A1000 Cheat Sheet (Open Loop Vector Operation) - Innovative-IDM
Contents
1. Y YASKAWA The following procedure Is a supplement to other documentation supplied with this equipment and will guide the user in properly wiring the A1000 and motor It will also show the user how to configure the A1000 in open loop vector mode for a general purpose application Danger mproper wiring can and will cause bodily harm as well as damage to the equipment When installing the system be sure to follow good wiring practices and all applicable codes Ensure that the mounting of components Is secure and that the environment such as extreme dampness poor ventilation etc will not cause system degradation Please read this cheat sheet and other documentation provided with the A1000 thoroughly before attempting any installation efesotomasyon com A1000 Model Identification and Mounting To make sure you received the correct model it is essential to verify the A1000 nameplate with your order and make sure the A1000 has the correct rating so it can be used with your motor Please check the nameplate information as shown in the example below Drive Model _ Drive Spec TPRI N b umber MODEL CIMR AA2A0021FAA MAX APPLI MOTOR 5 5kW 3 7KW REV A INPUT AC3PH 200 240V 50 60Hz 24A 18 9A Input Power Rating Normal Heavy Duty Amps IND CONT EQ J48 B Output Power Rating Weight Software Version SIN KAOUOUONR SUL OLUUUUDOU PTE IOUO OIOI OOUUA AE D2. fl oO 0 Programming Initialization U1 1 Hz ee FU n gR a Ut 02 00dH2 REO gt ae a uage U1 03 0 00A RREF angu DATA Bate Fo x FWD aie gt RESET Select Digit PRMSET PRG PRMSET PRG eon au Basic Setup ____ Basic Setup _____ i 01 10 0 sec C1 W 10 0 sec Acceleration Time 1 2X Acceleration Time 1 FWD FWD Inc Dec Selection Go to Next Digit Inc Dec Selection PRMSET PRG PRMSET PRG PRMSET DRV Rdy Basic Setup Decel Time 1 DecelTimet C1 02 00K0 0Sec 0 00 6000 0 0 00 6000 0 10 0 sec 10 0 sec FWD FWD NM gt amp Modify Value save New Value C1 W 10 0sec C1 02 00910 0Sec Deceleration Time 1 FWD v ENTER Switch to Edit Mode Monitor Motor Frequency and Motor Current E Freq Ref Al U1 01 000 0 Hz U1 02 0 00Hz RSEQ U1 03 0 00A FWD Output Frequency and Motor Current can be monitored A1000 Digital Operator power up state gt 4 Ps m E simultaneously To monitor output frequency and motor current or other signals DE DRV Rady Monitor Menu r 7 A Wi o1 0 00 He individually press PE once U1 02 0 00Hz the press GEER a U1 03 0 00A FWD suet MONITR MONITR DRV Rdy Monitor U1 01 0 00 Hz U1 02 0 00Hz IRSEQI U1 03 0 00A RREF FWD Frequency Ref U1 01 0 00 Hz Next press to select monitor iuo _RESET en MONITR DRV Rdy Output Fr
3. shown here OO 0 10Vdc V AC V A1 A2 A3 FM AM AC MP RP AC ein eg 8 ee ee eee 51 A v illl Factory Default Potentiometer 2K Ohm Located inside the drive on the terminal board 6 4 20mA SELECT START STOP CONTROL METHOD b1 02 1 Start Stop Control from Digital Operator Go to parameter b1 02 set value to m i Operator 2 Start Stop Control from external terminals switch or relay contact Run Source 1 p Digital Inputs Go to parameter b1 02 set value to m i Factory Default User Terminals A A TR A A RM EM hy eee Seen Ue User Terminals 4GQGQGQGQGQQGQOQOG oo Forward Reverse Start Reverse Normally Link Switch Open Lik or 9 AN Stop Normally Wiring Diagram 2 Wire Control E T eta Get Use for maintained contacts Wiring Diagram 3 Wire Control Use for momentary contacts Set Parameter A1 03 to 3330 NOTE It is beyond the scope of this document to program the A1000 drive for network communication control Please refer to the refer to the A1000 User Manual Document No SIEP C710606 21A for this selection Note 3 row of terminal board is shown here Step 7 Quick Start Parameters The following table lists the general purpose application parameters as well as frequently asked questions This section may require you to change one or more A1000 parameters Please refer to Step 5 for a detaile
