Quickie® S-646 S-646 SE
Contents
1. 5 WHAT YOU MUST DO a Return the warranty card b Obtain from us while this warranty is in effect prior approval for return or RED BLACK RED repair of covered parts ae c Return the wheelchair or part s freight pre paid to Sunrise Mobility Products Division at 2842 Business Park Ave Fresno CA 93727 1328 d Pay the cost of labor to install or repair parts 6 NOTICE TO CONSUMER There are no other express warranties To the extent permitted by law any implied warranty including a warranty of merchantability or fitness for a particular purpose is limited to a One 1 year from the first consumer purchase and b Repair or replacement of the defective part only This warranty gives you certain legal rights You may also have other rights that vary from state to state 930477 Rev A 930477 Rev A SUNRISE MEDICAL Sunrise Medical 7477 East Dry Creek Parkway Longmont Colorado 80503 USA 800 333 4000 In Canada 800 263 3390 2002 Sunrise Medical 5 02 930477 Rev A2. 3 II TABLE OF CONTENTS s csccisccscscvecchescescectatecsovesonceccteecesaniecebedecevanastevesds coves 4 YOUR CHAIR AND ITS PARTS 6 IV NOTICE READ BEFORE USE cccccccccccccccccccceeeesssssssssssseseeeeeeeeeees 8 EMI ELECTROMAGNETIC INTERFERENCE 9 Ab What 1s EMI ise 9 What Effect Can EMI 9 Ce Sources OF EMI os ss ssas eee setae 9 D Distance From the Source ccesesseecccceesseeececeesseeccceeesseecceeeaeeeseeee 10 Esc Immu nity Level ds assess sandra hase Re T cuss posturas Boba ess 10 F Report All Suspected EMI Incidents ccseeseescceecceeeeeeeeeeeeeeeeeeseeeees 11 VI GENERAL WARNINGG cccsscecccccececcccccccecceeeeeeessssssssssseeeeeeeeeeeees 12 Notice to Ride Pe siccssisssvescsescsesivcaseutesevedsavessveaddavessesvwasceteastadeavedsveseses 12 y Notice to Attendants EE EEE EEE r 12 Weight Limits a gesto e eee E AES TEES 13 lt Controller Settings ab va rE so Geen eee ea 13 o 13 2 Safety cscesssscceneseseeeesccaevtarecnceseetdvenedeoavensavecevosseenteuvelensuaces 13 Changes amp Adjustments cecsscccs
3. AWARNING There is no way to know the effect on EMI if you add accessories or modify this chair Any change to your chair may increase the risk of EMI Parts from other suppliers have unknown EMI properties F REPORT ALL SUSPECTED EMI INCIDENTS AWARNING You should promptly report any unintended movement or brake release Be sure to indicate whether there was a radio wave source near your chair at the time Contact Sunrise Medical Customer Service Department at 800 333 4000 930477 Rev A 12 VI General Warnings AWARNING Heed all warnings in this section If you fail to do so a fall tip over or loss of control may occur and cause severe injury to your or others A NOTICE TO RIDER AWARNING 1 Before using this chair you should be trained in its safe use by your health care professional 2 Every wheelchair is different Take the time to learn the feel of this chair before you begin riding 3 Be aware that you must develop your own methods for the safe use of this chair that are best suited to your level of function and ability 4 Have someone help you practice bending reaching and transfering until you learn how to do them safely 5 Never try a new maneuver on your own unless you are sure it is safe 6 Get to know the areas where you plan to use your chair Look for hazards and learn how to avoid them B NOTICE TO ATTENDANTS AWARNING Make sure you heed all warnings and follow all instructions in each
4. QTRONIX PROGRAMMING PAD OPTIONAL AWARNING Program settings beyond the ability of the rider can result in serious injury Consult your health care advisor before you alter settings 1 Notes The Qtronix Programmer lets you adjust the performance control settings of the S 646 S 646 SE You can customize a program for yourself or select the standard program e acceleration rate e deceleration rate e turn acceleration e turn deceleration e forward speed max amp min e reverse speed max amp min e turn speed max amp min e steer correct e 4 axis joystick throw e sleep timer e number of profiles 1 5 930477 Rev A 36 X Operating Guide 2 To Program Your Chair a Turn off power to the chair b Insert QTRONIX Programmer plug A into the charger programmer socket on the front of the joystick c Turn on power to the chair program as needed d Remove plug and cycle ON OFF switch to drive chair NOTE Review the Qtronix Programmer Owner s Manual for more details on how to program your chair NOTE Program settings that are not matched for the capabilities of the rider can result in serious injury Do not alter settings without the advice of your health care professional C THERMAL ROLL BACK Your chair has a thermal roll back circuit This protects the controller from damage due to overheating In extreme conditions such as repetitive hill climbing the circuit will decrease the power to
5. tus vs davsecsuboseesivencaseseecsscasvcarte dea 22 23 Motor Lock nor 23 23 lt Pneumatic 23 Positioning Belts 24 s as aa 24 Rear Wheel Locks 24 Seating SYSTEMS 25 Upholstery 25 VIII TIPS FOR IX XI XII A B SET UP ADJUSTMENT amp USE wBmMmMurwraonovez I Check Out Battery Removal Swing Away Footrests Elevating Legrest Remote Joystick Installation Optional ssssseeeseseeeeeeeeeeeeeeeeeeeees 29 To Adjust the Height of the Remote Joystick 30 Remote Joystick Swing Away Retractable Mount Optional 30 Dual Post Height Adjustable 30 Height Adjustable Armrests Optional ccceeeeeeeeeceeeeeeeeeeeeeeeeeeeeees 31 eABAGKIOSE 32 Seat Dept
6. 930477 Rev A 32 IX Set up Adjustment amp Use L BACKREST A backrest angle adjustment is standard on the Trax Seat Frame 1 Adjustment on Trax Seat Frame a Remove the securing bolt A on the sides of the backrest hinge plate b Set at desired angle There are ten holes in 4 increments to choose from c Reinstall the front bolt and tighten both bolts securely M SEAT DEPTH The seat depth can be adjusted continuously along the seat rail 1 Seat Frame Depth Adjustment a To adjust loosen the four bolts B from each side of the backrest pivot plate b Reposition the backrest to the desired position c Retighten bolts on each side of the backrest pivot plate N SEAT HEIGHT AND ANGLE ADJUSTMENT Adjusting the seat height can be done both at the front and the rear of the seat Seat angle can also be varied through front and rear seat height adjustments 1 Front Seat Height Adjustment a Remove bolt A in the seat height strut B Adjust the upper and lower tube until the desired front seat height is achieved Each upper hole is 1 apart Each lower hole is 1 2 apart This allows 1 2 seat height increments b Replace the bolt and secure the locknut 2 Rear Seat Height Adjustment a Remove bolt C b Loosen bolt D but do not remove c Adjust seat height to match one of three posi tioning holes G Each hole is 1 apart d Refasten bolt C and retighten bolt D e To achieve
7. EMI can damage the control system of your chair This could create a safety hazard and lead to costly repairs C SOURCES OF EMI AWARNING The sources of EMI fall into three broad types 1 Hand Held Transceivers The antenna is usually mounted directly on the unit These include Citizens band CB radios Walkie talkies Security fire and police radios Cellular phones Lap top com puters with phone or fax Other personal communication devices NOTE These devices can transmit signals while they are on even if not in use 930477 Rev A 10 V EMI Electromagnetic Interference V EMI Electromagnetic Interference 2 Medium Range Mobile Transceivers These include two way radios used in police cars fire trucks ambulances and taxi cabs The antenna is usually mounted on the outside of the vehicle 3 Long Range Transceivers These include commercial radio and TV broadcast antenna towers and amateur HAM radios NOTE The following are not likely to cause EMI problems Lap top computers without phone or fax Cordless phones TV sets or AM FM radios CD or tape players D DISTANCE FROM THE SOURCE AWARNING EM energy rapidly becomes more intense as you get closer to the source For this rea son EMI from hand held devices is of special concern See 1 A person using one of these devices can bring high levels of EM energy very close to your chair without you knowing it E IMMUNITY LEVEL AWAR
8. Never remove or alter anti tip levers They help keep your chair from tipping over backward in normal use Make sure rubber rollers are in good condition B ARMRESTS AWARNING Armrests detach and will not bear the weight of this chair 1 Never lift this chair by its armrests They may come loose or break 2 Lift this chair only by non detachable parts of the main frame C BATTERIES AWARNING 1 Only deep cycled sealed case construction batteries should be used in this device 2 To prevent an acid spill always keep batteries upright wet cell batteries only 3 Never smoke or hold an open flame near batteries They are a known explosion hazard 4 Always wear rubber gloves and safety glasses when you handle batteries 5 Read all of section XI Batteries before attempting to change or charge batteries D CUSHIONS amp SLING SEATS AWARNING 1 Quickie sling seats standard foam cushions and other body supports are not designed for the relief of pressure 2 If you suffer from pressure sores or if you are at risk that they will occur you may need a special seat system or a device to control your posture e Consult your doctor nurse or therapist to find out if you need such a device for your well being E FASTENERS AWARNING Many of the screws bolts and nuts on this chair are special high strength fasteners Use of improper fasteners may cause your chair to fail 1 Only use fasteners provided by Sunrise 2 If fast
