nke - Performance Yacht Systems
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1. 18 Installation guide Gyropilot computer 33 60 038 000 NOTES 19 Installation guide Gyropilot computer 33 60 038 000 NOTES 20 Installation guide Gyropilot computer 33 60 038 0002. 4 Installation guide Gyropilot computer 33 60 038 000 2 2 1 Dimensions for installation Pack type i F G the rod half the way out 60 727mm 240mm 218mm 40 627mm 190mm 172 5mm 32 533mm 170mm 160mm 27 472mm 150mm 136 5mm Mini 395mm 129mm 117mm 2 2 2 Installation procedure Put the rudder to the axis Unscrew half the way the tip at the end of the drive rod and pull the rod half the way out such as the length between the axis of the linear support and the thrust axis is equal to the rod length Place the linear drive at 90 of the rudder arm Fixed it with 4 stainless steel screws and nuts Grease the thrust axis of the linear drive and fix it on the rudder arm or rudder sector with the supplied nylstop nut Adjust the rod tip on the same axis than the thrust axis and block it in position with the counter nut Insert the thrust axis in the rod tip and block it with a lynch pin Caution Check that the mechanical stop unit of rudder stop the hydraulic unit If the linear drive is used as stop unit it could be irremediably damaged 5 Installation guide Gyropilot computer 33 60 038 000 2 3 Installation of the hydraulic pump Select a location where it is easy to access to the pump for maintaining oil adjust speed setting Fix the pump with 4 screw and nuts CO 6mm on an horizontal plan Correct mounting Not allowed Caution Don t forget b
3. This installation guide gives you all information To install the computer Gyropilot 2 To install rudder angle sensor To install de the hydraulic unit To get the optimal performances from your pilot and your boat See the installation guide for fluxgate compass and multifonction Gyrographic Installation architecture The presence of the equipment in the following diagram is for information only and does not represent the equipment of your installation Gyropilote Graphic True wind mode G5 Input NMEA Reference True wind NMEA 30 30 Rudder angle 10 0 10 SSS loch depth speedometre Connecting box 90 60 417 m nke Gyropilot 2 RVP GND DATA black Calculteur Gyro2 12VDC white RVP TOPLINE c bl pogs ZS E Masthead unit cable arre 20 61 001 Helm spindle Rudder angle rI hydaulic cylinder Figure 1 3 Installation guide Gyropilot computer 33 60 038 000 2 INSTALLING THE HYDRAULIC UNIT Read this guide entirely before starting the installation Read the installation manual the hydraulic linear drive manufacture
4. 2 1 Preparing the rudder arm If it is not possible to install the drive unit directly to the steering quadrant then you will have to buy and install a rudder arm for your rudder shaft The rudder arm can be mounted on the rudder shaft in any direction Make sure that the ruder arm can freely move 35 in both directions and that there is enough room available to mount the drive unit and rudder angle sensor as per the following sections Check with your boat manufacturer for special instructions on mounting autopilots to your r udder shaft or your quadrant Drill a 12mm hole to mount the hydraulic linear drive axis 240mm from ruder axis for pack type 60 190mm from ruder axis pack type 40 170mm from ruder axis pack type 32 150mm from ruder axis pack type 27 129mm from ruder axis pack type mini Rudder Arm 35 135 Rudder Shaft Wi 2 2 Installation of the hydraulic linear drive CAUTION The force developed by an hydraulic linear drive is very important and could occasion important damage if it was badly installed The linear drive and the hydraulic pump must be positioned on an horizontal plan Make sure that the linear drive support is positioned in the way that the rudder arm or rudder sector are in the same horizontal plan than the linear drive axis The fixing of the linear must be very rigid and you should not hesitate to strengthen it with a stainless steel plate strongly attached to the boat
