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User`s manual ATV58H,ATV58P

1. Preliminary recommendations 37 Selecting a Speed Controller with Heatsink and Built in EMC Filters 38 Selecting a Speed Controller with Heatsink without EMC Filters 40 Selecting a Speed Controller on a Baseplate with Built in EMC Filters 42 Technical Specifications 45 Dimensions Mounting Recommendations 47 Mounting and Temperature Conditions 48 Removing the IP 41 Protective Blanking Cover 50 Mounting in a Wall fixing or Floor standing Enclosure 51 Mounting in Wall fixing or Floor standing Enclosure Speed Controller on Baseplate 52 Mounting on Machine Frame Speed Controller on Baseplate 53 Electromagnetic Compatibility Mounting 54 Electromagnetic Compatibility Wiring 55 Access to Terminals Power Terminals 56 Control Terminals 58 Connection Diagrams 59 Wiring Recommendations Use 63 Setup 64 Operation Maintenance Spares and Repairs 65 Warning The Altivar 58 must be considered as a component it is neither a machine nor a device ready for use in accordance with European directives machinery directive and electromagnetic compatibility directive It is the responsibility of the end user to ensure that the machine meets these standards The speed controller must be installed and set up in accordance with both international and national standards Bringing the device into conformity is the responsibility of the systems integrator who must observe the EMC directive among others within the European Union
2. The specifications contained in this document must be applied in order to comply with the essential requirements of the EMC directive 35 IVO0 rO0zm O A 36 Preliminary recommendations Delivery Check that the speed controller reference printed on the label is the same as that on the delivery note corresponding to the purchase order Remove the Altivar 58 from its packaging and check that it has not been damaged in transit Handling and storage To ensure the speed controller is protected before installation handle and store the device in its packaging Handling on installation The Altivar 58 range comprises 7 sizes of device with various weights and dimensions Small speed controllers can be removed from their packaging and installed without a handling device A hoist must be used with large speed controllers for this reason they are supplied with handling lugs The precautions described below must be respected 37 Io r ozm TIO rO0Zzm Selecting a Speed Controller with Heatsinkand Built in EMC Filters Line supply Motor Altivar 58 Supply Line Max Power Nominal Max Power Reference 6 Weight voltage current prospective indicated current transient dissipated 1 2 line Isc on plate current at n
3. 2100 Free space in front of unit 50 mm minimum O gt 50 gt 50 Ss 008 900 I Ao N 2100 From 10 C to 40 C no special precautions From 40 C to 60 C add control card fan kit VW3A588eee see ATV 58 catalog Derate the operating current by 2 2 per C over 40 C 49 Io r ozm TIO rO0Zzm Removing the IP 41 Protective Blanking Cover ATV 58eU09M2 to U72M2 and U18N4 to U90N4 50 Mounting in a Wall fixing or Floor standing Enclosure Observe the mounting recommendations on the previous page To ensure proper air circulation in the speed controller Fit ventilation grilles Ensure that ventilation is adequate if not install forced ventilation with a filter Use special IP 54 filters keen d Dust and damp proof metal enclosure degree of protection IP 54 The speed controller must be mounted in a dust and damp proof casing in certain environmental conditions dust corrosive gases high humidity with risk of condensation and dripping water splashing liquid etc To avoid hot spots in the speed controller add a fan to circulate the air inside the enclosure reference VW3 A5882 see ATV 58 catalog This enables the speed controller to be used in an enclosure where the maximum internal temperature can reach 60 C Calculating the size of the enclosure Maximum thermal resistance Rth C W
4. Gre 9 maximum temperature inside enclosure in C Rth De maximum external temperature in C P P total power dissipated in the enclosure in W Power dissipated by speed controller see section Selecting a Speed Controller Add the power dissipated by the other equipment components Useful heat dissipation surface of casing S m sides top front panel if wall mounted K Sis K thermal resistance per m of casing Rth For metallic casing K 0 12 with internal fan K 0 15 without fan Caution Do not use insulated enclosures as they have a poor level of conductivity Using the speed controller on a baseplate reduces the power dissipated in the enclosure which makes the IP 54 degree of protection easier to achieve From 11 kW at 208 240 V and 18 5 kW at 380 500 V IP54 kits can be used to dissipate power to the outside by ventilation see ATV58 catalog 51 Io r ozm TIO rO0Zzm Mounting in Wall fixing or Floor standing Enclosure Speed Controller on Baseplate e Use the VW3 A5880e kit for dust and damp proof mounting see ATV 58 catalog and observe the mounting instructions supplied with the equipment Remember to fit the two thermal liners on each side of the metal sheet forming the casing One liner is supplied with the speed controller the other with the VW3 A58806 kit e The metal sheet or enclosure used for mounting the speed controller must have the following characteristics
