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1. ee EM eT ETT DSSOND Seer E CV S200C CV S200M When the CA LHS Series is equipped b cor lt 2 co E YO WO YO VO Y field view mm ch cho ch 1000 39 37 100 3 94 pr j ty 15 0 0 3 u zd J 1 1 0 04 10 100 1000 10000 0 39 3 94 39 37 393 7 WD mm so SENSN ENSCO C PEER CREPIS E CV S035C CV S035M When the CA LS Series is equipped bh co oD Y field view mm A oboe 1000 39 37 100 3 94 10 0 39 3 0 04 10 100 1000 10000 0 39 3 94 39 37 393 7 WD mm The numerical values in these graphs are just reference values Therefore adjustment may be necessary when installation is performed specifications Controller Controller model 1 2 Number of pixels 1024 H x 960 V approx 980 000 pixels With CV 035C S035C 035M S035M H035C H035M connected 310 000 pixel mode 640 H x 480 V approx 310 000 pixels e 240 000 pixel mode 512 H x 480 V approx 240 000 pixels 2 Color monochrome cameras Supports CV H500C 200C S200C H200C6 035C S035C H035C H500M CV X172 With CV H500C H500M connected 5 000 000 pixel mode 2432 H x 2050 V approx 4 99 megapixel With CV 2000 S200C H200C 200M 200M H200M connected 2 000 000 pixel mode 1600 H x
2. OK product NG product NG product Contrast image OK product NG product OK product NG product Presence Discrimination False assembly inspection for fuse boxes Auto Teach Inspection OK product NG product Product verification inspection Auto Teach Inspection OK product Wrong type Stain Flaw Flaw inspection for steel plates OK product Image after filtering Burr inspection for washers Ha Banin Flaw OK product NG product Application Examples AUtomotive Metal Position Angle Flaw inspection for bearings Speedometer inspection Angle misalignment k i NG product Magnified image OK product NG product Spring forming inspection O ring position inspection NG product Magnified image OK product 26 Application Examples Food Pharmaceuticals Packaging Presence Discrimination Stain Flaw Presence inspection for instant noodle ingredients Appearance inspection for caps Auto Teach Inspection OK product NG product OK product NG product Verification of cap type Auto Teach Inspection Glass bottle sealing surface inspection Chipped mouth 7 OK product NG product NG product Identification Barcode reading for paper packaging OK product Text recognition of expiration date NG product OF 201230 j OK
3. The guided tool set up helps users extract out just the text i Other inspections are performed aian aa simultaneously while the 2D code is read DataMatrix QR code On Screen Graphics a Graphical displays can be Gaon added to the screen Coplay Simply by adding an inspection region the profile of the edge can be detected By Bolt measurement Different shapes like points lines and circles can be drawn using this tool Since it is detecting many edges along the inspection region this tool can accurately measure Trend Edge Width can measure the also possible to reference values measured by tools various advantages are offered features like max min average width max position and peak to peak width The tool maximum diameter of the thread Each such as an improved visibility of a detected location on the screen found edge is displayed in yellow and the can also draw a best fit line or circle according to the found profile green indicates the widest section Peak to peak width Best fit circle Best fit line Graphical display Scale display Outliers do not f affect measurement A scale can be displayed as well Measurement values can be easily seen after conversion from pixel values The maximum The edge graph aids in diameter is detected tool setup justrial Grade 05 Image Optimization Ideal imaging to ensure stable inspection High dynamic range HDR creates evenly exposed images Glare removal
4. HDR captures multiple images while automatically changing the shutter soeed HDR capture capture while automatically changing the and composes them at high speed to shutter speed generate an image without highlights and an shadows Clear images ideal for processing Conventional HDR capture can be captured even when on site capture T Lighting variation removal conditions vary or inspection targets contain uneven shading Stably detects inspection targets without uneven shading Dynamic range after HDR capture Capture by capture dynamic range y 9 P Conventional HDR capture Calibration Removes effects of lens distortion or angled camera Removes effects of changes in the capture ae oo Corrects angular distortion Corrects lens distortion conditions due to installation and hardware related factors such as camera angle and lens distortion This function Lens offers consistent capture conditions distortion v ae oo Corrected to a eliminating effects of restrictions in the high Original image Corrected image including replicating the same capture conditions for line deployment and Corrected image installation environment accuracy Original image Corrects camera tilting that may occur during installation This is also Addresses a problem where measurement results differ between image center and effective when a camera is installed at an angle due to i
5. a A Cones communication monitor functions that Mitsubishi Electric MELSEC Series can be used to troubleshoot and YASKAWA Electric MP Series confirm communication between the devices including EtherNet IP and PROFINET I EtherNet IP and PROFINET compatible amp EtherNet IP gos 20 Camera illumination expansion unit Multi camera simultaneous acquisition system A total of 14 types of cameras can be mixed for use Multi Camera System Application example For example it is possible to use a monochrome camera for one Connect up to 4 cameras from a eee side of the part but use a color camera for a different side Up to selection of 14 cameras Controller expansion unit 4 cameras including 5 megapixel cameras can be connected at Cro once This allows for a variety of applications tobe solved 0 The expansion unit can be connected to the CV X152x CV X172x Molding flaw inspection print inspection 2 megapixel compact color camera side view unit Coplanarity inspection 2 megapixel monochrome compact camera When performing simultaneous inspection with multiple cameras it is possible to reduce total system cost by selecting the best cameras according to the application H Illumination Expansion Unit Easy light control without cumbersome wiring Up to 4 lighting expansion modules can be connected to the main controller Each unit has 2 lighting connections connector and terminal s
6. production lines to match that of successful lines or to maintain consistency over time with an inspection to make sure The camera installation of the current line Can be the current image capture condition is always the same as it was initially set easily replicated Position WOGURT f r j Brightness NO AT 5 r YDG Focus Tool y E a ft 1 os 7 q mu F P Forti a Bo S C a f Adjustment l ssi DA Adjustment Tool U REER tet na ieat E Tool k i i r EEEN Successful line Line to deploy Successful line Line to deploy Successful line Using the guidelines on the screen Reference Image Current Image Areas where the current brightness differs from the reference image are clearly indicated The focus condition of the View on the graph the position of the camera can be in order to make adjustments registered image is displayed adjusted so that the current image as a bar graph and compared j position matches that of the stored M Brighter than reference image C to the current image in order Focus level of the reference image Focus level of the current image image condition to make them match as closely Q Darker than reference image Brighter as possible 14 I Tool Adjustment Navigation allows all users to easily make setting adjustments p eens User is not sure where to start making adjustment Example of setting procedures Select a tool that has a high NG coun
7. max 128 items Supports batch saving to SD card Statistics Statistical items Max value min value average value deviation 30 OK NG count in total status yield process capability index Cpk Cpu Cpl Type Measured list trend graph histogram process monitor Batch test Supports batch test for archived images 1 0 monitor e Updates the state of the I O terminal in real time Supports forced output RS 232C monitor e Updates communication contents in real time Supports saving communication logs to SD card EtherNet IP monitor PROFINET monitor Change account Manage files Remove SD Card2 e Supports forced output e Supports forced output e Updates communication contents in real time e Updates communication contents in real time Admin Operator User Supports file control with up to 1024 files Used to eject SD card 2 Tolerance overwrite function The specified Judgment conditions and stain levels can be rewritten during operation Share judgment condition Judgment conditions can be shared between tools that have been set the sharing group has an upper limit of 100 tools Connector shared data management Global settings Output settings Support functions Judgment settings Supports copying deleting and renaming of shared connector data e Communications amp 1 0 network external terminal PLC Link RS 232C FTP VNC EtherNet IP and PROFINET e Camera common run screen update mode lightin
8. two lines intersection center of quadrangle midpoint of points tion Center Detect circle Circle along with profile circle passing three points Detect point Shading pattern position edge position tip position gravity center of cluster Count Cluster edge shading pattern Identification Graphic display Mathematical Operations Connector Characters 1D code 2D code Line display circle display point display scale display e Sets multiple calculation formulas with line breaks and up to 5000 characters can be entered directly with support for comment entry e Supports time out settings e Mathematical operator logic operator comparison operator mathematical function trigonometric function geometric function calendar function bit function statement e Supports judgment through answers ANSO ANS1 ANS2 e Supports display of calculation formula errors e Supports temporary variables Dimension inspection appearance inspection Area appearance inspection Intensity appearance inspection Stain appearance inspection Blob appearance inspection trend edge position appearance inspection trend edge width and position adjustment Function List Position Adjustment Scaling Operation screen Auto Teach inspection pattern search area pattern search edge position edge angle edge width edge pitch edge pairs stain blob trend edge position trend edge width trend edge stain intensity inspect colors OCR
