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Sick S3000 Manual

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1. S3000 7 5 8 Protective field switching between an S3000 and an S300 with static and dynamic inputs 24V pd Li X y Fd MA B1 B2 5 c e LL 0 90 X e p 5 k S3000 MS I Professional s X z N ats 15 nite wet i i 2 0 i k lol i 8 4 pet th iTo fo KA i tA T o S300 Py kc ge 2 amp HRE w Professional ME 7 a ESI E k 0v l FEY FE 3000 Professional with S300 Professional in an EFI system with relays contactors Operating mode without restart interlock with external device monitoring direction of travel dependent dynamic protective field switching using the incremental encoders C and D as well as static protective field switching using the control inputs A and B of the S3000 The protective fields affect the OSSDs on the host 24V E d m L ki n EN J INA1 A2 INB1 B2 an PI HL S3000 4 Expert g 2 Eepe 16 17 LC z p 2y x y 2 PN MP Mm AMAL E 4 3 EL 2 HTL lz P 14 kt RH e 20 D kh
2. 24V x n rd k1 ae BEN s1 T F HTL E Al T A2 B1 B m Lu 0 90 Kt k2 150 e S3000 ME A tl Professional 4 17 8 19 2 lt S 14 45 22 w g i i S3000 g 40 5 3 j Remote i 7 of 4 1 ub b s js M 0 i a eo ey 2B po 4 4 HTL D m UM 1 D ki Ie H H H369 M269 zm 4 4 l coe ov d d FE S3000 Professional and S3000 Remote in an EFI system with relays contactors Operating mode with restart interlock and external device monitoring direction of travel dependent dynamic protective field switching using the incremental encoders C and D as well as static protective field switching using the control inputs A and B with sensor communication via EFI SICK AG Industrial Safety Systems Germany All rights reserved 115 Chapter 7 Fig 84 Connection diagram for protective field switching between an S3000 and an S300 using static and dynamic inputs Fig 85 Connection diagram for protective field switching between an S3000 and an S300 Mini using static and dynamic inputs 116 SICK AG Industrial Safety Systems Germany All rights reserved Application examples and connection diagrams Operating instructions
3. Protective field and Protective field and warning field of the warning field of the inactive monitoring case 1 active monitoring case 2 Simultaneous monitoring Depending on the field mode selected on the S3000 either simultaneous monitoring of two fields sets each with one protective field and one warning field dual field mode or with two protective fields dual protective field mode is possible or a field set with one protective field and two warning fields triple field mode can be monitored Field set Simultaneous Field set Simultaneous field set field set Warning field 2 Warning field 1 Warning field Warning field Protective field Protective field Protective field Protective field ive fi ive fi Protective field Dual field mode Dual protective field mode Triple field mode Using simultaneous monitoring the S3000 can monitor two field sets simultaneously e g hazardous area on the left and hazardous area on the right In conjunction with a Flexi Soft safety controller which provides several pairs of OSSD e g two machines can be protected independently of each other using only one S3000 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 6 Simultaneous monitoring Fig 7 Sen
4. Lhe Se es Q o 5855 Bac Ec 2 wg 55 35 ooo 50 120 31 7 Iss 155 T amp E o E 5 c 3EfO EF z Yis 4109 O e v i G 5 g x lt x Y EX 211 Connector range approx 270 M6x8 Reference points for mounting 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 159 Subject to change without notice Chapter 12 Technical specifications Operating instructions 3000 12 6 2 Mounting kits Fig 101 Dimensional drawing mounting kit 1 2 and 3 mm ud 22 5 HE Lye At bu LE DIN74 AmG 0 Fig 102 Dimensional drawing heavy duty mounting oe bracket mm Scan plane origin 222 51 S 8 8 E E B P B al D H s Scan plane origin 166 a 160 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Technical specifications 3000 12 6 3 Scan plane origin Chapter 12 Fig 103 Dimensional drawing of the scan plane mm Fig 104 Dimensional drawing of the scan plane with mounting kit 3 mm 8009942 WK81 2012 11 28 Subject to change without notice
5. 3000 ar Q LU jj e FE UJ e static control inputs on the S3000 Advanced Professional and Expert locally on the S3000 externally via EFI e g using a Flexi Soft safety controller e dynamic control inputs for the connection of incremental encoders on the S3000 Professional and Expert locally on the S3000 externally via EFI e g using another S3000 e static and dynamic control inputs for the connection of incremental encoders on the 3000 Expert and Remote externally via EFI e g using another S3000 Standalone operation In standalone operation of an S3000 use the local inputs of the S3000 The S3000 Advanced has two dual channel static control inputs The S3000 Professional and the S3000 Expert have four dual channel control inputs Of these four control inputs two are static A and B the other two C and D can be used as both static control inputs and also dynamic control inputs Activate the inputs you want to use for monitoring case switching If you activate the Use velocity option you can use velocity ranges for monitoring case switching EFI system If devices are connected together via EFI the S3000 can receive control commands from other devices e g a second S3000 or Flexi Soft safety controller Tab 43 on page 158 shows the possible control comman
6. ov S3000 Standard in conjunction with relays contactors Operating mode with restart interlock and external device monitoring 7 5 2 Restart interlock and external device monitoring with UE10 series Fig 77 Connection diagram for restart interlock and 24V external device monitoring using UE10 series 1 S3000 Standard M 0 de OWI oco i SICK 4 UF10308 ae mE TE o eee 6 DE Y2 14 B2 B4 2 34 T eit A E H8 H3 H2 ov 3000 Standard in combination with UE10 30S Operating mode with restart interlock and external device monitoring 112 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 3000 7 5 3 Protective field switching with two static inputs Fig 78 Connection diagram for protective field switching 24V x using two static inputs HE kl w e uL LE X y s1 A Ai A2 B1 B2 z il LE k2 S3000 TE i Advanced 6 le e e 0 0 12 i 1 BY 8 D 3 NN K1 K2 H8 H3 H2 ov S3000 Advanced in conjunction with relays contactors Operating mode with restart
7. Outputs 1701 1702 1 03 Pin Pin8 Pin9 Contamination warning M E S Contamination error v E i Reset required M O Error Vv Protective field LI Warning field r v Simultaneous protective field L Simultaneous warning field Note If you operate the S3000 in the compatibility mode then the connections on the universal I O are used as application diagnostic output warning field output and application diagnostic output for reset required 50 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Configu fa ble fu nections Chapter 4 3000 4 8 1 Application diagnostic output in the compatibility mode m The S3000 variants have a configurable application diagnostic output in the compatibility mode For the application diagnostic output you configure in the CDS e whether it is deactivated e whether a signal is only output when the front screen is contaminated e whether a signal is only output on errors e whether a signal is output both for front screen contamination and on errors 4 9 Field sets The number of field sets that can be configured is dependent on the safety laser scanner variant On the S3000 Expert and S3000 Remote the number of field sets that can be configured is also dependent on the field mode selected dual field mode dual protective field mode triple field mode and the angular
8. cessere 129 Tab 33 Compatibility of the Advanced 1 0 module esses 129 Tab 34 Compatibility of the Professional I O module eese 130 Tab 35 Compatibility of the Remote I O module eeeeeeeeeseeeeeeer nennen 130 Tab 36 Compatibility of the Expert I O module esses 130 Tab 37 X Error and status indications on the LEDs seseeeeeeneeenene 133 172 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Annex Chapter 14 Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab 38 39 AO 41 42 43 44 45 46 4T 48 49 50 51 52 53 54 55 Error and status indications of the LEDs in the compatibility mode 134 Error and status indications on the 7 segment display 135 Supplements for multiple sampling esses 144 Datasheet S3000 1 piieis Tn ias Interdit inde ipe Erie RE Ee rtr ro id fada ene 147 Status information of the 3000 data from the S3000 156 Control features on the S3000 data to the S3000 sss 158 Partinuimbers sySt
9. t OSSD2 Approx t 5 ms isms D m Approx 5 or 15 ms after the switching on of the OSSDs the S3000 performs the first voltage test and then after a half basic response time a second voltage test After a further half basic response time of the S3000 there is a shut down test 2 120 or 240 ms later a further voltage test Then the S3000 performs a shut down test and a voltage test alternately at an interval of 120 ms or 240 ms Fig 97 Fig 98 and Fig 99 show the pulse duration for the individual tests 8 At 0 5 or 0 25 angular resolution SICK AG Industrial Safety Systems Germany All rights reserved 145 Chapter 12 Technical specifications Operating instructions 3000 Fig 97 Voltage test after switching on the OSSDs OSSD2 Fig 98 Shut down test _Approx 650 us OSSD1 OSSD2 Fig 99 Voltage test ossp1 200 us OSSD2 146 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Technical specifications 3000 12 4 Data sheet Tab 41 Data sheet S3000 General data Chapter 12 Minimum Typical Maximum Type Type 3 EN 61 496 1 Safety Integrity Level SIL2 IEC 61508 SIL claim limit SILCL2 EN 62061 Category Category 3 EN ISO 13 849 1 Perf
10. pen YEN RIS FSJ EXER SICK AG Industrial Safety Systems Germany All rights reserved 161 Chapter 13 Ordering information Ordering information Tab 44 Part numbers systems 162 Note 13 1 Items supplied e sensor head with O module mounted Operating instructions 3000 e operating instructions and CDS Configuration amp Diagnostic Software on CD ROM e adhesive label Important information System plugs not included System plugs without cable and pre assembled system plugs are available from SICK AG see section 13 3 4 System plug on page 164 For further information see section 6 2 System plug assembly on page 99 and section 6 3 Pre assembled system plugs on page 101 13 2 Available systems Device type Part Part number S304 4011BA S3000 Standard with Short Range sensor head 1028934 S30A 6011BA S3000 Standard with Medium Range sensor head 1023546 S30A 7011BA S3000 Standard with Long Range sensor head 1023890 S30A 4011CA S3000 Advanced with Short Range sensor head 1028935 S30A 6011CA S3000 Advanced with Medium Range sensor head 1023547 S304 7011CA S3000 Advanced with Long Range sensor head 1023891 S30A 4011DA S3000 Professional with Short Range sensor head 1028936 S30A 6011DA S3000 Professional with Medium Range sensor head 1019600 S30A 7011DA S3000 Professional with Long Range s
11. e The 7 segment display indicates b 118 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 88 Configuration connection Notes Note 8009942 WK81 2012 11 28 Subject to change without notice Configuration Chapter 8 8 2 Preparation of the configuration How to prepare the configuration Make sure that the safety laser scanner has been correctly mounted and that the electrical connections are correct and in place gt Have the necessary tools at hand To configure the safety laser scanner you need e CDS Configuration amp Diagnostic Software on CD ROM version 2 3 6 7 user manual for CDS on CD ROM e PC Notebook with Windows NT 4 2000 Professional XP Vista 7 32 Bit and a serial RS 232 interface PC notebook not included e connecting cable between PC and S3000 not included How to configure the S3000 with the aid of the CDS For configuration and diagnostics using the CDS connect the PC to the configuration connection Configuration connection Two connection cables of different length are available for the connection of the PC notebook to the S3000 see section 13 3 Accessories spare parts on page 163 e Ensure you do not lay the service cable close to powerful electrical drives or cables carrying high currents In this way y
12. SXOA BO910B Pre assemb one M20 ca ug ed 10 m cable length 9 cores ble gland and one M12 blanking x 2027171 SXOA BO920B re assemb 20 ca Ei 0 ug ed 20 m cable length 9 cores ble gland and one M12 blanking x 2027814 SXOA B1305B re assemb e M20 ca ug j ed 5 m cable length 13 cores ble gland and one M12 blanking 2027172 SXOA B1310B re assemb e M20 ca ug ed 10 m cable length 13 cores ble gland and one M12 blanking 2027173 SXOA B1320B re assemb ne M20 ca ug ed 20 m cable length 13 cores ble gland and one M12 blanking 2027815 SXOA B1705B re assemb 20 ca 2 o ug ed 5 m cable length 17 cores ble gland and one M12 blanking 2027174 SXOA B1710B re assemb 20 ca ES 0 ug ed 10 m cable length 17 cores ble gland and one M12 blanking 2027175 SXOA B1720B re assemb 20 ca Pad 0 OO Uoco U oo uoo VTC O VDT OVUTO VS ug ed 20 m cable length 17 cores ble gland and one M12 blanking 2027816 SXOA B1305D Pre assemb one M20 ca ed 5 m cable length 13 cores ble gland 3 M12 blanking plugs 2 EMC proof cable glands 2027176 SXOA B1310D Pre assemb one M20 ca ed 10 m cable length 13 cores ble gland 3 M12 blanking plugs 2 EMC proof cable glands 2027177 SICK AG Industrial Safety Systems
13. L V r k F 1 H up ed Notes Route all cables and connection cables such that they are protected from damage gt If you use the S3000 for the protection of hazardous areas Ensure that also the controller connected and all devices related to safety have the required category as per EN ISO 13849 1 or the required performance level as per EN ISO 13849 gt If you use screened cables lay the screen evenly around the cable gland Ensure that the S3000 is adequately protected electrically You will find the electrical data necessary for determining the correct fuse in section 12 4 Data sheet on page 147 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 95 Subject to change without notice Chapter 6 Fig 60 Screw terminal strip on the system plug Notes Notes Note Electrical installation Operating instructions 3000 6 1 System connection You will find all inputs and outputs on the S3000 on the 30 pin screw terminal connection in the system plug You can either make connections directly to the terminal strip on the system plug or use a pre assembled system plug from SICK see section 6 3 on page 101 The system plug pin assignments vary depending on the S3000 variant e If the cable gland blanking plug is missing or not tigh
14. front and rear for vehicle monitoring Unique device names make the subsequent configuration steps easier for example on allocating the control inputs or the OSSDs On a host guest system with two safety laser scanners the device names must always be different 4 2 3 User data You can enter your name in the field Name of the user You can enter a name with a maximum of 22 characters This is then added to the configuration protocol and in the diagnostics report 4 2 4 Display direction of the 7 segment display The depiction of numbers on the 7 segment display can be rotated by 180 with the aid of the CDS This is useful for example when the S3000 must be rotated by 180 owing to the specific assembly If you rotate the numbers of the 7 segment display the point in the 7 segment display goes out How to determine the display direction of the 7 segment display Under 7 segment display activate the Rotated by 180 option After the configuration draft has been transferred to the S3000 the numbers of the 7 segment display are rotated by 180 36 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 c Tab 9 Comparison of mobile and stationary applications 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions 4 3 Application Chapter 4 With the help of the CDS y
15. SICKAG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail austefjord sick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail admin sicksgp com sg Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa Phone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail info sickkorea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw T rkiye Phone 90 216 528 50 00 E Mail info sick com tr United Arab Emirates Phone 971 0 4 8865 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies at www sick com SICK Sensor Intelligence
16. e If you do not use the external device monitoring function leave this input disconnected see section 6 1 1 Pin assignments of the I O modules on page 97 SICK AG Industrial Safety Systems Germany All rights reserved 47 Chapter 4 48 c AN WARNING Configurable functions Operating instructions 3000 4 7 Restart You can configure the restart behavior of the S3000 as follows e without restart interlock e with restart delay e with restart interlock You can configure the type of restart in the CDS It is imperative that you configure the 3000 with restart interlock if the protective field can be left to approach the hazardous point or if a person cannot be detected at every point in the hazardous area for the S3000 During the assessment pay attention to whether the protective field can be left in the direction of the hazardous point to areas that are unprotected due to the mounting and the unprotected near range of the S3000 see section 5 4 4 Methods of preventing unprotected areas on page 82 Restart behavior on the integration of the S3000 into a Flexi Soft safety controller The effectiveness of a restart interlock delay configured in the S3000 is dependent on the integration of the EFI status information from the S3000 in the logic of the Flexi Soft safety controller e The internal restart interlock delay acts on the OSSD of the S3000 If the status infor mation on the OSSDs is used in t
17. 4 3 4 Field mode Dual If you select the Dual option you can configure field sets that comprise two fields one protective field and one warning field If you select Dual simultaneous monitoring see section 4 10 5 Simultaneous monitoring on page 63 is available In this way two protective fields and two warning fields can be evaluated Dual protective fields If you select the Dual protective fields option you can configure field sets that comprise two protective fields Here both fields are evaluated as safe fields If you select Dual protective fields simultaneous monitoring see section 4 10 5 Simultaneous monitoring on page 63 is available In this way four protective fields can be evaluated This function can only be used in conjunction with a Flexi Soft safety controller that is connected via EFI Triple If you select the Triple option you can configure field sets with three fields These field sets comprise one protective field and two warning fields On the S3000 Expert and S3000 Remote the number of field sets that can be configured is dependent on the selected field mode see section 4 9 on page 51 SICK AG Industrial Safety Systems Germany All rights reserved 39 Chapter 4 AN WARNING Fig 16 Calculation of pulses per cm travel D Friction wheel 3 5 cm Q Forklift truck wheel 35cm Q Distance covered by the AGV Configurable functions Operating instructions 3000 4 3 5 Exchang
18. All rights reserved 99 Chapter 6 Fig 63 System plug SXOA A0000D Tab 24 Use the cable entries supplied Tab 25 Recommended wire cross sections AN WARNING Recommendation 100 SICK AG Industrial Safety Systems Germany All rights reserved Electrical installation Operating instructions S3000 e system plug SXOA AOOOOD 3 cable entries without M12 cable gland blanking plugs 1 cable entry with M20 cable gland 4 blanking plugs for the unused outlets Cable entries on the top Cable entries on the rear Depending on the application use suitable cable entries on the top or rear For the EFI cables you must choose EMC proof cable glands see 13 3 6 Self assembly connecting cables on page 165 Cable entry Cable diameter Usage M20 6 12 mm e System cables supply voltage outputs static inputs M12 only if supplied 3 6 5 mm Universal I Os e Incremental encoder e RS 422 data cables e EFI Use the following wire cross sections for the individual connections Cable Recommended wire cross sections Screened System cables Supply 9 17 cores No voltage outputs static 0 5 1 mm inputs Incremental encoder 4 x 0 25 mm Yes EFI 1 x 2 x 0 22 mm Yes Universal I Os 2 x 0 25 mm No RS 422 data cables 4 x 0 25 mm Yes The length of the spare cable should be such that the system plug cannot inadvertently be plugged in
19. Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 49 Part numbers service cables Tab 50 Part numbers connecting cables Tab 51 Part numbers documentation 8009942 WK81 2012 11 28 Subject to change without notice Ordering information 13 3 5 Service cables Chapter 13 Part Description Part number Service cable 2 m For connecting the configuration connection to 6021195 the serial interface on the PC M8 x 4 pin D Sub 9 pin approx 2m Service cable 10 m For connecting the configuration connection to 2027649 the serial interface on the PC M8 x 4 pin D Sub 9 pin approx 10 m USB service cable For connecting the configuration connection to 6034574 2m the USB interface on the PC M8 x 4 pin USB A plug approx 2 m USB service cable For connecting the configuration connection to 6034575 10m the USB interface on the PC M8 x 4 pin USB A plug approx 10 m USB RS 232 USB A plug to D Sub socket 9 pin 6035396 adapter 13 3 6 Self assembly connecting cables permissible cable diameter 10 14 mm height 33 mm Part Part number 9 cores cross section 0 56 mm AWG 20 by the meter 6022651 13 cores cross section 0 56 mm AWG 20 by the meter 6025729 17 cores cross section 0 56 mm AWG 20 by the meter 6025730 EFI cable per meter 1 x 2 x 0 22 mm 6029448 DeviceNet co
20. Protective field Warning field 1 Warning field 2 gt You can define the warning fields such that the safety laser scanner detects an object before the actual hazardous area Warning field 1 can be used in particular for vehicle protection to detect an object even before the actual hazardous area and to slowly retard the movement of the vehicle or bring it to a standstill In this way the wear on the brakes on an AGV can be reduced Warning field 2 can also be used to trigger a warning signal A warning field is not allowed to be used for tasks related to personnel protection Contour monitoring In addition to the protective field the S3000 can also monitor a contour e g the floor in vertical applications SICK AG Industrial Safety Systems Germany All rights reserved 19 Chapter 3 Fig 4 Monitoring cases Fig 5 Monitoring possibilities with the S3000 20 Product description Operating instructions 3000 3 2 3 Monitoring cases Depending on the I O module used see section I O modules on page 22 up to 32 monitoring cases can be defined and selected during operation using local static or dynamic control inputs or via EFI In this way process dependent hazardous area protection or velocity dependent vehicle monitoring is possible for example Changing monitoring situation
21. The positioning of protective equipment in respect of approach speeds of parts of the human body EN ISO 13855 Safety of machinery Principles for risk assessment EN ISO 14 121 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13849 1 as well as Part 2 Validation EN ISO 13849 2 Safety of machines electro sensitive protective equipment Part 1 General requirements EN 61 496 1 as well as Part 3 Special requirements for AOPDDR CLC TS 61496 3 Safety of machinery Application of protective equipment to detect the presence of persons IEC TS 62046 Foreign standards for example e Performance Criteria for Safeguarding ANSI B11 19 e Machine tools for manufacturing systems cells ANSI B11 20 e Safety requirements for Industrial Robots and Robot Systems ANSI RIA R15 06 e Safety Standard for guided industrial vehicles and automated functions of named industrial vehicles ANSI B56 5 To some extent these standards require the protective device to have the safety level Control reliable The S3000 safety laser scanner meets this requirement Please request our competence brochure Guidelines Safe Machinery on this subject SICK AG Industrial Safety Systems Germany All rights reserved 15 Chapter 3 Product description Operating instructions 3000 Product description This chapter provides information on the special features and pr
22. 15 Are the switching elements activated by the ESPE e g contactors valves monitored Yes No 16 Is the ESPE effective over the entire period of the dangerous state Yes No 17 Once initiated will a dangerous state be stopped when switching the ESPE on or off and when changing the Yes No operating mode or when switching to another protective device 18 Has the information label for the daily check been attached so that it is easily visible for the operator Yes No This checklist does not replace the initial commissioning nor the regular inspection by qualified safety personnel 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 169 ct to cl ge without not Chapter 14 AOPDDR Control input dynamic static External device monitoring EDM Field set Host guest 1 0 module Incremental encoder Monitoring case OSSD Protective field Protective fields dual Remission Resolution object resolution Restart interlock Sensor head Simultaneous monitoring System plug 170 SICK AG Industrial Safety Systems Germany All rights reserved Annex Operating instructions 3000 14 3 Glossary Active opto electronic protective device responsive to diffuse reflection e g S3000 see also CLC TS 61 496 3 The monitoring cases are switched using the control inputs The S3000 Advanced has two static control input
23. At 50 mm resolution 3 30m At 70 mm resolution 4 00 m At 150 mm resolution 4 00 m Protective field of the sensor head with 5 5 m scanning range at 120 ms response time At 30 mm resolution 2 80m At 40 mm resolution 3 80 m At 50 mm resolution 4 80 m At 70 mm resolution 5 50m At 150 mm resolution 5 50m Protective field of the sensor head with 5 5 m scanning range at 60 ms response time At 30 mm resolution 1 90 m At 40 mm resolution 2 60m At 50 mm resolution 3 30m At 70 mm resolution 4 70m At 150 mm resolution 5 50 m Protective field of the sensor head with 7 m scanning range at 120 ms response time At 30 mm resolution 2 80 m At 40 mm resolution 3 80 m At 50 mm resolution 4 80 m At 70 mm resolution 7 00 m At 150 mm resolution 7 00 m Protective field of the sensor head with 7 m scanning range at 60 ms response time At 30 mm resolution 1 90 m At 40 mm resolution 2 60m At 50 mm resolution 3 30m At 70 mm resolution 4 70m At 150 mm resolution 7 00 m Scan angle 190 5 to 185 Remission 1 8 Several 1000 reflectors Angular resolution 0 5 0 25 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 149 Subject to change without notice Chapter 12 150 Technical specifications Operating instructions without load due to incremental encoders S3000 Minimum Typical Maximum Protective
24. Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 10 Status indicators on the S3000 f meeoeo 8009942 WK81 2012 11 28 Subject to change without notice Product description Chapter 3 3 4 Status indicators 3 4 1 LEDs and 7 segment display The LEDs and the 7 segment display indicate the operational status of the S3000 They are positioned on the front of the safety laser scanner Above the LEDs there are symbols that are used in the remainder of these operating instructions to describe the LEDs The symbols have the following meaning OSSDs in the OFF state e g on object in the protective field reset required lock out Warning field interrupted object in the warning field or in one of the warning fields OSSDs in the ON state no object in protective field Reset required Front screen contaminated 7 segment display for the indication of the status and errors You will find detailed information in section 11 3 Error and status indications on the LEDs on page 133 and in section 11 4 Error and status indications on the 7 segment display on page 135 SICK AG Industrial Safety Systems Germany All rights reserved 27 Chapter 3 Fig 11 S3000 Remote in combination with a Flexi Soft safety controller or another S3000 AN WARNING Product description Operating
25. e At the OSSDs Protective field No error Er unoccupied OSSDs in ON state e On the universal I O Object in warning No error 5 24 field ovo OSSDs No operating voltage gt Check the voltage supply and activate if necessary O On the universal I 0 No error O On the universal o 9 No supply voltage Check the voltage supply and activate if necessary e On the universal yo Front screen contami nated operation not guaranteed gt Clean the front screen e On the universal Vines Front screen contami nated still in operation Clean the front screen e On the universal yo System error gt Pay attention to the error display of the 7 segment display or carry out a diagno stics with the aid of the CDS Switch off the vol tage supply for the 3000 for at least 2 seconds and then switch it back on counting down So On the universal I O 9 Reset required Operate the control switch for restart or reset e No level change Restart delay is No action is required 23 24 N a 26 SICK AG Industrial Safety Systems Germany All rights reserved If this is configured as warning field output On the S3000 in the triple field mode the 7 segment display shows which warning field contains an object If this is configured as the output for a contamination error wa
26. system or vehicle must be electrical e t must be possible to transfer the dangerous machine system or vehicle state to a safe state using the OSSDs on the S3000 at any time i e before a person has reached the hazardous point or hazardous area Or It must be possible to transfer the dangerous state of the machine the system or the vehicle to a safe state at any time using the OSSDs on a safety controller connected to the S3000 or to a further safety laser scanner e The S3000 must be mounted and configured such that it detects objects as they enter the hazardous area see chapter 5 Mounting on page 66 and chapter 9 Commissioning on page 120 e The safety laser scanner s optical path must always remain clear and is not allowed to be covered by transparent objects such as protective windows Plexiglas lenses etc The safety laser scanner s protective function can only be ensured if the contamination measurement function is not bypassed by such measures 3 2 1 Principle of operation The S3000 is an optical sensor that scans its surroundings in two dimensions using infrared laser beams It is used to monitor hazardous areas on machines or vehicles S3000 Send pulses e Receive pulses At Send pulse Receive pulse The S3000 works on the principle of time of flight measurement It sends out very short pulses of light send pulses At the same time an electronic stopwatch is started When the light hits
27. 2 via EFI Incorrect operation of E1 2 via EFI gt Check the wiring the digital control inputs or the wiring to the devices connected via EFI Park stand by mode see section 4 10 7 on page 64 the OSSDs are in the OFF state the laser is deactivated No error Readiness is re established by switching to a different monitoring case or withdrawing the stand by bit via EFI 140 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Diagnostics Chapter 11 3000 Display Possible cause Rectification of the error Pj A device connected via gt Carry out a fault diagnosis of the device EFI reports a connected with the S3000 malfunction i Front screen No error calibration active LJ 3 BE Channel 1to 6 ofthe Clean the front screen contamination measurement contaminated e No front screen fitted Re fit the new front screen then perform or dazzling of the front screen calibration contamination If at the time of the error a front screen was measurement fitted Check whether the S3000 is being dazzled by an external light source e g headlight infrared light source stroboscopic light sun etc ul 2 Bl Traceability data in Carry out a front screen calibration or and correct or front screen replace the S3000
28. 25m For wire cross section 0 25 mm 12m Cable length for power supply tolerance 5 For wire cross section 1 mm 60m For wire cross section 0 5 mm 30m For wire cross section 0 25 mm 15m Cable length for power supply tolerance 1 For wire cross section 1 mm 70m For wire cross section 0 5 mm 35m For wire cross section 0 25 mm 17m Input for control switch for restarting or resetting Input resistance when HIGH 2 kQ Voltage for HIGH 11V 24V 28 8V Voltage for LOW 3V OV 5V Input capacitance 15 nF Static input current 6 mA 15 mA Duration of actuation of the control switch 120 ms 39 Core terminating sleeves are not required SICK AG Industrial Safety Systems Germany All rights reserved 151 Chapter 12 152 Technical specifications Operating instructions 3000 Minimum Typical Maximum Input EDM Input resistance when HIGH 2 kQ Voltage for HIGH 11V 24V 28 8 V Voltage for LOW 3V OV 5V Input capacitance 15 nF Static input current 6 mA 15 mA Response time at EDM after switching on 300 ms the OSSDs Static control inputs Input resistance when HIGH 2 kQ Voltage for HIGH 11V 24V 28 8 V Voltage for LOW 3V OV 5V Input capacitance 15 nF Static input current 6mA 15 mA Input frequency switching sequence max 1 turvz half basic response time or frequency turvz Time set for advancing the timing for the switching Dynamic control inputs Input resistance when HIGH 2 kQ Voltage for HI
29. 8 40 5 I 6 E 74 S300 Mini Remote 4l H 7 Housing i i er fer mo me FE shod 4 ov e e e S3000 Expert with S300 Mini Remote in an EFI system with relays contactors Operating mode without restart interlock with external device monitoring direction of travel dependent dynamic protective field switching using the incremental encoders C and D as well as static protective field switching using the control inputs A and B of the S3000 The protective fields affect the OSSDs on the host 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 86 Connection diagram for protective field switching between two S3000 using a Flexi Soft safety controller Fig 87 Connection diagram protective field switching between S3000 and S300 using a Flexi Soft safety controller 8009942 WK81 2012 11 28 Subject to change without notice Application examples and connection diagrams Chapter 7 7 5 9 Protective field switching with a Flexi Soft safety controller 24V S3000 84 Remote id i m S5 1 2 3 s4 I i 29 sul j 2 AM A Bi A H 2 B M b 6 Xj P EM oe SICK SICK FX3 XTIO i FX3 CPUT i i n DES 8 P d dB ah qe b a XR _ S3000 n l Expert a UM mue T adi B1 B2 Y1 1 m Mo SICK 2
30. 92 Diagram scanning range with Short Range Reflectors gt 2000 sensor head se 500 Reflective films gt 300 S o 2 200 E Id lt 100 White plaster Writing paper 50 s 20 j Gray cardboard 10 5 4 Mat black paint 3 2 Black shoe leather 1 0 1 0 2 05 1 2 5 10 20 50 Scanning range m Protective field ranae Hn PSP Warning field Fig 93 Diagram scanning range with Medium Range gt 500 ___ Reflectors gt 2000 sensor head S Reflective films 30096 S wn 2 200 E o 100 White plaster E Writing paper 50 j 20 Gray cardboard 10 Mat black paint 5 i 2 Black shoe leather 1 0 1 0 2 05 1 2 5 10 20 50 Scanning range m Protective field g range m aad Warning field 142 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Techn ical specifications Chapter 12 3000 Fig 94 Diagram scanning ee range with Long Range Fs m 6 sensor head se 500 Reflective films 30096 S 2 200 E o 100 White plaster Writing paper 50 7 20 Fi Gray cardboard 10 5 p Mat black paint 2 i ___ Black shoe leather 1 0 1 0 2 05 1 2 5 10 20 50 Scanning range m Protective field e rang Picus Warning field 12 1 2 Reset pulse If the reset pulse o
