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1. Rev Revision note Designed Drawn 1 Added gluing instruction unknown 23 11 2011 20 Es DWGNO TITLE TITLE2 QTY FTYPE 1 19035 0 1 Drive block 2 1 P 2 019026 0 0 1 3 10 019027 0 0 Pulley 5 P 4 DRIO6687 0 0 Timing belt 516 MXL widht 2 3mm 1 P 5 0 019031 0 1 Spline bushing Misumi TSPHB8 1 P 6 0 019030 0 1 Toothed wheel 7 5MXL 32 0 1 P 7 06254 0 0 Ball Bearing MR105ZZ D 10 4 5 B 4 10 P 8 10 0190291 0 1 Bearing housing 1 P 9 06186 O 2 Deep groove ball bearing single row INA 61801 2Z 1 P 10 0 019032 0 1 Tension block 1 1 P 11 0 019028 0 0 Guide plate 2 P 12 TMACO23 0 4 External retaining ring 12x1 DIN 471 1 P 13 1564 0 13 Hex socket countersunk head screw M3x6 DIN 7991 SS 5 P 14 1554 0 13 Hex socket countersunk head screw M2x6 DIN 7991 SS 4 P 15 MACO1761 0 21 Hex socket head cap screw M3x3 DIN 912 SS 1 16 1476 0 21 Hex socket head cap screw M4x10 DIN 912 SS 4 17 1492 0 21 Hex socket head cap screw 4 40 DIN 912 55 4 18 MACO1471 O 21 Hex socket head cap screw M3x5 DIN 912 SS 1 19 MACO1444 0 21 Hex socket head cap screw M2 5x6 DIN 912 SS 2 20 563 0 5 Cylindrical pin 3m6x10 DIN 7 4 P Revision note Created Standard Designed Lamsaju2 17 06 2011 Material
2. Drawn Designed Revision note Rev unknown1 28 10 2011 unknown 18 11 2011 unknown1 30 11 2011 Fastening plates of Reader changed Hose clamps removed Added stopper Y Axis assembly code Ver Rev 17830 0 9 Scanner unit Finish Unspecified Size A3 Page 2 4 28 01 2011 Material Unspecified 30 11 2011 S 7 Designed vesapaa Drawn lamsjuh JOE SULOMAEON E gt 5 3 5 5 3 a 2 4 82 3 lt 5 5 55 2 9 89 NE S Eu 49 c 0 02 pejnoesoud uorssiuued Aed pulu Aue oj Jo peidoo eq jou pue uoneuiojny Lor Jo Auedoud sjuejuoo sii pue 5141 Drawn Designed Revision note Rev unknown1 28 10 2011 unknown 18 11 2011 unknown1 30 11 2011 Fastening plates of Reader changed Hose clamps removed Added stopper LL OD o L 9 C 3 Y 5s OO c 55 Oe 22 25 2 O O u o j gt o
3. 2 5 1 2 Other control buttons 2 5 1 3 Graphical user interface 3 5 1 4 Light beacon and 6 22 4 5 1 5 stop ree 4 5 1 6 Service SWITCH oe cc 4 5 2 OPERATION PROCEDURES 2 4 5 21 Control rOUMIFIGS 4 5 2 2 Nommal Start p u 5 5 23 Emergency uiii 5 5 2 4 Starting after Emergency stop 5 5 2 5 nue ade c eene aede aene 5 5 2 6 Normal 5 5 53 CONFIGURATIOLN 6 5 3 1 How to select product 6 5 3 2 to teach robot points to product 9 5 3 3 How to configure machine position in line node and 4 4 12 5 3 4 How to correct robot points 13 5 3 5 How to select data stored to log 15
4. 0 T 55 oie 10 gt 5 2 0 o gt 2 Sc 5 o lt or 2 o 2 2 w lt S 9 Qv S 0 x x2 9 23 3 25 5959 gt m S 7 pejnoesouJd uorssiuued Aed pulu Aue oj Jo peidoo eq jou snw pue uoneuiojny Lor Jo Auedoud sjuejuoo sii pue 5141 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 7 Rev Revision note Designed Drawn 1 Added gluing instruction unknown1 23 11 2011 All text of belt have remove overrun For examble with black marker pen Revision note Standard Designed Lamsaju2 15 06 2011 Materia Unspecified Drawn lamsjuh 23 11 2011 Finish Unspecified RoHS Conveyor block Moving edge Copyright C rights reserved Scale Mass kg Metric mm 2 ee jor Size A3 Page
5. I DS oS o 0 x S 7 pejnoesouJd uoissiuued Aed pulu Aue oj Jo peonpoudei peidoo jou pue uoneuiojny Lor jo Auedoud sjuejuoo sii pue 5141 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd NI OO OO 5 6 8 Revision note Designed Drawn 1 unknown 23 09 2011 2 unknown1 23 09 2011 3 update unknown1 20 10 2011 A B Code VerRev TITLE TITLE2 QTY Ft S 1 17756 0 1 plate Fail marker 1 P Yes C 2 OM009293 0 0 guide 2 Yes 3 OM017758 0 1_ Fastening flange Fail marker assy 1 P Yes 4 17763 0 4 x movement assembly fail marker assy 1 A Yes 5 17759 0 bracket Fail marker assy 1 Yes 1928110 1 Connection plate for belt 1 P Yes4 7 17760 0 1 Frame bracket Fail marker assy 2 P Yes 8 017762 0 0 Mounting flange for energy chain Fai
6. and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 5 6 7 8 Rev Revision note Designed Drawn 1 m unknown1 30 06 2011 2 brackets changed unknown1 30 06 2011 3 Update unknown1 19 10 2011 m Revision note Standard Designed unknown1 Material Unspecified Drawn Jamsjuh 20 10 2011 Finish Unspecified RoHS Base assembly Fail marker Copyright C All rights reserved Size A3 Scale Mass kg 1 5 0 Metric mm He Page x 2 3 Item code Ver 017716 0 Rev 3 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted 5 6 7 8 Rev Revision note Designed Drawn 1 m unknown1 30 06 2011 2 brackets changed unknown1 30 06 2011 3 Update unknown1 19 10 2011 This document and its contents are the property of JOT Automation Ltd Revision note Standard Designed unknown Material Unspecified Drawn Jamsjuh 20 10 2011 Finish Unspecified RoHS Base assembly Fail marker lt Size A3 Scale
7. e I BN z 5 lt CN AG o Po z N o CN C ay JE g 2 JE 29 HIE 8 x Q zo 9 25 8 5 S 2 mm 5 2 8 8 v Q 5 LQ N N LI m S 7 pejnoesouJd jim uorssiuued Aed pulu Aue oj Jo peidoo jou pue uoneuiojny Lor JO Auedoud sjuejuoo sii pue 5141 a o E e 2277 SSS 09 ore gt D cor 25 0 zz o C iie 218128 1 2 gt o o c em E z LI W lt AG o o cN ay JE T c 5 Ge fno ko 5 5 8 5 2 5 a E E E co 58 25 8 95 rs 0 92 x eS 5 27 9 9
8. 19350 0 machinin MISUMI TSPRW8 300 F25 V6 S0 Q6 1 Code Ver TITLE TITLE2 QTY Ft Revision note Created Designed unknown1 22 10 2011 Material Unspecified Drawn Jamsjuh 01 11 2011 Finish Unspecified RoHS Transmission assembly Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE GULCOMERION Page Item code Ver 1 2 0 ae OMO019348 0 1 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 1 2 3 4 5 6 7 8 Rev Revision note Designed Drawn 1 conveyors changed unknown1 30 06 2011 2 Update unknown1 22 10 2011 A 482 x Track width 50 150mm Q TI C D Code VerRev TITLE TITLE2 S 1 0 019067 O 1 Stopper cylinder assy 1 A Yes 2 01762 0 Hex socket head cap screw M3x35 DIN 912 SS 2 E 3 0 019072 O 0 block fixed edge 1 4 19036 0 0 Conveyor block Moving edge 1 5 0 019065 0 0 bracket 1 Yes 6 19065 0 0 conveyor bracket mirrored 1 JP 7 2200025655 0 2 Miniature fitting barb elbow for so
9. 6 Insert actual width of the calibration product 7 Confirm calibration 5 5 CONTROL AND MONITORING This chapter includes instructions for control and monitoring GUI windows 5 5 1 MONITORING DUT STATUS Tiny Test Handler Status Page displays serial number of the DUT current status and pass fail data Current status is e g initializing initialized reading 2d codes acquiring pcb information marking driving pcb out Cell TinyTestHa ndler Scanner status Machine IP address 200 1 1 130 Figure 5 5 1 Status page 5 Operation 17 lt Jot automation 5 5 2 5 5 3 5 5 4 MONITORING CELL INFORMATION Cell page displays status code product name cycle time and error code Cell Sequence TinyHandler State MANUAL Product AutoCycle BUZZER OFF LOG IN CLOSE GUI Figure 5 5 2 Cell sheet with an error Arrow butons Use to browse error codes if several errors appear Retry Use to retry start after an error SEQUENCE MONITORING The sequence sheet displays status of the running sequences The displayed sequences may be helpful e g when tracking a malfunction Cell Sequence TinyHandler Statements LABEL Waiting IF sftReleaseProductReady TRUE SET OUT sftReleaseProductReady FALSE CLOSE FIXTURI WaitingReady RELEASE PROD PRODUCT IF sftByPassReady T
10. ud 2of5 Scanning Unit J002 872 1 Figure 5 3 10 Place the product on the conveyor 3 Place the product on the conveyor in the vicinity of the first sensor Take product button appears when the sensor detects the product 4 Click Take product The conveyor moves the product to the scanning position Take product text turns grey and an arrow appears on the lower right corner 5 Click the arrow to continue Speed adjuster Panel selection Cancel IP 3of5 Select the correct location move the robot to the desired position and save it Scanner Hole teaching t Slow Speed Cancel L 3of5 Select the correct location move the robot to the desired position and save it b Figure 5 3 11 Hole teaching window 6 Teach a hole on the PCB to the laser sensor a Move the laser pointer to a hole in the PCB with the arrow buttons or You can also switch on the service mode with Service key switch tick on the HandMove and move the robot by hands b When the appepars laser sensor detects a hole Save the location with the Save Location button IS ON HOLE text Teach other panels holes Select panels from the panel selection 7 Continue with arrow 5 Operation 10 lt Jat automation Scanning Unit J002 872 1 Scanner Metal teaching Select the correct location move the robot to th
11. 3 aaa E aaa Sa 3 73 RECOVERY FROM PROGRAM LOSS 3 J002 872_1 07C_1_0_0 doc 7 Troubleshooting 1 lt Jot automation Scanning Unit J002 872 1 TROUBLESHOOTING This chapter includes troubleshooting guide and instructions on how to handle unexpected damages The troubleshooting guide is for trained service personnel 7 1 7 2 7 2 1 only ALARM HANDLING Most common errors 10200 PCB is the WRONG orientation please take out the PCB and press retry 10202 Scanner has count 4 no reads in a row please check the reading places and the scanner before continue 10203 Scanner could not read a 2D code in the board please take the board out inspect it and retry 10105 Door is open please close the door UNEXPECTED DAMAGES MECHANICAL DAMAGES Note If the machine is displaced by some reason it is utterly important to check the condition of the power cord damaged cord may cause an electric shock Only a qualified electrician may inspect the machine If an external force causes a visible change in the shape of the machine Turn the mains off immediately Unplug the power cord Be careful not to touch the machine due to a risk of electric shock Pay special attention to any damaged electrical components in the control system The machine must not be used if there is any possibility of a
12. lt automation J002 872 1 Scanning Unit OD000422 0 0 lt automation Scanning Unit J002 872 1 PRODUCT MANUAL y ABOUT THE MANUAL SAFETY TECHNICAL SPECIFICATION IMPLEMENTATION OPERATION MAINTENANCE TROUBLESHOOTING APPENDICES O Q A N JOT Automation Ltd All trademarks used are the property of JOT Automation Ltd or its affiliates All rights reserved No part of this document may be reproduced in any form or by any means without the prior written permission of JOT Automation Ltd JOT Automation Ltd retains ownership and intellectual property rights in drawings models dimensions shapes solutions and ideas presented or expressed in this document lt JOt automation Scanning Unit J002 872 1 1 ABOUT THE MANUAL 1 1 TYPOGRAPHIC CONVENTIONS E E E E 2 12 ABBREVIATIONS 2 1 3 CONTACT INFORMATION intr intr u 2 J002 872 1 01C 1 0 0 1 Aboutthe manual 1 lt JOt automation Scanning Unit J002 872 1 1 1 1 2 1 3 ABOUT THE MANUAL This document is principally intended for guidance to ordinary users of the machine The purpose of this document is to give a general description of the machines operation and instructions on how to use it correctly and safely it does not contain any detailed info