5. Gyropilote Graphic mode vent reel G5 Consigne ang vent rl Mm nke Gyropilot2 _ 30 o 30 S RVP COMPAS FLUXGATE Angle de barre Calculteur Gyro2 Loen 10 0 1 CRP RVP nke Embrayage Pompe Alim Angle mier r versible Bus gare A E y Alimentation 12Vdc O entr e NMEA GND tresse DATA noir 12VDC blanc bo te de connexion 90 60 417 Figure 3 raccordement au bus TOPLINE 14 Installation guide Gyropilot computer 33 60 038 000 3 8 Technical specification Supply 10 16VDC Consumption 50mA without the hydraulic linear unit IP protection IP67 Weight 1kg with cable Dimensions width 210mm height 134mm thickness 42mm Operating temperature 10 C 50 C Temperature of storage 20 C 60 C 3 9 Software computer version The software version is indicated on the label of the product 3 10 Diagnostic for 1 level troubles shooting This chapter can help you rapidly resolve minor problems which do not require the intervention of a specialist Before contacting technical support please check the trou
6. the Gyropilot Graphic and that of the NMEA transmitter GPS see installation chapter Check the voltage of your battery with a voltmeter the operating voltage must be above 10VDC Check that the battery maintains the load Reinitialise your Gyropilot Graphic lf the error message persists please contact your distributor If you do not manage to solve the problem please contact your distributor 15 Installation guide Gyropilot computer 33 60 038 000 4 INITIALISATION OF THE COMPUTER This chapter describes the initialisation of the Gyropilot 2 computer and the Gyropilot Graphic See also the Gyropilot Graphic user manual 4 1 Initialisation After installing the Gyropilot you must initialise the whole of your pilot system This is required in order to perform the training of the Gyropilot computer position the rudder at the centre then into limit stop on starboard side and finally into limit stop on port side so that the computer stores these positions of the rudder These three rudder positions are essential for the good operation of the cylinder of the pilot Follow the menu Pilot Initialisation of the Gyropilot Graphic which will guide you along the procedure Procedure Using the Page key select the Main menu page then using the browser select Configuration then Pilot initialisation pressthe Entkey the following message is displayed This procedure will erase current settings Press th
7. GYROPILOT 2 computer product reference 90 60 130 VA INSTALLATION GUIDE nke Sail racing Z Kerandr Rue Gutenberg 56700 HENNEBONT FRANCE http www nke fr After sales service 0 892 680 656 0 34 min 1 2 3 4 SOMMAIRE PRESENTATION 3 INSTALLING THE HYDRAULIC UNIT cccos minicicioniociosozini nacacocicinnanc niaca ce crnn narraci n 4 2 1 PREPARING THE RUDDERARM clio a 4 2 2 INSTALLATION OF THE HYDRAULIC LINEAR DRIVE 4 2 3 INSTALLATION OF THE ENDRAULIG PUMP ee 6 2 4 INSTALLATION OF THE RUDDER ANGLE SENSOR iii 6 INSTALLATION AND CONNECTING THE COMPUTER o0oooccccccccccccncncncccnccccncnnnanananannns 8 gli PACRING ota ORAR AEREA re nil e 8 SEET 8 3 3 INSTALLING AND LOCATION OF THE COMPUTER GYROPILOT 3 8 3 4 ELECTRIC DIAGRAM OF GYROPILOT 2 RVP COMPUTER REVERSIBLE PUMP 9 3 5 ELECTRIC DIAGRAM GYROPILOT 2 CRP COMPUTER i 11 3 6 CONNECTING THE POWER SUPPLY OF THE LINEAR DRIVE MOTOR cooooccccccccccccconnnnnnnncccnnnncnos 13 3 7 CONNECTING THE COMPUTER TO TOPLINE BUS renn 14 3 8 TECHNICAL SPECIFICATION LS a A en a tr sen 15 3 9 SOFTWARE COMPUTER VERSION sn co ERA screen tun dade deeb 15 3 10 DIAGNOSTIC FOR 1 LEVEL TROUBLES SHOOTING eee 15 INITIALISATION OF THE COMPUTER 16 Sa WI REN dE 16 4 2 FIRST START UP OF THE Ee E 17 2 Installation guide Gyropilot computer 33 60 038 000 1 PRESENTATION
8. bleshooting table below Problem The Topline installation does not detect the Gyropilot Graphic The Gyropilot Graphic displays the message master absent The Gyropilot Graphic displays the message bus error The data cable black is in short circuit The Gyropilot Graphic display three dashes in place of the data of a channel The Gyropilot Graphic displays the message bus error conflict problem The Gyropilot Graphic does not display the NMEA data those from the GPS for example The Gyropilot Graphic displays the message low battery The Gyropilot Graphic indicates Error EPROM Possible causes and solutions The bus cable is not or is badly connected to the terminal box check the plugging and the