UBOB - The Ultimate Breakout Board UBOB
Contents
1. BLOCK DIAGRAMS SHIELD a 27 00 8 O Jun M gt CANDCNC Je De d 250 d R12 EVO a lo X zi M je A os e H 2 B o 8 E G POD X GPODY S 05 G PODA Ma am Ho Ne X s 424 om a ur x 1 ENT 5 2 o Ga b 5 le Mm dd A C NEG UBIB Uses AXIS IO Connection for interface to G250 5 H UBOB FLGALGND a N FLOAT 12 s 3 2 H e PWR 1 m 3 mwN e e2. 9n ld 0000 _ Ud AB 00000000 M Li0dd 7 A en H DI NNOO 2o ig O I SIXV MA OO oo m 2109 00060 sor egr ATM O 18 gogn E 193NNOO3LNI 21908 E IIAVL 9f UBOB REV 6 Plug ID Second Power supply for use with BladeRunner and EZPLUG G250 installs Not populated on UBOB only units CONNECTIONS All other areas are low voltage DANGER AREA on TOP AND BOTTOM OF CARD IN YELLOW AREA HIGH VOLTAGE kees AC INPUT 105 125VAC 60HZ The Quad output Power Module is designed to furnish a source of 5V regulated and a separate floating source of 12V regulated It cross connects to the UBOB via a single 10 pin ribbon cable A source of 120VAC AC is needed The hookup if the AC into the Power Module is the responsibility of the user builder AC volts over a
3. PWR 00000000 a 00000000 gt J65 J63 J56 AXIS I O er 00000 SERIAL 6600OoH 0000 SKT J29 PPoRT4 IM O O O6 O O O O O O 4000000800000 PLUG qe Second Power supply for use with BladeRunner and EZPLUG G250 installs Not populated on UBOB only units CONNECTIONS R X CONNECT POWER CROSS CONNECT TO REV 6 CARD TABLE I O PORT2 INTERCONNECT MI Lg Gr poer ooo FENURE CANN AXIS 8 Cocoon J 00000000100000000 3 PPoRT1 i O 6000 0 9v SERIAL Ji 1HCOOGOOOOHCOO OOOO PLUG SKT J29 2 EAA UBOB CONNECTIONS li m Lo POWERING THE UBOB FROM OTHER SOURCES
4. nim e z WS l ve III CHIEN SERIAL E o t PLUG 089 J29 IL PORT1 0825 Primary Parallel Port PORT1 LPT1 CP IND gogn jeuondo si uod jenas ADDENDUM SECTION Following Pages includes information that aids in setup and testing Hooking up AC loads to the Table I O card gt Pinout Chart SOFTWARE INSTALL gt Load BladeRunner Install includes UBOB Drivers USING OUTPUT RELAYS TABLE IO CARD II Connect Safety ground GreenWire on equipment that has three conductors O O DANGER High Voltage present Hot L1 n Use wire size rated Do not connect with power applied for the continuous current of the load 16 up 5A 10A peak 14 up 10A 15A peak un 12 up 15 15A peak J5 Normally Pio fan kil motors 10 up 25A 35 20A 240VAC Max SPST Relay 8 35 45 K3 C 10 High Current Load up to 20A e Note Current ratings for wires are approximation ONLY Factors such as ambient temps insulation type length ofrun bundled or unbundled etc make exact ratings difficult Use this as a general guide only and follow the recommendations of your equipment manufacturer Use at least the wire size of the equipment cord Use commercial splices and heatshrink o
5. ejdniniw Ql HOLO3NNOO ea LLYOd Arewng 8a BAI IO SS o A pa a e E m O MESS z 2088 sn L T 6 mm ni sS o a 98 om mg 0566655600 a NNOO Aa c Oo O I SIXV 5 i oo LACH 99 Uu goan 9o INL ri E oo oil iri Li a EE 5812 63 sou a EE Me ojo omo om S0 m CD 20 LD MES SE Q ON5Od N e O 1 4 G D UBOB Sg ID Ql HOLO3NNOO Serial port is optional ot used with just UBOB B bLLYOd jejejeg a KEREN e QN992d G 0d KS