9. 3 inch color CCD image receiving element 2x high speed reading 1 3 inch color CCD image receiving element 2x high speed reading using square pixel 350 000 pixels C V 035C using square pixel 350 000 pixels C V S035C 1 3 inch monochrome CCD image receiving element 2x high speed 1 3 inch monochrome CCD image receiving element 2x high speed reading using square pixel 350 000 pixels CV 035M reading using square pixel 350 000 pixels CV S035M Unit cell size 7 4 um x 7 4 um 0 29 Mil x 0 29 Mil Unit cell size 7 4 um x 7 4 um 0 29 Mil x 0 29 Mil Number of effective pixels 310 000 pixels 640 H x 480 V 7 Number of effective pixels 320 000 pixels 656 H x 492 V 11 Progressive 4 7 ms Progressive 16 0 ms Progressive 16 0 ms Scanning system interlace CV HO35M only 2 5 ms Scanningisystam interlace CV 035M only 8 8 ms interlace CV S035M only 8 8 ms Pixel transfer frequency 80 MHz 40 MHz x 2ch Pixel transfer frequency 24 5 MHz Transfer system Digital serial transfer Transfer system Digital serial transfer Ficcironie shutter Can be set to 0 05 to 9000 msec by specifying the following numerical inputs 1 15 1 30 1 60 1 120 Elacironic shutter Can be set to 0 05 to 9000 msec by specifying the following numerical inputs 1 15 1 30 1 60 1 120 1 240 1 500 1 1000 1 2000 1 5000 1 10000 1 20000 1 240 1 500 1 1000 1 2000 1 5000 1 10000 1 20000 Lens Mounts C Mount Lens Mounts C Mou
10. A M describe differences in the software For details see the user manual for the CV X100 Series 2 Controllers with a P suffix in the part number have PNP open collector type outputs 3 Models that are equipped with an Ethernet port on the CPU unit support direct connection with the Ethernet port specifications Camera Unit Camera CV H500C CV H500M CV H200C CV H200M Camera CV 200C CV 200M CV S200C CV S200M Model Camera unit CV H500C CV H500M 4 Camera unit CV H200C CV H200M 4 Camera unit CV 200C CV 200M 8 Camera unit CV S200C CV S200M 8 2 3 inch color CCD image receiving element 11x high speed reading 1 1 8 inch color CCD image receiving element 7x high speed reading 1 1 8 inch color CCD image receiving element reading using 1 1 8 inch color CCD image receiving element reading using using square pixel 5 05 megapixel CV H500C using square pixel 2 01 megapixel CV H200C square pixel 2 01 megapixel CV 200C square pixel 2 01 megapixel CV S200C Image element 2 3 inch monochrome CCD image receiving element 11x high speed 1 1 8 inch monochrome CCD image receiving element 7x high speed Image element 1 1 8 inch monochrome CCD image receiving element 1 1 8 inch monochrome CCD image receiving element reading using square pixel 5 05 megapixel CV H500M reading using square pixel 2 01 megapixel CV H200M reading using square pixel 2 01 megapixel CV 200M reading using s
11. C Mount Lens Mounts C Mount Special mount M15 5 P0 5 male Operating ambient 0 to 40 C Operating ambient 0 to 40 C Head 0 to 40 relay unit 0 to 40 C 32 to 104 F Environmental temperature 32 to 104 F Environmental temperature 32 to 104 F however 35 C 95 F max with partial capturing 50 lines or lower resistance Operating resistance i o Operatin 3 l ambient humidity oes nant onaeneaval rather matte 35 to 85 RH No condensation Weight Approx 130 g not including lens Weight Approx 110 g not including lens Head Approx 210 g including cable and lens 4 Only the high speed camera cable can be used for the camera cable 5 When in 1 megapixel mode the processing area is 980 000 pixels 1024 x 960 Camera CV H035C CV H035M Model Camera unit CV H035C CV H035M 6 1 3 inch color CCD image receiving element 7x high speed reading using square pixel 340 000 pixels CV H035C Image element 1 3 inch monochrome CCD image receiving element 7x high speed reading using square pixel 340 000 pixels CV HO35M Unit cell size 7 4 um x 7 4 um 0 29 Mil x 0 29 Mil relay unit approx 70 g 8 Camera cables CA CN17 L R 17 m 55 8 and the repeater cables CA CN17LX RX 17 m 55 8 cannot be used 9 When in 1 megapixel mode the processing area is 980 000 pixels 1024 x 960 Camera CV 035C CV 035M CV S035C CV S035M Image element Camera unit CV 035C CV 035M Camera unit CV S035C CV S035M 10 1
12. EYE N CLE Intuitive Auto Teaching Machine Vision System CV X 100 Series Power Meets Simplicity CV X100 Intuitive interface allows users of all levels to easily set up a robust inspection 01 Auto Teach Inspection Instant program creation Run non defective parts to set inspection Non defective Non defective TEET product product pei _ Non defective he Non defective produc product Non defec product eal ET Non defective Non defective on defective product v Any parts varying from the non defective parts will be judged as bad The Auto Teach Inspection is a smart tool that is able to distinguish between a defective and non defective part after a set of non defective parts is analyzed Stable inspection is realized as the tool will automatically recognize variations that exist in the good parts P 4 02 Dimensions Geometry Tools Only a few clicks to high precision measurement Click and choose what you want to measure The tool will take care of the rest py P 6 Q7 Utilities Powerful utility functions to make troubleshooting easy The CV X features many utilities that allow users to make easy adjustments for stable vision inspections Lp le i FR ae SB Pe Br OS h EB E E bt P 14 O3 Connector Tools Complex connector inspection can be set up in just a few steps Setup is easily completed by following the g
13. ay i Line tthe Add in apes re an buton o Add appriernabai M Ti qealhy Pj in a dered ied nine mj Pees hed Tenn hire ijy bhaga an l T at tuten io Reaperis ma mmpraRF quality Press fire Aun gutter and veiii whether te GHEE Gi folie pacat Aare anaga ote Fl Position Adjuaimeri laa Region Settings E Compoahe lage Leaning see La Faa a Painia Groe T oO 3 I Advanced detection settings made easy asst mspection Region Add Masi Region d See eee eee gt E Cut Incorrect Learning Region f ar i Defective workpieces that may have been mixed in with good parts during the auto teaching mode are Aes Peace automatically eliminated reducing human error when setting EC __s Set Auto Threshold Function peas 48 Automatically calculates and sets the threshold values from the learned non defective workpiece images I Auto Teach Inspection Adjustment Navigation ensures continuous stable detection amp This utility allows users to perform nite 5 gt __ _ additi ing to wi aa ase Learns additional data Compares the new setting to additional learning to widen the ae jabl lowed f OK lt a for images judged as pre stored defective images Unnecessary additional learning variable range allowed for ran non defective workpieces non defective p The new image data setting can be compared to pre stored defective images duri
14. images functions and image registration of position adjusted images e SD card slot x2 SDHC compatible Memory card e Supports OP 87133 512 MB standard equipment on the SD1 slot for the CV X152 X102 CA SD1G 1 GB standard equipment on the SD1 slot for the CV X172 CA SD4G 4 GB e Shutter speed adjustment Sensitivity adjustment 1 0 to 9 0 Trigger e Supports external triggers TRG1 to 4 and internal triggers Supports pre capture gg e Supports trigger delays for each camera Supports random triggers e Possible to specify a 980 000 pixel area 1024 H x 960 V in any position as e Possible to specify a 240 000 pixel area Processing the image processing area within 1 920 000 pixels 1 000 000 pixel mode 512 H x 480 V in any position as the image area setting Possible to specify a 240 000 pixel area 512 H x 480 V in any position as processing area within 320 000 pixels function the image processing area within 320 000 pixels standard mode 310 000 pixels when CV H035C HO35M is 310 000 pixels when CV H035C H035M is connected connected Capture To apa settings monochrome camera Selectable between progressive interlace is connected Camera Capture stari Settings ni stasis e Can set an arbitrary capture start end line within the image capture range function 9 The CV H200C and H200M do not allow less than 100 lines to be captured e Corrects lens and perspective distortion on the current image through calibration using
15. list The error can be selected from the list and the user will be automatically linked to the corresponding setting that caused the error Source Content 08 Tool Selection Catalog based on Application Just select the desired application type instead of the traditional tool name Tas Catalog What feature ia urelul W cowl the target ie nt en Chines Edge Shading Parent When fhe varistian in the postion of the object alfects ibe ramuli of the benis ume the poolilan adjustment ical APPLICATION When setting to count the expected number of workpieces in a case I Tool catalog The tools have been catagorized according to application based on common industry inspection Stunt applications It allows the user to Detects the cluster of me ariraztad intuitively find the best tool for their eilor and outguis hee many of thom li cae ys application Tha tool ia saed Ine tien tangot object whome color or brightness Im comieni end shane of posilion amp inconsiant I Application navigator A description and typical application for each tool is displayed for optimal selection of the correct inspection type Appian Count the number z the pile eee Tod oT SSS EE 7 Conventional Inspection is difficult to setup as the user cannot reliably determine which algorithm is the best choice v lI Tool catalog Just select the inspection category