connection inside the terminal box Check the state of the cables they must not show any sign of wear or cut Initialise the Gyropilot Graphic see installation chapter Check that the black data wire is properly connected inside the terminal box see installation chapter Check the sensor of this channel check the connection cable it may be damaged or disconnected lt may be that there are two master displays at address 1 on your installation check the addresses if that is the case reinitialise one of the displays Has the NMEA link been initialised see NMEA initialisation chapter The NMEA link is not or is badly connected to the terminal box check the connection of
9. clutch coil Hydraulic power supply Tiller Red wire Brown wire Hydraulic power supply Two white wires Hydraulic pump 10 Installation guide Gyropilot computer 33 60 038 000 3 5 Electric diagram Gyropilot 2 CRP computer NMEA TOPLINE bus Bus power Supply 12 Volts nke Gyropilot 2 CRP Calculteur Gyro2 CRP RVP Rudder Reversible Supply reference Tiller P 7 1 Circuit breaker or fuse BES q Linear drive power supply Topline BUS cable Left solenoide Right solenoide Oo Linear drive unit O Threaded rod Rudder Shatf lt Rudder angle sensor 11 Installation guide Gyropilot computer 33 60 038 000 3 5 1 GYROPILOT 2 CRP computer bottom side Two white wires Topline bus Black wire ground Left solenoide Rudder angle sensor Power supply Tiller Two white wires Red wire Right solenoide Power supply The GYROPILOT 2 CRP computer is designed to drive the solenoids of an hydraulic system This hydraulic system are generally mounted on big boat As the electric power of the solenoid are low it is not necessary to connect the power supply with higher electric wires diameter 12 Installation guide Gyropilot computer 33 60 038 000 3 6 Connecting th
10. e Ent key to start Press the Page key to exit press the Ent key the Gyropilot Graphic will guide you through the positioning of the rudder follow the indications Position the helm perfectly Position the helm into Position the helm into limit in the centre then press limit stop on starboard stop on port side then the Ent Key side then press the Ent Key press the Ent Key After performing an auto test your pilot is initialised Exit this menu by pressing the Page key CAUTION Inadequate initialisation of the pilot can lead to premature wear of the parts poor heading maintenance by the pilot and excessive electrical consumption If you are unsure about your setting perform the initialisation once again 16 Installation guide Gyropilot computer 33 60 038 000 4 2 First start up of the pilot See the Gyropilot Graphic user manual Note that powering up or powering down your installation is done using the auxiliary switch of the electric switchboard of your boat Your installation must comprise two separate 12V power supplies one for power to the hydraulic pump and to the computer and the other for the Gyropilot Graphic the TOPLINE bus and the sensors If it is not possible to have 2 batteries pack you must set up a converter 12V 12V CAUTION It is imperative to start the first power supply before that of the TOPLINE bus 17 Installation guide Gyropilot computer 33 60 038 000 NOTES
11. e power supply of the linear drive motor ATTENTION The Gyropilot 2 computer is designed to supply the linear power supply with 12VDC or 24VDC but the TOPLINE bus must always de supply with 12VDC The supply power wires from the computer and linear drive to the power battery must be as short as possible It is necessary to protect the linear drive power supply using a fuse or a circuit breaker on the red wire 30A for a 12VDC supply and 16A for a 24VDC supply Recommended wire section to supply the power battery to the linear drive motor Mete ora Pop Recommended section 3m 2 5 mm 5m 4 mm 7m 6 mm 10m 10 mm A too low section cause heating of cable and decrease the performances of the Gyropilot ATTENTION To avoid drop voltage on the TOPLINE BUS it is strongly recommended to use two Batteries one for the linear drive unit power and another one for the TOPLINE BUS and the instrument If it is not possible on your boat use a DC DC 12V converter to separate the TOPLINE BUS From the linear drive unit power 13 Installation guide Gyropilot computer 33 60 038 000 3 7 Connecting the computer to Topline bus 1 Make the computer bus cable run towards the TOPLINE terminal box of your installation 2 Connect the bus cable inside the terminal box If you reduce the length of the bus cable strip and galvanise the wires before connecting them inside the terminal box
