KJC9000ManualV140122..
Contents
1. Imaging Wheel Aligner Installation Guide amp User Manual Version 10 02 Copyright O 2010 All rights reserved No part of this publication maybe translated stored in an electronic retrieval system reproduced or partially or totally adapted by any means including microfilm and Photostats without prior written permission Information and specifications contained herein may be subject to modification and change without prior notice READ THIS ENTIRE MANUAL BEFORE ASSEMBLING AND OPERATING THE ALIGNER IMPORTANT RECORD THE FOLLOWING INFORMATION LOCATED ON THE SERIAL NUMBER DATA PLATE AT THE BACK OF THE CABINET Model Number Serial Number USB Security Key Number Date of Manufacturing HP Philips Dell Microsoft Windows Vista MS and MS DOS are registered trademarks Windows and the Windows logo are trademarks of Microsoft Corporation IBM is a registered trademark of IBM Corporation SAFETY REGULATIONS WARNING Failure to observe all instructions and all danger warnings can cause serious Injury to the operator and or other persons Do not use the aligner until you have read and completely understand all the danger warning and attention notices in this manual ProtoStar multi dimensional digital wheel aligner must only be used by authorized and qualified operators who are capable of understanding all written instructions provided by the manufacturer They must be suitably trained and conversant2. Level the rear target by checking the bubble on the target 2 Make sure the number on one side of the calibration fixture is at O then click Set to Target Vertical Angle Position 3 The number will floating once it becomes stable click Set to Target Vertical Angle Position Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position Rotate the calibration bar back to O degree Click Set to Target Vertical Angle Position The number will floating once it becomes stable click Set to Target Vertical Angle os 21 Position 7 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position 8 9 The number will floating once it becomes stable click Set to Target Vertical Angle Rotate the calibration bar back to O degree Click Set to Target Vertical Angle Position Position 10 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position Once the above procedure is done the program will enter the 2 step This step will be the same as last step the purpose of this step is to verify the calibration in the 1 step 1 2 3 Level the target by checking the bubble on the target Make sure the number on one side of the calibration fixture is at O then click Set to Target Vertical Angle Position The number will floating once it becomes stable click Set to Target Vertical Angle P
3. Select an existing customer name by using Up or Down arrow direction keys Press Page Dn to enter customer vehicle plate number screen Select plate number by using arrow direction keys and press Page Dn Enter vehicle odometer reading in following window and press PgDn to print out result Select Vehcicle KYe 9000 Figure 68 Existing Vehicle Plate Number Please Use Arrow Keys to select Customers Vehicle Press PgDn to continue Press F1 to add licence plate or F2 to delete selected licence plate is lf customer vehicle plate number is not listed press F1 and enter plate number in the window Select Vehcicle KSE 9000 Licence List Please enter vehicle kilometer counter Figure 69 New Vehicle Note Press PgUp to cancel Press PgDn to Confirm Press F9 to Result Panel Please Use Arrow Keys to select Cu Rei Game ae 5 Press PgDn to continue Press F1 to add licence plate or F2 to Press Page Dn when finished editing and follow the steps above Press F2 to delete selected vehicle plate number and press Page Down to confirm New Customer Information Modify Customer Info Figure 70 New Customer Screen Press F1 under customer menu to enter new customer information screen Add new customer information Select item by using Up or Down arrow direction keys When finished press Page Dn to display next window Enter customer vehicle plate number in this wndow and press Page
4. Unit of Rim Diameter A Wj mm _ inch Figure 31 Rim measurement Press PgUp to cancel PgDn to confirm Cancel Confirm Measurement Units Press F4 to display the window below You can select 1 60 minute fraction or 1 100 decimal fraction mode for angle value display 7 unit of Measurement Figure 32 Measurement units E 1 60 degree V 1 100 Degree Press PgUp to cancel PgDn to confirm Cancel Confirm Value Display Precision Press F5 to display the following window AA A Value Display Precision Rounding Decimal L Low 0 1 Figure 33 Value Display Precision Cy Normal 0 95 V High 0 01 Press PgUp to cancel PgDn to confirm Cancel Confirm 29 The three values of display precision are 0 1 0 05 and 0 01 respectively Select the value of required accuracy by inserting a dot in the circle on the left side of the heading you choose The recommended setting is High 0 01 If 0 01 is selected the number will be shown in increments of 0 01 for example 0 01 0 02 0 03 etc if 0 05 is selected the number will be shown in increments of 0 05 for example 0 05 0 10 0 15 etc if 0 1 is selected the number will be shown in increments of 0 1 for example 0 1 0 2 0 3 etc Value Display Style PressF6 to display the following window The default setting from the factory is for an actual measurement value The operator can select a differe
5. Multilanguage input method please refers to Microsoft Windows user menu Workshop Information K4 9000 Figure 36 Workshop Information Part Ill Operating Guide Alignment Procedures Diagnosing vehicle problems is very important before starting and during the alignment process The following steps are important minimum guidelines Question the vehicle owner to discover all vehicle problems check for collision damage or change of parts Perform a test drive try to find and confirm the customer s problem Check tires for wear patterns Check frame and steering system Carefully drive vehicle onto the lift Install wheel clamps and sensors Perform Run Out Compensation If measuring error is out of range first check the wheel clamp Complete Caster Swing Measure Camber and Toe Follow instructions on screen Angle adjustments must be done in sequence Rear Camber Rear Toe Front Caster Front Camber Front Toe lf Caster is adjusted re measure to insure accuracy lf necessary re center steering wheel and readjust front Toe 3l Print alignment results Perform test drive to confirm you have solved all customer problems Attach Wheel Clamps and Targets Pay attention to sensor position Incorrect position may lead to alignment problems Start Wheel Alignment Software Search for correct vehicle manufacturer s data Select Vehicle Model K4e 9000 Figure 37 Vehicle Manufacturer s Selection
6. Dn Enter customer s vehicle odometer in this window and press Page Dn Printer starts to print out result Screen displays printing process pace Part IV Aligner Maintenance Press F11 under main menu screen to enter Manager Screen Maintenance KIE 9000 mu Lift Level Calibration 2 f os Heads Test Figure 71 Aligner Maintenance Screen any Orr weary Lift Level Calibration Follow initial setup procedure on page 20 46 Database Manager Database Manager K4 29000 IFE Add New Veicle Data E ZZ Edit Vehicle Data F gt Update Vehicle Database Figure 72 Data Bank Manager 8 J Interent update FS Customer Info Thu Feb 11 01 10 56 2010 F6 Backup Tue Mar 02 08 14 21 2010 Mon Nov 16 08 21 29 2009 m F7 Restore Thu Nov 26 01 32 43 2009 Undi Wed Dec 09 08 46 44 2009 Mon Dec 21 06 05 52 2009 gt Please use arrow key to select Database manager includes Vehicle Data Manager and Customer Data Manager Press F11 under main menu screen to enter manager screen Press F3 to enter data manager screen The manufacture provides vehicle data upgrades regularly however the Operator can add new vehicle data at any time by this function Add New Vehicle Data Press F1 to display new vehicle data screen Operator can add new vehicle data by using this screen First select vehicle manufacturer by using up or down arrow direction keys lf the vehicle manufacturer is not listed press F1 to add