16. lock Viewing and editing of program setting contents are locked I Account settings Operating setting protection An Administrator Operator and User account are available on the CV X to All operations are possible the password prevent unauthorized operation of the controller 18 Changing between accounts can be done directly on the controller Operator Custom menu operation change programs and saving are possible User Manual Auto Generator PC Software Full featured PC software I Auto generate a user manual customized to the actual program settings Conventional An operation manual is The standard manual is too required as a reference for a big and extensive It makes user with the system troubleshooting time installed 3 m consuming and frustrating A User manual auto generator Customized manual creation in a single click Tool T Help H Loading setting files CV H1X Simulation Software e PC simulator e mage data logging e User manual auto generator e Setting file upload download Example of auto generated user manual Cover sheet Operation Manual i How to view the operation screen A list of tools L Display Typa and Wira LEI Ter Dbi hr Wie emr w ee Ti pasa baei am rn oe iar re Basic tool settings Multiple la
17. when outputting results with PROFINET max 64 items for bit allocation and max 256 items for byte allocation FTP Supports the selection of output items when outputting results to an FTP server max 256 items Image output Supports settings for image output to PC program FTP servers or SD card Screen f displa Setting Edge differential auxiliary Display waveform Possible within a range of 4 to 2500 when operating the display position the measurement position Individual zoom settings are possible when displaying multiple screens Can display edge differentiated waveform graphics with measurement values during operation functions 5 ofile Display Contrast Can display all detect position graphics for trend edge position and width during operation Can display graphics for stain detection stain level during operation CV X102 CV X172 CV X152 OCR automatic cutout projection waveform graphics can be displayed during operation Controller model 1 2 Cutout projection Waveform display Defect level Support Waveform display functions SD card saving function The stain level wave of trend edge stain can be displayed during operation Supports measured values judgment results measurement images can be compressed archived images can be compressed captured images statistics data RS 232C communication logs and setting contents direct saving during inspection operations not including setting contents pro
18. 0 0 0 39 r 0 04 10 100 1000 10000 0 39 3 94 39 37 393 7 WD mm Using close up rings may reduce the accuracy of the periphery image E CV 035C CV 035M CV H035C CV H035M When the CA LH Series is equipped B wag Y field view mm PEPER ER ERED oo 1000 iS 39 37 oh co 100 3 94 OST gt TO 0 Peai Wa 10 s SA 0 39 60 e 1 0 04 10 100 1000 10000 0 39 3 94 39 37 393 7 WD mm 1 3 640 x 480 When the CV 035C M or CV H035C M is equipped E CV 200C CV 200M CV H200C CV H200M When the CA LHR Series is equipped EES Y field view mm oF lak lad ad iat oa N Ni X SN wo oO BN NN N ASI TN To 1 0 04 10 00 1000 10000 3 94 39 37 393 7 WD mm Using close up rings may reduce the accuracy of the periphery image E CV 035C CV 035M CV H035C CV H035M When the CV L Series is equipped MAAE V9 1 aH 1000 ail il a Ck 39 37 ow Y field view mm 100 3 94 t5 0 04 10 100 1000 10000 0 39 3 94 39 37 393 7 WD mm LAS A ye BORGO P E CV 200C CV 200M CV H200C CV H200M When the CA LH Series is equipped Y field view mm 1000 39 37 ans ee oe Pa XN EEN 100 3 94
19. 1 65 1 30 1 17 140 54 76 41 31 31 4 PI fer to the Visi Peripheral Equi t cataloa i l ional di f itional re ee pace Soy la aet ana cee ae ease refer to the Vision System Peripheral Equipment catalog in regards A eN diagrams or additiona 0 45 evices that have not been included here 35 http www visionsystem com TO CONTACT YOUR LOCAL OFFICE CALL SAFETY INFORMATION CEYE N CE FREE 1 888 KEYENCE www keyence com A Please read the instruction manual carefully in 1 888 539 3623 order to safely operate any KEYENCE product KEYENCE CORPORATION OF AMERICA Corporate Office 669 River Drive Suite 403 Elmwood Park NJ 07407 PHONE 201 930 0100 FAX 201 930 0099 E mail keyence keyence com Sales amp Marketing Head Office 1100 North Arlington Heights Road Suite 350 Itasca IL 60143 PHONE 888 539 3623 FAX 630 285 1316 m Regional offices AL Birmingham CO Denver IL Chicago KY Louisville MI Grand Rapids NJ Elmwood Park NC Raleigh OR Portland TN Knoxville TX Dallas WI Milwaukee CA N California FL Tampa IN Indianapolis MA Boston MN Minneapolis NY Rochester OH Cincinnati PA Philadelphia TN Nashville VA Richmond CA Los Angeles GA Atlanta KS Kansas City MI Detroit MO St Louis NC Charlotte OH Cleveland SC Greenville TX Austin WA Seattle KEYENCE CANADA INC KEYENCE MEXICO S A DEC V Head Office PHONE 905 366 7655 FAX 905 366 1122 E mail keyencecanada keyence com PHONE 52 81 8220 7900 FAX 52
20. 1200 V 1 92 megapixel e 1 000 000 pixel mode CV X152 CV X102 With CV 2000 S200C H200C 200M 200M H200M connected e 2 000 000 pixel mode 1600 H x 1200 V 1 92 megapixel e 1 000 000 pixel mode 1024 H x 960 V approx 980 000 pixels With CV 035C S035C 035M S035M H035C H035M connected e 310 000 pixel mode 640 H x 480 V approx 310 000 pixels e 240 000 pixel mode 512 H x 480 V approx 240 000 pixels e 310 000 pixel mode 640 H x 480 V approx 310 000 pixels e 240 000 pixel mode 512 H x 480 V approx 240 000 pixels 2 Color monochrome cameras Supports CV 200C S200C H200C 035C S035C H035C 200M S200M 2 Color monochrome cameras Supports CV 035C S035C Camera 200M S200M H200M 035M S035M H200M 035M S035M H035M mixed ae input HO35M mixed connection possible connection possible P Tools Numberalconnectad aniis Supports 2 camera expansion and simultaneous capture with up to Simultaneous individual capture 4 cameras via connection with the CV E500 expansion unit with 2 cameras is possible Main processor for image processing DSP High Speed DSP Medium DSP Standard Number of setting registrations Up to 1000 settings depending on SD card capacity and setting contents for SD card 1 and SD card 2 individually and external switching is possible i Each setting supports 900 images per camera depending on SD card capacity compress and save Number of reference
21. 1D code reader 2D code reader Connector position shading pattern position edge position line position and angle center of circle gravity center of cluster e Can set correction values for each camera Can select to turn correction ON OFF for each tool e 10 Operation screen 1 inspection setting e Supports selection from the template catalog settings e Supports automatic addition of measurement results e Can store the image amounts listed below as an archive to the image memory for the main unit e Supports two archive conditions auto total status NG e Max 506 images Monochrome camera 240 000 pixels Max 250 images Max 250 images Monochrome camera 240 000 pixels Monochrome camera 310 000 pixels ie 12 images pixels e Max 250 images f e Max 122 images Archived oncame ane toonooopiesy Monee reme camera 310 000 pe a es image Archive e Max 58 images l i settings condition Monochrome camera 2 000 000 pixels Monochrome camera 1 000 000 pixels Monochrome camera 310 000 pixels automatic e Max 245 images Color camera 240 000 pixels e Max 119 images Color camera 310 000 pixels e Max 26 images Max 19 images Monochrome camera 5 000 000 pixels e Max 501 images Color camera 240 000 pixels e Max 247 images Color camera 310 000 pixels e Max 117 images Color camera 1 000 000 pixels e Max 54 images Color camera 2 000 000 pixels e Max 15 ima
22. 81 8220 9097 E mail keyencemexico keyence com Montreal PHONE 514 694 4740 FAX 514 694 3206 KEYENCE CORPORATION 1 3 14 Higashi Nakajima Higashi Yodogawa ku Osaka 533 8555 Japan PHONE 81 6 6379 2211 KA3 1013 The information in this publication is based on KEYENCE s internal research evaluation at the time of release and is subject to change without notice CVX2 1 KA C US 1053 1 611723 Printed in Japan Copyright c 2013 KEYENCE CORPORATION All rights reserved I i S 6 1 1 7 2 2 3
23. DSPs image processing and screen display anda RISC CPU for overall control and communication into one dedicated hardware package 14 types of cameras that can be chosen by application 3 1 processor Example of ultra high speed processing Comparison with conventional processing processes Electric component appearance Conventional inspection trigger interval in 3 ms Using a high speed 310K pixel color camera set to capture 240 lines using position correction binary area amp color defect inspection Pattern Cut Whether the application calls for high quality inspection with a color megapixel camera fast processing inspection with a 7x high speed camera or mounting a compact camera in a tight environment the wide variety of CV Series camera line up can provide the ideal solution 5 megapixel camera Series Ix mises 7X mmn 310 000 pixels Detection is absolutely impossible HI SPEED 7X Achieves high speed inspection by sharing the image processing task between multiple processors 2 megapixel The image is blurred and the field of A comparison of processing time between the 3 1 processor system and a 1 CPU system The image processing load is increased under the following conditions e Detailed pattern search or stain inspection e Increasing the amount of image enhancement e Increasing the amount of camera pixels Relationship between ima
