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INVT GD100 drive series. Instruction Manual

1. Entry key Enter the menu step by step Confirm parameters LAT UP key Increase data or function code progressively be SN Decrease data or function code progressively Right shift key Move right to select the displaying parameter circularly in stopping and running mode Select the parameter modifying digit during the parameter modification lt gt RUN Bun key 4 is key is used to operate on the inverter in key o peration mode This key is used to stop in running state and it is Stop limited by function code P07 04 Resetkey This key is used to reset all control modes in the fault alarm state JOG i i y The function of this key is confirmed by function Quick key code P07 02 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure 4 1 Keypad displaying The keypad displaying state of Goodrive100 series inverters is divided into stopping state parameter running state parameter function code parameter editing state and fault alarm state and so on 4 1 1 Displayed state of stopping parameter When the inverter is in the stopping state the keypad will display stopping parameters which is shown in figure 4 2 In the stopping state various kinds of parameters can be displayed Select the parameters to be displayed or not by P07 07 See the instructions of P07 07 for the detailed definition of each
2. Remarks Press both the PRG ESC and the DATA ENT can return to the second level menu from the third level menu The difference is pressing DATA ENT will save the set parameters into the control panel and then return to the second level menu with shifting to the next function code automatically while pressing PRG ESC will directly return to the second level menu without saving the parameters and keep staying at the current function code Under the third level menu if the parameter has no flickering bit it means the function code cannot be modified The possible reasons could be 1 This function code is not modifiable parameter such as actual detected parameter operation records and 50 on 2 This function code is not modifiable in running state but modifiable in stop state IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Example Set function code P00 01 from 0 to 1 mUV WIIG SUNIY Leon LY LI L N UG Se LU Sr ANY AUJU3L Fig 4 3 Sketch map of modifying parameters 4 2 2 How to set the password of the inverter Goodrive100 series inverters provide password protection function to users Set P7 00 to gain the password and the password protection becomes valid instantly after quitting from the function code editing state Press PRG ESG again to the function code editing state 0 0 0 0 0 will be displayed Unless using the correct password the
3. 11 0 05 0 0 0 05 0 0 0 05 0x0000 0x0000 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function m Default A Name Detailed instruction of parameters Modify code value Birs BT4 2 00 o1 10 11 Bir7 BiTe 3 00 o1 10 11 Bito BITs 4 00 01 10 11 BIT14 BiTid 5 oo 01 10 11 Bm3 Bmia 6 00 01 10 11 Bir15 BIT14 7 00 01 10 11 BITS BIT4 10 00 01 10 11 P10 35 BIT7 BIT6 11 00 01 10 11 12 00 01 10 11 BIT14 BiT10j 13 00 01 10 11 Bir13 BIT12 14 00 01 10 11 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function oP Sie Default A Name Detailed instruction of parameters Modify code value Bris Bimi 15 00 01 10 11 After the users select the corresponding ACC DEC time thel combining 16 binary bit will change into decimal bit and then set the corresponding function codes Setting range 0x0000 0xFFFF 0 Restart from the first stage stop du
4. Function oe Siem k Default A Name Detailed instruction of parameters Modify code value 0 65535 The password protection will be valid when setting any non l zero number 00000 Clear the previous user s password and make thel password protection invalid After the user s password becomes valid if the password is incorrect users cannot enter the parameter menu Only User s correct password can make the user check or modify thel P07 00 0 fo password parameters Please remember all users passwords Retreat editing state of the function codes and the password protection will become valid in 1 minute If the password is available press PRG ESC to enter into the editing state of the function codes and then 0 0 0 0 0 will be displayed Unless input right password the operator can not enter into it Note restoring to the default value can clear the password please use it with caution O No function 1 Jogging running Press QUICK JOG to realizes the jogging QUICK JOG running P07 02 function 1 selection 2 Shift the display state by the shifting key Press QUICK JOG to shift the displayed function code from right to left 3 Shift_between forward rotations and reverse rotations IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters De
5. 300 0 300 0 the rated current of the motor P17 29 Reserved 0 0 e P17 30 Reserved 0 0 e P17 31 Reserved 0 0 e Magnetic flux Display the magnetic flux linkage of the motor P17 32 0 e IKR Aandrijven en Besturen www ikr industries nl P17 33 i 0 e given Range 3000 0 3000 0A Torque current Display the torque current given in the vector control mode P17 34 i 0 e given Range 3000 0 3000 0A i i i i e P17 35 AC input Display the input current in AC side 0 Goodrive100 inverters Keypad operation procedure P17 38 Reserved Function en k Default Name Detailed instruction of parameters Modify code value current Range 0 0 5000 0A Display the output torque Positive value is in the electromotion state and negative is in the power generating P17 36 Output torque state 0 e Range 3000 0Nm 3000 0Nm P17 37 Reserved 0 e P17 39 Reserved IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking 6 Fault tracking 6 1 Maintenance intervals If installed in an appropriate environment the inverter requires very little maintenance The table lists the routine maintenance intervals recommended by INVT Checking part Checking item Checking method Criterion Ambient environment Check the temperature ambient humidity and vibration and ensure there is no dust gas oil fog and water drop
6. This function code determines the Hibernation delay time When the running frequency of the inverter is lower than the Hibernation lower limit one the inverter will pause to stand by P01 20 restore delay 0 05 O time When the set frequency is above the lower limit one again and it lasts for the time set by P01 20 the inverter will run automatically Note The time is the total value when the set frequency is IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify above the lower limit one Coe g frequency t1 lt t2 Sethe irala does nos t1 t2 t3 sone invensr ans t3 P01 20 Stop 10 donrarcy Setting range 0 0 3600 0s valid when P01 19 2 Restart after P01 21 power off The waiting P01 22 time of restart after power off This function can enable the inverter start or not after the power off and then power on 0 Disabled 1 Enabled if the starting need is met the inverter will run automatically after waiting for the time defined by P01 22 The funct automatic powering o Setting range 0 0 3600 0s valid when P01 21 1 P01 23 Start delay The function determines the brake release after the running command is given and the inverter is in a stand by state and IKR
7. W3 W4 H1 H2 H3 H4 D1 D2 Screw hole 0 75kW 2 2kW 150 2 115 0 130 0 7 5 223 9 220 0 190 0 13 5 155 0 65 5 5 M4 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C Installation Power wi W2 W3 W4 H1 H2 H3 H4 D1 D2 Screw hole 4kW 5 5kW 170 2 131 0 150 0 9 5 292 0 276 0 260 0 6 167 0 84 5 6 M5 7 5KW 15KW 191 2 151 0 174 0 11 5 370 0 351 0 324 0 12 196 3 113 0 6 M5 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C Appendix C Peripherial options and parts This chapter describes how to select the options and parts of Goodrive100 series C 1 Peripherial wiring Below is the peripherial wiring of Goodrive100 series inverters SM Seren Pictures Name Descriptions Cables Device to transfer the electronic signals Prevent from electric shock and protect the power supply and the cables system from overcurrent when short circuits occur Please Breaker select the breaker with the function of reducing high order harmonic and the rated sensitive current to 1 inverter should be above 30mA Input reactor This device is used to improve the power factor of the input side of the inverter and control the higher harmonic current DC reactor The inverter above 37kW including 37KW can be connected with DC reactor Contro
8. means reading data form the address and it occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind Data number means the reading data number with the unit of word If the start address is 0004H and the data number is 0002H the data of 0004H and 0005H will be read CRC occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind RTU slave response message from the inverter to the master IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 03H Byte number 04H Data high bit of address 0004H 13H Data low bit of address 0004H 88H Data high bit of address 0005H 00H Data low bit of address 0005H 00H CRC CHK low bit TEH CRC CHK high bit 9DH END T1 T2 T3 T4 transmission time of 3 5 bytes The meaning of the response is that ADDR 01H means the command message is sent to the inverter with the address of 01H and ADDR occupies one byte CMD 03H means the message is receiced from the inverter to the master for the response of reading IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol command and CMD occupies one byte Byte number means all byte number from the byte excluding the byte to CRC byte excluding the byte 04
9. reverse rotation upper P03 17 ae 50 00 Hz O limit frequency keypad defined value P03 1 Electromotion O eee This function code is used to select the electromotion and torque upper Goodrive100 inverters Keypad operation procedure Function oS Default A Name Detailed instruction of parameters Modify code value limit setting braking torque upper limit setting source selection source O Keypad setting upper limit frequency P03 20 sets selection P03 18 P03 21 sets P03 19 j Analog Al1 setting upper limit torque 2 Analog Al2 setting upper limit torque Braking torque 3 Analog AI3 setting upper limit torque upper limit tti 4 Pulse frequency HDI setting upper limit torque ettin P03 19 oe o o 5 MODBUS communication setting upper limit torque source selection 6 8 Reserved Note setting method 1 9 100 corresponds to three times of the motor current Electromotion tor P03 20 i ae pper 180 0 O limit keypad setting The function code is used to set the limit of the torque Setting range 0 0 300 0 motor rated current Braking torque P03 21 upper limit 180 0 JO keypad setting Weakening The usage of motor in weakening control P03 22 oA 1 0 O coefficient in Function code P03 22 and P03 23 are effective at constant constant power IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure curve sett
10. warning during working Physical injury or death or serious property may occur lt Only qualified electricians are allowed to wire Damage to the inverter or braking options and part may occur Read carefully the instructions of braking resistors or units before connecting them with the inverter lt Do not connect the braking resistor with other terminals except for PB and Do not connect the braking unit with other terminals except for and Damage to the inverter or braking circuit or fire may occur lt Connect the braking resistor or braking unit with the inverter according to the diagram Incorrect wiring may cause damage to the inverter or other devices The cousumped power of the Mini braking resistor 100 of Braking Type Braking unit type braking rate Resistor 10 50 80 eta braking braking braking GD100 0R7G 4 653 3 0 1 0 6 0 9 240 Internal braking unit GD100 1R5G 4 426 7 0 225 1 125 1 8 170 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C Type GD100 2R2G 4 GD100 004G 4 GD100 5R5G 4 GD100 7R5G 4 GD100 011G 4 GD100 015G 4 Braking unit type The cousumped power of the Mini braking resistor 100 of Braking braking rate Resistor 10 50 80 braking braking braking GC 290 9 0 33 1 65 2 64 130 160 0 0 6 3 4 8 80 116 4 0 75 4 125
