Uniclean® 900 (X)
Contents
1. 1 Media connection to rinsing chamber Rinsing chamber outlet Connect outlet here Feedback of SERVICE position Connect the SERVICE feedback unit of the probe A unlabeled connecting port with the Feedback Service port on the adapter by a flexible tube on back of adapter not visible in the figure Feedback MEASURE position Connect the MEASURE feedback unit of the probe B unlabeled connecting port with the Feedback Process port on the adapter C by a flexible tube 50 Connecting an InTrac 7xx Retractable Housing a 5 Control air for SERVICE position and supply for SERVICE position feedback unit Place flexible tube between SERVICE port at adapter D control air SERVICE position feedback supply E connecting port labeled p 1 and SERVICE port F at probe Control air for Measure position and supply for Measure position feedback unit Place flexible tube between PROCESS port at adapter G control air MEASURE position feedback supply H connecting port labeled p 1 and MEASURE port I at probe 51 Commissioning of Hardware E w N Check air and water connection Page 20 Check media connection Page 28 Check2. 28 Attaching the Media Connection to Ceramat WA 150 X Example 29 Table of Contents Probe Controller for Fully Automated Measurement and Cleaning Electrical Installation 2 30 Connecting Preassembled 5 31 Terminal Assignments of Uniclean 900 6 222 32 EX Connection to DCS een kann 36 Control Programs and Measurement 37 Uniclean 900 Specifications 39 DIE TE 44 Pneumatic Diagram of Uniclean 900 nike namen 45 Pneumatic Diagram for Media Connection to Uniclean 900 46 Recommended Connection of Standard Retractable Housings e g InTrac 7 47 COMMISSIONING OF Hardware ie ea 52 Startup Plug and HE 53 Start Up 54 Manual Control via Protos 3400 X 55 Selected Cleaning Agents for Uniclean 900 and their Applications 56 EC Typ Examinati n Certificate nenne 59 FM Certificate of Compliance 2 2 2 60 In
3. 31 Electrical Connection Terminal Assignments of Uniclean 900 X No Wire color Terminal Function 1 Manual start of program 2 default Cleaning oR via external pushbutton 3 Do not Do not connect connect 4 GND External sense B GND 5 Sense B External sense B 6 GND External sense A GND 7 Sense A External sense A 8 Do not connectl 9 Do not connect 10 Do not connectl 11 Do not connect 12 Brown GND Probe Sense GND 13 Green Service Probe Sense service SERVICE 14 White Meas Probe Sense measurement PROCESS 15 Power Off Power Off emergency stop 16 Power Off Power Off emergency stop 17 Green ARS 485 RS 485 interface 18 Yellow BRS 485 RS 485 interface 19 Brown GND Power supply GND 20 White Power Power supply from Protos 21 Ext power External power supply Sense signal under development 32 Electrical Connection Terminal Assignments of Uniclean 900 X No Wire color Terminal Function 31 GND DCS Message GND 32 Program runs DCS out Uniclean Program running 33 Service DCS out Probe in SERVICE position 34 Measuring alarm Probe in PROCESS position or alarm output 35 Do not connect Do not connect 36 GND DCS program GND 37 Bin 3 DCS in 38 Bin 2 DCS in Start programs 1 6 39 Bin 1 DCS in 40 Auto man DCS in Enable lock automa
4. sysodap Awl ysulebe Da s1u A os 214664 S Xen Hoen uonnios pixoap u uinipos dIZ 161 2615 51910 4 suonnjos Dani wad3 WI c XIHNS 1 1 xUJnS jeusyew Huljeas 591 055 22 vonen e nuoj lq ssod uonerijddy us uo0 jes way 4auea KEMAX o EG BAUMUSTERPR FBESCHEINIGUNG 2 Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgefahrdeten Bereichen Richtlinie 94 9 EG 3 EG Baumusterpr fbescheinigung Nummer KEMA 04ATEX1036 Ausgabe Nummer 2 4 Ger t Wechselsondensteuerung Typ Unical 9000 X und Typ Uniclean 900 X 5 Hersteller Knick Elektronische Messger te GmbH amp Co KG 6 Anschrift Beuckestrasse 22 D 14163 Berlin Deutschland 7 Die Bauart dieses Ger tes sowie die verschiedenen zul ssigen Ausf hrungen sind in der Anlage zu dieser EG Baumusterpr fbescheinigung und in den zugeh rigen Unterlagen festgelegt 8 KEMA Quality B V bescheinigt als benannte Stelle Nr 0344 nach Artikel 9 der Richtlinie 94 9 EG des Rates der Europ ischen Gemeinschaften vom 23 M rz 1994 die Erf llung der grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen gem Anhang der Richtlinie Die Ergebnisse der Pr fung sind im vertraulichen Pr fbericht Nr 2107128 festgelegt worden 9 Die grundlegenden Sicherheits und Ges
5. Pump head vvith flap lid and funnel tube Compressed air supply _ filling level 3 5 liters Pressure valve for medium buffers cleaning agent Bottle 3 5 liters 22 Metering Pump Function Description The metering pump is a vvear resistant and maintenance free bellovvs type pump vvithout dynamic seals t provides an integrated pneumatic valve and a level monitoring device If required the bottle can be screvved off the pump head for cleaning Also the check valves can be easily removed and cleaned Lid After opening the flap lid the funnel tube can be accessed Pump head The bottle is simply screvved off the pump head vvhich remains connected to the media adapter Pressure valve The complete valve can be removed using a vvrench VV 8 Suction valve Ball spring and O ring are located behind a hexagon head screvv 17 mm Be careful when disassembling Suction nozzle Level monitoring Remove O ring for cleaning Float can be pulled off Caution Observe the mark on the float Top 0 0 23 Media Adapter and Metering Pump Bill of Material Bill of Material for Media Adapter Component Material Blind plate PP GF not wetted Molded seal EPDM FKM gasket supplied with FKM pump Housing PP H Gasket for media FKM EPDM connection Bill of Material for Metering Pump Component Material Pump lid FKM EPDM Pump membrane FKM EPDM Pump housing P
6. 30 65 mm 17 Assembly Media Adapter _ 8 5 max 16 screw head 1 45 En og 1 I i i SSC AN D Al A A ri Tb Y Y Fig Media adapter mounting dimensions in mm 18 Media Supply Uniclean 900 X Compressed Air VVater Purge Air Auxiliary Media Compressed Air Supply The Uniclean 900 X is operated with an air pressure of 4 10 bars Adjust the pressure regulator so that the internal operating pressure is kept within 4 and 7 bars The air must be condensate and oil free Maximum air consumption during probe activation is 300 L min The compressed air supply is connected via a 1 4 internal thread nominal width 6 mm preferably flexible Increased minimum pressure required for probe in the case of high process pressure or difficult process media Warning If water has entered the pneumatic system you must immediately take the device out of service Please contact the technical service department A Water Supply The Uniclean 900 X is operated with a water pressure of 2 6 bars Water filtered 100 um temperature 5 65 C The water supply lines shall not contain a check valve The water supply is connected via a 1 4 internal thread or 3 4 external thread coupling preferably flexible tube 1 2 We recommend the ZU 0656 connection ki