5. a I I I I I I I I ol NH ol N Hz 1 25 50 75 100 1 25 50 75 100 30 60 90 120 30 60 90 120 1 Self cooled motor continuous useful torque 2 Force cooled motor continuous useful torque 3 Transient overtorque for max 60 seconds 4 Torque at overspeed with constant power Available overtorque e High torque applications 200 of nominal motor torque for 2 seconds and 170 for 60 seconds Standard torque applications 140 of nominal motor torque for 2 seconds and 120 for 60 seconds Continuous operation For self cooled motors cooling is linked to the motor speed Derating therefore occurs at speeds of less than half the nominal speed Overspeed operation As the voltage can no longer change with the frequency there is a reduction in torque Check with the manufacturer that the motor can operate at overspeed Note With a special motor the nominal and maximum frequencies can be adjusted from 40 to 500 Hz using the operator display module the programming terminal or the PC software 44 Technical Specifications Environment Degree of protection IP 21 and IP 41 on upper part conforming to EN 50178 Vibration resistance Conforming to IEC 68 2 6 1 5 mm peak from 2 to 13 Hz e 1 gn from 13 to 200 Hz Shock resistance Conforming to IEC 68 2 27 159 11 ms Maximum ambient pollution Speed controllers ATV 58HD16M2X to D46M2X ATV 58HD28N4 to D79
6. 23 3 1 25 ATV 58PU09M2 1 8 50 60 Hz single phase 9 8 83 2 0 75 1 4 1 5 6 30 ATV 58PU18M2 1 8 185 156 5 1 5 2 7 8 10 6 40 ATV 58PU29M2 2 9 248 211 5 2 2 3 11 15 50 ATV 58PU41M2 2 9 247 213 5 3 13 7 18 6 70 ATV 58PU72M2 7 4 8 35 30 22 4 5 18 2 24 7 75 ATV 58PU90M2 7 11 5 46 39 4 22 5 5 75 24 2 32 9 100 ATV 58PD12M2 7 11 5 200 240 9 7 83 5 1 5 2 7 8 10 6 40 ATV 58PU29M2 2 9 50 60 Hz 3 phase 134 114 5 2 2 3 11 15 50 ATV 58PU41M2 2 9 172 15 5 3 13 7 18 6 60 ATV 58PU54M2 4 8 22 4 195 5 4 5 18 2 24 7 70 ATV 58PU72M2 4 8 34 7 30 22 5 5 75 242 32 9 75 ATV 58PU90M2 11 5 444 382 22 7 5 10 31 42 2 100 ATV 58PD12M2 11 5 380 500 3 4 2 6 5 0 75 1 2 3 3 1 35 ATV 58PU18N4 2 9 50 60 Hz 3 phase 6 45 5 1 5 2 4 1 5 6 40 ATV 58PU29N4 2 9 7 8 6 5 2 2 3 5 8 7 9 50 ATV 58PU41N4 2 9 102 78 5 3 7 8 10 6 55 ATV 58PU54N4 4 8 13 101 5 4 5 10 5 14 3 65 ATV 58PU72N4 4 8 17 132 5 5 5 75 13 17 7 80 ATV 58PU90N4 4 8 265 21 22 7 5 10 17 6 24 90 ATV 58PD12N4 11 5 35 4 28 22 11 15 24 2 32 9 110 ATV 58PD16N4 11 5 44 7 356 22 15 20 33 44 9 140 ATV 58PD23N4 13 5 42 Selecting a Speed Controller on a Baseplate with Built in EMC Filters 1 2 3 Nominal supply voltages min U1 max U2 Typical value for a 4 pole motor with no additional choke except in single phase for ATV 58PU72M2 U90M2 and D12M2 7 These power levels are for a maximum switching frequency of 4 kHz in continuous operation Switching frequencies are detailed in the
7. 619 9 Fan flow rate ATV 58HU09M2 U18M2 U18N4 not cooled ATV 58HU29M2 U54M2 U29N4 U41N4 U54N4 36 m hour ATV 58HU41M2 47 m hour ATV 58HU72M2 U90M2 D12M2 72 m hour ATV 58HU72N4 U9ON4 D12N4 D16N4 D23N4 72 m hour ATV 58HD16M2X D23M2X D28N4 D33N4 D46N4 D28N4X D33N4X D46N4X 292 m hour ATV 58HD28M2X D33M2X D46M2X D54N4 D64N4 D79N4 D54N4X D64N4X D79N4X_492 m hour ATV 58P 00000 2 u Y S SE d I I o I d Il I j l c G JL 1 a ATV 58P a b c G H U09M2 U18M2 113 206 132 96 190 5 U29M2 U41M2 U18N4 U29N4 U41N4 150 230 145 133 210 5 U54M2 U72M2 U54N4 U72N4 U9ON4 175 286 151 155 270 55 U90M2 D12M2 D12N4 D16N4 230 325 159 200 310 _ 55 D23N4 230 415 159 200 400 5 5 Fan flow rate only the ATV 58PU41M2 speed controller has an internal fan with a flow rate of 11 m hour Mounting recommendations Install the unit vertically at 10 Do not place it close to heating elements Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit 47 IVO0 rO0Zzm TIO rO0Zzm Mounting and Temperature Conditions ATV 58eU09M2 to D12M2 and U18N4 to D23N4 Free space in front of unit 10 mm minimum ATV 58HU09M2 to U72M2 and ATV 58HU18N4 to U90N4 e From 10 C to 40 C e From 40 C to 50 C e From 50 C to 60 C d gt 50 mm no special precautions d 0 remove the protective blanking cover from
8. and ATV 580000N4X 380 V 10 to 500 V 10 3 phase Frequency 50 60 Hz 5 Output voltage Maximum voltage equal to line supply voltage Electrical isolation Electrical isolation between power and control inputs outputs power supplies Output frequency range 0 1 to 500 Hz Switching frequency Configurable e without derating 0 5 1 2 4 kHz for speed controllers ATV 58eU09M2 to D23M2X ATV 58eU18N4 to D46N4 and ATV 58HD28N4X to D46N4X 0 5 1 2 kHz for speed controllers ATV 58HD28M2X to D46M2X ATV 58HD54N4 to D79N4 and ATV 58HD54N4X to D79N4X e without derating with intermittent operating cycle or with derating by one power rating in continuous operation 8 12 16 kHz for speed controllers ATV 58eU09M2 to D12M2 and ATV 580U18N4 to D23N4 8 12 kHz for speed controllers ATV 58HD16M2X to D23M2X ATV 58HD28N4 to D46N4 and ATV 58HD28N4X to D46N4X 4 8 kHz for speed controllers ATV 58HD28M2X to D46M2X ATV 58HD54N4 to D79N4 and ATV 58HD54N4X to D79N4X Speed range 1 to 100 Braking torque 30 of motor nominal torque without braking resistor typical value Up to 150 with braking resistor fitted as option Transient overtorque 200 or 140 for standard torque of motor nominal torque typical values to 10 for 2 seconds 170 or 120 for standard torque of motor nominal torque typical values to 10 for 60 seconds Protection and safety
9. connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc Components which can be used in association with the Altivar see catalog 61 TIVN rO0zm TIO rO0Zzm Connection Diagrams Diagram with downstream contactor for ATV 58HD16M2X to D46M2X D28N4 to D79N4 and D28N4X to D79N4X The shaded part should be added to the 3 phase power supply diagram Use the downstream contactor control function with relay R2 or logic output LO 24 V switching the coil using an I O extension card Consult the programming manual Note Fit interference suppressors to all inductive circuits near the speed controller or connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc Components which can be used in association with the Altivar see catalog 24 V external supply for supplying logic inputs Wiring Recommendations Use Wiring recommendations use Power Observe the cable cross sectional areas recommended in the standards The speed controller must be earthed to conform with the regulations concerning high leakage currents over 3 5 mA Do not use a residual current device for upstream protection on account of the DC elements which may be generated by leakage currents If the installation involves several speed controllers on the same line each speed controller must be earthed separately If necessary fit a line choke consult
10. controller ATV 58H or to one side ATV 58P and connected directly to the line supply via an unshielded cable Link 3 on the speed controller is via the filter output cable The HF equipotential ground connection between the speed controller motor and cable shielding does not remove the need to connect the PE protective conductors green yellow to the appropriate terminals on each unit 55 TIVN rO0zm TIO rO0Zzm Access to Terminals Power Terminals Access to terminals To access the terminals switch off the speed controller then unlock and open the hinged cover Location of terminals on the lower part of the Altivar Power Terminals Terminal specifications 1 Control 2 Power 3 Terminal for connecting a protective conductor with a 10 mm cross section conforming to EN50178 earth leakage current Maximum connection Tightening Altivar ATV 58e Terminals capacity torque AWG mm in Nm U09M2 U18M2 all AWG 14 1 5 0 5 terminals U29M2 U41M2 U18N4 all U29N4 U41N4 terminals AWG 8 S 0 75 U54M2 U72M2 U54N4 all U72N4 U90N4 terminals AWG 8 6 0 75 U90M2 D12M2 D12N4 all D16N4 D23N4 terminals AWG 6 10 2 Maximum connection Tightening Altivar ATV 58H Terminals capacity torque mm in Nm D28N4 D28N4X PA AWG 6 10 2 PB other terminals AWG 4 16 3 D16M2X D23M2X PA D33N4 D46N4 PB A 16 3 D33N4X D46N4X j other terminals AWG 2 3
11. section on Technical Specifications Using the ATV 58 with a higher switching frequency For continuous operation derate by one power rating for example ATV 58PUO09M2 for 0 25 kW ATV 58PU18N4 for 0 37 kW ATV 58PD12N4 for 5 5 kW If no power derating is applied do not exceed the following operating conditions Cumulative running time 36 s max per 60 s cycle load factor 60 For 60 seconds The power levels shown here concern the proportion of losses dissipated internally Other losses are dissipated externally via the additional heatsink or the machine frame These power levels are given for the maximum permissible switching frequency in continuous operation 4 kHz Speed controllers ordered under references ATV 58PeeeM2 and ATV 58PeeeN4 are supplied with adisplay module Speed controllers ordered under the same references ending in Z AT V 58Peeeee2Z are supplied without a display module The additional letter Z only appears on the packaging Aline choke must be used if the speed controllers are to be connected to a single phase line supply see selection table in catalog 43 TIVN rO0zm TIO rO0Zzm Available Torque Torque characteristics e High torque applications Standard torque applications T Tn 1 75 a d 1 70 15 A 1 25 3 f tter 4 2 2 i 2 2 d AS 0 95 NON 1 NOAIN 1 aN Ki Ki Ki Ki Ki 3 N x 1 ON 1 A 0 5 TS OMS 0 5 S S als
12. speed reference while the speed controller remains powered up If personnel safety requires prevention of sudden restarts this electronic locking system is not sufficient fit a cut off on the power circuit The speed controller is fitted with safety devices which in the event of a fault can shut down the speed controller and consequently the motor The motor itself may be stopped by a mechanical blockage Finally voltage variations especially line supply failures can also cause shutdowns If the cause of the shutdown disappears there is a risk of restarting which may endanger certain machines or installations especially those which must conform to safety regulations In this case the user must take precautions against the possibility of restarts in particular by using a low speed detector to cut off power to the speed controller if the motor performs an unprogrammed shutdown The design of equipment must conform to the requirements of IEC standards In general the speed controller power supply must be disconnected before any operation on either the electrical or mechanical parts of the installation or machine The products and equipment described in this document may be changed or modified at any time either from a technical point of view or in the way they are operated Their description can in no way be considered contractual 34 Contents
