once to display the parameter INI MENU UPMD INIT 1 parameter initialize SETUP UFSso WPT Noda RUN RESET 9 Press the A key to display ON MENU UPMD INIT 1 parameter initialize changing Blinks during change aon EAE 42 wer nom iy Ron reser 10 Press the key once The display momentarily becomes blank which is normal indicating the parameters have been initialized MENU UPMD INIT 1 Parameter initialize SETUP UFSeeo PPro RUN RESET SETUP sub menu MD MENU UPMD VALV 1 MD UP mode set valve auto tuning UP mode set SETUP sub menu SETUP sub menu V AT ERR UPES 2 toe ICAI A DAP f eee UPES FNE EAEN f Cree 15 Press the key once to display the parame
9. e Segment remaining time modification in the case of soak segment e RESET of operation e LOCAL operation starting e Program operation starting AUTO Result of control computation MAN Manipulated output Auto tuning Function The auto tuning function is used to have the controller measure process characteristics and automatically set the most appropriate PID constant This function cannot be used for on off control As the function is started control outputs are temporarily varied in steps and the responses are used for computing the proper PID constant this is called a limited cycle method The auto tuning function should not be applied to the following processes e Control processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience e Processes where a large output change at control element results in inconvenience e Processes where variations in PV may exceed an allowable range adversely affecting product quality Operating parameter AT Description Setpoint Disable auto tuning Factory set default Perform auto tuning on the specified PID group When PID setpoint is switched using Moe segment PID setpoints 1 to 8 are not effective TIP Perform auto tuning to all PID groups PQ Only availale for zone PID Being auto tuned Auto tuning ends at 3rd peak Setpoint PV Control output Time AH AT ON PID control a
10. PV input range after linearizer approximation Ten segment 66 7 to 105 0 of PV input range Ten segment linearizer input 66 7 to 105 0 of PV input range Parameter Name of Parameter Symbol Ten segment Setting Range and Description 66 7 to 105 0 of PV input range span Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 1 linearizer 1 output 1 Ten segment 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 66 7 to 105 0 of PV input range span D Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 2 linearizer 1 output 2 Ten segment 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 66 7 to 105 0 of PV input range span 3 Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 3 linearizer 1 output 3 Ten segment 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 66 7 to 105 0 of PV input range span 4 Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 4 linearizer 1 output 4 Ten segment 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 66 7 to 105 0 of PV input range span 5 Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 5 linearizer 1 output 5 Ten segment 66 7 to 105 0 of PV input range when in ten segment linearizer approxima
11. Reference point 2 2 RP1 Sey Ghee hr 2nd group of PID constants Reference point 1 1 RP1 a cr crc rrr ccc ere c ce ceee 1st group of PID constants Minimum value of PV input range RL1 Time 7 Reference point medians Auto tuning in Zone PID Control when AT 9 The auto tuning parameter AT setpoints corresponding tuning points and tuned PID group numbers for zone PID control Zone PID selection parameter ZON is set at 1 are Tuning point SP at which auto tuning is performed Currrent target setpoint SP at the starting of auto tuning Currrent target setpoint SP at the starting of auto tuning Tuned PID group number Currrent target setpoint SP at the starting of auto tuning oOo O a Ol Currrent target setpoint SP at the starting of auto tuning 6 Current target setpoint SP at the starting of autotuning 6 a Current target setpoint SP at tne starting of autotuning s IM 05E01C02 03E 2 1 Program Pattern Setup Charts U r 3 M O d el U P 5 50 CED For details on how to use the program pattern setup chart see Overview of Program Patterns and 2 Examle of Program Pattern Setup Charts in LIEU RIEA EEL se S You can register as many as 30 program patterns with the UP550 controller Create as many copies of the chart as necessary First fill in the fields with bold face borders in the order from number 1 to number 9 Then input the data into t
12. YPT Pon RESET _ Press the key once to dsiplay the Junction Code parameter JC for segment 2 The setpoint of this parameter is not changed in this example MENU PROG PRG 53 junction code select Uurseso Cea ee _ Press the key once to display the Target Setpoint parameter for segment 3 At this point the PV display shows 01 03 the first two digits denote the pattern number and the last two digits the segment number yi ort Ue IL MENU PROG PRG target set point 1 PV display TSP1 80 0 C UrSsso WPT Node RUN reset 44 Press the or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 24 target set point 1 changing TSP1 0 0 C oo AAEN 45 Press the key once to register the setpoint MENU PROG PRG target set point 1 TSP1 0 0 C UrSsso ary oes 46 Press the key once to display the Segment Time parameter TIME for segment 3 MENU PROG PRG segment time TIME UrFSsso MobE oise 7 amp me _ Press the AJor v Jkey to display the required setpoint The figure below shows an example of the parameter set to 10 min setpoint 0h10 MENU PROG PRG 26 segment time changing TIME 0 oo BH GPT Noa RUN RESET 48 Pr
13. 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range aa 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range po 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of Ten segment 66 7 to 105 0 of PV input range span linearizer 1 66 7 to 105 0 of PV input range when in output 8 ten segment linearizer approximation 9 Ten segment 66 7 to 105 0 of PV input range aA linearizer 1 input 9 8 Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 8 Ten segment 66 7 to 105 0 of PV input range span linearizer 1 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 10 b1 0 Ten segment 66 7 to 105 0 of PV input range span linearizer 1 66 7 to 105 0 of PV input range when in output 10 ten segment linearizer approximation a1 66 7 to 105 0 of PV input range linearizer 1 input 11 b1 Ten segment 66 7 to 105 0 of PV input range span linearizer 1 66 7 to 105 0 of PV input range when in PM D 0 Ten segment linearizer biasing linearizer 1 mode 1 Ten segment linearizer approximation output 11 ten segment linearizer approximation E Setup Parameters output 9 Program
14. 6 Switching between AUTO and MAN in If the controller is in RESET mode you need to bring the controller into program operation RUN or local operation LOCAL For entering the program operation see 5 Switching between RUN and RESET Modes in and entering the local operation see 71 Switching to Local mode LOCAL Operation in q Bring the operating display into view display appears at power on PRG lamp or LOC lamp ON MAN lamp ON In steps 2 and later illustrations of the LCD are cited to explain the procedure EES EE YES ERIN J o L SP 0 0 C PTNO 0 SEGNO 0 0 Tia RCY 0 0 D Press the key for more than 3 seconds to call Press the key once to display the parameter up the main menu PROG VAT MENU UPMD VALV 1 P ROG valve auto tuning programming SETUP main menu V AT UPES URSE ate PPT Noda Ee ese 2 Press the key once to display the main menu STUP MENU UPMD VALV valve auto tuning STUP password input main menu V AT ON Cera oE R25 PPT I 4 Press the key once to display the main menu 10 Press the key once The controller PARA automatically calibrates the valve position fully open or closed MENU UPMD VALV 1 PARA valve auto tuning setup parameter SETUP SETUP main menu V AT ON Ureso oo UFSSo FS Jvoles ICV
15. Model UP550 Program Controller co User s Manual for Single loop Control YOKOGAWA Yokogawa Electric Corporation User s Manual IM 05E01C02 01E 3rd Edition Sep 30 2004 This manual describes installation wiring and other tasks required to make the controller ready for operation Contents 1 Safety Precautions 2 Model and Suffix Codes 3 How to Install 4 How to Connect Wires 5 Hardware Specifications 6 Terminal Wiring Diagrams Introduction Thank you for purchasing the UP550 program controller The controller is shipped from the factory with 7 hardcopy user s manuals A2 size and user s manual on CD ROM The 7 user s manuals in hardcopy format describe the operating procedures required for basic use factory set to single loop control mode It is recommended that you refer to these user s manuals to understand 1 installation 2 initial settings 3 program settings and 4 operating procedures of the controller The CD ROM contains an User s Manual Reference with descriptions of various functions and setting ranges that can be set as necessary The manual also contains information on operations used to carry out control other than single loop control Moreover the use of an optional parameter setting tool model LL100 E10 allows you to easily perform settings and adjustments with a PC E How to Use the Manuals Setup installati Describes the tasks installation wiring a
16. Set a reading for the maximum value of the input signal 7 Displays an error code if an error occurs 6 Minimum value of PV input scale SL1 Set the minimum value of the scale to be controlled Ranges Selectable for PV Input g Instrument alarm The AL1 lamp comes on in orange if instrument alarm 1 occurs Set a reading for the minimum value of the input signal RST lamp indicator lamp ON Thermocouple typeK1 K2 K3 J T1 T2 B S R N E L U1 U2 W Plati2 PR2040 SET ENT Used to switch or register a parameter Pressing the key for more than 3 seconds allows you to switch 9 SET ENT key Hae vie NO ane a essing the key for ds allows y How to return to a menu a Ts n mE T perating display and the main menu for operating parameter setting display alternately z PTNO 0 SEGNO 0 0 10 MODE key Presents a display for switching between the hold advance local AUTO and MAN modes Press the key once during parameter setting This lets you return to the eee TM RCY 0 0 DC voltage mV V 0 4102 V 1 to 5 V 0 to 2 V 0 to 10 V mV1 mv2 parameter menu Used to switch between displays Pressing this key while any operating display is shown lets you switch to another prearranged operating display Pressing this key while any 11 DISP key DISP display other than an operating display is shown lets you go one display back One to four presses maximum of this key lets you return to the current operating dis
17. 1 auto tuning switch loop 1 parameter changing 1 main menu Blinks during change oo WPT Node RUN RESET To cancel auto tuning set AT OFF Press the key once to register the setpoint This starts auto tuning If the key is pressed when AT OFF auto tuning will be cancelled In this case PID contains the value existing before auto tuning PAR MENU LP1 PAR 1 parameter auto tuning switch oo 4 Press the key to display the submenu PAR sub menu rema JA en Jf PPT D PRG lamp ON a 2 SP 10 0 C PID 1 MAN lamp z PTNO 1 SEGNO 1 3 blinks LEE OUT 100 0 Auto tuning is complete when the MAN lamp goes off r a 3 Setting PID Manually If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values q Bring the operating display into view display appears at power on PRG lamp Displays the ON currrent setpoint ie SP SP 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure D Press the key for more than 3 seconds to call 6 Press the key once to display the parameter up the main menu PROG 1 P PROG programming main menu l 5 0 ME
18. 10 mA or more output D i 1 i ON when using 16 or more of program patterns Common COom s9 i E UP550 Heating Cooling Type Model UP550 2L1 Single loop Heating Cooling Control common a Relay contact rating 240 V AC 1A Note Connecting a 100 Q resistor to the terminals is optional When relay contact output is selected as the type of cooling side 30 V DC 1 A resistance load Common 1 Model X010 100 2 resistor with M3 5 crimp on terminal lugs i Transistor contact rating 24 V DC 50 mA l control output current output terminal 4 and amp can be used for retransmission output 2 ee ee en ere a ire i Contact rating 12 V DC 10 mA or more Retransmission output value is same as and terminals Cooling side control Cooling side control RS 485 communication Wiring can only be carried out for controllers output output with communication functions Time event 6 is He anti Maximum baud rate 9600 bps Current volt Ise output Relay contact output f na outp
19. 4 44 Retransmission output 1 Factory set to PV retransmission ower Supply Note Select this option from the OT1 parameter Power supply A cauTion 6 45 Heating side Retransmission output 2 is available only when Before carrying out wiring turn off the power relay is selected as the type of heating side L 8 to the controller and check that cables to be 6 control output contro output Ho 4 20 or connected are not alive with a tester or the like Current voltage Retransmission 0 20 mA DC A N z because there is a possibility of electric shock T 47 pulse output output 2 E 48 eee treet Default 4 20 mA DC Load resistance 600 Q or less ais 10 oa O 49 0 20mADC 16 oF ae 15 V DC loop power supply Retransmission output 1 is not available if a TAOMAN 4 20MADC a 15 V DC loop power supply is used Allowable range 100 240 V AC 10 60 ye pulse 12 V h7 free voltage 14 D 50 60 Hz shared Default 4 20 mA DC Paa N DC ec S OOE S 21 mA D The functions of a contact output can be varied by changing y The functions of a contact input can be varied by changing 15 oe the setting of the contact output registration parameter the setting of the contact input registration parameter External contact outputs External contact inputs Switch between the ON and OFF states of the DI1 to D14 Contact 5V Transistor contact PV event 1 output DO1 6 contact inputs to select from program pattern number
20. Alarm Retransmis Commu output sion output nication Error indication Auto tuning Action with PID E200 failure Time out existing before auto tuning Feedback resistor burnout Normal action Blinking dot in the most rany ae Normal communication Normal action left on LCD action line Decimal point at right end Runaway due to 1 defective power Undefined or noise o 0 or 0 or less or OFF OFF nec Faulty if power off on does not reset start the unit Contact us for Stopped repair display power Note 1 PV display 2 LCD 3 Display showing the PV of the loop in which the error has been caused resistor Check wires and communication parameters and make resetting Recovery at normal receipt E Remedies if Power Failure Occurs during Operations The operation status and remedies after a power failure differ with the length of power failure time Instantaneous power failure of 20 ms or less A power failure is not detected Normal operation continues Power failure of about 2 seconds or less The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Setting parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Action before power failure continues Power failure of more than about 2 seconds The following show
21. TSP1 parameter for segment 1 e Steps 14 to 16 configure the Segment Time TIME parameter for segment 1 e Steps 17 to 25 configure the PV Event parameters EV1 TY1 and PE1 e Step 28 configures the Final Target Setpoint TSP1 parameter for segment 2 not changed in this example e Steps 29 to 31 configure the Segment Time TIME parameter for segment 2 e Steps 32 to 40 configure the Time Event parameters EV1 ON1 and OFF1 e Steps 43 to 45 configure the Final Target Setpoint TSP1 parameter for segment 3 e Steps 46 to 48 configure the Segment Time TIME parameter for segment 3 q Bring the operating display into view appears at power on eg 709 8 REEI RIS see BEG FES RST lamp ON Ir rf Lh LILI a R HEEG A X Displays a process variable PV value SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure D Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu URSS 3 Press the 3 key once to display the submenu LOC local mode set sub menu UrSsSsOo 4 Press the A key once to display the submenu PRG PRG programming sub menu oo Press the key once to display the Pattern Number parameter PTN At this point the PV
22. The controller uses the PID paramters of the number selected in PID group number GRP if the PV input falls outside the given deviation range The following example shows a case when only the reference deviation is set without setting any reference point The selected group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID paramters of the number selected in PID group number GRP PV input value Maximum value of PV input range RH A slope is set to vary fff the program setpoint f ta if RL1 Minimum value of i PV input range Segment 1 OFF Disable 0 0 to 100 0 of PV input range span Segment 2 Analog Input Computation Parameters Located in Main menu CMLP Submenu AIN Parameter Name of Parameter Symbol Analog input 1 bias Analog input 1 square root computation Analog input 1 low A LC1 Initial Value User Setting Setting Range and Description Used to correct the PV input value beforehand 0 0 of PV When in normal operation use the PV Input Bias BS operating input range parameter span 100 0 to 100 0 of PV input range span OFF OFF Do not compute the square root ON Compute the square root Y 0 0 to 5 0 1 0 The slope equals 1 at levels below the low signal cutoff point Performs square root computation for the PV input
23. Totally ae Is display Is O communication inoperable faulty faulty signal faulty link faulty Yes Check the instrument s I O Check the instrument s suffix Check wiring on the power supply Turn off power and then turn it on Check the key lock setting terminals again specifications code Check the supply Check the specifications Does the code voltage of I O counterpart for include a communication wrong polarity option aa Check the No communication nother is communication related capability Is parameters key lock enabled Check communication wiring Check the specifications of communication counterpart Correct the error s Ask the vendor for repair Find the cause AA IMPORTANT Take note of the parameter settings when asking the vendor for repair E Errors at Power On The following table shows errors that may be detected by the fault diagnosis function when the power is turned on Description Control Retransmission of error output output ons ore orori 0 or less OFF 0 or less Faulty ROM Stopped 1 E002 Undefined Undefined Undefined PV decimal point blinks oe Normal action Normal action Normal action Normal action for repair Faulty calibration valde out of out of out of out of accuracy accuracy accuracy accuracy Check and Normal set the action initialized Error code _ 0 or l
24. UP550 L11 e Input type Non voltage contact or transistor open collector input e Input contact rating 12 V DC 10 mA or more e On off determination For non voltage contact input contact resistance of 1 kQ or less is determined as on and contact resistance of 20 KQ or more as off For transistor open collector input input voltage of 2 V or less is determined as on and leakage current must not exceed 100 pA when off e Minimum status detection hold time PV input s sampling period lt 3 Contact Outputs e Purpose Event output FAIL output and others e Number of outputs 7 points e Relay contact rating 240 V AC 1 A or 30 V DC 1A e Transistor contact rating 24 V DC 50 mA Display Specifications e PV display 5 digit 7 segment red LEDs character height of 20 mm e Setpoint display 32128 dot LCD with back lighting e Status indicating lamps LEDs Safety and EMC Standards e Safety Compliant with IEC EN61010 1 2001 approved by CSA1010 approved by UL508 Installation category CAT II TEC EN61010 CSA1010 Pollution degree 2 IEC EN61010 CSA1010 Measurement category I CAT I IEC EN61010 Rated measurement input voltage 10V DC max across terminals 300V AC max across ground Rated transient overvoltage 1500V Note Note It is a value on the safety standard which is assumed by IEC EN61010 1 in measurement category I and is not the value which gu
25. to advance from the current segment to the next segment Ref 5 2 7 LOC Set as LOC ON to switch from program operation or RESET mode to local mode operation Ref 5 2 9 operation AUTO MAN To switch between AUTO and MAN switching To switch to AUTO mode display MODE AUTO1 then press the key To switch to MAN mode display MODE MAN1 then press the key 1 to 99 1 Program operation begins with the segment whose number is specified by this parameter Start of program segment number E Operating Parameters Instrument Alarm Setting Parameters Located in Main menu AL Parameter Name of Parameter Symbol A1 Instrument alarm 1 Allows alarm action to be set irrespective of the setpoint program A2 Instrument alarm 2 PV alarm SP alarm 100 0 to 100 0 of setpoint PV input range Deviation alarm 100 0 to 100 0 of PV A3 Instrument alarm 3 setpoint A4 Instrument alarm 4 setpoint input range span Output alarm 5 0 to 105 0 Operation related Parameters Located in Main menu LP 1 Submenu PAR Setting Range and Description PV high limit SP high limit alarm 100 0 of PV input range Deviation alarm 0 0 of PV input range span Other PV SP low limit alarm 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 Initial Value User Setting Parameter Name of Parameter Symbol Do not use hunting suppressing function when control process wit
26. 2S a a a ee pisp key Go to 2 Program Parameter Map in Program Parameters User s Manual If you are unsure of the key operation sequence This displays a screen at power on orf 7 key the key no more than four times Power on No PV input type IN1 OFF Yes Determine PV input type first eae eeeeee eee eee eee ee ee input set SETUP sub menu Settings herein are described in 2 Setting PV Input Type PV paaa SRE ENE AGEGE voam O ol Oj a g MENU UPMD IN 1 input 1 type select IN1 E OFF Setting First at Power on in UER e CRUCEA EUEN oj eeeechee O seecce HE by 332295 EDICTE EAS Azsr PV TAAI E 29299 SERER 2EB MENU UPMD IN input 1 type select changing typeK1 o 2 Oj e MENU UPMD IN input 1 type select 1 Use the Aor LZ Jey to set a numerical value 2 Press the Fa key to register See Instrument Input Range Codes in Initial Settings User s Manual the value PV input type is set to OFF when shipped i e operating display Heseeier ov 2 aoj s E O T UFER uta kale SP PTNO 0 TM key Press this key to move to the operating display From the back J 25 0 C SEGNO 0 3 RCY 0 0 1 PID PI
27. DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive IM 05E01C02 05E 1 Controller behavior and control output manipulation when the dead band is negative The following is an example when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C 0 0 the heating side output H decreases If the output H falls below 24 8 the cooling side output C begins to increase from 0 0 If you keep the key held down longer and the output C rises above 24 8 the output H goes to 0 0 and you enter the state of manipulating the cooling side output Output 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative E Manipulating the Control Output during Position Proportional Control The controller continues to provide control output as long as the _or 4 key is being pressed key Closes the valve key Opens the valve MAN lamp ON Displays the valve opening 0 to 100 SP 25 0 C PID 1 re KA PTNO 1 SEGNO 1 3 OUT 35 0 OUT display Note Manual output is not limited to output high limit OH and output low limit OL 8 Enabling disabling the hold mode of