7. Follow vehicle and lift manufacturer s safety recommendations when lifting a vehicle Vehicles rolling off lifts can cause death or serious injury When using a rolling jack to raise a vehicle insure the vehicle is properly secured on the jack Risk of entanglement or crushing There are moving parts on vehicle lifts during operation Keep all persons clear of lifts Read lift manufacturer s operation instructions carefully Follow lift manufacturer s safety recommendations Contact with moving parts can cause injury Risk of burns Do not touch hot exhaust system manifolds engines radiators etc Wear gloves whenever performing a service near hot components Hot components can cause burns Risk of injury Tools may break or slip if improperly used or maintained Use the correct tool for the task Frequently inspect clean and lubricate If recommended all tools Follow recommended tool procedures when performing vehicle services Tools that break or slip can cause injury DEFINITIONS OF HAZARD LEVELS Identify hazard levels used in this manual with the following definitions and symbols DANGER Watch for this symbol It Means Immediate hazards which will result in severe personal injury or death WARNING Watch for this symbol It Means Hazards or unsafe practices which could result in severe personal injury or death CAUTION Watch for this symbol It Means Hazards or unsafe practices which may result in minor persona
8. Install steering wheel holder lt ra Feo 2 Y gt gt gt Follow the instruction indicated on the software Install and level all targets Install steering wheel Release hand brake Once all three instructions are done press Next icon on the screen or PgDn key to continue Once hit the Next icon or PgDn key please keep vehicle still The software will take the first measurement Attention Please note the STOP sign on the top left corner Once this sign is shown please keep vehicle still Any movement during this period will result in inaccurate result Run out Compensation ROC KYE 9000 4 L L 000080 Figure 42 Run out Compensation 2 7 4 Measuring Keep vehicle still y gt lt lt ic R Once the measurement is done follow the on screen instruction to push the vehicle backward Hint You can move the vehicle by pushing one of the wheel clamps backward 45 degree Put the other rubber wheel stop at the back of the same wheel that has the rubber wheel stop in the front to avoid rolling off the lift 35 Run out Compensation ROC KIC 9000 4 1n800000080 Figure 43 Run out Compensation 3 e 5 Please push vehicle backward When the wheel is close to 45 degree a clock tick will be shown It will enter a short red zone then long green zone After the clock turns blue a stop sign will come up to the screen The software will measure the secon
9. manufacture authorized dealers any alterations to this aligner may cause serious injury The manufacture is not responsible for any injury caused by improper use abuse or unauthorized repair 11 PART Il GETTING STARTED Transport Storage and Handling Equipment transport conditions The aligner must be shipped in its original packing and stowed in the position indicated on the outside A WARNING To avoid damage never place other items on top of the packaging Figure 1 Aligner Crate Handling of the aligner must be performed only with an appropriate lifting device such as a forklift or pallet jack Only personnel who are experienced and qualified on material handling procedures should handle any transportation or moving of the aligner Inspect for any damage to the crate and notify local distributor and or transport company immediately if any damage is observed Uncrating Instructions Carefully remove the crating and packing materials and all skid and pallet fasteners Be careful when cutting banding material as items may become loose and fall causing personal harm or injury Always wear gloves when uncrating the machine to prevent scratches abrasions or cuts due to the contact with packing materials Retain all packaging in the event you need to return any parts for warranty or servicing Carefully unpack and inventory all items Familiarize yourself with all components before beginning set up and assembly
10. of the lift make sure the distance between the camera and center of turn table is approximately 2200 mm Install the camera beam on to the post adjust the post position so the center of the beam is on the same axes as center of the litt 2800mm Figure 3 Illustration of geometric center line of the lift Use the tape measure to find if the distance from the camera to the center of turn table is the same for both side Once the post is moved make sure the camera beam is leveled and is on the center line of the lift 2800mm al uy 2800mm Figure 4 Illustration of the distance from the center of the camera to the center of the turn table 14 Level the camera beam and make sure the beam is perpendicular to the post Figure 5 Illustration of Camera Beam prependicular to the post re MN A Raise the lift to the alignment position Make sure the distance between the camera beams is about 700 mm higher than the alignment position Figure 6 Illustration of height between camera to the lift Cabinet Assembly 1 Open the Cabinet and remove all items packed inside 2 Use the shipping carton or other protective material for protection Lay the cabinet down on its side 3 Install the two Swivel Casters with brake and two Rigid Casters to the bottom of the Cabinet using the 16 Hex Head Bolts Nuts and Washers 15 NOTE Install the Swivel Casters with Brake in the front and the Rigid Casters in the rea
11. to center of turn table at alignment level 2200 2500 mm H Lift height at alignment level 1150 1200 mm D Distance from center of camera to floor 1100 1950 mm Figure 16 Installation Requirements Please note the standard and adjustable post has to be mounted fixed on the floor or else it may tilt and affect accuracy of the measurement The wall mount has to be attached to permanent wall not dry wall Standard Wallmount Adjustable Figure 17 illustration of installation methods Testing the installation position Drive a standard sized vehicle eg Ford Taurus Volkswagen Passat Honda Accord etc onto the lift install the wheel clamp and target from the home screen Press F11 F2 F1 to Lift 20 Calibration The software will draw color lines on the target if it recognizes the pattern Push the vehicle backward and check if the camera can recognize the pattern for the entire distance of the lift Adjust the angle of the camera beam if necessary until the camera can see the entire route Figure 18 Illustration of Vehicle Position on the lift Drive the vehicle off the lift Lift Calibration Initial Calibration Put the calibration fixture on the rear of the lift installed both rear targets on to the shaft Make sure the calibration fixture is leveled From the alignment software main screen press F11 F2 F2 to lift calibration screen and following the procedure below Figure 19 Rear Target Calibration
