HCP9000 Manual - Hyundaipower.ca
Contents
1. o 9000w J MAXIMUM POWER POTENCIA M XIMA ee Low Oil DC Outlet Light Ground Circuit Terminal Breakers AIR CLEANER MAN TENIMIENTO ATTENTION ATENCION MAINTENANCE DELFITRO DE AER ER EN Ence Eon preto scene ds Never add fuel when the engine is running Nunca a adir combustible cuando el motor este funcionando insa with cleansing solvent andi dry limpieza y seque Lave el filtro con A A er A 5105 solvente cada 48 o 50 horas de utilizaci n Never add fuel when engine is hot combustible cuando el motor est caliente ein si I i e Lave el filtro cada 10 horas si la operaci n Always add fuel in a well ventilated area Siempre a adir combustible en un rea ventilada every 10 hours if operating under dusty diciones de mucho polvo ete p jons Immerse the fiter into end E Always clean up fuel spills Limpiar bien cualquier derrame de combustible oil when clean and dry then squeeze filtro en aceite otor excessive oil and reinstall de aceite y reins ATTENTION ATENCION Before stopping the generator YOU MUST UNPLUG ALL DEVICES CONNECTED TO THE GENERATOR or switch off the circuit breaker to avoid damaging alternator Antes de apagar el motor DESCONECTE TODOS LOS EQUIPOS QUE ESTEN CONECTADOS AL GENERADOR o desconecte el interruptor de circuitos para evitar da os al alternador RECHARGEABLE SEALED RECARGABLE SELLADA PLOMO Y LEAD ACID BATTERY ACIDO E AAA Never charge in2. SUPERFICIES CALIENTES MANTENGA LEJOS DE LOS GASES DE ESCAPE HYUNDAI 15HP HX420 A WARNING A ADVERTENCIA NEVER USE INSIDE A HOME OR GARAGE EVEN IF DOORS AND WINDOWS ARE OPEN ALWAYS USE OUTDOORS AND FAR WAY FROM WINDOWS DOORS AND VENTS NO USAR NUNCA DENTRO DE LA CASA O EL GARAJE AUN CUANDO LAS PUERTAS Y VENTANAS ESTEN ABIERTAS UTILIZAR SIEMPRE EN EXTERIORES Y BIEN ALEJADO DE VENTANAS PUERTAS Y SALIDAS DE AIRE 13 3 0 Pre Operation Inspection 3 1 Engine Oil Check 1 Ensure the generator is on a level surface N Inspect engine oil e Take out the oil filler cap and clean the dipstick e Check the oil level by reinserting the oil filler cap without rotating it Remove the oil filler cap and examine the oil level If the oil level is at or below the lower level refill the oil to the upper limit mark 10W30 Reinsert the oil filler cap and tighten securely Refer to figure Dipstick Lower Level HYUNDAI 14 3 2 Fuel Level Check 1 Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level N Refuel if level is too low Tighten the fuel tank cap securely after refilling Refer to Fig 3 1 gt de High Low 3 3 Check the Air Filter 1 Loosen the knob and remove the air filter cover Remove the air filter element and observe for cleanliness 2 Clean the air
3. TABLE OF CONTENTS 1 0 OPERATION SAFETY 1 1 Operation Safety 1 2 AC Safety Guidelines 1 3 Maintenance Safety 1 4 Other Safety Hazards 2 0 COMPONENTS 2 1 Identification 3 0 PRE OPERATION INSPECTION 3 1 Engine Oil Check 3 2 Fuel Level Check 3 3 Air Filter Check 4 0 OPERATION 4 1 Mounting Instructions 4 2 LPG Conversion 4 3 Battery Connection 4 4 Starting the Generator 4 5 Using the Generator 4 6 Using DC Output 4 7 Stopping the Generator 5 0 MAINTENANCE 5 1 Importance of Maintenance 5 2 Maintenance Schedule 5 3 General Inspection 5 4 Air Filter Service 5 5 Oil Maintenance 5 6 Spark Plug Service 5 7 Handling and Storage 6 0 TROUBLESHOOTING 7 0 SPECIFICATIONS 8 0 WIRING DIAGRAMS WARRANTY 11 14 15 16 17 18 19 20 24 25 26 27 27 28 28 29 30 31 33 34 35 36 SAFETY 1 1 Operation Safety Always perform a pre operation check before starting the engine Properly clean and maintain the equipment Operate the generator according to instructions for safe and dependable service Read user manual carefully before operating this product Failure to do so may result in serious harm to the user and to the equipment Before operating the generator read the user manual carefully Otherwise it may result in personal injuries or equipment damage Never run the generator in an enclosed area to avoid harm from exhaust emissions of a poisonous carbon mon
