MR-J4 Servo amplifier Instructions and Cautions
Contents
1. Even during the term of warranty the repair cost will be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval ii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced v any replacement of consumable parts battery fan smoothing capacitor etc vi a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company vili any other failures which we are not responsible for or which you acknowledge we are not responsible for Term of warranty after the stop of production We may accept the repair at charge for another seven 7 years a2. Note 1 The time is for using MR J4 1 axis servo amplifier with an rotary servo motor using MR BAT6V1SET MR BAT6V1SET A or MR BAT6V1BJ For details and other battery backup time refer to each instruction manual 2 Quality of the batteries degrades by the storage condition The battery life is 5 years from the production date regardless of the connection status 3 The characteristic of smoothing capacitor is deteriorated due to ripple currents etc The life of the capacitor greatly depends on ambient temperature and operating conditions The capacitor willbe the end of its Ife in 10 years of continuous gperation in normal ait conditioned gnronment 40 C surounding air temperature or lese for use af the maximum 1000 m above sea level 30 C or less for over 1000 m to m 7 Transportation and storage Transport the products correctly according to their mass Stacking in excess of the limited number of product packages is not allowed en not fold the front cover to tansport the Servo amplifier Otherwise it may drop 4 install the product in a load bearing place of servo amplifier and servo motor in accordance Z CAUTION with the instruction manual oP p Do not get on or put heavy load on the equipment For detailed information on transportation and handling of the battery refer to the servo amplifier instruction manual When you keep or use it please fulfill the following environment Environment
3. 20 Oz 2 o2 02 Conesponding 0 Oa a o4 o4 Symbol Carespondng 30 08 a XOX TA Gonerarpurposo PITAT 70 O75 cs a SSCNETIIH Es ae 700 3 22 02 07 GE OGL le Field Network Ay saber ase a a Ra m 500 3 700 7 1K 11 15K 15 ZK 2 1 About the manuals 1 1 MELSERVO J4 relevant manuals This installation guide explains how to mount MR J4 servo amplifiers You can also check it with our website for free http www mitsubishielectric com fa If you have any questions about the operation or programming of the equipment described in this guide contact your local sales office In addition when you mount a protective device specific technical skills which are not detailed in the guide will be required 1 2 Purpose of this guide This installation guide explains the safe operation of MR J4 servo amplifiers for engineers of machinery manufacturers and machine operators This installation guide does not explain how to operate machines in which safe servo system is or will be integrated For detailed information of the products refer to each servo amplifier instruction manual 1 3 Terms related to safety 1 3 1 IEC 61800 5 2 Stop function STO function Refer to IEC 61800 5 2 2007 4 2 2 2 STO The MR J4 servo amplifiers have the STO function The STO function shuts down energy to servo motors thus removing torque This function electronically cuts off power supply in the servo amplifier In addition MR J4 03A6 and MR J4W2 0303B6
