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X-VA-3809-3819-eng Cover.pmd

1. 80 E 100 CAT I II or Ill 39 620 110 45 8 475 CATI or ill CAT I II or III CAT I II or Ill 4 CAT I II or Ill 700 300 NA 210 to 45 CAT or ill 1000 440 NA NA 300 11 5 475 CATI 1 orm 1 Air flows in scfm are given at 70 F and 14 7 psia 2 Air flows nm3 h are given at 0 C and 1 013 bar 3 Minimum operating pressure required 7 psig 0 48 bar 2 3 15 6 1 Table 1 1B Model MT 3819 Tefzel Lined Capacities and Pressure Drop TUBE STANDARD FLOAT MATERIAL CAPACITIES See Note 3 METER FLOAT PED SIZE CODE mbar inches WC Categor GB 170 075 32 5 5 2 SEP S B 420 18 77 12 45 19 SEP C 500 22 92 14 40 17 SEP f 850 i A 1400 B 2000 1 2400 10 4 70 90 37 CAT I Nor Ill D 3000 3000 B 4000 5000 D 6000 6000 B 8000 D 12000 CAT I II or III 7 10 12 15000 6 270 430 225 91 CATI iori 1 Air flows in scfm are given at 70 F and 14 7 psia 2 Air flows in nm3 h are given at 0 C and 1 013 bar a 3 Sizes 7 amp 8 floats are Hastelloy C 276 Density 8 94 kg dm Sizes 10 12 amp 13 are PVDF Density 4 22 kg dm 4 For gas applications operating pressure must be greater than 29 PSIA 2 bar a 1 2 HE FEN gum
2. a 4 80 104 4 10 Meter Size Connection A D WEIGHT Approx 788 1 2 Flange 250 9 84 88 3 46 72 2 83 53 2 09 2 5 kg 6 Ibs 10 1 Flange 250 9 84 96 3 78 80 3 15 59 2 32 4 2 kg 10 lbs 12 1 1 2 Flange 250 9 84 105 4 13 89 3 50 65 2 56 6 8 kg 15 Ibs 13 2 Flange 250 9 84 111 4 37 95 3 74 77 3 03 8 7 kg 20 Ibs MT 3809 Only 15 3 Range 250 9 84 128 5 04 112 4 41 89 3 50 71 2 78 15 kg 33 Ibs 16 4 Range 350 13 78 142 5 59 126 4 96 102 4 02 121 4 76 29 kg 64 Ibs Dimensions shown are for standard indicator units as well as units with the Smart Meter Manager transmitter or stand alone inductive alarms Consult factory for dimensions of units with transmitters plus alarms and pulse output or transmitters with inductive alarms Consult Factory for no O ring male NPT meter dimensions Weights shown for aluminum indicator and PN40 50 Ib flanges Add 1 7 kg 3 8 Ibs for steel indicator housing Model MT 3809 meters with explosion proof transmitters and 300 oversized flanges or 600 regular and oversized flanges have a 300mm lay length Figure 1 1 Models MT 3809 and MT 3819 Dimensions 1 6 Installation and Operation Manual Section 1 Introduction X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 amp 381
3. Transmitter Only uP Transmitter uP Plus Pre Programmed Parameters Alarms and Pulse Output Preprogrammed Parameters Model Number Alarm LoLimit 096 FS flow Serial Number Alarm HiLimit 10096 FS flow Tag Name blank Pulse output units 1 ppg Flow Rate units of measure gpm Resettable totalizer units of measure gal Low Flow cutoff 1096 FS flow Inventory totalizer units of measurement Calibration factor scales only gal Analog Output LoRange 4 mA 0 flow Analog Output HiRange 20 mA 100 flow c Manual Programming or Reprogramming of the SMM electronics If electronic parameters were not preprogrammed prior to shipment or new settings are required programming of the SMM transmitter with or without alarms and pulse output may also be done locally via an Emerson Model 275 hand held Communicator Refer to Figures 3 1 and 3 2 for Device Description Basic Setup and Detailed Device Description Setup Trees generate an electrical signal directly proportional to the gas mass flow rate 3 2 Installation and Operation Manual Section 3 Operation X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 Device Description Process Variables Diagnostics amp Service Basic Setup Detailed Setup Review PV FlowRate E Alarm Status Tagname E Measurements List of All Parameters I AO Percen
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5. la terre Les connecteurs de type card edge sont non m talliques Les c bles utilis s doivent tre blind s 10096 pour satisfaire la r glementation CE Tous les blindages doivent tre reli s la terre Se r f rer au manuel d instruction pour le raccordement des contacts Greek Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Ofua CE Opy vov M rpuonc Matas Hpzpopyvia 1996 K piou pyava nAektp k ndertpovicd mg Brooks ta p povv EMTUX G pe Zuu ar rntag 89 336 EEC Onwo nnote xper leror Educ emoyh kododiov TOV S KATOG va ue pyava zov CE spares rov rov Brooks kav va zpoundedet vymAng KaAdSia zAnpobv TIC CE y emoy tov cfjutog vivet IPNOWLOTOMOETE
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7. IVA SI1 12X3 LL3M SHON4 9 TH3ddad H3lHHV8 AV I3H TVNO S QvO 3A11SIS3H VZ AOv 30 2 0730 011 90 ZH S9 Sb A OEZ M IX3 2uS 9V 44 270 0800 VEE 1 ZH S9 Sb IVA SIT 1 3 205 IVA OSZ A DV IVA 052 A DV ZH 09 5 IVA 2 1022 IX3 LL3M ZH 09 Sb IVA SII IX3 LL3M 5 WIddAd 9VIM SVIM SHONS Y H3dd3d SONIIVH AV 3H IX3 LL3M 5 H3dd3d SONILVE AV I3H fH3IMHVEO AVISY 319 15 v SH3lHHVvB8 JHL O31V OSI A T31Vn030V N338 SVH JHL LVHL O3NIWH3I3O N338 SVH 11 SS3 Nn 30 HO SWH SLIOA OSE JO SS3OX3 NI S31VH3N39 HO S3Sn HJIHM 391A30 ANV OL Q3123NNOO 38 LON LSNN SYIIHYVE JHL E 3NO3SNIYINI 3114UN93S VI 3HII3AOHdWOO 1039 SLNVSOHNOI 30 NOILILSENS VI 1N3A3SSIIHSAV AL34vVS OISNIHINI BIVANI AVW SINS3NOdNOO JO NOILNLILSENS 9NINHVM EIG IN L4 HNOZ I JO NY 13 39 09 JO BSONVLIOVdVD V 9NISn GSLYINDIWS SVM HLON3T 378V9 WNWIXVN 3Hl S3SOdHnd ALIIVS DISNIYLNI HOH L ON ESTEBVE GS Ln TT 1105812 S3NTVA ONIMOTIOS SHL Ol 0319181538 38 SJN V JHL JO HLON3T JHL I 3009 7 21812313 NVIQVNVO JHL HLIM 3ONVQBOOOV NI 38 1SnW SNOILVTIVISNI VOVNYI HOJ 210118 04 VdJN 3009 1VI914193713 TYNOILVN JHL ONY 58007 33YS ATIVOISNIBINI ONITIVISNI 804 9 2138 39119VYWd Q3O0N3WWOO23H VSI VOIH3WV JO 131205 INIANYISNI OL 43434 NOLLVTNSNI 378VLINS SVH HOIHM 3 78VO NI HO SINEVI 3iVHVd3S NI NN LSNN SLI ON
8. Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Section 3 Operation Models MT 3809 and 3819 not be disabled or turned off When an alarm occurs it can be posted through the defined destination digital contact closure outputs 1 2 both or neither Therefore the alarms may be managed according to local operating practices and the need to notify upstream control safety systems An alarm may be posted at a designated destination only when the alarm situation is occurring or posted until the alarm is acknowledged by the operator The decision to latch or unlatch the alarm is controlled by setting the alarm type parameter By utilizing this optional parameter the operator can see that there is an alarm as it is occurring unlatched or even after the fact in the case when the operator did not directly observe the unit alarm latched The following are two examples of typical programming via an Emerson Model 275 hand held communicator Example 1 Programming Flow Rate Units 4 Brooks MT 38xxVA Q On line lt 2 PV 25 3 AO 12 0 mA 4 URV 0 00 gpm 5 LRV 50 00 gpm Fi F2 F3 F4 Brooks 38xxVA M Device Setup lt a 1 Process Variables 2 Diags amp Services 3 Basic Setup 4 Detailed Setup From the Online Menu select Device Setup From the Device Setup Menu select Detailed Se
9. Six Action Keys promote easy navigation through the menu structure You may customize the Hot Key to quickly access a menu of your most frequently performed on line tasks The Hot Key Menu is a user definable menu containing one permanent option Range Values Range Values provides quick access to rearrange capability Up to 19 frequently performed tasks can also be added to this menu These tasks are stored even when the communicator is off and are always readily available by simply pressing the Hot Key Figure 3 5 HART Communicator Action Hot Keys LCD The LCD is an eight line by twenty one character display that provides a window to all the functions of a HART compatible device When connected to a HART compatible device the top line of each menu displays the model name of the device and its tag The bottom line of each menu is reserved for a dynamic label for each function key F1 through F4 Brooks MT 3809 VG On line 0 86 4 275 0 00 50 00 Figure 3 6 LCD Installation and Operation Manual Section 3 Operation X VA MT3809 3819 eng Part Number 541B049AHG me 2008 Models MT 3809 and 3819 Function Keys Use the four function keys marked F1 through F4 located below the LCD to perform software functions as indicated by the dynamic labels Different labels appear over the four function keys as you move among the various menus On line Menu When connected to a HART compatible
10. The Emerson Model 275 hand held communicator provides a simple means to accomplish this check anywhere in the loop Refer to Figure 3 2 for connection instructions 2 9 Installation of Models MT 3809 and MT 3819 Flowmeters with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 Switches ICQ AA As Install the meter as described in Section 2 7 b Install the transmitter as described in Section 2 8 c Install the inductive alarms as indicated below Section 2 10 2 10 Installation of Models MT 3809 and MT 3819 Flowmeters with Inductive Alarms 1 or 2 Switches E ACAUTION Since this is a magnetically activated device strong magnetic fields and materials with magnetic properties may cause faulty operation when in close proximity to the flowmeter This includes steel pipes steel conduit motors and transformers ACAUTION Flowmeters with a transmitter must be mounted at least 18 inches apart to prevent the interaction of adjacent float magnets and transmitter AWARNING To prevent ignition of hazardous atmospheres and serious personal injury proper installation methods must be used as defined in Article 505 of the National Electrical Code and the Canadian Electrical Code and ISA Stnadard 12 6 Install the meter as described in Section 2 7 To install the inductive alarms 1 or 2 switches 2 10 Installation and Operation Manual Section 2 Installation X VA MT3809 38
11. 0 0 SOO VA OOS d ZH S9 Sp CA OEZ 1 3 255 8 3 ZH S9 S IVA SIT M IX3 2HS SV3 ava m XV av SVA pee E MA SU ZH 09 55 IVA OEZ 022 IX3 LL3N ZH O9 St IVA SI1 1X3 LL3M SHOnJ H3dd3d 9VJM SVIM SHOnd Y H3dd3d SONILVH AV I3H 1X3 L3M SHINS Y WaddSd SONILVH AV I3H fH3IHHVE 3JONIS 017 2 ATddNS 21901 XOI IOA PZ ATddNS 3007 SH3lHHVB8 JHL WOHJ 031 1051 A73LVND3QV N338 SVH JHL LVHL O3NINY3130 N338 SVH LI SS3 Nn 20 HO SNH SITOA OSE 40 SS3OX3 NI S31VH3N39 HO SISN HOIHM 391A30 OL QO3193NNOO 38 LON LSAW SHIIHHVE IHL ILIHNIIS VI 3HIl3AOHdAOO 1039 SINVSOdWNOO 30 NOILILSENS VI 1N3N3SSIIHSAV 1 4 5 215 AVN SLNSNOdNOD JO NOILNLILSENS ONINYVM EIG IN Yad LA HNOE O JO 3INVLINONI NV 14 44 09 JO 1 Y ONISN G3SLVINOWS SVM HLON3T 378V9 WnWIXVA JHL S3sOdHnd ALIHVS 5 HOJ 2 1 3 sel 005 400577 DEKSEL TA VA d 29971 Er 4720 7 9 3 0 99 60 082 2006 XVN 13 791 Hus L1 Fer 0 OR ESTEE HH ON HB3IIHYVE HW 1 1112812 5 ONIMOTTO4 JHL OL Q319181S3H 38 TIM S3 78VO 3HL JO HLON3T IHL 11 11 0916 ON 15 HIIHHVE 3007 JEVI 8 Z E S 3SNVIO BEOOSN3 HLIM JONVITSNOO NI 38 LSNN 9195 ONV SLHI 199 3189 ddy 3H3HM I 1HVd 3009 7W2018103173 NV
12. 1 4 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 Section 1 Introduction Table 1 2 Model MT 3809 Pressure Ratings Flange Rating 316 316L Stainless Steel psig at indicated temperature 20 F to 100 F 200 F 300 F 400 F 500 F 600 F 150 Ib 300 Ib 600 Ib Threaded NPT 275 720 1440 240 620 1240 215 560 1120 195 515 1030 170 480 955 140 450 905 316L Stainless Steel psig at indicated temperature 20 F to 100 F 200 F 300 F 400 F 500 F 600 F 7 amp 8 10 12 13 1500 1500 1500 1300 1500 1500 1500 1300 1400 1400 1400 1200 1400 1400 1400 1200 1300 1300 1300 1100 1200 1200 1200 1000 Model MT 3819 pressure ratings dependent on flange rating Flanges are dual certified 316L 316 stainless steel Table 1 3 Maximum Fluid Temperatures at 104 40 C Ambient 7 amp 8 10 thru 16 3819 Indicator Onl Indicator with Alarm Indicator with Transmitter Standard High Temperature Standard High Temperature Standard High Temperature 22 thru 300 F 300 F 22 thru 300 F 300 F 22 thru 195 F 300 F 30 thru 150 C 150 C 30 thru 150 C 150 C 30 thru 90 C 150 C 7 thru 13 309 amp 3819 Minimum and Maximum Ambient Temperature Indicator Only Ind
13. 21 2 1 Typical Bypass 2 3 2 2 Smart Meter Manager Electrical 2 5 2 3 Typical SMM Transmitter Analog Output and Power 2 5 2 4 Alternate SMM Transmitter Analog Output and Power Wiring Where 4 20 mA is not required 2 6 2 5 Multi drop SMM Transmitter Analog Output and Power 2 6 2 6 Typical SMM Transmitter with Alarms and Pulse Digital Output and Power Wiring 2 8 3 1 Models MT 3809 and 3819 SMM Electronics Device Description Tree Basic Setup 3 3 3 2 Models MT 3809 and 3819 SMM Electronics Device Description Tree Detailed Setup 3 4 3 3 HART Gommunicator ana a a 3 5 3 4 Typical HART Communicator nnne 3 5 3 5 HART Communicator Action Hot 3 6 3 6 HART ECD EAEE AAA A ER 3 6 4 1 Meter Float Replacement amp Cleaning Model MT 3809 4 6 4 2 Exploded View Model MT 3809 Size 15 Gas or Liquid 4 7 4 3 Exploded View Model MT 3809 Size 16 Liquid Service Only 4 7 4 4 Meter Float Replacement amp Cleaning Model MT 3819 4 9 Tables Table Page Number Number 1 1A
14. AAA AA A nn 4 2 Float replacement procedures are dependent on the meter size connection type and fluid gas vs liquid application Please refer to the appropriate section below for instructions along with Figures 4 1 4 2 and 4 3 for referenced part numbers appearing in parenthesis Pressure test the meter before returning it to service Hydrostatic pressure testing should be performed only by qualified personnel or serious personal injury and or damage to the equipment can result Flanged Connection a Size 7 1 2 Flanged Liquid or Gas Service Remove the meter from the process line and lay the meter horizontal on a table With a small screwdriver remove the spiral retaining ring 1 from the meter inlet Push the entire float assembly slowly downward and out of the meter inlet by pushing from the top with a round bar stock 3 4 or 19 mm diameter Remove the float snap ring to clean individual float assembly parts Reassemble the meter by reassembling the float assembly and inserting it into the bottom of the meter Replace the spiral retaining ring 1 in the meter inlet b Size 8 1 2 Flanged Liquid Service Remove the meter from the process line and lay the meter horizontal on a table With small screwdriver remove the spiral retaining ring 1 from the Installation and Operation Manual Section 4 Maintenance X VA MT3809 381 9 eng Part Number 541B049AHG Septembe