31. 96 Fig 97 Fig 98 Fig 99 Fig Fig Fig Fig Fig Fig Fig 100 101 102 103 104 105 106 SICK AG Industrial Safety Systems Germany All rights reserved Operating instructions S3000 Connection diagram for protective field switching between S3000 and S300 Mini using static inputs eseeesseseseeeeeeeenenenenneen nennen nennen 115 Connection diagram for protective field switching between two S3000 using static and dynamic inputs seeseeessseseeeeee enne enne 115 Connection diagram for protective field switching between an S3000 and an S300 using static and dynamic inputs eeeseeseeeesesss 116 Connection diagram for protective field switching between an S3000 and an S300 Mini using static and dynamic inputs eeeeesesss 116 Connection diagram for protective field switching between two S3000 using a Flexi Soft safety controller 117 Connection diagram protective field switching between S3000 and S300 using a Flexi Soft safety controller esee 117 Configuration connection eeeseeseseseseeeeeeeeen nnne nennen enne 119 Undo the fixing screws for the front screen sssseseeee 127 Inserting the rubber seal essen nennen nennen entrent 127 Depth for pressing in the seal sesssessessseseeeeee enne enne 128 Diagram scanning range with Short Range se
32. At work always act in an environmentally responsible manner 2 5 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable national regulations on waste disposal e g European waste code 16 02 14 e We would be pleased to be of assistance to you on the disposal of these devices Contact your local SICK representative e Information on the individual materials in the S3000 is given in chapter 12 Technical specifications on page 147 2 5 2 Separation of materials Only qualified safety personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries Before you send the devices for appropriate recycling it is necessary to separate the different materials in the S3000 Separate the housing from the rest of the parts in particular the circuit boards Send the separated parts for recycling as appropriate see Tab 1 Tab 1 Overview on disposal Components Disposal by components Product Housing Metal recycling aluminium Motor bracket Metal recycling zinc die cast housing Front screen Plastic recycling Circuit boards cables connectors and Electronic recycling electrical connecting pieces Packaging Cardboard paper Paper cardboard recycling Polyethylene packaging Plastic recycling 14 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change wit
33. Compatibility mode required X Compatibility mode not required T T T o z c S z 9 3 E SMS s S e 2 7 7 7 t r r e S S L g o o o 9 S g E S S x x x S a a lt lt amp amp amp i E o o o o o o e o o o eo eo o e o eo os eo o o e e e e e e e e e e ir 77 7 7 7 o O 7 E E ixl ixl 4 o o o o o o o o o o Firmware lt d d lt d lt lt R d d e N N e N e N N N N o o o o o o N V N V N V V N V V 3000 Standard 2B02 41 X X a X a a X E a 3000 Advanced 2B02 41 X X a X a a X a a 3000 Professional 2B02 41 X X a X a a X E a 3000 Expert 2B0O2 41 X X a X a a X a a 3000 Remote 2B02 41 X X a X a a X a a Tab 8 Required compatibility mode with different firmware versions of the S3000 in an EFI system with other safety laser scanners Compatibility mode required X Compatibility mode not required EFI system not possible Note The S300 Mini does not support the compatibility mode For EFI systems with the S300 Mini safety laser scanner a device must be used that is not operated in the compatibility mode 1 This variant supports exclusively the compatibility mode 15 Make sure that you have the latest S3000 I O module S3000 Standard Advanced Professional with 1 0 module with serial number gt 12210000 S3000 Remote with I O module with serial number gt 11240000 19 Make sure that the serial number of th
34. E 16 24V DC g E Supply voltage incremental encoder 1 17 GND E 18 C1 or Static control input C or dynamic m m INC1 O control input incremental encoder input 1 19 D1 or Static control input D or dynamic m m INC1 90 control input incremental encoder input 1 20 24VDC Supply voltage incremental encoder 2 21 GND 22 C2 or Static control input C or dynamic INC2 O control input incremental encoder input 2 20 n an EFI System a device must be defined as a guest using a jumper between pin 7 and pin 10 This is also necessary if several safety laser scanners are connected to one EFI string on a Flexi Soft safety controller 2 No control input A on S3000 Standard and Remote 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 97 Subject to change without notice Chapter 6 Electrical installation Operating instructions 3000 Pin Signal Function m G S s dw 5 9 ole c o E S SENS o o lt a a c 23 D2 or Static control input D or dynamic m m INC2 90 control input incremental encoder input 2 24 Reserved do not use 25 RxD E BN E 26 RxD RS 422 interface for output of E ww m m m 27 TxD measured data a E m8 m 28 TxD u BN E 29 EFla Enhanced function interface E wm Wm NM 30 EFl safe SICK device communication E 8B NM E E Incremental encoder specificati
35. Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 Distance covered during the response time of the safety laser scanner The distance covered during the response time of the safety laser scanner depends on e the response time of the safety laser scanner e the maximum velocity of the vehicle in your mobile application The response time Ts of the S3000 depends on e the multiple sampling set e the transmission speed to external OSSDs over EFI See section 12 2 OSSD response times on page 144 How to calculate the distance covered during the response time of the safety laser scanner gt Calculate the distance using the formula Sans Ts X Vinax Where Ts Response time of the safety laser scanner Vinax Maximum velocity of the vehicle from the related vehicle documentation Supplement Z for measurement errors caused by reflection With retroreflectors in the background at a distance of less than 1 m from the boundary of the protective field the supplement Zp is 200 mm SICK AG Industrial Safety Systems Germany All rights reserved 79 Chapter 5 Fig 38 Supplement due to lack of ground clearance Fig 39 Diagram of ground clearance of the vehicle Mounting Operating instructions 3000 Supplement Zp due to lack of ground cleara
36. Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 19 Schematic outline of the operation with restart interlock Note A WARNING Notes Note AN WARNING 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 Configuration of the S3000 with restart interlock Do not confuse the restart interlock with the starting interlock on the machine The starting interlock prevents the machine starting after switching on The restart interlock prevents the machine starting again after an error or a protective field infringement The OSSDs on the S3000 switch to the OFF state to initiate a machine D or vehicle stop as soon as there is an object in the protective field 2 They do not switch to the ON state even if there is no longer an object in the protective field The OSSDs only switch to the ON state if the operator operates the control switch for restart or reset Place the control switch for restart or reset outside the hazardous area in a place where it can clearly be seen from the hazardous area Place the control switch for restart or reset outside the hazardous area such that it cannot be operated by a person in the hazardous area Ensure that the person who operates the control switch has a full view of the hazardous area e You will find examples o
37. Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions An nex Chapter 14 3000 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 179 Subject to change without notice 8009942 WK81 2012 11 28 RV XX 2012 12 A4 sw int39 Australia Phone 61 3 9457 0600 1800 334 802 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail sacGsick com br Canada Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com Cesk Republika Phone 420 2 57 91 18 50 E Mail sickGsick cz China Phone 86 4000 121 000 E Mail info china sick net cn Phone 4852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sickGsick dk Deutschland Phone 49 211 5301 301 E Mail kundenservice sick de Espa a Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 6881000 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl
38. Soft Designer e f the devices are operated in the compatibility mode then restricted EFI status information and control commands are available Status information Meaning effect OSSD on OSSD Logical 1 if the internal OSSD of the S3000 is in the ON state green Logical O if the OSSD of the S3000 is in the OFF state red Warning field bit WF LED Logical 1 if warning field 1 and warning field 2 of the S3000 are free or not used Contamination Weak Logical 1 if the front screen is contaminated Reset required Res Req Logical 1 if reset required Reset button pressed Res Pressed Logical 1 if the reset button is pressed on the 3000 1 0 error I O Error Logical O if there is no error on the S3000 Logical 1 if there is an error on the S3000 Control input A1 In A1 Logical 1 if the connection of control input A1 is HIGH Control input A2 In A2 Logical 1 if the connection of control input A2 is HIGH Control input B1 In B1 Logical 1 if the connection of control input B1 is HIGH Control input B2 In B2 Logical 1 if the connection of control input B2 is HIGH Control input C1 In C1 Logical 1 if the connection of control input C1 is HIGH Control input C2 In C2 Logical 1 if the connection of control input C2 is HIGH Control input D1 In D1 Logical 1 if the connection of control input D1 is HI
39. The tests must be carried out by qualified safety personnel or specially qualified and authorized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The operating instructions must be made available to the operator of the machine where the S3000 is used The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions To meet the requirements of the relevant product standards e g EN 61496 1 the external voltage supply for the devices must be able to bridge a brief mains failure of 20 ms Power supplies according to EN 602041 1 satisfy this requirement Suitable power supplies are available as accessories from SICK see section 13 3 Accessories spare parts on page 163 Enclosed with these operating instructions is a checklist for checking by the manufacturer and OEM see section 14 2 Checklist for the manufacturer on page 169 Use this checklist when checking the system that is protected with the 3000 SICK AG Industrial Safety Systems Germany All rights reserved 13 Chapter 2 Notes AN WARNING On safety 2 5 Environmental protection Operating instructions S3000 The S3000 safety laser scanner is constructed in such a way that it adversely affects the environment as little as possible and uses only a minimum of power and natural resources
40. Wavelength 880 nm 905 nm 935 nm Divergence of the collimated beam 2 5 mrad Pulse duration 3 1 ns Average output power 562 uW Size of light spot at the front screen 12 mm Size of the light spot at 4 0 m scanning 23mm range Size of the light spot at 5 5 m scanning 27 mm range Size of the light spot at 7 0 m scanning 32 mm range Housing Material Aluminium die cast Color RAL 1021 rapeseed yellow Front screen Material Polycarbonate Surface finish Outside with scratch resistant coating System plug ESD protected Dimensions S3000 Height 185 mm Width 155 mm Depth 160 mm Total weight 3 3 kg Functional data Resolution 30 40 50 70 150 mm Protective field of the sensor head with 4 0 m scanning range at 120 ms response time At 30 mm resolution 2 80 m At 40 mm resolution 3 80 m At 50 mm resolution 4 00 m At 70 mm resolution 4 00 m At 150 mm resolution 4 00 m 3 Without projection of cable glands with system plug mounted 32 Radial distance to the safety laser scanner 148 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Technical specifications Chapter 12 3000 Minimum Typical Maximum Protective field of the sensor head with 4 0 m scanning range at 60 ms response time At 30 mm resolution 1 90 m At 40 mm resolution 2 60m
41. a a Ds a B X a 3000 Remote n m m m X n S3000 Expert Ei a a a a a a a E X E Tab 4 Interoperability with safety laser scanners E FFI system possible X EFI system not possible Interoperability with safety laser scanners in compatibility mode see section 4 1 on page 33 2 A 8 S V 2 ELE s x E 2 o cs o 7 o 8 8 m E S G G e D z S a S 9 E S x S x se 2 2 3 E 2 S Wi S 9 E n x le a 5 o o o 2 o E o o o lt a n ul ul G e o 16 o 6 o 6 e eo o o oa eo o es e o S S Sle ul x o o o 995229 o g M o o SIY S v e e e M o e o D al o0 7 0 NAANA go 77 77 o0 00 o o ONN o0 S3000 Standard a a B a a a X a a a a a X X S3000 Advanced a a a a a a X a a E a B X X S3000 Professional Ls a a a a a X E E a a a X X 3000 Remote u u m m a x a u r X X S3000 Expert b a E a m a X E a E a E X X Tab 5 Interoperability with safety laser scanners in compatibility mode W FFI system possible X EFI system not possible 8009942 WK81 2012 11 28 Subject to change without notice 9 i Only in combination with Flexi Soft safety controller or sens Control device Device does not have an EFI interface for this reason an EFI System is not possible SICK AG Industrial Safety Systems Germany All rights reserved 31 Chapter 3 32 Example Product description Operating instructions 300
42. allowed to use the universal I O connections for safety relevant functions You are only allowed to use the universal I O connections for signaling You must never use the signals for controlling the application or for safety relevant functions The S3000 has three universal I O connections You can configure these three connections for one or more of the following functions OR operator e contamination warning e contamination error reset required e error e protective field e protective field 2 if the Dual protective fields field mode and the Simultaneous field evaluation function have been selected e warning field e simultaneous protective field e simultaneous protective field 2 if the Dual protective fields field mode and the Simultaneous field evaluation function have been selected e simultaneous warning field or gr warning field depending on the configured field mode e protective field of a connected guest e protective field of a connected guest if the Dual protective fields field mode and the Simultaneous field evaluation function have been selected e simultaneous protective field of a connected guest e warning field of a connected guest e simultaneous warning field or gt warning field of a connected guest depending on the configured field mode The universal I O connections are configured in the CDS in the Universal 1 0 area Fig 20 shows a configuration example 3000 H 53000 H Universal 1 0
43. an object it is reflected and received by the safety laser scanner receive pulses From the time between sending and reception At the S3000 calculates its distance to the object SICK AG Industrial Safety Systems Germany All rights reserved 17 Chapter 3 Fig 2 Principle of operation rotation of the S3000 Product description Operating instructions 3000 185 180 Ga ere lt bes 99 Q In the S3000 there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 190 In this way an object can be detected in the protec tive field within 190 The first beam of a scan starts at 5 relative to the back of the scanner The S3000 sends its pulses of light with an angular resolution of 0 25 or 0 5 D Asa result resolutions between 30 mm and 150 mm can be achieved Due to its active scanning principle the 3000 does not require receivers or reflectors This has the following advantages e Your installation effort is lower e You can easily adapt the monitored area to the hazardous area on a machine e n comparison with contact sensors electro sensitive scanning is nearly wear free 3 2 2 Field set comprising of protective field and warning field s Protective fields and warning fields form the so called field set You can configure these field sets with the aid of the CDS The fields can be configured as circular
44. been completely stopped If you define several monitoring cases with different protective fields you must calculate the protective field sizes for all protective fields used You can operate the S3000 in stationary horizontal operation with 50 mm or with 70 mm resolution For each resolution you can choose between 60 ms and 120 ms response time The maximum protective field range results from the resolution and the response time of the S3000 e If you choose a 50 mm resolution the maximum protective field range is less than for a 70 mm resolution however you can mount the S3000 as low as required e If you choose a 70 mm resolution you can configure the largest protective field range but you must position the scan plane of the 3000 at 300 mm Ensure that a human leg can be detected in horizontal stationary applications with 70 mm resolution Mount the scan planes for horizontal stationary applications with 70 mm resolution at a height of at least 300 mm see Height of the scan plane at 70 mm resolution on page 72 Due to the choice of two resolutions and two response times it may be necessary to repeatedly calculate the protective field size iterative calculation gt Perform your protective field calculation initially based on a resolution of 50 mm and a basic response time of 60 ms If the calculated protective field is larger than the maximum protective field range at 50 mm resolution calculate it again using the sam
45. classification of wires and cables by type diameter etc SICK Configuration amp Diagnostic Software software for configuration and diagnostics on the S3000 Contour Measurement amp Safety expanded measured data output as well as detection of reflectors as artificial landmarks External device monitoring Enhanced function interface safe SICK device communication Electrostatic discharge Electro sensitive protective equipment Fail safe programmable logic controller Output signal switching device signal output of the protective device that is used to stop the dangerous movement Robotic Industries Association SICK AG Industrial Safety Systems Germany All rights reserved 9 Chapter 1 Recommendation Note T Deg o O 7 RE 2 OBASY gt Take action AN WARNING About this document Operating instructions S3000 1 6 Symbols used Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Refer to notes for special features of the device Display indicators show the status of the 7 segment display on the S3000 E Constant indication of characters e g 8 Hk Flashing indication of characters e g 8 ied Alternating indication of characters e g L and 2 LED symbols describe the status of an LED e The LED is constantly illuminated E S The LED is fl
46. conjunction with mounting kit 1 you can align the 3000 in two planes The maximum adjustment angle is 11 in both planes Fig 52 Mounting with mounting kit 2 Mounting kit 2 B d Fixing screws for the S3000 Threaded mounting holes M8x9 Mount the mounting kit 2 on the mounting surface Then mount mounting kit 1 on mounting kit 2 Then mount the S3000 on mounting kit 1 gt Pay attention to the maximum tightening torque for the threaded mounting holes M8 x 9 of 16 Nm Adjust the S3000 longitudinally and cross wise 90 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 53 Mounting with mounting kit 3 Note 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 5 7 4 Mounting with mounting kit 3 With the aid of mounting kit 3 only in conjunction with mounting kits 1 and 2 you can mount the S3000 such that the scan plane is parallel to the mounting surface This enables e g stable floor mounting or ensures that mounting kit 2 remains precisely adjustable cross wise on uneven wall surfaces Mounting kit 3 Mounting kit 2 Mounting kit 1 Fixing screws for the S3000 Threaded mounting holes M8 x9 gt Mount the mounting kit 3 on the mounting surface gt Then mount mounting kit 2 on mounting kit 3 gt Then mount mounting kit 1 on mo
47. dual field mode or with two protective fields dual protective field mode In this way it is possible to monitor up to four protective fields Field sets consisting of one protective field and two warning fields triple field mode with an 1 4 8 ot oa angular resolution of 0 5 Field sets consisting of one protective field and two warning fields triple field mode with an 1 4 8 10 10 angular resolution of 0 25 Programmable monitoring cases in standalone mode Programmable monitoring cases in an EFI system 32 32 32 32 32 Static control inputs for monitoring case switching 2 2 2 Static dynamic control inputs for monitoring case 2 2 switching EFI interface safe SICK device communication E E m n Output of the measured data surrounding contour Extended CMS functions reflector detection filter function for the measured values 3 Valid for I O modules with serial number gt 11240000 The second field set on the S3000 Standard can only be used as a simultaneous field set Maximum possible number of field sets the actual number is the same as for the S3000 variant to which an S3000 Remote is connected Function is available from firmware BO2 43 If two or four protective fields are monitored then the cut off paths must be routed to independent OSSD pairs with the aid of a Flexi Soft safety controller Only in combination with S3000 Expert or in stand
48. entire machine system is disconnected during the electrical installation Connect OSSD1 and OSSD2 separately You are not allowed to connect OSSD1 and OSSD2 together otherwise signal safety will not be ensured gt Ensure that the machine controller processes the two signals separately Downstream contactors must be positively guided and monitored Only ever connect one downstream switching element to an OSSD Each output signal switching device OSSD is only allowed to be connected to one switching element e g relay or contactor If several switching elements are required you must choose a suitable form of contact duplication SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Electrical installation Chapter 6 3000 Prevent the occurrence of a potential difference between the load and the protective device gt f you connect loads that are not reverse polarity protected to the OSSDs or the safety outputs you must connect the O V connections of these loads and those of the corresponding protective device individually and directly to the same O V terminal strip This is the only way to ensure that in the event of a defect there can be no potential difference between the O V connections of the loads and those of the corresponding protective device OSSD1 Safety output 1 OSSD2 Safety output 2 i
49. hazard occurs at this point for the person is protection provided see section 5 6 Time for monitoring case switching on page 86 Ensure that only one safety laser scanner is connected to an incremental encoder e Two incremental encoders are necessary to detect a possible fault in one encoder It is imperative you lay the connecting cables to the incremental encoders separately Prerequisites For dynamic sampling using incremental encoders configure e the Use velocity option see section 4 5 Inputs on page 43 e for each monitoring case the velocity range for switching to the monitoring case Example e Monitoring case 1 standstill 10 10 cm s e Monitoring case 2 forward movement 1 11 50 cm s e Monitoring case 3 forward movement 2 51 100 cm s e Monitoring case 4 forward movement 3 101 200 cm s During the configuration of the monitoring cases in the CDS you must cover all possible or allowed velocities of the vehicle An undefined velocity will result in the switching of the OSSDs to the OFF state useful e g for safe maximum velocity monitoring on vehicles Disabling tolerance ranges monitor speed thresholds Modern applications for autonomous vehicles require additional configuration features for driving around tight bends The S3000 offers the following additional functions e The tolerance ranges shown in Fig 17 can be disabled if the vehicle is to drive around tight bends and as a resu
50. if necessary B calibration failed MESIE gem Internal error in the Replace the S3000 S3000 4 gl Internal I O module gt Replace the I O module error 4 c 3 1 0 module sensor gt Check whether the correct I O module has head device combi been used and replace if necessary nation invalid Note If you have problems during troubleshooting contact SICK support Keep a copy of the print out of the results of the diagnostics at hand 11 5 Extended diagnostics The CDS software supplied with the device Configuration amp Diagnostic Software includes extended diagnostic options It allows you to narrow down the problem if the error is non specific or if you experience usage downtime problems Detailed information to be found e in the online help for the CDS Configuration amp Diagnostic Software e in the user manual for the CDS 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 141 Subject to change without notice Chapter 12 Technical specifications Technical specifications 12 1 Characteristics 12 1 1 Scanning range Operating instructions 3000 Fig
51. information e a combination of both 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 57 Subject to change without notice Chapter 4 AN WARNING Tab 17 Truth table with Configurable functions Operating instructions 3000 4 10 1 Monitoring case switching via static input information For monitoring case switching via static input information configure for each monitoring case the input combination to be used to switch to the monitoring case When switching the monitoring cases using static control inputs please note the following points Ensure that the control for the monitoring case switching has the required level of safety gt Ensure that the circuit for the control inputs is suitable for the ambient conditions to be expected so that systematic and design related effects and resulting errors on the switching of the monitoring cases can be excluded gt Ensure that the control using static control inputs provides switching between the monitoring cases in the correct time frame Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided see section 5 6 Time for monitoring case switching on page 86 Static complementary sampling Using the two control input pairs on the S3000 Advanced o 4
52. instructions S3000 3 5 Interoperability The S3000 safety laser scanner can be integrated in an EFI system An EFI system can comprise two safety laser scanners a sens Control device with one to two safety laser scanners or a Flexi Soft safety controller with up to four safety laser scanners x ee EFI system with Flexi Soft EFI system with safety laser scanners Addressing of the guest If two safety laser scanners are operated on an EFI string then one is the host the other the guest If only one safety laser scanner is operated on an EFI string then this device is the host All devices involved can be unambiguously identified by the address and information can be distributed and retrieved using bit assignment see also Technical Description EFI Enhanced Function Interface SICK part no 8012621 In an EFI system with two safety laser scanners set the address of one of the scanners to guest To be able to unambiguously differentiate between the devices in an EFI system one S3000 must be configured as the guest For this purpose a jumper is wired between the connection terminals 7 ERR and 10 A1 see section 6 1 1 Pin assignments of the 1 0 modules on page 97 The jumper always defines the guest device This jumper is never allowed to be fitted on the host device When the S3000 is switched on in an EFI system the following message appears briefly on the 7 segment display e H on the S3000
53. interlock and external device monitoring Protective field switching by means of control inputs A and B 7 5 4 Protective field switching with four static inputs Fig 79 Connection diagram for protective field switching 24 V m S using four static inputs A1 A2 B1 B2 c1 c2 D1 D2 1 9 e S3000 d X Professional 32a 17 rm 19 Oo 45 eae 23 220k 20 01 8 To 4 3 5 2 s of K1 K2 H8 H3 H2 S3000 Professional in conjunction with relays contactors Operating mode with restart interlock and external device monitoring static protective field switching using the control inputs A to D 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 113 Subject to change without notice Chapter 7 Fig 80 Connection diagram for protective field switching 24V x n using static and dynamic y l inputs Application examples and connection diagrams Operating instructions 3000 7 5 5 Protective field switching with static and dynamic inputs HTL C M m BI B2 me ub o 30 k S3000 i Professional 52 HTL K1 K2 _ JHB H
54. is ever allowed to be 1 Tab 18 Truth table for En Sampling A1 A2 B1 B2 c1 c2 D1 D2 E1 E2 E g case 1 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 2 0 0 1 0 0 0 0 0 0 0 3 0 0 0 1 0 0 0 0 0 0 4 0 0 0 0 1 0 0 0 0 0 5 0 0 0 0 0 1 0 0 0 0 6 0 0 0 0 0 0 1 0 0 0 7 0 0 0 0 0 0 0 1 0 0 8 0 0 0 0 0 0 0 0 1 0 9 0 0 0 0 0 0 0 0 0 1 10 1 1 0 0 0 0 0 0 0 0 Error 0 0 0 1 1 0 0 0 0 0 Error 0 0 0 0 O 0 0 0 0 0 Error And all other combinations Error 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 59 Subject to change without notice Chapter 4 60 AN WARNING Note Notes Configu rable functions Operating instructions S3000 4 10 2 Monitoring case switching via velocity information When switching the monitoring cases using dynamic control inputs please note the following points gt Ensure that the control using dynamic control inputs incremental encoder inputs provides switching between the monitoring cases in the correct time frame Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the
55. machine being placed in operation If the device is used for any other purposes or modified in any way also during mounting and installation any warranty claim against SICK AG shall become void 2 4 General safety notes and protective measures Pay attention to the safety notes Please observe the following items in order to ensure the correct use of the S3000 safety laser scanner Repair only by authorized persons The improper repair of the protective device can result in the loss of the protective function The protective device is only allowed to be repaired by the manufacturer or persons authorized by the manufacturer The S3000 safety laser scanner is of laser safety class 1 Additional measures for screening the laser radiation are not necessary eye safe e This device meets the norms IEC 60825 1 as well as CDRH 21 CFR 1040 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 In the standards CDRH 21 CFR 1040 10 and 1040 11 the following note is required Caution use of controls adjustments or performance of procedures other than those herein specified may result in hazardous radiation exposure During the mounting installation and usage of the S3000 observe the standards and directives applicable in your country You will find an overview of the most important regulations in section 2 6 Applicable directives and standards on page 15 The national international rules a
56. of the vehicle sse 80 Fig 40 Protective field Width ener nre tna aee rae 81 Fig 41 Mounting helght i 5 emendet tenaci Pa e earn d Fede e droes idna eana 81 174 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Annex Chapter 14 Fig 42 Fig 43 Fig 44 Fig 45 Fig 46 Fig 47 Fig 48 Fig 49 Fig 50 Fig 51 Fig 52 Fig 53 Fig 54 Fig 55 Fig 56 Fig 57 Fig 58 Fig 59 Fig 60 Fig 61 Fig 62 Fig 63 Fig 64 Fig 65 Fig 66 Fig 67 Fig 68 Fig 69 Fig 70 Fig 71 Fig 72 Fig 73 Fig 74 Fig 75 Fig 76 Fig 77 Fig 78 Fig 79 Fig 80 Fig 81 Unprotected areas for mobile applications essseeseesessseeeeeeee 82 Fitting the S3000 in the vehicle trim eresia 83 Unprotected areas for stationary applications eeessseeeeeee 84 Example of mounting with cover plates eeeeesseeeeeesneeeeeennnenee enne 85 Form of tlie Fecess uae eren er en roa e nra a da n 85 Advancement for the switch timing 86 Example of advancing the timing for the switching seeeeeeeesesee 87 Prevent crawling beneath standing behind climbing over 88 Threaded holes for direct m
57. path The attachment of an additional front screen is thus not allowed Any slot for the field of view must be adequately sized see Fig 100 in section 12 6 Dimensional drawings on page 159 If when observing all necessary safety precautions you are able to avoid the use of a restart interlock you will increase the availability of your system SICK AG Industrial Safety Systems Germany All rights reserved 83 Chapter 5 Fig 44 Unprotected areas for stationary applications Tab 22 Size of the unprotected areas AN WARNING Mounting Operating instructions S3000 5 5 Measures to protect areas not covered by the S3000 During mounting the S3000 areas may be found that are not covered by the safety laser scanner These areas D become larger if the S3000 is mounted using the mounting kits Size of the unprotected areas Mounting variant X Y Direct mounting 109 mm 1245 mm With mounting kit 1 112 mm 1280 mm With mounting kit 1 and 2 127 mm 1452 mm With mounting kit 1 2 and 3 142 mm 1623 mm Prevent unprotected areas Mount the S3000 such that there are no unprotected areas Take one of the precautions given in the following gt Fit cover plates to prevent standing behind Fit the S3000 in a recess 84 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instr
58. protective field mode If the Dual protective fields field mode is activated then in the areas in which a contour is configured as reference there is no field evaluation of warning fields or protective fields You define the contour as a reference in the CDS field set editor SICK AG Industrial Safety Systems Germany All rights reserved 55 Chapter 4 Fig 25 Contour as reference for vertical operation D Protective field Contours of the machine opening Q Contour segment Configurable functions Operating instructions 3000 Vertical operation In vertical operation for access protection and hazardous point protection according to CLC TS 61496 3 you must always configure the protective fields used with the contour as reference function In addition the total response time of the S3000 is not allowed to exceed 90 ms Recommendation Use lateral vertical boundaries of the opening e g door frame and the floor as reference If in this case the position of the S3000 is changed in one or more planes the distance to the reference changes and the S3000 switches its OSSDs to the OFF state 56 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Configu fa ble fu nections Chapter 4 3000 4 10 Monitoring cases The S3000 supports a configuration with multiple monitoring cases By switching the mon
59. ready for operation but object in the protective field or in the simultaneous protective field in dual field mode 124 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note AN WARNING Tab 31 LED indication after the power up sequence 8009942 WK81 2012 11 28 Subject to change without notice Commissioning Chapter 9 Step Display Meaning Other display Safety lock activated Malfunction in external conditions or in the device itself see section 11 4 Error and status indications on the 7 segment display on page 135 If the system plug has also been replaced then the configuration must be transferred to the S3000 with the aid of the CDS In this case acceptance by qualified safety personnel is necessary see section 9 1 on page 120 In an EFI system with two safety laser scanners set the address of one of the scanners to guest If the system plug has also been replaced then re fit the jumper between the connection terminals 7 ERR and 10 A1 on a guest device see section 6 1 System connection on page 96 The jumper always defines the guest device This jumper is never allowed to be fitted on the host device Display Meaning i eJ The device is operational object in e O e O O protective field and warning fie