6. Co no o D9 e Li SOF 55 5 LU O ii ma QUAD RELAY PLUG CF UBOB CONNECTIONS K3 Main Relay Output 20A Normally open contacts See hook up details for driving external loads K4 Secondary Relay 10A Normally open contacts See hook up details for driving external loads AUX 1 AUX4 and B Home are PORT2 inputs and only work if you have the optional Port 2 card installed and a 2nd parallel port on thePC active and LED s are indicators that the circuit is working when a switch is closed They only come on if the Table I O is connected to the UBOB and the UBOB is powered up You can short across an input Pair example T12 to T13 for X Home The LED should light and the X Home Screen LED in MACH for X Home should light The LED is in series with the Input Opto and is a good indication Home and limit switch hook ups Typical connections for Homes and Limits All of the inputs are opto isolated and map to a specific pin on the parallel port s In reality you can use any input for any signal Inputs are not fast enough for Encoder feedback faster than a few pulses per second The inputs use a floating ground 12 return Ifyou need more inputs than the 8 9 with EPO then a PORT 2 card can be hooked to the UBOB and the added Aux and BHome inputs will work with a second parallel port JUMPER EPO to be a
7. CS PLUG DB25M to DB25F Extension Cable Connection of TABLE IO Card to UBOB Card will plug directly into DB25 adapter or can be used with a 15 ft or shorter DB25 extension cable of appropriate length IDC to DB25 Female cable adapter Furnished 45 PORT2 INTERCONNECT Axis Slave 1 n 0000008 00000008 0000000 00000000 el PLUG SERIAL CP IND PORT1 0825 CONNECTIONS Interconnect of 100 Card and UBOB MTA100 Card not used ONOPUED in BladeRunner OM 00 1 EN 4885 Ce Se 5 El e Cal e 5 ces Fw gt gt end X 0 04 a e DS c89 B 6 6 06 O0 0 0 6 H cs e Es I m 22 E
8. A Home are port 1 inputs Limits are typically setup as normally closed and connected in series at the switches with beginning and end of string into the LIMITS Tabs The DOWN AUXO UP and ARC OK inputs are also Port 1 inputs and can be used for any switch type input The EPO is the E stop software input IT HAS TO BE CLOSED A JUMPER IS NEEDED IF IT S NOT USED WITH A NC E stop Button not TABLE CARD T12 T13 T14 OHA T15 T16 WOHZ T17 T18 T19 En EE a man CL 4 5 T7 EL C7 LIN LAN C6 9 an 1 oxnv T5 5 O L RC OK NO J8 5 01 L 2 a S D3 Ee 54 Com amp e K3 UM z s i Lk KA RTA Jonon ch o gt gt PIL lt lt l xS
9. regardless of how fast the PC is It s rare that a PC rated over 1 8GHZ won t run MACH but not unheard of Usually the problems show up as jerky motor movements bad motion in running code and other control problems Things like Inputs and Outputs and not getting any motor movement is NOT typically a MACH PC issue If in doubt about the ability of the PC run DriverTest exe With MACH not running located in the MACH folder 2 The minimum computer recommended is a 1 GHZ processor with 2566MRam We find that a 1 8 or 2 4 GHZ with 512M RAM tends to work better especially if the MB has on board video The higher you can run the core freq in MACH the more Steps per Second you can get and the smoother the pulse train of those steps There are also Windows processes that can effect the timing in MACH Never run realtime virus protection or other tray programs not need for basic Windows functions nd will be prse ion Cfgs View Wizards Operator PlugIn Control Help el MDI Alt2 ToolPath Alt4 Offsets ARS Settings AKG Diagnostics Alt 7 Mil gt G15 G17 G40 G21 G90 G94 G54 G49 G99 G64 697 0 988 YO B495 R0 2417 EEA sc l 00 Bee X Range 4 636 IX 0 8638 YO 9393 RO 3053 emer DOT00 1 0000 LA Toolpath 0 7596 Y0 9583 0 319 X 0 6975 Y0 953 R0 322 0 6414 YO 9353 R0 2413 X 0 5944 YO 9123 R0 9192 0 549 YO 8863 R0 7237 0 8107 YO 9536 RO 3045 0 0000 0 0
