User`s manual - Meccanica Benassi Spa
Contents
1. Pic 3 to reach a right belt tension Pic 1 IMPORTANT Pic 2 BLADE SHAFT BRAKE ADJUSTMENT In order to adjust the blade shaft brake Part A remove the hood and unscrew the nut Part B placed on the brake tie rod Part C Screw or unscrew the brake tie C till when lever A Pic 6 Pag 7 is UP and the brake pad touches the pulley Block nut Part B again after this adjustment IMPORTANT ee a a 10 ADVANCEMENT LEVER ADJUSTMENT Advancement control lever works by a double action wire on the hydraulic engine The control lever has adjusters Detail A Pic 2 on which is possible act in case of necessity When the control lever is in neutral position Pic 1 that is nearby the horizontal line in the centre of the sticker the rod that is working on the control of the hydraulic engine must be exactly in vertical position see Pic 3 Pic 1 11 13 MAINTENANCE IMPORTANT AN Always refuel the machine of oil or gasoline with engine OFF and without candle Do the same during its maintenance and cleaning When the machine is left with no one stop it always on plain with engine OFF LUBRICATION MECHANICAL TRANSMISSIONS For the mechanical transmission use oils AGIP ROTRA MP S SAE 85 W 90 or Textran TDH Check oil level by cap A placed on the gear box and fill up if necessary using the cap B Pic 2 Pag 12 Check the oil level of blade shaft transmission by cap C2. 0532 848091 Telefax 0532 848272 www benassi meccanica com e mail info benassi it Descriptions figures and technical features herein mentioned are not binding for the Manufacturer These are mentioned as mere Information The Manufacturer reserves the right to make any change at any time without being bound to update this publication Copyright of MECCANICA BENASSI SPA 5S MACHINE STARTING READ CAREFULLY THE WHOLE MANUAL BEFORE STARTING THE FLAIL MOWER NOTES The manufacturer aims at ever improving both design and quality of his products As a consequence even though this manual includes latest and most up dated information available when printed there might be small differences between your machine and the information of this manual For any doubt or uncertainties on this manual please call our authorized dealer This manual is integral part of this machine and should always accompany this machine when sold 6 PACKAGE OPENING Keep the flail mower away from the carton AN Opening it in the upper side loosing the part D and getting the handlebar ready E as you may See in the picture WARNING assembly carefully and well the parts following instructions on page 8 WARNING Comply with what specified in control warnings and warning signs ATTENTION Read use instructions DANGER Fire risk DANGER Blades and rotating parts in operation Keep hands and fee
3. For disengaging the left wheel pull the lever C placed on the right side of the handlebar Pic 6 page 7 e For disengaging the right wheel pull the lever D placed on the right side of the handlebar Pic 6 page 7 In normal conditions utilisation the wheels are always braked automatically when the lever B Pic 7 page 7 is released and the levers C and D Pic 6 page 7 are down independently from the position of the lever Pic 3 page 8 Also in emergency conditions the system to brake the machine is the same ATTENTION On slopes be very careful about using the wheels disengagements levers Detail C and D Pic 6 page 7 Its use makes wheels free and the machine becomes without control even with a speed engaged Releasing those levers the machine is automatically in safety conditions Lever A Pic 7 Page 7 is used for starting the blade shaft Lever A UP means blade s brake is engaged Pic 7 page 7 Lever A DOWN means blade shaft is working Pic 7 Page 7 N B Attention For the engagement of the blade shaft possibly place the machine on a clean ground keep out block C and put down the lever A pic 7 page 7 slowly in order to avoid that engine stops 7 Pic l Pic 2 CONTROL LEVER By the control lever A Pic 3 page 8 is possible ad just the machine s movement gradually from zero up to the max speed either on in front F or i