28. Heating side pulse output terminals cooling side relay output terminals amp 60 Heating side current output terminals Q cooling side relay output terminals 60 Heating side relay output terminals cooling side pulse output terminals Heating side pulse output terminals cooling side pulse output terminals _ pi ata an Heating side current output terminals cooling side pulse output terminals amp Blinks during Heating side relay output terminals 0 cooling side current output terminals change Heating side pulse output terminals cooling side current output terminals Heating side current output terminals 2 cooling side current output terminals MENU UPMD IN 4 input 1 range low SETUP changing typeK3 RL1 0 0 MENU UPMD IN 1 input 1 type select PRG lamp or LOC lamp ON 0 0 C SEGNO 0 0 RCY 0 0 Press the 4 or key to display the required setpoint The figure below shows an example of setting the PV input type to a Pt100 resistance temperature detector 200 0 C to 500 0 C 17 Press the lt i key once to register the setpoint Control output type MENU UPMD IN 4 input 1 range low changing SETUP MENU UPMD IN 1 input 1 type select oo UFSso LI rl If the type of Input is volt
29. IA _ Calibration has ended successfully when the 5 Press the yJkey once to display the main menu indication changes from ON to OFF UPMD MENU UPMD VALV 1 U P M D f f valve auto tuning UP550 configuration SETUP main menu V AT Go to step 13 6 Press the key once to display the submenu _ Calibration has ended unsuccessfully if the MD indication changes from ON to ERR Check the feedback input wiring and carry out automatic calibration again 6 Initializing Parameters Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type PV Input Range or PV Input Scale N CAUTION Initializing the above parameter setpoints may initialize the registered operating setup parameter setpoints Check that they are correct If any of them has been changed to its initial value set it to a required value Bring the operating display into view display appears at power on RST lamp ON SP 0 0 C WPT No werna aun RESET PTNO 0 TM SEGNO 0 0 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu UPES PPT eon Jf 3 Press the key once to display the main menu STUP
30. Jos ITF JA acy ego _ Press the key once to dispay the Target Setpoint parameter TSP1 for segment 2 The setpoint of this parameter is not changed in this example At this point the PV display shows 01 02 the first two digits denote the pattern number and the last two digits the segment number PV display gt HE Har MENU PROG PRG target set point 1 TSP1 80 0 C oo UFSso Len WPT Node J RUN Reser 29 Press the zi Jkey once to display the Segment Time parameter TIME for segment 2 MENU PROG PRG segment time TIME oo UrSSso A 55 OPH IA Parse 30 Press the Jor key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 26 segment time changing TIME 1h20 MENU PROG PRG segment time TIME 1h20 5a WPT Node J RUN JReser 39 Press the ai key once to display the Event Number parameter EV1 MENU PROG PRG event 1 no select oo UFSeso apa r vma RUN Reser 33 Press the 4Jor key to display the required setpoint The figure below shows an example of the parameter set to time event 1 setpoint 1 MENU PROG PRG 29 event 1 no select changing 1 UPSB Ly WPT Node RESET 34 Press the key once to register the setpoint
31. PID constants See R 2 The controller uses the PID constants of the group number set in PID group number GRP Minimum value of K PV input range RL1 Segment 1 Segment 2 Method 2 As shown in the figure on the right the controller selects an appropriate group of PID constants for each zone and __ Maximum value of or PV input range RH1 1 if the PV input value goes beyond the given deviation ee from the program setpoint selects the PID constants of the group number set in PID group number GRP PV input value Reference deviation RDV1 tee Reference point 1 1 The controller uses the 1st group of PID constants if RRN the PV input value is both within the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth 2 The controller uses the 2nd group of PID constants if the PV input value is both within the zone set off by reference points 1 and the maximum value of the PV input range and within the given reference deviation bandwidth 3 The controller uses the PID constants of the group number set in PID group number GRP Minimum value of K PV input range RL1 Segment 1 Segment 2 E Retaining the End of Program State Hold mode End This function keeps the controller in the same state as when program operation was completed When in hold operation the controller retains its states of control out put and ev
32. RTD input Maximum 150 Q wire Conductor resistance between three wires should be equal However 10 wire for a maximum range of 150 0 to 150 0 C Wire resistance effect 0 1 C 10 Q Allowable input voltage 10 V DC for thermocouple mV or RTD input 20 V DC for DC voltage input Noise rejection ratio 40 dB 50 60 Hz or more in normal mode 120 dB 50 60 Hz or more in common mode Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 0 to 15 C 35 to 50 C Applicable standards JIS IEC DIN ITS 90 for thermocouples and RTD Auxiliary Analog Input Signals Available only for controllers with auxiliary analog input terminals These signals are not used in single loop control however Number of inputs 1 terminals Input type Settable in a range of 0 2 0 10 0 4 2 0 or 1 5 V DC Sampling period 100 200 and 500 ms The sampling period of an auxiliary analog input signal is associated with the PV input s sampling period Input resistance About 1 MQ Input accuracy 0 3 1 digit of input span for 0 to 2 V DC 0 2 1 digit of input span for 0 to 10 V DC 0 375 1 digit of input span for 0 4 to 2 0 V DC 0 3 1 digit of input span for 1 to 5 V DC Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Feedback Resistance Input Provided for position proportional type only terminals 45 Slide resistance value 100 Q to 2 5 KQ of o
33. SD e ao Press the 2 key once to display the main menu PARA PARA setup parameter SETUP main menu Slee Pes 7 Press the 4 key twice to display the submenu OUT OUT output set SETUP sub menu DEEN eee OE 8 Press the lt i Jkey once to display the parameter OT1 Conal output type MENU UPMD OUT 1 output 1 select SETUP 7 0 UrPSSso A So IE FIA ary ooo 9 Press the Jor vJkey to display the required setpoint The figure below shows an example of setting to current output 4 to 20 mA DC MENU UPMD OUT output 1 select Press the YJ key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu oo EIT Ca JL MENU UPMD OUT 1 output 1 select SETUP 2 Eana Press the key once to display the submenu MD MD UP mode set Blinks during change ME AENG NL for a Position Proportional Controller Only The following operation describes a procedure of inputting a feedback signal from a control valve to calibrate the full closed and full open positions of the valve automatically To calibrate the valve position you need to carry out wire connections and bring the controller into manual mode For connections see 6 Terminal Wiring Diagrams in CRAFTER EED and for entering the manual mode see
34. Setpoint related Parameters Located in Main menu PARA Submenu SP Parameter Name of Parameter Symbol SP tracking selection M U Program time unit Segment setting EG JT method Setting Range and Description OFF ON Sets the time unit of a program hh mm hour minute mmi ss minute second Defines the method of programming Note that changing the setpoint of this parameter deletes the program in question 0 Programming by setting segment times 1 Programming by setting segment ramps Program pattern 2 The controller can serve as a program pattern generator retransmission T2 G Program pattern number clearance The controller resets clears the program pattern number on the operating display to O at the end of program operation NC OFF Not cleared P H Program setpoint 1 Place limits on the program setpoints when the controller is in limiter upper limit program operation Program setpoint 1 0 0 to 100 0 of PV input range PL1 limiter lower limit Note that SPL1 lt SPH1 P H2 Program setpoint 2 Place limits on the program setpoints when the controller is in limiter upper limit program pettern 2 retransmission S PL Program setpoint 2 0 0 to 100 0 of PV input range limiter lower limit Note that SPL2 lt SPH2 Alarm related Parameters Located in Main menu PARA Submenu ALM Parameter Name of Parameter Symbol P E H 1 PV event 1 hysteresis Allows margins to be set for
35. TY1 MENU PROG PRG PV event 1 type URSS FS Jve WPT Node M RUN JReser or key to display the required setpoint 94 Press the The figure below shows an example of the parameter set to Deviation high and low limits Alarm setpoint 7 MENU PROG PRG 30 PV event 1 type changing aro 99 Press the key once to register the setpoint MENU PROG PRG PV event 1 type Ursso YPT Noda RUN Reser 93 Press the J key once to display the PV Event Setpoint parameter PE1 MENU PROG PRG PV event 1 set point UrS6eSso 55 PSI WPT Node E 94 Press the LS or key to display the required setpoint The figure below shows an example of the parameter set to 5 0 C MENU PROG PRG 31 PV event 1 set point changing 5 0 C UrSsso oo j ue es ea a 95 Press the akey once to register the setpoint MENU PROG PRG PV event 1 set point PEi 5 0 C UPES oo aba Mes AEA r WPT Node M RUN Reser 96 Press the Ce key once to display the Event Number parameter EV2 MENU PROG PRG event 2 no select UFES aro 97 Press the akey once to display the Junction Code parameter JC for segment 1 The setpoint of this parameter is not changed in this example MENU PROG PRG junction code select UrSsSsOo 5a
36. adjusted value to be stored When V H e action aE in nee pia iia the PV AO2 pe ae ai 2 20 to4mA ete EUS SU gL p enue ee a i E E inputtype inal d 3 20 to 0 mA Valve traveling time 5 to 300 sec 0 5 i of PV ahs apie if set to es ULL Used to operate a valve according to the estimated OFF een p 3 AO3 Analog outputs type valve position Set the time required for the valve to UP U scale OUTPUT a open fully from a state of being fully closed Confirm aunt D Terminals and the valve traveling time by consulting the datasheet of Saco AH Analog output 1 100 Set the values of segmental points for the 0 and 100 output 100 0 o the valve s specifications Contact Out ut Re istration Parameters Presence absence Allows input compensation to be applied to thermocouple input ON segmental point levels at which the values are presented via OUTPUT 1 Ref 2 1 7 Thewalve traveling time Soniy etioctvelwnen Valve p g of PV input OFF Absent At L Analog output 1 0 terminals and See W Performing Split Computations below can Adjustment Mode V MD is set to 1 or 2 Located in Main menu CONE Submenu DO ESTEE UU CHONS Oe a segmental point 5 0 to 105 0 where A1L lt ATH Valve adjusting mode 0 Valve position feedback type compensation P A2 H Analog output 2 100 Set the values of segmental points for the 0 and 100 output 100 0 x 1 Valve position feedback type moves to the estimating Auxiliary analog segmental point le
37. alarm 2 setpoint 232 Instrument alarm 3 setpoint 233 Instrument alarm 4 setpoint 234 SELECT display 4 registration SELECT display 5 registration Parameter Name of Parameter Setting Range and Description Initial Value User Target Item ae be Symbol Setting in CD ROM Although not used in single loop control it is shown on the display DO1 Relay output flag The following setpoints are registration numbers for single loop 5705 registration for DO1 control only O D Relay output flag 5705 PV event 1 output 0 No function 5706 registration for DO2 5706 PV event 2 output Relay output flag 5689 Instrument alarm 1 output 5689 03 registration for DO3 5129 Time event 1 output O 5131 Time event 3 output i Although not used in single loop control it is shown on the display JJ output flag registration for DO4 O Open collector transistor Open collector transistor 5130 Time event 2 output 5129 5133 Time event 4 output ep onia eniGaOn See External contact output in 6 Terminal Wiring or a Nh ad oa Diagrams of WEEE Cy Rae ET TIED Analog output 3 100 segmental point A3H Analog output 1 100 segmental for DO5 i io oe point ATH WE Tips about Heating Cooling Control for heating cooling controllers onl Open collector transistor a a a Although not used in single loop control it is shown on the di
38. alarm function to be enabled or disabled according to the operating condition 0 Always active 1 Not active when in RESET mode 2 Not active when in RESET mode or manual operation Alarm mode Control Action related Parameters Located in Main menu PARA Submenu CTL Parameter Name of Parameter Symbol Setting Range and Description Output velocity limiter OFF 0 0 1 to 100 0 sec Can limit control output velocity 0 Standard PID control with output bump at SP change 1 Fixed point control without output bump at SP change Choose Fixed point Control when controlling pressure or flow rate AUTO 0 50 0 to 200 0 The larger Setting the sooner PID computation integral computation stops Used when the control output travels up to 100 or down to 0 and stays at this point 0 Segment PID 1 Zone PID If set to Segment PID allows PID constants to be selected for each segment If set to Zone PID automatically selects PID constants according to the temperature range set in the given Reference Point parameter CONT Continues action set before power failure MAN Starts from manual operation status RESET Contnues action set before power failure and starts computation from the preset output value PID control mode Anti reset windup Excess integration prevention Zone PID selection Restart mode 0 0 of PV input range a 0 0 of PV input range span 0 0 of PV input
39. control computation output E Troubleshooting When the Controller Fails to Operate Correctly If your control tasks are not successful check the preset parameters and controller wiring before concluding the controller to be defective The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems The controller does not show the correct measured input PV e The UP550 controllers have a universal input The type of PV input can be set changed using the parameter IN1 At this point the controller must be wired correctly according to the selected type of PV input Check the wiring first if the controller fails to show the correct PV value To do this refer to QE le Ee Uae En TIETD With the parameters RH1 RL1 SDP1 SHI and SL1 it is possible to scale the input signal and change its number of decimal places Also check that these parameters are configured correctly The controller does not provide any control output or the control output does not change at all e The UP550 controllers have a universal output The type of control output can be set changed using the parameter OT1 At this point the controller must be wired correctly according to the selected type of control output Check the wiring first if the controller provides no control output To do this refer to 6 Terminal Wiring Diagrams in Queue CREATEED With
40. ee AE A r C es O O es O O es es S Deviation high A t pisp key oS key nisp key wa key pisp key wa key visp key wa key nisp key key oisp key limit Open a i i y y PV i 7 r ae oe 7 Target SP r i I I I ne ee 1 I 1 SP tracking 1 1 PV event 1 i 1 ae 1 1 SELECT display 1 a gt Relay output flag k F ealaction PEH1 hysteresis P OPR1 Output velocity limiter C S1 registration r DO1 registration for DO1 PROG Start of program operation 7 i a i i I Hysteresis iy e a PV event 2 SELECT display 2 i Relay output flag 3 1 a Program time unit PEH2 ivisierdels MOD1 PID control mode 7 C S2 regisian DO2 registration for DO2 RST Stop of program operation i ry I i ee 1 al i r i gt a 1 Deviation low Closed lit Segment setting PV event 3 1 1 1 SELECT display 3 a I Relay output flag 1 method i F PEH3 hysteresis gt AR Amitesetwimdup C S3 registration DO3 registration for DO3 1 LOC Start of local mode operation Deviati odii i 1 gt 1 I 1 eviation Setpoin Program pattern 2 PEH4 PV event 4 1 ZON Zone PID selection z C S4 SELECT display 4 Open collector 1 a HOLD Start of hold mode operation p retransmission hysteresis 1 1 registration i DO4 transistor output flag i 1 m 1 SELECT displays z registration for DO4
41. eee eee eee eee 2 Cooling side preset output PID parameters 7 PID key Heereier 20s 2 seeene EFFEEF BEBES o 2 O e Li UFER ISA T SP C 0 0 Heating Cooling OUT display 25 0 C H PID 1 0 0 PID parameter SPno 7 sub menu Pe ee ee ee ee ee ee ee Proportional band heating side proportional band Derivative time heating side derivative time Output high limit heating side output high limit Output low limit cooling side output high limit 7 MR Manual reset ON OFF control hysteresis heating side ON OFF 7 H control hysteresis Direct reverse action switching 7 DR 7 Pc Cooling side proportional band Cooling side integral time 7 Dc _ Cooling side derivative time Cooling side 7 He ON OFF control hysteresis 7 DB Dead band Preset output heating side G PO 7 0 Cooling side preset output 7 c DGGE SET EI NT key PID parameters ose Jkey cc J z 5 J Ci ores PCAC pta eie j LI L 1 LI L L L 8 PID i i PID parameter SPno 8 sub menu 1 A i L L LI mnnm m onmmmmmmnmmmmmmMmmmMmMmMmMmMMMMNmMMmMMmMMMMNNMmMNMmMmMmMMNmNmMNmMMmMmMMNNmMmmMmMMNMmMMNmMmNMmMmMmMMMNmMMNMMNMMMNNNMmMR Proportional band heating side proportional band Integral t
42. ie Parameters ee ee ee ee eee s 27 FAIL output Note2 key SET ENT key Alarm related Contact Input Registration Parameters Parameters wa key pisp key ee Ee ESB SB SB SSB SBS SBS SESS SE SESE SE RPee es SSS SE EE RPE PE PEPE PE PPP PP PPP PPE PE PEPE PEP PEPE PPE RPE PE PEP PE PEP PPP PEP PE PPP PPP PPP PPP PP Pe PE PP BP PPP PP PPP PE PE PEP PPP PPP PP PEP PPP PPP PPP Pee Pe eee ee ee eee eee 2 or ke y i L key key A key p From the front AIN Z Jkey RET Z Jkey TRND wJkey LOCK l NT E analog input retransmission DV trend set key amp menu lock i ISp aye irst after power on SETUP sub menu SETUP sub menu SETUP sub menu SETUP sub menu 1 L i ee ee ee ee ee a a a ee ee ee eRe RTD Se Cee ea een CEE ee heme ee aes arcane EAEE ES OAE EA EE EEEE EE Nemes mere or 7 key ISET ENT ISET ENT ISET ENT r key nisp key key nisp key pisp key key pisp Key key key key key key key oe ieee r prene canbe nnnneeeennee Tre on Ones ern bon Onn n nnn nnn nen n nn neers MD LZ Jkey IN key OUT LZ key R485 key VALV LZ key INIT Z jke TEST 1 UP mode set input set output set RS485 condition set VALVE control parameter initialize test mode entry i SETUP sub menu SETUP sub menu SETUP sub menu SETUP sub menu SETUP sub menu SETUP sub menu SETUP sub menu 1 input isi j 1 Thi ter is not to be set i A BS1 Analog mpat RET1 PIAN ENIE IOR Deviation trend scale V A ee eo i a a 1 From the front J
43. key LOC key or key PRG key or key EDIT f i local mode set programming program edit i sub menu sub menu sub menu l key key key key key e m m fee eee eee eee eee ee ete eee eee ee hb wee ee eee eee eee eee eee fF em e ma Peewee bee ees esses eee Setpoint for LSP1 local mode operation PID group number for local mode operation Local event 21 E21A tld eupnmeue eee eee eee ee eee ee eee ee Local event 24 Local event 27 Local event 27 Local event 28 Local event 28 setpoint The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0 See EBB ERB RR EP ER EE EE eee eee eee eee eee eee eee ee eee eee eee eee ee ee ee ee ee ee ee ee eee ee eee ee eee eee eee ee eee eee eee ee ee ee ee eee ee eee ee ee ee Pe ee ee ee ee ee Program pattern 1 MENU PROG PRG 1 PTno input PTN 1 MENU PROG PRG SEGno input 2 1 WTM stgrouret aan Sampa B WZ1 oone mpi TEN 4 WTM 4h group o TE 5 WTM 5 groupot o End of repetition REN segment number key or key Segment 1 MENU PROG PRG 2 SEGno input Li Time set i TIME segment time i On time of ONn time event 1 Off time of i OFFn time event i TYn PV event type PEn PV event setpoint meee eee ee eh key or key Segment 2 MENU PROG PRG 2 key SEGno input key or key is set using a time setpoint TM RT
44. key key key Alarm setpoint Output value Stand by Action It is effective in the following cases output turns on the power is turned on the instrument alarm type is changed The alarm output does not turn on in this region even if the PV value is below the low limit of the alarm setpoint gt Time Alarm type code Contact opens if alarm occurs 16 19 Low limit of alarm setpoint IM 05E01C02 06E 2 Model UP550 REEN Program Controller SERIES User s Manual for Single loop Control YOKOGAWA Yokogawa Electric Corporation User s Manual IM 05E01C02 07E 3rd Edition Sep 30 2004 This manual describes the functions of parameters briefly In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input E Operation Mode Parameters Located in MODE key key on the instrument s front panel Initial Value User Setting Parameter Name of Parameter Symbol Setting Range and Description Target Item in CD ROM Pause of program Set as HOLD ON to enable the hold mode of program operation HOLD i Ref 5 2 5 operation A DV Advance of segment Set as ADV ON
45. o fo a ge lt ssfgg 709 2 y Ai success 25 0 C SEGNO 0 3 RCY 0 0 Operating Parameter Setting Display 4AJo ly key 4 PID PID parameter SPno 4 sub menu Pe ee ee ee ee ee ee ee ee ee key eunueae Proportional band heating side proportional band 4 Integral time heating side integral time Derivative time heating side derivative time 4 D Output high limit heating side output high limit 4 0H Output low limit cooling side output 4 0L high limit oo ON OFF control hysteresis heating side ON OFF 4 H control hysteresis Direct reverse 4 DR action switching Cooling side 4 Pc proportional band 4 c Cooling side integral time 4 Dc _ Cooling side derivative time Cooling side 4 Hc ON OFF control hysteresis 4 DB Dead band Preset output heating side 4 PO preset output Cooling side preset output PID parameters Eee eee ee ee ee eee eee eee ee eee eee ee eee eee eee eee eee eee eee eee eee ee 5 PID PID parameter SPno 5 sub menu SET EI Z 5 key eununun nisp key i Proportional band 1 5 P heating side proportional band i 5 Integral time heating side i a integral time Derivative time 1 5 D heating side i derivative time i Output high limit 5 OH heating side o
46. of PID parameters 5 to 8 Likewise selecting these numbers uses the 5th to 8th groups of PID parameters OFF 1 to 10 28 to 31 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action See for details on other alarm types PV SP alarm 100 0 to 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV input range span Output value alarm 5 0 to 105 0 Time set segment time Time setpoint unregistered 0 00 to 99 59 hour minute or minute second Without a time setpoint it is not possible to create programs Ramp set segment time Segment PID group number range span per hour or minute This parameter is shown for segment PID parameters when the setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1to8 Located in Main menu P ROG Submenu P RG PV SP high limit alarm 100 0 of PV input range Deviation alarm 0 0 of PV input range span Other P
47. parameter is set as SEG T 0 ramp setting TM RT when the parameter is set as SEG T 1 Factory set to Time setting TIME Shown for segment PID parameters when the setup parameter ZON is set to 0 Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ONS PV event setpoint PE3 off time of time event OFF3 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 Junction code JC key Press this key for more than 3 seconds ee Press the PROG Woo f O i programming for more than Main men 3 seconds to switch AE E ETE E E AE E E to an operating ay ay SIEPA Program Parameter Setting Display key or