4. 000 V MR J4 60_4 MR J4 100_4 NF100 HRU 5A 100 A frame 5 A 10A MR J4 200_4 NF100 HRU T0A 100 A frame 10 A 15 A MR J4 350_4 NF100 HRU 10A 100 A frame 10 A 20A MR J4 500_4 NF100 HRU T5A 100 A frame 15 A 30A MR J4 700_4 NF100 HRU 20A 100 A frame 20 A 40A MR J4 11K_4 NF100 HRU 30A 100 A frame 30 A 60A MR J4 15K_4 NF100 HRU 40A 100 A frame 40 A 80A MR J4 22K_4 NF100 HRU 60A 100 A frame 60 A 125A 3 Power supply This servo amplifier can be supplied from star connected supply with grounded neutral point of overvoltage category Ill overvoltage category II for 1 phase servo amplifiers MR J4 03A6 and MR J4W2 0303B6 set forth in e interface power supply use an external 24 V DC power supply with reinforced insulation PE terminals IEC EN 60664 1 For on I O terminals In case of MR J4 03A6 and MR J4W2 0303B6 use DG power supplies of reinforced insulation type to main circuit control circuit and UL listed recognized 48 V DC 24 V DC power supplies which can generate more than 1 2 A 2 4 A per axis 4 Grounding To prevent an electric shock always connect the protective earth PE terminal marked of the servo amplifier to the protective earth PE of JA the cabinet Do not connect two grounding cables to the same protective PE earth PE terminal Always connect cables to the terminals one to one terminals This product can cause a DC current in the protective earthing conductor To protect direct indirect con
5. 16205 10 M5 MR J4 22K 0 7 12_ 376205 12 236205 236E MT MR J4 60_4 MR J4 100_4 12 12 156205 6 42203 M5 MR J4 350_4 J 6 235205 75 93405 9520 M5 MR J4 500 4 6_ 6 235205 75 118205 118205 M5 MR J4 700_4 J 6 285205 75 T0205 1600F M5 MR J4W2 0303B6 J 6 156405 6 M5 MR J4W2 22B MR J4W2 445 e 6 6205 6 M5 MR J4W2 77B MR J4W2 10108 e 6 156 05 6 7203 M5 MR J4W3 222B MR J4W3 444B 6 6 toz05 6 73203 M5 9 Check list for user documentation nx MITSUBISHI ELECTRIC MR J4 installation checklist for manufacturer installer The following items must be satisfied by the initial test operation at least The manufacturer installer must be responsible for checking the standards in the items Maintain and keep this checklist with related documents of machines to use this for periodic inspection 1 Is it based on directive standard applied to the machine Yes No 2 Is directive standard contained in Declaration of Conformity DoC Yes No 3 Does the protection instrument conform to the category required Yes No 4 Are electric shock protective measures protective class effective Yes No 5 Is the STO function checked test of all the shut off wiring Yes No Checking the items will not be instead of the first test operation or periodic inspection by professional engineers Warranty 1 Warranty period and coverage We will repair any failure or defect herei
6. Operation To 01055 Class 3K3 IECIEN 60721 5 3 alent ie Transportation Note C 20 to 65 Class 2K4 IEC EN 60721 3 2 Storage Note CCl 20 to 65 Class 1K4 IEC EN 60721 3 1 Ambient Operation transportation 5 RH to 90 RH Test condition F 10 Hz to 57 Hz with constant amplitude of 0 075 mm A 57 Hz to 150 Hz with constant acceleration of 9 8 mis to IEC EN 61800 5 1 Test Fc of IEC 60068 2 6 Vibration Operation 5 9 m s Transportation Note Class 2M3 IEC EN 60721 3 2 Storage Class 1M2 IEC EN 60721 3 2 ollution degree TP20 IECIEN 60529 Terminal block IPOO Open type UL 50 Operation storage Max 2000 m above sea level Transportation Max 10000 m above sea level IP rating Altitude Note In regular transport packaging Check the cables and the like for scratches or cracks Perform periodic inspection according to operating conditions 8 Technical data 8 1 MR J4 servo amplifier IMR J4 10 MR eo MR J4 60_4 IMR J4 40 MR J4 6 z MR J4 100_4 ia MRJ4 200 4 MR J4 200 MR J4 70 MRA 3504 MR J4 03A6 MR J4W2 22B MR 3400 4 MR J4W2 0303B6 MR J4W2 44B ae MR J4 151 MR J4 11K7 4 HRW 2 7 BL MR J4 22K MR J4 15K74 MR J4W3 222B MRJ TSK A MR J4W3 444B z y F 3 phase T phase S phase Main douit ine ae or phano 290 V AC to 10 VAG to 380 V AC to 48 V DC or voltage J 24V DC j 50 Hz 60 Hz Note 2 50 Hz 60 Hz Note 2 50 Hz 60 Hz 50 Hz 60 Hz Power T phase T
