manual - Zodiac
Contents
1. KPM 1694 jenJed kap 10 enw PPV AILUOGILDIG EJOL uoseas ye d APIPOM ADAM 3413593 Aruanbal4 pipe genw OL PPY jo andano OL USE epos umojy 12479 PPY 8 LAPI 3 2944 100d ANOA 4HO4 SONILLAS LOAWYUOD CONNECTING TO A CONTROLLER You must set the controller type on the TRi XO before making the wiring connection SETTING THE CONTROLLER To be done before making a wiring connection Switch power to the TRi XO unit on 2 Wait for the start up sequence to complete 3 Press the button 4 Press the Ly button to scroll down to CONTROLLER 5 Press to enter the controller menu 6 Press gt y to highlight the controller being used 7 to save the controller setting 8 TRi XO will return to the main menu 9 Press to return to the operating screen CONNECTING CONTROLLER ATTENTION JANDY REV L OR LATER USERS It is critical that the controller setting be set to the correct Zodiac Jandy or Pentair controller designation There are a number of different revisions locked into the TRi XO software Please see the2. 4 Without limiting 3 above products sold by Zodiac Australia are designed for use with swimming pool water balanced in accordance with Australian Standard AS3633 1989 with a pH range of 7 0 7 8 Maximum chlorine readings should not exceed 4ppm Where pool water is not maintained within these parameters Zodiac Australia will not be responsible under this express warranty for any resulting damage including damage caused by corrosion scaling or stress loading 5 Replacement parts supplied under this express warranty are warranted to be free from defects in materials and workmanship for the remainder of the warranty period or for 12 months from the supply of the replacement whichever is longer 6 Allreplacement electrodes after the initial 3 year warranty will be subject to a warranty period of 2 years Product warranty registration 7 Purchasers should register their Products as soon as conveniently possible after purchase by completing a Product Warranty Registration by going online to www zodiac com au 8 Product registration must occur and proof of purchase must be received by Zodiac Australia prior to any warranty work being approved Where applicable a serial number installation date and name of installer is required as part of the registration process 22 ZODIAC AUSTRALIA EXPRESS WARRANTY AND GUARANTEES How to make a warranty claim 9 The Purchaser must telephone or email Zodiac Australia Customer Service and o
3. developments and improvements specifications may change without notice Improper use could affect performance and void warranty Copyright Zodiac Australia Ltd 2014 H0494700 REV A
4. with water and must be installed at least 3 5 metres from the inside wall of your swimming pool Should a lack of water be detected the unit s electronic flow switch is designed to turn off the system Interfering with the electronic flow switch could result in personal injury and or damage to the cell One pump per electrical socket only no ancillary equipment should be connected to the same outlet This outlet is rated to a max 8 amps This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance The installation of the chlorinator should be carried out by a qualified person in accordance with the Australian wiring rules AS NZS 3000 The chlorinator power pack should be located in the correct pool zone and connected to supply via a power outlet that is protected by a residual current device RCD having a rated residual operating current not exceeding 30mA The power outlet should have a degree of protection suitable for the pool zone Ensure that equipotential bonding of all parts of the pool installation is carried out INSTALLATION GUIDE POSITIONING THE POWER PACK Locate a suitable space for the power pack bracke
5. 2 Re test the connection Note For safety reasons the Zodiac TRi XO reverts to the OFF setting if the communication connection is lost CONNECTION TO CONTROLLER FOR POOL SPA COMBINATIONS To connect a Zodiac TRi XO unit to Pool or Spa Valves you will need to make a splice into the control lines from the Controller located inside the controller itself For further information consult the installation manual of the Controller being used SETTING THE MODE TO LOW IMPORTANT IF USING A POOL COVER If your pool has a cover you should set the output level to low This is also known as winter mode Reducing your chlorine output will help prevent damage to your pool s cover and other equipment MANUAL SETTING To select Low mode press This will drop the chlorine output to around 10 2 Low will appear on the screen Note Low or Winter mode cannot be selected when TRi is being controlled by an external controller AUTOMATIC SETTING The Zodiac TRi XO can be connected to the valves of an automatic pool spa system When the input from the valves is set to Low the TRi XO will automatically revert to Low mode and the output will be locked at 10 Details of the wiring connection are outlined in the Connection to Automatic Pool Spa Valve section of this manual For users who upgrade to the pH or PRO modules the automatic pH ACL control function is disabled when in LOW