60. set in each monitoring case 4 10 5 Simultaneous monitoring On the S3000 simultaneous monitoring can only be configured in the dual field mode or in the dual protective field mode see Fig 5 on page 20 Using simultaneous monitoring the S3000 can monitor two field sets simultaneously e g hazardous area on the left and hazardous area on the right within a monitoring case gt For this purpose choose on the Resolution field mode tab see section 4 3 4 Field mode on page 39 either the Dual or Dual protective fields field mode Then on the Resolution field mode tab select the Simultaneous field evaluation option gt If you evaluate the status of the protective fields using Flexi Soft then on the Resolution field mode tab first select the Transfer unallocated fields as infringed option If you have selected the Dual protective fields field mode then the Transfer unallocated fields as infringed option is selected automatically Then choose on the Cases tab a further field set as a simultaneous field set within the related monitoring case On a system with one S3000 the first protective field in both field sets acts on the internal OSSDs in the S3000 In a system with several devices connected via EFI the both field sets can act on different OSSDs see section 4 6 on page 46 You configure a monitoring case with simultaneous field set in the CDS SICK AG Industrial Safety Systems Germany All rights reserved 6
61. the specific regulations for the application see section 9 2 Test notes on page 121 120 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 28 7 segment display during and after the power up sequence on initial commissioning Tab 29 LED indication after the power up sequence Note 8009942 WK81 2012 11 28 Subject to change without notice Commissioning 9 1 1 Power up sequence Chapter 9 After switching on the S3000 runs through the power up cycle During the power up cycle the 7 segment display indicates the device status During the initial commissioning of an S3000 the following indications are possible Step Display Meaning 1 H O L3 Gi Power up cycle testing the 7 segment display All Fels E segments are activated sequentially 2 H Device addressed as host or guest or i 3 E Power up cycle during initial commissioning device in configuration mode Other display Safety lock activated Malfunction in external conditions or in the device itself See section 11 4 Error and status indications on the 7 segment display on page 135 Display Meaning D m 2 Power up cycle step 1 Power up cycle step 2 e e e O O e e O O O O O O O Power up cycle step 3 Device status w
62. to the housing the S3000 complies with electrical protection class Il and for this reason the housing can be used for the connection of this functional earth 96 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Electrical installation Chapter 6 3000 6 1 1 Pin assignments of the I O modules Tab 23 Pin assignments Pin Signal Function of the I O modules T v E S SI noa pes eem es 3 s 2 S o amp o a ki dc 1 24VDC Supply voltage S3000 a E m m a 2 OV DC Supply voltage S3000 a E E a 3 OSSD1 Output signal switching device a E m Hm a 4 OSSD2 Output signal switching device a E m Hm a 5 RESET Input Reset E 8 E E E 6 EDM Input external device monitoring El E E E a 7 UNI I O1 Universal I O and application B E m Hm a ERR diagnostic output or connection for a jumper for addressing as guest 8 UNI I 02 Universal I O or output for Reset a E E E a RES_REQ required 9 UNI I 03 Universal I O or output for Object in a 8 E E a WF warning field 10 At Static control input A or connection m m nm aa for a jumper for addressing as guest 11 A2 Static control input A E E E 112 B1 Static control input B E E E 13 B2 Static control input B 8 E E 14 EFl Enhanced function interface E NM NM N 15 EFlg safe SICK device communication E E E E
63. wrench Re commissioning the S3000 gt Correctly re mount the S3000 see chapter 5 Mounting on page 66 gt Connect the S3000 system plug After power up the S3000 automatically reads the saved configuration from the system plug see section 9 3 Re commissioning on page 124 Always perform a front screen calibration with the aid of the CDS after the replacement of the front screen WARNING The level of contamination is measured continuously during the operation of the S3000 For this purpose the front screen calibration must first be performed this then serves as a reference for the contamination measurement status not contaminated The front screen calibration may only be performed immediately after the replacement of the front screen The new front screen must be free of contamination at the time of the front screen calibration The front screen calibration should be performed at room temperature 10 30 C 128 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 AN WARNING Notes Tab 32 Compatibility of the Standard I O module Tab 33 Compatibility of the Advanced I O module 8009942 WK81 2012 11 28 Subject to change without notice Maintenance and care Chapter 10 10 3 Replacing the I O module Switch the entire machine system off line While you are replacing the I O module the sy
64. 0 3 5 3 Specific features with EFI systems Input signals In an EFI system the input signals for monitoring case switching are applied to the inputs on the host or to a safety controller The guest is connected to the host via EFI and re ceives from the host the input information for monitoring case switching Monitoring case switching In an EFI system the host defines the number of possible monitoring cases If an S3000 is configured as a guest with a higher level device 83000 host sens Control device more monitoring cases may therefore be available depending on the system configuration The S3000 Advanced is used on an S3000 Professional as a guest Eight monitoring cases are configured for the S3000 Professional On the 3000 Advanced there are also eight monitoring cases available in this situation Internal or external OSSDs In an EFI system you define which output signal switching device OSSD is switched when there is an object in the protective field see section 4 6 on page 46 Restart interlock delay The effectiveness of a restart interlock delay configured in the S3000 is dependent on the integration of the EFI status information from the S3000 in the logic of the Flexi Soft safety controller see section 4 7 on page 48 3 5 4 Interoperability with sens Control devices The S3000 safety laser scanner can be connected to the following sens Control devices and in this way integrated into the related bus systems e PRO
65. 0 0 0 Error 1 1 0 0 Error All connections must be connected e Only one connection is ever allowed to be 1 SICK AG Industrial Safety Systems Germany All rights reserved 45 Chapter 4 46 AN WARNING AN WARNING AN WARNING Configurable functions Operating instructions 3000 4 6 OSSDs In an EFI system you define in the CDS which output signal switching device OSSD is switched when there is an object in the protective field e internal OSSDs Defines that the protective field 1 and or the simultaneous protective field 2 switches the internal OSSDs on S3000 Route the cut off signals from protective field 2 or simultaneous protective field 2 via the EFI interface to the external OSSDs on a Flexi Soft safety controller If you have selected the Dual protective fields field mode then protective field 2 and the simultaneous protective field 2 do not switch the OSSDs You must therefore route the cut off signals via the EFI interface to the external OSSDs on a Flexi Soft safety controller external OSSDs The S3000 transmits the status of the field sets protective field warning field via EFI The OSSDs on another device connected via EFI have switched Connected safety laser scanner The OSSDs on the second safety laser scanner are switched Connected safety controller e g Flexi Soft The OSSDs on the safety controller are switched depending on its configuration Connected network solutio
66. 00 C 850 The necessary supplement for the minimum distance is dependent on the height of the scan plane for the protective field At low heights D the supplement is larger than at greater heights 2 Prevent the possibility of crawling beneath the protective device if you mount it higher than 300 mm Prevent personnel from being able to crawl beneath the protective field by means of appropriate mounting of the S3000 If you mount the protective device higher than 300 mm you must prevent crawling beneath by means of additional measures For applications that are accessible to the public the mounting height may need to be reduced to 200 mm on this subject see the appropriate regulations SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note Fig 32 Mounting variations for the scan plane Tab 20 Advantages and disadvantages of mounting variations Hp Detection height Hs Scanner mounting height 8009942 WK81 2012 11 28 Subject to change without notice Chapter 5 Mounting How to calculate the supplement C gt If there is enough empty space in front of your machine or system use 1200 mm for the supplement C gt If the minimum distance is to be kept as small as possible calculate C using the following formula C 1200 mm 0 4 x Hp Here Hp is the height at which the protective field
67. 00 Professional Incremental encoder In the triple field mode two warning fields can be configured for the front and rear S3000 Expert Incremental encoders are connected to the front S3000 Expert and supply velocity dependent input signals The velocity information is transferred to the safety laser scanner on the rear via the Flexi Soft safety controller using the EFI status message and is used for monitoring case switching SICK AG Industrial Safety Systems Germany All rights reserved 109 Chapter 7 Note Fig 74 S3000 with safety controller Fig 75 S3000 bus interface Application examples and connection diagrams Operating instructions 3000 7 4 Applications with sens Control With sens Control the safe control solutions SICK provides you with an entire range of interface products that were specially developed for interfacing safety products and machines For complex applications the S3000 can be integrated into sens Control family safety systems In this way the functions of the safety laser scanner can be enhanced and corresponding applications realized Please observe the related operating instructions for the sens Control products 7 4 1 More complex system expansions Protection of two separate working areas with one S3000 Standard and a safety controller 7 4 2 Bus interfaces All S3000 variants are equipped with EFI safe SICK device communication All safety relevant s
68. 00 Standard Advanced Professional Expert in combination with a Flexi Soft safety controller Protection of a tire press using the dual protective field mode with simultaneous monitoring of four protective fields SICK AG Industrial Safety Systems Germany All rights reserved 25 Chapter 3 26 Product description Operating instructions 3000 3000 Expert S300 Advanced in combination with a Flexi Soft safety controller Velocity dependent protection of an automated guided vehicle AGV An S3000 Expert meas ures the velocity and provides the velocity information to the other safety laser scanners via EFI S3000 Expert Protection of an automated guided vehicle AGV with output of processed measured data as navigation aid e g during docking maneuvers Notes Please note the additional functions of the S3000 I O module Expert with this module expanded applications are possible via the RS 422 interface for measured data You will find further details on this topic in the documentation Telegram Listing Standard part no 9090807 e Laser measuring systems LMS with specially adapted software are also available from SICK AG for measuring tasks e The CD ROM CDS amp Manuals contains additional documentation on the topics of measured data output filter functions reflector detection and telegram structure PDF file in German and English SICK AG
69. 2 amp a P FE S3000 Professional in conjunction with relays contactors Operating mode without restart interlock with external device monitoring static protective field switching using the control inputs A and B as well as dynamic protective field switching using the incremental encoders C and D 7 5 6 Protective field switching between two safety laser scanners with static inputs Fig 81 Connection diagram for protective field switching 24V A y s f between two S3000 using E m L lz static inputs d ia e A1 A B B2 Le wa Kt S3000 lt Advanced n ik NPL Au 5 u E x 1 LM oxi 4 S3000 a i M 0 1 Advanced nhc 1 2 12 aed I LL 3 O 3 25 9 8 1 uii lz p c n 3 2 c 3e nl c oHm K3 K4 nd ov FE i 114 Two S3000 Advanced in an EFI system with relays contactors Operating mode without restart interlock with external device monitoring Protective field switching using control inputs A and B on separate OSSD pairs simultaneous monitoring SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 82
70. 3 Chapter 4 Recommendation Fig 29 Schematic layout of the monitoring case switching Note Configu rable functions Operating instructions 3000 4 10 6 Checking of the monitoring case switching To check the switching between monitoring cases configure a series of monitoring cases Here you can define either an arbitrary sequence a unique sequence or two alternative sequences e Arbitrary sequence It is allowed to switch from one monitoring case to any other defined monitoring case e Unique sequence It is only allowed to switch from a monitoring case to another specifically defined monitoring case e Alternative sequence It is allowed to switch from a monitoring case to one of two specifically defined monitoring cases Use the monitoring of the monitoring case switching as an additional check on your control For example in this way deviations of a vehicle from a corridor or a system from the stipulated production process can be detected Arbitrary sequence Unique sequence Alternative sequence ON e Q Q You can configure the sequence of monitoring cases in the CDS 4 10 7 Park stand by mode If in mobile applications vehicles are not moved for a time e g for battery charging the OSSDs can be switched to the OFF state and the laser on the S3000 can be switched off In this way the power consumption of the device is reduced In this way you also prevent the safety laser sca
71. 3 on page 158 Check the system configuration with the aid of the CDS Transfer the corrected configuration to the S3000 again Waiting for configura tion or configuration not completed The display goes off automatically once the configuration has been successfully transferred If the display 6 does not go off Check the system configuration with the aid of the CDS Transfer the corrected configuration to the S3000 again Check whether the configuration saved in the system plug is compatible with the S3000 see 10 3 on page 129 Waiting for restart of the device Switch off the voltage supply for the S3000 for at least 2 seconds and then switch it back on Error of the external device monitoring EDM Check whether the contactors are working correctly or if they are wired incorrectly and rectify any error gt Additionally when Bl is displayed Switch off the device and wait at least 3 seconds then switch back on the power supply Error in the control switch for restart or reset gt Check the functionality of the control switch The button may be defective or stuck Check the wiring of the control switch for short circuit to 24 V Velocity tolerance ex ceeded The difference between the velocities measured by the in cremental encoders is too large Check the incremental encoders Check the configuratio
72. 3000 Professional with S3000 Remote Fig 72 Mobile application with S3000 Professional S3000 Remote EFI connection S3000 Professional Incremental encoder Using incremental encoders the S3000 Professional acquires the velocity of the vehicle via its dynamic control inputs Various field sets of different sizes are configured in the S3000 for the different velocities The field sets are switched dynamically using the vehicle velocity The S3000 Remote receives the values from the incremental encoders from the S3000 Professional via the EFI It monitors the areas for the second direction of travel as a function of the velocity As soon as there is an object in the protective field the S3000 Remote switches the OSSDs on the S3000 Professional to the OFF state over the EFI interface 108 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 73 Mobile application with S3000 Expert and S300 Professional 8009942 WK81 2012 11 28 Subject to change without notice Application examples and connection diagrams 7 3 7 3 1 Applications with the Flexi Soft safety controller Chapter 7 Vehicle monitoring with four safety laser scanners and dynamic protective field switching using the Flexi Soft safety controller S3000 Expert S300 Professional S3000 Expert Flexi Soft S3
73. 7 4 Mounting with mounting kit 3 91 5 7 5 Mounting with the Heavy Duty mounting bracket 92 5 7 6 Adhesive label Important information cccceeeeeseeeeeeeeeessseeeeeeeee 92 5 7 7 Using multiple S3000 safety laser scanners 92 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Contents 6 Electrical installation 0 cccseeessseeeessneeeeesseeeesenseeeessnneeeeseseeeeeseneeeensnaeaeenseeeenseseaeens 94 6 1 Syst m CONNECTION es sine fecere cer Pent ccevsccenevs iot ea dee ree Rura eqs desea aae SUR Ee fe ra Lario 96 6 1 1 Pin assignments of the I O modules eese 97 6 2 System plug assembly usssesssseseessseeeeeee enne eren nennen nennen nnne en nene 99 6 3 Pre assembled system PISS ariii aa aa aa aaa a nnne enne 101 6 3 1 Pre assembled system plugs with flying leads 101 6 4 Configuration connection M8 x 4 serial interface essessssss 103 7 Application examples and connection diagrams eese 104 7 1 Stationary Application sanaaa Pai ae ied aeaa aea a eat 104 7 1 1 Applications with one monitored area S3000 Standard 104 7 1 2 Applications with multip
74. 8 Subject to change without notice Electrical installation Chapter 6 EFI systems Connect EFI A on the first device with EFI A on the second device and EFI B on the first device with EFI B on the second device e Always use screened twisted pair cables e If the length of the cable to the safety laser scanner is more than 30 m the shield is to be connected as close as possible to the device In an EFI system with two safety laser scanners set the address of one of the scanners to guest To differentiate unambiguously between the host and guest device in an EFI system one S3000 must be configured as the guest For this purpose a jumper is wired between the connection terminals 7 ERR and 10 A1 The jumper always defines the guest device This jumper is never allowed to be fitted on the host device RS 422 interface iH E l itt r lo 4 ig Q E 6 2 System plug assembly The system plug has holes on the top and rear Suitable cable entries for these holes are included with the device The number of cable entries varies see also section 13 3 4 System plug on page 164 e system plug SXOA AOOOOB 1 cable entry without M12 cable gland blanking plug 1 cable entry with M20 cable gland 2 blanking plugs for the unused outlets Cable entries on the top Cable entries on the rear SICK AG Industrial Safety Systems Germany
75. 81 2012 11 28 Subject to change without notice On safety Chapter 2 This chapter deals with your own safety and the safety of the system operators gt Please read this chapter carefully before working with the S3000 or with the machine protected by the S3000 2 1 Qualified safety personnel The S3000 safety laser scanner must be installed connected commissioned and serviced only by qualified safety personnel Qualified safety personnel are defined as persons who e due to their specialist training and experience have adequate knowledge of the power driven equipment to be checked and e have been instructed by the responsible machine owner in the operation of the machine and the current valid safety guidelines and e are sufficiently familiar with the applicable official health and work safety regulations directives and generally recognized engineering practice e g DIN standards VDE stipulations engineering regulations from other EC member states that they can assess the work safety aspects of the power driven equipment and e have access to these operating instructions and have read them As a rule these are qualified safety personnel from the ESPE manufacturer or also those persons who have been appropriately trained at the ESPE manufacturer are primarily involved in checking ESPE and are allocated the task by the organization operating the ESPE 2 2 Applications of the device The S3000 safety laser scanner is used t
76. C 1 p Speed valid CPUIIO EF 3 8 e E P af Speed Speed T CPU o a Ht a 3 Input Di Speed 2 nD m ls Speed 2 Speed 2 CPU 3 D Input D2 Speed 3 n D ai ai Speed 3 Speed 3 CPU _ 3 Q Speed 4 Speed 4 CPU gf r pae 2 D Speed 5 Speed S CPU I Speed 5 Speed S CPU 2 Speed 6 Speed 6 CPU I3 Speed 7 Speed7 CPU 3 fai Sree a Ispeed e CPU gt 3 Speed 9 Speed S CPU pal Speed Speed SCP gt Q9 Speed 10 Speed 101C Speed 10 Speed 10 C 2 IQ Speed 11 Sheed 11 mmm RIBSRNPENENNR Speed 6 Speed 6 CPU 9 Speed 7 Speed 7 CPU 2 Speed 8 Speed 8 CPU H 2 Speed vaid CPUI OLEF I Speed valid CPUI O EF 3 aw 2 j 2 Input Ci Speed 0 nC 78 ES E 3 3 put C2 pedi mCN 1 A 1 Oe f ipu D1 Speed 2 MMD j l ai Speed 2ISpeed2 CPU 3 D Input D2 Speed 3 nD a Speed 3 Speed 3 CPU 3 2 Speed 4 Speed 4 CPU a F l dsa 5 Speed 5 Speed 5 CPU gp al Speed S SpeedS CPU 2 Er eer AERE S BR isieeietsisedejeru 3 Q amp Speed 7 Speed 7 CPU p speed Speed TI ORU 3 3 Speed 8 Speed 8 CPU mmm 8 Speed 8 CPU f Q Speed 9 Speed 9 CPU B ca D Speed 10 Speed 10 C CO oeunpseme f D Speed 11 Speed 111C a1 al 41 Speed 11 Speed 111 2 Output signals to all safety laser scanners EFI string 1 safety laser scanner on EFI1 1 D
77. Connection diagram for protective field switching between S3000 and S300 Mini using static inputs Note Fig 83 Connection diagram for protective field switching between two S3000 using static and dynamic inputs 8009942 WK81 2012 11 28 Subject to change without notice Application examples and connection diagrams Chapter 7 T2 Ld e E L2 T T i ake IN A1 3 ki IN B1 B2 IN C1 C2 IN D1 D2 S3000 8 a 2f Expert sus iz EX me 2225 20 Hop 8 ope d i AT roy 1 e E 2 w 3 4 k2 5 B so S O 7 z S300 Mini Remote t t Ki K2 Hi H2 FE T if ov 3000 Expert with S300 Mini Remote in an EFI system with relays contactors Operating mode without restart interlock with external device monitoring Protective field switching using control inputs A to D If you use two Safety laser scanners in one application then you can only connect the input signals to one safety laser scanner Distributed connection of the input signals to two safety laser scanners is not possible 7 5 7 Protective field switching between two 3000 with static and dynamic inputs
78. FIsafe gateway UE4140 2210000 e PROFIBUS gateway UE1140 2210000 e Ethernet gateway UE1840 22H0000 e CANopen gateway UE1940 2210000 PROFINET IO gateway UEA4740 20H0000 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Configurable functions Chapter 4 Configurable functions 8009942 WK81 2012 11 28 Subject to change without notice 4 1 Compatibility mode To ensure compatibility the S3000 safety laser scanners with firmware 2 BO2 41 can be operated in compatibility mode Activate the compatibility mode in the device selection wizard in the CDS Reasons why you must activate the compatibility mode or the compatibility mode is activated automatically by the CDS e You are using one of the following devices in an EFI system 3000 Professional CMS 3000 with firmware lt BO2 41 and serial number lt 12210000 3000 Standard Advanced Professional with an I O module with serial number 12210000 S3000 Remote with I O module with serial number 11240000 S300 Professional CMS S300 Expert CMS S300 with firmware 02 10 and serial number 12210000 S300 with system plug serial number 12210000 e You configure an S3000 with firmware lt BO2 41 and serial number lt 12210000 e You configure an S3000 Standard Advanced Professional with I O module with serial number 12210000 e You configure an
79. GH Control input D2 In D2 Logical 1 if the connection of control input D2 is HIGH 9 Only if the inputs are activated in the CDS 156 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Technical specifications Chapter 12 Status information Meaning effect Allocated protective field unoccupied PF e In dual field mode in dual protective field mode and in triple field mode Logical 1 if the active allocated protective field is unoccupied Allocated warning field unoccupied WF or allocated protective field 2 unoccupied PF2 In dual field mode Logical 1 if the active allocated warning field is unoccupied In dual protective field mode Logical 1 if the active allocated protective field 2 is unoccupied In triple field mode Logical 1 if the active allocated warning field is unoccupied Simultaneous protective field unoccupied Sim PF In dual field mode and in dual protective field mode Logical 1 if the simultaneously monitored protective field is unoccupied In triple field mode no function Simultaneous warning field unoccupied Sim WF or simultaneous protective field 2 unoccupied Sim PF2 or allocated warning field 2 unoccupied WF2 In dual field mode Logical 1 if the sim
80. GH 11V 24V 28 8 V Voltage for LOW 3V OV 5V Input capacitance 1nF Static input current 6 mA 15 mA Duty cycle Ti T 0 5 Input frequency 100 kHz Voltage supply for incremental encoders 24 V voltage output HIGH Vs 3V Vs Current load 50 mA 100 mA SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Technical specifications Chapter 12 Minimum Typical Maximum OSSDs Output signal switching device pair Safe state in case of an error HIGH switching voltage at 500 mA Switching voltage LOW Source switching current Leakage current Load inductance Load capacity Switching sequence without switching and without simultaneous monitoring EU E 43 Permissible cable resistance Test pulse width Test frequency at 0 5 angular resolution At 0 25 angular resolution Power up delay of the OSSDs from red to green Time offset on switching the OSSDs between OSSD2 and OSSD1 2 PNP semiconductors short circuit protected cross circuit monitored At least one OSSD is in the LOW state Vs 2 7V Vs OV OV 3 5 V 6 mA 0 2A 0 5A 250 pA 2 2 H 2 2 uF at 500 Depending on load inductance 230 us 120 ms 240 ms 120 ms 1 3 ms 2 50 300 us 2ms 20 Applies to the voltage range b
81. Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 24 Schematic diagram of contour as reference Notes AN WARNING 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 4 9 3 Using the contour as a reference In addition to the protective field the S3000 can also monitor a contour e g the floor in vertical applications or the wall in horizontal applications Q For contour monitoring you define a contour segment D The contour segment comprises a positive 2 and a negative tolerance band The OSSDs on the S3000 switch to the OFF state if e there is an object in the protective field e the surrounding contour changes by more than the tolerance band in the contour segment e g by opening a door or by changing the position of the S3000 e You can define any number of contour segments The contour segments must not be narrower than the configured resolution e At the points where a contour has been configured as a reference you cannot define warning fields If for example you use the floor as a reference for access protection you cannot configure a warning field there However you can e g configure a warning field to the left and right of the contour segment to control a warning signal on approach from the side Pay attention to the restricted field evaluation in the dual
82. Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 14 Behavior of the S3000 on a contactor malfunction Notes 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 4 6 1 External device monitoring EDM The EDM checks if the contactors actually de energize when the protective device is tripped If you activate external device monitoring then the S3000 checks the contactors after each interruption of the protective field and prior to the machine restart The EDM can so identify if one of the contactors has welded for instance In this case the external device monitoring places the system in a safe operational state and the OSSDs are not switched back to the ON state The table shows how the S3000 reacts if the external device monitoring detects a contactor malfunction Without internal restart interlock e The system locks completely lock out e The error message 1B appears in the 7 segment display or with restart delay e The S3000 switches its OSSDs to the OFF state e The LED is illuminated e The error message IB appears in the 7 segment display With restart interlock You can configure the external device monitoring in the CDS e You will find examples on the connection of the external device monitoring in section 7 5 Connection diagrams on page 111
83. I O module or the system plug to the manufacturer for repair A second device which is connected via EFI is faulty gt Check the connected device and the connection Overcurrent on OSSD connection 1 Check the switching element connected contactor relay Replace if necessary gt Check the wiring for short circuit to O V mj 0 nul Short circuit to 24 V at OSSD connection 1 gt Check the wiring for short circuit to 24 V Short circuit to O V at OSSD connection 1 Check the wiring for short circuit to O V mi YQ Overcurrent on OSSD connection 2 gt Check the switching element connected contactor relay Replace if necessary gt Check the wiring for short circuit to O V mj n E Short circuit to 24 V at OSSD connection 2 gt Check the wiring for short circuit to 24 V TA on Short circuit to O V at OSSD connection 2 Check the wiring for short circuit to O V ni e zl Short circuit between OSSD connection 1 and 2 gt Check the wiring and rectify the error General OSSD wiring error gt Check the complete wiring of the OSSDs 138 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without no
84. ICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Mou nting Chapter 5 3000 5 1 Stationary application in horizontal operation This type of protective device is suitable for machines and systems on which e g a hazardous area is not completely enclosed by a guard Fig 30 Horizontally mounted stationary application For a horizontally mounted stationary application determine e the protective field size to observe the necessary minimum distance e the height of the scan plane e the restart behavior e measures to protect areas not covered by the S3000 Note Once you have defined the protective field size mark the boundaries of the protective field on the floor In this way you will make the protective field boundaries visible for the operator and ease subsequent testing of the protective function 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 67 Subject to change without notice Chapter 5 Note AN WARNING Recommendation Mounting Operating instructions S3000 5 1 1 Protective field size The protective field must be so configured that a minimum distance S to the hazardous area is maintained This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has
85. NA s o EAE A da Erwin Sick Straf e 1 Date phd Birgit Knobloch D 79183 Waldkirch Management Board Division Manager Production Germany industrial Safety Systems Industrial Safety Systems authorized for technical documentation 168 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions An nex Chapter 14 3000 14 2 Checklist for the manufacturer SICK Checklist for the manufacturer installer for the installation of electro sensitive protective equipment ESPE Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests 1 Have the safety rules and regulations been observed in compliance with the directives standards applicable to Yes No the machine Are the applied directives and standards listed in the declaration of conformity Yes No Does the protective device fulfil the required PL SILCL and PFHd according to EN ISO 13849 1 EN 62061 and Yes No the type according to EN 61 496 1 Is the access to the hazardous area hazardous point only possible through the protective field of the ESPE Yes No Have measures been taken
86. OPERATING INSTRUCTIONS Safety laser scanner SICK Sensor Intelligence Operating instructions 3000 This document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Contents Contents 1 About this dOCUMENM cceseeceseeeeeseseeeeeseeeeeenseenensnneeeeesneeeeecnsneeensnaeaeenseaeeesnaneeensenaeennes 8 1 1 FUNCTIONZOF ERIS documente sui eee oer Por YR exor eesti 8 1 2 CI H 8 1 3 Neu HH EET 8 1 4 Deptl of Information cernere iden nr rhe doe denn ne ern en ne nier nda nie en inane 9 1 5 Abbreviations usedi eiai ios inti n nonien nit e ane nie nro RE epe eae E Ee diae saes EARE N 9 1 6 Symbols used iie edi aves dpa dest vcre dfe eee a 10 PMBEV Rc 11 2 1 Qualified safety personnel sseessssssseseesseeeeeee ener ener nnns 11 2 2 Applications of the device sseesessssessseeeeeeeeeeee nennen nne n nennen nnn
87. S3000 Remote with I O module with serial number lt 11240000 e You use an S3000 with a system plug in which a configuration is saved that only supports the compatibility mode that has been configured in the compatibility mode that has been configured with a CDS version 3 6 7 e You want to ensure newly configured devices can be replaced with old devices e You want to replace old devices with new The table below shows the differences between the functions of the S3000 variants in the compatibility mode SICK AG Industrial Safety Systems Germany All rights reserved 33 Chapter 4 Tab 6 Functions of the 1 0 modules in compatibility mode Configurable functions Operating instructions 3000 Standard Advanced Professional Expert Remote Functions Application diagnostic output warning field output and reset output instead of universal I Os Field sets consisting of one protective field and one warning field dual field mode or two 2 4 8 8 g protective fields dual protective field mode Programmable monitoring cases in standalone mode Programmable monitoring cases in an EFI system 1 4 16 16 16 Velocity routing using a Flexi Soft safety controller Notes The user interface of the CDS in compatibility mode corresponds to the user interface of CDS version 3 6 6 e The related operating instructions delivered with the device are to be used for o
88. Standard esee 106 Velocity dependent vehicle monitoring with S3000 Professional 107 Mobile application with S3000 Expert eeessseeeeeeeeneneeenee 107 Mobile application with S3000 Professional eese 108 Mobile application with S3000 Expert and S300 Professional 109 S3000 with safety controller eese enne nnne 110 3000 DUS IDtetface cer era rrt rhy eerie praeire kae a ANES AS 110 Connection diagram for restart interlock and external device monitoring 112 Connection diagram for restart interlock and external device monitoring USING UETO series eet en t ei ee redire 112 Connection diagram for protective field switching using two static inputs 113 Connection diagram for protective field switching using four static jo E 113 Connection diagram for protective field switching using static and CLV AMIGA ej lieto 114 Connection diagram for protective field switching between two S3000 using static 1n DUET 0 EE rea peers diel ane ce e eruca int intavucedsiehausteaseactsceesitendigensats 114 SICK AG Industrial Safety Systems Germany All rights reserved 175 Chapter 14 176 Annex Fig 82 Fig 83 Fig 84 Fig 85 Fig 86 Fig 87 Fig 88 Fig 89 Fig 90 Fig 91 Fig 92 Fig 93 Fig 94 Fig 95 Fig
