32-00010-01 - R8001B2001 SLATE™ Burner Control Module
Contents
1. I 2 6 2 8 DEM bn 7 10 LPP IN EA 2 12 LCI FUEL2 13 LCI FUEL PII 15 PV 16 IAS 7 17 IGN A 18 VPS RELAY 4 ke H 19 lt BIAS 21 VREF REMOTE BUS IS ON SUBBASE 222 M35387 Fig 3 Wiring diagram for Burner Control Module 14 32 00010 01 SLATE BURNER CONTROL MODULE R8001B2001 15 32 00010 01 For more information on the R8001B2001 and the entire SLATE System please refer to the SLATE User Guide located on our website at http www combustion honeywell com SLATE Honeywell Automation and Control Solutions Honeywell International Inc U S Registered Trademark 1985 Douglas Drive North 2015 Honeywell International Inc Golden Valley MN 55422 32 00010 01 M S 05 15 customer honeywell com Printed in U S A2. out the product operation as provided in these instructions 4 The SLATE module must be mounted in an electrical enclosure with adequate clearance for servicing installation and removal of modules A WARNING Electrical Shock Hazard Can cause severe injury death or equipment damage SLATE BURNER CONTROL MODULE 7 R8001B2001 1 Disconnect the power supply before beginning installation to prevent electrical shock and equipment damage More than one power supply disconnect can be involved 00000000000000000000 M35383 Fig 2 Installing the Burner Control Module on the Sub Base Module 2 Wiring must comply with all applicable codes ordinances and regulations 3 Wiring must comply with NEC Class 1 Line Voltage wiring 4 The R8001B2001 should not interfere with the proper safety operation of the controls limits and interlocks it is monitoring After installation check each control limit and interlock to ensure that it is operating properly DO NOT PLACE JUMPER WIRES ACROSS THE INSTALLATION CONTROLS LIMITS AND INTERLOCKS 8 32 00010 01 IMPORTANT 1 This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with these instructions may cause interference for radio communications It has been tested and found to comply with the limits of a Class A computing device of part 15 of FCC rules which are designe
3. 24 240VAC 0 2mA 9 Main Valve 2 MV2 120VAC see Table 2 4A 0 5 PF 20A inrush 240VAC 2A cont 10A inrush 24VDC 10 Lightoff Position 24VDC 0 5 Proven LPP 24 240VAC 0 2 11 Main Valve 1 MV1 120VAC see Table 2 4A 0 5 PF 20A inrush 240VAC 2A cont 10A inrush 24VDC 12 Limit and Control 24VDC 0 5 Input LCI Fuel 24 240VAC 0 2mA F 2 13 Limit and Control 24VDC 0 5 Input LCI Fuel 24 240VAC 0 2 F 1 14 Pre Ignition 24VDC 0 5 Interlocks PII 24 240VAC 0 2 15 Pilot Valve PV 120VAC see Table 2 4A 0 5 PF 20A inrush 240VAC 1A cont 5A inrush 9 24VDC 16 Interrupted Air 24VDC 0 5 Switch IAS 24 240VAC 0 2mA 17 Ignition IGN 120VAC see Table 2 4A 0 2 PF 240VAC 1A cont 5A inrush 9 24VDC 18 Valve Proving Switch 24 00 0 5 VPS 24 240VAC 0 2 10 32 00010 01 Terminal Description Rating 19 Lockout Interlocks 24VDC 0 5mA ILK 24 240VAC 0 2mA 20 Vref 24VDC 0 1mA 24 0 1mA 85 264VAC 0 2mA 21 Unused 22 Vref see Vref above Note only one voltage can be used per module same at all terminals Table 3 Terminal Ratings Combination Pilot Valve Ignition MV1 8 2 1 no load E 2 B no load E 3 E A E 4 D A 5 D A D Load Table Key 4 5 Ignition 4 5 Aplus 50 VA Pilot Duty C 180 VA Ign plus motor valve
4. Honeywell SLATE Burner Control Module R8001B2001 INSTALLATION INSTRUCTIONS Select Reset Burner Control Select mAN 1 2 E Ki PVH MOS PPP 8 MV2 gt 9 LPP 10 MV1 11 LCVF2 12 LCVF1 13 14 PV 15 We e IGN 7 VPS 18 ILK 419 Vref 20 Vref 22 Scan for more information Application SLATE brings configurable safety and programmable logic together into one single platform The platform can easily be customized for almost any requirement or application offering virtually limitless development opportunities with far less complexity The R8001B2001 Burner Control module provides flame safeguard controls for a variety of applications within the SLATE System It can be configured as a primary or programmer semi automatic or fully automatic Features Provides 24 VDC or 24 to 240 VAC flame safeguard Valve proving e Parameters and behaviors that allow emulation of 7800 and SOLA Series flame safeguards Dual fuels capability Configurable safety e Safety relay Specifications Electrical Ratings Voltage and Frequency 24 VDC 15 24 VAC 4 15 50 60 Hz 85 264 VAC 50 60 Hz Maximum Total Connected Load 2000 VA Fusing Total Connected Load 15A Fast Blow type SC or equivalent SLATE BURNER CONTROL MODULE R8001B2001 Environmental Ratings Ambient Temperature Operating 20 F to 150 F 29 C to 66 Shipping 40 F to 150 F 40 C to 66 H
5. corrosion on mating surfaces Signal ground Note the 18V system ground is not electrically connected to earth ground Follow local codes and appliance recommendations to determine if this should be connected to earth ground 12 32 00010 01 Recommended wire routing of leadwires Do not run high voltage ignition transformer wires in the same conduit with the flame detector or data lines Do not route flame detector or data lines in conduit with line voltage circuits Enclose flame detector leadwires without armor cable in metal cable or conduit Follow directions in flame detector instructions Be sure loads do not exceed the terminal ratings Refer to the labels or terminal ratings in Table 3 The SLATE system must be mounted in an electrical enclosure When mounting in an electrical enclosure provide adequate clearance for servicing installation and removal of SLATE modules Maximum wire length The maximum leadwire length is 300 feet to terminal inputs Control Running Lockout Interlock For remote reset leadwires maximum length to remote pushbutton is 1000 feet For Remote Bus data lines maximum cable length depends on the number of modules connected the noise conditions and the cable used The maximum of all interconnecting wires is 4000 feet SLATE BURNER CONTROL MODULE 13 R8001B2001 BURNER CONTROL MODULE 1 UNUSED 6 RELAYS 15 OPTO INPUTS 4 HSIOR WIRE SHEET
