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DCP301 Digital Program Controller User`s Manual

1. H Program operation HH READY AUTO IN MANUAL RUN AUTO MANUAL HOLD AUTO MANUAL FAST AUTO MANUAL END AUTO MANUAL Constant value operation READY AUTO MANUAL RUN AUTO MANUAL Operation is carried out according to SP times events etc set to program patterns No 1 to 19 O Constant value operation READY Operation is carried out according to SP or events set in the constant value operation data Time events 1 to 5 turn OFF In this mode the DCP301 is ready for operation MV output is fixed and events to be operated according to event setting values turn OFF However events to be operated according to controller states are active Parameters for all of the setup data some event configuration data and some constant value operation data can be set or changed in the READY mode During program opera tion program pattern Nos 1 to 19 can be selected Chapter 5 FUNCTIONS RUN O HOLD O FAST O END AUTO MANUAL 5 12 In this mode the program is running MV outputs are active in PID control or ON OFF control and events and time events are active In the program operation mode program operation progresses according to the elapsed time However note that progress of program operation stops in the same way as the HOLD mode when the
2. I 50 OFF leakage current 0 1mA max Load T3 Gi Load T4 52 Load T5 Load _ External power supply 56 10 to 29Vdc 6 Handling Precautions Be sure to connect terminal 55 to the terminal of the external power supply Otherwise open collector output will not function Do not short circuit the terminal of the external power supply and terminals 49 to 53 on the DCP301 Doing so will cause faulty open collector output The DCP301 does not contain a short circuit prevention circuit When connecting to a semiconductor load such as a programmable controller sequencer select a module whose current directions are matching Use a module that does not operate by leakage current when the open collec tor output of the DCP301 is OFF 4 13 Chapter 4 WIRING 4 12 Connecting External Switch RSW Input The DCP301 is provided with four external switch inputs as standard eight optional The optional eight inputs are located on the add on terminal base Wire the external switch inputs across the standard and add on terminal bases Standard terminal base Contact RSW1 R sw2 22 Add on terminal base Fe RSW5 41 Contact RSW6 Contact O RSW7 COM 8 Contact Contact 1 Handling Precautions The external switch inputs on the DCP301 have built in power supplies open
3. l l omes ON from the G Soak Segment 2 the ON time is started at ON time 14 G Soakstandby ig segment 8 time start i When ON 0 output turns OFF time ON when there is input to segment 8 Y Output ON I settings the same time as Output OFF I Segment 9 ON time l ON segment time l OFF time l Output ON i l l Output OFF OO I Segment 10 t A I ON time Segment img a END mode a 1 ON segmenttime A OFF time I I Output ON i l l l Output OFF TIO I The current segment No is output as binary code When all of T1 to T5 are selected as segment No events in the time event type setup all ON OFF operations are as shown in the following table When T1 to T4 are assigned in part to segment No events only the assigned time events operate as shown in the following table and the remaining events operate as regular time events Segment No 5 7 Chapter 5 FUNCTIONS E PID set selection e Eight sets of PID parameters PIDI to PID8 are used for control operation When the PID set No is set to each seg ment by designating the PID set segment control output is calculated by each of the PID parameters There are two ways of selecting PID sets by designating the PID set segment and PID set auto switching The method can be selected by setting setup data 4 4 set to O Designation of PID se
4. Digital ammeter Figure 12 11 Current Outputs 12 14 Yu Usped apAD PAS Ad jno ouJBn eos o THD Neos o THD ON PS ald 340 Z Gu SWIL y Juana SWIL Juana SWIL Z UNS SWIL T UNS SWIL ewuang cus a TIUSAI wed SU weibolg oz 6L 8L LL 9L SL vL L cl LL OL 6 8 Z 9 S v c L ON luoubos c dew 6uiuuuej60Jd spuooes sejnunu sejnuuu sunou HUN au u Bin aum d an en 6 umes eujeu 1onpouJg euueu PUN ejyeq ON ueJ604d woy yeig den Buruue46044 LO dOG SAFETY REQUIREMENTS EN21 6026 To reduce risk of electric shock which could cause personal injury all safety notices in this documentation This symbol warns the user of a potential shock hazard where hazardous live voltages may be accessible If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment must be impaired Do not replace any component or part not explicity specified as replaceable by your supplier All wiring must be in accordance with local norms and carried out by authorized experienced personnel The ground terminal must be connected before any other wiring and disconnected last A switch in the main supply is required near the equipment Mains power supply wiring requi
5. Position proportional output Current output controller programmer selectable changeable to 6D output Voltage output current value adjustment function supported on off or time proportional changeable to 5D output Heat cool output relay output relay output PID control or 3 position proportional Heat cool output current output current output changeable be tween current output and voltage output One input channel Free power supply 90 to 264Vac No auxiliary output 1 auxiliary output 2 auxiliary outputs External switch inputs 4 time events not supported communica tions not supported External switch inputs 12 5 time events supported communications not supported External switch inputs 12 5 time events supported RS 485 commu nications supported Additional treatment not supported Tropical treatment Antisulfide treatment Inspection Certificate supplied Additional treatment Inspection Certificate provided Antisulfide treatment Inspection Certificate provided Traceability Certificate 1 Handling Precautions On 2G 3D and 5K output models 2 auxiliary output option 1 cannot be desig nated 1 5 Chapter 2 NAMES amp FUNCTIONS OF PARTS 2 1 Structure This controller comprises a body console case standard terminal base and add on terminal base Console Case Con
6. Unit mm Panel cutout dimensions Panel cutout dimensions during multiple mounted recommended o 00 1 oo Sol all ms A 1 N N o o 0 8 9279 46 96x N 1 46 Oo Pr gt 14 96xN 4 gt N number of units installed Panel cutout dimensions when mounting units horizontally and vertically recommended 99 min when horizontally mounted M 107 min when hard dust prevention cover is used 150min when vertically mounted 1 Handling Precautions When mounting the controller take care to prevent the temperature at the lower surface of the controller s case from exceeding the operating temperature range 0 to 50 C particularly when mounting vertically or during multiple mounting Chapter 3 MOUNTING 3 3 Mounting N WARNING Before removing mounting or wiring the DCP 301 be sure to turn off the power to the DCP 301 and all connected devices Failure to do so might cause electric shock Do not disassemble the DCP 301 Doing so might cause electric shock or faulty operation N CAUTION Use the DCP 301 within the operating ranges recommended in the specifi cations temperature humidity voltage vibration shock mounting direc tion atmosphere etc Failure to do so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation Do not allow lead clippings chips or
7. Smart tuning method selection CH1 0 Smart tuning is disabled The brake value is fixed to inhibit overshoot Overshoot is inhibited while automatically reviewing the brake value Note On heat cool models is displayed and setting is not possible Advanced PID selection CH1 O 2 degrees of freedom PID is disabled 1 2 degrees of freedom PID is enabled Note On heat cool models is displayed and setting is not possible Chapter 7 PARAMETER SETUP iS Item Code G Soak time CH1 Factory Setting User Setting Setting 0 1 to 60 0s PID auto switching point 1 1 PID auto switching point 1 2 PID auto switching point 1 3 1999 to 9999U Note When setup data switching OFF possible setting is 0 PID set auto is displayed and setting is not PID auto switching point 1 4 PID auto switching point 1 5 PID auto switching point 1 6 PID auto switching point 1 7 1999 to 9999U Note On heat cool models is not possible On other models when setup data X setting is O PID set auto switching OFF is displayed and setting is not possible is displayed and setting FAST factor 0 2X 1 10X 2 60X 10X 3 120X 10X Note When setup data amp Y setting is 1 program time unit min s the FAST factor is 10X for settings 2
8. u II un a ar AI r ZI x am al am I I P mw un n mm mw o V n mw lt Sm n an E 5 a ml gt em ml I I e E e e a Ox gt un Dx un un Notes 1 ON means to short the terminals by a jumper 2 means to open the terminals Example PE en T Short 21 and 25 terminals 25 ON Chapter 12 CALIBRATION PO a FO OG Digital output test for control output uw Press lt S until the PROG SEG display shows 85 54 When the digit of upper display is changed by C45 GD CD or O the state of voltage pulse or relay control output is changed as shown in Table 12 5 Sincethe 6D hardware is of voltage pulse output 0D and 2G hardware is of relay spec ification the ON OFF check must be performed in meeting with the specification Table 12 5 Upper Display State a All OFF 6D 0D 2G output CH1 ON a aN La EF 6D 2G output CH2 ON 6D output CH3 ON nnm G Digital output test for event 25 25 Press S until the PROG SEG display shows 85 35 Table 12 6 DO nu lan ps AID Notes 1 in the table means OFF 2 Since the DO hardware is of open collector specification the ON OFF check must be performed i
9. Unchangeable data is displayed on the lower display This is a display only item B The controller does not change to setup group selection state and setting entry state continues by pressing 3 in parameter setting entry state Cause Remedy The controller displays items by 285 assign ment Press 28 to return the controller to the basic display state and press ES ENS E The controller does not change to program setup state by pressing 5 the basic display state PROG in Cause Remedy The controller is in the constant value opera tion mode 4 Set constant value operation data 77 2 E setting to 0 Key lock is enabled Set variable parameter setting to 0 1 or 3 ENT Bi The controller does not change to the setting entry state by pressing in the basic display state Cause Remedy The program setup cannot be changed Set program parameter setting to 0 9 5 Chapter 9 TROUBLESHOOTING E Items cannot be changed by pressing ce in program setup state Cause Remedy The pattern item has not been set Programming items are set to display OFF Set SP and time data All setup data amp amp to 1 necessary items to 0 settings are 1 Set E Event items cannot be displayed by repeatedly pressing amp in program setup state Cause Event type
10. setting to 0 Key lock is enabled Set variable parameter setting to 0 1 or 3 E General reset is not applied by pressing amp amp 25 in the basic display state Cause Remedy The mode is not the READY mode Reset the controller The mode is the MANUAL mode Execute auto operation Program is protected Set variable parameter Fr E setting to 0 Key lock is enabled Set variable parameter a setting to 0 9 7 Chapter 9 TROUBLESHOOTING 9 3 Motor Adjustment is Impossible There are two ways of wiring a motor to the DCP301 wiring for direct motor rotation and wiring for reverse motor rotation When wired for direct motor rotation the motor rotates in clockwise CW direction when DCP301 output increases There are two ways of making the motor rotate in the reverse direction counterclockwise CCW depending on your control requirements e g cooling control By switching the control operating direction on the DCP301 with the motor wired to the DCP301 for direct motor rotation as it 1s Or By wiring the motor to the DCP301 for reverse motor rotation The control operating direction direct reverse can be switched on this controller If the motor is wired to the control ler for direct motor rotation the DCP301 can be easily set up for control in either direction This makes it easier to remedy trouble that may occur during controller operation For this reas
11. 1999 to 9999U 199 9 to 999 996 Note When the auxiliary output type is MV or MFB the unit is 96 Otherwise the unit is U External switc input RSW5 assignment External switc input RSW6 assignment External switc input RSW7 assignment NOP Fast operation PV start NOP AT start stop NOP anual auto operation Cancel G Soak by OR conditions Cancel G Soak by AND conditions Direct reverse action inversion 10 to 20 NOP Note On external switch 4 input models is dis played and setting is not displayed When the same assignment is set to two or more RSWs the RSW setting with the lowest No is valid When this setting is set to NOP the controller state is not switched by external switch input ON OFF The controller state can be switched ON OFF by communi cations ooo A E O 285 assignmen item 1 amp 85 assignmen item 2 1000 to 5000 Note To set the No add the No of the item to be assigned to 285 to the following values for the setting group 255 assignmen item 3 285 assignmen item 4 285 assignmen item 5 285 assignmen item 6 285 assignmen item 7 285 assignmen item 8 containing that item 1000 Constant value operation data e 1500 PID parameter e 2500 Variable parameter e 3500 Event configuration data 4000 Table data 4500 Setup data Assignments to which a nonexist
12. MEA I3 4 Lock screw Key cover 4 Before handling components inside the controller touch a grounded metal part to remove any static electricity from the body 5 Pull the body out towards you to remove from the case gt gt Y ou should be able to see the button shaped battery on the left facing the body 9 11 Chapter 9 TROUBLESHOOTING 6 Place the body on its save on a desk or flat surface so that the side on which the battery is installed is facing up 7 Remove the battery from its gray holder 8 RemovetheRAM board approx 3cm x 8cm with the battery still connected to the board TheRAM board is connected to the base board by two connectors g Handling Precautions When placing the RAM board on the desk make sure that the solder surface of the board is face down If the component mounting surface is placed face down the components may become damaged Connector RAM board approx 3cm x 8cm Connector 9 Remove the battery connector from the RAM board Connector 10 Connect the connector of the new battery to the RAM board making sure that it is inserted the correct direction 11 Mount the RAM Board making sure that it is mounted in the correct direction Do not insert the battery cable under the RAM board No good 9 12 Note Chapter 9 TROUBLESHOOTING 12 Fit the battery into the gray holder so that the battery cable is above the RAM board Gray holder 13 I
13. Display 2 Display 5 Display 6 Display 7 Display 1 repeated Display 1 Display 2 Display 3 Display 5 Display 6 Display 7 Display 1 repeated Display 1 Display 2 Display 4 Display 5 Display 6 Display 7 Display 1 repeated Program No Segment No ePV eSP Pattern tendency O Display 1 Output states of events 1 to 3 time events 1 to 5 The digit to which SP values can be entered blinks in the MANUAL mode when pro grammer functions are selected O Display 2 Program No Segment No Pattern Output value tendency Output states of events 1 to 3 time events 1 to 5 The digit to which SP values can be entered blinks in the MANUAL mode when control ler functions are selected O Display 3 Program No Segment No Pattern Motor valve opening tendency Output states of events 1 to 3 time events 1 to 5 This display is exclusive to 2G output models output catalog No appended with 2G 6 3 Chapter 6 OPERATION O Display 4 Pattern tendency cots cut side output cots cut E Output states of events 1 to 3 time events 1 to 5 This display is exclusive to heat cool output models output catalog No appended with 3D or 5K O Display 5 EE Pattern Time tendency Output states of events 1 to 3 time events
14. E Variable parameter settings 5 5 Item Code Setting Key lock disabled Display of setup data settings disabled Display of parameter settings and program settings disabled Use of operation keys disabled Display of parameter settings and program settings displayed and use of operation keys disabled Note Two or more key lock setting values for actual key lock items and items assigned to CARA can be displayed and set Program protect O Changing program settings enabled 1 Changing program settings disabled Input 1 digital filter 0 0 to 120 0s Note 0 0 disables the filter Input 1 bias 1000 to 1000U SP1 bias 1999 to 9999U Note SP bias is commonly effective in all programs and all segments V change limitter CH1 O 0 to 10 096 0 196s steps Note 0 0 disables the limit PID operation initial MV CH1 0 0 to 10096 Note On heat cool models the factory setting is 50 0 PID operation initialization 0 Automatic judgment of initialization is carried out by advance operation Initialization is carried out by advance operation Initialization is not carried out by advance operation Auto tuning method selection CH1 1 2 O AT is disabled 1 General AT is executed 2 Overshoot inhibited AT is executed 3 AT by neural net is executed Note On heat cool models is displayed and setting is not possible
15. Ala k yt laitetta tulenarkojen nesteiden tai kaasujen l hist ll Jokainen s hk laite muodostaa vaaratekij n sellaisessa ymp rist ss L mp tila O 50 C Kosteus 10 90 T rin Taajuus 10 60 Hz lihtyvyys 1 96m s maksimi LAITTEEN ASENNUS S t toiminnot on asennettava paneelille jotta k ytt j ll olisi rajoitettu p sy taustakytkent ihin 11 90 4 264 V CA Erde Instrumentenstromversorgung ER A 90bis 264 V Wechselstrom 90 264 V CA 90 a 264 V corriente alterna 90 till 264 V AC i GR Birtpo 00p fov In IIapoxr lox oc ya Ta Opyava 90ge 264 V AC Filtro de ru do Terra Alimentag o de instrumento 90 a 264 V AC E CIA PR NI CIA Geluidsfilter Aarde Stroomtoevoer instrumenten CR Wisselstroom 90 v 264 V 90 264 V vaihtovirtaa 90 264VAC 12 Index 2 degrees of freedom PID selection 7 12 3 position control deviation lower limit 7 15 3 position control deviation upper limit 7 15 3 position control lower limit hysteresis 7 15 3 position control upper limit hysteresis 7 15 3 wire system RS 485 mutual connection 4 18 5 wire system RS 485 mutual connection 4 17 A ACCESSOMES Hs diea aa P Ga P ORNA ENGAG S 11 7 Add on terminal base erp rre 9 1 Add on terminal layout eene 4 7 ADV advance 1 eee e cece cece nennen 5 14 Alarm code 29r men 9 2 AUTO automat
16. Bi The controller cannot be reset by pressing ES Y in the basic display state Reset in the program operation mode refers to switching to the READY mode and returning to the No 1 segment Reset in the constant value mode refers to switching to the READY mode Cause Remedy The controller is in the READY mode Press ANH to set the controller to the RUN mode The controller can be reset in case of external switch input or communications even in the READY mode Key lock is enabled Set variable parameter setting to 0 to 2 9 3 Chapter 9 TROUBLESHOOTING E The program is not advanced by pressing 3 2 in the basic display state Cause Remedy The controller is in the READY mode Press ELO to set the controller to the RUN mode The controller can be reset in case of external switch input or communications even in the READY mode The controller is in the END mode Press ES to set the controller to the READY mode and press BS again to set the controller to the RUN mode The controller is in the constant value opera Set constant value operation data E setting to 0 tion mode Key lock is enabled Set variable parameter setting to 0 to 2 Bi The controller does not change to FAST mode by pressing amp S in the basic display state Cause Remedy The controller is in the READY mode Press RUNHOLD to set the
17. Program No Selection 6 9 Chapter 6 OPERATION E Read timing O Timing of RSW1to7 Inputs RSW1 to RSW7 are read according to the following timing 1 When input changes state from OFF to ON the time from the change up to reading is 0 2s max 2 When input changes state from ON to OFF the time from the change up to reading is 0 2s max ON read V External switch input state V OFF read 1 2 gt gt O Timing of RSW8 to 12 RUN and PV start The time from the change in input state up to reading when selecting program Nos by RSWS to RSWI2 is 0 4s max Accordingly due to the relationship with RUN operation be sure to observe timings to 4 in the following diagram PV start operation also must conform to RUN operation 1 The time from fixing of the selected No up to the rising edge of the RUN signal is 0 4s min 2 The time from the rising edge of the RUN signal up to holding of the program No is 0 2s min 3 The time from holding of RUN signal OFF up to the rising edge of the RUN signal is 0 2s min 4 The time from the rising edge of the RUN signal up to holding of RUN signal ON is 0 2s min 5 The time from fixing of the selected No up to changing of the program No is 0 4s max 6 The time from the rising edge of the RUN signal up to start of RUN is 0 4s max Program selection No State of No different N State of State of No di 5 inputs from that selected selected No from t
18. Rswo toc H3 lLoad 63 jat RSW10 0648 RSW o OHA 65 Biascicut RSW12 p 0 0 71448 i 68 External 5 To terminals 10 to 29Vdc power supply RS 485 communications 68 BDA gine X 69 BDB 60 GPSG BRR 4 7 Chapter 4 WIRING 4 7 Connecting Inputs analog inputs N CAUTION Inputs to the current input terminals amp and on the DCP 301 should be o within the current range listed in the specifications Failure to do so might cause fire or faulty operation A The maximum input ratings are as follows Thermocouple and DC voltage inputs 5 to 15 V dc DC current input 50 mA dc at 2 5 V dc 0 Handling Precautions Applying voltage across dc current input terminals 31 and 33 may cause faulty operation Take care of polarities when wiring inputs Use only shielded cable for wiring inputs When using a thermocouple input prevent air blasts from coming into contact with the terminal Doing so might cause a reading error E Connecting input M ultiple input 1 supports various sensor inputs Connect as follows according to the sensor being used Thermocouple input RTD input G 6 2 D ER 63 D ET D e dc voltage input dc current input AA gt gt G1 CD pa pa A M gt E V mv E E 4 8 Chapter 4 WIRING 4 8 Connecting control o
19. Upper display In the basic display state displays PV and other values In the parameter setup state displays the item code Lower display In the basic display state displays SP time output and other values In the parameter setup state displays the item setting value Low battery voltage LED BAT Blinks when the battery voltage is low Otherwise this LED is out Control output state LED AT Blinks during auto tuning and lights during smart tuning Otherwise this LED is out OTI When relay or voltage are assigned to output 1 lights when output is ON and goes out when output is OFF In the case of 2G output models lights when the open side relay is ON and goes out when the relay is OFF Lights when current output is assigned to output 1 OT2 When relay or voltage are assigned to output 2 lights when output is ON and goes out when output is OFF In the case of 2G output models lights when the closed side relay is ON and goes out when the relay is OFF Lights when current output is assigned to output 2 and goes out when auxiliary output is assigned to output 2 OT3 Out Basic indicator LEDs PV Lights during PV display Otherwise this LED is out SP Lights during SP display Otherwise this LED is out OUT Lights during output display Otherwise this LED is out TM Lights during time display Otherwise this LED is out CYC Lights during cycle display Otherwise this LED is out CHI Out CH2 Out E
20. at mal ra RI za L Jay n n Jay 7 32 Chapter 7 PARAMETER SETUP E Description of setup data settings O amp input 1 square root extraction dropout Generally the differential pressure detected by an orifice on a differential pressure type flowmeter is proportional to the square of the flowrate For this reason square root extraction is carried out when uniform signals are required sm t When input for square root extraction is the dropout value set by amp Y or less output from square root extraction processing can be set to 0 e When amp Tis set to 1 square root extraction is not carried out Output after square root extraction Y A Y X 100 x 100 100 l I I I E I I I I Input X lt lt 100 Dropout value variable in range 0 1 to 10 0 Square root extraction is carried within the range 0 0 to 100 0 In the ranges 10 0 to 0 0 and 100 0 to 110 0 regular scaling is carried out e 44 SP1 lower limit O 5 SP1 upper limit This is a program setup pattern item and functions as a limitter when setting or chang ing SP n the program operation mode this functions as a limitter on the value obtained by adding the SP set to the program to the SP bias variable parameter The result of this operation is taken as SP This functions as a limitter when setting or changing the SP in constant value dat
21. l PID set selection Do O Sea 1 of 4 sets Y Heat side PID set l l l Y Note 2 l I Constants P a rE Heat side PID set Cool side PID set Constants a2 aH Constants al aH l l l l l l Note 1 Dead zone Chapter 7 PARAMETER SETUP Note 1 On heat cool models this sets how the relationship between heat side output and cool side output should be processed with respect to the MV resulting from PID operation Dead zone lt 0 Dead zone 0 100 100 Control output values Output cool 0 mr 0 50 100 50 100 Dead zone gt 0 100 100 Cool side Heat side output output Le Cool side a4 Heat side aA Cool side ai Heat side az 0 Note 3 When MV 2 50 the heat side PID set is switched to When MV 50 the cool side PID set is switched to Note 4 PID set selection is carried out by setting value and external switch Chapter 7 PARAMETER SETUP zi 3 position control deviation lower limit n da u H 3 position control deviation upper limit Da m ae I 3 position control lower limit hysteresis l Lt ve gt 3 position control upper limit hysteresis In 3 position control control is carried out in the following three states in the RUN HOLD FAST and END modes Heat side Output Cool side Output OFF 0 096 ON 100 0 OFF 0 09
22. ooooccoccooo eee 11 1 Bl Accessories option list ooooocoooooooonoo o 11 7 11 2 External Dimensions o ooocccc eee 11 8 E Soft dust proof cover set ununun nnana aar 11 9 Bl Hard dust proof cover set ooooocccooo 11 9 E Terminal cover set uussssssennnnnn n IB 11 9 Chapter 12 CALIBRATION Bl Precautions before calibration oooooo 12 1 E Equipment needed ooocococccooc enses 12 1 12 1 Quick Reference Table for Calibration ltemS 12 2 12 2 Calibration Procedures 0 0 0 ccc eens 12 6 E Enter calibration mode 0000000 snnm Ie 12 6 B F nctiontest onec te REDE ERR ERR be 12 7 E PVecalibration o ocoocococco RR 12 10 Index E Cold junction sensor calibration Bl Current output calibration Xi Conventions Used in This Manual The following conventions are used in this manual 1 Handling Precautions Handling Precautions indicate items that the user should pay attention to when handling the DCP301 Note Notes indicate useful information that the user might benefit by knowing ES These icons represent keys on the DCP301 s console COS Munro Combinations of icons like these indicate that to must be pressed while holding amp S down 1 2 3 The numbers with the parenthesis indicate steps in a sequence or
23. 30min 59s when thetime unitis setto h min the time display is 1 3 2 When set to 1 in the READY mode the time display is 2 2 amp When set to 1 in theRUN HOLD FAST or END modes the time it takes to shift from the READY to the RUN mode is displayed after being round down Also after 23 5 2 the time display changes to 7 2 4 For example if the remaining time is 101h 30min 59s when the total operation time is set to h min the time display is 6 3 amp In the FAST mode the time display changes according to the FAST scale if this pa rameter is set to either 0 or 1 amp amp PV display This selects PV display in the basic display state Y ou can select between numerical display or no display at all The setting of this parameter does not influence PV related input processing PID operation event output auxiliary output and alarm display Also to eliminate PV alarm display or PV alarm event output select the thermocouple range by the input range to short circuit the input terminals 1 2 cold junction compensation 0 Compensated internally 1 Compensated externally This selects how thermocouple cold junctions are to be compensated When set to 1 carry out 0 C compensation by an ice box for example t ht voltage time proportional output system 0 Input ON again enabled within time proportional cycle 1 Input ON again disabled within time proportional cycle This selects whether
24. Between 34 and 33 10 0000 480 0000 Between 34 and 33 10 0000 178 0000 Between 34 and 33 0 0000 110 000Q Between 34 and 33 0 0000 45 0000 Between 34 and 33 1 2 3 4 5 6 7 8 9 Table 12 10 Gain No PV Input 0 PV Input 100 16 8 000mV 20 000mV Between 28 and 29 1 20 000mV 70 500mV Between 28 and 29 18 1 000V 11 000V Between 27 and 26 19 10 0002 380 000Q Between 30 and 29 20 0 0002 110 000Q Between 30 and 29 12 10 Chapter 12 CALIBRATION Table 12 11 Range Table of CH1 TC Range Table of CH1 RTD Range No Range No e JIS 89 Pt100 IEC Pt1000 1 2 3 4 5 6 7 8 9 mn E JIS 89 J Pt100 mn N W WRe5 26 W WRe5 26 PR 40 20 Ni Ni Mo m w m gt mn Un mn a mn N m co mn wo Range Table of CH1 Linear Range No Gain No mn e B O N P P O PB N N GU GU0U G0D w m ojuj ut rmj u h2 N e Fe Au Cr co Linear mA 4to 20mA Range Table of CH2 T C Oto 20mA Group Type Code Range No Gain No Oto 10mA T C Linear mV 10 to 10mV Oto 100mV Oto 1V Linear V lto 1V lto 5V Oto 5V Oto 10V Range Table of CH2 RTD Range No Gain No JIS 89 Pt100 IEC Pt1000 8 4 3 0 b 5 6 6 7 JIS 89 J
25. Failure to do so might cause electric shock or fire Before removing mounting or wiring the DCP 301 be sure to turn off the power to the DCP 301 and all connected devices Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock N CAUTION Wire the DCP 301 properly according to predetermined standards Also wire the DCP 301 using designed power leads according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the DCP 301 case Do ing so might cause fire or faulty operation Inputs to the current input terminals 31 and 33 on the DCP 301 should be within the current and voltage ranges listed in the specifications Failure to do so might cause electric shock or faulty operation Firmly tighten the terminal screws atthe torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the DCP 301 as relay terminals Failure to do so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the DCP301 Failure to do so might cause electric shock fire or faulty op eration Use the relays on the DCP 301 within the service life listed in the specifica tions Continued use of th
26. Fr tt PID parameters iw Setting Variable parameters ot Setting PID parameters a a ON OFF control operation Setting Variable parameter FF 8 ON OFF control AT operation Setting Variable parameter Hz AT execution MV at over range Setting Setup data 2 7 3 Over range O o g MV in READY mode Setting Setup data amp READY mode Preset manual value Apm UF Setting Setup data Manual MV 0 Handling Precautions MANUAL mode In ON OFF control the DCP301 cannot be set to the MANUAL mode The DCP301 can be set to the MANUAL mode as ON OFF control is not possible in the READY mode 4 nan Setting Variable parameter Voltage output 1 adjustment Output 1 6D output Setting Setup data 1 amp Time proportional relay output Time proportional voltage output Chapter 5 FUNCTIONS O 2G output Initialization of PID control operation Setting Variable parameters a r P Dx PID control operation Setting PID parameters zi PID parameters S a Je PID parameters amp T rn DN Output change limitter L Setting Variable parameters wz HE nu Setting Variable parameter AT operation O AT execution Jy Output upper lower limit limitter Setting
27. Life taib 2A 240Vac 30Vdc resistive load 100 000 operations at rating Min switching voltage current 10V 10mA Time events 1 to 5 Open collector output External supply voltage Max load current OFF leakage current ON residual voltage 10 to 29Vdc 70mA load 0 1mA 1 6V max Event 1 to 3 settings Time event 1 to 5 settngs Event type PV type events Controller status events Time events PV deviation absolute value deviation SP MV MFB RUN HOLD FAST END READY RUN HOLD FAST END G Soak standby MANUAL auto tuning executing constant value operation MFB estimated position control sum of all alarms PV range alarm controller alarms low battery voltage setting on console ADV Segment No events Time event 1 to 5 only Event standby ON OFF selectable Event hysteresis 0 to 200U event types PV deviation absolute value deviation or SP 0 0 to 20 096 event types MV or MFB Event ON delay 0 to 3600s Commu nications Communications system Communications standard RS 485 Network Multidrop DCP301 provided with only slave node functionality 1 to 31 units max Data flow Half duplex Synchronization Start stop synchronization Interface system Transmission system Balanced differential Data line Bit serial Signal line 5 transmit receive lines 3 wire connection also possible
28. OBAT OAT OOTI 0012 0013 OEVI OEV2 OEV3 OTI OT2 OT3 OM OTS PROG RUN HOLD DISP ao co Cc FUNC AM PARA CLR LOADER AT Figure 12 3 12 6 Chapter 12 CALIBRATION Bi Function test nom rn 1 ENT Press O GD CO or to show 5 5 5 2 on upper display then press C gt GO Key test 23 2 1 PARA Press C until the PROG SEG display shows dd 4 W hen you press each key the data appears in the upper display shown in Table 12 3 Table 12 3 Upper Display Key 1 HANDLING PRECAUTIONS 1 When you press 2 calibration mode will be exited 2 When you press lt gt the next calibration menu will be entered Display test 12 7 Chapter 12 CALIBRATION G Display test 27 Press lt gt until the display test starts Then each 7 segment LED LED indicators and LCD illuminates at every 0 5 sec This is to check if each LED LCD illuminates G Digital input test 25 23 12 8 Press lt gt until the PROG SEG display shows 05 23 W hen you turn on or off each remote switch the upper display will show the data described in Table 12 4 Table 12 4 DI II In II am al a al am ta ma a al I I am ls E e al am an gt XXE ES a al I I a al a un I an E x ta ma c e al am D EN D