89. air of the protective device can result in the loss of the protective function The protective device is only allowed to be repaired by the manufacturer or persons authorized by the manufacturer 11 2 SICK support If you cannot rectify an error with the help of the information provided in this chapter please contact your local SICK representative Make a note of the telephone number of your SICK representative so that you or other users have this number easily at hand You will find the telephone number on the rear of these operating instructions Telephone number of your SICK representative 132 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 37 Error and status indications on the LEDs 8009942 WK81 2012 11 28 Subject to change without notice Diagnostics Chapter 11 11 3 Error and status indications on the LEDs This section describes the meaning of the error and status indications of the LEDs and how you can respond You will find a description of the indicators in section 3 4 Status indicators on page 27 the connections for the outputs in section 6 1 System connection on page 96 or voltage too low Display Output level Possible cause Rectification of the error amp At the OSSDs Object in the protective No error field OSSDs in the OFF state Q
90. aiting for configuration or object in the protective field OSSDs in the OFF state Other display Safety lock activated Malfunction in external conditions or in the device itself see section 11 3 Error and status indications on the LEDs on page 133 The duration of power up depends on the volume of the configuration data and can take up to 20 seconds 9 2 Test notes The purpose of the tests described in the following is to confirm the safety requirements specified in the national international rules and regulations especially the safety requirements in the Machinery and Work Equipment Directive EC conformity These tests are also used to identify if the protection is affected by external light sources or other unusual ambient effects These tests must therefore always be performed SICK AG Industrial Safety Systems Germany All rights reserved 121 Chapter 9 AN WARNING Recommendation Note Commissioning Operating instructions S3000 9 2 1 Pre commissioning tests The purpose of the pre commissioning tests is to confirm the safety requirements specified in the national international rules and regulations EC conformity This applies particularly to the safety requirements in the machinery directive or work equipment directive Ensure that you do not place anybody at risk during initial commissioning of the machine Always expect that the machine system or the protective device d
91. alone operation with Flexi Soft safety controller 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 23 Subject to change without notice Operating instructions Product description Chapter 3 3000 Applications 3 3 3 VAALALAZA 3000 Standard Protection of a robot insertion station S3000 Standard Access protection on a robot cell 3000 Advanced Hazardous area protection ona complex material processing system 3000 Professional and Remote dependent protection of an automated guided vehicle AGV with bi directional travel Velocity Tab 3 Possible applications for the S3000 variants 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 24 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Product description Chapter 3 3000 Professional Protection of an automated guided vehicle AGV with protective fields for driving around bends S3000 Expert Protection of an automated guided vehicle AGV with protective fields for different vehicle velocities 3000 Professional Expert Protection of an automated guided vehicle AGV in the triple field mode with two warning fields in the direction of travel and dual field mode in the opposite direction S30
92. and EFI1 2 EFI string 2 safety laser scanner on EFI2 1 and EFI2 2 The velocity signals of the S3000 Expert are broken down into a 12 1 bit pattern 12 velocity bits and one bit for validation These signals are available as input signals are duplicated and placed twice on the n n function blocks O and 1 as well as 2 and 3 The outputs of the function blocks are placed on EFI string 1 or on EFI string 2 As a result they are available to all four safety laser scanners The Speed valid status information is relevant for safety Ensure that the Speed valid input signal is connected to the Speed valid output signal How to configure the safety laser scanners in the CDS On the Incremental encoder tab for the S3000 Expert to which the incremental encoders are connected select the Indicate velocity option All safety laser scanners also the sending devices must use these velocity signals via EFI gt For this reason activate on all safety laser scanners on the Inputs tab the option Use Flexi Soft CPU1 gt Then select on all safety laser scanners on the Inputs tab the Use velocity option 4 10 4 Multiple sampling If multiple sampling is set an object must be scanned several times before the S3000 switches its OSSDs to the OFF state In this way you can reduce the probability that insects welding sparks or other particles result in the shutdown of the system If a multiple sampling of 3 is con
93. ashing O The LED is off These symbols identify which LED is described amp JX amp The Error Contamination LED is flashing e The OSSDs in the OFF state LED is illuminated continuously Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates an actual or potential risk or health hazard Observation and imple mentation of the warning will protect you from accidents Read carefully and follow the warning notices Software notes show the location in the CDS Configuration amp Diagnostic Software where you can make the appropriate settings and adjustments In the CDS open the menu View Dialog box and select the item File Cards to go straight to the stated dialog fields Alternatively the software wizard will guide you through the appropriate setting The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part In practical operation there may be a number of different dangerous states e machine movements e vehicle movements electrical conductors e visible or invisible radiation e a combination of several risks and hazards 10 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 On safety Note 8009942 WK
94. ating instructions 3000 Fig 34 Access protection 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 5 2 1 Minimum distance For access protection a minimum distance S must be maintained between protective field and hazardous area This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped AS AS WES p Y N NA iN iy Al j INN NENT NNUS VIG WS AY NaN YN N 7 A fi Contour of the floor and side walls as reference The minimum distance S as defined in EN ISO 13 855 and EN ISO 13 857 depends on e reach or approach speed e stopping run down time of the machine or system the stopping run down time is shown in the machine documentation or must be determined by taking a measurement On request SICK service can perform a stoptime measurement on your system e response time of the S3000 supplement C against reaching through How to calculate the minimum distance S see EN ISO 13 855 gt First calculate S using the following formula S K x Ty T C Where K Approach speed 1600 mm s defined in EN ISO 13855 Tm Stopping run down time of the
95. before and after the switching the minimum distances calculated for the individual monitoring cases apply on their own e The considerations above serve only for the selection of the optimal timing of the Switching 86 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 48 Example of advancing the timing for the switching Notes 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 e If the timing for the switching cannot be exactly defined e g due to the variable processing speed of the machine or advancing the switch timing results in premature termination of the monitoring of the initial area you must allow the two protective fields to partially overlap have both hazardous areas monitored temporarily using simultaneous monitoring The following figure shows an example for a gantry robot that is protected using two monitoring cases tw At tu j t a The gantry robot D moves to the right On the left hand side the dangerous movement is monitored by a monitoring case When the gantry robot arrives at the point tw switching must have already been performed due to the advancing of the switching necessary so that at time ty the right monitoring case is active e For the movement to the left that is for the switching to the monitoring ca
96. between 30 and 10 cm s or 10 and 30 cm s then the maximum period of time for which a deviation is tolerated is 60 s e If the vehicle velocity is in the range lt 30 cm s or 2 30 cm s then the maximum period of time for which a deviation is tolerated is 20 s e If the vehicle velocity is in the range lt 10 cm s or 2 10 cm s then different directions of rotation on the incremental encoders are only tolerated for 0 4 s Note Youcan disable the tolerance ranges by switching to a monitoring case in which a limit velocity is monitored see section 4 10 2 Monitoring case switching via velocity information on page 60 42 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 18 Possible ways of monitoring case switching D Local static inputs External static inputs via EFI Local dynamic inputs 4 Velocity information via EFI 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 4 5 Inputs It is possible to switch between the monitoring cases of the S3000 during operation There are various ways of achieving this switching MAN ATTN o ES 3000 d NCA ee L
97. certain circumstances not be detected The reason in this case would be that the beams miss the ankle on the left and right D If you mount the S3000 higher the scan plane is at fibula height and the leg is also detected with an object resolution of 70 mm Q Prevent the possibility of crawling beneath the protective device if you mount it higher than 300 mm Prevent personnel from being able to crawl beneath the protective field by means of appropriate mounting of the S3000 If you mount the protective device higher than 300 mm you must prevent crawling beneath by means of additional measures For applications that are accessible to the public the mounting height may need to be reduced to 200 mm on this subject see the appropriate regulations 5 2 X Stationary vertical operation for access protection Access protection can be used when the access to the machine can be defined by physical means For access protection the S3000 detects the entry of an entire body e To ensure adequate access protection a response time of x 90 ms and a resolution of 150 mm or finer are required e To protect the protective device against inadvertent adjustment or manipulation you must use the contour of the surroundings as a reference for the S3000 see section 4 9 3 Using the contour as a reference on page 55 72 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Oper
98. cessories from SICK The absolute voltage level must not drop below the specified minimum voltage 37 The load currents for the input capacitors are not taken into account 39 With a typical supply voltage of 24 V SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Technical specifications Chapter 12 Minimum Typical Maximum Operating current with max output load with 2 4A 2 6A max load allowed due to incremental encoders Power consumption without output load 14W 19W Power consumption with maximum output 53W 55W load without load due to incremental encoders Power consumption with maximum output 58W 62W load with max load allowed due to incremental encoders Power consumption in the stand by mode or 14W 19W park mode without output load Electrical connection Plug in connection housing with screw terminal connections Technical specifications screw terminals Cross section of rigid cores 0 14 mm 1 5 mm Cross section of flexible cores 0 14 mm 1 0 mm American Wire Gauge AWG 26 16 Insulation stripping length for the cores 5mm Screw tightening torque 0 22 Nm 0 25 Nm Cable length for power supply tolerance 10 For wire cross section 1 mm 50m For wire cross section 0 5 mm
99. chine or vehicle As soon as the safety laser scanner detects an object in the protective field it switches the OSSDs to the OFF state and thus initiates the shutdown of the machine or stop of the vehicle Two hazardous areas are monitored independently For this purpose the cut off paths must be routed to independent OSSD pairs with the aid of a Flexi Soft safety controller Reflection of luminance A measure of the remission is the level of remission defined as the ratio of the luminance reflected from a surface in the measuring direction and the luminance of a completely matt white surface white standard The minimum size of an object that is acquired by the protective device and is guaranteed by the manufacturer The restart interlock is a protective device In certain situations it prevents the machine from automatically restarting This applies e g after the scanner function has triggered during a dangerous machine state after a change to the operating mode or the method of activation of the machine or after the change to the start control device on the machine Contains the opto electronic acquisition system Three sensor heads are available Short Range with 4 m Medium Range with 5 5 m and Long Range with 7 m scanning range On the S3000 it is possible to simultaneously monitor two field sets each with one protective field and one warning field or with two protective fields In conjunction with a Flexi Soft safety controller wh
100. con las disposiciones de la s siguiente s directiva s de la CE incluyendo todas las modificaciones aplicables y que las respectivas normas y o especificaciones t cnicas han sido aplicadas E vastavusdeklaratsioon r et Allakirjutanu kes esindab j rgmist tootjat kinnitab k esolevaga et antud toode vastab j rgneva te E direktiivi de s tetele kaasa arvatud k ikidele asjakohastele muudatustele ja et on kohaldatud vastavaid n udeid ja v6i tehnilisi kirjeldusi EY vaatimustenmukaisuusvakuutus fi Allekirjoittanut joka edustaa alla mainittua valmistajaa vakuuttaa t ten ett tuote on seuraavan ien EU direktiivin ien vaatimusten mukainen mukaan lukien kaikki sovellettavat muutokset ja ett vastaavia standardeja ja teknisi erittelyj on sovellettu D claration CE de conformit fr Le soussign repr sentant le constructeur ci apr s d clare par la pr sente que le produit est conforme aux exigences de la des directive s CE suivantes y compris tous les amendements applicables et que les normes et ou sp cifications techniques correspondantes ont t appliqu es EK megfelel s gi nyilatkozat hu Alul rott az al bbi gy rt k pviselet ben ezennel kijelenti hogy a term k megfelel az al bbi EK ir nyelv ek k vetelm nyeinek bele rtve azok minden vonatkoz m dos t s t s kijelenti hogy a megfelel szabv nyokat s vagy m szaki el r sokat alkalmazta EB samr misyfirl sing is Undir
101. djustment facility 2 Bracket only in conjunction with mounting kit 1 2015624 Mounting at the rear on wall or machine Longitudinal and cross wise adjustment possible 3 Bracket only in conjunction with mounting kit 1 2015625 and 2 Mounting at the rear or below on wall floor or machine Longitudinal and cross wise adjustment possible Heavy duty Mounting bracket heavy duty version with 7087514 mounting bracket protective cover steel painted for floor mounting height adjustment possible 9 Not compatible with sensor head with firmware BO2 40 SICK AG Industrial Safety Systems Germany All rights reserved 163 Chapter 13 Tab 48 Part numbers system plugs 164 Ordering information 13 3 4 System plug Operating instructions 3000 System plug Description Suitable for Part number SXOA A0000B Without cab cable gland e for on site assembly one M20 and one M12 blanking plug x Standard x Advanced x Professional x Expert x Remote 2023797 SXOA A0000D Without cab cable gland e for on site assembly one M20 3 M12 blanking plugs 2 EMC proof cable glands x x 2023310 x x x SXOA BO905B Pre assemb one M20 ca plug ed 5 m cable length 9 cores ble gland and one M12 blanking x 2027170 SXOA BO905G Pre assemb cable outlet and one M1 ed 5 m cable length 9 cores at the rear one M20 cable gland 2 blanking plug x 2049222
102. ds of the S3000 In an EFI system you configure which device you want to use for obtaining the input information If the S3000 is connected to a Flexi Soft safety controller up to five dual channel control inputs can be configured SICK AG Industrial Safety Systems Germany All rights reserved 43 Chapter 4 Tab 11 Figure from experience for the necessary input delay Note Configurable functions Operating instructions 3000 4 5 1 Input delay If the control device via which you switch the static control inputs cannot switch within 10 ms for 60 ms basic response time or 20 ms for 120 ms basic response time to the related input condition e g due to switch bounce times you must configure an input delay For the input delay choose the time in which your defined control device can switch to a corresponding input condition Independent of the basic response time chosen for the S3000 you can increase the input delay in 30 ms steps for 60 ms basic response time or 60 ms steps for 120 ms basic response time The following figures based on experience give input delays for various methods of switching Switching method Input delay required Electronic switching using controller or 10 ms complementary electronic outputs with O to 10 ms bounce time Contact relay controls 30 150 ms Control using independent sensors 130 480 ms Also pay attention to the notes in section 5 6 Time for m
103. e eessssssseseeeeeeneeneee enne enne 64 4 11 Measured data output sssssssssssseeeseseee enne enne en nennen nennen nnns 65 5 Mountli g ien ciere sues zeaese ec ci ca tees con E E dveduned A 66 5 1 Stationary application in horizontal operation sese 67 5 1 1 Protective field Size 5 cenobio stes rr dentia roseus 68 5 2 Stationary vertical operation for access protection seeseeses 72 5 2 1 Minimum distance es core ial cain PEN MER aes 73 5 3 Stationary vertical operation for hazardous point protection 74 5 3 1 Minimum dista N E sei saci cata aati bin ai chain dei hae 75 5 4 Mobile apple OS ur metet pepe terere oe Dan edes tenete Pert ci 77 5 4 1 Protective field ION gt eeeeeeeeeseeeeseeceseeeeeeeeseeeeeeeenaeeeeeeeeneeeeeeees 77 5 4 2 Protective field width e eeaeee de dae aandae endika Einin aada aeneis daa Nead re 81 5 4 3 Height of the scan plane o eeeceeseeeeseeteeeeeeeeeeseeeeeeeeenaeeeeeeeenaeeeeeeees 81 5 4 4 Methods of preventing unprotected areas ssseees 82 5 5 Measures to protect areas not covered by the S3000 sess 84 5 6 Time for monitoring case switching 86 5 7 MOUNTING Steps rrr e cr rere irn te ra de su ra Ra eerie 88 5 7 1 Direct mounting aententia rient neri a dames 89 5 7 2 Mounting with mounting kit 1 89 5 7 3 Mounting with mounting kit 2 90 5
104. e A ai ais 40 4 4 2 Tolerances allowed on the dynamic inputs esses 42 4 5 cte EE 43 4 5 1 Irnip t delay zi ter irre etr pe ceat n rs aeons 44 4 5 2 Sampling for the static control inputs eeeeeeseeeesssss 44 4 6 SIDE EEUU AT 46 4 6 1 External device monitoring EDM ccccceeesseeeeseeeeeeeeeeeeesteeeeees 47 4 7 R Stalt 5 secede Rcs eee teet Gees aor du cdicced shanctvs E A 48 4 8 Universal 1 O CONMECHONS sai ucro re eren ve cn rine rn e rris 50 4 8 1 Application diagnostic output in the compatibility mode 51 4 9 Field E irt EKEN 51 4 9 1 Configuring the protective field and warning field 52 4 9 2 Protective field or warning field suggested by the safety laserscanner ERE t 54 4 9 3 Using the contour as a reference ccceeeeececeseeeeeeeeeeeeeeeeeeeeenseeeeees 55 4 10 Monitoring CASES serere erret nee eer nnne trei rre er 57 4 10 1 Monitoring case switching via static input information 58 4 10 2 Monitoring case switching via velocity information 60 4 10 3 Velocity routing Via EFl retener etre eene trn e Peer 61 4 10 4 M ltiple samplitig co e Ere radere reri eor eie 62 4 10 5 Simultaneous monitoring eese 63 4 10 6 Checking of the monitoring case switching sseess 64 4 10 7 Park stand by mod
105. e S300 system plug is gt 12210000 and that the 3000 I O module is 8009942 WK81 2012 11 28 Subject to change without notice SICK AG Industrial Safety Systems Germany All rights reserved current S3000 Standard Advanced Professional with I O module with serial number gt 12210000 S3000 Remote with I O module with serial number gt 11240000 35 Chapter 4 Recommendation Configu rable functions Operating instructions 3000 4 2 System parameters A name can be assigned to the application configured as well as to the safety laser scanner s The names are saved in the devices after the configuration is transferred The name chosen may be for example the identifier for the vehicle system or the machine You enter the application name and the names of the safety laser scanners used in the CDS 4 2 1 Application name Enter a name for your application You can enter a name with a maximum of 16 characters If you assign unique application names you may reserve the devices for certain duties A machine maintenance person comparing exchanged devices with the configuration data saved in the CDS will be notified that the application name does not match He may then exchange these devices for those with the correct application name 4 2 2 Name of the scanner Enter a device name for each of the safety laser scanners in the system You can enter names with a maximum of 8 characters Use meaningful names e g
106. e aferente si c s au ntrunit normele i sau specifica iile tehnice corespunz toare ES vyhl senie o zhode sk Dolu podp san z stupca v robcu t mto vyhlasuje e v robok je v s lade s ustanoveniami nasleduj cej nasleduj cich smernice smern c ES vr tane v etk ch platn ch zmien a e sa pou ili pr slu n normy a alebo technick pecifik cie Izjava ES o skladnosti sl Podpisani predstavnik spodaj navedenega proizvajalca izjavljam da je proizvod v skladu z dolo bami spodaj navedenih direktiv ES vklju no z vsemi ustreznimi spremembami in da so bili uporabljeni ustrezni standardi in ali tehni ne specifikacije EG f rs kran om verensst mmelse sv Undertecknad som representerar nedanst ende tillverkare f rs krar h rmed att produkten verensst mmer med best mmelserna i f ljande EU direktiv inklusive samtliga till mpliga till gg till dessa och att relevanta standarder och eller tekniska specifikationer har till mpats AB Uygunluk Beyan tr A a daki reticiyi temsil eden imza sahibi b ylelikle r n n a a daki AB Y nergesinin lerin direktifleri ile t m ilgili de i iklikleri kapsayacak ekilde uyumlu oldu unu ve ilgili normlar n ve veya teknik spesifikasyonlar n uyguland n beyan eder Directives used MAS DIRECTIVE 2006 42 EC EMC DIRECTIVE 2004 108 EC You can obtain the EC declaration of conformity with the standards used at www sick com 2011 03 24 AL SICK AG ess eme
107. e connection to the device is defec tive or disrupted device see section 6 1 1 on page 97 Check the connected device and the connection to this device SICK AG Industrial Safety Systems Germany All rights reserved 139 Chapter 11 Diagnostics Operating instructions 3000 Display Possible cause Rectification of the error Leg There is a short circuit between the reset input and another input or output or the reset pulse does not comply with the requirements Check the wiring for cross circuits Or gt Check whether the reset pulse complies with the requirements see Fig 95 on page 143 Input signal for an undefined monitoring case Incorrect sequence on switching the monito ring cases gt Check the path of the vehicle Or Check the operating process of the monitored machine or system If necessary check the configuration of the monitoring cases with the aid of the CDS 3 YQ uj Incorrect operation of the control inputs gt Check the operation of the digital control inputs 3 e Short circuit on control inputs A1 2 or in correct operation of A1 2 via EFI Short circuit on control inputs B1 2 or in correct operation of B1 2 via EFI Short circuit on control inputs C1 2 or in correct operation of C1 2 via EFI Short circuit on control inputs D1 2 or in correct operation of D1
108. e enn 11 2 3 COME GUUS Sexe 1 ice tesi cro ird trita erre Dx bete hase Hi Eten Dre isee nt neve Tran 12 2 4 General safety notes and protective measures essssseeeeeeee 12 2 5 Environmental protection a a Aa a a AOE enne nennen nnne nnns 14 2 5 1 DISpOSalcs ice rre adir ea OMNE E otic texere ees 14 2 5 2 Separation of materials sess 14 2 6 Applicable directives and Standards cccccccseecceessceeeeseeeeeeneeeeeessseeesessaeeeeneaees 15 3 Product descrlptlon erre aire nia raa a aaan nema nahian Sa ses sadenvceded asdvcanenvcetec ensecatecvess 16 3 1 Special feat les tener ira ree eec D ea du tv Pe uv v EL rn 16 3 2 Feeder e EEES 17 3 2 1 Principle of operation ecce eterne nen en rar aecenas 17 3 2 2 Field set comprising of protective field and warning field s 18 3 2 3 Monitoring Cases onec eene ec rir et n nri nece nn reni 20 3 3 93000 Valiants eden bise daa o ait ite eo vetito inire 21 3 3 1 DEVICE COMPONENTS 4 cro rcr ope nee DA icr E rna eR Re UAR ees 21 3 3 2 Functions of the I O modules essere 23 3 3 3 AppliCatiOris z cr ri eae tert iet RM E 24 3 4 STALUS INGICACOMS AEE ET E ETT 27 3 4 1 LEDs and 7 segment display ecceeeceeececseeeeeeeeeeeeesseeeseesseeeeeseeeeees 27 3 5 ITE FOP SAAD IY ERE 28 3 5 1 Examples for EFI systems ccccsseeeceesseeeeeeaeeeseeeecesneeeeeeeeaeeeeeeeaees 29 3 5 2 Inter
109. e functions Operating instructions S3000 4 9 2 Protective field or warning field suggested by the safety laser scanner The CDS can suggest the protective field or warning field in the field set editor The safety laser scanner scans the visible surrounding contour several times From the data obtained the CDS suggests the contour and size of the field The following figure shows an example for the reading of a protective field ig A 74 A In those places at which the surrounding contour is smaller than the maximum protective field range e g at D the protective field corresponds to the surrounding contour The measuring error tolerances for the S3000 are automatically subtracted from the protective field size As a result the protective field is slightly smaller than the surface covered In those places where the surrounding contour is larger than the protective field range the protective field corresponds to the possible scanning range Check the protective field suggested The protective field suggested by the CDS is not a replacement for the calculation of the WARNING minimum distance Calculate the minimum distance and check the effectiveness of the protective fields prior to commissioning the application Pay attention to the descriptions in chapter 5 Mounting on page 66 the notes in chapter 9 Commissioning on page 120 and the checklist on page 169 54 SICK AG Industrial Safety Systems
110. e of field results via EFI Pay attention to the logical values for the protective field status information on transfer to the Flexi Soft safety controller The status of an evaluated protective field is logical 1 if the protective field is unoccupied The status is logical O if the protective field is infringed see section 12 5 EFI status information and control commands on page 156 The status of an unallocated protective field is initially by default logical 1 If you evaluate the status of the protective fields using a Flexi Soft then on the Resolution field mode tab first select the Transfer unallocated fields as infringed option If you have selected the Dual protective fields field mode then the Transfer unallocated fields as infringed option is selected automatically 4 4 Incremental encoder The S3000 Professional and the S3000 Expert have two dual channel dynamic control inputs using which the possible monitoring cases can be switched as a function of the velocity For this purpose incremental encoders must be connected to the dynamic control inputs Per incremental encoder one 0 90 output is required so that the direction of travel can be determined If you want to use the inputs C and D as dynamic control inputs select the Indicate velocity option 4 4 1 Pulses per cm travel that are output by the incremental encoders The result is dependent on the number of pulses the incremental encoder supplies per revolutio
111. e one to four segments which are defined by start and end angles You will find further details on this topic in the documentation Telegram Listing CMS part no 9090806 SICK AG Industrial Safety Systems Germany All rights reserved 65 Chapter 5 66 Mounting AN WARNING Notes Mounting Operating instructions S3000 This chapter describes the preparation and completion of the mounting of the 3000 safety laser scanner Mounting requires four steps definition of the application and the necessary mounting location for the safety laser scanner calculation of the protective field sizes and minimum distances see EN ISO 13855 You can enter the calculated protective field sizes with the aid of the CDS Or leave the S3000 to suggest the protective fields In the latter case check whether the suggested sizes correspond to those calculated Thus in any circumstance you must calculate the protective field size definition of the switching point between monitoring cases mounting the safety laser scanner with or without mounting kits No protective function without sufficient minimum distance Only if you configure the protective field such that there is an adequate minimum distance to the hazardous area is protection by the S3000 ensured Mount the S3000 in a dry place and protect the device from dirt and damage gt Avoid strong electrical fields These can e g be produced by welding cables inductio
112. e resolution and the higher response time If the protective field calculated is larger than the maximum protective field range achievable then re calculate the protective field with the coarser resolution The minimum distance S depends on e approach speed of the body or parts of the body e stopping run down time of the machine or system the stopping run down time is shown in the machine documentation or must be determined by taking a measurement e response time of the S3000 e supplements for general measurement errors and any measurement errors related to reflection e supplement for prevention of reaching over e height of the scan plane e possibly the time for switching between the monitoring cases Radial distance to the safety laser scanner 68 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 AN WARNING 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 How to calculate the minimum distance S see EN ISO 13855 gt First calculate S using the following formula S KX Ty Tg Za Za C Where K Approach speed 1600 mm s defined in EN ISO 13855 Tm Stopping run down time of the machine or system Ts Response time of the S3000 and the downstream controller Zc General safety supplement 100 mm Zg 7 Supplement for measurement error related
113. e sensor head and and seal and SICK AG Industrial Safety Systems Germany All rights reserved 127 Chapter 10 Maintena nce and care Operating instructions 3000 Note Ifthe front seal is not inserted correctly the front screen may be damaged Do not use any pointed or sharp tools First place the seal only lightly in the rounded sections of the seal groove In this way you will avoid stretching the seal Only then press the seal home The seal should not be stretched on insertion Fig 91 Depth for pressing in the seal Housing Seal edge flush with housing edge Seal The seal is pressed in far enough when the edge of the seal and the sensor head are flush It is imperative that you check that the seal is seated evenly all the way around the groove Check whether the mirror on the motor is clean and remove any contamination with an optic brush gt Set a torque wrench to 0 7 Nm hand tight and have this to hand Take the new front screen from the packaging Remove any remnants of packaging gt Place the front screen on the rubber seal and insert the new fixing screws D to with spacers see Fig 90 gt Press the front screen on the front of the cover During this process tighten the front screws to to the tightening torque set Then insert the rest of the screws to B with spacers see Fig 90 and tighten using the torque
114. ection e To provide hand protection with hazardous point protection a resolution of at least 40 mm is required The S3000 provides a maximum resolution of 30 mm Never use the S3000 for applications in which finger protection is required Due to the maximum resolution of 30 mm the S3000 is not suitable for finger protection e To protect the protective device against inadvertent adjustment or manipulation you must use the contour of the surroundings as a reference for the S3000 see section 4 9 3 Using the contour as a reference on page 55 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Mou nting Chapter 5 3000 5 3 1 Minimum distance For hazardous point protection a minimum distance must be observed between protective field and hazardous point This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped You can operate the S3000 with 30 mm or 40 mm resolution for hazardous point protection At each resolution you can choose a response time between 60 ms and 120 ms due to the proximity of the hazardous point in the majority of cases only the shorter response time can be used The maximum protective field range and the minimum distance to the hazardous point is given by the resolution and the response time e If you choose 30 mm resolutio
115. eeeeeeeeneen nne 122 9 2 2 Regular inspection of the protective device by qualified Safety Personnel 5 ooo eee croci erred fev ree ive 122 9 2 3 Daily testing of the protective device by a specialist or authorized personnel sesesssesseeeeeeeee enne nennen 123 9 3 caer rini Ton M 124 10 Maintenance and care Lueeeeeee eiie ee ei eeeeeeeeen nennen enun nenne ananas annnm ann nn nnn n unnm 126 10 1 Cleaning the front SCEeer i oon epr ie renti Mets 126 10 2 Replacing the front SCEeen n dede eee tie detenti ees 126 10 3 Replacing the O module eesssseseseseeeeeennneeen enne nennen 129 10 3 1 Steps for replacing the I O module eeessseeeeessse 131 11 Diagnostl6s reiecit ttr iue ee epe ne ae oe dome eaae ou deu enun a oiu aiaa uada Sait 132 11 1 In the event of faults or errors eessssesseeseeeeeeeeeeen nnne 132 11 2 SICK SUDDOFt moriren irenda tne ree etn ner oa nei eei re nean eo fonna n 132 11 3 Error and status indications on the LEDS cccceesseeeeseeeeeeeseeeeeeneeeeensneeeeees 133 11 4 Error and status indications on the 7 segment display 135 11 5 Extended dlagnostiCS eoe i ream eot ra ser eet TaS 141 12 Technical specifications 1 Lee erre Lec L LLL cese iec cene enne n aaa an sana aaa nnmnnn nnmnnn e 142 12 1 Characteristics no
116. eeeeees 58 Tab 18 Truth table for 1 of n sampling sese 59 Tab 19 Recommended multiple sampling eeesseeseseseeeee ener 63 Tab 20 Advantages and disadvantages of mounting variations ss 71 Tab 21 Unprotected aredS 3 iere tct nac cres rer xen ei inte Oa lenteur i haves 82 Tab 22 Size of the unprotected ALCAS cecececeesececseeeceeeeeeseeneeeeeeneeeeenseeeseeseeeesnsaaeees 84 Tab 23 Pin assignments of the I O modules sess 97 Tab 24 Use the cable entries supplied eeeeeseseseeseeeeenenenee enne 100 Tab 25 Recommended wire cross sections eeseeseeeeeeneeeenennn 100 Tab 26 Pin assignment pre assembled system plug esses 102 Tab 27 Pin assignment configuration connection M8 x 4 ssseeesssssseeeeneeee 103 Tab 28 7 segment display during and after the power up sequence on initial COMMISSIONING uunc reti esee rina ie er a a an ne RN 121 Tab 29 LED indication after the power up SEQUENCE ccesececeseeeeeeseeeeeeeneeeetsteeeeeees 121 Tab 30 T segment display during and after the power up sequence on re COMMISSIONING o oo creed Sate eve eri rete a oer hn e eed en ERE beurre ta i rae cuir s 124 Tab 31 LED indication after the power up sequence eseeeeeeeee 125 Tab 32 Compatibility of the Standard 1 0 module