11. automatic torque boost VI zza oi Motor 1V F D fi n B S azn He P04 03 0 00Hz O Frequency point 1 When P04 00 1 the user can set V F curve through P04 03 P04 08 Motor 1V F V F is generally set according to the load of the motor Voltage o P04 04 Note V1 lt V2 lt V3 f1 lt f2 lt f3 Too high low frequency voltage 00 0 Q point 1 will heat the motor excessively or damage The inverter may loccur the overcurrent speed or overcurrent protection Motor 1V F The setting range of P04 03 0 00Hz P04 05 P04 05 Frequency 00 00Hz O point 2 The setting range of P04 04 P04 06 and P04 08 0 0 1 10 0 Motor 1V F The setting range of P04 05 P04 03 P04 07 P04 06 i 00 0 O voltage point 2 The setting range of P04 07 P04 05 P02 02 the rated requency of motor 1 P04 07 Motor 1V F 00 00Hz O Frequency IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function oe Siem k Default A Name Detailed instruction of parameters Modify code value point 3 Motor 1V F P04 08 x 00 0 O voltage point 3 This function code is used to compensate the change of the rotation speed caused by load during compensation V F control to improve the rigidity of the motor It can be set to thel rated slip frequency of the motor which is counted as below Motor 1 V F i Af fb n p 60 slip P04 09 i 0 0 O ail lane a Of which fb is the rated frequency of the motor
12. equals to 6 7 PID control setting The running mode of the inverter is process PID control when P00 06 7 or P00 07 7 It is necessary to set P09 The running frequency of the inverter is the value after PID effect See P09 for the detailed information of the preset source preset value feedback source of PID 8 MODBUS communication setting The frequency is set by MODBUS communication See P14 for detailed information 9 11 Reserved Note A frequency and B frequency can not set as the same frequency given method P00 08 B frequency command reference selection O Maximum output frequency 100 of B frequency setting corresponds to the maximum output frequency 1 A frequency command 100 of B frequency setting corresponds to the maximum output frequency Select this IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default Modify value setting if it needs to adjust on the base of A frequency command P00 09 Combination type of the setting source 0 A the current frequency setting is A freauency command 1 B the current frequency setting is B frequency command 2 A B the current frequency setting is A frequency command B frequency command 3 A B the current frequency setting is A frequency command B frequency command 4 Max A B The b
13. internal will output 0 forcedly IKR Aandrijven en Besturen www ikr industries nl Name Detailed instruction of parameters Modify code value cot y Feedback Set t peer UCT 2 some inne con s i thel t2 PO9 12 P09 11 offline detec Iback 0 0 O detection value offline e set value POS 11 Pe f line 4 wt j fault a hrs I anm LEA ar 2305 PIDE Feedback P09 12 offline 1 0s O detection time Setting range of P09 11 0 0 100 0 Setting range of P09 12 0 0 3600 0s 0x00 0x11 LED ones 0 Keep on integral adjustment when the frequency achieves the upper and low limit the integration shows the change between the reference and the feedback unless it reaches the internal integral limit When the trend between the reference and the feedback changes it needs more time tol offset the impact of continuous working and the integration PID adjustment will change with the trend P09 13 9 0x00 O Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl selected by the combination of multi stage terminals 1 4 Function ee ein A Default Name Detailed instruction of parameters Modify code value 1 Opposite to the setting direction P10 Group Simple PLC and multi stage speed control 0 Stop after running once The inverter has to be commanded again after finishing a cycle Simple PLC 1 Run at the final value after running once After finish al P10 00
14. load current P02 11 Reserved P02 12 Reserved Goodrive100 inverters Keypad operation procedure coefficient coefficient lt 110 there is no overload protection When thel overload coefficient 116 the fault will be reported after 1 hour when the overload coefficient 200 the fault will be reported after 1 minute Function oe Siem k Default A Name Detailed instruction of parameters Modify code value P02 13 Reserved P02 14 Reserved 0 No protection 1 Common motor with low speed compensation Because the heat releasing effect of the common motors will bel weakened the corresponding electric heat protection will bel Motard adjusted properly The low speed compensation otor load characteristic mentioned here means reducing the threshold overloa P02 26 of the overload protection of the motor whose running 2 protection frequency is below 30Hz selection 2 Frequency conversion motor without low speed compensation Because the heat releasing effect of thel specific motors won t be impacted by the rotation speed it is not necessary to adjust the protection value during low speed running When P02 27 overload protection current of the motor rated current of the motor Motor 1 pl So the bigger the overload coefficient is the shorter thel P02 27 load protection reporting time of the overload fault is When the overload 100 0 O IKR Aandrijven en Besturen w
15. the controlling devices of different manufacturers can be connected to an industrial network for the convenient of being monitored There are two transmission modes for Modbus protocol ASCII mode and RTU Remote Terminal Units mode On one Modbus network all devices should select same transmission mode and their basic parameters such as baud rate digital bit check bit and stopping bit should have no difference Modbus network is a controlling network with single master and multiple slaves which means that there is only one device performs as the master and the others are the slaves on one Modbus network The master means the device which has active talking right to sent message to Modbus network for the controlling and inquiring to other devices The slave means the passive device which sends data message to the Modbus network only after receiving the controlling or inquiring message command form the master response After the master sends message there is a period of time left for the controlled or inquired slaves to response which ensure there is only one slave sends message to the master at a time for the avoidance of singles impact Generally the user can set PC PLC IPC and HMI as the masters to realize central control Setting certain device as the master is a promise other than setting by a bottom or a switch or the device has a special message format For example when the upper monitor is running if the operator clicks sending
16. 1 RTU communication frame format If the controller is set to communicate by RTU mode in Modbus network every 8bit byte in the message includes two 4Bit hex characters Compared with ACSII mode this mode can send more data at the same baud rate Code system 1 start bit 7 or 8 digital bit the minimum valid bit can be sent firstly Every 8 bit frame includes two hex characters 0 9 A F 1 even odd check bit If there is no checkout the even odd check bit is inexistent 1 end bit with checkout 2 Bit no checkout Error detection field CRC The data format is illustrated as below 11 bit character frame BIT1 BIT8 are the digital bits Check Start bit BIT1 BIT2 BIT3 BIT4 BITS BIT6 BIT7 BIT8 bit End bit 10 bit character frame BIT1 BIT7 are the digital bits Check Start bit BIT1 BIT2 BIT3 BIT4 BITS BIT6 BIT7 bit End bit i In one character frame the digital bit takes effect The start bit check bit and end bit is used to send the IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol digital bit right to the other device The digital bit even odd checkout and end bit should be set as the same in real application The Modbus minimum idle time between frames should be no less than 3 5 bytes The network device is detecting even during the interval time the network bus When the first field the address field is r
17. 100s o time HDI high 3 i MA The function selection when HDI terminals is high speed P05 49 speed pulse pulse input IKR Aandrijven en Besturen www ikr industries nl ja Goodrive100 inverters Keypad operation procedure HDI Corresponding setting of uppe Function ot Siem h Default A Name Detailed instruction of parameters Modify code value selection 0 Frequency setting input frequency setting source 1 Counter input high speed pulse counter input terminals 2 Length counting input length counter input terminals Lower limit P05 50 frequency of 0 00 KHz P05 52 0 00KHz O HDI Corresponding tting of HDI P05 51 PRAIA 100 0 100 0 0 0 O low frequency setting Upper limit P05 52 frequency of P05 50 50 00KHz 50 00KHz O input filter time P05 53 100 0 100 0 100 0 limit frequency of HDI HDI f P05 54 TELEN 1g 000s 10 000s 0 1005 O P06 Group Output terminals IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function oe Siem k Default A Name Detailed instruction of parameters Modify code value Relay RO1 0 Invalid P06 03 output O selection 1 On operation 2 Forward rotation operation 3 Reverse rotation operation 4 Jogging operation 5 The inverter fault 6 Frequency degree test FDT1 7 Frequency degree test FDT2 8 Frequency arrival Relay RO2 9 Zero speed running P06 04 outpu
18. Aandrijven en Besturen www ikr industries nl 0 0s Goodrive100 inverters Keypad operation procedure Function Sie 3 Default A Name Detailed instruction of parameters Modify code value time wait for the delay time set by P01 23 Setting range 0 0 60 0s Delay of the f P01 24 Setting range 0 0 100 0 s 0 05 O stopping speed P02 Group Motor 1 Asynchronous Depend on P02 01 motor 1 rated 0 1 3000 0kW module power Asynchronous P02 02 motor 1 rated 0 01Hz P00 03 the Max frequency 50 00Hz power Asynchronous Depend on P02 03 motor 1 rated module speed Asynchronous D d P02 04 motor 1 rated ee module voltage Depend on P02 05 Asynchronous p o module motor 1 rated IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function oe Siem k Default A Name Detailed instruction of parameters Modify code value current Asynchronous Depend on P02 06 motor 1 stator 0 001 65 535 O module resistor Asynchronous Depend on P02 07 motor 1 rotor 0 001 65 535 O i module resistor Asynchronous motor 1 Depend on P02 08 0 1 6553 5mH O leakage module inductance Asynchronous Depend on P02 09 motor 1mutual 0 1 6553 5mH O module inductance Asynchronous Depend on P02 10 motor 1 non 0 1 6553 5A O module
19. If the operation is successful the response may be as below the same with the command sent by the master maleren command adores Note the blank in the above command is for illustration The blank can not be added in the actual application unless the upper monitor can remove the blank by themselves IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix A Appendix A Technical data A 1 Ratings A 1 1 Capacity Inverter sizing is based on the rated motor current and power To achieve the rated motor power given in the table the rated current of the inverter must be higher than or equal to the rated motor current Also the rated power of the inverter must be higher than or equal to the rated motor power The power ratings are the same regardless of the supply voltage within one voltage range Note 1 The maximum allowed motor shaft power is limited to 1 5 PN If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload 2 The ratings apply at ambient temperature of 40 C 3 It is important to check that in Common DC systems the power flowing through the common DC connection does not exceed PN A 1 2 Derating The load capacity decreases if the installation site ambient temperature exceeds 40 C the altitude exceeds 1000 meters or the switching frequency is changed from 4 kHz to 8 12 or 15 kHz A 1 2 1 T
20. JOG P07 02 2 can shift the parameters from right to left 4 1 3 Displayed state of fault If the inverter detects the fault signal it will enter into the fault pre alarm displaying state The keypad will di the STOP RST on the keypad control terminals or communication commands splay the fault code by flicking The TRIP LED on the keypad is on and the fault reset can be operated by IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure 4 1 4 Displayed state of function codes editing In the state of stopping running or fault press PRG ESC to enter into the editing state if there is a password see P07 00 The editing state is displayed on two classes of menu and the order is function code group function code number function code parameter press DATA ENT into the displayed state of function parameter On this state press DATA ENT to save the parameters or press PRG ESC to escape lie panini pe mo si pci cases Se Fig 4 2 Displayed state 4 2 Keypad operation Operate the inverter via operation panel See the detailed structure description of function codes in the brief diagram of function codes 4 2 1 How to modify the function codes of the inverter The inverter has three levels menu which are 1 Group number of function code first level menu 2 Tab of function code second level menu 3 Set value of function code third level menu