7. 56 Commissioning 52 Compressed air supply 19 Compressed air 39 Connections 25 Control programs of Uniclean 900 X 37 Control via process control system 35 D Detach pneumatic connection 28 Disposal 2 Distances and lifting height 15 E EC Declaration of Conformity 3 EC Type Examination Certificate 59 Electrical connections to Unical 9000 X 31 Electrical installation 30 61 Index Electrode dismount guard 54 Emergency stop 30 Ex connection to DCS 36 F FM Control Drawing 60 Installation 12 Intended use 10 InTrac 7xx 47 L Lifting height of pumps 15 M Manual control 55 Measurement procedures 9 Media adapter 18 21 Media connection 25 Media supply vvith media adapter 21 Metering pump 23 Mounting dimensions 16 Multiplug 25 o Order numbers 13 P Pipe diameter 17 Plug in connection for media and control signals 22 Pneumatic couplings 28 Pneumatic diagram of media connection 46 Pneumatic diagram of Uniclean 900 45 Post mounting 17 62 Index Product coding 13 Product line 14 Pushbutton start program 2 30 R Rating plates 12 Request and end 38 Return of products under warranty 2 S Safety information 11 Service program 37 Short description 7 Specifications of Uniclean 900 X 39 Standard media interface 48 Standard retractable fittings 47 Start up 53 Start up program 54 T Table of contents 5 Terminal assignments of Uniclean 900 X 32 Trademarks 2 W W
8. Service Program Service Program Request and End After a service request the sensor lock gate executes the service program steps The sensor lock gate moves into SERVICE position A currently running program e g calibration is immediately stopped All other accesses are blocked The service program defines steps for moving the sensor lock gate as well as rinsing and cleaning procedures see user manual of Protos PHU 3400 X 110 module The user can edit the program The SERVICE position is held pneumatically and is electrically monitored It is used for maintenance work on the probe Termination of Service Service is only terminated after all service requests have been executed 38 Uniclean 900 X Specifications Compressed air Solid contaminants VVater content for temperatures gt 15 C for temperatures 5 15 C Oil content Permitted pressure range Pressure monitoring Connection Air consumption Min air temperature Rinse vvater Permitted pressure range Temperature range Pressure monitoring Connection Media adapter Material ngress protection Assembly Compressed air quality to ISO 8573 1 2001 Quality class 5 3 3 Class 5 max 40 um max 10 mg m3 Class 4 With operating temperatures gt 15 C a pressure dew point of max 3 C is permitted Class 3 Pressure dew point 20 C or below Class 3 max 1 mg m3 4 10 bars Automatic monitoring message 1 4 i
9. EPDM Metering pump with empty 4 L bottle FKM Without ooo Supplementary air purging kit With Without Supplementary ext valve kit pilot valve main valve hose connections 1 external valve Without Special version Without Product Line Accessory No Basic unit Media connection for rinse function S seele ZU 0572 1 EPDM Sift ZU 0572 2 FERN Meere ZU 0573 1 EPDM VO Msi ZU 0573 2 FRM si a ZU 0652 1 EPDM 15 Dee alanda ZU 0652 2 Media connection for cleaning and rinse function EKM SIT ea een ZU 0574 1 EPDM Sm ak ZU 0574 2 SEKM TO EE ZU 0575 1 EPDM Wesen ZU 0575 2 SEENEN ZU 0653 1 SCENE ZU 0653 2 Media adapter SERGE EPDM A aaa a ZU 0577 1 EPDM ee ee een ZU 057772 e Metering pump FKM nn naaa an a An Ka ZU 0580 1 Metering pump EPDM u u ni Mad ii adi ZU 0580 2 Supplementary air purging kit mmm ZU 0587 Pilot valve and e Main valve for air as a medium Supplementary ext valve nee ZU 0588 e Pilot valve e Main valve e Tube connections e Media interface for connection to standard probes ZU 0576 not required for Ceramat Adapter for additional media Stainless steel 1 4571 FKM ZU 0654 1 stainless steel 14571 EPDM anne ZU 0654 2 PEE EVA ner ZU 0655 1 PEPA ME e er ZU
10. application in power plants The Uniclean 900 X evaluates pneumatic and electric check back signals from retractable probes sensor lock gates A wear resistant and maintenance free metering pump with a very long service life is used for cleaning agents The fluid is guided through a separate tube to the probe A multiplug at the probe which is provided with check valves prevents dilution caused by fluid mixing Cleaner consumption is extremely low The manufacturer recommends to use the Uniclean 900 X in combination with the Protos 3400 X process analysis system and the Ceramat WA 150 X sensor lock gate This combination ensures optimal traceability according to FDA 21 CFR Part 11 AuditTrail The Protos 3400 X process analysis system allows easy adaptation of the clean ing programs to the process 10 Safety Information Application in Hazardous Locations Application in Hazardous Locations The Uniclean 900X probe controller is intended for operation in specific environments and specific fields of application These are listed in the user manual as specifications for environment for installation and commissioning intended use application assembly and dismantling and for maintenance Observe the influences of humidity ambient temperature chemicals and corrosion f the specifications in the user manual are not sufficient for assess ing the safety of operation e g because your specific applications are not des
11. electrical connections Page 31 Switch on compressed air Adjust pressure according to the air pressure gauge using the pressure regulator Check tightness When the compressed air is shut off directly at the Uniclean pressure may decrease by max 10 within 30 sec Switch on water supply Check pressure at water pressure gauge check tightness Switch on power supply for Protos 52 Start up Plug and Play First select Plug and Play in the Parameter Setting menu The Uniclean 900 X probe controller automatically recognizes the hardware installed and sets the corresponding installation parameters Menu Display D 7 05 pH zez Menu selection cal maint enter Select A u 256C Parameter setting Administrator System control control Module FRONT 3400 011 ra Module BASE 3400 021 M Module PHU 3400 110 La Uniclean 900 Return OK El 1 7 05 pH HOLD nl 256556 System control Administrator Release of options Software update Logbook Buffer table imi Factory setting CG Passcode entry Return 7 05 pH HOLD m U 25 6 C Factory setting administrator amp The factory setting erases all your set paramelNo Set factory setting Factory setting Uniclean Block Plug and Play Open parameter setting From the measuring mode Press menu
12. key to select menu Select parameter setting using arrovv keys confirm vvith enter Parameter setting Select System control Select Factory setting First Factory setting Uniclean then Plug and Play The hardvvare installed is automati cally recognized Start up Program Parameter Setting The Start up Program At the end of the parameter setting procedure a Start up line appears in the Installation menu VVhen you are sure to have set all parameters select Yes to confirm Novv the pumps perform the number of stroke movements required for filling the media tubes completely The necessary rinsing cycles are automatically started The buffer pumps require approx 1 stroke to fill the pump and approx 9 strokes to fill the tubing Notice When the media connection is longer than 10 m three further pump strokes are required to fill the tubings Electrode Dismount Guard To check the electrode dismount guard only in conjunction with Ceramat loosen the electrode hissing sound at the electrode The dismount guard has a response time of approx 2 sec until the error message is displayed on the Protos 54 Manual Control via Protos 3400 X Maintenance Uniclean 900 Menu Display Maintenance Manual control Uniclean manual control requires access code Z specified in the s E V Parameter setting Installation menu ELSE Eu 214 Se