15. HART Communicator is the hand held interface that provides a common communication link to all HART compatible microprocessor based devices A keypad liquid crystal display LCD and software menu structure make up the HART communicator user interface The Emerson Model 275 is easy to use Just press a few buttons to become familiar with the Action Keys and menu structure Function Keys Action Keys Shift Keys 7 Alpha Numeric Keypad Figure 3 3 HART Communicator Typical Connection Emerson Model 275 Communicator Interface The HART Communicator interfaces with any HART instrument from any wiring termination point in a 4 20 mA loop provided a minimum load resistance of 250 ohms is present between the HART Communicator and power supply A minimum load resistance of 250 ohms must be present between the HART Communicator and power supply in order for the HART Communicator to communicate with any HART compatible instrument An optional rugged 250 ohm resistor that attaches to the lead set is available from Emerson The resistor must be installed in series not in parallel HART Compatible Receiver DCS PLCI etc 250 Ohm Resistance Minimal Figure 3 4 Typical HART Communicator Interface 3 5 Section 3 Operation Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 3 6 Emerson Model 275 Communicator Functions Action Keys and Hot Key
16. HORIZONTAL VERTICAL LINE LINE FLOWMETER FLOWMETER P A Inlet Valve B Outlet Valve C Bypass Valve D Control Valve E Drain Valve Figure 2 1 Typical Bypass Installation 2 3 Section 2 Installation Models MT 3809 amp 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 2 8 Installation of Models MT 3809 and MT 3819 Flowmeters with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse Output 2 4 a b Install the meter as described in Section 2 4 Transmitter setup is done solely through proper system wiring and parameter configuration Common transmitter parameters are set by Brooks prior to shipment These parameters such as flow rate are set based on order information meter configuration or defaults inherent to the transmitter If requested when ordering the electronics all parameters will be set prior to receiving the unit and no further configuration will be needed at installation However more detailed configurations as well as on line monitoring can be done through standard HART communication protocol or can be set using an Emerson Model 275 Hand held communicator See Operations Section 3 for manual programming details With a HART protocol compatible transmitter the digital communication signals are superimposed on top of the 4 20 mA signal Communication of more than just the process variables is possible Plants utiliz
17. NOY3 1051 SVH JHL LVHL O3NINY3130 SVH LI SS3 Nn 20 SAY SITIOA OSE JO SS3OX3 NI S3LYU3N39 HO SISN HIIHM 391A30_ANV Ol G3LI3NNOI 38 LON LSNW SYIIYYVE JHL 9 3NO3SNIY1NI ILIHNIIS I9LLINOHANOD INIA SINVSOdANOO 30 NOILILSENS V 1N3A3SSI LH3AV 5 OISNIBINI HIVdAI AVW SLN3NOINOI JO NOILNLILSENS 9NINBVM S E161N 14 HN02 0 JO 3INVLINONI NV ONY 13 39 09 JO ZINVLIIVHVI V ONISN 1 SVM HLON3T 378VO WNNIXVN JHL S3sOdHnd 1 4 5 215 HOJ XVN Ld Eee NNC EEE HEN S3INIVA 3HL Ol 0313181534 38 TIIM S3T8VO JHL JO HLONIT JHL 00 60 082 2006 ON IHVd ONI THVIS HIIHHVE 21907 11 11 170916 ON LHVd DNI THVIS HIIHHVE 3007 JEVI g IdAL 2 E 5S ASNVIO 6EOOSN3 HLIM SONVITdDNOD NI 38 1504 2139 11X0 37T8V0I lddV 3H3HM I 3009 1V91419373 NYIOVNVO SHL HLIM NI 38 1SnW SNOILVTIVISNI HOJ FOS 319118VW OZ VdJN 3009 7 21812212 TYNOILVN JHL 54001 33VS ATIVOISNIBINI ON TIVISNI HOI 9 Z1d8 III LIVHd O3ON3AWOO3H VSI VOIH3AV JO 131205 IN3ADHISNI OL 43434 NOIIV InSNI 318viInS SVH HOIHM 37899 NI HO S318Y9 31VHVd3S NI NOH LSNW FLMI ELAO 2199 1199 Z HOLVOINQOWAOO ONVH 5 42 T1300N LNNONISOH V SI 391A30 IBN Ref No 981Y005 Rev F Sheet 2 of 2 Figure 1 6 Transmitter with Alarm and Pulse Outputs Wiring Diag
18. Name Flowmeter Configuration Low Flow Cutoff Calibration Factor Flow Rate Units of Measure 3 7 Section 3 Operation Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 3 8 Transmitter Analog Output Analog Output HiRange Analog Output LoRange d Optional Programmable Alarm and Pulse Output Parameters and Features Alarm Contact Output HiLimit LoLimit One or two digital outputs are available for a alarm signals Contact output polarity is configurable as Normally Open N O or Normally Closed N C The alarms may be set at the minimum and maximum flow rate or at any other preferred high and low limits The units of measure of the alarm limits is the same units of measure as the process variable itself Computations Totalization Totalizers are available in both Resettable and Inventory options Resettable totalization is used for batching while inventory totalization measures the total volume over time Units of measure are set independently for each of these options Pulse Output Pulse Out Scaler Pulse Out Width The SMM has a pulse output channel that indicates flow rate as a variable frequency and therefore can pass information to many types of external equipment such as batch controllers automation systems or provers The output pulse width default is 1 millisec but may be user configured since certain external recei
19. National Electrical Code and the Canadian Electrical Code and ISA Stnadard 12 6 Typical Digital Output e g Alarm Contact Terminations External Box BROOKS e Alarm DCS PLC or s Indicator Safety System gt inside 1 5 www i Barrier Smart Neer Manager 22 Ribbon Cable e Safe Side Hazardous Side Power 24 Vdc typical Typical Earth Ground Point Figure 2 6 Typical SMM Transmitter with Alarms and Pulse Digital Output and Power Wiring 2 8 Installation and Operation Manual Section 2 Installation X VA MT3809 3819 Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 All internal parameters can be accessed over the HART communications channel including the configuration of the output signals used for alarms and pulse output An external termination box is attached for easy hookup of these signals The alarms are configurable as normally open or normally closed The alarm contact and pulse output digital signals are electrically identical independent optically coupled transistor outputs Wiring will be as required by the external driven system Prover DCS PLC terminal automation system batch controller etc These can be wired as an open collector or open emitter signal on the high or low side of voltage rail within the receiving equipment depending upon the signal needs When
20. and clean individual float assembly parts Reassemble the meter by reassembling the float assembly and inserting it into the bottom of the meter Reinstall and secure the inlet fitting 4 b Sizes 8 1 2 10 1 12 1 1 2 13 2 NPT Liquid Service Remove the meter from the process line and lay the meter horizontal on a table Unscrew the inlet fitting 4 at the bottom of the meter Loosen the float assembly with two screwdrivers one on each end of the meter and turn to loosen the inlet and outlet screws 2 Remove inlet screw 2 at the bottom of the meter Remove the guide vane 3 at the bottom of the meter and gently push Installation and Operation Manual Section 4 Maintenance X VA MT3809 381 9 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 the float assembly up and out the top outlet side Reassemble by inserting the float assembly into the top of the meter Replace the guide vane 3 and secure the float assembly by tightening the inlet and outlet screws 2 Reinstall and secure the inlet fitting 4 c Size 8 1 2 NPT Gas Service Remove the meter from the process line and lay the meter horizontal ona table Unscrew the outlet fitting 4 at the top outlet of the meter and remove the gas damper Unscrew the inlet bottom fitting 4 and slowly remove the float assembly To reassemble the meter insert the float assembly into the inlet bottom of the me
21. enstprechend den Vorschiften der Elektromagnetischen Vertr glichkeit EMC Richtlinie 89 336 erhalten die Brooks Ger te elektrische elektronische Komponenten das CE Zeichen Bei der Auswahl der Verbindungskabel f r CE zertifizierte Ger te sind spezielle Anforderungen zu beachten Qualit t der Verbindungskabel Anschlu stecker und der Kabeldurchf hrungen Die hochwertigen Qualit tskabel von Brooks entsprechen der Spezifikation der CE Zertifizierung Bei Verwendung eigener Verbindungskabel sollten Sie darauf achten da eine 100 igenSchirmababdeckung des Kabels gew hrleistet ist D oder Rund Verbindungsstecker sollten eine Abschirmung aus Metall besitzen Wenn m glich sollten Kabeldurchf hrungen mit Anschlu m glichkeiten f r die Kabelabschrimung verwendet werden Die Abschirmung des Kabels ist auf beiden Seiten des Steckers oder der Kabeldurchf hrungen ber den vollen Umfang von 360 anzuschlie en Die Abschirmung ist mit dem Erdpotential zu verbinden Platinen Steckverbindunger sind standardm ige keine metallgeschirmten Verbindungen Um die Anforderungen der CE Zertifizierung zu erf llen sind Kabel mit einer 100 igen Schirmababdeckung zu verwenden Die Abschirmung ist mit dem Erdpotential zu verbinden Die Belegung der Anschlu pins k nnen Sie dem beigelegten Bedienungshandbuch entnehmen A 1 Appendix ACE Certification Installation and Operation Manual X VA MT3809 3819 eng Part Number
22. mail BrooksAm Brooksinstrument com www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs BrooksInstrument com Fax 31 318 549 309 E mail BrooksEu BrooksInstrument com Instrument must have been purged in accordance with the following AWARNING Before returning the instrument to the factory purge thoroughly with a dry inert gas such as Nitrogen before disconnecting gas connections Failure to correctly purge the instrument could result in fire explosion or death Corrosion or contamination may occur upon exposure to air Completion of form RPR003 1 Brooks Instrument Decontamination Statement A copy of this form can be downloaded from the Brooks website www brooksinstrument com or is available from any Brooks Instrument location listed above This is required before any Brooks Personnel can begin processing Copies of the form can be obtained from any Brooks Instrument location listed above Provide a Material Safety Data Sheet MSDS for the fluid s used in the instrument 2 5 Transit Precautions Femme un To safeguard against damage during transit transport the instrument to the installation site in the same container used for transportation from the factory if circumstances permit 2 6 Removal from Stor
23. oltava maadoitettu Nastojen liitt minen katso liitteen oleva manuaali Yst v llisin terveisin Svensk Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Addendum to the Instruction Manual Reference CE certification of Mass Flow Equipment Date January 1996 Brooks elektriska elektronik utrustning som r CE m rkt har testats och godk nts enligt g llande regler f r elektromagnetisk kompabilitet EMC direktiv 89 336 EEC Speciell h nsyn m ste emellertid tas vid val av signalkabel som ska anv ndas tillsammans med CE m rkt utrustning Kvalitet p signalkabel och anslutningskontakter Brooks levererar som standard kablar av h g kvalitet som motsvarar de krav som st lls f r CE godk nnande Om man anv nder en annan signalkabel ska kabeln i sin helhet vara sk rmad till 100 D eller runda typer av anslutningskontakter ska vara skarmade Kabelgenomf ringar ska vara av metall alternativt med metalliserad sk rmning Kabelns sk rm ska i bada ndar vara ansluten till kontakternas metallk por eller genomf ringar med 360 graders sk rmning Sk rmen ska avslutas med en jordf rbindelse Kortkontakter r som standard ej metalliserade kablar som anv nds m ste vara 100 skarmade f r att verensst mma med CE certifieringen Sk rmen ska avslutas med en jordf rbindelse F r elektrisk anslutning till kontaktstiften h nvisas till medf ljande instruktionsmanual A
24. that the pointer is aligned with the R or zero mark If not refer to Section 4 3 Indicator Reference Mark Zero Adjustment Sizes 10 12 amp 13 Figure 4 4 Meter Float Replacement amp Cleaning MT 3819 4 9 Section 4 Maintenance Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 i Setthe alarm position by loosening the two pointer screws moving the point of the desired alarm setting and tightening the screws Connect the field wiring k Replace the indicator housing cover and secure with four screws 4 6 SMM Transmitter Replacement with Inductive Alarms ss A The transmitter is a self contained unit matched specifically to the associated flowmeter If there is a need to replace it please contact your nearest authorized Brooks Service Representative However the inductive alarms may be replaced according to the procedure in Section 4 5 4 7 Monitoring the Integrity of the SMM Electronics Diagnostic Alarms ple IAN ee eee eed 4 10 As part of its normal operations the SMM continuously monitors its own internal health Automatic diagnostics can trigger alarms indicating poor communications memory integrity or sensor problems The user can define whether these malfunctions are serious and instruct that a 4 20 mA analog signal be sent automatically to a receiving devices such as aDCS or PLC system a Power Failure Al
25. the set value Settings can be adjusted by removing the indicator cover loosening moving and retightening of the alarm indication needle and replacement of the indicator cover C SPECIFICATIONS EMC Directive 89 336 EEC EN 50081 EN 50082 and EN 61326 1 Hazardous Location Classification Enclosure Type 4X IP65 Ambient Temperature 22 F gt Tamb 150 F 30 C gt Tamb 65 C Intrinsically Safe United States and Canada UL Listed E73889 Vol 1 Sect 15 Class II and III Division 1 Groups A B C D E E and 4 Europe 01 ATEX1235 X II 2 G EEx IIC 4 12 D T135 C Entity Parameters Ui Vmax 30 Vdc li Imax 140 mA Ci 0 015 uF Liz 0 mH Non Incendive United States and Canada UL Listed E73889 Vol 1 Sect 15 Class Il 111 Division 2 Groups A B C D and T4 Europe KEMA 01ATEX1236 EEx nA II T4 I 3 D T135 C 1 18 Installation and Operation Manual Section 1 Introduction X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 Explosion proof Flame proof United States and Canada UL Listed E73889 Vol 1 Sect 14 Class I Division 1 Groups C D Dust Ignition proof Class II Division 1 Groups E G Class 111 T4 Europe 01 ATEX2207 X 112 EEx d IIB 12 D T135 C Power Supply 5 25 Vdc 25 mA max Impedance Approximately 1 kohm with cam absent Approximately 8 kohm with cam p