21. LED ones frequency enable selection 0 Both A v keys and digital potentiometer adjustments are IKR Aandrijven en Besturen www ikr industries nl P08 38 threshold voltage level voltage 70 O voltage 0 0V The setting range 200 0 2000 0V 0 Rated running mode Cooling fan P08 39 i 9 0 O ti ee 1 The fan keeps on running after power on 0 PWM mode 1 3 phase commission and 2 phase P08 40 PWM selection gt selen 0 o 1 PWM mode 2 3 phase commission Over O Invalid P08 41 commission 1 o selection 1 Valid 0x000 0x1223 Keypad data P08 42 yP 0x0000 O Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default Modify value effective 1 Only a v keys adjustments is effective 2 Only digital potentiometer adjustments is effective 3 Neither a v keys nor digital potentiometer adjustments are effective LED tens frequency control selection 0 Only effective when P00 06 0 or P00 07 0 1 Effective for all frequency setting manner 2 Ineffective for multi stage speed when multi stage speed has the priority LED hundreds action selection during stopping O Setting is valid 1 Valid during running cleared after stopping 2 Valid during running cleared after receiving the stop command LED thousands A v keys and digital potentiometer Integral function 0 The Integral function is valid 1 The Integral function is invalid I
22. P signal the inverter will keep the running frequency andi 0 O means FR direction of the last run 2 Cycle running The inverter will keep on running until receiving a stop command and then the system will stop Simple PLC 0 Power loss without memory P10 01 O go rn 1 Power loss memory PLC record the running stage and p frequency when power loss 100 0 of the frequency setting corresponds to the Max Multi stage Frequency P00 03 o P10 02 0 0 speed 0 When mN 33 tol define 204 y rm ass i i i 20022 Note 41 ac kne r I inning The running directie slagene i I versel o P10 03 rotatio emos i H 0 05 time of stage 0 i i pass mass i Poar eea i Pes Multi stage speeds are in the range of fmax fmax and it can Multi stage be P10 04 0 0 o speed 1 Goodrive100 series inverters can set 16 stages speed Goodrive100 inverters Keypad operation procedure Function Default Name Detailed instruction of parameters Modify code value correspors HSH Tr Torr ft ca a we ERECEK The running 23 bg P10 05 0 0s o time of stage I When S1 S2 S3 S4 OFF the frequency input manner is jselected via code P00 06 or P00 07 When all S1 S2 S3 S4 terminals aren t off it runs at multi stage which takes Multistage precedence of keypad analog value high speed pulse PLC o P10 06 d2 communication frequency input Select at most 16 stages 0 0 speer speed via the
23. The acceleration is too fast 1 Increase the ACC time 2 Reset the rotating motor 2 Avoid the restarting after 3 The voltage of the power stopping supply is too low 3 Check the power of the OL2 Inverter overload 4 The load is too heavy supply line 5 Close loop vector control 4 Select an inverter with bigger reverse direction of the code power panel and long low speed operation 5 Select a proper motor The inverter will report overload Check the load and the overload OL3 Electrical overload pre alarm according to the set pre alarm point value 1 Check i Phase loss or fluctuation of Check Input power SPI Input phase loss input R S T eee 2 Check installation distribution UVW phase loss input or 1 Check the output distribution SPO Output phase loss serious asymmetrical three phase of the load 2 Check the motor and cable IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking 1 Refer to the overcurrent solution OH1 Rectify overheat 2 Redistribute 1 Air duct jam or fan damage dredge the wind channel or change the fan 2 Ambient temperature is too 3 Low the ambient temperature high 4 Check and reconnect 3 The time of overload running OH2 IGBT overheat is too long 5 Change the power 6 Change the power unit 7 Change the main control panel SI external fault input terminals EF External fault i Check the external
24. before first ON command Add 100 rated voltage for 2 hours Use power surge to charge for the inverter Add 25 rated voltage for 30 minutes Storing time 2 3 years Add 50 rated voltage for 30 minutes Add 75 rated voltage for 30 minutes Add 100 rated voltage for 30 minutes Use power surge to charge for the inverter Pop Add 25 rated voltage for 2 hours Storing time more than 3 Add 50 rated voltage for 2 hours ae Add 75 rated voltage for 2 hours The method of using power surge to charge for the inverter IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking The right selection of Power surge depends on the supply power of the inverter Single phase 230V AC 2A power surge applied to the inverter with single three phase 230V AC as its input voltage The inverter with single three phase 230V AC as its input voltage can apply Single phase 230V AC 2A power surge All DC bus capacitors charge at the same time because there is one rectifier High voltage inverter needs enough voltage for example 400V during charging The small capacitor power 2A is enough can be used because the capacitor nearly does not need current when charging Change electrolytic capacitors lt Read and follow the instructions in chapter Safety Precautions Ignoring the instructions may cause physical injury or death or damage to the equipment Change electrolytic capacitors if t
25. by 10 is 5 then the hibernation restore delay time is 5s 7 3 6 Fault message response There may be fault in the communication control For example some parameter can only be read If a writing message is sent the inverter will return a fault response message The fault message is from the inverter to the master its code and meaning is as below Code Name Meaning IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol The command from master can not be executed The reason maybe 1 This command is only for new version and this version can not 01H Illegal command realize 2 Slave is in fault state and can not execute it illegal dat Some of the operation addresses are invalid or not allowed to access legal data 02H 9 Especially the combination of the register and the transmitting bytes are address o invalid When there are invalid data in the message framed received by slave H Illegal val ve 99a vaUe Note This error code does not indicate the data value to write exceed the range but indicate the message frame is an illegal frame 4 The parameter setting in parameter writing is invalid For example the 04H Operation failed ONE i function input terminal can not be set repeatedly The password written to the password check address is not same as 05H Password error the password set by P7 00 In the frame message sent by the upper monitor the l
26. device input action 1 The baud rate setting is 1 Set proper baud rate incorrect 2 Check the communication connection distribution 2 Fault occurs to the communication wiring 3 Set proper communication CE Communication error address 3 The communication address is wrong 4 Chang or replace the connection distribution or 4 There is strong interference to improve the anti interference the communication capability IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking 1 The connection of the control board is not good 2 Assistant power is bad 1 Check the connector and repatch 2 PID disappear feedback source tE Current detection fault 2 Change the Hoare 3 Hoare components is broken 3 Change the main control 4 The modifying circuit is panel abnormal 1 The motor capacity does not 1 Change the inverter mode comply with the inverter 2 Set the ratedparameter capability according to the motor name plate 2 The rated parameter of the 3 Empty the motor load and tE Autotuning fault motor does not set correctly reindentify 4 Check the motor connection 3 The offset between the and set the parameter parameters from autotune and the standard parameter is huge 5 Check if the upper limit frequency is above 2 3 of the 4 Autotune overtime rated frequency 1 Error of controlling the write 1 Press STOP RST to reset EEP EEP
27. en Besturen www ikr industries nl INVT Goodrive100 inverters WWW INVT NL WWW IKR INDUSTRIES NL 7 3 2 Command code 06H srnnnvnnnvrnnvrnnnrnnnvnrnvennnnnenrnnnnnvernvensvensnrernrenenenne 7 3 3 Command code 08H for diagnosis rsnrrrnvnnrvnnnnrrnnrnrnrnrnnrrnnrnenrnene 7 3 4 The definition of data address rrrnnrrnnvnnnvrnnnrnrnvnnnnnnrrrvrnrnrnrnvennvene 7 3 5 Fieldbus ratio Values uremisiresi stand vatedagi nag air dn td arta dane 7 3 6 Fault message response mrrrnrnnnvnnnvrnnnnrrnrnnnanvnnrvenenanrnensrrnsnnenenenen 7 3 7 Example of writing and reading earvrnnvnnnnvnnnrnnnvvnnvnvrnrvrnnrrnnnrnnnnene Appendix A Technical data rororonrnrnrnnorononrrrnonvrnnvnrerenrnrnrnrnnrvenenn AT R tings usnssua kandidat A2 LCE marking apr sense na dieu nike A 2 2 Compliance with the European EMC Directive rarrrnvnnrvrnnvrrennnr ASS EMC regulations iisipan aaia VaN i AST Category C2 iain nede A32 Category C8 siie sided ie Heaven nite ainor ede Appendix B Dimension AdrawingS ccseceeceeseenteeceeeeeneeeneeennees Bil Keypad structure asemnivmvmnusngssmunerisenmnusgnemige B 2 Inverter chaoin a apaa a a EREE Appendix C Peripherial options and parts s s s Gil Peripheral WNG eosssriienidaisiaii tiiaus yes G 2 Power SUpplyLuisrvaukandedia sein rasiri C 3 Cables oo eee eeceeceeeeeeneeeeeaeeeeeeeeneeeieeseeeeeeeeeeeaeas IKR Aandrijven en Besturen www ikr industries nl INVT Goodrive100 inv
28. faults Function codes P07 31 P07 38 P07 39 P7 46 P07 47 P07 54 show drive operation data when the latest 3 faults occurrs 6 2 4 Fault instruction and solution Do as the following after the inverter fault 1 Check to ensure there is nothing wrong with the kepad If not please contact with the local INVT office 2 If there is nothing wrong please check P07 and ensure the corresponding recorded fault parameters to confirm the real state when the current fault occurs by all parameters 3 See the following table for detailed solution and check the corresponding abnormal state 4 Eliminate the fault and ask for relative help 5 Check to eliminate the fault and carry out fault reset to run the inverter Fault code Fault type Possible cause What to do our ee en Otel 1 The acceleration is too fast 1 Increase Acc time 2 IGBT module fault 2 Change the power unit OUt2 IGBT Ph V fault IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking 3 The connection of the driving wires is not good 3 Check the driving wires OUt3 IGBT Ph W fault 4 Inspect external equipment 4 Grounding is not properly and eliminate interference oct Over current when 1 The acceleration or acceleration deceleration is too fast 1 Increase the ACC time 2 Check the input power 2 The voltage of the grid is too 3 Select the inverter with a oce Ovar carent
29. for the fault reset 0 Only valid for the panel control 1 Both valid for panel and terminals control 2 Both valid for panel and communication control 3 Valid for all control modes 0x0000 0xFFFF wW TO running frequency Hz on W T1 set frequency Hz flickering wu T2 bus voltage Hz on wW T3 output voltage V on BIT4 output current A on BIT5 running rotation speed rpm on wu T6 output power on wW T7 output torque on wW T8 PID reference flickering wW T9 PID feedback value on wu T10 input terminals state 0x03FF O IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify The parameter P07 06 selection2 of B running state wW BIT13 pulse counter value BIT14 length value 0x0000 0xFFFF TO int T2 T3 T4 TS T6 MZ T8 T9 15 reserved BIT11 output terminals state BIT12 torque set value on BIT15 PLC and the current stage in multi stage speed analog Al1 value V on analog Al2 value V on analog AI3 value V on high speed pulse HDI frequency motor overload percentage on the inverter overload percentage on ramp frequency given value Hz on AC inlet current A on 0x0000 P07 07 The parameter 10x0000 0xFFFF select
30. frequency range is 0 0 50 00kHz 100 0 of the high speed pulse input setting corresponds to the maximum frequency in forward direction function code P00 03 and 100 0 corresponds to the maximum frequency in reverse direction function code P00 03 Note The pulse setting can only be input by multi function terminals HDI Set P05 00 HDI input selection to high speed pulse input and set P05 49 HDI high speed pulse input function selection to frequency setting input 5 Simple PLC program setting The inverter runs at simple PLC program mode when P00 06 5 or P00 07 5 Set P10 simple PLC and multi stage speed control to select the running frequency running direction ACC DEC time and the keeping time of corresponding stage See the function description of P10 for detailed information Note when analog Al2 select 0 20mA input the IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify 6 Multi stage speed running setting The inverter runs at multi stage speed mode when P00 06 6 or P00 07 6 Set P05 to select the current running stage and set P10 to select the current running frequency The multi stage speed has the priority when P00 06 or P00 07 does not equal to 6 but the setting stage can only be the 1 15 stage The setting stage is 1 15 if P00 06 or P00 07