10. REV1 52 MINI IO IN pie 0y099 OL gt zga Se qeo uoqqu ONDPUEI ATVOS OL LON 19 0 1 UOD SIXe y 10 Asej pue yono Jejdepy Sse O01 LUN EHOW SIAVHOVIG 10019 QO 9 soweu jeubis MOJIS JO G 995 22 Ols a Pfoocooooclii Elo Zoe A E 9 E YOLON V 1 soe uv amp 6 pe 96 0 0 9 00007 ii oo fl a jn PSC interface P 4 a 2 2 8882385 L A s 9 5 D o sis HOLOIN Z oo o o deeBe ajeos ap D D EA El YOL szga goan o o So EE oo A Im 77 MINHO IN ooooofoooooo oooooooofooo O WOO HOLLOW X Burm 99 08 1809 MOT TET Jojdepy sse SNOLLO3NNOO ANY YIMOd UBOB CONNECTION TO G250 5 EZPlug Motor Driver Interface
11. e e m 0 a e 8 AXIS I O IN Si 8 ke 1 iso FP Card q D DRILL TEMPLATES 1 1 draiwngs for drill holes 0000N 000000 LOL DdIN Sdin PORT2 EXPANSION CARD L 4 Mounting Hole Drill Pattern SCHO Port2 INPUT _ Step 8 Dir Monitor 58 0 04 9 FRONT SIDE VIEW Drill 125 to 130 dia holes for LED s a BE
12. Ifyou do not have or use a 5th motor and driver then the Hardware Slaving option does not matter Hardware Slave shown in X Position STEP DIR 2 4 6 2 4 6 SIS S J63 4 BE 1 3 5 4 8 5 Axis Slave Both OPTION BLOCKS MUST be jumpered the same 1 2 External drive FROM 2 card 3 4 Slave 5th Axis to X 5 6 Slave 5th Axis to Y CONNECTIONS Hardware Slaving Options REV6 If you do not have or use a 5th motor and driver then the Hardware Slaving option does not matter Hardware Slave shown in X Position Both OPTION BLOCKS MUST be jumpered the same 1 2 External drive FROM PORT2 card 3 4 Slave 5th Axis to X 5 6 Slave 5th Axis to Y CONNECTIONS J6 E stop m
13. M Hard wiring Drives o o H 4 non EZPLUG o o o SI sc Q g N 89d 3 8 ES RER 5 ji 1111 amp For 5 Common Drives ae 5 B amp For 5 Common Drives 2 On ooo e 9 ke 5 1 1M 9 9o o o o o o o o 19 Gen Sin 5 el For GND Common Drives E 3 CE a e 9ye 954 glg 9 5 Se GND Gecko 203 lt o o E 2 Aen OOLVLN CAUTION DO NOT CHANGE THIS UNLESS YOU ARE J4 Sets the source of 5V for Servo Card Encoder TOLD to DO SO This option is for systems running encoders that draw more than 50ma Ours do not k ADDING AN OPTIONAL PORT2 CARD FOR I O EXPANSION S 2 6 0825 Extension a SOF SOF E SOT extr 8 4135 4135 4N35 eu a SEE is 8 a Wow j Light Gray inputs NOT USED IDC to DB9 Male FOR MPG101B Hookup Port2 INPUT IDC to DB25 Female Adapter m MPG 101 m PORTZ UO 26 to 26 IDC Ribbon Cable Axis Slave
14. NOT RUN the BladeRunner and does not have the correct Plug ins for the UBOB used in the BladeRunner YOU SHOULD NOT EVEN HAVE YOUR HARDWARE CONNECTED TO THE PARALLEL PORT AT THIS POINT The Next step in the install is to find the INSTALL EXE either in BladeRunner Folder on the CD OR in the UNZIPPED BladeRunner Install zip file The BladeRunner Auto Install does the following e Installs the custom XML Profile and SET Screen file files into the MACHS directory e Installs the 3 custom Plug ins used in all of CandCNC s products including the Pendant plug in If you are not using the serial communications or pendant you can disable the plug ins in MACH later It won t hurt to leave them running e Adds in the proper side files for the screen files embedded VB e Removes the default Icons MACH installs on the Desktop except for LOADER and puts a BladeRunner Icon on the Desktop so you can start your BladeRunner directly from that ICON e Removes unneeded XML s from MACH so they don t show up in the Loader List e Replaces the MACH engine with a special engine configured for the UBOB Below are a few of the dialog windows you see when running the CandCNC BladeRunner Install 15 Setup Install CandCNC Welcome to the Install CandCNC Setup Wizard This will install Install CandCNC on your computer lt is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup AFTER you g
