Inline with ICS - User Manual / System Manual
Contents
1. PF EE internally connected U Ue BK1 U M1 Figure 3 5 7 1 Additional supply of analog logic main and segment voltage Sequence of the I O Terminals Always arrange the terminals in the order of their current drain within a main circuit A main circuit always begins at a bus controller or a supply terminal and goes to the next supply terminal If no supply terminal is used the entire station is a single main circuit Note Install the terminals with the highest current drain first The advantage is that the high supply current does not flow through the entire main circuit and thus not through all terminals This results in the following advised sequence 1 Digital output terminals 2 Digital input terminals including SO counter terminal 3 Analog terminals 4 Relay and DALI terminals at the end of the station as they interrupt Um This rule concludes that terminals should be grouped according to their type Placement of Analog Terminals As current through the potential jumpers Uy and Us generates heating which decreases the measuring accuracy all analog terminals of a main circuit should always be placed conjointly at the end of a main circuit see 3 6 31 Assembly Installation and Commissioning 3 8 3 8 1 3 8 2 32 If analog terminals cannot be placed at the end of a station e g due to cable length a new main circuit for the subsequent terminals should be2. 13 Inline System Design 2 3 8 14 Accessory Terminals Part of the accessory terminals are Potential distribution terminals to provide additional terminal points for supply and ground Distance terminals for galvanic isolation of different voltage ranges from each other e g 24 V DC and 230 V AC Table 2 3 8 1 shows an overview of the available accessory terminals Device IB IL PD 24V PAC IB IL PD GND PAC IB IL DOR LV SET PAC Spacer terminal block to separate voltage areas Terminal for 24 V potential distribution Terminal for GND potential distribution Table 2 3 8 1 Overview of the accessory terminals Inline with ICS Inline System Design 2 4 2 4 1 2 4 2 Inline with ICS Accessories Additional Labeling There are various options for labeling the slots and terminal points see figure 2 4 1 1 1 Each connector can be labeled individually using Zack markers 2 A labeling field covering one connector can be individually labeled with text 3 A large labeling field similar to 2 but covering four connectors 4 A Zack marker identifies the upper signals signals 1 and 2 on a double signal connector 5 A Zack marker identifies the lower signals signals 3 and 4 on a double signal connector 6 Each slot of the electronics base can be labeled using a Zack marker Zack marker for the connector Labeling field covering one c
3. Inline with ICS Manual O LNK 100 O00 De D GmbH Dresden Liability Imprint This manual is intended to provide support for installation and usage of the device The information is believed to be accurate and reliable However SysMik GmbH Dresden assumes no responsibility for possible mistakes and deviations in the technical specifications SysMik GmbH Dresden reserves the right to make modifications in the interest of technical progress to improve our modules and software or to correct mistakes We are grateful for any feedback and suggestions Further information device description available software can be found on our homepage www sysmik de Please ask for latest information from either our local authorized representatives or directly SysMik disclaims all warranties in case of improper use or disassembly and software modifications not described in this document or when using improper or faulty tools Commissioning and operation of the device by qualified personnel only All applicable regulations have to be observed SysMik and the SysMik logo are registered trademarks of SysMik GmbH Dresden ALTO and IPOCS are trademarks of SysMik GmbH Dresden the new intelligence of control beyond the limits und networking together are subject to copyright_of SysMik GmbH Dresden Echelon LON LonWorks LONMaARK LonBuilder NodeBuilder LonManager LonTalk LonUsers LonPoint Digit
4. Table 3 8 2 2 Overview of digital output terminal connections Inline with ICS Assembly Installation and Commissioning 3 8 3 1 Wire Connection of Digital Terminals Figure 3 8 3 1 shows the 1 conductor connection of digital actuators and sensors A B SO IN1 O OUT1 OO OO OO OO OOl OOl 24 V Us L Figure 3 8 3 1 1 wire connection of digital sensors A and actuators B Note Sensors and the segment circuit of the Inline station have to be provided by the same voltage supply Grounding of the actuators and grounding of the segment voltage supplying the actuators must have the same potential 3 8 4 2 Wire Connection of Digital Terminals A B OO IN1 OO OUT1 OO Us OO U OO GND OO GND lOO FE OO FE OUT 24 V Figure 3 8 4 1 2 wire connection of digital sensors A and actuators B Inline with ICS 33 Assembly Installation and Commissioning 3 8 5 3 Wire Connection of Digital Terminals A OUT1 GND FE OUT2 GND FE Figure 3 8 5 1 3 wire connection of digital sensors A and actuators B 3 8 6 4 Wire Connection of Digital Terminals Fig
5. local bus Le Usna UL D Fes internally connected Um 5 Unio Une ti BK1 Figure 3 5 5 1 Potential jumpering within an Inline station when setting up an AC range Inline with ICS 29 Assembly Installation and Commissioning 3 5 6 Switching of 230 V AC with Relays No supply is required when switching 230 V AC with relays but galvanic isolation from the remaining Inline station The isolation is achieved by the distance terminal IB IL DOR LV SET PAC see figure 3 5 6 1 IB IL DOR LV SET PAC IB IL 24 PWR IN PAG ree i local bus Do U Unna f UL wa pod av o a Vor i l J Uy i i internally connected e g N IB IL 24 230 DOR 4 HC PAC U U BK1 M1 Figure 3 5 6 1 Switching 230 V AC within an Inline station Warning Please observe the safety note in section 3 1 2 30 Inline with ICS Assembly Installation and Commissioning 3 6 3 7 Inline with ICS Additional Supply of Logic and Analog Voltage Exceeding the maximum cumulative current for logic or analog circuit by the connected automation terminals is not permitted and can be avoided by additional supply using the terminal IB IL 24 PWR IN R PAC see figure 3 5 7 1 Supply terminal IB IL 24 PWR IN R PAC UART i local bus U U U L ANA L
6. DIA Connection technology wires csc K gt 5 e s 84 Qn fel Sq oN O 12 253 V AC Load current A IB IL DO 1 AC PAC 1 1 v 0 5 3 IB IL 24 DO 2 PAC 2 1 v 0 5 4 IB IL 24 DO 2 2A PAC 2 1 v 2 4 IB IL 24 DO 4 PAC 4 1 v 0 5 3 IB IL 24 DO 4 ME 4 1 v 0 5 3 IB IL DO 4 AC 1A PAC 4 4 v 1 3 IB IL 24 DO 8 HD PAC 8 1 v IB IL 24 DO 8 PAC 8 4 v 0 5 4 IB IL 24 DO 8 2A PAC 8 4 v 2 4 IB IL 24 DO 16 PAC 16 4 v 0 5 3 IB IL 24 DO 16 ME 16 4 v 0 5 3 IB IL 24 DO 32 HD PAC 32 4 v 0 5 1 Further terminals upon request 3 wires connection only for 2 channels 1 wire connection for the remaining 2 channels per 12 2 mm unit Table 2 3 2 1 Comparison of digital output terminals Inline System Design 2 3 3 10 Relay Outputs Table 2 3 3 1 provides an overview of the available relay terminals Features are the number of channels module width output voltage maximum switching voltage and nominal current The high inrush capability is a special feature for use with capacitive loads as is found in luminaires n 5 ce PO a ssis 5 5 3 Np A 2 lt Device S 8 G 9 Ej 5 6 sa xf 3 2 So 3 a 7 3 d 8 T IB IL 24 230 DOR 1 W PAC 1 1 230 3 v IB IL 24 230 DOR 1 W PC PAC 1 1 230 3 IB IL 24 48 DOR 2 W PAC 2 1 48 2 v IB IL 24 230 DOR 4 W PAC 4 4 230 3 v IB IL 24 230 DOR 4 W PC PAC 4 4 2