13. plate assembly Base assembly Fail marker 1 A Yes 17 17852 0 0 Sensor bracket 1 in 18 0 019052 0 1 Connector plate 1 P Yes 19 0 019052 0 1 Connector plate 1 P 20 1120 O 4 set screws with cup point M3x3 DIN 916 SS 10 P Yes 21 1460 0 14 socket head cap screw M3x10 DIN 912 SM 4 22 MAC01911 0 2 head cap screw M3x10 DIN 7984 SM 50 P Yes 23 01785 0 21 socket head cap screw M6x14 DIN 912 SS 8 24 MAC0572 0 5 Cylindrical 4m6x16 DIN 7 4 P Yes 25 1316 0 1 socket countersunk head screw M2 5x8 DIN 7991 SS 4 26 1476 0 21 Hex socket head cap screw 4 10 DIN 912 55 2 27 1459 0 21 Hex socket head cap screw M3x10 DIN 912 SS 8 28 01631 Hexagon nut M4 DIN 934 SS 1 P Yes 29 769 0 13 Hex socket countersunk head screw M4x25 DIN 7991 SS 1 Yes 30 10028 0 19 washer without chamfer M4 DIN 125 SS 1 31 1925 0 Socket low head cap screw 4 16 DIN 7984 SM 6 Yes 32 0 019337 O 0 Identification plate 1 Revision note Standard Designed unknown1 Material Unspecified Drawn 20 10 2011 Finish Unspecified RoHS Base assembly Fail marker Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE Page Item code Ver o ede 113 x 17716 0 3
14. accept board BOARD NOT AVAILABLE contact open ee BOARD IS AVAILABLE contact closed travel time gt MACHINE BUSY contact open 3 4 4 MACHINE NOT BUSY contact closed _ Figure 2 Timing Diagram Interface Standard 1 2 SMEMA Connector Specifications Square Flange Receptacle Accepts Multimate Sockets Panel Thk 125 Max 1 05 2 010 Pn Thread Size 15 16 20 UNEF 2A Panel Cutout 42 015 094 010 Figure 4 SMEMA 001 Machine Connector Plug Accepts Multimate Pins Contact Arrangement 1 080 gt 1 315 Thread Size Max 15 16 20 UNEF 2A Figure 4 SMEMA 7002 Cable Connector About SMEMA The Surface Mount Equipment Manufacturers Association SMEMA is a non profit organization of companies manufacturing equipment or producing software for surface mount board production Its objectives are to promote standards for the interface and operation of equipment provide users with the ability to select equipment with the assurance that the equipment will interface easily advance SMT and promote its use and investigate areas where the association can act to the benefit of all member companies
15. 0 0 Timing belt 516 MXL widht 2 3mm 1 P 11 19028 0 0 Guide plate 2 P 12 563 0 5 Cylindrical pin 3m6x10 DIN 7 4 P 13 1476 0 21 Hex socket head cap screw 4 10 DIN 912 SS 4 14 1492 0 21 Hex socket head cap screw M4x40 DIN 912 SS 4 15 14441 0 21 Hex socket head cap screw M2 5x6 DIN 912 SS 2 16 1471 0 21 Hex socket head screw M3x5 DIN 912 SS 2 17 23 0 4 External retaining ring 12x1 DIN 471 1 P 18 1564 0 13 Hex socket countersunk head screw M3x6 DIN 7991 SS 5 P 19 1554 0 13 Hex socket countersunk head screw M2x6 DIN 7991 SS 4 P Revision note Standard Designed Lamsaju2 15 06 2011 Material Unspecified Drawn lamsjuh 23 11 2011 Finish Unspecified RoHS Conveyor block Moving edge Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm joe Item code Ver Rev aee 19036 0 1 Drawn Designed Revision note Rev unknown1 23 11 2011 Added gluing instruction 1 Conveyor block Moving edge Rev Item code Ver 19036 0 1 gt S 5 6 gt ep 2 74 418 N Oj 42 tO gt
16. 5 Operation 8 Jot automation 5 3 2 HOW TO TEACH ROBOT POINTS TO PRODUCT Scanning Unit J002 872 1 Robot points are taught with a wizard Wizard starts with Menu Main TinyService 2 Tiny Config Run Wizard Cell TinyTestHandler TinyService Seq uence Node Config Conv Calib J Figure 5 3 7 Main Tiny Service Follow the instructions given in the wizard windows PLEASE INSERT THE PRODUCT WIDTH IN MM Product ID DummyBoard Product Width Figure 5 3 8 Insert product width 1 Insert product width and continue with arrow INSERT THE PRODUCT IN THE CONVEYOR SO IT IS DETECTED BY THE FIRST SENSOR PRESS THE BUTTON TAKE PRODUCT sig The width adjustment wil calibrate and move to the new product position please check that there not any products inside the machine ul 1065 4 gt Figure 5 3 9 Place the product on the conveyor 2 Check that there is no product inside the machine and close the prompt with OK button Calibration is taken place 5 Operation 9 automation INSERT THE PRODUCT IN THE CONVEYOR SO IT IS DETECTED BY THE FIRST SENSOR PRESS THE BUTTON TAKE PRODUCT Cancel d 2of5 Cancel INSERT THE PRODUCT IN THE CONVEYOR SO IT IS DETECTED BY THE FIRST SENSOR PRESS THE BUTTON TAKE PRODUCT TAKE PRODUCT
17. Finish Unspecified RoHS Transmission assembly Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE Page Item code Ver 1 2 0 ae 1 18591 0 1 Interface Standard 1 2 SMEMA Electrical Equipment Interface Standard Introduction The machine interface standards were developed to facilitate the interface of equipment used in the manufacture of surface mounted printed circuit boards This standard is for Electrical interfaces Purpose The purpose of this standard is to provide an equipment specification for single board transfer manufacturing systems of surface mounted printed circuit boards This specification provides the minimum requirement that the equipment must meet and does not represent a complete specification for the equipment s interface Conformance to the standard may be achieved by the appropriate design of the equipment or by providing special adaptors which enable the equipment to meet the standard 13 RESERVED 13 14 RESERVED 14 CONN 1 Machine Connector SMEMA Connector 001 and 002 Figure 1 Electrical Interface Schematic Specifications Interface Standard 1 2 A machine to machine electrical interface is required to insure proper sequencing of PC boards The interface is used for Local control and must operate independently of the cell controller 1 Electrical connections 2 Grounding 3 Inter machine c
18. 4 8 ADJUSTMENTS AND CALIBRATION 4 49 THE FIRST START UP 20 4 4 10 WITHDRAWAL FROM USE AND STORAGE 5 4 10 1 Temporary storage u u u u nnn 5 4 10 2 Long term storage and transportation 5 4 10 3 Permanent withdrawal from uses 5 J002 872_1 04C_1_0_0 doc 4 Implementation 1 lt automation Scanning Unit J002 872 1 4 4 1 4 2 4 3 4 4 IMPLEMENTATION This chapter includes instructions for installation and mechanical adjustment ACCEPTING DELIVERY Before signing the bill of freight inspect The packages for visual defects e All shock and tilt watches and make sure they are not reacted Write down all defects to the bill of freight and take descriptive pictures Inform the defects to JOT Automation UNPACKING Move the package carefully and lift it only from the indicated places Pay attention to transportation and handling instructions marked on the package Unpack the machine very carefully Pay attention not to accidentally damage any sensitive components change factory settings or damage the surface finishing Use extreme care when lifting the machine from the shipping platform The machines c
19. 7 8 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted 762 This document and its contents are the property of JOT Automation Ltd Rev Revision note Designed Drawn 1 m unknown 30 06 2011 2 brackets changed unknown1 30 06 2011 3 Update unknown1 19 10 2011 No Ref Code TITLE TITLE2 QTY Ft S 1 15956 0 1 plate 1 P Yes 2 MOT03101 O 0 Brushless DC Servomotor 101W 24V Faulhaber 3564K024B K1155 1 IP Yes 3 0 016838 O 0 Belt pulley 16 2 5 12 2 1 P Yes 4 DRIO6664 0 O Toothed belt 6T2 5 915 1 P Yes 5 15871 0 1 screw and nut 2 P Yes 6 15859 0 3 Nut housing PLT8 20x30 2 P Yes 7 15585 0 1 housing 4 P Yes 8 BEA068 0 2 Single row bearing 686 2Z d 6 D 13 B 5 4 9 OM015583 0 1 pulley 16 T2 5 20 2 2 P Yes 10 09293 O 0 Linear guide 2 P Yes 11 15956 0 0 plate Mirrored 1 P Yes 12 15964 0 1 Motor barcket 1 13 0 015966 O 0 Support plate 1 IP Yes 14 M025050 O 1 Assembly of diverting pulley 1 A Yes 15 16674 0 0 bushing 1 P Yes 16 17718 0 2
20. E E 9 o gt 5 L9 5 o 0 2 55 5 EL 9 5 a Q gt 55 o gt AEE E os el lt 9 e o 5 I 59 oS o 0 x m Y a pejnoesouJd uorssiuued Aed pulu Aue oj Jo peidoo eq jou snw pue uoneuiojny Lor Jo Auedoud sjuejuoo sii pue 5141 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted 5 6 7 8 Revision note Designed Drawn 1 Update unknown1 22 10 2011 2 Added hose clamps unknown 18 11 2011 E This document and its contents are the property of JOT Automation Ltd Frame only for Visual Installed fo Frame Revision note Created Standard Designed unknown1 29 10 2010 Material Unspecified Drawn Jamsjuh 18 11 2011 Finish Unspecified RoHS XY axis assembly with conveyor Scanner unit Copyright C All rights reserved Size A3 Scale Mass kg 1 10 69 77 Metric mm JOE Page x ltem code Ver Rev 17832 0 2 1 2 5 4 5 6
21. Fail marker Y mechanics 1 Yes 2 0 009293 0 LLinear guide 2 Yes 3 17778 0 Fastening bracket for reader Fail marker y mechanics 1 P Yes 4 OMO017792 0 Y movement assembly Fail marker 1 Yes 5 17765 0 Support bar Fail marker Y mechanics 1 P Yes 6 OM017766 0 Mounting flange Fail marker Y mechanics 1 Yes 7 OM019281 0 Connection plate for belt 2 P Yes 8 OM017794 0 Motor bracket Y movement fail marker 1 P Yes 9 17773 0 z adjustment flange Fail marker y mechanics 1 Yes 10 OM017769 0 flange for reader Fail marker Y mechanics 1 P Yes 11 OM017779 0 Reader bracket bottom side Fail marker y mechanics 1 IP Yes 12 OM017773 0 z adjustment flange Mirrored 1 Yes 13 OMO017768 0 Bracket for energy chain Fail marker Y mechanics 1 14 OMO017761 0 Fail marker assy 1 IP Yes 15 OM018356 0 assembly 1 Yes 16 0 018249 0 assembly 1 Yes 17 0 018281 O Cylinder bracket 1 Yes 18 Allen Screw M 3x 6 DIN912 2 19 01556 0 socket countersunk head screw M3x10 DIN 7991 SS 2 P Yes 20 01524 0 socket head screw M6x12 DIN 912 SM 2 21 1635 0 nut DIN 934 Zn 2 22 01480 0 socket head cap screw M4x14 DIN 912 SM 1 23 01631 0 nut M4 DIN 934 Zn 1 24 1472 0 socket head cap screw M3x6 DIN 912 SM 18 25 135
22. Item code Ver 3 3 19036 0 Rev 1 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 7 8 Revision note Designed Drawn Screws changed unknown1 01 11 2011 TITLE2 FTYPE 1 15869 0 0 Motor barcket 1 P 2 OM018592 0 1 Axle machining Aa s na P 48246 0 0 Timing Pulley PNO A 1 P 4 BEA06195 0 0 vege ngs on oe groove SKF 619 6 2Z 1 5 0230 0 7 Lock washer 5 DIN 6799 SS 1 6 0 106495 0 0 Timing belt T2 5 6 145 1 P 7 MOTO279 0 0 UE 12W 24V MAXON Es 22 GP 4 8 049166 0 0 Machining drawing UU P 9 0 018594 0 0 Machining of sleeve Misumi TSPB8 1 P 18593 0 2 Axle machining MISUMI TSPR8 86 1 P 11 1120 0 4 Socket set screws with cup point M3x3 DIN 916 SS 4 P 12 10026 0 19 Flat washer without chamfer M3 DIN 125 SS 2 13 1911 0 2 Socket low head cap screw M3x10 DIN 7984 SM 2 P 14 113 0 2 SOCket set screw M 3x 4 DIN914 4 P Revision note Created Standard Designed Lamsaju2 31 07 2009 Material Unspecified Drawn Jamsjuh 01 11 2011