31. iine output terminals will output the signal of running time arrival Om o Setting range 0 65535m Time of fault The time of the fault reset set the fault reset time by P08 28 ee l 0 o reset selecting this function If the reset time exceeds this set Ivalue the inverter will stop for the fault and wait to bel repaired The interval time of the fault reset The interval between the Interval time of time when the fault occurs and the time when the reset action P08 29 automatic fault U S 1 0s oO reset Setting range of P08 28 0 10 Setting range of P08 29 0 1 100 0s Dropping The output frequency of the inverter changes as the load control the And it is mainly used to balance the power when several P08 30 frequency _ inverters drive one load 0 00Hz oO decreasing ratio Setting range 0 00 10 00Hz The shifting Goodrive100 supports the shift between two motors This oR channel function is used to select the shifting channel o o between motor 1 and motor 2 0 Terminals shifting the digital terminal is selected as 35 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function n Siem h Default A Name Detailed instruction of parameters Modify code value 1 MODBUS communication shifting 2 PROFIBUS communication shifting FDT1 electrical When the output frequency exceeds the corresponding P08 32 evel detection frequenc
32. industries nl Goodrive100 inverters Installation guidelines b Flange mounting for all frame sizes we nomen nag Prange moummg Fig 3 1 Installation manner 1 Mark the hole location The location of the holes is shown in the dimension drawings in the appendix 2 Fix the screws or bolts to the marked locations 3 Position the drive onto the wall 4 Tighten the screws in the wall securely 3 1 4 Installation space Fig 3 2 Installation space Note The minimum space of B and C is 100mm 3 2 Standard wiring 3 2 1 Connection diagram of main circuit Fuse It L Diagram 3 3 Connection diagram of main circuit Note The fuse DC reactor braking unit braking resistor input reactor input filter output reactor output filter are optional parts Please refer to Peripheral Optional Parts for detailed information 3 2 2 Terminals figure of main circuit Fig 4 4 terminals of main circuit IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines Terminal Terminal name Function sign R 3 phase AC input terminals S Power input of the main circuit which are generally connected with the power supply T U 3 phase AC output terminals V The inverter output which are generally connected with the motor w PB Braking resistor terminal 1 PB and are connected to the external resistor Braking re
33. is used to define the reference frequency Jogging during ioc P08 06 running Ag ING 5 00Hz O frequency IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function oe Siem k Default A Name Detailed instruction of parameters Modify code value Jogging The jogging ACC ti the ti ded if the inverter D d joggin ime mean im epend on P08 07 running ACC e jogging ans the time needed if the inverter Dep o ti runs from OHz to the Max Frequency module ime jThe jogging DEC time means the time needed if the invertery Jogging goes from the Max Frequency P0 03 to 0Hz P08 08 ing DEC Pependion Oo moe Setting range 0 0 3600 0s module time Jumping P08 09 0 00Hz O frequency 1 z When the set frequency is in the range of jumping frequency Jumping the inverter will run at the edge of the jumping frequency P08 10 frequency 0 00Hz O range 1 The inverter can avoid the mechanical resonance point by setting the jumping frequency The inverter can set three jiumping frequency But this function will be invalid if allj j jumping points are 0 P08 11 ENG 0 00Hz O frequency 2 jnpon frequency ry Jumping pnppug freuuene P08 12 frequency 0 00Hz O range 2 Jumping P08 13 Setting range 0 00 P00 03 the Max frequency 0 00Hz O frequency 3 P08 14 Jumping 0 00Hz O frequency IKR Aandrijven en Besturen www ikr industries nl Goodrive100
34. its function gan code is P02 01 n is the rated rotating speed of the motor and its function code is P02 02 p is the pole pair of the motor 100 0 corresponds to the rated slip frequency Af Setting range 0 0 200 0 Low frequency In the V F control mode current fluctuation may occur to the P04 10 vibration motor on some frequency especially the motor with bigl10 O control factor power The motor can not run stably or overcurrent may occur These phenomena can be canceled by adjusting this parameter High frequency P04 11 vibration The setting range of P04 10 0 100 10 O control factor The setting range of P04 11 0 100 The setting range of P04 12 0 00Hz P00 03 the Max P04 12 Vibration d g 30 00 Hz O frequency control IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure 5 Multi stage speed setting voltage 6 PID setting voltage 7 MODBUS communication setting voltage 8 10 Reversed Note 100 corresponds to the rated voltage of the motor IKR Aandrijven en Besturen www ikr industries nl Function Default Name Detailed instruction of parameters Modify code value threshold 0 No operation Energy saving A i i 1 Automatic energy saving operation P04 26 operation selection Motor on the light load conditions automatically adjusts the output voltage to save energy Select the output setting channel at V F curve sepa
35. motor Display the current output torque of the inverter P17 09 Output torque 0 0 e Range 250 0 250 0 The motor Evaluate the motor rotor frequency on open loop vector P17 10 frequency 0 00Hz e evaluation Range 0 00 P00 03 Display current DC bus voltage of the inverter P17 11 DC bus voltage ov e Range 0 0 2000 0V Switch input Display current Switch input terminals state of the inverter P17 12 ee 0 e erminals state I Range 0000 00FF P17 13 i Display current Switch output terminals state of the inverter 0 e Switch output Goodrive100 inverters Keypad operation procedure Function Sie k Default A Name Detailed instruction of parameters Modify code value terminals state Range 0000 000F Pon Display the adjustment through the keypad of the inverter Digital P17 14 iamai 0 00V e adjustmen Range 0 00Hz P00 03 Display the torque given the percentage to the current rated torque of the motor P17 15 Torque given 0 0 e Setting range 300 0 300 0 the rated current of thel motor Display the current linear speed of the inverter Alt input P17 16 Linear speed 0 e Range 0 65535 P17 17 Reserved 0 e Display the current counting number of the inverter P17 18 Counting value 0 e Range 0 65535 Display analog Alt input signal P17 19 ii 0 00V e votage Range 0 00 10 00V Al2 input i r P17 20 Display analog Al2 input signal 0 00V e voltage IK
36. operators cannot enter it Set P7 00 to 0 to cancel password protection function The password protection becomes effective instantly after retreating form the function code editing state Press PRG ESG again to the function code editing state 0 0 0 0 0 will be displayed Unless using the correct password the operators cannot enter it INTE BEISTET SEIT a S LAN WO urn GT ee AGN Au Fig 4 4 Sketch map of password setting 4 2 3 How to watch the inverter state through function codes Goodrive100 series inverters provide group P17 as the state inspection group Users can enter into P17 directly to watch the state te meer vm mememerng me UDE amp DUITKNG Fig 4 5 Sketch map of state watching 5 Function Parameters The function parameters of Goodrive100 series inverters have been divided into 30 groups P00 P29 according to the function of which P18 P28 are reserved Each function group contains certain function IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure codes applying 3 level menus For example P08 08 means the eighth function code in the P8 group function P29 group is factory reserved and users are forbidden to access these parameters For the convenience of function codes setting the function group number corresponds to the first level menu the function code corresponds to the second level menu and the function code corres
37. the inverter to the master START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 02H CMD 06H High bit of writing data address 00H Low bit of writing data address 04H High bit of data content 13H Low bit of data content 88H IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol CRC CHK low bit C5H CRC CHK high bit 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes Note section 10 2 and 10 3 mainly describe the command format and the detailed application will be mentioned in 10 8 with examples 7 3 3 Command code 08H for diagnosis Meaning of sub function codes Sub function Code Description 0000 Return to inquire information data For example The inquiry information string is same as the response information string when the loop detection to address 01H of driver is carried out The RTU request command is START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 08H IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol High byte of sub function code 00H Low byte of sub function code 00H High byte of data content 12H Low byte of data content ABH Low byte of CRC ADH High byte of CRC 14H END T1 T2 T3 T4 transmission time of 3 5 bytes The RTU response command is START T1 T2 T3 T4 tra
38. time tby BOLT ha ilistep otherwise thei P01 17 lof the feedback set by 17 the inverter will stop otherwise the inverter 0 05s o stops in the time set by P01 24 speed Setting range 0 0 100 0 s only valid when P01 16 1 When the running command channel is the terminal control n the system will detect the state of the running terminal during Terminal i powering on running a 5 i P01 18 k 0 The terminal running command is invalid when powering 0 O protection Goodrive100 inverters Keypad operation procedure Function re Ke E Default A Name Detailed instruction of parameters Modify code value 1 The terminal running command is valid when powering on If the running command is detected to be valid during powering on the system will start the inverter automatically after the initialization Note this function should be selected with cautions orl serious result may follow This function code determines the running state of the inverter when the set frequency is lower than the lower limit one The running frequency is 0 Run at the lower limit frequency lower than the lower limit one 1 Sto P01 19 a p 0 valid if the lower limit 2 Hibernation frequency is above 0 The inverter will coast to stop when the set frequency is lower than the lower limit one if the set frequency is above the lower limit one again and it lasts for the time set by P01 20 the inverter will come back to the running state automatically
39. 0 O LED ones during fault 0 Action under fault undervoltage 1 No action under fault undervoltage IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify LED tens 0 Action during the automatic reset 1 No action during the automatic reset 10 0 e detection time Setting range of P11 08 0 0 10 0s P14 Group Serial communication Speed 0 0 50 0 P11 14 deviation detection Set the speed deviation detection time This parameter is used to set the speed deviation detection time acua atieenicn value Speed senne cetection abe P11 15 deviation 0 55 O The communication P14 00 address of the drive The setting range 1 247 When the master is writing the frame the communication address of the slave is set to 0 the broadcast address is the communication address All slaves on the MODBUS fieldbus IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Default Digital bit checkout P14 02 setting Note The baud rate between the upper monitor and thel inverter must be the same Otherwise the communication is not applied The bigger the baud rate the quicker the communication speed The data format between the upper monitor and