24. EEE A 1 0 terminal a LED lighting CA DC21E Selle CV E500 Guaranteed only with KEYENCE SD cards Camera expansion unit Connect the CV E500 camera expansion unit when using 3 or 4 cameras Illumination expansion unit Connects the CA DC21E illumination expansion unit Camera expansion unit CV E500 as RS 232C Illumination expansion unit CA DC21E RS 232C communication Ethernet communiction methods i RS 232C communication allows direct Supports Ethernet TCP IP EtherNet IP serial connection with different devices PROFINET and PLC Link CAM 2 CAM 1 PLC Ethernet PC PLC PLC Product Lineup Controller Accessories eng 3 megapixel Supports 2 megapixel For 310 000 Camera Illumination Mouse Ultra high speed cameras High speed type pixels only expansion expansion unit Accessory high capacity type CV X152 CV X102 unit CA DC21E CV E500 CV X172 PC software DVD ROM CV H1X Accessory Windows XP Professional Home Edition SP2 or later Windows Vista Enterprise Ultimate Business Home Premium Home Basic Windows 7 Home Premium Professional Ultimate Enterprise Supported OS languages English Japanese Chinese Simplified and Traditional Korean Thai German French Italian and Spanish Supports the 64 bit version for Microsoft Windows 7 only For all other operating systems only the 32 bit version i
25. and is attached 67 42 7 1 68 r 42 7 1 68 o 0 67 30 7 17 121 0 69 17 5 i CCD shooting distance 7 50 30 n In air 6 0 mm 0 24 3 140 55 2 M3 Depth 4 max 0 16 25 1 00 Special mount M15 5 PO 5 0 02 97 0 90 28 Cable length 2 m 6 6 Lens CA LSx Lens CA LHSx A Dimensions 2 1 CA LS4 CA LS6 CA LS16 CA LS30 Ba CA LHS8 CA LHS16 CA LHS25 CA LHS50 9 on a 167 213 204 27 pai p ae a 404 23 9 24 9 40 4 4 x Slot hole A 912 Special mount 28e aa see re f EHET 917 Special mount 1 59 0 94 0 98 1 59 35 4480 13 0 76 0 a 0 28 M10 5 P 0 5 0 02 BI ga lineo sae ee 0 37 9 5 i M55 Poso B 28 6 179 18 6 271 0 14 1 89 0 51 2 99 13 0 Mounting hole 42 female screw 5 z female screw t13 0 70 0 73 1 07 oan 017 c 85 12 9 72 10 2 19 6 8 9 9 6 18 1 0363 O5T 0 28 0 40 e o77 0 35 0 38 0 71 Camera CV 035C CV 035M Camera CV H500C CV H500M CV H200C CV H200M CV 200C CV 200M CV HO35C CV H035M 4 n 1 30 0 79 130 Bi 33 20 9 0 35 29 7 i 29 7 40 118 30 T17 118 30 1 17 157 OQ M 3043 10 80 43 058135 3 05 053135 3 25 Te 185 0 45 44 5 When
26. calibration Calibration patterns only when a monochrome camera is connected and in progressive mode e Possible to print calibration patterns Possible to improve the problems of blocked up shadows and blown out highlights HDR i e adjust brightness and contrast and support multiple image capture Utility Multiple image capture Up to 8 images Gain adjustment Offset 255 to 255 Span adjustment 0 0 to 7 9 White balance Manual setting with white target Lighting Number of tools that can be set Inspection region Common Supported Tools DRE specifications regions will differ depending on the tool Capable of lighting and adjustment to light intensity for each camera When using the CA DC21E Up to 100 for each camera e Shapes include rectangle rotated rectangle circle oval ring arc and polygon up to 12 angles e 4 regions per tool can be set for the mask region Controller model 1 2 CV X172 CV X102 CV X152 Image e Types expand shrink remove bright noise remove dark noise average median sharpen sobel X sobel Y sobel prewitt enhance roberts laplacian binary only for area and blob subtraction preserve intensity contrast conversion rae image extraction shading correction blur depending on e Count Repetition of the same type up to 9 times only once for binary subtraction preserve intensity contrast the tool conversion Image extraction shading correction an
27. ch Insp Position Width Stain Pattern Search w KEYENCE original surface inspection tool Contrast View Display Banin Fin The Stain tool can find defects such as stains and scratches by comparing the adjacent group of pixels and Using a range of colors the Contrast View visualizes stains that are found The Stain tool works off of looking for a relative change in contrast It provides a consistent and reliable way to find surface defects relative contrast differences so when there is a more severe flaw the more red the Contrast View gets This is updated in real time so it is easy to see the defect position Flaw detection of resin cap Flaw detection for non woven fabric cloth MP T n ARP ies Relationship between Contrast View color and Stain E Bad mark detection on PCBs Level Stain level 0 64 128 192 255 The area with a contrast difference is colored A small flaw is found on the side of The tool ignores uneven illumination of Fine color processing directly processes color information exactly as the Color Blue Lightblue Green Yellow Red the resin cap the round surface but detects the flaw color camera captures it This is ideal for detecting stains on sheets films and non woven cloths where defects can appear in any color Trend Edge Stain Optimized for edge defects fain Flaw Trend Edge Stain detects the flaws on the profile of the part The profile is automatically Even if the target shape changes from inspection to inspecti
28. d a Bll Pin Position Tolerance Vertical Gap Vertical Distance I Connector appearance inspection Choose from a wide range of vision tools to inspect for surface defects on the pins These vision tools will automatically duplicate region settings on other pins after setup is done for one to significantly reduce setup time Appearance Insp Trend Edge Pos Appearance Insp Trend Edge Wa I Image stitching Large connectors may require several image captures to view the whole connector The images can be easily stitched into one image for easy Ja au First image Second image i i Stitched image Aaii Just specify a pin or stitching point Frame Tilt Appearance Inspection Area Appearance Inspection Intensity Stain Housing1 Ends Distance Set up one pin and the settings will be applied to automatically the other pins Appearance Inspection Blob a ne te The operation screen most Suitable for the connector inspection can be created just by selecting from the catalog PRN A full set of vision tools i i oe eee ieee ieee ees ee ie Vision Tools susavo gues Sc iD ok cam te 0 Area Pattern Search Edge Position Edge Angle Edge Width Edge Pitch Edge Pairs Stain Blob A complete toolset to solve a variety of m re rt Es m E E E applicatio ns Trend Edge Trend Edge Trend Edge Intensity Inspect Colors 1D Code Reader 2D Code Reader Auto Tea
29. d blur 13 levels for binary and subtraction 1 level per tool Common Extract colors e Color to binary color to grayscale fine color gray specifications ll Color Color corresponds to numeric value specified by HSV values connected fine color can be selected only for stain tool e Edge graph detect position detect edge profile segment connector dimension graph pattern region Display options registered feature input feature dimension line display e Supports line thickness and color settings Origin coordinates Origin coordinate detection point Presence oa a Discrimination Auto teach black white specific area color specific area shading pattern shading color component Stain Flaw Auto teach total stain area each stain black amp white area flaw on a line flaw on a ring flaw on a curve Position Angle Shading pattern position edge position position and angle of line center position of circle edge slope edge position to circumference tip position cluster position Measure distance Points distance point Line distance lines distance point circle distance line circle distance circles distance Measure width Edge width width max min diameter max min center pitch gap pitch gap pitch edge pairs points distance peak to peak width nai Line Angle Line along with profile line passing two points bisection of two lines angle formed by two lines Geometry HES Line v line intersection
30. d image lt Q 15 16 Managing amp maintaining the inspection process using statistics Up to 20 000 data points can be recorded directly on the controller with the statistics function Minimum maximum average standard deviation NG count and yield rate values can all be verified in real time The data can also be displayed as a trend graph or a histogram Process capability index Cpk is available for further analysis of the inspection Hassu ec Li Pili rooma Moni Lowe Wol Upps MIF Mad Tetranca lalla Pirai T ahat ThE ditged m k uah L e daei wa Ga Leers on ar a Ceum Dod ri DS cil Histogram en von I oth 4a u t Gore aaa a Mai BP biyen im Bimi Fiscends Eye Cline poeg Tots List of z values I Vertical cursor I Image save mark Displays the measured values and the total count for the selected cursor position checked by clicking Tolerance overwrite function Judgment conditions and stain levels can be adjusted real time during operation without the need to stop the production line Ti02 Detect Stain Flaw with Each Stain Stain Level m Images stored in the archive are linked to the data points and can be Process monitor Judgement conditions sharing function Judgement conditions can be shared between tools when the same inspection processing is required on multiple points of the targe
31. e cameras Number of pixels 5 megapixel 2 megapixel 1 megapixel ee Forhigh _ CA CHTO speed CA CHB camera _ CA CH3 cacni7 o o CA CNTO cameras CA CN5 CA CN3 CACNI Camera cable extension is possible at a max length of 51 m 167 3 or The maximum length will differ according to the camera model Contact KEYENCE for details A 30 m 98 4 S A dedicated extension cable is required for repeater lt gt camera or repeater lt gt repeater Contact KEYENCE for details Extension 1 0 cable OP 51657 3 m 9 8 RS 232C communication cable OP 26487 2 5 m 8 2 Other Dedicated 24 VDC power source CA U3 Camera mounting stage CA S2040 Communication cable conversion connector For 9 pin OP 26486 For 25 pin OP 26485 For 9 pin SYSMAC OP 84384 For 9 pin MELSEC OP 86930 For 9 pin MELSEC FX OP 26486 Ethernet cable OP 66843 3 m 9 8 Mouse stand OP 87601 SD card industrial grade 4 GB CA SD4G SDHC 1 GB CA SD1G 512 MB OP 87133 Microsoft and Windows are the registered trademark or trademark of the Microsoft Corporation in the United States and or other countries 29 Field of view graph E CV H500C CV H500M When the CA LHR Series is equipped 0 eA oA 22a Y field view mm AVPRRR EERE RE 1000 GPCR C E CA E GP 39 37 100 3 94 1