23. LMS PC s node is 129 Machines IP address is generated by means of line zone and node numbers a following way 200 line zone node Test PC s IP address is generated from the Tiny s IP address adding up 100 to the node number Cell TinyTestHa ndler TinyService Sequence Node Config Conv Calib Figure 5 3 14 Node configuration Line 1 Scanner Failmarker Always first Slave 1 Slave 2 Slave n Slave 1 Slave 2 Slaven machine in the line Scanning Unit can be left out from the zone beginning if the zone is not the first in the line Master of the zone receives product data from the previous zone s last Tiny Figure 5 3 15 Lines zones and nodes 5 Operation 12 lt JOt automation Scanning Unit J002 872 1 5 3 4 HOW TO CORRECT ROBOT POINTS If robot points taught with teaching wizard need correction it can be done in Teaching window Click Menu gt Teaching to open teaching window 0000 0000 ____ COPY TO LOCATION Figure 5 3 16 Teaching sheet Robot field Robot selection Scrolls robots with the prev and next buttons Current Coordinates field Displays current coordinates of the axis or the radius of the index table Copy to location Copies coordinates or radius to the Location field Location field Indicates saved axes or index point locations names and positions Coord
24. Mass kg SULOMALION Page Hemcode Ver Rev o e x OM017716 0 3 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 7 Revision note Designed Drawn Screws changed unknown 01 11 2011 15 113 socket set screw M 3x 4 DIN914 4 P 14 MAC01911 0 low head cap screw M3x10 DIN 7984 SM 2 P 13 10026 0 Flat washer without chamfer M3 DIN 125 SS 2 12 01443 0 Hex socket head cap screw M2 5x6 DIN 912 SM 3 P 11 01658 0 Locking screw M3x4 DIN 913 SS 4 P 10 0 019349 Axle machining MISUMI TSPR8 60 1 P 9 18594 0 Machining of sleeve Misumi TSPB8 1 P 8 049166 0 Machining drawing 2200002175 SYNCHROFLEX AL16T2 5 25 2 1 P 7 15869 0 Motor barcket 1 P 6 MOTO279 0 DC Brushless Gearmotor 12W 24V EC Max 22 GP 22 1 P 5 DRIO6495 0 Timing belt T2 5 6 145 1 P 4 TMACO230 0 Lock washer 5 DIN 6799 SS 1 3 BEA06195 0 Sealed single row deep groove bearing SKF 619 6 22 1 P 2 48246 0 Pulley 0 105101 Synchroflex Al 16T2 5 19 2 1 P 1
25. Unspecified Drawn lamsjuh 23 11 2011 Finish Unspecified RoHS Conveyor block Fixed edge Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE Page Item code Ver 0 CS 1 3 x 19037 0 1 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted Rev Revision note Designed Drawn 1 Added gluing instruction 20 ae unknown1 23 11 2011 Revision note Created Standard This document and its contents are the property of JOT Automation Ltd Designed Lamsaju2 17 06 2011 Material Unspecified Drawn lamsjuh 23 11 2011 Finish Unspecified RoHS Conveyor block Fixed edge Copyright C ne All rights reserved Size A3 6 1 Use glue to fix parts Scale Mass kg 2 SULOMASHON code Ver 5 6 together 1 3 23 19037 0 1 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted 7 Rev Revision note Designed Drawn 1 Added gluing instruction C 3 1 55 unknown1 23
26. chapter includes general safety instructions for personnel operating the Scanning Unit Read these instructions before performing any operations on the machine Note The machine may only be used by a person who is qualified to operate it and knows the safety issues involved in operating it Do not wear loose or hanging clothes tie or jewellery Keep long hair bound e Perform operations according to instructions of this manual and all the manuals enclosed for the components included in the machine e When personnel material or machine is in danger stop the unit immediately by pressing the Emergency stop button Do not place containers holding fluids such as coffee or soft drinks on the machine Scanning Unit J002 872 1 2 Safety 2 lt automation Scanning Unit J002 872 1 Do not direct a strong spray of fluid at the machine If a spray of fluid is directed at the machine turn the mains off immediately and unplug the power cord Do not touch the machine due to a risk of electric shock Do not place heavy objects against or on top of the machine as they may distort the operation In case of a visible change in the machines shape turn the mains off immediately and unplug the power cord Do not touch the machine due to a risk of electric shock f the machine is displaced e g due to an external force check the condition of the power cord A damaged cord may cause an electric shock e When the machi
27. classified as safe However staring intensively into laser beam may lead into eye injury Study carefully safety instructions for concerning issues mentioned above 2 3 SAFETY DEVICES The machine is equipped with An emergency stop button located on the membrane terminal The button is red and it is mounted on a yellow base e Safety limit switches in all the hatches Pressing the emergency stop button stops the operation of all the machines in Tiny line Opening a hatch stops the operation of the machine and adjacent machines in Tiny line Press the emergency stop button if personnel or machine is in danger Warning Never bypass the safety devices or use the machine if the safety devices are damaged 2 Safety 4 JOt automation 24 SYMBOLS AND LABELS Scanning Unit J002 872 1 The following symbols and labels indicate potential hazards when operating the machine Hazardous voltage Contact will cause hazardous shock or burn Turn off and lock out power before servicing Only authorized personnel may this machine See manual for safety information Read and understand user manual before operating this machine to follow operating instructions could result in injury or damage to the equipment Description Hazardous voltage Contact will cause hazardous shock or burn Turn off and lock out power before servicing Only author
28. means if a wizard YOU ARE ABOUT TO START THE CONVEYOR CALIBRATION CHOOSE THE CONVEYOR CALIBRATE AND PRESS NEXT onvUp Figure 5 4 1 Conveyor calibration 1 Select conveyor In Scanning Unit there is only one conveyor YOU ARE ABOUT TO START THE CONVEYOR CALIBRATION CHOOSE THE CONVEYOR CALIBRATE AND PRESS NEXT The conveyor selected wil procced to power on and calibrate please wait few seconds until it s done Figure 5 4 2 Conveyor calibration 2 2 Click arrow to continue and close the prompt with ok JOG THE CONVEYOR UNTIL THE CALIBRATION PRODUCT USED BE SURE THAT IS TIGHT BUT THAT YOU CAN STILL MOVE IT BACKWARD AND FORWARD PRESS NEXT AFTER Slow Speed Figure 5 4 3 Conveyor calibration 2 5 Operation 16 lt JOt automation Scanning Unit J002 872 1 3 Adjust speed up to maximum 4 Start driving the width with arrow buttons When the width appears to be close the correct adjust the speed lower and fine tune the width with the calibration product The width is correct when there is no backlash between the calibration product and the conveyor edges and the calibration pallet moves easily along the conveyor 5 Continue with the arrow button INSERT THE CORRECT VALUE OF THE CALIBRATION WIDTH IN MILLIMITERS Cancel 3of3 4 Figure 5 4 4 Enable power and calibrate
29. space around the unit for maintenance procedures 6 Maintenance instructions 2 lt automation Scanning Unit J002 872 1 6 2 6 3 6 3 1 MAINTENANCE SCHEDULE The maintenance schedule below is meant for single shift work If the machine is used in several shifts shorten the maintenance interval If accumulating dust dirt in a process causes risk to the product or the machine clean the machine daily Weekly maintenance e Check general condition and function 6 3 1 e Clean outer and inner surfaces 6 3 2 Empty water separator 6 3 4 e Check and clean sensor lenses and laser sensor lens 6 3 7 Monthly maintenance e Clean and lubricate ball screws and linear guide ways 6 3 3 e Check cogged belt and pulleys Replace if necessary 6 3 5 e Check air supply filter Replace if necessary 6 3 4 e Check pneumatic valve silencers Replace if necessary 6 3 4 MAINTENANCE PROCEDURES Warning Switch the mains off before starting the maintenance It is advisable to unplug the main power contact of the machine before starting the maintenance operation GENERAL CONDITION AND FUNCTION As far as the automation parts are concerned visually check the cables sensors motors etc Make sure that the cables are undamaged Also pay attention to the temperature and smell of the components Check the door mechanism and other components in the machine and make sure they move properly Operate all the function
30. unknown1 Material Unspecified Drawn Jamsjuh 21 10 2011 Finish Unspecified RoHS x movement mechanics F fail marker assy Copyright C rights reserved Size A3 Scale Mass kg Metric mm JOE of Page Item code Ver 1 2 0 3 4 017764 0 4 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 5 6 7 8 Revision note Designed Drawn 1 unknown 23 09 2011 2 unknown1 23 09 2011 3 update unknown1 20 10 2011 Max stroke 290 458 Revision note Standard ifi Designed unknown 1 Material Unspecified Drawn Jamsjuh 21 10 2011 Finish Unspecified RoHS x movement mechanics fail marker assy Copyright C rights reserved Size A3 Scale Mass kg Metric mm JOE SULCOMERION Page code Rev 1 3 44 17764 0 4 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and it
31. wirh guide XY axis assembly Scanner unit Material Unspecified Finish Unspecified Size A3 Page Rev Item code Ver OMO01 7831 0 2 3 3 22 10 2011 Designed unknown1 Drawn lamsjuh jor Copyright C All rights reserved Revision note Created Standard RoHS Metric mm ae Mass kg Scale 23 15 1 3 S 7 pejnoesouJd uoissiuued Aed pulu Aue oj Jo peonpoudei peidoo jou pue uoneuiojny Lor Jo Auedoud sjuejuoo sii pue 5141 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 7 207 stroke 240 374 Revision note Designed Drawn 7 Fastening plates of Reader changed unknown1 28 10 2011 8 Hose clamps removed unknown1 18 11 2011 9 Added stopper unknown1 30 11 2011 Code Ver TITLE TITLE2 S 1 17767 0 Y movement frame plate
32. 0 Hex socket head cap screw 4 16 DIN 912 SM 4 26 01475 0 socket head cap screw M3x8 DIN 912 SM 3 27 0572 0 pin 4m6x16 DIN 7 2 P Yes 28 01564 0 socket countersunk head screw M3x6 DIN 7991 SS 6 IP Yes 29 01552 0 socket countersunk head screw M2x5 DIN 7991 SS 2 P Yes 30 MAC01461 0 socket head cap screw M3x12 DIN 912 SM 8 31 1770 0 socket head cap screw M4x50 DIN 912 SM 2 32 MAC01479 Allen Screw M 4x 12 DIN912 12 33 MAC10028 0_ Plate washer ALE 4 3A DIN125 16 34 10026 0 washer ALE 3 2A DIN125 4 35 01460 0 socket head cap screw M3x10 DIN 912 SM 4 36 1911 0 Socket low head cap screw M3x10 DIN 7984 SM 30 P Yes 37 01478 0 Hex socket head cap screw M4x12 DIN 912 SM 2 38 0 019370 0 Fastening plate for reader 1 5 39 1100000772 0 Distance bolt 1 35 M3 SW5 5 5 13 351 2 Yes 40 0 019347 O 1 5 41 MACO616 0 Vibration absorbers D 8 8 M3x6 1 P Yes 42 1465 0 socket head cap screw M3x20 DIN 912 SM 2 Revision note Standard Designed vesapaa 28 01 2011 Material Unspecified Drawn Jamsjuh 30 11 2011 Finish Unspecified RoHS Y Axis assembly Scanner unit Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE AUtLOM LHOM Page Item code Ver 1 4 x 17830 0 9