40. 00 inverters Product overview 2 1 4 Installation confirmation Check as followings after the installation 1 Check that the load range of the input and output cables meet the need of actual load 2 Check that the accessories of the inverter are correctly and properly installed The installation cables should meet the needs of every component including reactors input filters output reactors output filters DC reactors braking units and braking resistors 3 Check that the inverter is installed on non flammable materials and the calorific accessories reactors and brake resistors are away from flammable materials 4 Check that all control cables and power cables are run separately and the routation complies with EMC requirement 5 Check that all grounding systems are properly grounded according to the requirements of the inverter 6 Check that the free space during installation is sufficient according to the instructions in user s manual 7 Check that the installation conforms to the instructions in user s manual The drive must be installed in an upright position 8 Check that the external connection terminals are tightly fastened and the torque is appropriate 9 Check that there are no screws cables and other conductive items left in the inverter If not get them out 2 1 5 Basic commissioning Complete the basic commissioning as followings before actual utiliza
41. 05 34 P05 32 10 00V setting of the P05 38 9 0 0 fe lower limit of gt Al he setting range of P05 35 100 0 100 0 jThe setting range of P05 36 0 000s 10 000s a limit of P05 39 me i he setting range of P05 37 0 00V P05 39 10 00V O jThe setting range of P05 38 100 0 100 0 O Corresponding The setting range of P05 39 P05 37 10 00V setting of o P05 40 The setting range of P05 40 100 0 100 0 100 070 32 the upper limit of Al2 The setting range of P05 41 0 000s 10 000s The setting range of P05 42 10 00V P05 44 Al2 i filt P05 41 mput met 0 100s O time The setting range of P05 43 100 0 100 0 The setting range of P05 44 P05 42 P05 46 Lower limit of P05 42 The setting range of P05 45 100 0 100 0 10 00V O AI3 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure input function Function oo hie Default A Name Detailed instruction of parameters Modify code value The setting range of P05 46 P05 44 10 00V Corresponding ing of the Th i f PO5 47 100 0 100 0 P05 43 setting of the e setting range of P05 00 0 00 0 100 0 o lower limit of AI3 The setting range of P05 48 0 000s 10 000s P05 44 middle value of 0 00V o AI3 Corresponding P05 45 middle setting 0 0 O of AI3 U limit of P05 46 ppor mito 10 00V O Al3 Corresponding setting of P05 47 100 0 O the upper limit of AI3 Als i fil P05 48 G input filer 0
42. 10 17 eee 0 0s Oo time of stage 7 Multi P10 18 0 0 O speed 8 The runnin P10 19 g 0 0s fe time of stage 8 Multi P10 20 ede 0 0 O speed 9 Goodrive100 inverters Keypad operation procedure Function oe Siem k Default A Name Detailed instruction of parameters Modify code value Th i P10 21 ES 0 05 fe time of stage 9 Multi p10 22 Mulrstage 0 0 O speed 10 The running P10 23 time of stage 0 05 O 10 Multi st P10 24 en 0 0 O speed 11 The running P10 25 time of stage 0 0s s 11 Pio 26 Multstage 0 0 o speed 12 The running P10 27 time of stage 0 05 O 12 Multi stage P10 28 3 0 0 O speed 13 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify The running P10 29 time of stage 13 Multi stage P10 30 9 speed 14 The running P10 31 time of stage 14 Multi stage P10 32 speed 15 The running P10 33 time of stage 15 Simple PLC 0 7 stage ACC DEC time selection P10 34 Simple PLC 8 15 stage ACC DEC time selection P10 35 Below is the detailed instruction Functi on code Sta ACC ACC Binary bit DEC DEC gel og 4 ACC DEC ACC DEC P10 34 Biri Birq o oo o1 10 11 Bita Bird 1 00 o1 10
43. 6 6 60 85 3 1 125 5 625 9 47 58 2 1 65 8 25 13 2 31 42 7 2 25 11 25 18 23 Note Select the resistor and power of the braking unit according to the data our company provided The braking resistor may increase the braking torque of the inverter The resistor power in the above table is designed on 100 braking torque and 10 braking usage ratio If the users need more braking torque the braking resistor can decrease properly and the power needs to be magnified ES lt Never use a brake resistor with a resistance below the minimum value specified for the particular drive The drive and the internal chopper are not able to handle the overcurrent caused by the low resistance IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C lt Increase the power of the braking resistor properly in the frequent braking situation the frequency usage ratio is more than 10 C 7 2 Placing the brake resistor Install all resistors in a place where they will cool lt The materials near the brake resistor must be non flammable The surface temperature of the resistor is high Air flowing from the resistor is of hundreds of degrees Celsius Protect the resistor against contact ES Only external braking resistor is needed in Goodrive100 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix D IKR Aandrijven en Besturen w
44. 9 2 5 Rated specifications rrnononvnnnnnnnvrnrnrnnnrrennrnrrennne 19 IKR Aandrijven en Besturen www ikr industries nl INVT Goodrive100 inverters WWW INVT NL WWW IKR INDUSTRIES NL 2 6 Structure diagram arrnnnvrnnvvnenrnnnvnnnvensnrnrrrnrnnnnrrennne 20 3 Installation Guidelines rrnnornnvnnnvrnnvrnnnrnnnnnvnnnnrnenene 22 3 1 Mechanical installation 22 3 1 1 Installation environment 22 3 1 2 Installation direction ersvennnrrnnvnnnvrnnvrvnnrnrrrnvernvnnrnrerner 24 3 1 3 Installation manner onvnnnvnnnnrnonrnnnvrnnvrvenenrnrnvnrnvnnrnrrener 24 3 1 4 Installation SPace ranonnnvnnnvrnnvnnrnrnnnrnrnnnvrnnnrnrnnnnnrnnnnn 3 2 Standard wiring eee 3 2 1 Connection diagram of main circuit 3 2 2 Terminals figure of main circuit 25 3 2 3 Wiring of terminals in main circuit 27 3 2 4 Connection diagram of the control circuit 008 27 3 2 5 Wiring diagram of control circuit 27 3 2 6 Input Output signal connection figure srrrrnrrnnnnrnnrr 31 3 3 Layout ProtECtjON iiis iiics 31 E ee 3 3 2 Protecting the motor and motor cables ceeee 32 3 3 3 Implementing a bypass CONNECTION srnrnvrrnvrrrvrnenrnnnn 32 4 Keypad Operation Procedure rnnnanvnnnnnnvnnnnrnnnrnnnnnnnr 33 4 1 Keypad displaying rernvrrnvrrenrnnnrnrvrnnnnenrnenrnennennnnne 37 4 1 1 Displayed state of stopping parameter ee eee 37 4 1 2 Displayed state of running parame
45. GD100 XXXX 4 OR7G 1R5G 2R2G 004G 5R5G 7R5G 011G 015G Rated 0 75 1 5 2 2 4 5 5 7 5 11 15 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Product overview GD100 XXXX 4 OR7G 1R5G 2R2G 004G 5R5G 7R5G 011G 015G output power kW Rated input 3 4 5 0 5 8 13 5 19 5 25 32 40 current A Rated output 25 3 7 5 9 5 14 18 5 25 32 current A 2 6 Structure diagram Below is the layout figure of the inverter take tl e inverter of 2 2kW as the example 1u Fig 2 3 Product structure diagram Serial No Name lllustration 1 Keypad connections Connect the keypad 2 Cover Protect the internal parts and components 3 Keypad See Keypad Operation Procedure for detailed information E See Maintenance and Hardware Fault Diagnose for 4 Cooling fan hae detailed information 5 Name plate See Product Overview for detailed information IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Product overview Serial No Name Illustration Optional part The side cover will increase the protective degree of the inverter The internal temperature of the inverter 6 Side cover ae oe i will increase too so it is necessary to derate the inverter at the same time r Control terminals See Electric Installation for detailed information 8 Main circuit terminals See Electric Installat
46. INVT Goodrive100 inverters WWW INVT NL WWW IKR INDUSTRIES NL INVT GD100 drive series Instruction Manual IKR Aandrijven en Besturen www ikr industries nl INVT Goodrive100 inverters WWW INVT NL WWW IKR INDUSTRIES NL Index INVT GD100 drive series eenen 1 Instruction Manual ooernrnonvnrnvonnnrnrnvnnonnvernvenrnrnrnvnrnvenrnenrnenrnnnr 1 Index vannene emne egnnseenneied 2 1 Saf ty Precautions au uerenarsusnendieanerensuie 7 tA Safety definitiON iiipin 7 1 2 Warning SYmbols asnoranvronvnnnvernvnnnnrnrnnrrnnnnensnrnenvennr 7 1 3 Safety guidelines iiras 8 1 3 1 Delivery and installation eonoronvernvrnrnrrrnrnrnrnnnnovrnenrerner 9 1 3 2 Commissioning and running eceeeeeeeseeeseeeeeeneeeaees 10 1 3 3 Maintenance and replacement of components 11 1 3 4 What to do after scrapping 0 ee eeeeeeteeeeeereeeeteeeees 11 2 Product Overview rrrrnrnrnrnnnvnnvnrnvnrnvnnnnnnnvnnrnrnenrernrnne 12 2 1 Quick start Up ssrnrrvrnonrrrnvnnrvrnnnrvrnnnvnrnvnnrvenenrrrnennr 12 2 1 1 Unpacking inspection 12 2 1 2 Application Confirmation eeeceeseeseeeeeeeees 12 2 1 9 Environment 2 meer svir alivscteciaetet daenatccteevane tics 13 2 1 4 Installation confirmation 2 1 5 Basic COMMISSIONING cecceeeeeeeeeteeeeeteeeneetees 2 2 Product specification n se rererere 15 2 3 Name platens aiii 19 2 4 Type designation key ranrnnnvnnnvonovvnrnrnnnnnvnnrnrnnnene 1
47. KR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure P08 45 control setting UP terminals frequency increasing integral ratio 2 When the multi stage are priority it is ineffective to the multi stage LED hundreds action selection when stop 0 Setting effective 1 Effective in the running clear after stop 2 Effective in the running clear after receiving the stop commands 0 01 50 00s 0 50 Hz s IKR Aandrijven en Besturen www ikr industries nl Function Default A Name Detailed instruction of parameters Modify code value P08 43 Reserved Reserved Oo 0x00 0x221 LED ones frequency control selection 0 UP DOWN terminals setting effective 1 UP DOWN terminals setting ineffective LED tens frequency control selection 0 Only effective when P00 06 0 or P00 07 0 UP DOWN P08 44 terminals 1 All frequency means are effective 0x000 O Goodrive100 inverters Keypad operation procedure Function oe Siem k Default A Name Detailed instruction of parameters Modify code value DOWN terminals P08 46 0 01 50 00s 0 50 Hz s O frequency integral ratio 0x000 0x111 LED ones The action selection when the digital adjusting the frequency is off 0 Save when the power is off 1 Clear when the power is off Action LED tens The action selection when MODBUS set frequency selection when i P08 47 tsion 0x000 o the frequency setting
48. Protecting the inverter and input power cable in short circuit situations Protect the inverter and input power cable in short circuit situations and against thermal overload Arrange the protection according to the following guidelines ruse ii Fig 3 10 Fuse configuration Note Select the fuse as the manual indicated The fuse will protect the input power cable from damage in short circuit situations It will protect the surrounding devices when the internal of the inverter is short circuited IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines 3 3 2 Protecting the motor and motor cables The inverter protects the motor and motor cable in a short circuit situation when the motor cable is dimensioned according to the rated current of the inverter No additional protection devices are needed 4 If the inverter is connected to multiple motors a separate thermal overload switch or a circuit breaker must be used for protecting each cable and motor These devices may require a separate fuse to cut off the short circuit current 3 3 3 Implementing a bypass connection It is necessary to set power frequency and variable frequency conversion circuits for the assurance of continuous normal work of the inverter if faults occur in some significant situations In some special situations for example if it is only used in soft start the inverter can be conversed into power frequency runnin
49. R Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Default Range 0 00 50 00kHz Display PID given value Name Detailed instruction of parameters Modify code value Range 0 00 10 00V AIS input Display analog Al2 input signal P17 21 It 0 00V J votage Range 10 00 10 00V Display HDI i fi HDI input isplay input frequency P17 22 0 00 kHz e frequency and the current stage of the speed IKR Aandrijven en Besturen www ikr industries nl PID given P17 23 g ae p 208 Range 100 0 100 0 Display PID i PID response Isplay response value P17 24 i er Range 100 0 100 0 Power factor of Display the current power factor of the motor P17 25 th S motor emo Range 1 00 1 00 Current isplay the current running time of the inverter P17 26 a si running time Range 0 65535min p17 27 Simple PLC Display simple PLC and the current stage of the multi stage Goodrive100 inverters Keypad operation procedure Function Default linkage Exciting current Range 0 0 200 0 Display the exciting current given in the vector control mode Name Detailed instruction of parameters Modify code value multi stage Range 0 15 speed The percentage of the rated torque of the relative motor ASR controller di P17 28 display ASR controller output 0 0 e output Range