15. Pins MACH _____8 Active Low input TABLEIOPIN 1 8 J fActive Low X TABLEIOPIN2 8 13 THCUp Active Low input TABLEIOPIN21 8 15 THCDwn Active Low Input X TABLEIOPIN24 pen porn Yon VEN ffbaingGND JJTABLEIOPIN586 _ JHeaing i2 JTABLEIOPIN 18819 _ EPO input TABLEIOPIN20 __ ______ ______ JTABLEIOPIN3 AUX input JTABLEIOPINA AUX yjnmpt JTABLEIOPIN7 Do AX4 input TABLEIOPINS Software Install Instructions If you are installing from the Support CD you can find the MACHS ver 3 041 in the BladeRunner MACH PROG folder as Mach3VersionR3 041 exe f you are installing from a web download you will first have to UNZIP the files you downloaded and place them in a Folder on your PC Name the folder something that you can easily identify later Unzip the files all into that folder program BladeRunner Install exe etc While MACH will run under Windows Vista a lot of other programs you may need won t Vista uses LOT s of resources so your PC needs to be the fastest one with 2G of RAM to have a shot at making it work We do not currently support Vista so PLEASE don t call and ask for support for MACH from us if you are running anything but WIN2000 or XP any level A NOTE ABOUT HARDWARE PC THAT YOU NEED TO RUN MACH 1 Not all hardware is compatible with
16. THAN THE QUAD POWER MODULE If you do not have the Dual or Quad Power Module you can power the UBOB from several sources The 5 is referenced shares the same ground return with the PC 5 The parallel port on PC DOES NOT HAVE a source of 5 other than leak pull ups on logic lines The USB part has a 5 line and the internal power supply of most PC s has a 5 output You can get tap plugs that allow access to the internal 5 on a PC The wires used to power hard drives and CD drives has 5 Red BIk pair Make sure the voltage is 5 regulated and NOT 12 You can supply the 5 from any regulated 5 power that can handle a minimum of 250ma Examples are wallplug transformers Desktop power supplies for some laptops etc and open board power supplies from hobby sources The 1 solderless crimp on terminals are marked with 5 and PCGND for the 5 volt input The 12 input HAS to be a separate power supply rated at 500ma or higher with a separate ground return not connected to the 5 ground return Most dual output power supplies share the same ground connection so will not work for the required voltages The 12 drives the inputs of the Opto s from the Table card and also drives the relays IF YOU DO NOT USE SEPARATE POWER SOURCES WITH THE 12V RETURN COMMON WITH THE 5 PC GROUND YOU LOOSE ALL THE ADVANTAGES OF THE INPUT ISOLATION AND THE OPTO s Do not use the 12 in the PC as it is connected to PCGND Hardware Slaving Options
17. basic UBOB including the setup in MACH3 Several of the common option cards are covered If you bought a Builders Pak or other package deal this manual can serve as a reference for all of the cards If you bought just the bare bones UBOB you will not have the other option cards in this manual You can always purchase them at any time and upgrade your UBOB IMPORTANT The UBOB requires the version of MACH shipped on the CD or later versions we can certify AND our MACH specific plug in UBOB dll IT WILL NOT WORK WITH OLDER MACH VERSIONS THAN 3 041 and the PLUG IN MUST be installed and configured for the outputs to work correctly Please take a few minutes to go down the QUIK START List