33. 1 1 Control panel Emergency Stop Ceases all the functions immediately Power On Turns the power on Power off Turns the power off and stops the operation The GUI remains open but products cannot be driven Start In the GUI Turns the operation mode on The machine performs reference drive at start Resets the machine when pressed continuously for three seconds Stop In the GUI Turns the operation mode off The GUI remains open and products can be driven manually Pressing 3 seconds resets the machine Buzzer off In the GUI Turns the buzzer off Service Key Switch In service mode the door safety switches are overridden The machine operates with limited speed when the covers are open Note Only authorized service personnel are permitted to use the machine in service mode USB Connector To connect an USB memory stick Ethernet Connector For service purposes OTHER CONTROL BUTTONS Main switch On the back of the machine Switches on off the main power 5 Operation 2 automation 5 1 3 GRAPHICAL USER INTERFACE Scanning Unit J002 872 1 Main Settings Teaching Manual Ctr 1 0 ate STOPPED oduct Figure 5 1 2 GUI Buttons MENU START STOP IP LOG IN CLOSE GUI sitemap Product Actual products Add Delete BackUp Logging Define data saved in the log book Import Export Select Start page Displays er
34. 11 2011 All text of belt have remove overrun For examble with black marker pen Revision note Created This document and its contents are the property of JOT Automation Ltd Standard Designed Lamsaju2 17 06 2011 Material Unspecified Drawn Jamsjuh 23 11 2011 Finish Unspecified RoHS Conveyor block Fixed edge AI TS veserved OTE Scale Mass kg JOE SULOMALION Page code Rev 1 2 0 He 3 3 19037 0 1 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd Rev Revision note Designed Drawn 1 Added gluing instruction unknown 23 11 2011 20 _ Ee DWGNO VERREV TITLE TITLE2 QTY FTYPE 1 0 019034 0 1 Drive block 1 1 P 2 019030 0 1 Toothed wheel 7 5MXL 32 0 1 P 3 06186 O 2 Deep groove ball bearing single row INA 61801 2Z 1 P 4 OMO19031 0 1 Spline bushing Misumi TSPHB8 1 P 5 0 019033 0 1 Tension block 2 1 P 6 06254 0 0 Ball Bearing MR105ZZ 0 lt 10 d 5 B 4 10 P 7 0 019027 0 0 Pulley 5 P 8 0 019026 0 0 Frame plate 1 P 9 10 0190291 0 1 Bearing housing 1 P 10 DRIO6687
35. 19134 0 0 Belt pulley 16 T2 5 24 2 1 P 9 0 019131 O 0 bearing housing 2 P 10 0 017791 0 2 Pulley assembly y mechanics fail marker 1 A 11 17520 0 0 Belt pulley 16 T2 5 24 2 2 P 12 1656 0 10 Locking screw M3x3 DIN 913 SS 9 P 13 1472 0 2 Hex socket head cap screw M3x6 DIN 912 SM 2 P 14 1454 0 2 Hex socket head cap screw M2x5 DIN 912 SM 3 P 15 0026 0 0 Plate washer ALE 3 2A DIN125 2 Revision note Standard Designed unknown1 Material Unspecified Drawn lamsjuh 22 10 2011 Finish Unspecified RoHS Y movement assembly Fail marker Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE Page Item code Ver 1 3 S9 12 017792 0 Drawn Designed Revision note Rev unknown 22 09 2011 unknown1 19 10 2011 unknown1 22 10 2011 belts changed update Update LO c 50 5 gt O 5 N gus o 0 O S st 21810 gt 515 5 w gt pM 9 o co lt 5 N Ha N 9S9 A N 0 Designed unknown1 Drawn lamsjuh joe oni E E gt 965 zo m RB o ac v o oo gt 5 92 lli lt 5 5 5 o e
36. 3 4 11 A backup folder is created into the memory stick and the products are copied into backup folder Insert a USB Memory Stick and press BACKUP MEE C LOG IN CLOSE Figure 5 3 4 Backup 5 Operation 7 lt JOt aucomation Scanning Unit J002 872 1 5 3 1 5 Import Contact JOT Automation to order new products to import To import a product 12 13 14 15 16 Click the mport button on the first page of the product sheet Create Mmport directory into a memory stick and save the desired products into the directory Insert a memory stick into an USB port Click Next Select products from the import list and click the mport button Figure 5 3 5 The imported product is activated automatically Insert a USB Stick with the products to import in a IMPORT folder and press INEXT NEXT CANCEL Figure 5 3 5 Import menu 1 5 3 1 6 Export To export a product 17 18 19 20 21 Click the Export button on the first page of the product sheet Create Export directory into a memory stick Insert a memory stick into an USB port Click the Export button Select the desired products and click the Export button Figure 5 3 6 Product Select the product to Export insert a USB Memory Stick a press EXPORT EXPORT LOG IN CLOSE Figure 5 3 6 Export
37. 34 0 CON10165 0 DIAO168 o o DRIO6495 0 DRIO6582 0 08106640 ELEO444 0 ELEO472 0 ELEOG28 0 ELEO6331_0 EMo49211 0 EMO1682 0 MOTO279 MOTOS100 0 MOTOS101 0 OMOT5883 0 OMOT587 0 OMO16838 0 P50751 0 ____ PNEOT1170 0 071120 Table 8 1 1 Recommended spare parts 8 Appendices 2 lt JOt automation 8 2 8 3 Explanation for Categories 1st class These parts are critical in functional perspective of the machine 2nd class Wearing is dependent on utilization rate 3rd class These parts are less critical HOW TO ORDER SPARE PARTS In order to purchase spare parts kindly contact spareparts jotautomation com Phone 358 10 301 5000 Fax 358 8 344 425 Before ordering spare parts or requesting maintenance see product type Product serial number S No and project number No from the rating plate JOT Automation Ltd 90440 Kempele FINLAND automation tel 358 10 301 5000 Date No Product S No bar l min V Hz A kVA CEOE kg Figure 8 2 1 Rating plate WARRANTY JOT Automation Ltd JOT warrants that the products supplied by JOT excluding any products provided by the customer are free from defects in material or workmanship for a period of twelve 12 months from the date of the final acceptance of the product or if no se
38. 5 3 6 Activate error on failed reading 15 5 4 16 5 4 1 Conveyor calibration 16 5 5 CONTROL AND MONITORINGQ J J J J T 17 5 5 1 Monitoring DUT Status u u u u 17 5 5 2 Monitoring Cell information u u u u 18 5 5 3 Sequence monitoring u u u u 18 5 5 4 Manual control l u nennen nennen nnn nante nnns 18 5 55 20 5 5 6 Global variable 20 5 5 7 Analog variable 21 J002 872 1 05 1 0 1 doc 5 Operation 1 Jat automation Scanning Unit J002 872 1 5 5 1 5 1 1 5 1 2 OPERATION USER INTERFACE This chapter includes a brief description about the use and purpose of the controlling equipment The Scanning Unit is controlled via the first Tiny Unit in the Tiny line MEMBRANE TERMINAL The main control buttons are on the membrane terminal Service key Touch screen display Emergency stop Ethernet oq USB connector Stop Figure 5
39. 52 2 289 25 8 255 8 95 Cli lt 5 5 2 roo S 5 x x lt m Y a pejnoesouJd uorssiuued Aed pulu Aue oj Jo peidoo eq jou snw pue uoneuiojny Lor Jo Auedoud sjuejuoo sii pue 5141 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 5 6 7 8 Revision note Designed Drawn 3 belts changed unknown1 22 09 2011 4 update unknown1 19 10 2011 5 Update unknown1 22 10 2011 DWGNO VERIREV TITLE TITLE2 Default QTY FTYPE Brushless DC Servomotor 36W 24V Faulhaber 2444 5024 1 M01910 9 9 gear 14 1 K1155 23 1 14 1 m 2 0 019320 0 0 Turning wheel axle bearing 5mm wheel 6mm 2 P 68577 d 5mm 3 0215 1 3 Deep groove ball bearing single row D 11mm B1 5mm 8 P 12 5 Widht Length 4 DRIO6656 0 0 Tooth belt Moulded 2 P 5 0 019132 0 0 bearing housing 2 P 6 0 019138 0 0 motor bracket x movement mechanics 1 P 7 0 017784 0 0 Connection bar Y mechanics fail marker 1 P 8 0 0
40. FORMITY 4 85 DRAWINGS 4 8 6 SMEMAHANDSHAKING STANDARD 4 002 872 1 08 1 0 1 doc 8 Appendices 1 Jot automation Scanning Unit J002 872 1 8 APPENDICES 81 RECOMMENDED SPARE PARTS Spare part code Part Type Class 200017020 0 3 ACC06140 0 3 06198 0 ACCU I 0 6 0 CONO1145 0 2123 0 Faulhaber MCBL3006C 3085 04265 0 Serial interface RS232 Beckhoff EL6001 04271 0 04275 0 Beckhoff EK1100 04283 0 CON0990_0 CON10121_0 0 10vdc 4 channel CON10134_0 CON10165_0 001110 0168 0 DRI06495 0 DRI06532 0 DRI06664_0 6T2 5 915 ELE0444 0 ELE0472 0 ELE0628_0 6W 24 VDC 5VDC ELEO6331 9 EMo49211 0 051632 0 LII 2 s MOT0279 0 MOT03100 0 MOT03101_0 015583 0 Balsuewadmt 0 016838 0 50751 0 5 3 SMC SY3420 5LOU M5 11170 0 double acting 7112 0 Festo LFR 1 8 D MINI 159630 EN0211 0 EN02202 0 0229 0 02301 0 Coaxial sensor laser 0357 0 DIAO24 0 61 3440 4 1 51 910 061400 061980 710 BEAO6186 0 BEAO68 O 1145 0 123 0 CONO4265 0 CONO42710 4275 0 CONO4288 0 CONOS90 0 CON101
41. MODE u u u 6 J002 872 1 06 1 0 1 doc 6 Maintenance instructions 1 lt automation Scanning Unit J002 872 1 6 6 1 6 1 3 MAINTENANCE These instructions are only meant for specially trained maintenance personnel Use extreme care when working while the protective covers have been removed Note Only qualified electrician is permitted to open maintenance hatches PREPARATIONS FOR MAINTENANCE Before starting maintenance perform following preparations in order to maintain the machine as easily safely and efficiently as possible e Select tools Study carefully o Safety instructions o Howto reach the maintenance targets o Howto perform the maintenance operation Separate the working area e g by a colorful rope In order to replace a component e Make sure new component is similar to the one to be replaced e Remove products remaining in the machine For automation documents circuit diagrams and program disk see chapter 8 Appendices DETERGENTS For general cleaning of the outer surface use mild universal cleanser For removing grease use universal grease remover e g e LUNGE SUPER e W RTH PRO CLEAN or comparable LUBRICANTS Recommended greases for ball screws and linear guideways HIWIN G05 e Kl ber Kl berlub GL 261 Mobil Mobilux EP1 e Fuchs Lubritech Lagermeister BF2 e Lubcon Turmogrease CAK 2502 WORKING AREA Reserve enough free
42. ND LABELS J002 872 1 02C 1 0 0 2 Safety 1 lt Jot automation 2 2 1 SAFETY This product consists of several modules and components The manufacturing process includes functions that may induce mechanical hazards electrical hazards and other hazards that may form as a combination of the mentioned hazards These hazards may result in death severe injury or product damage However the hazards mentioned in the list above are located behind the protective doors Opening the doors will immediately stop operations and cut power from hazardous objects and mechanisms Therefore it is utterly important to keep the machinery in its original condition and functionality Warning Any modifications to the machine or software are forbidden without permission from the manufacturer Unauthorized modifications or even temporary alterations to the machine or its functioning may affect the user safety and will cancel manufacturer s liability for the product Safety of machinery is in conformity with the regulations of the European Directives as indicated on the Declaration of Conformity signed for the machinery in question Safety standards which have been applied to the safety functions are also stated on the Declaration of Conformity Note Use of any controls adjustments or performance of procedures other than those specified herein may result in hazardous situations with the machinery GENERAL SAFETY INSTRUCTIONS This