13. 0655 2 e Connection Kits sccccccsescscsnssssscsnessssconssiesnesconssnoscsnssnessonssnescsnssnessonsonssnessenssneecenesnessones ZU 0656 14 Assembly Arrangement of Components Permissible Distances and Lifting Heights Arrangement of Components The mounting site must have sufficient mechanical strength and be free of vibrations Be sure to observe the permissible ambient temperature It must never sink below 5 C Special measures must be taken for outdoor installation Direct sun light can cause an impermissible temperature increase lt 5 x 4x 064 o A a R pad Uniclean 900 X o 00 Media adapter y 2x 8 5 Distances and lifting height 2 Cable lengths Uniclean Protos 3400 X 10m 2 Uniclean Sensor lock gate 5m 10 m or 17m N S Max lifting height of pumps 10m Max 300 left or right 7777777777 Dimensions in mm Fig Mounting arrangement Uniclean 900 media adapter 15 Assembly Uniclean 900 X Wall Mounting 295 1 EC CM Fig Uniclean 900 X Mounting Dimensions in mm 16 Assembly Uniclean 900 X Pipe Mounting Threaded bolts M6x110 4x Es Ke VVashers Me 4x N Cap nuts Me 4x Hexagon nuts M6 Ax Hexagon head screws M6x10 4x Washers M6 4x Vertical or horizontal pipe mounting Pipe diameter
14. 58 2 1 2 3 4 5 6 7 8 9 10 11 12 Translation original language German EC TYPE EXAMINATION CERTIFICATE Equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 9 EC EC Type Examination Certificate Number KEMA 04ATEX1036 Issue Number 2 Equipment Retractable Probe Control Unit Type Unical 9000 X and Type Uniclean 900 X Manufacturer Knick Elektronische Messgerate GmbH amp Co KG Address Beuckestrasse 22 D 14163 Berlin Germany This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to KEMA Quality B V notified body number 0344 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the directive The examination and test results are recorded in confidential test report number 2107128 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50020 2002 EN 50281 1 1 1998 A1 EN 50284 1999 If the sign X is placed after the certificate number it indicates that the equipment is subject to
15. DE 0843 Teil 20 2004 05 Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten Bei einer mit dem Hersteller nicht abgestimmten nderung des Ger tes und oder bei Nichtbeachtung G ltigkeit on accompanying the product have to be observed If the apparatus is modified without having obtained manufacturer s prior consent and or Ihe safety instructions are not followed this declaration becomes void ll est imp ratif de respecter les instructions de s curit dans la documentation fournie avec le produit En cas de modification de l appareil sans l accord du fabricant et ou en cas de non respect des instructions de s curit cette d claration perd sa vigueur Ausstellungsort datum Place and date of issue Lieu et date d mission Berlin 01 08 2007 Knick Elektronische Messger te GmbH amp Co KG ppa B ernhard Kusi Vice President M ppa Wolfgang Feucht Vice President Eng ering R amp D etind sales 1 Dokument Nr Document No document Wir die VVe Nous Produktbezeichnung Product identification D signation du produit o which this declaration relates is are ATEX 100 Richtlinie ATEX 100 directive Directive ATEX 100 Harmonisierte Normen Harmonised Standards Normes harmonis es EMV Richtlinie EMC directive Directive CEM Norm Standard Norme III
16. Knick gt m we Knick EG Konformit tserkl rung Elektronische Messger te GmbH amp Co KG EC Declaration of Conformity x M pangan Beuckestr 22 Declaration de Conformite CE 14163 E D 14163 Berlin III EG70801B Aufbewahrung Keeping Garde en dep t J rgen Cammin KB Knick Elektronische Messger te GmbH amp Co KG Beuckestr 22 D 14163 Berlin erkl ren in alleiniger Verantwortung da dieses Produkt diese Produkte declare under our sole responsibility that the product products declarons sous notre seule responsabilite que le produit les produits Uniclean 900 X auf welche s sich diese Erkl rung bezieht mit allen wesentlichen Anforderungen der folgenden Richtlinien des Rates bereinstimmen in conformity with all essential requirements of the Council Directives relating to auquel auxquels se r f re cette d claration est sont conforme s aux exigences essentielles de la Directives du Conseil relatives a 94 9 EG EG Baumusterpr fbescheinigung EC Type Examination Certificate Attestation d examen CE de type KEMA Quality B V NL 6812 AR Arnhem ExNB No 0344 EN 50014 1997 A1 A2 KEMA 04ATEX1036 EN 50020 2002 Kennzeichnung Designation Marquage EN 50281 1 1 1998 A1 CE 0044 amp 11 2 1 GD Ex ia IIC T4 T 70 C EN 50284 1999 2004 108 EG e ZOT L ann e d apposition du marquage CE DIN EN 61326 VDE 0843 Teil 20 2004 05 Die Sicherheitshinweise der mitgelieferten
17. P GF Pump head PP GF Float PP Float tube PVDF Bottle PE HD Check valves Ball Glass Spring Hastelloy Sealing FKM EPDM Depending on model version Model 1 FKM Model 2 EPDM 24 Media Connection Variants Assembly The media connection is available in 5 10 15 or 17 mm length It consists of a 30 mm corrugated hose with a metal coil 2 variants are available for rinse function only without branch outlet to media adapter for cleaning and rinse function with branch outlet to media adapter Connections The connections for media adapter and probe are of a plug in design They are mechanically fixed by screvving All media are guided separately through the corrugated hose Check valves in the multiplug prevent dilution of the cleaning agent adapter omitted for rinse Connection to Uniclean S Connection to media Multiplug for connecting the probe w only variant Connection to Uniclean 900 X The corrugated hose is screwed to the joining piece of the Unical 90002 Thanks to a slitted coupling nut the different media tubes can easily be fed through The different tube lengths and diameters provide for a clear assignment See Pg 26 for color codes Connection to Media Adapter This connection is plugged and screvved to the media adapter It includes three connections for media and one connection for compressed air Multiplug for Connec