to make sure you have the basics in place QUICK START QUIK START LIST Do the following setup with a motor s disconnected from your table or drive belt removed to confirm proper setup and motor rotation direction MACH version from CD or download installed updated Version 3 042 020 required See Addendum section for software step by step f you have a version of MACH running with another Breakout make a copy of the entire MACH folder as a backup You can open it and retrieve the motor tuning and other custom settings to save time INSTALL from CD or Download Run INSTALL and files show up in MACH Use the MP3000 Install That will setup the UBOB and all the cards e Open Config Plugins from MACH3 menu and verify CCC UBOB plug in i
18. pportt UL 1 mz Hm o PLUG LI 0000000N 00000000H PORT2 INTERCONNECT e UBOB FLOAT GND e REV1 PCGND po f1500MFD 16 00 42 s UE 63 e 1 z 5 8 SERIAL Li O e PORT 0825 SIAVHOVIG 10019 Spied 0 SHOA o sjonpoud Jno IN OND Joj suonnjos 99 01 pue pJeo e JOJOW OG peusiun J 5 suomoeuuoo y HOLON V HOLOIN Z ES rers Bt Ho H 9 amp piep F 2 Gooooooooof Jeddejs oyoe5 So SH x 3 ie amp Interface 1 0000 eiqer o e ae UE Z so B a 2 21 1 J6 PC GND yi ay e e d YOLOW A b EN 8 HOLON X ExT Pot el d Red MULT KIS INTERFACE e el
19. 000 T ArtSoft USA CNC Software Inc Mach Setup Welcome Simulate Program Run en Run From Here Estimated Program Run Time 0 00 00 00 Welcome to the Mach3 setup program This program will install Mach3 on your system It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under G Codes M Codes History Clear Status Start Install of MACH3 software by clicking on the MACH3ver3 041 exe file If you already have a version of MACH on the PC you will be prompted to upgrade the version Let it upgrade If you have a version NEWER than 3 041 then you will need to first uninstall that newer version Make a backup of the XML and SET files in the new version first THEN remove and re install You will see the screen above when you start the install After You Install MACH you will see that it has placed or 4 ICONs on your Desktop in Windows check the install click the Mach3Mill Icon and make sure MACH loads and you get a screen That setup screen WILL
20. BLE up to 25ft can be used IDC 10 to 089 Male Adapter TABLE WO REV 6 euoux 17 Es o B TM c Ti yo ouv 16 ou 17 5 T16 WOHZ T18 L es E Comi ct E Se Ct3ct2 E Long EU zxnv e 1 0 J10 5 vyxnv J33 C amp CNC ABLE V6 a T RE QUAD RELAY an oxnv sun al
21. ERN ET A H as pass through S j _ 5 m JUMPER 2 5 2 5 E o9 He lo BI 5 6 Card 00000000 5 5 MOOOOOOOQ MODOOOOO BO ao 5 pss Qu P a 69 o oct z Oct 5 x 210 5 REFE dwan 888 co O 9r 5 2 Ll 00009 osa o gt D N 2 Aj A Ec Oo Z oo frz 200000 m o9 10000 88 3 9 a be H Z so gi Pci d lo 5 Ne 5 0500600009 zz REV 4 00000000 T CARD mE 06000009 10009906 O EE 9 oo 7 SE om eo Aa e BI j en BELE Es ale a S IERI E o J6 Must jumped if the UBOB is used without G250 5 Ezplug Drive Module BladeRunner or an ESP series Power Controller The Tablel O card provides a breakout of inputs and outputs It connects to the a 25 pin computer cable into the TABLE UO plug see overlay next page The card can be close to or up to 15ft from the UBOB card You have the option to mount the card close to the UBOB and pull the Homes and other inputs into the card or you can mount the card out on the Table and connect allof the inputs with short runs Having the Power relays out on the table for larger machines can be an advantage HOME INPUTS Use Normally Open Switches X