29. ON GME pt A 4 I Accordingly the ON and OFF times settings OFF time ee Y at the segment end point are ignored OutputON ifsetin excess of Advance to I I i segment 4 time segment 5 However ON and OFF times set for segment oua ogg nme end points when the END mode is shifted to I are valid l MEE t 5 6 See segment 9 in the figure and compare with so segment 10 in the END mode ON time A k ON 0 When the ON time is set to 0 no OFF time OFF time q setting or OFF time is greater than 0 output ea becomes OFF attime 0 P Lo TI If output at the previous segment end point was 9 Put OFF continued ON at this time the output status at the seg T ment switching point does not momentarily Segment 7 become OFF 1 G Soak standby ON time See segments 5 and 6 in the figure en a NE OFF time boo l The G Soak standby time is not included in the ON and OFF times Output ON Segment time start gt See segment 7 in the figure l I Output OFF 5 6 f the ON time is set to O in the case of G Soak standby output bec standby state and completion of the G Soak standby time The output time G Soak time OFF time See segment 8 in the figure ON and OFF time the segment end point are valid in the case of the final segment END mode See segment 10 in the figure O Segment No events Segment No Chapter 5 FUNCTIONS
30. Thermocouple Changes in readout value at wiring resistance of 250 at both dc voltage input ends are as follows by input conversion Oto 10mV 10 to 10mV Within 35uV 0 to 100mV Within 60uV Other Within 750uV 0 01 FS max in wiring resistance range 0 to 1092 Range of F01 F33 F38 P01 P33 and P38 0 02 FS Q max Allowable wiring resistance is 85Q max including Zener barrier resistance When Zener barrier is used this applies only to ranges other than F01 F33 F38 P01 P33 and P38 Note that site adjustment is required Allowable parallel resistance Thermocouple disconnection detection allowable parallel resistance 1M Q min Max allowable input Thermocouple dc voltage input 5 to 15Vdc dc current input 50mAdc 2 5Vdc Burnout Upscale and downscale can be internally selected dc current input and dc voltage input of 1V or more are only downscaled Chapter 11 SPECIFICATIONS Item Specification Over range detection threshold 110 FS min Upscaled 1096FS max Downscaled Note that F50 range is not downscaled Lower readout imit of B18 range is 20 C 68 F Cold junction compensa tion accuracy 0 5 C under standard conditions Influence of surrounding temperature on cold junction compensation 0 2 C at O to 50 C range Cold junction compensa tion system Internal external 0 C only compensation selectable Scaling 1999 to 9999U sett
31. control output SP output and auxiliary output E Control output When the DCP301 is selected for use as a controller control output is operational How outputs are processed varies according to the output type supported on the model O 5G output Initialization of PID control operation PID control operation Output change limitter O Setting PID parameters F 2 8 PID parameters 7 2 frio PID parameters amp AT operation AT execution o Setting Variable parameters stk Pj d de A 4 Setting Variable parameters st Setting Variable parameter At Output upper lower limit limitter Setting PID parameters az aH MV at over range o Over range MV in READY mode READY mode So Preset manual value Manual MV MANUAL mode So Manipulated variable MV1 Output 1 Setting Setup data 2 7 3 Setting Setup data amp Setting Setup data X 5 Current output 4 to 20mA 0 to 20mA O 0D 6D output Manipulated variable MV1 Output 1 time proportional output cycle Initialization of PID control operation PID control operation Output change limitter Output upper lower limit limitter Chapter 5 FUNCTIONS Setting Variable parameters stfk r Pj Setting PID parameters 7 1 d r PID parameters
32. ctrico en tal entorno constituye un riesgo para la seguridad Temperatura 0a50 C Humedad 10 a 90 Vibraci n frecuencia 10 a 60 Hz aceleraci n 1 96m s2 m ximo INSTALACI N DEL EQUIPO El controlador debe ser montado en un tablero para limitar el acceso del operador a los bornes traseros INSTRUCOES DE SEGURANCA PO21 6026 E Para reduzir o risco de choque el ctrico que pode causar danos f sicos siga todas as instru es de seguran a contidas nesta documenta o Este s mbolo avisa o utilizador sobre um eventual perigo de choque quando s o acess veis voltagens sob tens o perigosas Se o equipamento for utilizado de uma forma n o especificada pelo fabricante a protec o normalmente facultada pode falhar N o se deve substituir qualquer componente ou pe a que n o seja explicitamente especificado como substitu vel pelo nosso revendedor Todos os fios devem estar em conformidade com as normas locais e instalados por profissionais autorizados O terminal de terra deve ser ligado antes de qualquer outro fio e desligado em ltimo lugar E necess rio um interruptor na alimenta o principal perto do equipamento ao alcance do operador Os fios de alimenta o principal necessitam de fus veis T 1 0A 250V IECI27 Categoria de instala o categoria II IEC664 1 EN61010 1 Especifica o respeitante s tens es ordin rias as tens es ordin rias de quaisquer entradas sa das exceptad
33. sollen 33 V eff bzw 46 7 V Spitzenspannung und 70 VGS nicht berschreiten AUSRUSTUNGSDATEN Netzspannung 90 264V Frequenz 50 60 Hz Nennleistung 30 VA maximal UMGEBUNGSBEDINGUNGEN Betreiben Sie das Ger t nicht in Gegenwart entflammbarer Fl ssigkeiten oder D mpfe Der Betrieb elektrischer Ger te in solchen Umgebungen stellt ein Sicherheitsrisiko dar Temperatur 0 bis 50 C Feuchtigkeit 10 bis 90 Vibration Frequenz 10 bis 60 Hz Beschleunigungl 96m s2 maximal ANBRINGUNG DER AUSRUSTUNGEN er Regler mu in ein Pult eingebaut sein damit der Bediener nicht zu oft auf die hinteren Anschl sse zugreifen mu NORME DI SICUREZZA IT21 6026 norme di sicurezza indicate nella presente documentazione Questo simbolo avverte del pericolo di scossa elettrica nelle aree in cui sono accessibili Js Per ridurre il rischio di scossa elettrica con conseguente danno alle persone seguire le AN conduttori sotto tensione Se si utilizza l apparecchio in modo diverso da quello specificato dalla ditta produttrice possibile che venga danneggiata la protezione fornita dall apparecchio stesso Non sostituire alcun componente o parte che non sia stato espressamente definito sostituibile dal fornitore Tutti i collegamenti elettrici devono essere conformi alle norme locali ed effettuati da personale autorizzato Tl terminale di terra deve essere collegato prima degli altri cavi e scollegato per ultimo necessario che sia pre
34. the RUN mode and after restoring the power operation is the same as when event standby is set to OFF The up facing arrow in the figure indicates a change to ON and a down facing arrow indicates a change to OFF If the controller is outside the state in the figure when changing from the READY to the RUN mode and after restoring the power the state is OFF After entering the state the up facing arrow in the figure indicates a change to ON and a down facing arrow indicates a change to OFF Event ON delay The event No to apply the delay to and the delay time can be set regardless of event type Delay functions to turn output ON when the event is continuously ON for the preset delay time after the event OFF gt ON condition is satisfied When event ON delay is combined with event standby event standby must first be canceled before event ON delay functions Segment progression Output is OFF until the program progresses to the segment containing the event setting When the program progresses to the segment containing the event setting event ON OFF operation is carried out according to the event setting value The previous setting is valid until the program progresses to a segment containing a new event setting For this reason set as follows to disable the event set in the previous segment from a certain segment onwards Direct action events Upper limit value of event setting Reverse action events
35. voltage 12Vdc Be sure to use no voltage contacts for external contacts Use no voltage contacts such as gold contacts whose small current can be switched ON OFF On some relay contacts the small current cannot be switched ON OFF Use no voltage contacts having a sufficient minimum switching ca pability with respect to the contact current and open voltage of the DCP301 When using a semiconductor e g open collector as a no voltage contact use a semiconductor whose contact terminal voltages at contact ON are 3V max and whose leakage current at contact OFF is 0 1mA External switch inputs on the DCP301 302 can be connected in parallel When connecting in parallel with other controllers thoroughly check the condi tions of the other controller before configuring the control system 4 14 Chapter 4 WIRING O Internal circuit for controller components for connecting external switch inputs Standard terminal base Add on terminal base External External switch switch input input 4 15 Chapter 4 WIRING 4 13 Connecting for Communications Some controller models support the RS 485 communications interface Select the RS 485 communications models by selected the required catalog No Connect as follows U Handling Precautions The DCP301 operates as a slave station E RS 485 interface 4 16 Add on terminal base 1 Handling Precautions Multi drop connection of slave stations is possibl
36. 1 to 5 Either of h min or min s is selected as the time unit in setup settings Select either remaining segment time or total operating time in setup settings as the details whose time is to be displayed O Display 6 ePV eCYC Pattern Number of remaining cycles tendency Output states of events 1 to 3 time events 1 to 5 When the remaining number of cycles is 0 subsequent cycle operation is not carried out Chapter 6 OPERATION O Display 7 Program No Segment No eSP eTM Pattern tendency Output states of events 1 to 3 time events 1 to 5 The digit to which SP values can be entered blinks in the MANUAL mode when pro grammer functions are selected Either of h min or min s is selected as the time unit in setup settings Select either remaining segment time or total operating time in setup settings as the details whose time is to be displayed E Display in constant value operation mode amp functions Output Model No Display OD 5G 6D Display 1 Display 2 Display 1 repeated 2G Display 1 Display 2 Display 3 Display 1 repeated 3D 5K Display 1 Display 2 Display 4 Display 1 repeated O Display 1 Output state of events 1 to 3 The digit to which SP values can be entered blinks in the MANUAL mode when control ler functions are
37. 2 Program Patterns o occocccccoo eae 5 2 Patterns 40405205 do 2a Res aU DEAE AUS S bb RR LACUS doa 5 2 N Events 1103 224229 cared wa A 5 3 E Tineevenis TOS acess essas cried EX SA 5 6 E PiDsetselection 0 00 0000 cece eens 5 8 E G Soak guarantee soak 0 0000 5 8 E PV SIEH zunachst 5 9 Credo croata ee Bek eed Adah hee P 5 9 AA 5 10 9 3 MOdBS vota ar a dd a deeds 5 11 B Mode type sess o a adi 5 11 E Mode transition Reess 5 13 Bl Mode transition operations oooocoooooonooooo 5 14 E Mode transition limitations o oooococooooooo o 5 15 5 4 Controller and Programmer 5 16 5 5 Input Processing Functions 02 00 eee 5 17 5 6 Output Processing Functions o oooocccocco o 5 18 Bl Control output o ooocooocooono m RII 5 18 E SP output isc osteo aioe AR ANE DAL BUE Esempi uir 5 22 B Auxiliary output enda har ERR ER MEER shoe dod 5 22 Chapter 6 OPERATION 6 1 Turning the Power ON 0 0 0 0 ccc n 6 1 6 2 Switching the Basic Display o oooccccccccccn o 6 2 vii 6 5 Chapter 7 7 1 Chapter 8 8 1 E Display in program operation mode 222222 6 3 Bl Display in constant value operation mode 6 5 Program Selection o ooooccocccc ree 6 7 E How to select the programN0 ooocooccccoc eee 6 7 External Switch RSW Operatio
38. 21 Chapter 5 FUNCTIONS E SP output B Auxiliary output O Auxiliary output 1 O Auxiliary output 2 5 22 When the DCP301 is selected for use as a programmer control output is operational On 5G output models SP output is processed is as follows Main output types Setting Setup data amp Upper lower limit scaling aR CL IZ ur Setting Setup data MV in READY mode Setting Setup data amp E READY mode Manual SP1 Upper lower limit scaling Setting Setup data 14 72 6 MANUAL mode SP1 output Output 1 Current output 4 to 20mA 0 to 20mA When auxiliary output 1 or 2 are supported on 0D 5G or 6D output models auxiliary output 1 is processed as follows Auxiliary output 1 type Setting Setup data 46 Upper lower limit scaling Setting Setup data PY 1 748 When READY mode is entered at auxiliary output 4mA OmA type SP and deviation When auxiliary output type is NOP When auxiliary output type is set to MFB on non E O 2G output models When auxiliary output type is set to MV by program mer function on 5G output models Output 2 Current output 4 to 20mA 0 to 20mA When auxiliary output 2 is supported on OD 5G or 6D output models auxiliary output 2 is processed as follows When auxiliary output 1 is supported on 2G 3D or 5K output model
39. 3 Chapter 4 WIRING 4 3 Terminal Connections Use crimped terminals that fit onto M3 5 screws Unit mm ei gt 7 3 max 3 7dia 6 max nom 6 1 Handling Precautions When installing the DCP301 in locations subject to vibration or impact be sure to use round crimped terminals to prevent the lead from coming loose from the terminal When wiring with crimped terminals take care to prevent contact with adjacent terminals The recommended tightening torque for the terminal screws is 0 78 to 0 98N m 4 4 Chapter 4 WIRING 4 4 Layout of Terminals and Recommended Lead Draw out Direction Wiring is carried out on the standard terminal base or add on terminal base The following diagram shows the recom mended draw out directions for the leads on the standard terminal base The lead draw out directions are the same when using the add on terminal base 11 to 20 to left lt 21 to 26 to left 26 to 34 to right gt LANWATNNG YN ELECTRIC SHOCK HAZARD 90 to 264Vac 50 60Hz RSW 1 to 10 to left ig a f T 8 mn p O OA On 1 I Gu gd arse 3 A O 9 90 53500 10 a OB O some 1 OO ed euer 97 E sees No UPS a mA MOT O aux a Es p e O 0 unos e 9 EV3 ey Dr 0 9 69169 La amp 10 to 29Vdc Ce Do n
40. Din the basic display state Cause Remedy Program selection by external switch input not 0 Set all external switch inputs RSW8 to 12 OFF The controller is not in the READY mode The controller is in the constant value opera tion mode Reset the controller 4 Set constant value operation data o E setting to 0 Entry changeable display state by Do O in MANUAL mode DISP Press eS Key lock is enabled Set variable parameter setting to 0 to 2 E The controller does not change to RUN mode by pressing in the basic display state Cause Remedy The currently selected program in READY mode has not been set up Select an already set up program The controller is in the END mode Reset the controller to READY mode Key lock is enabled Set variable parameter setting to 0 to 2 Bi The controller does not change to HOLD mode by pressing in the basic dis play state Cause Remedy The controller is in the READY or FAST mode RUN mode is entered from READY or FAST mode Press RUN HOLD key again The controller is in the END mode Reset the controller to READY mode and press E9 twice The controller is in the constant value opera tion mode 4 Set constant value operation data a E setting to 0 Key lock is enabled Set variable parameter setting to 0 to 2
41. ES program copy ES amp S e8 general reset Program setup state CD FUNC ENT CX FED start of value entry segment insert delete Chapter 7 PARAMETER SETUP O MV change limit The MV is increased or decreased by the same value so that the output change is taken as the limit setting value when the output change 96 after PID operation is greater than this limit setting The following example shows the actual change in MV when the MV changes from 2096 to 22 with the change limit setting at 0 5 MV is output at 0 5 setting value incre ments every 0 1s and reaches 22 in 0 4s A 22 21 20 4 gt s t t 0 1 t 02 t 03 t 04 O 2 PID operation initial MV PID operation is started in the following cases using the u E setting value When the mode changes from READY AUTO to RUN AUTO When the power is turned ON in the RUN AUTO or HOLD FAST END AUTO mode At completion of auto tuning As the PV SP and PID parameters settings bear a relation to PID operation the first MV resulting from PID operation will not necessarily match the setting value O 7 PID operation initialization When SP changes suddenly by ADV advance operation rate action in PID operation may cause the MV in the operation to change excessively For this reason excessive changes can be suppressed by initializing PID operation However as initialization of PID
42. No 1 setup 3 Press CAD CD CO or O to set to the G Soak time out width setting Setting range 0 00 to 99 59 h min min s 0 0 to 599 9 0 1s Select either of h min or min s as the time unit is setup data amp 4 js substituted by as it cannot display ENT 4 When you press C gt blinking on the lower display stops When ES ES are pressed the lower display returns to and blinking stops O Display Program No Segment No Pattern G Soak time out setting value tendency EV1 to EV3 and T1 to T5 all out e js displayed for the setting values in non set segments The G Soak time out function does not work in non set segments When setup data 14 is set to 1 G Soak time out items on the programming map are skipped and not displayed 8 10 Chapter 8 PROGRAM SETUP E Setting up PV start items 1 In the setting display state move to the PV start items on the programming map The settings are common to all segments as the PV start items are setting items provided for each program 2 If you press S the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press CAD GD CO or to set to the No 1 setup PV start setting Setting range 0 to 1 0 PV start disabled 1 PV start enabled ENT 4 When you press C gt blinking on the lower display stops O Display P
43. O is displayed and Setting is not possible MV in READY mode 10 to 11096 MV1 MV1 heat Note cool output This setting is valid even if the programmer function is LG selected by E B setting On heat cool models this setting functions as the MV heat setting in the READY mode MV cool in READY 10 to 11096 mode MV1 heat Note cool output When the model is not a heat cool model displayed and setting is not possible Main output type O MV1 output controller function CH1 1 SP1 output programmer function Note When the model is not a 5G output model is displayed and setting is not possible SP1 main output 1999 to 9999U lower limit 4mA Note setting When the model is not a 5G output model and 8 setting is O on a 5G output model is dis SP1 main output played and setting is not possible upper limit 20mA The relationship between the analog outputs and SP1 setting can be inverted by inverting the upper and lower limit values nused Note nused is displayed and setting is not possible nused nused nused nused nused nused nused nused Fa SEEN Oa mal jo A 4 7 28 Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting Unused Note Unused is displayed and setting is not possible Unused Unused Unused Unuse
44. OR A A EO ERE RO E ea A a eae event1 2 OFF Time CU OND des lee ee ale en A AO A le ee elle AA AA RUIN the ee a event2 2 OFF Time EGO ION o dd db dd O O dd ds event3 2 OFF Time NUNC A A A A ee as EM M EE event4 2 OFF Time ICON MEHREREN EC RR ERE A en event5 2 OFF PID set No CH1 G Soak CH1 G Soak time out PV start Cycle Pattern link
45. Oto 5V O to 10V U Handling Precautions The unit of code Z06 is Kelvin K The lower limit readout of code B18 is 20 C 68 F The lower limit readout C of codes K44 K46 T44 Z08 and Z07 is 199 9 C The lower limit readout C of codes F50 F46 P50 and P46 is 199 9 C The upper limit readout C of codes F01 and PO1 The PV lower limit alarm does not occur with code F50 However note that the PV lower limit alarm occurs at a disconnection when input has been downscaled when input is disconnected during setup The number of digits past the decimal point for dc current and dc voltage is programmable within the range 0 to 3 Set a range No from among those listed in the three tables above Do not use any other number 2 9 Chapter 3 MOUNTING 3 1 External Dimensions Unit mm D ua Mounting bracket 8140541 1 001 Soft dust proof cover set sold separately 81446087 001 Hard dust proof cover set sold separately 81446083 001 Terminal cover set sold separately 81446084 001 AR B B A A q Et 5 So Y n a ma L E Terminal screw Mai SH O et TIPS Es TE POH ER nen H EE NKT Gey S HEE Y Back plate p Add on terminal base 3 1 Chapter 3 MOUNTING 3 2 Panel Cutout Dimensions Use a steel panel of at least 2mm in thickness for mounting the controller
46. Output Ch1 Output Output Ch2 Calibration Output Ch3 12 2 Chapter 12 CALIBRATION Table 12 2 Item and Sub Item Table for Calibration Sub Item Description Upper Display Shows Lower Display Shows m a Item change code Oo DU etc Key test Display test Digital input test Output test control Output test digital output Item change code Gain No PV input 0 PV input 100 Item change code CJ input 0 CJ count CJ temperature Item change code OUT ch1 4mA output OUT ch1 20mA output OUT ch2 4mA output Previous adjustment OUT ch2 20mA output value OUT ch3 4mA output OUT ch3 20mA output NU BUNHO WNHO WUNHO U BWUNHO Notes 1 Items No is shown on the PROG display 2 Sub item No is shown on the SEG display 3 Item 0 Function check item 4 Items 1 2 and 6 Calibration items 12 3 Chapter 12 CALIBRATION While pressing ES press S and simultaneously PV input calibration item PROG 5 EG go IB Key ON OFF Key test Key ON OFF SETUP oO PROG SEG ON OFF of display Display test ON OFF of display SETUP ES am ge DION OFF DI test SETUP O finputof Control x nput of Contro se 84 loutputonorr Control output test Relay Voltage pulse sd eg Of SETUP oO PROG SEG mm mo Input of DO 22 75 lonore Do output test C2 L etg Gain No sele
47. PID parameters 14 24 MV at over range Setting Setup data 2 2 3 Over range O o g MV in READY mode x Setting Setup data O _ READY mode O Preset manual value Setting Setup data N C 5 Manual MV O MANUAL mode O MFB automatic adjustment Setting Variable parameter Az MFB automatic O _ adjustment execution Manipulated variable MV1 Motor control method selection Setting Variable parameter 1 MFB operation Setting Variable parameters 11 Z Motor control operation Setting Variable parameter i e Output 1 open side relay Output 1 closed side relay 5 20 O 3D 5K outputs Initialization of PID control operation PID control operation Output change limitter Setting Variable parameters stk E Setting PID parameters FY cr E Setting Variable parameters aii MV at over range un Setting Setup data X z 3 O _ Over range a 50 GEERDT mode Preset manual value r7 oq oz LOL C Setting Setup data Manu al MV B Handling Precautions O ga mode Manipulated variable MV1 Heat cool MV operation Heat side Output upper lower limit limitter Setting PID parameters odd numbered PI Set
48. PROGRAM SETUP Program Setup as comicidad 8 1 EH How to enter program setup oooococco nern 8 1 E Selecting the program No to SetUp 0ooooooccoooco oo 8 1 Bl Modetransition ooooocoonononor nn RII 8 2 E Programming map s esee nr ene 8 4 B Display details ooo ios aa SES 8 5 E Setting up pattern items 0 0 0 8 5 E Setting up events 1 to 3 temS 0oooooooccoooo o 8 6 E Setting up time events 1to5 00 0 8 8 E Setting up PID set No items 00 cc 8 9 M Setting up G Soak guarantee soak itemS 8 10 M Setting up G Soak time out itemS ooooooooooo 8 10 E Setting up PV startitemS o ooooocoooooonooooo 8 11 Bl Setting up cycle items LLuuuuullsslsseslnsennnnnne 8 11 Bl Setting up pattern link itemS o oooooooonooooo 8 12 E Deleting programs o ooocooococc nnn nmBRRn 8 12 Bl Inserting and deleting segments 00 0000 oo 8 13 viii 8 2 Chapter 9 9 1 9 2 Copying Programs 2 22 0c cee nenne nenn 8 14 Bl Operation ese RR eRRRRRR 8 14 General Reset o oo ocoooooc ees 8 15 Opera Oscars pacas ass par a pa ar 8 15 TROUBLESHOOTING Self diagnostics and Alarm Code Display o oo ooooo 9 1 Bl Self diagnostics at power ON oocoococcoo eee 9 1 Bi
49. and program settings disabled Use of operation keys disabled WN c Display of parameter settings and program settings displayed and use of operation keys disabled e When a is set to 1 the following keys are disabled Basic display state ES 285 general reset Only 5 can be selected by setting group selection in the parameter setup state e When a is set to 2 the following keys are disabled Basic display state ES 899 program setup a CES program copy QNS ES es general reset m Only P Ar can be selected by setting group selection in the parameter setup state However note that items assigned to 5 can be called up by 5 in the basic dis play state When 2 a is set to 3 the following keys are disabled Basic display state Es program selection m program selection ano RUN HOLD CASS Rap RESET Gay ee ADV cs a FAST ES AUTO MANUAL eb AT start AT cancel FUNC CLR DISP DICH general reset However note that MV when controller functions are selected and SP when pro grammer functions are selected can be changed in the basic display state in the MANUAL mode e When a is set to 4 all keys disabled when a is set to 2 and 3 are disabled O F t program protect 7 10 0 Changing program settings enabled 1 Changing program settings disabled When fr is set to 1 the following keys are disabled Basic display state Go
50. approximation A5 Input linearization table approximation A6 Input linearization table approximation A7 Input linearization table approximation A8 Input linearization table approximation A9 Input linearization table approximation A10 Input linearization table approximation A11 Input linearization table approximation B1 Input linearization table approximation B2 Input linearization table approximation B3 Input linearization table approximation B4 Input linearization table approximation B5 Input linearization table approximation B6 Input linearization table approximation B7 Input linearization table approximation B8 Input linearization table approximation B9 Input linearization table approximation B10 7 40 Input linearization table approximation B11 Setting 1999 to 9999U Note When setup data E amp setting is 0 is displayed and setting is not possible Item An displays input X axis and Bn displays output Y axis In principle set so that Al is lt A2 A2 lt A3 and so forth up to A10 x A11 Linear interpolation is carried out between points on the linearization table The ends of the linearization table are fixed to AO BO 2000 2000 and A12 B12 10000 10000 When Ans X lt An 1 Y becomes X An x Bn 1 Bn An 1 An Bn Chapter 7 PARAMETER SETUP E Description of table dat
51. become 0 445 These are set to O when the input 1 range type is set to linear 6 This is set to 1000 when the input 1 range type is set to linear 8 15 Chapter 9 TROUBLESHOOTING 9 1 Self diagnostics and Alarm Code Display Self diagnostics functions are incorporated into the controller The table on the following page shows the alarm codes that are displayed as a result of self diagnostics E Self diagnostics at power ON PROM error An error in the system program stored to PROM has been detected However note that not all PROM errors are detected Some errors are detected as controller operation errors The corresponding alarm code is displayed when this error is detected O Adjustment value error An error in the analog I O adjustment data stored to volatile memory has been detected The corresponding alarm code is displayed when this error is detected RAM backup error An error in the RAM backup function has been detected When this error is detected a general reset is carried out An alarm code is not displayed for this error O Board configuration error An error in the board configuration combination of different PCBs has been detected according to the catalog No of the controller The corresponding alarm code is displayed when this error is detected E Self diagnostics at each sampling cycle O Analog input error A probable cause of this error is a disconnected analog input This error is detected wh
52. disables derivative action 10 0 to MV upper limit 96 MV lower limit to 110 096 0 0 to 100 096 Oto 30 0 disables the brake function 0 1 to 999 996 1 to 3600s 0 to 1200 0 disables derivative action MEO cor uu kn u zu a Z Note On 0D and 6D output models when setting is 0 0 ON OFF control is enabled is displayed for items d a 1 o NH EF Land e d and setting is not possible When variable parameter 1 E setting is 2 estimated position control only on 2G output models is displayed for items a4 and a and setting is not possible When setting is not 0 and setting is not possible When variable parameter 5 amp setting is 0 smart tuning disabled is displayed for amp and setting is not possible When variable parameter 2 F setting is 0 2 degrees of freedom PID disabled the items for a 7 2 3 7 are not displayed For details see the Note for PID parameters is displayed fors E Unused Unused Unused 7 42 Unused Note js displayed and setting is not possible Chapter 8 PROGRAM SETUP 8 1 Program Setup Programs can be set up when the DCP301 is in the basic display state This is sometimes referred to as program ming in this manual If the DCP301 is not in the basic display state press 255 to set the controller to the basic display state Programmi
53. limit 96 MV lower limit to 110 096 0 0 to 100 096 0to 30 0 disables the brake function 0 1 to 999 9 1 to 3600s 0 to 1200 0 disables derivative action re px pus Qd DON au au Note On OD and 6D output models when setting is 0 0 ON OFF control is enabled is displayed for items d aL a H r E d P te and ao and setting is not possible When variable parameter st setting is 2 estimated position control only on 2G output models is displayed for items a and A setting is not possible and When setting is not 0 and setting is not possible is displayed for E When variable parameter 5 setting is 0 smart tuning disabled is displayed for amp and setting is not possible amd When variable parameter E amp setting is 0 2 degrees of freedom PID disabled the items for c 4 M o 7 4 5 B are not displayed On heat cool models the set No of the PID parameter used for the PID set No is as follows PID Set No Designated in the Program or Zone No According to Automatic Selection of PID Set PID Set heat PID Set cool 1 2 3 4 2 4 6 8 7 23 E Item Code Chapter 7 PARAMETER SETUP Proportional band PID set 3 Factory Setting User Setting Reset time PID set 3 Rate time PID set 3 MV lower limit PID
54. of used batteries atthe user site observe local bylaws W hen discarding remove the battery and dispose of both the product and the battery as industrial waste following local regulations Battery removal method See 9 4 Replacing the battery page 9 10 10 1 Chapter 11 SPECIFICATIONS 11 1 Specifications Saas 2 Specification Number of programs 19 Number of segments 30 per program Segment setting system RAMP X system Set by set points SP and time Segment time 0 to 99h 59min 0 to 99min 59s or 0 0 to 599 9s time unit selectable Basic time accuracy 0 01 0 1s delay when segment time setting 0 Events 3 Set operating point Time events 5 Set ON and OFF times PID set No Set 0 to 8 Set 0 for continuation of previous segment Set 0 to 4 on heat cool models G Soak Sets G Soak width 0 to 1000U PV start Sets program ON OFF Cycle Sets program count 0 to 9999 Pattern link Sets program No 0 to 19 0 no link Tag Sets 8 alphanumerics for each program not displayed on controller Input type Thermocouple K E J T B R S JIS C 1602 1981 WR e5 26 Hoskins Data PR40 20 J ohnson Matthey Data Ni NiMo General Electric Data N N B S Monograph 161 PLII Engelhard Industries Data IPTS68 DIN U DIN L DIN 43710 1985 Gold iron chromel Hayashidenko Data Resistance temperature detector RTD Pt
55. operation may result in lost continuity initialization may adversely influence PID operation depending on the circumstances in which the controller is being used E ot Initialization ON OFF and conditions can be selected by the amp setting 7 11 Chapter 7 PARAMETER SETUP O smart tuning method selection 7 12 P 0 Smart tuning is disabled 1 The brake value is fixed to inhibit overshoot 2 Overshoot is inhibited while automatically reviewing the brake value When the control direction is set to reverse action overshoot is inhibited When set to direct action undershoot is inhibited Both functions are referred to collectively as overshoot inhibit When set to 1 the value of PID parameter setting item is used as it is to inhibit overshoot When set to 2 the value of 5 r is reviewed at each rise reverse action or fall direct action and overshoot is inhibited while the value is automatically rewritten Review is executed only in the direction in which the amp value is increased overshoot inhibit effect becomes more apparent When operation is carried out for a long time with this parameter set to 2 overshoot inhibit may function too strongly and it may take a long time to arrive at SP So when overshoot disappears note down the amp r value at that time set 5 to 1 and reset the amp value to the noted down value The AT LED lights while reviewing the amp value wh
56. operations Clearing all program setups for program Nos 1 to 19 Returning parameter setups to their factory settings Changing the mode to the program operation READY AUTO mode E Operation 1 Set the DCP301 to the READY AUTO mode y Set variable parameter X and r to 0 2 If you press ES amp in the basic display state the display changes to con Pasy firm execution of general reset and E 5 is displayed on the upper display 3 If you press 5 the general reset is executed and operation starts from startup at power ON es If you press general reset is not executed and the DCP301 returns to the basic display state O Display Program No Segment No Pattern tendency Output state of events 1 to 3 time events 1 to 5 In the constant value operation mode all of the program No segment No and profiles displays are cleared If a RAM backup error occurs when the power is turned ON the display changes to confirm general reset without pressing any of the keys on the console and 7 E 5 is displayed in the upper display If you press S the general reset is executed Other keys however cannot be oper ated The following setup data items are not returned to their factory settings a Save setting values However note that if a RAM backup error occurs when the power is turned ON amp and amp 3 settings
