MP-Series Low-inertia Brushless Servo Motors with 75 mm or
Contents
1. pouStsop s1010JA Suoisuaung 1070W Xxcg y 1dW pue Lg v 1dW Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 15 Tolerances and Supplemental Dimensions Shaft Pilot and Keyway Tolerances MPL A B15xx MPL A B2xx Shaft Runout T I R 0 030 0 0012 0 035 0 0014 Pilot Eccentricity T I R 0 08 0 0031 0 08 0 0031 Max Face Runout T I R 0 08 0 0031 0 08 0 0031 Keyway Depth G 7 10 7 20 0 280 0 283 8 40 8 50 0 331 0 335 Keyway Width F 2 971 2 996 0 117 0 118 3 97 4 00 0 156 0 157 Motor Load Force Ratings Motors are capable of operating with a sustained shaft load The location of the radial and axial load force is shown in the figure and maximum values are listed Loads are measured in pounds kilograms are mathematical conversions Load Forces on Shaft Radial Load Force Applied at center of shaft extension r 1 A Axial Load Force The following tables represent 20 000 hour bearing fatigue life at various loads and speeds This 20 000 hour life does not account for possible application specific life reduction that can occur due to bearing grease contamination from external sources Radial Load Force Ratings Motor Cat No 1000 rpm 2000 rpm 3500 rpm 4000 rpm at Max Speed kg Ib kg Ib kg Ib kg Ib kg Ib rpm MPL A B15102. 1 flange number 15 63mm 2 75mm Voltage Class A 200V B 400V Series Type L Lowinertia Series Premium permanent magnet 5 rotary servo motor Rockwell Automation Publication MP INOO6D EN P January 2015 4 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes About the MP Series Low inertia Motors MP Series low inertia Bulletin MPL motors feature single turn or multi turn high resolution encoders and are available with 24V DC brakes These compact brushless servo motors meet the demanding requirements of high performance motion systems Before You Begin Remove all packing material from within and around the item After unpacking verify the nameplate catalog number against the purchase order ATTENTION To avoid personal injury and damage to the motor do not lift or handle the motor by the motor shaft The cap on the shaft can come loose and cause you to drop the motor 1 Remove the motor carefully from its shipping container 2 Visually inspect the motor for any damage 3 Examine the motor frame front output shaft and mounting pilot for any defects 4 Notify the carrier of any shipping damage immediately Keep the original packing material in case you need to return the product for repair or transport it to another location Use both the inner and outer packing cartons to provide adequate protection for a unit returned for service ATTENTION Do not attempt to open and
3. 24 52 19 41 15 33 12 26 8000 MPL A B1520 25 56 20 45 16 36 14 30 7000 MPL A B1530 28 62 22 49 18 39 15 32 7000 MPL A B210 24 52 19 41 15 32 12 26 8000 MPL A B220 27 59 21 47 18 39 15 33 6000 MPL A B230 29 64 23 51 19 42 17 37 5000 Rockwell Automation Publication MP INOO6D EN P January 2015 16 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes Axial Load Force Ratings maximum radial load Motor Cat No 1000 rpm 2000 rpm 3500 rpm 4000 rpm at Max Speed kg lb kg lb kg Ib kg Ib kg lb rpm MPL A B1510 15 33 10 22 7 15 5 10 8000 MPL A B1520 14 31 10 22 6 13 4 9 7000 MPL A B1530 13 29 9 20 6 13 4 8 7000 MPL A B210 15 33 10 22 7 15 5 10 8000 MPL A B220 14 30 9 20 7 15 5 10 6000 MPL A B230 13 28 9 19 6 13 5 10 5000 Axial Load Force Ratings zero radial load Motor Cat No 1000 rpm 2000 rpm 3500 rpm 4000 rpm at Max Speed kg lb kg lb kg Ib kg Ib kg rpm MPL A B1510 24 53 17 37 12 26 8 18 8000 MPL A B1520 24 53 17 37 12 26 9 19 7000 MPL A B1530 24 53 17 37 12 26 9 19 7000 MPL A B210 24 53 17 37 12 26 8 18 8000 MPL A B220 24 53 17 37 13 28 10 22 6000 MPL A B230 24 53 17 37 13 28 10 22 5000 Rockwell Automation Publication MP IN006D EN P Januar
4. Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes Specifications Always store a motor in a clean and dry location within these environmental conditions Appropriate mounting cabling and a shaft seal can be required to attain a specific IP rating Exterior surfaces of the MP Series small frame servo motors are made from these materials Attribute Value Temperature operating 0 40 C 32 104 F 4 Temperature storage 30 70 C 22 158 F Relative humidity storage 5 95 noncondensing Atmosphere storage Noncorrosive Shock 20g peak 6 ms duration Vibration 2 5 9 30 2000 Hz Ingress Protection Codes 0 01 50 Motor without a shaft seal mounted in the shaft up direction IP51 Motor without a shaft seal mounted in the shaft horizontal direction IP53 Motor without a shaft seal mounted in the shaft down direction IP66 3 Motor with an optional shaft seal Material by Location Housing Aluminum Shaft 39NiCrMo3 or 1144 steel respectively per UNI7845 or ASTM A311 Class B Shaft key Carbon steel 1 2 3 4 IP ratings are determined with Rockwell Automation cables connected to the motor IP rating applies to a motor mounted as described Thisrating is for dust tightness and powerful water jets ejecting water not cleaning agents To obtain this thermal rating follow these mounting guidelines Mount the MPL x15xx motor on a s