22. UBOB The Ultimate Breakout Board INTRODUCTION USER MANUAL REV2 18 15 2008 Covers UBOB UBOB Builders Kit For ver 4 and 8 of UBOB Contents Overview Features Quick Start Overlay and parts locations Graphical schematic of common connections Step by step hookup and inital testing Final setup and calibration The UBOB is a third generation powered isolated Breakout Board It is a unique and radically different deign from our previous Breakout products INTRODUCTION A breakout board is designed to take low level logic signals from a PC parallel port and buffer amplify them and shift them to standard 5 volts from a lower logic type such as the newer 3 3V logic levels found in a lot of new Motherboards and laptop parallel ports In addition it provides a level of protection from the noise and spikes of the outside world using Opto Isolation That breaks the grounds apart and prevents noise from being transmitted across a common connection The UBOB uses two distinct regulated power sources not connected through a common ground to drive the isolated inputs The internal logic runs on a PC referenced same ground as the PC 5VDC The floating voltage is a 12VDC supply that provides a totally separate ground and voltage source to drive the input optos and external relays on the optional Table I O II The limiting factor of all breakout cards is that there are only a specific number of discreet input
23. ble to bring MACH out of RESET CONNECTIONS Normally closed contacts For far limits Wired in series NC c NC C NC e 9 an PLUG T5 T18 awoh 3NOH8 YXNY E 716 2 C amp CNC Wo TABLE WO es E REV 6 24 QUAD RELAY HEADER is for an optional quad relay card and adds 4 more relays to the outputs 6 RELAY SETUP USING OPTIONAL QUAD RELAY EXPANSION CARD or QUAD RELAY BOX See Quad Realy Manual for Connection details HN Outputs for 2 low did Current Relays 89 V ELLERI BREAKERB UBOB CONNECTIONS QUAD RELAY EXPANSION CARD Not Used Db9 Fem to DB9 Male EXTENSION CA
24. bout 65 VAC is dangerous and can case seroius injury or death NEVER MAKE A CONNECTION WITH THE AC CORD PLUGGED IN If you cannot safely hook two wires up to wall current DO NOT ATTEMPT THE PROCESS SEEK PROFESSIONAL HELP There is an area on the card that is at high voltage DO NOT PICKUP OR MOVE THE CARD with the AC PLUGGED IN 10 PIN IDC cable for interconnect POWER PWR X CONNECT Powering UBOB from Quad Power Module Second Power supply for use with BladeRunner and EZPLUG G250 installs Not populated on UBOB only units 2 o MWEN REG3 XQ PWR X CONNECT uad power PORT2 INTERCONNECT oocoaoouo 00000000 oooooooo mum Nooooooo Moocooooo s o o mm um A o J56 Ge e TABLE WO oooofioooooo nnl uu o o o 00000 y C8 e DI cE Bi oo oo o AXIS I O 1 CONNECTIONS Powering from Quad Power Module 10 PIN IDC cable for power interconnect J57 TABLE UO PORTZ INTERCONNEC
25. m E 000 1 o CES v ME leg o B 4 8 IDC to IDC short interconnect cable for close mounting DB25 Male to DB25 Male Extension cable Up to 5 meters z 45 PORT2 INTERCONNECT ae H e 9 l 8 e i e e e je P 23 C1 m e e pp mn 5 5 111111 C Fan SERIAL CP IND PLUG 69 PORT1 0825 CONNECTIONS REV2 INTERFACE CARD JUMPER SETTINGS FOR MTA100 REV2 CARD DEFAULT SETTINGS ARE SHOWN Most installs will use these settings MTA100 Card not used in BladeRunner UBOB CONNECTIONS For Interface to UBOB set J26 upper left to pins 2 3 pin 2 is the center pin and pin 3 x szga ou 2 z A Jes D i 5 In Oun FE i l an se ON o S ES Al lel ee z o a F NI YMd XNY o Screw Terminals for o m ONE Od or