50. ROM fault and read of the parameters 2 Change the main control 2 Damage to EEPROM panel 1 Check the PID feedback 1 PID feedback offline i ee PENNE signal PIDE PID feedback fault 2 Check the PID feedback source IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking 1 Braking circuit fault or damage to the braking pipes 1 Check the braking unit and change new braking pipe bCE Braking unit fault 2 The external braking resistor A i ai 2 Increase the braking resistor is not sufficient __ 1 Check if the connection of the 1 The output of the inverter is Hoftairetitsdvilk ik d motor is normal or not Emni Grounding shortcut short circuited with the ground 2 Change the Hoare fee 2 There is fault in the current a i 5 de 3 Change the main control detection circuit panel i 1 Check if the connection of the 1 The output of the inverter is Bad A motor is normal or not i short circuited with the ground Em Grounding shortcut 2 Change the Hoare tauta 2 There is fault in the current 9 i ae 3 Change the main control detection circuit panel 1 Check the load and ensure it is normal Increase the tection time dEu Velocity deviation fault The load is too heavy or stalled dotactionitime 2 Check whether the control parameters are normal IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fau
51. V 0 20mA which can be shifted by jumpers while Al3 is voltage input 10V 10V Function p Siem Default A Name Detailed instruction of parameters Modify code value frequency equal to the maximum frequency Setting range P00 05 P00 03 Max output frequency The lower limit of the running frequency is that of the output requency of the inverter The inverter runs at the lower limit frequency if the set Lower limit of frequency is lower than the lower limit one P00 05 the running 0 00Hz frequency Note Max output frequency gt Upper limit frequency gt Lower imit frequency Setting range 0 00Hz P00 04 Upper limit of the running requency A frequency 0 Keypad data setting P00 06 command 0 O selection Modify the value of function code P00 10 set the frequency IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify corresponding voltage of 20mA is 10V 100 0 of the analog input setting corresponds to the maximum frequency function code P00 03 in forward direction and 100 0 corresponds to the maximum frequency in reverse direction function code P00 03 4 High speed pulse HDI setting The frequency is set by high speed pulse terminals Goodrive100 series inverters provide 1 channel high speed pulse input as the standard configuration The pulse
52. V phase protection OUt2 3 IGBT W phase protection OUt3 Current fault P07 27 4 0C1 e type 5 0C2 6 0C3 7 0V1 8 0V2 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure type 26 Panel communication fault PCE IKR Aandrijven en Besturen www ikr industries nl Function oe Siem k Default A Name Detailed instruction of parameters Modify code value 9 0V3 10 UV 11 Motor overload OL1 12 The inverter overload OL2 Previous fault e P07 28 type 13 Input side phase loss SPI 14 Output side phase loss SPO 15 Overheat of the rectifier module OH1 16 Overheat fault of the inverter module OH2 17 External fault EF Previous 2 fault P07 29 er ir 18 485 communication fault CE e type 19 Current detection fault ItE eee P07 30 revious au Ua0 Motor antotune fault tE e type 21 EEPROM operation fault EEP P07 31 Previous 4 faulll2 gt pp response offline fault PIDE e type 123 Braking unit fault bCE 24 Running time arrival END Previous 5 fault e P07 32 25 Electrical overload OL3 Goodrive100 inverters Keypad operation procedure fault IKR Aandrijven en Besturen www ikr industries nl Function oem 3 Default A Name Detailed instruction of parameters Modify code value 27 Parameter uploading fault UPE 28 Parameter downloading fault DNE 29 Profibus communication fault E DP 30 Ethernet communi
53. Visual examination and instrument test Conforming to the manual Ensure there are no tools or other foreign or dangerous objects Visual examination There are no tools or dangerous objects Volt Ensure the main circuit and Measurement by Conforming to the oltage 9 control circuit are normal millimeter manual Ensure the display is clear EN The characters are Visual examination enough displayed normally Keypad Ensure the characters are displayed totally Visual examination Conforming to the manual Main For public use the tightened securility Ensure screws are Tighten up NA IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking Checking part Checking item Checking method Criterion circuit Ensure there is no distortion crackles damage or color Ensure there is no dust and Visual examination changing caused by Visual examination NA overheating and aging to the machine and insulator NA Note if the color of the copper blocks dirtiness change it does not mean that there is something wrong with the features Ensure that there is no NA distortion or color changing silda Visual examination of the conductors caused by The lead of the 0Verheating conductors Ensure that there are no NA crackles or color changing of Visual examination the protecti
54. andrijven en Besturen www ikr industries nl Goodrive100 inverters Safety precautions device should be provided Note Do not switch on or off the input power supply of the inverter frequently For inverters that have been stored for a long time check and fix the capacitance and try to run it again before utilization see Maintenance and Hardware Fault Diagnose Cover the front board before running otherwise electric shock may occur 1 3 3 Maintenance and replacement of components Only qualified electricians are allowed to perform the maintenance inspection and components replacement of the inverter 5 gt Disconnect all power supplies to the inverter before the terminal wiring Wait for at least the time designated on the inverter after disconnection Take measures to avoid screws cables and other conductive matters to fall into the inverter during maintenance and component replacement Note gt Please select proper torque to tighten screws gt Keep the inverter parts and components away from combustible materials during maintenance and component replacement gt Do not carry out any isolation and pressure test on the inverter and do not measure the control circuit of the inverter by megameter 1 3 4 What to do after scrapping ZN There are heavy metals in the inverter Deal with it as industrial effluent IKR Aandrijven en Besturen www ikr industries nl Goo
55. asures may be required A 3 2 Category C3 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second environment The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the options and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 lt A drive of category C3 is not intended to be used on a low voltage public network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C Appendix B Dimension drawings Dimension drawings of the Goodrive100 are shown below The dimensions are given in millimeters andinches B 1 Keypad structure B 2 Inverter chart installation hole Wall mounting unit mm Installation Power W1 W2 W3 W4 H1 H2 H3 H4 D1 D2 hole 0 75kW 2 2kW 126 0 115 0 186 0 175 0 155 0 _ 5 4kW 5 5kW 146 0 131 0 256 0 243 5 _ 167 0 6 7 5kW 15kW 170 0 151 0 1320 0 303 5 _ 196 3 6 Flange mounting unit mm Installation Power wi W2
56. ative When the feedback signal is Function oe Siem k Default A Name Detailed instruction of parameters Modify code value Note Multi stage speed given it is realized by setting P10 group parameters When P09 00 0 set the parameter whose basic value is the Keypad PID P09 01 Yp feedback value of the system 0 0 o preset The setting range 100 0 100 0 Select the PID channel by the parameter 0 Analog channel Al1 feedback 1 Analog channel Al2 feedback PID feedback 2 Analog channel AI3 feedback source i O Fo9 02 3 High speed HDI feedback p Selection 4 MODBUS communication feedback 5 7 Reserved Note The given channel and the feedback channel can not coincide otherwise PID can not control effectively 0 PID output is positive When the feedback signal exceeds PID output the PID given value the output frequency of the inverter will P09 03 feature decrease to balance the PID For example the strain PID O O selection control during wrapup IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify Proportional gain Kp P09 04 stronger than the PID given value the output frequency of the inverter will increase to balance the PID For example the strain PID control during wrapdown The function is applied to the proportional gain P of PID input P determines the s
57. bit In the stopping state there are 14 stopping parameters can be selected to be displayed or not They are set frequency bus voltage input terminals state output terminals state PID given PID feedback torque set value Alt Al2 AI3 HDI PLC and the current stage of multi stage speeds pulse counting value length value P07 07 can select the parameter to be displayed or not by bit and ISHIFT can shift the parameters form left to right QUICK JOG P07 02 2 can shift the parameters form right to left 4 1 2 Displayed state of running parameters After the inverter receives valid running commands the inverter will enter into the running state and the keypad will display the running parameters RUN TUNE LED on the keypad is on while the FWD REV is determined by the current running direction which is shown as figure 4 2 In the running state there are 24 parameters can be selected to be displayed or not They are running frequency set frequency bus voltage output voltage output torque PID given PID feedback input terminals state output terminals state torque set value length value PLC and the current stage of multi stage speeds pulse counting value Alt Al2 Al3 HDI percentage of motor overload percentage of inverter overload ramp given value linear speed AC input current P07 05 and P07 06 can select the parameter to be displayed or not by bit and SHIFT can shift the parameters form left to right QUICK
58. can be found through P07 15 accumulative hours of the inverter Fan failure can be predicted by the increasing noise from the fan bearings If the inverter is operated in a critical part of a process fan replacement is recommended once these symptoms appear Replacement fans are available from INVT lt Read and follow the instructions in chapter Safety Precautions Ignoring the instructions would cause physical injury or death or damage to the equipment 1 Stop the inverter and disconnect it from the AC power source and wait for at least the time designated on the inverter 2 Lever the fan holder off the drive frame with a screwdriver and lift the hinged fan holder slightly upward from its front edge 3 Disconnect the fan cable IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking 4 Remove the fan holder from the hinges 5 Install the new fan holder including the fan in reverse order 6 Restore power 6 1 3 Capacitors Reforming the capacitors The DC bus capacitors must be reformed according to the operation instruction if the inverter has been stored for a long time The storing time is counted form the producing date other than the delivery data which has been marked in the serial number of the inverter Time Operational principle Storing time less than 1 year Operation without charging Storing time 1 2 years Connect with the power for 1 hour
59. can be magnified by 100 times into 5012 so hex 1394H can be used to express 50 12 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol A non integer can be timed by a multiple to get an integer and the integer can be called fieldbus ratio values The fieldbus ratio values are refered to the radix point of the setting range or default value in the function parameter list If there are figures behind the radix point n 1 then the fieldbus ratio value m is Take the table as the example oase nt 1 enabling If there is one figure behind the radix point in the setting range or the default value then the fieldbus ratio value is 10 if the data received by the upper monitor is 50 then the hibernation restore delay time is 5 0 5 0 50 10 If Modbus communication is used to control the hibernation restore delay time as 5 0s Firstly 5 0 can be magnified by 10 times to integer 50 32H and then this data can be sent TESE gma ramper CRU check acormaa noenmard address After the inverter receives the command it will change 50 into 5 according to the fieldbus ratio value and then set the hibernation restore delay time as 5s Another example after the upper monitor sends the command of reading the parameter of hibernation restore delay time if the response message of the inverter is as following acdress command esta Because the parameter data is 0032H 50 and 50 divided