7. and Cautions for Safe Use of AC Servos This guide 7 Rating plate The following shows an example of rating plate for explanation of each item Ame ser ASS5509 e Serial number MODEL MR J4 10B pan pean POWER 100W S lt Applicable power supply 4 Rated output current 4 Standard Manual number lt Ambient temperature Pa IP rating bat KC certification number The year and month of manufacture Country of origin Warning plate Model z or The following shows an example of warning plate The following describes what each block of a model name indicates a en Not all combinations of the symbols are available T TA v 0H OUTPUT 3PH170V 0360He TTA Max Surrounding Air Temp 55 C KCC RELMEK TOSDOABZAGST MITSUBISHI ELECTRIC CORPORATION BATE EES MR J4W2 22B Series aR T sofware special specication Number of axes Blank Jn Sa or Un n 00 to 999 i foymooy Number Hardware special specification 2 Biank or 2 10 8 ciol alphanumeric A Coto 1 RIED PX RU RZ ete ARAME BRE w2 2 Power supply BS ie IS Ws 3 Symbol Power supply Rated output _ None Sphase ort phase 200 V AG To 20V AC SynbolRated ouput A f po Fated ouput T i phase 100 V ACT T20V AC 03 0 03 YF A axis B axis C e 4 3 phase 380 V AC to 480 V AC 10 0A oma 603 003 5 ABV DOA VDC
8. unit MR J3 D05 safety logic unit or safety PLCs except for MR J4 03A6 and MR J4W2 0303B6 2 3 Correct use Always use the MR J4 servo amplifiers within specifications voltage temperature etc Refer to each instruction manual for details Mitsubishi Electric Co accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation 2 3 1 Peripheral device and power wiring The followings are selected based on IEC EN 61800 5 1 UL 508C and CSA C22 2 No 14 1 Power Wiring local wiring and crimping tool Use only copper wires or copper bus bars for wiring The following table shows the stranded wire sizes AWG and the crimp terminal symbols rated at 75 C 60 C Table 1 Recommended wires Table 2 Recommended crimp terminals 3 en 75 C 60 C stranded wire AWG Note 2 n i cide crimp PP ervo amplifier Note i vets Lanza PHC Crimp terminal Applicable tool facturer TO a MR J4W2 0303B6 Note 5 b Noe 1 8 4NS YHT 85 Eee RR a am 14 40 IMIR A d TA YF MR 4 200 A yee j 1na iaia aia 14114 g FVD 56 YNTTZTOS MR J4 350 T FVD226 YF JT MR J4 200_ 8 T g FVD38 5 YET ST MR J4 350_ T22 h R608 YF ig Co 14 500_ Note T Tae TSC 10 Ob T FVD5 58 YNTTZTOS ee I4 7
9. ways routing them in a cabinet using a cable guard etc 7 Keep the required clearance creepage distance depending on voltage you use 2 6 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations Example European Waste 16 02 14 2 7 Lithium battery transportation To transport lithium batteries take actions to comply with the instructions and regulations such as the United Nations UN the International Civil Aviation Organization ICAO and the International Maritime Organization IMO The batteries MR BAT6V1SET MR BAT6V1SET A MR BAT6V1 and MR BAT6V1BJ are assembled batteries from two batteries lithium metal battery CR17335A which are not subject to the dangerous goods Class 9 of the UN Recommendations 3 Mounting dismounting Cabinet Top Cabinet y Z Installation direction and clearances Y t GY The devices must be installed in the 40 mm or bait specified direction Not doing so may more imak 2 40 mm or Servo amplifier cause a malfunction more Mount the servo amplifier on a cabinet which meets IP54 in the correct vertical 19mm o4 direction to maintain pollution degree 2 Noea 774 The regenerative resistor supplied with 11 kW to 22 kW servo amplifiers does not have a protect cover Touching the resistor including wiring screw hole CAUTION area may cause a burn injury and mare ay electric shock E