9. chair to a stop return the joystick to neutral PNEUMATIC TIRES AWARNING Proper inflation extends the life of your tires and makes your chair easier to use 1 Do not use this chair if any of the tires are under or over inflated Check weekly for proper inflation level as listed on the tire sidewall 2 Low pressure in a tire may cause the chair to veer to one side and result in a loss of control 3 An over inflated tire may burst 4 Never use a gas station air pump to inflate a tire Such pumps provide air at high volume and could cause the tire to burst To prevent tire damage Use a hand pump or a low volume air pump to inflate tires e Use a tire gauge to check pressure 5 Driving over sharp objects may cause damage to pneumatic tires and tubes 930477 Rev A 24 VII Warnings Components amp Options J POSITIONING BELTS OPTIONAL AWARNING Use a positioning belt only to help support your posture Improper use of such belts may cause severe injury or death Make sure you are not at risk to slide down in the wheelchair seat If this occurs you may suffer chest compression or suffocate due to pressure from the belt A pelvic wedge or a similar device can help keep you from sliding down in the seat Consult your health care professional to find out if you need such a device The belt must be snug but must not be so tight that it interferes with breath ing You should be able to slide y
10. given a charge once per month 6 Charge batteries by engaging the battery charg er connector A to the charger programming port B located on the joystick F DISPOSING OF BATTERIES AWARNING 1 All batteries once they have reached the end of their useful life are deemed to be hazardous waste 2 For further information on handling and recy cling contact your local recycling authority 3 Always dispose of product through a recognized agent Remote Joystick 930477 Rev A 44 XII Maintenance Maintenance 45 A NOTES 1 Proper maintenance will improve performance and extend the useful life of your chair 2 Clean your chair regularly This will help you find loose or worn parts and will make your chair easier to use 3 To protect your investment have all major service and repair work done by your supplier AWARNING 1 Your chair needs regular maintenance for peak performance and to avoid injury from chair failure damage or premature wear 2 Inspect and maintain this chair strictly per the Maintenance Chart 3 If you detect a problem make sure to service or repair the chair before use 4 At least once a year have a complete safety check and service of your chair performed by a supplier B CLEANING 1 Paint Finish e Clean the paint finish with mild soapy water monthly e Protect the paint with a coat of non abrasive auto wax every three months 2 Motors e Clea
11. of control 1 Be aware that thresholds are very dangerous Even a small change in height may stop a caster wheel and cause your chair to tip You may need to Remove or cover threshold strips between rooms e Install a ramp at entry or exit doors 2 Keep your eyes moving when you ride scan the area well ahead of your chair 3 Make sure the floor areas where you use this chair are level and free of obstacles 4 To help correct your center of balance Lean your upper body forward slightly as you go up over an obstacle e Press your upper body backward as you go down from a higher to a lower level R DRIVING IN REVERSE AWARNING Use extra care when you drive your chair in reverse You may lose control or fall if one of the rear wheels hits an object 1 Operate your chair slowly and at an even speed 2 Stop often and check to make sure your path is clear of obstacles S RAMPS SLOPES amp SIDEHILLS AWARNING The center of balance of your chair changes when you are on a slope NOTE Slope includes a ramp or side hill Your chair is less stable when it is at an angle Never use this chair on a slope unless your are sure it is safe When in doubt have someone help you Beware Of 1 Steep slopes Do Not use this chair on a slope steeper than 10 A 10 slope means One foot in elevation for every ten feet of slope length 2 Wet or slippery surfaces such as when ice snow water or oil film is present A loss of t
12. sections of this Manual 930477 Rev A AWARNING Heed all warnings to reduce the risk of unintended brake release or chair movement 1 Beware of the danger from hand held transceivers Never turn on or use a hand held transceiver while power to your chair is on Use extra care if you believe that such a device may be in use near your chair 2 Be aware of nearby radio or TV stations and avoid coming close to them 3 If unintended movement occurs turn your chair off as soon as it is safe to do so A WHAT IS EMI AWARNING 1 EMI means electromagnetic EM interference I EMI comes from radio wave sources such as radio transmitters and transceivers A transceiver is a device that both sends and receives radio wave signals 2 There are a number of sources of intense EMI in your daily environment Some of these are obvious and easy to avoid Others are not and you may not be able to avoid them 3 Powered wheelchairs may be susceptible to electromagnetic interference EMI emitted from sources such as radio stations TV stations amateur radio HAM transmitters two way radios and cellular phones 4 EMI can also be produced by conducted sources or electo static discharge ESD B WHAT EFFECT CAN EMI HAVE AWARNING 1 EMI can cause your chair without warning to e Release its brakes e Move by itself Move in unintended directions If any of these occurs it could result in severe injury to you or others 2
13. 1 2 increments adjust position bolt E to either hole F and refasten 930477 Rev A IX Set up Adjustment amp Use 33 y CE LE Go loosen all 4 12 or forward O WHEEL LOCKS Wheel locks are installed by Sunrise when requested on the Quickie S 646 S 646 SE 1 Mounting The wheel lock mounts to the motor mount Use a torque setting of 100 in lbs when adjusting wheel locks a Loosen bolts D b Slide mounting bracket toward rear wheel until clamp embeds into tire to prevent wheel move ment when in locked position c Tighten screws NOTE Wheel lock adjustment will be done through the drive wheel spokes SUSPENSION Note Equivalent adjustments should be done to both the right and left suspension element It is important to properly adjust the pre load and damp ing to ensure proper comfort and control for the rider 1 Pre Load Adjustment With the rider seated in the chair and with batteries installed insure that the main horizontal member of the base frame is parallel to the ground If it is not parallel adjust spring collar B in either direction to adjust If the rear of the base frame is lower than the front adjust the spring collar clockwise when viewed from the rear of the chair If the rear of the base frame is higher than the front adjust the spring collar counter clockwise when viewed from the rear of the chair AWARNING The sp
14. 13 C WEIGHT LIMIT 4 D CONTROLLER SETTINGS AWARNING Never exceed total weight of either 175 lbs 250 lbs or 400 lbs for the rider plus carried items The weight capacity of your S 646 S 646 SE is identified by a label located on the inside cover of the battery compartment door Never use this chair for weight training if the total weight rider plus weights lifted exceeds the indicated weight capacity of the wheelchair Exceeding the weight limit is likely to damage the seat frame or fasteners and may cause severe injury to you or others from chair failure Exceeding the weight limit will void the warranty AWARNING Be aware that you may need to adjust the controller settings of your chair to reduce the risk of a collision fall or tip over 1 EMI Check and adjust the settings every six to twelve months more often if needed Consult your supplier to adjust the control settings immediately if you notice any change in your ability to Control the joystick e Hold your torso erect Avoid running into objects AWARNING Read Section V to learn about EMI To reduce the risk of unintended brake release or chair movement 1 Never turn on or use a hand held transceiver while power to your chair is on Use extra care if you believe that such a device may be in use near your chair Be aware of nearby radio or TV stations and avoid coming close to them If unintended movement or bra