13. the catalog Keep the power cables separate from circuits in the installation with low level signals detectors PLCs measuring apparatus video telephone Control Keep the control circuits and the power cables apart For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm connecting the shielding to each end Recommendations for use In power control mode using a line contactor Donot switch contactor KM1 frequently otherwise premature aging of the filtering capacitors will occur and use inputs LI1 to LI4 to control the speed controller If the cycles are longer than 60 s these measures are absolutely necessary If safety standards necessitate isolation of the motor fit a contactor on the speed controller output and use the downstream contactor control function consult the programming manual Fault relay unlocking The fault relay is energized when the speed controller is powered up and is not faulty It has one C O contact at the common point The speed controller is unlocked after a fault by powering down the speed controller until both the display and indicator lamps go out then powering up again automatically or remotely via logic input consult the programming manual Programmable I O functions Consult the programming manual 63 TIVN rO0zm TIO rO0Zzm Setup The Altivar is factory preset for the most commo
14. thickness 1 5 to3 mm metal sheet stainless steel or painted steel sufficiently smooth baked epoxy paintwork do not use lacquer max thickness 70 um fine or medium texture e Check the thermal state of the speed controller as shown in the Setup section to ensure that the mounting is correct 52 Mounting on Machine Frame Speed Controller on Baseplate Speed controllers on baseplates with the following ratings can be mounted on or in a cast iron or aluminum machine frame provided the following conditions are observed Maximum ambient temperature 40 C Mating surface on frame machined to provide 100 um max smoothness and 3 2 um max roughness The speed controller must be mounted in the centre of a support frame with minimum thickness e and minimum square cooling surface S exposed to the open air Speed controller Minimum surface S Minimum thickness e reference m mm Castiron Aluminum ATV 58PU09M2 0 25 20 10 ATV 58PU18M2 ATV 58PU29M2 ATV 58PU41M2 ATV 58PU18N4 1 20 ATV 58PU29N4 ATV 58PU41N4 Check the thermal state of the speed controller as shown in the Setup section to ensure that the mounting is correct a fi _ i d 1 A 4 screws not supplied Minimum machined gt surface Thermal liner supplied L 3 with speed controller 4 tapped holes Y N La Lightly file the tapped holes to rem
15. 45 60 94 127 1100 ATV 58HD64N4 57 121 98 22 65 55 75 116 157 1475 ATV 58HD79N4 57 Standard torque applications 120 Tn V A A kA kA kW HP A A W kg 380 500 51 44 22 65 22 30 44 55 750 ATV 58HD28N4___ 34 50 60 Hz 67 53 22 65 30 40 60 66 925 ATV 58HD33N4 34 3 phase 82 66 22 65 37 50 72 90 1040 ATV 58HD46N4 34 99 79 22 65 45 60 85 108 1045 ATV 58HD54N4 57 121 97 22 65 55 75 105 127 1265 ATV 58HD64N4 57 160 130 22 65 75 100 138 157 1730 ATV 58HD79N4___ 57 38 A Selecting a Speed Controller with Heatsink and Built in EMC Filters 1 Nominal supply voltages min U1 max U2 2 Typical value for a 4 pole motor with no additional choke except in single phase for ATV 58PU72M2 U90M2 and D12M2 7 3 These power levels are for a maximum switching frequency of 2 to 4 kHz depending on the rating and continuous operation Switching frequencies are detailed in the section on Technical Specifications Using the ATV 58 with a higher switching frequency e For continuous operation derate by one power rating for example ATV 58PU09N2 for 0 25 kW ATV 58PU18N4 for 0 37 kW ATV 58PD12N4 for 5 5 kW If no power derating is applied do not exceed the following operating conditions Cumulative running time 36 s maximum per 60 s cycle load factor 60 4 For 60 seconds 5 These power levels are given for the maximum permissible switching frequency in continuous operation 2 or 4 kHz depending on the rati
16. 5 4 D28M2X D33M2X D46M2X PA D54N4 D64N4 D79N4 PB ANGIE 2 S D54N4X D64N4X D79N4X other terminals AWG 2 0 70 10 56 Power Terminals Arrangement of terminals i L1 L2 JU V W 2 ATV 58eU09M2 and U18M2 ut 12 ajrajee u v w and ATV 586U18N4 to D23N4 ATV 58HD16M2X to D46M2X ATV 58HD28N4 to D79N4 and ATV 58HD28N4X to D79N4X Function of terminals Terminals Function For Altivar ATV 58e Altivar ground terminal All ratings L1 L2 All ratings Power supply L3 All ratings except U09M2 and U18M2 U09M2 and U18M2 7 DC bus outputs D16M2X to D46M2X D28N4 to D79N4 D28N4X to D79N4X PA Output to All ratings except PB braking resistor U09M2 and U18M2 U V Outputs to motor All ratings WwW Altivar ground terminal All ratings Access to DC bus connecting an external DC supply For ATV58eU09M2 and U18M2 an external DC supply is connected directly to the speed controller and terminals For ATV58eU29M2 to D12M2 and ATVeU18N4 to D23N4 connect the supply to the PA terminal and connect the supply to the J16 tag connector located next to the power terminal For ATV58HD16M2X to D46M2X ATV58HD28N4 to D79N4 and ATV58HD28N4X to D79N4X an external DC supply is connected to the speed controller and terminals but an external device with resistors for preloading the filter capacitors is required 57 Io r ozm TIO rO0Zzm Contr