43. RUE READ FIXTURE OUT sftByPassReady FALSE FIXTU WaitingReady B CHANGE FIXTU waiting SET TEST LED LABEL WaitingReady WAIT IN sftProductReady TRUE WAIT IN sftProductReady TRUE EnableDebug LOG IN CLOSE GUI Figure 5 5 3 Sequence window in operation state MANUAL CONTROL In the Manual control window the actuators can be driven manually Browse more actuators with the previous and next buttons The GUI does not check the chosen actions from the user before carrying them out Operator or the cell might be harmed if precautions are not used Scanning Unit J002 872 1 5 Operation 18 Jot automation Scanning Unit J002 872 1 5 5 4 1 Manual control Manual Actuators Product stopper can be used manually with Extend and Retract buttons Manual IDReaders ProductStopper Figure 5 5 4 Manual control of product stopper 5 5 4 2 Manual control Conveyors In this window conveyors can be driven manually Manual Conveyors IDReaders iCvIncSpeed Figure 5 5 5 Manual control of conveyors 5 5 4 3 Manual control IDReaders In this window you can test code reader manually ManualTrigger reads the code only once when the Start Test tests also reading speed Manual Conveyors IDReaders ManualTrigg
44. e desired position Figure 5 3 12 Metal surface teaching window 8 Teach metal surface on the PCB with the same methods as you taught hole Select the location move the robot to the desired 2d code test it and save the location ManualTrigger Start Test Figure 5 3 13 Code position teaching window 9 Teach the 2D code position to the reader with the same methods as you taught laser sensor Blue cross shows the code reader position Click ManualTrigger Start Test to test the reader ManualTrigger reads the code only once when the Start Testtests also reading speed Results are shown in the display Fine tune the position to get reading speed close to 20 DEC s 10 Click Finish to end the wizard Machine resets itself and loads the taught product 5 Operation 11 automation 5 3 3 Scanning Unit J002 872 1 HOW TO CONFIGURE MACHINE POSITION IN LINE NODE AND IP ADDRESS Click Menu Main gt TinyService Tiny Config Node Config to open product management window Define here Tiny line Several lines may have been connected to the same LMS PC Lines are separated with numbering Tiny zone Line can include several zones Zones are separated with numbering Every zone includes one master Tiny Tiny Node Location number of the machine in the zone o Master machine is number 1 First slave is number 2 etc Scanning Unit s node is 130 Fail Marker s node is 128
45. ead screw M3x12 DIN 912 SM 2 9 577 0 Cylindrical pin 5m6x18 DIN 7 3 P Mec 8 0135 0 Hex socket head cap screw M4x16 DIN 912 SM 4 7 MAC10028 0 Plate washer ALE 4 3A DIN125 8 Mec 6 MAC01480 0 Hex socket head cap screw M4x14 DIN 912 SM 8 5 17831 0 XY axis assembly Scanner unit 1 A 4 OMO17751 0 Sensor mounting assembly 1 A Mec 3 017749 0 Conveyor assembly Conveyor Fail marker 1 A Mec 2 OM019348 0 Transmission assembly 1 A Mec 1 17716 0 Base assembly Fail marker 1 A Mec No Code Ver TITLE2 QTY Ft Type Revision note Created Designed unknown1 29 10 2010 Material Unspecified Drawn Jamsjuh 18 11 2011 Finish Unspecified RoHS XY axis assembly with conveyor Scanner unit Copyright C Back All lt Size A3 Scale Mass kg Metric mm JOE SULOMSLION Item code Ver 1 5 ae 17832 0 2 Drawn Designed unknown1 22 10 2011 unknown 18 11 2011 Scanner unit code Ver Rev 17832 0 2 XY axis assembly with conveyor Finish Unspecified Size A3 Page 2 3 29 10 2010 Materia Unspecified 18 11 2011 Designed unknown1 Drawn lamsjuh joe oni
46. ecification 2 lt JOt automation Scanning Unit J002 872 1 Figure 3 1 2 Dimensions 3 1 1 MECHANICS The device consists of e Steel and aluminum profile construction Linear motor robot axes X Y Conveyor e Return conveyor e Industrial PC e Graphical user interface The whole system is CE and cUL approved D Frame 2 XY axes and conveyor 3 Return conveyor Figure 3 1 3 Main parts 3 Technical specification 3 automation 3 2 3 3 Scanning Unit J002 872 1 TECHNICAL SPECIFICATION TABLE Scanning Unit J002 872 1 Height 1500 mm Weight 118 kg Handshaking According SMEMA standard Supply Voltage 110 230 VAC 60 50 Hz Power consumption 160W Pneumatics _ Sound pressure level 15 min Lower than 70 dB A lt 30 Ambient Temperature Noise level is measured at the working place when the machine is in operation according standard EN ISO 11201 PRODUCTS TO BE HANDLED The machine is capable of handling PWBs as described below Length up to mm Width up to mm Thickness mm flat belt Thickness mm round belt Carrying edge mm Weight kg Ib Component height Lower max mm Upper max mm 300 11 8 150 5 9 1 0 3 0 0 04 0 12 0 5 3 0 0 02 0 12 3 0 0 12 max 2 0 4 4 15 0 6 3 Technical specification 4 lt JOt automation RATING PLATE 3 4 Scanning Unit J002 872 1 Ra
47. enter of gravity may not be at the expected location Make sure no cables etc are pinched between the machine and the forks of the forklift If the machine has been brought in from cold surroundings allow the temperature of the machine to stabilize for hours before unpacking the machine Note The machines center of gravity may not be at the expected location Use extreme care when lifting the machine Caution If the machine has been damaged during shipment it is forbidden to use it prior to checking the faults REQUIRED FLOOR SPACE When installing the machine leave enough free space for maintenance operating and moving around INSTALLING MECHANICS This phase of the installation must be done extremely carefully because it has a major effect on the machines operational reliability The machine must be installed at the factory according to the instructions given by the person responsible for installation 4 Implementation 2 JOt automation 4 5 Scanning Unit J002 872 1 Installation instructions e Reinstall the auxiliary equipments which were removed for shipping Level the machine in both directions and adjust the height indicated in the layout drawings by means of the adjustable legs and a bubble tube e Fasten the machine mechanically to the surrounding units Make sure to fasten the machine so that it will not move even if it is pushed lightly e Install the safety devices e Check the funct
48. er Start Test Figure 5 5 6 Manual control of conveyors 5 Operation 19 lt Jat automation Scanning Unit J002 872 1 5 5 5 5 5 6 CONTROL In the analog sheet the analog inputs can be monitored and analog outputs can be set The inputs are displayed on the upper panel and the outputs are displayed on the lower panel Both panels include arrows for scrolling through the groups The GUI does not check the chosen actions from the user before carrying them out Operator or the cell might be harmed if precautions are not used Find l O list from the attached automation drawings e Figure 5 5 7 sheet GLOBAL VARIABLE CONTROL With the global sheet the global variable values can be monitored and modified e Options for variable type are Integer Real and String e To add new parameters click the add button e browse parameters use arrow buttons An auto save option can be used for the variable types integer and real Values will be automatically saved after each change if the auto save option is ticked The GUI does not check the chosen actions from the user before carrying them out Operator or the cell might be harmed if precautions are not used Productwidh iTestCycleDelay Pon Figure 5 5 8 Global variables sheet 5 Operation 20 Jat automation 5 5 7 ANALOG VARIABLE CONTROL Scann
49. ft tube SMC M 3ALU 4 2 Revision note Standard Designed unknown1 Material Unspecified Drawn lamsjuh 22 10 2011 Finish Unspecified RoHS Conveyor assembly Conveyor Fail marker F Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE AULCOMeERION Page Item code Ver i 17749 0 2 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd Max Y movement 240mm 3 5 6 7 8 Revision note Designed Drawn 1 update unknown1 19 10 2011 2 Update unknown1 22 10 2011 Max X movement 290mm DWGNO VER REV TITLE TITLE2 QTY 1 OMO017830 0 6 Y Axis assembly Scanner unit 1 A 2 OMO017753 0 1 Front side support flange Fail marker assy 1 P 3 09293 0 0 Linear guide 1 P 4 0 009293 0 0 Linear guide 2 P 5 0 017764 O 4 x movement mechanics fail marker assy 1 A 6 MACO1472 0 14 Hex socket head cap screw M3x6 DIN 912 SM 8 7 01911 0 2 Socket low head screw M3x10 DIN 7984 SM 20 P Revision note Created Designed unknown1 Material Unspecified Drawn amsjuh 22 10 2011 Finish Unspecified RoHS XY axis a
50. he power off from relays and valves The emergency stop is not a normal procedure for stopping the machine 5 1 6 SERVICE SWITCH Note Only authorized service personnel is permitted to use the machine in service mode Turning the service switch key to position 1 activates service mode In service mode the machine operates with limited speed when the covers are opened 5 2 OPERATION PROCEDURES 5 2 4 CONTROL ROUTINES Before starting the machine Inspect the machine carefully and make sure there is nothing on the machine which might prevent the use of the machine damage it or cause injury to the operator During operation Observe the operation of the machine and report any malfunctions to the maintenance personnel When noticing a defect in the machine immediately contact the service personnel Weekly servicing Clean the surfaces of the machine with a general purpose liquid detergent 5 Operation 4 lt JOt automation Scanning Unit J002 872 1 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 NORMAL START UP Before starting check that To start 1 2 There is nothing inside the machine products inside the machine may prevent the operation damage the machine or cause personal injury The machine is not in service mode Press the power on button Press the start button EMERGENCY STOP Pressing the emergency stop button will stop the operation of all the machines in Tiny line immediately All the o
51. ic mm JOE Page Item code Ver 16 66902 12 18595 0 1 Drawn Designed Revision note Rev 1 koskema 26 07 2011 Assembly updated 596 GO 365 N Z B 1 2 lt Ti 3 c Soc 8 10 2 5 s LO co o 1016 5 92 O O 5 o 51010 se o s gt lt 5 2 ov 15 26 315 olo I E o E n 9 5 ac 93 3 5 5 E S 3 a E E 5 gt 2 25 5 58 2 8 5 Ss 8 E Es 5 gt o S 5 2 16 9 5 j Y L pejnoesouJd uorssiuued Aed pulu Aue oj pasojosip Jo peidoo eq jou pue 10710 AJedojd y slu luoo pue Ju uunoop 5141 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 482
52. ights reserved lt Size A3 Scale Mass kg Metric mm JOE Page Item code Ver o eae x 17764 0 4 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 5 6 T 8 Rev Revision note Designed Drawn 1 unknown 23 09 2011 2 unknown1 23 09 2011 3 update unknown1 20 10 2011 Dust cap Becomes with guide Revision note Standard Designed unknown1 Material Unspecified Drawn Jamsjuh 21 10 2011 Finish Unspecified RoHS x movement mechanics fail marker assy Copyright C All rights reserved Size A3 Scale Mass kg Metric mm JOE Hem Goes yer RO 1 3 0 gt 214 17764 0 2 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 5 6 7 8 Revision note Designed Drawn 1 unknown 23 09 2011 2 unknown1 23 09 2011 3 update unknown1 20 10 2011 A B D E Revision note Standard Designed