12. with all safety regulations Operators are expressly forbidden to use the aligner under the influence of alcohol or drugs capable of affecting physical and mental capacity The following conditions are essential Read and understand all operating and safety instructions before using the aligner Have a thorough knowledge of the capacities and characteristics of the aligner Keep unauthorized persons well clear of the area of operation Insure the aligner has been installed in compliance with established legislation and standards Before using the ProtoStar multi dimensional digital wheel aligner the operator must be knowledgeable of automobile systems and other safety regulations including all tools and equipment that will operate together with the aligner such as a lift rolling jack and repair tools Improper use may cause serious injury SAVE THIS INSTRUCTION MANUAL DO NOT DISCARD IMPORTANT Risk of electrical shock Do not operate equipment with a damaged power cord or if the equipment has been dropped or damaged Consult a qualified service person and confirm it is safe to operate lf an extension cord is necessary use a cord with an electrical current rating equal to or greater than that of the aligner Using an improper extension cord is a serious danger to both the operator and the aligner Personal Injury and non warranty aligner damage can result Unplug the aligner from electrical outlet when not in use Never use the
13. 12 Check List Your aligner should include the following items Camera beam Post or wall mount bracket Chessboard Target Wheel clamps Cabinet Computer USB Security Key Monitor Printer Swivel casters Rigid casters Power bar Plastic Top Steering wheel lock Brake depressor i PQ N S HS gt S hb bh a Installation Instructions NOTE Check the voltage phase and proper amperage requirements for the alignment machine and components Wiring should only be performed by a certified technician Overheating short circuits and fire damage will result from inadequate wiring Wiring must be installed in accordance with National and Local Electric Codes and Standards covering electrical apparatus and wiring Be certain that adequate wire sizes are used and that Service is of adequate amp rating The supply line wire is the proper size and has the same electrical characteristics voltage cycles and phase as the alignment machine and components No other equipment is to be operated from the same line Requirement for already installed lift service bay To obtain accurate result first check if the lift is leveled and parallel on both sides If not have the authorized technician to adjust 13 Figure 2 Leveled and parallel lift illustration Post Position and Installation For installation with Post Use tape measure to find the center line of the lift 2800mm Put the Post of the aligner in front
14. 63 Right Front Toe Figure 64 Right Front Toe i Adjust the Front Right Toe Press Pgdn to continue Turn right wheel to calculate value 43 Figure 65 Front Toe Press PageDn to display adjusted front toe Display and Print Measuring Result Press F9 from any screen to enter the all measurements screen or Page Dn from Front Axle reading Vehicle Model BMW Type 1 Series E82 E88 128i Coupe Conv Sport Suspe Making Year 2008 2009 Km Reading Before Adjustment Manufacturer s Data Caster aa co anas Conve s Toe Es Ea Total Toe Included Angie SAI Set Back 20 Deg Steering Track Wheel Base center E Tois Toe REF Thrust E Set Back 0 00 Track Figure 66 Result Screen This screen displays all measuring results A RED background indicates the angle value is out of range and has been disqualified by the computer further adjustments are required A GREEN background indicates the measurement is within range A light background indicates the manufacturer s set parameter or that it cannot be adjusted Press F2 for vehicle factory data reference screen Press F3 to enter vehicle inspection screen if inspection is not done Press F1 to print out measuring result 44 Customer Data Select Customer KYe 29000 Customer List Figure 67 Select Customer Screen Please use arrow key to select Press PgDn to continue Press F1 to add new customer
15. Axle Total Toe 0 25 0 25 Camb 0 75 0 75 Max Toleran Caster 2 40 2 40 epo Max Toleran Figure 75 Add Vehicle Specification Data Included Angl 0 00 0 00 Max Tol Full Steering Angle 0 00 0 00 Steering Diff at 20 deg 0 00 0 00 0 00 Press Page Down when finished to enter next page leaving factory data Screen displays all data input Check back and edit data by using Page Up to go back to previous page Press Page Down to enter leaving factory data screen when finished editing When all finished press Page Down to save data Go back to databank manager screen when finished 48 Vehicle manufacturer s Data Rear Axle KYe 9000 Total Toe MW 0 00 0 00 camber 0 00 0 00 0 00 Max Tolerance 10 00 Figure 76 Add Vehicle Specification Data Update Vehicle Database Warning Only authorized technician should perform database update Improper operation may cause database corrupted Exit SureAlign alignment software by press ESC key once then press F8 enter service password Get database update file from the manufacture or authorized local distributor Copy supply xpd or replace xpd in root of C drive gt gt le C Note Supply xpd will add new data to the existing database thus may duplicate data Replace xpd will check and compare existing database then add only newer data to the database Attention If customized data is entered and have the same vehicle name year and model the customiz
16. Preliminaries Visual inspection has four screens Press Up or Down arrow direction keys to select inspection item Press Left and Right arrow direction keys to edit Under any inspection screen press F1 to print out a blank inspection form Technician could fill the form during inspection and enter result in computer later Press F3 to set all item to normal After finish one page press Page Down to enter next page Press F2 under page four to print out inspection result These inspection results are important tools but also may not relevant Under many circumstances damage of vehicle parts would affect quality of alignment After finish pre alignment inspection settings press page down to back to pre alignment screen Press F1 to print out blank inspection form Press F2 to print out inspection result Y Run out Compensation Compensating for the amount of Run out of vehicle wheel assemblies is an important factor in the alignment process lf not correctly determined there will be errors in the displayed camber and toe angles Make sure to lock turn table and rear slip plate before continue to next step To begin run out compensation first put one of the rubber vehicle stop in front of rear driver side tire This will mark the stop position once run out is done 34 Run out Compensation ROC KJE 9000 4 n00000080 Ba 4 y A Figure 41 Run out Compensation 1 1 Install and Level all targets amp 2
17. Press Page Down or select Start on the Home Screen to access Vehicle Manufacturers Screen This screen shows the vehicle manufacturers in the alignment database Move selection bar up or down with arrow direction keys to select manufacturer and press Page Down or double click Manufacturer icon to select For easy searching the software sorts each manufacturer by country name and frequency respectively You can use the function keys listed below to complete your own personalized search When not under alignment software main screen press HOME to enter main menu screen This operation means the start of new search and all previous data measured will be deleted F1 sort manufacturer by country F2 sort manufacturer by name F3 sort manufacturer by frequency gt gt Page Down enter selection lt lt Page Up exit selection and return to last page Home exit selection and go back to main menu screen lf you cannot get the vehicle manufacturer s data you need please contact the Wheel Aligner manufacture and ask how to update your database If you have access to standard data not contained in the database you can add it by using the alignment database manager For details refer to Management Part IV of this menu 32 Vehicle Year Selection After confirming vehicle manufacturer press gt gt Page Down or double click the to select vehicle year Select Vehicle Model KIC 9000 Figure 38 Vehicle manufact