4. Connect the red cable with the positive terminal of the battery Ensure the connection is secured by using the fastener at the battery terminal 2 Connect the black cable with the negative terminal of the battery Ensure the connection is secured by using the fastener at the battery terminal Lo ede te TEE Negative Terminal Black Positive Terminal Reg 4 4 Starting the Generator Set GROUND TERMINAL Before using generator a ground wire must be connected to the ground terminal The Ground terminal is located on the Front Panel Before using the ground terminal consult a qualified electrician Ground Terminal Symbol The HCP9000 generator can be started using three methods e Recoil Start Method e Electronic Start Method e Remote Start Method IF USING PROPANE FUEL SOURCE 1 Ensure that there is no gasoline in the engine If gasoline was used in the most recent operation start the generator with gasoline source once running close the fuel valve lever and allow engine to run until all remaining gasoline has been used After the engine stops continue to step 2 2 Ensure that the fuel valve lever is in the CLOSE position 3 After tank is properly connected turn on propane fuel source Refer to section 4 2 for LPG connection procedure 4 Push LPG Converter button 2 3 times to bleed air in the LPG path 5 Push the choke lever in OPEN position 6 Continue to desired start up method HYUNDAI
5. cause damage to the generator set e Before working with batteries ventilate the area wear safety glasses do not smoke and always disconnect the negative cable first and reconnect it last e Use rubber gloves when coming into contact with engine oil e Always stop the generator set before removing the oil filler cap e Only qualified maintenance personnel with knowledge of fuels electricity and machinery hazards should perform maintenance procedures 1 4 Other Safety Hazards e To avoid breathing in poisonous carbon monoxide from the exhaust gases adequate ventilation should be provided if the generator set is running in a partially enclosed space e If the generator set is stored outdoors check all the electrical components on the control panel before each use Moisture can damage the generator and can lead to an electric shock HYUNDAI li 2 1 Identification of Components 2 0 COMPONENTS Front Panel YOR St E l S gt EN ELAN JELI a 2334 7 FR a j Oil Dipstick Fuel Gauge Fuel Cap On Off Engine Idle Voltmeter 120V AC Master 120 240V Switch Ignition Control Receptacle Breaker Twistlock Switch Switch Switch Receptacle MASTER BREAKER INTERRUPTOR PRINCIPAL VOLTIMETAO 8 2 8 E A B IDLE CONTROL CONTROL INACTIVO IGNITION IGNICION POWER EQUIPMENT x COMMERCIAL Low oiL O O ACHTE BAND Bl 120V 208 cincurr preaxers ih savpcien
6. 2 IF USING GASOLINE FUEL SOURCE 1 Ensure that there is no propane in the engine If LPG was used in the most recent operation start engine by following the steps outlined in the Propane Fuel Source section on page 20 Once running shut off the propane fuel source and allow the engine to use up the remaining fuel After the engine stops continue to step 2 2 Rotate the fuel valve lever to ON position Vertical position Valve Lever 3 If the engine is cold Pull the choke lever out to close the choke Chole Close 4 Continue to desired start up method RECOIL START METHOD 1 Disconnect all devices from the outlets on the generator panel 2 Press the engine switch to the ON position D i 3 Grasp the recoil starter handle and pull it until the engine starts AH 4 Push the choke lever to the OPEN position as the engine warms up The choke is used to provide the proper mixture when the engine is cold It can be opened and closed by operating the choke lever manually by moving the lever to the closed position to enrich the mixture for cold starting a You may turn on the Idle Control switch to the ON position to save fuel consumption while low load is applied to the generator set ELECTRIC STARTING METHOD 22 HYUNDAI 1 Follow fuel source selection steps on page 20 N Push the engine ignition button until the generator starts Do not push