53. inates or radius are adjusted by copying the coordinates from the Current coordinate s field or by placing the cursor to the field Arrow buttons Browses the Locations Save loc Saves adjusted settings field In this field user can use predefined l Os Find list from the automation drawings 5 Operation 13 lt Jot automation Scanning Unit J002 872 1 ENABLE CALIBRATE n SPEED TO JOG 0000 0000 0000 0000 COPY TO LOCATION SAVE LOC Figure 5 3 17 Teaching sheet Manual Control field Enable Calibrate Move to location Speed Jog Teaching Axis Settings Figure 5 3 18 Speed and jog fields Turns the actuator robot power on and enables manual control When the power in not enabled the actuator robot can be moved by hand to desired locations After finding the desired location press the Copy to location button and after that the Save loc button Executes calibration Manual control must be enabled before executing calibration The index table must be free and pusher cylinders up Moves axis or index table to desired location picked in the Locations field Manual control must be enabled and the calibration must be executed Set axis or index table speed Click the robot button to return to the Manual control field Drive axis manually with the and up down 9 buttons Click the control button to return to
54. ind mechanical drawings at the back of this document SMEMA HANDSHAKING STANDARD Find SMEMA handshaking standard at the back of this document Scanning Unit J002 872 1 8 Appendices 4 JOt automation DECLARATION OF CONFORMITY According to Directive 2006 42 EC JOT Automation Ltd Vihikari 10 90440 KEMPELE FINLAND declare under our sole responsibility that the product Name Scanning Unit for Tiny Line Type J002 872 Version 1 Serial Number if applicable to which this declaration relates is in conformity with the following standards or other normative documents Directive 2006 42 EC Other Directives 2004 108 EC Standards SFS EN ISO 12100 1 2 EN 60204 1 EN 61000 6 4 z ATX Oulu 2 December 2011 Z C Mika Puttonen R amp D Director JOT Automation Ltd and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd 1 5 6 7 8 Revision note Designed Drawn 1 Update unknown1 22 10 2011 2 Added hose clamps unknown 18 11 2011 14 0687 0 Suojaletku Ulko D 21 2 Musta polyamidi PA6 1 P 13 0690 0 Cable hose bracket D 21 2 Black polyamide 4 P 12 0687 0 Suojaletku Ulko D 21 2 Musta polyamidi PA6 1 P 11 MAC10026 0 Plate washer ALE 3 2A DIN125 2 Mec 10 01461 0 Hex socket h
55. ing Unit J002 872 1 In the analog sheet the analog inputs can be monitored and analog outputs can be set In practice you cannot set outputs because the machine is automatically controlled Browse more parameters with arrow buttons The GUI does not check the chosen actions from the user before carrying them out Operator or the cell might be harmed if precautions are not used 11 0 Globals Analog anSpeedConvUp lt anSpeedConvDown Figure 5 5 9 Analog sheet 5 Operation 21 lt automation Scanning Unit J002 872 1 6 MAINTENANCE 6 1 PREPARATIONS FOR u 2 611 Detergehts retro ccr kar runc sen he mse 2 6 1 2 RUNIQcuCE 2 6 1 3 Working 2 6 2 MAINTENANCE SCHEDUILE u u uu uuu uu u 3 6 3 MAINTENANCE PROCEDURES U uu uuu 3 6 3 1 General condition and function J 3 6 3 2 CI AMIN G 4 6 3 3 Ball screws and linear motion guides 4 6 34 RET 4 6 3 5 Cogged belt and pulleys 5 636 5 6 4 RETURNING TO OPERATING
56. ioning of the safety devices with the person responsible for safety at work e Ensure that there are no obstructions to product travel at the interface to adjoining machines e Check the installation by moving a product along the conveyor manually Note The final check of the installation will take place during the test run start up If adjacent machine is not a JOT product place a safety cover in front of the conveyor openings of the machine If a single JOT product has been ordered to the production line JOT Automation is not responsible for the safety around the machine ELECTRIFICATION Caution If the machine is delivered the end of the power cable open with no contact plug or if the contact plug has to be changed into another plug that conforms to national standards ensure that the plug or other similar connection is correctly connected and the voltage is correct Switch the mains off in the 0 position before plugging in the power cable Verify the accurate supply voltage from the rating plate Power cord X32 Smema next 1 X34 Smema next 2 Line E Stop next X31 Smema previous 1 X33 Smema previous 2 Line E Stop previous Ethernet connections HO Ramnracan A nair inlat Figure 4 5 1 Connections 4 Implementation 3 lt JOt automation Scanning Unit J002 872 1 4 6 CONNECTING PNEUMATICS Connect the machine to a pressurized air source For pressurized air
57. ized personnel may service this machine See manual for safety information Read out and understand user manual before operating this machine Failure to follow operating instructions could result in injury or damage to the equipment 2 Safety 5 lt automation Scanning Unit J002 872 1 3 TECHICAL SPECIFICATION 31 GENERIC TECHNICAL 222422 4 222 2 311 epe cM 3 3 2 TECHNICAL SPECIFICATION 2 22 44 2 4 3 3 PRODUCTS TO BE HANDLED U u u u uu u u 4 34 RATING PLATE 2 ul l asss 5 3 5 FUNCTIONAL DESCRIPTION 6 CR MMC rp 6 SE MES VCI M TEE EE 6 J002 872 1 03C 1 0 0 3 Technical specification 1 lt JOt automation Scanning Unit J002 872 1 3 TECHNICAL SPECIFICATION This chapter provides technical information about the machine 31 GENERIC TECHNICAL DATA The JOT Automation Scanning Unit reads 2D codes from PWBs and forwards the PWBs to the master Tiny It is intended for use in conditions prevalent only in production lines of the electronics industry The machine is controlled by a programmable logic The logic interface with upstream and downstream devices is implemented via UDP and SMEMA handshaking The control equipment is located on the panel in the upper part of the frame Figure 3 1 1 Main view 3 Technical sp
58. l marker assy 1 P Yes 9 1465 0 14 Hex socket head cap screw M3x20 DIN 912 SM 2 10 1461 0 2 socket head cap screw M3x12 DIN 912 SM 8 JP 11 1478 0 2 socket head cap screw M4x12 DIN 912 SM 2 P D 12 1504 0 2 socket head cap screw M5x16 DIN 912 SM 4 JP 13 01445 0 2 Hex socket head cap screw M2 5x8 DIN 912 SM 16 14 01911 0 2 Socket low head cap screw M3x10 DIN 7984 SM 40 P Yes 15 1565 0 14 socket countersunk head screw M3x8 DIN 7991 SM 2 Yes 16 MAC0572 0 5 Cylindrical pin 4m6x16 DIN 7 4 P Yes 17 577 0 5 Cylindrical pin 5m6x18 DIN 7 4 P Yes 18 1529 0 2 socket head cap screw M6x20 DIN 912 SM 6 P 19 1465 0 2 socket head cap screw M3x20 DIN 912 SM 2 P 20 OM019335 0 0 Identification plate 1 P Yes 21 165 0 2 Hex socket head cap screw M2x8 DIN 912 SM 2 P E 22 616 0 0 Vibration absorbers D 8 8 M3x6 2 Yes 23 19347 O 0 2 Yes 24 2200023314 0 0 5 screw M3 L 7 plastic black M3 SW6 5 43 070 3 25 1709 0 3 M3x5 ISO 7380 SS 3 P Yes 26 1472 0 2 socket head cap screw M3x6 DIN 912 SM 2 Revision note Standard Designed unknown1 Material Unspecified Drawn lamsjuh 21 10 2011 Finish Unspecified RoHS x movement mechanics fail marker assy F Copyright C All r
59. ne is in operation do not penetrate the manipulator s workspace Do not stare into laser beam e Perform teaching operations when operators are outside the manipulator s workspace If it is impossible to perform teaching operation without penetrating the manipulator s workspace be prepared to press the Emergency stop button in case of unpredictable erroneous motion or operation Note Only personnel with special training may perform operations such as teaching points for robots e Carry out inspections when the machine is out of operation If it is impossible to carry out inspection when the machine is out of operation keep outside the manipulator s workspace Do not use the machine if it develops a fault or its safety devices are damaged Do not make any modifications for electrics or mechanics of the machine e Donot make any modifications for the safety equipment 2 Safety 3 lt automation Scanning Unit J002 872 1 2 2 DANGEROUS ELEMENTS AND ISSUES During operation and maintenance procedures pay special attention to the following issues which may cause danger despite the safety equipment e Robot movements impact energy e Conveyors grabbing e Electric devices in general risk of electrical shock laser devices and sensors laser radiation risk of eye injury e Vacuum system mechanical risk Pneumatic system movements impact energy The machine includes a class 2 laser device which is
60. nes i e how well handshaking functions Make sure all the necessary warning signs stickers and tapes are fastened to the machine before using it the first time 4 Implementation 4 lt JOt automation Scanning Unit J002 872 1 410 WITHDRAWAL FROM USE AND STORAGE 4 10 1 TEMPORARY STORAGE Store the machine in a warm and dry place 4 10 2 LONG TERM STORAGE AND TRANSPORTATION Store the machine in a warm and dry place preferable in the original delivery package When transporting the machine use the original delivery package Before long term storage e Save program settings and parameters as a backup copy e Carry out the nearest upcoming maintenance operation update the maintenance log book Refer to chapter 6 Maintenance 4 10 3 PERMANENT WITHDRAWAL FROM USE The wheelie bin symbol in the machines rating plate indicates that the machine must not be disposed of with common household waste The product that has come into end of its lifecycle must be disposed of as defined in the WEEE Directive The Waste Electrical and Electronic Equipment Directive When a JOT Product has come into its end of lifecycle please contact the closest JOT office for information about the disposal of the product 4 Implementation 5 lt JOt automation Scanning Unit J002 872 1 5 OPERATION 51 2222 ki accu unc reu inea aan raum AXE ra iae 2 5 1 4 Membrane
61. ng twice If a lubricant film cannot be seen on the ball screw increase the lubricant quantities Caution Excessive quantities of lubricant may damage the parts For recommended lubricants see chapter 6 1 2 Lubricants PNEUMATICS Emptying the water separator To empty the condensed water from the service unit 1 Open the valve under the water separation bowl 2 When the bowl is empty compressed air starts to whistle out close the valve 6 Maintenance instructions 4 lt JOt automation 6 3 4 2 Replacing air supply filter 6 3 4 3 6 3 5 6 3 6 Scanning Unit J002 872 1 Replace air filter if you notice decrease in air pressure To replace a filter 1 Stop the flow of compressed air 2 Screw off the water separation bowl 3 Screw off the plastic nut under the filter 4 Replace the filter element Replacing silencers Check condition of the valve silencers Every control valve or valve package contain a silencer or several silencers In scanning unit the silencers are located in the stoppers valve Grey colour or an extraordinary sound when disconnecting pressure signifies clogging or damage Replace clogged or damaged silencer 4 Figure 6 3 1 Examples of valve silencers COGGED BELT AND PULLEYS Check the condition of the cogged belt and cogged belt pulleys Replace worn faulty or loose belt and damaged pulleys SENSORS Clean sensor lenses with a dry lens cloth if necessar