32. e setting adjustments to a single click Operation comment Tn function included During inspection operations there are some parameters that may need to be adjusted on a regular basis An optimal operator menu can be created so that users only see selected settings This makes adjustments very easy and prevents unwanted changes to other parameters in the program Select the desired parameters during setup The parameters that are flagged can be Opened directly by the operator Tile Detect Siain Fima wit Tawi Gian Aras Change io re ey a Poy i ee aoe cee je ce peers e fhe fegroes A specialized menu that contains Wiss ihe eee prari ee hs mis Oe kiari i only the parameters required for operation is complete gt Stain Level Ti i Cirias Giniance f paar foe ee Geol ath Detect Stain Flaw with Total Stain Area Fully customized comments can be displayed in the help field of the custom settings menu This can further guide the user on making the correct adjustments to the program Flag the parameters that need to be w Stain Level Stain Level adjusted often by the user Ten languages supported Multi language input system incorporated The character input function supports the use of multiple languages at the same time It is possible to perform direct ale aici pasar oe The character string input on the controller also supports input for each language se
33. form numerical value output and control I O supports a max baud rate of up to 115200 bps Hohl Cannot be used with PLC Links using the RS 232C port Interface e Can output numerical values and perform control input output using the Ethernet or RS 232C port Cannot be used in conjunction with EtherNet IP PROFINET Cannot be used in conjunction with non procedural RS 232C communication when using the RS 232C port e The following PLCs are supported via link unit 3 KEYENCE KV 700 Series KV 1000 Series KV 3000 Series KV 5000 Series KV 5500 Series Mitsubishi Electric MELSEC A Series RS 232C only Q Series L Series FX Series RS 232C only OMRON SYSMAC C Series RS 232C only CJ CS1 CP1 Series YASKAWA Electric Corporation MP900 Series RS 232C only MP2000 Series e Can output numerical values and perform control input output e Can output measured value and image data via the included PC program e Supports FTP client and FTP server e VNC server for non PC clients only displaying the monitor screen is supported e 1000BASE T 100BASE TX 10BASE T e Numerical value and control input output using the Ethernet port enabled Cannot be used in conjunction with PLC link PROFINET Cyclic implicit communication max 1436 bytes possible Message communication possible e Maximum connections 32 In conformity with conformance test Version A9 e Numerical value and control input output using the Ethernet port enabled Canno
34. from the tool catalog OW Counting tools are outlined in the Count category so there is no confusion Industria Grade Intuitive menu organization The setting menus are arranged so that they are very graphical and easy to understand in order to help guide the user through the proper setup of each tool Help guide function A help guide is incorporated that includes a description of the parameter that is being adjusted for a clear understanding on what is being changed Scan Hye XY F Scan Direction Selects the direction to scan the stain within the region XY Detects the density differences to both X and Y directions This is suitable for detecting the consistent surface such 17 security Accounts Multiple security options are available to protect program data I Controller ID lock The program can be locked so it only runs on a certain CV X controller This prevents copied or original versions of the program to be used in other controllers without permission Controller ID 0123456789 OS Contratter ID 9876543210 Controller ID LOCK Program will fail to launch Password settings For powerful protection up to 32 characters can be used for I Tool edit lock The Tool edit lock function will prevent users from viewing or making unwanted changes to set tool parameters ed bee F Gip F ep Tene iti im j imre i Some Tool edit
35. g configuration white balance settings e System controller name reference image file type image capture settings mouse settings error output settings e startup mode setting set account date amp time language reboot system information Supports the selection of tools for CAM judgment and partial judgment A max of 100 groups can be used for partial judgment OR terminal Supports the selection of terminal output status when outputting total status from the OR terminal OUT terminal Supports the setting of items output from the parallel 1 0 connectors OUT 6 to OUT 21 for tool intra tool partial and CAM judgment values RS 232C non procedural Ethernet non procedural SD card 2 Supports the selection of output items when outputting non procedural results with RS 232C max 256 items Supports the selection of output items when outputting non procedural results with Ethernet max 256 items Supports the selection of output items when outputting results to SD card max 256 items PC program Supports the selection of output items when outputting results to PC program max 256 items PLC Link Supports the selection of output items when outputting results with PLC Link RS 232C Ethernet max 256 items EtherNet IP Supports the selection of output items when outputting results with EtherNet IP max 64 items for bit allocation and max 256 items for byte allocation PROFINET Supports the selection of output items
36. ge processing load and processing time typical example 180 160 140 Conventional 1 CPU system 120 H o 100 3 1 processor system Processing tim A oO ___ Image processing load Differences in stain detection capabilities depending on the difference in the number of pixels 5 megapixel Accurate judgment possible view must be narrowed 310 000 pixels camera series HI SPEED ULTRASMALL CV HO35M CV HO35C CV 035M CV 035C CV S035M CV S035C 7 X Monochrome 7 x Color Monochrome Color Compact monochrome Compact color 640 x 480 pixels 640 x 480 pixels 640 x 480 pixels 640 x 480 pixels 640 x 480 pixels 640 x 480 pixels CV H500M CV H200M CV H500C CV H200C 11 x Monochrome 7 x Monochrome 11 x Color 7 x Color 2432 x 2050 pixels 1600 x 1200 pixels 2432 x 2050 pixels 1600 x 1200 pixels MMMM 512 ms MM 29 2 ms 61 2 ms Mi 29 2 ms 2 megapixel camera Series MEGA SUPER SMALL DIGITAL CV 200M CV S200M CV 200C CV S200C Monochrome Compact monochrome Color Compact color 1600 x 1200 pixels 1600 x 1200 pixels 1600 x 1200 pixels 1600 x 1200 pixels MMMM 59 ms BEM 59 ms BBM 59 ms MMMM 59 ms 16 7 ms 16 7 ms E 16 7 ms H 16 7 ms Vision system lineup High XG 8000 XG 7000 Lu CV X100 cc Lu oc CV 5000 oa Low Standard FUNCTION Multiple Standard PROCESSING SPEED H
37. ges Color camera 5 000 000 pixels Monochrome camera 2 000 000 pixels Max 245 images Color camera 240 000 pixels Max 119 images Color camera 310 000 pixels Max 53 images Color camera 1 000 000 pixels Max 22 images Color camera 2 000 000 pixels 31 32 specifications Controller Continued from pg 31 Controller model 1 2 Utility A Archive Archived condition image settings Nai Status CV X152 CV X102 e Max 489 images Monochrome camera 240 000 pixels e Max 233 images Monochrome camera 310 000 pixels e Max 46 images Monochrome camera 2 000 000 pixels e Max 480 images Color camera 240 000 pixels e Max 228 images Color camera 310 000 pixels CV X172 e Max 1001 images Monochrome camera 240 000 pixels e Max 489 images Monochrome camera 310 000 pixels e Max 105 images Monochrome camera 2 000 000 pixels e Max 35 images Monochrome camera 5 000 000 pixels e Max 992 images Color camera 240 000 pixels e Max 484 images Color camera 310 000 pixels e Max 97 images Color camera 2 000 000 pixels Max 39 images e Max 27 images Color camera 5 000 000 pixels Color camera 2 000 000 pixels e Max 489 images Monochrome camera 240 000 pixels e Max 233 images Monochrome camera 310 000 pixels e Max 480 images Color camera 240 000 pixels e Max 228 images Color camera 310 000 pixels Su
38. grams Image capture function change user account function reset remove SD Card 2 4 points 2 of which support special function 4 points 2 of which support special assignment function assignment Input rating 26 4 V max 3 mA min can Input rating 26 4 V max 3 mA min can Select from simultaneous individual capture select from simultaneous individual capture with up to 4 cameras While the CV E500 is with up to 4 cameras While the CV E500 is disconnected simultaneous capture is disconnected simultaneous capture is performed with up to 2 cameras in total performed with up to 2 cameras in total 4 points 2 of which support special function assignment Input rating 26 4 V max 3 mA min simultaneous individual capture with up to 2 cameras is possible Can set individual trigger delays 0 to 999 ms for each trigger input 16 points 4 of which support special function assignment Control input Input rating 26 4 V max 2 mA min 27 points 10 of which support special function assignment includes 4 high speed outputs Common output NPN open collector 50 mA max 30 V max the high speed output terminal is 3 mA min 1 point NPN open collector 50 mA max 30 V max Supports total status hold control one shot output 1 to 9999 ms Total status output Analog RGB output Monitor output XGA 1024 x 768 24bit color 60 Hz Operation indicator Power ERROR LED display Can per