5. Smaller Frame Sizes 19 Motor Cables and Accessory Kits This section describes accessories that are available for MP Series low inertia motors Motor Cables Factory manufactured feedback and power cables are available in standard cable lengths They provide the sealing needed to achieve environmental ratings and shield termination For a complete listing of available cables contact your nearest Rockwell Automation sales office or refer to the Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 Shaft Seal Kits IMPORTANT Shaftseals must be lubricated Lubricant is supplied with the shaft seal kits Third party shaft seals are not approved for use with these motors The use of third party shaft seals voids any implied or expressed warranties A shaft seal is a barrier that can prevent moisture and particles from entering the motor bearings Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on usc Catalog numbers for the motors and corresponding replacement Nitrile shaft seal kits are listed in the table Motor Cat No Shaft Seal Kit Cat No MPL x15xx or MPL x2xx MPL SSN F63 F75 For instructions on how to install a shaft seal refer to the Shaft Seal Kit Installation Instructions publication 2090 IN012 Rockwell Automation Publication MP INOO6D EN P January 2015 20 MP Series
6. installed and restrained to prevent uneven tension or flexing at the cable connections Excessive and uneven lateral force on the cable can inhibit environmental sealing as the cable flexes Change Connector Orientation You can rotate the connector housing up to 180 This lets you adjust the connector to a position that best protects the connection from possible environmental contaminates while providing cable access ATTENTION Connectors are designed to be rotated into a fixed position during motor installation and remain in that position without further adjustment Do not rotate the connector multiple times and do not use tools or excessive force to rotate the connector Excessive rotation or force can damage the connector seal and reduce the international protection IP rating of the motor as outlined in Specifications on page 20 The circular DIN connector housing can be rotated up to 180 in either direction 5 Follow these steps to rotate DIN connector 1 Mountand fully seat a mating cable on either the feedback or power brake connector 2 Grasp the mated connector and cable plug with your hands and slowly rotate them to the outside of the motor ATTENTION Apply force to only the motor connector and cable plug Do not apply force to the cable extending from the cable plug Do not use tools for example pliers and vise grips to rotate the connector 3 Repeat these steps for the other connector Rockwell A
7. manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understan
8. modify the motor Modifications that can be performed in the field are described in this manual Do not perform modification that are not described in this manual Only an authorized Allen Bradley repair center can service this item Refer to Rockwell Automation Support for assistance to locate the nearest repair center Store or operate your motor in a clean and dry location within the environmental conditions listed in Specifications on page 20 Removing the Shaft Cap Use your hand to remove the protective cap that is installed on the motor shaft or pry off the cap with a screwdriver Do not use a hammer or other tools as they can damage the motor shaft Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 5 Prolonging Motor Life Proper design and maintenance can increase the life of a servo motor Follow these guidelines to maximize the life of a servo motor within your environment e Always provide a drip loop in each cable to carry liquids away from the connection to the motor n The cable enters beneath the The cable enters above the J motor and forms a drip loop motor and does not form a H drip loop z e If possible provide shields that protect the motor housing shaft seals and their junctions from contamination by foreign matter or fluids e Shaft seals are subjec