10. 00_ Note T Baca Zaza 8 bb j TE70 58 YF MR J4 11K_ Note 1 enze WaT k FVDZ6 YNT 1614 MR J4 15K_ Note 1 10 e 0 e 3 92 9 T FVD86 YF J4 22K_ Note 7 oo tye m FVDTEB YF J4 500 4 Note T Teka 7 FVD22 8 YET 14 c14 c MR J4 700_4 Note 1 Note 1 Coat the crimping part with an insulation tube MR J4 11K_4 Note 1 10 e 10 e 14 k14 k 8 1 8 1 2 Some crimp terminals may not be mounted MR J4 15K_4 Note 1 ETET 12 e2 e 6 dad depending on the size Make sure to use the MR J4 22K_4 Note 1 6 m4 m 122i 6 0 4 recommended ones oF equivalent ones MR J4W_ _B ete 14 14 14114 14114 Note 1 To connect these models to a terminal block be sure to use the screws that come with the terminal block 2 Alphabets in the table indicate crimping tools Refer to table 2 for the crimp terminals and crimping tools 3 Select wire sizes depending on the rated output of the servo motors The Values in the table are sizes based on rated output of the servo amplifiers 4 Use the crimp terminal c for the PE terminal of the servo amplifier 5 This value is of 24 0 PM for MR J4 03A6 and MR J4W2 0303B6 6 This value is of U V W E for MR J4 03A6 and MR J4W2 0303B6 7 S means 1 phase 200 V AC power input and T means 3 phase 200 V AC power input in the table 2 Selection example of MCCB and fuse Use T class fuses or molded case circuit breaker UL 489 Listed MCCB as the following table The T class fuses and molded cas
11. MITSUBISHI ELECTRIC General Purpose AC Servo MITSUBISHI SERVO AMPLIFIERS amp RU J MR J4 Servo amplifier MR J4 10_ to MR J4 22K MR J4 60_4 to MR J4 22K 4 MR J4 10_1 to MR J4 40_7 MR J4W2 22B to MR J4W2 1010B MR J4W3 222B MR J4W3 444B MR J4 03A6 MR J4W2 0303B6 Instructions and Cautions for Safe Use of AC Servos Q Country Region Sales office Tel Fax USA MITSUBISHI ELECTRIC AUTOMATION INC Tel 1 847 478 2100 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Fax 1 847 478 2253 Germany MITSUBISHI ELECTRIC EUROPE B V German Branch Tel 49 2102 486 0 Gothaer Strasse 8 D 40880 Ratingen Germany Fax 49 2102 486 1120 China MITSUBISHI ELECTRIC AUTOMATION CHINA LTD Tel 86 21 2322 3030 No 1386 Hongqiao Road Mitsubishi Electric Automation Center Changning District Shanghai Fax 86 21 2522 3000 ina Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO LTD Tel 82 2 3660 9510 7F 9F Gangseo Hangang Xi tower A 401 Yangcheon To Gangseo Gu Seoul 07528 Korea Fax 82 2 3664 8372 8335 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 This guide uses recycled paper B NA 0300175 Q 1511 MEE Printed in Japan Copyright 2012 Mitsubishi Electric Corporation All Right Reserved Contents of the package Unpack the product and check the rating plate to see if the servo motor is as you ordered Taniy Servo amplifier 7 MELSERVO J4 Series Instructions
12. d on such a network The installer shall provide a guide for Installation and use including recommended mitigation devices To avoid the risk of crosstalk to signal cables the installation instructions shall either recommend that the power interface cable be segregated from signal cables Use the DC power supply installed with the amplifiers in the same cabinet Do not connect the other electric devices to the DC power supply 2 For Declaration of Conformity DoC Hereby MITSUBISHI ELECTRIC EUROPE B V declares that the servo amplifiers are in compliance with the necessary requirements and standards 2006 42 EC 2004 108 EC and 2006 95 EC For the copy of Declaration of Conformity contact your local sales office 2 3 3 USA Canada compliance This servo amplifier is designed in compliance with UL 508C and CSA C22 2 No 14 1 Installation The minimum cabinet size is 150 of each MR J4 servo amplifier s volume Also design the cabinet so that the ambient temperature in the cabinet is 55 C or less The servo amplifier must be installed in the metal cabinet Additionally mount the servo amplifier on a cabinet that the protective earth based on the standard of IEC EN 60204 1 is correctly connected For environment the units should be used in open type UL 50 and overvoltage category shown in table in section 8 1 The servo amplifier needs to be installed at or below of pollution degree 2 For connection use copper wires 2 Short circuit current ra