39. igh Providing lineups comprising of units for various purpose from building a full scale vision system to detection or existence check at a reasonable price The lineup covers the needs of all customers to resolve the every issue that appears on site FUNCTION DETAILS IV CV 5000 CV X100 XG 7000 XG 8000 Maximum No of cameras 1 4 4 4 8 No of compatible cameras 8 14 14 14 17 310 000 pixels J J J J J Camera Camera resolution 2 megapixels WA WA J A support 7 5 megapixels WA v A Jv Color camera support 4 WA y A s Line scan camera support y i Single core Single core Single core l Image processing engine Single core High speed type High speed type High speed type Multi core Processing speed Standard High speed High speed High speed Ultra high speed Controller 1 0 J V J y Light extension unit support WA A y y Touch screen support WA A 23 Application Examples Electricity Electronics Presence Discrimination Stain Flaw Position Angle IC presence inspection in carrier tape CCD flaw inspection Positioning switch terminal Positioning of solar panel Auto Teach Inspection OK product Missing IC OK product NG product OK product NG product OK product NG product Connector Capacitor print quality inspection LED appearance inspection Capacitor lead inspection Connector coplanarity inspection ba Auto Teach Presenti Inspection Discrimination 5
40. ion Intersection Line Passing Two Points yo Circle Passing Three Points Easy scaling with any image size If a tool needs to output in units other than pixels scaling can be applied Scaling Input the measured real value of the target Convert pixels to measured value and display mI lt 10 000 mm 0 39 gt p Measure the target Industrial Grad Labels Electronic components Stamped parts 03 Connector Tools Guided setup of complex connector inspections I The CV X100 Series makes setup easy Example Connector inspection that requires various items to be inspected for each product type and shape image Gnomi Inspection can also check for surface defects Aside from the measurement tools other vision tools can be added to check for defects like resin overlaps short shots and other flaws on the connector housing Simply add these tools to the existing inspection for a complete solution I Connector adjustment menu Connector specifications may change If a connector with a different number of pins needs to be inspected you can simply run the Connector Adjustment Menu which will streamline the changeover process Follow the steps to set up the tool the connector Lin Comi 3 Ena 4 Batu Line Diwc fetes Detecban Baerga Pin Position Tolerance Horizontal Pin Flatness Select different measurement tools to inspect Setting complete
41. ng the additional learning function to prevent unnecessary changes that could cause improper inspection Verify OK NG images from the stored archive oh r before additional learning if a defective O Cp mm oe me sample has been judged as OK It is possible to restore the conditions 999990998998 E Dimensions Geometry Tools High precision measurements can be done intuitively through simple mouse operations Conventional Systems Vision tools and scripting must be used PosX X ISect Line line1_1 x jline1_2 xy Line line2_1 xy a line2_2 xy O D PosY Y ISect Line line1_1 xy ee _2 xy Line line2_1 xy CHKZII line2 DB 22 xy Calculate the intersection of the two lines using calculations Detect a line on the left edge Detect a line along the top edge Simply point and click Two Lines Intersection Select to find the intersection of two lines The lines are found and the intersection is automatically detected Draw a line on the top and left edge close to where the edges should be I Simply choose the dimension you are looking for m m mj a Bw S Points Distance Point Line Distance Lines Distance Point Circle Distance Line Circle Distance Circles Distance m m ee S a Bisection of Angle Formed by Line Two Lines Center of Quadrangle Midpoint of Points Two Lines Two Lines V Line Intersect
42. nguage support User manuals can be created in ten languages An explanation of the main parameters I MS Word output I Tool setting tips Outputs in Microsoft Word It is possible to insert Tips format This makes it possible to describing how each tool s further customize the manual like parameter is typically adjusted adding comments 19 Communication and Control A wide variety of communication methods compatible with existing systems I Communication interface The system supports a PLC Link function to link to many different PLC manufacturers as well as EtherNet IP and PROFINET protocols Remote control connection via a PC is possible as well as image result logging to an FTP server CV H1X e Simulation Software srianta Setting file upload download e Terminal Software Switching hub Measured value image file logging Personal Remote desktop function computer VNC ActiveX GH EtherNet IP asii E Network compatible HDD having PLC the FTP server function CV X100 Series RS 232C Ethernet PLC link I PLC link Communication I FTP output function PLCs made by several monitor function Supports image amp measurement Supported PLC manufacturers value Output to an FTP server A multitude of image data can be saved directly to a high capacity HDD that supports the FTP server function ean co A unis The system is equipped with several via RS 232C Ethernet KEYENCE KV Series ae aaa
43. nstallation edge due to lens distortion restrictions 10 Image capture conditions Ideal capture configurations can be selected according to inspection Multiple image capture Multiple images are captured in one measurement cycle Images are captured with different lighting conditions with all the inspections and output results completed in a single process Coaxial light clearly shows direction marks on corners Eo Low angle light z clearly shows print and lead fEVENCE Image enhancements for stable inspection Shading correction Image buffer Images can be captured at high speeds and stored in the buffer while previously captured images are simultaneously processed in the flowchart for optimal processing performance This allows the vision system to continue capturing images while an image is being processed Conventional itt Enable Halt time moving E ood ae Pre capture P Halt time i Enable moving Shading correction is a real time filter that evens out any large random shadows or glare on a target surface leaving behind smaller defined points which are often associated to being flaws or defects Stain detection on the bottom of a can A Hot spots are canceled out and only the defect remains There are stains among the hot spots that occur at random There is a flaw in the unevenly lit bottle Stain inspection of a clear bottle After shading correcti
44. nt Special mount M 10 5 P 0 5 male Operating ambient 0 to 40 C Operating ambient 0 to 50 C Head 0 to 50 C 32 to 122 F Environmental temperature 32 to 104 F Environmental temperature 32 to 122 F relay unit 0 to 40 C 32 to 104 F resistance resistance Operating ambient 7 operating ambient 35 to 85 RH No condensation seins 35 to 85 RH No condensation humidity umidity Weight Approx 120g not including lens Weight Approx 100 g not including lens Head Approx 160 g including cable and lens 6 Only the high speed camera cable can be used for the camera cable 7 When in 310 000 pixel mode the processing area is 310 000 pixels 640 x 480 When in 240 000 pixel mode the processing area is 240 000 pixels 512 x 480 Relay unit Approx 70 g 10 Camera cables CA CN17 L R 17 m 55 8 and the repeater cables CA CN17LX RX 17 m 55 8 cannot be used 11 When in 310 000 pixel mode the processing area is 310 000 pixels 640 x 480 When in 240 000 pixel mode the processing area is 240 000 pixels 512 x 480 33 34 Dimensions Controller CV X172x C V X152x CV X102x 153 0 6 02 Sm HCO00000000 When mounting the illumination expansion unit CV X102x CA DC21E With the camera expansion unit equipped CV X172x CV X152x onl
45. oa Flaws that were not expected at the time of initial setup can also be detected The non defective parts with some inspection difficult variations Assembly defect inspection for instrument panel buttons The tool learns all the variations in the non defective parts that can be caused by different thicknesses or variances in the lighting condition and ensures proper inspection to prevent false rejection of good parts Since the tool will learn the entire workpiece including the profile there is no need to set multiple inspection regions based off the complex shape of the part Three easy steps auto teach the full pixel by pixel color information A 3 step procedure has been adopted for I Learning Full Color information f A A Re simplified setup An aon u ieee step The variability range of the non defective workpieces is determined by learning the full color information can also be performed in order to confirm for each pixel The auto teach is performed to account for even subtle color differences in the 1 Locate 2 Inspection 3 Auto whether correct settings have been made non defective parts Part Region Teaching Variability range of Learning data non defective Locate Part Draw a box around the pattern for Inspection Region Draw the region to be Auto Teaching Present non defective location inspected workpieces Learns full color information 4D iw iw
46. on the flaw is easily seen Asynchronous trigger The CV X100 series can receive asynchronous triggers with multiple cameras This allows a multi camera system to be triggered without a pattern allowing efficient inspection performance 4 Conventional The index stopping time had to be extended to align timing or 2 controller units had to be used CV X Because there is no latency for image processing operation without stopping the equipment is possible even with a single controller Blurring by direction The blur filter can blend background patterns or image noise to allow only the defects to be seen Foreign particle detection on a striped pattern Extracts foreign particles only with a There are foreign particles within the striped pattern combination of blurring and shading correction 11 06 Customizable User Interface No complicated settings are required simply select a graphical template and adjust The Operation Screen Catalog includes many preset screen layouts to 7 Intuitive operation when creating program choose from settings I Tool bars displaying thumbnail previews All the inspection tools that are added are displayed in the alana a is low Spal penpe Point thumbnail image bar so it is very easy to understand the Arcad MG misa F i Heiva Dhecr ite po e Parameters whose tolerance has been set of regions of the part that are being in