12. efore start up take of the tight cap on the top of the oil tank by the non tight cap supply with the hydraulic unit 2 4 Installation of the rudder angle sensor 2 4 1 Precautions The sensor arm must be able to move 160 UNOBSTRUCTED When the rudder is centred line the sensor arm must also be centred in relation to the axis screw head see below Distance A must be equal to B The sensor connector must be 90 to the rudder arm when the rudder is centred It must be installed in a safe dry location and away from interfering equipment radio receivers compressors speakers generators etc The mounting location must be perfectly rigid and so that the sensor arm and the rudder s arm are in the same horizontal plan 6 Installation guide Gyropilot computer 33 60 038 000 Rudder arm Rudder angle Sensor 100 mm A S A B gt Rudder Shaft Rudder arm gp B 100 mm Se EE Rudder Shaft 2 4 2 Installation procedure 1 Present the threaded rod in front of the rudder shaft measure the maximum distance where you can place the sensor in function of the rod length The sensor arm will have to be able to rotate by 160 in both ways 2 Measure precisely the distance A 3 Carefully centre the sensor so that the straight line going by the axis of the sensor arm and the blocking nut is parallel to the rudde
13. r arm Drill a 7mm hole and mount the threaded connector arm to the rudder arm and the sensor arm 5 Then cut the threaded rod such as value L A 22mm 6 Mount the tips on the threaded rod and block them with the counter nuts Before mounting the rod and tips on the connector arm test manually your installation maintain the tips just above each connector and move the rudder from Port to starboard If the parallelism is good you can mount the tips on the connector arms Caution When the rudder is centred the rudder arm of the angle sensor must also be centred and parallel to the rudder arm The threaded rod must always be parallel to the linear drive axis If not this could seriously damage the sensor The A lenght of the threaded rod must be less than 360mm 7 Installation guide Gyropilot computer 33 60 038 000 3 INSTALLATION AND CONNECTING THE COMPUTER 3 1 Packing list One computer Gyropilote 2 with its connecting cables One installation guide One TOPLINE bus cable 3 2 List of accessories Standard terminal box TOPLINE bus 90 60 121 Terminal box TOPLINE bus with NMEA input 90 60 417 3 3 Installing and location of the computer Gyropilot 2 Precautions The gyrometer sensor essential to have good performances with the pilot is integrated in the computer Gyropilot 2 As this sensor is very sensible the computer must be Mounted on a vertical wall Itis screw
14. with 4 screw Y 4mm and the cable outlet are to the bottom The location must be dry above 50 C and not subjected to excessive vibrations ATTENTION During fixing tighten the nuts moderately An excessive tightening can cause a break of the case Donotuse silicon mastic to fix the computer 8 Installation guide Gyropilot computer 33 60 038 000 3 4 Electric diagram of Gyropilot 2 RVP computer reversible pump In this configuration Gyropilot 2 RVP with reversible pump the white wire are not used put an isolating protection on it NMEA K t bo b9 63 OvO oO 90 29 BGs GS a Ree ge Sg P55 PEPE AS PE DE 7 to BUS TOPLINE Bus power supply 12 Vde nke Gyropilot 2 RVP Calculteur Gyro2 CRP RVP supply fuse or circuit breaker ed gy Linear drive power supply Reversible E Clutch pump referenci lo polo UE Brow white Topline Ge BUS R Noir n clutch e O Hydraulic linear drive T threaded rod REVERSIBLE PUMP Rudder shaft Rudder angle sensor 9 Installation guide Gyropilot computer 33 60 038 000 3 4 1 GYROPILOT 2 RVP computer bottom side Blue wire ground TOPLINE BUS Hydraulic pump Black wire ground Rudder angle sensor Two white wire
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