7. Authorized generator service center RESET BUTTON If the reset button extends during operation unplug all appliances from the GFCI receptacle The reset button should be flush with the test button If the reset button is not flush with the test button take it to your Hyundai Authorized generator service center 4 7 Stopping the Generator Set 1 Turn off all the connected devices 2 Allow the generator set run for a few minutes to cool down 3 Stop the generator set by pressing and holding the engine switch in the OFF position until the generator set stops 4 Rotate the fuel valve lever back to the OFF position horizontal position HYUNDAI a 5 0 MAINTENANCE 5 1 Importance of Maintenance Proper maintenance ensures safe economical and trouble free operation Improper maintenance may cause the generator to malfunction and can lead to serious injuries Contact Hyundai Power Customer Support if you have any maintenance questions 5 2 Maintenance Schedule ITEM General Inspec tion TASK Inspect Oil Level DAILY EVERY EVERY EVERY EVERY 20 50 100 300 HOURS HOURS HOURS HOURS Engine Lubricants Replace e Inspection Air Filter Cleaning Sediment Cup Cleaning Inspection amp o Spark Plug abi Replacement o Inspection amp Valve Clearance Adjusting e Combustion Inspection amp Chamber Adjusting Fuel Tank and Clean Strainer 9 Fuel Line Every two month
8. filter element with soap and water or solvent Squeeze dry and then soak in clean engine oil 3 Squeeze out all excess oil and reinstall Replace the element if it is damaged Filter Element t Filter Cover HYUNDAI 4 0 OPERATION 4 1 Mounting Instructions Ko G Ye R NN Y NUMBER PART NAME QUANTITY Gas Hose 1 Seal Sky Hook Rubber Cover Frame Tube Clamp Washer Wing Bolt NO oO Ry oO rm BHR DIDI A INSTALLING SKY HOOK 1 Locate mounting stickers on top frame tubes and place rubber covers around frame in this spot 2 Slide the sky hook part under the top frame tubes aligned with the rubber covers 3 On each side hook in the frame tube clamp 5 through the slot of the sky hook and around the top half of the top frame tubes 4 Holding the frame tube clamp in place with one hand insert and twist to tighten the Wingbolts with washers attached Make sure the wingbolt is tightly secured before use 4 2 Connecting to LPG Fuel Source 1 Locate the LPG converter on the backside of the generator 2 Place two seals on the inlet valve located on the converter 3 Attach small end of the Gas Hose 1 to the LPG converter and tighten around the seal 4 Connect gas hose to propane fuel source Do not turn on propane source prior to following the steps outlined in section 4 4 HYUNDAI in 4 3 Electric Start Battery Connection 1
9. sealed container No cargar dentro de un recipiente sellado Chongaing Huansong Avoid short ci Evite corto Industries Group Co Ltd Recharge after use pi Must be disposed and A Debe ser desechada y reciclada de forma N semble or heat above 50 C apropiada Never incinerate Nunca desmantelar o calentar a m s de Risk or fire or explosion 50 C Nunca incinerar si 3 4 Riesgo de fuego o explosi n THIS ENGINE 1S CERTIFIED TO CE OPERATE ON UNLEADED GASOLINE HYUNDAI le AC Voltage Voltage CA 120 240V Max DC Output Production maximal Frequency Fr quence CS Max ambient teperature t 40 Duration Continuation 3600 87 Octar Unleaded Gasoline On Fuel air Carburant Fhe 10w30 Insulation class Isolant Phase Phase 10 Ethanol MAX Solo gasolina sin plomo Centred WARNING Adve r tencia On Fuel Cap on Top of Tank CHECK THE OIL LEVEL IF THE ENGINE STOPS OR IF THE LOW OIL LEVEL WARNING LIGHT IS ON Verifique el nivel de aceite si el motor deja de funcionar o si el indicador de nivel bajo de aceite se mantiene encendido FOR ELECTRICAL EQUIPMENT ONLY POUR MATERIEL ELECTRIQUE SEULEMEMENT FOR USE IN A WEATHER PROTECTED AREA ONLY IQUEMENT DANS UN EMPLACEMENT DO NOT USE AC NE PAS UTILISER ID DC AT THE SAME TIME ET CC EN MEME TEMPS HCP9000 SERIAL ATENCION ATTENTION ATENCION HOT SURFACES KEEP CLEAR OF EXHAUST
10. the engine has been shut down 1 2 AC Safety Guidelines Before connecting the generator to an electrical device or power cord e Make sure that everything is in proper working order Faulty devices or power cords can lead to an electrical shock e Turn off the generator immediately if the device begins to operate abnormally Then disconnect the device and investigate the problem e Make sure that the electrical rating of the device does not exceed that of the generator If the power level of the device is between the maximum output power and the running power of the generator the generator should not be used for more than 30 minutes e The connections from the generator to the household