26. n all terminals or a sealed electrical box Load can be inductive motors or resistive lights load up to 20A Outputs K4 and K5 are rated to 10A max PORT1 I O Pins PPORT PIN FUNCTION POLARITY TYPE OUTPUT TO fActive High Control MUX 4 2 High Out J AXISIOPin2 tf 3 DRX sitive High Out AXISIOPin3 4 4 STEPY AcveHigh Out JAXISIOPin4 PT SIDIRY JAciveHigh Out AXISIOPin5 _____ ____6 Active High JAXISIOPin6 JJ ActiveHigh Out AXISIOPin8 _______ ________ High Out AXISIO9 JJ 10 JESTOP jActiveLow JAXISIOConn 4 f4fOutput 8 ActiveHigh Control MUX 1 15 AHome ActiveLow Input TABLE IO PIN 17 4 f fOutput 19 ActiveHigh Control MUX N A 11825 JPCOGND jAxsIOPin 10 Virtual Pins are used to provide mapping to shared inputs and muxed outputs They are setup in MACH using Non Hardware Port numbers Virtual Outputs MACH _ 4 3jOupu Active High K3 TABLEIOPIN11 AT 4jOupu2 Active High TABLEIOPIN TI AT Outputs Active High THCON SSON 4 6jOupu7 Active High SSREV 4 7jOupu6 Active High K6 TABLEIOPIN25 4 8lOutput4 AciveHigh K5 TABLEIOPINO _____ __ EE E __ ___ _ _ __ _ _ _ _______ Virtual Port
27. o through the file transfer screens you should be presented with the following dialog box DriverTest Mach3 driver is now installed You should Re Boot before running program again OK Ifyou do not see this box and have the option to click then the Pulsing Enfine in MACH is not being updated If MACH is running even minimized on the Desktop it will not let you replace the Engine and MACH will not run the BladeRunner correctly Contact us and we can tell you how to do the steps manually to replace the Pulsing Engine After you finish the BladeRunner Install Process eReboot the PC and select the BladeRunner Profile by using the Desktop Icon OR from the BladeRunner Entry in the Mach Loader list Go to the Quik Start Section and hook up your hardware Alt2 ToolPath Offsets Alt5 Settings Alt Diagnostics Alt 7 Pendant e P Rerx Tool 0 Table Display x 52420 Ref Z z 0 0000 Zero F 0 0000 rera KLUK AESOMQLD STOP emm Load Wizards SoftLimits 755 77 e Single BLK Last Wizard TOOLPATH MODE rorro Enn LE Load Material File Loaded Part Input Bits Output3 i 4 REF XY _ 6 00 EHEH EHMEHENEN mmm 6 00 l _Jog ON OFF Shows actual in pu
28. pper or EZPlug Servo interface cards Sections of this manual cover the interconnects The circuitry in the UBOB requires that the Charge Pump signal from MACH be OFF in RESET The default setup profile has that set right do not change it Once you have the motor drives connected and DC power to them supplied by a separate DC motor power supply the motors should lock up when DC power is supplied Start with just one motor X Confirm lockup and then with the UBOB powered up and the DC power to the motor drives jog the X axis from the keyboard using the left and right arrow keys Confirm the other axis jogs by moving the X motor Make sure you turn off DC to the drives BEFORE you plug or unplug a motor The Inputs for Homes limits probes etc are via the Table IO card and into the Table I O connector to the UBOB There are also two relays on the Table I O card that are controlled by Output and Output2 in MACH By default those outputs are setup to be triggered by Spindle on off 5 G code commands and by M06 and MOS for the output2 There are also buttons on the Program Run Screen we supply SIAVHOVIG MOO 18 BASIC UBOB BUILDERS PAK HOOKUP 5 ZI 9 9 Addne den jenas OL 00 LV LIN ITAVLI we SJosues seqoud eouuue