57. polarities reversed Do not use damaged broken battery skin leaking battery fluid batteries Do not throw batteries into fires or charge short circuit disassemble or heat batteries Store batteries in low temperature dry locations Failure to observe the above cautions may cause batteries to emit heat or split or battery fluid to lead Store batteries out of the reach of small children Batteries are small and are easy to swallow If a child swallows a battery consult a physician immediately Return used batteries to Honeywell sales service office or your dealer When disposing of used batteries at the user site observe local bylaws 1 Handling Precautions Before handling components inside the controller touch a grounded metal part to remove any static electricity from the body Static electricity may cause dam age to controller components Batteries left in storage for a long time discharge electricity reducing their ser vice life Purchase new batteries as required The parameter setups and program setups on the DCP301 are stored to battery backed up memory RAM So stored setups are held in memory even if the controller is turned OFF However when battery voltage becomes low stored setups are no longer held in memory when the controller is turned OFF E BAT LED blinking When low battery voltage is detected the BAT LED on the console blinks The voltage level for detection of low batter
58. program setup state oocooooocococccr eee 9 6 EH G Soak items cannot be changed by repeatedly pressing amp O in program setup state llli lees 9 6 Bl PV start items cycle items and pattern link items cannot be displayed by repeatedly pressing lt gt in program setup state 9 6 Bl Insertion deletion of segments cannot be confirmed by pressing CS E in program setup state 000 000 eee 9 7 E Program deletion cannot be confirmed by pressing 45 amp while entering pattern items in program setup state 9 7 E The program cannot be copied by pressing Cz ES in the basic display state viciado s o un 9 7 EH General reset is not applied by pressing CS amp 2 in the basic display state 0 0 0 0 0 eh 9 7 9 3 Motor Adjustment is Impossible oocoococccccccco oo 9 8 E Normal wiring for direct motor rotation 9 9 E Normal wiring for reverse motor rotation 9 9 E Alarm display caused by wrong wiring and causes 9 9 9 4 Replacing the Battery 0 ccc ee 9 10 E BAT LED blinking 0 00 ccc eens 9 10 E Items to prepare cece nee 9 10 Bl Replacement procedure 00 000 c ccc eee ees 9 11 Chapter 10 DISPOSAL Disposal is cin iii E AA ANT E a EW Ai 10 1 Chapter 11 SPECIFICATIONS 11 1 Specifications
59. selected O Display 2 Output value Output state of events 1 to 3 The digit to which SP values can be entered blinks in the MANUAL mode when pro grammer functions are selected 6 5 Chapter 6 OPERATION O Display 3 Motor valve opening 96 Output state of events 1 to 3 This display is exclusive to 2G output models output catalog No appended with 2G O Display 4 EN EE Heat side output 96 XEOUT Cool side output 96 Output state of events 1 to 3 This display is exclusive to heat cool output models output catalog No appended with 3D or 5K 6 6 Chapter 6 OPERATION 6 3 Program Selection The program No can be selected on the console within the range 1 to 19 il How to select the program No 4 When the controller is in the basic display state in the p program operation READY mode Program No 1 i e Each press of S increments the program No The CD key ES key display reverts to 1 after 19 y Each press of C decrements the program No The Program No 2 i display reverts to 19 after 1 CD key ES key Y Program No 3 A Y Program No 4 A CD key ES key 1 Handling Precautions Both already set or non set program Nos can be selected The program No cannot be selected when selecting the program No by exter nal switch input The program
60. seta filter for the input Provide the wiring for the instrument power supply with a mains power shutoff switch within reach of the instrument operator e Provide a delay type T rated current 1A and rated voltage 250 V fuse on the instrumentation power supply wiring Connect to live conductor IEC 127 Devices and systems to be connected to this unit must have the basic insula tion sufficient to withstand the maximum operating voltage levels of the power supply and input output parts Chapter 4 WIRING 4 2 Compensating Lead In the case of thermocouple input connect the bare thermocouple lead to the terminal If the thermocouple is located a long way from the DCP301 or the thermocouple is connected to a terminal extend the connection using a compen sating lead and then connect to the terminal Use shielded compensating leads only For I O other than thermocouples use JCS 4364 instrument cable or equivalent prod uct This is generally referred to twisted shielded cable for instruments The fol lowing cables are recommended Fujikura Ltd IPEV S 0 9mm x 1P ITEV S 0 9mm x 1T Hitachi Cable Co KPEV 0 9mm x 1P KTEV S 0 9mm x 1T e Shielded multi core microphone cord MV VS can be used if there is little electro magnetic induction Use a power supply cable with a nominal cross sectional area of 0 75 to 2 0 mm rated voltage of more than 300 V and rated temperature of more than 60 C 4
61. setting of the pattern item event output at that segment is OFF However note that event output is ON when the mode changes to the END mode at segments whose ON time and pattern item time are equal 8 8 Chapter 8 PROGRAM SETUP E Setting up PID set No items O Display 1 In the setting display state move to the PID set No items of the segment to be set up on the programming map 2 If you press S the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press OD MD CO or to set to the No 1 setup PID set No setting Setting range 0 to 8 non heat cool models 0 to 4 heat cool models ENT 4 When you press C 5 blinking on the upper display stops Program No Segment No Pattern PID set No setting value tendency EV1 to EV3 and T1 to T5 all out When setup data fis set to 1 and PID set auto switching ON is selected the PID set No items on the programming map are skipped and not displayed om On 5G output models when setup data is set to 1 and programmer functions are selected the PID set No items on the programming map are skipped and not dis played LT On 3D output models when setup data Y 5 is set to 1 and 3 position proportional control is selected the PID set No items on the programming map are skipped and not displayed 7c t9 When setup data wis set to 1 the PID set No items o
62. type in the time event the No 1 and No 2 settings can be set up 4 This can be set as controller functions are selected and PID or ON OFF control is carried out 5 As these are setting items for each program the display and setting are common for 8 4 all segments Chapter 8 PROGRAM SETUP E Display details The following figure shows the conventions used for displays in this manual Program Segment No Display Displays program segment No currently being set up Decimal point blinks in program setup state Basic indicator LED lamps O LED iit Program No Segment No Upper display Pattern tendency Lower display I e EV1 to EV3 and T1 to T5 all out Event LEDs Profile Display E Setting up pattern items 1 In the setting display state move to the pattern item of the segment to be set up on the programming map 2 If you press S the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press GO CD CO or to set to the No 1 setup SP setting Setting range SP1 lower to upper limit Set the SP1 limit in setup data amp 5 or A Loy 4 When you press 5 blinking on the upper display stops The lower display then starts blinking to indicate start of entry to the No 2 setup 5 Press GO CD CO or O to set to the No 2 setup time setting Setting range 0 00 to 99 59 h min min
63. within the current range listed in the specifications Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the DCP301 as relay terminals Doing so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the DCP301 Failure to do so might cause electric shock fire or faulty opera tion e 600066 eoe Use the relays on the DCP301 within the service life listed in the specifica tions Continued use of the relays after the recommended service life might cause fire or faulty operation CAUTION Use induced lighting surge preventive device if there is the risk of power surges caused by lightning Failure to do might cause fire or faulty operation Before replacing the battery be sure to turn the power OFF Failure to do so might cause electric shock Do not touch internal components immediately after turning the power OFF to replace the battery Doing so might cause burns Do not insert the battery with the polarities reversed Do not use damaged broken battery skin leaking battery fluid batteries Do not throw batteries into fires or charge short circuit disassemble or heat batteries Store batteries in low temperature dry locations Failure to observe the above cautions may cau
64. 0 to 1600 0 to 3100 W WRe5 26 0 to 2300 o to 4200 W WRe5 26 0 to 1400 0 to 2552 PR40 20 0 to 1900 0 to 3400 Ni Ni Mo 0 to 1300 32 to 2372 N 0 to 1300 32 to 2372 PL II 0 to 1300 32 to 2372 DIN U 200 0 to 4400 0 300 to 750 DINL 200 0 to 4800 0 300 to 1600 Golden iron chromel O Resistance temperature detector RTD JIS 89 Pt100 0 0 to 300 0K Temp Range C 200 0 to 500 0 Temp Range F 300 to 900 IEC Pt10092 200 0 to 200 0 300 to 400 100 0 to 150 0 150 0 to 300 0 50 0 to 200 0 50 0 to 400 0 60 0 to 40 0 76 0 to 104 0 40 0 to 60 0 40 0 to 140 0 0 0 to 500 0 0 0 to 900 0 0 0 to 300 0 0 0 to 500 0 0 00 to 100 00 0 0 to 200 0 JIS 89 J Pt100 200 0 to 500 0 300 to 900 200 0 to 200 0 300 to 400 100 0 to 150 0 150 0 to 300 0 50 0 to 200 0 50 0 to 400 0 60 0 to 40 0 76 0 to 104 0 40 0 to 60 0 40 0 to 140 0 0 0 to 500 0 0 0 to 900 0 0 0 to 300 0 0 0 to 500 0 2 8 0 00 to 100 00 0 0 to 200 0 Chapter 2 NAMES amp FUNCTIONS OF PARTS O dc current dc voltage Input Format Range No Range programmable 4 to 20mA O to 20mA O to 10mA 10 to 10mV O to 100mV 1999 to 9999 Oto 1V 1 to 1V 1 to 5V
65. 1 6026 F lj noga handbokens samtliga s kerhetsf reskrifter f r att undvika elst tar och tf ljande personskador Denna symbol vamar anv ndaren f r risk f r elchock vid tillf llig tkomst av sp nningsf rande del Om utrustningen anv nds p ett s tt som ej f rutsetts av tillverkaren kan s kerhetsskyddet visa sig vara otillr ckligt Byt inte ut n gon komponent eller del om denna inte klart angivits som utbytbar av tillverkaren All kabeldragning skall f lja de lokala f reskrifterna och utf ras av en kompetent och erfaren fackman Jorduttaget m ste anslutas innan all annan kabeldragning och kopplas fr n sist En n tstr mbrytare skall finnas i n rheten av utrustningen inom bekv mt r ckh ll f r operat ren Huvudn tets kabeldragning kr ver T 1 0A 250V s kring ar IEC127 Installationskategori kategori II IEC664 1 EN61010 1 Specifikationer f r vanliga n tsp nningar De vanliga n tsp nningarna f r alla I O utom f r huvudstr msf rs rjningen och rel uttagen r mindre n 33V sinuseffekt r m s 46 7V maximibelastning och 70V de likstr m UTRUSTNINGENS MARKDATA N tsp nning 90 264V Frekvens 50 60 Hz Effekt eller m rkstr m 30 VA maximum MILJ VILLKOR Anv nd inte utrustningen i n rheten av l ttant ndliga v tskor eller ngor Drift av elektriska instrument i en s dan omgivning r att leka med s kerheten Temperatur O till 50 C Fuktighet 10 t
66. 100 J Pt100 JIS C 1604 1989 DC current 4 to 20mA 0 to 20mA 0 to10mA DC voltage 10 to 10mV 0 to 100mV 0 to 1V 1 to 1V 1 to 5V 0 to 5V 0 to 10V Multi range of thermocouple resistance temperature detector DC voltage and DC current see page 2 8 2 9 Input readout accuracy 0 1 FS 1U varies according to standard conditions display value conversion and range At 100 C max of K and T thermocouples 1 C1U At 260 C max of B thermocouple 4 FS 1U At 260 to 800 C 0 4 FS 1U At 800 to 1800 C 0 2 FS 1U At 100 C max of R and S thermocouples 0 2 FS 1U At 100 to 1600 C 0 15 FS 1U At 300 C max of PR40 20 thermocouple 2 5 FS 1U At 300 to 800 C 1 5 FS 1U At 800 to 1900 C 0 5 FS 1U Golden iron chromel thermocouple 1 5K 1U 2 digit range past decimal point by resistance thermometer detector input 0 15 1U At 0 to 10mV range 0 15 FS 1U At 100 C max of DIN U thermocouple 2 C 1U At 100 to 0 C 1 C 1U e At 100 C max of DIN L thermocouple 1 5 C 1U Input sampling cycle 0 15 Input bias current Thermocouple dc voltage input 1 3uA max at peak value under standard conditions At 1V min range 3uA max Input impedance dc current input 50 10 under operating conditions Measuring current RTD input 1 04mA 0 02mA current flow from terminal A under operating conditions Influence of wiring resistance
67. 107 MANUAL 108 Auto tuning executing 109 Constant value operation 110 MFB estimated position control 111 Sum of all alarms 112 PV range alarm 113 Controller alarm 114 Low battery voltage 115 Console setup in progress 116 Loader setup in progress 117 ADV ON time 1s 118 to 199 NOP Note Setting can be changed only in READY mode Event 2 standby 0 Standby OFF 1 Standby ON Note The controller stands by after power is restored and in the READY mode When the event type setting is 2 50 js displayed and setting is not possible Event 2 hysteresis 0 to 200U when event type is neither MV nor MFB 0 0 to 20 096 when event type is MV or MFB Note When the event type setting is gt 50 displayed and setting is not possible Event 2 ON delay time 0 to 3600s Chapter 7 PARAMETER SETUP 5 Item Code Event 3 type Factory Setting User Setting Setting PV type events PV direct PV reverse Deviation direct Deviation reverse Absolute value deviationl direct Absolute value deviationl reverse SP direct SP reverse MV direct MV reverse 10 MFB direct 11 MFB reverse 12to 49 NOP oO CO JU gt UJ hNJ F2 O Time events 50 Time event 51to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby 107 MANUAL 108 Auto tuning executing 109 Con
68. 2 13 and feedback resistor terminals 14 15 16 Do not wire the leads in the same duct or use 6 core cable Doing so might result in faulty controller operation caused by electrical noise when the motor is started up e When controlling without motor feedback with variable parameter A Zset to 2 terminals 14 15 16 need not be connected T Chapter 4 WIRING Bi Voltage output 6D Connect as follows SSR P 12 O 13 o Handling Precautions 2 to 22mAdc With current adjustment function setup TE Voltage output is reliant on an internal fixed current circuit Set the current value in the setup data so that the optimum voltage is obtained matched to the conditions of the SSR in use and load Factory setting general purpose SSR voltage value E Heat cool output 3D Connect as follows Load Power supply Load Power supply o Handling Precautions 90 oe o ei Output 1 Contact rating resistive load 5A 30Vdc 120Vac 4A 240Vac Minimum switching current 100mA Output 2 Contact rating resistive load 5A 30Vdc 120Vac 4A 240Vac Minimum switching current 100mA When switching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 100mA min E Heat cool output 5K Connect as follows n O Load SSR
69. 25 23 Scroll O CD CH or GO until meter indicates 4 00mA then press S PARA 2 Press C until the PROG SEG display shows 45 HE Lt f Scroll GD GD CXD or until meter indicates 20 00mA then press S OUT CHI output calibration 1 Press amp until the PROG SEG display shows 24 25 Scroll amp GD CXD or until meter indicates 4 00mA then press S PARA 2 Press lt gt until the PROG SEG display shows 2 ZE Scroll CD CH or until meter indicates 20 00mA then press S 12 12 12 3 Set Up PV CH1 34 83 leads OO OO Millivolt sources Millivolt sources Gain No 0 to 7 Gain No 16 to 17 34 63 62 GO 29 G8 Copper leads Ie e Decade resistance box Decade resistance box Gain No 11 to 12 0 Gain No 20 0 Copper leads OG Signal generators 4 20mA Gain No 8 Chapter 12 CALIBRATION 84 63 62 GO 29 28 Copper leads 7 7 os OO Decade resistance box Decade resistance box Gain No 9 to 10 Gain No 19 34 63 G2 30 29 Q8 Come SO SO Decade resistance box Decade resistance box Gain No 11 to 12 100 Gain No 20 100 Copper leads 00 Millivolt sources Gain No 18 12 13 Chapter 12 CALIBRATION OUT OUT OUT CH2 CH3 Cc a Copper leads
70. 6 OFF 0 0 ON 100 0 OFF 0 096 Output heat Output cool BEEN E i OFF OFF qe 1 Handling Precautions Even in 3 position control output is time proportional in the READY mode This is set in setup data amp MV heat in READY mode and Y MV cool in READY mode When connecting an actuator that may burn by time proportional output set setup data amp and so that output in the READY mode is 0 7 15 Chapter 7 PARAMETER SETUP O e motor control method selection 0 MFB control conventional estimated position control 1 MPB control conventional only 2 Estimated position control only 0 MFB control conventional estimated position control el When MFB Motor Feed Back input is normal the motor position is controlled by the actually measured MFB When MFB input is in error the motor position is controlled by an estimated MFB value This state is referred to as estimated position control state For example when the motor rotates at a position where the feedback potentiometer has deteriorated MFB input changes suddenly This sudden change is detected as an error and the correct MFB position is estimated The motor position is also controlled by the estimated MFB value when the MFB disconnected alarm has occurred n the estimated position control state an error will inevitably occur between the actual
71. AL modes Continuation of manual value if in MANUAL mode Continuation of program No segment No Continuation of segment progress time Continuation of display No of basic display state in AUTO mode Parameter factory shipment setting Delete entire program Program operation mode READY mode AUTO mode Program No 1 1 segment No 1 Segment progress time 0 AS Cancellation of auto tuning smart tuning Cancellation of MFB automatic adjustment by 2G output Initialization of G Soak standby time Initialization of PID operation Initialization of event output state Setting display state Basic display state Display No of basic display state in MANUAL mode Start of operations 1 Handling Precautions With the following modes and items the state when the power is turned OFF continues when the power is turned back ON READY RUN HOLD FAST END modes AUTO MANUAL modes MANUAL values in MANUAL mode Program No segment No Progress time in segment Display No if in basic display state in AUTO mode 6 1 Chapter 6 OPERATION 6 2 Switching the Basic Display The basic display state of the controller collectively refers to the display state of the program No display segment No display upper display lower display basic indicator LED lamps and event LEDs Each press of 265 successively switches the basic display state Operation of other displays and LEDs i
72. AMETER SETUP O E motor valve opening automatic adjustment 0 Adjustment disabled 1 Adjustment enabled This parameter automatically measures the motor fully closed position fully open posi tion and close open times The results of calculation are automatically written to t 4 rt Ix pecar andit E Adjustment Method and Motor Functions 1 2 tri toO or I Set t t ENT Set it H to 1 and press CD If set to 1 already press ES twice to enter automatic adjustment Automatic adjustment is carried out E H E Lis displayed on the upper display and the closed side relay turns ON The motor operates to the closed side and the MFB count value is displayed on the lower display When the count has stabilized fully closed adjustment is com pleted and the count value is written to t X 2 Pu oe L i Fis displayed on the upper display and the closed side relay turns ON The motor operates to the open side and the MFB count value is displayed on the lower display When the count has stabilized fully open adjustment is completed and the count value is written to 7a The time it took from fully closed to fully open is written to However note that if this time is 240 0s or more the time is taken as 240 0 When all adjustments are completed the controller returns to the basic display state To cancel automatic adjustment press ES When automa
73. D set 5 Disturbance inhibit rate time PID set 5 Proportional band PID set 6 Reset time PID set 6 Rate time PID set 6 MV lower limit PID set 6 MV upper limit PID set 6 Manual reset PID set 6 Brake PID set 6 Disturbance inhibit proportional band PID set 6 Disturbance inhibit reset time PID set 6 Disturbance inhibit rate time PID set 6 7 25 Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting Proportional band PID set 7 Reset time PID set 7 Rate time PID set 7 MV lower limit PID set 7 MV upper limit PID set 7 Manual reset PID set 7 Brake PID set 7 Disturbance inhibit proportional band PID set 7 Disturbance inhibit reset time PID set 7 Disturbance inhibit rate time PID set 7 Proportional band PID set 8 Reset time PID set 8 Rate time PID set 8 MV lower limit PID set 8 MV upper limit PID set 8 Manual reset PID set 8 Brake PID set 8 Disturbance inhibit proportional band PID set 8 Disturbance inhibit reset time PID set 8 Disturbance inhibit rate time PID set 8 7 26 E Setup data settings 5 E 5 Item Code Control action CH 1 Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting 0 Reverse action he
74. DCP301 is not in the basic display state press 255 E Operation 1 Set the DCP301 to the program operation READY mode Set variable parameter amp to either of 0 1 or 3 and variable parameter Fr to 0 2 In the basic display state press G25 or Cv to select the copy source program No However note that the program No cannot be selected on the console when control ling the DCP301 by external switch inputs For details see 6 3 Program Selection page 6 7 3 If you press GO PROS E a P 5 is displayed on the upper display and the copy destination program No is displayed on the lower display 4 If you press or GQ currently non set program Nos are displayed blinking in order as the copy destination program No When there are no non set program Nos is displayed on the lower display ENT 5 If you press program copy is executed and the lower display stops blinking To repeat the procedure carry out steps 4 and 5 again 6 To quit program copy press amp 55 O Display Program No Copy destination program No Output state of events 1 to 3 time events 1 to 5 8 14 Chapter 8 PROGRAM SETUP 8 3 General Reset A general reset can be executed when the DCP301 is in the READY AUTO mode in the basic display state If the DCP301 is not in the basic display state press 255 A ceneral reset involves the following
75. H1 20mA count Ca ENTER DES OUT CH3 20mA count Ca ENTER DES 12 5 Chapter 12 CALIBRATION 12 2 Calibration Procedures E Enter calibration mode 1 Release keylock PARA nef 2 4 and P 2 Press 2 to permit ordinary indication condition Change to READY RUN and HLD are off and AUTO MAN off modes Thefollowing LEDs will illuminate after the above operations RUNLED is OFF HLD LED is OFF MAN LED is OFF PROG Display Program No Display SEG Display Segment No Display E ale CARRERE Upper Display os 5 ETE H H HH H Lower Display OPRG PROFILE JE ___ ane OBAT OAT OOT1 00T2 0073 OEVIOEV2 OEV3 OTL OT2 OT3 OT OT5 PROG RUN HOLD DISP Oo c Cc FUNC AIM PARA CLR LOADER AT ENT Figure 12 2 3 To enter calibration mode hold down the C55 and press S and cx simultane ously The display will show the symbols described in Figure 12 3 If the indication is dif ferent repeat the above procedure after pushing 255 to refresh the display 4 To select individual calibration items press C45 GD CO or O to select the item by scrolling then C55 and S The order of auBeMon items is described in Table 12 2 C II II gt t D t D D t e x UN P n a E um n a E non LJ LJ LJ O ORUN OHLD S 7 oc e CO AR EDS PROFILE ECC E EUER MES MITO IE CEN
76. Honeywell DCP301 Digital Program Controller User s Manual xP501 EN11 6197 Issue 13 Feb 2012 WARRANTY The Honeywell device described herein has been manufactured and tested for corrent operation and is warranted for a period of one year TECHNICAL ASSISTANCE If you encounter a problem with your unit please review all the configuration data to verify that your selections are consistent with your application i e Inputs Outputs Alarms Limits etc If the problem persists after checking the above parameters you can get technical assistance by calling the following In the U S A 00 0 9 7 1 800 423 9883 In Europe 0000000 Your local branch office N SAFETY PRECAUTIONS JH B About Icons The safety precautions described in this manual are indicated by various icons Please be sure you read and understand the icons and their meanings described below before reading the rest of the manual Safety precautions are intended to ensure the safe and correct use of this prod uct to prevent injury to the operator and others and to prevent damage to proper ty Be sure to observe these safety precautions Warnings are indicated when mishandling this N WA R N N G product might result in death or serious injury Cautions are indicated when mishandling this N CAUTION product might result in minor injury to the user or only physical damage to the product B Examples N Use caution when handling the pr
77. I 12 O 13 l e Load SSR I 15 O 1 Handling Precautions Current output and voltage output can be selected by setups X 1 5 and Output 1 Current output 4 to 20 0 to 20mAdc Load resistance 600 max Voltage output 2 to 22mAdc With current adjustment function setup C Output 2 Current output 4 to 20 0 to 20mAdc Load resistance 6002 max Voltage output 2 to 22mAdc With current adjustment function setup X 7 Dc m Voltage output is reliant on an internal fixed current circuit Set the current value in the setup data so that the optimum voltage is obtained matched to the conditions of the SSR in use and load Factory setting general purpose SSR voltage value 4 10 Chapter 4 WIRING 4 9 Connecting auxiliary outputs outputs 2 3 Optional auxiliary outputs can be added on N WARNING Before removing mounting or wiring the DCP 301 be sure to turn off the power to the DCP301 and all connected devices Failure to do so might cause electric shock O E OD 5G 6D auxiliary outputs ex Receiver EE Gs O Auxiliary output 1 Do output 2 Y id 4to 20 0 to 20mAdc EE Resistive load 6000 max ex Receiver D Q Auxiliary output 2 H A output 3 Y T 4 to 20 0 to 20mAdc u Resistive load 6000 max 1 Handling Precautions 4 to 20mAdc and 0 to 20mAdc can be selected in setup data Use shielded c
78. LD FAST END modes PROG DISP CO CO To advance the program in RUN HOLD FAST modes To run the program fast in RUN HOLD modes To execute manual operation in AUTO mode To execute automatic operation in MANUAL mode To start auto tuning when not executing auto tuning To cancel auto tuning when executing auto tuning To change values during manual operation when MV or SP is blinking 2 4 Chapter 2 NAMES amp FUNCTIONS OF PARTS Category Function Key operation Parameter setup Starts parameter setup So the controller enters se lection of setup group major item in basic display state To change the setup group major item To fix the setup group To moves between individual items minor items To start changing individual item setting values while setting value is blinking To end changing individual item setting values while setting value is blinking To change individual item setting values while setting value is blinking To cancel changing individual item setting values in basic display state To selects setup group To end parameter setup EB key To start changing assignment item setting values Assignment item in basic display state setup To move to next item by assignment item and start changing setting values To change assignment item setting values while setting value is blinking To
79. Lower limit value of event setting Note however that some types of event turn ON even if events are set as shown above When the program has progressed to the No 1 segment by the cycle or pattern link functions the previous setting is disabled Output is OFF unless the No 1 segment contains an event setting Other Cn On 5G output models when setup data is set to 1 and SP output programmer functions is selected the MV direct reverse event does not function 5 3 Chapter 5 FUNCTIONS ON OFF TM NN PV EV Deviation direct ON OFF ME EN PV SP EV Absolute value deviation direct ON OFF SP direct ON OFF Hs SP EV MV direct ON OFF PEN NN MV EV MFB direct ON OFF H 4 MFB EV PV reverse ON OFF aH PV EV Deviation reverse ON OFF gt PV SP EV Absolute value deviation reverse ON au SP SP reverse ON OFF lt i gt SP EV MV reverse ON OFF El MV EV MFB reverse ON OFF Pies MFB EV Chapter 5 FUNCTIONS O Controller status events O Time events Controller status events are turned ON and OFF according to the controller mode alarm status and other statuses Though the event standby function does not function the ON delay function does E vent setting values operating point hysteresis and event standby are not set Basic operations The following basic operation types are provided R
80. No cannot be selected during constant value operation Pressing Cv does not change the program No when values currently being entered are displayed in the MANUAL mode 6 7 Chapter 6 OPERATION 6 4 External Switch RSW Operations E External switch RSW inputs In all the DCP301 is provided with 12 external switch inputs Each of these inputs are differentiated by RSW1 RSW2 and so forth to RSW 12 On models whose option 2 cata log No is 0 only inputs RSW1 to RSW4 are mounted RSW external switch input External switch input types 6 8 The functions of RSWI to 4 and RSWS to 12 are fixed The functions of RSWS to 7 are selected by the setup setting External Function Detection Method Switch No RUN Rising edge HOLD Rising edge RESET Rising edge ADV Rising edge Selected by setup from the following functions FAST Rising edge PV start Rising edge AUTO MANUAL Rising falling edge AT start stop Rising falling edge G Soak cancel by OR conditions Status G Soak cancel by AND conditions Status Direct reverse action switching Status Program No selection Weighting 1 Status Program No selection Weighting 2 Status Program No selection Weighting 4 Status Program No selection Weighting 8 Status Program No selection Weighting 10 Status With PV is valid only in the program operation mode and READY mode and the PV start RUN mode is e
81. Once the Zener barrier has been adjusted compensation is carried out on the Zener barrier When using on an RTD without a Zener barrier re adjust without the Zener barrier Chapter 7 PARAMETER SETUP O 4 3 CPL communications port selection When set to 0 CPL communications from the loader jack is not possible In this case m Dp CPL communications is possible from the addon terminal under setup and 5 communications conditions if the controller model supports CPL communications When set to 1 to 15 CPL communications from the loader jack is not possible and the 4 3 setting becomes the CPL communications address Communications conditions are also 4800bps even parity and 1 stop bit In this case CPL communications is not possible from the addon terminal even if the controller model supports CPL communications Use the special cable to connect the RS 232C port on the personal computer and the loader jack on the equipment A When the setup amp ROM revision setting indication is 0 or 1 the setup 3 setting indication cannot be set at Also communications from the loader jack is not possible 7 39 Chapter 7 PARAMETER SETUP Input linearization table approximation Al Factory Setting User Setting Input linearization table approximation A2 Input linearization table approximation A3 Input linearization table approximation A4 Input linearization table
82. P DER ON OFF control differential When P is set to 0 0 on both OD and 6D output models control is set to ON OFF control and operational period at that time is set e n Reverse action Direct action ON AE mE o OFF OFF Differential a Pv gap PV SP SP Differential gap e Position proportional control dead zone On 2G output models a dead zone between the motor open and motor closed positions is set As a general guideline the minimum value is the value where this dead zone changes to stop motor hunting once a fixed value set to manual output is being output If this value is set without any margin the motor will be operating at all times which will considerably shorten its service life The factory setting is 5 Use this as a guideline and take the control results and motor service life into consideration when setting the dead zone Dead zone setting value gt Dead zone Open side relay ON Closed side relay ON Control output 96 Heat cool control dead zone On heat cool models this sets how the relationship between heat side output and cool side output should be processed with respect to the MV resulting from PID operation Heat cool control is calculated as follows E PID operation m gt Heat side fixed to o action gt Heat cool output calculation output Rr MV gt Cool side PID operation result output Note 4
83. PARTS E Functions using two or more keys PROG RUN HOLD CO T CO PROG DISP CO tco FUNC TCR FUNC PARA C c FUNC PROG CO t c5 S tco gs CLR Es ENT Go PROS es 85 E Loader jack Reset keys Press E with amp 5 held down in the basic display state to reset the controller The controller enters the READY mode in the RUN HOLD FAST or END modes The controller cannot be reset in the READY mode by key operation Advance keys Press 285 with SS held down in the program operation mode in the basic display state to advance the program In the RUN HOLD or FAST modes the program advances to the next segment The controller cannot advance in the READY mode by key operation Fast keys Press C with amp S held down in the program operation mode in the basic display state to fast operate the program The controller enters the FAST mode from the RUN or HOLD modes Parameter setup keys Press amp amp 5 with 25 held down in the basic display state to move to selection of the setting group major items in the parameter setup state Program setup programming keys Press with ES held down in the program operation mode in the basic display state to move to the program setup programming state Press S with 5 held down in the program setup state to change the No of the program to be set up in ascending order Program No change keys Press GD with CBS held down in the pr