power supply should be done by professional electrical technicians Improper connections may lead to a fire hazard or damages to the generator set 1 3 Maintenance Safety e After any maintenance is performed wash immediately using soap and clean water because repeated exposure to lubricant may cause skin irritation e Do not clean the filter element with flammable liquids like gasoline because an explosion may occur e Turn off the engine before performing any maintenance Otherwise it can cause severe personal injury or death l e Allow the generator set to cool down before performing any maintenance e Always wear safety glasses when cleaning the generator set with air e Do not clean the generator set with a pressure washer because it can
11. the ignition button for more than 5 seconds Doing so may damage the alternator 3 Follow steps 6 7 from the Recoil Start Method REMOTE START METHOD _ Follow fuel source selection steps on page 20 N Ensure that Engine switch is on the ON position o Holding the remote control pull out the antenna and slide the protective cover open to reveal the power button Point the antenna to the generator and press the ON button to start Antenna Power Button ON OFF Close i 4 5 Using the Generator Set 1 Turn off the switches of the device before connecting to the generator 2 Start the generator according to section 4 3 3 Insert the plug of the device into the receptacle based on the voltage requirement of the device 4 Lift the Master Breaker switch to ON position and turn on the device In order to maintain generator s performance e Always connect the generator to the ground terminal to prevent electrical shock e Add the watt ratings of all the loads that the generator set will be powering at the same time Make sure that total wattage will not exceed the generator rating EXAMPLE A generator set rated 5000W can power two 1500W heaters a 900W circular saw a 500W drill and a 100W light at the same time 4500W combined However to operate a second 900W saw it will be necessary to disconnect one of the 1500 W heaters HYUNDAI 4 6 Using DC Output Terminals You can use 1
12. 2V 8 3A DC output to charge automotive batteries Be sure to monitor the battery charge time Over charge may cause explosion and injury 1 Connect the positive red terminal of the battery to the red positive terminal the 12V 8 3A DC Output Terminal on the front panel 2 Connect negative black terminal of the battery to the black negative terminal of the 12V 8 3A DC Output terminal on the front panel DO NOT REVERSE POLARITY OF CONNECTIONS 3 Start the generator according to section 4 3 An explosive hydrogen gas is discharged through vent holes in the battery during charging Do not allow sparks or open flames around the generator or battery during the charging process Electrolyte fluid can burn eyes and clothing Be extremely careful to avoid any contact If injured wash the affected area immediately with large amounts of water and seek medical attention immediately When charging a large capacity battery or totally discharged battery excessive current may force the DC breaker to turn off In this case use a battery charger GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLE This receptacle is protected by the GFCI for protection against electrical shock Using the generator in rain snow or in water can lead to electrical shock Always keep your generator dry and away from any water sources TEST BUTTON The test button should extend with a click If the test button does not extend take it to your Hyundai
13. E mail support hyundaipower ca Online www powerbyhyundai com or www hyundaipower ca i