18. Plug in connections R ckmeldung Service for hose outer dia 6mm Sense service R ckmeldung Proze Sense process Sp l und Kalibriermedien Gewindeanschlu Innengewinde G1 8 Rinse and calibration media threaded connection internal thread G1 8 Pneumatic Diagram for Media Connection to Uniclean 900 46 Recommended Connection of Standard Retractable Housings e g InTrac 7xx Mettler Toledo L Service Feedback Process Feedback Process Process Service Medieninterface Media Interface ZU0576 Feedback Service Uniclean 900 Verschiebesonde Probe Process Explanation The compressed air used for the probe motion e g Process is also used to provide the air pressure for the next expected feedback valve i e Feedback Process to generate the feedback signal for the Uniclean 900 X 47 Standard Media Interface ZU 0576 Connecting an InTrac 7xx Retractable Housing The retractable housings of the InTrac 7xx series provide pneumatic limit switches The media interface shown here converts these pneumatic check back signals into electric signals for the Uniclean 900 X probe controller The interface is screwed directly to the media connection and only has to be connected to the InTrac 7xx retractable housing by a flexible tube Process Media supply to rinsing chamber Control air for MEASURE position and supply f
19. Probe Controller Uniclean 900 X For Fully Automated Measurement and Cleaning Installation Instructions Knick gt Warranty Defects occurring within 3 years from delivery date shall be remedied free of charge at our plant carriage and insurance paid by sender Sensors fittings and accessories 1 year 2010 Subject to change without notice Return of Products Under Warranty Please contact our Service Team before returning a defective device Ship the cleaned device to the address you have been given Ifthe device has been in contact with process fluids it must be decontaminated dis infected before shipment In that case please attach a corresponding certificate for the health and safety of our service personnel Disposal Please observe the applicable local or national regulations concerning the disposal of waste electrical and electronic equipment Trademarks The following trademarks are used in this user manual without further marking CalCheck Calimatic Protos Sensocheck Sensoface ServiceScope Uniclean VariPovver Ceramat SensoGate ComFu are registered trademarks of Knick Elektronische Messger te GmbH amp Co KG Germany SMARTMEDIA is a registered trademark of Toshiba Corp Japan ZigBee is a trademark of Zigbee Alliance IAAT MA ADADDiDA Dokument Nr Document No No document VVir die
20. Produktdokumentation sind zu beachten Bei einer mit dem Hersteller nicht abgestimmten Anderung des Ger tes und oder bei Nichtbeachtung der Sicherheitshinweise verliert diese Erkl rung ihre The safety instructions contained in the documentati and or the safety instructions are not followed this d II est imp ratif de respecter les instructions de s curi respect des instructions de s curit cette declaratior Ausstellungsort datum Place and date of issue Lieu et date d mission G ltigkeit on accompanying the product have to be observed If the apparatus is modified without having obtained manufacturer s prior consent leclaration becomes void ite dans la documentation fournie avec le produit En cas de modification de l appareil sans l accord du fabricant et ou en cas de non n perd sa vigueur Berlin 01 08 2007 Knick Elektronische Messger te GmbH amp Co KG ppa Wolfgang Feu Vice President E ppa Bernhard Kusi Vice President Mark ineering R amp D Table of Contents Probe Controller for Fully Automated Measurement and Cleaning VVarranty z n s l did a 2 Return of Products Under Warranty ae ua 2 AAA ieh AER ee 2 Trademarks rege R b s 2 Short Description s lle s sl n 7 ntended Use nn nini di SA i awwWawiawa qa 10 Safety Inform
21. T4 T 70 C EN 61326 EN 61000 4 5 Installation Class 2 according to EN 61010 42 Uniclean 900 X Specifications Ambient conditions Ambient temperature Transport Storage temp Relative humidity Enclosure Enclosure surface S Enclosure surface C Assembly Dimensions Ingress protection Cable glands Weight 5 55 C Ex 5 50 C different temperature range on request 20 70 C 10 95 not condensing Stainless steel A2 polished Stainless steel A2 coated Color pigeon blue e Wall mounting e Pipe mounting Option W x H x D approx 310 mm x 410 mm x 135 mm IP 65 NEMA 4X 6 M20x1 5 cable glands Approx 8 5 kg 43 Appendix The follovving detail dravvings are found in the appendix e Uniclean 900 X pneumatic diagram e Media connection e Connection of standard probes using standard probe adapter ZU 0576 e Table for selecting a cleaning agent For enlarged printouts of the drawings these installation instructions can be downloaded from www knick de 44 Y pang Sen qo Bypbun fay oz mu a NON TH orgue s n ti olu OZE LL0 L02 5775 ECHTEN uz s Jajdopn in Hun 21SDg ebe Hzinpsa enyasuassen wont deg 006 rap woop obunsuq u Jajdopouaipay pun ipi bpunin auoy mm 006 UDIPIUA puqrnois
22. We Nous Produktbezeichnung Product identification D signation du produit to which this declaration relates is are EMV Richtlinie EMC directive Directive CEM Norm Standard Norme der Sicherheitshinweise verliert diese Erkl rung ihre The safety instructions contained in the documentati MN MUMMMMMMUUUUIM Knick gt Knick Elektronische Messger te GmbH amp Co KG Beuckestr 22 D 14163 Berlin EG Konformit tserkl rung EC Declaration of Conformity Declaration de Conformite CE MA NUUO TITA UNCIA EET EG70801A Aufbewahrung Keeping Garde en d p t J rgen Cammin KB Knick Elektronische Messger te GmbH amp Co KG Beuckestr 22 D 14163 Berlin erkl ren in alleiniger Verantwortung da dieses Produkt diese Produkte declare under our sole responsibility that the product products declarons sous notre seule responsabilite que le produit les produits Uniclean 900 auf welche s sich diese Erkl rung bezieht mit allen wesentlichen Anforderungen der folgenden Richtlinien des Rates bereinstimmen in conformity with all essential requirements of the Council Directives relating to auquel auxquels se refere cette d claration est sont conforme s aux exigences essentielles de la Directives du Conseil relatives a Jahr der Anbringung der CE Kennzeichnung Year in which the CE marking was affixed L ann e d apposition du marquage CE 2004 108 EG 2007 DIN EN 61326 V
23. a adapter provides a port for connection of a metering pump for cleaning agents vvhich is designed for the use of aggressive media diluted acids diluted alkaline solutions solvents cf table in the appendix The Protos automatically recognizes and monitors the port equipment of the media adapter Caution As delivered the port ofthe media adapter is closed with a blind plate When the cleaner pump has been mounted you can store the blind plate on the fixing pins at the side of the media adapter Mounting bracket of media adapter Port Fixing pins for blind plate Fig Top view of media adapter Metering pump is simply plugged on and fixed with two captive screws 21 Media Adapter and Metering Pump Plug in Connection Attaching the Media Connection to the Media Adapter Carefully plug the media adapter connector of the media connection into the media adapter with the flat side facing the wall or mounting pipe post The ends of the tubings must meet the O rings of the media adapter Then tighten the two fixing screws Fixing points for metering pump Fig Media adapter Fixing points for storage of blind k plates which are not used The media connection is plugged and O screwed on from below t contains the tubes for compressed air supply and transport of cleaning agent Media connection Mounting screvvs SUB D socket control signals and messages