117. eened cores bor 10 m long with 3 M12 cable entries for incremental encoders cable outlet on the top e SXOA B1705B SXOA B1710B and SXOA B1720B for S3000 Professional and S3000 Expert with static inputs with 17 unscreened cores 5 10 or 20 m long cable outlet on the top SICK AG Industrial Safety Systems Germany All rights reserved 101 Chapter 6 Electrical installation Operating instructions 3000 Tab 26 Pin assignment Pi Signal Wi l pre assembled system plug zi B aa o ES ma o AA HAA o o daoudaq OF JOHAN o o Oo Oo O0 o qme oO 4 NNN o O Od dH dl dH H dH dH d m m m mmm mt mmt lt L L L L L L L LL e ooooo oc occ ooo x X X XX X X ox x X xx O A A AA A A HW HWW o 1 24 V DC Brown a a a a 2 OVDC Blue a a a H a 3 OSSD1 Gray a L E E a 4 OSSD2 Pink L B u 5 RESET Red E u 6 EDM Yellow a a a a L 7 UNI I O1 ERR White black a L a a u 8 UNI I 02 Red blue a L a L u RES REQ 9 UNIH O3 WF White brown a L B a u 10 A1 White red a a a 11 A2 White orange E E E 12 B1 White yellow E E a 13 B2 White green a a a 18 C10rINC1 O White blue a 19 D1orINC1_90 White gray a 22 C20rINC2 O White purple a 23 D2orlNC2 90 White a Number of top mounted cable glands 2 2 2 4 2 cable entries to the rear sealed with blanking plugs 102 Note Disconnect all cores from the system plug that are not necessary for t
118. eflection related measurement error of the S3000 Zr Supplement for any lack of ground clearance of the vehicle Zg Supplement for the reduction in the braking performance of the vehicle as defined in the related vehicle documentation SICK AG Industrial Safety Systems Germany All rights reserved 77 Chapter 5 Fig 36 Stopping distance Note Mounting Operating instructions 3000 Stopping distance The stopping distance comprises the braking distance for the vehicle the distance covered during the response time of the safety laser scanner and the response time of the vehicle controller SanF Sans Sa Take into account that the braking distance for a vehicle is not linear with increasing velocity but increases in a square function This is particularly important if you switch the protective field length as a function of the velocity using incremental encoders Fig 37 Braking distance as a function of the vehicle velocity 1 Safety supplement Q 7 z Braking distance of the vehicle i o v0 S a Q S ep How to calculate the stopping distance gt Calculate the stopping distance using the formula Sa 7 Sgr Sane Sans Where Sg Braking distance from the vehicle documentation Sanr Distance covered during the response time of the vehicle controller from the vehicle documentation Sans Distance covered during the response time of the safety laser scanner 78 SICK AG
119. eld mode warning field 2 g Object in No error protective field Object in No error warning field 1 El Object in No error Show for all field modes Initialization of the device Or Waiting for the end of the initialization of a second device connected to the EFI The display goes out automatically when the 3000 has been initialized and or the connection to the second device has been made If the display i does not go off Check whether the partner device is in operation Check the wiring If no partner device is connected gt Check the system configuration with the aid of the CDS Transfer the corrected configuration to the S3000 again SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Diagnostics Chapter 11 Display Possible cause Rectification of the error Waiting for valid input signals The indication extinguishes automatically if an input signal is present that corresponds to the configured evaluation type 1 of n or complementary If the display 4 does not go off gt Check the wiring Check the control signals for correct switching behavior Check if velocity ranges are used for monitoring case switching whether the EFI status information Speed valid is transferred see Tab 4
120. ems136 ain air Ree p de c RR RENE E ea EE A EIE EugS 162 Partin mibers sensor heads ded n creates eet 163 Part numbers 1 0 modules esessesseseseeeeeeeennee enne enen nnne ener nnne 163 Part numbers mounting Kit eene erri da nia 163 Part numbers system plugs eesesssseseseeeeeeeeneee enter trenan annann nnne 164 Part numbers service cables essesssseseseeeeeeeenneen nennen nennen 165 Part numbers connecting cables essen nennen 165 Part numbers documentation eesesssseeeeseeeneneeenneen nennen nennen 165 Part numbers safety relays compact safety controller 166 Part numbers safety controllers esseseesesseeeeeeeeeee nennen enne 166 Part numbers network solutions eesecesseeeeneeneneneneeeen nennen 166 Part numbers miscellaneous eeeseeseseeeeeeeeeeeneneen nennen nennen 166 SICK AG Industrial Safety Systems Germany All rights reserved 173 Chapter 14 Annex Operating instructions 3000 14 5 List of illustrations Fig 1 Principle of operation time of flight measurement by the S3000 17 Fig 2 Principle of operation rotation of the S3000 sss 18 Fig 3 Triple field mode with one protective field and two warning fields 19 Fig 4 MONItOriNg CASES iiinainiiie E 20 Fig 5 Monitoring possibilitie
121. ensor head 1023892 S30A 4011GB S3000 Expert with Short Range sensor head 1052107 S30A 6011GB S3000 Expert with Medium Range sensor head 1052108 S30A 7011GB S3000 Expert with Long Range sensor head 1052109 S30A 4011EA S3000 Remote with Short Range sensor head 1028938 S30A 6011EA S3000 Remote with Medium Range sensor head 1023548 S30A 7011EA S3000 Remote with Long Range sensor head 1023893 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 45 Part numbers sensor heads Tab 46 Part numbers I O modules Tab 47 Part numbers mounting kit 8009942 WK81 2012 11 28 Subject to change without notice Ordering information 13 3 Accessories spare parts 13 3 1 Sensor heads Chapter 13 Part Description Part number Short Range Sensor head with up to 4 m scanning range 2034999 Medium Range Sensor head with up to 5 5 m scanning range 2022972 Long Range Sensor head with up to 7 m scanning range 2026747 13 3 2 O modules 1 0 module Part number Standard 2026801 Advanced 2026802 Professional 2022827 Professional CMS only for service purposes 2030915 Expert 2057645 Remote 2026803 13 3 3 Mounting kits Mounting kit Description Part number 1 Mounting bracket for direct mounting at the rear 2015623 on wall or machine No a
122. ent for basic multiple samping Multiple sampling response time 60 ms response time 120 ms 3 times 30 ms 60 ms 4 times 60 ms 120 ms 5 times 90 ms 180 ms 6 times 120 ms 240 ms 7 times 150 ms 300 ms 8 times 180 ms 360 ms 9 times 210 ms 420 ms 10 times 240 ms 480 ms 11 times 270 ms 540 ms 12 times 300 ms 600 ms 13 times 330 ms 660 ms 14 times 360 ms 720 ms 15 times 390 ms 780 ms 16 times 420 ms 840 ms External OSSDs Note If you use the OSSDs on another device via EFI as external output signal switching devices for example with two S3000 connected together the response time increases by 20 ms in each case 144 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note Fig 96 Diagram of the test pulse at the OSSDs 8009942 WK81 2012 11 28 Subject to change without notice Technical specifications Chapter 12 12 3 Timing behavior of the OSSDs The S3000 tests the OSSDs immediately after switch on and then at regular intervals For this purpose the S3000 briefly switches off both OSSDs for 300 us and checks whether the channels are electrically isolated during this period Ensure that the input electronics on your machine or system do not react to this test pulse and therefore shut down the machine or system 0 5 x basic response time 120 ms 120 ms 120 ms 240 ms 240 ms 240ms
123. erface EFI for operation in a system with other safety laser scanners with products of the sens Control product group or with a Flexi Soft safety controller e compatibility mode for interoperability with safety laser scanners of an older generation From S3000 Advanced e up to 4 field sets e protective field switching via static inputs or EFI From S3000 Professional e up to 8 field sets e protective field switching via dynamic inputs using incremental encoders e velocity routing using a Flexi Soft safety controller Extended features from S3000 Expert and Remote e up to 32 field sets in dual field mode or dual protective field mode e up to 21 field sets in triple field mode Extended features from S3000 Expert e CMS function for the detection of reflectors as artificial landmarks 1 E Option not available for variants with PROFINET interface From sensor head with firmware 2 BO2 41 and from I O module with serial number gt 11240000 16 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 1 Principle of operation time of flight measurement by the S3000 8009942 WK81 2012 11 28 Subject to change without notice Product description Chapter 3 3 2 Function The S3000 safety laser scanner operates correctly as a protective device only if the following conditions are met e The control of the machine
124. etween V O s and O V In the case of a fault O V cable open circuit maximally the leakage current flows in the OSSD cable The downstream controller must detect this status as LOW A FPLC fail safe programmable logic controller must 3 be able to identify this status L Hy A 20 D IL 400 mA Q IL 500 mA 10 0 gt 1s 0 10 20 30 40 The maximum rated load inductance is higher with lower switching sequence Make sure to limit the individual line core resistance to the downstream controller to this value to ensure that a cross circuit between the outputs is safely detected Also note EN 60 204 1 When active the outputs are tested cyclically brief LOW When selecting the downstream controllers make sure that the test signals do not result in deactivation SICK AG Industrial Safety Systems Germany All rights reserved 153 Technical specifications Operating instructions 3000 Minimum Typical Maximum UNI I 01 2 and 3 HIGH switching voltage at 200 mA V5 3 3V Vs Source switching current 100 mA 200 mA Current limiting after 5 ms at 25 C 600 mA 920 mA Power up delay 1 4 ms 2ms Switch off delay 0 7 ms 2ms Response time of the application diagnostic output or UNI I O1 2 and 3 on configuration as warning field output Supplement for 0 25 angular resolution Supplement for 0 5 angular resolution Correspo
125. ever the test in accordance with the regulations for the daily test must be performed see section 9 2 3 on page 123 When you place a configured S3000 e g after replacement of the sensor head back into operation the following indications are possible Step Display Meaning 1 H O O D Power up cycle testing the 7 segment display E ELL All segments are activated sequentially 2 3 Waiting for partner device on the EFI or 6 Saved configuration invalid Devices in the configuration mode no further steps taken 3 H Device addressed as host or guest only in an EFI or system E 4 kA Device in dual field mode or dual protective field or mode E Device in triple field mode 5 H Waiting for valid inputs or Pj A device connected via EFI reports a malfunction 6 8 Waiting for EDM or EI Waiting for Reset 7 No display Device ready for operation mum Device ready for operation but object in the first or or second protective field of the field set in dual protective field mode Mg Device ready for operation but object in the first or or second simultaneous protective field in dual protective field mode E Device ready for operation but object in the or protective field in triple field mode E Device ready for operation but object in the first or or second warning field in triple field mode EE Device
126. field supplement generally 100 mm necessary Supplement for retroreflectors in scan plane 200 mm at a distance of less than 1 m to the protective field boundary Measurement error for measured data error output up to 5 5 m and 1 896 remission Systematic error 5 mm Statistical incl systematic errors atio 24 mm at2o 43 mm at3o 62 mm at4o 80 mm at5o 99 mm Evenness of the scan field at 5 5 m 70 mm Evenness of the scan field at 7 m 88 mm Distance from mirror axis of rotation zero 93 mm point on the X and Y axis to the rear of the device Distance between centre of the scan plane 63 mm and the bottom edge of the housing Warning field range radial Approx 49m 20 m Distance measuring range 49 m Number of multiple samplings configurable 2 16 via CDS Power up delay 9s 20s Restart after configurable 2s 60s Electrical data Supply voltage SELV 9 16 8 V 24V 28 8 V Permissible residual ripple 9 5 Switch on current 2A Operating current without output load 0 6A 0 8 A Operating current with max output load 2 2 A 2 3 A 33 For objects with 20 reflectivity 9 Operation only in a short circuit protected system with max 8 A 39 To meet the requirements of the relevant product standards e g EN 61 496 1 the external voltage supply for the devices must be able to bridge a brief mains failure of 20 ms Power supplies according to EN 60 204 1 satisfy this requirement Suitable power supplies are available as ac
127. figured for instance an object must be detected in the protective field three times in succession before the S3000 switches the OSSDs to the OFF state The total response time is increased by the multiple sampling With a multiple sampling greater than 2 note that you must add a supplement to the basic response time see section 12 2 OSSD response times on page 144 Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 19 Recommended multiple sampling Recommendation Note 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 On the S3000 a multiple sampling of 2 is the minimum setting You can set the multiple sampling up to 16 with the aid of the CDS The supplement to the basic response time resulting from your setting is displayed in the CDS Recommended multiple sampling Application Basic response time 60 ms Basic response time 120 ms Stationary under clean 2 times 2 times ambient conditions Vertical applications 3 times Mobile 4 times 4 times Stationary under dusty 8 times 8 times ambient conditions Using multiple sampling you can increase the availability of a system You can configure the multiple sampling in the CDS You can set individual multiple sampling both for the field set defined and for the simultaneous field
128. formation D1 In D1 Logical 1 stimulates control input D1 of the 3000 Static input information D2 In D2 Logical 1 stimulates control input D2 of the 3000 Static input information E1 In E1 Logical 1 stimulates control input E1 of the 3000 Static input information E2 In E2 Logical 1 stimulates control input E2 of the 3000 Stand by Logical 1 stimulates operational status Stand by individually for host and guest Speed valid Logical 1 valid velocity is present on the incremental encoder inputs Logical O invalid velocity is present on the incremental encoder inputs Speed e 12 bits for the transmission of the velocity 100000110000 2000 cm s 000000000000 0 cm s 011111010000 2000 cm s 1 0 error 1 0 Error e Logical O if there is no error on the connected partner device Logical 1 if there is an error on the connected partner device 40 Not in the compatibility mode 158 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Technical specifications Chapter 12 3000 12 6 Dimensional drawings 12 6 1 3000 Fig 100 Dimensional drawing S3000 mm OG 92 5 ele oe 13 5 Beam diameter Sender 15 Beam diameter Receiver 44 M8 x9
129. g with fingerprints 126 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 89 Undo the fixing screws for the front screen Recommendation Fig 90 Inserting the rubber seal 8009942 WK81 2012 11 28 Subject to change without notice Maintenance and care Chapter 10 e Do not use any additional sealant for sealing the front screen e g silicon as the vapors produced may damage the optics e Mount the front screen as per the following instructions to ensure that the housing is sealed to IP 65 How to replace the front screen Disconnect the system plug and remove the S3000 Take the S3000 to a clean place office repair shop or similar gt First clean the outside of the S3000 This prevents foreign bodies entering the device when it is opened Removing the fixing screws D to 8 for the front screen Now remove the old front screen and the old rubber seal Remove any dirt from the seal groove and the mating face on the sensor head For this purpose if possible use a plastic cleaner that does not leave residues see section 13 3 Accessories spare parts on page 163 If necessary smear a thin coating of Vaseline in the seal groove This makes mounting easier Insert the new seal D starting in the middle During this process first align the centre markings on th
130. g with mounting kit 1 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 Observe the maximum tightening torque for the fastening screws on the S3000 e M6 on the rear max 12 Nm e M8 on the side max 16 Nm The orientation in which the safety laser scanner is mounted is not relevant i e you can mount the S3000 both at an angle and upside down 5 7 1 Direct mounting The S3000 has four M6 x 8 threaded holes on the rear Using these holes you can mount the S3000 directly if you can drill through the mounting surface from the rear The maximal tightening torque for the threaded holes is 12 Nm Use at least mounting kit 1 In this way the device will be easier to dismount 5 7 2 Mounting with mounting kit 1 With the aid of mounting kit 1 you can mount the S3000 indirectly on the mounting surface This is always necessary if you cannot drill through the mounting surface from the rear Mounting kit 1 Fixing screws for the KO S3000 KO Threaded mounting holes M8 x9 Mount the mounting kit 1 on the mounting surface Then mount the S3000 on mounting kit 1 gt Pay attention to the maximum tightening torque for the threaded mounting holes M8 x 9 of 16 Nm SICK AG Industrial Safety Systems Germany All rights reserved 89 Chapter 5 Mounting Operating instructions 3000 5 7 3 Mounting with mounting kit 2 With the aid of mounting kit 2 only in
131. gards to correct mounting electrical installation commissioning operation and maintenance of the S3000 safety laser scanner These operating instructions do not provide instructions for operating the machine the system or the vehicle on which the safety laser scanner is or will be integrated Information on this is to be found in the appropriate operating instructions for the machine the system or the vehicle 1 2 Target group These operating instructions are addressed to planning engineers machine designers and the operators of machines and systems which are to be protected by one or several S3000 safety laser scanners They also address people who integrate the S3000 into a machine a system or a vehicle initialize its use or who are in charge of servicing and maintaining the device 1 3 Scope These operating instructions are original operating instructions Note These operating instructions are only applicable to the S3000 safety laser scanner with one of the following entries on the type label in the field Operating Instructions e 8009791 AE V430 e 8009791 AE W285 e 8009791 AE WK81 This document is part of SICK part number 8009791 operating instructions S3000 Safety Laser Scanner in all available languages For the configuration and diagnostics of these devices you require a CDS Configuration amp Diagnostic Software version 2 3 6 7 To determine the version of your software version select the Module Info optio
132. he Flexi Soft safety controller then the restart inter lock delay also acts on the Flexi Soft safety controller e f the status information on the protective fields is used in the Flexi Soft safety controller the restart interlock delay does not affect the Flexi Soft safety controller see section 12 5 EFI status information and control commands on page 156 In this case you must realize a restart interlock delay in the Flexi Soft safety controller Configuration of the S3000 without restart interlock After the OSSDs on the S3000 have been switched to the OFF state due to an object in the protective field the OSSDs are re enabled again immediately when there is no longer an object in the active protective field This configuration is only allowed e if an external restart interlock is realized on the machine controller or e if the protective field cannot be left in the direction of the hazardous point and if people can be detected by the at every point in the hazardous areaS3000 Restart delay for mobile applications In mobile applications you can configure a restart delay from 2 to 60 seconds on the 3000 The OSSDs on the S3000 switch to the ON state if there is no object in the protective field for the duration given This configuration is only allowed if the protective field cannot be left in the direction of the hazardous point and if a person can be detected at every point in the hazardous area by the S3000 SICK AG
133. he related application in this way you will prevent possible interference SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Electrical installation Chapter 6 3000 6 4 Configuration connection M8 x 4 serial interface Fig 64 Pin assignment configuration connection M8 x4 3 4 1 2 Tab 2 Finasslenment Pin 3000 PC side RS 232 D Sub configuration connection M8 x 4 1 Reserved Not assigned 2 RxD Pin 3 3 OV DC voltage supply Pin 5 4 TxD Pin 2 Notes After configuration always remove the connecting cable from the configuration connection After the configuration of the device has been completed locate the attached protection cap to cover the configuration connection 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 103 Subject to change without notice Chapter 7 Application examples and connection diagrams Operating instructions 3000 Application examples and connection diagrams Fig 65 Hazardous area protection with S3000 Standard The examples shown are only provided as an aid for your planning You may need to consider additional protection measures for your application In the examples with protective field switching note that at the time of the switching there may already be a person in the protective field O
134. hicle monitoring with S3000 Professional Fig 71 Mobile application with S3000 Expert 8009942 WK81 2012 11 28 Subject to change without notice Application examples and connection diagrams Chapter 7 7 2 2 Velocity dependent vehicle monitoring for unidirectional travel S3000 Professional o S3000 Professional Incremental encoder Using incremental encoders the S3000 Professional acquires the velocity of the vehicle via its dynamic control inputs For different velocities various field sets with protective fields and warning fields of varying sizes are configured in the S3000 The field sets are switched dynamically using the vehicle velocity 7 2 3 Vehicle monitoring with determination of the surrounding contour and reflector detection S3000 Expert S3000 Expert Protective field Warning field Reflectors Surrounding contour The S3000 monitors the area in one direction of travel and stops the vehicle as soon as there is an object in the protective field In addition the surrounding contour is measured and reflectors fitted to the walls detected Surrounding contour and reflector detection are output via the RS 422 interface using configurable telegrams SICK AG Industrial Safety Systems Germany All rights reserved 107 Application examples and Chapter 7 con nection diagrams Operating instructions 3000 7 2 4 Velocity dependent vehicle monitoring for bi directional travel 8
135. host e on the S3000 guest 28 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Chapter 3 Product description Operating instructions 3000 Examples for EFI systems 3 5 1 Fig 12 EFl systems comprising two safety laser scanners EFI Fig 13 EFI system with sens Control device Mill PROFIsafe 8009942 WK81 2012 11 28 Subject to change without notice SICK AG Industrial Safety Systems Germany All rights reserved 29 Chapter 3 Fig 14 EFI system with Flexi Soft safety controller Fig 15 EFI network topologies Product description Operating instructions S3000 The Flexi Soft safety controller provides two EFI strings up to two safety laser scanners S3000 S300 S300 Mini also mixed can be connected to each of these strings It is therefore possible to realize applications with up to four safety laser scanners see also section 7 3 1 Using the Flexi Soft safety controller it is possible to monitor two protective fields and two warning fields simultaneously with one S3000 in dual field mode In the dual protective field mode it is possible to monitor up to four protective fields simultaneously In an application it is therefore possible to monitor up to eight protective fields and up to eight warning fields or up to 16 protective fields simul
136. hout notice Operating instructions 3000 8009942 WK81 2012 11 28 Note Recommendation Subject to change without notice On safety Chapter 2 2 6 Applicable directives and standards The most important directives and standards valid for the use of opto electronic protective devices in Europe are listed below Further regulations may be of importance to you depending on the application You can obtain further information of machine specific standards from national institutions e g DIN BSI AFNOR etc the authorities or your trade association If you operate the machine or vehicle in a country outside the European Union please contact the manufacturer of the system and the local authorities and obtain information on the regulations and standards applicable there Application and installation of protective devices Machinery Directive 2006 42 EC e g e Safety of machinery Basic concepts general principles for design EN ISO 12 100 Industrial automation systems Safety of integrated manufacturing systems Basic requirements ISO 11 161 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60 204 1 Safety of machinery safety distances to prevent hazard zones being reached by the upper and lower limbs EN ISO 13857 Safety requirements for robots EN ISO 10218 1 Safety of industrial trucks Driverless trucks and their systems EN 1525 Safety of machinery
137. ic discharge e The I O module is only allowed to be replaced by qualified safety personnel in a clean environment e Mount the I O module as per the following instructions to ensure that the housing is sealed to IP 65 How to replace the 1 0 module Disconnect the system plug and remove the S3000 Take the S3000 to a clean place office repair shop or similar gt First clean the outside of the S3000 This prevents foreign bodies entering the device when it is opened gt Undo the fixing screws for the I O module gt Take hold of the I O module with one hand at the recess for the connector to the system plug gt With the other hand take hold of the I O module at the dismantling aid on the underside of the device gt Pull out the I O module parallel to the mounting shaft Remove any contamination from the sealing surface and the mating surface for the sensor head For this purpose if possible use a plastic cleaner that does not leave residues see section 13 3 Accessories spare parts on page 163 gt Remove the I O module from the packaging ensure that you take adequate ESD protection measures during this process Check the surfaces for cleanliness and the seal for correct seating gt Insert the I O module in the mounting shaft parallel to the rear of the sensor head During this process use the three surrounding sides of the shaft for orientation gt Guide the I O module along these surfaces to the co
138. ication of protective field and contour infringements in the dual field mode rj Object in protective No error The status indication eases system field testing on the use of simultaneous protective or fields or in an EFI system if the OSSDs on the guest are not used a protective field infringement is not signaled via the red LED as required in the standard Surrounding contour changed 4 Object in the simultaneous protective field or 27 Surrounding contour changed Indication of protective field and contour infringements in the dual protective field mode Object in the first protective field of the field set No error or 27 Surrounding contour changed Object in the second protective field of the field set No error or 27 Surrounding contour l changed 7 If the contour as reference function is configured SICK AG Industrial Safety Systems Germany All rights reserved 135 Chapter 11 136 Diagnostics Operating instructions 3000 Display Possible cause Rectification of the error Object in the first protective field of the simultaneous field set or Surrounding contour changed No error Object in the second protective field of the simultaneous field set or Surrounding contour changed No error Indication of protective field and warning field infringements in the triple fi
139. ich provides several pairs of OSSD e g two or four hazardous areas can be protected Contains the configuration memory and all electrical connections In this way the S3000 can be easily replaced After re commissioning the configuration is read from the system plug the S3000 is then normally ready for use 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions An nex Chapter 14 3000 Universal I O The S3000 has three universal I O connections These connections can be configured as inputs e g for stand by EDM or reset or as outputs e g for device error contamination or second warning field Warning field The warning field is a field with a radius of 49 m Using this field larger areas can be controlled and simple switching functions e g warning functions triggered The warning field is not allowed to be used for tasks related to personnel protection 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 171 Subject to change without notice Chapter 14 An nex Operating instructions 3000 14 4 List of tables Tab 1 Overview on disposal by components esses enne enne 14 Tab 2 Functions of the I O modules esesessssssessseeeeee enne entree ener nennen nnne 23 Tab 3 Possible applications for the S3000 Variants cccccccessssssseceeessssssesseeeeeseesees 24 Tab 4 Interoperability with safety laser scanne
140. ie e ocn Ht iier n eR dde eint ied ine cues 142 12 1 1 SCANNING TAN SE e 142 12 1 2 Reset pulse 3 eder enti eased eesti te eerie 143 12 2 OSSD resporise TIMES va secco eee eer n reae On reae eere c o tees 144 12 3 Timing behavior of the OSSDS sessseeeeneeeenneennnenen nennen nenne 145 12 4 Datasheet soon deerit erede eL EE pae eri drea erc ERA P re exe 147 12 5 EFI status information and control commandQs esee 156 12 6 Dimensional drawings sesessseeseeesseee eene enne enne nennen 159 12 0 1 83000 4ii iie diea oid ee esi f eae eaae EE Ge wen vated 159 12 6 2 MOUNTING kits ior eid aici nami neri rec deis 160 12 6 3 Sean plane orlglfizzs ice eri T ie regentes 161 13 Ordering information eere sees r erre eene e enne nenne anten nnn anna nnaman nnmnnn anna 162 IZT Items Supplied eee eene rere ren tuer trn eorr nine reete tuns 162 13 2 Avallable SyStelms uen ence ce cucu des neenon inox evade decsanviveeestciceesiceeates 162 T13 3 Accessories spate Darts ee dene tein ce eed rad enr ne m verdes a ER 163 13 3 1 Sensor Tieads vetet tecon n aei on d Ra EUR LIRE RN FR VA RNREES 163 13 3 2 YO modules x eee cii ta ete neos dette iced e d lags 163 13 3 3 Mounting kits eee renes ri ei 163 13 3 4 System plU 164 13 3 5 Sefvice CADICS niiin eii roe ra nace cv reca eR veces eet 165 13 3 6 Self assembly connecti
141. ignals are transmitted using this interface A bus connection to a safe fieldbus is possible using the sens Control device family sens Control device transmits two independent OSSDs for the two protective fields and 110 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note Note 8009942 WK81 2012 11 28 Subject to change without notice Application examples and connection diagrams Chapter 7 7 5 Connection diagrams Only use relays with positively guided contacts The protection elements connected in parallel with the contactors are used for arc suppression Ensure that there is adequate arc suppression at the relay contacts Take into account that arc suppressors may lengthen the response time If you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety laser scanners The safety related parts of the control system that effect the switching of the active protective field must meet the requirements PL d as per EN ISO 13849 1 or SIL2 as per IEC 62061 e in case of position dependent switching by means of two independently wired signal sources e g two independent position switches e in case of velocity dependent switching by means of two independently wired signal sources e g two independe
142. ime at 0 5 angular resolution e 120 ms basic response time at 0 25 angular resolution Note You may need to add supplements to the basic response time due to multiple sampling and data transmission over EFI see section 12 2 OSSD response times on page 144 18 Radial distance to the safety laser scanner Cannot be configured for mobile applications 38 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Notes Note Note 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 4 3 3 Angular resolution and maximum protective field range You can configure two angular resolutions e At 0 5 angular resolution the basic response time is 60 ms e At 0 25 angular resolution the basic response time is 120 ms The angular resolution has an influence on the maximum protective field range and the basic response time see section 4 3 1 Resolution on page 38 and section 4 3 2 Basic response time on page 38 e The maximum protective field range of the S3000 must be sufficient to cover the calculated protective field size including the necessary supplements See section 5 1 1 Protective field size on page 68 e On the S3000 Expert and S3000 Remote the number of field sets that can be configured is dependent on the configured angular resolution See section 4 9 on page 51
143. ing in the correct time frame i e before the hazard occurs at this point for the person is protection provided If you switch the controller within 10 or 20 ms the protective field selected is available within the basic response time of the S3000 For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other However you must advance the timing of the switching if you e have entered an input delay for your switching method see section Input delay on page 44 e use external inputs e g the inputs on another S3000 e control external OSSDs instead of the internal OSSDs e g the OSSDs on another 3000 via EFI The following diagram shows the relationships PI fo turvz4 lurvzs turvz2 tur If the input conditions are present at the control inputs within 10 or 20 ms cf D the timing for the switching typ does not need to be advanced If an input delay for the control inputs needs to be taken into account cf 2 the timing for the switching turvz2 must be advanced by the input delay If the inputs on a different device are used via EFI the timing for the switching tyryz3 must be further advanced by 0 5 times the basic response time of the slowest system in the EFI system cf If external OSSDs are used the timing for the switching turvz4 must be further advanced by 20 ms cf Notes In the phases