60. cation Select the controlling communication command channel of the inverter 0 MODBUS communication channel Running 1 PROFIBUS communication channel commands P00 02 h l 0 O oe 2 Ethernet communication channel selection 3 CAN communication channel Note 1 2 and 3 are extension functions which can be used only when corresponding extension cards are configured This parameter is used to set the maximum output frequency of the inverter Users should pay attention to this parameter P00 03 Max output because it is the foundation of the frequency setting and thel 50 00Hz o frequency speed of acceleration and deceleration Setting range P00 04 400 00Hz P00 04 Upper limit of The upper limit of the running frequency is the upper limit of 50 00Hz the running the output frequency of the inverter which is lower than or IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure B frequency P00 07 command selection by keypad to modify the frequency by the keypad 1 Analog Alt setting corresponding keyap potentiometer 2 Analog Al2 setting corresponding terminal Al2 3 Analog AI3 setting corresponding terminal Al3 Set the frequency by analog input terminals Goodrive100 series inverters provide 3 channels analog input terminals as the standard configuration of which Alt is in the ranghe of OV 10V while Al2 is the voltage current option 0 10
61. cation fault E NET 31 CAN communication fault E CAN 32 Grounding short circuit fault 1 ETH1 33 Grounding short circuit fault 2 ETH2 34 Speed deviation fault dEu 35 Maladjustment STu 36 Undervoltage fault LL Current fault P07 33 running 0 00Hz e frequency Ramp given P07 34 frequency at 0 00Hz current fault Output voltage P07 35 at the current ov Goodrive100 inverters Keypad operation procedure output current Current fault P07 37 bus voltage The Max P07 38 temperature at current fault Function Siem k Default A Name Detailed instruction of parameters Modify code value Current fault P07 36 Input terminals P07 39 state at the current fault Output terminals state P07 40 at the current fault Previous fault P07 41 running frequency Ramp reference P07 42 frequency at previous fault IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure P07 45 previous fault Bus voltage at the previous fault Function Siem k Default A Name Detailed instruction of parameters Modify code value Output voltage P07 43 atthe previous ov e fault The output P07 44 current at the P07 46 The Max temperature at the previous fault P07 47 Input terminals state at the previous fault P07 48 Output terminals state at the previous fault P07 49 Previou
62. coast to stop emergency stop 0007H fault reset 0008H jogging stop IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol 0 3000 1000 corresponds to the 100 0 of Function Address er R W RER Data meaning instruction R instruction definition characteristics 0009H pre exciting 2001H Communication setting frequency 0 Fmax unit 0 01Hz Ww PID given range 0 1000 1000 corresponds 2002H to100 0 PID feedback range 0 1000 1000 corresponds 2003H Ww to100 0 Torque setting value 3000 3000 1000 2004H corresponds to the 100 0 of the rated current Ww The address of the of the motor communication n setting value The upper limit frequency setting during forward 2005H pp a y g g w rotation 0 Fmax unit 0 01Hz The upper limit frequency setting during reverse 2006H i Pe T y 9 9 Ww rotation 0 Fmax unit 0 01Hz The upper limit torque of electromotion torque 2007H 0 3000 1000 corresponds to the 100 0 of Ww the rated current of the motor 2008H The upper limit torque of braking torque w IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol Function Address Ree R W r i RN Data meaning instruction instruction definition characteristics the rated current of the motor Special control command word Bit0 1 00 mo
63. combination code of S1 S2 53 and S4 The start up and stopping of multi stage running is The running determined by function code P00 06 the relationship P10 07 between S1 S2 S3 S4 terminals and multi stage speed is asl 0 0s time of stage 2 k following Multi stage St OFF ION OFF JON OFFION OFFION P10 08 0 0 o speed 3 S2 OFF OFF JON JON OFF OFF ON ON p10 09 Temming sg OFF OFF OFF OFFION ON ON Jon 0 05 o time of stage 3 S4 OFF OFF OFF OFF OFF OFF OFF OFF Multi st P10 10 KE 0 0 O speed 4 stage 0 1 2 3 A 5 6 7 p10 11 Te unning S1 OFF ON OFF JON OFFION OFFION 0 0s o time of stage 4 S2 OFF OFF JON JON OFF OFFION ON P10 12 0 0 O Multi stage IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function eae Default A Name Detailed instruction of parameters Modify code value speed 5 S3 OFF OFF OFF OFFION ON ON ON The running P10 13 S4 JON JON JON JON JON ON ON JON 0 0s oO time of stage 5 stage 8 9 10 11 12 13 114 115 Multi P10 14 usage 0 0 O speed 6 Setting range of P10 2n 1 lt n lt 17 100 0 100 0 The running Setting range of P10 2n 1 1 lt n lt 17 0 0 6553 5s min P10 15 0 0s Oo time of stage 6 Multi P10 16 Utlielage 0 0 O speed 7 Th i P
64. command bottom the upper monitor can send command message actively even it can not receive the message form other devices In this case the upper monitor is the master And if the designer makes the inverter send the data only after receiving the command then the inverter is the slave The master can communicate with any single slave or with all slaves For the single visiting command the slave should feedback a response message for the broadcasting message from the master the slave does not need to feedback the response message 7 2 Application of the inverter The Modbus protocol of the inverter is RTU mode and the physical layer is 2 wire RS485 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol 7 2 1 2 wire RS485 The interface of 2 wire RS485 works on semiduplex and its data signal applies differential transmission which is called balance transmission too It uses twisted pairs one of which is defined as A and the other is defined as B Generally if the positive electrical level between sending drive A and B is among 2 6V it is logic 1 if the electrical level is among 2V 6V it is logic O 485 on the terminal board corresponds to A and 485 to B Communication baud rate means the binary bit number in one second The unit is bit s bps The higher the baud rate is the quicker the transmission speed is and the weaker the anti interference is If the twiste
65. computer directly If using USB RS485 converter the wire should be as short as possible too Select a right interface to the upper monitor of the computer select the interface of RS232 RS485 converter such as COM1 after the wiring and set the basic parameters such as communication baud rate and digital check bit to the same as the inverter dt ster Figure 1 RS485 physical connection in single application 7 2 1 2 Multi applicationin the real multi application the chrysanthemum connection and star connection are commonly used Chrysanthemum chain connection is required in the RS485 industrial fieldbus standards The two ends are connected to terminal resistors of 120 which is shown as figure 2 Figure 3 is the simply connection figure and figure 4 is the real application figure 148 za ae oe 228 Fiure 2 Chrysanthemum connection Maele 11 2 3 31 Figure 3 Chrysanthemum connection ge ADD 2 ADD n Figure 4 Chrysanthemum connection applications Figure 5 is the star connection Terminal resistor should be connected to the two devices which have the longest distance 1 and 15 device Figure 5 star connection It is recommended to use shield cables in multiple connection The basic parameter of the devices such as baud rate and digital check bit in RS485 should be the same and there should be no repeated address IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol 7 3 RTU mode 7 2 2
66. ction Siem k Default A Name Detailed instruction of parameters Modify code value Gaee EROMA yise and learage Heei eimineing HILST nos High Low ilow The relationship table of the motor type and carrier frequency The factory value of Motor type 3 carrier frequency Carrier Depend on P00 14 frequency the motor O 4 0 75 11kW 8kHz setting type 15kW 4kHz Goodrive100 inverters Keypad operation procedure The auto adjusting function of the inverter can cancel the impact on the output voltage of the inverter because of the Function p m k Default A Name Detailed instruction of parameters Modify code value decreasing and surge The manufacturer has set a reasonable carrier frequency when the inverter is in factory In general users do not need to change the parameter When the frequency used exceeds the default carrier frequency the inverter needs to derate 20 for each additional 1k carrier frequency Setting range 1 0 15 0kHz 0 No operation 1 Rotation autotuning Comprehensive motor parameter autotune Motor 8 A It is recommended to use rotation autotuning when high P00 15 parameter 0 4 control accuracy is needed autotuning 2 Static autotuning It is suitable in the cases when the motor can not de couple form the load The antotuning for the motor parameter will impact the control accuracy Q Invalid AVR functi P00 16 Unehon 1 Valid during the whole prodecure 1 O se
67. d pairs of 0 56mm 24AWG is applied as the communication cables the Max Transmission distance is as below Max transmissi Max transmissi Max transmissi Max transmissi Baud Baud Baud Baud on on on on rate rate rate rate distance distance distance distance 2400BP 4800BP 9600BP 19200BP s 1800m s 1200m s 800m s 600m It is recommended to use shield cables and make the shield layer as the grounding wires during RS485 remote communication In the cases with less devices and shorter distance it is recommended to use 120 terminal resistor as the performance will be weakened if the distance increase even though the network can perform well without load resistor 7 2 1 1 Single application Figure 1 is the site Modbus connection figure of single inverter and PC Generally the computer does not have RS485 interface the RS232 or USB interface of the computer should be converted into RS485 by converter Connect the A terminal of RS485 to the 485 terminal of the inverter and B to the 485 terminal It is recommended to use the shield twisted pairs When applying RS232 RS485 converter if the RS232 interface of the computer is connected to the RS232 interface of the converter the wire length should be as IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol short as possible within the length of 15m It is recommended to connect the RS232 RS485 converter to the
68. d e Goodrive100 inverters Keypad operation procedure Function oe ie Default a Name Detailed instruction of parameters Modify code value P17 Group Monitoring function Display current set frequency of the inverter P17 00 Set frequency 0 00Hz e Range 0 00Hz P00 03 Output Display current output frequency of the inverter P17 01 i 0 00Hz e roqueney Range 0 00Hz P00 03 Ramp given Display current ramp given frequency of the inverter P17 02 0 00Hz e requency Range 0 00Hz P00 03 Display current output voltage of the inverter P17 03 Output voltage ov e Range 0 1200V Display current output current of the inverter P17 04 Output current 0 0A e Range 0 0 5000 0A The rotation Display the rotation speed of the motor P17 05 speed of the 0 RPM e motor Range 0 65535RPM P17 06 Torque current Display current torque current of the inverter 0 0A e IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function rae k Default A Name Detailed instruction of parameters Modify code value Range 0 65535RPM Magnetized Display current magnetized current of the inverter P17 07 i 0 0A e current Range 0 0 5000 0A Display current power of the motor o fo e 17 08 1 Motor power Setting range 300 0 300 0 the rated current of the 0 07
69. dcress If the response message is as below address enmmard urbe The data content is 0003H From the table 1 the inverter stops Watch the current fault type to the previous 5 times fault type of the inverter through commands the corresponding function code is P07 27 P07 32 and corresponding parameter address is 071BH 0720H there are 6 from 071BH The command sent to the inverter Adnana remnant If the response message is as below ponsen we anws mep nubo baitoa See from the returned data all fault types are 0023H decimal 35 with the meaning of maladjustment STo 7 3 7 2 Example of writing command 06H IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol Make the inverter with the address of 03H to run forward See table 1 the address of communication control command is 2000H and forward running is 0001 See the table below OISE p svsting The command sent by the master address command address If the operation is successful the response may be as below the same with the command sent by the master address command sodrees Set the Max Output frequency of the inverter with the address of 03H as100Hz tz See the figures behind the radix point the fieldbus ratio value of the Max output frequency P00 03 is 100 100Hz timed by 100 is 10000 and the corresponding hex is 2710H The command sent by the master access ecmmond edcross