7. 14 2 4 Accessories 15 2 4 1 Additional Labeling 15 2 4 2 End Clamps 15 2 5 Color Identification of the Terminal Types 16 2 5 1 Base and Connector Colors for the different Voltage Areas 16 2 5 2 Color of Terminal Points Identifying Function 16 2 5 3 LED Background Color Identifying Function 17 2 6 Diagnosis and Status Displays 18 3 Assembly Installation and Commissioning 19 3 1 Safety Advices 19 3 1 1 Intended Use 19 3 1 2 Use in Low Voltage Range 19 3 2 Mounting and Removing Inline Terminals 20 3 2 1 Mounting Requirements 20 3 2 2 Mounting Terminals 20 3 2 3 Removing and Exchanging Terminals 22 Inline with ICS 3 Contents 3 3 Grounding 23 3 3 1 Functional Earth Ground FE 23 3 3 2 Protective Earth 24 3 4 Shielding 24 3 4 1 Shielding Directions 24 3 4 2 Shielding of Analog Sensors and Actuators 24 3 5 Supply Potential and Data Jumpering 25 3 5 1 General 25 3 5 2 24 V DC Supply at the ICS from One Source 26 3 5 3 Additional Supply of Main and Segment Voltage with IB IL 24 PWRIN 27 3 5 4 Segmentation of Um and Us for Actuator and Sensor Supply 28 3 5 5 Design of an AC area e g 230 V 29 3 5 6 Switching of 230 V AC with Relays 30 Additional Supply of Logic and Analog Voltage 31 3 6 Sequence of the I O Terminals 31 3 7 Placement of Analog Terminals 31 3 8 Connecting Sensors and Actuators 32 3 8 1 Connection Technology 32 3 8 2 Connecting Digital In and Output Terminals 32 3 8 3 1 Wire Connection of Digital Terminals 33 3 8 4
8. 2 Wire Connection of Digital Terminals 33 3 8 5 3 Wire Connection of Digital Terminals 34 3 8 6 4 Wire Connection of Digital Terminals 34 3 8 7 Connecting Analog Terminals 35 4 Project Creation with Inline 36 4 1 General 36 4 2 Definition of the Project 37 4 2 1 Data Points 37 4 2 2 System Structure 38 4 3 Configuration of the Station 38 4 4 Installation 39 4 5 Commissioning 39 4 Inline with ICS Contents Inline with ICS 4 6 4 7 4 8 4 8 1 4 8 2 6 1 6 2 6 3 6 4 Wiring Test Software Project Planning Maintenance Trouble Shooting Modification and Extension Technical Data Order Information ICS and Accessories Supported Inline Automation Terminals Power and Segment Terminals Inline Accessories Glossary Literature 39 40 40 40 40 41 42 42 43 44 45 46 48 Preamble 1 Preamble This manual supports you in conception design and commissioning of an Inline station with the InlineControlServer ICS as supplement to the ICS manual 1 and the Inline user manual 3 Specific information about the individual ICS variants and Inline terminals can be found in the appropriate manuals and data specifications 6 Inline with ICS Inline System Design 2 1 2 2 Inline with ICS Inline System Design Overview Inline is a modular I O system by Phoenix Contact allowing for flexible fast and space saving configuration of automation stations An Inline station consists of a bus contro
9. 6 3 1 Power and segment terminals 44 Inline with ICS Order Information 6 4 Inline Accessories Designation Description IL CP Coding profile 100 pcs package 2742683 ZB6 Zack strip see Phoenix catalog CLIPLINE IB IL FIELD 2 Labeling field for one plug 12 2 mm 2727501 IB IL FIELD 8 Labeling field for four plugs 48 8 mm 2727515 Insert strip for IB IL FIELD 2 perforated for laser printers ESCRIU 72 parts 1 piece package OPC S0e Insert strip for IB IL FIELD 8 perforated for laser printers ESL 62X46 15 parts 5 pes package 0809502 CLIPFIX 35 End bracket snap on without tools 3022218 Device names and part numbers of Phoenix Contact apply Table 6 4 1 Order information for Inline accessories Inline with ICS 45 Glossary 7 46 Glossary Term Explanation ISO EN16484 5 communication protocol for building automation BACnet ss with generic objects to be implemented manufacturer specific International standard based on extended LONWORKS specifications for the communication protocol including physical CEA 709 transmission procedures on different media compliant with the LONMARK definition In Europe standardized equivalent as EN 14908 Control Network Protocol CNP Standard of the communcation protocol known als LON Control CEA 709 1 eee Network Protocol Specification CEA 852 Use of the IP channel as transm
10. 8 A Derating current load depending on the ambient temperature is observed for devices with Ethernet connection Note When calculating the power supply and fuse requirement please observe that the power supply unit has to provide the quadruple nominal current for safe activation of the fuse The maximum value of the fuse may be 8 A internally connected UART local bus UL Z ANA U U L 7 5V E 24V A U U Figure 3 5 2 1 24 V DC supply at the bus controller Inline with ICS Assembly Installation and Commissioning 3 5 3 Additional Supply of Main and Segment Voltage with IB IL 24 PWR IN Additional supply of main and segment voltage see figure 3 5 3 1 is required if either the allowed current of the potential jumpers Uy Us or GND is exceeded or groups of actuators or sensors are to be supplied galvanically isolated from each other Figure 3 5 3 1 shows that the circuits Um and Us and functional earth end at the power terminal IB IL PWR IN PAC and are galvanically isolated from the circuits Ume and Use Please observe the note from section 0 concerning dimensioning of power supply and fuse IB IL 24 PWR IN PAC UART local bus T U ii Usna pod U 7 5V 24V a i bw U F Sit 2 1 2 io Uy Une r l Uy internally connected ax U i U M1 M2 A U Figure 3 5 3
11. Remote Network Interface External network interface directly at RNI the CEA 709 network communication with the control station via IP using a specific protocol Channel type specified by LONMARK standard Twisted Pair TP FT 10 technology with free topology most common channel type 78 kBit s Uana Supply of the analog circuit Usk Supply of the bus controller UL Supply of the logic circuit Um Supply of the main circuit Us Supply of the segment circuit 47 Literature 48 Literature 1 2 3 4 5 6 7 ICS Manual SysMik GmbH Dresden 2007 www phoenixcontact com User manual IL SYS INST UM E Automation Terminals of the Inline Product Range Phoenix Contact Phoenix order no 2698737 IPOCS First Steps in IPOCS 4 1 SysMik GmbH Dresden part of IPOCS 4 1 x installation LONWoRKS FTT 10A Free Topology Transceiver User s Guide Echelon Corporation LONWoRKS Wiring Guidelines SysMik GmbH Dresden www sysmik com Inline with ICS