6. d to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area may cause interference in which case the user at their own expense may be required to take whatever measures are required to correct this interference 2 This digital apparatus does not exceed the Class A limits for radio noise set out in the Radio Interfeence Regulations of the Canadian Department of Communications 3 Cable shield must be terminated to ground at both ends If shielded cable is NOT used use three wire twisted cable Wiring A WARNING Fire or Explosion Hazard Can cause severe injury death or property damage Disconnect the power supply from the main disconnect before beginning installation to prevent electrical shock and equipment damage More than one disconnect can be required Terminal Description Rating 1 Unused reserved for future use 2 Unused reserved for future use 3 Unused 4 K1 Relay Dry 9 8 FLA 58 8 LRA 120VAC Contacts 4A 0 5 PF 20A inrush Burner Fan Motor 240VAC SLATE BURNER CONTROL MODULE 9 R8001B2001 Terminal Description Rating 5 K1 Relay Dry see above Contacts 6 Pilot Valve Hold 24VDC 0 5 PVH 24 240VAC 0 2mA Manual Open Switch 24VDC 0 5mA MOS 24 240VAC 0 2mA 8 Purge Position 24VDC 0 5 Proven PPP
7. ight No fault Flame Yellow Flame is detected No light No flame is detected Table 1 LED Descriptions LED Displays The SLATE system modules have three character LED displays used for indicating the module number of the SLATE system They also have three position LED colors to indicate terminal states as shown in Table 2 Color Description Green Terminal is ON or is Normal Red Fault No light Terminal is OFF or Not in use Table 2 Terminal LED Meanings 6 32 00010 01 Select and Reset Buttons The SLATE Burner Control have Select and Reset buttons located on the front of the module and beneath the segment display The Reset button is used to clear a lockout and reset the module The Select button is used to scroll through the segment display information There are also 22 LEDs for each of the burner control module terminals Installation A WARNING Fire or Explosion Hazard Can cause severe injury death or property damage Verification of safety requirements must be performed each time a control is installed on a burner to prevent possible hazardous burner operation When Installing This Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 After installation is complete check
8. s with 660 VA inrush 360 VA open 250 VA hold D 2APilot Duty 65 VA Pilot Duty plus motor valves with 3850 VA inrush 700 VA open 250 VA hold Table 4 Combinations for PV IGN MV1 amp MV2 Terminals SLATE BURNER CONTROL MODULE 11 R8001B2001 Recommended Wire Size Recommended Part Numbers Line voltage 14 16 or 18 AWG copper TTW60C terminals conductor 600 volt insula THW75C tion moisture resistant wire 90 Communica 22 AWG two wire twisted Belden 8723 tion Lines pair with ground or five shielded cable wire or equivalent Other termi 18 AWG wire insulated for TTW60C nals voltages and temperatures THW75C for given application THHN90C Table 5 Recommended Wire Sizes and Part Numbers Recommended Grounding Practices Use an Earth ground or a signal ground as described below Earth ground Base Rectification Flame Amp Module other modules optional 1 Use to provide a connection between the base and the control panel of the equipment Earth ground must be capable of conducting enough current to blow the breaker in the event of an internal short circuit 2 Use wide straps or brackets to provide minimum length maximum surface area ground conductors If a leadwire is required use 14 AWG copper wire 3 Make sure that mechanically tightened joints along the ground path are free of nonconductive coatings and protected against
9. umidity 95 continuous noncondensing Vibration 0 5G environment Dimensions See Fig 1 Weight 1 Ib 1 oz 0 48 Kg Approvals Underwriters Laboratories Inc Listed File MP268 Factory Mutual Acceptable Federal Communications Commission Part 15 Class A Must be mounted inside a grounded metal enclosure Mounting DIN Rail See Fig 2 Required Components R8001A1001 SLATE Base Controller R8001S9001 SLATE Sub Base Module 4 32 00010 01 7 3 32 op nech IE QUEM o 0 6 65 4 19 32 117 M35382 Fig 1 Dimensions in in mm Principal Technical Features The R8001B2001 SLATE Burner Control module provides the SLATE combustion system with flame safeguard capability SLATE BURNER CONTROL MODULE R8001B2001 LED Array There are four LEDs on the front of the burner control module that provide quick identification of system status and problems This status is broadcast to other modules on the platform bus in case they are affected by the inoperable module s See Table 1 for descriptions LED Color Description Power light System does not have power Green System has power CPU Red No valid configuration Green Running A Fault Red Fault No l
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