6. AL WARNINGS Zodiac saltwater chlorine generators are designed for domestic swimming pool use only Contrary use could affect performance and void warranty Operating a chlorine generator without water flowing through the cell may cause a build up of flammable gases resulting in fire or explosion Keep equipment out of reach of children A damaged supply cord should only be replaced by the manufacturer authorized service agent or electrician When installing and using this electrical equipment always follow basic safety precautions Before performing installation disconnect all power For swimming pools Australian standards recommend a minimum of Part Per Million ppm of free available chlorine must be maintained at all times Service to Zodiac equipment should only be carried out by qualified and authorized pool professionals 2 M 21 E CHILD SAFETY Children should not be allowed to operate or perform maintenance on this product No one particularly children should sit step lean or climb on any of your pools operational system In the interests of child safety all components of a pool s operational system should be located at least 3 5 metres away from the pool ELECTRICAL HAZARD To avoid accidental contact with lawn mowers and hedge trimmers power cords should remain within sight and above ground at all times The Zodiac TRi XO Power pack must not come into contact
7. VA ZODIAC Ri XO cross NOQUER CHLORINATOR USE WITH SALT AND MINERAL SALTS WELCOME TO ZODIAC Congratulations on your purchase of the Zodiac TRi XO CrossOver Chlorinator TRi xO cross NOUER TRi XO allows users to select between using normal pool salt or mineral salt blends Simply select the type of salt you are using from the start up screen to program it into the software Zodiac recommends using Element mineral salts zovrac if you want to have a more luxurious feeling pool Element includes high levels of magnesium chloride which has been used for centuries in mineral spa resorts across the world Magnesium is well known for its relaxation and skin healing properties element minerals mineral salt biena 10kg j In this Kit you will receive the following x Power Pack Control unit x Electrolytic cell x Owners manual x mounting bracket with wall plugs and screws set x set Couplings unions and reducers to suit 40mm 50mm piping 2 M 21 E At Zodiac we take safety seriously Always exercise caution when using electrical appliances and follow the instructions Failure to do so could result in permanent injury electrocution or drowning IMPORTANT INFORMATION YOU MUST READ THIS INFORMATION BEFORE INSTALLATION ALWAYS READ THE LABEL AND OPERATION MANUAL BEFORE USING PLEASE KEEP YOUR MANUAL AS IT CONTAINS YOUR WARRANTY GENER
8. btain a warranty ID number for the warranty claim Contact details are Zodiac Group Australia Pty Ltd 219 Woodpark Road Smithfield NSW 2164 Customer Service Telephone 1300 763 021 Email address aftersales zodiac com 10 Zodiac Australia reserves the right to determine in relation to each warranty claim whether the Product should be returned to the Authorised Dealer at the address where the Purchaser purchased the Product or whether warranty service will be provided in the field repaired at a Zodiac workshop or at the premises of an authorized Zodiac warranty agent If it is necessary for the Purchaser to incur freight charges in making a valid claim under this warranty Zodiac Australia will reimburse the Purchaser for charges reasonably incurred upon proof of the charges 23 ZODIAC AUSTRALIA EXPRESS WARRANTY AND GUARANTEES Additional guarantees rights and remedies Australian Purchasers Guarantees under the Australian Consumer Law 12 The benefits of this express warranty are in addition to other guarantees rights and remedies Australian consumers have under the Australian Consumer Law 13 Zodiac Australia products come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be
9. controller cable as shown in the diagram The wiring colour codes are outlined below oom a olo lt OE Depending the make of the Controller make the following wiring connections Polaris EOS Jandy Zodiac Aqualink Aqualink TRi Green wire OV to OV terminal on the TRi XO Red wire to the V POS terminal on the TRi XO Yellow White wire terminal on TRi XO Black wire A to A terminal on TRi XO Pentair Intellitouch GREEN wire to B terminal on TRi XO Red wire to POS terminal on TRi XO Yellow wire to A terminal on TRi XO Black wire to OV terminal on TRi XO 14 CONNECTING CONTROLLER TESTING THE WIRING CONNECTION Once a connection has been made between the Controller and the Chlorine generator it will need to be tested Turn the power to the Controller and the Zodiac TRi XO 2 If successful a F symbol will appear in the top right hand corner of the screen after about 20 seconds 3 If the controller does not connect turn power off to both the devices and try again VERIFY THE WIRING CONNECTIONS To verify the connection 1 Switch the TRi XO unit on and check the controller setting follow instructions under SETTING CONTROLLER