29. s ENABLED Green Check For Builders Pak and modular products see the section on hooking up power The UBOB needs a source of 5 and separate source of 12 both at 500ma The Quad Power Module Only one side populated for UBOB applications uses a single ribbon cable interface to power the UBOB and Table cards Power up UBOB and connect to computer PC parallel port one Port1 Serial port interface is not required for basic operation On UBOB ONLY installs there is no serial communications The UBOB serial is a pass through for other CandCNC devices expansion cards e Connect the Table I O card and make sure the jumper on the card is in place also sse the MTA card and notes about the EPO jumper there e Get the UBOB installed WITHOUT Homes or Limits to begin with The proper Ports and Pins configuration for the UBOB is in the MP3000 profile XML When you select that profile in the MACH loader you should only have to make changes in the Motor Tuning and Motor Outputs Dir change The only other changes might be in Homing Limits as to the homing direction Make sure in MACH running the MP3000 Profile you can come out of RESET e Turn all the power off and connect up the Axis I O cable to the MTA100 Card That card is designed to be a multi purpose breakout for direct screw terminal connections to motor drives that use Step amp Direction and a Common connection or by using ribbon cables connects directly to our EZPLug Ste
30. s and outputs on a standard parallel port The normal parallel port has the following I O capability under control of MACH or EMC 12 high speed outputs for Step amp Direction and or relay interface Typically 8 are used for 4 axis of motion one is used for the Charge Pump more about that later and three are open for auxillary outputs relays enable pins etc Even more limited is the inputs There are only 5 and one is for E stop That leaves the other 4 for Homes and limits probes index inputs etc The UBOB is the first BOB design to utilized an advanced Port Stretcher Technology that expands the I O FROM A SINGLE PORT to 9 high speed step amp Dir Charge Pump outputs and 8 low speed aux outputs for relays All 8 lines are double buffered and can handle several hundred milliamperes of current each The inputs are expanded from 5 to 9 providing the added inputs to setup probes or handle other external signals external rotary encoders CANNOT be used The UBOB uses Surface Mount Techology to keep the size down and supports a wide array of plug in option cards It ships with a free custom plug in to handle the advanced port expansion capabilities The UBOB is design to be a stand alone BOB and port interface or to interface with our EZPlug Gecko Interface Cards to quickly build anything from a 3 axis table top router mill to a 5 axis 5 X10 router plasma table The following document covers setup configuration and testing of the
31. t bits Yo 100 Dwel 60 Units Min g ES CV Mode 0 00 BladeRunner Monitor Program Run BladeRunner History 10 50 100 NOTE The BladeRunner Monitor section of the screen Lower right will not display parameters if you do not have the Serial Port on your PC connected to the BladeRunner Serial Input on the front panel See the BladeRunner User Manual for more informatrion DRILL TEMPLATES 1 1 draiwngs for drill holes Mounting Hole Drill Template UBOB REV 1 PLUG cred ke 4500 gt 2830 e DUAL QUAD POWER MODULE SR J2 DRILL TEMPLATES 1 1 draiwngs for drill holes 4 31 2 40 9 SL C ONO 2 10 D9 e 3 11 3 15 X 2 Sr elo ojo ais olg o a c
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