47. on the free curve setting will still find the complex profile of extracted just by setting the inspection region around it In addition to geometric shapes the part With each inspection the Trend Edge Stain tool will still map the best fit curve and find any flaws that deviate such as circles and straight lines the oval or the profile of an object with complex edges away from this curve can still be detected E Loose cable winding inspection A reference line is made based off of the found edge Any deviations A defect can be detected on a curved edge as well away from this line will be recognized as a defect 1D 2D Code Reader Be Stable reading even with variations in the image To Simultaneous code reading and inspections The built in OCR function allows users to read strings by setting the region of interest and registering the characters The OCR Reads the 1D 2D code printed on the target workpiece Since the code reading is tool can have dynamic inspections so when reading strings that change on a daily basis it will update the tolerance of the OCR built in there is no need for extra readers saving space and cost tool automatically Verification function is supported for 2D codes Easy setup by following the steps Capable of recognition without influence of the background printing l l WIM Mn j The string is printed on ee en m Ape CA N ICO SERIES an area of the package where there is a design
48. parately for items such as tool names or the custom menu comments without having to switch the system language multiple languages Agana gusa ea English Italian i AAA ST Simplified Korean Chinese dans TLL LLLE ERE ee UUU a 8 ee FF Traditional Spanish Mexican eres A soft keyboard that supports multiple languages is Chinese ee Se displayed during entry EERE ede bebe eb bebe Leb hs French Thai CLLLLECLLLLLLE Fosse i German Japanese a yA Utilities Easy to use utility functions allow users to continuously maintain consistent and stable vision inspections The Camera Installation Replication function enables a consistent image capture environment throughout the life of the inspection or to duplicate an existing inspection line condition i Conventional e J In The inspection is being expanded by Se ata Setting data Registered image for adding a new production line It is 5 CJ the successful line desirable to just copy the settings of the current i sf line but it is difficult to set the camera mounting exactly the same which may lead to many program setting adjustments Captured image for the new line to be deployed Line to deploy lf these images are different the settings will have to be readjusted Camera Installation Replication The current camera image can be compared to the original registered image This facilitates the deployment of new
49. pports output of archived image to SD cards PC program and FTP server Supports output to folders for each camera For image output it is possible to select from three options always CAM judgment NG images only or total status NG only Supports image output preferred setting Image Strip settings Supports download of external image files SD card FTP Security settings e A password between 4 and 32 characters can be set and it is possible to enter capital and lowercase characters as well as numbers and symbols e Supports controller ID lock and up to 100 controller IDs can be registered Update reference value Can execute recalculation of the reference values Custom menu e Max 100 items per camera Supports registration by selecting items Connector adjustment menu Enables component changes for previously set connector tools and provides navigation for product type expansion adjustment procedures Tool Adjustment Navigation Auto teach inspection adjustment navigation Filters images that should essentially be OK out of those that have been judged as NG to adjust mis judgment Filters images that should essentially be OK out of those that have been judged NG by Auto Teach Inspection and then teaches these images in addition Camera installation replication Reproduces the capture environment that existed when the reference image was captured Amount of data Max 20 000 pieces of data per item
50. product NG product Count Product counting OK product Position Angle Positioning inspection for labels NG product OK product NG product Application Examples LCD Semiconductors Other Presence Discrimination Position Angle Dimensions Geometry Count Solar cell color inspection Glass substrate alignment IC lead inspection SD card counting FrTTececee LeeLee TIETEN Ceci I CLELILLELiLi ILL hu hts BHRB RHR eee Ble ee eee BHHRBBARBARB AB BERR Bee ee OK product NG product Before alignment After alignment NG product Magnified image OK product NG product Stain Flaw Identification Quality inspection on solar cells Solar cell alignment Wafer alignment 2D code reading on a mold PET KEYENCE DULLITILUOTII AALLLAUAAAAL ALLII TUT WNTURE UTTER TUT x AA Cuts on electrode printing Chipped edge Before alignment After alignment Full image Magnified image OK product NG product 27 Interface Rich interface to enhance compatibility with external devices E Removable SD cards Camera port SD card Mouse RGB Monitor There are two SD card slots that support Quick easy connection of camera SDHC cards up to 4 GB for a total of 8 GB of with quick disconnect camera cables storage This makes it possible to save large Max length up to 51 m 167 3 amount of data and images PLC Sensor etc
51. quare pixel 2 01 megapixel CV S200M Unit cell size 3 45 um x 3 45 um 0 14 Mil x 0 14 Mil Unit cell size 4 4 um x 4 4 um 0 17 Mil x 0 17 Mil Unit cell size 4 4 um x 4 4 um 0 17 Mil x 0 17 Mil Unit cell size 4 4 ym x 4 4 um 0 17 Mil x 0 17 Mil Number of effective pixels 4 99 megapixel 2432 H x 2050 V 1 92 megapixel 1600 H x 1200 V 5 Number of effective pixels 1 92 megapixel 1600 H x 1200 V 9 Progressive 29 2 ms 2 megapixel mode Progressive 58 5 ms 2 megapixel mode Progressive 58 5 ms 2 megapixel mode Scannindevelani Progressive 61 2 ms 24 2 ms 1 megapixel mode PA 47 6 ms 1 megapixel mode 47 6 ms 1 megapixel mode g sy Interlace CV H500M only 40 3 ms Interlace CV H200M only 16 1 ms 2 megapixel mode g sy Interlace CV 200M only 32 7 ms 2 megapixel mode Interlace CV S200M only 32 7 ms 2 megapixel mode 13 6 ms 1 megapixel mode 27 0 ms 1 megapixel mode 27 0 ms 1 megapixel mode Pixel transfer frequency 130 MHz 65 MHz x 2ch 82 MHz 41 MHz x 2ch Pixel transfer frequency 40 MHz Transfer system Digital serial transfer Transfer system Digital serial transfer Electronic shutter Can be set to 0 05 to 9000 msec by specifying the following numerical inputs 1 15 1 30 1 60 1 120 Electronic shutter Can be set to 0 05 to 9000 msec by specifying the following numerical inputs 1 15 1 30 1 60 1 120 1 240 1 500 1 1000 1 2000 1 5000 1 10000 1 20000 1 240 1 500 1 1000 1 2000 1 5000 1 10000 1 20000 Lens Mounts
52. s supported Area camera Optional accessories Monitor XGA monitor RGB monitor cable CA MP120 OP 66842 3 m 9 8 OP 87055 10 m 32 8 Monitor stand for CA MP120 OP 87262 Communication cable 4 11x 5 megapixel camera CV H500C Color CV H500M Monochrome 2 megapixel camera CV 200C Color CV 200M Monochrome ao Ultra compact camera 2 megapixel camera CV S200C Color CV S200M Monochrome TX 2 megapixel camera CV TX 310 000 pixel camera H200C Color CV H035C Color 310 000 pixel camera CV 035C Color CV 035M Monochrome CV H200M Monochrome CV H035M Monochrome Ultra compact camera 310 000 pixel CV S035C Color CV S035M Monochrome A Camera cable L type connector Repeater for camera cable extension CA CNX10U for normal cameras CA CHX10U for high speed cameras List of models Cable type Standard Connector shape Straight 1m3 3 3m9 8 5 m 16 4 10 m 32 8 CA CN1 CA CN3 CA CN5 CA CN10 Cable length 17 m 55 8 Extension cable CA CN17 L type CA CN5L CA CN10L CA CN17L High flex cable Straight CA CN5R CA CN10R CA CN17R CA CN7RE 7 m 23 0 For high speed camera High flex for high speed camera Straight CA CH5 CA CH10 CA CH5L CA CH10L L type Camera Cable Compatibility List Area Camera Connectabl
53. ser manual can PLC Link to different PLC protocols be set to prevent unwanted mi m be created that is based on the like EtherNet IP and access to the program actual program parameters used Go PROFINET LOCK T m for the application EtherNet IP age P 18 P 19 P 20 a htt E E amp 01 Auto Teach Inspection Tool Gis An inspection tool that is automatically setup by presenting a batch of non defective workpieces Tool settings are automatically Inspect non defective workpieces completed Good inspection setting is taught Sample applications Setting adjustments are required due to Multiple points of inspection product variations in good parts Misarrangement inspection for Plating defect inspection for lead frames boxes of tissues Setting is completed by presenting and learning a batch of good products Variations in the non defective products like color shape or lighting can be handled by a single tool allowing very stable inspection asese Complex Setting with multiple inspection points can be completed with a single Mm Auto Teach Inspection tool Joa unadnvandadi No advanced color setting is Be lequired F F F F F L Complex part shapes that make Flaw inspection for connector housings Any parts that are different from the learned good image data will be detected as defective X s EA Na Non defective Different type Incomplete Flaw printing