15. ERIES AWARNING To avoid the risk of severe injury or death from electrical shock fire or explosion while charging 1 Never connect charger to a 240 volt source The mains input voltage is 110 volts 2 Never touch the charger after it is connected to an electrical outlet This may cause electrical shock Never connect or disconnect charger from battery while there is power to the charger 930477 Rev A 3 Never use an extension cord Use of an improp er cord could damage the charger or cause a fire or electrical shock 4 A battery emits explosive hydrogen gas during charging To reduce the risk of fire or explosion Make sure area is well vented Never charge battery in a closed in area e Never smoke or allow a spark flame or high heat near battery during charging e Never allow metal tools or chair parts to make direct contact across both terminals 5 Never look directly into cells when charging battery Always 1 Use the charger that comes with your wheel chair Read and follow all instructions and warnings 2 Make sure room is well ventilated 3 Turn off all power to your chair 4 Connect and disconnect battery cables with caution Only connect the charger to the power supply after the charger has been connected to the chair 5 Make sure to allow enough time to fully charge batteries NOTE Batteries should never be left for long periods in the discharged state Unused or stored bat teries should be
16. NING 1 The level of EM energy is measured in volts per meter V m Every power wheel chair can resist EMI up to a certain level This is called its immunity level 2 The higher the immunity level the less the risk of EMI It is believed that a 20 V m immunity level will protect the power wheelchair user from the more common sources of radio waves 3 The configuration tested and found to be immune to at least 20 V m is Quickie S 646 S 646 SE power wheelchair with a right hand mounted QTRONIX remote joystick system 20 seat width 18 seat depth dual post height adjustable armrests swing away hangers and GP 24 gel cell batteries 4 Specialty input devices with an unknown immunity level because the devices were not tested with the S 646 S 646 SE and QTRONIX controller include e Breath Control e Heavy Duty Switched Joystick e Proportional Head Control Wafer Board Tri Switch Head Array e Proportional Mini Joystick Chin Control e Proximity Head Array Zero Touch Switch 4 Zero Touch Switch e 5 Zero Touch Switch 930477 Rev A e Treadle Switch e Ribbon Switch e Disc Switch e Buddy Button e Micro Light e Star Board e Penta Switch e Plate Switch Soft Switch e Grasp Switch e Wobble Switch AWARNING Individuals with physical limitations requiring the use of a specialty control input device known not to be immune to 20 V m or not known should exer cise extra care around known sources of EMI
17. Quickie S 646 User S 646 SE Instruction Manual amp SUPPLIER RIDER THIS MANUAL MUST BE BEFORE USING THIS GIVEN TO THE RIDER OF WHEELCHAIR READ THIS Warranty THIS WHEELCHAIR ENTIRE MANUAL AND SAVE FOR FUTURE REFERENCE SUNRISE MEDICAL I Introduction 3 SUNRISE LISTENS Thank you for choosing a Quickie wheelchair We want to hear your questions or comments about this manual the safety and reliability of your chair and the service you receive from your Sunrise supplier Please feel free to write or call us at the address and telephone number below SUNRISE MEDICAL Customer Service Department 7477 East Dry Creek Parkway Longmont Colorado 80503 303 218 4500 or 800 333 4000 Be sure to return your warranty card and let us know if you change your address This will allow us to keep you up to date with information about safety new prod ucts and options to increase your use and enjoyment of this wheelchair If you lose your warranty card call or write and we will gladly send you a new one FOR ANSWERS TO YOUR QUESTIONS Your authorized supplier knows your wheelchair best and can answer most of your questions about chair safety use and maintenance For future reference fill in the following Supplier Address Telephone Serial Date Purchased 930477 Rev A II Table of Contents Il Table of Contents Ts INTRODUCTION 2 2220 ess
18. Tips For Attendants and heed all warnings 5 Ramp must be sturdy Add bracing if needed so ramp does not bow when you X STAIRS ride on it AWARNING V WHEELCHAIR LIFTS 3 Never use this chair to or down stairs even with an attendant Doing AWARNING so is likely to cause a fall or tip over Wheelchair lifts are used in vans buses and buildings to help you move from Y ESCALATORS one level to another AWARNING 1 Always turn off all power to your chair when you are on a lift If you fail to do so you may touch the joystick by accident and cause your chair to drive off Never take this chair on an escalator even with an attendant Doing so is the platform Be aware that a roll stop at the end of the platform may not likely to cause a fall or tip over prevent this 2 Make sure there is not a lip or drop off at the top or bottom of the platform These may cause a fall or tip over When in doubt have someone help you 3 Always position the rider securely in the chair to help prevent falls while on a Lift 4 Avoid moving forward if a wheel is hung up on the lip of the ramp Backup reposition the caster for a more direct approach And slowly try again 930477 Rev A 930477 Rev A 22 VII Warnings Components amp Options AWARNING Note If you use parts or make changes not authorized by Sunrise it may cre ate a safety hazard and will void the Warranty A ANTI TIP LEVERS AWARNING
19. ay alter the center of balance of this chair This may cause a fall or tip over 2 Never change the seating system of your chair unless you consult your supplier first N UPHOLSTERY FABRIC AWARNING Replace worn or torn fabric of seat sling and seat back as soon as you can If you fail to do so the seat may fail and cause you to fall Worn fabrics may increase the potential for a fire hazard 2 Sling fabric will deteriorate with age and use Look for fraying thin spots or stretching of fabric at rivet holes Replace fabric as required 3 Dropping down into sling seat will weaken fabric and result in the need to inspect and replace sling on a more frequent basis 4 Be aware that washing may reduce flame retardation of the fabric H 930477 Rev 26 VIII Tips for Attendants AWARNING 1 Persons who help a rider do one of the following tasks should review and heed the warnings Notice to Attendants and all warnings in this Manual for that task 2 The Tips that follow are suggestions only Be aware that you will need to learn safe methods best suited to the rider and to your abilities Consult your health care professional for instructions A TO CLIMB A CURB OR SINGLE STEP AWARNING The following is one way to safely help a rider climb a curb or single step going forward 1 Stay behind the chair 2 Face the curb and tilt the chair up on the rear wheels so that the front casters clear the cur
20. b or step 3 Move forward placing the front casters on the upper level as soon as you are sure they are past the edge 4 Continue forward until the rear wheels contact the face of the curb or step Lift and roll the rear wheels to the upper level B TO DESCEND A CURB OR SINGLE STEP AWARNING The following is one way to safely help a rider descend a curb or single step going backward 1 Stay at the rear of the chair 2 Several feet before your reach the edge of the curb or step turn the chair around and pull it backward 3 Proceed carefully Look over your shoulder and carefully step back until you are off the curb or stair and standing on the lower level 4 Pull the chair toward you until the rear wheels reach the edge of the curb or step Then allow the rear wheels to slowly roll down onto the lower level 5 When the rear wheels are safely on the lower level tilt the chair back to its balance point This will lift the front casters off the curb or step 6 Keep the chair in balance and take small steps backward Be sure to look where you are going Turn the chair around and gently lower front casters to the ground 930477 Rev A IX Set up Adjustment amp Use 27 A NOTES 1 Work Surface For Set Up Use a flat surface such as a table to assemble adjust and check your chair This makes the steps easier and helps ensure a correct set up 2 Fasteners e Many of the screws and bolts on this chair are special high strengt
21. ce 4 Never try to pick up an object from the floor by reaching down between your knees 5 Never put pressure on the footrests while reaching This may cause the chair to tip if you lean too far 6 Never reach or lean over the top of the seat back This may damage the back rest and cause you to fall If You Must Reach Or Lean Do So at Your Own Risk Remember to 1 Move your chair as close as you can to the object you wish to reach 2 Rotate the front casters until they are as far forward as possible This makes the chair more stable NOTE To do this Move your chair past the object you want to reach then back up alongside it Backing up will rotate the casters forward 3 Turn off all power to your chair If you fail to do so you may touch the joy stick and cause your chair to move when you do not expect it 4 Firmly grasp a rear wheel or an armrest with one hand This will help to prevent a fall if the chair tips P DRESSING OR CHANGING CLOTHES AWARNING Be aware that your weight will shift if you dress or change clothes while seated in this chair To make the chair more stable rotate the front casters until they are forward 930477 Rev A 18 VI General Warnings Vale General Warnings 19 Q OBSTACLES AWARNING Obstacles you may have to overcome in daily use include door thresholds lifts ramps and hazards such as potholes and broken pavement These can damage your chair and may cause a fall tip over or loss