9. reduce the time to mechanically engage the brake The following diagram shows typical customer supplied components for brake control including an arc suppressing diode or MOV ArcSuppression in the Motor Brake Circuit Brake Relay o d DC Power a Supply Components ue T Diode or MOV Arc Suppressor The Kinetix 6000 drive from Rockwell Automation has a brake control relay that includes a arc suppressor Customer supplied arc suppression is not required in this case unless power consumption by the brake requires an external brake relay Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 9 Install the Motor MP Series motors include a mounting pilot for aligning the motor on the machine Preferred fasteners are stainless steel The installation must comply with all local regulations and use equipment and installation practices that promote safety and electromagnetic compatibility ATTENTION Unmounted motors disconnected mechanical couplings loose shaft keys and disconnected cables are dangerous if power is applied Lock out and tag out disassembled equipment restrict electrical power Before applying power to the motor remove the shaft key and other mechanical couplings that can be thrown from the shaft ATTENTION Make sure that cables are
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12. Installation Instructions Allen Bradley MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes Catalog Numbers MPL A1510 MPL A1520 MPL A1530 MPL A210 MPL A220 MPL A230 MPL B1510 MPL B1520 MPL B1530 MPL B210 MPL B220 MPL B230 Topic Page Important User Information 2 Catalog Number Explanation 3 About the MP Series Low inertia Motors 4 Before You Begin 4 Install the Motor 9 Product Dimensions 13 Motor Load Force Ratings 15 Connector Data 17 Remove and Install a Shaft Key 18 Motor Cables and Accessory Kits 19 Specifications 20 Additional Resources 2 Rockwell Allen Bradley Rockwell Software Automation 2 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the
13. ding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 3 Catalog Number Explanation MPL xxxxx xJ7xAA A AAAA AAG Factory Designated Options A Standard Mounting Flange A metric Brake 2 No brake 4 24V DCbrake Connectors 7 Circular DIN right angle 180 rotatable Enclosure Shaft Key Shaft Seal J Shaft key Feedback E Single turn high resolution encoder H 2000 line encoder V Multi turn high resolution encoder Rated Speed P 5000 rpm T 6000 rpm U 7000 rpm V 8000 rpm Magnet Stack Length 10 20 30 Frame Size IEC 72
14. e a mounting pilot for aligning the motor on a machine e The index pulse occurs on a 2000 line encoder when the shaft key is aligned with the connectors e Make sure belt loading is within the motor limits and all belts and pulleys are properly aligned e Follow manufacturer recommendations for gearboxes pulleys or other motor accessories Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 11 Attach the Motor Cables Follow these steps to attach the feedback and power brake cables after the motor is mounted ATTENTION Servo drive power must be turned off before connecting or disconnecting the cables to the motor and if a cable is left disconnected at the motor end Arcing or unexpected motion can occur if the feedback power or brake cables are connected or disconnected while power is applied to the servo drive ATTENTION Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Provide support at 3 m 10 ft intervals throughout the cable run Excessive and uneven lateral force at the cable connectors can result in the connector s environmental seal opening and closing as the cable flexes or wires separating at the cable gland 1 Ifyou are using the Threaded DIN M4 Cable Plugs install the O rings An O ring on the connector is necessary to achieve the maximum environm
15. elp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 3 Use the Worldwide Locator at Outside United States or Canada http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return
16. ental rating Install the 0 ring on the SpeedTec ready DIN motor connector when Groove Reserved you are using the threaded DIN M4 cable plugs for Cable Plug Verify that the O ring is not damaged not twisted and rests the E 4 groove near the rear ofthe connector SpeedTec ready DIN Threaded DIN M4 Cable Plug Motor Connector e 2090 XXNxMF Sxx standard feedback and power cables 2090 continuous flex feedback power and power brake cables Aa nat inctall tha vine an tha CnandTar raadi DIM matar cannartay 2 Ifyou are using the SpeedTec DIN M7 Cable Plugs do not install the O rings Do not install the 0 ring on the SpeedTec ready DIN motor connector SpeedTec ready DIN SpeedTec DIN M7 Cable Plug Motor Connectors 2090 CFBM7Dx xxAxxx standard and continuous flex feedback cables 2090 CPXM7DF xxAxxx standard and continuous flex power brake cables 3 Form adrip loop in the cable see page 5 Rockwell Automation Publication MP INOO6D EN P January 2015 12 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 4 Carefully align the flat surface on the feedback or the power brake cable plug shown in the diagram with the flat surface on the motor connector IMPORTANT The motor orientation shown is used to clearly show the alignment marker on each cable socket The recommended motor orientation