13. don t support this function 2 About safety This chapter explains safety of users and machine operators Please read the chapter carefully before mounting the equipment In this installation guide the specific warnings and cautions levels are classified as follows Z WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury NCAUTI ON Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage 2 1 Professional engineer Only professional engineers should mount MR J4 servo amplifiers Here professional engineers should meet the all conditions below 1 Persons who took a proper training of related work of electrical equipment or persons who can avoid risk based on past experience 2 Persons who have read and familiarized himself herself with this installation guide and operating manuals for the protective devices e g light curtain connected to the safety control system 2 2 Applications of the devices MR J4 servo amplifiers comply with the following standards IEC EN 61800 5 1 IEC EN 61800 3 IEC EN 60204 1 ISO EN ISO 13849 1 Category 3 PLe IEC EN 62061 SIL CL 3 IEC EN 61800 5 2 STO Except for MR J4 03A6 and MR J4W2 0303B6 Refer to section 8 1 for compatible models Specifications are subject to change without notice MR J4 servo amplifiers can be used with the MR D30 functional safety
14. e circuit breakers in the table are selected examples based on rated I O of the servo amplifiers When you select a smaller capacity servo motor to connect it to the servo amplifier you can also use smaller capacity T class fuses or molded case circuit breaker than ones in the table For selecting ones other than Class T fuses and molded case circuit breakers below refer to each servo amplifier instruction manual Servo amplifier 100 V class Molded case circuit breaker 120 VAG Fuse 300 V TR J4 10_TIMR J4 20_1IMR J4 40_1 NV50 SVFU 15A 60 A frame TOA Servo amplifier 200 V class Note Molded case circuit breaker 240 VAC Fuse G00 V MIR J4 10_ MR J4 20_IMIR J4 40_IMR J4 60_ TVMR J4 70_ T MR J4W2 208 1 _NFBO SVFU 5A 60 A frame 5A TOA isan fina ps ORT aw OO AWS AB m NF50 SVFU 10A 50 A frame 10 A 15A I 00 SI MR I4 200_ TMR J4W2 446 S IMR JAN 2 0106 NFSU SVFU TSA 50 A Trame 15A 30A J4 200_ S MR J4 350_IMR J4W2 778 S MR J4W3 444B S NF50 SVFU 20A 50 A frame 20 A 40A J4 500_ NF50 SVFU 30A 50 A frame 30 A 60A MR J4 700 NF50 SVFU 40A 50 A frame 40 A BOA JETT NFTO0 CVFU 60A 100 A frame 60 A T25 J4 15K_ NF100 CVFU 80A 100 A frame 80 A 150 DRK NF225 CWU 125A 225 A frame 125 A 300A Note S means 1 phase 200 V AC power input and T means 3 phase 200 V AC power input in the table ervo amplifier 400 V class Molded case circuit breaker 460 VA use
15. fter the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc Please note that the Product including its spare parts cannot be ordered after its stop of production Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation to Damages caused by any cause found not to be the responsibility of Mitsubishi Loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products Special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products Replacement by the user maintenance of on site equipment start up test run and other tasks Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice Application and use of the Product For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General Purpose AC Se
16. ifier Li L2 U3 N PS P4 P C DLL U V W PE T4 10_ TyMR J4 20_ 1yMR J4 40_ 1 MR J4 60_ 4 MR J4 70_7 J4 100_ 4 MR J4 200_ 4 MR J4 350_ 4 J4 500_ T EJ T be MR J4 700_ 4 MR J4 500_4 T2 08 12 MR J4 11K_ 4 IMR J4 15K_ 4 3 0 T2 3 0 MR J4 22K_ 4 6 0 T2 6 0 Servo motor bearings brake section etc for unusual noise Check that the connectors are securely connected to the servo motor Check that the wires are not coming out from the connector Check for dust accumulation on the servo amplifier Check for unusual noise generated from the servo amplifier Check the servo motor shaft and coupling for connection 6 2 Parts having