22. ce of the joystick housing It is a toggle switch Turning the chair on or off is accomplished by pressing the switch downward The switch will automatically return to the center point Alternate locations exist for this switch Please see your supplier in the event that you wish to relocate or re orient this switch 4 Mode Switch A The on off mode switch allows you to select from 5 five different programmable drive profiles or actuator mode sets e Push up the on off mode select toggle switch to index among the five drive and actuator modes The selected mode indicator will flash e Push joystick either left or right to select one of the five drive profiles To select the actuator modes push the mode select switch twice The drive profiles are indicated by the mode indicators G and the actuators are indicated by the four actuator lights H e To exit drive or actuator mode select simply push the on off mode toggle up one or more times until the indicator no longer flashes or from the mode select push the joystick forward or reverse to begin driving Remote Joystick 930477 Rev A X Operating Guide X Operating Guide 39 AWARNING 1 Never use the ON OFF switch to stop your chair except in an emergency This will result in an abrupt stop and may cause you to fall 2 To slow or stop your chair return the joystick to neutral 5 Joystick E The joystick controls the direction and spe
23. chaser 2 ADDITIONAL WARRANTY We warrant Sunrise made components of this wheelchair against defects in materials and workmanship as follows a Main electronic controller For two 2 years from the date of first consumer purchase b Remote Joystick For one 1 year from the date of first consumer purchase c Motors For two 2 years from the date of first consumer purchase CONTROL CONNECTION DETAILS REFERENCE BOTTOM VIEW OF CONTROLLER 1 BATTERY POSITIVE BATTERY LTD BATTERY POSITIVE NEGATIVE ee 008 6 J BUSS d Gearboxes For two and a half 2 1 2 years from the date of first consumer Es urchase MOTOR MOTOR All other original components such as wheels upholstery plastic rubber parts and painted surfaces For three 3 months from the date of first consumer purchase 3 LIMITATIONS a We do not warrant damage due to Neglect misuse or improper installation or repair e Use of parts or changes not authorized by Sunrise e Exceeding the weight limit b This warranty is void if the original chair serial number tag is removed or altered c This warranty applies in the USA only Check with your supplier to find out if international warranties apply 4 WHAT WE WILL DO Our sole liability is to repair replace covered parts This is your only remedy for consequential damages NEGATIVE
24. ed brake release or movement from EMI sources See Section V 2 Make sure that persons who help you for example store clerks are aware of the joystick and do not touch it If they do your chair may move suddenly when you do not expect it ENVIRONMENTAL CONDITIONS AWARNING Your chair is not designed for use in a heavy rain storm or in snowy or icy conditions 1 Contact with water or excessive moisture can cause an electrical malfunction The frame motors and other chair parts are not water tight and may rust or corrode from the inside To avoid a chair failure Minimize exposure of your chair to a rain storm or very wet conditions Never take your chair into a shower tub pool or sauna Do not use your chair in fresh or salt water such as at the edge of a stream lake or ocean Make sure battery cover is secure Replace joystick boot if it becomes torn or cracked Make sure all electrical connections are secure Dry the chair as soon as you can if it gets wet or if you use water to clean it 2 Proceed slowly and use extra care if you must operate your chair on a wet or slick surface Do so only if you are sure it is safe Stop if one or both main wheels lose traction If this occurs you may lose control of your chair or fall e Never operate your chair on a slope or ramp if there is snow ice water or oil film present When in doubt have someone help you 3 When not in use keep your chair in a clean dr
25. ed of your chair Turn the chair on and move the joystick in the direction you want to go e Moving the joystick from the neutral center position disengages the motor locks allowing the chair to move e The chair will move faster the more you move the joystick away from neutral NOTE If your speed becomes hard to manage release the Joystick and the chair will come to a complete stop e When you release the joystick it will return to neutral the chair will slow to stop and the motor locks will reengage e We recommend that you switch the chair off if you stop for any length of time This will conserve battery power NOTE Once the chair stops switching the chair off will not affect the motor locks 6 Joystick Boot F Make sure the boot is not torn or cracked this could allow debris water or moisture to enter If the boot is torn or cracked replace it as soon as you can 7 Remote Switch Jacks optional not shown Two 1 8 mono jacks are optional to provide remote switch control of the on off power func tion and the mode select function Any of the single switches offered by Sunrise Medical can be used to connect to either or both of these jacks except the single zero touch switch 930477 Rev A F MOTOR LOCKS Disconnect the motor locks when you need to manually push the chair For example in an emergency or if batteries fail AWARNING 1 Do not disengage motor locks unless power to the chair is off 2 Be a
26. eners become loose tighten them as soon as you can 3 Over or under tightened fasteners may fail or cause damage to chair parts See Section IX Set Up Adjustment amp Use for proper torque settings 930477 Rev A VII Warnings Components amp Options 23 FOOTRESTS AWARNING 1 At the lowest point footrests should be at least 2 1 2 inches off the ground If set too LOW they may hang up on obstacles you can expect to find in nor mal use This may cause the chair to stop suddenly and tip forward 2 To avoid a trip or fall when you transfer Make sure your feet do not hang up get caught in the space between the footrests Avoid putting weight on the footrests as the chair may tip forward Remove or swing the footrests out of the way if possible 3 Never lift this chair by the footrests Footrests detach and will not bear the weight of this chair Lift this chair only by non detachable parts of the main frame MOTOR LOCKS AWARNING 1 Do not engage or disengage motor locks unless power to the chair is off 2 Be aware that the chair will not have brakes when motor locks are in the free wheel position 3 Make sure that the person pushing the chair has full control when motor locks are disengaged ON OFF SWITCH AWARNING 1 Never use the ON OFF switch to stop the chair except in an emergency This will result in an abrupt stop and may cause you to fall 2 To slow your
27. ge If you operate your wheelchair until it has almost stopped you will greatly reduce the life of your batteries e Never let a battery sit in a discharged condition Give unused or stored batter ies a full charge once per month e Always fully charge the batteries Avoid topping Off with frequent charges AWARNING Never connect a life support or auxiliary device to a wheelchair battery The electrical system may fail and result in severe injury to or death of rider B BATTERY CHARGER A battery charger produces a direct current DC When applied to a discharged battery this reverses the chemical reaction that led to its discharge 1 Charge Rate How fast a battery will charge depends on e Its electrical capacity state of charge electrolyte temperature and internal condition e The DC output of the charger The charge rate will vary if the alternating current AC supply is higher or lower than 110 volts 2 Caution To Avoid Damage to the Charger e Never place the charger top of a battery during charging Gases from the battery can damage the charger and may lead to an explosion or fire e Never place a battery on top of the charger 930477 Rev A e Never expose charger to rain or snow e Never unplug charger by pulling on the electrical cord This will damage the cord e Never open a charger or attempt to repair it yourself Return charger to Sunrise or have repairs made only by a qualified pers
28. h Seat Height amp Angle Adjustment Wheel SUSPENSION Er AL RIONMONO gt PERATING GUIDE Performance Control Settings QTRONIX Programming Pad 35 Thermal RolleBack sueste conbhectt saselevacechussvetenpteeverecndecesecteasceaeescenseens 36 Circuit Breakers Joystick Assembly ATTERIES Introduction Battery Charger Cleaning Storage ctees veceues GSE Cas vote bashed EE a E NEETA Battery Maintenance ccececccesssseeeccceessseeccceeeseeeceeeeesseecceeeeseesceee Pneumatic To Repair or Replace a Tire s MOLOPBIUSNES 0 civessscssixeoessvessedcodacegeeccsoscuaakduveesseesdeandecesgedsassehatadonns Ordering Parts sereine toaren ra a an EE aee DEESSA TEER SERES rLonmonwrz nmoow gt To Climb Curb or Single Step To Descend a Curb or Single Step Check se sctncdevaces iseteseusedessdaesescevesdacuse dese veveves Motor Locks Acid BUMS na E ove owes E AE ESEE 41 Connecting Batteries in Battery Box es 41 Charging Batteriess css csescavovdecoasevessvotasseedcd0vassecvis