26. 19 Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 1 The inductive alarms can be supplied as a stand alone option or combined with the transmitter When stand alone connections to the alarms are made inside the indicator housing When supplied in combination with the transmitter connections are made inside the auxiliary terminal box attached to the indicator housing Refer to Fig 1 7 for stand alone inductive alarm installation and to Figures 1 6 and 1 8 for installation with the transmitter combined with the inductive alarms 2 Intrinsically safe installations require the use of relay isolators for the alarms and a barrier for the transmitter if equipped Power supply limits and cable parameters must be as shown in the installation diagram 3 Ifthe area classification is Division 2 the transmitter barrier and cable parameters are not applicable However for proper operation of the inductive alarms the relay isolators must be used The electrical code will require the use of conduit for wire protection 4 Ifthe installation is according to Division 1 explosion proof methods the optional explosion proof enclosure is required and explosion proof installation methods must be followed For proper operation of the inductive switches the relay isolators must be used 5 Itis highly recommended that shielded cable be used for hook up The shields should be connected to chassis ground at the transmitter alarm end and s
27. 2 Switches a Start up the meter as described in Section 3 2 b To modify the alarm set points remove the front cover with gasket of the indicator housing by removing the four screws Set the alarm position by loosening the two pointer screws moving the pointer to the desired alarm setting and tightening the screws d Replace the indicator housing cover with gasket and secure with the four screws Section 3 Operation Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541 049 September 2008 3 14 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual Section 4 Maintenance X VA MT3809 381 9 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 4 1 General Service Information WARNING METER CONTROLLER SEAL COMPATIBILITY Products in this manual may contain metal or elastomeric seals gaskets O rings or valve seats It is the user s responsibility to select materials that are compatible with their process and process conditions Using materials that are not compatible with the process or process conditions could result in the Meter or Controller leaking process fluid outside the pressure boundary of the device resulting in personnel injury or death It is recommended that the user check the Meter or Controller on a regular schedule to ensure that it is leak free as both metal and elastomeric seals gask
28. 5 hand held communicator provides a simple means to accomplish this check anywhere in the loop Refer to Figure 3 2 for connection instructions 11 Proper operation of the inductive alarms can be determined by manually rotating the mechanical pointer and observing the status lights on the relay isolator The small alarm pointers indicate the alarm trip points Changes to the set points can be made by loosening the pointer screws and repositioning the pointers 2 11 Section 2 Installation Models MT 3809 amp 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 2 12 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual Section 3 Operation X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 3 1 Pre Start Check mm EZ After the flowmeter has been properly installed in the process it is ready for operation When initiating flow slowly open the valve to avoid a flow surge Bypass is a help in bringing the flow on smoothly Avoid starting a pump to supply the flowmeter without the use of a valve upstream of the flowmeter AWARNING Operating Procedure Do not operate this instrument outside the specifications listed in Section 1 Before bringing the unit into operation make sure that all fluid connections have been correctly tightened and that all electrical connections where applicable ha
29. 541B049AHG Models MT 3809 and 3819 September 2008 English Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Addendum to the Instruction Manual Reference CE certification of Mass Flow Equipment Date January 1996 The Brooks electric electronic equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility EMC directive 89 336 EEC Special attention however is required when selecting the signal cable to be used with CE marked equipment Quality of the signal cable cable glands and connectors Brooks supplies high quality cable s which meets the specifications for CE certification If you provide your own signal cable you should use a cable which is overall completely screened with a 10096 shield D or Circular type connectors used should be shielded with a metal shield If applicable metal cable glands must be used providing cable screen clamping The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 Degrees The shield should be terminated to a earth ground Card Edge Connectors are standard non metallic The cables used must be screened with 100 shield to comply with CE certification The shield should be terminated to a earth ground For pin configuration Please refer to the enclosed Instruction Manual Espanol Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A As
30. 6 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 and 3819 September 2008 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Seller Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer All replacements or repairs necessitated by inadequate preventive maintenance or by normal wear and usage or by fault of Buyer or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions or by abuse accident alteration misuse improper installation modification repair storage or handling or any other cause not the fault of Seller are not covered by this limited warranty and shall be at Buyer s expense Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days which
31. 819 Flowmeters with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 Switches 2 10 2 10 Installation of Models Model MT 3809 and MT 3819 Flowmeters with Inductive Alarms TOWN 2 SWILCKIOS 2 10 Section 3 Operation 3 1 Pre Stan A 3 1 3 2 Start Up and Operation of Flowmeter sse eene nennen nennen 3 1 3 3 Operation of Models Model MT 3809 and MT 3819 Flowmeters with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse Output for Totalization 3 2 3 4 Operation of Models Model MT 3809 and MT 3819 Flowmeters with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 3 13 3 5 Operation of Models Model MT 3809 and MT 3819 Flowmeters with with Inductive Alarms 1 or 2 Switches nnne nnns 3 13 Section 4 Maintenance 4 1 General Service Information vaude ne e nn na Ra AA ANNE nun ana 4 1 4 2a Meter Float Replacement and Cleaning MT 3809 seen 4 2 4 2b Meter Float Replacement and Cleaning MT 3819 4 8 4 3 Meter Indicator Reference Mark Zero Adjustment 04 100100000 4 8 4 4 Smart Meter Manager Transmitter Replacement with or without Alarms and Pulse Output 4 8 4 5 Inductive Alarm Replacement sc risssim0sssscsinssskedsesensssssdes sdansnnsnsndsdde
32. 819 Standard 316L stainless steel with ETFE Tefzel lining Installation and Operation Manual Section 1 Introduction X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 Flanges and End Fittings MT 3809 Standard 316 316L stainless steel dual certified MT 3809 Optional Hastelloy B Hastelloy C titanium MT 3819 Standard 316L stainless steel Connections MT 3809 Standard 150 Ibs 300 Ibs or 600 Ibs RF ANSI B 16 5 flanges or PN 40 DIN 2527 2635 or JIS flanges 10K or 20K or Female NPT Male NPT for No O ring meter only 125 250 Ra micro inch 3 2 6 3 Ra micro meter cerated flange finish Consult factory for optional uncerated flange finish Vertical inlet and outlet MT 3819 Standard 150 Ibs RF ANSI B 16 5 flanges or PN 40 DIN 2527 2635 MT 3819 Optional 300 Ibs RF ANSI B 16 5 flanges or PN 40 DIN 2527 2635 For other ratings flange types consult factory 125 250 Ra micro inch 3 2 6 3 Ra micro meter cerated flange finish Consult factory for optional uncerated flange finish Vertical inlet and outlet Floats MT 3809 Standard 316L stainless steel MT 3809 Optional Inconnel 625 Hastelloy C or titanium MT 3819 Standard Hastelloy C Sizes 7 and 8 PVDF Sizes 10 12 and 13 MT 3819 Optional Inconnel 625 or titanium all sizes all Teflon internals Sizes 10 12 and 13 O rings NPT only MT 3809 Standard Viton fluoroelastomers MT 3809 Optional Teflon none with male NPT conn
33. 9 1 4 Optional Accessories Needle control valves sight flow indicators and flow controllers available on the MT 3809 only For flow rate control needle control valves or flow controllers may be externally piped into the inlet or outlet side of the instrument Needle control valves and flow controllers can be supplied up to size 10 1 maximum 6 6 1 500 l hr water equivalent Sight flow indicators are available for all flanged meters and up to size 13 2 meters 1 5 Optional Electronic Equipment Electronic equipment available with the Models MT 3809 and MT 3819 include the Microprocessor Transmitter Microprocessor Transmitter Alarm Pulse Output for totalization Inductive Alarms and Transmitter with Inductive Alarms refer to pages 6 through 12 for additional information All models are designed to be either Intrinsically Safe aluminum or stainless steel housing or Explosion Proof aluminum housing only All electronic accessories options are available for high temperature applications Refer to Table 3 to determine the appropriate model for your application 1 6 Microprocessor Transmitter With or Without Alarms and Pulse Output Based on Brooks Smart Meter Manager Technology A2 wire loop powered device for ease of wiring and installation 4 20 mA analog output for flowrate with Bell 202 modulated HART communication channel User selectable 0 and 100 analog output ranges with optional smoothing Flex
34. B049AHG September 2008 Models MT 3809 amp 3819 Section 1 Introduction Paragraph Page Number Number det DESCHPUON es I RR 1 1 12 Design Foal S nasa aka tias 1 1 1 3 Specifications 1 1 1 4 Optional Accessories nenne een id een 1 7 1 5 Optional Electronic nrden ehe 1 7 1 6 Microprocessor Transmitter With or Without Alarms and Pulse Output Based on Brooks Smart Meter Management Technology 0 00 1 7 1 7 Microprocessor Transmitter With Inductive 1 16 1 8 Inductive Alarm Swilches u ana 1 18 Section 2 Installation 2 1 NN 2 1 2 2 hecelpt or EQUIPMENT 2 1 2 3 Recommended Storage 2 1 2 4 Ret rn Shipment e 2 2 2 5 Transit Precaullons genen de Resa Ren uA 2 2 2 6 Removaltrom Storage eee ee ran ex uiu EA FR He tan fanta 2 2 2 7 Installation of 2 3 2 8 Installation of Models Model MT 3809 and MT 3819 Flowmeters with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse 2 4 2 9 Installation of Models Model MT 3809 and MT 3
35. Device Setup 5 LRV 50 00 gpm 3 11 Section 3 Operation Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 and 3819 September 2008 Brooks MT 38xxVA O Device Setup 1 Process Variables 2 Diags amp Services 3 Basic Setup 4 Detailed Setu P From the Device Setup Menu select Basic Setup Brooks MT 38xxVA Q Basic Setup 1 Tag 2 Model 3 Ser 4 Configuration 5 Analog Output From the Basic Setup Menu select Configuration Brooks MT 38xxVA O Configuration lt 1 Cutoff 2 CalFact From the Configuration Menu select Cutoff 3 12 Installation and Operation Manual Section 3 Operation X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 Brooks MT 38xxVA Q Cutoff 00 00 L min Enter the Cutoff value in the same units specified in the FlowRate UOM 113951 HELP ENTER F4 to enter the new information and press JJ F2 to send this information to the transmitter 3 4 Operation of the Models MT 3809 and MT 3819 Flowmeters with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 Switches a Start up the meter as described in Section 3 2 b Start up the transmitter as described in Section 3 3 c Start up the inductive alarms as described in Section 3 5 3 5 Operation of the Models MT 3809 and MT 3819 Flowmeters with Inductive Alarms 1 or
36. IOVNVO JHL HLIM J3ONVOHSOOOV NI 38 1SnW SNOILVTIVLSNI HOJ 379114V OZ VdJN 3009 1W91819373 TYNOILVN SHL ONY 58007 34vS ATIVOISNIBINI 9NI TIVISNI ZIJ 391 19V8d OJONIANOII8_ VSI VOIH3AV JO 131205 IN3ADHISNI OL 43434 NOILV IDSNI 378Y1INS SVH HOIHM 378V0 NI HO S378Y9 3iVHVd3S NI LSNN 91 0 ONY SIMD I1HO Z HOIVOINOWAOO OTH ONVH 542 38004 INNON3SOY V SI 391A3Q SIBI on Ref No 981Y007 Rev F Sheet 2 of 2 Figure 1 9 Transmitter with Inductive Alarm Wiring Notes 1 17 Section 1 Introduction Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 1 8 Inductive Alarm Switches A Design 1 or 2 normally open inductive limit switches Optional intrinsically safe power supply amplifier relay unit For low or high limit signaling switching Front adjustable B Description One or 2 electronic limit switches can be installed in the indicator housing to allow initiation of signaling or switching functions on a preset flow value The limit switch operates as a slot initiator that is inductively actuated by a disc mounted on the pointer shaft Any flow value can be used for setting the limit value by sliding the initiator along the indicator scale Minimum setting distance between two limit switches is approximately 40 full scale The position of the initiator also serves to visually indicate
37. Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 1 10 Two Alarm Outputs open collector Optically isolated outputs assignable to alarms reverse flow indicator or manual valve Maximum off state voltage 30 Vdc Maximum off state current 0 05 mA Maximum on state voltage 1 2 Vdc Maximum on state current 20 mA One Pulse Output open collector Optically isolated Scaleable to a variety of engineering unit systems pulses per liter gallons etc Range 1 Hz to 1 kHz Maximum off state voltage 30 Vdc Maximum off state current 0 05 mA Maximum on state voltage 1 2 Vdc Maximum on state current 20 mA Linearity Less than 196 at maximum current Temperature Influence Less than 0 0496 per C Voltage Influence Less than 0 002 Vdc Load Resistance Influence 0 1 full scale Transmitter Alarm and Pulse Wiring Diagrams Refer to Figures 1 3 1 4 1 5 and 1 6 For Division 1 explosion proof installations the optional explosion proof enclosure must be used This enclosure does not use the auxiliary terminal box as shown on some of the installation diagrams All connections are made directly within the housing Cable entry device shall be certified as Flame proof type suitable per the conditions of use and correctly installed If used with conduit refer to Figure 1 7 a sealing device shall be provided in accordance with Figure 1 7 For Division 2 non incendive
38. Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Brooks Model MT 3809 and 3819 Metal Tube Variable Area Flowmeters with Optional Electronics Based on Smart Meter Manager Technology Model MT 3809 BROOKS www Brookslnstrument com INSTRUMENT Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 Essential Instructions Read this page before proceeding Brooks Instrument designs manufactures and tests its products to meet many national and international standards Because these instruments are sophisticated technical products you must properly install use and maintain them to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety program when installing using and maintaining Brooks Products Read all instructions prior to installing operating and servicing the product If this instruction manual is not the correct manual please see back cover for local sales office contact information Save this instruction manual for future reference If you do not understand any of the instructions contact your Brooks Instrument representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintena
39. KO DSIO va p pet mpeg va zap ger 100 Ot D kakndiov va ue 7 eivai va zov va 0 KOAMSIOU To va oto HETOAMK h otov orvmodkirm va kar 600 360 va kara yet os akpod ktn yelmons Ot c v sopot eivat un uETAAMKOI zov va dop xions 100 yia va vzaxodovy CE va KataAfryyet YEIWOTIG mv tov avapepdeite oto ETMK EITTO Eyxewpidto A 3 Appendix ACE Certification Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 and 3819 September 2008 Italiano Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Oggetto Addendum a
40. Model MT 3809 Capacities Pressure Drop and Viscosity Immunity Ceiling 1 4 1 1B Model MT 3819 Tefzel Lined Capacities and Pressure Drop 1 4 1 2 Model MT 3809 Pressure Ratings eter eene tute ku aren ERE EE 1 5 1 3 Maximum Fluid Temperatures at 104 F 40 C 1 5 Installation and Operation Manual Section 1 Introduction X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 1 1 Description The Brooks Models MT 3809 and MT 3819 Variable Area Flowmeters are rugged all metal flowmeters offering 2 full scale accuracy The Model MT 3809 is constructed with stainless steel components for measuring a variety of gas liquid and steam applications while the Model MT 3819 utilizes a ETFE Tefzel lining for aggressive liquid and gas applications Flow rate indication is provided by means of magnetic coupling where a magnet encapsulated in the float is coupled to a rotatable magnet located in the rear of the indicator thus turning the dial indicator mounted on the meter Optional accessories available include 4 20 mA output with HART microprocessor transmitter with or without configurable alarms and pulse output for totalization The microprocessor electronics are based on the proprietary Smart Meter Manager technology utilized as the basis for an array of Brooks products Al
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42. O 2 133HS 310N 4001 DIS A 2 133HS 310N IOA 2 000 2 133HS 2 LON Ref No 981Y005 Rev F Sheet 1of2 Figure 1 5 Transmitter with Alarm and Pulse Outputs Wiring Diagram 1 13 X VA MT3809 3819 eng Part Number 541B049AHG Installation and Operation Manual Section 1 Introduction September 2008 Models MT 3809 amp 3819 89007 11 8 9099 12 yaq0eu6 euo snapunddo 550 aya JOY 01 27 PUD DJ JO 244 PUD 5 ejos PDISUIJJU 244 JOY Jo xow PUD IN Jo onbe JO sse sup snapuoddo aya JOY Oj JO 251 PUD on Jo SOA YO SaN DA ueym so UOIJDUIGWOD Ul 02 2 5 PUD ejos PDISUIJJUI JO UOIJDSUUODHSZUI SMO D adeduoy Ax13u3 0 11 0 11 919097417 O3 23 q097 17 0 2 JN SI0 0 J 2919529294 9 0 29190224 2 Gp XDU VUWOp I I 1 IT So OE M XDWA n gt SISJUDIOJ SSINJ PUD SISJUDIOJ 53402 SNOTSTATU SH3l3AVHVd ALIIN3 HLIM TVAOHddV dNOYDO 3NOZ YO dNOYY NOISIAIO 3 gvOl lddv HLIM SNLVHVddV Q31VI2OSSV 031311939 8 5 gt gt 701 IOA 2 ATddNS 31907 01 IOA PE ATddNS 3007 4 SYIIYYVE JHL
43. OIY LON SUATIUVE 310N DSET LAT L II 83397 II NO11V201 III SSVIO 304 FISVLINS SnOQHVZ VH 198 4 SdNOUD Z NOISIAI SSV 2 Y 2 NOISIAIQ I 55 72 X339 7 IT bl 98 4 3 2 a v SdNOUD NOISIAIG SSW1D SSVD I SSVTD NOLLV2O1 G3IJISSV TJ SNOGIVZYH OVA OEZ SIT 5 IV 108100 2 108100 2 133HS 6 Z 133HS 310N H3IHBVB8 319 15 1432 02 2 133HS Ol 310N 33S 1432 02 IVA OEZ SI NILSAS ALIAIN3 T ATS zl 1ndinO AVT3H 2 133HS Y3lguve AV T3H 379NIS 2 133HS E 335 1432 02 NILSAS 2 13345 OI 33S 1430 02 ALIIN3 21 1 33HS DO annouot ONNOYO 2 Wavy SnivHVddV 34V5 HOLIMS OH3Z H3LLIWSNVHI SIBELN OTBELW SOBELN 1 121 11016 BLY T Wavy 7 u3luuvg 3007 0 Ref No 981Y007 Rev F Sheet 1of2 Figure 1 8 Transmitter with Inductive Alarm Wiring Diagram 1 16 Section 1 Introduction Installation and Operation Manual X VA MT3809 3819 eng Part Number September 541B049AHG Models MT 3809 amp 3819 2008 e Q023 17 2 9029 19 uou4 Ja309u8 sup 244 JOY 07 puo DJ JO San DA 244 PUD sn4
44. V S ON Ref No 981Y001 Rev D Sheet 2 of 2 Figure 1 11 Inductive Alarms Only Wiring Notes 1 21 Section 1 Introduction Models MT 3809 amp 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual Section 2 Installation X VA MT3809 3819 Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 2 1 General 2 2 Receipt of Equipment This section contains the procedures for the receipt and installation ofthe instrument See Section 1 for dimensional and connection requirements Do not attempt to start the system until the instrument has been permanently installed It is important that the start up procedures be followed in the exact sequence presented 2 3 Recommended Storage Practice When the instrument is received the outside packing case should be checked for damage incurred during shipment If the packing case is damaged the local carrier should be notified at once regarding his liability Areport should be submitted to your nearest Product Service Department Brooks Instrument 407 W Vine Street P O Box 903 Hatfield PA 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E mail BrooksAm Brooksinstrument com www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherl
45. age FEE qi al e SA CSS RAE ERN ug Upon removal from storage a visual inspection should be conducted to verify the condition of the equipment is as received If the equipment has been in storage in conditions in excess of those recommended See Section 2 3 the device should be subjected to a pneumatic pressure test in accordance with applicable vessel codes Installation and Operation Manual Section 2 Installation X VA MT3809 3819 Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 2 7 Installation of Flowmeter If the inlet and outlet valves adjacent to the indicator to be closed for any reason the indicator must be completely drained Failure to do so may result in thermal expansion of the liquid which can rupture the meter and cause possible personal injury Recommended installation for Models MT 3809 and MT 3819 is as follows b Carefully remove the covers from each end of the flowmeter Install the flowmeter with the inlet at the bottom and the outlet at the top When installing the flowmeter in the process line follow accepted plumbing practices for flanged or NPT fittings Install the flowmeter within 5 of true vertical Use of a level is recommended to determine the proper alignment Installation of a bypass piping arrangement is recommended Figure 2 1 Bypass piping permits the meter to be isolated from the flow line for servicing and cleaning
46. ands Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs Brooksinstrument com Fax 31 318 549 309 E mail BrooksEu BrooksiInstrument com Remove the envelope containing the packing list Outside of your clean area carefully remove the equipment from the packing case Make sure spare parts are not discarded with the packing material Inspect for damaged or missing parts If intermediate or long term storage of equipment is required it is recommended that the equipment be stored in accordance with the following a Within the original shipping container b In a sheltered area preferably a warm dry heated warehouse c Ambient temperature 21 C 70 F nominal 40 C 104 F maximum and 7 C 45 F minimum d Relative humidity 4596 nominal 6096 maximum and 2596 minimum Section 2 Installation Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 2 4 Return Shipment CNN NE A ste et se se ute zz NE Prior to returning any instrument to the factory contact your nearest Brooks location for a Return Materials Authorization Number RMA This can be obtained from one of the following locations Brooks Instrument 407 W Vine Street P O Box 903 Hatfield PA 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E
47. arm The power failure alarm will occur when the current loop is broken and then restored In this case the transmitter will raise the power fail alarm to notify the user that there was a gap in data collection The 4 20 mA loop provides all internal power for the SMM electronics However if power is lost the setup parameters are internally stored in nonvolatile memory lithium battery and maintained in the event that external power is disconnected b Database Initialization Alarm will occur when the transmitter powers up and finds that the internal parameter database was not saved properly and must return parameters to the inherent defaults c High Internal Temperature Alarm Should the electronics unit exceed functional limits 70 C this information will be indicated TRADEMARKS AMS Emerson Process Management Grp of Companies 8 Brooks Instrument LLC Emerson ut Emerson Electric Co Emerson Access Management Emerson Electric Co HART soistes HART Communications Foundation Smart Meter Manager Brooks Instrument LLC Area Brooks Instrument LLC je irritada DuPont de Nemours 4 Co ttc mei DuPont Performance Elastomers Installation and Operation Manual Appendix ACE Certification X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 Dansk Brooks Instrument 407 West Vine St Hatf
48. art Meter Manager Transmitter Replacement with or without Alarms and Pulse Output The transmitter is a self contained unit matched specifically to the associated flowmeter If there is a need to replace please contact your nearest authorized Brooks Service Representative 4 5 Inductive Alarm Replacement Er pe septer a Remove the front cover of the indicator housing by removing the four screws securing it b The wires from the alarm switch es are plugged into the alarm terminal circuit board and must be unplugged for replacement c Loosen the two screws securing the scale with the alarm switches attached and remove the scale d Turnthe scale over and locate the screw centered in the green alarm switch Remove the screw being careful not to lose the nut on the outside of the alarm set bracket Remove the alarm switch from Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Section 4 Maintenance Models MT 3809 and 3819 Sizes 7 amp 8 support Place the switch on the bracket with the open end facing towards the center of the scale plate and the wires facing away from the scale plate Place the switch screw through the opening in the switch and the support bracket Use the nut to secure the screw and tighten Plug in the switches Replace the scale and tighten two clamping screws Make sure that the alarm switch wires do not interfere with the alarm cam Insure
49. ber 541B049AHG September 2008 Models MT 3809 amp 3819 Dear Customer We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device Every day flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low flow applications Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals oil and gas fuel cell research and chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior performance reliability and value to the user It is designed with the ever changing process conditions accuracy requirements and hostile process environments in mind to provide you with a lifetime of dependable service We recommend that you read this manual in its entirety Should you require any additional information concerning Brooks products and services please contact your local Brooks Sales and Service Office listed on the back cover of this manual or visit www Brooksinstrument com Yours sincerely Brooks Instrument Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual Contents X VA MT3809 3819 eng Part Number 541
50. busnnnnddeskass nand rents nn Ned 4 8 4 6 SMM Transmitter Replacement with Inductive Alarms 2 4 10 4 7 Monitoring the Integrity of the SMM Electronics Diagnostics Alarms 4 10 Section A CE Certification CE Certification of Mass Flow Equipment A 1 Warranty Local Sales Service Contact Back Cover Contents Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2908 Figures Figure Page Number Number 1 1 Models MT 3809 and MT 3819 1 6 1 2 Power Supply vs Maximum Load Resistance 1 9 1 3 Transmitter Only Wiring 1 11 1 4 Transmitter Only Wiring 1 12 1 5 Transmitter with Alarm and Pulse Outputs Wiring Diagram 1 13 1 6 Transmitter with Alarm and Pulse Outputs Wiring Notes 1 14 1 7 Model MT3809 Explosion Proof Housing Wiring Diagram 1 15 1 8 Transmitter with Inductive Alarm Wiring 1 16 1 9 Transmitter with Inductive Alarm Wiring 1 17 1 10 Inductive Alarms Only Wiring nnns 1 20 1 11 Inductive Alarms Only Wiring Notes 1
51. ce this is a magnetically activated device strong magnetic fields and materials with magnetic properties may cause faulty operation when in close proximity to the flowmeter This includes steel pipes steel conduit motors and transformers Installation and Operation Manual Section 2 Installation X VA MT3809 3819 Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 Production service Download Connector BROOKS on inside Cable to Terminal Box sat eae for Digital Outputs Alarm Contacts amp Pulse Out I Integral Magnetic i Sensor 4 20 mA Current Loop Optional 766 7 Input with HART Communications for Meter Zeroing Figure 2 2 Smart Meter Manager Electrical Configuration DCS PLC System or PC with AMS software HART 275 Handheld Communicator own connected across the loop transmitter in the field The 275 is itself 1 5 device but may also be connected across the load resistor or across the barrier on the non hazardous side HART modem or Interchange inside Shut lt Manager Wy LOAD RESISTOR NN 250 ohms typical E 1 5 volts drop LOOP POWER 24 Vdc typical ES Barrier Typical Earth Ground Point lt a Safe Side hazardous Side gt Figure 2 3 Typical SMM Transmitter Analog Output and Power Wiring 2 5 Section 2 Installation In
52. configurations consult factory 1 19 Installation and Operation Manual Section 1 Introduction X VA MT3809 3819 eng Part Number 541B049AHG 2008 September Models MT 3809 amp 3819 2 NOISIAIG Z GFYINOFY LON 58 310N ISEILGEN PLIIVUXHS II III SSYTD 804 38V LIDS tL Y 4 NOISIAI II SSYTD Q9 2 8 v 2 NOISIAIQ 1 SSYD 25102 191 9339710 19 9 4 3 0 5 v SdNOUD t NOISIAIG III SSvD II 55 10 1 SSYD NOLLYJOT G3IHISSY D SNOGUVZYH NOILVJOT NOILVI07 ShOQHVZVHNON SNOGHVZVH OVA OEZ SIT 5 IV 108100 2 Avay 1ndinO 5 310N 335 1d3ONOO W31SAS 4 33S 1d32NO9 ALILIN3 OVA OEZ SIT 5 IV 1ndino v 335 1d30N09 Waisas DO L 33S 1d3ONOO ALILIN3 SKNYVIV SAILONONI OML HO NYHOVIO 618E 018E 60BELN e e 1 NYVTV SWHV IV 1 SIBELN OIBELN SOBELN VL mw Ref No 981Y001 Rev F Sheet 1 of 2 Figure 1 10 Inductive Alarms Only Wiring Diagram 1 20 Section 1 Introduction Installation and Operation Manual X VA MT3809 3819 eng 541B049AHG 2008 Part Number September Models MT 3809 amp 3819 e Qo2 11 8 Q9099 12 Je10845 snaoJoddo aya 07 puo 02 DJ JO sen D puo snapJod