48. program operation should be done when the controller is in operation The following operating procedure is an example of setting program operation in the hold mode 1 PRG lamp 3 Displays the current ON IC setpoint SP pas SS Q aon PTNO 1 a TM 1h20 RCY 0 0 2 To enable the hold mode of program operation Press the key once to diaplay the HOLD ON mode parameter To disable the hold mode of program operation Press the key once to display the HOLD OFF mode parameter The figure below is an example of enabling the hold mode of program operation ig Blinks during change MODE DISPLAY 1 Sobel vise A PROG hold switch a changing ee a HOLD ON HLD lamp is ON in Hold HLD lamp is OFF in non Hold 6 0 UPES SP A Rayo Ne YS gt TM 0h20 80 0 C SEGNO 2 3 RCY 0 0 Other operating procedures for disabling the hold mode 1 Press the key for two seconds during hold mode operation In this case the controller resumes program operation 2 Execute the advance function during hold mode operation In this case the segment is advanced 9 Changing Program Setpoints when in Hold Mode The following operating procedure changes program setpoints when program operation in soak segment is put in the hold mode When you have finished changing the setpoin
49. pulse output Heating side Current output terminals and terminals 46 and terminals 4 and d terminals 4 and terminals 46 and 7 terminals and d terminals and terminals 6 and 7 terminals 46 and 7 Cooling side Relay output Cooling side Relay output Cooling side Relay output Cooling side Voltage pulse output Cooling side Voltage pulse output Cooling side Voltage pulse output Cooling side Current output Cooling side Current output Cooling side Current output terminals and 60 terminals 4 and 60 terminals and 60 terminals and terminals and terminals and terminals and terminals and terminals and The types of control output relay output and voltage pulse output shown in the table above refer to those of time proportional control To change to a relay output for on off control select Relay Terminals and change the setpoint of the proportional band to 0 IM 05E01C02 01E 2 Setup Procedure The following operating procedure describes an example of setting a K type thermocouple 200 0 to 500 0 C andamea E Instrument Input R ange Codes surement range of 0 0 to 200 0 C User s Model UP550 cap Select the unit from the UNIT parameter q Display view at power on REEN Denotes a step that must always be followed E l l M a n u al Prog ram Con
50. reference point 3 i key PTN 1 number SP high EI i POAT Displayed when i aioe 3 g i e key 7 nstrument ja f one arameter Contact Output Registration it 2 of program pattern imi n unli 7 AL3 alarm 3 type A i 4 RP1 reference point 4 a eN 1 eh se PTN 2 number limit Ope u t Program Setpoint related Instrument 1 Zone PID Displayed when Bit 3 of program pattern SP P 1 AL4 5 RP1 f int 5 n RP parameter PTN 3 b arameters alarm 4 type i reference poin i n GRP 2 F number i L I I L g I i i Instrument alarm 1 a i Zone PID 1 n Bit 4 of program pattern Hysteresis gt HY1 7 6 RP1 PTN 4 hyst 1 j f t 6 i b 1 ys number SE Closed lit i nstrument alarm 2 i one switching Displayed 1 nterruptive message k 1 HY2 hysteresis l RHY1 hysteresis ra MG1 display 1 i imi i ra le when limit 4 ml 4 I 1 i 1 Instrument alarm 3 1 os 1 Parameter Interruptive message s A i HY3 hysteresis i RDV1 BEI rienes genauen GRP 2 MG2 display 2 Alarm setpoint 1 1 1 1 1 Instrument alarm 4 i Interruptive message 1 HY4 hysteresis i a ee ae ee aa i MG3 display 3 1 ec The following alarm type are used only for Instrument Alarm SET ENT t ti x A AMD Alarm mode key MG4 n Cae S 25 Sensor grounding alarm 7 1 Control Action related 7 26 Fault diagnosis output Note1 i g P aaa eaaa
51. the key once during programming returns to the display marked 3 Lists of Program Parameters Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to The User Setting column in the table below is provided for the customer to record setpoints define program setpoints and PV event setpoints for temperature input Initial Value User Target Item Setting in CD ROM r Local Setpoint Parameters Located in Main menu P ROG Submenu LOC Parameter Symbol L S P 1 ikea by local mode PID group number for local mode operation E2 A Local event 21 type Output high limit alarm 100 0 E D 1 B Local event 21 setpoint Output low limit alarm 0 0 E 29 A Local event 22 type Same as the E21A parameter D D Local event 22 Same as the E21B parameter setpoint which describes items in more detail and items that are not contained in this manual Name of Parameter Setting Range and Description Times Located in Main menu P ROG Submenu P RG Parameter 0 0 to 100 0 of PV input range 0 0 of PV input range Name of Parameter Setting Range and Description Shown for segment PID parameters when the setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1 Uses the 1st group of PID parameters 2 Uses the 2nd group of PID parameters 3 Uses the 3rd group of PID parameters 4 Uses the 4th group
52. time Displays a guidance message for the setup parameter Deviation Trend Parameters Displays a setup parameter keys Aand PT No Locking of front panel PT No key RUN Locking of front panel RUN key MODE Locking of front panel MODE key LP2 Operating parameter main menu PYS1 PYS1 lock PYS2 Not used in sigle loop control PWD Password setting key Not used in sigle loop control Parameters AN NOTE Changing the registered value of a setup param eter may cause the registered value of an operating parameter to be initialized automatically Thus when you have changed a setup parameter always check that the registered value of the operating parameter is appropriate If it is initialized to de fault reset it to the required value key key UPM Controller mode UP mode SMP PV sampling period setting Sampling period error counter SMEC reading only Displays a menu of setup parameters in a hierarchical manner in the format main menu submenu MENU PARA ALM alarm 1 type select SETUP Indicates that a setup parameter is being shown on the
53. value Although not used in single loop control it is shown on the display AFL3 Although not used in single loop control it is shown on the display A S R3 Although not used in single loop control it is shown on the display A LC3 Although not used in single loop control it is shown on the display Retransmission Output Parameters Located in Main menu CMLP Submenu RET Parameter Name of Parameter Symbol Retransmission output 1 type Maximum value of retransmission output 1 scale Minimum value of retransmission output 1 scale Retransmission output 2 type Maximum value of retransmission output 2 scale Minimum value of retransmission output 2 scale Setting Range and Description Initial Value User Setting OFF Disable 1 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 Setpoints 5 to 7 are not available for single loop control Retransmission output 1 is always provided via terminals 14 and 15 In position proportional control a valve opening signal 0 to 100 is transmitted if setpoint 3 is selected In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output 0 0 of PV input range RET1 1 2 0 0 of PV input range to RTH1 1 digit Retransmission output 2 is available when the type of control output
54. 0 External PV input l 7 meeen 505 33 Slop of program eperaiion when ai eke ee DI6 37 1 output DI4 OFFIOFF OFFIOFF OFF OFFIOFF ON ON ON ON ON ON ON ION Di4 l fey 0 4 2 0 V DC 5 output T DI6 changes from OFF to ON Sir Common COM pia 39 esd 5V 39 a Uime Evenk DO6 32 mars poorer a Dea ied Ou ee Setup parameter Ti Start of program operation when S DI5 i S output g COM You can change the settings of the parameter OT1 to change the control output type DO4 DI5 changes from OFF to ON DI5 88 o 5V 38 Timeevent4 po7 31 onm COM 20 20 See QATAR UL ao ela cle j E E DIG a output Se i 37 O f mo J 5V Correspondence between parameter OT1 and control output types 4 eri 7 DO5 DI6 changes from OFF to ON DI6 Lal 5V Be T D Da a Common COM 39 ON when using 16 or more of program patterns Dig 28 DI8 38 OT1 0 factory set default OT1 1 OT1 2 OT1 3 5 Time eventa Start of local mode operation when DI7 36 Lo SO 36 L 2 L Relay contact rating 240 V AC 1 A D COM Time proportional control Time proportional control Current ent D On off control a DO6 DI7 changes from OFF to ON poe COM En T 30 V DC 1 A resistance load COM 30 0 Relay output Voltage pulse output terminals 6 and 7 Relay output COM 20 pi Upply 1 Transistor contact rating 24 V DC 50 mA commen i T terminals and terminals 6 and 7 terminals and DO7 common i l 14 5 i i Contact rating 12 V DC
55. 0 Output low limit alarm 0 0 Initial Value 0 Initial Value User Setting User Setting User Setting User Setting The Target Item in CD ROM column in the table below provided references from User s Manual Reference CD ROM version Program Parameters Parameters for Setting the Final Target Setpoints and Segment Target Item in CD ROM Ref 5 1 1 Ref 5 1 2 Target Item in CD ROM Ref 3 4 6 Ref 3 4 5 Target Item in CD ROM Ref 5 2 3 Ref 5 2 4 Ref 5 3 6 Target Item in CD ROM 4 Explanation of Program Functions E Programming You can create programs using either method 1 or 2 described below The controller is factory set to method 1 To create programs using method 2 change the setpoint of the SEG T Segment Setting Method setup parameter to 1 Before you begin programming determine whether your programs are created using the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Program Time Unit setup parameter to mm ss Controller Settings Setpoint of SEG T Segment Setting Method Setup Parameter Time setting method 1 0 factory set default Ramp setting method 2 Choose the desired method and unit from the two programming methods and time unit optio
56. 0 3 to 1 65 mm 0 8 N m or less 3 mmo or 7 mm or less 7 mm or less Terminal Covers Optonal parts For UP550 TO115YD Before attaching the terminal cover bend the side with the groove inward as shown in Fig A Be careful not to bend it backwards This not only marks it harder to attach the cover but will also weaken its hold Fit the holes on the top and bottom of the terminal cover the projections on the brackets Fig B and lock in place The figure right shows the attachment of a terminal cover to UP controller 5 Hardware Specifications PV Input Signals Number of inputs 1 terminals Input type Universal input system The input type can be selected with the software Sampling period Can be selected from 100 200 and 500 ms Burnout detection Functions at TC RTD standard signal 0 4 to 2 V or 1 to 5V Upscale downscale and off can be specified For standard signal burnout is determined to have occurred if it is 0 1 V or less Input bias current 0 05 wA for TC or RTD b terminal Measurement current RTD About 0 13 mA Input resistance 1 MQ or more for thermocouple or mV input About 1 MO for DC voltage input Allowable signal source resistance 250 Q or less for thermocouple or mV input Effects of signal source resistance 0 1 V O or less 2 kQ or less for DC voltage input Effects of signal source resistance About 0 01 100 Q Allowable wiring resistance for
57. 1 Program the controller to start program operation at 25 C and raise the temperature up to 80 C in 20 minutes 2 When the temperature reaches 80 C keep it at this level for 80 minutes 3 Finally lower the temperature to 0 C in 10 minutes Event output e Set a deviation of 5 C on both the positive and negative sides of a program setpoint to allow the controller to output an event signal if the temperature goes beyond the deviation range e Let the controller output an event signal when the temperature stabilizes to 80 C Example of Creating Program Pattern 1 A Target setpoint T t emperature TSP1 to be reached by segment 2 2 80 C m l Target setpoint Target setpoint TSP1 to be reached TSP1 to be reached by segment 3 1 by segment 1 3 Starting target setpoint SSP1 25 C 0 C a k Segment time for segment 2 Segment time for segment3 Time Segment time for segment 1 l i i 80 min 10 min 20 min A Start of program operation PV event 1 Outputs an alarm if the temperature goes beyond the range program setpoint 5 C ON OFF Time event 1 The output turns on after 20 minutes have elapsed since the start of program operation Then it turns off after 100 minutes have elapsed from the start of program operation 2 Example of Program Pattern Setup Charts Complete the following setup chart before setting programs in the controller Filli
58. 3 pie the setting of the contact output registration parameter D p Dit ON OFF ON OFF ON ON OFFION Do 118 ss ey 18 External contact outputs External contact inputs lt oWiSVDCP s an aaa a Instrument alarm 4 leo Di2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON 3 DI pi Switch between the ON and OFF states of the DI1 to D14 UP Contact 5V W Transistor contact i ower Supply Wired to Sensor in ie 1 output DO3 DI3 OFF OFF OFF ON ON ONJONIONION pig 140 sates Ses 3 40 py t1outout DOI ee contact inputs to select from program pattern numbers 1 to 15 DIT A Two wire System Configuration i D4 OFF OFF OFF OFF OFF OFFIOFF ON fon fon fon fon on onon a bl A A ei 6 O Select a number during a RESET state DI1 19 00 5V 19 i Common COM 7 Sg NOTE 1 2 3 4 5 6 71 81 9 10 11 12 13 14 15 3 i l ae 39 pee 39 DI2 A F DI4 5V DIS The heating cooling type controller UP550 2 _ only I PV event 2 output DO2 ONG DI1 ON JOFF ON OFFI ON OFFI ON OFF ON OFFI ON OFF ON OFF ON DI2 118 G s 5V 18 i i ime event P i 3 L i ios o DI2 OFF ON ON JOFF OFF ON ON OFFIOFF ON ON OFF OFF ON ON l l DO4 34 Start of program operation when ko NO Current output terminal and can be used for retransmission output 2 D output DI5 changes from OFF to ON DIS 38 5V 38 y p 4 p amp DO3 oo DIS OFF JOFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON pjg 401 og 5V DIS 4
59. 3rd group of wait zones 3 WZ1 La a La eS a a E 3rd group of wait times 3 WTM m O See User s Manual Reference CD ROM oat information Eo oo i oS 4th group of wait zones 4 WZ1 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY Program time unit TMU Segment setting method SEG T 5 Time setting Start of repetition segment number RST End of repetition segment number REN Unit Maximum value of PV input range RH1 1 100 Define when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Minimum value of PV input range RL1 0 Sereno AT AT 415 6171819 10 11 12 4 Fnaltrestscponeicrspy T T TTA TN YFraoetseom as A I CV PID number PID Note Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ONS PV event setpoint PE3 off time of time event OFF3 Event number EV4 8 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OF
60. 700 0 C 32 to 3100 F 200 0 to 1300 0 C 300 0 to 2400 0 F Position No type K2 proportional controller Calibrate valve position See 5 Calibrating Valve Position Initialize parameters See 6 Initializing Parameters Set setup parameters 3rd Edition Sep 30 2004 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the a key once to display the parameter _ Press the or key to display the required IN1 PV input type setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C YOKOGAWA Yokogawa Electric Corporation This manual describes examples of setting PV input types control output types Carrying out settings described herein allows you to perform basic control Refer to examples of various settings to understand how to set parameters required Refer to Ien ta Qa ETM Uae ETET for an easy to understand explanation of setting various parameters If you cannot remember how to carry out an operation during setting press the key no more than four times This brings you to the display operating display that appears at power on After carrying out the setting describes here create programs in Programming User s Manual type K3 type J Factory set to Time Proportional Relay Output Set the control output See 4 Setting Control Output Type
61. Control output relays may be replaced However because they have a life of 100 000 times that of the resis tance load use auxiliary relays to turn on off a load 4 The use of inductance L loads such as auxiliary relays motors and solenoid valves causes malfunction or relay failure always insert a CR filter for use with alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load 5 When there is possibility of being struck by external lightening surge use the arrester to protect the instrument E For DC Relay Wiring UP s contact External DC power supply Diode Mount it directly Relay to the relay coil Use one with a relay coil rating terminal socket less than the UP s contact rating UP s contact E For AC Relay Wiring UP550 Relay Use one with a relay coil rating less than the UP s contact rating CR filter Mount it directly to the relay coil terminal Socket Cable Specifications and Recommended Cables Name and Manufacturer Power supply grounding relay contact outputs 600 V PVC insulated wires JIS C 3307 0 9 to 2 0 mm Thermocouple Shielded compensating lead wires JIS C 1610 LJX LJ L__J L See Yokogawa Electric s GS 6B1U1 E RTD Shielded wires three conductors UL2482 Hitachi Cable Recommended Terminal Lugs Applicable wire size Tightening torque
62. D par ameter SPno 1 sfesesier ayy 2 SEaras SEREA ITE eel SP PTNO 1 sub menu AL LP1 alarm set point loop 1 parameter main menu main menu key pisp key I L I I A Jkey I aa 7 PAR key F ke osse ke 4 y 3 parameter 1 sub menu L I I I if SC surertuncion Starting time of program pattern operation Displayed when in LOCAL or PROG mode and in automatic operation Instrument alarm 1 setpoint Instrument alarm 2 setpoint Instrument alarm 3 setpoint Instrument alarm 4 setpoint ti key ee ee ee ISET I fu NT key Displays a guidance message for the operating parameter Displays a menu of operating parameters in a hierarchical manner in the format main menu submenu MENU LP1 PAR super control switch Displays an operating parameter Displays a setpoint 1 0H 1 0L 25 0 C 80 0 C SEGNO 1 3 z 5 z 5 nanan EEEFEF gl Hessie ayy SP PTNO OUT ees Petter i N 25 0 C PID 1 1 SEGNO 1 3 35 0 HOLD ADV Pause of program operation Advance of segment Local mode operation AUTO MAN switching Start of program segment number il 2 PID PID parameter SPno 2 sub menu Proportional band heating side proportional band
63. F5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 jdwex SIU u pa sn 10N 7 7 a z 7 7 EE E mi T E i T E B N K A oto IN TY I fy Note This parameter is shown for segment PID parameters when the setup paramater ZON is set to 0 Junction code JC 3 Creating Program Patterns The following operating procedure describes an example of creating the program discussed in 7 Overview of Program Patterns AN NOTE Before creating the program reverify the Maximum Value of PV Input Range RH1 Minimum Value of PV Input Range RL1 Program Time Unit TMU and Segment Setting Method SEG T parameters If the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful The programming example given in this manual includes the following steps e Step 5 selects the program pattern number PTN e Steps 7 to 9 configure the parameter Starting Target Setpoint SSP1 so that the program starts from 25 C e Steps 11 to 13 configure the Final Target Setpoint
64. IM 05E01C02 02E 1 3 Changing PV Input Type The following operating procedure describes an example of changing PV input terminal SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure D Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu UrSssoa PPT eo ese 3 Press the J key once to display the main menu STUP STUP password input main menu Fe LE ioc 4 Press the a key once to display the main menu PARA PARA setup parameter SETUP main menu rate 5 Press the Jkey once to display the main menu UPMD UPMD UP550 configuration SETUP main menu 6 Press the a key once to display the submenu MD MD UP mode set SETUP sub menu 10 Press the key once to register the setpoint MENU UPMD IN 1 input 1 type select SETUP Pt2 URSS WPT Node RUN RESET 11 Press the key once to display the parameter UNIT MENU UPMD IN 2 input 1 unit select SETUP UNII C URSS WPT Node RUN RESET 12 Press the akey once to display the parameter RH1 maximum value of PV input range MENU UPMD IN 3 input 1 range high SETUP RHi 500 0
65. Integral time heating side integral time Derivative time heating side derivative time Output high limit heating side output high limit Output low limit cooling side output high limit 1 MR Manual reset BE ON OFF control hysteresis heating side ON OFF control hysteresis 1 Pc 1 lc Direct reverse action switching Cooling side proportional band Cooling side integral time 1 Dc 1 Hc 1 DB 1 PO 1 0c Cooling side derivative time Cooling side ON OFF control hysteresis i Dead band Preset output heating side preset output Cooling side preset output l tunn m SET EI Zz key PID parameters j Not displayed for ON OFF control Not displayed for heating cooling control or position proproprtional control Displayed for heating cooling control Displayed for heating cooling control or position proportional control Displayed for heating cooling control Proportional band heating side proportional band 2 Integral time heating side integral time Derivative time heating side derivative time 2 D Output high limit heating side output high limit 2 0OH Output low limit cooling side output 2 0L high limit 2 MR Manual reset ON OFF control hysteresis heating side ON OFF control hysteresis Direct reverse action switch
66. NU LP1 1 PID 1 proportional band wee oie Press the 4 key twice to display the main menu _ Press the 4 or Jkey to display the required LP1 setpoint MENU LP1 1 PID 1 LP1 proportional band loop 1 parameter changing oo main menu Blinks during change GPT Noa e f Press the key once to register the setpoint PAR MENU LP1 1 PID 1 parameter proportional band PPToe eo fes Press the key once to display the submenu PAR sub menu 1P 18 0 a Ea ke ON writes J Jf ome oI Press the A key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this oo PRG lamp ON 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 4 Selecting Program Pattern Number PT No The following operating procedure selects program pattern 1 A program pattern number can only be selected when the controller is in a RESET mode AN NOTE If contact input which is used to select between program pattern numbers is on any program pattern number cannot be selected by key operation Bring the operating display into view appears at power on RST lamp ON
67. P 40 0 C PTNO 1 SEGNO 1 3 TM 0h14 RCY 0 0 Blinks during change MODE DISPLAY 3 local drive switch novell vise I lt Y 3 Press the key once The controller begins running with a local setpoint L SP The figure below is an example of operating the controller with the local setpoint of 50 0 C The symbol L represents a local setpoint 50 0 C SEGNO 0 3 RCY 0 0 oo 4 Rees oe I SP Sa PTNO 1 ee SE TM q Change the controller to local mode operation To do this see 11 Switching to Local mode LOCAL Operation The symbol L represents a local setpoint LOC lamp ON OP 50 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0 D Press the 4 or Blinks during change Gey a REY 0 The question mark changes to C Age 709 We A BREE BES 00 aa ore EJs TY SEGNO 0 3 RCY 0 0 13 Troubleshooting E Troubleshooting Flow If the operating display does not appear after turning on the controller s power follow the measures in the procedure below If a problem appears complicated contact our sales representative Is the instrument defective Yes Is