service lives Service lives of the following parts are listed below However the service lives vary depending on operation and environment If any fault is found in the parts they must be replaced immediately regardless of their service lives For CSCOEGI parts replacement please contact your local sales office Pant name Te guideline Smoothing capacitor Note 3 10 years Rela Number of power on forced stop and controller forced stop times 100 000 times y Number of on and off for STO 1 000 000 times odling Tan 70 000 hours 10 30 000 hours 2 years to 3 years Note 1 Battery backup time Approximately 20 000 hours equipment power supply off ambient temperature 20 C Note 2 Battery life 5 years from date of manufacture
17. line noise filter on the primary side for inputs Use a ferrite core and line noise filter for outputs Use a distance greater than 30 m between the product and third party sensitive radio communications for an MR J4 22K_ 4 2 4 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the MR J4 servo amplifiers 1 For safety components and installing systems only qualified personnel and professional engineers should erform 2 When mounting installing and using the MR J4 servo amplifier always observe standards and directives applicable in the country Sa The item about noises of the test notices in the manuals should be observed 2 5 Residual risk 1 Be sure that all safety related switches relays sensors etc meet the required safety standards 2 Perform all risk assessments and safety level certification to the machine or the system as a whole 3 If the upper and lower power module in the servo amplifier are shorted and damaged simultaneously the servo motor may make a half revolution at a maximum 4 Only qualified personnel are authorized to install start up repair or service the machines in which these components are installed Only trained engineers should install and operate the equipment ISO 13849 1 Table F 1 No 5 5 Separate the wiring for safety observation function from other signal wirings ISO 13849 1 Table F 1 No 1 6 Protect the cables with appropriate
18. ly with SIL 3 requirements However MR J4 _A_ MR J4 _B_servo amplifiers manufactured in China are scheduled to comply with SIL 3 requirements from the December 2015 production 8 2 Dimensions mounting hole process drawing Servo amplifier pameran tete mm Mass kg 30 H Front Side MR J4 10_ MR 34 20 0 Note 2060 T68 T35 TSS TET MR J4 40_ T MIR J4 60_ Note 40 50 768 170 155 70 MR J4 70_IMR J4 100_ 60 T68 785 MR J4 200 0 30 T68 795 pw D 4 350 30 768 795 4 500_ 105 250 200 40 MR J4 700__ T72 300 200 RA MRJETIK AMRITA 220 700 260 734 MR J4 22K_ 4 260 700 260 782 MR J4 60_4IMR J4 100_4 60 168 195 T7 MR J4 350 4 705 250 200 36 MR J4 500_4 730 250 200 43 J4 700_4 172 300 200 65 J4W2 0303B6 30 168 100 0 3 J W2 22B IMR TAWA 30 T68 795 14 MR J4W2 77BIMR J4W2 10105 85 768 795 23 MR J4W3 222B MR J4W3 4445 85 768 795 23 Note The value in the parenthesis shows the value of MR J4 _GF_ set ael sano omputier Variable dimensions mm Teew ct a a 5 g d aT e Let T Gil MR J4 03A6 w05 5 4j a m MENEZ e 6 16205 6 us MR J4 70_IMR J4 T00_ 7 12 1605 6 420 M5 MR J4 200_ 4 MR J4 350_ J 45 156 05 6 78403 M5 4 MR J4 500_ J 6 235205 75 93405 9520 M5 ej d MR J4 700_ 6 6 285 05 75 100205 160205 M5 MRJET AIMRI A 7 12 380 05 10
19. nafter referred to as failure in our FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective unit are repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the date of manufacture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product