17. ATV 58HD33M2X__ 57 115 104 10 22 30 40 116 158 1315 ATV 58HD46M2X 57 380 500 43 35 22 65 185 25 41 55 660 ATV 58HD28N4X 34 50 60 Hz 3 phase 51 41 22 65 22 30 48 66 775 ATV 58HD33N4X__ 34 68 55 22 65 30 40 66 90 925 ATV 58HD46N4X 24 82 66 22 65 37 50 79 108 930 ATV 58HD54N4X 57 101 82 22 65 45 60 94 127 1085 ATV 58HD64N4X__ 57 121 98 22 65 55 75 116 157 1455 ATV 58HD79N4X 57 Standard torque applications 120 Tn V A A kA kA kW HP A A W kg 208 240 58 52 10 22 15 20 60 64 890 ATV 58HD16M2X 34 50 60 Hz 3 phase 70 63 10 22 18525 75 82 980 ATV 58HD23M2X 34 82 74 10 22 22 30 88 102 975 ATV 58HD28M2X 57 114 102 10 22 30 40 116 120 1215 ATV 58HD33M2X__ 57 141 125 10 22 37 50 143 158 1610 ATV 58HD46M2X__ 57 380 500 51 41 22 65 22 30 44 55 735 ATV 58HD28N4X 34 50 60 Hz 3 phase 67 53 22 65 30 40 60 66 915 ATV 58HD33N4X__ 34 82 66 22 65 37 50 72 90 1020 ATV 58HD46N4X 34 9 79 22 65 45 60 85 108 1030 ATV 58HD54N4X 57 121 97 22 65 55 75 105 127 1245 ATV 58HD64N4X__ 57 160 130 22 65 75 100 138 157 1700 ATV 58HD79N4X__ 57 40 Selecting a Speed Controller with Heatsink without EMC Filters 1 2 Nominal supply voltages min U1 max U2 These power levels are for the maximum permissible switching frequency for the speed controller 2 to 4 kHz depending on the rating and continuous operation without derating Switching frequencies are detailed in the section on Technical Specifications Using the ATV 58 with a higher
18. Altivar 58 Telemecanique Guide d exploitation User s manual f Bedienungsanleitung Variateurs de vitesse pour Gu a de explotaci n moteurs asynchrones Variable speed controllers for asynchronous motors Frequenzumrichter fur Drehstrom Asynchronmotoren Variadores de velocidad para motores as ncronos Square D Telemecanique Schneider ap Electric Altivar 58 Variateur de vitesse pour moteurs asynchrones Page 2 Speed controller for asynchronous motors Page 34 Umrichter f r Drehstrom Asynchronmotoren Seite 66 Variador de velocidad para motores asincronos P gina 98 TIO rO0Zzm IT NEUTRAL POINT CONNECTION In the event of use on a 3 phase network with a voltage greater than 480V 10 with an isolated or high impedance system IT the internal EMC filter capacitors which are connected to ground must be disconnected Consult Schneider product support who are the only people qualified to perform this operation When the speed controller is powered up the power components and some of the control components are connected to the line supply It is extremely dangerous to touch them The speed controller cover must be kept closed After the ALTIVAR has been switched off and the green LED has gone out wait for 3 minutes before working on the equipment This is the time required for the capacitors to discharge The motor can be stopped during operation by inhibiting start commands or the
19. N4 and ATV 58HD28N4X to D79N4X Degree 3 conforming to UL508C Other speed controllers Degree 2 conforming to IEC 664 1 and EN 50718 Maximum relative humidity 93 without condensation or dripping water conforming to IEC 68 2 3 Ambient temperature around the unit Storage 25 C to 65 C Operation ATV 58P speed controllers all ratings e 10 C to 40 C Speed controllers ATV 58HU09M2 to U72M2 and ATV 58HU18N4 to U9ON4 e 10 C to 50 C without derating up to 60 C derating the current by 2 2 per C over 50 C Speed controllers ATV 58HU90M2 to D12M2 and ATV 58HD12N4 to D23N4 e 10 C to 40 C without derating up to 50 C derating the current by 2 2 per C over 40 C Speed controllers ATV 58HD16M2X to D46M2X ATV 58HD28N4 to D79N4 and ATV 58HD28N4X to D79N4X 10 C to 40 C without derating up to 60 C with fan kit derating the current by 2 2 per C over 40 C Maximum operating altitude 1000 m without derating above this derate the current by 1 for each additional 100 m Operating position Vertical 45 TIVN rO0zm TO rO0Zzm Technical Specifications Electrical specifications Power supply Voltage Speed controllers ATV 58eeeeN2 200 V 10 to 240 V 10 single phase and 3 phase Speed controllers ATV 58HDeeM2X 208 V 10 to 240 V 10 3 phase Speed controllers ATV 58eeeeN4
20. T1 41 703 S2 S1 A A2 line or line contactor contactor IA 57026 A E E ns y 1 KM1 KM1 N A A I R1A ale 14 Tag a 2 3 SIS al ld 3 3 E lt o gt m 0 a a Of lt 0 0 0 0Q ii I I Reference X YmA potentiometer Braking resistor if fitted 1 Line choke if fitted ATV 58eU29M2 to D12M2 and U18N4 to D23N4 2 Fault relay contacts for remote signalling of speed controller status 3 24 V internal If using with an 24 V external supply connect its 0V to the COM terminal do not use the speed controller 24 terminal and connect the Ll inputs common to the 24 V of the external supply 4 R2 reassignable relay Note Fit interference suppressors to all inductive circuits near the speed controller or connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc Components which can be used in association with the Altivar see catalog 60 Connection Diagrams Diagram with downstream contactor for ATV 58eU09M2 to D12M2 and U18N4 to D23N4 The shaded part should be added to the various diagram types single phase 3 phase etc Use the downstream contactor control function with relay R2 or logic output LO 24 V with an I O extension card Consult the programming manual Note Fit interference suppressors to all inductive circuits near the speed controller or