144. is mounted The minimum supplement to prevent reaching over is 850 mm arm length In summary there are three usual mounting variants for the scan plane of the S3000 The optimal variation depends on the related application fa Hs C Tab 20 provides assistance making the selection Mounting orientation Benefit Disadvantage No external effects due to dazzle crawling beneath not possible Scanner low Hs 300 mm Low inclination of the scan plane Hp Hs Larger supplement C Scanner high Hs 300 mm Low inclination of the scan plane Hp Hs Lower protective field supplement C Danger of crawling be neath at the front and side Scanner low Hs 300 mm High inclination of the scan plane Hp gt Hg Lower protective field supplement C Danger of crawling be neath at the front external effect due to dazzle possible SICK AG Industrial Safety Systems Germany All rights reserved 71 Chapter 5 Fig 33 Relationship between resolution and protective field mounting height AN WARNING Notes Mounting Operating instructions S3000 Height of the scan plane at 70 mm resolution Due to the radial sampling of the protective field the optical resolution will be lower the further away you get from the safety laser scanner If you choose a resolution of 70 mm in the CDS for hazardous area protection a human leg may in
145. isk s specifik cijas EG verklaring van overeenstemming nl Ondergetekende vertegenwoordiger van de volgende fabrikant verklaart hiermee dat het product voldoet aan de bepalingen van de volgende EG richtlijn en inclusief alle van toepassing zijnde wijzigingen en dat de overeenkomstige normen en of technische specificaties zijn toegepast EF samsvarserklaering no Undertegnede som representerer nedennevnte produsent erkl rer herved at produktet er i samsvar med bestemmelsene i f lgende EU direktiv er inkludert alle relevante endringer og at relevante normer og eller tekniske spesifikasjoner er blitt anvendt Deklaracja zgodno ci WE pi Ni ej podpisany reprezentuj cy nast puj cego producenta niniejszym o wiadcza e wyr b jest zgodny z postanowieniami nast puj cych dyrektyw WE wraz z odno nymi poprawkami oraz e zastosowano odpowiednie normy i lub specyfikacje techniczne Declara o CE de conformidade pt O abaixo assinado que representa o seguinte fabricante declara deste modo que o produto est em conformidade com as disposi es da s seguinte s directiva s CE incluindo todas as altera es aplic veis e que foram aplicadas as respectivas normas e ou especifica es t cnicas Declaratie de conformitate CE ro Semnatarul n calitate de reprezentant al produc torului numit mai jos declar prin prezenta c produsul este n conformitate cu prevederile directivelor CE enumerate mai jos inclusiv cu toate modific ril
146. it back on At the Res Req output 1 Hz Reset required Operate the control switch for restart or reset No level change Restart delay is counting down gt No action is required SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 39 Error and status indications on the 7 segment display 8009942 WK81 2012 11 28 Subject to change without notice Diagnostics Chapter 11 11 4 Error and status indications on the 7 segment display This section explains the meaning of the error and status indications of the 7 segment display and how you can respond You will find a description of the positions and symbols on the S3000 in section 3 4 Status indicators on page 27 The lock out operational status In case of certain faults or an erroneous configuration the device can go into the lock out operational status To place the device back in operation proceed as follows Rectify the cause of the fault as per Tab 39 Switch off the power supply for the S3000 wait at least 3 seconds and then switch back on the power supply Or Restart the safety laser scanner with the aid of the CDS Display Possible cause Rectification of the error fal a M IE TE ELE Power up cycle all No error segments are activated sequentially Ind
147. itored Protective fields and warning field can cover up an angle of up to 190 and have different radial scanning ranges depending on the sensor head and the resolution configured see section 4 3 1 Resolution on page 38 Check the protective fields configured Prior to commissioning the machine or vehicle check the configuration of the protective WARNING fields Please observe the notes in chapter 9 Commissioning on page 120 and in the checklist on page 169 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note Fig 22 Configuring protective field and warning field AN WARNING 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 If the protective field or the warning fields stretch as far as a wall or another object pillar neighboring machine shelf there should be a distance of 100 mm between the protective field or warning field and the object D to prevent false triggering Secure unprotected areas If it is possible to access a narrow strip between the protective field and a wall or another object you must protect this strip using additional measures e g fence or floor protection SICK AG Industrial Safety Systems Germany All rights reserved 53 Chapter 4 Fig 23 Reading the protective field Note AN Configu rabl
148. itoring case you can switch to different monitoring conditions in the case of a change to the monitoring situation Ensure for each monitoring case that the minimum distance to the hazardous area is maintained WARNING See chapter 5 Mounting on page 66 The number of monitoring cases that can be configured is dependent on the variant and on the control The following table shows the number of monitoring cases Tab 16 Number of Standard Advanced Professional Expert Remote monitoring cases per variant and application Applications with local static control inputs on the S3000 1 4 16 16 Applications with static control inputs via EFI e g on a Flexi Soft 32 32 32 32 32 Applications with local dynamic control inputs on the S3000 32 32 Applications with dynamic control inputs via EFI 32 32 32 32 32 m You can configure the monitoring cases in the CDS Each monitoring case includes e the input conditions the so called control signals that control the activation of the monitoring case a field set comprising of protective field and warning field or fields if necessary a simultaneous field set if necessary a unique follow on case or two alternative follow on cases the multiple sampling for the field set e the multiple sampling for the simultaneous field set Monitoring cases can be switched with the following input information e static information e velocity
149. lays compact safety controller Operating instructions 3000 Part Description Part number UE10 2FG3 Safety relay UE10 2FG3 1043916 UE12 2FG3 Safety relay UE12 2FG3 1043918 UE10 30S2 Safety relay UE10 30S with screw type terminals 6024917 UE10 30S3 Safety relay UE10 30S with removable terminals 6024918 SICK AG In 13 3 9 Safety controllers Part Description Part number FX3 CPUOO0000 Flexi Soft CPUO main unit 1043783 Dual level spring clamp terminals FX3 CPU130002 Flexi Soft CPU1 main unit 1043784 2 EFI connections Dual level spring clamp terminals FX3 XTIO84002 Flexi Soft XTIO extension unit 8 inputs 4 outputs 1044125 Dual level spring clamp terminals FX3 XTDI80002 Flexi Soft XTDI input expansion unit 1044124 8 inputs dual level spring clamp terminals FX3 MPLOOO001 Flexi Soft system plug 1043700 UE410 MU3T5 Flexi Classic main unit 6026136 UE410 XU3T5 Flexi Classic extension unit 6032470 UEA10 8DI3 Flexi Classic input expansion unit 6026139 13 3 10 Network solutions Part Description Part number UE4140 EFI gateway PROFIsafe 1029098 UE1140 EFI gateway PROFIBUS 1029099 UE1840 EFI gateway Ethernet TCP IP 1029100 UE1940 EFI gateway CANopen 1040397 UE4740 EFI gateway PROFINET IO PROFIsafe 1046978 13 3 11 Miscellaneous Part Description Part number Front screen Spare parts set for front scree
150. ld The device is operational object in O O e O e warning field The device is operational no object in O O O O e protective field and warning field The device is operational no object in m protective field and warning field e O O O Control switch for restart interlock or reset must be operated Other display Safety lock activated Malfunction in external conditions or in the device itself see section 11 3 Error and status indications on the LEDs on page 133 SICK AG Industrial Safety Systems Germany All rights reserved 125 Chapter 10 Maintena nce and care Operating instructions 3000 Maintenance and care Do not make any repairs to the device The S3000 does not contain any repairable components For this reason do not open the WARNING S3000 components and only replace the parts that are described in the following chapters as replaceable Switch the entire machine system off line The machine system could inadvertently start up while you are changing the front screen As a matter of principle always isolate the machine from the power supply during all work on the machine and safety laser scanner 10 1 Cleaning the front screen The S3000 safety laser scanner is largely maintenance free The front screen on the safety laser scanner should however be regularly cleaned and also if contaminated Do not use aggressive cleaning agents Do not use abrasive cleaning agents Note Static charges ca
151. ld switching with two static inputs 113 7 5 4 Protective field switching with four static inputs 113 7 5 5 Protective field switching with static and dynamic inputs 114 7 5 6 Protective field switching between two safety laser scanners with Static inputs iiio see cree ocior eee arra ro aegre canora d doe nhau 114 7 5 7 Protective field switching between two S3000 with static and dynamic inputs eeesesssesesssseeeeeee nennen enne entren 115 7 5 8 Protective field switching between an S3000 and an S300 with static and dynamic INPUTS cc ceeeeeee cess eeeeteeeeeeeeeeeeneeeeeees 116 7 5 9 Protective field switching with a Flexi Soft safety controller 117 8 Configuration recreo cene A E T 118 8 1 Default delivery Status 4 indies rere cr decre eee chere terni ro ran nonna nn d ron s 118 8 2 Preparation of the configuration ee eeeeeeseeeeeeeeeeeeeeeeeeenaeeeeeeeaeeeseeeenaeeeaees 119 SICK AG Industrial Safety Systems Germany All rights reserved 5 Contents Operating instructions 3000 EE enun 120 9 1 Initial commissioning eeeeeeseeeseseeeeeeneeenee enne nnne nennen entren nenne 120 9 1 1 Power up sequence eesssssssseeeseeeeee enne enne nnne nnne en nennen 121 9 2 Baer EIE 121 9 2 1 Pre commissioning tests eeesesesee
152. lder devices see 1 3 Scope on page 8 10 valid for I O modules with serial number gt 11240000 12 The second field set on the S3000 Standard can only be used as a simultaneous field set 139 Maximum possible number of field sets the actual number is the same as for the S3000 variant to which an S3000 Remote is connected 34 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Configu fa ble fu nections Chapter 4 3000 Interoperability in an EFI system depending on the firmware version o T T Fi 3 a 9 o o 4 i o o c S S G 2 E E o S S 5 5 5 5 5 x o o p p wi a a S o o o o oo o4 o0 o o o z eo o eo ococloo9 ob eo r r E SS S5 S o o o e e e e o2 o2 o2 e e e ir 7 7 77 N A oo o d 77 3 d LO od LO od LO LO lt lt LO Firmware t Mu M M mM t mM e N N N N e N e N N o o o o o o o o o o a a a m a am a a a a N VI N VI N VI VI N N VI S3000 Standard 2B02 41 X a X a X a a X X a 3000 Advanced 2B02 41 X a X a X a a X X a 3000 Professional 2B02 41 X E X a X a a X X a 3000 Expert 2B02 41 X a X a X a a X X a 3000 Remote 2B02 41 X a X a X a E X X a Tab 7 Required compatibility mode with different firmware versions of the S3000 in an EFI system with other S3000 E
153. le monitored areas S3000 Advariced ss tide ir tac Er EE ME CEU eh Ra UN EPR XA FORE Het 105 7 2 Mobile applications v3 reed dc ie and eden ft aec teen furta rete esse 106 7 2 1 Vehicle monitoring for unidirectional travel 853000 Staridard 25 ice dee nie ete irse rc dnce nne Pura nane cadis 106 7 2 2 Velocity dependent vehicle monitoring for unidirectional travel S3000 Professional essere 107 7 2 3 Vehicle monitoring with determination of the surrounding contour and reflector detection S3000 Expert 107 7 2 4 Velocity dependent vehicle monitoring for bi directional travel S3000 Professional with 3000 Remote 108 7 3 Applications with the Flexi Soft safety Controller ccceccssecesesssssseeeeeeeeeees 109 7 3 1 Vehicle monitoring with four safety laser scanners and dynamic protective field switching using the Flexi Soft safety COBLTOII E E est te ve teste bise este el ves cede e ie 109 7 4 Applications with sens Control nirearen E E TR 110 7 4 1 More complex system expansions esseseseeeeeenneee 110 7 4 2 B s IDterfacess ss eere passt NAP ette hier 110 7 5 Conriectlom diagfalmis sauer issenensis inc indenni Saan ite Ree ae To na enia deua 111 7 5 1 Restart interlock and external device monitoring 112 7 5 2 Restart interlock and external device monitoring with UE10 CI LR HERD 112 7 5 3 Protective fie
154. lt the standard tolerances will result in unintentional shut downs gt On the Cases CDS tab choose the Monitor speed thresholds function If a defined threshold is exceeded the safety laser scanner shuts down Velocity differences larger than 45 are tolerated for 60 seconds Only if the threshold is exceeded does a shut down occur The information on the minimum and maximum velocity is determined for the threshold and in this case is not used for the velocity dependent monitoring case activation e Warning The redundant velocity monitoring by the safety laser scanner is deactivated for max 60 seconds Ensure the safety requirements for the application are met e For safety reasons the 60 seconds criterion must never be exceeded The safety laser scanner then switches its OSSDs to the OFF state i e tight bends are not allowed to last more than 60 seconds SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note Fig 26 Example for velocity routing on an AGV QD S3000 Expert on EFI1 1 Incremental encoder S300 on EFI2 2 Flexi Soft S300 on EFI1 2 S3000 on EFI2 1 Fig 27 Connection diagram for velocity routing QD S3000 Expert on EFI 1 1 Incremental encoder S300 on EFI2 2 Flexi Soft S300 on EFI1 2 S3000 on EFI2 1 8009942 WK81 2012 11 28 Subject to change without
155. machine or system Ts Response time of the S3000 C Supplement against reaching through 850 mm SICK AG Industrial Safety Systems Germany All rights reserved 73 Chapter 5 74 AN WARNING Notes AN WARNING Mounting Operating instructions S3000 Response time T of the S3000 The total response time of the S3000 must not be more than 90 ms for access protection If a critical response time is exceeded for an object diameter of 150 mm and a speed of 1 6 m s that is 90 ms a person may no longer be detected under certain circumstances The critical response time is exceeded if the basic response time is too high possibly due to multiple sampling or due to the usage of external OSSDs In specific cases agreed with the responsible authorities higher response times may be allowed for example by increasing the detection time available by positioning the scanner at an angle In this case ensure that the areas the safety laser scanner cannot see are protected by additional measures The response time Ts of the S3000 depends on e the resolution used e the multiple sampling set e the transmission speed to external OSSDs over EFI See section 12 2 OSSD response times on page 144 5 3 Stationary vertical operation for hazardous point protection Hazardous point protection is necessary if the operator must remain near the dangerous state of the machine Hand protection is required for hazardous point prot
156. machine or system Ts Response time of the S3000 d Resolution of the S3000 mm The reach approach speed is already included in the formula gt If the result S is lt 500 mm then use the determined value as the minimum distance If the result S is gt 500 mm you may be able to reduce the minimum distance using the following calculation S 1600 x Ty Ts 8 x d 14 mm gt If the new value S is gt 500 mm then use the newly calculated value as the minimum distance gt If the new value S is lt 500 mm then use 500 mm as the minimum distance Response time of the S3000 The response time Ts of the S3000 depends on e the resolution used e the multiple sampling set e the transmission speed to external OSSDs over EFI See section 12 2 OSSD response times on page 144 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Notes Note 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 5 4 Mobile applications If the dangerous state is produced by a vehicle e g AGV or fork lift the hazardous area that is produced by the movement of the vehicle is protected by the S3000 e The S3000 may only be used to protect vehicles powered by electric motor Due to the movement of the S3000 itself in a mobile application a resolution of 70 mm is sufficient for the de
157. monitoring cases can be switched using the four control input pairs on the S3000 Professional and Expert 2 16 monitoring cases can be switched Using external inputs e g those of a Flexi Soft safety controller see section 4 5 Inputs on page 43 25235 monitoring cases can be switched via maximally five control input pairs complementary evaluation s B i ii E tuns 000 0 0 0 0 0 1 0 0 0 0 2 0 1 0 0 0 3 1 1 0 0 0 4 0 0 1 0 0 5 1 0 1 1 0 6 0 1 1 0 0 7 1 1 1 0 0 8 0 1 1 1 0 15 16 0 17 1 1 1 1 31 1 1 1 1 32 Note Undefined input information will result in the S3000 switching the OSSDs to the OFF state or signaling Protective field infringed via EFI 58 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Static 1 of n sampling Configurable functions Chapter 4 With 1 of n sampling you use the single connections of the control input pairs In this way the S3000 Advanced provides four and the S3000 Professional Expert eight input connections Notes Using external inputs e g those of a Flexi Soft safety controller see section 4 5 Inputs on page 43 maximally ten input connections can be used e All connections must be connected e One connection must be 1 e Only one connection
158. n UE10 L 3 of i 2FG 4 A2 Y2 14 2 2 rooy FE Ll ov gt One S3000 Expert with one S3000 Remote in an EFI system Protective field evaluation restart interlock and EDM via EFI using a Flexi Soft safety controller Static protective field switching using the control inputs S1 to S4 of the Flexi Soft safety controller 24V Professional BH MAT FE Ld Es j S2 S3 S4 fo 4 18 7 s300 fat IE V UN ees ed tad Professional DA ar M n R B M b 6 Xj 40 i i SICK i IR FX32 CPU1 SICK FX3 XTIO Fa n FE Pr 7 QU a Qi OQ x 7 lt S3000 ov One S3000 Professional with one S300 Professional in an EFI system Protective field evaluation restart interlock and EDM via EFI using a Flexi Soft safety controller Static protective field switching via EFI using the control inputs S1 to S4 of the Flexi Soft safety controller SICK AG Industrial Safety Systems Germany All rights reserved 117 Chapter 8 Configu ration Operating instructions 3000 Configuration 8 1 Default delivery status The S3000 is delivered in a safe default status e The device status is Waiting for configuration e As a result the output signal switching devices OSSDs are in the OFF state the red LED illuminates
159. n and on the ratio between the wheel on the vehicle and the friction wheel on which the incremental encoder is mounted 40 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions Chapter 4 How to calculate the number of pulses per centimeter Example e The wheel on a forklift truck has a diameter of 35 cm e The friction wheel on which the incremental encoder is mounted has a diameter of 3 5 cm e The incremental encoder used supplies 1000 pulses per revolution Circumference of the forklift truck wheel d x m 35 cm x 1 109 96 cm One revolution of the forklift truck wheel corresponds to ten revolutions of the friction wheel and therefore 10 000 pulses from the incremental encoder For this information the number of pulses per centimeter of distance covered by the vehicle is pulses cm 10 000 109 96 90 94 On configuring the incremental encoder in the CDS you must therefore enter the rounded value 91 in Pulses per centimeter in the CDS The user software calculates from this value the maximum velocity allowed SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 4 Fig 17 Tolerances allowed on the dynamic inputs Velocity on input C Velocity on input D Config
160. n cables in the immediate vicinity and also by mobile telephones operated nearby Ensure that there are no obstacles in the area to be monitored in the field of view of the S3000 that could cause interference or shadowing Such shadowed areas cannot be monitored by the S3000 If there are unavoidable shadowed areas check whether there is a risk Take additional safety precautions as necessary Keep the area to be monitored free of smoke fog steam or other forms of air impurities Otherwise the function of the S3000 may be impaired and incorrect switching may occur gt Avoid placing highly reflective objects in the scan plane of the S3000 Examples Retroreflectors can affect the measurement results of the S3000 Reflective objects can blank part of the area to be monitored Mount the S3000 such that it is not dazzled by incident sunlight Do not position stroboscopic and fluorescent lights directly in the scan plane as these may affect the S3000 in specific circumstances Mark the protective field on the floor if appropriate for the application see EN 61496 part 1 chapter 7 The following steps are necessary after mounting e completing the electrical connections chapter 6 Electrical installation e configuration of the protective field chapter 8 Configuration e commissioning and checking of the installation chapter 9 Commissioning e checking the function and safe shutdown section 9 2 Test notes S
161. n e g safety remote I O The information is passed via the network e g to an FPLC that must shutdown the dangerous state Do not use the OSSD bit for safety relevant functions If the local OSSDs on the S3000 are not used the OSSD state is always transferred as active via EFI In this case the OSSD bit in the Flexi Soft safety controller is not allowed to be used for safety related functions Use the status information from the protective fields instead The status of the protective fields is transmitted using EFI and can be combined in the Flexi Soft safety controller as required The signal of the safety outputs on the Flexi Soft safety controller is transferred e g to a machine or vehicle control Pay attention to the logical values for the protective field status information on transfer to the Flexi Soft safety controller The status of an evaluated protective field is logical 1 if the protective field is unoccupied The status is logical O if the protective field is infringed see section 12 5 EFI status information and control commands on page 156 The status of a protective field that is not evaluated is initially by default logical 1 If you evaluate the status of the protective fields using Flexi Soft then on the Resolution field mode tab first select the Transfer unallocated fields as infringed option In this way the status of protective fields that are not evaluated is set to O SICK AG Industrial Safety Systems
162. n the protective field that can be configured is smaller for smaller hazardous points to be protected however you can mount the S3000 nearer to the hazardous point e If you choose 40 mm resolution the protective field that can be configured is larger thus for larger hazardous points to be protected however you must mount the S3000 further away from the hazardous point Danger due reaching around or reaching behind Always mount the safety laser scanner such that reaching around and behind is WARNING _ impossible Provide suitable additional precautions as necessary Fig 35 Minimum distance to the hazardous area Contour of the floor and side walls as reference The minimum distance as defined in EN ISO 13 855 and EN ISO 13 857 depends on e stopping run down time of the machine or system the stopping run down time is shown in the machine documentation or must be determined by taking a measurement e response time of the S3000 e reach or approach speed e resolution of the S3000 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 75 Subject to change without notice Chapter 5 76 Note Mounting Operating instructions 3000 How to calculate the minimum distance S see EN ISO 13 855 gt First calculate S using the following formula S 2000 x Ty Tg 8 x d 14 mm Where S Minimum distance mm Tm Stopping run down time of the
163. n in the Help menu 8 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note AGV ANSI AWG CDS CMS EDM EFI ESD ESPE FPLC OSSD RIA 8009942 WK81 2012 11 28 Subject to change without notice About this document Chapter 1 1 4 Depth of information These operating instructions contain information on the S3000 safety laser scanner e mounting e fault diagnosis and troubleshooting e electrical installation e part numbers e commissioning and configuration e accessories e care and maintenance e conformity and approval Planning and using protective devices such as the S3000 also require specific technical skills which are not detailed in this documentation General information on accident prevention using opto electronic protective devices can be found in the competence brochure Guidelines Safe Machinery When operating the S3000 the national local and statutory rules and regulations must be observed We also refer you to the SICK AG homepage on the Internet at www sick com Here you will find information on e application examples a list of frequently asked questions regarding the S3000 e these operating instructions in different languages for viewing and printing 1 5 Abbreviations used Automated Guided Vehicle American National Standards Institute American Wire Gauge standardization and
164. n of the incremental encoder inputs with the aid of the CDS 8009942 WK81 2012 11 28 Subject to change without notice SICK AG Industrial Safety Systems Germany All rights reserved 137 Chapter 11 Diagnostics Operating instructions 3000 Display Possible cause Rectification of the error d e El Direction of movement output by the incre mental encoders is different Check the wiring of the incremental encoder inputs e g for incorrect pin assignments Maximum frequency at input INC1 exceeded Check the incremental encoders Check the configuration of the incremental encoder inputs with the aid of the CDS gt Check whether the permitted maximum velocity of the vehicle is exceeded Maximum frequency at input INC2 exceeded Or The monitored speed threshold has been exceeded Check the incremental encoders Check the configuration of the incremental encoder inputs with the aid of the CDS Check whether the permitted maximum velocity of the vehicle is exceeded Check the limit velocity configured in the related monitoring cases Sensor head faulty 1 0 module faulty ml m EA 3 3 ku Ful Configuration memory in the system plug faulty Switch off the voltage supply of the S3000 for at least 2 s and then switch it back on If the display does not go off gt Send the sensor head the
165. n the Reset input is e g provided by an F PLC then the pulse must be of a specific length Fig 95 Reset pulse requirements VIS 24 20 10 0 t ms Ensure that pulses do not have a frequency of 1 Hz or 4 Hz as otherwise there may be overlaps with the application diagnostic output signals for Front screen contaminated or System error This overlap will result in an error on the safety laser scanner 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 143 Subject to change without notice Chapter 12 Technical specifications Operating instructions 3000 12 2 OSSD response times The total response time of your application is dependent on e the basic response time at the related resolution and the maximum protective field range e the multiple sampling set e the OSSDs used How to calculate the total response time Ts Ts tg Tura Ter Where tg Basic response time 60 ms or 120 ms Tura Supplement due to multiple sampling gt 2 Ter Supplement for the usage of external OSSDs via EFI Multiple sampling On the S3000 at least double multiple sampling is always set From a multiple sampling of 3 you must add a supplement to the response time The related supplement is dependent on the basic response time and the multiple sampling Tab 40 Supplements for Supplement for basic Supplem
166. n the connection of the internal restart interlock in section 7 5 Connection diagrams on page 111 e f you do not use the internal restart interlock leave the inputs disconnected see section 6 1 1 Pin assignments of the I O modules on page 97 Reset The reset function is often also called preparation for restart In these operating instructions the term reset is used If you want to activate the restart interlock on the S3000 internal and also a restart interlock on the machine external then each restart interlock has its own control switch After operating the control switch for the internal restart interlock with protective field unoccupied e the S3000 switches its OSSDs to the ON state e the LED on the safety laser scanner illuminates green The external restart interlock prevents the machine from restarting After resetting the S3000 the operator must press the control switch to restart the machine controller Ensure that the correct sequence is followed The controller must be realized such that the machine only restarts if the S3000 is first reset and then the control switch for restarting the machine controller is operated SICK AG Industrial Safety Systems Germany All rights reserved 49 Chapter 4 AN WARNING m Fig 20 Configuration example universal I O connections of the S3000 Configu rable functions Operating instructions 3000 4 8 Universal 1 0 connections You are not
167. n with replacement 2027180 seal and screws Plastic cleaner Plastic cleaner and care product anti static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 Power supply 2 1 A Power supply 24 V DC 2 1 A 50 W 7028789 Power supply 3 9A Power supply 24 V DC 3 9 A 95 W 7028790 Quatech interface Serial PC interface card with two RS 422 6022515 card interfaces up to 500 kBaud LS7Ob Scan finder 6020756 dustrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Annex Fig 105 EC declaration of conformity page 1 8009942 WK81 2012 11 28 Subject to change without notice Annex 14 1 EC declaration of conformity Chapter 14 SICK TYPE 3000 Ident No 9068273 V592 EC declaration of conformity en The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EC directive s including all applicable amendments and that the respective standards and or technical specifications have been applied EG Konformitatserklarung de Der Unterzeichner der den nachstehenden Hersteller vertritt erkl rt hiermit dass das Produkt in Ubereinstimmung mit den Bestimmungen der nachstehenden EG Richtlinie n einschlie lich aller zutreffenden Anderungen ist und dass die entsprechenden Normen und oder technischen S
168. nce This supplement is necessary because a person is generally detected above the foot and the braking action can therefore not take into account the length of the foot in front of the detection point If a vehicle has no ground clearance a person may receive foot injuries S3000 Protective field length Zp e Ground clearance The flat rate supplement for ground clearance below 120 mm is 150 mm This supple ment can be further reduced in specific cases For this purpose read off the actual supplement necessary for the ground clearance of your vehicle from the diagram below m 20 Ground clearance of the vehicle 60 50 0 50 100 150 Supplement Ze in mm 80 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 40 Protective field width Note AN WARNING Fig 41 Mounting height 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 5 4 2 Protective field width The width of the protective field must cover the width of the vehicle and the supplements for the measurement error and the lack of ground clearance How to calculate the protective field width S see EN ISO 13 855 Calculate the protective field width Sg using the formula Sg Fg 2 X Za Za Zp Where Fg Vehicle width Ze General safety sup
169. nd regulations apply to the installation commissioning use and periodic technical inspections of the 3000 safety laser scanner in particular the Machinery Directive 2006 42 EC Work Equipment Directive 2009 104 EC the work safety regulations safety rules other relevant health and safety regulations SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice On safety Chapter 2 Manufacturers and operators of the machine on which the S3000 is used are responsible for obtaining and observing all applicable safety regulations and rules The notes in particular the test notes See chapter 9 Commissioning on page 120 in these operating instructions e g on use mounting installation or integration into the machine control must be observed Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorized persons make changes to the configuration The SICK service team is available to provide assistance if required
170. nds to the resulting response time of the OSSDs plus supplement 50 ms 25 ms Incremental encoders that can be evaluated Type Enclosure rating Two channel rotary encoder with 90 phase offset IP 54 Supply voltage 24V Outputs required on the incremental Push pull encoders Pulse frequency 100 kHz Number of pulses per cm 50 1000 Cable length screened 10m Configuration and diagnostics interface Communication protocol RS 232 proprietary Transmission speed 9600 Baud 19 200 Baud 38400 Baud Cable length at 9600 Baud and 0 25 mm 15m cables Galvanic isolation No Output TxD HIGH 5V 15V Output TxD LOW 15 V 5V Voltage range RxD 15V 15V Switching threshold RxD LOW 15V 0 4 V Switching threshold RxD HIGH 2 4 V 15V Short circuit current at TxD 60 mA 60 mA Max voltage level at RxD 15V 15V Max voltage level at TxD 11V 11V SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Type of connecting cable Characteristic impedance of the connecting cable Wire cross section of the connecting cable Technical specifications Chapter 12 Minimum Typical Maximum Data interface Communication protocol RS 422 proprietary Transmission speed selectable 9600 Baud 19 200 Baud 38 400 Baud 125 kBaud 250 kBaud 500 kBaud Cable le
171. ng cables sess 165 13 3 7 DOCUMENTATION cereo cereo env a esseevsus sce case co aa vn E n voa 165 13 3 8 Safety relays compact safety controller esesss 166 13 3 9 Safety controll8rs reete o Een e EP pep E 166 13 39 10 Network SOlutions re epe eren EP rode er nb SE es eene es 166 T13 3 11 Miscell n amp 0OUus 3 ien Re o EP sai aor cr EP SEE e antes 166 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Contents LET 2er 14 1 EC declaration of conformity eesesssssssssseseeeeneeeeee enne nne enn 14 2 Checklist for the manufacturer c cccccecessssseceeeeeeeecesssaeeeceeesseseaseeeeeeeeeaes TAS GLOSSY 55 ince cca EHE TAA listo tables mannna RE ER Ree eot e 145 LEstofill Stt tions i ioco eta sette roti dvo feme cte noti deret vecinos SICK AG Industrial Safety Systems Germany All rights reserved Chapter 1 About this document Operating instructions 3000 About this document Please read this chapter carefully before working with this documentation and the S3000 1 1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in re