84. Pt100 Range Table of CH2 Linear Group Type Code Range No Gain No Linear V Oto 10V L07 192 18 Oto 5V vol 193 18 12 11 Chapter 12 CALIBRATION E Cold junction sensor calibration Scroll amp Cv amp or to show 2 0 2 2 on upper display then press S The cold junction input 0 1 Press S until the PROG SEG display shows 2 8 1 ENT 2 Press C after display stabilizes AD count is shown on lower display O The cold junction AD count data 1 Press S until the PROG SEG display shows 02 22 Wa A ENT 2 Press C after display stabilizes AD count is shown on lower display O The cold junction temperature data SETUP 1 Press C until the PROG SEG display shows 2 23 2 Connect the thermometer 55 3 Scroll O OD O or to set above temperature value C 4 Press S E Current output calibration Scroll Cv CD or to show 4 5 4 5 on the upper display then press S Connect the digital ammeter across terminals See Figure 12 9 OUT CHI output calibration 1 Press ES until the PROG SEG display shows 24 4 1 Scroll C45 CD CXD or until meter indicates 4 00mA then press S PARA 2 Press CS until the PROG SEG display shows 44 22 Scroll amp GD or until meter indicates 20 00mA then press ES OUT CH2 output calibration 1 Press 5 until the PROG SEG display shows
85. RIA HONEYWELL AUSTRIA G m b H Handelskai 388 A1020 VIENNA AUSTRIA Tel 43 1 213 300 BRAZIL HONEYWELL DO BRAZIL AND CIA Rua Jose Alves Da Chunha Lima 172 BUTANTA 05360 SAO PAULO SP BRAZIL Tel 55 11 819 3755 CZECHIA HONEYWELL PRAGUE Krocinovska 3 CS16000 PRAGUE 6 CZECHIA Tel 422 243 10 754 FINLAND HONEYWELL OY Ruukintie 8 SF 02320 ESPOO FINLAND Tel 358 0 80101 GERMANY HONEYWELL AG Kaiserleistrasse 39 Postfach 10 08 65 D 63067 OFFENBACH MAIN GERMANY Tel 49 69 80 640 ITALY HONEYWELL S p A Via Vittor Pisani 13 20124 MILANO ITALY Tel 39 2 67 731 MEXICO HONEYWELL S A DE CV AV CONSTITUYENTES 900 COL LOMAS ALTAS 11950 MEXICO CITY MEXICO Tel 52 5 259 1966 HONEYWELL SERVICE CENTERS NETHERLANDS NORWAY HONEYWELL BV HONEYWELL A S Laaderhoogtweg 18 Askerveien 61 NL 1101 EA AMSTERDAM ZO PO Box 263 THE NETHERLANDS N 1371 ASKER Tel 31 20 56 56 911 NORWAY Tel 47 66 90 20 30 POLAND HONEYWELL Ltd PORTUGAL UI Augustowka 3 HONEYWELL PORTUGAL LDA PL 02981 WARSAW Edificio Suecia Il POLAND Av do Forte nr 3 Piso 3 Tel 48 2 642 25 70 CARNAXIDE 2795 LINDA A VELHA REPUBLIC OF IRELAND PORTUGAL HONEYWELL Tel 351 4172 602 Unit 5 Long Mile Road REP OF SINGAPORE DUBLIN 12 HONEYWELL PTE LTD Republic of Ireland BLOCK 750E CHAI CHEE ROAD Tel 353 1 565944 06 01 CHAI CHEE IND PARK 1646 SINGAPORE RUSSIA REP OF SINGAPORE HONEYWELL INC Tel 65 449 7609 Tryokhprundny P ereulok 11 13 SU 10 3001 MOSCOW
86. Recommended varister Model No 81446366 001 100V 81446367 001 200V 1 Handling Precautions The varister may become short circuited when trouble occurs Pay attention to this when providing a varister on a controller E Dust proof cover 3 4 Use the dust proof cover when using the controller in a dusty or dirty location and to prevent inadvertent operation Two dust proof covers are provided hard or soft each with the following differing func tions Confirmation on Display x Hard O Soft O O O indicates that a function can be used Chapter 3 MOUNTING E Mounting method Firmly secure the top and bottom of the controller by the mounting brackets When mounting the controller secure by lower mounting bracket 1 first 1 Handling Precautions To secure the controller tighten the screw on the mounting bracket supplied until there is no more play and then tighten a further full turn Take care not to overtighten the screw Doing so might deform the case Keep the mounting angle to within 10 from the horizontal at both the controller rear top and bottom ade aee NR pues Lift up from rear by SENNA LRN 10 max Pull down from rear by 10 max 3 5 Chapter 4 WIRING 4 1 Wiring Precautions N WARNING Before connecting the DCP 301 to the measurement target or external con trol circuits make sure that the FG terminal is properly grounded 100 max
87. SLOVAK REPUBLIC Tel 7095 29 92 531 HONEYWELL Trnavska 3 SOUTH AFRICA 831 04 BRATISLAVA HONEYWELL LTD SLOVAKIA 34 Harry Street Tel 42 7 601 23 Robertsham JOHANNESBURG 2001 SPAIN REPUBLIC OF SOUTH AFRICA HONEYWELL Tel 27 11 680 3440 Josefa Valcarcel 24 PO Box 29106 SWEDEN 28080 MADRID HONEYWELL A B SPAIN Storsatragrand 5 Tel 34 1 32 02 112 S 127 86 STOCKHOLM SWEDEN SWITZERLAND Tel 46 8 775 55 00 HONEYWELL A G Hertistrasse 2 UNITED KINGDOM 8304 WALLISELLEN HONEYWELL HOUSE SWITZERLAND Charles Square Tel 41 1 839 2525 BRACKNELL BERKS RG12 1EB UNITED KINGDOM U S A Tel 44 344 424 555 HONEYWELL INC INDUSTRIAL CONTROLS DIV VENEZUELA 1100 VIRGINIA DRIVE HONEYWELL CA PA 19034 3260 FT WASHINGTON APARTADO 61314 U S A 1060 CARACAS Tel 215 641 3000 VENEZUELA Tel 58 2 239 7333 No CP UM 5093E DCP301 Programming Map Draft Form Program No Date Unit name Product name Setting value Unit oe O SG Time Unit hours minutes minutes seconds Programming Map Segment No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Program Items Pattern 1 OPT dd dd ires _ 2 Time SANA A pp is ei E ease ER a ee an une een ne ee 1 2 OFF Event2 D O N Idade NEN MN NN ME NEN ERR O O MAE MR 2 OFF Evento COIN x ce ose A O A A t AM A A A AS A A A A 2 OFF Time DIE SON ee O
88. Self diagnostics at each sampling cycle 9 1 Bl intermittent self diagnostics during operation 9 1 E Self diagnostics only when certain functions are operating 9 2 E Alarm code display ccccccc BR 9 2 M Alarm categories 00 ccc BRI 9 2 Trouble during Key ENtryY oooccoccccc ee 9 3 E The program No does not change by pressing 3 in basic display STATE mee 9 3 E The program No does not change by pressing cv in the basic display state ooooccocccco es 9 3 E The controller does not change to RUN mode by pressing 2 in the basic display State o ooooooccooccc eee 9 3 Bl The controller does not change to HOLD mode by pressing 2 in the basic display State oooooooccooccco ee 9 3 E The controller cannot be reset by pressing ES mt in the basic display state o sas sussa spas ese dme kk a aede n d e 9 3 E The program is not advanced by pressing ES 2 in the basic display State rca deos duae atu paa ee EUR 9 4 E The controller does not change to FAST mode by pressing 45 in the basic display state 0 0 eee 9 4 E The controller does not change to MANUAL mode by pressing 45 in the basic display state 000 00 cece eee 9 4 EH The controller does not change to AUTO mode by pressing S in the basic display State ooocoocccooccc ee 9 4 E Auto tuning AT is not sta
89. Transmission speed 4800 9600bps Transmission distance 500m max total Other Conforming to RS 485 Chapter 11 SPECIFICATIONS Item Specification Display characters Char bit count 11bits character Format 1 start bit even parity 1 stop bit or 1 start bit no parity and 2 stop bits Data length 8bits Isolation All inputs and outputs are completely isolated RS 485 communications can be performed by connecting to a computer equipped with an RS 485 interface Memory backup Memory Battery life Battery backed up RAM Controller power OFF Approx 3 years under standard conditions Controller power ON Approx 10 years under standard conditions Rated power voltage 100 to 240Vac 50 60Hz Allowable power supply voltge 90 to 264Vac 50 60Hz Power consumption 30VA max Power ON rush current 30A max 10ms under operating conditions 1 Handling Precautions When starting up a number of DCP31s simultaneously ensure ample power is supplied or stagger startup times Otherwise the controllers may not start normally due to inrush current induced voltage drop Voltage must stabilize within 2s after power ON Power ON operation Resettime 15s max time until normal operation possible under normal operating conditions Allowable transient power loss 20ms max under operating conditions Insulation resistance Min 20M Q acro
90. UAL Constant AUTO value operation MANUAL Operation is enabled Operation is enabled if in basic display state oo No 1 segment is returned to if controller is still in READY mode Operation is disabled With ADV by communications mode transition is not limited to the next segment the mode advances to the segment specified in the communications message 5 15 Chapter 5 FUNCTIONS 5 4 Controller and Programmer On 5G output models output catalog No appended with 5G you can choose between use as a controller or a programmer Set this in setup data amp You can also choose between controller or programmer functions even if the DCP301 is used for program operation or constant value operation The DCP301 is limited to use as a controller at all times on other models O Controller When the DCP301 is used as a controller PID control operation is carried out according to PV SP AND PID setting values and the resulting manipulated variable MV is out put as an analog output ON OFF control heat cool PID control and 3 position proportional is also possible de pending on the type of output supported by the model of DCP301 In the MANUAL mode the MV can be incremented or decremented in the basic display state by the console keys DCP301 controller Controlled system When the DCP301 is used as a programmer PID control operation is not carried out and t
91. UN HOLD FAST END READY RUN HOLD FAST END G Soak standby MANUAL A uto tuning executing Constant value operation MFB estimated position control sum of all alarms PV range alarm Controller alarms Low battery voltage Console setup in progress Loader setup in progress ADV W hen the DCP301 reaches the state designated by the event type the event is turned ON Otherwise the event is OFF Alarms Alarms are divided into PV range alarm groups alarm code Nos 01 to 16 and control ler alarm groups alarm code Nos 70 to 99 and low battery voltage W hen the event type is set to the sum of all alarms the event turns ON if any one of the alarms occurs W hen the event type is set to PV range alarm the event turns ON if any one of the alarms in the PV range alarm group occurs W hen the event type is set to controller alarm the event turns ON if any one of the alarms in the controller alarm group occurs ADV This is ON for 1s after executing program advance The event ON delay is disabled and a delay is not applied W hen the event 1 to 3 type is set to time event the event can be used in the same way as time events 1 to 5 However note that events 1 to 3 do not have segment N o event functions Though the event standby function does not function the ON delay function does 5 5 Chapter 5 FUNCTIONS E Time events 1 to 5 Either of time events or segment N o events can be selected by the time event type item in
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93. UTO MANUAL Manual operation Automatic operati on output controlled on console PID control Proportional band P 0 0 to 999 9 0D 6D output ON OFF control by 0 0 0 1 to 999 9 2G 5G 3D 5K output Rate time 1 0 to 3600s PD control by 0 Reset time D 0 to 1200s PI control by 0 MV limit Lower limit 10 0 to upper limit 96 Upper limit Lower limit to 110 0 Manual reset 0 0 to 100 0 Number of PID sets 8 sets for program operation 1 set for constant value operation PID set selection Segment designation automatic zone selection can be switched by program operation MV change limit 0 0 to 10 0 0 1s no limit by 0 0 Auto tuning Automatic setting of PID value by limit cycle system Neuro amp Fuzzy 2 degrees of freedom PID and Smart systems executable by 0D 2G 5G and 6D outputs ON OFF control differential 0 to 1000U settable by OD and 6D outputs P osition proportional dead zone 0 5 to 25 0 settable by 2G output Heat cool dead zone 100 0 to 50 0 settable by 3D and 5K outputs 3 position control Deviation lower limit Deviation upper limit Deviation lower limit hysteresis Deviation upper limit hysteresis 0 to 1000U settable when 3 position control is selected by 3D output Reverse direct action switching Switchable 0D 2G 5G 6D outputs Programmer function S witch
94. Use lt gt for calling up individual items in frequently changed parameters E How to register functions to keys Up to eight individual items in the parameter setup can be assigned to each key The assignment item must be registered to use this feature This feature allows you to call up individual items more easily in the following order ES amp gt selection of setting group individual item matrix O How to register assignment items 7 4 To register an assignment item add the following base corresponding to the setting group to the item No and then set the resultant value to setup data 5 5 to amp Z 5 assign ment items 1 to 8 Base Setting Group Constant value operation data PID parameters Variable parameters Event configuration data Table data Setup data Chapter 7 PARAMETER SETUP O Example Let s register four individual items to S If you press S in the basic display state the Ist to 4th individual items in the table below are displayed successively In this ex ample let s change the setting values Item to Call by 2 Setup data PID parameter Variable parameter Variable parameter The settings for registering these individual items are as follows LI DEZ UJ Setup Data Setting 5 E Item Code Setting auxiliary Value Remarks display 58 assignment This is produced by adding item No 1 item 1 of amp to setup data radic
95. Y 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby 107 MANUAL 108 Auto tuning executing 109 Constant value operation 110 MFB estimated position control 111 Sum of all alarms 112 PV range alarm 113 Controller alarm 114 Low battery voltage 115 Console setup in progress 116 Loader setup in progress 117 ADV ON time 1s 118 to 199 NOP Note Setting can be changed only in READY mode Event 1 standby 0 Standby OFF 1 Standby ON Note The controller stands by after power is restored and in the READY mode When the event type setting is 2 50 js displayed and setting is not possible Event 1 hysteresis 0 to 200U when event type is neither MV nor MFB 0 0 to 20 096 when event type is MV or MFB Note When the event type setting is 2 50 is displayed and setting is not possible Event 1 ON delay 0 to 3600s time E Item Code Event 2 type Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting PV type events 0 PV direct PV reverse Deviation direct Deviation reverse Absolute value deviation1 direct Absolute value deviationl reverse SP direct SP reverse MV direct 9 MV reverse 10 MFB direct 11 MFB reverse 12to 49 NOP oo U bh UNER Time events 50 Time event 51 to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby
96. a setup n the constant value operation mode this functions as a limitter on the value obtained by adding the SP set to the constant value operation data to the SP bias variable pa rameter The result of this operation is taken as SP 1 auxiliary output 1 lower limit H x auxiliary output 1 upper limit 5 amp auxiliary output 2 lower limit n Mm m DO auxiliary output 2 upper limit This is the scaling setting for auxiliary output The values of the upper limit setting and lower limit setting can also be inverted n the following example the type is set to MV at auxiliary input 1 12mA is output when MV is 100 and 20mA is output when MV is 0 In the following figure MV is 200 when virtually calculated at 4mA Litt Accordingly the setting of Y Y and 7 amp become 200 0 and 0 0 respectively Auxiliary output 1 A Am Des 12 mA 4mA 7 33 Chapter 7 PARAMETER SETUP O 5 5 time display 7 34 UN DN DN 0 Remaining segment ti me 1 Total operation time This selects the time display in the basic display state in the program operation mode When set to 0 in the READY mode the time setting value of the currently selected segment is displayed When set to 0 in the RUN HOLD FAST or END modes the remaining time for the currentl y executing segment is displayed after being rounded down For example if the remaining time is 1h
97. a a alimenta o dos sectores e das sa das rel s s o inferiores a 33V r m s valor eficaz 46 7V tens o m xima e 70 V dc corrente cont nua ESPECIFICA ES DO EQUIPAMENTO Voltagem 90 264V Frequ ncia 50 60 Hz Pot ncia 30 VA m ximo CONDI ES DO MEIO AMBIENTE N o colocar o equipamento em funcionamento na presen a de l quidos ou vapores inflam veis A utiliza o de qualquer equipamento el ctrico num ambiente deste tipo comporta riscos de seguran a Temperatura 0 a 50 C Humidade 10 a 90 Vibrag o Frequ ncia 10 a 60 Hz Accelerac o 1 96m s2 m ximo INSTALACAO DO EQUIPAMENTO O controlador deve ser montado num painel para limitar o acesso do operador aos terminais traseiros ATTAITHZEIZ AZOAAEIAZX GR21 6026 fiu va axoqQUyete tov xiv vuvo NAERTVOT NSLUG TOU PUTOQE VU IIPOXGX GEL TOUVLATLONG UT LWV UXOAOUMIOTE OAKS TIS odyyiez aoquielac TOU quAXa tov 2 AUTO TO O LBO O neosdoro ei TO YOYOTY ytu pia SUVUTOTYTA XLVOUVOV miextoorm ias STUY putogel va ur gel edou dE ETLALVO UVES T GELG Edv o EEOMALOL S yONOLLOTOLE TUL XUT TO TO zou Sev TEQLYVO LFETUN UNO TOV XUTUOXEVU OTH Y MOCGTUGIA MOU MOOTPEQETUL AT TO TOOTAY LLTOQEL VU addoradet Myy adddtete xav va avia aziva 1 H VOS ztov ev avaq ortat za 0uo OTL LLTOQEL va avtixatuotadel and xov roojaj9evu paus Oleg OL KUNW LDOELC MOETEL va Elva oUjupovez le TIS TOXUZ S TOOSLUYOUPES xav va ylvovraL ax EL LKEULLEVO L
98. a settings e e D t y r H to p D n x 2 E M e y y DO to n X pri T These settings are for the A axis input and B axis output settings of input 1 linear ization table approximation Both ends of the linearization table are fixed at 2000U 2000U and 10000U 10000U The linearization table is formed by connecting 11 points of table data settings be tween the two ends Table data is set not by percentages but directly by engineering unit When the range type is set to linear set scaled values i Fixed value ee rd de 10000 10000 gt A axis input Fixed value 2000 2000 Points on the broken line An and Bn must be set so that they increase in the following way Ai B1 0 0 Az Bz 100 100 and so forth If set points break this relation ship the point in conflict must be excluded to create the linearization table B axis B axis A A Excluded As B3 As B3 A2 B2 A2 B2 Y A1 B1 A1 B1 ms A axis A axis When two equal points such as Ai and A are set for the A axis Bi shall be taken as the output value B axis A Ae B2 9 e A1 B1 gt A axis 7 41 Chapter 7 PARAMETER SETUP Operation mode Factory Setting User Setting E Constant value operation data settings En 5 e Item Code el Setting 0 Program operation 1 Constant value operation Note This setti
99. able at dc voltage and dc current ranges Reverse scaling and decimal point repositioning possible Square root extraction Dropout 0 1 to 10 096 Possible by dc current and voltage ranges Linearization table approximation 12 both line ends fixed 11 points variable Input bias 1000 to 1000U variable Digital filter 0 0 to 120 0s variable filter OFF at 0 0 Number of inputs 12 Types of connectable outputs Dry contacts relay contact and open collector current sink to ground Terminal voltage open 10 4 to 12 6V under operating conditions across common terminal terminal 5 and each input terminal Terminal current short circuit 5 0 to 6 6mA across each terminal under operating conditions Allowable contact resistance dry contact ON 700Q max under operating conditions OFF 10kQ min under operating conditions Residual current allowable open collector ON 3V max under operating conditions Leakage current allowable open collector OFF 0 1mA max under operating conditions Parallel connection to other instruments Can be connected to DCP 301 302 series Assignments fixed RUN HOLD RESET ADV program No Assignments variable FAST PV start AT AUTO MANUAL G Soak cancel reverse direct action Input sampling cycle 0 1s ON detection min hold time 0 2s program No 0 4s Indication Upper displ
100. able only E 2G 3D 5K auxiliary outputs cy Receiver Lj 7 C Auxiliary output 2 i O output 3 T m 4 to 20 0 to 20mAdc a Resistive load 600Q max Auxiliary output 1 is not provided for 2G 3D and 5K outputs 1 Handling Precautions 4 to 20mAdc and 0 to 20mAdc can be selected in setup data Use shielded cable only 1 Y Lt E rn Vs 4 11 Chapter 4 WIRING 4 10 Connecting Event Output relay output Event outputs EVI and EV2 are la contact and event output EV3 is lalb Event outputs are connected on the standard terminal base Standard terminal base 4 Contact rating resistive load EV1 1 cond 5 a a 1A 30 250Vdc Power supply 6 Q Contact rating resistive load Ends o E M EV2 tal 1A 30 250Vdc Power supply Load EV3 lab Contact rating resistive load 1 e 9 2A 30 250Vdc Power supply Minimum switching current 10mA 1 Handling Precautions When switching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 10mA min 4 12 Chapter 4 WIRING 4 11 Connecting Time Event Output open collector Optional time event outputs T1 to T5 open collector outputs can be added on Time event outputs are connected on the add on terminal base Add on terminal base T1 49 Load T2 x Maximum load current 70mA load
101. ak is set to ON The G Soak standby state can also be canceled by external switch output The following cancel conditions can be selected by the setup date 5 Z to C E H settings 1 G Soak cancel when external switch input contact is ON or PV satisfies the G Soak cancel conditions 2 G Soak cancel when external switch input contact is ON and PV satisfies the G Soak cancel conditions PID set No 1 2 3 4 PID set segment designation mm za al Y Ox a DOC 4 Dx dm D 1 a aa X rm ry X us Y Y x aa u u Dx aa aa M r Zone 8 r Zone 7 r Zone 6 All SP ranges gt Zone 5 y are divided to e eight zones r Zone4 r Zone 3 f Zone 2 r Zone 1 PID set automatic switching 4 G Soak width G Soak width G Soak standby time SP PV T Segment set time Segment execution time i gt Time count start Time G Soak at segment start point Chapter 5 FUNCTIONS E PV start If PV start is set in the program setup PV is started by regular RUN operation SP pattern The first point where PV matches the SP in the program Current pattern including bias for both PV and SP is searched Py value for and operation is started from that point Start point However note that if a matching point is not found op Start point eration is started from the
102. al 4500 PARA O assignment This is produced by adding item No 11 item 2 of Z to PID parameter radical 1500 PARA Co assignment This is produced by adding item No 3 item 3 of F to setup data radical 2500 PARA Co assignment This is produced by adding item No 20 nn item 4 ofF A 5 to variable parameter radical 2500 1 Handling Precautions For details on item Nos see 7 3 Parameter Setup List pages 7 7 to 7 42 When the 45 assignment item setting is set to a value that does not corre spond to an existing item that setting is ignored For example though factory setting 1000 corresponds to constant value op eration data Oth of base 1000 Oth does not exist so the setting will be treated an invalid data and will not be registered PARA O Operations by gt If you press S in the basic display state registered individual items are called up Each press of amp 5 successively calls up up to eight registered individual items Only individual items to which valid assignment settings have been registered can be called up ES operations are not limited by the setting of variable parameter setup lock setting operations are described on the following page Lol key 7 5 Chapter 7 PARAMETER SETUP PARA Basic Display 75 key Display item by EB key assign State Max 8 items 4 ment item 1 v blinking DISP les ke
103. and 3 Dr 1 ON OFF control differential 0 to 1000U Note This setting is displayed on 0D and 6D models Position propor tional dead zone 0 5 to 25 0 Note This setting is displayed on 2G output models Heat cool control dead zone 100 0 to 50 096 Note This setting is displayed on heat cool models Note On 5G output models Setting is not possible is displayed and Output 1 time proportional output cycle 5 to 1205 relay output 1 to 60s voltage output Note On models whose output 1 is neither relay output nor voltage output is displayed and setting is not possible Output 2 time proportional output cycle 5 to 1205 relay output 1 to 60s voltage output Note On models whose output 2 is neither relay output nor voltage output is displayed and setting is not possible Unused Note is displayed and setting is not possible 3 position contro deviation lower limit 3 position contro deviation upper limit 3 position contro lower limit hyster esis 3 position contro upper limit hyster esis 0 to 1000U Note On models other than 3D output models displayed and setting is not possible E Item Code Motor control method selection Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting 0 MFB control conventional estima
104. arameter of the PID set in use is set to 0 a sudden change in output occurs Programmer functions 0x On 5G output models when programmer functions are in operation with setup data amp setting 1 SP can be manually manipulated When SP is displayed in the basic display state only one digit in the SP value being entered blinks When the SP value is incremented or decremented by C42 or O the actual SP output also increments or decrements SP values differ from values being entered to setting items in that S need not be pressed The blinking digit can be moved by pressing CO or Output changes when shifting from the AUTO to the MANUAL mode are bumpless regardless of setup data setting When shifting from the MANUAL to the AUTO mode the SP becomes the program pattern SP which results in a sudden change in out put E Auto tuning AT When operating in the AUTO mode in either of the RUN HOLD FAST or END modes setting values can be automatically written to the PID set in use by auto tuning AT The following can be selected by variable parameter A setting 0 AT is disabled 1 General AT is executed 2 Overshoot inhibited AT is executed 3 AT by neural net is executed Auto tuning does not function when programmer functions are selected on 3D or 5K heat cool output models and 5G output models During execution of auto tuning progress of program operation time stops Accord ingly the co
105. at 1 Direct action cool Note On heat cool models is not possible On other models external switch input can invert direct reverse action on the setting of E E 4 is displayed and setting Input 1 temperature unit 0 C 1 F Note When the input 1 range type is linear is displayed and setting is not possible Input 1 range type 0 to 73 0 to 20 Thermocouple 32 to 40 48 to 56 Resistance temperature detector 64 to 73 Linear dc current dc voltage Note Refer to the input 1 range table Operation according to a setting not listed in this table is not fixed Input 1 range decimal point position Not fixed 0 to 3 Note When the input 1 range type is non linear displayed and setting is not possible When the input 1 range type is changed from non linear to linear the original non linear range values remain Input 1 range lower limit 096 Not fixed Input 1 range upper limit 10096 Not fixed 1999 to 9999U Note When the input 1 range type is non linear displayed and setting is not possible When the input 1 range type is changed from non linear to linear the original non linear range values remain The relationship between the analog inputs and readout values can be inverted by inverting the upper and lower limit values Input 1 root extrac tion dropout 0 0 to 10 096 ratio to input range Note 0 0 d
106. ata 7 22 4 E m event 1 standby x Zi event 2 standby x T Zi 3 event 3 standby M 0 Standby OFF 1 Standby ON e When set to standby ON event output becomes OFF if the controller is in the standby state even if the condition for turning event output ON is satisfied e The controller enters the standby state in the following instances When in the READY mode When shifting from the READY to the RUN mode When the power is turned ON The standby state is canceled in the following instances When the condition for turning event output OFF not including the hysteresis pe riod is satisfied in one of the RUN HOLD or FAST modes When set to standby OFF In the following example PV event direct operating point 500 C hysteresis 10 C and standby ON are set When the mode changes from READY to the RUN mode at PV 550 C the controller enters the standby state so event output is turned OFF e Standby functions only when the event type is set to PV type event and does not function when set to time event type or controller status type 2 event 1 ON delay time event 2 ON delay time 7 3 event 3 ON delay time n x The ON delay time is processed after completing all processes up to event output standby ON OFF Event output is turned ON when more than the ON delay time has elapsed with the condition for turning event output ON satisfied When th
107. ay P rogram Green 4 digit 7 segment LED This normally displays P V values Item codes are displayed in parameter setup mer Lower display Orange 4 digit 7 segment LED This normally displays SP values Setting values are displayed in parameter setup Program No display Green 2 digit 7 segment LED This normally displays program No Segment No display Green 2 digit 7 segment LED This normally displays segment No Item Nos are displayed in parameter setup and alarm No is displayed when alarm occurs Profile display 6 orange LEDs Displays program pattern rise soak and fall tendencies Status displays 22 round LEDs Modes RUN HLD MAN PRG green Display details PV SP OUT TM CYC green Battery voltage BAT red blinks at low voltage Status AT OT1 OT2 OT3 orange Events EVI EV2 EV3 T1 T2 T3 T4 T5 orange Operation keys 13 rubber keys Loader connector port 1 dedicated cable with stereo miniplugs Item Chapter 11 SPECIFICATIONS Specification Program operation mode READY RUN HOLD FAST END Program run Program hold Program end Ready to run program control stop program No selectable Program fast forward AUTO MANUAL Automatic operati Manual operation ion output controlled on console Constant value operation mode READY RUN Program run Ready to run program control stop A
108. beginning of segment 1 When PV has started event operating points and the time N of time events are automatically corrected If the PV start roa L function is selected by setup data 5 Z toi S settings 1 e relating to external switch input PV start can be executed without setting PV start in the program setup PV start points PV start is valid for segments in the currently selected 1 PV starts at point A where the PV value first program and invalid for the segment at the pattern link crosses the SP pattern destination 1 PV starts at point B where the PV value first crosses the SP pattern 1 Point C of segment 1 is the PV start point since there is no point where the PV value crosses the SP value B Cycle The cycle function is for repeating operation from the No 1 A segment of the program pattern to the final set segment for a preset number of cycles The number of cycles can be set up to 9999 When a number of cycles n is set the operation count becomes n 1 When executing cycle operation operation at the end point of the final segment is not carried out and operation is restarted with the settings of events 1 to 3 and time events 1 to 5 cleared At this time PV is not started and opera tion starts from the No 1 segment even if PV start is set Time If the SPs at the pattern start and end points do not match the SP changes in a stepped mann
109. bility etc ing relay or motor specifica tions A D trouble A D converter has malfunctioned 3 Ask for repair Board configuration error Faulty board configuration Ask for repair Program error Damaged program setup data Check program setup and reset damaged data 1 Parameter error Damaged parameter setup data Check parameter setup and reset damaged data 2 Adjustment value error Damaged analog input output Ask for repair adjustment data 9 2 PROM error Damaged system program Ask for repair Lt amp goes out even if program setup data other than the damaged data is reset 2 1 goes out even if parameter setup data other than the damaged data is reset 8 Input data is not updated An over range or under range condition does not necessarily occur EN Ox rp Fe Ox Chapter 9 TROUBLESHOOTING 9 2 Trouble during Key Entry E The program No does not change by pressing ES in basic display state Cause Remedy Program selection by external switch input not 0 Set all external switch inputs RSW8 to 12 OFF The controller is not in the READY mode The controller is in the constant value opera tion mode 4 Reset the controller i af Set constant value operation data x a E setting to 0 Key lock is enabled Set variable parameter setting to 0 to 2 E The program No does not change by pressing
110. control output becomes 0 to 20mA Note however that at 096 or less the current is 0mA Atoutput 1mA or less accuracy is 0 5 e When the input 1 range type X amp 3 is an RTD in setup 241 Zener barrier adjustment 2 1 is displayed 7 37 Chapter 7 PARAMETER SETUP O 7 Input 1 Zener barrier adjustment 7 38 The following adjustment must be made when using a Zener barrier 1 Turn the DCP301 OFF When you have finished mounting and wiring the DCP301 short circuit across A and B on the terminals of the RTD C Zener barrier 02 DCP301 Zener barrier 03 Zener barrier 2 Turn the DCP301 ON again and set setup data setting to 241 For details on how to change settings see 7 1 Parameter Setup page 7 1 Short circuit 3 Display the setup data 4 setting 4 Press s to display the difference A B between the resistances of the Zener bar rier connected to leads A and B on the lower display 5 Press S to memorize the difference A B between the resistances to the control ler 6 Press 285 to set the DCP301 to the basic display state 7 Turn the power OFF and remove the short across A and B 1 Handling Precautions The resistance error of the Zener barrier connected to leads A and B cannot be adjusted unless it is 200 or less This adjustment is not required when a Zener barrier and an input other than an RTD are not used
111. controller is in the G Soak Guarantee Soak standby state In this mode the program is held Progress of program operation stops However note that MV outputs are active in PID control or ON OFF control and events and time events are active in the same way as in the RUN mode The HOLD mode is not available during constant value operation In this mode the program is fast forwarded This mode is like the RUN mode except that progress of the program operation time is speeded up xr The time scale is selected by the variable parameter 1 5 E setting MV outputs are active in PID control or ON OFF control and events and time events are active The controller does not enter the G Soak standby state even if G Soak Guarantee Soak is set The FAST mode is not available during constant value operation In this mode operation of the program has ended MV outputs are active in PID control or ON OFF control and events and time events are active with program operation stopped at the program end point The END mode is not available during constant value operation In this mode program operation is automatic MV output is active according to controller control However note that when programmer functions are selected on 5G output models SP output is active according to controller control In this mode program operation is manual MV output can be changed by O MW G on the console or communications However no