62. nts cannot be found and the operation of the machine stops with an alarm The PWB can be removed when the machine is in service mode Before feeding in a new the incorrectly placed incorrect PWB has to be removed service mode switched off and error checked on touch screen After the control points are successfully found the scanning unit reads PWBs 2D code with a camera After the code reading is carried out the unit signals that the PWB can be forwarded and a new PWB can be received Finally the PWB is forwarded to the master Tiny Unit which forwards PWBs to next available Tiny or directly to Fail Marker Unit An error or a malfunction is indicated by the beacon and the buzzer Cause of the error is shown on the touch screen Refer to chapter 7 Troubleshooting 3 5 2 AXES The conveyor conveys PWBs in X axis direction The camera and the laser sensor move along XY axes XY location is programmed in the GUI 3 Technical specification 6 lt automation Scanning Unit J002 872 1 4 IMPLEMENTATION 41 ACCEPTING DELIVERY 2 4 2 UNPACKING 2555 55 ERE 2 4 3 REQUIRED FLOOR SPACE U u u u u 2 44 INSTALLING U 2 4 5 ELECTRIFICATION ies 3 4 6 CONNECTING PNEUMATICS 4 47 CONNECTING CONTROL u u u 4
63. ontrol Each machine should be provided with a separate power connection and ground Individual ON OFF controls should also be provided Each machine should have 1 4 20 earth ground stud on each side left and right of the machine To sequence boards properly from machine to machine one or two signal lines will be used Board Not Available and Board Available Interface Standard 1 2 These signals are shown in Figure 2 and may be obtained using an optical isolator or a relay The minimum requirements are to switch 3OV 10 mA At 10 mA the output LOW must not exceed 0 8 volts The logic is as follows Board transfer occurs when Machine A has a board available contact closed and Machine B is not busy contact closed e The signals can occur at anytime but board transfer does not occur until both contacts are closed Board is Available signal from machine will remain closed until the board has left Machine A e Ready signal will remain closed until the board has arrived at Machine Board transfer cannot occur again until each signal opens for at least 50 ms Optional Once both Machine A and Machine B signals are closed and the board has neither left A nor arrived at B an error message will be generated Machine A ready to Board clears send board boardis 771 r Machine now sent to Machine B Board now in Machine B ready to gt Machine B Machine
64. parate final acceptance procedure is used from the date of installation of the product However the maximum warranty period is eighteen 18 months from the date of delivery of the product from JOT factory If during the warranty period a product is found to have an aforementioned defect JOT shall repair or replace at its discretion such product or its part within a reasonable time Products or parts repaired or replaced by JOT under the warranty including labour shall be warranted for the remainder of the original warranty period of the product On request defective parts shall be delivered to JOT or stored for later inspection The title to defective parts shall transfer to JOT upon delivery of the replacement part Condition for this warranty is that a written notification is provided to JOT within thirty 30 days from the discovery of the defect with a detailed product information and explanation of any alleged deficiencies and that such product is made available for JOT s inspection JOT shall make the final determination as to the existence and cause of any alleged defect The warranty covers only parts and labour Customary lodging and travel expenses resulting from the warranty work shall be paid by the customer Scanning Unit J002 872 1 8 Appendices lt JOt automation 8 4 8 5 8 6 Excluded from the warranty are the following a normal wear and tear and consumable parts b defects attributable to the ope
65. ration and maintenance of the product that is erroneous incorrect in adequate or contrary to the operating instructions c defects attributable to environmental conditions or a change in conditions that is detrimental or hazardous to the product operation d defects attributable to the product being repaired and or installed and or modified by someone other than JOT or an authorized representative of JOT or contrary to instructions given by JOT or an authorized representative of JOT and e defects attributable to third party products The warranty shall be void if the product is without JOT s prior written consent a dismantled and or reinstalled or b resold to a third party No warranty is made with respect to custom products or products produced to customer s specifications except as specifically stated in writing by JOT in the contract for such custom products These terms shall be applied worldwide JOT MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED EITHER IN FACT OR BY OPERATION OF LAW AND JOT EXPRESSLY EXCLUDES AND DISCLAIMS ANY WARRANTY OF MERCHANTABILITY NON INFRINGEMENT OR FITNESS FOR A PARTICULAR PURPOSE JOT SHALL NOT BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INCIDENTAL OR OTHER SIMILAR INDIRECT DAMAGE AND THE LIABILITY OF JOT SHALL NOT UNDER ANY CIRCUMSTANCES EXCEED THE PURCHASE PRICE OF THE PRODUCT DECLARATION OF CONFORMITY Find Declaration of Conformity attached after this page DRAWINGS F
66. requirements see chapter 3 2 Technical Specification 4 7 CONNECTING CONTROL SYSTEM Connect the handshaking cables e connector X31 to previous machine connector X32 to following machine Check the handshaking protocol of the adjoining devices The machine requires a separate adapter to be able to function together with devices that do not conform to SMEMA handshaking 48 ADJUSTMENTS AND CALIBRATION The machine has been adjusted and calibrated at the factory However the adjustments and calibrations might have changed during shipment Therefore check the basic settings of the machine during installation together with the person responsible for operation of the machine This will ensure the maximum degree of usage of the machine in production Set and test the conveyor width adjustment with an actual conveyed product 4 9 THE FIRST START UP Before starting and using the machine familiarize yourself with the operation and safety instructions and check that no adjustments have changed after the factory test run and no parts have loosened during shipment Use extreme care when starting the machine for the first time The adjustments calibrations etc might have changed during shipment making it possible to damage the machine or products during the first run To achieve the best possible results perform the final test run in the production environment This will indicate how well the machine functions together with adjacent machi
67. risk of electric shock or a component containing voltage is damaged 7 Troubleshooting 2 lt Jot automation Scanning Unit J002 872 1 7 2 2 WATER DAMAGE In case of water damage 1 Turn the mains off immediately 2 Unplug the power cord 3 Becareful not to touch the machine due to a risk of electric shock Only a qualified electrician may inspect the machine for moisture and make sure it can be safely used before it is started The power must be prevented from being turned on before and during the inspection There is always a huge risk of an electric shock If the inspection indicates that the machine is dry and not damaged it may be operated normally If noticing moisture damages contact JOT Automation Field Service 7 2 3 FIRE Press the Emergency Stop button and follow the internal procedures of your company or organization for an emergency situation If fire occurs use a CO fire extinguisher 7 3 RECOVERY FROM PROGRAM LOSS It is advisable to create a backup copy of all the existing products Refer to chapter 5 3 3 4 BackUp In the case of program loss import the backup copy Teach locations manually If this does not help contact JOT Automation 7 Troubleshooting 3 lt automation Scanning Unit J002 872 1 8 APPENDICES 8 1 RECOMMENDED SPARE PARTS 2 8 2 HOW TO ORDER SPARE 3 xKEMDuun dage 3 8 4 DECLARATION OF CON
68. rmation about the operation or electrical connections Further information is available in the machines technical documentation and from the manufacturer The information described herein is subject to change without notice The manual has been checked for both reliability and accuracy However if you have any questions or notice any errors or omissions in this manual please contact the Field Service of JOT Automation TYPOGRAPHIC CONVENTIONS The following typographical conventions are used to point out potential hazards and other important issues Warning Text notifies the reader of circumstances which may cause personal injury Caution Text notifies the reader of circumstances which may cause serious damage on the device Note Text is used to stress issues of special importance ABBREVIATIONS DUT Device Under Test PWB Printed Wire Board same as PCB PCB Printed Circuit Board same as PWB RoHS Restriction of Hazardous Substances UDP User Datagram Protocol CONTACT INFORMATION JOT Automation Ltd Vihikari 10 90440 KEMPELE FINLAND Phone 358 10 301 5000 Fax 4358 8 344 425 www jotautomation com 1 About the manual 2 lt Jot automation Scanning Unit J002 872 1 2 SAFETY 21 GENERAL SAFETY INSTRUCTIONS ettet 2 22 DANGEROUS ELEMENTS AND 50 5 4 23 SAFETY DEVICES 4 2 4 SYMBOLS A
69. rors codes Pages enabled for basic operator Sequence TinyHandler AutoCycle CLOSE GUI Opens the menu list Starts the operation Stops the operation Resets the unit Opens the keyboard window Opens the login dialog box Closes the window Displays the version numbers of software components IDReaders Teachin Actuators Correct robot points Drive actuators Test readers manually manually rive conveyors manually manually lo Global Analog Control each Monitor and Monitor inputs input output global set outputs manually variable values TinyTestHandler Display DUTS serial number Current status Pass fail data Sequence Displays names and codes of programs Tiny Service Calibrate width Set node numbers Calibrate conveyors Run wizard o Product specific teaching 5 Operation lt JOt automation Scanning Unit J002 872 1 5 1 4 LIGHT BEACON AND BUZZER Beacon lights signal the status of the machines Green light Automatic mode Green light flashing Reference drive Yellow light Operating voltage is not on No air pressure No move permission Incoming pallet jammed Outgoing pallet jammed Remove pallet Red light Alarm Door open Emergency Stop pressed Buzzer During yellow light or alarm 5 1 5 EMERGENCY STOP Pressing the emergency stop button will stop the unit immediately and cut t