12. area Black Line L Blue Neutral N Green Yellow_ Protective Earth PE Table 2 5 2 1 Terminal point color identification Inline with ICS Inline System Design 2 5 3 LED Background Color Identifying Function For visual recognition of their function the terminals are identified in terms of color on their top side in the area of the LED displays see figure 2 5 3 1 and table 2 5 3 1 5520B075 Figure 2 5 3 1 Color identification of the terminal function 24 V DC area Black Supply terminal segment terminal Light blue or blue Digital input Pink or red Digital output Green Analog input Yellow Analog output Orange Function terminal 120 V AC 230 V AC area White with flash symbol Supply terminal Dark blue with flash symbol Digital input Claret red with flash symbol Digital output Table 2 5 3 1 Color identification of the function Inline with ICS 17 Inline System Design 2 6 18 Diagnosis and Status Displays For failure diagnosis on site all terminals are provided with diagnosis and partially with status LEDs The diagnosis LEDs indicate the operational status of the terminal A terminal operates properly if all diagnosis LEDs are illuminated green Status LEDs indicate the status of the appropriate input output Table 2 6 1 shows an overview of displays on different terminal types with uniform signification The diagnosis and status displays provided by a
13. set up by inserting a power terminal Connecting Sensors and Actuators Connection Technology The digital I O terminals of the Inline product family generally allow for connection of sensors and actuators in 1 2 3 or 4 wire technology Analog terminals allow for connection of sensors in 2 3 or 4 wire technology Due to connector variants the following wiring technologies can be achieved at a single connector 8 sensors or actuators in 1 wire technology 2 sensors or actuators in 2 3 or 4 wire technology 4 sensors or actuators in 2 or 3 wire technology 2 sensors or actuators in 2 3 or 4 wire technology with shielding for analog sensors or actuators Connecting Digital In and Output Terminals The following section deals with the connection options using terminals of the 24 V DC area as an example The specifications apply appropriately adapted for the 120 V AC and 230 V AC range A connection example is provided in each terminal specific data sheet Connection 1 Wire 2 Wires 3 Wires 4 Wires Sensor signal v v v v Sensor supply external x v v Ground v v Earth shield v NPN type input terminals use sensor signal and ground as 2 wire connection Table 3 8 2 1 Overview of digital input terminal connections Connection 1 Wire 2 Wire 3 Wire 4 Wire Actuator signal y v v v Actuator supply v v Ground external v v v Earth shield v
14. sure that the respective terminals are inserted according to their type at the proper position within the Inline station see section 3 6 and their voltage range see section 3 5 5 Usually terminal configuration and software have to be adapted if terminals are added Inline with ICS Technical Data 5 Technical Data For the technical data of the Inline system and the terminals please refer to 3 and the documentations of the respective terminals Following please find selected technical data related to the Inline system System data Number of devices in an Inline station max 63 devices automation terminals Bus Controller Supply Ug Nominal voltage 24 V DC Ripple 5 Permissible voltage range 19 2 V DC to 30 0 V DC ripple included Logic Circuit UL Nominal voltage 7 5 V DC Ripple Load current Nominal voltage 5 max 2 A observe derating see 1 24 V DC Ripple 5 Permissible voltage range 19 2 V DC to 30 0 V DC ripple included Load current max 0 5A Main and Segment Circuit UM and US Nominal voltage 24 V DC Ripple 5 Permissible voltage range 19 2 V DC to 30 0 V DC ripple included Load current max 8A Connectors Connection type spring clamp Rated cross section 0 2 mm to 1 5 mm AWG 24 16 Insulation stripping length 8 mm Environmental Conditions N
15. technical skilled persons are entitled to perform on Inline terminals within the range outside the safety extra low voltage SELV During installation and commissioning please implicitly observe the notes in the terminal specific data sheets Warning Removing and inserting terminals for voltage ranges 120 V AC and 230 V AC is only to be carried out in the disconnected status For all actions involving terminals and wiring always disconnect the supply voltage and secure against accidental reconnection Warning The Inline terminals for the 120 V AC and 230 V AC voltage areas should only be operated in grounded AC voltage networks AC networks Note Protect any low voltage range by an individual external fuse Choose the value of the fuse in accordance with the line capacity the maximum value of the fuse may not exceed 8 A Please check the supply terminal data sheets for further restrictions 19 Assembly Installation and Commissioning 3 2 3 2 1 3 2 2 20 Mounting and Removing Inline Terminals Mounting Requirements Terminals of the Inline family with protection class IP 20 are designed for use in an enclosed switch cabinet or switch cabinets for snap assembly on DIN rails 35 mm x 7 5mm according EN 60715 supersedes EN 50022 Note For optimum stability fix the DIN rail on a mounting plane or a back plane The locking plate secures the end of an Inline station protecting the station from electro static discharge
16. the station been mechanically secured on both sides by end clamps Commissioning A number of tests to check the installation can even be conducted prior to programming and configuration of the bus controller Please proceed as follows 1 Establish the supply voltage The bus controller now boots This may take a few tens of seconds and is indicated by the service LED of the bus controller illuminated yellow see 1 You recognize that the boot procedure is completed once the service LED goes out and the RUN LED is illuminated red or green 2 Check the LEDs of the bus controller see 1 and the Inline terminals see section 2 6 Especially turn your attention to the diagnosis LED D If the local bus runs properly it has to be continuously illuminated on all terminals Wiring Test During the wiring test cabling of the connected sensors and actuators is verified as well as the bus wiring TP FT 10 Ethernet of the bus controller Depending on the type in and output terminals are provided with status indicators to display the signal level This applies in particular to terminals with digital in and outputs The wiring of the digital sensor connections can be checked by manipulation of the sensor signals The display and keypad feature of the ICS bus controllers bearing the code M allows for manual setting of the digital and analog outputs independent from the application provided that the application does not deactivate this