29. h fasteners and may have special coatings e Many nuts are of the Nylock type They have a plastic insert to help prevent loosening e Only use screws bolts and nuts provided by Sunrise AWARNING 1 Use of improper fasteners may cause the chair to fail Over or under tightened fasteners may fail or cause damage to chair parts 3 If bolts or screws become loose tighten them as soon as you can Loose bolts or screws can cause damage to other chair parts causing them to fail 3 Washers amp Spacers e Note the position of washers and spacers before disassembly e To avoid damage to the frame replace all washers and spacers when you reassemble parts 4 Torque Settings N A torque setting is the optimal tightening for a particular fastener Use a torque wrench that measures inch pounds to secure screws nuts and bolts on this chair NOTE Unless otherwise noted use a torque setting of 120 inch pounds for all fasteners B TOOLS YOU WILL NEED 1 Basic Tool Kit To set up adjust and maintain your chair you will need the following tools e 7 16 socket wrench e 1 2 box and open end wrench e 3 4 box and socket wrench e 5 32 Allen wrench e 3 16 Allen wrench e Phillips screwdriver 2 e Custom axle wrench or a 1 2 open end wrench You can obtain a multi purpose tool kit from Sunrise or buy the tools you need from a hardware store 2 Torque Wrench If you plan to adjust and maintain this chair yourself Sunrise recommends t
30. hat you use a torque wrench NOTE The wrench must measure inch pounds You can buy a torque wrench and prop er sockets from a hardware store 930477 Rev A 28 IX Set up Adjustment amp Use CHECK OUT Be sure this chair performs to your chosen operational settings If it does not turn the chair off immediately and reprogram with the Quickie QTronix Programmer if you do not own a Quickie QTronix Programmer have your supplier reprogram your wheelchair as needed Or you can order a Quickie QTronix Programming Pad for your own use from your supplier NOTE Repeat this procedure until the chair performs to your specifications AWARNING When properly set up this chair will operate smoothly Check to see that all components work properly If you detect a problem be sure to correct it before use D BATTERY REMOVAL To remove batteries for transport or service 1 Unlatch both the right and left battery box rear cover retaining fasteners A by flipping back both latches and rotating one half turn 2 Lower battery box rear cover B until the cover is fully extended and supported by the cables C 3 Disconnect the battery harness cables 4 Slide out batteries D 5 Remove batteries D AWARNING Batteries may weigh up to 55 lbs Care must be taken to avoid injury when lifting 930477 Rev A IX Set up Adjustment amp Use 29 E SWING AWAY FOOTRESTS 1 Instal
31. he types of hazards you must overcome in daily use in areas where you are likely to use your chair 4 The need for options for your safety and comfort such as positioning belts or special seat systems B ADJUST CHAIR TO YOUR ABILITY You need to work with your doctor nurse or therapist and your supplier to fit this chair and adjust the controller settings for your level of function and ability level REVIEW THIS MANUAL OFTEN Before using this chair you and each person who may assist you should read this entire Manual and make sure to follow all instructions Review the warnings often until they are second nature to you D WARNINGS The word WARNING refers to a hazard or unsafe practice that may cause severe injury or death to you or to other persons The Warnings are in four main sections as follows 1 V EMI Here you will learn about electomagnetic interference and how it can affect your chair 2 VI GENERAL WARNINGS Here you will find a safety checklist and a summary of risks you need to be aware of before you ride this chair 3 VII WARNINGS COMPONENTS amp OPTIONS Here you will learn about your chair Consult your supplier and your health care professional to help you choose the best set up and options for your safety 4 XI BATTERIES Here you will learn about battery and charger safety and how to avoid injury NOTE Where they apply you will also find Warnings in other
32. his chair in the front seat of a vehicle It may shift and interfere with the driver 4 Always secure this chair so that it cannot roll or shift M CENTER OF BALANCE AWARNING The point where this chair will tip forward back or to the side depends on its center of balance and stability The Center Of Balance Is Affected By 1 The seat height and seat angle 2 change in your body position posture or weight distribution 3 Using this chair on a ramp or slope 4 The use of a back pack or other options and the amount of added weight To Reduce The Risk Of A Fall Or Tip Over 1 Consult your supplier for information on modifications authorized by Sunrise before you modify or adjust this chair Note You may need to make additional changes to correct the center of balance 2 Use extreme care until you know the balance points of this chair and how to avoid a fall or tip over 930477 Rev A 16 VI General Warnings N TRANSFERS AWARNING It is dangerous to transfer on your own It requires good balance and agility Be aware that there is a point during every transfer when the wheelchair seat is not below you To avoid a fall 1 Always turn off power before you transfer to or from your chair If you fail to do so you may touch the joystick and cause your chair to move when you do not expect it 2 Make sure motor locks are engaged This keeps the chair from moving when you transfer 3 Work with your health care professio
33. ing lever C b Set at desired height c Return securing lever to locked position d Move armrest up or down to allow armrest to snap into place K HEIGHT ADJUSTABLE ARMRESTS OPTIONAL 1 Installation a Slide the outer armpost into the receiver mounted to the wheelchair frame b The armrest will automatically lock into place 2 Height Adjustment a Rotate release lever to stop b Slide armrest pad up or down to desired height c Return lever to locked position d Push arm pad until upper armpost locks firmly into place 3 Removing Armrest a Rotate release lever and remove the armrest 4 Replacing Armrest a Slide armrest back into receiver b Return release lever to locked position against armpost 5 Adjusting Armrest Receiver Fit To tighten or loosen the fit of the outer armpost in the receiver a Loosen the four bolts on the sides of the receiver b With the armrest in the receiver squeeze the receiver to achieve the desired fit c Tighten the four bolts 6 Adjusting Inner Armpost Fit a Two set screws are installed in the outer arm post b Turn the set screws in or out until the desired fit is achieved Height Adjustable Armrest Key Inner Arm Post Receiver Release Lever Locked Position Armrest Pad Transfer Bar Side Panel Tension Adjustment Set Screw Outer Arm Post o ON DH KR WHY Receiver Adjustment Bolts 10 Receiver Release Lever
34. ings U RAMPS AT HOME amp WORK AWARNING Make sure ramps meet all Building Codes for your area For your safety have a licensed contractor build or remodel ramp to meet all standards NOTE The proper design will vary depending on such things as the length and height of the ramp the need for an intermediate platform landing size doors and the direction of swing and whether the ramp includes a turn or angle At A Minimum 1 Open sides of ramp must have side rails to prevent your chair from going over the edge 2 Slope must not be steeper than one inch in height for every one foot of slope length 3 Ramp surface must be even and have a non skid surface 4 You may need to add a section at the top or bottom to avoid a lip or drop off General Warnings 21 W CURBS amp SINGLE STEPS AWARNING Your chair is not designed to drive up or down a curb or step more than two 2 inches high Doing so may e Result in a fall or tip over e Damage the frame wheels axles or other chair parts or loosen fasteners To prevent a fall or tip over use wheelchair access ramps or have someone help you If you must climb or descend a curb or step alone do so at your own risk and use extreme care Go as straight up or straight down as you can Never turn or climb or descend at an angle as a fall or tip over is likely e Proceed slowly at a steady speed Make sure that persons who assist you review the