4. CUO DOVO OOTI UODO UOT IMT Serial Number FILE NO E131457 IP20 TUV TYPE 1 ENCLOSURE NL E YASKAWAELECTRIC CORPORATION UL File Number e Check that the available power will meet the input power requirements e Ensure that the output power from the A1000 is compatible with the motor requirements e Inthe case of systems with more than one A1000 follow the above procedure for each A1000 and motor Mounting the A1000 The mounting of the A1000 is extremely important regarding environment and accessibility Depending on your system there are various models available and the mounting dimensions footprint may be different Because the mounting procedure is fairly extensive it is beyond the scope of this document the user is referred to the A1000 User Manual Document No SIEP C710606 21A received with the A1000 Section 2 2 Mechanical Installation Match the model that you received and follow the procedure described in the manual to ensure a safe and functional installation In cases where the system has more than one A1000 refer to the proper clearances required for adequate ventilation Please pay particular attention to e The clearances to be maintained around the enclosure for adequate ventilation e The environmental specifications such as avoiding excessive dampness extreme temperatures chemical exposure corrosive areas etc to avoid damage to the equipment and to maintain safety Removing and Attaching th
5. LA to select the Auto Tuning start command B gt A TUNE DRV Rdy Auto Tuning 0 00Hz7 0 00A Tuning Ready Press RUN key FWD a Warning Sudden movement hazard The A1000 and motor may start unexpectedly during Auto Tuning Warning Electric Shock Hazard High voltage will be supplied to the motor when stationary Auto Tuning is performed Do not touch the motor during auto tuning Notice Auto Tuning will not function properly when a brake is engaged on the load Ensure the motor shaft can freely rotate Never perform an Auto Tune with motor connected to a load Next press on the Digital Operator The A1000 will now start the Auto tuning procedure The display will show message Tune Successful when the Auto Tuning procedure has been successfully completed Please reference the A1000 User Manual or repeat the procedure again if the display shows an error message A1000 Cheat Sheet Open Loop Vector Page 2 of 2 Y YASKAWA Step 9 This step shows how to access and modify a A1000 parameter as well as how to monitor A1000 signals such as output frequency and motor current Changing Parameters and Monitoring the A1000 Make sure all protective covers have been re attached and power is turned on DO NOT RUN THE MOTOR Access Parameter Menu and Change Parameter Value Press two times until the digital operator shows the parameter menu MODE DRV Rdy MODE PRG PRMSET PRG 0
6. age m least equal to or greater than the motor rated voltage 3 Induction motor Fig 2 Input Power and Output Motor Electrical Connections for Models 2_0110 amp Larger and 4_0058 amp Larger Make sure the A1000 has been properly sized for single phase input ust be at U1 02 0 00Hz RSEQ U1 03 0 0 RREF Fig 3 WD REW Digital Operator 0A E F Ma Motor Rotation Test ODE DRV Rdy MODE DRV Rdy Freq Ref OPR U1 01 000 0 Hz e o U1 02 0 00Hz Press pse U1 03 000A IREF RE FWD Freq Ref d1 01 i LO Green LED AnA First Digit Za V Sat turns on Flashing Next press to move the cursor one MODE DRV Rdy Freq Ref d1 01 position to the right and to increase the frequency reference d1 01 to 10 00 HZ 7a g rane d Press Gans o save frequency reference 10 00 Hz Next press on the Digital Operator The motor should now be operating at low speed running in the correct forward clockwise direction Next press stor on the Digital Operator lf motor rotation is not correct then either reverse Phase Order using parameter b1 14 or power down the drive wait five minutes and swap 2 motor leads DANGER After the power has been turned OFF wait at least five minutes until the charge indicator extinguishes completely before touching any wiring circuit boards or components Use precaution and refer to Fig 1 or 2 swap any two of the t