53. ction 1 Introduction Models MT 3809 amp 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 In operation the microprocessor transmitter converts the measured process flow into a 4 20mA output with HART protocol The signal originates when the float magnet inside the metering tube passes a magnetic sensor mounted on the transmitter Flow rate information may be viewed locally at the meter scale or displayed remotely along with other flow data as a function of external support systems through analog pulse outputs or multiple digital communications In addition to transmitter features this unit can also be ordered with optional alarms and pulse output provided by open collector switches One or two alarms may be programmed prior to shipment of the unit or at the customer site with a hand held communicator C Specifications SMM Microprocessor Transmitter with or without Alarm and Pulse Output EMC Directive 89 336 EEC EN 50081 EN 50082 and EN 61326 1 Hazardous Location Classification Enclosure Type 4X IP65 Ambient Temperature 22 F gt Tamb lt 150 F 30 C gt lt 65 C Intrinsically Safe United States and Canada UL Listed E73889 Vol 1 Sect 15 Class I II and III Division 1 Groups A B C D E F and G T4 Europe 01 ATEX1235 X I 2 EEx T4 12 D T135 C Entity Parameters Transmitter Ui Vmax 30 l
54. d fullstendig 100 skjerming som kobles til elektrisk jord p riktig pinne i pluggen for m te CE sertifiseringskrav For tilkobling av medleverte plugger vennligst se h ndboken som h rer til utstyret Vennlig hilsen Portugu s Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Assunto Adenda ao Manual de Instruc es Refer ncia Certificac o CE do Equipamento de Fluxo de Massa Data Janeiro de 1996 O equipamento el ctrico electr nico Brooks com a marca foi testado com xito nos termos do regulamento da Compatibilidade Electromagn tica directiva CEM 89 336 EEC Todavia ao seleccionar se o cabo de sinal a utilizar com equipamento contendo a marca CE ser necess rio ter uma atenc o especial Qualidade do cabo de sinal buchas de cabo e conectores A Brooks fornece cabo s de qualidade superior que cumprem os requesitos da certificac o CE Se fornecerem o vosso pr prio cabo de sinal devem utilizar um cabo que na sua totalidade seja isolado com uma blindagem de 100 Os conectores tipo D ou Circulares devem ser blindados com uma blindagem met lica Se tal for necess rio deve utilizar se buchas met licas de cabo para o isolamento do aperto do cabo O isolamento do cabo deve ser ligado blindagem ou bucha met lica em ambas as extremidades em 360 A blindagem deve terminar com a ligac o massa Os conectores Card Edge n o s o em geral met licos e os cabos utilizados dev
55. d secure the top outlet screw 45 Replace the spiral retaining ring 1 d Sizes 10 1 12 1 1 2 13 2 Flanged Liquid Service 1 Remove the meter from the process line and lay the meter horizontal on a table 2 Loosen the float assembly with two screwdrivers one on each end of the meter and turn to loosen the inlet and outlet screws 2 3 Remove inlet screw 2 at the bottom of the meter 4 Remove the guide vane 3 at the bottom of the meter and gently push the float assembly up and out the top outlet side 5 Reassemble by inserting the float assembly into the top of the meter Replace the guide vane 3 and secure the float assembly by tightening the inlet and outlet screws 2 e Sizes 10 1 12 1 1 2 18 2 Flanged Gas Service 1 With the help of a small screwdriver remove the spiral retaining ring 1 from the meter inlet 2 Secure the damper from turning by inserting a 1 8 pin through the top guide cartridge While holding the damper in place remove the top 4 3 Section 4 Maintenance Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 4 4 outlet screw 5 Push the float assembly out through the inlet bottom To clean the gas damper unscrew the cylinder head 6 Then remove the bolt 7 and carefully take out the small piston so as to not damage the critical surfaces Reassemble the mete
56. device simply press the ON Key to display the On line Menu This menu contains the most critical information about the connected device and your measurement including Model Number User defined Tag Number Flow Rate Units of Measure Analog Output LoRange Analog Output HiRange a Simulation Mode The HART Communicator provides a mode that allows you to simulate an on line connection to a specific HART compatible device The simulation mode is a training tool that enables you to become familiar with a device before configuring it in a critical environment Access to the simulation mode is through the utility menu For more details and instructions on use of the Emerson Model 275 Communicator please contact Brooks Service Department Representative or your local Emerson office b Recalibration of Analog Transmitter Output spanning high and low At any time after factory calibration shipment installation or service the SMM transmitter can be recalibrated by overwriting any of the previous calibration point pairs assuming that the user can provide a series of accurate rates of flow through the meter If preferred the meter with transmitter may be returned for recalibration at the Brooks Service Department for a fee c Basic Transmitter Setup Parameters Refer to Figures 3 1 and 3 2 These are meter identification parameters Set prior to shipment of the meter Flowmeter Identification Model Number Serial Number Tag
57. do ejos A D9 SUIIJUI 243 JOY II Jo xow puo IN Jo onbe 559 sngoupddo 550 244 JOY O JO 251 on JO DOA JO aya ue4sRs so UO JDUIQWOD Ul 02 2 5 Zou snao oddo PUD ajos PD SUIJJU JO UOIJD8UUODJBJU SMO D R413u3 H 062 171 9027 19 207 819027 1122 og 3005 19 9029 12 03 819055 19 DI SZ XxDw 11 Og xow 251 91 1 N XOWA In on XOUA IOA S3NOZ SNOTSTATO SY3LNVYVd ALIIN3 HLIM VAOHddV dNOHD 3NOZ HO NOISIAIO 78 21 44 HLIM SnivHVddV GSLVIOOSSY 031311839 378Y9 8 1 2 5 ISNVII BEOOSNI HLIM NI 38 5 SLYO SLYO SIGVII ddy 3H3HM 9 I35N 025 3011 3SNOdS3H 151534 2 OG L O O0SoD VZ AOS2Z 1ndlno 0350 OZZ IJSN 02 35NVd 35009 LNANI HLONIT 357109 VN 2 Orms VN 1 2 WA 271 SISS3H31SAH 9NIHOLIMS INIOd HOLIMS VW B 98 AB 2OA VW OS IOA OE 02 ATlddNS H3MOd M ZX3 eMuS 2035 SHINS 0355309905 ATILVNOIOV 38 LSNN 50 01 3AILOV3H 310 XVW 23SWZ 3WIl 3SNOdS3M IOA SE 870 511 Ol SONIIVH LOVLNOD AWI38 0334 09 55 IOA lt 02 910 TLN H3lHHV8 OIHIMOd 20 ZH S9 Spy OEZ M 2X3 2HS 9V 3 ZH S9 Sb IVA SII M 2X3 2HS SV IMI 2 ZH 09 5 IVA OEZ 022 2 3 7 IM ANV ZH 09 5
58. ections MT 3819 None Indicator Housing and Cover Enclosure NEMA 4X construction MT 3809 and MT 3819 Standard Housing Die cast aluminum polyurethane paint with glass window MT 3809 and MT 3819 Optional Housing 316L stainless steel with gritblast and glass window epoxy paint for aluminum housing Meter Dimensions Refer to Figure 1 1 Section 1 Introduction Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 Table 1 1A Model MT 3809 Capacities Pressure Drop and Viscosity Immunity Ceiling CONNECTION SIZE FLOAT MATERIAL STAINLESS STEEL 316L FLOAT CODE METER ANSI PED SIZE inches mbar inches WC cSt cSt Categor 1 2 amp e 12 2 30 13 1 2 5 2 7 7 23 25 eso 11 52 82 45 400 17 77 fe s oc c eo 28 11 18 eo 25 o i 130 25 A 1200 52 19 30 60 25 5 45 ill B 1500 66 1 49 70 29 15 40 CATIIorll 20 10 41 65 8 35 7 475 CATI orm D 3500 15 65 100 155 63 4 475 or ill 40 CAT I II or III B 6000 26 94 140 60 25 475 CATLIorll CAT I II or Ill D 10000 46 210 330 300 11 2 475 CATI or ill CAT I II or III B 9500 41 160 250 60 25 50 475 CATLIorll CAT I II or Ill ID B er 40 p
59. em ter um isolamento com blindagem a 100 nos termos da Certificag o CE A blindagem deve terminar com ligac o massa Relativamente configura o da cavilha queiram consultar o Manual de Instru es A 5 Appendix ACE Certification Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 and 3819 September 2008 Suomi Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Asia Lis ys Kayttoohjeisiin Viite Massam r mittareiden CE sertifiointi P iv m r Tammikuu 1996 Brooksin CE merkill varustetut s hk iset laitteet ovat l p issyt EMC testit direktiivi 89 336 Erityist huomiota on kuitenkin kiinnitett v signaalikaapelin valintaan Signaalikaapelin kaapelin l piviennin ja liittimen laatu Brooks toimittaa korkealaatuisia kaapeleita jotka t ytt v t CE sertifikaatin vaatimukset Hankkiessaan signaalikaapelin itse olisi hankittava 100 sti suojattu kaapeli D tai Circular tyyppisen liitimen tulisi olla varustettu metallisuojalla Mik li mahdollista tulisi k ytt metallisia kaapeliliittimi kiinnitettaessa suojaa Kaapelin suoja tulisi olla liitetty metallisuojaan tai liittimeen molemmissa p iss 360 n matkalta Suojan tulisi olla maadoitettu Card Edge Connector it ovat standarditoimituksina ei metallisia Kaapeleiden t ytyy olla 100 sesti suojattuja jotta ne olisivat CE sertifikaatin mukaisia Suoja on
60. ent Directive PED 97 23 EC Flow meter complies under Sound Engineering Practices SEP or Catagories II or III Scales Standard Detachable aluminum plate Single or dual scales Graduations Choice of direct reading units percentage of maximum flow Operating Fluid Temperature Limits Meter only Minimum MT 3809 and MT 3819 20 F 29 C Maximum Standard 3809 420 F 215 C Standard MT 3809 with Valve 392 F 200 C Standard MT 3819 302 F 150 Refer to Table 1 3 for temperature limitations for meters with electronics Materials of Construction WARNING METER CONTROLLER SEAL COMPATIBILITY Products in this manual may contain metal or elastomeric seals gaskets O rings or valve seats It is the user s responsibility to select materials that are compatible with their process and process conditions Using materials that are not compatible with the process or process conditions could result in the Meter or Controller leaking process fluid outside the pressure boundary of the device resulting in personnel injury or death It is recommended that the user check the Meter or Controller on a regular schedule to ensure that it is leak free as both metal and elastomeric seals gaskets O rings and valve seats may change with age exposure to process fluid temperature and or pressure Metering Tube MT 3809 Standard 316L stainless steel MT 3809 Optional Inconnel 625TM Hastelloy BTM Hastelloy CTM titanium MT 3
61. esentative for more details HELP DESK In case you need technical assistance Americas 2 1 888 554 FLOW Europe T 31 318 549 290 Within Netherlands Z 0318 549 290 Asia B 011 81 3 5633 7100 Due to Brooks Instrument s commitment to continuous improvement of our products all specifications are subject to change without notice Brooks Instrument Brooks Instrument Brooks Instrument 407 West Vine Street Neonstraat 3 1 4 4 Kitasuna Koto Ku P O Box 903 6718 WX Ede Netherlands Tokyo 136 0073 Japan Hatfield PA 19440 0903 USA T 31 318 549 300 T 011 81 3 5633 7100 T 215 362 3700 F 31 318 549 309 F 011 81 3 5633 7101 F 215 362 3745 E Mail BrooksEu BrooksInstrument com E Mail BrooksAs BrooksInstrument com E Mail BrooksAm BrooksInstrument com www Brooksinstrument com BROOKS Copyright 2008 Brooks Instrument LLC All rights reserved Printed in U S A INSTRUMENT
62. ets O rings and valve seats may change with age exposure to process fluid temperature and or pressure WARNING If it becomes necessary to remove the instrument from the system power to the device is disconnected at the power supply WARNING If it becomes necessary to remove the flowmeter from the system after exposure to toxic pyrophoric flammable or corrosive gas purge the flowmeter thoroughly with a dry inert gas such as Nitrogen before disconnecting the gas connections Failure to correctly purge the flowmeter could result in fire explosion or death Corrosion or contamination of the flowmeter upon exposure to air may also occur CAUTION It is important that this device only be serviced by properly trained and qualified personnel 4 1 Section 4 Maintenance Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 If this equipment is not properly serviced serious personal injury and or damage to the equipment can result from potentially high operating pressures Process line pressure should be removed prior to servicing There is no routine maintenance required for the Models MT 3809 and MT 3819 flowmeters However should it become necessary to replace adjust or remove components of the flowmeter specific recommendations must be followed 4 2a Meter Float Replacement and Cleaning MT 3809
63. ever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller BROOKS SERVICE AND SUPPORT Brooks is committed to assuring all of our customers receive the ideal flow solution for their application along with outstanding service and support to back it up We operate first class repair facilities located around the world to provide rapid response and support Each location utilizes primary standard calibration equipment to ensure accuracy and reliability for repairs and recalibration The primary standard calibration equipment to calibrate our flow products is certified by our local Weights and Measures Authorities and traceable to the relevant International Standards Visit www BrooksInstrument com to locate the service location nearest to you START UP SERVICE AND IN SITU CALIBRATION Brooks Instrument can provide start up service prior to operation when required For some process applications where ISO 9001 Quality Certification is important it is mandatory to verify and or re calibrate the products periodically In many cases this service can be provided under in situ conditions and the results will be traceable to the relevant international quality standards CUSTOMER SEMINARS AND TRAINING Brooks Instrument can provide customer seminars and dedicated training to engineers end users and maintenance persons Please contact your nearest sales repr