24. all mounting 16 Warranty 2 Water supply 19 63 Knick Elektronische Messger te GmbH 8 Co KG P O Box 37 0415 D 14134 Berlin Tel 49 0 30 80191 0 Fax 49 0 30 801 91 200 nternet http www knick de knick knick de TA 207 004 KNEO3 20100901 C Software version 1 x
25. ant and maintenance free metering pump with a very long service life which is used for the cleaning agent The metering pump is located in the head of a 3 5 liter bottle The cleaning agent is guided to the sensor lock gate through the media connection A multiplug at the probe which is provided with check valves prevents uncontrolled dilution The displaced volume of the metering pump is approx 25 mL stroke the maximum lifting height is 10 m Rinsing and Cleaning Be sure to take account of the chemical resistance of the process wetted materials of the media adapter media connection and pump When hot vapor or aggressive cleaning agents are to be used an adapter for additional media ZU 0654 ZU 0655 is available for the sensor lock gates of the Ceramat Series Monitoring Functions e Water stop e Compressed air monitoring with pressure switch Sensor dismount guard by air current monitoring Level monitoring generates the NAMUR messages maintenance request and failure e A wear counter monitors the number of probe movements and generates a message when a critical value is reached Short Description Measurement Procedures Continuous Measurement VVith continuous measurement the pH electrode is located in the process medium and is retracted for cleaning Short Time Measurement interval measurement sampling sample mode The pH electrode is only momentarily moved into the proces
26. ation een 11 Application in Hazardous Locations Installation Precautions 12 Rating HE 12 Product EOI EE 13 Product Line ivan EE 14 Assembly cnica arnet reia 15 Arrangement of COmponentsS ermmm si en 15 Uniclean 900 X Wall Mounting s ss s o 16 Uniclean 900 X Pipe MOUNTING 22 17 ASSEMBLY ka ral 18 Media Adapter seinen anne 18 Media Supply Uniclean 900 X 19 Compressed Air Water Purge Air Auxiliary Media 19 Arrangement of Functional Elements msnm iii 20 Media Supply with Media 21 Media Adapter and Metering Pumpen 22 Metering Pump Baia Eee 23 Media Adapter and Metering 2222 24 Bill of Material for Media Adapter 5 2222 24 Bill of Material for Metering Pump unse ea 24 Media Connection as a R Ee 25 Media Connect ON u anna di BA adi 26 Bill of Material for Media Connection Cleaning and Rinse Function 26 Attaching the Media Connection to the Uniclean 900 27 Pneumatic Couplings on the Uniclean 900
27. cribed please contact the manufacturer to make sure that the application is possible and safe Prerequisite to safe use of the equipment is the observance of the specified ambient conditions and temperature ranges VVhen using the Uniclean 900X probe controller the stipulations for electrical installations in hazardous areas EN 60079 14 must be observed VVhen installing the device outside the range of applicability of the 94 9 EC directive the appropriate standards and regulations in the country of use must be observed The Uniclean 900X probe controller has been developed and manufac tured in compliance vvith the applicable European guidelines and standards Compliance vvith the European Harmonized Standards for use in hazardous locations is confirmed by the EC Type Examination Certificate Compliance vvith the European guidelines and standards is confirmed by the EC Declaration of Conformity The EC Declaration of Conformity and the EC Type Examination Certificate are included in the user manual There is no particular direct hazard caused by the operation of the device in the specified environment 11 Safety nformation Application in Hazardous Locations Installation Precautions Be sure to observe the follovving precautions Installation The Uniclean 900 X is supplied through the Protos 3400 X Power supply to the Protos 3400 X must be disconnectable near the device by a two poled switch incorporated in the b
28. dex SRAR A s s 61 Notice These installation instructions do NOT describe hovv to operate the sensor lock gate how to control the programs via Protos 3400 X The user manuals for sensor lock gates such as SensoGate WA 13002 Ceramat WA 150 X Ceramat WA160 X and the user manuals for Protos 3400 X as well as the PHU 3400 X 110 module are available for free dovvnload at vvvvvv knick de Short Description The Uniclean 900 X is a probe controller for fully automated measurement and cleaning The Uniclean is modular and functionally structured The enclosure contains the electronic controller filters and valves An external media adapter is provided for the cleaning solution The manufacturer offers the following components which form an optimally matched fully automated process analysis system Protos 3400 X Modular process analysis system e Uniclean 900 X Automatic control of retractable probes e Ceramat WA 150 X Sensor lock gate Protos 3400 X Uniclean 900 X Knick gt Unical 9000 Compressed air Povver supply Rinse vvater To probe pH temp max 20 m Ceramat WA 150 Outlet Media adapter with metering pump and cleaning agent Media connection Max 17 m Uniclean Ceramat Short Description Media Adapter and Metering Pump Port Ill of the media adapter houses a wear resist
29. e into the Uniclean 9000X and tighten the nut again B Media connection The media connection is screvved on using a special vvrench included in supply figure below Thanks to the slit in the coupling nut the different media tubes can easily be fed through Fig Uniclean 900 X without cover Connection to Uniclean 900 X Connection to media Multiplug for connecting the probe Ce adapter Yo O Es a lt Q Fig Media connection 27 Pneumatic Couplings on the Uniclean 900 X Connecting the Tubes of the Media Connection to the Uniclean 90001 The tubes of the media connection can novv be connected to the Uniclean 900 X together vvith the electrical connections for interrogation of limit position The tubes must be inserted until the stop is reached overcoming an initial resistance 1 The tubes for vvater and purge air are identical VVhen connecting them to the valves tighten the coupling nut until the stop To increase the vvater flovv rate you can connect both tubes to the vvater valve To do so unscrevv the sealing cap from the right outlet of the vvater valve and screvv it to the outlet of the air valve if appropriate 2 Push the tube vvith the red marking into the pneumatic connection block D located next to the vvater valve To detach a pneumatic coupling e Press the blue ring against the coupling using two fingers At the same time