68. P ROG Submenu P RG Parameter Symbol JC Name of Parameter Setting Range and Description Name of Parameter Setting Range and Description Pattern number 1 Program pattern 1 Use the program pattern setup chart discussed in J Program Pattern Setup Charts of this manual to record your setpoints of program 3 Program pattern 3 4 to 30 Likewise specifying these numbers sets their parameters Located in Main menu P ROG Submenu P RG Initial Value User Target Item Setting in CD ROM corresponding program pattern numbers a o 0 Shows parameters for setting the starting target setpoint W o Parameter start code etc B 2 Program pattern 2 Junction code The junction code JC basically used to specify the condition for moving from one segment to the next and the intra segment operating condition 0 Switching for continuation 1 Hold on switching the controller holds the end of segment setpoint when the segment is completed to perform control 2 Local mode end the controller switches to a local setpoint when the segment is completed 11 to 15 Wait during switching between segments see the CD ROM version user s manual 21 to 25 Wait within a segment interval see the CD ROM version user s manual INSERT Allows a segment to be added to the end of a specified segment DELETE Allows a specified segment to be deleted 101 to 130 Linked to patterns 1 to 30 For example when setti
69. P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control 1 0 of PV input range span SL E i o foo 100 0 00 to 99 59 hour minute or minute second The controller begins control when the specified time has passed after power on PiD related Parameters Located in Main menu LP1 Submenu 1 PID Parameter Name of Parameter Setting Range and Description Setting Proportional band Heating side proportional band in heating cooling control Integral time Heating side integral time in heating cooling control Derivative time Heating side derivative time in heating cooling control Output high limit Heating side output high limit in heating cooling control Output low limit Cooling side output high limit in heating cooling control 0 1 to 999 9 of PV input range In heating cooling control 0 0 to 999 9 heating side on off control applies when 0 0 OFF 1 to 6000 sec OFF 1 to 6000 sec 5 0 to 105 0 Heating side limiter in heating cooling control Heating cooling 0 0 to 105 0 1 0L lt 1 0H control 100 0 5 0 to 105 0 0 0 Cooling side limiter in heating cooling control Heating cooling 0 0 to 105 0 1 0L lt 1 0H control 100 0 SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA 5 0 to 105 0 enabled when integral time 1 I is OFF The m
70. Pno 3 sub menu key oisp key key z 5 Hesecier ayy Secce 2729299 HEE 285 gO E TAAA a E TME 1 PVE 21 ALM a ee ee ee ee ee ee ee ee ee D eB EBB BB Bee ee eee eee eee eee eee eee eee eee eee eee SETUP typeK1 After PV input type IN1 input output meee nee eee To the back parameters such as PV input unit UNI1 maximum value of PV input range RH1 and minimum value of PV input range RL1 will be displayed From the back VY Basic Key Operation Sequence display press the key press the key 2 Anumerical value is changed by 1 Using the or key to change a displayed value changing blinking and 2 Pressing the key to register it 3 Pressing the fra key on an operating display for more than 3 seconds brings you to the operating parameter setting display 1 Setting display can be switched moved using the 2 ISET ENT key 4 Pressing the key on the operating parameter setting display for more than 3 seconds returns you to the operating display To change from the operating parameter setting display to the operating parameter menu 5 Pressing the key on the setup parameter setting display for more than 3 seconds returns you to the operating display To change from the setup parameter setting display to the setup parameter menu display z 5 pz2r2feF VANY
71. T E E T EE T E 1 Set the Control Output Type OT 1 parameter to 2 Analog output ere 5 Ps Rie rT ae ee eee Contact inputs 1 to 4 DI1 to D14 Program pattern number This sets the control output to current output point ASH ee lt gt i 4 gt gt i ve OFF to ON p j g p aai unn mA point A1H Dead band Dead band selection see below 2 Set the Retransmission Output1 RET1 parameter to 3 7 r Advance ole egmeni Contact input 5 DI5 Start of program operation This sets the retransmission output to control output retransmission i beac nee ne SSC an beh pena ea el at changes fom Contact input 6 DI6 Stop of program operation 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 5 i 7 n ATE Sue Contact input 7 DI7 Start of local mode operation 100 a Precautions in Heating Cooling Control Se oe een Gomak pure DIS ON when using 16 or moreg 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 8 ae e Keep the ratio of the heating side proportional band P to the cooling side proportional band Pc equal to or below 5 MAN when contact input is OFF Pe eS 25 e If neither the heating side nor the cooling side is performing ON OFF control setting the integral time I or Ic of one p 5 Set the Analog Output 3 100 Segmental Point A3H parameter to S 40 en c i A E side to 0 results in the Integral Time parameters of both sides being set to OFF irrespec
72. U PROG PRG 5 start code select changing STC oo PIE Rar ooo 9 Press the key once to register the setpoint MENU PROG PRG start code select STC UrPSSsO TEA 10 Press the key once to display the Target Setpoint parameter TSP1 for segment 1 MENU PROG PRG target set point 1 TSP1 80 0 C UrPSSO oA _ Press the ei key seven times to display the Target Setpoint parameter TSP1 for segment 2 At this point the PV display shows 01 02 the first two digits denote the pattern number and the last two digits the segment number PV display MH F ra MENU PROG PRG target set point 1 TSP1 80 0 C UPES aes os 12 Press the 4Jor amp Jkey to display the required setpoint The figure below shows an example of the parameter set to 90 0 C MENU PROG PRG 24 target set point 1 changing TSP1 90 0 C UPES oo Ca Jfvor osr JLT Las Cee j _ Press the key once to register the setpoint MENU PROG PRG target set point 1 TSP1 90 0 C UrPSSso e WPT Node aun freser 14 Changing the program is now complete Press the i key for more than 3 seconds This returns you to the display shown at power on figure below Yq RST lamp ON aos _ SP 0 0 C PTNO 0 SEGNO 0 0 TM RC
73. URSS RUN RESET _ Press the 4 or Jkey to display the required setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C MENU UPMD IN input 1 range high Blinks during ar 14 Press the key once to register the setpoint MENU UPMD IN 3 input 1 range high SETUP 200 0 n MEST iila Ool alico KOIT olti Ys ey me except for a Position Proportional Controller The following operating procedure describes an ex ample of changing time proportional PID relay out put 0 factory set default to current output 2 Control output terminal Values in parentheses are setpoints Time proportional PID relay 0 on off 3 output Current 2 time proportional PID voltage pulse 1 output For details on the output terminals for heating cooling control see 6 Terminal Wiring Diagrams in QQ GeEvEVe me JAV EEL Bring the operating display into view display appears at power on RST lamp ON SP 0 0 C oo aee PTNO 0 SEGNO 0 0 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu UrSsSsoO SPIT t Corea ed Press the key once to display the main menu STUP STUP password input main menu oo
74. V SP 5 0 Cooling side ON OFF control applies when 0 0 A o In position proportional PID control 1 When setting any positive value th presented when setting any negati outputs are presented set the range so none of the output 5 0 to 105 0 In heating cooling control Heating si In RESET mode fixed control output 0 0 to 105 0 In RESET mode cooling side fixed control output can be generated Cooling side integral OFF 1 to 6000 sec 240 sec time Cooling side derivative OFF 1 to 6000 sec 60 sec time Cooling side ON OFF 0 0 to 100 0 control hysteresis a ie ea In heating cooling control 100 0 to 50 0 3 0 0 to 10 0 e When performing heating cooling control ere is a region where none of the heating and cooling side output is ve value there is a region where both of heating and cooling side e When performing position proportional control s turn on 0 0 de 0 0 to 105 0 can be generated o a If you are using two or more groups of PID parameters use the following table to record their values Ten segment Linearizer1 Located in Main menu PYS1 Ten segment linearizer biasing factory set default Correction Actual input Ten segment linearizer biasing 1 b6 Ten segment linearizer output 66 7 to 105 0 of PV input range span Z on a 1 a1 1 a2 1 a3 1 a4 1 a5 elite 1 a7 l Actual input 2 linearizer biasing Parameters
75. V SP low limit alarms 0 0 of PV input range Local event 23 type Same as the E21A parameter 29 Local event 23 Same as the E21B parameter setpoint Local event 24 type Same as the E21A parameter D 4 Local event 24 Same as the E21B parameter setpoint Local event 25 type Same as the E21A parameter D 5 Local event 25 Same as the E21B parameter setpoint Local event 26 type Same as the E21A parameter D 6 Local event 26 Same as the E21B parameter setpoint Local event 27 type Same as the E21A parameter 27 Local event 27 Same as the E21B parameter setpoint Local event 28 type Same as the E21A parameter E2 8 B Local event 28 Same as the E21B parameter setpoint Program Parameters Parameters for Setting the Conditions of Program Operation Startup ON On time of time event OFF Unused OFF n 0 00 to 99 59 hour minute or minute second O F F Off time of time event OFF Unused OFF n 0 00 to 99 59 hour minute or minute second FF TYn PV event type OFF 1 to 10 28 to 31 Y 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by PV SP alarm 100 0 to 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV input range span Output value alarm 5 0 to 105 0 PV input range range span PV event setpoint Program Parameters Junction Code Parameter Located in Main menu
76. Y 0 0 Error Indication at Program Pattern Creation and Editing Error code Error information Cause of error Pattern creation or editing is disable Adding deleting or copying of the program pattern segment or event was excuted 01 during program or local operation during program or local operation Pattern number error The specified pattern number does not exist 02 Only when using communication The Pattern numbers 1 to 30 error code is stored in register B0005 Segment number error The specified segment number does not exist 03 Only when using communication The Segment numbers 1 to 99 error code is stored in register B0105 Pattern information read error Pattern read was attempted during pattern read Pattern read was excuted when the 11 Only when using communication The parameters in PRG and EDIT program parameter submenus are displayed on the error code is stored in register B0005 LCD Pattern information write error Pattern wirte was attempted during pattern wirte Pattern write was excuted when the 12 Only when using communication The parameters in PRG and EDIT program parameter submenus are displayed on the error code is stored in register B0005 LCD Segment read error Segment read was attempted during pattern read Segment read was excuted when 21 Only when using communication The the parameters in the PRG and EDIT program parameter submenus are displayed error cod
77. a PV event setpoint With the hysteresis settings it is possible to prevent relays from chattering P E PV event 2 hysteresis PV event 3 hysteresis PV event 4 hysteresis PV event 5 hysteresis PV event 6 hysteresis PV value 0 0 to 100 0 of PV input range span PV event 7 hysteresis 8 PV event 8 hysteresis Instrument alarm 1 OFF 1 to 20 25 to 31 type PV high limit energized no stand by action PV low limit energized no stand by action Instrument alarm 2 Deviation high limit energized no stand by action type Deviation low limit energized no stand by action Deviation high limit de energized no stand by action Deviation low limit de energized no stand by action For other alarm types see Ml List of PV Event Types and Instrument Alarm Types in gg Cla ET em OE ER TET Setting Range and Description Hysteresis for PV high limit alarm Point of ON OFF action PV event setpoint N Hysteresis Instrument alarm 3 type Instrument alarm 4 type Instrument alarm 1 hysteresis 0 0 to 100 0 of PV input range span Output alarm 0 0 to 100 0 Allows margins to be set for an alarm setpoint Instrument alarm 2 With the hysteresis settings it is possible to prevent relays from chattering hysteresis Hysteresis for PV high limit alarm Point of ON OFF action Instrument alarm 3 Guipui Alarm spomi hysteresis On Instrument alarm 4 Hysteresis hysteresis PV value Allows the instrument
78. a or ak adapter cale usen wren setting and storing parameters froma PG 1 PV input type IN1 Set Soda Da sensor Input Decimal Point Position SDP1 RL1 PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 or Minimum Value of This requires an optional parameter setting tool ay i Parameters to be set for voltage input Maximum Value of PV Input Scale SH1 and i 2 Maximum value of PV input range RH1 Set the 4 PV input type IN1 Set according to an input signal ie PV Input Scale SL1 After a change has been made to any of these data items be sure to verify the registered g OOPS Waliable PY ici ali mannin va eor tne fange tobe coniro pa 2 Maximum value of PV input range RH1 Set the maximum value of an input signal eee eee operating parameter setpoints to ensure that they are correct If any data item has been changed to its default set it display Displays an error code in red if an error occurs 3 ae sar a a a Geh ne the 3 Minimum value of PV input range RL1 Set the minimum value of an input signal parameters that follow this step to a required value nnti 4 Position of PV input decimal point SDP1 Set the position of the decimal point for PV input display i e Displays the name and value of a program setpoint SP output OUT deviation trend 5 Maximum value of PV input scale SH1 Set the maximum value of the scale to be controlled 7 Setpoint display LCD valve opening or a parameter
79. age also configure the PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 parameters that follow this step wrna wrna a aun reser 18 Press the J key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON 00 MODE Disp a WPT Node ese E _ _ SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01C02 02E 2 Model UP550 PN Program Controller PERN User s Manual for Single loop Control YOKOGAWA Yokogawa Electric Corporation User s Manual IM 05E01C02 03E 3rd Edition Sep 30 2004 This manual explains how to create programs by citing specific examples Create user programs by referring to the given programming examples Use the parameter map included in 2 Program Parameter Map in CELEBRATED in order to further familiarize yourself with the required operations Be sure to carry out the settings instructed in QZ Eee ERIE before beginning any of the tasks discussed in this manual Contents 1 Overview of Program Patterns 2 Example of Program Pattern Setup Charts 3 Creating Program Patterns 4 Changing Program Patterns 1 Overview of Program Patterns E Programming Overview The programming example given here demonstrates how to do the tasks outlined below
80. alog output 3 type AO3 P Opp p p 8 y estimating its position In the case of estimating type position proportional control there is no need for feedback input wiring Feedback type position proportional control is superior to the estimating type in terms of control performance When in N x ce aed pattern 5164 2 murat Bit 4 of program pattern 5168 number See External contact input in 6 Terminal Wiring Diagrams i j l Interruptive message of CAET manual operation you can directly manipulate the controller s output terminals Pressing the key sends the valve into display 1 opening motion while pressing the key sends it into closing motion Bhi Interruptive message The figure on the right shows a schematic representation of a loop configured for display 2 position proportional control Interruptive message display 3 Interruptive message display 4 Control Feedback output input x Direct action Comp 7 arator 5 r Reverse 4 action K Slide wire resistor lt o Motor driven valve i Ref 3 1 7 Valve position signal IM 05E01C02 07E 2
81. ameter set to 80 0 C MENU PROG PRG 24 target set point 1 changing TSP1 80 0 C TEER YPT Noda eon fFe 13 Press the key once to register the setpoint MENU PROG PRG target set point 1 TSP1 80 0 C Ureso ayes 14 Press the key once to display the Segment Time parameter TIME for segment 1 MENU PROG PRG segment time TIME 2 ore j _ Press the AJor Jkey to display the required setpoint The figure below shows an example of the parameter set to 20 min Oh20 MENU PROG PRG 26 segment time changing TIME 0h20 em a ore Jn 16 Press the key once to register the setpoint MENU PROG PRG segment time TIME 0h20 URSS EA wre eE 17 Press the key once to display the Event Number parameter EV1 MENU PROG PRG event 1 no select EVi URSS oo aba Mes AeA r WPT Node RUN Reser 18 Press the LAJor Jkey to display the required setpoint The figure below shows an example of the parameter set to PV event 1 Setpoint 21 MENU PROG PRG 29 event 1 no select changing 21 oo PIA ore J 19 Press the key once to register the setpoint MENU PROG PRG event 1 no select UrSsso Lele WPT Node RUN Reser 90 Press the key once to dispay the PV Event Type parameter
82. and MAN MAN lamp ON oO Ursso SP 25 0 C PID 1 Ea Jmone f oise PTNO 1 SEGNO 1 3 Cee POUT 30 0 oo SP 25 0 C PID 1 Ca Jvood ose A N 1 SEGNO 1 3 ESA TOUT 40 0 E Manipulating Control Output during Heating Cooling Control Showing the Heating Cooling OUT display MAN lamp ON Heating Cooling OUT display Heating side output 25 0 C PID 1 H 0 0 Cooling side output Controller behavior and control output manipulation when the dead band is positive The following is an example when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C 0 0 the heating side output H decreases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the key held down longer you enter the state of manipulating the cooling side output and its value begins to increase Inversely if you hold down the key with the cooling side output under manipulation 1 e heating side output H 0 0 the cooling side output C decreases Consequently both the heating side and cooling side outputs go to 0 0 If you keep the key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter
83. anual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true Ref 2 1 3 Manual reset The User Setting column in the table below is provided for the customer to record setpoints The column Target Item in CD ROM in the table below provides references from User s Manual Reference CD ROM Version which describes items in more detail and items that are not contained in this manual ON OFF control hysteresis Heating side ON OFF control hysteresis in heating cooling control Direct reverse action switching GO U Plo Cooling side proportional band F O B TW Dead band Preset output Heating side preset output in heating cooling control Cooling side preset output S O In ON OFF control 0 0 to 100 0 of span PV input range Position proportional PID control or heating cooling control 0 0 to 100 0 PV value REVERSE reverse action DIRE Control output 100 Gy action E 0 0 to 999 9 of PV input range ON OFF control 0 5 of PV input range span Position proportional PID control and heating cooling control Hysteresis can be set in the program setpoint when 0 5 the controller is performing ON OFF control Point of ipur Program setpoint Hysteresis CT direct action REVERSE A E Ref 2 1 1 ns action ri t p Deviation P
84. arantees an apparatus performance N CAUTION This equipment has Measurement category I there fore do not use the equipment for measurements within measurement categories I III and IV I CAT I For measurements performed on circuits not directly connected to MAINS Il For measurements performed Appliances portable on circuits directly connected equipments etc to the low voltage installation i For measurements performed Distribution board in the building installation circuit breaker etc For measurements performed QOverhead wire cable at the source of the low voltage systems etc installation Internal Wiring Entrance V Cable ee er e EMC standards Complies with EN61326 The instrument continues to operate at a measuring accuracy of within 20 of the range during tests Construction Installation and Wiring e Construction Only the front panel is dust proof and drip proof protection class IP55 For side by side close installation the controller loses its dust proof and drip proof protection e Material ABS resin and polycarbonate e Case color Black e Weight About 1 kg or less e Dimensions 96 W X 96 H X 100 depth from panel face mm e Installation Panel mounting type With top and bottom mounting hardware 1 each e Panel cutout dimensions 92708 W X 92 98 H mm e Installation position Up to 30 upward facing not designed for facing downwa
85. ay Input related Parameters ee a _ Heating side current output terminals d cooling side Located in Main menu UPMD Submenu IN relay output terminals 60 7 Heating side relay output terminals 0 cooling side a pulse output terminals Heating side pulse output terminals 4 cooling side pulse output terminals Heating side current output terminals cooling side E pulse output terminals 10 Heating side relay output terminals cooling side current output terminals 11 Heating side pulse output terminals 4 4d cooling side current output terminals ME BPS reading only P RI 1 Parity NONE None EVEN Even j E ODD Odd cation a smi e S i D L 1 Data length 7 8 7 is fixed for MODBUS ASCII 8 is fixed for MODBUS RTU Ladder AD R 1 Address 1 to 99 However the maximum number of stations connectable is 31 Pedi eer ee Valve Calibration related Parameters Displayed for Position Proportional Controllers Heating side current output terminals cooling side current output terminals Located in Main menu UPMD Submenu VALV Control output cycle 1 to 1000 sec 30 sec time Heating side control Parameter Name of Parameter Setting Range and Description Initial Value User Target Item output cycle time in Symbol Setting heating cooling Valve auto tuning Automatically adjusts the fully
86. ccording to PID constant obtained by auto tuning Auto tuning function E Auto tuning in Segment PID Control When auto tuning is performed for segment PID the most proper PID constant can be obtained for the current target setpoint The obtained PID constant is saved to the set PID constant parameter When PID number 2 is set for segment 1 and AT 1 is executed for example obtained PID constant is saved as PID number 2 The auto tuning parameter AT setpoints its corresponding tuning point and the tuned PID group number for segment PID control zone PID selection parameter ZON is set at O are Tuning point SP at which auto tuning is performed Tuned PID group number PID number assigned for the segment being used Currrent target setpoint SP at the starting of auto tuning WE Auto tuning in Zone PID Control When auto tuning is performed for zone PID with the parameter AT set between 1 and 8 the optimum PID constants are obtained by using the current target setpoint value at the start of auto tuning as a tuning point The obtained PID values are saved as PID parameters for the PID number of the specified auto tuning number For example if AT 2 is executed in zone 1 which is controlled with 1 PID parameters the obtained PID constants will be saved as 2 PID parameters On the other hand when auto tuning is performed with parameter AT 9 the optimum PID constants for all the group numbers in use are obtain