7. and set value 2220 for 2 wire control or 3330 for 3 wire control Please refer to Step 6 for wiring diagram Answer Question How do adjust the time it takes the motor to speed up or slow down Answer Adjust the acceleration time parameter C1 01 and deceleration time C1 02 Question How do prevent my drive from tripping on an OV fault overvoltage while my motor is ramping down Answer Increase deceleration time parameter C1 02 Question How do prevent my drive from tripping on an OL1 fault overload while my motor is ramping down Answer Verify motor rated current parameter E2 01 and motor overload parameter settings L1 01 Motor overload selection L1 02 Motor overload protection time Question want to run my motor above the nominal motor speed Answer Increase the value of parameter E1 04 Maximum Frequency Warning Verify that the motor and system allow for this Yaskawa America Inc 2121 Norman Drive South Waukegan IL 60085 800 YASKAWA 927 5292 Fax 847 887 7310 DrivesHelpDesk yaskawa com www yaskawa com Document Number TM A1000 01 1 4 2011 Yaskawa America Inc
8. d explanation on how to change parameters GENERAL PURPOSE APPLICATION PARAMETERS omm omm 01 Reference Source 0 Digital Operator Adjust Motor Speed from keypad Speed Control Method 1 Terminals Speed Pot 0 10V 4 20mA b1 02 Run Source 0 Digital Operator Start Stop motor from keypad Start Stop Control Method 1 Terminals Start Stop using external contact switch 0 Ramp to stop Motor ramps down at stop command bras ue ea Pe sete Clee 1 Coast to stop Motor freewheels at stop command l 0 Allow motor to run in reverse direction DIC o Neue tists Olea emer 1 Reverse direction prohibited C1 01 Acceleration Time The time it takes to ramp up from 0 to maximum motor speed C1 02 Deceleration Time The time it takes to ramp down from maximum motor speed to 0 0 Heavy Duty Use for conveyor mixer applications oe i oe SEN eNotes 1 Normal Duty Use for fan and pump applications d1 01 0 00 Hz Frequency Reference Frequency setting when speed is set from the keypad d2 01 100 0 Frequency Upper Limit Maximum motor speed allowed e g 100 Max rpm az02 o0 Frequency Lower Limit Minimum motor speed allowed e g 100 Max rpm Teer vernon rnin O 1 Standard Fan Cooled Motor 2 Standard Blower Cooled Motor FREQUENTLY ASKED QUESTIONS 0 Disabled L1 01 1 Motor Overload Selection 3 Vector Duty Motor Question How do reset the drive back to factory default settings Go to parameter A1 03
9. e Terminal Cover Improper removal of the A1000 terminal cover as well as front cover can cause extensive damage to the A1000 To avoid damage to these items please pay particular attention to the A1000 User Manual Document No SIEP C710606 21A Section 3 5 Rem Cover Open Chassis Connect Motor and Line Power A1000 Cheat Sheet Open Loop Vector Fig 1 amp 2 below show the electrical connections for the input power and motor terminals for various A1000 models Select the proper diagram for the model you are installing see Step 1 WITH POWER OFF make the appropri connections Make sure to follow good wiring practices and all applicable codes Ensure that the equipment is grounded properly as shown in fig 1 O DANGER LETHAL VOLTAGES ARE PRESENT ate Before applying power to the A1000 ensure that the terminal After the power has been turned OFF wait at least five minutes until the charge indicator extinguishes completely before touching any wiring circuit boards or components WARNING DO NOT CONNECT ANY OF THE FOLLOWING TERMINALS TO EARTH GROUND B1 B2 1 3 DC Bus terminals location varies by UTO VT R L1 S L2 Pmi F im Z ima HOHH J IE ml H ha HI RZS H Cm ve see ra Connect to chassis ground E E Input Protection ere F C Fuse or Circuit LA are S d L1 L2 L3 o Bazzaz Use L1 L2 for 3 Induct