35. ke release occurs turn your chair off as soon as it is safe F SAFETY CHECK LIST AWARNING Before each use of this chair 1 Make sure the chair operates smoothly Check for noise vibration or a change in ease of use They may indicate low tire pressure loose fasteners or damage to your chair e If you detect a problem make sure to repair or adjust the chair Deferring repair or adjustment could increase the risk for injury Your supplier can help you find and correct the problem Make sure batteries are charged Green lights on charge indicator will light up when charge is full Yellow lights indicate battery charge level is getting low Red lights indicate batteries are in immediate need of charging 930477 Rev A 14 VI General Warnings G CHANGES amp ADJUSTMENTS AWARNING Never use non Quickie parts or make a changes to your chair unless authorized by Sunrise Doing so will void the Warranty and may create a safety hazard 1 If you modify or adjust this chair it may increase the risk of a fall or tip over 2 Modifications unauthorized by Sunrise constitutes remanufacturing of the wheelchair This voids the warranty The rider then assumes all future Liability for the wheelchair H WHEN SEATED IN A PARKED WHEELCHAIR AWARNING 1 Always turn off all power to your chair when you are parked even for a moment This will prevent e Accidental movement from contact with the joystick by you or others Unintend
36. lation a Place swing away pivot pin E into the locat ing hole F on top of the hanger mount with the footrest facing outward from frame b Rotate the footrest inward until latch plate locks G into place on locking bolt 2 Removal a To remove footrest press quick release lever H b Rotate footrest outward and lift 3 Height Adjustment a Loosen both bolts A in the hanger frame tube b Reposition footrest height c Re tighten both bolts A F ELEVATING LEGREST OPTIONAL 1 Installation To install or remove Elevating Legrest ELR see instruc tions for Swing away Footrest installation 2 Adjustment a To raise legrest lift to desired position Legrest will automatically lock in place b To lower legrest while seated in chair first lift slightly then press release lever B down and lower legrest to desired position G REMOTE JOYSTICK INSTALLATION OPTIONAL 1 To Connect a Line up the small cylindrical connectors with each other b Push together firmly 2 To disconnect Pull back on the retaining ring A of the lead cylindrical connector until it disconnects from the power cable 930477 Rev A 30 IX Set up Adjustment amp Use H TO ADJUST THE HEIGHT OF THE REMOTE JOYSTICK a Remove the two pan head screws A securing the angle bracket mount B b Remove the Joystick from the mount by unfas tening the two screws C on
37. n around motor area weekly with a slightly damp not wet cloth e Wipe off or blow away any fluff dust or dirt on or around the motors NOTE You do not need to grease or oil the chair 3 Upholstery e Hand wash only as needed Machine washing may damage fabric e Drip dry only Heat from a dryer may damage fabric NOTE Washing the fabric may decrease fire retardant properties C STORAGE TIPS 1 Store your chair in a clean dry area If you fail to do so parts may rust or corrode 2 Before using your chair make sure it is in proper working order Inspect and service all items on the Maintenance Chart 3 If you store this chair for more than three months have it inspected by a supplier before use 930477 Rev A D BATTERY MAINTENANCE AWARNING 1 To prevent an acid spill always keep batteries upright wet cell batteries 2 Never smoke or hold an open flame near batteries 3 Always wear rubber gloves and safety glasses when you handle batteries 1 Maintenance Schedule This varies for different types of batteries Always follow the instructions supplied with your batteries NOTE Always wear rubber gloves and safety glasses when you handle or service batteries 2 Adding Water Wet Cells Only e Wet type lead acid batteries need periodic replacement of water NOTE Use distilled water only e Check the battery fluid level about once a week When you remove the stoppers on top of the battery there sho
38. nal to learn safe methods Learn how to position your body how to support yourself during a transfer e Have someone help you until you are sure you can do a safe transfer on your own 4 Move your chair as close as you can to the seat you are transferring to If possible use a transfer board 5 Rotate the front casters until they are as far forward as possible 6 Be careful of the footrests If you can remove or swing them out of the way e Never stand on footrests when you transfer Doing so may damage them cause your chair to tip Make sure your feet do not hang up or get caught in the space between the footrests 7 Make sure armrests do not interfere 8 Transfer as far back onto the seat surface as you can This will reduce the risk that you will miss the seat or fall 930477 Rev A VI General Warnings 17 0 REACHING LEANING AWARNING Reaching or leaning affects the center of balance of your chair If done improp erly a fall or tip over is likely When in doubt ask for help or use a device to extend your reach To Reduce the Risk of injury and or Damage to the Chair 1 Never reach or lean if you must shift your weight sideways or rise up off the seat 2 Never reach or lean if you must move forward in your seat to do so Always keep your buttocks in contact with the backrest 3 Never reach with both hands you may not be able to catch yourself to prevent a fall if you lose your balan
39. ndard black Seat Frame Dimensions Seat Frame width standard 14 24 Seat depth 14 18 adjustable Option 19 22 adjustable Standard Cushion 2 foam Option Cushions Jay Cushions Backrest Standard Non folding 15 24 Footrest Standard Swing away with angle adjustable footplates and heel loops Option elevating legrests and multipositional Casters Standard 8 airless insert Option 8 solid 8 pneumatic 9 solid insert 9 pneumatic Armrests Standard dual post flip back Option height adjustable dual post or single post with desk or full length waterfall pads or standard pads Wheel Locks Option Push to lock Option 6 extension handles All features may not be available with some chair setups or in conjunction with another chair feature Please consult your supplier for more information Your authorized supplier can also provide you with more information on accessories 930477 Rev A IV Notice Read Before Use V EMI Electromagnetic Interference A CHOOSE THE RIGHT CHAIR amp SAFETY OPTIONS Sunrise provides a choice of many power wheelchair styles sizes and adjustments to meet the needs of the rider However final selection of a wheelchair rests solely with you and your health care professional Choosing the best chair for you depends on such things as 1 Your size disability strength balance and coordination 2 Your intended use and your level of activity 3 T
40. on e Keep cord out of the way where it will not be stepped on tripped over or damaged Caution To Avoid Damage to the Battery e Make sure you use the correct setting for sealed gel batteries located on the off board charger e Never charge a frozen battery A fully charged battery will rarely freeze but the fluid in a discharged battery can freeze at 16 degrees Fahrenheit minus 9 degrees Centigrade If you suspect a battery is frozen thaw it before charging AWARNING Lead acid batteries generate explosive gas while charging Completely read and follow all warnings about the batteries in this user instruction manual and any labels applied to the product Failure to do so could result in fire explosion injury and or death ACID BURNS UNSEALED WET CELL BATTERIES Acid in batteries is corrosive It can cause serious burns to the eyes and skin and can damage floors furniture clothing and your wheelchair AWARNING 1 Use extreme care not to spill acid when you handle batteries Keep batteries upright 2 Avoid contact of acid with bare skin or clothing 3 Always wear rubber gloves and safety glasses when you handle batteries 4 If acid contacts your skin or clothing wash immediately with soap and water 5 If acid contacts your eyes immediately flood eyes with cold running water for at least 15 minutes Seek medical attention immediately CONNECTING BATTERIES IN BATTERY BOX AWARNING Each battery weighs
41. our open hand flat between the belt and your stomach 4 Make sure you can easily remove the belt in an emergency Never use a positioning belt In place of a motor vehicle seat belt In an accident or sudden stop you may be thrown from the chair A positioning belt will not prevent this and fur ther injury may result from the belt As a restraint A restraint requires a doctor s order Ona rider who is comatose or agitated K PUSH HANDLES 1 2 AWARNING Push handles provide secure points for an attendant to propel and control the chair This helps to prevent a fall or tip over Check to make sure push handle grips will not rotate or slip off L REAR WHEEL LOCKS OPTIONAL If 1 930477 AWARNING you request them we will install rear wheel locks at Sunrise Rear wheel locks are not designed to slow or stop a moving wheelchair Never apply them when your chair is moving Doing so may cause you to veer out of control e Use wheel locks only to keep the rear wheels from rolling when your chair 15 at a complete stop Low pressure in a rear tire may cause the wheel lock on that side to slip and may allow the wheel to turn when you do not expect it Make sure lock arms embed in tires at least 3 8 inch when locked If you fail to do so the locks may not work VII Warnings Components amp Options 25 M SEATING SYSTEMS AWARNING 1 Use of a seating system not approved by Sunrise m