87. ck that cables to be 7 7 47 output 2 ese pecan Adee hoeka naes eum ted are not alive with a tester or the like pa etault 4 29 m s o Volt ise 12 V 4 20mADC a 15 V DC loop power supply is used CONNEC WiL Default Unspecified Allowable range 100 240 V AC 10 C oltage pulse 12 V lO ees PP pp y because there is a possibility of electric shock retransmission type 15 V DC loop power supply If 15 V DC loop power supply is used i yee d 1 16 retransmission output 1 cannot be used 50 60 Hz share Default 4 20 mA DC Lt 14 5 18 0 V DC anaes Orio ean The functions of a contact output can be varied by changing y The functions of a contact input can be varied by changing 15 O 17 OA the setting of the contact output registration parameter the setting of the contact input registration parameter Allowable range 100 240 V AC 10 oe a aa m max External contact outputs External contact inputs free voltage P Default 4 20 mA DC Switch between the ON and OFF states of the DI1 to D14 Contact 5V Transistor contact 50 60 Hz shared PV event 1 output DO1 6 o contact inputs to select from program pattern numbers 1 to 15 ies DI1 Be EEE AE PAE T ui can be waned EE The functions of a contact input can be varied by changing oa Select a number during a RESET state 19 o 45V 19 h ma ctih p nan y ging the setting of the contact input registration parameter Peaca DOR 5 11 2 3 4 5 6171 81 9 10 11112113 141 415
88. closed and fully opened OFF conte ndeine Oee men positions of a valve When this function is used there is no y i i need for adjustment using the parameters V RS V L and V H Relay s Behavior when Cycle Time 10 sec OFF For 50 of Control Output For 80 of Control Output ON Start automatic adjustment i i Shows 0 at Baud rate 600 1200 2400 4800 9600 bps e Pa ERAR Bg Heating side relay output terminals cooling side relay output terminals 6 Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM PV input type Specify the type of PV input as a range code OFF INPUT 1 terminals See Instrument Input Range Codes in QZ ry Terminals User s Manual and 43 1 N 1 PV input unit Select the unit of PV input Depends on Although not used in single loop control it is shown on the display e Behe en pes W Max value of PV Set the PV input range RL1 lt RH1 Depends on input range the PV p Password setting 0 Password not set a 1 to 30000 Note If a password is set the setup parameters cannot be Rett Min value of PV For temperature input input type displayed without entering the correct password input range Set the range of temperature that is actually controlled For voltage input SELECT Display Paramete rs Set the range of a voltage signal that is applied Controller mode 1 Single lo
89. display Displays a setpoint UP Mode Parameters Displayed for PV input type is voltage input Displayed only for controllers with remote input PV input type PV input unit i Maximum value of PV input range Minimum value of PV input range PV input decimal point position displayed at voltage input Maximum value of PV input scale displayed at voltage input Ea Minimum value of PV input scale displayed at voltage input BSL1 RJC1 Selection of PV input burnout action l Presence absence of PV input reference junction compensation Not used in sigle loop control UNIS Not used in sigle loop control RH3 Not used in sigle loop control RL3 Not used in sigle loop control SDP3 Not used in sigle loop control i SH3 Not used in sigle loop control SL3 Not used in sigle loop control BSL3 Not used in sigle loop control i P UN1 PV unit P DP1 PV decimal point position P RH1 Maximum value of PV range i P RL1 Minimum value of PV range L1 IN3 7 N Input related Parameters SET ENT Control output type Control output cycle time il Cooling side control output cycle time Analog output 1 type Analog output 2 type tl Analog output 3 type Analog output 1 100 segmen
90. display shows 01 00 the first two digits denote the pattern number and the last two digits the segment number MENU PROG PRG PTno input UFrSSo 6 Press the key once to display the Segment Number parameter SEG MENU PROG PRG SEGno input SEG UPES 7 Press the key once to display the Starting Target Setpoint parameter SSP1 MENU PROG PRG start set point 1 SSP1 0 0 C UPES Cate Press the L amp Jor key to display the required setpoint The figure below shows an example of the parameter set to 25 0 C MENU PROG PRG 3 start set point 1 changing SSP1 25 0 C ad 9 Press the key once to register the setpoint MENU PROG PRG start set point 1 SSP1 25 0 C URSS gt 10 Press the key once to display the Start Code parameter STC MENU PROG PRG start code select STC UrPSsso SAS mma _ Press the key once to display the Target Setpoint parameter TSP1 for segment 1 At this point the PV display shows 01 01 the first two digits denote the pattern number and the last two digits the segment number PV display gt MENU PROG PRG target set point 1 TSP1 25 0 C EZA Je Sees _ Press the Jor key to display the required setpoint The figure below shows an example of the par
91. e Do not use unassigned terminals as relay terminals E UP550 Standard Type Model UP550 0L or Heating Cooling Type Model UP550 2_ Single loop Control www mM UP550 Position Proportional Type Model UP550 1L1 Single loop Position Proportional Control a p ITONA IJL LAIifTrenly 2e 2 2222 ba A A x iri j j x j j p gt l f NA INK LIII A T exa2e2e2e2 2 RS 485 communication Wiring can only be carried out Wiring can only be carried out for PV input Not conf
92. e point 6 Zone switching hysteresis Reference deviation 0 to 10 sec Sets time between power on and the instant where controller starts computation Allows you to determine how many groups of setpoint alarm and PID parameters the controller should show 1 Show one set 2 Show two sets 3 Show three sets 4 Show four sets 5 to 8 Show as many groups of parameters as have been set 0 0 to 100 0 of PV input range Note that 1 RP1 lt s 2 RP1 3 RP1 4 RP1 5 RP1 lt 6 RP1 Sets reference points at which switching is carried out between groups of PID constants according to the given temperature zone You can set a maximum of six reference points and therefore a maximum of seven temperature zones 100 0 of PV input range The example below sets reference points 1 and 2 to provide 3 zones to switch PID constants automatically Maximum value of PV input range RHI Zone 3 The controller is operated with the 3rd group of PID constants Reference point 2 2 RP1 Zone 2 The controller is operated with Reference point 1 the 2nd group of PID constants 1 RP1 PV input Minimum value of PV input range RL1 Zone 1 The controller is operated with the 1st group of PID constants 0 5 of PV input range span 0 0 to10 0 of PV input range span Allows hysteresis to be set for switching at a reference point Used to select a group of PID parameters according to a deviation from the given program setpoint
93. e is stored in register B0105 on the LCD Segment insert error During program operation the total number of segments exceeded 300 or numbers in a pattern exceeded 99 and therefore a new segment cannot be register or added Segment write error The total number of segments exceeded 300 22 Only when using communication The error code is stored in register B0105 The specified segment is missing Segment delete error Any segment cannot be deleted during program operation The specifed segment is 24 missing 25 Exceeded segment count error The number of segments exceeded 300 Pattern copy error No pattern is present at the source or patterns already exist at the destination Only when using communication The error code is stored in register B0065 Pattern source specification error No pattern is present at the source or program operation is being excuted when the source of pattern copy is specified 33 Pattern destination specification error Patterns already exist at the destination 41 Pattern delete errror At pattern delete operation specified pattern does not exist or program operation is being excuted 51 Event write error The number of events exceeded 400 Only when using communication The Or the number of remaining events is less than 8 Wirte is disabled when remaining error code is stored in register B0105 settable events are less tha 8 Operation Modes The UP550 has the following four types o
94. ed automatically using the median value of each set reference point as tuning point For example the following points will be the tuning points e Median value of the minimum value of PV input range and reference point 1 e Median value of reference point 1 and reference point 2 e Median value of reference point 2 and the maximum value of PV input range Since auto tuning is performed progressively by processing to successive reference points reference points 2 to 6 should be set so that the temperature during auto tuning does not rise above the maximum limit for the controlled process If there are any unused reference points set them at the same value as the maximum value of the PV input range In heating cooling control when a certain zone is set for on off control proportional band parameter n P or n Pc is set at 0 however auto tuning skips that zone and proceeds to the next zone When controlling equipment such as heating furnaces the PV input range must be set at a proper value for example setting room temperature as the minimum value when e The gap between reference point 1 and the minimum value of PV input range is large e The gap between the top reference point and the maximum value of the PV input range is large The figure below is the example of setting two reference points Maximum value of PV input range RH1 eee ae eee eee ae ee Seana See eer ne 3rd group of PID constants
95. effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Setting parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Differs with setting of setup parameter R MD restart mode R MD setting Control action after recovery from power failure CONT Continues action before power failure Factory set default For position proportional type when V MOD Valve position estimating type starts action from 0 For heating cooling control starts action from heating side output value and cooling side output value of 50 of control computation output RESET Outputs preset output value PO as control output and continues action set before power failure in AUTO mode For position proportional type when V MD Valve position feedback type starts action from feedback input condition at recovery from power failure When V MD Valve position estimating type starts action from 0 MAN Outputs preset output value PO as control output and continues action set before power failure in MAN mode For position proportional type when V MD Valve position feedback type starts action from feedback input condition at recovery from power failure When V MD Valve position estimating type starts action from 0 For heating cooling control starts action from heating side output value and cooling side output value of 50 of
96. en creating programs When creating a soak segment during programming set a time hour and minute or minute and second rather than a ramp grade Setpoint Final target setpoint set for Png wet segment immediately preceding sepon or the starting target setpoint if this is the point of starting lt Segmenttime program operation Define as hour and minute or minute and second Time For example configure segment 1 so the temperature rises in increments of 5 C per minute from 50 C to 100 C as shown in the figure on the right Peponi Final target setpoint To change the temperature linearly over a minute set the TMU parameter to mm ss 100 C 7 minute and second before you begin programming When programming the con troller set the Segment Time TM RT parameter for segment 1 to 5 C This allows the controller to raise the setpoint in increments of 5 C per minute during the inter 5 C per minute val of segment 1 50 C L e e J e J e e i e i e J J J i e g nd e b Segment 1 Time E Controller Behavior at the Start of Program Operation You can determine how the controller should behave at the start of program operation Setpoint Segment 1 Segment 2 1 Letting the controller run from a starting target setpoint A starting target setpoint refers to a setpoint from which program operation begins The con
97. en oF Fahrenheit an KPY noii 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 4 side output C Degree Celsius ANEU 5 Set the Analog Output 3 100 Segmental Point A3H parameter to 0 e 50 to 100 of the computation result is presented as a 0 to 100 heating Located in Main menu CONF Submenu DI r a a ec cane 6 Set the Analog Output 3 0 Segmental Point A3L parameter to 75 8 25 P E iy side output P DP1 iti tion An gautu ai 0 to 100 Parameter NameotParameter Satina P a Desci initial Val U Target posi Decimal pom resin Srl Palen The figure on the right shows an example where both analog outputs 1 and 3 are point ATL a i g Range and Description nitial Value User Target Item To shift the decimal point for temperature input use this parameter h onal of 4 to 20 mA DC Th f ancab 4 o0 Heating cooling control provides two methods in which either none of the heat Heating cooling 0 0 25 50 75 100 i Symbol Setting in CD ROM For example set as P DP1 0 to change a temperature Sel CO Me Curren sional Ole UAT SIPE OP puput SIHA neam UE 3 computation lv f hofth l li ino the fol ing and cooling side outputs are presented or both of the heating and cooling reading of one decimal place to that of no decimal places determined separately for each of the analog outputs listed above using the fo Output value before split computation i i Start o
98. ent output To cancel hold operation use either key operation or external contact input When the hold operation is cancelled the control output is set to 0 Setpoint or OFF and the event output is set to OFF To retain the end of program state set the Junction Code program parameter of the segment in question to 1 End of program Time E Suspending the Progress of a Program Wait Function When a running program moves from one segment to another the wait function places the program in a wait stand by state by using a wait zone and a wait time until any deviation is cancelled A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged A wait time is the length of time that elapses until the PV input enters the wait zone The program progresses if the PV input fails to re enter the wait zone within the wait time When the program is in wait state the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed At this point the output based on the Time Event parameter is retained See User s Manual Reference CD ROM version for more information IM 05E01C02 04E 2 Model UP550 PN Program Controller GREEN User s Manual for Single loop Control YOKOGAWA Yokogawa Electric Corporation User s Manual IM 05E01C02 05E 3rd Edition Sep 30 2004 This manual describes key entries for operating the controller For operations using external con
99. ered 0 0 to 100 0 of PV input minute second Program Prameters Parameters for Setting the Event Action You can set a maximum of eight units each for the parameters listed below for each individual segment Name of Parameter Setting Range and Description Initial Value Symbol EV Event number 0 Unregistered n 1 Time event 1 terminal numbers 64 5 2 Time event 2 terminal numbers 69 65 3 Time event 3 terminal numbers 2 65 4 Time event 4 terminal numbers 67 65 5 to 16 Time events 5 to 16 see the CD ROM ver sion user s manual for details on the terminal number 21 PV event 1 terminal numbers 7 22 PV event 2 terminal numbers 6 7 23 to 28 PV events 3 to 8 see the CD ROM version user s manual for details on the terminal number O action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action See W List fo PV Event Types and Instrument Alarm Types in for details on other alarm types PV SP high limit alarm 100 0 of Deviation alarm 0 0 of PV input Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100
100. ess i oa Parameter error Normal action Normal action Normal action parameters See description below or OFF Note 1 PV display 2 Setpoint display Communication Remedy Contact us An error code is displayed in the event of an error according to its type An error code is a two digit figure in which a combination of 6 bits of on and off is converted into a decimal number The following shows the relationship between each bit and parameter to be checked for abnormality anw Je o po po e e Parameter Operation mode output Operating Setup to be checked parameters parameters Range data UP mode Custom Calibration data computing data For example if an error occurs with the operating parameter and calibration data the error code will be as follows Bit No Error Code Setpoint display unit Possible Errors during Operation The following shows possible errors occurring during operations Description Control output of error Displays RJC and Measured PV alternately with RJC OFF Faulty Contact us for repair In AUTO Dependent on the Preset value output Normal BSL parameter In MAN Check wires and B OUT PV burnout error action 3 Up scale 105 Normal action sensor Down scale 5 Excessive PV m 5 OVER or OVER Out of 5 to 105 5 or 105 Normal Normal Check process action action Check process Press any key to erase error indication Stopped Stopped Check the feedback 2
101. ess the key once to register the setpoint MENU PROG PRG segment time TIME 0h10 URSS Ca je 49 Programming is now complete Press the lt key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON 4 Changing Program Patterns Temperature QOS Cs BOSC fens Starting target setpoint SSP1 25 C SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 The following operating procedure describes an example of changing the program pattern created in 3 Creating Program Patterns to the program pattern shown in the figure below Example of Changing Program Pattern 1 x The Target Setpoint TSP1 parameter for segment 2 is changed from 80 0 C to 90 0 C 0 C Start of program operation E Details of the Change setpoint SSP1 XX a a ce A 20 min 80 min 10 min Before change Program operation begins with the starting target After change Program operation begins with the current PV value m Start Code STC program The time setpoints of segment 1 precede others Time Change the setpoint of the parameter to 2 Pi Va segment 2 was set to 80 0 C segment 2 is set to 90 0 C Before change The Target Setpoint TSP1 program parameter for After change The Target Setpoi
102. f operation modes e RUN program operation start mode e HOLD program operation hold mode e LOCAL local operation mode e RESET program operation stop mode The operation modes switching function and the control state for each mode are described below E Operation Modes Switching Function Operation modes RUN HOLD LOCAL and RESET can be switched as described below LOC 1 RESET mode RESET key 2 sec LOCAL mode RESET key key key key 2 sec 2 sec 2 sec LOC 1 HOLD 1 RUN mode i HOLD mode RUN key 2 sec eee eee ee ee ee eee eee eee eee eee eee eee eee eee eee eee eee eee ee eee eee eee eee ee RUN program operation start mode The controller executes the control operation using the program pattern Pressing the key on the controller s front panel starts a control operation using the selected program pattern which can also be started by means of an external contact input or communication The PRG indicator lamp on the front panel is litin RUN mode HOLD program operation hold mode The controller temporarily interrupts the program operation Pressing the key on the front panel temporarily interrupts the program operation which can also be interrupted by means of an external contact input or communication The HLD indicator lamp on the front panel is lit in Hold mode RESET program operation stop mode The controller stops the program operation Pressing the key on the front
103. f program operation These parameters determine which contact input to useto 5165 Tae vokes recono PRAT EAA P REL paramedis Ref 1 1 8 lowing three parameters side outputs are presented as shown in the following figures eee Suan When DIn changes from make selections switches listed on the left ete l SA l Anal 1 Anal 1 AOI ing si ing si OFF to ON DI1 5161 No function 0 0 to 4 nalog output 1 Analog output 1 type Output Output Stop ofiprogram Speration DI2 5162 5166 Maximum value Under normal operation keep the values of these parameters Maximum value Analog output 2 Analog output 2 type AO2 SuipUblnles output ite When Din changes from DI3 5163 of PV range aes the maximum and minimum values of the PV input A k Analog output 3 Analog output 3 type A03 Cooling side Heating side Cooling side MV Heating side MV Sa ron F mi aye aE Minimum value of 19999 to 30000 Minimum value Parallel mode Output Heating side output output as Opat i eae TADI OCA ode OPpelsuon DIG 5166 PV range P RL1 lt P RH1 where P RH1 P RL1 lt 30000 of PV input l i l l output 0 to 100 0 to 100 When Din changes from DIV 5167 range or scale The following explains an example of letting Analog OUTPUT 1 terminals and and Analog OUTPUT 3 terminals and OFF to ON Dig 5168 present the parallel mode characteristics of split computations i Start of hold mod ti f un lt o He j Ms e ee tel e eonee
104. gister the number SELECT display 2 D register No accompanying that parameter a registration For example registering 231 for C S1 allows you to change instrument alarm 1 setpoint in operating display SELECT display 3 Numbers for registering instrument alarm SP parameter registration for operating display Ref 6 1 1 Instrument alarm 1 setpoint 231 Valve position setting The parameters V RS V L and V H are designed for reset manual adjustment of valve positions Setting V RS to 1 resets the valve adjustment settings and causes the indication V RS to blink eao i 10sec 10sec 1 10sec On state duration 2 sec On state duration 5 sec On state duration 8 sec input scale 19999 to 30000 where SL1 lt SH1 SH1 SL1 30000 the PV Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec shown when in input type Fully closed valve Pressing the SET ENT key with valve position Undefined l P position setting set to the fully closed position causes the voltage input mode Cooling side control 1 to 1000 sec 30 sec Min value of PV output cycle time adjusted value to be stored in valu l Kain ee ype EN er a eae ree ce 10 pe presenige Fully opened valve Pressing the SET ENT key with valve position Undefined voltage input mode oe rad 0 4 to 20 mA i g i position setting set to the fully opened position causes the Sel s e PV All he PV a 7 TEE Denendom i 0 to 20 mA
105. h response such as flow SUPER function or pressure control BS PV input bias 100 0 to 100 0 of PV input range span 0 0 of PV Used to correct the PV input value input range span Used when the PV input value fluctuates ON OFF rate 0 0 to 100 0 of PV input range span detection band ON OFF rate ORL 1 digit to 105 0 high limit ON OFF rate 5 0 to ORH 1 digit low limit Starting time of program pattern operation Setting Range and Description Target Item in CD ROM OFF No auto tuning 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd group of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 9 Performs auto tuning to all groups 1 to 8 OFF Disable 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances 2 Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode 3 Hunting suppressing function Response mode Enables quick follow up and short converging time of PV for the changed target setpoint Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following control 1 ON OFF control 2