10. eq 0 00 Hz U1 03 0 00A REQ E E FWD U1 02 Output Frequency Use V to select monitor signal Please refer to the A1000 User Manual Document No SIEP C710606 21A on how to access other drive monitors DRV Rdy DRV Rdy Digits Flashing Selecting Start Stop and Speed Method This step shows how to setup the sequence and reference method of the A1000 The sequence method determines how the A1000 drive receives its start and stop command and the reference method determines how the speed of the motor is controlled Make sure all protective covers have been re attached and power is turned on DO NOT RUN THE MOTOR This section may require you to change one or more A1000 parameters Please refer to Step 5 for a detailed explanation on how to change parameters SELECT SPEED METHOD b1 01 1 Adjust motor speed frequency from the Digital Operator pa Ref Source 1 Go to parameter b1 01 set value to a 1 01 ma P Operator i MODE DRV Roy i Freq Ref d1 01 U1 01 020 00 Hz we EVA 0 00 60 00 To adjust frequency use Ag and press E j re FWD 2 Adjust motor speed frequency from external terminals 0 10V 4 20mA Signal Ref Source 1 Go to parameter b1 01 set value to m i Factory Default Analog Input User Terminals V AC V A1 A2 A3 FM AM AC MP RP AC E E EEE EEE EEEE User Terminals V AC V A1 A27A3 FM AMIAC MP RP AC Note 2 row of terminal board is
11. hree output leads to the motor U T1 V T2 and W T3 After the wiring change repeat Step 3 and recheck motor direction Digital Operator turned off efesotomasyon com Page 1 of 2 Rotational Auto tuning De couple Motor from Load In this step the A1000 is setup for use with the motor Make sure all protective covers have been re attached then apply power to the A1000 DO NOT RUN THE MOTOR From the main reference press Tv once until the Digital Operator shows the Auto Tuning menu then press A MODE PRG Auto Tuning aaa FD DATA Press A once until the Digital Operator shows parameter T1 02 Mtr Rated Power then press Enter Motor Power in kW Kilowatt A TUNE PRG Mtr Rated Power Motor HP to kW HP x 0 746 Example 10HP 10 x 0 746 7 46 kW Digit Flashing a Press Wea RESET J use BA acjust value and press palha to save Press to select the next parameter and follow the same to select the digit you would like to change and a Rated Voltage procedure described above to adjust its value 41 032 230 0 Vac T1 04 Rated Voltage e g 230 V 460 V For standard AC motors use the default setting for motor base frequency 60Hz motor poles 4 and motor rated speed 11 04 Rated current e g 11 0 A 22 0 A T1 05 Rated Frequency e g 60 0 Hz T1 06 Number of Poles e g 4 Poles 11 07 Rated Speed e g 1750 rpm After setting parameter T1 07 press
12. ion 10 Input Power motor Use L1 L2 L3 for 3 Input Power _ WIT3 Check Motor Direction Motor uncoupled from Load In this step the motor is checked for proper direction and operation This test is to be performed solely from the digital operator Apply power to the A1000 after all the electrical connections have been made and protective covers have been re attached At this point DO NOT RUN THE MOTOR the Digital Operator should display as shown in Fig 3 MODE DRV Rdy Freq Ref Al efesotomasyon com cover is fastened and all wiring connections are secure To change direction of motor rotation swap any two of the three motor leads See Step 2 Connect frame to ground Fig 1 Input Power and Output Motor Electrical Connections for Models 2_0004 2_0056 4 0002 4 _ 0044 and 5 0003 50011 A O BUS TERMINALS pe gt gt A 4 2 R L1 S L2 N j Connect to See DO NOT CONNECT TO GROUND rection of motor Igi a i I 6 U T1 T L3 ee SS Pa To change di re im re rotation swap any two of the ok ia three motor leads Step 2 Input chassis Protection aa Fuse or Circuit Breaker L1 L2 L3 p Connect frame to ground Use L1 L2 for Use L1 L2 L3 for L 1 Input Power 3 Input Power power For best performance the drive input supply volt
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