21. acitors which are connected to ground must be disconnected except for ATV 58HeeeeeX Consult Schneider product support who are the only people qualified to perform this operation Checking the thermal state of the speed controller The mounting of the speed controllers on ATV 58Peeeee baseplates must be checked especially when mounting on the machine frame Proceed as follows Operate the speed controller at the maximum operating and temperature conditions for the application Using the display module programming terminal or PC software observe until the following parameter stabilizes DriveThermal E Hd menu 1 SUPERVISION lt must not exceed 100 If this value is exceeded check the mounting conditions of use and size of the speed controller 64 Operation Maintenance Spares and Repairs Operation Signalling on the front panel of the Altivar POWER Green LED POWER 2 on Altivar powered up Faut A8 RedLeD FAULT AN on Altivar faulty flashing Altivar locked following use of the STOP button on the display module or a configuration change The motor must not be powered up until the forward reverse and shutdown via injection commands have been reset Display mode on display module screen Displays preset frequency set point or faults The display mode can be modified via the display module consult the programming manual Maintenance Before working with the equipment switch off th
22. e power supply check that the green LED is off and wait for the capacitors to discharge approximately 3 minutes The DC voltage at the and terminals or PA and PB terminals may reach 850 V depending on the line supply voltage If problems arise during setup or operation first ensure that the recommendations relating to environment mounting and connections have been observed Maintenance The Altivar 58 does not require preventative maintenance We nevertheless advise you regularly to Check the condition and tightness of connections Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective average service life of fans 3 to 5 years depending on operating conditions Remove dust from the speed controller if necessary Assistance with maintenance The first fault detected is memorized and displayed on the display module screen if power is maintained the speed controller locks the red LED lights up and the R1 fault relay is activated Consult the programming manual Spares and repairs For spare parts and repairs to Altivar 58 speed controllers consult Schneider group product support 65 mIno rqga2zm 0 33 89110 82476 6 VVDED397048 W9 1493588 01 11 A04 82476 1999 05
23. features of speed controller Short circuit protection between output phases between output phases and earth on internal supply outputs Thermal protection against overheating and overcurrents Undervoltage and overvoltage supply Loss of supply phase safety circuit avoids single phase operation on 3 phase speed controllers Motor protection Thermal protection integrated in speed controller via continuous calculation of I t taking speed into account Memorization of motor thermal state when speed controller is powered down Function can be modified using display module or programming terminal or PC software depending on the type of motor cooling Protection against motor phase breaks Protection via PTC probes with option card 46 Dimensions Mounting Recommendations Dimensions ATV 58Heeeee ja c ATV 58H a b c G H U09M2 U18M2 113 206 167 96 190 5 U29M2 U41M2 U18N4 U29N4 U41N4 150 230 184 133 210 5 U54M2 U72M2 U54N4 U72N4 U9ON4 175 286 184 155 270 55 U90M2 D12M2 D12N4 D16N4 230 325 210 200 310 _ 55 D23N4 230 415 210 200 400 5 5 D16M2X D23M2X D28N4 D33N4 D46N4 240 550 283 205 530 7 D28N4X D33N4X D46N4X 240 550 283 205 530 7 D28M2X D33M2X D46M2X D54N4 D64N4 D79N4 350 650 304 300 619 9 D54N4X D64N4X D79N4X 350 650 304 300
24. n operating conditions VS Prior to powering up the Altivar Unlock and open the cover OU of the Altivar on its hinges to access the 50 60 Hz selector switch on the control board Ifan option card is present the selector switch can be accessed through it Position the selector switch on 50 or 60 Hz whichever corresponds to your motor Preset operating point 50 Hz position factory set up 230 V 50 Hz for ATV 58eeeeM2 and M2X or Cal 400 V 50 Hz for ATV 58eeeeN4 and N4X 50 Hz 60Hz 60 Hz position 230 V 60 Hz for ATV 58eeeeM2 and M2X 460 V 60 Hz for ATV 58eeeeN4 and N4X BAA base e O a Several tools are available to help with setup display module ref VW3 A58101 the speed controller is supplied with or without this display module according to the reference ordered programming terminal ref VW3 A58102L1 or VW3 A58102L2 to be ordered separately PC software and interface ref VW3 A58104 to be ordered separately Refer to the documentation provided with each of the tools for information on setup and maintenance of the Altivar If your Altivar is equipped with an I O extension or communication card consult the documentation supplied with the card Reminder for IT neutral point connection in the event of use on a 3 phase network with a voltage greater than 480V 10 with an isolated or high impedance neutral system IT the internal EMC filter cap