17. the task to determine data points communication relations and the system concept A next step is the installation of the Inline components whereby some basic conditions have to be observed such as the order of the in and output terminals within the station Testing the installation is an important step to commissioning the system Maintenance includes trouble shooting modification and extension of an Inline station Inline with ICS Project Creation with Inli ne 4 2 Definition of the Project 4 2 1 Data Points Determination of the data points is part of the task analysis The result is a tabular overview of all data points existing within the project see table 4 2 1 1 Property Description Meaning General Direction Sensor or actuator input or output Signal type Analog digital or bus protocol e g DALI Voltage area 24 V DC 120 V AC or 230 V AC or Ar a Digital Actuators es PG A Operating cycles switching frequency aie A semiconductor Choice of relay contact Current Max current rated current inrush current material current carrying capacity Analog Actuators Voltage Voltage range Current Current range or max load Digital Sensors Type Voltage or dry contact aoe auxiliary Frequency Switch input counter pulses of 16 Hz SO or Choice of digital or more pulse counter inputs Analog Sensors Type Voltage current or resistance Input range Spee
18. width output dimensions load resistance and resolution The usual output ranges are voltage in the range 0 10 V and current in the 0 20 mA range In addition some terminal types can be used for different output ranges Note Detailed information referring to connection technology and output range is available in the terminal related data sheets 7 q pe o S em heg 2 3835 5 aoe SE D o gt Device E of 2 2 Si S S SN g S O 28S 3 8 os il aes IB IL AO 1 SF PAC 1 2 v v gt 2 16 2 IB IL AO 1 U SF PAC 1 1 v gt 2 16 2 IB IL AO 2 SF PAC 2 4 v v gt 2 16 2 IB IL AO 2 U BP PAC 2 1 v gt 2 12 2 IB IL AO 2 U BP ME 2 1 v gt 2 12 2 IB IL AO 4 U SF PAC 4 1 v gt 1 10 2 IB IL AO 4 8 U BP PAC 8 4 v gt 2 15 2 Further terminals upon request Table 2 3 5 1 Comparison of analog output terminals Function Terminals Function terminals supported by the ICS are DALI terminals for lighting control and the SO terminals shown in table 2 3 6 1 For selection please observe the terminal related data sheet Device Function IB IL DALI PWR PAC DALI master with DALI supply IB IL DALI PAC DALI master extension for IB IL DALI PWR PAC IB IL DI 8 S0 PAC SO pulse counter digital inputs Table 2 3 6 1 Function Terminals Inline with ICS Inline System Design 2 3 7 Inline with ICS Power and Segment Terminals The supply of power to an Inline S
19. 1 Additional supply at IB IL 24 PWR Inline with ICS 27 Assembly Installation and Commissioning 3 5 4 28 Segmentation of Uy and Us for Actuator and Sensor Supply Figure 3 5 4 1 shows the Inline system options for segmentation of Um and Us for actuator and sensor supply As described in 3 5 3 separate main circuit areas can be created by means of the IB IL PWR IN PAC terminals A main voltage range can be further segmented by means of the IB IL 24 SEG PAC terminals in order to fuse or switch segments individually IB IL 24 PWR IN PAC IB IL 24 SEG PAC UART local bus i F F k Usna U Le internally connected U U BK1 M1 M2 Figure 3 5 4 1 Potential jumpering for segmentation within an Inline station Inline with ICS Assembly Installation and Commissioning 3 5 5 Design of an AC area e g 230 V Figure 3 5 5 1 shows the design of an Inline station with an AC area such as for TRIAC terminals AC areas have to be set up galvanically isolated from the rest of an Inline station this especially applies to supply voltage The supply terminal IB IL 230 PWR IN PAC is used for galvanic isolation and AC supply If possible the AC area should be placed at the end of the Inline station to avoid setting up a subsequent 24 V area with individual supply Warning Please observe the safety note in 3 1 2 UART i
20. 30 3 IB IL 24 230 DOR 4 HC PAC 4 4 230 16 v Further terminals upon request Several outputs up to 16 A while observing derating conditions Table 2 3 3 1 Comparison of relay terminals Inline with ICS Inline System Design 2 3 4 Analog Inputs Table 2 3 4 1 shows an overview of available analog input terminals The terminals vary according to the number of channels module width dimensions and connection technology of the sensors Measurement categories are current in the range 0 20 mA voltage in the range of 0 10 V and resistance or temperature for Pt1000 In addition some terminal types can be used for different measuring ranges Note Detailed information referring to connection procedure and measuring range is available in the terminal related data sheets 2 8 A Ae o a 55 g5 53 e z cs a Device o E 5 ood G O Yo 9 amp sla SE g af eS Og S 2 IB IL TEMP 2 RTD PAC 2 1 v IB IL Al TEMP 4 RTD PAC 4 1 v v 2 IB IL TEMP 4 8 RTD PAC 8 4 v 3 IB IL Al 2 SF PAC 2 1 v v 2 3 IB IL Al 2 SF ME 2 1 v v 2 IB IL Al 4 EF PAC 4 4 v v 2 4 IB IL Al 8 SF PAC 8 4 v v 2 Further terminals upon request Table 2 3 4 1 Comparison of analog input terminals Inline with ICS 11 Inline System Design 2 3 5 2 3 6 12 Analog Outputs Table 2 3 5 1 shows an overview of available analog output terminals The terminals differ in the number of channels module
21. IB IL 24 DO 16 ME 16 transistor outputs 24 V DC 0 5A 2897253 IB IL 24 DO 32 HD PAC 32 transistor outputs 24 V DC 0 5 A 2862822 Relay Terminals IB IL 24 230 DOR 1 W PAC 1 change over contact 230 V 3A 2861881 IB IL 24 230 DOR 1 W PC PAC_ 1 change over contact 230 V 3A 2862178 IB IL 24 48 DOR 2 W PAC 2 change over contacts 48 V 2A 2863119 IB IL 24 230 DOR 4 W PAC 4 change over contacts 230 V 3A 2861878 IB IL 24 230 DOR 4 W PC PAC_ 4 change over contacts 230 V 3A 2862181 2897716 TRIAC Terminals IB IL DO 1 AC PAC 1 x TRIAC 12 253 V AC 0 5 A 2861920 IB IL DO 4 AC 1A PAC 4x TRIAC 12 253 VAC 1A 2861658 Analog Input Terminals IB IL Al 2 SF PAC 2 x voltage current 2861302 IB IL Al 2 SF ME 2 x voltage current 2863944 IB IL TEMP 2 RTD PAC 2 x resistance temperature 2861328 IB IL Al TEMP 4 RTD PAC 4 x voltage resistance temperature 2897952 IB IL Al 4 EF PAC 4 x voltage current 2878447 IB IL TEMP 4 8 RTD PAC 8 x resistance temperature 2863915 IB IL Al 8 SF PAC 8 x voltage current 2861412 43 Order Information Analog Output Terminals IB IL AO 1 SF PAC 1 x voltage current 2861315 IB IL AO 1 U SF PAC 1 x voltage 2861399 IB IL AO 2 SF PAC 2 x voltage current 2863083 IB IL AO 2 U SF PAC 2 x voltage 2861467 IB IL AO 2 U BP ME 2 x voltage 2863957 IB IL AO 4 U SF PAC 4 x voltage 2692050 IB IL AO 4 8 U BP PAC 8 x voltage 2878036 Function and Communicati
22. Protective earth is a low impedance path to protect the user from electric shock in case of a failure and is used outside the SELV area in the Inline system Warning Each power terminal of the 120 V AC or 230 V AC area must be connected to the mounting rail with low impedance min 1 5 mm AWG 16 otherwise no protection is provided see figure 3 3 2 1 Furthermore the mounting rail itself must be properly grounded as well The PE protective earth ground potential jumper is led from the power terminal of the 120 V AC or 230 V AC area through this entire area to the next power terminal 6452A014 Figure 3 3 2 1 Diagram of the additional grounding of a bus controller and protective earth ground connection Shielding Shielding Directions Fasten the shielding so that as much of the braided shield as possible is held underneath the clamp of the shield connection Make sure there is good contact between the connector and base For shielding of the TP FT 10 cable please observe the recommendations in 6 Shielding of Analog Sensors and Actuators Always connect analog sensors and actuators using shielded twisted pair cables For connection please observe the respective instructions in the terminal specific data sheets Inline with ICS Assembly Installation and Commissioning 3 5 3 5 1 Inline with ICS Supply Potential and Data Jumpering General There are several electric circuits within an Inline s