30. er stop 34 Control via Process Control System DCS Inputs outputs of Uniclean 900 X No Designation 11 0 Level Function 42 Measuring 0 Probe moves to meas position 43 en 1 Probe moves to service position 40 O Automatic interval control from Protos Auto manual 41 1 Automat lock intervals 37 Bin3 Program selection and start manual 5 38 Bin2 Program 1 3 see Page 37 39 Bint 34 Measuring O 0 alarm 1 Probe moves to meas position or alarm 33 Service O 0 1 Probe in Service position 32 Program runs O 0 1 Program running Passive contacts 24 V must be supplied externally or via DCS Signal duration at least 2 sec passing contacts 35 Ex Connection to DCS DCS Digital Control System VVith the valve control modules svvitch amplifiers listed belovv a process control system can be used for communication with a Uniclean 900X in a hazardous location Hazardous Area Control Modules Examples Safe area 1 Hazardous area Uniclean 900X M S A M Bin 1 Bin 2 Bin 3 Measuring Service D 5 o n Program runs AB Designation Model Manufacturer A Valve control module KFD2 SL Ex 1 48 Pepperl Fuchs Valve control module MK 72 517 Ex0 24VDC TURCK B Switch amplifier 582 1 Pepperl Fuchs S
31. for the following equipment Unical 9000 XSabcdefgh 000 000 Control System IS 1 II 11 1 ABCDEFG T4 Ta 2 C to 50 C 207 011 260 Entity Type 4X IP65 1 0 AEx ia IIC T4 Ta 2 C to 50 C 207 011 260 Entity Type 4 65 NI 1 2 ABCD S Il 111 2 EFG T4 Ta 2 C to 50 C Type 4X IP65 1 2 11C T4 Ta 2 C to 50 C Type 4 65 Where a Media connection 1 2 3 4 b Media Interface 0 1 c Media Adapter 0 1 2 d Equipment for Port 2 e Equipment for Port Il 0 2 f Equipment for Port Ill 0 2 3 g Supplementary air purging kit C N h Supplementary ext valve control kit E N Equipment Ratings Intrinsically Safe for Class II and III Division 1 Groups A G intrinsically safe for Class 1 Zone Group IIC suitable for Class Il and III Division 2 Groups A G suitable for Class 1 Zone 2 Group IIC FM Approved for Knick Elektronische Me ger te GmbH amp Co KG Berlin Germany FM Approvals HLC 1 06 3024483 Page 1 of 2 60 Index A Appendix 44 46 Application in hazardous locations 11 Arrangement of functional elements 20 Assembly 15 Attaching the media connection 27 Attaching the media connection to the media adapter 22 B Bill of material for media adapter 24 Bill of material for media connection cleaning and rinse function 26 Bill of material for metering pump 24 C Cable connection 31 Ceramat WA 150 X 29 Cleaning agent 21
32. g DCS see EC Type Examination Certificate for hazardous area application 1200 bauds 8 data bits 1 stop bit parity odd HART Rev 5 Terminals conductor cross section max 2 5 mm2 preassembled connecting cable to Protos length 10 m Measuring Service Vi 30 V floating galvanic isolation up to 60 V 0 2 V AC DC inactive measuring 10 30 V AC DC active service Terminals conductor cross section max 2 5 mm Automatic blocked Vi 30 V floating galvanic isolation up to 60 V 0 2 V AC DC inactive automatic intervals enabled 10 30 V AC DC active automatic intervals blocked Terminals conductor cross section max 2 5 mm 41 Uniclean 900 X Specifications DCS inputs passive Bin1 3 EEx ia IIC Svvitching voltage Connection DCS outputs passive Program runs Service Measuring alarm EEx ia IIC Voltage drop Connection Explosion protection EMC Lightning protection Protection against electric shock Program start 1 3 Vi 30V floating inter connected galvanic isolation up to 60V 0 2 V AC DC inactive 10 30V AC DC active Terminals conductor cross section max 2 5 mm Check back signals Program running service measuring Electronic relay contacts floating inter connected Vi 30V li 100 mA Pi 800 mW galvanic isolation up to 60V lt 1 2V Terminals conductor cross section max 2 5 mm II 2 1 GD EEx ia IIC
33. g in connection a Brown Cable in media Green connection corrugated hose White interrogation of Green probe position Protos module PHU 3400 X 110 RS 485 A Yellow RS 485 B Brown GND White 6 8 V supply Wiring of emergency stop to be made by the user as delivered jumper 15 16 Start program 2 pushbutton to be installed by the user As delivered program 2 is Cleaning 30 Cable Connection Electrical Connections to Uniclean 900 X Connect preassembled cables 1 Cable Uniclean 900 Media adapter 2 Cable Uniclean 900 Ceramat probe in media connection 3 Cable Uniclean 900 Protos PHU 3400 X 110 module ZIN Output to 5 nput from DCS Metering pump D Program D I E o E 3 selection m ke z l gt 2 F s 3 so 36 co a E gE CE o S 8 SS SE Ze 6 a2 o 266 m m m 46 3 88 on bu vh 2 2 2 2 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 i I Knick gt Uniclean 900 ext Start Feedback II II Probe II I Protos 1 position oo o r 5 5 5 5 2 o x z S E Bos 2 5 2 S 8 335 8 2 am 6 amp g Ao O o O EZ Z Z bn n wh a gn ye bn wh Wa 112 41516171819110111112 21 3 L 15116 L
34. lect function using arrow keys m N Symbol flashes activate vvith enter ON appears belovv the icon End vvith enter ON disappears again A Warning for Use of Manual Control When the electrode has been removed it must always be replaced by a dummy During manual control the dismount guard does not prevent insertion into the process Manual control via Protos 3400 X allows actuating the Uniclean 900 probe controller for servicing Rinsing water media supply and valve functions can be tested individually 55 S xe BW EONH pe 214 2 pide say uysnpul pooy SEONEH pipe S xeW IDH pide syisodap Awl sujepe Da SpDe wad3 Wa c XIHNS L leH yeuu Bul e s s Hoss e uonen e nuuJoj lq ssoq uonerdijddy us uo 21 J ue 2 Z 0850 NZ Jaquuinu JapsO NQd33 el4azew dund Duuaiau L 0890 NZ 49qUINU JapPJO Wy3 eae Buljeas dund Duuaiau Wad3 404 Z 5 Wy 404 SPURIS xuns quunu 1 pio au o uns e Aq p ljllu pi si s oss p y Jo jen zew Huljeas ay suonp lddy 1194 pue 006 up y lun 103 su by Buluea p 3 l s 2 uonnjos ulsd q sjuabe 19470 HOPHED Joyooye Adoudos uysnpul pooy HO HC joyorye Wun
35. nternal thread Max 300 L min during probe movement 5 C Filtered 100 um 2 6 bars 5 05 C Automatic monitoring message 1 4 internal thread 3 4 external thread Port for metering pump cleaning agent See bill of material IP 65 Wall or pipe mounting Option Increased minimum pressure of 5 bars required for probe in the case of high process pressure or difficult process media 39 Uniclean 900 X Specifications Metering pump Bottle Max lifting height Displacement volume Level monitoring Material ngress protection Dimensions For cleaning agent 3 5L 10m Approx 25 cm3 stroke Uniclean network diagram as well as NAMUR messages Maintenance request and failure See bill of material IP 65 See dimension drawing 40 Uniclean 900 X Specifications Povver EEx ia IIC Connection RS 485 EEx ia Transmission Record Connection DCS input passive Measuring Service EEx ia IIC Svvitching voltage Connection DCS input passive Auto Manual EEx ia IIC Svvitching voltage Connection Supplied via Protos module or external power supply source 15 30V 20 MA see EC Type Examination Certificate for hazardous area application PHU 3400 X 110 6 8 V 10 15 mA Terminals conductor cross section max 2 5 mm preassembled connecting cable to Protos length 10 m Communication with Protos PHU 3400 X 110 module or external host computer e