172. ngth at 500 kBaud and 0 25 mm 100m cables Galvanic isolation Yes Differential output voltage at the sender 42V 5 V between TxD and TxD with 50 O load Differential input threshold at the receiver 0 2V between RxD and RxD Short circuit current at TxD TxD 250 mA 250 mA Max voltage level at TxD TxD 29V 29V Max voltage level at RxD RxD 29V 29V Terminating resistance 1150 1200 1250 Twisted pairs with copper braid screen 800 0 25 mm 100 Q 1150 0 6 mm EFI safe SICK device communication Cable length at 500 kBaud and 1 x 2 x 0 22 mm cables Galvanic isolation Type of connecting cable Wire cross section of the connecting cable 50m Yes Twisted pairs with copper braid screen cable diameter lt 6 8 mm 1 x 2 x 0 22 mm 8009942 WK81 2012 11 28 Subject to change without notice SICK AG Industrial Safety Systems Germany All rights reserved 155 Chapter 12 Notes Tab 42 Status information of the S3000 data from the S3000 Technical specifications Operating instructions S3000 12 5 EFI status information and control commands If devices are connected together via EFI EFI status information and control commands are exchanged Tab 42 and Tab 43 shows the status information that can be retrieved and the possible control commands for the S3000 e The information in square brackets reflects the names used in the CDS and in the Flexi
173. nly by means of switching in the correct time frame i e before the danger occurs at this point is reliable protection provided see section 5 6 Time for monitoring case switching on page 86 7 1 Stationary applications 7 1 1 Applications with one monitored area S3000 Standard S3000 Standard with one protective field and warning field mounted horizontally The area is permanently monitored by the 3000 104 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 3000 Fig 66 Access protection with S3000 Standard 39000 Standard WIEN GNS protective field mounted vertically WAVAVAVAVAVAVAVAN Floor and posts as reference The access is monitored permanently For safety against manipulation on the S3000 e g the floor is used as a reference If the alignment of the S3000 changes e g due to change to the mounting the S3000 shuts down 7 1 2 Applications with multiple monitored areas S3000 Advanced Fig 67 Hazardous area protection with S3000 Advanced VVYVVVVVVV S3000 Advanced with two protective fields and warning fields mounted horizontally The two areas to be monitored are switched using the static control inputs depending on the phase of the process on the machine For example
174. nnecting cable PVC cable diameter 12 2 mm by the 6030756 meter DeviceNet connecting cable PVC cable diameter 6 9 mm by the meter 6030921 Interconnectron plug can be used for DeviceNet connecting cable 6024742 6 9 mm 6030921 M12 EMC proof cable gland for EFI connections and incremental 5308757 encoders permissible cable diameter 3 6 5 mm height 19 mm M12 EMC proof cable gland for EFI connections and incremental 5314772 encoders permissible cable diameter 3 6 5 mm height 25 mm M20 EMC proof cable gland for supply cables and signal cables 5308762 permissible cable diameter 7 12 mm height 23 mm M20 EMC proof cable gland for supply cables and signal cables 5318531 permissible cable diameter 10 14 mm height 23 mm M20 EMC proof cable gland for supply cables and signal cables 5323688 permissible cable diameter 6 12 mm height 32 5 mm M20 EMC proof cable gland for supply cables and signal cables 5314774 13 3 7 Documentation Part Part number CDS Configuration amp Diagnostic Software on CD ROM including online 2032314 documentation and operating instructions in all available languages SICK AG Industrial Safety Systems Germany All rights reserved 165 Chapter 13 Tab 52 Part numbers safety relays compact safety controller Tab 53 Part numbers safety controllers Tab 54 Part numbers network solutions Tab 55 Part numbers miscellaneous 166 Ordering information 13 3 8 Safety re
175. nnector During this process slide the I O module parallel to the rear of the sensor avoid tilting The I O module can be connected without the need to apply force When the I O module is flat against the rear of the sensor head distance approx 1 mm tighten the screws in stages diagonally to 10 to 12 Nm Re commissioning the S3000 gt Correctly re mount the S3000 see chapter 5 Mounting on page 66 Connect the S3000 system plug If you have replaced the I O module for the same I O module variant after power up the S3000 automatically reads the saved configuration from the system plug see section 9 3 Re commissioning on page 124 If you have replaced the I O module with a different I O module variant e g Standard with Advanced you must perform an initial commissioning see section 9 1 Initial commissioning on page 120 SICK AG Industrial Safety Systems Germany All rights reserved 131 Chapter 11 Diagnostics Operating instructions 3000 Diagnostics This chapter describes how to identify and remedy errors and malfunctions during the operation of the safety laser scanner 11 1 Inthe event of faults or errors Cease operation if the cause of the malfunction has not been clearly identified Stop the machine the system or the vehicle if you cannot clearly identify or allocate an WARNING error and if you cannot safely remedy the malfunction Repair only by authorized persons The improper rep
176. nners from dazzling each other and entering an error condition The function can be realized with the aid of the park mode or the stand by mode If in an EFI system you only use the OSSDs on one safety laser scanner common OSSDs then the OSSDs on this safety laser scanner will switch to the OFF state as soon as either of the two safety laser scanners is switched to the park stand by mode If on the other hand you use the OSSDs on both safety laser scanners separate OSSDs then only the OSSDs on the safety laser scanner that is switched to park stand by mode will switch to the OFF state 64 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Notes Subject to change without notice Configurable functions Chapter 4 Park mode To switch to the park mode configure a monitoring case for which the park mode is defined in the CDS The S3000 needs the response time resulting from the configuration to switch from the park mode to another monitoring case Stand by mode via EFI The S3000 can be switched to the stand by mode via EFI see section 12 5 EFI status information and control commands on page 156 You will need an external safety controller e g Flexi Soft e The stand by mode is not available in compatibility mode e A monitoring case is not occupied by the stand by mode 4 11 Meas
177. notice Configurable functions Chapter 4 4 10 3 Velocity routing via EFI If several safety laser scanners are connected to a Flexi Soft safety controller then a velocity routing can be configured In this way the velocity information that is determined by an S3000 Professional or Expert with the aid of incremental encoders is distributed to all safety laser scanners The velocity routing is not available in the compatibility mode Incremental encoders 2 are connected to the S3000 Expert on EFI1 1 D These generate the necessary velocity signals The signals are distributed by the Flexi Soft safety controller to all four safety laser scanners D and as well as and and are available on all four safety laser scanners for monitoring case switching SICK AG Industrial Safety Systems Germany All rights reserved 61 Chapter 4 Fig 28 Example for velocity routing in the Flexi Soft Designer WARNING HN WARNING 62 SICK AG Configurable functions How to configure a velocity routing in the Flexi Soft Designer Operating instructions S3000 Configure the velocity routing in the Flexi Soft Designer for instance as in the following figure Input signals from the S3000 Expert with incremental encoders 12 1 bit pattern duplicated and placed on the n n function blocks EFI1 1 2 Speed valid CPU 0 EF 3 3 input Ci Speed 0h Cj 78 9 reu C2 Speed In
178. nsor head 142 Diagram scanning range with Medium Range sensor head 142 Diagram scanning range with Long Range sensor head 143 Reset pulse requirements nie e tec m reda EU eve DERI REF Hae 143 Diagram of the test pulse at the OSSDs ssseeeseeeeee 145 Voltage test after switching on the OSSDs sese 146 Shut dOWLr TESTS sci ei incen ento intr feret Een ee uai radon raa adie idueraesteshateldadesases 146 Volta SOA CS Ua eara dees tata cede aten Coat EM Ee Eae tint detivecuattastevaterdacdsfunidettvecuutiasiesdnseverss 146 Dimensional drawing S3000 mm essere 159 Dimensional drawing mounting kit 1 2 and 3 mm sess 160 Dimensional drawing heavy duty mounting bracket mm 160 Dimensional drawing of the scan plane mm 161 Dimensional drawing of the scan plane with mounting kit 3 mm 161 EC declaration of conformity page 1 eese 167 EC declaration of conformity page 2 168 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions An nex Chapter 14 3000 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 177 Subject to change without notice Chapter 14 An nex Operating instructions 3000 178 SICK AG Industrial
179. nt encoders e in case of manual operating mode dependent switching by means of a suitable manually operated control switch Sketch key k1 and k2 or k3 and k4 Output circuits These contacts are to be connected to the controller such that with the output circuit open the dangerous state is disabled For categories 3 and 4 according to EN ISO 13849 1 the integration must be dual channel x y paths Observe the maximum values for the loading of the outputs see section 12 4 Data sheet on page 147 FE Functional earth To achieve the specified EMC safety the functional earth FE must be connected e g to the vehicle s or system s central earth star point H2 Sensor for error contamination H3 Sensor for waiting for restart H8 Sensor for warning field interruption In the case of the examples with S3000 Expert or Flexi Soft the universal I O connections are to be configured such that they indicate the related states SICK AG Industrial Safety Systems Germany All rights reserved 111 Application examples and Chapter 7 con nection diagra ms Operating instructions 3000 7 5 1 Restart interlock and external device monitoring Fig 76 Connection diagram for restart interlock and 24V external device monitoring k1 i pe a a a Q k2 S3000 Standard J M oc OQ ON Oo c o KECI mL 1H us H3 H2
180. o protect persons and systems It is intended to be used to monitor hazardous areas indoors The S3000 is not intended to be used outdoors The S3000 cannot provide protection from flying parts or from emitted radiation The S3000 is only intended for use in industrial environments When used in residential areas it can cause radio interferences The device is a type 3 ESPE as defined by EN 61496 1 and CLC TS 61 496 3 and is therefore allowed for use with category 3 PL d controls as per EN ISO 13849 1 or SIL2 as per IEC 61508 The S3000 is suitable for e hazardous area protection e hazardous point protection access protection e vehicle protection electrically powered industrial trucks Depending on the application other protective devices and measures may be required in addition to the safety laser scanner SICK AG Industrial Safety Systems Germany All rights reserved 11 Chapter 2 12 Note AN WARNING On safety Operating instructions S3000 2 3 Correct use The S3000 safety laser scanner must be used only as defined in section 2 2 Applications of the device on page 11 It must be used only by qualified personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accordance with these operating instructions It is only permitted to be used on machines on which the dangerous state can be stopped immediately by the S3000 and or it is possible to prevent the
181. oes not yet behave as you have planned gt Ensure that there are no persons in the hazardous area during initial commissioning Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see section 14 2 Checklist for the manufacturer on page 169 Ensure that the operating personnel of the machine protected by the safety laser scanner are correctly instructed by qualified safety personnel before being allowed to operate the machine Instructing the operating personnel is the responsibility of the machine owner gt Ensure that the adhesive label Important information which is included with the safety laser scanner on delivery is affixed to the machine in a place where it is clearly visible for the operators Ensure that the operators have the possibility to perform this daily check correctly The annex to this document includes a checklist for review by the manufacturer and OEM Use this checklist as a reference before commissioning the system for the first time see section 14 2 Checklist for the manufacturer on page 169 Document the adjustment of the scanner and the results of the testing during initial commissioning in a traceable manner For this purpose also print out the complete configuration of the scanner including protective field shapes and include these with the documentation gt Use the Create development dum
182. on Never supply both incremental encoders using one supply cable e The connection cables for the incremental encoders must each be in a separate plastic WARNING sheathed cable as otherwise a cable break could cause an error that could remain undetected e The power supply to the two incremental encoders must be independent For this purpose use the connection terminals provided 16 and 17 as well as 20 and 21 e Each incremental encoder output for O or 90 is only allowed to be connected to one control input e g C1 D1 or C2 D2 Both incremental encoders must meet the following specifications e two channel rotary encoder with 90 phase offset e supply voltage 24 V DC e Outputs push pull outputs e enclosure rating IP 54 or better e screened cable e max pulse frequency 100 kHz e min number of pulses 50 pulses per cm Recommendation You can procure suitable incremental encoders from SICK AG tel 49 211 5301 250 or at www sick com Or contact your local SICK representative Control inputs You can only connect the input signals to one safety laser scanner Distributed connection of the input signals to two safety laser scanners is not possible 98 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Notes AN WARNING Fig 61 Connection sketch RS 422 interface Fig 62 System plug SXOA A0000B 8009942 WK81 2012 11 2
183. onitoring case switching on page 86 4 5 2 Sampling for the static control inputs If you are using static sampling decide between complementary or 1 of n sampling depending on the control features available Depending on this selection you can define the switching criteria for the monitoring cases see section 4 10 1 Monitoring case switching via static input information on page 58 Complementary sampling One control input comprises two connections For correct switching one connection must be inverted in relation to the other The following table shows the levels that must be present at the connections for the control input to define the logical input state 1 and O at the related control input Tab 12 Level at the A1 A2 Logical input state connections for the control inputs for complementary 1 0 O0 samplin pling 0 1 1 1 1 Error 0 0 Error 44 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Tab 13 Truth table for 1 of n sampling with two input pairs Notes 8009942 WK81 2012 11 28 Subject to change without notice Configurable functions 1 of n sampling Chapter 4 With 1 of n sampling you use the single connections of the control input pairs A1 A2 B1 B2 Result e g monitoring case no 1 0 0 0 1 0 1 0 0 2 0 0 1 0 3 0 0 0 1 4 0
184. operability of the variants cessere 31 3 5 3 Specific features with EFI systems eese 32 3 5 4 Interoperability with sens Control devices esssssss 32 4 Configurable functions Le ece cree eee Lice eLeeen cene nunun nasa ansa nasa s DR nass sm nnmnnn DR nasa amu 33 4 1 Comipatibilityriode s i eie circi He e Dep Re RE e ee ised 33 4 2 System p ra MEES ea ur Dreier ede ROPA a I PEE ax beeline eas 36 4 2 1 Application Names ocn c eoe comede en ede 36 4 2 2 Name OF the scanrieru si oie tare aAA neret E eerta 36 4 2 3 USC dala 25 idee eroe cera ite E n een fe axvoedeucdeceuss rore nx HS CUR da TET 36 4 2 4 Display direction of the 7 segment display 36 4 3 P Ve ro To7 ji o o SAPE ERE PODES 37 4 3 1 ResolUtiOfi AA E E EE TEAT ET 38 4 3 2 B siG response timema eeen eaea e eere ea Ta Ea KANA E 38 4 3 3 Angular resolution and maximum protective field range 39 4 3 4 Field mode eoe aaan aea ee aa ea aea aa A eaa ae Tea a a Aaaa Na 39 4 3 5 Exchange of field results via EFI eese 40 SICK AG Industrial Safety Systems Germany All rights reserved 3 Contents Operating instructions 3000 4 4 Incremental encoder loeis cette crie rock eure ear ve ci Fr eb ca eue Vo casehacechevocnens 40 4 4 1 Pulses per cm travel that are output by the incremental encodets utente dee Du e TR bad
185. operties of the S3000 safety laser scanner It describes the construction and the operating principle of the device in particular the different operating modes 3 1 Special features e 190 scan area e increased dust and particle tolerance due to dazzle and particle algorithms e sensor heads with scanning ranges up to 4 m 5 5 m or 7 m maximum protective field radii e various I O modules for different applications e simple replacement of the I O module in this way the functionality can be easily enhanced e configuration using PC or notebook with SICK Configuration amp Diagnostic Software e configuration memory in the system plug In case of device replacement the existing configuration is automatically transferred to the S3000 newly connected In this way downtimes can be significantly reduced e dual field mode with field sets consisting of protective field and warning field optional simultaneous monitoring of two field sets e dual protective field mode with field sets consisting of two protective fields optional simultaneous monitoring of two field sets 4 protective fields e triple field mode with field sets consisting of one protective field and two warning fields e contour monitoring of a protective field e 3 universal I O connections e integrated external device monitoring EDM e integrated restart interlock restart interlock delay for which the parameters can be set e safe bus interface via enhanced function int
186. ormance Level PL d EN ISO 13 849 1 PFHd mean probability of a dangerous failure per hour 8x10 Ty mission time 20 years EN ISO 13849 Laser protection class Laser class 1 according to IEC 60825 1 as well as CDRH 21 CFR 1040 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 Enclosure rating IP 65 EN 60529 Protection class Il EN 50178 Operating temperature range 10 C 50 C Storage temperature range 25 C 50 C 25 C 70 C lt 24 h Humidity taking into account the operating temperature range EN 61496 1 section 5 1 2 and 5 4 2 as well as CLC TS 61496 3 section 5 4 2 Vibration Frequency range Amplitude EN 61496 1 section 5 1 2 and 5 4 4 1 as well as CLC TS 61496 3 section 5 4 4 2 10 Hz 150 Hz 0 35 mm or5 g Shock resistance Single shock Continuous shock EN 61496 1 as well as CLC TS 61496 3 15 g 11 ms EN 60 068 2 27 10 g 16 ms 9 For detailed information on the safety design of your machine system please contact your local SICK representative Safety extra low voltage SELV PELV 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 147 Subject to change without notice Chapter 12 Technical specifications Operating instructions 3000 Minimum Typical Maximum Sender Pulsed laser diode
187. ou can configure the S3000 for the required application Depending on whether you select a stationary or a mobile application different configuration options are available Mobile applications Stationary applications Resolution e 30 mm hand detection with smaller protective field size e 40 mm hand detection with larger protective field size e 50 mm leg detection with smaller protective field size e 70 mm leg detection with larger protective field size e 30 mm hand detection with smaller protective field size e 40 mm hand detection with larger protective field size e 50 mm leg detection with smaller protective field size e 70 mm leg detection with larger protective field size 150 mm body detection Manipulation prevention The safety laser scanner checks whether in any 90 segment all measured values correspond to the maximum distance value that can be measured e If this is the case the S3000 shuts down after 2 hours and signals JC 4 e f this the case the S3000 shuts down I a 4d after 5 seconds and signals ft 7 4 7 In mobile applications a resolution of only 70 mm is required for leg detection as a coarser resolution is adequate for the detection of a human leg due to the movement of the vehicle SICK AG Industrial Safety Systems Germany All rights reserved 37 Chapter 4 Tab 10 Maximum pro
188. ou will avoid EMC effects on the service cable e The service cable is only allowed to be connected for configuration and diagnostics The service cable must be disconnected and the protective cap fitted in operation To configure the device please read the user manual for the CDS Configuration amp Diagnostic Software and use the online help function of the program Use the password function in the CDS and protect the configuration settings from unauthorized access Also ensure that the passwords are stored protected from unauthorized access SICK AG Industrial Safety Systems Germany All rights reserved 119 Chapter 9 Commissioning Operating instructions 3000 Commissioning 9 1 Initial commissioning Commissioning requires a thorough check by qualified safety personnel Before you operate a system protected by the S3000 safety laser scanner for the first WARNING time make sure that the system is first checked and released by qualified safety personnel Please read the notes in chapter 2 On safety on page 11 Prior to releasing the machine check whether the access to the hazardous area is completely monitored by the protective devices Also check at regular intervals after release of the machine e g in the morning at the start of work as to whether the S3000 correctly switches the OSSDs as soon as there is an object in the protective field This test should be performed along all protective field boundaries as per
189. ounting eesessseeeeeneeennnennnene 89 Mounting with mounting Kit 1 nennen enne 89 Mounting with mounting Kit 2 seen nennen nennen enn 90 Mounting with mounting Kit 3 nennen nennen 91 Mounting with the Heavy Duty mounting bracket esee 92 Opposite mounting eseesesssssesesesseeeeeenee ener ennt nre nnn nennen en nnns 93 Inclined parallel mounting idunt rorem err ade rene ve serene 93 Offset parallel mounting oiii teet reperti tenet ren ees 93 Mounting Oria CrOSS sete cess etre tren ete nena ii trade aeree een e engen 93 Reverse mounting parallel ssec aaia AaS aE 93 Screw terminal strip on the system plug 96 Connection sketch RS 422 interface eessseseeeeneenenneennenn 99 System plug SXOA AQQOOB ssssessesesesseeeeenenee e nnne nre nennen nn 99 System plug SXOA AOO000D essesssseeseeeeeeeee eren nennen enne nennen nennen 100 Pin assignment configuration connection M8 X 4 ssessseeeesese 103 Hazardous area protection with S3000 Standard essssus 104 Access protection with S3000 Standard ccccccceccssssssceceeessssssseseeeeeesessanes 105 Hazardous area protection with S3000 Advanced sesssss 105 Access protection with S3000 Advanced esses enne 106 Vehicle monitoring with S3000
190. p function in the CDS right click on the COM interface to which the safety laser scanner is connected You can keep these data as a backup and in this way document the state during initial commissioning at any time SICK AG can perform the testing prior to initial commissioning for you 9 2 2 Regular inspection of the protective device by qualified safety personnel Check the system following the inspection intervals specified in the national rules and regulations This procedure ensures that any changes on the machine or manipulations of the protective device after the initial commissioning are detected If major changes have been made to the machine or the protective device or if the safety laser scanner has been modified or repaired check the system again as per the checklist in the annex see section 14 2 Checklist for the manufacturer on page 169 122 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 AN WARNING Subject to change without notice Commissioning Chapter 9 9 2 3 Daily testing of the protective device by a specialist or authorized personnel The effectiveness of the protective device must be checked daily by a specialist or by authorized personnel The test must also be performed if the operating mode is changed No further operation if errors occur during the tes
191. pezifikationen zur Anwendung gelangt sind EC neknapauna 3a CBOTBeTCTBUe bg lloanucanusr koitro npeacraBs Aonycnomevatua npousBoaren OOABABA ue NPOAYKTT CEOTBeTBa H pasnopeg nTe Ha nonyus6poeuure gupektTuBu Ha EC Bkrirourreniuo Ha BCMYKN DnelicrBauM U3MeHeHMA N ue OTroBapsi Ha cborBeTHMTe HOpMM M Wrnt TexaMdeckn cneuuadukaua 3a npurioxeHue ES prohl sen o shod cs N e podepsan zastupuj c n sleduj c ho v robce t mto prohla uje Ze v robek je v souladu s ustanoven mi nasledujici ch sm rnice sm rnic ES v etn v ech platn ch zm n a e byly pou ity odpov daj c normy a nebo technick specifikace EF overensstemmelseserkl ring da Undertegnede der repr senterer f lgende producent erkl rer hermed at produktet er i overens stemmelse med bestemmelserne i f lgende EF direktiv er inklusive alle g ldende ndringer og at alle tilsvarende standarder og eller tekniske specifikationer er blevet anvendt EE AnAwon cupp pooonc el O Yrroyp quv EKTTPOGWITWY TOV ak Aou80 KaTAOKEUGOTH SNAWVE HE TO Trap v Eyypago TI ro rrpoi v OULLOPPWveETA ye TOUS pouc TNG Tov akdAOUEBNGS wv OSnyiag wv Tag EE cuptrepiAauBavouevwv OAWV TWV EPAPLOCOLEVWV TPOTTOTTOINOEWV KAI OTI XOUV epappogre TA AVT OTOIXA rrp rurra KAI o1 TEXVIKES TIPOSiaypag s Declaraci n de conformidad CE es El abajo firmante en representaci n del fabricante indicado a continuaci n declara que el producto es conforme
192. ple 3000 safety laser scanners The S3000 is so designed that mutual interference between several safety laser scanners is unlikely To completely exclude erroneous switching you must mount the safety laser scanners as shown in the following examples Note In any circumstance observe EN ISO 13 855 Use mounting kits 1 to 3 to adjust the safety laser scanners to different angles See sec tion 13 3 3 Mounting kits on page 163 The beam path for the safety laser scanners can be checked using the Scanfinder LS70b part no 6020756 92 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 55 Opposite mounting Fig 56 Inclined parallel mounting Fig 57 Offset parallel mounting Fig 58 Mounting on a cross Fig 59 Reverse mounting parallel 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 a 7 E a 5 mm S 2 200 mm 200 mm SICK AG Industrial Safety Systems Germany All rights reserved 93 Chapter 6 94 Electrical installation Operating instructions 3000 Electrical installation AN WARNING Switch the entire machine system off line The machine system could unintentionally start up while you are connecting the devices gt Ensure that the
193. plement 100 mm Zr Supplement for any reflection related measurement error of the S3000 Zr Supplement for any lack of ground clearance of the vehicle As a rule you will mount the S3000 in the middle of the vehicle D If this is not the case then you must define the protective field asymmetrically The CDS represents the fields are they appear in the plan view of the safety laser scanner Ensure that there are supple ments on the right and left of the vehicle 5 4 3 Height of the scan plane Mount the S3000 such that the scan plane is at a maximum height of 200 mm In this way persons lying down will be reliably detected Tilting the protective field so that objects with a diameter of 200 mm are not detected is not allowed We recommend aligning the scan plane at 150 mm Protective field length set es Max 272 mm 150mm SICK AG Industrial Safety Systems Germany All rights reserved 81 Chapter 5 Fig 42 Unprotected areas for mobile applications Tab 21 Unprotected areas AN WARNING Mounting Operating instructions S3000 5 4 4 Methods of preventing unprotected areas When the S3000 is mounted on a plane surface there are areas in front of the mounting surface that are not covered by the safety laser scanner D T These unprotected areas D become larger if you mount the S3000 using mounting kits Mounting variant Size of the
194. r system connected must come to an immediate stop Repeat this test at different points in the hazardous area and on all S3000 If you discover any non conformance of this function the machine system must be shut down immediately and checked by qualified safety personnel gt For stationary applications check that the hazardous areas marked out on the floor match the shapes of the protective fields stored in the S3000 and that any gaps are protected by additional safety measures In the case of mobile applications check that the moving vehicle actually stops at the protective field boundaries which are set in the 3000 and listed on the information label in the vehicle or in the configuration protocol If you discover any non conformance of this function the machine system vehicle must be stopped immediately and checked by qualified safety personnel SICK AG Industrial Safety Systems Germany All rights reserved 123 Chapter 9 Tab 30 7 segment display during and after the power up sequence on re commis sioning Commissioning Operating instructions 3000 9 3 Re commissioning If the 3000 has previously been commissioned but the device replaced the 3000 automatically reads the saved configuration from the system plug Also pay attention to the notes in section 10 3 Replacing the I O module on page 129 After reading the configuration from the system plug acceptance by qualified safety personnel is not necessary How
195. ration in the system plug Compatible Display Serial number lt 11240000 Activated a None Serial number lt 11240000 Not activated X 5 Serial number 11240000 Activated E None Serial number gt 11240000 Not activated E None E O module is compatible with the configuration in the system plug X O module is not compatible with the configuration in the system plug Compatibility mode 1 0 modules configuration in the system plug Compatible Display All modules Activated a None All modules Not activated a None E O module is compatible with the configuration in the system plug SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note Notes 8009942 WK81 2012 11 28 Subject to change without notice Maintenance and care Chapter 10 10 3 1 Steps for replacing the I O module When the I O module is dismantled advanced electronic components are accessible Protect these from electrostatic discharge contamination and moisture gt If possible use anti static floor mats and workbench covers gt When working on the 3000 touch a bare metal surface from time to time to discharge static charging of your body gt Only remove the components of the S3000 from their anti static packing immediately prior to installation Note that no liability can be accepted for damage caused by electrostat
196. rectangular or of arbitrary shape If the area to be monitored changes then you can re configure the S3000 in software without additional mounting effort Depending on the I O module used see section I O modules on page 22 you can define up to 32 different field sets and save these in the safety laser scanner In this way you can switch to a different field set in case of a change in the monitoring situation see section 3 2 3 Monitoring cases on page 20 You can configure different field sets e field sets consisting of one protective field and one warning field e field sets consisting of two protective fields e field sets consisting of one protective field and two warning fields The protective field secures the hazardous area on a machine or vehicle As soon as the safety laser scanner detects an object in the protective field the S3000 switches the OSSDs to the off status and thus initiates the shutdown of the machine or stop of the vehicle 18 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 3 Triple field mode with one protective field and two warning fields Note 8009942 WK81 2012 11 28 Subject to change without notice Product description Chapter 3 If two protective fields are configured then the two cut off paths must be routed to independent OSSD pairs on the Flexi Soft safety controller
197. resolution configured The following table shows the number of field sets per variant and application Tab 15 Number of field sets Standard Advanced Professional Expert Remote that can be configured per variant and use Dual field mode dual protective field mode Configured angular resolution 0 5 1 4 8 32 32 Configured angular resolution 0 25 1 4 8 16 16 Triple field mode Configured angular resolution 0 5 1 4 8 21 21 Configured angular resolution 0 25 1 4 8 10 10 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 51 Subject to change without notice Chapter 4 m Fig 21 Creating a field set in the CDS 52 Note A Configurable functions Operating instructions 3000 4 9 1 Configuring the protective field and warning field With the aid of the CDS you can configure the field set which comprises a protective field D and depending on the selected field mode one or two warning fields see section 4 3 4 Field mode on page 39 During this process you configure the shape and size of the protective and warning fields You can realize any field shape required The area to be monitored is scanned radially by the S3000 The S3000 cannot see through objects during this process The area behind objects that are in the area to be monitored pillars grilles etc can thus not be mon
198. rial number gt 12210000 Not activated H None E O module is compatible with the configuration in the system plug X O module is not compatible with the configuration in the system plug Compatibility mode 1 0 modules configuration in the system plug Compatible Display Serial number 12210000 Activated a None Serial number lt 12210000 Not activated X 5 Serial number 12210000 Activated m None Serial number gt 12210000 Not activated E None E O module is compatible with the configuration in the system plug X O module is not compatible with the configuration in the system plug SICK AG Industrial Safety Systems Germany All rights reserved 129 Chapter 10 Tab 34 Compatibility of the Professional I O module Tab 35 Compatibility of the Remote I O module Tab 36 Compatibility of the Expert I O module 130 Maintenance and care Operating instructions 3000 Compatibility mode 1 0 modules configuration in the system plug Compatible Display Serial number lt 12210000 Activated E None Serial number lt 12210000 Not activated X 5 Serial number 12210000 Activated E None Serial number gt 12210000 Not activated E None E O module is compatible with the configuration in the system plug X 1 0 module is not compatible with the configuration in the system plug Compatibility mode 1 0 modules configu
199. ring protective field and warning field eese 53 Fig 23 Reading the protective field ou eeececeseeeeseeeeeeeeeeeeeseeeeeeeeeeeeeaeeeneeeeaeeeneeeenaeenae 54 Fig 24 Schematic diagram of contour as reference 55 Fig 25 Contour as reference for vertical operation sseeeeeeene 56 Fig 26 Example for velocity routing on an AQV ssesseseeeeenenenenneenren 61 Fig 27 Connection diagram for velocity routing eese 61 Fig 28 Example for velocity routing in the Flexi Soft Designer sssssss 62 Fig 29 Schematic layout of the monitoring case switching esses 64 Fig 30 Horizontally mounted stationary application esseseesseeseeeeeeese 67 Fig 31 Danger of reaching over mm enne nennen nennen 7O Fig 32 Mounting variations for the scan plane sssseseeeeeneenenneennenn 71 Fig 33 Relationship between resolution and protective field mounting height 72 Fig 34 A Xerer i Mor fet ied o P 73 Fig 35 Minimum distance to the hazardous area seen 75 Fig 36 Stopping CIStANCE taal aca h ai nee ide dbi iv aatiah needs 78 Fig 37 Braking distance as a function of the vehicle velocity seuss 78 Fig 38 Supplement due to lack of ground clearance eee 80 Fig 39 Diagram of ground clearance
