HydroFILL Manual
Contents
1. 57 2 Connect the AC DC adapter to the unit Fig C Once plugged in to an AC point the unit s status indicator light should start to flash green IU Fig C AC DC adapter b 3 Fully insert the HYDROSTIK cartridge into the HYDROFILL unit by turning it clockwise into the cartridge port until firmly secured During the insertion process the green indicator light may turn red to indicate a connection Fig D but continue turning to make sure the HYDROSTIK is firmly secured Fig E Secure the HYDROSTIK tightly to the unit but be careful not to apply excessive force status indicator light will switch from green to red connect HYDROSTIK until firmly secured Fig E 4 While the indicator light is RED your HYDROSTIK cartridge is being filled with hydrogen The HYDROSTIK cartridge is fully charged when the indicator lights GREEN When completed disconnect the HYDROSTIK cartridge from the HYDROFILL turn anti clockwise to disconnect Note 1 It will be normal to hear short bursts or puffs during the refilling procedure due to water being purged from the system from time to time 2 It will be normal to hear the sound of air being released when the HYDROSTIK is disconnected from the HYDROFILL 5 Disconnect the HYDROFILL from the AC and empty the water tank if you will not use the HYDROFILL for more than one week If more cartridges need to be charged repeat step 3 SWITCHING FROM AC TO DC SOLAR OR WIND P2. N The LED status indicator light does not turn red after the HYDROSTIK is connected to the HYDROFILL SOLUTION A Disconnect the HYDROSTIK and re connect it again slowly Make sure the connection is smooth and the HYDROSTIK is fully inserted into the thread SOLUTION B Check that the water level in the tanks are correct see operating instructions SOLUTION C Remove and re connect the AC DC adapter 3 The cartridge has been charging for more than 6 hours but the LED light is still red SOLUTION A Disconnect the cartridge and re connect it tightly and correctly SOLUTION B Disconnect the cartridge and connect it to a fuel cell product to confirm there is hydrogen in the cartridge One way to check the volume of hydrogen inside a cartridge is to weigh the HYDROSTIK before and after filling it using a precision scale The weight difference between a full and an empty HYDROSTIK is around 0 9 grams 4 The LED light alternates between red for 1 second and off for 3 seconds SOLUTION Try to add 40 C to 70 C water into the water tank 5 The LED light alternates between red for 1 second and off for 1 second SOLUTION Check the water level of the water tank and waste water tank is correct Either add water to the water tank or remove water from the waste water tank as required 6 The LED light turns green the cartridge has been charging for 6 hours but no or little hydrogen is filled SOLUTION A Check the HYDROSTIK to ensure i
3. OWER OPTIONS HYDROFILL can be powered by using the standard included AC to DC power cable b or can be connected to renewable power sources such as solar PV or small wind turbines Both sources should include a battery buffer to regulate power supplied to the HYDROFILL Recommended Solar PV system set up Min 25W 40W Solar PV panels with battery charge controller not included 11V 14 4V 5Ah battery not included DC cable plug compatible to HYDROFILL DC socket not included Recommended wind turbine system set up 40W wind turbine Min 40W wind turbine with battery charge controller not included 11V 14 4V 5Ah battery not included DC cable plug compatible to HYDROFILL DC socket not included 25W 40W solar panels Uf controller HYDROFILL wind charge controller DC cable 11 14 4V battery 11 14 4V battery DC cable AC cord USEFUL INFORMATION MAINTENANCE Only use de ionized or distilled water e 4 6 hours of operation will normally be required to fully charge an empty HYDROSTIK The HYDROFILL can still run and generate hydrogen even if the LED status indicator light alternates between red for 1 second and off for 3 seconds but HYDROSTIK charging time will be slower If the LED status indicator light alternates red for 1 second and off for 1 second check the water level of the water tank and waste water tank Either add water to the water tank or remove water from the w