18. SIE l aaa 46 Par iv Aigne MaltenalCS dani dada 46 Bici orsssa nonea a a a a at pleated 47 Ada NEW VEN Dalaran a no ero seres Na 47 Update Vehicle Dia a a a ed o 49 internet Update O 49 Customer Information Manag Or sisas 49 ADDENGIX 1 BaSe NOA CU e tas ee ad 51 Appendix 2 FFOUDISS MOO a mi alias 52 Appendix a Technical SOCCIICAIONS cidad edil 53 Appendix 4 ProtoStar Aligner Components and Parts LISTS ooococnnoccnoncccnonccnoncncnonnnnancncnonnonanonconanonannos 54 Appendix 4 Aligner Components and Parts Lists continued ocooccnnocccnoocanoncnononnnnnncnonanncnancncananonannos 55 Appendix 4 Aligner Components and Parts Lists continued oocccoocccnoocnccononnnononnnononanonananocononnnonn nooo 56 Table of Figures A A nagtaseonutamectiscne wesaaaees 12 Figure 2 Leveled and parallel MENOS nia dida 14 Figure 3 Illustration of geometric center line Of the lift o occcoooccnncnnocnnnnnncnnnnnanonnnnnaconnnnnronnonancnnonnnonnnnnanonnos 14 Figure 4 Illustration of the distance from the center of the camera to the center of the turn table 14 Figure 5 Illustration of Camera Beam prependicular to the pOSt ooccccconcccnconoccnnnnanonnnonaconnnonocononanonnnnnnconnnnanonnos 15 Figure 6 Illustration of height between camera to the lift ooonccccnnccnnnonconnonanonnnnanonnnonaronnnnanonnnnnaronnnoninonos 15 Figure 7 SWiveland Rigid Caster installation
19. There are also specific function keys located on the right side of keyboard such as Page Up Page Down Enter Home and arrow direction keys Instructions for these function keys will be mentioned in following sections and you will find their use very convenient Common shortcut keys Home from any screen in the software once home key is pressed it will return to main menu F6 Caster sweep menu F7 Front Axle F8 Rear AxleF9 Result Screen F6 F2 or F7 F5 Direct Caster F10 Help ESC double press escape turns off the computer Press HOME key under any screen to go back to SureAlign software main menu screen Press ESC function key located at the top left corner of keyboard will display the following window Figure 26 Exit SureAlignTM Alignment Software A Are you sure to exit the aligner program y Press ESC Again to Exit Press any other key to return Return Exit 26 Following the instructions press ESC again to close SureAlign M Alignment software Press any other key to close the dialog window and go back main screen After exiting SureAlign Alignment S software the computer will turn off automatically within 10 seconds Please do NOT switch off power supply directly to shut down the computer A Switching off power directly may affect proper operation of the Microsoft Windows system Esc Press ESC under SureAlign Alignment Software main m
20. ay iPrecisiON cai A N 29 Feure 54 Valle Display Style condi 30 Fiure 9 Language seleciona o 30 EiBure 36 Workshop Atos ae 31 Figure 37 Vehicle Manutacturers SElSCULON aii A A A E AA dada 32 Figure 38 Vehicle manufacturer and Year Selection ooonccnconoccnncnanonnnnnncnnnnnnconnonanonnonononnnonnccnnonanonnonononnnananonnos 33 Figure So Venice models ele ON A ate incnesee tat tidntnee vada tamcasiel Pat atleeie ven 33 Figure 40 AleniMment PrelliMiNatless asi dadas 34 Figure 4 RUN OUE COMPCNSALON Laa AAA AA E Sh a a 35 Figtire 42 RUn 0UtCOMpensatiON Zrii ld 35 EISure 4S RUA Out COM Pensa ON Sii Ai 36 Figure 44 RUNIOUL COMENSON distros 36 Eia re 45 RUN QU COMPENSO Derer ira E E E A SESAR eect Ae naan Want Ch Sale HeG 36 FIBure 46 RUN OUL COMPCNSALION Don A AAA 37 Fisure 47 Caster swing Scheemat d 0 deere in A Ei 37 Figure 48 Straight Steering Wheel at 10 degree cidad 37 Figure 49 Caster Measurement Screen cccsscssscsssccsscsscsscossceeseessceeseeescessesesctesctesctescsesseesseeeseeeseesseeeseeeseeeseeess 38 Fig ure50nstr ction to turn steerine wheel leticia lala ia 38 Fisure 51 Instruction to turn steering Wheel rita os 38 Figure 52 Instruction to return steering wheel to straight ahead positiON occcooocccnconocnnnonaconnnnanonnnnnaconnnnanonnos 39 9 Feres Ss Warning creeo aladdin 39 Eire SA AND Seen A e eco 39 Feure So Rear Axe ROA ING S ed 40 FEU 06 200 NV EUR SAS A Waianae 40 Figure 57 Front REAGING Sre
21. cord to pull the plug from the outlet Grasp plug firmly and pull gently to disconnect Do not expose the aligner to any form of water Do not use on wet surfaces Plug unit into correct power supply Connecting the aligner to an incorrect power supply will void the aligner warranty and can cause serious injury or death Do not remove or bypass grounding pin High voltages are present within the console unit Contact with high voltages can cause death or serious injury Service There are no operator serviceable items inside the console except the keyboard and printer service on the aligner must only be performed by qualified personnel Do not open any part of the console unless it is clearly identified as being acceptable to do so Turn power switch off and disconnect the aligner from all power sources before servicing 3 Risk of eye injury Wear approved safety goggles when operating the aligner or servicing a vehicle Dirt fluids or other debris may drop from a vehicle or lift These can cause serious eye injury Take care that nothing will fall on the operator or the aligner Risk of crushing Vehicles may roll off alignment lift if not secured Use wheel chocks whenever vehicle is positioned on the lift Leave automatic transmission in park or manual transmission in gear with the brake applied unless aligner operation steps require vehicle in neutral Apply parking brake unless aligner operation steps require wheel movement
22. d position Run out Compensation ROC 9000 a PTE 2 E3745 576577879 Figure 44 Run out Compensation 4 f 5 Please push vehicle backward D Once the 2 d position is taken the software will instruct to push vehicle forward The same clock will appear once the vehicle is back at 0 degree Note Since you have the rubber wheel stop in the front of one tire the vehicle should stop very close to 0 degree Run out Compensation ROC 1800680909 ag KJE 9000 Figure 45 Run out Compensation 5 After the vehicle is rolled backed to 0 degree or original position click Next icon on the screen or PgDn key on the keyboard to continue to next step 36 Run out Compensation ROC KSE 9000 40 100000080 rm Figure 46 Run out Compensation 6 7 Put handbrake on unlock turn table keep vehicle still press PgDn to prepare measuring fe Measuring Caster When Run out Compensation is finished press Page Down to go to Caster swing screen ms Figure 47 Caster Swing Screen at 10 degree KKK Turn Wheels Left eh aD 000 aon il There are three different angles you can use to measure caster The angle you choose is selected by pressing F3 or F4 or F5 The software is able to calculate caster by measuring at 7 10 or 20 degree Once an angle is selected it will show a red circle with white text indicating the angle you have chosen Enter the Measure Caster menu The align