10. controller user manual to determine the model and or revision you are using If the incorrect setting is selected damage can be caused to the Jandy Aqualink Control Unit CAUTION WHEN WIRING TO A CONTROLLER IMPORTANT Wiring of the controller should be completed by an authorised pool equipment installer Before any wiring connections disconnections ensure mains power is removed from both the controller and the Zodiac TRi XO unit When connected to a controller the TRi XO Chlorine generator acts as the slave responding to requests This means timer settings are ignored and the output settings cannot be changed although all other menu functions are still accessible except for LOW and BOOST modes WIRING TO A CONTROLLER The following instructions should be read in conjunction with the installation guide provided with the Controller I Remove black dress cover by pressing in at the sides 2 Remove the screws which attach the lower cover to the main unit Remove the lower cover from the TRi XO unit CONNECTING CONTROLLER NOTE If using either pH upgrade or PRO unit carefully disconnect the ribbon cable from the TRi XO unit Remove the small white bung closest to the centre of the lower panel of the TRi XO unit Thread the controller cable through the hole a grommet may be necessary depending on the size of the cable being used Attach a cable tie to the
11. desirable to control chlorine generation using an external time switch If the chlorine generator is turned ON and the external timer fails to switch the mains power off within 30 hours the Zodiac TRi XO will automatically stop chlorinating in order to prevent over chlorination To set the chlorine generator to run from an external clock Clear the Timer by following the procedure outlined in Clearing the Timers 2 Press the button to turn the chlorine generator on CHLORINE OUTPUT LEVELS SETTING THE CHLORINE OUTPUT The amount of chlorine required by your pool is dependent on a number of factors including the size of the pool the number of users and the climate Output will appear as a percentage on the screen readout Monitoring the pool s chlorine level over time and then adjusting the output percentage accordingly will ensure optimum sanitation To set Chlorine Output levels 1 Press the button to turn the chlorine generator on 2 Press the lt gt Ly buttons to set the desired output level PLEASE NOTE if using a pool cover you will need to reduce the chlorine production substantially please use LOW mode if you use a cover Simply press LOW button CORRECT SETTINGS FOR YOUR POOL Jood 4 jenJed PPY 0004 000 APRA 1694 pie poy
12. evening or when swimmers are using the pool PROGRAMMING THE TIMERS To activate the timer you will need to enter both an ON and OFF time If no OFF time is entered the chlorine generator will switch off at the default time of 12 00am 0 00 You will know that a valid time has been entered when a T Symbol is displayed in the top right hand corner of the LCD display when the unit is displaying the operating screen USING INBUILT CLOCK AND TIMERS To program the timer Press the E button 2 Press v button to move arrow to SET TIMERS 3 Press to enter the SET TIMERS menu 4 Press lt gt y to select the timer you wish to set Timer or Timer 2 5 Press E 6 Press T p to set the hours on time 7 Press to save the hours 8 Press lt gt v to set the minutes on time 9 Press to save the minutes 10 Press gt y to set the hours off time Press to save the hours 12 Press T v to set the minutes off time 13 Press to save the minutes TRi XO will return to the SET TIMERS menu USING INBUILT CLOCK AND TIMERS CLEARING THE TIMERS To clear the timer Press the button 2 Press T gh button to scroll to SET TIMERS 3 Press to enter the SET TIMERS menu 4 Press lt gt Ly to scroll to CLEAR TIMERS 5 Press A confirmation message will appear the screen EXTERNAL TIME CLOCK At times it may be
13. ing solution at an approved Council Depot and never into storm water or sewage drains 6 Rinse the electrode in clean water and re fit the electrode in the cell housing 7 Replace the cell head and plug assembly and reset valves and switches Turn pump and TRi XO on 8 Confirm chlorine output and settings on the power pack Timer settings will be automatically retained MESSAGES AND WARNINGS WHAT THEY MEAN E ES Check Salt Your salinity level Take a water sample to the pool shop Check Minerals may be low to see if your salt or mineral levels need topping up Please note that this can be affected by low water temperatures If the water temp is below 21 C it is imperative that you check the salinity before adding extra salt minerals Cell may be Contact your local pool care professional approaching end to ask about a replacement cell of life Pumps output is Check to see if there is water flow off due to pump through the cell housing if there is no protection being flow or very low flow there may be a activated problem with the pump or the pump is disconnected Ensure all electrical connections are in place and there is no blockage in the pipe Manually turn the chlorinator on to clear the warning Too little or no flow Check to see ifthere is water flow of water through the through the cell housing if there is no cell housing Chlorine flow or very low flow there may be a production is halted pr