42. raction may cause a fall or tip over 3 change in grade on a slope or a bump or depression These may cause a fall or tip over 4 A drop off at the bottom of a slope A drop off of as small as 3 4 inch can stop a front caster and cause the chair to tip forward 930477 Rev A T TO REDUCE THE RISK OF A FALL TIP OVER OR LOSS OF CONTROL NOTE AWARNING Never use your chair on a slope unless you are sure you can do so without losing traction Always go as straight up and as straight down as you can e Do not cut the corner on a slope or ramp e Do not turn or change direction on a slope Always stay in the center of the ramp Make Figure 1 sure ramp is wide enough that you are not at risk that a wheel may roll off the side Lean or press your body uphill This will help adjust for a change in the center of balance caused by the slope Fig 1 Keep your chair moving at a slow steady speed Keep control over the chair at all times a descent do not let your chair accelerate beyond its normal speed e If the chair picks up speed center the joy stick to slow down or stop The solid state controller of your chair has a logic system that will help control your speed when driving on a slope or up hill e If you stop re start slowly Never use rear wheel locks to try to slow or stop your chair This is likely to cause the chair to veer out of control 930477 Rev A 20 VI General Warn
43. ring pre load ring should never be adjusted so that the shock spring is less than four inches long with the chair unoccupied and the batteries installed Too much spring pre load may cause the spring to fail 930477 Rev A 34 IX Set up Adjustment amp Use X Operating Guide 35 930 AWARNING Never use a high powered washer for cleaning the shock Always use mild soap and a small brush 2 Damping Adjustment The Rock Shox suspension system used on the S 646 S 646 SE has the ability to adjust the rebound damping of the suspension Rebound or damping is the rate at which the spring returns to its original position after experiencing a deflection a Adjustment of the rebound damping is done by turning the red knob C on the suspension Turning the red knob clockwise slows the rate of return or decreases the rebound Turning the red knob counterclockwise quickens the rate of return or increases the rebound b Too much rebound will feel like the system stiffens over a bumpy surface Adjust the red knob a half turn counterclockwise and test for performance c Too little rebound will feel like the system is trying to buck the rider out of the seat Turn the red knob a half turn clockwise and test for performance Q CHECK OUT Once the wheelchair is assembled and adjusted it should roll smoothly and easily All accessories should also perform smoothly After the wheelchair has been se
44. section of this manual Be aware that warnings that apply to the rider also apply to you Notes 1 You need to work with the rider and the rider s doctor nurse or therapist to develop safe methods best suited to your abilities and those of the rider 2 To manually push the chair you must release the motor locks Make sure you have full control over the chair when you release the motor locks When you do so the chair will not have brakes 3 Propel this chair by the push handles only They provide secure points for you to hold the rear of the chair to prevent a fall or tip over e Check to make sure push handle grips will not rotate or slip off Helping The Rider Overcome An Obstacle 1 To prevent injury to your back use good posture and proper body mechanics When you lift or support the rider or tilt the chair bend your knees slightly and keep your back as upright and straight as you can 2 Before each maneuver tell the rider what you plan to do and explain what you expect the rider to do This will put the rider at ease and reduce the risk of an accident 3 Go straight up and straight down a curb or stair If you turn or climb or descend at an angle a fall or tip over is likely 4 Remind the rider to lean back when you tilt the chair backward 5 Lower the chair slowly Do not let the chair drop to the pavement or ground Doing so may damage the chair or injure the rider 930477 Rev A Vale General Warnings
45. sscceceeeeeeeeesssssessessssseeeeeseesseseeeeneees 14 When Seated in a Parked Wheelchair 14 Environmental Conditions ssseccccceessseeccceeetseeccceeeeeseecceeeseeesceee 14 SEND cos 15 5 Street 15 s Motor Vehicle Safety 15 Center OF Balances doidas ve Sees 15 E Transfers Lose ssiss 16 pe Reachingior Leaning eresse ieee reia 17 Dressing or Changing Clothes 17 18 Driving in 18 Ramps Slopes amp 51 1115 18 To Reduce the Risk of Falls Tip over or Loss of Control 19 Ramps at Home amp 20 VII 930477 Rev A Wheelchair Lifts 2 AGATONMONDErS lt XXSESCAVAD TOZEr ALHTIANMON ARNINGS COMPONENTS amp OPTIONS 22 Anti Ap 22 caves E E E E E 22 a a O S EEEE SU tunes 22 Cushion amp Sling Seats nicsen eee esseet i oE aE EREE 22 Fasteners
46. t up be sure the chair performs to your specified operational settings see section X Operating Guide If the chair does not perform to specifications turn the wheelchair OFF immediately and reprogram operational specifi cations using the QTRONIX Programming Pad Repeat this procedure until the wheelchair performs to specifications before attempting active use of the wheelchair If you have any problems follow these procedures 1 Review the set up and check out section and operating guide to make sure chair was properly prepared 2 If your problem persists contact your authorized supplier If you still have a problem after contacting your authorized supplier contact Sunrise cus tomer service See the introduction page for details on how to contact your authorized supplier or Sunrise customer service 477 Rev A A PERFORMANCE CONTROL SETTINGS 1 It is vital to match performance control settings to your level of function and ability 2 Consult your health care professional and your supplier to select the best con trol settings for you 3 Check and adjust the settings every six to twelve months or more often if needed 4 Adjust the control settings immediately if you notice any change in your ability to e Control the joystick e Hold your torso erect Avoid running into objects 5 Control Settings are adjusted through the use of the Qtronix Programmer See your supplier if you do not own a Qtronix Programmer
47. ted immediately have them checked and or repaired by 1 8 Caster Wheels your authorized Sunrise supplier Frequent maintenance and servicing will improve per a Release all air from tire formance extend wheelchair life and help prevent injuries b Remove caster wheel from fork c Make sure there is no residual air in tire before you remove bolts that hold the two rim halves together d Remove four bolts from rim Separate two halves of rim e Repair or replace inner tube f Reassemble the caster wheel makesure the bear ing spacer is in place and all four bolts are secure Check all moving parts for wear NOTE Use a torque setting of 240 inch pounds when tightening bolts g Mount caster wheel onto fork Install washers correctly Remove and inspect motor brushes h Inflate tire to proper pressure level CHECK Charge Batteries Check tires for proper inflation level Check batteries for proper electrolyte level wet cell only Check plugs and connectors for proper connections Inspect all nuts bolts and fasteners for looseness or wear Inspect upholstery for wear Servicing by authorized Supplier 930477 Rev A 930477 Rev A 48 XIII Wiring Diagram XIV Sunrise Limited Warranty 49 WIRING DIAGRAM DETAIL REMOTE JOYSTICK 1 FOR LIFE We warrant the main frame of this wheelchair against defects in materials and work manship for the lifetime use of the first consumer pur
48. the underside of the mount c Position angle bracket mount such that you achieve the desired joystick height Four posi tions are available by relocating the mount either on the top or bottom of the mounting bar D and or by rotation of the angle bracket mount 1 REMOTE JOYSTICK SWING AWAY RETRACTABLE MOUNT OPTIONAL The remote joystick is mounted with a mechanism which allows the control to be locked in a forward or retracted position using magnets 1 Adjustment a To retract joystick push outward on side of joy stick b Push joystick away from front of armrest until it locks into retracted position c To return to forward position push joystick forward until it locks into place J DUAL POST HEIGHT ADJUSTABLE FLIP BACK ARMRESTS The dual post flip back armrest can be used as either a flip back armrest or a removable armrest 1 Installing Armrest a Insert front and rear posts into armrest receivers b Engage levers A and B to secure armrest 2 Set up for Flip back Operation a Disengage lever A so front post is able to come free b Armrest now has the ability to be flipped back without removal 3 Removal of Armrest a Disengage both levers A and B so front and rear post are able to come free 930477 Rev A Ix Set up Adjustment amp Use 31 b Armrest can now be easily removed for transferring 4 Height Adjustment option a Release the upper secur