23. ed data may erased Once either the supply xpd or replace xpd is under C root drive click Minster icon on the desktop to run alignment software From the home screen press F11 F3 enter service password then F3 The alignment program will automatically upate vehicle data The middle of screen displays processing window When upgrade is finished this window disappears Internet Update Make sure your computer is connected to the internet Press F4 to update The software will download the database from the manufacture server and update the software automatically Customer Information Manager Press F11 F3 to enter customer information manager screen Customers names are listed on the left side of screen Select customer name by Up or Down arrow direction key Right side of screen displays information of selected customers Press F9 or F10 or F11 to sort customers name by required sequence Press F1 to add a new customer Operator can input new customer data under new customer 49 screen Press F2 to edit customer s information Press F3 to delete selected customer Press Page Down to confirm Press Page Down to exit customer information manager screen Press HOME to go back to main menu screen Please refer to this manual when performing alignments For more information please contact your local agent 50 Appendix 1 Basic Shortcuts Keystroke Rear Reading Screen Front Reading Screen Measuring Caster Me
24. ed in this section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel alignments with this product There are many variations in procedures techniques tools and parts for servicing vehicles as well as the skill of the individual doing the work Because of the vast number of vehicle applications and potential uses of the aligner the manufacturer cannot possibly anticipate or provide advice or safety messages to cover every situation It is the automotive technician s responsibility to be knowledgeable of the vehicle to be aligned It is essential to use proper servicing methods and perform wheel alignments in an appropriate and acceptable manner that does not endanger operator safety the safety of others in the work area the equipment or vehicle being serviced Read this manual carefully before powering up the equipment Conserve this manual and all illustrative material supplied with the equipment in a folder near the equipment where it is readily accessible for consolation by the operator The technical documentation supplied is considered an integral part of the equipment in the even of sale all relative documentation must remain with the system This manual is only being considered valid for the equipment of the model and with the serial number indicated on the nameplate applied to it The nameplate is attached to the back of the cabinet Without prior knowledge to the manufacture or
25. edone if any adjustment has been made to the vehicle Press F6 F2 or F5 under Front Axle reading to go back to live caster screen Figure 58 Live Caster Screen Super Toe Press F7 to enter front reading screen Then press 41 F2 to enter front toe screen Figure 59 Super Toe Screen sd Check the Sensor Heads ye Press Pgdn to continue Enter super toe screen The screen will instruct you to turn steering wheel straight ahead Level and lock all sensors see Figure 58 next page Press Page Dn Figure 60 Super Toe Screen L Set the Steering Wheel Straight Level and Fix Sensor Heads gt Press Pgdn to continue The above diagram illustrates a condition that requires the operator to turn the front wheels to the left so that they are straight following this the sensors should be checked for level and locked The screen then instructs the operator to press Page Down to continue Figure 61 Left Front Toe Reading Screen amp Turn the Front Left Wheel to the Repairing Position Press Pgdn to continue 42 The computer will measure the toe condition of the front left wheel first and display the reading Turn the wheel left to calculate value Figure 62 Left Front Toe ie Adjust the Front Left Toe Fo Press Pgdn to continue After finishing left wheel adjusting press Page Dn Screen instructs to turn right wheel to repair required position Then press PgDn to start measuring again Figure
26. ehari A E a a aa a 41 FIBure SS LIVE Castel SC MAA AS 41 FIBUre SO SUDCK TOS Scenic adias 42 PISUPE GO SUDEP TOS Ce A A A ES 42 Figure 6 Lei Front Toe Reading Sere lo 42 PISURE 62 Len Front TOA Eon 43 EU GS Rent FONT 43 Fieureb4 Riem Front II A A da 43 A A uaiacuamiasacatatscecsiaatetawaute aaenatneuaenaaiolaimeorelamaudelaman annie nedeaigesiteaass 44 ALAS A A A A E O 44 Feure 07 Select Custo merci cds li 45 Figure 68 Existing Vehicle Plate NUDE A Feis gae A RSA Ennis 45 Fieure 09 NCW VY CIICIC mmmmmimmi alot dl 45 Figure 70 NEW CUSTOMER oc eN cau Ueieotaecabecansehitudsir E ape biacasecaberas 46 Figure 7 L Alioner Maintenance creen iia 46 Fieure 72 Data Bank Mana lr TE TOA E dai 47 Figure 73 Add New Vehicle Data Manage iii AS 47 Figure 74Add Vehicle Manufacturer Data A AA E 48 Figure 75Add Vehicle Specification Da taria 48 Figure 76 Add Vehicle Speciticati n Data cin Ad 49 10 PARTI INTRODUCTION The purpose of this manual is to provide the owner and operator of the ProtoStar 9000 Multi Dimensional Multi dimensional digital wheel aligner with safe and practical instructions for its use and maintenance Following all instructions carefully will assist you in your work and give long term and efficient service The following paragraphs define the levels of danger associated with warning captions hte AW ARNING The 9000 ProtoStar Aligner is intended for use by properly trained skilled automotive technicians The safety messages present
27. en aaa 16 FISUPE S POWE BOX WINE asada t 16 Heure S Wheelclamp Bracket roenn n E E A ANN 17 Figure 10 Mouse Holder Socket Head Cap Screws ccccccssssecccccessseccccceeseecccseuesecccesseesecceeseeeseceseeeeeseceeeeageeeeeetegs 17 FHeure 1LMONITOr WINNE ruda iaa da 18 Fiere 42 Capet o 18 FIsure 13 Printer Coca to Nica A ENN A NEE 18 Fiene AA REVO al Ch A A eed ebetered 19 Figure TS COMPUTER WINE iaa 19 Figure 16 NStallatiOn RequUIFEMEeNts strains ateo tdt Lao leen tac ds De 20 Figure 17 illustration or installation MethOds ia hese ie ce eee 20 Figure 18 Illustration of Vehicle Position ON the lift oooccccoooccnnonaccnnnnnncnnnnnncnnnonanonnnnononnnonaronnonanonnnnnncnnnnnanonnos 21 Heure 19 Real Larger Calibr ratio Meisene sence sales Seatta toes o Eb 21 FISUbe ZO Rronttareet calibrato usina iii 22 A ole aeoaea A a a E a a E anna 24 Figure 22 MMSEFATION OF Wat cic emm mmmmmmHiiiirinrinriiiinimairmmiairmmmminiimmmiimmiimimaimmaimmmiai rmnininmmiennmiimmrh 24 FUE 23 WneelClaMPusrs o acota 24 Flgure 24 System Connection Diderot aat 25 AA O PPP hands embusense tania nia beicanetaaudesenbutaaentasene eanedeees 26 Figure 26 Exit S reAlien TM Alenment SO Warren aaa 26 Fisure 27 Alener Management cree bs 27 AN NS A E 27 Fiere 29 standard AXIS SEINE a AAA a 28 Figure 30 Selection of Toe meds rement Uit iaa AA ah ante 28 Si iar AS 1 RIMA Ca SUFEMECN da EA AAA 29 Heure SZ Measurement UNIS iana dis 29 Fiure 33 Value Displ
28. enu screen to close software F10 Press F10 under any window to get Help of software Software Settings Aligner Managment KJE 9000 FP pcs Figure 27 Aligner Management Screen F2 A aintenance F 7 Database Manager FA Hi Workshop Info SureAlign Aligner Alignment Settings Press F11 under main menu screen to enter T SureAlign Aligner Manager Screen In this window you can choose from aligner setting aligner maintenance manage aligner customer database and upgrade database as well as personalize the aligner on the printout The following section provides detailed instructions regarding these settings Aligner Setup Setup Fl J Standard Axis Axis of Trust 12 roe value Unit Degree 63 Rim Diameter mm Figure 28 Aligner Setup 20 unit of Measurement Degrees 1 100 FS J Value Precision High Precision 0 01 F _ Style of Values on Meters Value mensured 27 Tolerance Round ofr Value x1 G F8 select Language English EA EE EE IE es Press F11 to enter Aligner Setup Caution Only qualified technicians are allowed to access and perform settings Inaccurate settings will deliver inaccurate results Make sure the F9 Demo Mode icon is g