25. ng 6 Speed controllers ordered under references ATV 58PeeeM2 and ATV 58PeeeN4 are supplied with a display module Speed controllers ordered under the same references ending in Z AT V 58PeeeeeZ are supplied without a display module The additional letter Z only appears on the packaging A line choke must be used if the speed controllers are to be connected to a single phase line supply see selection table in catalog The Supply phase loss fault code IPL must be configured to No for these 3 phase speed controllers to operate on a single phase supply If this fault remains in its factory set up Yes the speed controller will remain locked on a PHF fault 39 TIVN rO0zm TIO rO0Zzm Selecting a Speed Controller with Heatsink without EMC Filters Line supply Motor Altivar 58 Supply Line Max Power Nominal Max Power Reference 6 Weight voltage current prospective indicated current transient dissipated 1 2 line Isc on plate current at nominal U1 U2 at U1 at U2 at U1 at U2 3 4 load 5 High torque applications 170 Tn V A A kA kA kW HP A A W kg 208 240 43 40 10 22 11 15 47 64 745 ATV 58HD16M2X 34 50 60 Hz 3 phase 59 54 10 22 15 20 60 82 900 ATV 58HD23M2X__34 71 64 10 22 185 25 75 102 895 ATV 58HD28M2X 57 84 78 10 22 22 30 88 120 1030
26. ol Terminals Terminal characteristics Connection terminal for shielding for metal connector or clamp 2 removable terminals one for relay contacts the other for low level I O Maximum connection capacity 1 5 mm AWG 14 Max tightening torque 0 4 Nm Arrangement of terminals Control card l ODO DQAQAADAADAAY EE Function of terminals Terminal Function Electrical characteristics RIA C O contact at common point Min switching capacity R1B R1C of R1 fault relay 10 mA for 24 V R1C Max switching capacity on inductive load cos 0 4 and L R 7 ms R2A N O contact 1 5 A for 250 V and 30 V R2C of R2 programmable relay L Connection for cable shielding COM Common for logic and analog inputs Alt Analog input Analog input 0 10 V for voltage impedance 30 kQ 10 Power supply for potentiometer 10 V 1 10 mA max with setpoint 1 to 10 KQ protected against short circuits and overloads Al2 Analog input Analog input X Y mA for current X and Y are programmable Factory preset to 4 20 mA impedance 100 Q Li Logic inputs Programmable logic inputs LI2 impedance 3 5 kQ LI3 Power supply 24 V max 30 V Ll4 State 0 if lt 5 V state 1 if gt 11 V 24 Power supply for inputs 24 V protected against short circuits and overloads min 18 V max 30 V Max flow rate 200 mA 58 Connection Diagrams Single phase power supply A Wi
27. ominal U1 U2 at U1 at U2 at U1 at U2 3 4 load 5 High torque applications 170 Tn V A A kA kA kW HP A A W kg 200 240 56 47 2 2 0 37 0 5 2 3 3 1 42 ATV 58HU09M2 2 2 50 60 Hz 98 83 2 2 0 75 1 4 1 5 6 64 ATV 58HU18M2 2 2 single phase18 5 15 6 5 5 1 5 2 7 8 10 6 107 ATV 58HU29M2 3 8 24 8 21 1 5 5 22 3 11 15 145 ATV 58HU41M2__ 3 8 247 213 5 5 3 13 7 18 6 220 ATV 58HU72M2 7 6 9 35 30 22 22 4 5 18 2 24 7 235 ATV 58HU90M2 7 13 46 394 22 22 5 5 75 24 2 32 9 310 ATV 58HD12M2 7 13 200 240 97 83 5 5 15 2 7 8 10 6 107 ATV 58HU29M2 _ 3 8 50 60 Hz 13 4 114 5 5 22 3 11 15 145 ATV 58HU41M2__ 3 8 3 phase 17 2 15 5 5 3 13 7 18 6 170 ATV 58HUS4M2 6 9 22 4 19 5 5 5 4 5 18 2 24 7 220 ATV 58HU72M2__6 9 34 7 30 22 22 5 5 75 24 2 32 9 235 ATV 58HU90M2 13 444 382 22 22 75 10 31 42 2 310 ATV 58HD12M2 13 380 500 34 26 5 5 0 75 1 2 3 3 1 55 ATV 58HU18N4__ 3 8 50 60 Hz 6 45 5 5 15 2 4 1 5 6 65 ATV 58HU29N4__ 3 8 3 phase 78 6 5 5 22 3 5 8 7 9 105 ATV 58HU41N4__ 3 8 102 78 5 5 3 eg 7 8 10 6 145 ATV 58HU54N4__ 6 9 13 10 1 5 5 4 5 10 5 14 3 180 ATV 58HU72N4 _ 6 9 17 132 5 5 55 75 13 17 7 220 ATV 58HU90N4 _ 6 9 26 5 21 22 22 7 5 10 17 6 24 230 ATV 58HD12N4 13 354 28 22 22 11 15 24 2 32 9 340 ATV 58HD16N4 13 44 7 356 22 22 15 20 33 44 9 410 ATV 58HD23N4 15 43 35 22 65 18525 41 55 670 ATV 58HD28N4 34 51 41 22 65 22 30 48 66 780 ATV 58HD33N4 34 68 55 22 65 30 40 66 90 940 ATV 58HD46N4___34 82 66 22 65 37 50 79 108 940 ATV 58HD54N4___ 57 104 82 22 65
28. ove any burrs Speed controller a b G H reference mm mm mm mm mm ATV 58PU09M2 120 220 96 190 M4 ATV 58PU18M2 ATV 58PU29M2 ATV 58PU41M2 ATV 58PU18N4 160 240 133 210 M5 ATV 58PU29N4 ATV 58PU41N4 53 Io r ozm TITO rO0Zzm Electromagnetic Compatibility Mounting EMC mounting plate supplied with speed controller Fix the EMC equipotentiality mounting plate to the holes in the ATV58 heatsink using the screws supplied as shown in the drawings below Ab ATV58eU09M2 U18M2 63 ATV58eU29M2 U41M2 64 5 4 U18N4 U29N4 U41N4 ATV58eU54M2 U72M2 64 5 4 U54N4 U72N4 U9ON4 ATV58eU90M2 D12M2 76 4 2 screws D12N4 D18N4 ATV58eD23N4 76 4 Tapped holes for fixing EMC clamps View A Ab 3 screws ATV58HD16M2X D23M2X 80 5 D28N4 D33N4 D46N4 D28N4X D33N4X D46N4X ATV58HD28M2X D33M2X D46M2X 110 5 D54N4 D64N4 D79N4 D54N4X D64N4X D79N4X Tapped holes for fixing View A EMC clamps 54 Electromagnetic Compatibility Wiring Principle Grounds between speed controller motor and cable shielding must have high frequency equipotentiality Use shielded cables with shielding connected to the ground at 360 at both ends of the motor cable braking resistor if fitted and control command cables Conduit or metal ducting can be used for part of the shielding length provided that there is no break in continui