23. V DC at segment terminals the segment voltage Us is provided from the main circuit Um 19 2 V DC to 30 V DC max 8A Table 3 5 1 1 Inline electric circuits and voltages The following sections provide an overview of the different supply options of an Inline station from the easiest supply option via the bus controller the supply of galvanically isolated ranges through to the additional supply of analog logic main and segment voltage 25 Assembly Installation and Commissioning 3 5 2 26 There are three selection criteria Requirements of the application concerning voltage 24 V or 230 V AC and fuse protection Current consumption of the connected sensors and actuators Current consumption of the connected automation terminals from the logic circuit and the analog circuit Note The IPOCS IO Configurator indicates the approx current consumptions so you can decide to insert additional power terminals Please observe the information in the terminal specific data sheets 24 V DC Supply at the ICS from One Source The easiest option is to supply the station from the ICS using a single 24 V DC source see figure 3 5 2 1 Conditions are The total current consumption of all Inline automation terminals from the logic circuit is max 2 A The total current consumption of all Inline automation terminals from the analog circuit is max 0 5 A The current from potential jumpers Uy Us GND nowhere exceeds
24. al Home Neuron 3120 3150 LNS iLON LONWORLD Short Stack the Echelon logo and the LonUsers logo are trademarks of Echelon Corporation registered in the USA and other countries LonLink LonResponse LonSupport LONews LonMaker Panoramix Open Systems Alliance LNS Powered by Echelon Panoramix Powered by Echelon and LONWORKS Powered by Echelon are trademarks of Echelon Corporation LC7093 LC3020 L IP L Switch are trademarks of LOYTEC electronics GmbH All other trademarks mentioned in this document are registered properties of their owners These and further trademarks are used in this document but not marked for better readability No part of this document may be reproduced or modified in any form without prior written agreement with SysMik GmbH Dresden Copyright 2012 by SysMik GmbH Dresden SysMik GmbH Dresden Tel 49 0 351 433 58 0 Bertolt Brecht Allee 24 Fax 49 0 351 4 33 58 29 01309 Dresden E Mail sales sales sysmik de E Mail Support service sysmik de Germany Homepage http www sysmik de 2 Inline with ICS Contents Contents 1 Preamble 6 2 Inline System Design 7 2 1 Overview 7 2 2 ICS Device Family 7 2 3 Automation Terminals 8 2 3 1 Digital Inputs 8 2 3 2 Digital Outputs 9 2 3 3 Relay Outputs 10 2 3 4 Analog Inputs 11 2 3 5 Analog Outputs 12 2 3 6 Function Terminals 12 2 3 7 Power and Segment Terminals 13 2 3 8 Accessory Terminals
25. cable RJ12 to DSUB 9 female 1151 100231 01 2 ACC ICS RJ12 RS485 RS 485 adapter with cable 150 mm 1151 100366 01 1 IPOCS USB IPOCS 4 1 full version USB dongle 1503 100081 13 3 IPOCS C IPOCS 4 1 full version parallel port dongle upon request Table 6 1 1 Order information for ICS and accessories Inline with ICS Order Information 6 2 Inline with ICS Supported Inline Automation Terminals Digital Input Output Terminals IB IL 24 230 DOR 4 HC PACG 4 bistable 230 V 16 A high inrush current IB IL 230 DI 1 PAC 1 input 230 V 2861548 IB IL 24 DI 2 PAC 2 inputs 24 V 2861221 IB IL 24 DI 4 PAC 4 inputs 24 V 2861234 IB IL 24 DI 4 ME 4 inputs 24 V 2863928 IB IL 24 DI 8 HD PAC 8 inputs 24 V 1 DU 2700173 IB IL 24 DI 8 PAC 8 inputs 24 V 2861247 IB IL 24 DI 16 PAC 16 inputs 24 V 2861250 IB IL 24 DI 16 ME 16 inputs 24 V 2897156 IB IL 24 DI 32 HD PAC 32 inputs 24 V 2862835 IB IL 24 DO 2 PAC 2 transistor outputs 24 VDC 0 5 A 2861470 IB IL 24 DO 2 2A PAC 2 transistor outputs 24 V DC 2 A 2861263 IB IL 24 DO 4 PAC 4 transistor outputs 24 VDC 0 5 A 2861276 IB IL 24 DO 4 ME 4 transistor outputs 24 V DC 0 5 A 2863944 IB IL 24 DO 8 HD PAC 8 transistor outputs 24 VDC 0 5A 1DU_ 2700172 IB IL 24 DO 8 PAC 8 transistor outputs 24 V DC 0 5 A 2861289 IB IL 24 DO 8 2A PAC 8 transistor outputs 24 V DC 2 A 2861603 IB IL 24 DO 16 PAC 16 transistor outputs 24 V DC 0 5A 2861292
26. d Sample rate Interpretation of results type of control Special Functions and Bus Protocols e g DALI SO pulse counter See setup and properties of the respective system Table 4 2 1 1 Data point properties Inline with ICS 37 Project Creation with Inline 4 2 2 4 3 38 System Structure Further to the individual properties of the data points the distribution and the communication relations among each other have to be determined The assignment of the data points to the individual Inline stations is the result of this analysis The following basic conditions should be observed Time critical procedures e g button switches light should be realized if possible in one station The length of actuator sensor cables generally should be less than 30 m Please observe the indications in the module specific data sheet In many cases the switch cabinet limits the width of the Inline station Configuration of the Station The selection of the Inline terminals can be realized by means of the data point list made up in section 4 2 1 whereby the following basic rules apply Homogenous signals should be reduced to as little multi channel terminals as possible The terminals are supplied by the different circuits UL Um Us Uana of an Inline station The power requirement can be found in the specific data sheets Please observe that the maximum admissive currents are not exceeded If necessary add supply terminals T
27. function The Ethernet wiring can be checked by the behavior of the Link and the Speed LED see 1 The wiring of the TP FT 10 connection can be checked by a communication test sending a service message via service button and receiving it using an appropriate Tool 39 Project Creation with Inline 4 7 4 8 4 8 1 4 8 2 40 Software Project Planning Software project planning and development are achieved with IPOCS Please get the appropriate information from 4 and the documentation included in the installation IPOCS is beyond pure Software development For example the IPOCS IO Configurator supports you in terminal selection and configuration of the station Further tools such as the PluglnCreator for the generation of LNS Plugins and web visualization are part of the IPOCS tool suite Maintenance Trouble Shooting For trouble shooting proceed as for installation see 0 and commissioning see Fehler Verweisquelle konnte nicht gefunden werden For error diagnostics please use the diagnosis and status LEDs on the Inline terminals see 2 6 the specific terminal documentation and in particular the ICS manual 1 This manual includes a section with typical error descriptions and their possible cause When exchanging terminals please observe the directions in section Fehler Verweisquelle konnte nicht gefunden werden Modification and Extension For modification and extension of the Inline station please make