14. mode THE BOOST SETTING At times your pool may require a larger than normal application of chlorine The Boost function is used to rapidly add chlorine In BOOST or Superchlorinate mode output settings are temporarily overridden and the chlorine generator runs for 24 hours at 100 Chlorine Production In TIMER mode the circulation pump will run for 24 hours before automatically reverting to previous output timer settings In MANUAL mode the chlorine generator will run at 100 for a cumulative total of 24 hours before reverting to the previous output setting NOTE The BOOST mode cannot be engaged under the following curcumstances on BOOST 1 If the TRi XO is in the OFF operating mode The chlorinator must ON for BOOST to engaged 2 Or from the front panel when the TRi XO is being controlled by an external controller In most cases a BOOST function can be set from the controller menu Consult your third party controller manual for more information SETTING THE BOOST MODE To activate the BOOST setting Press the button BOOST will be displayed on the screen and chlorine generation will commence HELP AND TROUBLESHOOTING The Zodiac TRi XO chlorine generator automatically provides a number of inbuilt warnings that can help identify problems and offer solutions To access the HELP menu Press the button 2 Using the l
15. o highlight a specific menu command MENU BACK O GD Enters into the main menu and used to go back to previous menu SELECT ENTER Select enters current highlighted menu command Display the next related command or activate the selected function SELECTING THE RIGHT SALT TYPE At start up it is necessary to select the correct salt type being used in the pool If using salt or using a mineral blended salt simply select the correct type as shown on the screen once the unit is powered up Use lt gt Ly to scroll to the right selection 2 Press to set the software to your preference Note If the choice selected is wrong or you wish to change at any future time you can reset the software and start again This will clear all settings time timers etc To reset the software hold gt Ly at the same time then release you should now see the start up screen The software has been reset USING INBUILT CLOCK AND TIMERS When it comes to chlorination every pool is different get what s right for you you will need to set the unit s clock and timers SETTING THE CLOCK Press the E button to enter the MAIN MENU 2 Use gt 5 buttons and scroll to SET CLOCK 3 Press 4 Use lt 5 buttons to set the hours 5 Press to save the hours 6 Use the lt gt y buttons to set the minutes 7 Press to save the minutes TRi XO will then return to the MAIN MENU 8 Press to return t
16. o the operating screen NOTE The time is displayed in 24 Hour format USING INBUILT CLOCK AND TIMERS TURNING CHLORINE GENERATION ON The chlorine generation of the TRi XO can be controlled in a number of ways I Manually set to an output level with the operating times determined by an external timer Using the in built timers on the TRi XO unit refer to The Timers Using a connection to an external controller refer to Connecting to a controller To turn the chlorine generation on manually press the ON OFF button The output level can be set as described in Setting the Chlorine Output NOTE For safety reasons the TRi XO chlorine generator will continually dose chlorine for a maximum of 30 hours if left running with no OFF time unless connected to en external controller After this time the TRi XO will switch to OFF THE TIMERS The Zodiac TRi XO chlorine generator comes with two inbuilt timers that switch the filtration and chlorination system on and off as required During swimming season consider running the system for around 8 hours a day This can be increased to 10 hours during periods of very hot weather In winter it may only be necessary to run your pool s filtration system for 4 hours a day These shorter periods of activity will lengthen the life of the unit s electrode For best year round results set the unit to operate during the cooler hours of the early morning
17. oblem with the pump or the pump when this warning is is disconnected Ensure all electrical displayed connections are in place and there is no blockage in the pipe Check Pwr Power pack has This warning may appear when the power Supply over heated or supply has over heated and needs time to encountered a cool down It could be triggered due to problem very high ambient temperatures or there may be a heat source nearby remove the heat source if possible If the problem persists you may need seek help from a pool care professional Cell Cleaning Cell has gone into This represents the cell is going through reversing mode to its normal cleanng cycle There is no clean need to do anything when this message is displayed Boost Cell is in 100 This message represents that the unit is at production mode 100 output for a 24 hour period Cell is in 10 This message represents that the unit is at production mode 10 output 20 ZODIAC AUSTRALIA EXPRESS WARRANTY AND GUARANTEES Express Warranty Zodiac Group Australia Pty Ltd Zodiac Australia warrants that the Zodiac TRi XO CrossOver Chlorine Generator will be free from defects in materials and workmanship for the period of 3 years from the date of purchase The warranty applicable to commercial application is limited to 12 months from the date of installation Conditions This express warranty only applies if the Product has been purchased from a dealer authorised by Zodiac Au