29. switching frequency e For continuous operation derate by one power rating for example for applications with high overtorque ATV 58HD16M2X for 7 5 kW ATV 58HD28N4X for 15 kW ATV 58HD54N4X for 30 kW e If no power derating is applied do not exceed the following operating conditions Cumulative running time 36 s max per 60 s cycle load factor 60 For 60 seconds These dissipated power levels are given for the maximum permissible switching frequency for the speed controller in continuous operation 2 or 4 kHz depending on the rating Speed controllers ordered under references ATV 58PeeeM2 and ATV 58PeeeN4 are supplied with a display module Speed controllers ordered under the same references ending in Z ATV 58HDeeM2XZ and ATV 58HDeeN4XZ are supplied without a display module The additional letter Z only appears on the packaging 41 Io r ozm TIO rO0Zzm Selecting a Speed Controller on a Baseplate with Built in EMC Filters Line supply Motor Altivar 58 Supply Line Max Power Nominal Max Power Reference 6 Weight voltage current prospective indicated current transient dissipated 1 2 line Isc on plate current at nominal U1 U2 atU1 atU2 atU1 atU2 3 4 load 5 High torque applications 170 Tn V A A kA kW HP A A W kg 200 240 5 6 47 2 037 05
30. the top of the speed controller as shown overleaf the degree of protection is then IP 20 d gt 50 mm remove the protective blanking cover from the top of the speed controller as shown overleaf the degree of protection is then IP 20 d 0 add control ventilation kit VW3 A5882e see ATV 58 catalog d gt 50 mm add control ventilation kit VW3 A5882e see ATV 58 catalog Derate the current by 2 2 per C over 50 C ATV 58HU90M2 to D12M2 and ATV 58HD12N4 to D23N4 e From 10 C to 40 C e From 40 C to 50 C ATV 58Peeee d gt 50 mm no special precautions d 0 remove the protective blanking cover from the top of the speed controller as shown overleaf the degree of protection is then IP 20 d gt 50 mm remove the protective blanking cover from the top of the speed controller as shown overleaf the degree of protection is then IP 20 Derate the current by 2 2 per C over 40 C d 0 add control ventilation kit VW3 A5882e see ATV 58 catalog Derate the current by 2 2 per C over 40 C e For mounting in enclosure External ambient temperature VW3 A5880e coolest surface 10 C to 40 C Temperature inside enclosure same limits and conditions for mounting and any derating as for ATV 58Heeee e Mounting on machine frame Ambient temperature 10 C to 40 C 48 Mounting and Temperature Conditions ATV 58HD16M2X D46M2X D28N4 to D79N4 and D28N4X to D79N4X
31. thout With line or line contactor contactor KM1 N ao 3 3 S 8 ans ATV58 el a UO9M2 and other lt U18M2 I ratings e 5S a Is al XI Of 5 i 4 2 Q aN a ei De Geese ed ier O O LET of 201 I Reference X YmA TI potentiometer Pa de e o al Braking WM resistor if fitted Braking resistor if 1 Line choke if fitted fitted 2 Fault relay contacts for remote signalling of speed controller status 3 24 V internal If using with a 24 V external supply connect its 0 V to the COM terminal do not use the speed controller 24 terminal and connect the Ll inputs common to the 24 V of the external supply 4 R2 reassignable relay 5 A2 braking module VW3 A58701 if using a braking resistor for UO9M2 and U18M2 ratings only Note Fit interference suppressors to all inductive circuits near the speed controller or connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc to operate on a single phase supply If this fault remains in its factory set up Yes the speed controller A The Supply phase loss fault code IPL must be configured to No for these 3 phase speed controllers will remain locked on a PHF fault Components which can be used in association with the Altivar see catalog 59 Io r ozm TIO rO0Zzm Connection Diagrams 3 phase power supply KM1 Without With 17022
32. ty Ensure maximum separation between the power supply cable line supply and the motor cable Installation diagram E 1 Metal sheet machine grounding supplied with the speed controller to be mounted as shown in the drawing 2 Altivar 58 3 Non shielded power supply wires or cable 4 Non shielded wires for fault relay contacts output 5 Fix and ground the shielding of cables 6 7 and 8 as close as possible to the speed controller strip the shielding use the correct size clamps on the stripped part of the shielding to fix to metal sheet 1 The shielding must be clamped tightly enough to the metal sheet to ensure good contact clamp types stainless steel 6 Shielded cable for motor connection with shielding connected to ground at both ends The shielding must be continuous and intermediate terminals must be in EMC shielded metal cases 7 Shielded cable for connecting the control command system For applications requiring several conductors use small cross sections 0 5 mm The shielding must be connected to ground at both ends The shielding must be continuous and intermediate terminals must be in EMC shielded metal cases 8 Shielded cable for connecting braking resistor if fitted The shielding must be connected to ground at both ends The shielding must be continuous and intermediate terminals must be in EMC shielded metal cases Note e If using an additional input filter it should be mounted under the speed

User`s manual ATV58H,ATV58P

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