106. he controller Manual Program Controller REEN P Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range RH1 setup parameter Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range RL1 setup parameter PV input unit Setpoint of the PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter Final target setpoint Segment time Events PV event and Time event and Junction code Setpoint of each program parameter Draw the program pattern User s Manual for Single loop Control YOKOGAWA IM 05E01C02 04E 3rd Edition Sep 30 2004 OMNOARWND Yokogawa Electric Corporation This manual briefly explains the functions of program parameters In addition it contains a program pattern setup chart Completely fill in the chart before you set a program in the UP550 program controller Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC Contents 1
107. hibition Against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to Yokogawa does not guarantee safety if products are not handled according to these instructions 2 Modification of the product is strictly prohibited 2 Model and Suffix Codes Before using the controller check that the model and suffix codes match your order Suffix Code UP550 oe Program controller provided with retransmission output and 15 VDC loop power supply as standard 0 Type 1 2 Standard type Position proportional type Heating cooling type Optional functions E A p 1 With communication auxiliary analog input Note and 1 additional DI Note Not used in single loop control Check that the following items are provided e Program controller of ordered model eeeeceeeeseeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 1 e Brackets mounting hardware wcoviciecee senda deusnacueets dactanbaarnetnecansa dead steebnsameucmaies 1 pair Be Unt label cenne ea aeaa ince peda bate esterase EE R l e User s Manuals for Single loop Control ssssssesssseesesesseesseeessesresssreesseereseees 7 A2 size e User s Manual Reference CD ROM Version ccccccccccceccececeseeeeeaeeeaes 1 E Correspondence between the Model and Suffix C
108. igured at factory before shipment m A i ie DC en RS 485 communication pt ak be meti se PV input bo configured at factory before shipment W Receiving 4 20 mA DC Current i 23 communication functions This input is not used in single loop 1 When receiving 4 20 mA DC current signals communication functions for controllers with auxiliary TC input RTD input i When receiving 4 20 mA DC current signals SDB i BE als Peal baud rate 9600 bps control however TC input RTD input set the PV input type to 1 5 V DC setpoint 41 23 SDB gt see baud rate analog input set the PV input type to 1 5 V DC setpoint 41 a ps This input is not used in i 24 SDA Auxiliary analog input 11 A 3 Timeevent 5 is output 24 y g inp 141 24 SDA gt single loop control however 12 lt eee aan of 25 RDB 12 b 25 RDB jt eC input 3 an m BIO Specify in a range of i 250 Q 4 20mA Control output control output D6 RDA 15V DC 0 2 V DC 13 B H 13 o i Relay contact output Note Select this option from aor oto De i 26 RDA lt 21 OET eee k i i NC Fa the OT1 parameter 27 an Default 1 5 V DC MV V input Note Connecting a 250 resistor to the terminals is i na 27 SG bay abe V DC i i Time proportional PID relay optional i Position proportional control output 22 aer Note Connecting a 250 Q resistor to the terminals is i con
109. ime heating side integral time Derivative time heating side derivative time 8 l 8 D OG Output high limit heating side output high limit 8 0OH Output low limit cooling side output high limit Manual reset 8 0L 8 MR ON OFF control hysteresis heating side ON OFF control hysteresis ioe ile i POOP eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee ee Direct reverse action switching 8 DR Cooling side proportional band Cooling side integral time 8 Ic Cooling side derivative time Cooling side ON OFF control hysteresis 8 DB Dead band Preset output heating side preset output 8 PO O Cooling side preset output o ro Es PID parameters PYS1 key linearizer 1 para key Seema eee eee ee eee ee Be ee Be Pe Pe RP RP EP EB RP RP Ee EB EE EEE EEE EEE EEE Eee ee eee eee eee eee eee eee eee eee main menu Ten segment 1 a1 linearizer 1 input 1 Ten segment 1 b1 linearizer 1 output 1 Ten segment 1 a2 linearizer 1 input 2 Ten segment linearizer 1 output 2 ae Ten segment 1 a3 linearizer 1 input 3 Ten segment 1 63 linearizer 1 output 3 Ten segment 1 a4 J linearizer 1 input 4 Ten segment linearizer 1 output 4 Ten segment linearizer 1 input 5 Ten segment linearizer 1 output 5 Ten segmen
110. ing Cooling side proportional band Cooling side integral time Cooling side derivative time Cooling side ON OFF control hysteresis Preset output heating side 2 0c Cooling side preset output 2 H Smee eee ee eee ee ee ee eee eee ee eee ee ee eee eee eee ee eee eee ee eee eee eee eee eee eee eee eee eee ee t I I I I key PID parameters Displayed during program operation z 5 lali orf key key ommum Li i r I I I I i I I I I i I I I i I I I I I I I I I i i I I I I I i I I I I i r I I I I i I I I r I I I I i I I I I I I I I I I I I i i I I I i i I iT I I I I I i i Proportional band heating side proportional band Integral time heating side integral time Derivative time heating side derivative time 3 0H 3 0L 3 MR Output high limit heating side output high limit Output low limit cooling side output high limit Manual reset ON OFF control hysteresis heating side ON OFF control hysteresis Direct reverse action switching Cooling side proportional band Cooling side integral time Cooling side derivative time Cooling side ON OFF control hysteresis Dead band Preset output heating side preset output Cooling side preset output Ee PID parameters 3 PID key PID parameter S
111. inks during signa mony LUBY L000 ta S000 V a doh oti 1 digi Te lit e e The controller is configured to the default of each parameter at the factory before shipment Oto2 V 0to2V 0 000 to 2 000V 20 12 Of instrument range 1 aigit oe Uy green When a programs a First check these defaults listed in ELEGGE NJAA EUUFEID and change their values if necessary 0 to 10 V Oto 10 V 0 00 to 10 00 V 2spiay AES pcan In arange at 393910 A0000 2 Program monitor lamps gt Is lit in green when a program setpoint is constant Ln M OO as DC voltage 10 to 20 mV V 10 00 to 20 00 mV Display span is 30000 or less gt Is lit in green when a program setpoint is decreasing 0 to 100 mV 0 0 to 100 0 mV Show the statuses of PV events time events and instrument alarms in orange Example of Temperature Input Example of Voltage Input AV 5V PVE1 and PVE2 lamps Come on when PV event 1 and PV event 2 turn on PARER eae input signal TME1 to TME4 lamps Come on when time event 1 to time event 4 turn on n AL1 lamp Comes on when instrument alarm 1 turns on 6 Press the key once to display the parameter 11 Press the 3 J key once to register the setpoint Performance in the standard operating conditions at 23 2 C 55 10 RH and 50 60 Hz power frequency RH1 maximum value of PV input range Notel The accuracy is 0 3 C of instrument range 1 digit for a temperature range from 0 C to 100 C MENU UPMD IN 3 MENU UPMD IN No
112. is not current or voltage pulse The output is provided via terminals 16 and 17 OFF Disable 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 Setpoints 5 to 7 are not available for single loop control In position proportional control a valve opening signal 0 to 100 is transmitted if setpoint 3 is selected In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RET2 1 2 RTL2 1 digit to 100 0 of PV input range RET2 1 2 0 0 of PV input range to RTH2 1 digit Deviation Trend Parameters Located in Main menu CMLP Submenu TRND Parameter Name of Parameter Symbol Deviation trend scale Deviation trend time Setting Range and Description RET1 1 2 RTL1 1 digit to 100 0 of PV input range 100 0 of PV input range Initial Value User Setting Allows the deviation axis of the Deviation Trend operating 0 5 of PV display to be rescaled input range 0 1 to 100 0 of PV input range span span Allows the time axis of the Deviation Trend operating display 5 sec to be rescaled 1 to 600 sec IM 05E01C02 07E 1 Target Item in CD ROM Target Item in CD ROM Target Item in CD ROM Ref 6 1 2 Security related Parameters UP Mode Parameters Output related Parameters Communica
113. l 200 0 to 900 0 C 0 1 of instrument range 1 digit at 0 C or more 6 Initializing Parameters input 1 type select input 1 range high 300 0 to 1600 0 F 0 2 1 digit for temperatures below 0 C where the RH1 a e woe U 200 0 to 400 0 C accuracy is 1 5 of instrument range 1 digit for z Blinks during DIN yP 300 0 to 750 0 F temperatures below 200 0 C for a type E thermocouple et program o 1 Names and Functions of Front Panel Parts 2 type U2 E n 6 200 0 to 1000 0 F 1 Indicator lamp for See wee J Je wo type W s 5 Jere 46 20 of instrument range 1 digit PV2 display ae o 6 Process Controller operation 9 Press the key once to display the parameter Platinel 2 Plati 2 goia ey 0 1 of instrument range 1 digit 2 Program monitor variable PV display RL1 minimum value of PV input range 32 0 to 2500 0 F lamps 7 Setpoint TENU OPON T ENUUPNNIN T PR20 40 PR2040 0 0 to 1900 0 C 0 5 of instrument range 1 digit at 800 G or more PE display input 1 type select input 1 range low 32 to 3400 F No accuracy is guaranteed at less than 800 C SETUP SETUP W97Re3 0 0 to 2000 0 C ee lamos 10 MODE key z RLI 200 0 a W97Re3 0 2 of instrument range 1 digit A ae EE 2 Setting PV Input Type Setting First at Power on WSRe2s 22 t0 3600F l DISP k JPt1 ADO anana E 0 1 of instrument range 1 digit Note1 Note2 indicator lamp 11 ey urease men 300 0 to 1000 0 0F 701 ge 1 dig me NOTE aba
114. l parameter setting tool model LL100 E10 Heating Cooling OUT Display On the Setpoint display LCD the controller displays the current setpoint SP the PID number PID being used and the heating side HEAT and cooling side COOL control output values Deviation Trend Display On the Setpoint display LCD the controller displays the deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern Event Display On the Setpoint display LCD the controller displays the event number for which an event has occurred SP display For monitoring only However allows the setpoint and segment time to be changed during hold mode operation soak segment SP 25 0 C 80 0 C PTNO 1 SEGNO 1 3 Target SP display For monitoring only Heating Cooling OUT Allows the control output value to be changed display during manual operation Deviation Trend display For monitoring only Pattern display For monitoring only TME 1 pye bi Event display ALM 3 For monitoring only vise key 2 Performing Canceling Auto tuning Perform auto tuning when you have finished creating program patterns Make sure the controller is in program RUN mode and in automatic AUTO mode before carrying out auto tuning See 5 Switching between RUN and RESET Modes to change to RUN or 6 Switching between AUTO and MAN
115. lit the control range into two zones define reference point 1 i e the 1 RP1 setup parameter Define the Ist and 2nd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group and the 2 P 2 I and 2 D operating parameters for the 2nd group e Splitting the control range into three zones To split the control range into three zones define reference points 1 and 2 1 e the 1 RP1 and 2 RP1 setup parameters Define the Ist 2nd and 3rd groups of PID constants i e the 1 P 1 I and 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 I and 3 D operating parameters for the 3rd group Selecting PID Constants According to the Deviation PID constants can be selected according to the deviation in two ways One method is to select a group of PID constants only by a deviation from a program setpoint The other method is to use a reference point as discussed earlier as well as a deviation from a program setpoint to switch between groups of PID constants PV input value Maximum value of Method 1 l PV input range RH1 As shown in the figure on the right the controller selects 9 J BO i OOOO e the PID constants of the group number set in PID group fe deviation RDV1 number GRP if the PV input value goes beyond the given 1 t deviation RDV1 deviation from the program setpoint P tpoint 1 The controller uses the 1st group of
116. ller Detailed description User s Manual Explains more advanced applications than those found CD ROM of functions Reference in the 7 hardcopy user s manuals A2 size 1 Safety Precautions The following symbol is indicated on the controller to ensure safe use CAUTION This symbol on the controller indicates that the operator must refer to an explanation in the user s manual in order to avoid the risk of injury or death of personnel or damage to the instrument The manual describes how the operator should exercise special care to avoid electric shock or other dangers that may result in injury or loss of life The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CD ROM AN NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure AA IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the controller E Exemption from Responsibility Make sure that all of the precautions are strictly adhered to Yokogawa Electric Corporation assumes no liability for any damage resulting from use of the instrument in contradiction to the precautions Also Yokogawa Electric Corporation assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the instrument E Regarding Protection Safety and Pro
117. lobe 74 JPt100 4 Status indicator as Ed t Corina oe Jf 150 00 to 150 00 C lamps 12 V and A keys JPt2 200 0 to 300 0 F 0 2 of instrument range 1 digit Note1 5 light Toader e The controller dislays an operating display when the power is turned on The submenu IN appears at this 5 Press the key once to display the parameter Press the 4 or key to display the required ATO Pt1 ony i pet point if the type of PV input has not been defined yet In this case first press the key once to display the UNI1 PV input unit setpoint 200 0 2 500 0 O 1 of instrument range 1 digit Note Note2 9 SET ENT key iS een pate l l The figure below shows an example of setting the Pt100 Pt2 aa 13 PT No key A ae y parameter IN1 for the PV input type and use the key to display the input range code to use then press minimum value of the PV input range to 0 0 C 300 0 to 1000 0 F e i n o y the key to resister it Then set the maximum value RH1 and minimum value RL1 of the PV input MENU UPMD IN 2 MENU UPMD IN Pt3 ee ea 0 2 of instrument range 1 digit Note1 Name ot ran een range for voltage input set the maximum value SH1 and minimum value SL1 of the PV input scale See input 1 unit select input 1 range low Sandan TETN KAFTAN 1 Indicator lamp for Is lit when secondary PV is displayed in PV display the operating procedure below for more details UNII oG l PV2 display Not used in single loop control Bl
118. nd others MaA naa required to make the controller ready for operations Basic operation a Describes examples of setting PV input types and Initial Settings control output types Making settings described herein and program creation in GRY retiree User s Manual allows you to carry out basic control Describes examples of creating basic programs The use of the program pattern setup charts included in the RE AEWA Eu Users Manual is recommended A2 size paper back and front A2 size paper back and front Program creation A2 size paper back and front A2 size paper back and front A2 size paper back and front operations Operating General understand Program Parameters Contains a parameter map that serves as a guide to ram Parameter ing of programming TOGO Fatemetet creating programs Also includes a brief explanation of the functions of program parameters Describes key operation sequences For operation procedures control through external contact inputs see the back of and troubleshooting tselieiienae Users Manual Brief operation Parameter Map Contains the parameter map used as a guideline for A2 size paper setting parameters back and front Function description Briefly describes the functions of parameters In addition A2 size paper apa Parameters and setpoint each parameter table has a User Setting column where back and front recording you can record your setpoints when setting them in the contro
119. ng 102 in JC of the final segment the operation for pattern 2 is started after the end of pattern 1 lt Notes at pattern link gt Parameter STC is available PV envent and time evnet are reset Parameter SST is not available Segment number Symbol 1 to 99 Specify the corresponding segment numbers Specify 0 when creating a program for the first time S P1 Starting target setpoint 0 0 to 100 0 of PV input range 0 0 of PV input range TC Start code 1 Shows parameters for setting the wait and repeat actions 0 Program operation begins with the starting target setpoint 1 Ramp prioritized PV start program operation begins with the PV value by giving priority to the ramp of segment 1 2 Time prioritized PV start program operation begins with the PV value by giving priority to the time of segment 1 TIP The option 1 is not a setpoint Program Parameters Parameters for Setting the Wait and Repeat Actions Ref 5 2 1 Program Parameters Parameters for Editing Programs Located in Main menu P ROG Submenu E D IT Name of Parameter Setting Range and Description Symbol on Name of Parameter PV display Setting Range and Description Number of remaining unused segments Read only The parameters listed below are shown when the Start Code STC parameter is set to 1 Initial Value User Target Item Setting in CD ROM mo times 0 01 to 99 59 hour minute or minu
120. ng in the chart makes it easier for you to input program data into the controller See 1 Program Pattern Setup Charts in WLP EURE em Ue ETET In the following chart fill in the fields with bold face borders Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range RH1 setup parameter Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range RL1 setup parameter PV input unit Setpoint of the PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter Final target setpoint Segment time Events PV event and Time event and Junction code Setpoint of each program parameter 9 Draw the program pattern ONIN WN Example of Chart Entries Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information 7 0 1st group of wait zones 1 WZ1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM
121. ns discussed above Then create programs according to the chosen options 1 Creating programs by setting final target setpoint and segment time As shown in the figure on the right this method creates programs by setting a segment time and a final target setpoint on a segment by segment basis This single definite line is referred to as a segment Setpoint Final target setpoint Final target setpoint set for segment immediately preceding o the starting target setpoint lt if this is the point of starting Segment time program operation Time 2 Creating programs by setting final target setpoint and ramp As shown in the figure on the right this method creates programs by setting a final target setpoint and a ramp grade on a segment by segment ba sis Define the ramp grade as the amount of change in the setpoint per hour or per minute Setpoint Final target setpoint Define the ramp grade as the amount of change in the setpoint per hour or per minute Final target setpoint set for segment immediately preceding k the starting target Siaina if this is the point of starting program operation Controller Settings Time Setpoint of TMU Program Time Unit Setup Parameter When changing the setpoint linearly over an hour hh mm factory set default When changing the setpoint linearly over a minute Note The Program Time Unit TMU parameter is the time unit you use wh
122. nt TSP1 program parameter for gt Setpoint TSP1 program S Change the setpoint of the Target parameter for segment 2 to 90 0 Bring the operating display into view appears at power on RST lamp ON Displays a process variable PV value SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu UrPSSo Press the 3 J key once to display the submenu LOC local mode set sub menu UrPSSo IEA Press the LA key once to dispay the submenu PRG PRG programming sub menu UPSS0 m PPT Nod RUN RESET Press the Z key once to display the Pattern Number parameter PTN MENU PROG PRG PTno input UrPSSo Press the key once to display the Segment Number parameter SEG MENU PROG PRG SEGno input SEG UrPSsSso as Press the key twice to display the Start Code parameter STC MENU PROG PRG start code select STC UPSS0 be Ipod EA rina F f 8 Press the 4Jor Jkey to display the required setpoint The figure below shows an example of the parameter set to time prioritized PV start setpoint 2 MEN
123. o es en a ee ern F setpoint STC segment PID parameters when the Jn 2 222222222 snnm eee setup parameter ZON is set to 0 ET eE E E acetal E E E eters aoe ein dietetic eo oee ees Local event 26 Local event 26 1st group of E26B 1 WZ1 ab ns Event number n 1to8 Event number Event number a h On time of i ONn time event f OFFn Off time of i i OFFn time event gt TYn PV eventtype PEn PV event setpoint ee ee ee eee Parameters of program pattern 1 1 or Shows the number of remaining unused ecoceece Shows the number of segments within a pattern Shows the number of remaining unused events key eee eee eee eee eee ee ee ee ee ee ee ee ee ee E21 B Local event 21 SEG 0 SEG 1 SEG 2 SEG 3 SEG 99 SEG 0 Program pattern setpoint copying Local event 22 Program pattern E22A type ee oe eee ee ee eee Pee eee eT j Local event 22 s o ay E22B setpoint t pg aaa ee eee a gt daaa aa aaa ene eet eg eee CE eee eee eee cee tang eee i a a aE oa a la ae SET ENT E23A en i 1 EI ey These parameter symbols ype appear on the PV display Local event 23 i Starting target E23B SSP1 i TSP1 Final target setpoint TIME is shown when the Segment TSP1 Final target setpoint Final target setpoint 9 paver eee Final target setpoint 1 i Setting Method SEG T parameter Vie eed E ae ee Time set Pressing
124. occurred P 25 0 a SP 1 29 0 SP display For monitoring only TM 0h20 RCY 0 0 However allows the setpoint and segment time to be changed during hold mode operation soak segment Target SP display For monitoring only OUT display Allows the control output value to be changed during manual operation Displays the value opening 0 to 100 in position proportional control Deviation Trend display For monitoring only Pattern display For monitoring only TME 1 PVE W Event display ALM 3 For monitoring only key E Operating Displays for Single loop Heating Cooling Control SP Display On the Setpoint display LCD the controller displays the current setpoint SP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment TM for which operation is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display On the Setpoint display LCD the controller displays the current setpoint SP and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optiona