14. HYUNDAI PO MWEEs Rie QUIPMENT 9000 Dual Fuel Portable Generator User Manual HYUNDAI POWER EQUIPMENT 2011 Hyundai Power Equipment All Rights Reserved Licensed by Hyundai Corporation Korea HCP9000 071 1 02 HYUNDAI i COMMERCIAL series Thank you for purchasing this Hyundai Power Equipment Generator Please register this product in order to ensure warranty service in the future This manual covers the safety operation and maintenance procedures for the HCP9000 All information in this publication is based on the latest product information available at the time of print Visit www powerbyhyundai com for manual updates and operation notices No part of this publication may be reproduced without written permission Please keep this manual together with the Owners Card Contact Hyundai Power Equipment at the numbers listed on the Owners Card if warranty service is required It is important that anyone operating this product read and understand the manual prior to use Warranty Information Warranty service operation assistance and product support is provided by Midland International Inc a licensed manufacturer of Hyundai Power Equipment www powerbyhyundai com TECHNICAL ASSISTANCE 1 855 706 8475 CUSTOMER SERVICE 1 877 528 3772 toll free SALES 1 503 534 3684 Component Certifications This product contains components certified by the following agency SEPA HYUNDAI
15. IED WARRANTIES MIDLAND INTERNATIONAL INC disclaims any responsibility for loss of time or use of the product or the power equipment on which the product is installed transportation commercial loss or any other inciden tal or consequential damage Any implied warranties are limited to the duration of this written warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclu sion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state TO OBTAIN WARRANTY SERVICE FOR PARTS OR ACCESSORIES You must at your expense take the Hyundai Power Equipment accessory or replacement part or the Hyundai Power Equipment product on which the accessory or replacement part is installed and proof of purchase to any authorized Hyundai Power Equipment dealer distributor or distributor s dealer in the United States or Canada during the dealer s or distributor s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the service location involved normally this will resolve the problem Second if the issue is not resolved contact Hyundai Power Equipment Customer Support Center Toll Free 1 877 528 3772
16. ITNESS FOR A PARTICULAR PURPOSE AND OF ANY OTHER WARRANTY WHETHER EXPRESSED OR IMPLIED Midland International Inc disclaims any responsibility for any indirect incidental or consequential loss or damage caused by any defects in material or workmanship All expenses incurred in maintaining parts shall be incurred by the purchaser This warranty coverage does not include parts affected by accident and or collision corrosion or rust normal wear use in an applica tion for which the product was not intended service from an unauthorized service dealer or any other misuse neglect incorporation or use of unsuitable attachments and or parts Under this warranty the warrantor is not obligated to bear any transportation fees of any product to from an authorized service dealer Unauthorized alteration installation or any cause other than defects in material or workmanship of the product will not be covered under this warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclu sion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state NOT COVERED BY THIS LIMITED WARRANTY 1 Normal wear and tear such as but not limited to fading of painted or plated surfaces sheet peeling and other natural deterioration 2 Dam
17. age caused by a lack of maintenance as described in the Hyundai User Manual Consumable parts Hyundai does not warrant deterioration of the following unless needed as a part for another warranted repair Spark plugs fuel filters air cleaner elements clutch discs tires wheel bearings starter ropes cables belts oil and grease Damage caused by accidental or improper installation or storage Exposure of the product to chemical agents bird droppings sea water sea breeze or salt Improper repair or maintenance O Damage caused by water ingestion submersion or external water damage except for HCP653 Trash Pump and HCP3000 Pressure Washer Damage or non performance caused by operation of the generators set in a marine application po Operating methods other than those indicated in the owners manual 10 Damage caused by operation with improper pressure conditions or modifications contrary to i published specifications 11 Items not supplied by Hyundai such as but not limited to external wiring filters etc 12 The use of non genuine Hyundai parts and accessories 13 Repairs made during the warranty period without first obtaining a case number form Hyundai PRODUCT REGISTRATIONS Product registration is required for all product support and warranty coverage The purchaser must also provide the original proof of purchase The owner s registration found with the user manual must be completed and mailed Yo