54. spected each tool are automatically added to a list that displays judged and measured values e Even when tools have been added later they are automatically incorporated into the display Cunem Archived NO foam The ehiad WO image ia iMipirpHi logaorer wey iha currani braga e Tools using pixel scaling are displayed with the The achtved HCl wage praernadty Becsei nar noha y ea o units automatically Just select kiari maim iama 7 detiged vaka dinghy i Dapa feten Damer D Ciureni mege impmp I r hiee i man danni 1 O00 Washer Flaw Inspection dustrial Grace wilce The number of image displays can be selected and the available layouts are displayed with a description of each ou i I Intuitive operation using a mouse Select an appropriate screen layout for the application The icon based easy to understand GUI enables intuitive operation with a mouse All program settings including adjusting the inspection regions are completed directly using the mouse Display the current image with the latest NG image Display images from multiple cameras on a single display Display an image that automatically zooms in on the NG judged area Display reference images so the current image can be compared to the one at the time of initial setting Microsoft is a registered trademark of Microsoft Corporation in the United States and other countries 12 I Custom menus streamlin
55. t Thus one adjustment is reflected to the other tools Fen py Sie Jota Coie a Cea Se Pete Se fee eS Se ee Se oe See US Sey wei ie mui wm ee ae n fo laq n pe pm pp a p paigam a pas J a nl I Image Archive Image Output Each inspection image can be archived within the main buffer of the controller It is also possible to output images from the archive to an external device like an SD card PC or FTP server Total tHtatue 1e E6 S A ABBA kir 1 al MG Vl 1620 15 16 00 13 Archived images are displayed as thumbnails on the Wy image strip Just click the image on the image strip during setup to automatically execute a retest using that image Maximum number of images that can be saved according to camera type Camera type ee ne cae Monochrome 240 000 pixels 1001 16284 Color 240 000 pixels 992 5490 Monochrome 310 000 pixels 489 13071 Color 310 000 pixels 484 4396 Monochrome 1 megapixel 233 4056 Color 1 megapixel 224 1356 Monochrome 2 megapixel 105 2114 Color 2 megapixel 97 706 Monochrome 5 megapixel 35 816 Color 5 megapixel 27 272 These are typical values in regard to saving to the internal memory when a single camera is connected using CV X172 and when storage conditions for archived images are set to total status NG Typical values with a single connected camera when saving to a 4 GB SD card I Error notification Setting errors can be displayed in a
56. t be used in conjunction with PLC link EtherNet IP e Cyclic communication max 1408 bytes possible Record data communication possible In conformity with Conformance Class A Possible to control various menus via a dedicated mouse OP 87506 included with the controller By connecting the optional Illumination Expansion Unit CA DC21E lighting and intensity for the LED illumination 12 V 24 V is possible 2ch unit up to 4 units can be connected English Japanese Simplified Chinese Traditional Chinese Korean Thai German French Italian and EtherNet IP PROFINET Illumination control HAUTE Spanish Mexican Voltage 24 VDC 10 2 8 A 2 cameras 3 1 A 4 cameras 2 5 A 2 cameras 2 8 A 4 cameras 1 9 A 2 cameras Includes 1 A rush Rating Panenrintlantclittent Includes 1 A rush current during start up Includes 1 A rush current during start up current during start up p When a repeater is connected this is When a repeater is connected this is When a repeater is connected this is increased by 0 3 A for every 2 cameras increased by 0 3 A for every 2 cameras increased by 0 3 A for every 2 cameras Envi Operating ambient e When 2 cameras are connected 0 to 50 C 32 to 122 F 0 to 50 C Se temperature e When 4 cameras are connected 0 to 45 C 32 to 113 F 32 to 122 F Operating ambient humidity 35 to 85 RH No condensation Weight Approx 1250 g 1 The letters that follow the model numbers such as F
57. t from the NG ranking e It is uncertain which tool needs to be adjusted list and then start adjustment e A position adjustment failure may be the cause of the false judgment d n NG Ranking by Toots NG Count e t is unclear which images to use for correcting the tool setting eee i T100 Recognize strings 16 T101 Recognize strings Start Adjustment Tool Adjustment Navigation Sort out the images that should be judged as OK Navigation for accurate and optimal adjustment When the utility is launched navigation starts Navigating adjustment procedures after analyzing archived images when non defective workpieces have been mis detected Adjustment Navigation Flow Sort OK NG gt Extract the images which should have been judged as OK from the NG judged images and try to correct the false judgment condition In the following steps When position adjustment is used it will be automatically checked to confirm proper setting of the adjustment tool Extract the images where the inspection region is not properly following the detection target Only the images that need to be adjusted with the selected tool are extracted Correct Position Adj A gt A Adjust the position tool so as to correct the position adjustment on the image extracted in the previous step Adjust to be judged as OK Adjust Tool OK 0000000027 01 26 12 09 19 18 Adjust the target tool to be properly judged as OK for each goo
58. tyle so up to eight 12 or 24 VDC light can be connected Application example Brightness presets for each inspection setting Automatic light intensity adjustment for each product type When the product being inspected changes different lighting settings may be required to capture the optimum image It is possible to automatically change to the light intensity when a different product is inspected Illumination Controller Expansion Unit Brightness value 127 1 If the brightness volume remains the same the captured image may not be optimal for inspection Brightness value 127 If left unchanged Problems with conventional methods PLC control via a number of 1 0 is necessary Brightness value 80 1 By presetting the best brightness volume according to the product type equipment changeover will be completed with ease i Switched to preset The optimal brightness for workpieces with low reflectivity vy I O unnecessary and PLC settings are unnecessary 22 Ultra high speed parallel processing KEYENCE always strives to create the industry standard and best performance for ASIC CPU based vision systems Placing a heavy emphasis on the benefits of parallel processing and processor architecture has heloed keep KEYENCE at the forefront of technology In addition to the A C E II color image processing engine KEYENCE has achieved stable high speed processing by combining 2
59. uided steps Other vision tools can also be used at the same time 08g Tool Selection Catalog based on Application A wide range of inspection tools for use in all kinds of inspections The Tool Catalog features many vision De tools to solve anything from quality to measurement inspections Stain FlaW es P 17 lu Sse ae Pee wal O4 Vision Tools OS Image Optimization OG Customizable User Interface Proven vision tools provide reliable Get the right image with powerful Easily set up a custom screen through inspections image filters different predefined layouts The time tested vision tools Images can be enhanced by continue to improve inspection applying a variety of different stability image filters Before After a __ P 8 P 10 ma cam EJ P12 Built in screen layouts allow quick development of a custom user interface that meets the actual application needs 20h 2 30 User Manual Auto Generator Communication OS Security Accounts 10 11 PC Software and Control _ Browen Bco Robust security to protect program Customized user manuals based on A wide variety of communication settings the actual program settings methods compatible with existing b Ies systems i Detailed passwords and When implementing a vision Supports communication restrictions on editing tools can system a custom u
60. using a high speed camera u5 the cable dimensions will differ Camera control unit Camera cable L shaped connector camera cable CV S200CU CV S200MU CV S035CU CV S035MU CA CN1 1 m 3 3 CA CN3 3 m 9 8 CA CN5 5 m 16 4 CA CN10 10 m 32 8 CA CN3L 3 m 9 8 CA CN5L 5 m 16 4 CA CN10L 10 m 32 8 CA CN17 17 m 55 8 CA CN17L 17 m 55 8 112 6 4 43 High flex camera cable L shaped connector cable for high speed cameras 3 5 0 14 CA CN3R 3 m 9 8 CA CN5R 5 m 16 4 CA CN10R 10 m 32 8 CA CH3L 3 m 9 8 CA CH5L 5 m 16 4 CA CH10L 10 m 32 8 0 75 19 26 1 02 CA CN17R 17 m 55 8 Me 2 03 6 00 14 through hole High speed camera cable iat ANEC EEEE ae 0 24 0 24 11 CA CH3 3 m 9 8 CA CH5 5 m 16 4 CA CH10 10 m 32 8 G L shaped connector camera cable 14 38 30 6 1 42 33 29 7 21 0 83 C i L L u n HeH Honi a High flex cable for high speed cameras p A onal a x x x i i i shaped connector cable tor i EEE E CA CH3R 3 m 9 8 CA CH5R 5 m 16 4 CA CH10R 10 m 32 8 an i r high speed cameras CA CHxL 9 5 50 48 ogl iet 122l 42 795 Cable length 3 m 9 8 5 m 16 4 pa Controller side Camera side 5 oC 5 A B T D E F 10 m 32 8 17 m 52 8 i 12 5 43 61 42 33 29 7 ae ae ea rhe oA F GCACNX 9 49 4 69 0 24 1 65 1 30 1 17 06 1 2 99 ca cnxn 140 54 66 42 33 29 7 0 24 76 86 3 39 Cable length 1 m 3 3 3m9 8 0 55 2 13 0 26
61. y Hi 16 50 CV X172x CV E500 CA DC21E 4 units 295 9 11 65 272 8 10 74 227 7 8 96 182 6 7 19 1375 5 41 gt 92 4 3 64 ie z i Si SSS 0 Sa_eaife co alate _ Cc co co _eit 80 0 S 3 15 1 80 vol S358 Sese e g 29 5 co j lt j s 16 5 0 65 45 1 45 1 45 1 311 0 1 78 1 78 1 78 1 22 2 76 Ore 65 17 0 0 67 Unit mm inch Mouse OP 87506 g0 13 03 3 39 2 1860 0 85 73 23 3 35 XGA monitor CA MP120 247 4 9 74 Screen 342 0 13 46 Mouse stand OP 87601 71 0 2 80 180 0 7 09 8 00 31 oOo Camera CV S035CH CV SO35MH When the mounting stand is attached 0 47 12 0 69 17 5 CCD shooting distance 6 25 5 In air 4 0 mm 0 25 0 20 54 specia moun 213 Mos rE 012 6 26 0 0 24 inde Cable length 2 m 6 6 Unit mm inch Camera CV S200CH CV S200MH When the mounting st

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