125. odes and the Contact Input Output Terminals Provided Check the model ordered and the presence absence of contact inputs and outputs in the following table V indicate that the contacts are available Pon oe ps ow os oie o pie 001 Do2 pos 004 DoS Model and Suffix Codes DOG upsso 0 MW Mw v v tv iv lv lV lv i lV iv lV Note For details on the functions of contact inputs outputs see Terminal Wiring Diagrams on the back of the manual 3 How to Install AN NOTE To install the controller select a location where 1 no one may accidentally touch the terminals 2 mechanical vibrations are minimal 3 corrosive gas is minimal 4 temperature can be maintained at about 23 C and the fluctuation is minimal 5 no direct radiant heat is present 6 no magnetic disturbances are caused 7 no wind blows against the terminal board reference junction compensation element 8 no water is splashed 9 no flammable materials are around Never place the controller directly on flammable items or equipment If the controller has to be installed close to flammable items or equipment be sure to provide shielding panels all around the controller at least 150mm away from every side the panels should be made of either 1 43mm thick metal plated steel plates or 1 6mm thick uncoated steel plates Installation Position Install the controller at an angle within 30 from horizontal with
126. of Operation Setpoint a aa Begins to run from point C1 ignores the time setting defined for segment 1 b Begins to run from point C1 ignores the Program time setting defined for segment 1 setpoint Begins to run from point C1 ignores the d time setting defined for segment 1 A Segment SegmentSegmentiSegment Segment Time 2 gt 8 4 5 Start of program operation i Begins to run from point D1 according to o the preset ramp setting the time setting defined for segment 1 is reduced Begins to run from point E1 according to the preset ramp setting Controller Settings Set the STC Start Code program parameter to 1 E PID Switching Zone PID The UP550 offers two methods of PID switching One of the methods is to automatically switch between groups of PID constants according to the temperature zone The other method is to automatically switch between groups of PID constants on a segment by segment basis This paragraph explains the method of switching between groups of PID constants according to the temperature zone You can set a maximum of seven temperature zones When shipped from the factory the UP550 is configured so that it operates in zone 1 only and uses only one group of PID constants When One Group of PID Constants Is Used factory set default As shown in the figure on the right the controller uses one group of PID constants over the range from the minimum value to the maxim
127. op control 1 Control output o Time proportional PID relay contact output terminals 0 PS L1 Protocol selection 0 PC link communication UP mode For another Controller mode see User s Manual Reference type Heating 1 PC link communication with sum check CD ROM version eee 2 Ladder communication PV sampling period 100 200 and 500 ms 200 ms 3 Coordinated master station setting The controller restarts if any change is made to the PV sampling The following 4 to 12 are displayed only for heating cooling 7 MODBUS ASCII period this does not affect other parameter settings at all however 8 MODBUS RTU 4 JJ a Bo ez The scale across which the voltage signal is actually controlled Located in Main menu CONF Submenu CSEL should be set using the parameters Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 PV input decimal Set the position of the decimal point of voltage mode PV input Depends on point position 0 to 4 the PV shown when in 0 No decimal place 1 One decimal place input type voltage input mode 2 to 4 Two three four decimal places Max value of PV Set the read out scale of voltage mode PV input Depends on Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM SELECT display 1 OFF 101 to 1023 OFF registration Select the desired parameter from among the operating and setup parameters then re
128. other input output terminals and internal circuit e Grounding terminals Isolated from other input output terminals and internal circuit Environmental Conditions e Normal operating conditions Amient temperature 0 to 50 C 40 C or less for side by side close installation Temperature change rate 10 C h or less Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 14 Hz Full amplitude of 1 2 mm or less Continuous vibration at 14 to 150 Hz 4 9 m s or less Short period vibration 14 7 m s 15 seconds or less Shock 147 m s or less 11 ms Installation height Height above sea level of 2000 m or less Warm up time 30 minutes or more after power on e Transportation and storage conditions Temperature 25 to 70 C Temperature change rate 20 C h or less Humidity 5 to 95 RH no condensation allowed e Effects of changes in operating conditions Effects from changes in ambient temperature On voltage or thermocouple input 1 V C or 0 01 of ES C whichever is larger On auxiliary analog input 0 02 of F S C On RTD input 0 05 C C ambient temperature or less On analog output 0 05 of F S C or less Effects from power supply fluctuation within rated voltage range On analog input 1 wV 10 V or 0 01 of F S 10 V whichever is larger On analog output 0 05 of F S 10 V or less IM 05E01C02 01E 1 ACUI EEE nor
129. panel stops the program operation which can also be stopped by means of an external contact input or communication The RST indicator lamp on the front panel is lit in RESET mode and all event functions are turned off LOCAL local operation mode The controller executes the local control operation Selecting the LOCAL operation using the key on the front panel starts the local control operation which can also be started by means of an external contact input or communication The LOC indicator lamp on the front panel is lit in LOCAL mode WE Control Status The control status of each operation mode for UP550 is described below Operation Mode and Control Status Operation mode Target setpoint Control output Applicabe key operation e Program patern selection RESET 0 e Program operation starting e Local operation starting e LSP modification AUTO Result of control Output value modification in MAN Preset output Setpoint for local mode LOCAL operation LSP computation mode MAN Manipulated output RESET of operation e Program operation starting e Output value modification in MAN Target setpoint for each AUTO Result of control mode RUN segment computation e RESET of operation MAN Manipulated output LOCAL operation starting e HOLD mode e Output value modification in MAN mode Setpoint when the mode is changed to HOLD or HOLD setpoint in HOLD mode modified by key operation in the case of soak segment
130. play though the number of presses depends on the operating status Used to change numerical values On setting displays for various parameters you can change target setpoints parameters and output values in manual operation Pressing the V key decreases a numerical value while pressing the A key causes it to increase You can hold down a key to gradually increase the speed of change These keys also switch between menu displays when main menu on submenu of parmeter setting display is shown 12 Vand A keys lt el R EE Use this key when the controller is at a reset to select a program pattern number on an operating display 13 PT No key SZPT No A Pressing this key for more than 2 seconds while an operating display is shown starts the 14 RUN key controller 15 RESET key RESET Pressing this key for more than 2 seconds while an operating display is shown stops the controller E Setting of Main Parameters at the Factory before Shipment Factory set defaults for standard type controllers Factory set defaults for position proportional type controllers Factory set defaults for heating cooling type controllers Time proportional PID Heating side Time proportional PID relay output variable relay output variable Cooling side Time proportional PID relay output variable Reverse action variable Not specified P 5 0 240 seconds D 60 seconds Relay output fixed
131. program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display On the setpoint display LCD the controller displays the current setpoint SP and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 OUT Display On the Setpoint display LCD the controller displays the current setpoint SP the PID number PID being used the program pattern number PTNO the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern and the control output value OUT however the value opening 0 to 100 in position proportional control Deviation Trend Display On the Setpoint display LCD the controller displays the deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern Event Display On the Setpoint display LCD the controller displays the event number for which an event has
132. range when in ten segment linearizer approximation 0 0 of PV input range a 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation e 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range a 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation Initial Value User Target Item Setting in CD ROM OFF Tracking is performed when the mode changes from program to Ref 5 2 3 Local The local setpoint keeps track of the program setpoint er OFF Thus another program pattern can be created in addition to the control purpose program pattern Note that the segment time setpoints of the created program pattern are the same as those Ref 2 2 2 of the control purpose program pattern OFF Not used ON used OFF ON Cleared Set the program No before restart program operation 100 0 of PV input range 0 0 of PV input range 100 0 of PV input range 0 0 of PV input range Initial Value User Setting Target Item in CD ROM 0 5 of PV input range span 0 5 of PV input range span Output alarm 0 5 Initial Value User Setting Target Item in CD ROM Restart timer PID group number Zone PID reference point 1 Zone PID reference point 2 Zone PID reference point 3 Zone PID reference point 4 Zone PID reference point 5 Zone PID referenc
133. rcuit e Analog current output terminals for control output and retransmission Not isolated between current outputs nor from 15 V DC loop power supply and voltage pulse control output Isolated from other input output terminals and internal circuit e Voltage pulse control output terminals Not isolated from current outputs and 15 V DC loop power supply Isolated from other input output terminals and internal circuit e Relay contact control output terminals Isolated between contact output terminals and from other input output terminals and internal circuit e Contact input terminals Not isolated between contact input terminals and from communication terminals Isolated from other input output terminals and internal circuit e Relay contact output terminals Not isolated between relay contact outputs Isolated from other input output terminals and internal circuit e Transistor contact output terminals Not isolated between transistor contact outputs Isolated from other input output terminals and internal circuit e RS 485 communication terminals Not isolated from contact input terminals Isolated from other input output terminals and internal circuit e Feedback slide resistance input terminals Not isolated from analog current output terminals control retransmission 15 V DC sensor power supply and voltage pulse control outputs Isolated from other input output terminals and internal circuit e Power terminals Isolated from
134. rd e Wiring M3 5 screw terminals for signal wiring and power ground wiring as well Power Supply Specifications e Power supply Rated voltage of 100 to 240 V AC 10 50 60 Hz e Power consumption Max 20 VA 8 0 W max e Internal fuse rating 250 V AC 1 6A time lug fuse e Data backup Lithium battery with life expectancy of 10 years e Withstanding voltage Between primary terminals and secondary terminals At least 1500 V AC for 1 minute Between primary terminals and grounding terminal At least 1500 V AC for 1 minute Between grounding terminal and secondary terminals At least 1500 V AC for 1 minute Between secondary terminals At least 500 V AC for 1 minute Primary terminals indicate power terminals and relay output terminals Secondary terminals indicate analog I O signal voltage pulse output and contact input terminals e Insulation resistance 20 MQ or more at 500 V DC between power terminals and grounding terminal e Grounding Class D grounding grounding resistance of 100 Q or less Signal Isolations e PV input terminals Isolated from other input output terminals Not isolated from the internal circuit e Auxiliary analog input terminals Isolated from other input output terminals and the internal circuit e 15 V DC loop power supply terminals Not isolated from analog current output nor voltage pulse control output Isolated from other input output terminals and internal ci
135. s 1 to 15 DI Select a number during a RESET state DI1 19 oO No 5V 19 5 3 DI2 D PV event 2 output DO2 DI2 118 od 45V 18 ve ae DO3 4 OFF OFF ON ON ON ON OFFIOFFIOFF OFF ON ON ON ON DI3 40 o i DIS 40 Common COM 7 ow Dl4 ra DI4 399 5V 39 Time event 1 r DI5 DO4 1 34 Start of program operation when oe output DI5 changes from OFF to ON DIS 38 mae 28 b F DI6 4 Time event 2 33 Stop of program operation when 37 ao 37 5 output DOS DI6 changes from OFF to ON DIG ie DI7 J D Time event 3 DOG 32 Start of local mode operation when DIZ 36 ae 36 o output DI7 changes from OFF to ON COM as ee Time event 4 Do7 31 Common COM 20 20 output 5V Common COM 39 ON when using 16 or more of program patterns Dig 28 c 3 DI8 28 Relay contact rating 240 V AC 1 A 2m COM 30 V DC 1 A resistance load C COM 30 30 Transistor contact rating 24 V DC 50 mA ommon a I OTlisa setup parameter Contact rating 12 V DC 10 mA or more You can change the settings of the parameter OT1 to change the control output type See WADER atic Rm Uae ETET Correspondence between parameter OT1 and heating side output types cooling side output types OT1 4 factory set default OT1 5 OT1 6 OT1 7 OT1 8 OT1 9 OT1 10 OT1 11 OT1 12 Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage
136. splay characteristics of split computations 7 i p g g g g y output flag registration ae 1 Set the Control Output Type OT1 parameter to 2 In heating cooling control the controller outputs the result of computation after splitting it into heating purpose and cooling for DO6 Min value of auxiliary in si iti This sets the control output to current output i n i 2 SL3 analog input scale though not used in single loop control it is shown on the display es a g purpose signals In addition the controller can perform PID control or ON OFF control on the heating and cooling sides Open collector transistor QUR 2 Set the Retransmission Output1 RET1 parameter to 3 E F T i B16 75 ly Wh fi ON OFF 1 set th l band to 0 7 output flag registration BS L3 Auxiliary analog input This sets the retransmission output to control output retransmission 5 Separately ee contre perie propomiona ices ae i a oe for DO7 burnout action Although not used in single loop control it is shown on the display 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 3 The controller splits the result of computation 0 to 100 into heating side and cooling side signals as described below ie Soon z 100 EE e 0 to 50 of the computation result is presented as a 0 to 100 cooling PV SP Communication unit et the unit of PV ame as the 40 Ros k Contact Input Registration Parameters P UN1 g Ber
137. st group of wait zones 1 WZ1 ist f wait times 1 WTM 1 Program Pattern Setup Charts SED or wair imes 2 Program Parameter Map 3 Lists of Program Parameters 4 Explanation of Program Functions 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait times 3 WTM 4th group of wait zones 4 WZ1 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY See User s Manual Reference CD ROM version for more information System name p a Ss Ss a Ss a i ss a Ld a Program No Program time unit TMU Segment setting method SEG T Program name Model Serial No Start of repetition segment number RST REN UP550 End of repetition segment number Maximum value of PV input range RH1 100 Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Minimum value of PV input range RL1 0 oo SegmentNo gt f 1 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 N Final target setpoint 1 TSP1 Final target setpoint 2 TSP2 Segment time TIME TM RT t 4v0 Z09105S0 WI 2 Program Parameter Map Operating display PID number PID Time setting TIME when the Segment Setting Method SEG T
138. status of lamp Alarm type De energized on deviation low Open lit j Deviation Alarm setpoint SEPON Target SP Deviation high and low limits Open unlit Deviation setpoint Hysteresis Closed Hysteresis Deviation within high and low m Deviation setpoint Deviation setpoint t Open unlit De energized on Open lit PV Alarm setpoint PV high limit De energized on t Open lit Open lit Alarm setpoint PV low limit A rop Deviation m setpoint Output high limit Open unlit Alarm setpoint Output value Alarm setpoint Closed lit lt gt Output low limit Open unlit Open unlit PSL1 selection BPS1 Baud rate PRI1 Parity STP1 Stop bit DLN1 Data length ADR1 Address TE Fa key w y Displayed only for controllers with communication function Communication Parameters Automatic valve V AT adjustment Valve position V RS setting reset Fully closed V L valve position setting Fully opened V H valve position setting Valve traveling RT T time Valve adjusting V MD mode key ummm ee ee oe a 9 Displayed only for position proportional controllers Parameters key Parameter initialization key i key ie i
139. t linearizer 1 input 6 Ten segment eC 1 06 linearizer 1 output 6 War denize pie 1 07 ic aie 1 a8 ince ee 1 68 ea ne 1 a9 m a 1 b9 Ten segment linearizer 1 output 9 Ten segment linearizer 1 input 10 1 a10 Ten segment linearizer 1 output 10 1 610 Ten segment linearizer 1 input 11 1 a11 Ten segment linearizer 1 output 11 1 611 eh Ten segment linearizer 1 mode JBBBE key ee ee ee ee ee eee ee ee ee ee ee ee D STUP password input ISET ENT main menu To the back IM 05E01C02 06E 1 ky ee ee ee ee a E S A ee aaa R O N N ee ee ee ee ee eee eee eee ee eee eee eee eee eee eee ee le gt p f Hysteresis A eh a L L Li L PV high limit Open unlit Li PARA LA Jor 7 Jkey CMLP A Jor 7 J key CONF LA Jor 7 J key UPMD gt P setup parameter common parameter user configuration UP550 configuration PV 1 SETUP main menu SETUP main menu SETUP main menu SETUP main menu 1 i i L L L L ws key visp key wa key ois key ws key visp key k key key E EE gee E aa ce ee E ee eee fe een em PV low limit Closed lit 1 1 1 Aor Jey abe 1 a 1 ey key i Alarm setpoint SP key ALM Z CTL i DO DI i SP control alarm cotrol control parameter g I select display set digital output set digital input set a SETUP sub menu SETUP sub menu SETUP sub menu i E SETUP sub menu SETUP sub menu SETUP sub menu 1 i 1 1 EENE TEET VIREN EEA a
140. tact inputs see 6 Terminal Wiring Diagrams in Q QEEUE WC Rea EUUFEID If you cannot remember how to carry out an operation during setting press the key no more than four times This brings you to the display operating display that appears at power on Contents Monitoring purpose Operating Displays Available during Operation Performing Canceling Auto tuning Setting PID Manually Selecting Program Pattern Number PT No Switching between RUN and RESET Modes Switching between AUTO and MAN Manipulating Control Output during Manual Operation Enabling Disabling Hold Mode of Program Operation 9 Changing Program Setpoints when in Hold Mode 10 Executing Advance Function 11 Switching to Local mode LOCAL Operation 12 Changing Setpoints during Local mode Operation 13 Troubleshooting Solera a a For description of Operation Mode see the back of GZA MUR ae ETTIET 1 Monitoring purpose Operating Displays Available during Operation The monitoring purpose operating displays available during operation include those for controllers of single loop and single loop position proportional control and those for controllers of single loop heating cooling control The Process Variable PV display always displays the value of PV input E Operating Displays for Single loop and Position Proportional Single loop Control SP Display On the Setpoint display LCD the controller displays the current setpoint SP the
141. tact output is configured mal Model X010 250 2 resistor with M3 5 crimp on terminal t optional No 2 at factory before shipment 12 l lugs i Relay contact output Feedback input Defalt1t5VDC Model ial resistor with M3 5 crimp on terminal ee a j ugs i E H 0 SEPO eee eee eee eae ee E H cous 3 HS oe Le K D O O Contact rating 250 V AC 3 A L 3 30 V DC 3 A resistance load 3 Reverse i 2 62 2 2 Note Select this option from the OT1 ter aaj PV retransmission is configured at factor Power supply 25 Control tput Relranemiission outur available only wher Contact rating 250 V AC 3A Resistance 1000 to 2 5 KQ Retransmission output 1 g y ontro outpu p y bef h t A CAUTION relay is selected as the type of control output 14 _ _ _ 30 V DC 3 A resistance load erore snipment S o Current voltage Retransmission T 5 65 25 15 i tie convoley and check thet cables abe 7 pulse output output 2 OO A dl 4 20 mA DC _ SS fire lt i 3 m j connected are not alive with a tester or the like Default Unspecified Power supply cauton 6 0 20 mA DC because there is a possibility of electric shock retransmission type Default 4 20 mA DC Load resistance 600 2 or less EA wine Wim T T carrying out wiring turn off the power Retransmission 0 20mADC 16 A SaAe 15 V DC loop power supply Retransmission output 1 is not available if to the controller and che
142. tal point Analog output 1 0 segmental point Analog output 2 100 segmental point Analog output 2 0 segmental point Analog output 3 100 segmental point key Analog output 3 0 segmental point Output related Parameters Not displayed for position proportional controllers Displayed for heating cooling controllers Displayed for heating cooling controllers Displayed for controllers UP550 20 heating cooling E List of PV Event Types Local Event Types and Instrument Alarm Types The table below shows the types and actions of PV event Local event and Instrment alarm In the table codes to 10 are not provided with stand by actions while codes 11 to 20 available for Instrument Alarm only are provided with stand by actiong Alarm type Note1l The fault diagnosis output turns on in case of input burnout A D converter failure or reference junction compensation RJC failure For input burnout or A D converter failure the control output is set to the setpoint of the Preset Output Value operating parameter PO Note2 The FAIL output is on during normal operation and turns off in case of failure Alarm action Open close shows status of relay contact and lit and unlit shows status of lamp Alarm type code Alarm action Open close shows status of relay contact and lit and unlit shows
143. te second Located in Main menu P ROG Submenu P RG OFF Use the TMU setup parameter to set the time unit Parameter Symbol 1 WZ1 OFF No function zones 0 0 to 10 0 of PV input range span 1st group of wait OFF No function OW ee vn pater zones pattern 2 WTM finer oo Soveenersoownceatine times S WZ1 ones PON Seresterioowetnetsene n zones Ref 5 2 4 S WTM fines PO Smere ewonan o Number of remaining unused events Program pattern copying Specify the numbers of the source of copying program pattern and target of copying program pattern 1 to 30 Program pattern clearance Specify the number of the program pattern to be cleared 1 to 30 4 W771 4th group of wait Same as the 1st group of wait zones zones A WTM ines PO Sreenersconewine z times SWZ1 ron e Smene o oo zones S WTM iinen P a Number of repetitions 0 to 999 The controller repeats the segment specified by the RST and REN parameters as many times as defined by this parameter CONT The controller indefinitely repeats the segment specified by the RST and REN parameters segment number segment number For soak segments time setpoint 0 00 to 99 59 hour minute or Without a time setpoint or a ramp grade setpoint it is not possible to create programs Initial Value T S P Final target setpoint The final target setpoint of each segment For ramp segments ramp setpoint unregist