112. controller to the RUN mode The controller can be reset in case of external switch input or communications even in the READY mode The controller is in the END mode Press S Mi to set the controller to the READY mode and press At again to set the controller to the RUN mode The controller is in the constant value opera Set constant value operation data 1 amp E setting to 0 tion mode Key lock is enabled Set variable parameter gt setting to O to 2 Bi The controller does not change to MANUAL mode by pressing 4 in the basic display state Cause Remedy ON OFF control is being carried out by 0D Set PID set setting in use to other than 0 0 and switch and 6D outputs to PID control from ON OFF control 3 position proportional control is selected by Set setup data Y 5 setting to O and switch to PID 3D output control from 3 position proportional control Key lock is enabled Set variable parameter setting to 0 to 2 Bi The controller does not change to AUTO mode by pressing 45 in the basic dis play state Cause Remedy Key lock is enabled Set variable parameter setting to 0 to 2 E Auto tuning AT is not started by pressing C5 in the basic display state Cause Remedy The controller is in the READY mode Press i to set the controller to the RUN mode The controller is in the MANUAL mode Press 4 to set the cont
113. ction Ca OS z Current input i eiae Ee Ed Zero input count stored AR After stabilized ENTER SETUP press ENTER PROG SEG Current input spaninpufeaun stored After stabilized ENTER SETUP press ER Notes 1 This display shows the digits shown in the previous indication 2 If wrong key operation is made when moving from one to another item the display is returned to the initial status of calibration mode But the mode is still in the calibration mode Figure 12 1 Calibration Flowchart 1 2 12 4 DO amp Current input count No Current count No stored SETUP 9 Current count Current count stored SETUP C Current input resistance Current resistance stored ENTER C sensor calibration item CJ zero input count After stabilized press EL CJ count CA ENTER Ea 8 CO CJ temperature C ENTER Des DO Chapter 12 CALIBRATION a SEG PRO PROG SE G ma 5 Current output e count value Current count value stored SETUP Co Current output count value Current count value stored SETUP C Current output count value Current count value stored Figure 12 1 Calibration Flowchart 2 2 Current item calibration item OUT CHI 4mA count C ENTER PS OUT C
114. d Unused Unused Unused Unused Unused Unused Unused Unused 3 position control 0 3 position control disabled 1 3 position control enabled Note On models not supporting 3D output displayed and setting is not possible Auxiliary output 1 PVI type SP1 Deviationl 3 MV1 4to7 NOP 8 MFB 9 to 11 NOP Note On models not supporting auxiliary output 1 is displayed and setting is not possible When set to NOP or to MFB on models other than 2G output models output is fixed to 4mA When set to SP or deviation output in the READY mode is fixed to 4mA Auxiliary output 1 1999 to 9999U lower limit amp mA 199 9 to 999 9 Note Auxiliary output 1 When the auxiliary output type is MV or MFB the unit is upper limit 20mA 6 Otherwise the unit is U Auxiliary output 2 0 PVI type 1 SP1 2 Deviationl 3 MV1 4to7 NOP 8 MFB 9 to 11 NOP Note When auxiliary output 2 is not supported displayed and setting is not possible When set to NOP or to MFB on models other than 2G output models output is fixed to 4mA When set to SP or deviation output in the READY mode is fixed to 4mA as EEY A od OO RD PR PO PO PO AI o2 DOPO T 7 29 la Item Code Chapter 7 PARAMETER SETUP Auxiliary output 2 ower limit 4mA Factory Setting User Setting Auxiliary output 2 ower limit 20mA Setting
115. e Make sure that different addresses are set for each slave station Provide terminating resistor total of 4 in the case of a 5 wire system connec tion on both ends of the communications path Use terminating resistor of 15023596 1 2W min In the case of a 3 wire system connection short circuit terminals 57 and 59 58 and 60 on the DCP301 Do not short circuit the RDA and RDB or SDA and SDB terminals Doing so might damage the DCP301 Chapter 4 WIRING O 5 wire system RS 485 mutual connection 1 Handling Precautions Be sure to connect SG terminals each others Failure to do so might cause unstable communications Terminating resistor Slave station DCP301 SPA Terminating resistor Shielded cable 7 Master station La 0 M RDA 1 RDB 4 HH SDA h 47 SDB A t SG Arab r N l Shielded cable RL Slave station DCP301 ye lk tpm Slave station DCP301 SDA Shielded cable N 7 SDB Terminating resistor Terminating resistor 2 FG Provide terminating resistor of 150Q45 1 2W min at both ends of the communications path Grounding of the shielded FG terminal should be carried out at only one end and not both ends 4 17 Chapter 4 WIRING O 3 wire system RS 485 mutual connection Terminating resistor Slave
116. e cf Y allows overshoot to be inhibited more easily However it also make hunting more likely to occur as the controller reacts to minute changes in PV In a temperature control system setting the rate time to to of the integrating time is generally consid ered to be appropriate In a pressure or flow rate control system derivative action causes hunting Either set the setting to 0 0 to disable derivative action or decrease the setting so that derivative action is almost negligible The latter solution is more frequently adopted The MV upper and lower limits a M function as integrating limits When the MV reaches the upper or lower limit integration no longer functions This prevents reset wind up that occurs when the PV has not risen for a long time Manual reset E is a setting for eliminating offset that occurs during proportional action integrated action disabled For manual reset set the MV ideal for deviation 0 Increasing the brake amp value increases the overshoot inhibit effect However it also lengthens the rise time Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting Proportional band PID set 5 Reset time PID set 5 Rate time PID set 5 MV lower limit PID set 5 MV upper limit PID set 5 Manual reset PID set 5 Brake PID set 5 Disturbance inhibit proportional band PID set 5 Disturbance inhibit reset time PI
117. e event type is set to ADV the ON delay function does not operate whatever value is set as the ON delay time ON delay time is processed as follows Event OFF conditions Event ON conditions Event OFF conditions E j 4 Event output ON Event output OFF Event output OFF Time ON delay time gt E Item Code E PID parameter settings gt Proportional band PID set 1 455 Le Factory Setting User Setting Reset time PID set 1 Rate time PID set 1 MV lower limit PID set 1 MV upper limit PID set 1 Manual reset PID set 1 Brake PID set 1 Disturbance inhibit proportional band PID set 1 Disturbance inhibit reset time PID set 1 Disturbance inhibit rate time PID set 1 Proportional band PID set 2 Reset time PID set 2 Rate time PID set 2 MV lower limit PID set 2 MV upper limit PID set 2 Manual reset PID set 2 Brake PID set 2 Disturbance inhibit proportional band PID set 2 Disturbance inhibit reset time PID set 2 Disturbance inhibit rate time PID set 2 Chapter 7 PARAMETER SETUP Setting 0 0 to 999 9 0D 6D output models 0 0 enables ON OFF control 0 1 to 999 9 models other than OD and 6D output models 0 to 3600s 0 disables integrating action 0 to 1200s 0 disables derivative action 10 0 to MV upper
118. e parameter is 1 20r4 Table data This parameter is not displayed when variable parameter x is 2 or 4 Constant value This parameter is not displayed when variable parameter is 2 or 4 operation data L Im Chapter 7 PARAMETER SETUP E Moving individual items in the parameter setup With individual items item codes are displayed in the upper display and setting values are displayed in the lower display The program No display goes out and the item No is displayed in the segment No display However note that the segment No display also goes out in the case of setup data Individual items are arranged in a matrix as shown on the following page and can be displayed in order by pressing amp GD C amp 2 or CO The size of individual item matri ces varies according to the setting group E Changing individual items and how to return from the setup state 7 2 If you press S when an individual item is displayed the setting value blinks This state is referred to as the setting value entry state In this state pressing amp or CD can in crement or decrement the setting value that is blinking Also pressing OD or CO moves the position of the digit that is blinking If you press S when the setting value is at the desired value blinking stops the display returns to its normally lit state and the new setting value is stored to internal memory To cancel changing of setting val
119. e relays after the recommended service life might cause fire or faulty operation Use induced lighting surge preventive device if there is the risk of power surges caused by lightning Failure to do might cause fire or faulty operation O o o O O O 4 1 Chapter 4 WIRING 1 Handling Precautions 4 2 e Before wiring the DCP 301 check the controller catalog No and terminal Nos on the label on the rear of the body After wiring the DCP 301 be sure to check the wiring for any mistakes Maintain a distance of at least 50cm between I O leads or communications leads and the power lead Also do not pass these leads through the same piping or wiring duct When wiring with crimped terminals take care to prevent contact with adjacent terminals When connecting the DCP 301 s thermocouples in parallel to other controllers make sure that the total input impedance of the other controller is at least 1MO Ifthe input impedance is less than 1MO the DCP 301 may not be able to detect sensor disconnection When inputting the DCP 301 s I O parallel connection in case of input to an A D converter or analog scanner read data may fluctuate To prevent this adopt one of the following measures 1 Use a low speed integrating type A D converter 2 Insert an isolator without a switching power supply between the DCP 301 and A D converter 3 Average data on a personal computer when reading data 4 If possible
120. effendheid verliezen Geen onderdelen vervangen die niet als vervangbaar zijn aangeduid door onze leverancier Alle bedrading dient conform te zijn aan lokale normen en te worden aangelegd door bevoegd ervaren personeel De beaarding dient v r elke andere bedrading te worden aangesloten en als laatste te worden ontkoppeld Een hoofdnetschakelaar gemakkelijk bereikbaar door de operateur is in de nabijheid van deze apparatuur vereist Een zekering T 1 0A 250 V is vereist voor de bedrading van het voedingsnet IEC127 Installatie Categorie categorie II IEC664 1 EN61010 1 Specificatie van de spanningen in algemene mode De algemene mode spanningen voor alle I O behalve de netvoeding en de relais uitgangen zijn van minder als 33V r m s 46 7V SPANIE PIRK en 70V gelijkstroom TECHNISCHE GEGEVENS Voedingsspanning 90 264V Frequentie 50 60 Hz Vermogen of stroomvermogen max 30 VA OMGEVING Gebruik het apparaat niet bij brandbare vloeistoffen of dampen Het gebruik van elektrische apparatuur in zo n omgeving is gevaarlijk Omgevingstemperatuur 0 tot 50 C Vochtigheidsgraad 10 tot 90 Trilling Frequentie 10 tot 60 Hz Acceleratie 1 96m s max INSTALLATIE VAN DE APPARATUUR De controle eenheid dient op een paneel te worden gemonteerd om toegang door de operateur tot de achteraansluitklemmen te verhinderen NORMAS DE SEGURIDAD SP21 6026 Para reducir el riesgo de una descarga el ctrica que podr a ocasionar da
121. election 7 12 Soft dust proof cover set 3 1 11 7 11 9 SP1 lower liit 335 eI caries sais 7 33 SPI upper limit e BR 7 33 Special functions eee 7 37 Specifications eee 11 1 Standard terminal base eee Dal Standard terminal layout eese 4 7 System configuration seen 1 4 T Table data settings ee 7 40 Terminal cover set 3 1 11 7 11 9 Terminals connection een 4 4 Thermocouple inputs eee 2 8 4 8 Time display eee 6 4 7 34 Time event output open collector connection 4 13 Time event outputs 1 2 Time events 1 to 5 selection eese 5 6 Time events eee 5 5 5 6 Trouble during key entry eee 9 3 U Upper display o lt ooooooccoccrcmmo 2 2 2 3 V Variable parameter settings eee 7 1 Varister a ar na ARRA ER E ARR RE 3 4 Voltage output 1 adjustment eee 7 35 Voltage output 2 adjustment eee 7 35 Voltage time proportional output system 7 34 W Waring sus 4 1 Wiring for reverse motor rotation 9 8 Index 3 Revision History date Apr 1900 EN1F6197 isteaiven m une 2000 iv Instruction Manual was changed to User s Manual SERVICE CENTERS Address of JAPAN was changed Aug ada 7 32 No 84 and No 85 Items was changed 11 10 PV Input 100 of Gain No 1 and Gain No 8 was c
122. en the analog input is outside the 10 0 to 110 0 range The corresponding alarm code is displayed when this error is detected MFB motor feedback input error Disconnected MFB input or a short circuit has been detected on 2G output models The corresponding alarm code is displayed when this error is detected E Intermittent self diagnostics during operation O Program error An error in the program setup data stored to backup RAM has been detected The corresponding alarm code is displayed when this error is detected O Parameter error An error in the parameter setup data stored to backup RAM has been detected The corresponding alarm code is displayed when this error is detected O Low battery voltage error A drop in the battery voltage for backing up RAM data has been detected When the low battery voltage error is detected the red BAT LED on the console blinks 9 1 Chapter 9 TROUBLESHOOTING E Self diagnostics only when certain functions are operating MFB motor feedback adjustment error This error is detected when MFB automatic adjustment is not going smoothly on 2G output models The corresponding alarm code is displayed when this error is detected To clear this alarm either execute automatic adjustment again or turn the power OFF then back ON again Bi Alarm code display W hen an input error or controller error is detected in the basic display state the alarm code and regular display are displayed alte
123. en set to 2 Do not set to 2 when normal control is not being carried out due to inappropriate tuning of the PID constant for example Also hunting is more likely to occur when amp is set to a large value on quick starting lines Set the amp gt value to O then to 2 On heat cool models smart tuning does not function 2 degrees of freedom 0 2 degrees of freedom is disabled 1 2 degrees of freedom is enabled 2 degrees of freedom is a function for improving the response to disturbance during setup without losing conventional characteristics at rise or fall When set to 1 optimum PID constants can be set individually for inhibiting distur bance in addition to conventional the PID constant These constants are set automatically during AT execution and is memorized They can also be set and changed independently In particular on 2G output models suppressing changes in MV to lessen the frequency of motor operation during setup and manually applying weak PID differential for in hibiting disturbance to lengthen service life for example proves effective These PID are switched automatically by applying fuzzy rules on the slope between deviation and PV When reset time is set to 0 control is carried out without integration in all states regardless of the setting value of x disturbance inhibit reset time On heat cool models 2 degrees of freedom does not function Chapter 7 PARAMETER SETU
124. end changing assignment item setting values while setting value is blinking To start changing assignment item setting values To end assignment item setup Program setup To start program setup programming in basic display state To move between program items and segment Nos To start changing item setting values while setting value is blinking To end changing item setting values while setting value is blinking To change item setting values while setting value is blinking To clear item setting while setting value is blinking To cancel changing item setting values while setting value is blinking To insert delete segments To change the program No in ascending order To change the program No in descending order To end program setup programming Chapter 2 NAMES amp FUNCTIONS OF PARTS Category Function Key operation Program copy To start program copy in basic display state To change the copy destination program No To execute program copy while setting value is blinking To end program copy General reset To check general reset in basic display state To execute general reset To cancel general reset 1 Handling Precautions Do not operate the console keys using a sharp pointed object such as a propel ling pencil or needle Doing so might damage the console 2 6 Chapter 2 NAMES amp FUNCTIONS OF
125. ent No have been set are invalid Operation comple tion state READY END Program time unit h min 0 18 Time display 0 4 0 1 min s 2 0 Remaining segment time 1 Total operation time Note The total operation time returns to O in the READY mode 7 30 PV display 0 ON 1 OFF 2 ON 3 OFF Note Settings O and 2 and 1 and 3 mean the same respec tively 5 Item Code Alarm display Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting O Display ON 1 Display OFF Note Even when set to 1 alarm related events do not operate Programming item Events 1 to 3 Programming item Time events 1 to 5 Programming item PID set G Soak Programming item PV start cycle pattern link O Display ON 1 Display OFF Note Even if each of the items is set to 1 the function operates if program data is set On models not supporting time events time event items are not displayed in program settings regardless of the number of X amp settings Cold junction compensation 0 Compensated internally 1 Compensated externally Note When the input 1 range type is other than a thermo couple is displayed and setting is not possible Input operation at input 1 disconnec tion O Upscale 1 Downscale Note This setting is valid when the input 1 range type is thermocouple r
126. ent segment SP setting value In the case of the No 1 segment both the start and end points become the soak segment of the No 1 segment SP setting values SP other than No 1 segment is calculated as by the following formula SP current segment SP setting value previous segment SP setting value x current segment elapsed time current segment time setting previous segment SP set ting SP bias Time setting of current segment l l het gt l I I SP setting value of current segment l l SP setting value of previous segment SP bias is commonly effective in all programs and all segments E Events 1 to 3 O PV type events Chapter 5 FUNCTIONS Events 1 to 3 are event configuration data These are used after setting the event type event standby hysteresis and ON delay time A total of three event types are available PV type events controller status events and time events Basic specifications The following page shows event type PV deviation absolute value deviation SP MV and MFB In the figures the thick lines show ON OFF changes in state The upper line expresses the ON state and the lower line the OFF state EV and H stand for event setting value and hysteresis respectively Output in the READY state is OFF Event standby Events function as follows when event standby has been set to ON If the controller is in the state in the figure when changing from the READY to
127. er during cycle opera tion Chapter 5 FUNCTIONS E Pattern link pattern link is a function for linking patterns together The link destination program No is set by the pattern link item When the pattern link item is set to O initial setting patterns are not linked When the No of the current pro gram itself is set to the pattern link item this creates an endless loop If the SPs at the link source end point and the link desti nation start point do not match the SP changes in a stepped manner during link operation When cycle operation has been set the pattern link func tion works after cycle operation has ended After pattern link operation ends operation begins from the No 1 seg ment of the link destination pattern so operation is re started with the settings of events 1 to 3 and time events 1 to 5 cleared If PV start is programmed to the link destination pattern the PV start function operates after the link is made After the link has been made PID operation is not ini tialized and is continued SP Program No 2 pattern linked to program No 1 Program No 1 Time Program No 2 Time Time Program No 1 Program No 2 gt ja gt 5 3 Modes E Mode types Chapter 5 FUNCTIONS The following modes are available on the DCP301 Mode O Program operation
128. esistance temperature detector or linear mV series Voltage time proportional output system O Input ON again enabled within time proportional cycle 1 Input ON again disabled within time proportional cycle Note When both of outputs 1 and 2 are not voltage time proportional outputs is displayed and setting is not possible Output 1 selection Not fixed Output 2 selection Not fixed O Current output 1 Voltage output Note When each of the outputs are relay output position proportional output auxiliary output or output is not mounted is displayed and setting is not possible Factory setting is 1 if outputs are voltage output according to output type Otherwise the setting is O Unused Note is displayed and setting is not possible Voltage output 1 adjustment Voltage output 2 adjustment 2 to 22mA Note When each of the outputs are other than voltage output is displayed and setting is not possible Normally use the factory setting Unused Note is displayed and setting is not possible Input 1 burnout cur rent expansion set ting 1 ON OFF 0 Burnout curren 1 Burnout curren Note Normally set to O Set to 1 when infra red thermocouple RT50 is connected to input 1 7 31 Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setti
129. fios personales stga atentamente las instrucciones de esta documentaci n Este s mbolo previene al usuario de un riesgo potencial de descarga cuando se puede acceder a corrientes de tensi n peligrosas Si el equipo se utiliza de manera distinta a la especificada por el fabricante la protecci n procurada por el equipo puede verse perturbada No sustituya ning n componente o parte de l que no est se alado como reemplazable de manera espec fica por su proveedor Todos los cables deben estar en conformidad con las normas locales y ser instalados por un personal autorizado y competente El borne de tierra debe conectarse antes que cualquier otro cable y ser desconectado en ltimo lugar a Debe haber un interruptor en la red principal cerca del equipo F cil acceso para el operador Los cables de suministro de la red el ctrica requieren fusibles T 1 0A 250V IECI27 Categor a de instalac on Categor a II IEC664 1 EN61010 1 Especificac on de los voltajes en el modo com n los voltajes en el modo com n de las entradas salidas salvo para la red principal y las salidas de rel son inferiores a 33 V eff 46 7 V pico y 70 Vcc CONDICIONES DE FUNCIONAMIENTO DEL El JUIPO Tensi n de suministro 90 264 V Frecuencia 50 60 HZ Potencia o corriente 30 V m ximo CONDICIONES DEL ENTORNO No utilice el instrumento en presencia de l quidos o gases inflamables La utilizaci n de cualquier instrumento el
130. hanged No 94 Unused PID type changed 10 6 SAFETY REQUIREMENTS Programming Map Draft Form Aug 2003 4 3 4 17 4 18 8 5 8 7 8 8 8 7 8 8 8 10 Index 1 to 3 Feb 2004 7th Edition 4 2 10 6 10 6 1 to 11 IN Apr 2007 10 6 10 6 SAFETY REQUIREMENTS G Soak time out added ll Setting up G Soak time out items added Applicable standards added EN61326 G Soak time out added Fujikura Cable Co Fujikura Ltd Handling Precautions added to connect SG terminals each others Setting range 0 0 to 599 9 0 1s added ON time setting 0 1 to 599 9 0 1s added Setting range changed 0 to 1000U to 0 00 to 99 59 h min min s or 0 0 to 599 9 0 1s in G Soak time out items Allover revised The 8th item of Handling Precautions added Item of Altitude added Description change based on the European standards revision Description on recommended cable changed Calculating formula of SP changed Note on SP bias added Note on SP1 bias added Description on item of input type changed Voltage output Open terminal voltage changed 25V max output 2 of 5K output to 25V max Rated power voltage changed 90 to 264Vac 50 60Hz to 100 to 240Vac 50 60Hz Allowable power supply voltage added Power ON rush current changed 15A max to 30A max APPLICABLE STANDARDS changed May 2008 OthEdiion29 The 7th item of Handling Precautions added Nov 2008 5 1 Chapter 10 Chapter 11 to
131. hat selec RUN signal Program No No different from that selected Selected No 1 Handling Precautions When operating the controller by external switch inputs operation can be carried out more reliably if a margin is added to the minimum time for the above read times 6 10 Chapter 6 OPERATION 6 5 Manual Operation and Auto tuning Bi Manual operation In the MANUAL mode controller outputs can be manipulated by amp or CD on the con sole O Controller functions When outputs are displayed in the basic display state only one digit in the output value blinks If the output value is incremented or decremented by amp or Cv actual output also increments or decrements Output values differ from values being entered to setting items in that S need not be pressed The blinking digit can be moved by pressing CO or On 2G output models when only estimated position proportional control is selected by variable parameter 1 7 setting 2 not the value is displayed as the output dis play in the MANUAL mode E Pressing C4 displays a P E and the open side relay turns ON Pressing CD displays E 5 and the closed side relay turns ON Bump less and preset output changes when shifting from the AUTO to the MANUAL mode can be selected by setup parameter setting When shifting from the MANUAL to the AUTO mode output is bumpless However when the total time for the PID p
132. he input voltage range of PGM Z 8 9mA 1 lt 17 2mA o MW Imin X Zm n Vomin gt 3 Imin gt 8 9mA V Imax X Zmax Vomax lt 6 tv Imax lt 17 2mA O DCP301 PGM How many PGM s can be connected A current of 8 9mA or more must flow to a single PGM On the other hand the maximum current of the controller is 22 0mA A ccordingly two PGM s can be con nected in parallel In the case of a series connection due to the maximum output current 22 0mA and allowable load resistance 6009 the maximum voltage that can be applied to a load becomes 13 2V 22 0mA x 6000 W hen a current of 8 9mA flows to a PGM the maximum voltage at both of its input terminals becomes 3 7V 0 0089 x 260 x 1 05 1 3 2 3 7V Accordingly 13 2 3 7 23 56 which means that three PGM s can be connected in series The above calculation assumes operation in the worst conditions For example even if four PGM s are connected in series they should operate normally if a volt age of 3V or more is applied to each of the PGM s in a voltage ON state d O 7 Special functions Normally set to 0 n the case of setup 102 current output including heat cool output 0 to 10096 for the control output becomes 0 to 20mA Note however that at 096 or less the current is OmA Atoutput 1mA or less accuracy is 0 5 n the case of setup 103 current output including heat cool output and auxiliary out put 0 to 10096 for the
133. he SP is output in the scaled 4 to 20mA range O Programmer In the MANUAL mode the SP can be incremented or decremented in the basic display state by the console keys DCP301 programmer 4 to 20mA Y i RSP input Edd ES E ion MV wv PV Controlled system Controlled system Controlled system Controller Controller PV 5 16 Chapter 5 FUNCTIONS 5 5 Input Processing Functions Input processing is carried out in the order shown below Analog input 1 Input range type A D conversion Wiring resistance compensation Cold junction compensation Square root extraction Upper lower limit value scaling Temperature unit range Upper lower limit alarm Linearization approximation Bias Digital filter PV1 un Setting Setup data 43 resistance temperature detector thermocouple Setting Setup data 772 DC current and voltage Setting Setup data LEY DC current and voltage Setting Setup data 24 to O05 thermocouple and resistance temperature detector rna Setting Setup data z D t q Setting Setup data 25 Table data A to bx th Setting Variable parameter Fi Setting Variable parameter Fi Chapter 5 FUNCTIONS 5 6 Output Processing Functions Three outputs are provided as output processing functions
134. ic ooooocomoommmo 5 12 5 14 Auto tuning AT ee 6 11 Auxiliary output 1 lower limMit 7 33 Auxiliary output 1 upper liMit o oo o 7 33 Auxiliary output 2 lower liMit 7 33 Auxiliary output 2 upper liMit oo oo 7 33 Auxiliary outputs outputs 2 3 o ooococmoo 4 11 B Basic display state eee 2 2 Basic display selection eese 6 2 Basic function block diagram eese 1 2 Basic indicator LED lamps 2 2 2 3 BAT Low voltage battery LED 2 2 2 3 Battery Life eee 9 13 Battery replacing lt o lt o ooooooroccmmcron 9 10 Body een 24 C Cable ees re tear weds sas 4 3 CASE nes a a aa 2l Cold junction compensation eee 7 34 Communications connection o 4 16 Console siii 2 1 2 2 2 4 Constant value operation 5 11 5 13 Constant value operation data setting 7 42 Constant value operation display 6 5 6 6 Control outputs outputs 1 2 connection 4 9 Current output 5G Heat cool output 3D Heat cool output 5K Position proportional output 2G Relay output 0D Voltage output 6D Control output state LED 2 2 2 3 Controller fUNCtION 62 cece eee cece eee e eens 5 16 Controller status events eee 5 5 CPL communications eee IIIA 1 4 CPL communications
135. ielded cable U Handling Precautions 4 6 Use only the FG terminal 3 on the DCP301 for grounding Do not ground across other terminals Chapter 4 WIRING 4 6 Wiring of Standard and Add on Terminal Base E Standard terminal layout Instrument power supply 90 to 264Vac 50 60Hz FG Frame GND Event outputs EV1 EV3 5G output 6D output OD output 5K output External switch input RSW 2G output 3D output Auxiliary output _ Dow m a papel mie erg I HO 53 E D eoc RSW1 311 2 ne nz 12 Qe 14 to 20mA 3 i F Relay a 3 Output 1 3 0 S 4rswa No u ap ee Output 2 NE PE utput SO gt COM OS l L 5 Auxiliary G I 4to 20mA output 1 _ _ _ a Relay voltage r e zen _ OS 7 Auxiliary output 2 Or 41020mA 7 A B A u Auxiliary output 4 to 20mA Recorder etc Current input Resistance Input temperature detector Voltage input X os DES gt Thermocouple input LI ae On 2G 3D or 5K models 17 and 18 are the auxiliary outputs On OD 5G or 6D models 14 and 15 and 17 and 18 are the auxiliary outputs m Add on terminal layout a neh Time event outputs Rsws ros 4 _ILoad 49 RsWe toc Hoad 6o RSW7 HS Load 7 612 Rswe Hoota Hoa 62
136. ill 90 Vibration Frekvens 10 till 60 Hz l Acceleration 1 96m s maximum INSTALLERING AV UTRUSTNING Kontrollern skall monteras 1 en panel f r att minska operat rens tkomst till de bakre terminalerna 10 TURVALLISUUSM R YKSET FI21 6026 AN Noudata kaikkia n it turvaohjeita vammoja aiheuttavien s hk iskujen v ltt miseksi T m merkki varoittaa k ytt j s hk iskun vaarasta paikassa miss voi koskettaa vaarallisia j nnitteit Laitteeseen kuuluva suojaus voi heikenty jos sit k ytet n valmistajan osoittaman tavan vastaisesti Ala korvaa mit n komponenttia tai osaa ellei j lleenmyyj ole ilmoittanut sen korvauskelpoisuutta Kaikkien johdotusten on oltava paikallisten standardien mukaiset ja kokeneen valtuutetun asentajan tekem t Maadoituspiste on kytkett v ensimm isen ennen muita kytkent j ja irrotettava viimeisen K ytt virran p katkaisijan on oltava laitteen l hell helposti k ytt henkil n ulottuvilla K ytt virralle tarvitaan 1 0A T 250 V sulakkeet IEC127 Laitosluokka luokka II IEC664 1 EN61010 1 Yhteismuotoj nniteiden m ritys Kaikien sy tt jen ja antojen yhteismuotoj nnitteet paitsi p sy t n ja releantojen yhteismuotoj nnitteet ovat alle 33 V tehollisj nnite alle 46 7 V huippuj nnite ja alle 70V tasavirtaj nnite LAITTEEN NIMELLISARVOT K ytt j nnite 90 264V Taajuus 50 60 Hz Teho 30 VA maksimi K YTT OLOSUHTEET
137. indicate corresponding parts in an explanation gt gt Indicates the controller state after an operation xii Chapter 1 1 1 Features GENERAL The DCP301 is a general purpose single loop program controller for controlling temperature pressure flow rate and other inputs O High accuracy achieved by multi range input Multi range input allows you to choose between the following input types thermocouple resistance temperature detector RTD dc voltage and dc current Accuracy of 0 1 FS 1 digit and a sampling cycle of 0 1s ensures consistently high precision control O Wide range of control output types A wide range of models supporting various control output types are available relay time proportional output position proportional output current output voltage time propor tional output and heat cool output On models other than heat cool control output you can also choose neural net based auto tuning and smart tuning for inhibiting overshoot in addition 2 degrees of freedom PID O Enhanced compatibility with PLC O Easy operation 12 external switch inputs eight optional three event outputs and five time event outputs optional ensure compatibility with automating systems designed around a PLC core Up to eight frequently changed parameter setups can be registered to the 2284 key facili tating recall of item setups If the Smart Loader Package sold separately is used together with the DCP301 p