17. lings or pulleys with tools during installation or removal of the shaft key Damage can occur to the motor bearings and the feedback device if a sharp impact is applied to the shaft during installation of couplings and pulleys or to remove the shaft key or if leverage is applied from the motor mounting face to remove devices mounted on the motor shaft Apply a constant pressure with a wheel puller to the user end of the shaft to remove a friction fit or stuck device To remove a shaft key perform one of these actions e Lift the key by grasping it with a pliers or similar tool e Lever the key with a screwdriver inserted between the key and the slot To install a shaft key follow these steps l Verify the replacement key matches the keyway in the shaft and the mating mechanical connection for example a coupling or pulley before proceeding 2 Align the front of the key with the front of the motor shaft This prevents the radiused end of cut at the motor end of the keyway from interfering with correct seating of the key 3 Support the underside of the shaft diameter with a fixture and use a controlled press device to apply a constant force across the top surface to press the key into the shaft Shaft Key Installation Key Alignment Radiused Cut for Keyway Support for Motor Support for Motor Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or
18. ll Automation Inc All rights reserved Printed in the U S A
19. loys ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI in noisy environments Refer to System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for additional information on reducing the effects of EMI by improving the system level electromagnetic compatibility EMC Build and Install the Cables Correct cable routing and careful cable construction improves system electromagnetic compatibility EMC Follow these guidelines to build and install the cables e Keep the wire lengths as short as possible Route noise sensitive wiring encoder serial and I O away from input power and motor power wiring e Separate cables by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run e Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent EMI from other equipment ATTENTION High voltage can be present on the shield of a power cable if the shield is not grounded Verify that there is a connection to ground for any power cable shield ATTENTION MP Series motors produce leakage current in the protective earthing conductor that exceeds 3 5 mA AC and or 10 mA DC Be sure to properly ground the motor cables per the drive installation instructions Shield the Power Cable Follow these steps to shield the power cable l Verify the separate signal wire shield connects to the overall chassis ground by loo
20. ounting couplings or pulleys to the motor shaft be sure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor Refer to Shaft Seal Kits for guidelines to achieve 20 000 hours of motor bearing life ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Damage to the feedback device can result by applying leverage from the motor mounting face to remove devices mounted on the motor shaft Do not strike the shaft couplings or pulleys with tools during installation or removal Use a wheel puller applying pressure from the user end of the shaft to remove any friction fit or stuck device from the motor shaft Preventing Electrical Noise Electromagnetic interference EMI commonly called noise can adversely impact motor performance by inducing stray signals Follow these guidelines to prevent the effects of EMI e Isolate the power transformers or install line filters on all AC input power lines e Separate signal cables from motor cabling and power wiring Do not route signal cables with motor and power wires or over the vent openings of servo drives Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 7 e Ground all equipment by using a single point parallel ground system that emp
21. ping back each of the signal wire pairs as shown in the diagram 2 Clamp all three shields together at the power cable chassis ground connection on the drive ATTENTION High voltage can be present the shields of a power cable if the shields are not grounded Verify there is a connection to ground for all shields in the power cable Rockwell Automation Publication MP INOO6D EN P January 2015 8 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes Power Cable Shielding Factory Supplied Shielded Signal Wires two within Power Cable Overall Power Cable Shield Loop signal shield one of two to overall power cable shield Verify that the power cable ground clamp on the drive contacts all three cable shields Brake Control and Power Regulation The DC power source for a permanent magnet brake such as that on the MP Series servo motor with 75 mm 2 95 in or smaller frame requires a DC power supply with low ripple voltage A motor brake requires relay contacts to open and remove power to the brake coil Removing power causes the brake to mechanically engage but it also can cause electrical arcing to occur at the contacts until the residual brake power sufficiently dissipates A customer supplied diode is recommended to prevent electrical arcing at the brake relay contacts Substituting a metal oxide varistor MOV for the diode can
22. procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DUOO2 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Rockwell Software MP Series Kinetix and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret 5 Kar Plaza Merkezi Blok Kat 6 34752 erenk y istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Klectlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication MP INOO6D EN P January 2015 Supersedes Publication MP INOO6C EN P January 2014 Copyright 2015 Rockwe
23. rs with 75 mm or Smaller Frame Sizes Using Shaft Seals An additional seal is required on the motor shaft near the motor front bearing if the shaft is exposed to fluids or significant amounts of fine dust This includes lubricating oil from a gearbox An IP66 rating for the motor requires the use of a shaft seal and environmentally sealed connectors cables The additional seal is not recommended in applications where the motor shaft area is free of liquids or fine dust and a lower rating is sufficient e Refer to Specifications on page 20 for a brief description of the IP rating for these MP Series motors e Refer to Shaft Seal Kits on page 19 to find the catalog numbers of seal kits available for your motor Refer to Kinetix Motion Accessories Specifications publication GMC TD004 to find environmentally sealed connectors and cables compatible with the MP Series motors Using Couplings and Pulleys Mechanical connections to the motor shaft such as couplings and pulleys require a torsionally rigid coupling or a reinforced timing belt The high dynamic performance of servo motors can cause couplings pulleys or belts to loosen or slip over time A loose or slipping connection can cause system instability and damage the motor shaft All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system Periodically inspect connections to verify their rigidity When m
24. ssories Specifications publication GMC TD004 Shaft seal Kit Installation Instructions publication 2090 IN012 Provides product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items Information on the installation of a shaft seal on this and other servo motors Allen Bradley Industrial Automation Glossary publication AG 7 1 A glossary of industrial automation terms and abbreviations System Design for Control of Electrical Noise Reference Manual publication GMC RM001 How to minimize and control system level noise Rockwell Automation Product Certification website http www rockwellautomation com products certification Declarations of Conformity DOC for Rockwell Automation products You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication MP INOO6D EN P January 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custh
25. t to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Refer to Shaft Seal Kits on page 19 for more information e Inspect the motor and seals for damage or wear on a regular basis If damage or excessive wear is observed replace the item e The brake option on this servo motor is a spring set holding brake that releases when voltage is applied to the brake coil A separate power source is required to disengage the brake This power source can be applied by a servo motor controller or manual operator control If system main power fails holding brakes can withstand occasional use as stopping brakes However this creates rotational mechanical backlash that can cause damage to the system increase brake wear and reduce brake life IMPORTANT Holding brakes are not designed to stop rotation of the motor shaft and they are not intended to be used as a safety device They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque Follow these steps to prevent motor shaft rotation Command the servo drive to 0 rpm Verify the motor is at 0 rpm Engage the brake Disable the drive Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft PWN a Rockwell Automation Publication MP INOO6D EN P January 2015 6 MP Series Low inertia Brushless Servo Moto