28. he IO Configurator of the IPOCS development environment supports the power requirement calculation of the station and calculates the total length of the station to verify the space requirements in the switch cabinet Within a station the terminals should be arranged in the order stated in section 3 6 If a station includes both voltage ranges 24 V DC and 230 V AC the 24 V DC range should begin directly at the bus controller and the 230 V AC range should be arranged if possible at the end of the station If another 24 V DC range is located behind a 230 V AC range a supply terminal has to be set for the latter Inline with ICS Project Creation with Inline 4 4 4 5 4 6 Inline with ICS Installation Check the installation using the following checklist Are all terminals located in their designated position You can check the proper arrangement on the basis of the color identification of the function see section 2 5 3 Are the terminals properly latched see section Fehler Verweisquelle konnte nicht gefunden werden Gaps between the terminals signify faulty latching Is the additional functional earth connection of the bus controller available and properly realized see section 3 3 1 Are 120VAC 230VAC areas separated by distance terminals see sections 3 5 5 and 0 These areas are characterized by their gray housing color the distance terminals by their gray green plug Has the end plate been mounted Has
29. ification by Phoenix Contact Digital Inputs Table 2 3 1 1 represents a selection of available digital input terminals Further to the number of channels and the module width the input voltage 24 V DC or 230 V AC is the most important selection criterion The column Connection technology wires shows what additional wiring points GND 24 V FE the terminal offers for each sensor channel Further information is available in section 3 8 Device c e S co i i fo O Channels Device width in 12 2 mm units nput voltage V technology IB IL 230 DI 1 PAC 1 1 230 3 IB IL 24 DI 2 PAC 2 1 24 4 IB IL 24 DI 4 PAC 4 1 24 3 IB IL 24 DI 4 ME 4 1 24 3 IB IL 24 DI 8 HD PAC 8 1 24 1 IB IL 24 DI 8 PAC 8 4 24 4 IB IL 24 DI 16 PAC 16 4 24 3 IB IL 24 DI 16 ME 16 4 24 3 IB IL 24 DI 32 HD PAC 32 4 24 1 Further terminals upon request 3 wires connection only for 2 channels 1 wire connection for the remaining 2 channels per 12 2 mm unit Table 2 3 1 1 Comparison of digital input terminals Inline with ICS Inline System Design 2 3 2 Inline with ICS Digital Outputs Table 2 3 2 1 represents a selection of supported digital output terminals Selection criteria are the number of channels module width output voltage maximum load current and connection technology see also 2 3 1 Digital outputs for 24 V DC and TRIAC outputs for 12 253 V DC are available
30. ission medium for the LONWORKS protocol Echelon Company that invented and marketed control networks FE Functional Earth GND Ground 0 V InlineControlServer for LONMARK and BACnet applications ICS SysMik Bus controller for the scalable I O terminal system Inline Modular Phoenix Contact optional with WEB server Graphic programming tool for controllers and I O modules by IPOCS SysMik IP 852 Channel type specified by LONMARK based on CEA 852 for tunneling of the 709 protocol via IP internet protocol Channel for the communication of the Inline bus controller with Local bus l ae i the automation terminals within an Inline station LONMARK German user organization membership corporation affiliate of Germany LONMARK International LONMARK Global manufacturer and user association standardizing profiles International for specific applications and Interoperability Guidelines Trade name for the technology platform for control networks by Echelon primarily including the ANSI CEA 709 1 standardized LONWORKS BS ale communication protocol the Neuron microprocessor transceiver modules for TP FT 10 and Powerline and LNS Software module on the ICS enabling the evaluation of the CEA LPA Back E geen 709 network traffic with an protocol analyzer by Loytec LONWORKS chip LONWORKS communication controller etc Neuron provided by Echelon central part of the most existing CEA 709 nodes Inline with ICS Glossary Inline with ICS
31. ller and a variety of automation terminals by quantity type and sequence In this document they are also shortly referred to as terminals Input and output terminals for digital and analog signals Function terminals such as for gateways to other bus systems Supply and segment terminals for supply and setup of different voltage levels and fuse protection Accessory terminals such as for potential distribution The bus controller controls the Inline station and includes interfaces to the superordinate system Up to 63 active automation terminals can be connected to a bus controller Active terminals are all the I O and function terminals able to communicate with the bus controller Power and segment terminals are mainly passive An Inline station is assembled without any tools Potential and data jumpering within a station is achieved without additional wiring The external terminal points are connected via a pluggable wiring level allowing for pre wiring and easy terminal exchange Inline terminals are designed for DIN rail mounting in closed sub distributions The width of automation terminals is indicated in multiples of a modular width MW a modular width is equal to 12 2 mm ICS Device Family The InlineControlServer is a bus controller family including the following core functions Graphical programming EIA 709 protocol stack for communication in LONWORKS networks Configurable via console Additional functions are dependant upo
32. n the variant chosen EIA 852 protocol stack for LONWORKS over IP LONMARK channel IP 852 Router between TP FT 10 and IP 852 RNI Remote Network Interface for remote access to a LONWORKS network for project planning maintenance and visualization LPA backend network interface for the LPA protocol analyzer by Loytec for network traffic diagnosis BACnet IP interface Fidelio interface interface to the hotel front office solution by MICROS FIDELIO A list of the available ICSs and accessories is included in section 6 1 For further information concerning functions use and selection of the ICSs please check the ICS manual 1 Inline System Design 2 3 2 3 1 Automation Terminals This chapter gives an overview of the most important Inline automation terminals for the ICS There are further terminals supported by the ICS beside the terminals described here Please contact SysMik 7 if you need a specific terminal type that is not listed here For more detailed technical information about the terminals please refer to the technical documentations and data sheets from Phoenix Contact The current version 2 is available for download or can be sent to you upon request While installing the IPOCS programming tool the data sheets for the IO Configurator are installed as well During configuration of a station you can access the data sheets of the terminals used in the IO Configurator These data sheets are subject to mod