29. er on the side turns red and to inclined position Figure 55 Rear Axle Readings o A picture of a wrench under the diagram suggests the item is adjustable ZOOM IN select item need to be zoomed in by arrow direction key and press Enter Rear Left Camber KJE 9000 Figure 56 Zoom Function Press F1 to see zoomed angle display Press Page Dn or Page Up to close zoom in Use the Arrow direction key to select a meter Press Enter to zoom in Front Axle Reading Press Page Down to enter front reading screen Press F7 under other screen to enter front reading screen 40 Figure 57 Front Reading Screen When working with front readings the steering wheel must be kept in the straight ahead position and all sensors must be tightened Front reading screen functions are similar to the rear reading screen A picture of a wrench under the diagram indicates the item is adjustable ZOOM IN select the item you want to zoom in on using the arrow direction key Use arrow direction key to select a meter and Press Enter Press Page UP to enter front reading Front wheel adjusting sequence 1 Caster 2 Camber 3 Toe If a caster measurement is out of range of manufacturers data adjust caster first Software Functions Live Caster Press F6 to enter measuring caster screen Press F2 to enter adjusting caster screen Live caster will only be available after completing the caster swing procedure Caster swing must be r
30. er will begin by completing a self check and initialization Following this the screen will direct you to the Straight Steering Wheel screen Following the instructions on screen move the front wheels to the straight ahead position III 10 lt lt Figure 48 Straight Steering Wheel at 10 degree Turn Wheels Straight CEARD ODO ii A i When you have completed this the screen will confirm that you are ready to start measuring caster Start to measure caster Fe a Ga 00 F 046 3 a II HH SS WULLI gt S 10 qe Figure 49 Caster Measurement Screen Turn Wheels Straight AG a En lll ail EE He FS A Fo u Follow the instructions on the screen to measure the caster angle Begin by turning the front wheels to the left until the screen tells you to stop Insure the front wheels maintain a steady position as the computer will take a measurement at this point When the measurement is completed the screen will advise OK see figure 50 Figure 50 Instruction to turn steering wheel left The screen will then ask you to turn the front wheels to the right and when you reach the correct point it will tell you to stop Insure the front wheels maintain a steady position as the computer will take a measurement at this point When the measurement is completed the screen will advise OK Figure 51 Instruction to turn steering wheel right Turn Wheels Right Ela wp I
31. et top Figure 14 Keyboard Wiring Route Keyboard th dio a wee oes Coen Co 21 Plug the Printer USB Cable into the back of the Computer using one of the available USB Ports on the rear of the computer Plug the USB Mouse Cable into an empty USB Port on the rear of the computer Plug the Keyboard USB cable into an empty USB Port on the rear of the computer Plug the Bluetooth Receiver Serial Cable into the serial port on the rear of the Computer Tighten Screws Plug the Monitor Cable into the Monitor Port on rear of the Computer and tighten screws Plug the USB Security Key into one of the available USB ports on the rear of the Computer Figure 15 Computer Wiring A Monitor B Keyboard C Camera 1 D Camera 2 E Printer Cable F Mouse Please note some computers may come with more USB ports Plug the software key into the extra USB port Otherwise plug the software key onto the USB port in the front of the computer If only 4 USB port are available on the computer purchase a USB splitter from local computer store 19 22 Plug the Power Cable into the Computer Plug the Computer Power Cable into the Power Strip Plug the Monitor Power Cable into the Power Strip Plug the Printer Power Cable into the Power Strip Plug the Power Supply for the Blue Tooth Receiver Box into the Power Strip Installation of the Post Follow the dimensions below and choose appropriate mounting E LS L Distance from boom
32. g Wheel Clamp Lower Casting Wheel Clamp Spindle Wheel Clamp Washer Wheel Clamp Stud Acorn Nut Wheel Clamp Stud Washer Wheel Clamp Locking Screw and Sleave Wheel Clamp Washer Wheel Clamp Threaded Brass Bushing Lower Wheel Clamp End Nut Locking Set Screw Wheel Clamp Meg Finger Wheel Clamp Hubcap Finger 56 80130300 80130400 ay Ta ea AL Annan 57
33. ize 1700mm Power Voltage 110 220V 50 60Hz a y a mam nm mm J o i 53 Appendix 4 ProtoStar Aligner Components and Parts Lists 80330101 Front Camera Cover Right 80330401 M16 12 Screw 80330201 Camera Assembly Support 80330310 Camera Assembly Right 80330102 Rear Camera Cover Right 80330402 M4 20 Screw 80330403 M5 16 Socket head cap screw 80330404 M6 12 Socket head cap screw 80330204 Steel Rod 80330205 Bracket for Steel Rod 80330405 M6 10 Screw 80330406 M5 8 Screw 80330103 Center Cover ProtoStar logo 80330407 M4 10 Screw 80330104 Rear Camera Cover Left 80330320 Camera Assembly Left 80330105 Front Camera Cover Left 80330410 M3 16 Screw 80330206 Power Board for Assistant LED 80330411 O4 8 Washer 80330203 Aluminium Camera Bar 54 Appendix 4 Aligner Components and Parts Lists continued 4 MXscrew 80340004 6 MXscrew_ 80340006 Zz 8 Counter weight back cover___ 80340008 Camera beam support bracket MX screw 55 Appendix 4 Aligner Components and Parts Lists continued Wheel Clamp 25 Inch SEA x A RON y i A Ne f A amp 8 N E pe i j A NOD Y os amp gt c 2 hr i 4 jsi Ckx No PartsNo No S ares 80130100 2 3 9 80130105 6 80130106 80130107 80130108 80130109 12 13 14 17 80130118 80130130 80430437 Optional Wheel Clamps Wheel Clamp Wheel Clamp End Plate Wheel Clamp Plastic Plu
34. l injury or product or property damage Watch for all Hazard Symbols They mean BE ALERT Your safety and the safety of others is involved 4 A WARNING The Aligner is designed for INDOOR USE ONLY Exposure to damp or wet locations will cause damage to the aligner s components or injury to the user and will void warranty N CAUTION The computer may have the ability to connect to the internet intranet a local or wide area network DO NOT connect the computer to any network or the internet unless instructed to by a manufacture or authorized technician DO NOT install any 3rd party software or hardware into or onto the aligner as it may cause conflicts with Aligner software or drivers Failure to comply will void aligner warranty A WARNING Do not plug the cabinet power cord in until all connections have been verified Damage or injury can result A WARNING Insure all installations on this aligner are legal in your country Table of Contents PARTE INTRO BG TON mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmH 11 PARTIE GETING STARTED ana ita 12 Transport Storage and Handle ono 12 Di a 12 Means TUCU NO eran ia initial ttranid 13 Requirement for already installed lift service Day oooocooococcnoocnccooancnannnnconnnnnnnnonncononnnonnnnncnnonnnonnnnnns 13 Post Position and Installation For installation with POST oocccnocccncnonocancnonanoncononnnncononnnnco
35. mber will floating once it becomes stable click Set to Target Vertical Angle Position 7 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position 8 9 The number will floating once it becomes stable click Set to Target Vertical Angle Rotate the calibration bar back to O degree Click Set to Target Vertical Angle Position Position 10 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position Once this step is done click ok to save the calibration data then follow the next section to verify the data 1 2 3 Level the front target by checking the bubble on the target Make sure the number on one side of the calibration fixture is at O then click Set to Target Vertical Angle Position The number will floating once it becomes stable click Set to Target Vertical Angle Position 4 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position O 6 The number will floating once it becomes stable click Set to Target Vertical Angle Rotate the calibration bar back to O degree Click Set to Target Vertical Angle Position Position 7 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position 8 9 The number will floating once it becomes stable click Set to Target Vertical Angle Rotate the calibration bar back to 0 degree Click Set to Target Ve