36. onnection to For connection to Unical Uniclean Unical Uniclean UnicleanType 900 X Unical Uniclean Made in C Madein Made in Made in Germany Germany J Germany 0044 Germany Media adapter Hose Media adapter Hose Knick gt Knick gt Metering Pump Metering Pump 5 Type ZU Type ZU Ex version No 0000000 No _0000000 0413 For connection to KEMA 04 ATEX 1036 Unical Uniclean UnicleanType 900 X Made in Made in Germany Germany 0044 Metering pump Metering pump 12 Product Coding Uniclean 900 Probe Controller Order number Uniclean 900 900 El Approvals db for hazardous area Zone 1 X for safe areas only N Enclosure surface Steel coated corrosion proof E Stainless steel polished hygienic S Media connection water rinsing only 5 m sealing material FKM 10 m sealing material FKM 15 m sealing material FKM Media connection water rinsing cleaner 5 m sealing material FKM 10 m sealing material FKM 17 m sealing material FKM 5 m sealing material EPDM 10 m sealing material EPDM 17 m sealing material EPDM Media interface for standard probes With interface Without interface for WA 130 150 160 0 ON TON AAW Media adapter vvith 1 port VVith sealing material FKM VVith sealing material EPDM VVithout ooo 1 A 1 A 1 A 1 A 1 A 1 A Or Equipment for port Metering pump with empty 4 L bottle
37. or Feedback Service MEASURE postion Sense SERVICE position feedback unit d Fixing screw Service PZ 2 Control air for SERVICE E position and supply Feedback Process for SERVICE position feedback unit Sense MEASURE position The interface is mounted to the retractable housing using the included hose clamp To turn the interface into the required position you can loosen the fix ing screvvs The holding bracket providing strain relief for the media connection can be fastend with the same or a separate hose clamp as required Use the included connection kit for connecting the Intrac 7xx retractable housing All connections to the Uniclean 900 are made by screvving on the multiplug To finish the installation hang the media connection into the holding bracket strain relief and secure it by tightening the screvvs 48 Recommended Connection of inTrac 7xx Retractable Housing vu Q oy Media connection to rinsing chamber Rinsing chamber outlet Check back of Service position Check back of MEASURE position Control air for SERVICE position and supply for SERVICE position feedback unit Control air for MEASURE position and supply for MEASURE position feedback unit Holding bracket for strain relief of media connection 49 Connecting an InTrac 7xx Retractable Housing Galo
38. s medium This method is applied when measuring aggressive or thermally demand ing process media which require short measurement times with long rest periods Example After the cleaning the probe remains in the calibration chamber and only moves into the process for measurement upon request or time controlled Connection to Process Control Process Evaluation The Uniclean 900 X probe controller can be connected to a superordinated control system a DCS Digital Control System Retractable Fittings Sensor Lock Gates Most of the avallable types of retractable fittings sensor lock gates vvith pneu matic or electric limit switches can be used Inductive limit position svvitches must be equipped with a floating relay contact and require an external voltage supply We recommend the Ceramat WA 150 VVA 160 with ceramic seal to the process Intended Use The Uniclean 900 X probe controller allows fully automated pH measurement and cleaning The Uniclean 900X is approved for operation in hazardous locations The sturdy enclosure IP 65 can be wall or pipe mounted The version with hygienic polished stainless steel enclosure allows application in the field of biotechnology food processing and in the pharmaceutical industry The version with coated steel enclosure extremely corrosion resistant has been developed for application in the chemical industry environmental engineering water and waste water treatment and for
39. slightly push the tube into the coupling and then pull it out Water Flex tube 6 mm transparent BK Compressed air Pilot valve indicator red pins stick out when the pilot valve is active Flex tube 6 mm green Flex tube 8 mm green Aux 1 supply to media adapter Purge air Flex tube 6 mm Flex tube 6 mm transp red marking transparent BK Fig Uniclean 900 X 28 Attaching the Media Connection to Ceramat WA 150 X Example Attaching the Media Connection to the Ceramat WA 150 X 1 Push the multiplug onto the Ceramat and screw it tight A 2 Bend the corrugated hose shown in gray in the figure below by 180 and fix the hose fastener to the Ceramat B 3 Connect the outlet tubing Screw coupling nut on C Outlet tubing 9x3 5 A Electrode connecting cable LG Media connection to Uniclean 900 X Flange DN50 PN16 2 Clearance 600 mm Hexagon bolt M16x55 W24 Probe housing Probe guard 53 5 Dimensions in mm Fig Installation dimensions of Ceramat WA150 X with DN50 PN16 flange 29 Electrical Installation Uniclean 900 X GND Level Pump Service Meas RS 485 A RS 485 B GND Povver Povver off Povver off GND Start prog 2 Start prog 2 Media adapter O plu
40. special conditions for safe use specified in the schedule to this certificate This EC Type Examination Certificate relates only to the design examination and tests of the specified equipment according to the Directive 94 9 EC Further requirements of the directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following II 2 1 EExiallCT4 T70 C This certificate is issued on 22 June 2007 and as far as applicable shall be revised before the date of cessation of presumption of conformity of one of the standards mentioned above as communicated in the Official Journal of the European Union KEMA Quality B V Q PRODUCTS Page 1 3 DIR T Pijpker Certification Manag Integral publication of this certificate and adjoining reports is allowed This Certificate may only be reproduced in its entirety and without any change KEMA Quality B V Utrechtseweg 310 6812 AR Arnhem P O Box 5185 6802 ED Arnhem The Netherlands T 31 26 3 56 20 00 F 31 26 3 52 58 00 customer kema com www kema com Registered Arnhem 09085396 Experience you can trust 59 FM Approvals FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmglobal com CERTIFICATE OF COMPLIANCE HAZARDOUS CLASSIFIED LOCATION ELECTRICAL EQUIPMENT This certificate is issued
41. t 19 Arrangement of Functional Elements Compressed Air VVater and Auxiliary Media at the Uniclean 900 X Sensor dismount guard Air pressure Air pressure Pilot pressure regulator gauge gauge pressure behind safety valve Probe motion control Flex tube 6 mm green Flex tube 8 mm green VVater Flex tube 6 mm transp BK ply to media adapter Flex tube 6 mm A transparent red marking LS Aux 1 purge air D Flex tube 6 mm transp BK O D Aux 2 ge additional medium e S Terminals Pressure gauge as VVater pressure Ns IL 757 Water supply 6 x 20 1 5 cable inside 1 4 outside 3 4 glands U Media connection uu The media connection is screvved on Com pressed air supply for mounting using a special wrench behind filter included in supply figure below inei n Thanks to the slit in the coupling nut inside 1 4 5 the different media tubes can easily be Filter fed through VVater trap Fig Arrangement of the functional elements in the Uniclean 900 X 20 Media Supply with Media Adapter Cleaning Agent The medi