138. ing MV output can be switched to SP output 5G output Scaling Supported Output resolution 1 10000 Chapter 11 SPECIFICATIONS Item Specification Auxiliary output Type PV SP deviation MV MFB Scaling Supported Output resolution 1 10000 OD output 1 Relay contact 3D outputs 1 2 output Contact type Contact rating Allowable contact voltage Max switching power Life Min switching voltage Min switching current Output resolution Time proportional cycle taib 5A 30Vdc resistive load 5A 120Vac resistive load 4A 240Vac resistive load 250Vac resistive load 125Vdc resistive load 150W resistive load 960VA resistive load 100 000 operations resistive load at contact rating frequency 30 operations minute 5V 100mA 1 1000 5 to 120s 2G output 1 M M drive relay Contact type Contact rating Allowable contact voltage Max switching power Life Min switching voltage Min switching current 1a 2 circuits 2 5A 30Vdc L R 0 7ms 4A 120Vac cose 0 4 2A 240Vac cosg 0 4 250Vac cos 0 4 125Vdc L R 0 7ms 75W L R 0 7ms 480VA cosg 0 4 100 000 operations cosg 0 4 at contact rating frequency 30 operations minute 5V 100mA MFB motor feedback input range 100 to 25009 Control at MFB motor feedback disconnection ON OFF for continuation of operation according to MFB estimated position can be
139. is controller status event ZJ Set event type E E E Z E X in event configura tion date to one of 0 to 11 or 50 Programming items are set to display OFF Set setup data X amp amp setting to 0 E Time events cannot be displayed by repeatedly pressing amp in program setup state Cause Remedy Time event is assigned to segment No event Change event configuration data E setting and assign to time event This model does not support time events Select a mode that supports time events option Programming items are set to display OFF Set setup data X amp Y setting to 0 E PID set items cannot be displayed by repeatedly pressing c in program setup state Cause Remedy PID set auto switching is set to ON Set setup data setting to 0 The controller is set to programmer function by 5G output Set setup data ci amp setting to 0 3 position control is selected by 3D output Set setup data Y 5 setting in use to O and switch to PID control from 3 position control Programming items are set to display OFF Set setup data Y setting to 0 E G Soak items cannot be displayed by repeatedly pressing gt in program setup state Cause Remedy Programming items are set to display OFF Set setup data 1 4 setting to 0 E PV start items cycle items a
140. isables square root extraction When the input 1 range type is non linear displayed and setting is not possible Input 1 linearization table approximation 0 Disabled 1 Enabled Note Table data setting A amp is used for the linearization table SP1 lower limit 0 FS 1999 to upper limit U Note Changing the input 1 range has no effect on the range However note that a general reset sets the range to the 0 FS value of the input 1 range SP1 upper limit 100 FS Lower limit to 9999U Note Changing the input 1 range has no effect on the range However note that a general reset sets the range to the 0 FS value of the input 1 range 7 27 Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting PID set auto 0 OFF PID set segment designation switching CH1 1 ON Note When set to 1 the PID set items in the program are invalid The switching point for auto switching is set in variable sm w 4 76 parameters C P to P 1 MV setting at input 1 0 OFF over range MV1 1 ON MV at input 1 over 10 to 11096 range MV1 Note When setting is O is displayed and setting is not possible Manual change 0 Bump less mode MV1 1 Preset Note When the programmer function is selected operation is bump less regardless of the setting of E MH Preset manual value 10 to 11096 MV1 Note When setting is
141. l parameters of PID sets 1 to 8 Basic data that can be changed only in READY mode Linearization table data Data e g SP PID of constant value operation SP and time data Events 1 to 3 data Time events 1 to 5 time data PID set No data for use in control G Soak ON OFF data PV START ON OFF data Cycle count data Pattern link destination program No data Eight numbers on alphabets can be set on loader Chapter 5 FUNCTIONS 5 2 Program Patterns B Patterns 5 2 SP and time comprise the settings for a single segment in a pattern Up to 30 segments can be linked to create a broken line whose vertical axis is SP and horizontal axis is time This system is called the RAMP X system SP setting Within range of SP limitter upper and lower limits Timesetting 0 to 99h 59min or O to 99min 59s Select the time unit in setup data amp SP is the point that corresponds to the time elapsed in the current segment on a straight line made by jointing the start point SP setting value of the previous segment to an end point SP setting value of the current segment Accordingly segments are categorized as follows Rising ramp rising ramp rising tendency Previous segment SP setting value lt current segment SP setting value Falling ramp falling ramp falling tendency Previous segment SP setting value current segment SP setting value Soak soak Previous segment SP setting value curr
142. lect and run programs This chapter is required reading for designers of control systems using the DCP301 and users of the DCP301 PARAMETER SETUP This chapter describes how to set up parameters on the controller and the meaning of settings PROGRAM SETUP This chapter describes how to set up programs on the controller and the meanings of settings TROUBLESHOOTING This chapter describes points to check when the DCP301 is not working properly or how to remedy trouble that might occur DISPOSAL This chapter describes safety precautions and how to dispose of this unit when the unit is no longer used SPECIFICATIONS This chapter describes the general specifications performance specifications and external dimensions of the DCP301 CALIBRATION This chapter describes calibration procedures for the functions of the DCP301 Contents Safety Precautions Unpacking Request Organization of the Product Manual Conventions Used in This Manual Chapter 1 1 1 1 2 1 3 1 4 1 5 Chapter 2 2 1 2 2 Chapter 3 3 1 3 2 3 3 Chapter 4 4 1 4 2 4 3 4 4 4 5 4 6 GENERAL Fe atuteSis occ telbee pera pads en an bad mec bene we Gd Y 1 1 Basic Function BlockS 0 0 0 0 0c cc ccc ee eens 1 2 Data SIruclutre ss iii tard BS Bb ods aha ebb cue Eod duda 1 3 System Configuration lllsllsilsllllls lesser 1 4 Bl System configuration by CPL communications 1 4 Model Numbers llll
143. lllllelleele es 1 5 EE Model selection guide 0 0 cee 1 5 NAMES amp FUNCTIONS OF PARTS Structure sas sra ss er ad Lxx eed eR ee 2 1 Console yc epis ee irre eier ae area 2 2 M Basic display State ooooooococococcorr nennen 2 2 E Display 626i canis icasdg as rica de ad aa cess 2 2 A ee ee ee a 2 4 Bl Functions using two or more keys L lusus esses 2 7 B Loader jack cece ee rn rh mmm yen 2 7 Input Type and Range No LLuusueseseselee eene 2 8 E ND Sie oink eed O vr aaa ar 2 8 MOUNTING External Dimensions 00 000 a 3 1 Panel Cutout Dimensions 00000 a 3 2 MOUNUNG assa es sara de aan eee A de a A 3 3 E Mounting locatlons unsinnig 3 3 E Noise generating sources and countermeasures 3 4 E Dust proof cover 0 0 0 3 4 E Mounting method LuLuussusseee else RR 3 5 WIRING Wiring Precautions css asda nde dr elena ep eens 4 1 Compensating Lead ooococccc eee 4 3 Terminal Connections oocccccco lesen 4 4 Layout of Terminals and Recommended Lead Draw out Direction 4 5 Connecting the Ground and Power Supply isiuisuususus 4 6 E Power supply 424 sogaisis ssa CE a tex 4 6 cin A ORE ITERTMOO PE 4 6 Wiring of Standard and Add on Terminal Base 4 7 E Standard terminal lay0uUt oo oooococooocooo 4 7 E Add on terminal layout suluslu
144. mbient humidity range 10 to 95 RH no condensation Vibration resistance 0 to 4 90m s 10 to 60 Hz for 2h each in X Y and Z directions Impact resistance 0 to 490m s 3 times vertically Package drop test Drop height 60cm 1 angle 3 edges and 6 planes free fall External fuse Rated IEC127 Cutoff speed Delayed operation type T Rated voltage 250V Rated current 1A Terminal screw M3 5 self tapping screw Terminal screws tightening 0 78 to 0 98N m torque Mask case materials Mask Multilon Case Polycarbonate Mask case color Mask Dark gray Munsell 5Y3 5 1 Case Light gray Munsell 2 5Y 7 5 1 Installation Specially designed mounting bracket Mass Approx 900g ll Accessories option list Model No Standard accessories Unit indicating label N 3132 Mounting bracket 81405411 001 User s Manual EN11 6197 Options Hard dust proof cover set 81446083 001 sold separately Soft dust proof cover set 81446087 001 Terminal cover set 81446084 001 Lithium battery set 81446431 001 Chapter 11 SPECIFICATIONS 11 2 External Dimensions Unit mm 106x104 A A WEE TL EIA II EHRE A ES l 91 5 am de n vw er LB ri T a hs A aal a name a n 90 2 110 5 Chapter 11 SPECIFICATIONS E Soft dust proof cover set sold separately m Unit mm
145. motor valve opening and estimated MFB value So set the closed side relay to ON at all times when output MV lt 0 0 and the open side relay to ON at all times when MV gt 100 0 to set the motor to a fully open or fully closed state to compensate this error However note that this error is not compensated when MV is limited to within 0 1 to 99 9 by the output limitter or when MV is 0 0 or less or 100 or more due to the control state The following are probable causes when estimated position control is likely to be car ried out Defective motor valve opening adjustment Deteriorated feedback potentiometer insufficient resolution Defective MFB wiring MPB control conventional only When this setting is used conventional MFB control is carried out When the MFB disconnected alarm occurs the MFB value is regarded as 150 0 and the closed side relay is ON at all times 2 Estimated position control only 7 16 When this setting is used control is in the estimated position control state at all times and the motor position is controlled by the estimated MFB value regardless of the state of MFB wiring e When this setting is used enter the correct ft item The MFB disconnected alarm does not occur The error between actual motor valve opening and estimated MFB value is compen sated by forcibly continuing motor operation in the closed or open directions when MV is 0 0 and 100 Chapter 7 PAR
146. n meeting with the specification 12 9 Chapter 12 CALIBRATION E PV calibration Scroll GD GD or to show 4 8 4 1 on upper display then press O Gain No select Press S until the PROG SEG display shows i 2 1 Connect calibration device See Section 12 3 Set Up Input the gain number See Table 12 9 and Table 12 10 by scrolling O Cv CO ENT or CO the upper display Cc not required OPV zero span 1 PV zero adjustment a Press C55 until the PROG SEG display shows 2 aZ b A djust your calibration device to an output signal equal to the 096 range value See Table 12 9 the signal need to be on the input for 10 to 15 seconds c Press S after display stabilizes 2 PV span adjustment a Press 5 until the PROG SEG display shows 8 23 b A djust your calibration device to an output signal equal to the 10096 range value See Table 12 9 and table 12 10 ENT c Press C after display stabilizes Table 12 9 Gain No PV Input 0 PV Input 100 Connecting Position 12 785mV 110 000mV Between 34 and 33 8 565mV 58 303mV Between 34 4 and 33 13 788mV 40 481mV Between 34 and 33 12 000mV 23 300mV Between 34 and 33 1 000mV 11 000mV Between 34 and 33 e 0 100V 1 100V Between 34 and 33 0 500V 5 500V Between 34 and 33 1 000V 11 000V Between 34 and 33 0 000mA 22 000mA
147. n of setting group major item the setting group is displayed on the upper display and the lower display goes out If you press S GD or O the setting group display changes in order Basic Display State DISP FUNC ES e CO S keys e e Setting group 1 major items selection y Individual items A ES ke PABA Kay Y O Y D key CA key Cv key Y ENT E C key Setting group 2 major items selection Individual items F4 A PARA PARA key OD CO key CO key CAD key CD key Y ENT CD key Individual items PARA CO key OD CO key If you press S when the setup group to be selected is displayed the display moves to the individual minor item level The following table shows the setting groups Upper Display Remarks Variable param eters Event configuration 7 This parameter is not displayed when variable parameter is2or4 data PID parameters n This parameter is not displayed when variable parameter 2 is 2 or 4 This parameter is not displayed when constant value operation data Sioa EF isl This parameter is not displayed when setup data is 1 by 5G output This parameter is not displayed when setup data 5 is 1 by 3D output Setup data 1 This parameter is not displayed when variabl
148. n the programming map are all skipped and not displayed When the PID set No setting is set to O this means that the PID set No of the previous segment is continued When the PID set No setting is set to O in the No 1 segments this is the same as being set to 1 8 9 Chapter 8 PROGRAM SETUP E Setting up G Soak guarantee soak items 1 In the setting display state move to the G Soak item of the segment to be set up on the programming map 2 If you press S the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press gt CD CO or to set to the G Soak width setting Setting range 0 to 1000U 4 When you press S blinking on the lower display stops When as ES are pressed the lower display returns to and blinking stops O Display Program No Segment No Pattern G Soak setting value tendency EV1 to EV3 and T1 to T5 all out e js displayed for the setting values in non set segments The G Soak function does not work in non set segments When setup data 7 is set to 1 G Soak items on the programming map are skipped and not displayed E Setting up G Soak time out items 1 In the setting display state move to the G Soak time out item of the segment to be set up on the programming map 2 If you press S the lower display starts blinking to indicate start of entry to the
149. ncel by external switch input Cancel by communications Change in mode shift to MANUAL mode or READY mode Execution of automatic motor valve opening adjustment on 2G output models When variable parameter setting is changed to 0 When input 1 becomes out of range 1 Handling Precautions 6 12 Auto tuning will not function properly unless the control target is connected The time from start to end of auto tuning varies according to the control target When auto tuning is executed control is stopped OFF and ON outputs are switched in the case of relay output and voltage output and the manipulated variable upper and lower limits of the currently selected PID set are switched several times in the case of current output and position proportional output If this causes controller trouble manually set the PID value Sometimes a suitable PID value cannot be obtained depending on the control target If this happens manually set the PID value Chapter 7 PARAMETER SETUP 7 1 Parameter Setup Parameters can be set up when the DCP301 is in the basic display state If the DCP301 is not in the basic display state press 255 to set the controller to the basic display state E Selecting the setting group in the parameter setup Parameter setup is divided into two stages setting group major item and individual item minor item If you press ES in the basic display state the display changes to selectio
150. nd pattern link items cannot be displayed by repeat edly pressing 2 in program setup state Cause Remedy Programming items are set to display OFF Set setup data Y setting to 0 9 6 Chapter 9 TROUBLESHOOTING B Insertion deletion of segments cannot be confirmed by pressing 5 amp in pro gram setup state Cause Remedy The program setup cannot be changed Set program parameter setting to 0 The program being set up is being operated Reset the controller RUN HOLD FAST END Not pattern item on programming map Move to pattern item on programming map Pattern item of non set segment on program Either move to already set up segment or set up ming map segment E Program deletion cannot be confirmed by pressing amp amp while entering pat tern items in program setup state Cause Remedy The program being set up is being operated Reset the controller RUN HOLD FAST END E The program cannot be copied by pressing gt amp in the basic display state Cause Remedy The mode is not the READY mode Reset the controller The program of the currently selected pro Select a program No whose program is already set gram No is not set up The controller is in the constant value opera Set constant value operation data si o Y E setting to 0 tion mode The program is protected Set variable parameter r
151. ng Expansion setting 2 0 Expansion disabled 1 Expansion enabled Note This setting is for service use only Unused Note is displayed and setting is not possible Station address 0 to 127 Note On models not supporting communications displayed and setting is not possible 0 disables communication 0 9600bps even parity 1 stop bit 1 9600bps no parity 2 stop bits 2 4800bps even parity 1 stop bit 3 4800bps no parity 2 stop bits Note On models not supporting communications displayed and setting is not possible Unused Note Unused is displayed and setting is not possible Unused Unused Special functions Note Normally set to 0 Input 1 zener barrier Note adjustment js displayed and setting is not possible Unused Note js displayed and setting is not possible CPL communica 0 Add on terminal tions port selection lto 15 Loader jack communications address PID type 0 Improved 1 Compatible with DCP200 Unused Note js displayed and setting is not possible Hardware type 1 Note Hardware type 2 This setting is for service use only and can only be ROM ID verified ROM item ROM revision Transmission rate character format m au m 1 x XJ rs x 4 m zz rs 4 D X m Oa EX my L m Un Ex EY X m N24 T DC 1 A zn i 1
152. ng can be carried out more easily if the details of the setup are entered to a program chart before starting programming ll How to enter program setup O Key operation O Display start items Press ES ES in the basic display state to enter program setup In the program setup state the PRG LED on the console lights and the decimal points in the program No display and segment No display light However note that the DCP301 does not enter the program setup state in the following cases When in the constant value operation mode when constant value operation data fi a0E setting is 1 When key lock is active variable parameter i e is set to 2 or 4 Also the setup cannot be changed even if the DCP301 is in the program setup in the following case When the program is protected variable parameter Fr E E is set to 1 When the DCP301 enters the program setup state display starts from the program No and the segment No pattern item E Selecting the program No to set up There are two ways of selecting the program No to set up Selecting the program No before entering program setup Selecting the program No after entering program setup O Selecting the program No before entering program setup PROG To select the program No press 3 or Cv if the DCP301 is in the basic display state in the READY mode 0 Handling Precautions The program No cannot be selected on the DCP301 when selecting the pro gram N
153. ng can be changed only in the READY mode SP1 This setting can be set in the SP1 lower to upper limit range in setup data settings amp Sand X 4 Unused Cn Note js displayed and setting is not possible Event 1 setting value Event 2 setting value Event 3 setting value 1999 to 9999U event type is deviation or SP 0 to 9999U event type is absolute value deviation 10 0 to 110 0 event type is MV or MFB Note When the event configuration data type setting is gt 50 for each event is displayed and setting is not possible Unused Unused Unused Unused Note is displayed and setting is not possible Proportional band CH1 Reset time CH1 Rate time CH1 MV lower limit CH1 MV upper limit CH1 Manual reset CH1 Brake CH1 Disturbance inhibit proportional band CH1 Disturbance inhibit reset time CH 1 Disturbance inhibit rate time CH 1 Proportional band for cool control Reset time CH1 for cool control Rate time CH1 for cool control MV lower limit CH1 for cool control MV upper limit CH1 for cool control Manual reset CH1 for cool control 0 0 to 999 9 0D 6D output models 0 0 enables ON OFF control 0 1 to 999 996 models other than 0D and 6D models 0 to 3600s 0 disables integral action 0 to 1200s 0
154. ns 0 0 00 cee eee 6 8 Bl External switch RSW inputs 0 0 0 0 0 cee eee ee 6 8 Bl Program selection 0 0 0 c cece cee eens 6 9 Bl Readtiming 000 00 cence aes 6 10 Manual Operation and Auto tuning 0 000 c eae eeee 6 11 E Manual operation s eese n 6 11 Bl Auto tuning AT ooooooocooonoo RR 6 11 PARAMETER SETUP Parameter Setup 00 000 ree 7 1 Bl Selecting the setting group in the parameter setup 7 1 E Moving individual items in the parameter setup 7 2 E Changing individual items and how to return from the setup state 7 2 How to Use ES e e 7 4 E How to register functions to keys 00 000 eee eee 7 4 Parameter Setup List oococccocoo llle 7 7 Bl Variable parameter settings F F r R ernennen 7 7 EH Description of variable parameter settings 7 10 Bl Event configuration data settings E P o o o 7 18 Bl Description of event configuration data 7 22 E PID parameter settings P a ee 7 23 Bl Setup data settings FEL 7 27 Bl Description of setup data settings 7 33 E Table data settings tpn cee 7 40 Bl Description of table data settingS 7 41 Bl Constant value operation data settings Cn 7 42
155. nsert the body into the case Do not exert excessive force if the body cannot easily fit into the case Also make sure that the boards mounted on the body are not loose or twisted 14 Tighten the lock screw while slightly pushing in the controller s console Take care not to overtighten the screw 15 Turn the controller ON and make sure that the BAT LED is out The following serves as a general guideline for when to replace the battery A bout 3 years when using the controller under standard operating conditions operat ing temperature 23 2 C with the controller ON A bout 10 years when using the controller under standard operating conditions operat ing temperature 23 2 C with the controller OFF Using the controller in a higher operating temperature will shorten its service life Setups are held in memory even if the BAT LED is blinking Thecontroller operates in one of two ways when memory contents are damaged 1 3 7 E 5 is displayed when the controller is turned ON and regular operation is not started If this happens press S to execute a general reset This restores parameter set ups to factory settings and clears the program setup 2 Regular operation is started when the controller is turned ON and one or both of alarm codes A 2 4 amp and or A 5 1 is displayed 9 13 Chapter 10 DISPOSAL N CAUTION o Return used batteries to Honeywell sales service office or your dealer When disposing
156. ntered regardless of the PV start setting in the program Note however that RUN mode is entered from the start point of the selected segment in READY mode when there is no SP for the PV start With G Soak cancel by OR conditions G Soak standby is canceled when the external switch turns ON or when the PV enters the G Soak width With G Soak cancel by AND conditions G Soak standby is canceled when the exter nal switch turns ON or when the PV enters the G Soak width When the external switch turns ON by direct reverse action switching control opera tion is the opposite to that set in setup parameter X amp When the external switch d turned OFF control operation is that set in setup parameter amp f Chapter 6 OPERATION E Program selection The program can be selected in the program operation READY mode The table below shows program selection by external switch inputs Two external switch states are pro vided for selection of programs 10 to 15 When program selection by external switch inputs is set to 0 the program can be selected by the console keys and by communica tion with a personal computer External Weighting Switch No RSW8 RSW9 RSW10 RSW1 1 RSW12 Program No Selection External Switch No RSW8 RSW9 RSW10 RSW11 RSW12 Program No Selection External Weighting Switch No RSW8 RSW9 RSW10 RSW 1 1 RSW12
157. ntroller is in a similar state to the HOLD mode even in the RUN or FAST modes 6 11 Chapter 6 OPERATION Auto tuning in all instances involves calculating the downtime and critical sensitivity of the line according to two limit cycles and PID values according to suitable charac teristic equations for each and automatically writing these PID values During execution of auto tuning PV fluctuates according to fluctuations in MV Be fore executing auto tuning make sure that fluctuations in PV will not cause controller trouble Normally suitable values are written by setting variable parameter At setting to 1 or 3 However when executing auto tuning on a line that easily overshoots either set to 2 or also use smart tuning for carrying out overshoot inhibit control Setting to 3 ex ecutes AT by neural net so that the suitable value is calculated for wider range applica tions The point at which output at auto tuning is inverted lower limit to upper limit and vice versa is determined as follows from SP and PV at start of auto tuning At start At SP PV operation X i Time i Time AT start Normal end AT start Normal end Auto tuning can be started by C5 external switch inputs and communications Dur ing auto tuning the AT LED blinks If one or more of the following conditions occurs during auto tuning auto tuning is canceled without PID constants being written and the AT LED goes out Cancel by cL Ca
158. o by external switch inputs For details see 6 3 Program Selection page 6 7 O Selecting the program No after entering program setup Each press of ES amp S in the program setup state increments the program No When 19 is reached the program No returns to 1 Likewise each press of S decrements the program No When 1 is returned to the program No advances to 19 However note that when setup values are being entered setting value is blinking during program setup press ES first to quit entry of values and then press ES ES or os to change the program No 8 1 Chapter 8 PROGRAM SETUP O Selecting the program No after entering program setup continued When you select the program No by this method the display changes to segment No 1 and the pattern item on the programming map This method can be used for example to select a program No to set up a program other than the No being operated in the RUN mode It can also be used to select a program No to set up a program other than the currently selected No by external switch input E Mode transition The following diagram shows the transition between modes during program setup The following page describes the various mode transition states 1 to 16 in the dia gram Basic Display State FUNC A C SS keys 1 Disp CD key 16 Program setup sta
159. o o Tag added DISPOSAL added Old chapter 10 to chapter 11 Third bullet point added Max input rating added Handling Precautions moved to top of page Measurement category and allowable transient overvoltage added to input section Date 11 3 3 4 1 4 9 Warning was changed 4 11 4 2 Explanation changed 4 8 CAUTION changed 7 30 Setting 2 added to C64 9 2 Note added to Alarm categories 2 items were deleted from the specifications HONEYWELL SERVICE CENTERS ARGENTINA HONEYWELL S A I C BELGRANO 1156 BUENOS AIRES ARGENTINA Tel 54 1 383 9290 AUSTRALIA HONEYWELLLIMITED 5 Thomas Holt Drive North Ryde Sydney NSW AUSTRALIA 2113 Tel 61 2 353 7000 BELGIUM HONEYWELL S A Avenue de Schipol 3 1140 BRUSSELS BELGIUM Tel 32 2 728 27 11 CANADA HONEYWELL LIMITED THE HONEYWEEL CENTRE 155 GORDON BAKER RD M2H 3N7 NORTH YORK ONTARIO CANADA Tel 416 499 6111 DENMARK HONEYWELL A S Lyngby Hovedgade 98 2800 LYNGBY DENMARK Tel 45 45 93 56 56 FRANCE HONEYWELL S A 4 Avenue Ampere MONTIGNY LE BRETONNEUX F 78886 ST QUENTIN EN YVELINES FRANCE Tel 1 30 58 80 00 HUNGARY HONEYWELL Kft Volgy U 30 H 1026 BUDAPEST HUNGARY Tel 36 1 116 76 59 JAPAN HONEYWELL KK 14 6 Shibaura 1 chome Minato ku Tokyo 150 0023 Japan Tel 81 3 5440 1395 ASIA PACIFIC HONEYWELL ASIA PACIFIC Inc Room 3213 3225 Sun Kung Kai Centre No 30 Harbour Road WANCHAI HONG KONG Tel 852 829 82 98 AUST
160. oduct O The indicated action is prohibited o Be sure to follow the indicated instructions A WARNING Before connecting the DCP301 to the measurement target or external con trol circuits make sure that the FG terminal is properly grounded 100Q max Failure to do so might cause electric shock or fire Before removing mounting or wiring the DCP301 be sure to turn off the power to the DCP301 and all connected devices Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock Do not disassemble the DCP301 Doing so might cause electric shock or faulty operation CAUTION Use the DCP301 within the operating ranges recommended in the specifica tions temperature humidity voltage vibration shock mounting direction atmosphere etc Failure to do so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation Wire the DCP301 properly according to predetermined standards Also wire the DCP301 using designed power leads according to recognized installa tion methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the controller case Doing so might cause fire or faulty operation Inputs to the current input terminals 31 and 33 on the DCP301 should be
161. of SSR Z Internal impedance of SSR Vp Internal voltage drop of SSR normally 1 to 2V 2 Equivalent circuit when one SSR is connected e DCP301 SSR GN ey ET lo 2 Vo Vssr Y Vo Vz gt E Se I L i L J Formulas 1 and 2 formulas must be satisfied 1 formula Vssrmin lt Io X Z Vp lt Vo 2 formula Vssr lt Vsskmax Vssr lo x Z Vp 7 35 Chapter 7 PARAMETER SETUP A ETEER 3 Equivalent circuit when N number of SSRs are connected in series r gt DCP301 SSR1 EN AA i Z Io Vo E VSSR Formulas 3 and 4 formulas must be satisfied Vssrmin Io X Z Vo Vo N 3 formula 4 formula Vssr Vssr Max Vssr Io X Z Vp 4 Equivalent circuit when N number of SSRs are connected in parallel DCP301 7 36 Formulas 5 and 6 formulas must be satisfied Vssrmin Io N X Z Vo Vo 5 formula 6 formula Vssr Vssrmax Vssr Io N x Z Vp Chapter 7 PARAMETER SETUP 5 Example Using Y amatake Corporation s PGM Vssr 3 to 6V Z 2600 5 Vo 0 8to1 3V What value should lo be set to when connecting one PGM As shown in the figure on the right a fixed current system is used for the voltage output of this controller The fixed current can be calculated as follows from t
162. ogram setup state to change the No of the program to be set up in descending order Program item delete keys Press amp with 25 held down during entry of settings in the program setup state to clear the setting Segment insert delete keys Press S with ES held down at SP or time item in the program setup state to move to the segment insert delete screen Program copy keys PROG Press 3 with held down in the program operation READY mode in the basic display state to move to the program copy screen General reset keys Press amp and 2 with 25 held down in the READY AUTO mode in the basic display state to move to the general reset confirmation screen This jack is for connecting the loader Objects other than the loader plug should not be inserted into this jack The loader jack is not isolated from internal digital circuits Be sure to cap the loader jack when it is not in use 2 7 Chapter 2 NAMES amp FUNCTIONS OF PARTS 2 3 Input Type and Range No B Inputs O Thermocouple o Temp Range C 0 to 1200 Temp Range F 0 to 2400 0 0 to 800 0 0 to 1600 0 0 to 400 0 0 to 750 200 to 1200 300 to 2400 200 0 to 300 0 300 to 700 200 0 to 200 0 300 to 400 0 0 to 800 0 0 to 1800 0 0 to 800 0 0 to 1600 ce Oo OT A O N 200 0 to 300 0 300 to 700 0 to 1800 0 to 3300 0 to 1600 0 to 3100
163. oller When you have finished mounting and wiring the controller fix cellophane adhesive tape on the corners of the filter and pull in the direction of the arrow to peel off the protective film Pull towards you o Handling Precautions Peeling off the protective film with your fingernail might scratch the surface of the controller Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 GENERAL This chapter describes DCP301 applications features and basic function blocks It also gives a list of model numbers NAMES amp FUNCTIONS OF PARTS This chapter describes the names and functions of DCP301 parts input types and range Nos MOUNTING This chapter describes how to mount the DCP301 on control panels This chapter is required reading for designers of control systems using the DCP301 WIRING This chapter describes the precautions when wiring the DCP301 to a control system and how to wire the DCP301 This chapter is required reading for designers of control systems and supervisors of wiring work FUNCTIONS This chapter describes the functions of the controller This chapter is required reading for designers of control systems using the DCP301 OPERATION This chapter describes how to switch the basic display states of the DCP301 and se
164. on eeee II 4 8 Input 1 square root extraction dropout 7 33 Input 1 Zener barrier adjustment 7 38 Input processing functions eee 5 17 Input Type and Range No eee 2 8 Inputs and outputs isolation eee 4 19 K Key cover eee nnn 2 1 Key lock 2 cece eee cece eee coco 7 10 Keys AAA AAA Z A L Loader jack eene 2 4 2 7 Lock SCREW et ee ree Ree a 2 1 Lower display oo ooooococcroomomm 2 2 2 3 M MANUAL sen 5 12 5 14 MANUAL operation I 6 11 Mode indicator LED lamps 2 2 2 3 Mo deitr nsition rcs eu se RES RR a lia 5 13 Mode types eeeee nen 5 11 Model selection guide eese 1 5 Motor adjustment is impossible 9 8 Motor control method selection 7 16 Motor valve opening adjustment fully open close time eee nenne 7 17 Motor valve opening automatic adjustment 7 17 Mounting bracket o o oooooo 3 1 3 5 11 7 Mounting locations ee 3 3 Mounting method see e eee eee eee eee eee 3 5 MV change limit 2 eee cocos escorra N IN OS Es are 3 4 Index 2 O ON OFF control differential s 7 13 Optional parts esses nenne 11 7 Output processing functions eee 5 18 Auxiliary output Control output SP output P Panel cutout dimensions oo ooocoo
165. on we recommend wiring the motor to the DCP301 for direct motor operation Wiring for direct motor rotation Wiring for reverse motor rotation DCP301 DCP301 a 3 3 9 3 9 a 3 3 9 3 49 24Vac 24Vac a amp D 0 D 9 9 D 0 D 9 CW open CCW closed 4 CW open CCW closed q Es CW open CCW closed CW open CCW closed Motor Motor CW Clock Wise A CCW Counter Clock Wise X The DCP301 is also provided with a function 7 amp to RL Z for detecting MFB disconnection or short circuit if the motor has been wired to the controller in the wrong way By this function the DCP301 judges reverse direction wiring in the same way as direct direction wiring and does not generate an alarm If the setting of variable parameter 1 is left at the factory setting 0 motor operation is continued The following tables summarize the phenomena that occur according to how the motor and DCP301 are wired when the motor is automatically adjusted variable parameter 1 setting 1 is input Motor rotation is started from the fully closed position motor is turned as far as possible CCW The values displayed in the lower display in the tables are only examples Alarms are displayed after the motor fully closes or fully opens 9 8 E Normal wiring for direct motor rotation Upper Display Upper Display Lit LEDs Lit LEDs Lower Dis