18. e screw 4 Allow fuel to drain completely into container 5 Retighten drain screw us NS 7 Carburator i DISCONNECT ELECTRIC START BATTERY 1 Disconnect red cable from the positive battery terminal 2 Disconnect black cable from the negative battery terminal Refer to Fig 4 3 3 Store the battery in a dry place and recharge it once a month Do not store the battery in an excessively warm or cold place HYUNDAI 6 0 TROUBLESHOOTING Common issues can be fixed by following the instructions in this guide If the unit will not function after following these instructions contact technical support before attempting to use or repair the product ISSUE CAUSE ACTION Engine cranks Replace with recommended oil slowly Load is connected Disconnect load while starting No fuel or LPG Refill fuel tank Fuel LPG valve is closed Fully open fuel valve Engine is not Fouled spark plug Remove clean or replace spark plug starting Not enough oil LPG is too low lt 0 8MPa or too high gt 2 8 Add more oil adjust LPG level kPa and the flow of LPG gt 1 1Kg H Choke stuck in closed position Open choke Black exhaust Dirty air filter Clean air filter Rich fuel mixture Contact customer service Engin siops No fuel or LPG Refill fuel tank Not enough oil Add more oil Loose spark plug cable Reconnect or repair cable Engine has dif Faulty spark plug Remove clean or replac
19. e spark plug ficulty idling Generator set not level Move generator to a level surface Dirty fuel filter Replace the filter Remove all loads reset breaker and check No AC Output Tripped AC circuit breaker loads for defects Do not exceed genera tor rating Di t batt t break d test No DC Output Tripped DC circuit breaker ee eae ee Ane TaS battery for short circuit No charge in Corroded battery posts Clean battery posts Electric Start Battery cable is damaged Replace cable Battery Battery is defective Check for damage replace if required No output display i Electric start battery is not connected Connect batte or no LED lights y E 7 0 SPECIFICATIONS HCP9000 Rated frequency Hz 60Hz Rated AC Output Power W 7500 E Max AC Output Power W 9000 lt m 1 Phase Rated AC Voltage V 120 240V Z L O Power Factor 1 0 Max DC Output Power W Rated DC Voltage V 12 Type 15 HP Single Cylinder forced air cooling 4 stroke YP OHV 25 deg tilt Displacement cm 420cc Ignition mode Non contact transistor Starting mode Recoil Start Electric Start and Remote Start a Max Output W rpm 11 000 3600 W Fuel tank capacity Gal 13 2 Oil capacity 37 fl oz 10W30 Fuel Type Unleaded gasoline Running Volume 86dB at 7m gt Gas 20 25 6 continuous with 50 load Running Time er Tank goats Propane Max 10 with a 44lb tank and a 50 load si L
20. he first purchaser and each subsequent regis tered owner during the applicable warranty time period What MIDLAND INTERNATIONAL INC will Repair or Replace Under Limited Warranty MIDLAND INTERNATIONAL INC will repair or replace at its opinion any part that is proven to be defective in material or workmanship under the normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts accessories or labor during the first 12 months after original purchase The remaining 24 months of warranty are parts only Anything replaced under warranty becomes the property of MIDLAND INTERNATIONAL INC All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Warranty service must be performed by a Hyundai authorized service dealer If you feel your equipment is malfunctioning due to a defect simply contact our customer support center for technical advice to file a warranty claim or for general information HYUNDAI dd BEFORE WARRANTY WORK CAN BEGIN To obtain warranty service contact our customer support center Toll Free 1 877 528 3772 Email support hyundaipower ca Online www powerbyhyundai com or www hyundaipower ca LIMITATIONS OF REMEDIES AND DISCLAIMERS THE FOREGOING LIMITED WARRANTY IS EXCLUSIVE OF AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY F
