AV Series - Air Systems International
Contents
1. 5 package Intermediate Filter 2 package fits AV 5 amp AV 2 series HEPA Filter 99 97 UL 15 gallon 1 each fits AV 15 amp 55 series Paper Recovery Bags 15 gallon 5 package Intermediate Filter 15 gallon 2 package fits AV 15 amp AV 55 series ACCESSORIES 5 gallon auto shut off assembly for water pick up 15 gallon auto shut off assembly for water pick up fits 55 gallon series Poly tool for water pick up adjustable roller wheels Extenstion hose 1 1 2 10 ft w cuffs Extension hose 1 1 2 50 ft w cuffs Hose to hose coupler 1 1 2 Neoprene extension hose 1 1 2 10 ft w cuffs Hose cuff 1 1 2 11 plastic crevice tool 1 1 2 Curved steel wand 1 1 2 5 ft 14 aluminum floor brush 1 1 2 Water squeegee tool 14 1 1 2 Carpet tool 14 1 1 2 Inlet swivel connector 1 1 2 Goose neck hose adaptor for 55 gallon drum lid 1 1 2 3 round brush 1 1 2 plastic connector 11 WARRANTY DISCLAIMER Air Systems manufactured equipment is warranted to the original user against defects in workmanship or ma terials under normal use for one year from the date of purchase Any part which is determined by Air Systems to be defective in material or workmanship will be as the exclusive remedy repaired or replaced at Air Sys tems option This warranty does not apply to electrical systems or electronic components Electrical parts are warranted to the original user for 90 da2. To insure a snug fit make sure that the lid area and top edge of vinyl sealing gasket are free of dirt and other foreign matter PNEUMATIC MOTOR VERSION INITIAL SETUP 1 Secure a compressed air source capable of supplying a minimum 80 100 psi and 70 cfm flow rate A minimum hose I D of a 1 2 is required to connect to a 1 2 Industrial Interchange style male plug 2 The air motor has no moving parts and requires no service if the air source is clean air free of oil and water An ON OFF valve is provided to regulate flow to the air motor Warning Operating this air motor above 100 psi may cause implosion of the metal can Do not tamper with the relief valve supplied internally on the air motor FILTER MAINTENANCE Caution Always unplug vacuum from power source before changing filters 2 Ply Disposable Paper Filter Bag When the 2 ply disposable paper bag is full it must be replaced Excessive overfilling of this bag makes if difficult to remove from the vacuum tank and can result in breakage and or spills 2 Ply Intermediate Filter The 2 ply intermediate filter should be replaced with every fifth 5 change of the paper bag or whenever there is damage or visible collection of debris on the outside of the filter HEPA Filter Replace the HEPA filter when loss of suction continues to occur after you have checked for an obstruction in the hose or wand installed a new 2 ply disposable paper filter bag and installed 2 ply interme
3. not return contaminated vacuums DO NOT pull carry by cord or use cord as a handle Keep cord away from heated surfaces DO NOT unplug by pulling on cord To unplug grasp the plug DO NOT handle plug or vacuum with wet hands DO NOT put any objects into motor openings DO NOT use with openings blocked DO NOT vacuum anything that is burning or smoking such as cigarettes matches or hot ashes 10 For toxic dusts do not use without paper filter bag intermediate filter and HEPA filter properly installed 11 12 13 14 DO NOT use in areas where flammable or combustible liquids such as gasoline may be present DO NOT use where oxygen or anesthetic gases are used DO NOT use an extension cord unless absolutely necessary If an extension cord is required the wire size must be 14 3 or larger and should not exceed 50 feet in length Extension cords must be three wire type to insure grounding protection Replace damaged or worn parts immediately with genuine original equipment to maintain safety and protect your limited warranty Note Absolute HEPA filtered vacuums meet ANSI Standard Z9 2 1979 with UL 586 tested and labeled HEPA filter OVERVIEW Absolute HEPA filtered vacuums are designed for industrial plants clean rooms nuclear plants or wherev er dangerous air or dust pollutants must be removed Triple filtration provides 99 9796 efficiency in retention of particles down to 0 3 microns in size Absolut
4. Manual No AVOOO1 Rev 5 August 2013 INTERNATIONAL OPERATING MANUAL MODELS AV 2 AV 5P CND AV 2BP AV 15 AV 2P AV 15P AV 2P CND AV 15P CND AV 2PBP AV 55 AV 5 AV 55P AV 5P AV 55P CND AIR SYSTEMS INTERNATIONAL INC 829 Juniper Crescent Chesapeake Va 23320 Telephone 757 424 3967 Toll Free 1 800 866 8100 Fax No 757 424 5348 http www airsystems com e mail sales airsystems com 2 OVERVIEW Read and follow all instructions before using these vacuums Please read them carefully as failure to follow these pr ecautions could result in injury When using electrical equipment basic safety precautions should always be followed WARNING The basic vacuum is designed for dry damp pickup Do not attempt to pick up liquids under any condition without using an automatic shut off assembly The following warnings should be adhered to reduce the risk of fire electrical shock or injury DO NOT leave vacuum unatended when plugged in Unplug from outlet when not in use and before servicing Electric shock could occur if used on wet surfaces DO NOT expose to rain store indoors Use only as described in this manual Use only Air Systems recommended attachments and replacement filters DO NOT use with damaged cord or plug If vacuum is not working because it has been dropped damaged left outdoors or submerged in water return it to Air Systems for servicing Call 1 800 866 8100 for a return authorization number Do