144. te2 The accuracy is 0 5 C of instrument range 1 digit for a temperature range from 100 C to 200 C 3 Event indicator lamps Is lit in green to indicate the status of operation or control ae Ma ae input 1 range high SETUP input 1 range low To receive a 4 20 mA DC signal select a standard signal of 1 to 5 V DC and connect it to a 250Q resistor This resistor is optional PRG Is lit when in program mode T e J Seta range Pr PV input range Buy RHI 500 0 RLI l Model X010 250 2 resistor with M3 5 crimp on terminal lugs Is i i i PV input range to be Status indicator pole lit we d reset mode controlled Set a range to NOTE 4 nana HLD Is lit when in hold mode 0 0 C 800 0 C PV input aeale be controlled ures pam p LOC Is lit when in local mode Minimum value of Maximum value of P Ss Z Ss x i i 3 3 YPT RUN J RESET PPT Nod RUN RESET os p p Bes lit Hee M neie a mode ewinpubrange Rely PN NpURTANGE KAEL a E si S aaa ie i The controller may automatically initialize the registered operating parameter setpoints if any change is made to the e a abe et whan Soh i Parameters to be set for temperature input PV input scale SL1 PV input scale SH1 ee ee ORDE ade a ER pg data item PV Input Type IN1 Maximum Value of PV Input Range RH1 Minimum Value of PV Input Range 5 Light loader interface merac
145. ter Z RL1 minimum value of PV input range i e 7 Press the 4 key once to display the submenu IN IN MENU UPMD IN 4 input 1 range low input set SETUP sub menu RLI 200 0 7 Press the key three times to display the submenu VALV TAAA A 0 VALV A PT No RUN RESET a wrt Nom Fun e a SEGNO 0 0 valve control za yma Pree Ce RCY 0 0 SETUP sub menu 0 0 C ee SEGNO 0 0 p RCY 0 0 _ Press the LSJ or key to display the required setpoint The figure below shows an example of setting the minimum value of the PV input range to 0 0 C Press the key once to display the parameter IN1 PV input type N List of Control Output Types Parameter Name of Parameter Setpoint Control Output Types Symbol Blinks during 0 Time proportional PID relay contact output terminals change Time proportional PID voltage pulse output terminals TAPIA MEP IE Current output terminals D eS ae Sine ae 3 On off control relay contact output terminals D ae L SP mopeE pisP A 7 z The following 4 to 12 are displayed only for heating cooling type controllers qt Caji ae TM Heating side relay output terminals cooling side relay output terminals 4 60
146. the front panel facing upward Do not install it facing downward The position of right and left sides should be hori zontal Front panel _ M of controller Must not exceed 30 Rear of controller E External Dimensions and Panel Cutout Dimensions UP550 Unit mm Large bracket 96 Crea ee Small bracket ae 10 mm Panel thickness General installation Side by side close installation 0 8 117 min N 1 lt 96492 5 T N stands for the number of controllers to be ai HH 0 25 0 8 0 92 installed However the measured value applies if N 5 g2 08 E How to Install N CAUTION Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock 2 Large bracket top mounting hardware After opening the mounting hole on the panel follow the procedures below to in stall the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far Direction to insert the side controller 2 Set the brackets in place on the top and Insert the controller bottom of the controller as shown in the into the opening al figure on the left then tighten the screws of the brackets Take care not to overtighten them Insert a screwdriver into the brackets to tighten the scre
147. the parameters OH and OL it is possible to set change the high and low limits of control output The control output may not change at all however because of restrictions on these parameters Also check the restrictions on these parameters e The control output can only be changed when the controller is in the MAN mode If the MAN lamp is off i e the controller is in the AUTO mode you cannot change the control output using key operation The control output does not change soon after the target setpoint SP has been changed e If this happens check the setpoint of the parameter MOD1 In cases where fixed point control is selected as the PID control mode MOD1 1 tracking based on the I term works to prevent the control output from changing suddenly even if the target setpoint SP is varied The control output therefore may appear to be working incorrectly at first however it gradually adapts itself to the new target setpoint IM 05E01C02 05E 2 User s Manual IM 05E01C02 06E Model UP550 c REEN Program Controller SERIES User s Manual for Single loop Control Parameter Map YOKOGAWA 3rd Edition Sep 30 2004 Yokogawa Electric Corporation This manual contains a parameter map as a guideline for setting parameters press key Press this key for more than 3 seconds to move to the operating parameter setting display PROG programming main menu
148. the program parameter setting display 3 When the hold mode of program operation is disabled the controller resumes the control toward the changed target setpoint Note To perform the above specify programming by setting segment times for segment setting method SEG T setup parameter and do not change the hold SP and hold time on the operating display in HOLD mode 10 Executing Advance Function The following operating procedure advances the controller from segment 1 to segment 2 If you execute the advance function during hold mode operation the hold mode is disabled q Bring the current operating display for program operation into view Indicates the controller is running on segment 1 saMe 708 2 SP 30 0 C PTNO 1 SEGNO 1 3 L TM 0h17 RCY 0 0 Blinks during change MODE DISPLAY 2 1 CAS 00 ODE DISP I gt PROG advance switch lt a cnanging eE ON Indicates the controller is running on segment 2 i SP 80 0 C PTNO 1 SEGNO 2 3 TM 1h20 RCY 0 0 The controller can be switched to local mode operation when it is in program operation or in a RESET mode The following operating procedure switches the controller to local mode operation during program operation Indicates the controller is PRG or RST running on segment 1 lamp ON S
149. tion 66 7 to 105 0 of PV input range span 6 Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 6 linearizer 1 output 6 Ten segment 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 66 7 to 105 0 of PV input range span 7 Ten segment 66 7 to 105 0 of PV input range a linearizer 1 input 7 linearizer 1 output 7 66 7 to 105 0 of PV input range when in ten segment linearizer approximation ten segment lt Ten segment linearizer approximation Ten segment linearizer output The parameters 1 b5 to 1 611 are equalized to 1 b4 the parameter 1 b4 lal St See on rn rrr rrr rr we eeeeoeeorererrsr 1 b3 1 b2 1 61 The parameters 1 a5 to 1 a11 are equalized to the parameter 1 a4 1 al1 a2 1 a3 1 a4 1 a11 Ten segment Y SE Actual PV input range linearizer input 66 7 to 105 0 of PV input range Initial Value User Target Item Setting in CD ROM 0 0 of PV input range a 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range po PV input range when in ten segment linearizer approximation 0 0 of PV input range a 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range po 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range a
150. tion Parameters Located in Main menu CMLP Submenu LOCK Located in Main menu UPMD Submenu MD Located in Main menu UPMD Submenu OUT Located in Main menu UPMD Submenu R485 Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Parameter Name of Parameter Setting Range and Description Initial User Target Item Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM Symbol Setting in CD ROM Symbol Value Setting in CD ROM Symbol Setting i WA Locking of front panel OFF Unlock OF up down keys Aand ON Lock T N Locking of front panel OFF Unlock OF INO PT No key ON Lock U N Locking of front panel OFF Unlock OF RUN key ON Lock OF F F F F D E Locking of front panel OFF Unlock F F F MODE key ON Lock R Locking of operating OFF Unlock parameter main menu ON Lock PROG display Operating parameter OFF Unlock main menu LP1 lock ON Lock 1 Ref 7 1 2 Although not used in single loop control it is shown on the display Operating parameter OFF Unlock OFF submenu PID lock ON Lock Although not used in single loop control it is shown on the display YS Operating parameter OFF Unlock OFF main menu PYS1 lock ON Lock Heating side pulse output terminals cooling side rel
151. tive of the integral time Program pattern number selection 75 g p 2 p g SCALCASCADE Sa Pe et eos ee ei bee 6 Set the Analog Output 3 0 Segmental Point A3L parameter to 3 setting of the other side Not used for singleloop 0 s Analog output 3 0 segmental point A3L ore soumertal WE Tips about Position Proportional Control for position proportional controllers only point A1L control Bit 0 of program pattern DI3 ON 5161 The figure on the right shows an example where both analog outputs 1 and 3 i i 20 Position proportional control can be of either feedback type or estimating type niimbar are set to the current signal of 20 to0 mA DC The type of output signal can R a Eg ae n i 7 l l l Bit koi program panem eel See 5162 be determined separately for each of the analog outputs listed above using Output value before split computation In feedback type position proportional control the controller obtains a valve position signal from a feedback slide wire number To tw 1 a the following three parameters resistor attached to a valve Bit 2 of program pattern H 5163 Analog output 1 Analog output 1 type AO1 In estimating type position proportional control you set the operating time required for a valve to change from the fully Analog output 2 Analog output 2 type AO2 closed position to the fully open position beforehand With the preset operating time the controller controls the valve b Analog output 3 An
152. to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning See the back of CHELLU RINTJE EUUEID for more information AN NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes e Control processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience e Processes where a large output change at control element results in inconvenience e Processes where variations in PV may exceed an allowable range adversely affecting product quality q Bring the operating display into view display appears at power on PRG lamp z Displays the ON as current setpoint te SP MAN lamp 5 n vernom J roy fpeser y SEGNO 1 3 M SY TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call 5 Press the key once again to display the up the main menu PROG parameter AT PROG programming main menu MENU LP1 PAR auto tuning switch ome les Press the A key twice to display the main menu _ Press the Jor Jkey to display the required LPT setpoint Tuning for 1st group of PID is AT 1 LP MENU LP1 PAR
153. tro l ler onl Displays The PV display in the figure on the left pee Coda amur Mande Measurement Accuracy y C Denotes a step that should be followed as necessary na nn shows the error code for input burnout EFE User s Manual for Si ng le loop Control set Pv input Factory set to unspecified submenu N 4 ue if PV input wiring is not yet inesscticd OFF zw o PV Input Type IN1 to the OFF option to leave the PV input IM 05E01C02 02E In itial Setti ngs See 2 Setting PV Input Type Setting First at Power on complete The error code disappears 270 0 to 1370 0 G or 3 Changing PV Input Type when you wire the PV input terminals type K1 Sana Walco input set correctly _ es JETS SETUP sub menu 450 0 to 2500 0 F 270 0 to 1000 0 C 450 0 to 2300 0 F 0 1 of instrument range 1 digit at 0 C or more 200 0 to 500 0 C 0 2 1 digit for temperatures below 0 C 200 0 to 1000 0 F where the accuracy is 2 of instrument range 1 200 0 to 1200 0 C digit for temperatures below 200 0 C for a type K 300 0 to 2300 0 F thermocouple or 1 of instrument range 1 digit for 270 0 to 400 0 C __ temperatures below 200 0 C for a type T thermocouple 450 0 to 750 0 F 0 0 to 400 0 C 200 0 to 750 0 F 0 0 to 1800 0 C 0 15 of instrument range 1 digit at 400 C or more 32 to 3300 F 5 of instrument range 1 digit at less than 400 C 0 0 to 1700 0 C 32 to 3100 F 0 0 to 1
154. troller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1 irrespective of what the PV value is Final target setpoint Starting target setpoint Program setpoint Time a o A Segment time Controller Settings Start of program operation Set the STC Start Code program parameter to 0 2 Letting the controller start from the current setpoint and run according to time settings defined for segment 1 This method is not available if the SEG T Segment Setting Method parameter is set to ramp setting Setpoint Starting Point Controller Behavior of Operation Begins to run from point a according to the time setting defined for segment 1 b Begins to run from point b according to the time setting defined for segment 1 c C Begins to run from point c according to d the time setting defined for segment 1 Final target setpoint Program setpoint Begins to run from point d according to e the time setting defined for segment 1 Begins to run from point e according to the time setting defined for segment 1 Controller Settings A Segment Segment Segment Segment Segment Time Startof Be E E program operation Set the STC Start Code program parameter to 2 3 Letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 Starting Point Controller Behavior
155. ts disable the hold mode of program operation as instructed in 8 Enabling Disabling Hold Mode of Program Operation The controller resumes program operation when the hold mode is disabled q Set program operation in the hold mode To do this see 8 Enabling Disabling Hold Mode of Program Operation This symbol appears for soak segments only HLD lamp ON 80 0 C SEGNO 2 3 RCY 0 0 PT No RUN RESET PTNO 1 2 Press the key once to display the symbol gt gt waoana O lt E A Make sure the gt gt symbol is shown Bx oa este seeree S57E93 of Oj a 80 0 C PTNO 1 SEGNO 2 3 gt TM 0h20 RCY 0 0 Blinks during change SP 85 0 PTNO 1 SEGNO 2 3 gt TM 0h20 RCY 0 0 Age 709 R Ad Rapes 5 Z ra g T a o 4 Press the key once to register the setpoint lt The question mark changes to C lig trap 85 0 C 9c MODE Dis I A API E AES SEGNO 2 3 PT No RUN PTNO 1 eee le gt TM 0h20 RCY 0 0 Beg 208 I A HRA How to Change the Target Setpoint in the Segment being in Operation 1 Set the program operation in the hold mode 2 Change the target setpoint of the corresponding segment of operation program on
156. um value of the PV input range Program setpoint Maximum value of PV input range RH1 Controller Settings Configure the 1st group of PID constants 1 P 1 1 and 1 D operating parameters 1st group of PV input value PID constants Minimum value of PV input range RL1 Segment 1 Segment 2 Selection of PID Constants when the Control Range Is Split into Three Zones As shown in the figure on the right three zones are set for the controller to automatically switch from one group of PID con stants to another Two zones can also be set for the controller to switch between two groups of PID constants Maximum value of PV input range RH1 3 3rd group of Reference point 2 PID constants 2 RP1 1 The controller uses the 1st group of PID constants if the PV input value is within the zone set off by the minimum value of the PV input range and reference point 1 2 The controller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2 3 The controller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the PV input range 2 2nd group of PID constants Reference point 1 1 RP1 1st group of PID constants Minimum value of PV input range RL1 Segment 1 Segment 2 Segment 3 Controller Settings e Splitting the control range into two zones To sp
157. urrent setpoint SP PRG lamp or LOC lamp ON oo UFsso S P z DAI Se YPT Noda RUN Reser aiias 30 0 C PTNO 1 SEGNO 1 3 TM 0h18 RCY 0 0 To change from AUTO to MAN mode Press the key several times to display the MODE MAN1 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO1 mode parameter The figure below is an example of changing the AUTO mode to the MAN mode Jr ro L LILI eva PV TE MODE DISPLAY 4 E 2se A AUTO MAN1 select To changing Cees MODE MANT Press the Z key once The controller switches to either MAN mode or AUTO mode operation The figure below is an example of the display after a change from the AUTO mode to the MAN mode MAN lamp is ON in MAN PINO 1 SEGNO 1 3 es J _ OUT 40 0 SP 30 0 C PID 1 MAN lamp is OFF in AUTO Manipulating Control Output during Manual Operation AN NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A control output value is linked with a display value changed using the or key Note that the control output changes as displayed without requiring the key q Bring manual operating display into view For switching to manual operation see 6 Switching between AUTO
158. ut when relay iid ac dl E EERE y put Note yaaa 93 spB gt PV input Not configured at factory before shipment s W Receiving 4 20 mA DC Current is not selected as NC lt 48 Time proportional PID a Wiring can only be carried out for See Initial Settings User s Manual Signals with the Controller sae 24 SDA controllers with auxiliary analog input 1x Bee i the type of cooling 0 20 mA DC 46 relay contact output is This input is not used in single loop TC input RTD input vies fee Nig nee Cem agnas noi side control output 4 20 mA DC inured aii i set the PV input type to 1 5 V DC setpoint 41 4 voltage pulse 12 V configured at factory 25 RDB lt control however l Not available when Jar e n OT1 7 to 12 lt Auxiliary analog input Po 26 RDA Contact rating 250 V AC 3A 30 V DC 3 A resistance load 27 sG 21K 1 Heating side control output T Re 3 i i Time event 5is Relay contact output Note Select this option from the 22 oY De 17 3 oun AnP ley OTT parameter Default 1 5 VDC Note Connecting a 250 Q resistor to the terminals is i is not selected as Time proportional PID relay contact i optional the type of heating output is configured at factory 1 i Model X010 250 2 resistor with M3 5 crimp on terminal l side control output before shipment EEN ea ee en eee lt T Contact rating 250 V AC 3A 3 43 E i ah ice
159. utput 1 high limit 1 Output low limit 5 OL cooling side output high limit i 5 MR Manual reset ON OFF control hysteresis i 5 H heating side ON OFF s control hysteresis Direct reverse i action switching i Cooling side 3 5 Pc proportional band 5 lc Cooling side integral time i Cooling side derivative time z Cooling side i 5 Hc ON OFF control hysteresis i 5 08 Dead band i Preset output heating side i preset output i Cooling side preset output key eee eee Re RB RT RP RT RP ERT eR eR eee Ee ee Ee ee eee ee eee ee ee eee eet eee eee eee eee ee eee eee ee ee PID parameters 6 PID PID parameter SPno 6 sub menu SP PTNO 1 25 0 C 80 0 C SEGNO 1 3 Proportional band heating side proportional band Integral time heating side integral time Derivative time heating side derivative time Output high limit heating side output high limit Output low limit cooling side output high limit Manuaieset ON OFF control hysteresis heating side ON OFF control hysteresis Direct reverse action switching Cooling side proportional band Cooling side integral time Cooling side derivative time Cooling side ON OFF control hysteresis Dead band Preset output heating side preset output Eee COOP eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee
160. vels at which the values are presented via OUTPUT 2 type if a feedback input error or burnout occurs input type Analog output 2 0 terminals 4 and See M Performing Split Computations below 0 0 2 Valve position estimating type A2 L segmental point 5 0 to 105 0 where A2L lt A2H Analog output 3 100 Set the values of segmental points for the 0 and 100 output 100 0 iInitializi A3H afameter initlaiZzing Farameters segmental point levels at which the values are presented via OUTPUT 3 Analog output 3 0 terminals 4 and4 See M Performing Split Computations below 0 0 Located in Main menu U PMD Submenu INIT Maximum valle or A3L 7 5 0 to 105 0 where ASL lt A3H auxiliary analog input Although not used in single loop control it is shown on the display SeOmena pom a range Parameter Name of Parameter Setting Range and Description Initial Value Target Item ini Symbol Setting jin CD ROM Minimum value of 3 E Performing Split Computations INPUT 3 terminals auxiliary analog input Although not used in single loop control it is shown on the display Parameter initialization OFF OFF Terminals and range Auxiliary analog input e V mode Output decimal point Although not used in single loop control it is shown on the display The following explains an example of letting Analog OUTPUT 1 terminals position and and Analog OUTPUT 3 terminals and present the V mode Instrument
161. verall resistance burnout detection for sliding wire provided Measuring resolution 0 1 of overall resistance 3 mmo of the arrow Figure A Fit the cover hold over the protrusion ANE Figure B Loop Power Supply Power is supplied to a two wire transmitter 15 V DC terminals 4 45 A resistor 10 to 250 O connected between the controller and transmitter converts a current signal into a voltage signal which is then read via the PV input terminal Supply voltage 14 5 to 18 0 V DC max 21 mA provided with a protection circuit against a field short circuit Retransmission Output Either PV program setpoint or control output is output Either the retransmission output or the loop power supply can be used with terminals 49 65 e Number of outputs 1 or 2 terminals 4 45 terminals e Output signal 4 20 0 20 20 4 or 20 0 mA DC where outputting signal levels of less than 0 mA is not feasible e Load resistance 600 Q or less e Output accuracy 0 1 of span 5 of span for 1 mA or less under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Control Output Universal output system The output type can be selected with the software Relay contact output s for the position proportional type e Current output Standard type terminals heating side output terminals cooling side output terminals
162. ws Small bracket Say bottom mounting hardware 4 How to Connect Wires CAUTION the front of the panel Recommended tightening torque 0 4N m 1 Before carrying out wiring turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock 2 For the protection and safe use of the controller be sure to place a circuit breaker conforms with IEC60947 5A 100V or 220V AC near the controller where the breaker can easily be operated In addition be sure to indicated that it is the instrument to cut the power supply of the controller 3 Wiring must be carried out by personnel who have basic electrical knowledge and practical experience AN NOTE 1 Provide power from a single phase instrument power supply If there is a lot of noise in the power line insert an insulating transformer into the primary side of the line and use a line filter recommended part ZAC2205 00U from TDK on the secondary side As a countermeasures against noise do not place the primary and secondary power cables close to each other 2 For thermocouple input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires The cables to be used for wiring terminal specifications and recommended parts are as shown below 3

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