21. oxide gas Be careful not to touch the exhaust system compressor pump or discharge tubing during operation due to risk of burns Pay attention to the warning labels The engine exhaust system will become heated during operation and remain hot immediately after the engine is stopped Gasoline is a highly flammable and explosive liquid Refuel in a well ventilated area with the engine stopped When refueling the generator keep it away from cigarettes open flames smoke and or sparks Connections for standby power to a building s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections may cause serious injuries to electrical workers during a power outage and when the utility power is restored the generator may explode or cause fires Place the generator at least 3 feet away from buildings or other equipment during operation Run the generator on a level surface Tilting the generator may result in fuel spills HYUNDAI e Know how to stop the generator quickly and understand operation of all the controls Never permit anyone to operate the generator without proper instructions e Keep children pets and machinery with rotating parts away during operation e Do not operate the generator in rain or snow e Do not allow any moisture to come in contact with the generator e Do not touch the spark plug while the engine is operating or shortly after
22. s replace if necessary 27 5 3 General Inspection Look for fuel leaks around the fuel tank fuel hose fuel valve and carburetor Close the fuel valve and repair leaks immediately N Look and listen for exhaust leaks while the engine is running Have all the leaks repaired before continuing operation Check for dirt and debris and clean as necessary Check the engine oil level and add oil as necessary 5 4 Air Filter Service 1 Rotate the knob counterclockwise to release 2 Lift the air cover to remove from the air filter unit 3 Remove the foam element Refer to Fig 5 0 Filter Cover Filter Element t O HYUNDAI Q 28 4 4 If the foam element is dirty clean it in warm soapy water rinse and a o allow it to dry thoroughly or clean in non flammable solvent and allow to dry Dip the foam element in clean engine oil then squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter Wipe dirt from the air filter unit and cover using a moist rag Refer to Fig 5 1 5 5 Oil Change and Oil Drainage N gt a Stop the engine and remove oil filler cap Place a pan under the engine Remove the oil drain screw and allow the oil to completely drain into the pan Reinstall drain screw before filling the engine with fresh oil Do not overfill oil reservoir Use a funnel to prevent spillage Reinstall
23. the filler cap and tightly fasten it Dipstick Oil Drain Screw 5 6 Spark Plug Service _ Disconnect and remove the spark plug using a wrench 2 Inspect the spark plug and clean any dirt from the electrodes with a wire brush If electrodes are worn or show signs of wear replace spark plug 3 Measure the electrode gap with a spark plug gauge and adjust as necessary by bending the side electrodes Ensure that the gap is between 0 7 and 0 9mm 4 Reinsert the plug carefully Tighten with a spark plug wrench O EEE Side Electrode Spark Plug 0 7 0 9 mm pa Wrench gap distance 30 HYUNDAI 5 7 Handling and Storage HANDLING 1 Turn off the engine switch and the fuel valve when transporting the generator set 2 Do not touch engine until the engine has cooled down 3 Keep the generator at a level position in order to prevent spillage STORAGE Before storing the generator set for an extended period 1 Ensure that the storage area is free of excess humidity and dust 2 Drain the fuel tank and the carburetor DRAINING THE FUEL TANK 1 Turn the engine switch off 2 Remove the fuel tank cap and the debris screen under the cap 3 Empty the fuel tank using a siphon and an approved gasoline container DRAINING THE CARBURETOR 1 Turn the engine switch OFF 2 Turn the fuel valve ON 3 Position a suitable container under the carburetor drain screw to catch fuel loosen th