5. ainst damage to media The HEPA filter is designed to filter particles down to 0 3 microns Absolute filter meets ANSI Standard 9 2 and UL 586 Standard For models AV 2 AV 2BP AV 2P and AV 2PBP the certified abso lute filter has a molded plastic housing It meets the same specifications and meets ANZI Standard Z9 2 4 STEEL VACUUMS DRY OPERATION INITIAL SETUP 1 Remove vacuum from carton Unsnap clamps remove motor head and HEPA filter and carefully set aside 2 Unpack 2 ply intermediate filters 2 ply disposable paper filter bags OSHA approved 6 mil poly bags sold sepa rately hose and attachments from inside vacuum tank 3 Arrange a 6 mil poly bag in the bottom of the vacuum tank if used See illustration of dry filter setup Install a 2 ply disposable paper filter bag onto the inlet fitting by holding on to the free ends of cardboard at tached to paper bag and pull it forward over the inlet fitting so that the cardboard is as close to the tank s wall as possible 4 Place the 2 ply intermediate filter in position on top of tank and fold edge over outside of tank overlapping approximately one inch 5 Insert HEPA filter being careful not to move the 2 ply intermediate filter The HEPA filter s sealing gasket must sit evenly on the tank s rim so that an air tight seal will be obtained 6 Replace the motor head assembly on top of the HEPA filter seated on top of the vacuum tank and resnap clamps 7 Line up slots
6. chantability or functionality of the product WARRANTY These vacuum systems carry a limited warranty against defects in materials and workmanship from the date of delivery to the original purchaser for use of the product when operated and maintained as instructed Motor warranty is two years balance of unit is one year This warranty does not cover normal wear and tear external or internal finish or carbon brushes except if defective at time of original purchase The warranty excludes dam age resulting from accident misuse abuse neglect modification or alternation CONDUCTIVE SERIES Conductive hose is provided and will allow static charge buildup to pass to the recovery can and then to the ground wire Only aluminum tools should be used and are provided to prevent sparking The drum head is grounded to the drum A ground wire and clamp must be attached to a grounded source in order to dissipate static charges AV 2 SERIES AV 2H AV 2B AN 5 AV 5 SERIES AV 5H AV 5B AN 5 AV 15 amp AV 55 SERIES AV 15H AV 15B 151 AV 5WP AV 15WP AV 650 AV H10 AV H50 AV HC 1 AV HN10 AV C1 AV 103 AV 100 AV 6200 AV 6203 AV 102 AV 101 AV 105 AV 3RB 10 ORDERING INFORMATION REPLACEMENT BAGS AND FILTERS HEPA Filter 99 97 UL 2 gallon 1 each Paper Recovery Bags 2 gallon 5 package Intermediate Filter 2 gallon 2 package HEPA Filter 99 97 UL 5 gallon 1 each Paper Recovery Bags 5 gallon
7. diate filter Caution Hazardous materials must be disposed of properly NEVER throw contaminated debris in your standard trash receptacle Place debris in a 6 mil poly bag or container marked with HAZARDOUS MATERIALS warning and dispose of in accordance with your local hazardous waste regulations EQUIPMENT MAINTENANCE Contact distributor or manufacturer to receive written authorization for return of vacuum Transportation charges to the service location must be paid by the purchaser Warranty is void if electrical components are ser viced by non factory service personnel The use of non certified parts can result in possible safety hazards and void UL certifications To insure warranty please return the enclosed warranty registration card within 10 days of purchase For service call Air Systems customer service department at 1 800 866 8100 7 VACUUM FILTER SETUP AND INSTALLATION 4 enowa nrenwenurr baeron ruven wena eso wo ass Ls p oww sro wa ss mass 8 VACUUM FILTER SETUP MODEL AV 55 55 DESCRIPTION MOTOR HEAD ASSEMBLY INTERMEDIATE FILTER DISPOSABLE OPTIONAL INTERMEDIATE DACRON FILTER WASHABLE OPTIONAL AUTO SHUT OFF ASSEMBLY 6 55 GALLON DRUM LID ADAPTER DRUM DOLLY 8 55 GALLON STEEL DRUM AV 55DH 9 WARNING STATIC CONDUCTIVE HOSE Static conductive hose is composed of a proprietary static con
8. ductive compound When used with the proper static conductive cuffs accessories and properly connected to a properly grounded vacuum system it will serve as a means to conduct or dissipate static electricity Verification of system integrity is the sole responsibility of the user Failure by the user to verify system integrity could result in electrical shock bodily injury and destruc tion or damaging of property Depending on the application particularly the property of the materials transport ed by the system volume bending pressure vacuum or prevailing conditions the use of the hose may require frequent inspections We recommend that inspections of the interior and exterior of the hose be performed at frequent intervals by the user related to the applicable risk factors Hose or accessories indicating wear affecting the integrity of the system should be replaced before risk factors increase We are not in a position to anticipate all of the conditions and factors involved in a particular application Suitability of this hose for use in a particular application is the sole responsibility of the user It is for this reason that the installer and end user of the system should conduct adequate testing of the hose for particular applications prior to assembly or installation We recommend to our purchaser that they advise end users of this warning Failure to strictly follow this warning will void any and all press or implied warranties of fitness mer