166. oo mo 3 2 Parameters set up o o oooorconenononccconono 7 1 Pattern link cesos xm 5 10 8 12 Patterns sas ry aa 5 2 8 5 PID operation initial MV eee 7 11 PID operation initialization eee 7 11 PID set automatic switching eee 5 8 PID amp et Nous E P t Re 8 9 PID set selectiol ccr rrr ici 5 8 Position proportional control dead zone 7 13 Power ON operation eee 6 1 Power supply connection lt ooocococoomomo 4 6 Profile display ooooonororcrmo rm 2 2 2 3 Program end eee 5 14 Program No display eene 2 2 Program operation eee 5 11 5 13 Program operation display 6 3 6 4 6 5 Program patterns eee 1 3 5 2 Program patterns selection eee 6 7 Program protect 7 10 Programmer function eene 5 16 Program COPY sees cos 8 14 Program deletion eese 8 12 Program set up 8 1 PV display ee I 7 34 BY Starts 5 9 8 11 PV typeevents eee 5 3 R Range No een 2 8 READY I HH i x RR reru 5 11 RESET sc a E UAE 5 14 Resistance temperature detector RTD 2 8 4 7 RS 485 contiectlODess s es Soto ha mt re Ue TES 4 16 S Segment No display eene 2 2 Segment deletion lt o ooooccccocccocccncccco o 8 13 Segment insertion eee 8 13 Self diagnostics eere 9 1 Setup data setting eee 7 27 Smart tuning method s
167. or not to turn output ON again if outputis OFF and the results of PID calculation have changed during the time proportional cycle cycle time The figure below shows each of these differences Setting 0 Cycle time Cycle time a dm zu ON N OFF A A A PID operation result 20 50 40 Setting 1 Cycle time Cycle time di gt di ON OFF A A A PID operation result 20 50 gt 40 Chapter 7 PARAMETER SETUP 215 voltage output 1 adjustment 57 CC gn Loc voltage output 2 adjustment When driving an SSR by voltage time proportional output the output voltage of the controller must be within the input rated voltage optimum ignition voltage of the SSR On the DCP301 a newly developed variable output system is utilized that enables output of the optimum ignition voltage even when driving two or more SSRs This system sets the optimum current value on the controller so that the optimum ignition voltage with respect to the internal impedance of the SSR side can be obtained The following shows equivalent circuits and related formulas Description of Symbols 1 Details Io Setting output current of controller setting range 2 to 22mA Vo Maximum applied load voltage approx 14 7V Vssr Actual input voltage to SSR VssR Input rated voltage range of SSR Vssrmin to Vssr max Vssrmin Minimum input rated voltage of SSR Vssrmax Maximum input rated voltage
168. ot use unused terminals as a repeater terminal because that may cause the controller damage P300 Honeywell MADE in JAPAN 40820700500 I Tore re OHIO Lo HOLT Lead draw out direction Lead draw out direction T OHO 7 Kol LIoMel Le nono rmn COMO To enis Standard terminal base 4 5 Chapter 4 WIRING 4 5 Connecting the Ground and Power Supply Bi Power supply Connect the DCP301 to a single phase power supply for controllers and take measures to prevent the influence of electrical noise 200 200V Recommended 100 100V line filter Instrument insulated transformer 81446364 001 DCP301 power supply Q Euren 4 3 GND GND Other circuits 0 Handling Precautions B Ground If the power supply generates a lot of electrical noise we recommend inserting an insulating transformer in the power circuit and using a line filter Recommended line filter Model No 81446364 001 After providing anti noise measures do not bundle primary and secondary power leads together or pass them through the same piping or wiring duct When it is difficult to ground shielded cable prepare a separate ground terminal earth bar Ground type 1009 max Ground cable 2mm sq min soft copper wire AWG14 Cable length Max 20m DCP301 FG terminal GND terminal plate GND 10092 max Sh
169. p is substituted by as it cannot be displayed ENT 4 When you press C gt blinking on the upper display stops The lower display then starts blinking to indicate start of entry to the No 2 setup When ES S are pressed the upper and lower displays both return to and blinking stops 5 Press O CD G or to set to the No 2 setup ON time setting Setting range ON time setting 0 01 to 99 59 h min min s ON time setting 0 1 to 599 9 0 1s ENT 6 When you press gt blinking on the upper display stops FUNC CLR When C 3 CC are pressed the upper display returns to and stops blinking O Display Program No Segment No ON time setting value Pattern OFF time setting value tendency LEDs corresponding to EV1 to EV3 lit T1 to T5 all out Im e js displayed for the setting values in non set segments On models that do not support time events event 1 to 5 items on the programming map are all skipped and not displayed The table below shows time events by a When setup data amp is set to 1 event 1 to 5 items on the programming map are all skipped and not displayed e When the ON time is set to 99 59 is displayed as the OFF time and the display does not blink When the ON time is set higher than the time
170. patterns x 30 segments Events Time events PID sets G Soak PV start Cycle Pattern link Variable parameters Event configuration PID parameters 8 sets Setup Tables Constant value operation indicates options Chapter 1 GENERAL 1 3 Data Structure Data is made up of parameters that are used mainly for setting controller functions and programs that are used for setting operation during program operation of the controller Total of 19 program patterns Program No 19 Number of segments 8 PL SP SP Program Noe Number a sediments s e 13 Program No 1 Number of segments 6 m Time 7 Time Parameters Variable parameters Event configuration data PID parameters Setup data Table data Constant value operation data Chapter 1 GENERAL 1 4 System Configuration il System configuration by CPL communications On DCP301 models supporting RS 485 communications optional controllers can be connected as slave stations on a communications network Personal computer master station DCP301 slave station 1 4 Chapter 1 GENERAL 1 5 Model Numbers Bi Model selection guide Model Function Additions Description P301 Digital Program Controller single loop model Relay outputs on off or time proportional
171. play Readout decreases from 1000 to 500 and stabilizes Readout increases from 500 to 9500 and stabilizes Lower Display Readout decreases from 9000 to 500 and stabilizes Readout increases from 500 to 9500 and stabilizes Display increases and stabilizes Display decreases and stabilizes Chapter 9 TROUBLESHOOTING Motor Action Motor Action Remarks If the motor rotates CCW when OT2 lights motor terminals 1 and 2 are wired for direct rotation Remarks If the motor rotates CW when 1o 2 and G amp Y are reversed and OT2 lights motor terminals 1 and 2 are wired for reverse rotation GoY reversed 1 m x FI IN Display decreases and stabilizes Display stabilizes at 9999 TOG reversed Display stabilizes at 9999 ToY reversed Display increases and stabilizes Display decreases and stabilizes 142 reversed Display stabilizes at 9999 162 reversed TOG reversed Display decreases and stabilizes Display stabilizes at 9999 162 reversed TOY reversed 9 9 Chapter 9 TROUBLESHOOTING 9 4 Replacing the Battery N CAUTION Before replacing the battery be sure to turn the power OFF Failure to do so might cause electric shock Do not touch internal components immediately after turning the power OFF to replace the battery Doing so might cause burns Do not insert the battery with the
172. played for the setting values in non set segments p When setup data amp amp is set to 1 event 1 to 3 items on the programming map are skipped and not displayed 8 6 Chapter 8 PROGRAM SETUP O When event type is time event 1 In the setting display state move to the event 1 to 3 items of the segment to be set up on the programming map 2 If you press S the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press D amp D COD CO or to set to the No 1 setup ON time setting Setting range 0 00 to 99 59 h min min s 0 0 to 599 9 0 1s DM gt t Select either of h min or min s as the time unit in setup data amp is substituted by as it cannot be displayed ENT 4 When you press blinking on the upper display stops The lower display then starts blinking to indicate start of entry to the No 2 setup FUNC CLR 5 When C gt CC are pressed the upper and lower displays both return to and blinking stops 5 Press GD CD CO or to set to the No 2 setup ON time setting Setting range ON time setting 0 01 to 99 59 h min min s ON time setting 0 1 to 599 9 0 1s When you press 5 blinking on the upper display stops FUNC CLR 6 When C gt C are pressed the upper display returns to and stops blink ing O Display time event Program No Segment No ON time setting val
173. port selection 7 39 CRER sii AR AA 3 4 Crimped terminal o oooooococcrororccorcm 4 4 Cycle sseesesseeesssseensereresssrerssere 5 9 8 11 D Data structures ra ann 1 3 Datatypes eeeee nn 5 1 DC current input eee 2 0 4 8 DC voltage input eee 2 0 4 8 Displays eee 222 Dust proof covers II 3 4 E END er ee 5 12 Event 1 ON delay time eene 7 22 Event 1 standby eee 7 22 Event 2 ON delay time eene 2292 Event 2 stand by esee 7 22 Event 3 ON delay time eese 7222 Event 3 standby eee 7 22 Event configuration data settings 7 18 Event LEDS essa ssa casaca ads RR 2 2 2 3 Event output relay output connection 4 12 Events 141063 ss aa 5 3 8 6 External dimensions lt lt 0oooooommoo 3 1 11 8 External switch inputs connection 4 15 External switch operation enn 6 8 F FAST fast forward see cece cece eee 5 12 5 14 Feedback resistor eee 4 9 Functions using two or more keys 2 7 G G Soak guarantee soak o o oooooommoo 5 8 8 10 G Soak tittie OUL o ambe ee 8 10 General reset 8 15 Index 1 Grounds ssi aa paura p RAE e REY ERE ERE 4 6 H Hard dust proof cover set 3 1 11 7 11 9 Heat cool control dead zone oooooommm 7 13 HOLD nennen 5 12 5 14 How to use PARA key eR 7 4 Input 1 connecti
174. put source with 0 02 accuracy having more than 5 effective digits and capable of generating both voltage and current outputs 2 Decade resistance box with 0 02 accuracy having a range of 10 to 5000 with a resolution of more than 0 010 3 Digital ammeter with 0 02 accuracy measurable in the range of 4 to 20mA with assured resolution of more than 0 01mA 4 Thermometer with 0 1 C accuracy resolution of more than 0 1 C 12 1 Chapter 12 CALIBRATION 12 1 Quick Reference Table for Calibration Items DCP301 and DCP302 controllers are numbered using the following format Format items may require different cal ibration procedures as shown in Table 12 1 Model number DCP30 ES 1 Basic Model Number 2 Output Number 3 PV Input Number 4 5 Optionl Number Option2 Number Table 12 1 Calibration Items for Each Model Output and Option Model Number Calibration o Output 5G 6D Output 0D Output 2G 3D Output 5K amp Test Item Option1 00 Option1 01 Option1 02 Option1 00 OJ tion1 02 0 tion1 01 Option1 00 Opti Function Key Test Test Indicator Test DI Test 1 to 4 DI Test 5 to 12 DO Control Output Ch1 Test DO Control Output Ch2 Test DO Control Output Ch3 Test DO Test 1 to 3 Event DO Test 4 to 8 Time Event PV Input Gain No 0 to 12 Calibration cam No 16 to 20 CJ Sensor Calibration Current
175. rammer functions are selected PV and SP are displayed When the DCP301 enters the MANUAL mode from the AUTO mode by external switch inputs or communications the display changes to the basic display state even in the pa rameter setup or program setup states When operation progresses in the RUN or FAST modes in the program operation mode or when the segment has been advanced in the ADV mode the program ends when all end points in the program setup including cycles and pattern links have been reached You can select in the setup setting in which of the READY or END modes program operation ends The program does not end in the constant value operation mode Chapter 5 FUNCTIONS E Mode transition limitations Mode transition can be carried out operating the console keys external switching input and communications The following table shows which operations are enabled in each of the modes Operation RUN HOLD RESET ADV FAST to RUN mode to HOLD mode to READY mode to next segment mode to FAST mode Switch Com Switch COm Key Switch ed Key Switch m Key Switch Com igi muni muni E P Original mode cations cations cations cations Program operation Constant value operation Operation MANUAL AUTO to MANUAL mode to AUTO mode Switch COM Key Switch Com Original mode muni muni cations cations Program AUTO operation MAN
176. res a T 1 0A 250V fuse s 1EC127 A fuse should be conncted to the live conductor EQUIPMENT RATINGS Supply voltages 100 to 240Vac operation power voltages 90 to 264Vac Frequency 50 60Hz Power or current ratings 30VA maximum EQUIPMENT CONDITIONS Do not operate the instrument in the presence of flammable liquids or vapors Operation of any electrical instrument in such an environment constitutes a safety hazard Temperature 0 to 50 C Humidity 10 to 90 R H Vibration Frequency 10 to 60Hz Acceleration 1 96m s2 maximum Installation category Category II IEC664 1 EN 61010 1 Pollution degree 2 EQUIPMENT INSTALLATION The controller must be mounted into a panel to limit operator access to the rear terminal Specification of common mode voltage The common mode voltages of all 1 O except for main supply and relay outputs are less than 33V rms 46 7V peak and 70V dc APPLICABLE STANDARDS EN61010 1 EN61326 1 CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batterries according to the manufacturer s instructions 1 CONSIGNES DE SECURITE FR21 6026 Pour r duire tout risque de d charge lectrique qui pourrait provoquer une l sion corporelle respectez toutes les consignes de s curit de cette documentation Ce symbole avertit l utilisateur d un risque lectrique potentiel lorsqu il peut avoir acc s de
177. rlige netspending S fremt udstyret anvendes p anden m de end den producenten har angivet kan det betyde en forringelse af udstyrets sikkerhed Udskift ikke nogen komponent eller del som leverandgren ikke specifikt har angivet er udskiftelig Al ledningsfgring skal vere i overensstemmelse med nationale standarder og skal udf res af autoriseret personale med behgrig erfaring Jordklemmen skal tilsluttes inden andre ledninger og skal afmonteres sidst Det er n dvendigt med en afbryder til str mforsyningen ner udstyret og i umiddelbar n rhed af operatgren Tilslutning til str mforsyning kr ver en T 1 0A 250V sikring IEC127 Installationskategori kategori II 1EC664 1 EN61010 1 Specifikation af almindelige sp ndinger De almindelige sp ndinger over alle YO undtagen netsp ndingen og rel udgangene er mindre end 33 V r m s 46 7 V spids og 70V j vnstr m UDSTYRETS M ERKEV ERDIER Netspending 90 264 V Frekvens 50 60 Hz Nominel effekt 30 VA maksimum MILJ FORHOLD Brug ikke instrumentet i n rheden af brandfarlige v sker eller dampe Anvendelse af elektriske instrumenter i et s dant milj udg r en sikkerhedsrisiko Temperatur O til 50 C Fugtighed 10 til 90 Vibration Frekvens 10 til 60 Hz Acceleration 1 96m s maksimum INSTALLATION AF UDSTYR Styreenheden skal monteres en plade eller et panel for at begr nse operat rens adgang til de bageste klemmer S KERHETSF RESKRIFTER SW2
178. rnately every second on the program N o and segment N o displays The table below shows alarm codes and alarm descriptions W hen two or more alarms occur at the same time the alarm codes are displayed from the smallest number upwards together with the regular display However note that when setup data amp has been set to 1 alarm codes are not dis played E Alarm categories Alarm Code at r un t ul s A al r e o BR PV range alarm groups Controller alarm groups X pede I to 4 and low battery voltage T LED on console blinks in case of low battery voltage a eX B Alarm Name Description Input 1 over range Input 1 has exceeded 110 FS Check input 1 gt al aa r n Input 1 under range Input 1 has fallen below 10 FS m r un al Input 1 RTD disconnection A RTD line A is disconnected Check line of RTD resis at ry un Dux Input 1 RTD disconnection B RTD line B or lines ABC are tance temperature detector disconnected connected to input 1 for disconnection and terminal Input 1 RTD disconnection C RTD line C is disconnected connections MFB disconnection MFB Y T G line s is Check MFB wiring disconnected MFB short circuit Y G line or Y T G line is short circuited MFB adjustment impossible Faulty wiring motor Check wiring of MFB switch incompati
179. ro grams and parameters can be set up on a personal computer 1 1 Chapter 1 GENERAL 1 2 Basic Function Blocks 1 2 Input Thermocouple Resistance temperature detector dc current dc voltage 4 external switch inputs RUN HOLD RESET ADV 8 external switch inputs Program No FAST PV start AUTO MANUAL AT G Soak cancel Direct reverse action Key operation Display selection Program No RUN HOLD RESET ADV FAST AUTO MANUAL AT Program setup Parameter setup MFB input Square Toni Control Operation Block Outputs quare Foot Output change exiracton Mode transition limitter Current icis P gt Upper lower H Relay tonta ve PID control limitter Voltage approxima Auto tuning SP output Position proportional ton Neuro amp Fuzzy Heat cool E Forward reverse action BN ON OFF control Event Outputs gt SP limit PV SP bias SP Deviation MV MFB Modes Alarm I Time Event Outputs gt Time event Segment code Auxiliary Outputs m gt e PV SP Deviation MV MFB gt CPL communications VO __ gt Loader communications I O t Program Parameters 19
180. rogram No Segment No Pattern PV start setting value tendency EV1 to EV3 and T1 to T5 all out The settings are common to all segments as the PV start items are setting items pro vided for each program e When setup data 1 is set to 1 PV start items on the programming map are skipped and not displayed E Setting up cycle items 1 In the setting display state move to the cycle items on the programming map The settings are common to all segments as the cycle items are setting items pro vided for each program 2 If you press S the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press GO CD CO or to set to the No 1 setup cycle setting Setting range 0 to 9999 ENT 4 When you press E gt blinking on the lower display stops O Display Program No Segment No Pattern Cycle count setting value tendency EV1 to EV3 and T1 to T5 all out The settings are common to all segments as the cycle items are setting items provided for each program e When setup data Y is set to 1 cycle items on the programming map are skipped and not displayed 8 11 Chapter 8 PROGRAM SETUP E Setting up pattern link items 1 In the setting display state move to the pattern link items on the programming map The settings are common to all segments as the pattern link i
181. roller to the AUTO mode Input 1 over range Comedy wire input 1 to correct input state Controller set not to execute AT Set variable parameter setting to other than 0 The controller is set to programmer functions Set setup data setting to 0 by 5G output This is a heat cool model AT cannot be executed by 3D and 5K outputs Key lock is enabled Set variable parameter setting to O to 2 9 4 E Auto tuning AT is not canceled by pressing Chapter 9 TROUBLESHOOTING coin the basic display state Cause Remedy Key lock is enabled Set variable parameter setting to 0 to 2 LN m nr yn E Setting group other than is not displayed by pressing 3 by selecting the setting group in parameter set state Cause Remedy Key lock is enabled Set variable parameter 2 setting to 0 1 or 3 E Setting group other than 5 EE setting group in parameter set state is not displayed by pressing 5 by selecting the Cause Remedy Key lock is enabled Set variable parameter setting to O or 3 E The controller does not enter the setting entry state by pressing gt in the param eter setup state Cause Remedy u is displayed on the lower display This cannot be displayed nor set This item sometimes can be displayed or set by changing the setting of related items
182. rted by pressing S in the basic display STATE ssa cipa gm ee ende di ed ee ee 9 4 E Auto tuning AT is not canceled by pressing C gt in the basic display Stale Cs 9 5 Bl Setting group other than FA is not displayed by pressing amp by selecting the setting group in parameter set state 9 5 E Setting group other than 5 E is not displayed by pressing 4 by selecting the setting group in parameter set state 9 5 EH The controller does not enter the setting entry state by pressing S in the parameter setup state ooococccccccco 9 5 Bl The controller does not change to setup group selection state and setting entry state continues by pressing amp S in parameter setting entry State eee pads cede nea Ge eee ee 9 5 E The controller does not change to program setup state by pressing CS in the basic display state 9 5 Bl The controller does not change to the setting entry state by pressing C5 in the basic display state 0 00 000 cece eee eee ee 9 5 E items cannot be changed by pressing amp cv in program setup Stale ER m 9 6 Bl Event items cannot be changed by repeatedly pressing G O in program setup state llli lese sen 9 6 EH Time events cannot be changed by repeatedly pressing amp in program setup state 0 nen 9 6 Bl PID set items cannot be changed by repeatedly pressing o amp in
183. s Basic display states Program copy General reset Segment No display Basic indicator LED lamps Upper display Lower display Low battery voltage LED BAT Control output state LED OEV1 OEV4 OEY3 pu Br Om OT4 013 a St p eil Profile display Program No display In the basic display state this display indicates the currently selected program No In the program setup state this display indicates the program No currently being set up During constant value operation this display goes out in the basic display state emo When an alarm occurs in the basic display state alarm code Fi 1 is displayed Segment No display In the basic display state this display indicates the currently selected segment No In the program setup state this display indicates the segment No currently being set up During constant value operation this display goes out in the basic display state In the parameter setup state this display indicates the item No When an alarm occurs in the basic display state the alarm code No is displayed Chapter 2 NAMES amp FUNCTIONS OF PARTS Mode indicator LEDs RUN HLD Display the READY RUN HOLD FAST and END modes See follow ing table DEE ser mm won wer BO RUN Blinking Out Out Blinking MAN Lights in the MANUAL mode and goes out in the AUTO mode PRG Lights in the program setup state Otherwise this LED is out
184. s 0 0 to 599 9 0 1s 7 m hk 660 t Select either of h min or min s as the time unit in setup datat amp is substi tuted by as it cannot be displayed ENT 6 When you press C5 blinking on the lower display stops Program No Segment No SP1 setting value O Display Pattern Time setting value tendency EV1 to EV3 and T1 to T5 all out m is displayed for the SP and time setting values in non set segments 8 5 Chapter 8 PROGRAM SETUP E Setting up events 1 to 3 items O When event type is PV type event 1 In the setting display state move to the event 1 to 3 items of the segment to be set up on the programming map 2 If you press S the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press GO MD CO or to set to the No 1 setup event operating point setting Setting range 1999 to 9999U 0 to 9999U in case of absolute value deviation event 10 0 to 110 096 in case of MV MFB event ENT 4 When you press gt blinking on the upper display stops FUNC CLR When C 3 are pressed the upper display returns to and stops blink ing O Display PV type event Program No Segment No Operating point setting value Pattern tendency LEDs corresponding to EV1 to EV3 lit T1 to T5 all out Im e is dis
185. s l ments sous tension Si l quipement est utilis dans un but non sp cifi par le constructeur la protection fournie avec cet quipement peut amp tre affect e Aucun composant ou piece ne doit tre remplac s il n est pas explicitement sp cifi comme tel par le constructeur Tous les c blages doivent tre conformes aux normes locales et doivent tre r alis s par un personnel autoris et exp riment La borne de masse doit tre raccord e avant tout autre c blage et d branch e en dernier Il est obligatoire de connecter cet appareil sur une ligne poss dant un moyen de coupure pres de l appareil d un acc s facile pour l utilisateur Le c blage de l alimentation principale n cessite un ou des fusible s IL OA T 250 V 1EC127 Cat gorie d installation Cat gorie II IEC664 1 EN61010 1 Sp cification de tension en mode commun les tensions en mode commun de toutes les entr es sorties except pour l alimentation principale et les sorties relais sont inf rieures 33 V eff 46 7 V en cr te et 70 Vcc CARACT RISTIQUES DE L QUIPEMENT Tension d alimentation 90 264V Fr quence 50 60 Hz Puissance ou courant 30 VA maximum CONDITIONS AMBIANTES Ne jamais utiliser cet quipement en pr sence de liquides ou de vapeurs inflammables L utilisation de tout instrument lectrique dans un tel environnement pourrait pr senter un risque pour la s curit Temp rature 0 50 C Humidi
186. s auxiliary output 2 is processed as follows Auxiliary output 2 type Setting Setup data 24 Upper lower limit scaling 4 Setting Setup data 255 751 When READY mode is entered at auxiliary output 4mA OmA type SP and deviation When auxiliary output type is NOP ol O When auxiliary output type is set to MFB on non 2G output models When auxiliary output type is setto MV by program mer function on 5G output models When auxiliary output type is setto MV by 3 position proportional control on 3D output models Output 3 Current output 4 to 20mA 0 to 20mA Chapter 6 OPERATION 6 1 Turning the Power ON The DCP301 is not equipped with a power switch or protective fuses If necessary prepare these externally When a voltage of 90 to 264 Vac is applied across terminals 1 and 2 on the DCP301 display appears for about 10s after which control and other operations are started During controller startup until start of operations the LEDs on the profile display light successively at uneven intervals clockwise from top right The following diagram shows the flow of operations at startup O Startup flow Power ON NO RAM backup normal Check start of general reset YES Press S key Continuation of program operation constant value oper ation modes Continuation of READY RUN HOLD FAST END modes Continuation of AUTO MANU
187. s carried out P y play P in the same way even when setting up parameters for example However switching by 2 5 is not possible The following figure shows the conventions used for displays in this manual Program segment No Display In the program operation mode READY indicates the currently selected program segment No Displays other than READY indicate the currently operating program seg ment No In the constant value operation mode nothing is displayed and this dis play is blank Basic indicator LED lamps O LED Iit XX LED blinking Program No Upper display Pattern tendency Lower display Output states of events 1 to 3 time events 1 to 5 Event LEDs Supplementary explanation L l Profile Display In the program operation mode the profile is displayed only when the program has been set up The profile is not displayed when the program is not set up When there is no subsequent segment even if the program is set up the three LEDs on the right do not light In the constant value operation mode nothing is displayed and this display is blank 1 Falling ramp gt Y 7 4 Rising ramp Current segment 2 Soak 4 5 Soak Next segment 3 Risi gt 6 Falli EE 3 Rising ramp Ende 6 Falling ramp Chapter 6 OPERATION E Display in program operation mode o 2 functions Output Model No Display Display 1
188. se batteries to emit heat or split or battery fluid to lead Store batteries out of the reach of small children Batteries are small and are easy to swallow If a child swallows a battery consult a physician immediately Return used batteries to Honeywell sales service office or your dealer When disposing of used batteries at the user site observe local by laws Handling Precautions After turning the power ON do not operate the DCP301 for at least 15s to allow the DCP301 to stabilize Unpacking Check the following when removing the DCP301 from its package 1 Check the model No to make sure that you have received the product that you ordered 2 Check the DCP301 for any apparent physical damage 3 Check the contents of the package against the Package List to make sure that all accessories are included in the package After unpacking handle the DCP301 and its accessories taking care to prevent damage or loss of parts If an inconsistency is found or the package contents are not in order immediately contact your dealer Product List Model No Remarks See 1 5 How Model Nos Are Configured page 1 5 Mounting bracket 81405411 001 The Model No is the parts Sus No for two installation tools User s Manual EN11 6197 This manual Unit indicator label SI units Request The filter on the front of the controller is Covered with a protective film to protect the surface of the contr
189. se esee BR 4 7 vi 4 7 Connecting Inputs analog inputs 0 rennen een 4 8 E Connecting input 000 4 8 4 8 Connecting control outputs outputs 1 2 ooo o oooo o 4 9 B Relay output 0D ies cuan op ped dee e dt ana sds ta a 4 9 Bl Current output 5G ssesesennnn RR RR 4 9 Bl Position proportional output 2G o oooooooooooo 4 9 B Voltage output 6D ics i csaa i kaa 0a rhe ber n 4 10 E Heat cool output 3D 0 0 cee eee 4 10 E Heat cool output 5K 0 cc B BI 4 10 4 9 Connecting auxiliary outputs outputs 2 3 4 11 E OD 5G 6D auxiliary outputs oooooooooononooo 4 11 EH 2G 3D 5K auxiliary outputs 0 00 eee 4 11 4 10 Connecting Event Output relay output 2005 4 12 4 11 Connecting Time Event Output open collector 4 13 4 12 Connecting External Switch RSW Input 4 14 4 13 Connecting for Communications 00 00 eee eee 4 16 E RS 485 interface 0 lesen BmRBR 4 16 4 14 Isolating Inputs and Outputs 20 0000 c eee eee 4 19 E Control outputs OD 5G 6D 3D 5K o ooooooo 4 19 B Control output 2G so cocinar rd Ee ek og 4 19 Chapter 5 FUNCTIONS Sl Data sas ii cDC EN 5 1 E Data types ood 265 x cin ias a ant dor acu doe cda de 5 1 5
190. selected 5G output 1 Current output 5K outputs 1 2 4 to 20mA Auxiliary outputs 1 2 Output current Allowable load resistance Output accuracy Output resolution Inrush current Max output current Min output current Output updating cycle Open terminal voltage Allowable load resistance 4 to 20 0 to 20mAdc 60092 max under operating conditions 0 1 FS max under standard conditions 0 5 FS at output 5 or less of 0 to 20mA output 1 10000 25mA max for 50ms max at 250Q load 22 0mAdc 0 0mAdc 0 15 25V max output 1 18V max output 2 auxiliary outputs 1 2 60092 max under operating conditions 6D output 1 Voltage output 5K outputs 1 2 when current output is switched to voltage output Inrush current Load current adjustment Open terminal voltage OFF leakage current Output response time Output resolution Time proportional cycle 25mA max for 50ms max at 2502 load 2 to 22mA variable 25V max 18V max output 2 of 5K output 100uA max At ON OFF 6008 load 0 5ms max At OFF ON 6008 load 1 0ms max 1 1000 1 to 60s variable Item Chapter 11 SPECIFICATIONS Specification Events 1 2 Relay contact output Contact type Contact rating Life 1a 1A 240Vac 30Vac resistive load 100 000 operations at rating Min switching voltage current 10V 10mA Event 3 Relay contact output Contact type Contact rating
191. sente un interruttore nell alimentazione principale accanto all apparecchio a portata dell operatore Tl cablaggio di alimentazione rete richiede T 1 0A fusibili 250 V IEC127 Categoria de installazione Categoria IX IEC664 1 EN61010 1 Specificazione dei voltaggi nel modo comune I voltaggi nel modo comune de todos los ingressos uscite eccetto per l alimentazione principale e le uscite rel sono inferiores a 33 V eff 46 7 V picco e 70 Vdc DATI NOMINALI Voltaggio 90 264 V Frequenza 50 60 Hz Potenza o potenza nominale corrente 30 V massimo CONDIZIONI AMBIENTALI Non far funzionare l apparecchio in presenza di liquidi o gas infiammabili in quanto questo potrebbe essere estremamente pericoloso Temperatura Da 10a 50 C Umidit Dal 10 al 90 Vibrazioni Frequenza 10 a 60 Hz Accelerazione 1 96m s massimo INSTALLAZIONE DELL APPARECCHIO It dispositivo di controllo deve essere montato su un pannello per limitare l accesso ai terminali posteriori VEILIGHEIDSVEREISTEN NL21 6026 Teneinde het gevaar voor elektrische schokken die verwondingen kunnen veroorzaken te verminderen alle instructies van deze documentatie navolgen Dit symbool waarschuwt de gebruiker voor cen potentieel schokgevaar wanneer toegang bestaat tot onderdelen die onder gevaarlijke spanning staan Wanneer de apparatuur op een manier wordt gebruikt die niet door de fabrikant is aanbevolen kan de beveiliging van de apparatuur haar doeltr
192. set 3 MV upper limit PID set 3 Manual reset PID set 3 Brake PID set 3 Disturbance inhibit proportional band PID set 3 Disturbance inhibit reset time PID set 3 Disturbance inhibit rate time PID set 3 Proportional band PID set 4 Reset time PID set 4 Rate time PID set 4 MV lower limit PID set 4 MV upper limit PID set 4 Manual reset PID set 4 Brake PID set 4 Disturbance inhibit proportional band PID set 4 Disturbance inhibit reset time PID set 4 7 24 Disturbance inhibit rate time PID set 4 Setting zm When variable parameter F zi setting is 1 2 degrees of freedom PID enabled the parameter P zi ideal for control when SP changes and the param eter 14 E ot t e g ideal for inhibiting disturbance during settling are automatically switched Decreasing the proportional band F E value improves controllability However it also makes overshoot or hunting more likely to occur Use of the controller on a motor or actuator shortens the controller s life Do not set the proportional band P zi F to too small a value Decreasing the reset time f improves trackability However it also makes cycling caused by integrating action more likely to occur When f setting is 0 integrating operation for inhibiting disturbance also functions Increasing the rate tim