18. of acceptable quality and the failure does not amount to a major failure Purchasers in other Countries 14 The laws and regulations of other countries may confer on Purchasers in those countries additional rights and remedies To the extent that they cannot be excluded or modified Purchasers have the benefits of those rights and remedies in addition to the benefits of this express warranty To the full extent that it is permissible to do so those additional rights and remedies are excluded or modified so as to be consistent with Zodiac Australia s express warranty INCONSISTENCY WITH WARRANTY STATEMENTS IN PRODUCT MANUALS OR OTHER DOCUMENTS ACCOMPANYING PRODUCTS If any warranty statements in a Zodiac Australia product manual or other document are inconsistent with the above Express Warranty and Guarantees the above overrides and replaces the inconsistent statements Additional information about this product can be found at zodiac com au For further information and assistance please consult your local pool professional 24 25 ZODIAC ZODIAC Zodiac is a registered trademark of Zodiac Group Australia Pty Ltd ABN 87 002 641 965 ZODIAC CUSTOMER SERVICE CENTRE Zodiac Group Australia 219 Woodpark Rd Smithfield NSW 2164 Australia Tel 1300 763 021 Fax 1300 781 688 Email aftersales zodiac com au www zodiac com au Due to constant
19. stralia to supply it Authorised Dealer Purchase from an Authorised Dealer ensures that the product is a genuine Zodiac product that it is the version designed for Asia Pacific conditions and that the Purchaser has access to appropriate technical knowledge and advice 2 Zodiac Australia s liability under this express warranty is limited at its option to the repair or replacement of the Product or the payment of the cost of having the Product repaired or replaced 3 This express warranty does not apply in the following circumstances a if the Product has not been installed in accordance with Zodiac s installation instructions b if the Product has been modified other than as authorised by Zodiac Australia or if a component part has been replaced by a part that is not a genuine Zodiac product c if a defect results from use of the Product outside recommended operating conditions or d if a defect results from damage including damage to any internal electronics caused by a power surge or lightning strike Zodiac chlorinators are designed and tested in accordance with International Standard EN 61000 6 immunity measurements They are designed to tolerate minor fluctuations 2000 volts in power supply that can be reasonably expected to occur in the energy grid They will not tolerate power surges outside these limits nor will they withstand lightning strikes 21 ZODIAC AUSTRALIA EXPRESS WARRANTY AND GUARANTEES
20. t It should be installed no further than 1 8 metres away from the cell ideally in a filtration shed or close to the filtration equipment PLEASE NOTE if fixing to a post it must have a waterproof panel fitted behind the unit at least 450mm wide and 470 mm high Using screws provided fasten the bracket securely to the wall and position the power pack on the bracket Plug into power point but don t turn on the power POSITIONING THE CHLORINE GENERATING CELL PLEASE NOTE The cell should always be the last device placed on the water pipe In the return line to the pool Ensure the cell is placed horizontally with the Inlet pipe connecting to the fitting closest to the cell lead Using screw barrel fittings supplied attach the cell to the pipe If using 40mm pipe you will need to fit the cell using the reducing bushes also supplied When connecting the lead from the power pack to the cell match up the corresponding colours and pins then fit the end cap Note Either RED wire can be connected to either RED pin on the electrode NAVIGATION BUTTONS 6 Plug your pool pump into the outlet socket in the bottom of the TRi XO this will allow the TRi XO timer to control the filtration times 7 Once all connections are together press the mains power switch to ON Use the following UI buttons to access and select all menus and commands ON OFF Turn Chlorinator on off UP DOWN Scroll up down within current menu t
21. t gt Ly buttons scroll to the HELP DIAG menu 3 Press to enter the HELP DIAG menu 4 Once in the HELP DIAG menu use the lt gt y buttons to scroll to the error warning that has been displayed 5 Press A number of suggested solutions are momentarily displayed in order of priority After displaying the TRi XO automatically reverts back to the HELP DIAG menu 6 To exit to the default operating screen press the button Or it will automatically exit after one minute MAINTENANCE To keep your TRi XO Unit in the best possible condition it is recommended regular maintenance should be performed INSPECTING AND CLEANING THE ELECTRODE In areas that experience calcium hardness the TRi XO electrode will benefit from cleaning To clean your electrode 1 Switch off the filter pump and chlorine generator close necessary valves and unplug the cell terminal cap 2 Unscrew the retaining ring and remove the electrode If calcium buildup is present immerse the electrode in cell cleaning solution without immersing the terminals 3 We recommend using Zodiac Salt Chlorinator Cell Cleaner to clean the electrode However you can mix your own by carefully adding one 1 part of Hydrochloric Muriatic acid to ten 10 parts water Stronger solutions will shorten terminal life 4 Allow the cleaning solution to dissolve the calcium deposits for about 10 minutes Dispose of the clean
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