9. e filters are a necessity when an extremely high level of cleanliness is required for the removal of asbestos lead and other toxic dusts Each absolute filter at its final assembly is tested and labeled by the manufacturer to the latest industrial standards and specifically to the UL 586 standard Precision testing is performed with thermally generated D O P Doctyl Phthalate aerosol according to Mil Stan dard 282 The test machinery is specially designed to assure the guaranteed efficiency of 99 9796 on a particle size of 0 3 microns Each absolute filter is individually tested and certified by the manufacturer with a promi nently displayed label showing results of the actual D O P test 3 STAGE HEPA FILTRATION SYSTEM STAGE 1 Totally enclosed double ply paper filter bag with special fold over self adhesive seal patch Throwaway bags are stenciled with caution instructions for disposal purposes Paper bags produce filtration efficiency down to 5 mi crons STAGE 2 Intermediate filter made of double ply nonwoven media The filter has a sewn in elastic top to fit around the HEPA filter Elastic is placed below rim of HEPA filter When used with Stage 1 paper bag filtration efficiency is down to 2 microns STAGE 3 Certified absolute filter is constructed of an aluminum outer casing with filter media of high strength micro fi bered glass paper separated by corrugated aluminum sheeting that is entrapped in steel screening for protec tion ag
10. in the swivel connector with retaining rivets on intake fitting Insert swivel connector and twist clockwise until rivets rest against slot end 8 To attach wand assembly align button lock of upper and lower sections and push together Attach various tools by inserting them into the wand nut and coupling Turn nut clockwise clockwise until fully locked Motor Head pe BH HEPA Filter Hold Down Clamps 2 Ply e ies Intermediate m E n gt a ammo Filter Soe Ey 2 Ply Inlet Disposable Fitting Paper Bag 6 Mil Steel Poly Tank Bag Note To insure a snug fit make sure that the lid area and top edge of vinyl sealing gasket are free of dirt and other foreign matter 5 STEEL VACUUM WET OPERATION OPTIONAL INITIAL SETUP In order to use this vacuum for wet pickup you must install a wet pickup conversion kit an optional accessory The kit consists of a conversion adaptor and wet pickup adaptor INSTALLATION OF WET CONVERSION ADAPTOR 1 Carefully remove the motor head HEPA filter and 2 ply intermediate filter Set aside 2 Set the wet pickup adaptor on the tank s rim Next set the conversion adaptor on top of the wet pickup adapter and snap down clamps 3 Follow HEPA filter assembly installation instructions from previous page EPA Filter 2 Ply AAA Zu vd m Intermediate T gems Hold Down Clamps Conversion Adaptor Inlet Wet Fitting Pickup Up Adaptor Steel Tank Note
11. nges AIR SYSTEMS INTERNATIONAL INC 829 Juniper Crescent Chesapeake Va 23320 Telephone 757 424 3967 Toll Free 1 800 866 8100 Fax No 757 424 5348 http www airsystems com e mail sales airsystems com Printed in the U S A Copyright Air Systems International Inc 2012 All Rights Reserved
12. ys from the date of sale During the warranty period electrical com ponents will be repaired or replaced at Air Systems option NO OTHER WARRANTY EXPRESSED OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER IS GIVEN BY AIR SYSTEMS IN CONNECTION HERE WITH UNDER NO CIRCUMSTANCES SHALL THE SELLER BE LIABLE FOR LOSS OF PROFITS ANY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE PRODUCT OR ANY PART THEREOF The purchaser shall be solely responsible for compliance with all applicable Federal State and Local OSHA and or MSHA requirements Although Air Systems International believes that its products if operated and maintained as shipped from the factory and in accordance with our operations manual conform to OSHA and or MSHA requirements there are no implied or expressed warranties of such compliance extending beyond the limited warranty described herein Product designs and specifications are subject to change without notice Rev 2 12 98 Air leaks are not covered under warranty except when they result from a defective system component i e an on off valve or regulator or upon initial delivery due to poor workmanship Air leaks due to poor delivery or damage will be covered under delivery claims Minor air leaks are part of routine service and maintenance and are the responsibility of the customer just as are filters and oil cha
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