49. ueodevediegeoseseicteeds Disposing of Batteries AINTENANCE Maintenance Chart XIII WIRING DIAGRAMS XIV SUNRISE LIMITED WARRANTY 930477 Rev A THI Your Chair Its Parts Quickie S 646 S 646 SE Your Chair Its Parts 7 930477 ERWIN ON DD Push Handle Flip back dual post armrest Remote joystick Aluminum Seat Pan Swing away footrest latch plate Swing away footrest hanger Heel loop Angle adjustable footplate Backrest 10 11 12 13 14 15 16 17 18 Backrest pivot plate Adjustable towel bar Battery Box Rear caster stabilizers 4 Rear casters 14 drive wheels Rock Shox suspension 8 Front caster Front caster fork Weight 128 lb With swing away footrests and armrests without batteries Drive Wheels 14 Cast Aluminum Tire types Standard pneumatic Option airless insert Joystick Standard remote right hand or left hand mount Option swing away retractable joystick Batteries 2 deep cycle batteries required to operate chair Option 22 NF deep cycle gel Gp 24 deep cycle gel Battery Charger Standard off board Lester Colors Standard blue black red mid night purple blue velvet pearl pink toxic green forest green bur gundy black opal blue green yel low candy red candy turquoise Optional graphite stars amp stripes berry vibrations purple chase Chair Parts Sta
50. uld be one eighth to one quarter of an inch of fluid above the internal plates Do not overfill 3 Corrosion Check battery terminals often for corrosion a If corrosion is present use a wire brush to clean the terminals NOTE Always wear safety glasses and rubber gloves b Use baking soda to neutralize acid c Use petroleum jelly to re grease the terminals after connecting cable to bat tery Completely cover the terminal nut and bolt cable clip and any exposed cable with jelly 4 For Answers To Questions Contact your supplier 930477 Rev A 46 XII Maintenance XII Maintenance 47 E PNEUMATIC TIRES AWARNING 1 Do not use this chair if any of the tires are under or over inflated 2 Low pressure in a tire may cause the chair to veer to one side and result in loss of control 3 An over inflated tire may burst 4 Never use a gas station pump to inflate a tire Such pumps provide air at high volume and may cause tire to burst 1 Check for signs of wear and correct air pressure in pneumatic tires weekly 2 For best performance inflate tires to the same pressure level as shown on the tire sidewall 8 pneumatic casters 30 to 40 psi 14 pneumatic drive wheels 35 to 45 psi for knubby tires and 25 psi for V groove tires 3 Caution To prevent tire damage e Use a hand pump or a low volume air pump to inflate tires e Use a tire gauge to check pressure 2 14 Drive Wheels a Ele
51. up to 55 lbs Take care to avoid injury when lifting Keep batteries upright Take care not to spill acid wet cell batteries Always wear rubber gloves and safety glasses when you handle batteries Before working around batteries remove all metal personal effects such as necklaces rings watches pins and other metal jewelry that might contact battery terminal and cause a short 930477 42 XI Batteries XI Batteries 43 AWARNING Each battery weighs up to 55 pounds Lifting batteries may cause back strain If you fail to heed these warnings severe injury may occur to you 1 Attach battery harness to posts Connect the red lead to the positive terminal and the black lead to the negative terminal Do this for each battery Tighten all terminal fasteners using two wrenches Place the batteries in the battery box Connect the power harness connector to the battery harness connector Place the lid on the box Slide box into position in the rear of the chair Turn both swedge latches down see illustration on pg 28 AWARNING Never make direct contact across both battery terminals as an explosion may occur A spark may result in an explosion and or fire resulting in severe injury or death BATTERY BOX 70 AMP CIRCUIT BREAKER PUSH TO RESET BATTERY REAR BATTERY ORANGE E CHARGING BATT
52. vate and securely support chair so that wheel is off the ground b Release all air from tire c Remove the four lug nuts securing wheel to hub this is necessary only if tech nician desires to remove entire wheel assembly not required d Remove all bolts holding two halves of rim together e Repair or replace inner tube f Reassemble wheel rim Use a torque setting of 180 lbs in to re tighten bolts g Re secure wheel to hub using four lug nuts Use a torque setting of 240 lbs in to re tighten lug nuts h Inflate tire to proper pressure level listed on tire sidewall It is recommended to operate chair for 10 15 hours and then re verify installation torque of lug nuts at 240 lbs in G MOTOR BRUSHES You should have your supplier check the motor brushes every four 4 months for wear The brushes should be clean and shiny Replace worn or blackened brushes H ORDERING PARTS When you order parts provide the following 1 Model of chair 2 Serial number of chair 3 Left hand or right hand control F TO REPAIR OR REPLACE A TIRE 4 Part number description and quantity of parts you need AWARNING 5 State reason for replacement Residual air pressure in tires can cause severe I MAINTENANCE CHART injury Make sure you release all air in tire You should check the items on this chart at the indicated intervals If any of the items before attempting to service or repair tires are loose worn bent or distor
53. ware that the chair will not have brakes in the free wheel position 3 Make sure that the person pushing the chair has full control when motor locks are disen gaged 1 Release Motor Locks To release pull lever C to the rear on both right amp left side of chair 2 Engage Motor Locks To engage push lever C toward the front on both right amp left side of chair 930477 Rev A 40 XI Batteries XI Batteries 41 A INTRODUCTION 1 Notes e Batteries supply the power for your chair They contain a finite amount of ener gy and have limits on how long they can store and supply energy e You can charge batteries only a certain number of times before they will fail and no longer hold a charge e For answers to questions about batteries consult your supplier 2 Use Proper Batteries Your chair operates on two 12 volt batteries e They should be 22 NF or Gp 24 size with a minimum of 40 ampere hour rating Only deep cycle sealed case construction batteries should be used in this device e When you buy a replacement insist on a deep cycle sealed case type Do not use a car starter battery 3 Breaking In e A battery requires breaking in for the first 6 to 12 charges It will not accept a full charge for this period e 15 best to limit the length of your trips until you break the batteries in and you know the range of your chair 4 Discharged Batteries e Never allow a battery to completely dischar
54. y place AWARNING Extra caution should be used when employing the disc switch or the proximi ty head array as control devices These two devices are susceptible to mal function when wet 930477 Rev A VI General Warnings 15 J TERRAIN AWARNING 1 This chair is designed for use on firm even surfaces such as concrete asphalt and indoor flooring 2 Do not operate your chair in sand loose soil or over rough terrain Doing so may damage wheels bearings axles or motors or loosen fasteners K STREET USE AWARNING In most states power chairs are not legal for use on public roads Be alert to the danger of motor vehicles on roads or in parking lots 1 At night or when it is hard to see use reflective tape on your chair and clothing 2 It may be hard for drivers to see you Make eye contact with drivers before you proceed When in doubt yield until you are sure it is safe L MOTOR VEHICLE SAFETY AWARNING To date the U S Department of Transportation has not approved any tie down system for transporting a wheelchair in a motor vehicle 1 Never sit in this chair while in a moving vehicle In an accident or sudden stop you may be thrown from the chair e Wheelchair belts are designed to position the rider only and will not protect you in an accident further injury may result from the belts 2 Always move to an approved vehicle seat You must be secured with proper motor vehicle restraints 3 Never transport t
55. your motors This allows the chair to operate at a reduced speed When the controller cools the chair will return to normal speed D CIRCUIT BREAKERS 1 Notes Your Quickie S 646 S 646 SE has a battery box with a circuit breaker the unlikely event of a short circuit or heavy overload all power to your chair will be shut off e To reset your chair depress the circuit breaker button B on the front right side of the battery box A few minutes wait is required before the circuit breaker will reset 2 Repeated Shutdown If the chair continues to shut down after resetting have it serviced by a supplier 930477 Rev A X Operating Guide 37 on at v c m fa m E JOYSTICK ASSEMBLY The joystick connects to a controller which controls the chair s performance The joystick assembly consists of the following parts 1 Speed Control Knob D Use the speed control knob to adjust the maximum speed of your chair Turn it counter clockwise to reduce speed turn it clockwise to increase speed 2 Battery Charge Indicator B e Green lights indicate that batteries are fully charged e Yellow lights indicate that batteries need recharging When the lights stay in the red band the bat teries must be recharged 3 On Off Mode Switch A The on off mode switch is located on the rear fa
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