20. phase supply Control circuit ine 1 phase 200 V AC to 240 V AC 50 60 Hz 100 V AC to 380 V AC to avie voltage Kote 2 120 V AC 480 V AC 50 Hz 60 Hz 50 Hz 60 Hz 24 VDC required current capacity MR J4 A_ 500 mA MR J4 _B_ 300 mA Interface SELV MR J4W2 _B_ 350 mA MR J4W3 _B 450 mA MR J4 _ GF_ 300 mA Control method Sine wave PWM control current control method Safely observation function STO EN ISO 13849 1 category 3 PL e IEC 61508 SIL 3 IEC EN 61800 5 2 Note 3 EN 62061 SIL CL 3 and EN 61800 5 2 Mean time to dangerous failure MITFd 100 years 14a Effectiveness of fault monitoring es i o of a system or subsystem 9 DC Medium 97 6 Average probability of dangerous a 9 failures per hour 7 O Cang PFH 6 4 x 10 1 h Mission time Tu 20 years Response performance Sms or less STO input off gt energy shut off Pollution degree 2 IEC EN 60664 1 1 Tphase 100 V AC 200 V AG Il IEC EN 60664 7 T Overvoltage category Fase 200 V AC 400 V A INEEN 60664 1 IEC EN 60664 1 T IEC EN 61800 5 1 Protective class IEC EN 61800 5 1 Shor areutr current rating 700 kA 5 KA Note 1 Note 1 For the use in US Canada constitute a branch circuit including the power supply which endures SCCR of 5 KA minimum in the industrial cabinet 2 For MR J4 _ RJ 283 V DC to 340 V DC are also supported 3 Servo amplifiers manufactured in June 2015 or later comp
21. rds 1 3 phase input for MR J4 1 axis 2 1 phase input for MR J4 1 axis 3 Main circuit 48 V DC input for MR servo amplifier servo amplifier J4 1 axis servo amplifier oe t Servo ampliir tess i phase S sero air sono anit B VAC igr teats E tras Pe zvoc net phase E Naz G f 24 BOV ac R Pm one Power sto wave lane ei Poner L sro Suey vate Foe HE conte Spe d ee f Controler CAA encoder cabie eee Def Conroter aod vac Fee ort Encoder cable i Caf Encoder cabio Transformer Cabinet side iis en Le Wachee Servo motor thermal signal Nore 3 e rapa ars Mereen Encoder erse jH Sro man Encoser Note 1 When the wire sizes of L1 and L11 are the same MCCB or fuse is not required 2 When using a 100 V class servo amplifier step down the power supply voltage to 100 V and connect the main circuit power supply lines to L1 and L2 For 1 phase 200 V AC servo amplifiers connect the lines to L1 and L3 3 Please use a thermal sensor etc for thermal protection of the servo motor 4 For 400 V class a step down transformer is not required The connectors described by rectangles are safely separated from the main circuits described by circles The connected motors will be limited as follows 1 HG HF HC HA series servo motors Mfg Mi
22. rvo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation
23. tact using an garth leakage current breaker RCD only an RCD of type B can be used for the power supply side of the roduct The MR J4 700_4 is high protective earthing conductor current equipment the minimum size of the protective earthing conductor must comply with the local safety regulations 2 3 2 EU compliance The MR J4 servo amplifiers are designed to comply with the following directions to meet requirements for mounting using and periodic technical inspections Machinery directive 2006 42 EC EMC directive 2004 108 EC and Low voltage directive 2006 95 EC 1 EMC requirement MR J4 servo amplifiers comply with category C3 in accordance with EN 61800 3 As for I O wires max length 10 m However 3 m for STO cable for CN8 and encoder cables max length 50 m use shielded wires and ground the shields Install an EMC filter and surge protector on the primary side for input and output of 200 V class and for output of 400 V class servo amplifiers In addition use a line noise filter for outputs of the 11 kW and 15 kW of 400 V class servo amplifiers The following shows recommended products EMC filter Soshin Electric HF3000A UN series 200 V class TF3000C TX series 400 V class 3 Surge protector Okaya Electric Industries RSPD 250 U4 series Line noise filter Mitsubishi Electric FR MR J4 Series are not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if use