64. gnets and transmitters prevent igniton of hazardous atmospheres and serious personal injury proper installation methods must be used as defined in article 505 ofthe National Electrical Code and the Canadian Electrical Code and ISA Standard 12 6 Typically applications require only the use ofthe 2 wire loop analog signal In some applications where transmitters and actuators are widely separated e g tank farms devices are wired in a multi drop configuration to save wiring costs Each unit is given an individual HART address in the range of 1 15 to distinguish each unit during communications over a common wire pair In this configuration the 4 20 mA output signal cannot be used To install the typical transmitter analog output configuration 1 For intrinsically safe installation intrinsic safety barrier selection cable parameters and power supply limits must be in accordance with the entity parameters shown in Figure 1 3 Alternatively the optional intrinsically safe power supply available from Brooks may be used Cable parameters for inductance and capacitance still apply m If the area classification is Division 2 a barrier is not required and cable parameters are not applicable The electrical code will require the use of conduit for wire protection Refer to Figure 1 3 If the installation is to be protected by Division 1 explosion proof methods the optional explosion proof enclo
65. hould be taped up and not connected at the receiver end The taping and insulation of the shields at the receiving end is especially important for intrinsically safe installations 6 Forthe transmitter output if supplied the maximum resistance of the loop resistor the associated cable and the barrier is determined by the power supply voltage and is shown graphically in Figure 1 2 7 The relay isolator has built in power handling contacts Refer to the specifications for these ratings 8 If desired the transmitter zero function can be remotely mounted using a momentary contact switch Follow the same wiring practices as used for the other outputs 9 After installation and powering of the loop the transmitter must be zeroed both electrically and mechanically This operation will compensate for any stray magnetic effects in the vicinity of the transmitter Flow must be zero when the zero function is activated using the remote switch or shorting the zero terminals The pointer must also be adjusted to the reference line on the scale using the adjustment screw on the face of the pointer next to the hub The zero function may be activated as part of a periodical maintenance check 10 Under actual flow conditions verify that the transmitter output matches the mechanical pointer position If a discrepancy is noted with the transmitter the HART communications channel can be used to verify or adjust the transmitter settings The Emerson Model 27
66. i lmax 140 mA Ci 15 nF Li 0 mH Entity Parameters Integral Alarms Ui Vmax 30 li Imax 45 mA 0 nF Li 0 mH Installation and Operation Manual Section 1 Introduction X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 Non Incendive United States and Canada UL Listed E73889 Vol 1 Sect 15 Class Il Ill Division 2 Groups A B C D F and T4 Europe KEMA 01ATEX1236 EEx nA II T4 Il 3D T135 C Explosion proof Flame proof United States and Canada UL Listed E73889 Vol 1 Sect 14 Class I Division 1 Groups C D Dust Ignition proof Class Il Division 1 Groups E G Class 111 T4 Europe KEMA 01ATEX2207 X 112 EEx d IIB I 2 D T135 C Power Supply and Maximum Load Resistance 21 0 to 33 5 Vdc Power Supply refer to Figure 1 2 below Input Power Derived from Analog Output 2 wire current loop transmitter Maximum Loop Voltage 33 0V 9 S a c a 18 50 23 50 28 50 33 50 38 50 43 50 Loop Voltage Note Load resistance should also include 1 S barrier resistance When using Model 275 HART Communicator the minimum load resistance is 250 ohms Figure 1 2 Power Supply vs Maximum Load Resistance Output Signals Transmitter 4 20 mA analog output with HART Update Rate 4 times per sec Range 3 8 to 22 0 mA Section 1 Introduction Models MT 3809 amp 3819
67. ible mix amp match units of measure for flowrates totals temperatures densities etc Two flow totalizers Resettable and inventory totalization User configurable scaleable pulse output for various engineering units Comprehensive alarms for both process flow and internal diagnostic checks Easily configured and compatible with other plant equipment Patented magnetic sensor which is resistant to external magnetic fields B Description Smart Inside best defines the Brooks transmitter with optional alarms and pulse output for totalization The transmitter with or without the alarms and pulse output is a compact microprocessor device designed to interface directly with the Models MT 3809 and MT 3819 flowmeters The microprocessor electronics are based on the Brooks Smart Meter Manager SMM technology common to other Brooks flowmeters The transmitter is HART programmable for numerous variables such as flow rate totalization calibration factors and high low alarm parameters It is programmable with easy to use hand held configurators such as the Emerson HART 275 Communicator Prior to shipment commonly used default values are programmed by Brooks to ensure ease of operation and quick startup However parameters may be reprogrammed by the user if needed The 2 wire electronics system is easy to install and interface with other existing equipment such as process management systems or maintenance control packages Se
68. icator with Alarm or Transmitter 58 thru 150 F 22 thru 150 F 50 thru 65 C 30 thru 65 C 1 High Temperature option not available with Explosion Proof Housing 2 Ambient Temperature below 22 F 30 C requires Low Ambient Temperature Option 1 5 Section 1 Introduction Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 Model MT 3809 with NPT F Connections mm inches 135 5 31 gt 4 122 4 80 104 4 10 Meter Size Connection A B C D E WEIGHT Approx 7 amp 8 1 2 NPT F 225 8 85 88 3 46 72 2 83 53 2 09 59 2 32 1 3 kg 3 Ibs 10 1 NPT F 300 11 81 95 3 78 80 3 15 59 2 32 96 3 78 2 8 kg 7 Ibs 12 1 1 2 NPT F 300 11 81 105 4 13 89 3 50 65 2 56 96 3 78 5 kg 12 lbs 13 2 NPT F 300 11 81 111 4 37 95 3 74 77 3 63 96 3 78 6 3 kg 14 Ibs Models MT 3809 and MT 3819 with Flanged Connections mm inches 4 00 lt D gt
69. ield PA 19440 U S A Emne Till g til instruktions manual Reference CE meerkning af Masse Flow udstyr Dato Januar 1996 Brooks Instrument har gennemf rt CE m rkning af elektronisk udstyr med succes i henhold til regulativet om elektrisk st j EMC direktivet 89 336 EEC Der skal dog g res opmaerksom p benyttelsen af signalkabler i forbindelse med CE m rkede udstyr Kvaliteten af signal kabler og stik Brooks lever kabler af h j kvalitet der im dekommer specifikationerne til CE m rkning Hvis der anvendes andre kabel typer skal der benyttes et sk rmet kabel med hel sk rm med 100 d kning Forbindelses stikket type D eller cirkulaere skal v re sk rmet med metalhus og eventuelle PG forskruninger skal enten v re af metal eller metal sk rmet Sk rmen skal forbindes i begge ender til stikkets metalhus eller PG forskruningen og have forbindelse over 360 grader Sk rmen b r v re forbundet til jord Card Edge stik er standard ikke af metal der skal derfor ligeledes benyttes et sk rmet kabel med hel sk rm med 100 deekning Sk rmen b r v re forbundet til jord Forbindelse af stikket venligst referer til vedlagte instruktions manual Med venlig hilsen Deutsch Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Nachtrag zur Bedienungsanleitung Referenz CE Zertifizierung f r Massedurchflu ger te Datum 1996 Nach erfolgreichen Tests
70. ing HART compatible transmitters can increase productivity by reducing trips to the field gather data needed to reduce process downtime proactively perform maintenance rather than reactively and transport data to the field and back to the shop Also with the Emerson Process Management Asset Management Solutions software AMS information may be moved from the Model 275 Communicator to your personal computer The 2 wire 4 20 mA analog output provides real time information on process flow rate The 1200 baud HART communication data is overlaid and transmitted on the 4 20 mA signal Refer to Figure 2 2 for SMM electrical configuration The float is constructed with an integral magnet that activates a magnetic sensor that is part of the transmitter This same float magnet also drives the mechanical pointer The flow rate is scalable by setting independent high and low range parameters The Analog Output AO transmitter parameters AO Hi Range and AO Lo Range span the 4 20 mA signal For example if flow rate is normally between 100 and 500 gpm the AO Hi Range parameter is set at 500 and the AO Lo Range is set at 100 Like other common parameters the AO Hi Range and AO Lo Range can be set by Brooks prior to shipment Microprocessor Transmitter Wiring Connections Refer to Figures 1 3 1 4 1 5 and 1 6 for detailed UL approved wiring hookup Figures 2 3 through 2 6 are schematic drawings showing typical electronic hookups ACAUTION Sin
71. installations either the standard enclosure or the explosion proof enclosure may be used For both Division 1 explosion proof and Division 2 non incendive installations the barriers shown in the installation drawings are unnecessary However NEC Class 2 circuits are required The circuits shall be wired separately or using a Multicore Cable Type B in accordance with EN 60079 14 Also wiring must be done in accordance with the applicable electrical codes ie NEC Chapter 5 CEC Section 18 and any local codes TRANSMITTER ACCESSORIES General purpose and intrinsically safe HART compatible power supplies are available in 110V and 220V Section 1 Introduction Models MT 3809 amp 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 2 NOISIAIG 2 304 AFYINOIA LON SERRE 310N ISEILGEN bL I VX DEN SSYTD 904 NEVINS 2919 8 4 5 2 NOISIAI II SSYTD Q9 2 8 v SANOWS 2 NOISIAIG 15510 256102 PLOIL ea 9 Z II e I NO I 1V907 I NOI1V201 SNOOHVZYHNON SnOOHVZVH Ref No 981Y006 Rev F Sheet 1 of 2 IVA OEZ SIT A ddns IV 2 AV 3H 6IBELN 60BELN O DE lt SWYYIV 3A I LONONI o DE 1ndinO S_3LON 33S 1d3ONOO W31SAS L 33S 1d32NO9 ALILIN3 mo Pu T IVA OEZ SIT 5 IV 1ndi
72. interfacing to external electronics be careful to work within the voltage current polarity and limits as specified in Section 1 To install the typical transmitter alarms and or pulse digital outputs configuration 1 Intrinsically safe installations require the use of barriers power supply limits and cable parameters as shown in the installation diagram All connections are made in the terminal box attached to the back of the transmitter housing Refer to Figures 1 4 and 1 8 2 Ifthe area classification is Division 2 a barriers are not required and cable parameters are not applicable However the electrical code will require the use of conduit for wire protection Refer to Figures 1 4 and 1 8 3 Ifthe installation is to be protected by Division 1 explosion proof methods the optional explosion proof enclosure is required and explosion proof installation methods must be followed Refer to Figures 1 5 and 1 8 4 Itis highly recommended that shielded cable be used for hook up The shield should be connected to chassis ground at the transmitter end and should be taped up and not connected at the receiver end Insulation of the shield at the receiving end is especially important for intrinsically safe installations 5 The maximum resistance of the loop resistor the associated cable and the barrier is determined by the power supply voltage and is shown graphically in Figure 1 2 6 The pulse and alarm outputs function as isolated switch c
73. l manuale di istruzioni Riferimento Certificazione CE dei misuratori termici di portata in massa Data Gennaio 1996 Questa strumentazione elettrica ed elettronica prodotta da Brooks Instrument soggetta a marcatura CE ha superato con successo le prove richieste dalla direttiva per la Compatibilit Elettomagnetica Direttiva EMC 89 336 EEC richiesta comunque una speciale attenzione nella scelta dei cavi di segnale da usarsi con la strumentazione soggetta a marchio CE Qualit dei cavi di segnale e dei relativi connettori Brooks fornisce cavi di elevata qualit che soddisfano le specifiche richieste dalla certificazione CE Se l utente intende usare propri cavi questi devono possedere una schermatura del 100 connettori sia di tipo D che circolari devono possedere un guscio metallico Se esiste un passacavo esso deve essere metallico e fornito di fissaggio per lo schermo del cavo Lo schermo del cavo deve essere collegato al guscio metallico in modo da schermarlo a 360 e questo vale per entrambe le estemita Lo schermo deve essere collegato ad un terminale di terra connettori Card Edge sono normalmente non metallici cavo impiegato deve comunque avere una schermatura del 100 per soddisfare la certificazione CE Lo schermo deve essere collegato ad un terminale di terra Per il corretto cablaggio dei terminali occorre fare riferimento agli schemi del manuale di istruzioni dello strumento Nederland
74. lliamps HiRange LoRange Behavior Function Polarity State Function Polarity State OM PulseOut Scaler PulseOut Width I A Di A arm Status agnostic Code arm Configuration E FlowRate EF Alarm HiLimit HF Alarm LoLimit Alarm Time Period Alarm Enable E Alarm Destination Alarm Type PulseOut Overrun Diagnostics DataBase Initialization Power Internal Temperature HART ShortFrame Address Number of Preambles Figure 3 2 Models MT 3809 and MT 3819 SMM Electronics Device Description Tree Detailed Setup 3 4 Device In ormation EM HEM L Fi I Tagname Description essage Date anufacturer Code I DeviceType Code H Serial Number 2 nal Ass y 7 H Config Changed Revision Numbers E Universal Rev Field Device Rev HE Hardware Rev Software Rev LF owMeter H MeterFlow HiLimit I MeterFlow LoLimit I MeterTemp HiLimit MeterTemp LoLimit I MeterPressure HiLimit MeterPressure LoLimit I MaxPressure Drop I Meter Type Meter Material E Flange Type E Flange Material Float Type Float Material O Ring Material Accessories ExternalTerminationBox Installation and Operation Manual Section 3 Operation X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 The
75. losures optically isolated open collector emitter and must be supplied with a power source as shown in wiring diagram Figure 1 4 Observe polarity and do not exceed 30 Volts for the supply and limit load current to 20 mA for each output 7 The zero function is activated by momentarily shorting the zero terminals on the wiring block This may be accomplished with any conductive jumper or a switch which can be remotely mounted The hazardous area classification will determine the wiring methods used for this switch 2 9 Section 2 Installation Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 8 After installation and powering of the loop the transmitter must be zeroed both electrically and mechanically This operation will compensate for any stray magnetic effects in the vicinity of the transmitter Flow must be zero and when the zero function is momentarily activated The pointer must also be adjusted to the reference line on the scale using the adjustment screw on the face of the pointer next to the hub The zero function may be activated as part of a periodical maintenance check 9 Under actual flow conditions verify that the transmitter output matches the mechanical pointer position and that the alarms and pulse outputs are working properly If a discrepancy is noted the HART communications channel can be used to verify or adjust the transmitter settings