193. ss power terminal 1 or 2 and ground terminal 3 using a 500Vac megger Dielectric strength 1500Vac 50 60Hz for 1min across power terminal and ground terminal 1500Vac 50 60Hz for 1mi 500Vac 50 60Hz for 1min 500Vac 50 60Hz for 1min n across relay output and ground terminal across non power terminal and ground terminal across isolated terminals Standard conditions Ambient temperature 23 2 C Ambient humidity 60 X596 RH Rated power voltage 105Vac 1 Power frequency 50 1Hz or 60 1Hz Vibration resistance Om s Impact resistance Om s Mounting angle Reference plane vertical 3 O perating conditions Ambient temperature range 0 to 50 C temperature at case bottom when closely mounted Ambient humidity range 10 to 9096RH no condensation Rated power voltage 100 to 240Vac Power frequency 50 2Hz or 60 2Hz Vibration resistance 0 to 1 96m s Impact resistance 0 to 9 80m s Mounting angle Reference plane vertical 10 Altitude 2000m max Installation mode Permanently connected type controller indoor installation panel mounted Applicable standards EN61010 1 EN61326 1 Installation category Category II IEC664 1 EN61010 1 Pollution degree 2 Chapter 11 SPECIFICATIONS Es Specification Transport storage Ambient temperature 20 to 70 C conditions range A
194. stant value operation 110 MFB estimated position control 111 Sum of all alarms 112 PV range alarm 113 Controller alarm 114 Low battery voltage 115 Console setup in progress 116 Loader setup in progress 117 ADV ON time 1s 118 to 199 NOP Note Setting can be changed only in READY mode Event 3 standby 0 Standby OFF 1 Standby ON Note The controller stands by after power is restored and in the READY mode When the event type setting is gt 50 is displayed and setting is not possible Event 3 hysteresis 0 to 200U when event type is neither MV nor MFB 0 0 to 20 096 when event type is MV or MFB Note When the event type setting is 2 50 is displayed and setting is not possible Event 3 ON delay time 7 20 0 to 3600s Item Code Time event type Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting Tl to T5 are all time events Tl is a segment No event T2 to T5 are time events T1 and T2 are segment No events T3 to T5 are time events T1 to T3 are segment No events T4 and T5 are time events T1 to T4 are segment No events T5 is a time event 5 All T1 to T5 are segment No events Note On models not supporting time events displayed and setting is not possible Settings can be changed only in the READY mode 7 21 Chapter 7 PARAMETER SETUP E Description of event configuration d
195. station DCP301 SDA 69 DB 7777 SG Master station V TN 61 Mr Shielded cable 1 Shielded cable __L__L__ Slave station DCP301 6 Handling Precautions Be sure to connect SG terminals each others Failure to do so might cause unstable communications Slave station DCP301 Terminating resistor Provide terminating resistor of 150Q45 1 2W min at both ends of the communications path Grounding of the shielded FG terminal should be carried out at only one end and not both ends When there are only three RS 485 terminals terminals marked are wired internally 4 18 4 14 Isolating Inputs and Outputs Chapter 4 WIRING The following figures show isolation between inputs and outputs Solid lines show isolated items and dotted lines show non isolated items Bi Control outputs OD 5G 6D 3D 5K Loader jack o Handling Precautions Input 1 full multiple input PV supported Loader communications 1 0 12 external switch inputs Digital circuit Output 1 relay current voltage output Output 2 relay current voltage output auxiliary output Output 3 auxiliary output Event output 1 relay output 1a Event output 2 relay output 1a Event output 3 relay output 1a1b Communications O RS 485 Time event outputs 1 to 5 open collector o
196. t 10 90 Vibration Fr quence 10 60 Hz Acc l ration 1 96m s2 maximum INSTALLATION DE L QUIPEMENT Le contr leur doit tre mont dans un panneau pour limiter l acc s aux bornes arrieres par l op rateur SICHERHEITSHINWEISE GE21 6026 N Befolgen Sie alle Sicherheitshinweise in diesen Unterlagen um das Risiko eines Stromschlags zu verringern der zu K rperverletzung f hren kann A Dieses Symbol warnt den Benutzer vor eventueller Ber hrungsgefahr wo lebensgef hrliche Spannungen zug nglich sein k nnen Bei Benutzung der Ausr stungen auf nicht vom Hersteller angegebene Art und Weise kann der von der Ausr stung gew hrleistete Schutz beeintr chtigt werden Ersetzen Sie keine Komponente oder Teil die das nicht ausdr cklich vom Lieferanten als ersetzbar angegeben ist Die gesamte Verkabelung mu den rtlichen Normen entsprechen und von zugelassenem erfahrenem Personal durchgef hrt werden Die Erde mu vor allen anderen Kabeln angeschlossen und zuletzt abgeklemmt werden In der N he der Ausr stung mu ein Schalter in der Hauptstromversorgung vorhanden sein vom Bediener leicht zu erreichen F r die Hauptstromversorgung sind 1 04250 V Sicherungen T notwendig IEC127 Installationskategorie Kategorie II IEC664 1 EN61010 1 Spezifikation f r Gleichaktspannungen Die Gleichaktspannungen f r alle EA Eing nge Ausg nge au er f r Spannungsversorgung une Relaisausg nge
197. t segment setto 1 PID set auto switching These two methods cannot be set simultaneously Note When setup data f is set to 1 PID items in the program setup are not displayed By designation of PID set segment the PID set No is set for each segment and control output is calculated by each of the PID parameters By PID set auto switching the SP full scale is divided into eight zones according to the settings of P to P 1 and the PID constant to be used according to the SP value is automatically selected to calculate the control output E G Soak guarantee soak G Soak ON OFF and G Soak width can be set for each seg ment The G Soak time can also be set by the variable param eter 5 5 item The G Soak function ensures a segment execution time with PV close to SP G Soak functions not only in soak segments but also in ramp segments At the segment start point PV and SP are compared and the absolute value of the resulting deviation continues for the G Soak time or longer When the absolute value is smaller than the G Soak width operation of that segment is started The controller is in the G Soak standby state until this condi tion is satisfied and the linear lamp on the left of the profile display blinks The operation state is the same as hold at the segment start point time is set to 0 However note that in the FAST mode the controller does not enter the G Soak standby state even if G So
198. tains 7 segment display LEDs operation keys and loader connector Body Standard terminal base Connectors for connecting power input output event outputs external switch inputs 4 and auxiliary outputs options Add on terminal base Terminal for connecting external switch inputs 8 options time event outputs options and CPL communications options The add on terminal base is provided only on models that support optional external switch inputs 8 and time event outputs Oooo oO I E LJ CJ OHAN OPRG CARS MR N mats JOBATOA OOF 0012 0073 OEVI Otv2 OEV3 OTI Or OTS OT OFS Lock screw Fixes the case to the body Key cover Cover for preventing erroneous operation Contains console and electrical circuits Chapter 2 NAMES amp FUNCTIONS OF PARTS 2 2 Console The console comprises keys for operating the controller displays and LEDs E Basic display state B Display 2 2 Program No display Mode indicator LED lamps Event LEDs The basic display state is the state in which the controller operating state is displayed on the console When the power is turned ON the controller is in this state Key operation changes the controller from the basic display state to one of the parameter setup program setup program copy or general reset states Key operation also returns the controller to the basic display state Power ON Parameter setups Program setup
199. te es ans PROG keys FUNC Cy key 2 GO key 3 0 keys 15 Y B El Setting value display state amp key 4 i C5 k En ENT e e y 4 o E C O4 CO keys 12 er CO Cys 10 pattern item O key DISP DISP DISP O key 11 O key 11 CD key 14 Segment insertion No 1 setting No 2 setting 5 an check entry state age entry state e aac C key Due blinking En D d 6 B a blinking i Ki CA a DO Moa CD key 13 CD key 5 C key 9 a FUNC CLR CO O keys 7 pattern item Program clear check state E fir blinking CD key DISP CO key 8 Chapter 8 PROGRAM SETUP O Description of mode transition states see page 8 2 1 Program setup is entered 2 Setup item on programming map is moved 3 Segment on programming map is moved 4 Entry of the No 1 setup is started 5 No 1 setting value incremented decremented and blinking digit is moved 6 Entry of No 1 setup is completed S stores the value being entered to memory With items having a No 2 setup entry of the No 2 setup value is started When the item does not have a No 2 setup the setup display is returned to When os ES are pressed at an event time event item the setting for that seg ment is cleared When e5 are pressed at a G Soak item the setting for that segment is cleared T 7 Pressing os eS for a pattern item causes E 7 to blink to confirm clearing of the program from that segment on
200. te that when programmer functions are selected on 5G output models SP output can be changed by CO WM CO on the console or communications Chapter 5 FUNCTIONS E Mode transition O During program operation The solid lines in the following diagram show mode transition operations The broken lines show end of operation l l l l l RESET l l ADV l l RUN HOLD END AUTO READY AUTO RUN AUTO HOLD AUTO END MANUAL READY MANUAL RESET RUN MANUAL RUN HOLD MANUAL n E FAST RUN FAST AUTO HOLD RESET FAST MANUAL _ Y 0 v Mode changes to READY or END at end of operation Note When shifting between the AUTO and MANUAL modes the modes in the square frames can be shifted between Selection of the READY or END modes at end of operation is set up in the setup data O During constant value operation The solid lines in the following diagram shows mode transition operation READY AUTO REN RUN AUTO READY MANUAL R ESET RUN MANUAL Note When shifting between the AUTO and MANUAL modes the modes in the square frames can be shifted between O Switching between program operation and constant value operation In the READY mode select operation by the constant value operation data t a o operation mode item 0 Program operation 1 Constant value operation 5 13 Chapter 5 FUNCTIONS E Mode transition opera
201. ted position control 1 MFB control conventional only 2 Estimated position control only Note On models other than 2G output models is displayed and setting is not possible Motor valve opening automatic adjust ment 0 Adjustment disabled 1 Adjustment enabled Note On models other than 2G output models displayed and setting is not possible On 2G output models when 1 Z setting is 2 is displayed and setting is not possible Motor valve opening adjustment fully closed position 0 to fully open adjustment 500 Note On models other than 2G output models displayed and setting is not possible On 2G output models when 1 Z setting is 2 is displayed and setting is not possible Motor valve opening adjustment fully open position fully closed adjustment 500 to 9999 Note On models other than 2G output models displayed and setting is not possible On 2G output models when 1 Z setting is 2 is displayed and setting is not possible Motor valve opening adjustment fully open closed time 5 0 to 240 0s Note On models other than 2G output models is displayed and setting is not possible Chapter 7 PARAMETER SETUP E Description of variable parameter settings O if key lock Key lock disabled Display of setup data settings disabled Display of parameter settings
202. tems are setting items provided for each program 2 If you press S the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press GO CD CO or to set to the No 1 setup pattern link setting Setting range 0 to 19 0 Pattern link disabled 1 to 19 Pattern link destination program No ENT 4 When you press C gt blinking on the lower display stops Program No Segment No O Display Pattern Link destination program No tendency EV1 to EV3 and T1 to T5 all out The settings are common to all segments as the pattern link items are setting items provided for each program e When setup data Y fis set to 1 pattern link items on the programming map are skipped and not displayed E Deleting programs 1 In the setting display state move to the pattern item of the segment from which the program is to deleted on the programming map To delete all the segments of a particular program move to the No 1 segment 2 If you press S the upper display starts blinking to indicate start of entry to the No 1 setup So far the procedure is the same as that for setting the pattern item 3 If you press ES the display changes to confirm clearing of the program and T Lr is displayed blinking in the upper display 4 Press 5 to execute deletion of the program 5 The DCP301 returns to the setting display state both
203. the event configuration data setup O Time events TheON and OFF times or only the ON time can be set for each event No and segment T he fol l lowing describes ON OFF of output ON time I Fon core e When the ON time is smaller than the OFF ofr time time output is ON for the duration from the Y l l l Segment ON time to the OFF time Output ON See segments 1 6 and 7 in the figure Output OFF po T Fe 0x e When only the ON time is set output is ON I I for the during from the ON time to the seg Segment 2 3 ment end point i ON ti See segments 2 and 5 in the figure i m OFF time Outputturns OFF at When both the ON time and OFF time are not ene of segment even if set output is OFF Output ON OFF time is not set See segment 3 in the figure Output OFF ETE Setting only the OFF time without an ON time is not possible Segment 3B 3C See segment 3B in the figure n A e Setting an ON time to be greater to or equal oer time i than the OFF time is not possible See segment 3C in the figure Output ON I I I I t i i No ON I Y I ON OFF ON gt OFF I Only ON and OFF times set within the seg Output OFF ment time are valid Times straddling the next I I segment are invalid The ON and OFF times Segment 4 5 set in the next segment are valid Segmenttime See segments 4 and 5 in the figure
204. the upper and lower displays change to to indicate no setting O Display Program No Segment No Pattern tendency EV1 to EV3 and T1 to T5 all out In the above procedure ES ES are pressed while entering values SP setting value to the No 1 setup However the program can also be deleted by pressing oS amp while entering values time setting value to the No 2 setup Im e js displayed for the SP and time setting values in non set segments Currently running RUN HOLD FAST END programs cannot be deleted 8 12 Chapter 8 PROGRAM SETUP E Inserting and deleting segments 1 In the setting display state move to the pattern item of the segment where the seg ment is to be inserted or deleted on the programming map 2 If you press ES S the display changes to confirm insertion of the segment cc LI and 5 5 is displayed blinking in the upper display mo 3 If you press Ga the display changes to confirm insertion of the segment and gt m 5 is displayed blinking in the upper display If you press O the display changes to confirm deletion of the segment and cr i is displayed blinking in the upper display La 4 If you press ES while 5 is displayed on the upper display the segment is inserted ENT 4 If you press S while s E 1 is displayed on the upper displa
205. tic adjustment begins you cannot press any keys other than 255 amp 55 is used for canceling adjustment The following instances are regarded as errors In these instances the factory set tings are returned to and 2 is displayed The Ai Z display can be cleared only when automatic re adjustment has ended successfully or when the power has been reset Fully closed count fully open count 500 Fully closed count gt fully open count Time from fully closed to fully open is less than 5s MFB disconnected alarm fx amp AL occurs continuously or frequently The time taken for the MFB count to stabilize exceeds 5min Faulty wiring of MFB or switching relay However note that all faulty wiring cannot be detected as an error O motor valve opening adjustment fully open closed time When A1 is set to 2 the set time is taken as the base for all operations Enter the time correctly in 0 1s units 7 17 Chapter 7 PARAMETER SETUP E Event configuration data settings Item Code Factory User Setting Setting Setting Event 1 type PV type events PV direct PV reverse Deviation direct Deviation reverse Absolute value deviationl direct Absolute value deviationl reverse SP direct SP reverse MV direct MV reverse 10 MFB direct 11 MFB reverse 12 to 49 NOP Time events 50 Time event 51 to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READ
206. ting Variable parameter Lt olan D sets Chapter 5 FUNCTIONS In 3 position control the DCP301 cannot be set to the MANUAL mode Lh rr D Cool side Output upper lower limit limitter Setting PID parameters az a even numbered PID sets 3 position control operation 3 position control O LE us af RR DR Et Ln L Variable parameters 3 position control operation Setting Setup data O neuen control Setting Setup data ru LI Variable parameters 0 MV in READY mode heat FEET Ea FPS QUEDE VIR C modes MV heat Output 1 time proportional output cycle relay voltage output Voltage output 1 adjustment voltage output Setting Setup data 1 Output 1 Time proportional relay ou Setting Variable parameter tput Current output 4 to 20mA 0 to 20mA Time proportional voltage output Setting Setup data MV in READY mode cool a x 5 READY AUTO modes Setting Setup data 17 MV cool Output 2 time proportional output cycle relay voltage output Setting Variable parameter 2 Voltage output 2 adjustment voltage output Setting Setup data 1 af Ox Output 2 Time proportional relay output Current output 4 to 20mA 0 to 20mA Time proportional voltage output 5
207. tions RUN O HOLD O RESET O ADV O FAST AUTO MANUAL Program end 5 14 The following describes mode transition operations Though program end is not an operation it is described below as it is a factor in mode transition This operation involves shifting to the RUN mode from the READY HOLD or FAST modes To shift from the READY mode to the RUN mode the DCP301 must be in the basic display state even in key external switch input or communication operations This operation involves shifting to the HOLD mode from the RUN or FAST modes The HOLD mode is not available in the constant value operation mode This operation involves shifting to the READY mode from the RUN HOLD FAST or END modes In the program operation mode this mode includes returning to the No 1 segment This operation involves advancing one segment in the READY RUN HOLD or FAST modes The ADV mode is not available in the constant value operation mode This operation involves shifting to the FAST mode from the RUN or HOLD modes The FAST mode is not available in the constant value operation mode This operation involves shifting to the AUTO mode from the MANUAL mode This operation involves shifting to the MANUAL mode from the AUTO mode When the DCP301 enters the MANUAL mode the basic display state changes as fol lows When controller functions are selected PV and output value 96 are displayed When prog
208. transparent silicon rubber Model No 81446087 001 E Hard dust proof cover set sold separately transparent polycarbonate Model No 81446083 001 Packing S Y E Terminal cover set sold separately gray non flammable heat resistant PVC Model No 81446084 001 Can be attached to either of lt 2 gt standard or add on terminal base 45 5 3 6 hole 51 6 69 6 79 90 Chapter 12 CALIBRATION This chapter covers the field calibrations procedures for the inputs outputs and various functions of the DCP301 and DCP302 controller after shipment from the factory When calibration is made in the field the original factory data is erased and so the specified input output accuracies of the controller cannot be assured This manual is for users who are conversant with DCP301 and DCP302 use and operation E Precautions before calibration Apply power and allow the controller to warm up for 2 hours before you calibrate the DCP301 and DCP302 Confirm that the test equipment needed for calibration has stabi lized Factory calibration has been made at a stable temperature of 23 0 C 2 C Calibrate the DCP301 and DCP302 in this range and where there are no significant fluctuations in air temperature If calibration equipment of a lower grade than specified below is used calibration results may be unsatisfactory E Equipment needed 1 Standard in
209. ue Pattern OFF time setting value tendency LEDs corresponding to EV1 to EV3 lit T1 to T5 all out Im e js displayed for the setting values in non set segments When setup data amp amp is set to 1 event 1 to 3 items on the programming map are all skipped and not displayed When the event type is set to time event and the ON time is set to 99 59 is displayed for the ON time and the display does not blink In this case the OFF time cannot be set When the event type is set to time event and the ON time is set higher than the time setting of the pattern item event output at that segment is OFF However note that event output is ON when the mode changes to the END mode at segments whose ON time and pattern item time are equal When event type is controller status event In this case the event item on the programming map is skipped and not displayed 8 7 Chapter 8 PROGRAM SETUP E Setting up time events 1 to 5 1 In the setting display state move to the event 1 to 5 items of the segment to be set up on the programming map 2 If you press S the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press OD MD CO or to set to the No 1 setup ON time setting Setting range 0 00 to 99 59 h min min s 0 0 to 599 9 0 1s Select either of h min or min s as the time unit in setup data am
210. ues press 5 or 55 When is pressed the value stops blinking and the display returns to its normal lit state If you press 285 the display returns to the basic display state If is displayed at the lower display when an individual item is displayed or the controller does not enter the setting value entry state by pressing S that item cannot be set nor changed Chapter 7 PARAMETER SETUP e Example of individual item matrix setup date a un II A Y Y Y Y Y RR az Tas A A Y Y Y Y A A A Y Y Y Y i A i A i I I I I I I Y Y l Y l Y 5 n l a l un US Cg COG x CIS M CBS x GS COS a Y VR Y Y Y Y Cais FOU 20 gt Copie on lA A A A A A an ma ES key Basic Display State DISP C key ES key E key CA key CD key Setting group selection gt Individual items Setting value i major items ARA minor items ENT PARA blinking 4 P key CO key C key i O key C key Change setting value CA key C key OD key Y CO key Individual items minor items CAD key Cv key O key ey ES stores setting values to memory PARA C does not store setting values to memory 7 3 Chapter 7 PARAMETER SETUP 7 2 Howto Use amp
211. urrounded by thick black lines indicates the items that can be designated by segment No and program setup item in the program setup state 4 Moves to the left or right i e moves segments Moves up or down i e moves program items The programming map below shows an example where segments No 1 to No 10 have been set up Shaded items cannot be moved Segment No Program 1 No 1 setting ER 12 to 30 Items 2 No 2 setting Pattern 1 SP1 2 Time E 1 Operating point ON time 2 OFF time 1 Operating point ON time 2 OFF time 1 Operating point ON time 2 OFF time 1 ON time 2 1 2 1 2 1 Event 1 Event 2 Event 3 Time event 1 2 OFF time ON time Time event 2 Mjaa aa OFF time ON time Time event 3 OFF time ON time Time event 4 OFF time Time ON time event5 Q OFF time PID set No CH1 G Soak CH1 G Soak time out PV start Cycle Pattern link 2 1 1 The No 10 segment is the final segment A non set segment is shown in the No 11 segment 2 As PV type event is selected as the PV type for events 1 and 2 only the No 1 setting can be set up As time event is selected as the event type for event 3 the No 1 and No 2 settings can be set up 3 As all time events are selected as the event
212. utput The loader jack is not isolated from internal digital circuits Be sure to cap the loader jack when it is not in use E Control output 2G Loader jack 6 Handling Precautions Input 1 full multiple input PV supported Loader communications 1 0 12 external switch inputs Digital circuit Output 1 control output 1a relay x 2 Motor feedback input Output 3 auxiliary output Event output 1 relay output 1a Event output 2 relay output 1a Event output 3 relay output 1a1b Communications I O RS 485 Time event outputs 1 to 5 open collector output The loader jack is not isolated from internal digital circuits Be sure to cap the loader jack when it is not in use 4 19 Chapter 5 FUNCTIONS 5 1 Data E Data types The DCP301 supports the following data types For further details see Chapter 7 Parameter Setup and Chapter 8 Program Setup Data Parameters Variable parameters Event configuration data PID parameters Setup data t Table data Constant value operation data Program EE Pattern Event Time event PID set No G Soak PV start Cycle H Pattern link Tag Data that can be changed even in RUN mode Data e g event type Contro
213. utputs outputs 1 2 N WARNING Before removing mounting or wiring the DCP 301 be sure to turn off the power to the DCP 301 and all connected devices Failure to do so might cause electric shock E Relay output 0D Connect as follows Contact rating resistive load Load 5A 30Vdc 120Vac e C ac Power supply 3 4A 240Vac Minimum switching current 100mA U Handling Precautions When switching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 100mA min E Current output 5G Connect as follows Actuator 4 to 20 0 to 20mAdc 3 Resistive load 6000 max 0 Handling Precautions 4 to 20mAdc and 0 to 20mAdc can be selected in setup data 4 E E Position proportional output 2G Connect as follows paying attention to the switching direction 2 Open side T I Load 3 Contact rating O 4A 120Vac cosg 0 4 2A 240Vac cosg 0 4 Load Ro supply T 2 O Closed side o a Ls Feedback resistance 100 to 25000 Closed 1 Handling Precautions The life of internal relays is limited Avoid setting the PID constant in such a way that results in excessive repeated ON OFF switching When using a 100 200Vac motor pay attention to rush current and the contact rating If necessary provide an external auxiliary relay Separate the wiring for motor terminals 11 1
214. vent LEDs EVI EV2 In the basic display state or parameter setup state light when each of EV3 events to 3 are ON and go out when OFF In the program setup programming state light when each of the items for events 1 to 3 are displayed Otherwise these LEDs are out T1 T2 T3 Light when each of time events 1 to 5 are ON and go out when OFF T4 T5 n the program setup programming state light when each of the items for time events 1 to 5 are displayed Otherwise these LEDs are out Profile display Displays the tendencies rise soak fall of the program pattern Blinks during G soak standby and lights successively after the power is turned ON 2 3 Chapter 2 NAMES amp FUNCTIONS OF PARTS B Keys Prous JOBAT OAT OOTI O0QT2 OOT3 OEVI OEV2 OEV3 O11 O12 OT3 OF4 OTS es Program key DISP C gt Display key ES Function key COO Left arrow key right arrow key Loader jack C4 Cv2 Up arrow key down arrow key Auto Manual key AT O Auto tuning key PARA ES Clear key CO Parameter key RUNHOLD C 2 Run Hold key Enter key Category Function Key operation Basic display state To change the display To change the program No in ascending order in READY mode To execute running of program Cv in READY mode To run the program PYNHOLD in READY HOLD FAST modes To hold the program in RUN mode To reset the program BROS Hito in READY HO
215. wards However note that ES amp S is disabled for currently running programs 8 S clears the program from that segment onwards 25 does not clear the program and the setting display is returned to 9 No 2 setup setting value incremented decremented and blinking digit moved 10 Entry of No 2 setup is completed S stores the value being entered to memory When ES e are pressed at an event time event item the setting for that seg ment is cleared 11 Entry of values currently being entered completed without being stored to memory 12 When ES S are pressed at a pattern item the display changes to the segment insert delete screen and 5 is blinks However note that ES S is disabled for currently running programs 13 e E displayed blinking by GD and gt m 5 displayed blinking by GD 14 If S is pressed at the gt m 5 display a segment is inserted If S is pressed a IT 5 segment is WEL 15 If C55 is pressed neither of segment delete or insert are carried out FUNC FUNC Press CS 3 to increment program Nos and C 5 Cv to decrement pro gram Nos 16 Basic display state is returned to 8 3 Chapter 8 PROGRAM SETUP E Programming map As shown in the figure below the programming map is arranged in a matrix with the segment Nos aligned along the horizontal axis and program setup items arranged along the vertical axis The area s
216. water to enter the controller case Doing so might cause fire or faulty operation ii Mounting locations Avoid installing the DCP301 in the following locations Locations outside of the operating temperature range 0 to 50 C and operating humid ity range 10 to 90 RH Locations subject to sulfide gas or other flammable gases Locations subject to dust or oil smoke Locations subject to the direction sunlight wind or rain Locations that directly subject the body to vibration or impact Locations under high voltage lines near welders or near sources of electrical noise Locations near within 15m of high voltage ignition equipment such as boilers Locations where magnetic fields are generated Locations subject to flammable liquids or moisture 3 3 Chapter 3 MOUNTING E Noise generating sources and countermeasures Generally the following generate electrical noise 1 Relays and contacts 2 Solenoid coils solenoid valves 3 Power lines in particular 90Vac min 4 Induction loads 5 Inverters 6 Motor commutators 7 Phase angle control SCR 8 Wireless communications equipment 9 Welding equipment 10 High voltage ignition equipment If the influence of electrical noise cannot be eliminated we recommend taking the following countermeasures Provision of a CR filters for fast rising noise Recommended CR filter Model No 81446365 001 Provision of a varister for noise with a high wave height
217. y Display item by C585 key assign ment item 1 normally lit Display item by EB key assign ment item 2 blinking Display item by EB key assign ment item 2 normally lit ment item 3 blinking j Display item by PARA PARA C key SS key assign ment item 3 normally lit mn Display item by DISP 25 key assign CO key ment item 8 y ment item 8 blinking normally lit PARA C key Items for reference 0 Handling Precautions When invalid assignments are registered that item is skipped and the next registered item is displayed Items that can be changed When these items are displayed blinking the setting values can be changed by C25 m and CO S stores data to memory These are displayed at all times 7 3 Parameter Setup List Note the following Chapter 7 PARAMETER SETUP U and FS used in the Factory Setting and Setting columns in the table mean U Thedecimal point changes according to the input range type setting For example when one digit past the decimal point is allowed 1999U becomes 199 9 and 9999U becomes 999 9 FS Factory Setting Key lock Setting The numbers and decimal point position changes according to the input range setting For example when the input range is 0 0 to 800 0 C 0 FS is 0 0 and 100 FS is 800 0
218. y the segment is deleted 5 The DCP301 returns to the setting display state O Display inserting segment Program No Segment No Pattern tendency EV1 to EV3 and T1 to T5 all out O Display deleting segment Program No Segment No Pattern tendency EV1 to EV3 and T1 to T5 all out When you insert a segment a new segment is automatically created at the currently displayed segment No and all segment Nos onward are incremented by one The setting of the inserted segment is as follows SP setting value Same value as original segment before the new segment was in serted Time setting value 0 10 Events time events and G Soak are not set and the PID set No is set to O If you try to insert a segment in a program already containing 30 segments pressing 5 will not insert the segment When you delete a segment the next segment shifts down to the currently displayed segment No and subsequent segment Nos are decremented by one When you delete the last segment the display changes to indicating that noth ing is set Segments cannot be inserted or deleted from currently running RUN HOLD FAST END programs 8 13 Chapter 8 PROGRAM SETUP 8 2 Copying Programs The DCP301 can be set for copying programs in the program operation READY mode in the basic display state If the
219. y voltage is set higher than the required voltage level for holding stored setups in memory Accordingly as soon as the BAT LED starts blinking stored setups can still be held in memory However if the controller is turned back ON after being left for a long time and the BAT LED blinks setups stored to memory may be damaged E Items to prepare Phillips head screwdriver New lithium battery Model No 81446431 001 9 10 Chapter 9 TROUBLESHOOTING E Replacement procedure 1 Handling Precautions Replace with the lithium battery set model No 81446431 001 The lithium battery set can be ordered from Yamatake Corporation When removing or mounting the RAM board or battery connectors do notuse metallic tools Doing so might short circuit electrical circuits While the battery is removed for battery replacement the capacitor on the RAM board backs up the contents of memory As this capacitor is charged make sure thatthe controller is left ON for atleast 1h before replacing the battery Insert the new battery on the RAM board within 24h of turning the controller OFF W hen the BAT LED starts blinking follow the procedure below to replace the battery 1 Leave the controller turned ON for at least 1h 2 Turn the power OFF ENT 3 Remove the key cover from the console and fully loosen the lock screw under 5 with a Phillips screwdriver gt gt The body comes out towards you d Comes out towards you

DCP301 Digital Program Controller User`s Manual

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