200. rita ur fyrir h nd framlei andans sem nefndur er h r a ne an l sir v h r me yfir a varan er i samr mi vi kv i eftirtalinna EB tilskipana a me t ldum llum breytingum sem vi eiga og a varan er i samr mi vi vi eigandi sta la og e a teekniforskriftir Dichiarazione CE di conformit it ll sottoscritto rappresentante il seguente costruttore dichiara qui di seguito che il prodotto risulta in conformit a quanto previsto dalla e seguente i direttiva e comunitaria e comprese tutte le modifiche applicabili e che sono state applicate tutte le relative norme e o specifiche tecniche EB atitikties deklaracija It PasiraSiusysis atstovaujantis Siam gamintojui deklaruoja kad gaminys atitinka ios iy EB direktyvos u reikalavimus skaitant visus taikytinus keitinius ir kad buvo taikomi antrajame puslapyje nurodyti standartai ir arba technin s specifikacijos SICK AG Industrial Safety Systems Germany All rights reserved 167 Chapter 14 Annex Operating instructions 3000 Fig 106 EC declaration of conformity page 2 TYPE 3000 Ident No 9068273 V592 EK atbilstibas deklaracija lv Apak parakstijusies persona kas p rst v zem k min to ra ot ju ar o deklar ka izstr d jums atbilst zem k min tajai m EK direkt vai m ieskaitot visus atbilsto os groz jumus un ka izstr d jumam ir piem roti attiec gie standarti un vai tehn
201. rning If this is configured as the output for Reset required 133 Chapter 11 Tab 38 Error and status indications of the LEDs in the compatibility mode 134 Diagnostics Operating instructions 3000 Display Output level Possible cause Rectification of the error e At the OSSDs Object in the protective No error field OSSDs in the OFF state V e At the OSSDs Protective field un No error E occupied OSSDs in ON state e At the warning field Object in warning field No error output O Q O At the OSSDs No operating voltage gt Check the voltage 7 or voltage too low supply and activate if necessary Na O On the application No error diagnostic output amp 3 O On the application No supply voltage gt Check the voltage diagnostic output supply and activate if necessary On the application diagnostic output Front screen contami nated operation not guaranteed gt Clean the front Screen 29 On the application diagnostic output 1 Hz Front screen contami nated still in operation gt Clean the front screen 0 On the application diagnostic output 4 Hz System error gt Pay attention to the error display of the 7 segment display or carry out a diagno stics with the aid of the CDS Switch off the vol tage supply for the S3000 for at least 2 seconds and then switch
202. rs eese 31 Tab 5 Interoperability with safety laser scanners in compatibility mode 31 Tab 6 Functions of the I O modules in compatibility mode eesssssss 34 Tab 7 Required compatibility mode with different firmware versions of the S3000 in an EFI system with other S3000 eeeseeseseeerennn nene 35 Tab 8 Required compatibility mode with different firmware versions of the S3000 in an EFI system with other safety laser scanners 35 Tab 9 Comparison of mobile and stationary applications sssseessssss 37 Tab 10 Maximum protective field ranges 0 eeeesceesseeeeeeceeeeeeeeeeseeeenaeeeneeeenaeeeneeeenaeeeae 38 Tab 11 Figure from experience for the necessary input delay ceecceeseeeeeesteeeeeeeee 44 Tab 12 Level at the connections for the control inputs for complementary CE Inm da os 44 Tab 13 Truth table for 1 of n sampling with two input pairs eese 45 Tab 14 Behavior of the S3000 on a contactor malfunction eese 4T Tab 15 Number of field sets that can be configured per variant and use 51 Tab 16 Number of monitoring cases per variant and application 57 Tab 17 Truth table with complementary evalUatiOn cccccceesseceeeseececseeeeeeeseeeee
203. rt Range Medium Range Long Range sensor head sensor head sensor head The protective field ranges are the maximum achievable radial distances from the safety laser scanner They are achieved in applications with a resolution of 70 mm and coarser If rectangular protective fields are configured then the maximum protective field range is reached in the corners of the protective field 1 0 modules Five I O modules are available for the S3000 With the aid of these I O modules the S3000 covers the various applications Advanced Professional Remote SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions Product description Chapter 3 3000 3 3 2 Functions of the 1 0 modules Tab 2 Functions of the I O modules E 3 E 8 ae il oo S see ve c L o S 2 E o Functions 7 a a n a Object resolution mm 30 40 50 70 150 Pairs of output signal switching devices OSSDs 1 1 1 1 1 External device monitoring EDM a B B E Universal I Os 3 3 3 3 3 Restart interlock delay a a a a a Field sets consisting of protective field and warning field dual field mode or of two 2 4 8 32 321 protective fields dual protective field mode Can be used for the simultaneous monitoring of two areas The areas can each be monitored with one protective field and one warning field
204. s the S3000 Professional and S3000 Expert have two static control inputs and two static dynamic for incremental encoders control inputs A means by which the electro sensitive protective equipment ESPE monitors the state of control devices which are external to the ESPE Protective field and warning field form a pair the so called field set Two safety laser scanners in an EFI system The control signals for monitoring case switching are applied to the inputs on the host The guest is connected to the host via EFI and receives from the host the input information for local monitoring case switching Defines the functionality of the S3000 Five I O modules Standard Advanced Professional Expert and Remote are available A component that produces electrical pulses in proportion to a movement For these pulses various physical parameters can be derived e g velocity distance etc A field set if necessary a simultaneous field set is allocated to a monitoring case Monitoring case switching is performed using the control inputs In this way the S3000 can be adapted to the operating mode of the machine or system that it monitors The OSSD output is the switching output on the S3000 This is a semiconductor output and is periodically tested for correct function The S3000 has two OSSD outputs that operate in parallel for safety reasons these must be evaluated using two channels The protective field secures the hazardous area on a ma
205. s with the S3000 sss 20 Fig 6 Simultaneous monitoring eene nt kr nato rh entr en tin reunir these nn 21 Fig 7 Sensor head I O module and system PIUQ cccccecesssececsseeeeeesseeeeeeneeeeeseneaees 21 Fig 8 Protective field ranges of the sensor heads sese 22 Fig 9 Available l O mod les iore tete cent rng ira Po rere rri dan Rr dina ve Ls 22 Fig 10 Status indicators on the S3000 sse 27 Fig 11 S3000 Remote in combination with a Flexi Soft safety controller or anothereS3000 oni dtesie aterert RR RM era cie eer ari a wets 28 Fig 12 EFI systems comprising two safety laser scanners essseesssssss 29 Fig 13 EFI system with sens Control device eeseseeeeeeeeeneenneeneene 29 Fig 14 EFI system with Flexi Soft safety controller 30 Fig 15 EFI network topologies cete perite iere eda 30 Fig 16 Calculation of pulses per cm travel essssssesseeeseeeeen enne enne 40 Fig 17 Tolerances allowed on the dynamic inputs 42 Fig 18 Possible ways of monitoring case switching seen 43 Fig 19 Schematic outline of the operation with restart interlock 49 Fig 20 Configuration example universal I O connections of the S3000 50 Fig 21 Creating a field set in the CDS iae eee tnr rre nteger hene iis 52 Fig 22 Configu
206. se G the same applies e The protective fields for the monitoring cases must overlap here so that a protective function is always provided How far you must advance the timing for the switching depends on e the input delay required for the used switching method to provide the input condition for case switching see section Input delay on page 44 e whether you use external OSSDs via EFI e whether you use external control inputs e g on another S3000 How to calculate the timing for the switching gt Calculate the timing for the switching using the following formula turvz tevz texovz tstvz Where tue Timing advance for the switching te Input delay for the control inputs texovz Delay due to external OSSDs over EFI 20 ms tswz Delay due to external control inputs over EFI 0 5 x basic response time of the slowest system in the EFI system SICK AG Industrial Safety Systems Germany All rights reserved 87 Chapter 5 AN WARNING Fig 49 Prevent crawling beneath standing behind climbing over Mounting Operating instructions S3000 5 7 Mounting steps Special features to note during mounting Mount the S3000 such that it is protected from moisture dirt and damage Ensure that the entire field of view of the S3000 is not restricted gt Mount the safety laser scanner such that the indicators are easy to see Always mount the S3000 such that you can plug in and remove
207. sor head I O module and system plug 8009942 WK81 2012 11 28 Subject to change without notice Product description Chapter 3 If two field sets with dual protective fields are configured simultaneously four protective fields can be monitored simultaneously In this way up to four independent hazardous areas can be monitored for safety purposes in conjunction with a Flexi Soft safety controller Parallel monitoring situation Active field set Active simultaneous field set 3 3 3000 variants The S3000 variants are formed by three sensor heads and five I O modules 3 3 1 Device components The S3000 safety laser scanner comprises three components e the sensor head with the opto electronic acquisition system e the I O module which defines the functionality of the S3000 e the system plug with the configuration memory the system plug contains all electrical connections with the exception of the configuration interface System plug Sensor head 1 0 module SICK AG Industrial Safety Systems Germany All rights reserved 21 Chapter 3 Fig 8 Protective field ranges of the sensor heads Note Fig 9 Available I O modules 22 Product description Operating instructions S3000 Sensor heads The sensor heads differ in the maximum scanning range and the resulting size of the protective field Sho
208. stem may start inadvertently As a matter of principle always isolate the machine from the power supply during all work on the machine and safety laser scanner In the case of an error or to change the functionality of the S3000 you can replace the 1 0 module After re commissioning the saved configuration is read from the system plug see also section 9 3 on page 124 e Take into account that the saved configuration must correspond to the properties of the device used You can for example replace an S3000 Professional with an S3000 Expert the new device is downward compatible You cannot however replace an S3000 Expert with an 3000 Professional as there is no upward compatibility e If compatibility is not ensured the 7 segment display indicates The device enters a safe operational status Compatibility of the O modules with configurations in the compatibility mode Due to the compatibility mode there are special features in relation to the compatibility of the configurations saved in the system plug Tab 32 to Tab 36 show which sensor heads are compatible with which I O modules and which configurations Compatibility mode 1 0 modules configuration in the system plug Compatible Display Serial number 12210000 Activated a None Serial number lt 12210000 Not activated X 5 Serial number 12210000 Activated a None Se
209. t If any one of the following points is not met it is not permitted to continue to work on the machine or operate the vehicle In this case the installation of the S3000 must be checked by qualified safety personnel see section 9 2 2 Regular inspection of the protective device by qualified safety personnel on page 122 The test must be carried out for the relevant preset monitoring case gt Check the mechanical installation to ensure that all mounting screws are secure and that the S3000 is properly aligned gt Check each S3000 for visible changes such as damage manipulation etc gt Switch on the machine system Monitor the LEDs on each S3000 gt If at least one LED is not permanently lit when the machine system is switched on it is to be assumed that there is a fault in the machine or system In this case the machine must be shut down immediately and checked by qualified safety personnel Deliberately obstruct the protective field without risk to any personnel while the machine is running in order to test the protective function for the entire system The LEDs of the S3000 must change from green to red and the dangerous movement must stop immediately If the S3000 with the protective field that you are interrupting switches the OSSDs on another S3000 or the OSSDs on an interface of the sens Control series via EFI then on this device the LEDs must change from green to red and the dangerous movement on the machine o
210. taneously To connect two safety laser scanners to one of the EFI strings on a Flexi Soft safety controller wire them radially as shown in Fig 15 Ba EE e s You will find details on the connection of safety laser scanners in section 7 5 9 Protective field switching with a Flexi Soft safety controller on page 117 30 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Product description Chapter 3 3 5 2 Interoperability of the variants Due to the further development of the safety laser scanner additional functions e g triple field technology have been implemented in the device As a result the latest devices are not 100 compatible with safety laser scanners already in use in the field To ensure compatibility the S3000 safety laser scanners with firmware 2 BO2 41 and serial number gt 12210000 can be operated in compatibility mode The following tables show which devices can form an EFI system Interoperability with safety laser scanners T T E S EE A B BEST G o 9 G o D ui S 9 9589 2 e218 lo amp l o 38 e o 9 o 85 88 82 25 82 22 88 22 8 32 85 60 0 4 na ot nw HH nt wna 7 nn w t 3000 Standard E E E a a a a a a X a 3000 Advanced a B a a a a a a B X a 3000 Professional a a E a
211. tection of people In the following calculations only take into account the velocity of the vehicle not the speed of the person walking This is based on the assumption that the person will recognize the danger and stand still If the application is to protect vehicles from collisions then you may need to use different assumptions These are very specific and can therefore not be described here Contact the relevant authorities and clarify the assumptions that must be taken into account with regard to your application For a horizontally mounted mobile application determine e protective field length e protective field width e height of the scan plane restart behavior e methods of preventing unprotected areas 5 4 1 Protective field length You must configure the protective field such that a minimum distance to the vehicle is maintained This ensures that a vehicle monitored by the S3000 comes to a stop before a person or object is reached If you define several monitoring cases with different protective fields particularly if you switch between monitoring cases dependent on velocity you must calculate the protective field lengths for all protective fields used How to calculate the protective field length S see EN ISO 13855 gt Calculate the necessary protective field length using the formula S Sa Za Zn t Zr Zp Where Sa Stopping distance Ze General safety supplement 100 mm Zr Supplement for any r
212. tective field ranges Configurable functions Operating instructions 3000 4 3 1 Resolution The maximum protective field range depends on the configured resolution and the angular resolution The following table shows the configurable values Maximum protective field range At 0 5 angular resolution At 0 25 angular resolution Short Range sensor head 60 ms basic response time 120 ms basic response time 30 mm hand detection 1 90 m 2 80 m 40 mm hand detection 2 60 m 3 80 m 50 mm leg detection 3 30 m 4 00 m 70 mm leg detection 4 00 m 4 00 m 150 mm body detection 4 00 m 4 00 m Medium Range sensor head 30 mm hand detection 1 90m 2 80m 40 mm hand detection 2 60m 3 80 m 50 mm leg detection 3 30m 4 80m 70 mm leg detection 4 70m 5 50 m 150 mm body detection 5 50m 5 50m Long Range sensor head 30 mm hand detection 1 90m 2 80m 40 mm hand detection 2 60m 3 80 m 50 mm leg detection 3 30m 4 80m 70 mm leg detection 4 70m 7 00 m 150 mm body detection 7 00m 7 00 m Note The warning field can be configured to up to 49 m for all variants and resolutions The detection capability within the warning field is dependent on the remission of the objects to be detected see section 12 1 Characteristics on page 142 4 3 2 Basic response time The basic response time is dependent on the selected angular resolution It is e 60 ms basic response t
213. tened or if fixing screws are missing or not tightened on the system plug the IP 65 enclosure rating is not met e All inputs and outputs on the S3000 are to be used only in the context specified Wiring in accordance with EMC regulations The quality of the shield is essentially dependent on the quality of the connection of the screen In principle the best screening action can only be achieved with the connection of the screen at both ends using large area connections gt To connect the screen on the S3000 use the EMC cable glands M12 see Tab 50 on page 165 gt Use similar cable glands on the incremental encoders gt If it is not possible to connect the screen via threaded fittings e g on bus nodes connect the screen physically close e g to a control cabinet chassis using a metal clamp e f you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety laser scanners e If there is a PE in an installation it can be used for the connection of the FE However a functional earth connection FE is never allowed to be used as a PE Functional earth To achieve the specified EMC safety the functional earth FE must be connected e g to the vehicle s or system s central earth star point Unlike the S300 and the S300 Mini the S3000 has no separate functional earth connection FE If required for the application an FE connection can be connected
214. the area or the area can be monitored both areas can be monitored or none 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 105 Subject to change without notice Chapter 7 Fig 68 Access protection with S3000 Advanced Application examples and connection diagrams Operating instructions 3000 TAN AIA V V V h VAVAVAVAVAVAYAN S3000 Advanced with two protective fields mounted vertically Floor as reference The two areas to be monitored are switched using the static control inputs depending on the process phase For example the area D or the area can be monitored both areas can be monitored or none For safety against manipulation on the S3000 e g the floor is used as a reference in each case If the alignment of the S3000 changes e g due to change to the mounting the S3000 shuts down 7 2 Mobile applications 7 2 1 Vehicle monitoring for unidirectional travel S3000 Standard Fig 69 Vehicle monitoring with S3000 Standard S3000 Standard with one protective field and warning field The S3000 monitors the area in one direction of travel and stops the vehicle as soon as there is an object in the protective field 106 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 70 Velocity dependent ve
215. the system plug gt Avoid excessive shock and vibration loading on the safety laser scanner On systems that suffer from heavy vibration prevent the fixing screws from coming loose using screw locking devices Regularly check the tightness of the fixing screws Prevent personnel from being able to crawl beneath stand behind or climb over the protective field by means of appropriate mounting of the S3000 The origin of the scan plane is 63 mm above the bottom edge of the S3000 If you mount the S3000 using mounting kit 3 then the origin of the scan plane is 102 mm above the bottom edge of mounting kit 3 see section 12 6 3 Scan plane origin on page 161 There are four possible ways of mounting the S3000 e direct mounting without mounting kit e mounting with mounting kit 1 e mounting with mounting kit 1 and 2 e mounting with mounting kit 1 2 and 3 The mounting kits build one on another For mounting with mounting kit 2 you will therefore also need mounting kit 1 For mounting with mounting kit 3 you will therefore also need mounting kits 1 and 2 You will find the part numbers for the mounting kits in section 13 3 3 Mounting kits on page 163 88 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Note Note Fig 50 Threaded holes for direct mounting Recommendation Fig 51 Mountin
216. tice Diagnostics Chapter 11 Display Possible cause Rectification of the error Device is addressed as No error The symbol is displayed for approx guest 2 seconds on switching on a device that is addressed as a guest Device is addressed as No error The symbol is displayed for approx host 2 seconds on switching on a device that is addressed as a host Hea The S3000 is receiving gt For the correct function of the safety laser no measured values scanner always ensure that measured within a range of at values are received within a range of 90 least 90 measuring this range can be moved as required within range maximum the scan range 49 m it thus is not detecting any obstacles such as e g building walls ae Device is dazzled gt Check whether the S3000 is being dazzled by an external light source e g headlight infrared light sources stroboscopic light sun etc gt If necessary re mount the device ge Temperature error The gt Check whether the S3000 is operated as operating temperature per the permissible ambient conditions of the S3000 has ex ceeded the permissi ble range iL lt E Invalid configuration of gt Verify that the machine side EDM is the EDM connected correctly iL e H The addresses of both gt Disconnect the connection to the host the host device and the guest device may have been set to guest A device connected via EFI or th
217. to a neighboring S3000 From experience 20 to 30 cm spare cable at the safety laser scanner have proven to be adequate In this way you avoid the inadvertent connection of the system plug to a neighboring S3000 and operation of an S3000 with an incorrect configuration The spare cable enables you to change the S3000 with ease if necessary If you want to assemble the system plug yourself you will find suitable cables in the ordering information see section 13 3 6 Self assembly connecting cables on page 165 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 8009942 WK81 2012 11 28 Subject to change without notice Electrical installation Chapter 6 6 3 Pre assembled system plugs 6 3 1 Pre assembled system plugs with flying leads To connect the S3000 variants the following pre assembled system plugs are available see also section 13 3 4 System plug on page 164 e SXOA BO905G for S3000 Standard and S3000 Remote with 9 unscreened cores 5mlong cable outlet on the bottom e SXOA BO905B SXOA BO910B and SXOA BO920B for S3000 Standard and S3000 Remote with 9 unscreened cores 5 10 or 20 m long cable outlet on the top e SXOA B1305B SXOA B1310B and SXOA B1320B for S3000 Advanced with 13 unscreened cores 5 10 or 20 m long cable outlet on the top e SXOA B1305D and SXOA B1310D for S3000 Professional and S3000 Expert with static and dynamic inputs with 13 unscr
218. to prevent and monitor unauthorized presence in the hazardous area when hazardous Yes No area hazardous point protection mechanical protection and have these been secured against removal Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching Yes No under over or around the ESPE Has the maximum stopping and or stopping run down time of the machine been measured specified and Yes No documented at the machine and or in the machine documentation Has the ESPE been mounted such that the required minimum distance from the nearest hazardous point has Yes No been achieved Are the ESPE devices properly mounted and secured against manipulation after adjustment Yes No Are the required protective measures against electric shock in effect protection class Yes No Is the control switch for resetting the protective device ESPE or restarting the machine present and correctly Yes No installed Are the outputs of the ESPE OSSDs AS Interface Safety at Work integrated in compliance with the required Yes No PL SILCL according to EN ISO 13849 1 EN 62061 and does the integration comply with the circuit diagrams 13 Has the protective function been checked in compliance with the test notes of this documentation Yes No 14 Are the given protective functions effective at every setting of the operating mode selector switch Yes No
219. to reflection C Supplement for prevention of reaching over Response time T of the S3000 The response time Ts of the S3000 depends on e the resolution used e the multiple sampling set e the transmission speed to external OSSDs over EFI See section 12 2 OSSD response times on page 144 Supplement Z for measurement errors caused by reflection Avoid mounting retroreflectors at a distance of less than one meter from the boundary of the protective field With retroreflectors positioned at a distance of less than 1 m from the boundary of the protective field a supplement Za of 200 mm must be added to the protective field SICK AG Industrial Safety Systems Germany All rights reserved 69 Chapter 5 Fig 31 Danger of reaching over mm 70 AN WARNING Mounting Operating instructions S3000 Supplement C for protection against reaching over With a protective field installed horizontally there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S3000 shuts down the dangerous state For this reason the calculation of the minimum distance must take into account a supplement to prevent persons from finding themselves in a hazardous situation by reaching over see EN ISO 13857 table 1 before the S3000 triggers D O Hp 875 l l I I l l I l r f A 4 l l l l l l 1 E C 12
220. uctions Mou nting Chapter 5 3000 Mounting with cover plates Fig 45 Example of mounting with cover plates avelfetetet 4272277 44 1 4g x VALINU gt Fit the cover plates such D that the areas not protected by the safety laser scanner are completely protected against standing behind Mounting in a recess Fig 46 Form of the recess gt Design the recess D to be at least sufficiently deep that it completely covers the hazardous area not protected by the safety laser scanner Fig 45 and such that standing behind is impossible Important gt Prevent crawling beneath the recess by limiting the height of the recess such that nobody can crawl beneath 8009942 WK81 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 85 Subject to change without notice Chapter 5 AN WARNING Fig 47 Advancement for the switch timing Mounting Operating instructions S3000 5 6 If you switch between several monitoring cases along with the minimum distance to the dangerous state there is a further safety relevant aspect that you must address Time for monitoring case switching Set the timing for the switching such that the S3000 already detects a person in the protective field with an adequate minimum distance before the dangerous state occurs Note that at the time of the switching there may be a person in the protective field Only by means of switch
221. ultaneously monitored warning field is unoccupied In dual protective field mode Logical 1 if the simultaneously monitored protective field 2 is unoccupied In triple field mode Logical 1 if the active allocated warning field 2 is unoccupied Speed valid Logical 1 if a valid velocity is present on the incremental encoder inputs Logical O if an invalid velocity is present on the incremental encoder inputs Speed 12 bits for the transmission of the velocity 100000110000 2000 cm s 000000000000 0 cm s 011111010000 2000 cm s 9 Not in the compatibility mode SICK AG Industrial Safety Systems Germany All rights reserved 157 Chapter 12 Tab 43 Control features on the S3000 data to the S3000 Technical specifications Operating instructions 3000 Control feature Meaning effect Static input information A1 In A1 Logical 1 stimulates control input A1 of the 3000 Static input information A2 In A2 e Logical 1 stimulates control input A2 of the 3000 Static input information B1 In B1 Logical 1 stimulates control input B1 of the 3000 Static input information B2 In B2 Logical 1 stimulates control input B2 of the 3000 Static input information C1 In C1 Logical 1 stimulates control input C1 of the 3000 Static input information C2 In C2 Logical 1 stimulates control input C2 of the 3000 Static input in
222. unprotected areas Direct mounting 109 mm With mounting kit 1 112 mm With mounting kit 1 and 2 127 mm With mounting kit 1 2 and 3 142 mm Secure the unprotected areas For mobile applications if the vehicle is accelerated to a maximum velocity of 0 3 m s in less than three seconds when in operation you must prevent personnel from entering the unprotected areas by means of mechanical trim panels switch strips or fitting the S3000 in the vehicle trim panels 82 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 WK81 2012 11 28 Subject to change without notice Operating instructions 3000 Fig 43 Fitting the S3000 in the vehicle trim Note Recommendation 8009942 WK81 2012 11 28 Subject to change without notice Mounting Chapter 5 Fitting in the vehicle trim Build the S3000 into the vehicle trim at least such that the unprotected areas are lt 70 mm and the S3000 projects a maximum of 109 mm beyond the front of the vehicle The vehicle may then be accelerated to a velocity of 0 3 m s within a second exe M Additionally protect the area near to the scanner 5 cm wide area in front of the front screen using a proximity switch with an acquisition range of 5 cm Or make the area near the scanner impassable with a bar or a recess The vehicle may then be accelerated as required Note that the system must be fitted e g in a trim panel without impairing the optical beam
223. unting kit 2 Then mount the S3000 on mounting kit 1 gt Pay attention to the maximum tightening torque for the threaded mounting holes M8 x 9 of 16 Nm Adjust the S3000 longitudinally and cross wise During mounting please observe the dimensional drawings see section 12 6 Dimensional drawings on page 159 SICK AG Industrial Safety Systems Germany All rights reserved 91 Chapter 5 Mounting Operating instructions 3000 5 7 5 Mounting with the Heavy Duty mounting bracket With the aid of the Heavy Duty mounting bracket you can mount the S3000 such that the scan plane is between 100 mm and 350 mm above the floor With the aid of the mounting bracket you can align the S3000 in three planes The maximum adjustment angle is 5 or 9 Fig 54 Mounting with the Heavy Duty mounting bracket Max 350 Min 100 57 15 TP NS 5 7 6 Adhesive label Important information On completion of mounting you must affix the self adhesive information label Important information supplied Use only the information label in the language which the operators of the machine understand Affix the information label such that it is clearly visible for all operators during operation The information label must not be covered even after additional items have been mounted 5 7 7 Using multi
224. urable functions Operating instructions 3000 4 4 2 Tolerances allowed on the dynamic inputs As a rule the same pulse frequency is present at the dynamic inputs when a vehicle moves in a straight line On driving around bends or in case of wear e g of the vehicle s tires the values at the two inputs may however vary The velocities from the two incremental encoders may only differ from each other by a tolerance that can be configured Deviations are allowed only for a certain time window see fig below depending on the velocity The maximum percentage deviation between the two encoder velocities that can be configured is 45 During this process the higher of the two velocities irrespective of whether with positive or negative sign is used as the reference for this calculation as well as the vehicle velocity Exceeding the tolerance is tolerated for a certain period of time Then the system switches to a safe state lock out The period of time is dependent on the vehicle velocity Fig 17 shows the deviations that are tolerated and for how long 60s 20s 04s n o 30 10 10 30 e If the vehicle velocity is in the range between 10 cm s and 10 cm s then there is no shut down irrespective of how long the deviation between the incremental encoders is present e f the vehicle velocity is
225. ured data output For the measured data output configure the baud rate of the interface You configure whether the Silent time is set automatically to 5000 ms or you configure an individual shorter Silent time between 60 and 4980 ms The silent time defines the time after sending the silent byte for which the continuous output of data can be interrupted to make it possible to access to the interface In the default delivery status the silent time is set to 5000 ms With the aid of the Send mode option you can configure whether the measured data output is to be triggered as a Continuous data output or Data output only on request You will find further details on this topic in the documentation Telegram Listing Standard part no 9090807 CMS functionality on the S3000 Expert On the S3000 Expert you can configure further parameters in addition to those described above for the CMS functionality With the aid of the Send mode option you can configure whether the measured data output is to be triggered as a Continuous data output Data output only on request or by an Internal event If you have selected Internal event then you must define this event With Continuous data output you must select which data are to be output If you also activate Measured data output then you can select whether the measured data are to be output together with the I O data in one telegram or in two separate telegrams For the measured data output you defin
226. use dust particles to be attracted to the front screen You can diminish this effect by using the anti static plastic cleaner SICK part no 5600006 and the SICK lens cloth part no 4003353 see section 13 3 Accessories spare parts on page 163 How to clean the front screen gt Use a clean and soft brush to remove dust from the front screen Moisten the SICK optics cloth with the anti static plastic cleaner and wipe off the front screen with the cloth 10 2 Replacing the front screen Always perform a front screen calibration after the replacement of the front screen After the replacement of the front screen with a new front screen you must perform a front WARNING Screen calibration with the aid of the CDS In this way the new front screen on the S3000 is measured and the device made functional Perform the front screen calibration at room temperature If the front screen is scratched or damaged you must replace it Order the replacement front screen from SICK see section 13 3 Accessories spare parts on page 163 Notes The front screen on the S3000 is an optical part that must not be contaminated or scratched on replacement e The front screen is only allowed to be replaced by qualified safety personnel in a dust and dirt free environment e Never replace the front screen during operation as dust particles could enter the device e t is imperative that you avoid contamination of the inside of the front screen e

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