24. u can also register online at www powerbyhyundai com or www hyundaipower ca You should keep your receipt or invoice as proof of purchase Length of warranty from date of Product covered by warranty original purchase LABOR PARTS Pro Power Series Generators 12 Months 36 Months Model No HCP6500D Diesel Power Generator Model No HCP9000 Dual Fuel Generator 12 Months 36 Months Model No HCP9100 Gas Powered Air Compressor 12 Months 36 Months Model No HCP3000 Gas Powered Pressure Washer 12 Months 36 Months Model No HCP653 Gas Powered Water Trash 12 Months 36 Months ACCESSORIES AND REPLACEMENT PARTS 3 YEAR LIMITED PARTS AND ACCESSORIES WARRANTY This limited warranty defines the accessories and replacement parts warranty and is limited to Hyundai Power Equipment products when distributed by Cobalt Power Inc The accessories and replacement parts must be purchased from COBALT POWER INC in the United States or Canada Parts and Accessories must be purchased for installation on original Hyundai equip ment or engines to be eligible for warranty coverage Installing parts and accessories on non Hyundai products or engines voids the warranty Midland International Inc will repair or replace at its option any Hyundai Power Equipment accessories or replacement parts that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warrant
25. xWxH 30 5x25 2x31 5 O a Dry Weight 220lbs Continuous use for longer than 6 hours may strain the engine Allow engine to rest for 30 minutes before starting another running cycle HYUNDAI 34 8 0 WIRING DIAGRAMS GENERATOR BLOCK a AC CIRCUIT BREAKER a gt 120V 20A AC 120V 20A AC Bl 1 8 8 i d JB R Q Q i Y Y AC CIRCUIT BREAKER h i ule i Ki 55558 E H z 8 H V F T METER E i vo wR Te vie speed pea electric idel switch magnetic R R valve overload protectori0A H E sub f winding H N DC12V8 3A y h fuel control engine swith winding i fuse Ns Is Is I H OFF sub winding L Lon Hi Bu Bu ZN remote control HE W i L y AVR overload H 7 d pink i E 6 protector orange EA R i ay ea exciting 4 red coil IT light blue W Engine start black i r i brown N N N blue fern OP 7 yellow start R 2KO i rea
26. y fl AR Bl OIL SHOW i i j 7 Bi ignition pa l a y By battery Ho charge 1 c Di coil 1 NZ A H AE L le fuel electric mm magnetic valve Bu BLUE R RED oil sensor Diode Y N 0 ORANGE P PURPLE 35 Warranty Midland International Inc 26 Huddersfield Rd Unit 2 Etobicoke Ontario Canada M9W 5Z6 This warranty is limited to the listed Hyundai Power Equipment products when distributed by Cobalt Power Inc These products are warranted to be free of defects in materials and workmanship from the original date of purchase according to the schedules defined in this warranty document This limited warranty guarantees that any defective parts will be repaired or replaced at the warrantor s discretion at no cost including diagnosis and replacement parts 3 YEAR LIMITED WARRANTY The limited warranty coverage is continual from the initial date of purchase and does not restart at any time under any circumstances This limited warranty is valid only when the equipment receives all neces sary preventative maintenance as described in the Hyundai User Manual The repair or replacement will take place within a reasonable period of time during normal business hours LABOR WARRANTY CLAIM PROCEDURE The product must be purchased in the United States or Canada from Cobalt Power Inc via an authorized channel of distribution This limited warranty applies to t
27. y becomes the property of Midland International Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty PARTS AND ACCESSORIES WARRANTY CLAIM PROCEDURE Original accessories and replacement parts that are proven to be defective in material or workmanship under the normal use will be repaired or replaced under warranty without charge if determined to be de fective within the first thirty six months form the original date of purchase After one year from the original date of purchase labor costs will be the responsibility of the purchaser If installed by anyone else acces HYUNDAI gt sories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility of the purchaser EXCLUSIONS The same exclusions listed above for labor apply to this warranty This warranty does not extend to ac cessories or parts affected or damaged by collision normal wear use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Installing non Hyundai Parts and Accessories voids this warranty DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPL
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