4. ICA BENASSI s zas 44040 DOSSO VIA STATALE 325 FERRARA ITALY TIPO MENAN The CE mark is on the engine support right side Marking example POTENZA KW 3 CONDITIONS AND USE 4 WARRANTY This manual gives you general information on how this machine should be used and maintained For any technical problem please call Your confidential dealer This machine has been designed to be used in compliance with what specified in the machine descriptions and safety warnings of this instructions manual gt Any other use is not allowed The manufacturer is not responsible for damages caused by any use then the intended use The user is fully responsible for any possible risk gt Use maintenance and repair clauses prescribed by the manufacturer are also integral part of the machine intended use Only people familiar with this machine and well aware of its hidden risks can use repair and maintain it The manufacturer is not responsible for damages caused by non authorized changes made on this machine Besides warnings mentioned in this manual please also comply with general regulations on safety and accident prevention of EEC and the country in which this machine will be operating gt gt gt BP If in doubt on causes and possible solutions for a certain trouble please call our authorized dealer This should be absolutely done during the warranty period since any repair made by _ non authoriz
5. Pic 3 and fill up if necessary Don t fill it over the level Periodically check the oil level The draining cap for oil replacing is part N Pic 1 What about engine concerns read the manufacturer s use and maintenance booklet IMPORTANT AN Draining cap for oil replacing Part N Pic 1 Draining cap for oil replacing Part a Pic 2 12 HYDRAULIC TRANSMISSION For the HYDRAULIC transmission use oil AGIP DIESEL SIGMA SAE 30 o Textran TDH Oil used in the closed circuit of the hydraulic engine is contained in a tank Pic 1 fixed on the handlebar support This tank contains also a filter with metallic net Pic 2 that can be easily extracted pushing it down and taking it off from the upper hole Pic 3 After the extraction the filter can be cleaned In case of complete replacement of the circuit s oil contained in the tank is necessary discharge air from the circuit This operation can be done with the engine at the lowest wheels raised and tank s oil without cap Pic 2 working gradually on the control lever Pic 1 page 11 alternatively forward and back up the wheels are moving Obviously the control lever Detail B Pic 7 page 7 must be pulled Pic 1 Filter ready to be extracted Filter mounted in working position 14 BLADES ASSEMBLY AND DISASSEMBLY Blades are easily removed unscrewing nut and screw Detail A see the picture To reassemble it clean well and tighten screws and nuts until
6. any circumstance attempt to by pass the motor stop device or remove the disengagement device The machine would result having no safety precautions and would be extremely dangerous 32 Do not travel down hill with the clutch disengaged or the gears in idle 33 The machine s speed must always suit the conditions and the environment 34 Do not perform cleaning or maintenance operations of the machine when the engine is running 35 Avoid sharps turns when travelling up hill down hill or across steep slopes 36 In steep descents do not disengage the drive 37 When possible avoid working up or down hill Always travel across the slope 38 Do not work on very steep slopes max 30 39 Avoid overfilling the fuel tank 40 If there is fuel in the tank avoid tilting the machine during maintenance or adjustment 41 During use keep the hot sections of the engine 1 e cylinder head exhaust etc clean to avoid a build up of debris that will overheat the engine 42 Whenever possible stop the machine on level ground 43 When stopping on unlevelled ground engage Istgear up hill or reverse gear down hill 44 Park the machine in place inaccessible to children and inexperienced people Close the fuel tap if fitted and switch off the engine 45 Do not leave the machine with the engine running 46 The maintenance instructions of the machine must always be carefully followed and worn parts replaced when necessary 47 If the mach