70. s contents are the property of JOT Automation Ltd Rev Revision note Designed Drawn 3 turning wheel axle changed Unknown1 07 102011 4 Update unknown1 20 10 2011 DWGNO TITLE TITLE2 Brushless DC Faulhaber 2444 MOT0O3100 0 0 Servomotor 36W 24V SO24B K1155 14 1 23 1 14 1 19320 0 0 Turning wheel axle P 68577 d 5mm Deep groove ball 215 1 3 bearing single row 2 0 106689 0 0 Timing belt 12 5 6 718 P 19131 0 0 bearing housing P 0 017293 0 2 Turn wheel bracket X movement E 19138 0 motor bracket puru I P OM017520 0 0 Belt pulley 16 T2 5 24 2 2 P MA OIRA 2 Allen Screw M 12 DIN912 2 2 Allen Screw M 3x 6 DIN 12 ALE 3 2A i 010 Plate washer DIN 25 0110 Locking screw M3x3 DIN 913 SS 6 P 45 0 2 socket head cap M2x5 DIN 912 3 P 4 screw SM 002 00 Plate washer 2 Revision note Standard Designed unknown1 Material Unspecified Drawn Jamsjuh 20 10 2011 Finish Unspecified POP x movement assembly nom fail marker assy All rights reserved Size A3 Scale Mass kg Metric mm JOE Page Item code Ver 1 2 0 ae 1 2 17763 0 4 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecu
71. s manually Observe the operation of the machine Make sure it operates smoothly without any jerking movements or unusual sounds When noticing seeing or hearing a defect in the machine immediately take necessary actions to prevent any damage and find out the fault Refer to chapter 7 Troubleshooting 6 Maintenance instructions 3 lt automation Scanning Unit J002 872 1 6 3 2 6 3 3 6 3 3 1 6 3 3 2 6 3 4 6 3 4 1 CLEANING Use only a lint free cleaning tissue for general cleaning of the outer surface and if needed mild universal cleaner Caution Do not use abrasive cleaning powders or solvents BALL SCREWS AND LINEAR MOTION GUIDES Lubricating linear motion guides 1 Clean the guides with a lint free cloth and lubricate lightly Apply lubricant to lubrication connection of the block or straight on the rail Drive the block back and forth three times with the GUIs manual control Repeat lubricating and driving twice If a lubricant film cannot be seen on the profile increase lubricant quantities Caution Excessive quantities of lubricant may damage the parts For recommended lubricants see chapter 6 1 2 Lubricants Lubricating ball screws 1 Clean ball screws with a lint free cloth and lubricate lightly Apply lubricant to lubricating connection of the nut or straight on the screw Drive the nut back and forth three times with the 6015 manual control Repeat lubricating and drivi
72. sion assembly 1 A 4 013823 0 0 Aluminium profil 20x20 2 5 13818 0 2 Angle Bracket L150x75x8 53 4 P 6 045884 0 1 Sensor Holder PLT2 38x38 1 P 7 19054 0 0 Connector plate Mirrored 1 P 8 0 019054 0 0 Connector plate 1 P 9 1527 0 Hex socket head cap screw M6x18 DIN 912 SS 8 10 1503 0 Hex socket head cap screw M5x16 DIN 912 SS 4 1757 0 Hex socket head cap screw M3x14 DIN 912 SS 2 1474 0 Hex socket head cap screw M3x8 DIN 912 SS 2 MAC10049 0 Split lock washer with bend ends M6 DIN 127 SS 8 P MAC10048 0 Split lock washer with bend ends M5 DIN 127 SS 4 P 10057 0 Washer plain large M6 DIN 9021 SS 8 P MAC10030 0 Flat washer without chamfer M5 DIN 125 SS 8 10026 0 Flat washer without chamfer M3 DIN 125 SS 2 144 0 0 T Slot Nut 5 St M5 ITEM 0 0 370 01 M5 8 P 16173 0 0 Support plate 1 P 19053 0 0 Fastening plate 1 P 0 019053 0 0 Fastening plate Mirrored 1 P TMACO711 0 0 Spacer screw 110 mm M3 SW5 5 5 13 101 2 P 757 0 0 Clamp lever black KIPP 50 105 015 01 4 P 134 0 2 T Slot Nut 5 St M4 ITEM 0 0 370 06 M4 6 P 25 1927 0 2 Socket low head cap screw DIN 7984 SM 6 P Revision note Standard Designed vesapaa 01 03 2011 Material Unspecified Drawn koskema 26 07 2011 Finish Unspecified RoHS Return conveyor assembly Copyright C All rights reserved lt Size A3 Scale Mass kg Metr
73. ssembly Scanner unit Copyright C All rights reserved lt Size A3 Scale Mass kg Metric mm JOE SULCOMERION Page Item code Ver zs de 113 x 17831 0 2 a 5 CN 5 9 O 3 lt 55 Aw oo gt SENE n esq 925 O 222 5156 c 9 ol B 5 20 5 o c 215 gt m lt 10 5 qi 2 lt N N G t aj c gU JE 2 e 5 516 oie lU o8 gt 2 0 59 218 5 509145 2 25 gt Qu gt Oe 8 5 5 gt 2 c I 62 S o Q x x 0 m Y a pejnoesouJd uoissiuued Aed pulu Aue oj Jo peonpoudei peidoo jou pue uoneuiojny Lor Jo Auedoud sjuejuoo sii pue 5141 Drawn Designed Revision note Rev unknown1 19 10 2011 unknown1 22 10 2011 update Update ey C Dust cap Becomes
74. t is selected Product BackUp Figure 5 3 1 Settings window Product sheet 5 3 1 2 Add How to add new product To add a new product 1 Click the Add button on the first page of the product sheet 2 Select a source product from the list Figure 5 3 2 The selected product will be copied to create new product 3 Name the product give it an id number and click the create button The id number must lie between 1 and 9999 Select the Source CREATE MEL C LOG IN CLOSE Figure 5 3 2 Add menu 5 Operation 6 lt JOt automation Scanning Unit J002 872 1 5 3 1 3 Delete a product To delete a product 4 Open the first page of the product sheet 5 Choose the product to be deleted 6 Click the Delete button 7 Choose the product to be deleted from the list Figure 5 3 3 8 Click the Delete button Product Select the product to delete and press delete DELETE Figure 5 3 3 General settings window Note is not possible delete current product 5 3 1 4 BackUp BackUp function copies all the existing products into a memory stick Note backup has been already created it will copied over To create a backup copy 9 Backup button on the first page of the product sheet 10 Insert an USB memory stick and click the Backup button Figure 5
75. ted This document and its contents are the property of JOT Automation Ltd 5 6 7 8 Revision note Designed Drawn 2 unknown1 23 09 2011 3 turning wheel axle changed unknown1 07 10 2011 4 Update unknown1 20 10 2011 Revision note Standard Designed unknown1 Material Unspecified Drawn amsjuh 20 10 2011 Finish Unspecified RoHS assembly Size A Scale JOR SULOMBLION Page code Rev 115 o de 2 2 17763 0 4 2 3 4 5 6 7 8 and must not be copied reproduced or disclosed to any third party without prior written permission Contravention will be prosecuted This document and its contents are the property of JOT Automation Ltd Rev Revision note Designed Drawn 1 Assembly updated koskema 26 07 2011 580 426 m antc Track Width Fixed edge 50 320 126 V x SS S RY DWGNO TITLE TITLE2 QTY FTYPE 1 19037 0 0 Conveyor block Fixed edge 1 A 2 0 019036 0 0 Conveyor block Moving edge 1 A 3 10 0185911 0 0 Transmis
76. the Manual control field C C CONTROL 5 Operation 14 lt Jot automation 5 3 5 5 3 6 HOW TO SELECT DATA STORED TO LOG Selecting Settings Logging the data saved in the log files can be selected The data available is Cycle times Log errors and Log results To select the logging data enable the Logger on field and choose the data for log files Products Logging Logger ON Log Cycle Times Log Errors Log Results SAVE Figure 5 3 19 Logging window ACTIVATE ERROR ON FAILED READING Click Menu Main gt TinyService gt Tiny Config Parameters Select No Head Error Active if you want the machine to alarm and stop when code reading fails In another case PCBS are just forwarded straight to the Fail Module Marker without testing Cell TinyTestHandler TinyService Sequence Node Conv Calib Tiny Config Parameters ioc Figure 5 3 20 Conveyor calibration Scanning Unit J002 872 1 5 Operation 15 Jot automation 5 4 5 4 1 CALIBRATION CONVEYOR CALIBRATION Click Menu gt Main gt TinyService gt Tiny Config Conv Calib Scanning Unit J002 872 1 Conveyor calibration is carried out for example after mechanical maintenance or repair actions when the width may have changed Calibration is carried out by
77. ting plate is situated either on the backside of the machine near the lower right corner The rating plate contains following information Manufacturer and contact information e Date Date e Project number No e Product code and name Product Serialnumber S No e CElogo e RoHS logo e Date of production yyyyymm dd e Supply pressure bar e Air consumption l min Operating voltage V Operating frequency Hz e Current consumption A Power consumption e Weight kg e CE logo RoHS 15 logo e WEEE logo JOT Automation Ltd 90440 Kempele FINLAND automation tel 358 10 301 5000 Date No Product S No bar l min V Hz A kVA ceo x Figure 3 4 1 Rating plate 3 Technical specification 5 lt Jot automation Scanning Unit J002 872 1 3 5 FUNCTIONAL DESCRIPTION Operation of the machine is engaged by UDP and SMEMA handshakings with adjoining machines 3 5 1 OPERATION An idle scanning unit requests for a PWB A sensor at the infeed edge detects arriving PWB and it is conveyed to the predefined location The machine checks position and orientation of each PWB by laser measurement sensor First it scans the control points height of a component in predefined point and a hole in the PWB in predefined point If the PWB is incorrect or incorrectly placed the control poi
78. utput stages of PLC will drop down stopping the motors and cutting the power off from relays and valves Sensors are not affected by emergency stop Opening a hatch during normal operation activates e stop circuit and stops the operation of the machine and two adjacent machines in Tiny line Emergency stop is not a normal stopping procedure It should be used only in emergency situations STARTING AFTER EMERGENCY STOP When starting after emergency stop 1 5 RESET Remove the cause for emergency stop Remove products from the machine Check machines functionality Release the emergency stop button by turning it clockwise Start as described in chapter 5 2 2 Normal start up Press the Stop button in the GUI for 3 seconds to reset the machine NORMAL SHUT DOWN Press the Power off button to shut down the machine 5 Operation 5 JOt aucomation Scanning Unit J002 872 1 5 3 CONFIGURATION This chapter includes the configurations carried out during normal operation Configuration 1 Select product See section 5 3 1 Teach robot points to robot See section 5 3 2 Teach machine position in line See section 5 3 3 Configure log book See section 5 3 5 5 31 HOW TO SELECT PRODUCT Click Menu gt Settings gt Product to open product management window 5 3 1 1 Selecting product Select desired product from the list and click the active button The machine restarts when new produc
79. y Avoid unnecessary cleaning Wipe dust off carefully Do not use solvents 6 Maintenance instructions 5 lt automation Scanning Unit J002 872 1 6 4 RETURNING TO OPERATING MODE After finishing maintenance Close opened hatches and mount the removed cover plates e Check that all cables and clamps are correctly connected and fastened Perform the final inspection after the maintenance acceptance Pay special attention to the following issues e Tightness of the cables the cables must not hang lie on the floor or be in touch by a moving element e Cleanliness of the device and the working area e The maintenance switches have been returned to the normal operation mode e Pneumatic supply has been connected The machine is tested according to test instructions in Installation manual When maintenance operations are completed turn the service switch to the 0 position and perform starting procedures as described in the operation manual 6 Maintenance instructions 6 lt Jot automation Scanning Unit J002 872 1 7 TROUBLESHOOTING 7 ALARM HANDLING 2 7 2 UNEXPECTED DAMAGES 2 7 2 1 Mechanical damages U U u u 2 7 2 2 Water damage J ul U u uu u J

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