76. n de los pines Por favor consultar Manual de Instrucciones adjunto A 2 Installation and Operation Manual Appendix ACE Certification X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 Francais Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Sujet Annexe au Manuel d Instructions R f rence Certification CE des D bitm tres Massiques Effet Thermique Date Janvier 1996 Messieurs Les quipements Brooks lectriques lectroniques portant le label CE ont t test s avec succ s selon les r gles de la Compatibilit Electromagn tique directive CEM 89 336 EEC Cependant la plus grande attention doit tre apport e en ce qui concerne la s lection du c ble utilis pour v hiculer le signal d un appareil portant le label CE Qualit du c ble des presse toupes et des connecteurs Brooks fournit des c bles de haute qualit r pondant aux sp cifications de la certification CE Si vous approvisionnez vous m me ce c ble vous devez utiliser un c ble blind 100 96 Les connecteurs D ou de type circulaire doivent tre reli s la terre Si des presse toupes sont n cessaires ceux ci doivent tre m talliques avec mise la terre Le blindage doit tre raccord aux connecteurs m talliques ou aux presse toupes sur le pourtour complet du c ble et chacune de ses extr mit s Tous les blindages doivent tre reli s
77. nO AVIY 310N 335 tid30N00 WaisaS 6 335 1d3ONOO ALILIN3 OML HO WvHOVIO GIBE O1BE GOBE LN 1 11 Figure 1 3 Transmitter Only Wiring Diagram Installation and Operation Manual Section 1 Introduction X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 81Q097 11 219059 12 J4e30848 snaoJoddo 244 JOY 07 07 puo 02 DJ JO PUD sna4oaoddo ejos Aj 243 JOY II JO puo IN Jo onbe Jo 4 559 eJo 20550 243 JOY O JO 55 PUD ON Jo SOA JO 5 50 UO ADU QUOD Ul y oads gou snaoJoddo PUD ajos PDISUIJJUI JO uo 32euuo2u2e43u 3de2uoj Aq14u3 941 OSZ 1 819097 17 297 819097 112 97 13905 12 amp Q039 12 Z09 819059 19 09 vu 52 11 11 SO xow 251 1 in on 20A SHITIKVEVd S3NOZ SNOTSTATO SH31WNVHVd ALIIN3 HLIM TYAOHddY dNOHD 3NOZ HO dnOH9 NOISIAIG 78 21 44 HLIM SnivHvddV O3LVIDOSSV 031311839 378v2 8 3dAL e E S 3SNVID BEOOSN3I HLIM 3ONVIJdWOO NI 38 LSNW 91X9 S1 2 3 8VOl ddVv SYSHM 9 I35N 026 INIL 3SNOdS3H 151534 V2 AOv 30 40 0502 2 052 IV 1ndlno 02 I35N 02 35
78. nance Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 and 3819 September 2008 4 2b Meter Float Replacement and Cleaning MT 3819 III ANS AR ERO EOD Flanged Connections All Sizes Liquid or Gas 1 Remove the meter from the process line and lay the meter horizontal on a table 2 With a screwdriver carefully loosen the inlet and outlet inserts 3 5 3 Continue to pull until the inlet and outlet inserts are removed from the meter 4 Remove the float 4 and tapered insert 2 from the meter 5 Reassemble by reinserting the float 4 and tapered insert 2 And then gently push the inlet and outlet inserts 3 5 into the flanges Sizes 10 1 12 1 1 2 and 13 2 meters be careful to line up the top of the float assembly shaft with the outlet insert to ensure proper fit 4 3 Meter Indicator Reference Mark Zero Adjustment am o amp o This adjustment is performed with no process flow with the float resting on the guide vane or the inlet end fitting a Completely stop fluid flow through the indicator b Remove the four screws securing the indicator housing window and remove the gasket and cover c Turn the slotted screw on the bottom of the point until the pointer is in line with the reference zero mark on the scale d Replace the indicator housing cover with gasket and secure with the four screws 4 4 Sm
79. nce of the product Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Brooks Instrument Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance is being performed by qualified persons to prevent electrical shock and personal injury All pressure equipment with an internal pressure greater than 0 5 bar g and a size larger than 25mm or 1 inch falls under the Pressure Equipment Directive PED The Directive is applicable within the European Economic Area EU plus Norway Iceland and Liechtenstein Pressure equipment can be traded freely within this area once the PED has been complied with Section 1 of this manual contains important safety and operating instructions related to the PED directive Meters described in this manual are in compliance with EN directive 97 23 EC module H Conformity Assessment All Br
80. nden met aarde Voor pin configuraties a u b verwijzen wij naar het bijgesloten instruktie handboek Hoogachtend A 4 Installation and Operation Manual Appendix ACE Certification X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 Norsk Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Vedr rende Vedlegg til h ndbok Referanse CE sertifisering av utstyr for massestr msm ling og regulering Dato Januar 1996 Til den det ang r Brooks Instrument elektrisk og elektronisk utstyr p f rt CE merket har gjennomg tt og best tt pr ver som beskrevet i EMC forskrift om elektromagnetisk immunitet direktiv 89 336 EEC For opprettholde denne klassifisering er det av stor viktighet at riktig kabel velges for tilkobling av det m letekniske utstyret UTF RELSE AV SIGNALKABEL OG TILH RENDE PLUGGER Brooks Instrument tilbyr levert med utstyret egnet kabel som m ter de krav som stilles til CE sertifisering Dersom kunden selv velger kabel m kabel med fullstendig 100 skjerming av lederene benyttes D type og runde plugger og forbindelser m v re utf rt med kappe i metall og kabelnipler m v re utf rt i metall for jordet innfesting av skjermen Skjermen i kabelen m tilknyttes metallet i pluggen eller nippelen i begge ender over 360 tilkoblet elektrisk jord Kort kantkontakter er normalt utf rt i kunststoff De tilh rende flatkabler m v re utf rt me
81. oaoddo ejos aya JOJ II Jo puo Jo Jo UDUZ 559 5 ayy JOY OJ Jo 25 on JO DOA JO San DA pe ouddo 2434 ueuw ue4shs SD UOIJDUIQWOD Ul peuiuoxe j jos y oads you snapunddo 20550 puo ajos PDISUIJJUI JO uo i32euuo2Je3u SMO D 3de2uoj 3 3 eu OS2 1 0 11 2 Q0901 1 07 8190957417 03 19 JN SIO 0 2 819099419 02 8 Q029 10 202 vu G2 1 X0w ywr 1 XOW og xowi os OE I N XDUA in on XDUA 20A SJSqUDJDg IS77TUSUDIL S3NOZ SNOTSTATO Sueqewouod Aq que YUJIM dnou8 puo euoz Jo dnouB puo UVOISIAIP smanunddo pa Jj 3292 OI I3SW 3111 3SNOdS3H BAILSISSY 20 470 50502 2 052 IV 1 23564 02 2 935 O2 3snvd 3S7Nd LNANI HLONIT 35709 INdNI VW 270 R VW 1 2 VN 271 SIS3YILSAH 9NIHOLIMS INIOd HOLIMS VN 25 AB 2OA VW OS IOA 08 02 ATlddNS H3MOd M 2X3 Z8S 203 SHON4 9 H3dd3d O3SS3Hddns AT3LVNO3OV 38 LSNN 50 01 3AI12V3H 310N I3SN2 3WIl 35NOdS3U SE Y 8 0 SLIVM OI SONllVH LOVINO9 AVI38 0334 08 5 SE O2 910 LM Q3HJMOd 50 ZH 59 59 OEZ M ZX3 2uS 9V Jw 2 UAE ZH 09 5 IVA SII 2X3 ZZ3M SHONS 9 Waddad 2 M31HHVH VNO 3Al1SIS3H VZ AOv 20 Z O 20A 011 L 0 lt 0899 VZ AESZ d L
82. ooks Instrument Flowmeters fall under fluid group 1 Meters larger than 25mm or 1 inch are in compliance with category II II of PED Meters of 25mm or 1 inch or smaller are Sound Engineering Practice SEP ESD Electrostatic Discharge ACAUTION This instrument contains electronic components that are susceptible to damage by static electricity Proper handling procedures must be observed during the removal installation or other handling of circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via a wrist strap or other safe suitable means before any printed circuit card or other internal device is installed removed or adjusted 3 Printed circuit cards must be transported in a conductive container Boards must not be removed from protective enclosure until immediately before installation Removed boards must immediately be placed in protective container for transport storage or return to factory Comments This instrument is not unique in its content of ESD electrostatic discharge sensitive components Most modern electronic designs contain components that utilize metal oxide technology NMOS SMOS etc Experience has proven that even small amounts of static electricity can damage or destroy these devices Damaged components even though they appear to function properly exhibit early failure Installation and Operation Manual X VA MT3809 3819 eng Part Num
83. r 2008 Models MT 3809 and 3819 meter inlet 3 Loosen the float assembly with two screwdrivers one on each end of the meter and turn to loosen the inlet and outlet screws 2 Remove inlet screw 2 at the bottom of the meter 4 Remove the guide vane 3 at the bottom of the meter and gently push the float assembly up and out the top outlet side 5 Reassemble by inserting the float assembly into the top of the meter Replace the guide vane 3 and secure the float assembly by tightening the inlet and outlet screws 2 Replace the spiral retaining ring 1 in the meter inlet c Size 8 1 2 Flanged Gas Service 1 Remove the meter from the process line and lay the meter horizontal on a table 2 With the help of a small screwdriver remove the spiral retaining ring 1 from the meter inlet 3 Secure the damper from turning by inserting a 1 8 pin through the top guide cartridge While holding the damper in place remove the top outlet screw 5 Push the float assembly out through the inlet bottom 5 To clean the gas damper unscrew the cylinder head 46 Then remove the bolt 7 and carefully take out the small piston so as to not damage the critical surfaces 6 Reassemble the meter by assembling the damper with float assembly Insert the float assembly with damper into the inlet bottom of the meter Secure the inlet bottom screw While holding the damper in place with a pin 1 8 diameter insert an
84. r by assembling the damper with float assembly Insert the float assembly with damper into the inlet bottom of the meter Secure the inlet bottom screw While holding the damper in place with a pin 1 8 diameter insert and secure the top outlet screw 5 Replace the spiral retaining ring 1 f Sizes 15 and 16 3 and 4 Flanged Liquid or Gas Service Size 15 only 1 Remove the meter from the process line and lay the meter horizontal on a table Loosen the float assembly by fixating two pliers one on each end of the float assembly inlet guide cartridge 8 Turn to loosen with the help of a pin wrench Carefully remove the complete float assembly 2 and conical taper 7 as well as the spacer bushing 10 Size 16 only out the inlet bottom of the meter Reassemble by inserting the float assembly inside the conical taper as well as the spacer bushing Size 16 only Then insert the complete float assembly into the bottom of the meter Replace the float assembly inlet guide cartridge and tighten the float assembly into place 2 NPT Connection a Size 7 1 2 NPT Liquid or Gas Service 1 4 Remove the meter from the process line and lay the meter horizontal on a table Unscrew the inlet fitting 44 at the bottom of the meter Push the entire float assembly slowly downward and out of the meter inlet by pushing from the top with a round bar stock 3 4 or 19 mm diameter Remove the float snap ring
85. ram 1 14 Section 1 Introduction Models MT 3809 amp 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 SIN3A3HIDO3H H3MOd HOJ IVANVA NOILONYLSNI LINSNOD 310N HOLIMS 0832 NYVIV 3007 02 Wavy ONNOHD LINN 35708 LINN H3d 357 Z WHY WW NN TS I NYVIV 1 AYVIV N Ref No 981Y008 Rev D Sheet 1 of 1 355 12 1 355 12 30 SINSW32V7dN3 S31 Add 5 M YILLINSNYHL VW OZ HOJ ONIHIM AINO NOILVTIVISNI WHV V 804 AWA SININOSNOD JO 01101115815 2 NOISO IJX3 ONINEYM SANINHINOIY JOOHJNOISO dX3 1334 OL ONISNOH 1 210 1 3HL OL GSYNDSS ATNA 38 LSNN HIAOI BOLVIIONI JHL SnOIH3S HO HLV30 NI LINS3H AVN SNOISOTAX3 ONINEVM x Spec ap n OLI y aunoa NC ELE 2 1 1 Hi AUNFNI SNOIY3S HO HLV3O 3SNVI NVO SNOISOTSX3 ONNUVM SNOCHVZVH SNIQNOS AUVININSIJJAS v HOJ SI IVNINYSL pend ONISDOH OI LVOIONI ONIONNOYO TVYNHILX3 JHL NOILISNNOI ON I ONNOHD 9 ONY 443 11 SSv35 WOU 3HnlSION IN3A3Hd OL NIVHO OL SLINONO9 HOJ SONVHHV IN3NdIQO3 JHL HOJ 03SN 38 LSNW JTYNINYIL H S1V3S LINONOD TIVLSNI OL AMVSS3O3N 38 AVW 11 SNOIlVOl7ddV 3NOS NI 310N SNIONNOYY 3009990150793 I 5
86. resent Maximum Operating Temperature Refer to Table 1 3 Alarm Wiring Diagrams Explosion proof Flame proof Refer to Figure 1 7 Intrinsically Safe or Non Incendive Refer to Figures 1 8 and 1 9 For Division 1 explosion proof installations the optional explosion proof enclosure must be used This enclosure does not use the auxiliary terminal box as shown on some of the installation diagrams All connections are made directly within the housing Cable entry device shall be certified as Flame proof type suitable per the conditions of use and correctly installed If used with conduit refer to Figure 1 7 a sealing device shall be provided in accordance with Figure 1 7 For Division 2 non incendive installations either the standard enclosure or the explosion proof enclosure may be used For both Division 1 explosion proof and Division 2 non incendive installations the barriers shown in the installation drawings are unnecessary However NEC Class 2 circuits are required The circuits shall be wired separately or using a Multicore Cable Type B in accordance with EN 60079 14 Also wiring must be done in accordance with the applicable electrical codes ie NEC Chapter 5 CEC Section 18 and any local codes Alarm Accessories Amplifier Power Supply approved isolated barrier 1 or 2 channel approved for intrinsically safe application remotely mounted 115 or 230 Vac power Single pole with double throw SPDT relay standard For other
87. s Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Onderwerp Addendum voor Instructie Handboek Referentie CEcertificering voor Mass Flow Meters amp Controllers Datum Januari 1996 Dames en heren Alle CE gemarkeerde elektrische en elektronische produkten van Brooks Instrument zijn met succes getest en voldoen aan de wetgeving voor Electro Magnetische Compatibiliteit EMC wetgeving volgens 89 336 EEC Speciale aandacht is echter vereist wanneer de signaalkabel gekozen wordt voor gebruik met CE gemarkeerde produkten Kwaliteit van de signaalkabel en kabelaansluitingen e Brooks levert standaard kabels met een hoge kwaliteit welke voldoen aan de specificaties voor CE certificering Indien men voorziet in een eigen signaalkabel moet er gebruik gemaakt worden van een kabel die volledig is afgeschermd met een bedekkingsgraad van 100 D of ronde kabelconnectoren moeten afgeschermd zijn met een metalen connector kap Indien kabelwartels worden toegepast moeten metalen kabelwartels worden gebruikt die het mogelijk maken het kabelscherm in te klemmen Het kabelscherm moet aan beide zijden over 360 met de metalen connectorkap of wartel verbonden worden Het scherm moet worden verbonden met aarde Card edge connectors zijn standaard niet metallisch De gebruikte kabels moeten volledig afgeschermd zijn met een bedekkingsgraad van 10096 om te voldoen aan de CE certificering Het scherm moet worden verbo