7. e operating controls and safety aspects of the machine 3 Do not under any circumstances transport people or objects on the machine 4 Always ensure that the machine s safety devices are correctly mounted and in perfect working condition 5 Before use check that all the controls in particular the clutch the Motor stop and the brakes 1f fitted are in good working order 6 Any modification or spurious parts being fitted without the Manufacturer consent will nullify the guarantee and any possible resulting damage will not answered for 7 This machine must not be used by children or inexperienced persons 8 Before operating the machine check that the area is clear and free of debris and that there are no people within the working area danger zone The operator will be held responsible for the safety of third parties 1f these are found within the working area of the machine Do not use the machine under these conditions 9 Keep clear of cutting blades at all times while the machine is in operation Pay particular attention when reversing keep hands and feet clear 10 Use the machine only with the handles in the correct working position This allows a safe working distance between the operator and operating area 11 Use only original accessories and spare parts to guarantee safety and correct operation of the machine 12 Stop engine before refuelling and remove ignition key if fitted 13 Handle the fuel with care to avoid spi
8. ePATR C MBZ Q GB 06 07 7 Crate MECCANICA BENASSI sn FLAIL MOWER USER S MANUAL TR60 TR80 HYDRO IMPORTANT This term highlights special precautions to be taken in order not to damage the machine INDEX 1 FOREWORD Pag 0 2 IDENTIFICATION AND MARKING Pag 0 3 CONDITIONS AND USE Pag 1 4 WARRANTY Pag 1 5 MACHINE STARTING Pag 2 READ THIS MANUAL CAREFULLY 6 PACKAGE OPENING Pag 2 All right reserved 7 WARNING SIGNS Pag 2 This manual cannot be either reproduced or released without the ae Na Ne papers manufacturer s prior written consent 9 SAFETY WARNINGS Pag 3 PRINTED IN ITALY 10 CAUTIONS BEFORE STARTING Pag 6 11 ENGINE START UP Pag 7 13 MAINTENANCE Pag 12 14 ASSEMBLY AND DISASSEMBLY Pag 13 15 TRANSPORT Pag 13 This symbol is used to highlight an important safety information If BO ER penne ee re tree SAET this information is ignored people are in danger either of possible 17 SPECIFICATIONS TR80 60 Hydro Pag 14 injures even serious ones or death 18 AIRY NOISE AND VIBRATIONS Pag 14 ENGINE Use and maintenance instructions of the engine are mentioned in the relevant manual copy of which is always supplied with every machine 2 IDENTIFICATION AND MARKING The machine serial number is printed on the drive box IMPORTANT NOTE Always mention the machine serial number when calling our technical service or when ordering spare parts MARKING r Ser MECCAN
9. ed workshops makes this warranty null and void Bear always in mind that the authorized dealer has all special tools technical specifications and spare parts necessary for properly fixing the machine Therefore he should be called in case of any doubt on maintenance specifications and or procedures Some pages of this manual might not be perfectly right due to misprints or production changes For this reason call Your dealer before being perfectly familiar with this machine and personally maintaining this machine For further information on use and maintenance of this machine ask your authorized dealer for the proper technical manuals Our materials have a 12 months warranty coverings and electrical parts are not included The manufacturer agrees on replacing those parts considered as faulty free of charge Purchaser will be charged with labour costs necessary for repairing the machine and possible transport costs Both the warranty claim and the returned piece should always be addressed to our Spare Parts Department and accompanied by regular freight bill mentioning all the machine details As far as materials available on the market especially engines are concerned regulations of our supplier will apply and applications for possible technical service should be addressed to the local specialized technical service centres AAECCANICA i 9 O lt cyat BENASSI s DOSSO FERRARA ITALY Via Statale 325 Tel
10. es Y type with brake Working Width 60 cms With adjustable cutting height from 20 to 80 mm Tyre wheels 4 00 8 tractor type 18 AIRY NOISE AND HANDLEBAR VIBRATIONS AIRY NOISE Acoustic pressure s value according to EN12733 2001 standards Leq dBA 85 5 GUARDS EARS to be worn Acoustic power s level LWA 95 5 dBA HANDLEBAR VIBRATIONS Medium quadratic value weighted on acceleration according to EN12733 2001 _ 2 standards w 4 7 m s 14 IF YOU NEED SPARE PARTS PLEASE PUT YOU IN TOUCH WITH gt MECCANICA vce Benassi Scrat ENASSI sra DOSSO FERRARA ITALY Via Statale 325 Tel 0532 7 848091 Telefax 0532 848272 www benassi meccanica com e mail info benassi it HOW TO DOIT CLEARLY SPECIFYING IN WRITING a NAME OF THE MACHINE b FRAME NUMBER c POSITION CODE NUMBER AND DESCRIPTION d QUANTITY FOR ANY SPAREPART YOU NEED CONSULTING THE RELEVANT SPARE PARTS BOOK THE DEALER Descriptions figures and technical features herein mentioned are not binding for the Manufacturer These are mentioned as mere Information The Manufacturer reserves the right to make any change at any time without being bound to update this publication Copyright of MECCANICA BENASSI SPA