33. on Terminals IB IL DALI PWR PAC DALI master with DALI supply 2897813 IB IL DALI PAC DALI master extension terminal 2897910 IB IL DALI MM PAC ek DAL Uppy nut 2700605 IB IL DI SO PAC 8 SO counter inputs digital inputs 2897020 Device names and part numbers of Phoenix Contact apply Table 6 2 1 Automation terminals supported by ICS Note All terminals listed in table 6 2 1 are approved for the use in the ICS If other terminals are to be used please contact SysMik 7 6 3 Power and Segment Terminals Device Function Part no IB IL 24 PWR IN PAC 24 V feed in 2861331 IB IL 24 PWR IN F PAC 24 V fused feed in 2861438 IB IL 24 PWR IN 2 F PAC 24 V fused feed in 2862136 IB IL 24 PWR IN 2 F D PAC 24 V fused feed in with diagnostics 2862152 IB IL 24 PWR IN 2F DF PAC 24 V fused feed in with diagnostics 2863779 IB IL 24 PWR IN R PAC Supply of bus electronics UL Uana 2861674 IB IL 24 SEG PAC 24 V segment supply 2861344 IB IL 24 SEG F PAC 24 V fused segment supply 2861373 IB IL 24 SEG F D PAC 24 V fused segment supply with diagnostics 2861904 IB IL 24 SEG ELF PAC 24 V fused segment supply 2861409 IB IL PD 24V PAC Distribution of 24 V segment voltage 2862987 IB IL PD GND PAC Distribution of GND 2862990 IB IL 230 PWR IN PAC 230 V feed in 2861535 IB IL DOR LV SET PAC Spacer terminal to separate 230 V and 24 V 2861645 1 Device names and part numbers of Phoenix Contact apply Table
34. onnector Labeling field covering four connectors Zack marker for upper terminal points Zack marker for lower terminal points Zack marker for electronics socket OOA ON 5520C036 Figure 2 4 1 1 Labeling options End Clamps End clamps are required for secure fixating of the Inline station to keep it from moving side to side on the mounting rail Note For Inline with ICS only such end clamps should be used which do not project the mounting rail by more than 30 mm to avoid blocking the release of connected Ethernet plugs 15 Inline System Design 2 5 2 5 1 2 5 2 16 Color Identification of the Terminal Types Base and Connector Colors for the different Voltage Areas The basic range of a terminal voltage can be recognized by the color of housing and plug see table 2 5 1 1 Housing color Connector color SELV Safety Extra Low Voltage terminals green green or black 24 V DC Mains voltage 120 VAC 230V Ac 93 Gray green gray divided Isolation between SELV and mainsrareas gray green points to the SELV area gray points to the mains area Table 2 5 1 1 Housing and connector color Color of Terminal Points Identifying Function There are connectors with or without terminal points identified in terms of color Table 2 5 2 1 shows the meaning of the color identifications Description 24 V DC area Red Blue Green Functional Earth FE 120 V AC 230 V AC
35. ote This information represent standard values for the Inline system For detailed information please refer to the manual of the particular device Operating temperature 25 C to 55 C Storage temperature 25 C to 85 C Degree of protection IEC 60529 IP20 Table 0 1 Technical data Inline with ICS Order Information 6 6 1 42 Order Information ICS and Accessories Variant Configuration Part no ICS 709 TP FT 10 1226 100202 01 7 ICS 709M TP FT 10 display and keypad 1226 100202 02 4 ICS 709 I TP FT 10 IP 1226 100202 18 5 ICS 709M TP FT 10 IP display and keypad 1226 100202 19 2 ICS 852 TP FT 10 IP IP 852 LPA 1226 100202 03 1 ICS 852M ae IP IP 852 LPA display and 4226 100202 04 8 ICS 852X TP FT 10 IP IP 852 LPA router 1226 100202 09 3 ICS 852MX eer IP 852 router LPA display 4226 100202 05 5 ICS 709 B TP FT 10 IP BACnet 1226 100202 07 9 ICS 709M B TP FT 10 IP BACnet display and keypad 1226 100202 08 6 ICS 852 B TP FT 10 IP IP 852 LPA BACnet 1226 100202 14 7 ICS 852M B ie ee EPA BAGNE 1226 100202 15 4 ICS 852X B TP FT 10 IP IP 852 router LPA BACnet 1226 100202 16 1 ICS 852MX B i E tomen CPA BACASI i aoe0020217 8 ICS 709 F TP FT 10 IP Fidelio 1226 100202 06 2 ICS 709 B F TP FT 10 IP BACnet Fidelio 1226 100202 33 8 ICS 852 F TP FT 10 IP IP 852 LPA Fidelio 1226 100202 32 1 Accessories ACC ICS RJ12 SUB 9F RS232
36. pulses The locking plate is part of the ICS scope of supply Appropriate appliances such as end clamps have to be provided on both sides of the device in order to prevent the station from lateral movement on the mounting rail Note At the connection side of the ICS only end brackets or terminals should be used which don t project beyond the mounting rail by more than 30 mm to avoid blocking the release of connected Ethernet plugs The end bracket CLIPFIX 35 fulfills this requirement while CLIPFIX 35 5 does not Mounting Terminals An Inline station is assembled by plugging the individual components into each other Lining up establishes the potential and bus signal connection between the individual components of the station To latch a terminal proceed as per figure 3 2 2 1 1 Disconnect the station from the power supply and insure no possible accidental reconnection is possible Snap the electronic base on the mounting rail A Adjacent terminals are connected by keyway featherkey connections B First insert the local bus contacts in the keyways of the previous terminal B1 Insert the other potential jumpers into their kKeyways until they are securely locked B2 Please make sure the contacts are properly connected C2 C1 shows a common error where the featherkey is not in the keyway 2 Once all the bases have been snapped on plug the connectors into the appropriate bases First place the front connector shaft in the front
37. sembly Installation and Commissioning 3 3 3 3 1 Inline with ICS Grounding Functional Earth Ground FE Functional earth grounding improves immunity to interference and is used for Inline within the 24 V DC area SELV Functional earth ground is led from the grounded bus coupler or power terminal through the 24 V DC area of the station using the FE potential jumper For a reliable functional earth grounding please make sure that The mounting rail is connected to the functional earth via grounding terminals with a wire of minimum diameter of 1 5 mm 16 AWG The FE spring metal clip at the bottom side of bus controllers power and segment terminals have electrical contact with the mounting rail The mounting rail has to be clean and corrosion free The bus controller is additionally grounded via the earth leakage protection clamping spot with a 1 5 mm conductor and grounding terminal see figure 3 3 1 1 120 VAC or 230 VAC voltage areas interrupt the FE potential jumper Therefore a 24 V DC power terminal which is located directly behind such an area must also be grounded using the FE terminal point see terminal specific data sheet Y AN WWS W N V A NY LL Sal NEA ERO Yy Sa X 6452A013 Figure 3 3 1 1 Diagram of the additional functional earth grounding of a bus controller 23 Assembly Installation and Commissioning 3 3 2 3 4 3 4 1 3 4 2 24 Protective Earth