24. ting SCCR Suitable For Use On A Circuit Capable Of Delivering Not More Than 100 kA rms Symmetrical Amperes 500 Volts Maximum Not More Than 5 kA rms Symmetrical Amperes 48 Volts Maximum for MR J4 03A6 and MR J4W2 0303B6 3 Overload protection characteristics The MR J4 servo amplifiers have solid state servo motor overload protection It is set on the basis full load current of 120 rated current of the servo amplifier 4 Over temperature protection for motor Motor Over temperature sensing is not provided by the drive Integral thermal protection s is necessary for motor and refer to chapter 4 for the proper connection 5 Branch circuit protection For installation in United States branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes For installation in Canada branch circuit protection must be provided in accordance with the Canada Electrical Code and any applicable provincial codes 2 3 4 South Korea compliance This product complies with the Radio Wave Law KC mark Please note the following to use the product ol JIE ASS AS MATA SI 7 SA DWAR FE ASAE o AS FAMAT Hej 77322 ALAA ABE AS SHO z Bich The product is for business use Class A and meets the electromagnetic compatibility requirements The seller and the user must note the above point and use the product in a place except for home In addition use an EMC filter surge protector ferrite core and
25. tsubishi Electric 2 Using a servo motor complied with IEC 60034 1 and Mitsubishi Electric encoder OBA OSA 5 Signals 5 1 Signal 5 2 I O device The following shows MR J4 10B signals as a typical Input device example Fer other Servo amplifiers rafet fo each servo amplifier instruction manual TIED STO V O signal STOCOM Common terminal Tor input signals CNS Be ie ee ste STOT STOT state input z T Di ZF 02 faz STOZ state input 4 bocom 14 mer Output device z 3 Mot Moz ss ccom SA Ld Device onnector Dicom AM ommon terminal for monitor Output Po See ua ur Fe TOFCOM signal in STO state i ee TOFB1_ Monitor output signal in STOT state z 7 a ur Le Monitor output signal in STO2 state 7 we E mw Power supply Symbol Device Connector _Pin No DICOM J Digital power supply input 10 DOCO Digital TF common CN3 3 SD Shield Plate 6 Maintenance and service To avoid an electric shock onl ied personnel should attempt inspe A WARNING and parts replacement contact your local sales Office p p 6 1 Inspection items It is recommended that the following points periodically be checked 1 Check for loose terminal block screws Retighten any loose screws Except for MR J4 03A6 and MR J4W2 0303B6 7 Tghtening torque Nem H Servo ampl
26. ven if the power was 4 shut off be careful until the bus voltage Yy Bat Uy discharged and the temperature _ mn decreased because of the following Note 1 For 11 KW to 22 KW servo amplifiers the clearance reasons between the bottom and ground will be 120 mm or more It may cause a burn injury due to very Servo ampitier k t40 mm or 2 For MR J4 500_ the clearance on the left side will be high temperature without coolin iL haere It may cause an electric shock Sue to charged capacitor of the servo amplifier To adapt your machine using MR J4 03A6 or MR J4W2 0303B6 to IEC EN 60950 1 either supply the amplifier with a power supply complying with the requirement of 2 5 stated in IEC EN 60950 1 Limited Power Source or cover the amplifier and motors connected to the outputs with a fire enclosure 4 Electrical Installation and configuration diagram Turn off the molded case circuit breaker MCCB to avoid electrical shocks or damages to N WARNING the product before starting the installation or wiring The installation complies with IEC EN 60204 1 The voltage supply to machines must be 20 CAUTION Tsm of tolerance against instantaneous power failure as specified in IEC EN 60204 1 A Connecting i servo motor for different axis to U V W or CN2_ of the servo amplifier may cause a malfunction The following shows representative configuration examples to conform to the IEC EN UL CSA standa
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