36. mill anna The caster measurement is now complete and the screen will ask you to return the front wheels to the straight ahead position Watching the on screen meter turn the wheels until it It tells you to stop and the meter reaches zero 38 Figure 52 Instruction to return steering wheel to straight ahead position litio a itt Warning Screen Note If any target has a problem the screen will display following warning screen Figure 53 Warning Screen F4 rs FS DO NOT block sightline of camera to target during measuring process The aligner screen displays all measurement results Any measurement with a RED text is not in manufacturer specs tolerance adjustments are required Measurements with a GREEN text are in manufacturer specs tolerance The data with white text means the item cannot be adjusted or no manufacturer data has been provided Figure 54 All Data Screen Rear Axle Reading Press PgDn under Measuring Caster Menu to enter rear axle reading screen Press F8 under other screens to enter rear reading screen A colored background indicates the relationship between dynamic and prescribed values A RED background indicates the angle value is out of range and has been disqualified by the computer A GREEN background indicates the measurement is within range A light blue background indicates it is close to range When the angle value is out of prescribed range the wheel illustration in the cent
37. new vehicle manufacturer Select Vehicle Manufacturer KJE 9000 ACURA gt Please use arrow key to select A ACURA JAPAN AGRALE BRAZIL Figure 73 Add New Vehicle Data O ALFA ROMEO ITALY Manager JAPAN Neal DEUTSCHLAND AM GENERAL Fa USA AMC Fa USA AMERICAN LA FRANCE USA Awe ASIA KOREA son En GREAT BRITAIN ASUNA Press F1 to enter vehicle manufacturer country 47 Select manufacturer country by using Up or Down arrow direction key lf the country is not listed press F1 to add country and press Page Down when finished After inputting the country name press Page Dn to add vehicle manufacturer Press Page Dn when finished to enter vehicle data screen Select item column by up or down arrow direction key Input data in selected column Vehicle Manufacturer s Data KJe 9000 Manufacturer ACURA Model TL SPORTS More Information i DA i i Manufacturing Year From 2008 to 2009 La Figure 74 Add Vehicle Manufacturer Data Te s di Tire Rim Rim Optional Diameter inch 0 Front Pressure bar 10 0 Rear Pressure bar 0 0 Wheel Tightening Nm 1145 Left Wheelbase mm 0 Front Track mm 0 Right Wheelbase mm io F Rear Track mm 0 E Fio gt gt gt Press Page Dn when finished to enter next page front wheel Press arrow direction key to skip item Press Page Dn when finished to enter next page rear wheel KJE 2000 Vehicle manufacturer s Data Front
38. nnnnnnnono 14 Cabe Sa si ius 15 Testine hainm alla POSO annie 20 Mito ese rd a mmmmwwwwwwwuwwwvwwwvwwvwwwvwwewvwwvwvwvwwwwvvwwwwwvvmewwwwwvwvvvv 21 POSONINO MEANS conan 23 AP e o A 24 Eo yO APP o A A 24 RIMS SOO a tado aan iio 24 WES IANO an a E odds 24 no apps E AE ues tcaieeens 25 Opening and Closing SureAlign 3 0 Alignment Software ccccccscccsccscssssecsesscseescsscecseseseeseeeesees 25 o gil IR ca mmmwwwwwwvvwwuvuwvwvmwwvwvvwvwwwwwuvwwewvwvwuwvwwvwvvwvwvwwevvwvvmwwvvwvvmvvvvvvv 26 OY ASS NS a tas 27 OP Eo 31 URLs GUJE A A 31 ls le Ui m mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmi 31 Attach Wheel Clamps and Target ccccccssscsssssscsssseesssssccssesesssssecsssesesssasecsesssesssesecsseesesssaseessesesssaneess 32 Start Wheel Alignment SOPtWALE ccccccscccsssccsssccssssecsseecsssecesssecsaecesssessseecesssesesseceeasesessesesaeeseaseseseessaeessgs 32 BAe gle cues 01 el orc ne mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmiuc 33 di A 34 PreAlgoment IMISDCCU OM mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmrmmmmmmmmmmmmmmmmmmmmmmrmmmmmmmmmmmmiacaHH 34 PUI OUL GOMPCMS ALON piss petit cee beseech cctey e e o 34 ME E a cual NI ITS CHRISTINE RANNA CSS 37 ANCIANO mists ol 9 0 Ai 40 FLOM AIC Read ana 40 DO MWale PUNGCUIONS A A a 41 RP O eee ee 41 SUPE T OG da 41 Display and Ph Measuring Res ias dio 44 Customer DA e o a o ads 45 New Customer IO
39. nt measurement display value if required a uy Value Display Style A Wi Reading Values _ Relative Values Manufacturer s Data Readi Figure 34 Value Display Style Press PgUp to cancel PgDn to confirm Cancel Confirm Relative value is how much off from the manufacturer data it displays the difference between the actual values to the manufacturer data By formula Relative Value Manufacturer data Actual Value Please note that the result screen will always displayed in actual reading value Language Selection You can select different languages in the alignment software Press PageDn key or use mouse to click Confirm icon to save your selection Language availability may differ by location N sy Please use arrow key to select display y language Figure 35 Language Selection Polish Russian Press PgUp to cancel PgDn to confirm Cancel Confirm 30 Shop Owner s Information Press Page Up or Home F 11 to go back to aligner manager screen Press F4 to display Workshop information setup screen Completing the information on this screen personalizes your aligner The information will then be displayed on the aligner s main menu screen and will print out on the information sheets detailing alignment results Fill in your information in the column highlighted in yellow Use the Up or Down arrow keys to select the column you want to edit For
40. nu Easy Toe Screen Front Reading Screen Enter Measuring Caster Menu 48 Measuring Caster Menu Enter easy toe screen AI ASES AI Fer ont Reacting screen A ferme ear Reacting screen ct fF SS FL ST Enter next function screen SI ON a emm Rear Reading screen _ san Front Reading Screen Zoom In gs main menu screen Finish alignment and exit Enter Runout Compensation screen Appendix 2 Troubleshooting Possible Cause Suggested Repair Power Power cable Aligner No screen Fuse display Monitor power not on Monitor or video card fallure Windows problem Windows does not Bad computer start components Corrupted system files Windows starts but does not load Software damaged alignment Menu Voltage interference Program slow or stops 52 Check power supply Check cable connection Check and change cable Check fuse Check voltage change fuse Contact manufacture Change fuse Check monitor power Contact local computer service Contact local computer service Contact manufacture Contact local computer service If reinstallation of alignment software is required please contact the manufacture Press CTRL ALT and DEL keys at the same time to restart computer Otherwise switch off console and restart computer again Contact the manufacture Appendix 3 Technical Specifications Features Measuring range and accuracy Total Toe Separate Toe Console S