11. ine is to remain unused for some time clean it accurately and insert the appropriate protections 48 Is very important that operator must be always behind the handlebars at the opposite site of the rotating shaft with blades 49 Apart from the previous items it is necessary to take heed of the specific safety norms in force in the Country where the machine is operating 10 CAUTIONS BEFORE STARTING 1 Check the engine oil level engine with no oil enough can be seriously damaged please read the manufacturer s instruction booklet to get more informations 2 Check that the handlebar is tightened enough and is adjustable in height and sideways with the possibility to block it in the wished position do this one by the lever Part D Pic 1 Page 6 Check that blades fixed on the shaft by screws and nuts Part A Pic 2 page 6 can move freely For a right work of levers use adjusters of blade and wheels engagements and of wheels disengagement Part A and B pic 3 page 6 Check that guide pulley Part A pic 4 page 6 has the right tension on the belt Part B pic 4 page 6 IT IS VERY IMPORTANT BEFORE USING THE FLAIL MOWER TO VERIFY CAREFULLY THE RIGHT FUNCTIONALITY OF THE SAFETY DEVICE Pic 5 6 7 Page 7 left lever A up blades shaft stops left lever A down blades shaft runs Pic 7 page 7 left lever B down machine stops left lever B up machine runs Pic 7 page 7 right lever C u
12. lling on the machine clean any spillage immediately 14 Never refuel in confined places in vicinity of open flames or near the source of sparks No smoking 15 Before starting the engine check that all the controls are in the idle position 16 Do not smoke when starting the engine Ee 17 Do not run the machine in a confined area as toxic exhaust gas can kill 18 Plan your work before commencing 19 Do not use the machine when you are tired 20 Engage the clutch gradually sudden engagement could cause the machine to rear up 21 The area next to the engine exhaust will most likely reach temperatures above 80 Attention Danger of scalding 22 Always wear close fitting clothes and anti slip shoes or boots For safety reasons avoid using loose clothing 23 Make regular checks that all bolts and nuts are well tightened 24 Keep the area of work clear and clean 25 Only use the machine in clear visibility 26 Avoid working with blunt cutting blades 27 Pay maximum attention and use good sense when operating the machine 28 If you hit any objects during work stop the machine and check for any damage immediately 29 During movement to and from the area of work disengage the Power Take Off P T O 30 Pay attention when reversing the machine not to trip over anything If you loose your balancer release the handlebars immediately the Motor stop or the disengagement will immediately stop the machine 31 Do not under
13. n reverse speed R Pic 4 Page 8 So pushing the lever forward the machine will move ahead pulling the lever back machine will move in reverse speed IMPORTANT Pic 3 Pic 4 12 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT IMPORTANT Adjust the cutting height by the lever A see the picture Rotating it in clockwise the cutting height lowers in counter clockwise the cutting height goes up IMPORTANT AN Handlebars are adjustable in height and on the side ways with the possibility to block them in the wished position do this by the lever D After blocking the handlebars check that teeth of the blocking device are well connected Vibrations during the work may give aching to hands and arms It is always better stopping working every 10 minutes as the lack of sensibility may be dangerous i te an YS as d P IMPORTANT When the flail mower has to be used transversally in sloping conditions put the fixing wheels pins Part A see the picture This allows a better manoeuvrability of the flail mower BELT ADJUSTMENT It is possible to adjust the tension of wheels transmission belt Part A pic 2 and of blade shaft Part B pic 2 To do this act on the adjuster A and B on the lever pic 3 pag 6 If this is not enough keep the hood away Part C pic 1 and move the engine ahead and back using slots placed on the engine support itself Part A