4. aste water tank as required Follow set up instructions carefully TROUBLESHOOTING 1 The LED status indicator light does not flash green after the power supply cord is connected SOLUTION Check the connection between the AC DC adapter and the power supply
5. ator uv INCLUDED IN THIS BOX a HYDROFILL unit a HYDROFILL unit HYDROFILL b AC DC adapter cord User Manual c User Manual b AC DC adapter c User Manual SPECIFICATIONS Dimensions W x D x H 145 x 153 x 208 mm 5 7 x 6 x 8 2 in Weight 1 8Kg 5 3 97Lbs 5 Rated power lt 23W Input voltage Water input DC 10V 19V De ionized or distilled water 10 40 C 50 104 F Approx 20ml hr 1 2in hr Hydrogen output pressure 0 3 3 MPaG 0 478 62 PSI Hydrogen generation capacity Up to 3L hr 0 183 in hr Purity 99 designed for HYDROSTIK only Outlet specification Designed for HYDROSTIK only Refilling time for one HYDROSTIK Around 4 hours at 25C ambient temperature The specifications are subject to change without notice Water temperature Water consumption 309710141 STATUS INDICATOR LIGHTS Green System Status on HYDROSTIK cartridge is full on 1 second off 1 second Waiting to fill HYDROSTIK cartridge on HYDROSTIK cartridge is being filled on 1 second off 1 seconds Add water or empty waste water tank OPERATION INSTRUCTIONS 1 Open the water tank cover located at the top of the unit Fig A Carefully add de ionized or distilled water EXACTLY up to the ridge level inside the water tank as shown below in Fig B Close the cover The ridge is the water level WARNING Only use de ionized or distilled water
6. l water reaches the ridge level in the tank for details please refer to the Operation instructions Q When should I empty the drainage tank A When the waste tank is full pour waste water out and refill the water tank Q Should I empty the water tank after use A Not necessarily De ionized or distilled water in the water tank can remain inside after use HydroFill_ UM_V13_EN Horizon Fuel Cell Technologies HYDROFILU USER MANUAL WARNING e Do not tamper with or disassemble the HYDROFILL e Keep HYDROFILL away from fire open flame or heat sources e Keep HYDROSTIK cartridge away from fire open flame or heat sources e Keep HYDROFILL away from children e Keep HYDROFILL in upright position e Add de ionized or distilled water carefully to avoid over filling the water tank e Keep HYDROFILL in a ventilated location during operation e Keep all electrical connections dry at all times Water tank cover Waste water tank SYSTEM OVERVIEW The HYDROFILL system uses a proton exchange membrane PEM electrolyzer to recharge Horizon s HYDROSTIK metal hydride cartridges automatically Water tank i HYDROSTIK SYSTEM FEATURES cartridge port e Quiet safe and convenient hydrogen supply f e Compatible with HYDROSTIK cartridge only e HYDROSTIK is compatible for use only with approved Horizon products such as MINIPAK High hydrogen purity 99 Optional DC solar or wind power supply Connects to AC power Status indic
7. t is connected tightly SOLUTION B Check the water temperature see 4 SOLUTION A If you are still experiencing problems please contact support horizonfuelcell com for help FREQUENTLY ASKED QUESTIONS Q How is hydrogen stored A Hydrogen is stored in small cartridges HYDROSTIK at low pressure When refueling hydrogen gas is sent into the cartridge at high pressure and adsorbed onto the surface area of a special metal alloy which is contained inside the cartridges thus becoming a solid hydride When connected to the fuel cell the HYDROSTIK cartridges slowly release hydrogen using a heat exchange process with the ambient temperature Q How can I refill HYDROSTIK cartridges with hydrogen A Add water into the unit s water tank connect the AC DC adapter and insert a HYDROSTIK cartridge The HYDROFILL will split water into hydrogen and oxygen sending hydrogen into the HYDROSTIK cartridge It will take around 4 hours to fully fill a HYDROSTIK cartridge in normal conditions Q What is the purity level of the hydrogen produced by the HYDROFILL A The purity of the hydrogen produced by the HYDROFILL is 99 The metal hydrides contained in the cartridge first adsorb hydrogen then release it at a higher purity into the fuel cell Q When do I need to add water to the water tank A The status indicator light is flashing red for one second intervals Slowly and carefully fill de ionized or distilled water into the water tank unti
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