26. urface with heat dissipation equivalent to 203 2 x 203 2 x 6 35 mm 8x 8 x 0 25 in aluminum heatsink Mount the MPL x2xx motor on a surface with heat dissipation equivalent to a 254 0 x 254 0 x 6 35 mm 10 x 10 x 0 25 in aluminum heatsink Rockwell Automation Publication MP INOO6D EN P January 2015 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 21 Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 5500 Servo Drives User Manual publication 2198 0 001 Kinetix 6200 and Kinetix 6500 Modular Servo Drives User Manual publication 2094 UM002 Kinetix 6000 Multi axis Servo Drive User Manual publication 2094 UM001 Kinetix 300 EtherNet IP Indexing Servo Drives User Manual publication 2097 UM001 Kinetix 350 Single axis EtherNet IP Servo Drives User Manual publication 2097 UM002 Description Provides information on installing configuring startup troubleshooting and applications for your Kinetix servo drive system Kinetix Motion Control Selection Guide publication GMC SG001 Specifications motor servo drive system combinations and accessories for Kinetix motion control products Kinetix Rotary Motion Specifications Technical Data publication GMC 1D001 Provides product specifications for MP Series Bulletin MPL MPM MPF MPS rotary motors Kinetix Motion Acce
27. utomation Publication MP INOO6D EN P January 2015 10 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes Mount the Motor Follow these steps to mount the motor ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Do not strike the shaft couplings or pulleys with tools during installation or removal 1 Provide sufficient clearance heatsink mass and air flow for the motor so it stays within the operating temperature range of 0 40 C 32 104 F Do not enclose the motor unless cooling air is forced across the motor and keep other heat producing devices away from the motor Heatsink requirements are listed in a footnote to the Specifications on page 20 ATTENTION Outer surfaces of the motor can reach high temperatures of 125 C 275 F during operation Take precautions to prevent accidental contact with hot surfaces Consider motor surface temperature when selecting motor mating connections and cables 2 Verify the axial and radial shaft loads of your application do not exceed those listed in the Motor Load Force Ratings on page 15 3 Position the motor with the cable connections beneath the motor Refer to Removing the Shaft Cap on page 4 for a visual reference of correct motor and cable positioning 4 Properly mount and align the motor e Bulletin MPL motors includ
28. when installed positions the connectors at the bottom of the motor Q Align Flat Surfaces Se Brake and Power Connector Feedback Connector 5 Handtighten the collar on the plug to fully seat it on the connector e Threaded DIN M4 cable plugs require five to six revolutions e SpeedTec DIN M7 cable plugs require approximately one quarter of a revolution TIP A fully seated threaded plug leaves a small opening approximately 1 4 mm 0 04 0 16 in between the connector and the plug Do not apply excessive force when mating the cable plug with the motor connector If the plug and connector do not go together with light hand force realign the flat surfaces and try again ATTENTION Align the keyed connectors and hand tighten the recommended number of turns If you cannot tighten the connectors by hand verify that the keyed connectors are properly aligned Do not use tools for example pliers and vise grips to tighten the connectors Rockwell Automation Publication MP INOO6D EN P January 2015 13 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes 6 0 001 dag peau H9 L 0X PW peau 101041 0 9 OZZ9 Y OLcg V dW s 0 06 unda H9 amp 0X EW peau 3jeus M TEE 10 2UU0 3ye1g I9M0d 20129000 wpeqpaa 66707066770 800 LL 6601 S10 0W 0 Occg V OLZE V
29. y 2015 Connector Data MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes This table provides the signal descriptions for the feedback power and brake pinouts on the connectors M23 Feedback and Power Brake Pin Descriptions Pin High Resolution High Resolution Incremental Encoder Pin M23 Power Brake Encoder Encoder MPL Axxx 230V MPL Bxxx 460V MPL A Bxxxx Hxxxx MPL Axxx and MPL Bxxx 1 Sin Sin A A Phase U 1 2 Sin Sin A B Phase V 1 3 Cos Cos4 B C Phase W 0 4 Cos Cos B D Ground 5 Data Data I E Reserved 6 Data Data l F BR 7 G BR Reserved Reserved 8 H Reserved Reserved 9 5V DC 45V DC L 10 Common Common M23 Power Brake Connector 11 9V DC Reserved Reserved 12 Common 13 TS TS TS 14 TS TS TS 15 1 16 Reserved Reserved 9 17 53 M23 Feedback Connector B 00 Oo 8018 04 O 550 1 The U V and W power phases can also be labeled as R S and T respectively Rockwell Automation Publication MP INOO6D EN P January 2015 18 MP Series Low inertia Brushless Servo Motors with 75 mm or Smaller Frame Sizes Remove and Install a Shaft Key Shaft keys are constructed of steel The specified tolerance provides an interference fit slightly larger than the opening for a secure and rigid connection ATTENTION Do not strike the motor s shaft coup
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