41. osition 4 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position J 6 The number will floating once it becomes stable click Set to Target Vertical Angle Rotate the calibration bar back to O degree Click Set to Target Vertical Angle Position Position 7 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position 8 9 The number will floating once it becomes stable click Set to Target Vertical Angle Rotate the calibration bar back to O degree Click Set to Target Vertical Angle Position Position 10 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position At this time the rear target calibration is done Continue to the front target calibration by putting the calibration fixture on the front of the lift Make sure the calibration bar is leveled using the bubble Figure 20 Front target calibration 1 Level the front target by checking the bubble on the target 2 Make sure the number on one side of the calibration fixture is at O then click Set to 22 ee Target Vertical Angle Position The number will floating once it becomes stable click Set to Target Vertical Angle Position Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position Rotate the calibration bar back to O degree Click Set to Target Vertical Angle Position The nu
42. r see next page for illustration gt TTN ha A y i f gt a lt gt A Rigid Casters lA Figure 7 Swivel and Rigid Caster installation Figure 8 Power Box Wiring 16 6 Install four wheel clamp brackets to the sides of the cabinet using the two Clip Nuts Socket Head Screws and Washers as shown Figure 9 Wheel clamp bracket 7 Install Mouse Holder on right side of Cabinet using two Nuts and Socket Head Screws Figure 10 Mouse Holder Socket Head Cap AA Screws Socket Head Cap Serews N CAUTION Do not move the cabinet until you have tightened down the Monitor Hold Down Clamps or the monitor may fall off the cabinet while moving 11 Place the Monitor on top of the Cabinet Tighten the Monitor hold down clamps 17 Connect the Power Cable and Monitor Cable to the Monitor Route the Monitor Cable and Monitor Power Cable through the Hole Power Cable Figure 11 Monitor Wiring f 4 Monitor Cable Figure 12 Cabinet Backdoor a p X DEn Remove Phillip Screws 18 Place the Computer in the drawer 19 Read the Printer Manual for instructions on installation Load printer paper and printing cartridges into the printer Plug the USB Printer Cable into Printer Figure 13 Printer Location 18 20 Place the Mouse Pad and Mouse on the Mouse Shelf Place the Keyboard on top of the Cabinet and run the Keyboard and Mouse Cable through the hole in the center of the Cabin
43. rayed out If it is highlighted the aligner will NOT take any measurement and is running in demonstration mode Insure the following instructions are carefully read and understood before operation Standard Axis Press F1 to display the following window Es Standard Axis P iv Front axis of thrust rear axis of symmetry C Axis of Symmetry Figure 29 Standard Axis Setting Two Wheel Alignment Mode Press PgUp to cancel PgDn to confirm Cancel Confirm Press Up or Down arrow key to select The selected item will be marked with black dot on the left side Press Page Down to confirm selection and goes back to Setup screen Press Page Up to cancel selection and go back to Setup screen Settings remain unchanged Toe Measurement Units Press F2 to display the following window Three units may be selected for Toe measurement i e degree mm and inch If you select the degree setting the screen displays measurements in degrees If you select mm or inch as measurement units the software requires you to input the diameter of tire before the aligner begins the measuring process N Toe Unit L Figure 30 Selection of Toe measurement unit Press PgUp to cancel PgDn to confirm Cancel Confirm 28 Rim Diameter Measurement Units Press F3 to display the following window Select mm or inch as the measurement unit for rim diameter ec a eo
44. rtical Angle Position Position 10 Rotate the calibration bar 45 degree then click Set to Target Vertical Angle Position Click OK to finish the calibration procedure To check if the calibration is completed correctly Test it with vehicle on and do a run out compensation Positioning the Aligner Place the aligner in a convenient location where the monitor can be seen from every position during the measuring process Take care to protect the aligner from any potential damage Caution Insure there are no permanent magnets electromagnets or sources of heat or water in the vicinity of the machine as these could cause irreparable damage to the computer and other components Keep the aligner dry all the time 23 Aligner Components Console 1700mm Most aligner components are kept in the console including power supply computer monitor keyboard mouse printer as well as targets and wheel clamps y Figure 21 Console Chessboard Targets Figure 22 Illustration of Target Wheel Clamps Slide clamp Fix screw Slide clamp Figure 23 Wheel Clamp l Sensor shift 24 The ProtoStar 9000 multi dimensional digital wheel aligner uses 2 industrial camera connected with computer to dynamically monitor the real time geometric change at four targets Monitor a Assistant amera LED Keyboard Mouse l Figure 24 System Connection Diagram A Assistant LED Power Assistant LED A
45. ssistant LED _ Adaptor Power Board Driver Settings Computer Opening and Closing SureAlign 3 0 Alignment Software ProtoStar 9000 multi dimensional wheel aligner is equipped with SureAlign 3 0 wheel alignment software Switch on power supply and push the power button to start the computer The computer should start the alignment software automatically In case the alignment software does not Start click on the Minster icon to start the alignment software To enable automatic software start up copy the alignment software shortcut from the desktop to C Documents and Settings All Users Start Menu Programs Startup under Windows XP Or C Users User Name AppData Roaming Microsoft Windows Start Menu Programs Startup under Windows Vista or Windows 7 If you do not see a shortcut for the alignment software please make sure your alignment software is properly installed contact your local service center if necessary 25 Figure 25 Alignment Software KJC 9000 Following a 9000 ProtoStar welcome animation the monitor will display SureAlign 3 0 alignment software main menu screen as shown in figure above For easy operation the SureAlign 3 0 alignment software uses function keys Users can access a required function by pressing the appropriate function key As the 9000 ProtoStar aligner uses an IBM standard keyboard there are 12 function keys from F1 to F12 located on the top of keyboard
46. urer and Year Selection lease Select Vehicle Model KIE 9000 o o EW AW Vict e Suspe Dodge TruckssuV Vict r Level Susp iss 2008 2009 Focus All models 199 e 1994 2009 2009 Crown Victoria Police Taxi Fleet Models Figure 39 Vehicle model selection EZ i 2008 2009 Taurus x FWD 1996 2008 2009 Tauru Once the year is selected the software will show vehicle models made in selected year Double click the model or use up down arrow to select Move selection bar up or down with arrow direction keys to select You can also use the following function keys to search F1 models sorted by year F2 models sorted by frequency gt gt Page Down enter vehicle data display lt lt Page Up Exit selection and back to last page Home Exit selection and back to main menu screen Vehicle Specifications When selecting a vehicle model press gt gt Page Down to enter specifications Press F1 or Enter to play selected alignment adjustment diagrams Press Enter or Page Dn to exit adjustment diagrams Press F2 to print out data Press F3 to enter vehicle weight specification screen and display manufacturer s special requirement data F3 key Is only available for certain vehicles models 33 Pre Alignment After check back all data press Page Down to enter Pre Alignment screen Pre Alignment Inspection Press F1 under pre alignment screen to enter visual inspection screen Prealignment KJE 9000 Figure 40 Alignment
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