88. so available are front adjustable inductive alarms high temperature or stainless steel indicator housings valves sight flows flow controllers and material certifications 1 2 Design Features A Broad range of flow capacities 2 Full scale accuracy Versatile construction for all gas liquid steam applications Operable under high temperatures and pressures Flanged or female NPT connections Optional 4 20mA and HART programmable microprocessor transmitter with or without alarms and pulse output for totalization Electronics designed with either intrinsically safe or explosion proof construction to meet UL US amp Canada ATEX certifications and CE requirements 1 3 Specifications Meter ef Do not operate this instrument excess of the specifications listed below Failure to heed this warning can result in serious personal injury and or damage to the equipment Capacities Pressure Drop and Viscosity Immunity Ceiling Refer to Tables 1 1A and 1 1B Accuracy Standard Flow Accuracy 2 Full Scale Optional Flow Accuracy 1 Full Scale Section 1 Introduction Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 Repeatability 0 25 Full Scale Pressure Ratings Refer to Table 1 2 for Model MT 3809 maximum non shock pressure Model MT 3819 pressure rating is dependant on flange rating Pressure Equipm
89. stallation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 NOTE The load resistor can be BROOKS mounted inside the indicator housing Its purpose is to provide required loop impedance for the HART Handheld 275 ns device e g configuration setup service Smart Her LOAD RESISTOR 250 OHMS lt Digital Outputs N Pulse train Alarms lt a Safe Side hazardous Side gt 24 Vdc T HART Handheld 275 Communictor FER Shown connected across the loop ETE b Ports but may also be connected across 157 77 the load resistor Figure 2 4 Alternate SMM Transmitter Analog Output and Power Wiring Where 4 20 mA signal is not required LOAD RESISTOR 250 ohms typical 1 5 volts drop 4 mA times LOOP POWER number of 24 typical transmitters LS Barrier T1 2 Typical Earth Ground Point em Safe Side Hazardous Side gt 3051C Figure 2 5 Multi drop SMM Transmitter Analog Output and Power Wiring 2 6 Installation and Operation Manual Section 2 Installation X VA MT3809 3819 Part Number 541B049AHG September 2008 Models MT 3809 amp 3819 ACAUTION Flowmeters with a transmitter must be mounted at least 18 inches apart to prevent the interaction of adjacent float ma
90. sure is required and explosion proof installation methods must be followed Refer to Fig 1 5 gt and should be taped up and not connected at the receiver end Insulation of the shield atthe receiving end is especially important for intrinsically safe installations The maximum resistance of the loop resistor the associated cable and the barrier is determined by the power supply voltage and is shown graphically in Figure 1 2 o After installation and powering of the loop the transmitter must be zeroed both electrically and mechanically This operation will compensate for any stray magnetic effects in the vicinity of the transmitter Flow must be verified to be zero when the zero function is momentarily activated With the float at the zero flow position set zero flow by either shorting the two pins together at the terminal block If desired a zero switch can be remotely mounted and wired to these terminals The hazardous area classification will determine the wiring methods used for this switch The pointer must also be adjusted to the reference line on the scale using the adjustment screw on the face of the pointer next to the hub The zero function may be activated as part of a periodical maintenance check Section 2 Installation Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 amp 3819 September 2008 7 Under actual flow conditions verify that the transmitter o
91. t Diagnostic Code Model Number SV ResettableTotalizer Sequence Number Serial Number L Flow I TV InventoryTotalizer Current Float Position _ FlowMeter Configuration QV unused Internal Temperature Test Device Meter Zero E LowFlow Cutoff Analog Loop Test Calibration Factor Analog Output Temperature Density Set 4mA E Set 20mA AO Percent End Test I AO Milliamps Contact Out Test AO HiRange Pressure H AO LoRange AO Filter Set ON L Set OFF AO Failure Behavior Viscosity L End Test E Pulse Output E Contact Out2 Test e PulseOut Scaler E Computations PulseOut Width Set ON L Set OFF PulseOut UOM L End Test FlowRate Alarm Pulse Output Test Totalizers Resettable Alarm HiLimit Alarm LoLimit Output n Pulses End Test nventory Outputs Alarms Device Information Figure 3 1 Models MT 3809 and MT 3819 SMM Electronics Device Description Tree Basic Setup 3 3 Section 3 Operation Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541 049 September 2008 Detailed Setup Measurements E Flow HF FlowRate UOM I Meter Zero E LowFlow Calibration Calibration Floa
92. t P E Float P Calibration Calibra Calibra Calibra Calibra E Calib Calibra D Calibra Calib Vi H Meter Configuration Meter Calibration CalibFlowRate UOM Computations Outputs Alarms Totalizers E Rese Rese utoff Factor L nventory E Inven E Inven InvTo Points osition 1 FlowRate 1 osition 10 FlowRate 10 Info Process Fluid ion Tool or Name ion Date Calib Temperature UOM ion Temperature H Gas Piston Prover Temp 2 ressure UOM ion Pressure Gas Piston Prover Pressure ensity UOM ion Density iscosity UOM Calibra H Temperature E Density E Density UOM Observed Density Pressure HF Pressure UOM Viscosity FP Viscosity UOM Observed Visc ion Viscosity Accuracy Class Temperature UOM Observed Temperature Observed Pressure osity Resettable table Totalizer table Totalizer UOM E ResTot Digits amp Decimals H Sequence Number ory Totalizer ory Totalizer UOM Digits amp Decimals HF Analog Output AO Filter LAO Failure Contact Out ContactOu ContactOu ContactOu H Contact Out2 ContactOu H ContactOu ContactOut HF Pulse Output HF PulseOut U HART Output AO Percent AO Mi
93. ter Secure the inlet bottom fitting 4 Replace the gas damper and secure the outlet top fitting 4 d Sizes 10 1 12 1 1 2 13 2 NPT Gas Service Remove the meter from the process line and lay the meter horizontal on a table Remove the top outlet screw 5 Loosen the float assembly by holding the damper in place with a pin 1 8 diameter in the top while loosening the inlet bottom fitting Gently push the float assembly out through the inlet bottom To clean the gas damper unscrew the cylinder head 6 Then remove the bolt 7 and take out the small piston carefully so as to not damage the critical surfaces Reassemble the meter by inserting the float assembly with damper into the inlet bottom of the meter Secure the inlet bottom screw by holding 4 5 Section 4 Maintenance Models MT 3809 and 3819 Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Liquid Service GAS DAMPER DETAIL S _ DAMPER ASSEMBLY SIZE 10 SIZE 12 13 Figure 4 1 Meter Float Replacement amp Cleaning MT 3809 4 6 SIZE 8 SIZE 10 SIZE 12 13 DAMPER ASSEMBLY SIZE 10 4 SIZE 12 13 Installation and Operation Manual Section 4 Maintenance X VA MT3809 3819 eng Part Number 541B049AHG September 2008 Models MT 3809 and 3819 Figure 4 3 Exploded View Model MT 3809 Size 16 Liquid Service Only 4 7 Section 4 Mainte
94. tup 3 9 Section 3 Operation Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 and 3819 September 2008 Brooks MT 38xxVA v Detailed Setup 1 gt Measurements 2 Computations 3 Outputs From the Detailed Setup Menu 4 Alarms select Measurements 5 Device Info Brooks MT 38xxVA 0 Measurements 1 gt Flow 2 Temperature From the Measurements Menu 3 Density select Flow 4 Pressure 5 iu 3 10 Installation and Operation Manual Section 3 Operation X VA MT3809 3819 eng Part Number 541B049AHG 22 0 Models MT 3809 and 3819 Brooks MT 38xxVA O Flow 1 FlowRate Units 2 Configuration 3 Meter Calibration From the Flow Menu select FlowRate Units of Measure FlowRate UOM Brooks MT 38xxVA 2 FlowRate Units lt 4 gal min In Flow scroll through list I mpgal min optional units Highlight the M FlowRate UOM desired Press ENE FA to enter the new information and press F2 to send this information to the transmitter Note Two Warning messages will appear Warning Pressing OK will change device output Put loop in manual Warning Return control loop to automatic control These warnings confirm changes to the programming and alert the user to make changes in other related fields Example 2 Programming Low Flow Cutoff Brooks MT 38xxVA 52 On line E 1 Device setup 2 PV 25 gpm 1 p Py mA From the Online Menu select on
95. unto Addendum al Manual de Instrucciones Referencia Certificaci n CE de los Equipos de Caudal M sico Fecha Enero 1996 Los equipos de Brooks el ctricos electr nicos en relaci n con la marca CE han pasado satisfactoriamente las pruebas referentes a las regulaciones de Compatibilidad Electro magn tica EMC directiva 89 336 EEC Sin embargo se requiere una atenci n especial en el momento de seleccionar el cable de sefial cuando se va a utilizar un equipo con marca CE Calidad del cable de senal prensaestopas y conectores Brooks suministra cable s de alta calidad que cumple las especificaciones de la certificaci n CE Si usted adquiere su propio cable de sefial deber a usar un cable que est completamente protegido en su conjunto con un apantallamiento del 100 Cuando utilice conectores del tipo D 6 Circular deber an estar protegidos con una pantalla met lica Cuando sea posible se deber n utilizar prensaestopas met licos provistos de abrazadera para la pantalla del cable La pantalla del cable deber ser conectada al casquillo met lico prensa y protegida en ambos extremos completamente en los 360 Grados La pantalla deber conectarse a tierra Los conectores estandar de tipo tarjeta Card Edge no son met licos los cables utilizados deber n ser protegidos con un apantallamiento del 10096 para cumplir con la certificaci n CE La pantalla deber conectarse a tierra Para ver la configuraci
96. utput matches the mechanical pointer position If a discrepancy is noted the HART communications channel can be used to verify or adjust the transmitter settings The Emerson Model 275 hand held communicator provides a simple means to accomplish this check anywhere in the loop Refer to Figure 3 2 for connection instructions Note The Brooks SMM transmitter device description DD will not be programmed into the Emerson Model 275 hand held communicators until after Summer 1997 Until the Brooks device description becomes standard to the Emerson Model 275 units please contact Brooks Customer Service Hatfield PA to provide programming for a nominal fee After Summer 1997 we request that the customers update their Model 275 units through Emerson Service Centers located throughout the world d Microprocessor Transmitter with Alarm and Pulse Output Wiring Connections ACAUTION Since this is a magnetically activated device strong magnetic fields and materials with magnetic properties may cause faulty operation when in close proximity to the flowmeter This includes steel pipes steel conduit motors and transformers ACAUTION Flowmeters with a transmitter must be mounted at least 18 inches apart to prevent the interaction of adjacent float magnets and transmitter AWARNING To prevent ignition of hazardous atmospheres and serious personal injury proper installation methods must be used as defined in Article 505 of the
97. ve been made AWARNING Do not operate this instrument in excess of the specifications listed in Section 1 3 Failure to heed this warning can result in serious personal injury and or damage to the equipment At no flow condition the indicator pointer should align with the O mark on the scale If necessary adjust the pointer as per directions in the Maintenance Section 4 3 3 2 Start Up and Operation of Flowmeter EE EEE Se el a Slowly initiate flow into the system Open process valves slowly to avoid flow surges b Check for leaks around the meter inlet and outlet connections If no leaks are present bring the system up to operating pressure 3 1 Section 3 Operation Installation and Operation Manual X VA MT3809 3819 eng Part Number 541B049AHG Models MT 3809 and 3819 September 2008 3 3 Operation of the Models MT 3809 and MT 3819 Flowmeters with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse Output for totalization acc c IUD M E UR cu Pa a Start up the meter as described in Section 3 2 b Programming performed prior to shipment parameters The SMM transmitter with or without alarms and pulse output is preprogrammed prior to shipment for the following parameters based on the order information meter configuration and application If parameters are not specified in the customer purchase order the defaults inherent to the electronics will be as shown in parenthesis
98. ving equipment cannot keep up with high incoming frequency Low Flow Cutoff Warning for Pulse Output and Totalization The low flow cutoff parameter can be programmed to signal when the flow level is below which the process is intended Below this level the totalizer will assume that the flow rate is actually zero and that no data should be accumulated by the totalizers Pulse Output Overrun Alarm If a larger than acceptable output pulse width is configured totalizer pulses may be delayed or queued No loss of pulses will occur The totalizer output pulses will to be sent until the queue is empty Under these circumstances an alarm message will be sent to the control station However the alarm can be disabled if not required Optional Alarm Configurations Enable Destination Alarm Type Latching Three additional parameters may be programmed for process and diagnostic alarms to control functionality enable destination and alarm type latching Enable allows alarms to be enabled and disabled depending on use of the alarm For example if output pulses are being used it may be normal practice to delay e g queue up output pulses because of a slow receiving end device that requires a wide pulse width The enable parameter allows the user to disable the pulse output overrun alarm and not send an alarm when in fact pulse outputs are delayed by choice Some critical diagnostic alarms such as database initialization can

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