14. p left wheel disengage right lever C down left wheel drives pic 6 page 7 E oS right lever D up right wheel disengage right lever D down right wheel drives Pic 6 page 7 IMPORTANT NOISE MAY DAMAGE THE HEARING BEFORE STARTING WORKING IS BETTER TO WEAR GUARDS FOR EARS PLUGS OR EAR PHONES AND MUSK FOR THE CARE PROTECTION 11 ENGINE START UP Follow the instructions contained in the engine s use and maintenance booklet IMPORTANT Before starting the engine up always check the following There is fuel in the tank To start up the engine follow the instructions contained in the engine s use and maintenance booklet and put the lever D accelerator in START position Pic 1 page 8 take the handgriff Pic 2 detail E page 8 of the recoil starter with only one hand and pull smoothly until the ratchet gear engages and then pull sharply As soon as starting up the starting rope must be not let free immediately but held until completely wound After engine is started put the accelerator lever D in a half position of the speed s selector Pic 1 page 8 To move the machine ad just the lever Pic 3 page 8 in the wished position and pull the lever detail B Pic 7 Page 7 placed on the left side of the handlebar TR 80 Hydro is moved by an hydrostatic transmission so is possible adjust at will either or the advancement moving or the reverse speed by the lever Pic 3 page 8 e
15. t away L DANGER Blades and rotating parts in operation Stop the engine before taking the safety guards away DANGER gn ituhhim Risk of burns ATTENTION Keep safety distance DANGER Keep children away from the machine ATTENTION noise may damage the hearing DANGER Before maintenance or repairing works switch always the engine off and take ATTENTION the candle connection away Rotating parts may hit and throw stones violently away 8 CONTROL SIGNS WORKING ACCESSORY FITTING gt TRANSMISSION FITTING THROTTLE LEVER SPEEDS TRANSMISSION RELEASE e AN 9 SAFETY WARNINGS AN Before the machine is operating read the Use and Maintenance manual thoroughly so that you are fully aware of all the operating controls and safety aspects of the machine Before starting the engine be sure that speeds selector is in position F and the SAFETY DEVICES are well working and fitting Without these cares the operator might work in a danger situation DON T SABOTAGE THE ENGINE STOP SAFETY DEVICE AND THE DISENGAGEMENT DEVICE THE MACHINE MIGHT BECOME EXTREMELY DANGEROUS 1 This machine has been designed and manufactured for being used by one operator only and is driven by means of the appropriate handlebars Any other use is not permitted 2 Before operating the machine read the Use and Maintenance manual thoroughly so that you are fully aware of all th
16. they are fully secured verifying that blades can be moved freely Fixing nuts are self blocking type so that is necessary replace them with new ones after its disassembling IMPORTANT 15 TRANSPORT Put the Flail Mower on a pallet after a good fastening and load it on a truck by a forklift 13 16 TECHNICAL FEATURES MAIN PARTS 1 Control Lever 12 Plastic guard 2 Tank oil hydraulic engine 13 Blade shaft 3 Driving shaft lever 14 Plastic guard 4 Accelerator lever 15 Blade shaft protection 5 Handlebar adjustment hood 6 Handlebar 16 Right wheel 7 Recoil starter disengagement lever 8 Protection belts hood 17 Left wheel 9 Adjuster for cutting height disengagement lever 10 Wheels support 18 Forward or reverse 11 Wheels speed control lever 17 SPECIFICATIONS TR80 60 HYDRO TR 80 HYDRO 4 stroke engine Recoil starter Hydraulic Transmission and wheels disengagement with blocking and unblocking lever hand controlled Dry Air Filter Handlebar adjustable in any position Mowing Set with 36 blades Y type with brake Working Width 80 cms With adjustable cutting height from 20 to 80 mm Tyre wheels 16 650 8 tractor type 1940 580 TR 60 HYDRO 4 stroke engine Recoil starter Hydraulic Transmission and wheels disengagement with blocking and unblocking lever hand controlled Dry Air Filter Handlebar adjustable in any position Mowing Set with 28 blad
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