42. tic 41 Auto man DCS in 1 Program start 42 M S DCS in DCS Measuring Service 43 M S DCS in DCS Measuring Service 44 Do not connect 6 mm clearance 45 Brown GND Pump GND 46 Blue Level Pump level monitoring 47 White Pump Pump control valve 48 Do not connect 49 Do not connect 50 Do not connect 51 Do not connect 33 Electrical Connection Terminal Assignments of Uniclean 900 X Beneath Terminal Cover These contacts are factory prevvired Valves I Monitoring N s 2 o 2 gt 2 4 2 2 s 9 gt of ER oo 2f2325 2 2 42 Fo 882 ige o o lt Z 6 6 A O HEHE 0 HS 0 00 G HS 611 621 63 64 65 66 67 681 691 701 711 72 731 741 75 76 77 78 79 801 81 No 1 VVire color Terminal Function 61 GND Do not connectl 62 Reserve Do not connectl 63 GND Auxiliary valve 2 GND 64 Auxiliary 2 Auxiliary valve 2 65 GND Auxiliary valve 1 GND 66 Auxiliary 1 Auxiliary valve 1 67 GND Water GND 68 Water Water valve 69 GND Probe GND 70 Probe Probe control valve 71 GND Safety valve GND 72 Safety Safety valve 73 GND Compressed air monitoring GND 74 Sense pressure air Compressed air monitoring 75 Sense reserve Reserve liquid monitoring 76 GND Water monitoring GND 77 Sense water Water monitoring 78 GND Dismount guard GND 79 Sense electrode Dismount guard 80 GND Water stop GND 81 Sense water stop Wat
43. ting the Sensor Lock Gate The multiplug is plugged on the Ceramat WA 150 and screwed tight n doing so you must bend the media connection and fix it to the support provided to avoid that it impedes the rotation of the Ceramat VVA 150 see Pg 29 The multiplug includes media tubing 5x all with check valves limit position control and compressed air supply 25 Media Connection Bill of Material Bill of Material for Media Connection Cleaning and Rinse Function gray omitted for media connection vvith rinse function Media connection Tubings Material Color Probe compressed air 2 6 8 PA Green Rinse water purge air 2 6 PA Black with rinse function only Rinse water purge air 2 6 FEP Transparent Cleaning agent 1 6 FEP Transparent Compressed air supply 1 6 FEP Transp red for media adapter marking Uniclean joining piece 1 4571 Corrugated hose 30 mm PVC and metal coil Hose termination at probe 28 EPDM Hose manifold PP H Media adapter joining piece PP H Multiplug PVDF wetted PEEK Check valve of multiplug Material Ball 5 with rinse function 2 Glass Spring 5 with rinse function 2 Hastelloy 2 4610 Gaskets FKM EPDM Depending on model version Model 1 FKM Model 2 EPDM 26 Attaching the Media Connection Attaching the Media Connection to the Uniclean 900 X Loosen the slotted nut A Insert this end of the hos
44. uilding installation This switch must meet the requirements of EN 60947 1 and EN 60947 3 be marked as disconnect device for Uniclean 900 X and be easily accessible by the user Ina Zone 20 or 21 dust explosion hazardous area the bottles for buffer and cleaning liquids must be installed in a way that there is no explosion risk due to electrostatic discharge For example the bottles should be mounted within a grounded electrostatically conductive container cabinet or be sheathed with grounded electrostatically conductive material The Uniclean 900X may be opened during operation Rating Plates Knick gt Uniclean 4 Knick 3 Uniclean amp Type 900 X No 123456710718 o 900 7 1234567 KEMA 04 ATEX 1036 112 1 GD amp Tamb 2 to 55 C Electrical data Ex ia IIC T4 T 70 C No 12345 1234567 LIAN in t inati rtificat No 12345 1234567 0718 in type examination certificate o D 14163 Berlin IN A D 14163 Berlin Tamp 2 to 50 C Uniclean 900 Uniclean 900X k Knick gt Knick gt Knick gt Knick gt Media Adapter Media Connection Media Adapter Media Connection D Ga Type ZU x Type zu Type zu No 0000000 0718 Type zu No 0000000 No 0000000 KEMA 04 ATEX 1036 No 0000000 For connection to For connection to For c
45. un olseq jesabpunig e WER x fe 1eq y 4301 A BA 01 14 en m E aa WAK wl 04u03 U01104 agoug FA 3 La 45 Byes 310S aqebsa ap EECHER WETTER app ae nana sayi ay 20 mono Jo asn pue Sal 0 pue juaundopswy Jo Appendix zum Grundger t to basic unit Medienanschlu f r Kalibrier und Sp lfunktion Media connection for calibration and rinse function Medienanschlu f r sp tfunktion Media connection for rinse function zum Grundger t to basic unit zum Medienadapter Medieninterface zum Anschlu von Standardsonden Media interface for connection to standard probes KR to media adapter Multistecker zum AnschluB von Ceramat oder Medieninterface Multiplug for connecting to Ceramat or media interface Standardsonde Service Standard probe SERVICE Standardsonde Proze Standard probe PROCESS cteckanschliisse f r Schlauch Au endurchmesser 6mm
46. undheitsanforderungen werden erf llt durch bereinstimmung mit EN 50014 1997 A1 A2 EN 50020 2002 EN 50281 1 1 1998 A1 EN 50284 1999 10 Falls das Zeichen X hinter der Bescheinigungsnummer steht wird auf besondere Bedingungen f r die sichere Anwendung des Ger tes in der Anlage zu dieser Bescheinigung hingewiesen 11 Diese EG Baumusterpr fbescheinigung bezieht sich nur auf Konstruktion berpr fung und Tests des spezifizierten Ger tes in bereinstimmung mit Richtlinie 94 9 EG Weitere Anforderungen der Richtlinie gelten f r das Herstellungsverfahren und die Lieferung dieses Ger tes Diese sind von vorliegender Bescheinigung nicht abgedeckt 12 Die Kennzeichnung des Ger tes muss die folgenden Angaben enthalten II 2 1 EEx ia IIC T4 T70 C Diese Bescheinigung ist erstellt am 22 Juni 2007 und ist soweit zutreffend zu revidieren vor dem Datum der Beendigung der Annahme der Konformitatsvermutung einer der oben ervvahnten Normen vvie angek ndigt im Amtsblatt der Europ ischen Union a Seite 1 3 l Integrale Ver ffentlichung dieser Bescheinigung und zugeh rigen Pr fberichte ist erlaubt Diese Bescheinigung darf nur ungek rzt und unver ndert vervielf ltigt werden KEMA Quality B V Utrechtseweg 310 6812 AR Arnhem Postfach 5185 6802 ED Arnhem Niederlande T 31 26 3 56 20 00 F 31 26 3 52 58 00 customer kema com www kema com Registriert Arnhem 09085396 Experience you can trust
47. witch amplifier MK1 22Ex0 R TURCK 36 Control Programs and Measurement Procedures Factory Settings Control Programs of Uniclean 900 X 3 programs and one service program can be activated Four program flows are preset Three further programs can be entered by the user The programs are activated via Protos 3400 X passive inputs Bin 1 Bin 2 Bin 3 for DCS or svvitch 24V must be externally supplied see specifications Program Description Bin 3 Bin2 Bin 1 1 Rinse 0 0 1 2 Clean 0 1 0 3 Parking 1 0 0 4 Service program Request via M S The service program 4 stops all other running programs 1 3 immediately and erases stored requests For programs 1 3 the follovving applies When you start a nevv program the remaining steps of a currently running pro gram are executed first Further requests are stored and executed subsequently VVhen you control the Uniclean via Protos 3400 X you can block the Bin 1 Bin 2 Bin 3 signal lines as well as M S and A M to prevent conflicts Parameter setting Uniclean 900 Installation Ext control DCS Off Measurement Procedures Continuous measurement After the cleaning the probe moves into the process for measurement Short time measurement interval measurement sampling sample mode After the cleaning the probe remains in the calibration chamber and only moves into the process for measurement upon request 37 SERVICE Position
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