38. snap on mechanism D1 then pivot the top of the connector towards the base until it snaps into the back snap on mechanism Inline with ICS Assembly Installation and Commissioning 6452B010 Figure 3 2 2 1 Installation on the mounting rail A connection of Inline components to each other B connection check C plugging the wiring level D Inline with ICS 21 Assembly Installation and Commissioning 3 2 3 22 Removing and Exchanging Terminals Individual terminals can be exchanged after set up of the station Figure 3 2 3 1 shows the removal of a terminal Please observe the following procedure 3 Disconnect the station from the power supply and secure it against reconnection 1 If there is a labeling field which covers several connectors it may be necessary to remove it A1 2 Lift the connector of the terminal to be removed by pressing on the back connector shaft latching A2 and remove the connector B 3 Remove the adjacent connectors of the neighboring terminals C 4 Press the snap on mechanism D1 and remove the electronics base from the mounting rail by pulling the base straight back D2 6452A030 Figure 3 2 3 1 Removing a terminal If you want to exchange a terminal remove the appropriate terminal and insert the base of the new terminal at its position Please ensure that all featherkeys and keyways on adjacent terminals are interlocked Inline with ICS As
39. tation automatically set up by latching the terminals to each other The voltage of the different electric circuits is supplied to the connected terminals via potential jumpers The bus terminal supply Usx is connected to the ICS The ICS supplied by Usx is generating the voltages for the logic circuit U and the analog circuit Uana The main circuit with the voltage Um begins either at the bus controller or a power terminal and is led through the subsequent terminals to the next power terminal From Uy the segment voltage Us can be tapped via different segment terminals Thus several segments independent from each other can be set up in the main circuit The main circuit provides the supply voltage for these segments Table 3 5 1 1 shows an overview of the type and significance of these electric circuits and voltages in an Inline station Circuit Description Bus coupler 24 V DC this circuit supplies the ICS which supply generates the bus logic voltage and the 19 2 V DC to 30 V DC Usk analog voltage for the I O terminals Logic circuit 7 5 V DC this circuit supplies the protocol 7 13 V DC to 7 87 V DC UL chips of the terminals max 2A Analog circuit Uana 24 V DC auxiliary voltage for analog peripherals of the terminals 20 4 V DC to 28 8 V DC max 0 5A Segment circuit Us 24 V DC supply of the peripherals of most terminals e g digital inputs 19 2 V DC to 30 V DC max 8A Main circuit Um 24
40. tation is initially achieved via the bus controller If the requirements of the I O terminals in an application exceed the capacities of the bus controller e g concerning power requirement or galvanic isolation additional supply and segment terminals will be required Supply and segment terminals are required for Assembly of galvanically isolated areas e g 24 V and 230 V Assembly of separated segments in the 24V DC range such as for separated fuse protection Additional supply of electric circuits if the current capacity of the potential jumpering has been reached or the maximum power load of the source is exceeded Table 2 3 7 1 is a selection support for power and segment terminals o 77 DIA Diagnosis 5 5 a O w Q O S D I O 2 IB IL 24 PWR IN PAC IB IL 24 PWR IN F PAC IB IL 24 PWR IN 2 F PAC IB IL 24 PWR IN 2 F D PAC IB IL 24 PWR IN 2F DF PAC IB IL 24 PWR IN R PAC UL Uana Um Us IB IL 230 PWR IN PAC L IB IL 24 SEG PAC IB IL 24 SEG F PAC IB IL 24 SEG F D PAC IB IL 24 SEG ELF PAC v y D Um Main voltage see 3 5 1 2 Us Segment voltage see 3 5 1 d UL Logic voltage see 3 5 1 Uana Analog voltage see 3 5 1 IL Line in voltage area 120 V AC 230 V AC Table 2 3 7 1 Comparison of power and segment terminals Uy Us AY SNES lt lt S Power terminal Us Segment terminal
41. terminal can be found in the terminal specific data sheet LED State Description UL On Usk 24 V supply and U 7 5 V logic voltage OK Off Usk UL not OK UM On Voltage at main circuit 24 V DC Off No voltage at main circuit US On Voltage at segment circuit 24 V DC Off No voltage at segment circuit Off No logic voltage On Logic voltage ok data transmission on local bus is active 0 5 Hz Logic voltage ok no data transmission on local bus D Diagnosis 2 Hz Logic voltage ok I O error is present see specific terminal documentation Logic voltage ok error at connection between previous and 4Hz flashing terminal e g loose contact terminal before the flashing terminal failed terminal hot plugged not permitted Table 2 6 1 Diagnosis LEDs in Inline with general signification Inline with ICS Assembly Installation and Commissioning 3 1 3 1 1 Inline with ICS Assembly Installation and Commissioning Safety Advices Intended Use Inline terminals are exclusively intended for use within an Inline station according to the information in the terminal specific data sheets and this document Note Disconnect the entire station from the power supply prior to removing a terminal from the station or inserting a terminal in the station Only reconnect after the entire stations has been set up Use in Low Voltage Range Warning Only qualified personnel electricians or electro
42. ure 3 8 6 1 4 wire connection of digital sensors A and actuators B 34 Inline with ICS Assembly Installation and Commissioning 3 8 7 Inline with ICS Connecting Analog Terminals All analog output terminals provide 2 wire connection with the signals output and ground Some analog output terminals offer additionally a clamping spot for shield connection Analog input terminals provide 2 3 or 4 wire connection depending on terminal type The function of the terminal points depends on the sensor type differentiated between passive or active and resistance current or voltage sensors The wiring of the analog terminals depends of the terminal type Note When wiring analog terminals please observe the terminal specific data sheets as the wiring of analog terminals differs from that of the digital terminals 35 Project Creation with Inline 4 4 1 36 Project Creation with Inline General The versatility of Inline provides the user with a high degree of freedom creating the project There is not only one solution option but several alternatives allowing for different options related to both price and functionality The answer to the question whether an ICS Inline station is basically suited for a project depends on few basic conditions Mounting rail assembly in a switch cabinet Space requirements Degree of protection IP 20 24 V DC supply The creation of a project starts with the analysis of
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