70. drive100 inverters Product overview 2 Product overview 2 1 Quick start up 2 1 1 Unpacking inspection Check as followings after receiving products 1 Check that there are no damage and humidification to the package If not please contact with local agents or INVT offices 2 Check the information on the type designation label on the outside of the package to verify that the drive is of the correct type If not please contact with local dealers or INVT offices 3 Check that there are no signs of water in the package and no signs of damage or breach to the inverter If not please contact with local dealers or INVT offices 4 Check the information on the type designation label on the outside of the package to verify that the name plate is of the correct type If not please contact with local dealers or INVT offices 5 Check to ensure the accessories including user s manual and control keypad inside the device is complete If not please contact with local dealers or INVT offices 2 1 2 Application confirmation Check the machine before beginning to use the inverter 1 Check the load type to verify that there is no overload of the inverter during work and check that whether the drive needs to modify the power degree 2 Check that the actual current of the motor is less than the rated current of the inverter IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Pr
71. e Detailed instruction of parameters Modify code value selection 1 HDI is switch input S1 terminals P05 01 function 0 No function 1 selection 1 Forward rotation operation S2 terminals 2 Reverse rotation operation P05 02 function 4 3 3 wire control operation selection Forward rotation jogging S3 terminals ee P05 03 function 5 Reverse rotation jogging 7 selection 6 Coast to stop 7 Fault reset S4 terminals Pog 04 iugevon 8 Operation pause 9 2 selection 19 External fault input S5 terminals 10 Increasing frequency setting UP P05 05 function 0 selection 41 Decreasing frequency setting DOWN 12 Cancel the frequency change setting S6 terminals P05 06 function 13 Shift between A setting and B setting 0 selection IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure selection 26 Traverse Pause stop at the current frequency 27 Traverse reset return to the center frequency 28 Counter reset 29 Torque control prohibition 30 ACC DEC prohibition 31 Counter trigger IKR Aandrijven en Besturen www ikr industries nl Function p Siem Default A Name Detailed instruction of parameters Modify code value 14 Shift between combination setting and A setting S7 terminals P05 07 function 15 Shift between combination setting and B setting selection 16 Multi stage speed
72. e to run p i h ing f i ds the level during the constant running it exceeds the level totora continuously the output frequency will keep on decreasing tol o the lower limit If the output current is detected to be lower Goodrive100 inverters Keypad operation procedure Overload pre alarm of the P11 08 motor or the inverter Overload pre P11 09 alarm test level O current limit invalid 1 current limit valid 2 current limit is invalid during constant speed Setting range of P11 06 50 0 200 0 Setting range of P11 07 0 00 50 00Hz s P11 09 and the lasting time is beyond P11 10 overload pre alarm will be output IKR Aandrijven en Besturen www ikr industries nl The output current of the inverter or the motor is above Function eae f Default A Name Detailed instruction of parameters Modify code value than the limit level the inverter will accelerate to run upa imta TIF TEL gt Output frequency Timell 4 Seng S drequendy ACC Ganstant spged k Time t The decreasing P11 07 ratio during Setting range of P11 05 10 00Hz s current limit G motor 150 P motor 120 Goodrive100 inverters Keypad operation procedure time 0 Overload pre alarm of the motor comply with the rated current of the motor 1 Overload pre alarm of the inverter comply with the rated current of the inverter LED tens 0 The inverter continue
73. eceived the corresponding device decodes next transmitting character When the interval time is at least 3 5 byte the message ends The whole message frame in RTU mode is a continuous transmitting flow If there is an interval time more than 1 5 bytes before the completion of the frame the receiving device will renew the uncompleted message and suppose the next byte as the address field of the new message As such if the new message follows the previous one within the interval time of 3 5 bytes the receiving device will deal with it as the same with the previous message If these two phenomena all happen during the transmission the CRC will generate a fault message to respond to the sending devices The standard structure of RTU frame START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR Communication address 0 247 decimal system 0 is the broadcast address 03H read slave parameters CMD O6H write slave parameters DATA N 1 The data of 2 N bytes are the main content of the communication as well as the core of data exchanging DATA 0 CRC CHK low bit Detection value CRC 16BIT IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol CRC CHK high bit END T1 T2 T3 T4 transmission time of 3 5 bytes 9 3 2 1 RTU commun Various factors such ication frame error checkout as electromagnetic interference may cause error i
74. elays workrooms Ensure the contactor is good aia NA Visual examination enough Ensure there is no loose NA Fasten up screws and contactors Ensure there is no smelling Smelling and visual NA and color changing examination Control el Ensure there are no crackles Vidda inati NA gt isual examination circuit CB and plugs damage distortion and rust Visual examination NA Jor estimate the Ensure there is no weeping p i i usage time and distortion to the i according to the capacitors maintenance information Estimate whether there is Hearing and Visual abnormal noise and examination or Stable rotation Cooling vibration rotate with hand Cooling fan system Estimate there is no losses screw Tighten up NA IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking Checking part Checking item Checking method Criterion Visual examination NA or estimate the Ensure there is no color 5 usage time changing caused by i according to the overheating maintenance information Ensure whether there is stuff NA Ventilating duct or foreign objection in the Visual examination cooling fan air vent 6 1 2 Cooling fan The inverter s cooling fan has a minimum life span of 25 000 operating hours The actual life span depends on the inverter usage and ambient temperature The operating hours
75. emperature derating In the temperature range 40 C 50 C the rated output current is decreased by 3 for every additional 1 C Refer to the below list for the actual derating Lu 4 ALLL 4 r myo wis 10 0 Ww a au 14 au d A 1 2 2 Altitude derating The device can output rated power if the installation site below 1000m The output power decreases if the altitude exceeds 1000 meters Below is the detailed decreasing range of the derating E Bho Sito Heo IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix A A 2 CE A 2 1 CE marking The CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage 2006 95 EC and EMC Directives 2004 108 EC A 2 2 Compliance with the European EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 covers requirements stated for drives See section EMC regulations A 3 EMC regulations EMC product standard EN 61800 3 2004 contains the EMC requirements to the inverter First environment domestic environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying domestic premises Four categories of the inverter Inverter of categor
76. ency of direct start up means the original Starting frequency during the inverter starting See P01 02 forl P01 01 frequency of detailed information 0 50Hz direct start up Setting range 0 00 50 00Hz Set a proper starting frequency to increase the torque of the inverter during starting During the retention time of the starting frequency the output frequency of the inverter is the starting frequency And then the inverter will run from thel starting frequency to the set frequency If the set frequency is lower than the starting frequency the inverter will stop running and keep in the stand by state The starting fi is not limited in the I limit fi NER requency is not limited in the lower limit frequency P01 02 of the starting 0 05 frequency oo a ae Terror aa TT tee Poo Setting range 0 0 50 0s The braki ENE The inverter will carry out DC braking at the braking current P01 03 current before k he y 0 0 ir set before starting and it will speed up after the DC braking Srg time If the DC braking time is set to 0 the DC braking is invalid P01 04 The brakin s The stronger the braking current the bigger the braking Us time before IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Default Name Detailed instruction of parameters Modify code value starting power The DC braking current before startin
77. ength of the digital 06H Data frame error frame is incorrect or the counting of CRC check bit in RTU is different from the lower monitor It only happen in write command the reason maybe Written not 07H 1 The written data exceeds the parameter range allowed 2 The parameter should not be modified now IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol 3 The terminal has already been used The parameter osH can not be The modified parameter in the writing of the upper monitor can not be changed during modified during running running 09H Password When the upper monitor is writing or reading and the user password is protection set without password unlocking it will report that the system is locked The slave uses functional code fields and fault addresses to indicate it is a normal response or some error occurs named as objection response For normal responses the slave shows corresponding function codes digital address or sub function codes as the response For objection responses the slave returns a code which equals the normal code but the first byte is logic 1 For example when the master sends a message to the slave requiring it to read a group of address data of the inverter function codes there will be following function codes 00000011 Hex 03H For normal responses the slave responds the same codes while for objection respo
78. erters WWW INVT NL WWW IKR INDUSTRIES NL C 3 1 Power cables rnrnvnnnnrnnnvnnnvrnnvrnnnnnvnrnvnnnvnnrnrnsnrnnrvneenn 183 G 3 2 Control cables 2 4 aminer veivet arasndrabaiaie 183 C 4 Breaker and electromagnetic contactor 185 G 5 REACIONS sciinte 186 G 6 Filter gisan Bane sea ied Aas 187 C 7 Braking system asnrnnnnronvnnnvnrnvennvrnrnrnrnrnvnnnnnnennne C 7 1 Select the braking components C 7 2 Placing the brake resistor rrrrrrnvnrnvrnnnrnrnrnnnnnvrrnnnnnn IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Safety precautions 1 Safety Precautions Please read this manual carefully and follow all safety precautions before moving installing operating and servicing the inverter If ignored physical injury or death may occur or damage may occur to the devices If any physical injury or death or damage to the devices occurs for ignoring to the safety precautions in the manual our company will not be responsible for any damages and we are not legally bound in any manner 1 1 Safety definition Danger Serious physical injury or even death may occur if not follow relevent requirements Warning Physical injury or damage to the devices may occur if not follow relevent requirements Note Physical hurt may occur if not follow relevent requirements Qualified electricians People working on the device should take part in professional electrical and safety training rece
79. escape from the breaker enclosure in case of a short circuit To ensure safe use special attention must be paid to the installation and placement of the breakers Follow the manufacturer s instructions 4 lt Due to the inherent operating principle and construction of circuit breakers It is necessary to install the electromagnetic contactor in the input side to control the switching on and off safety of the main circuit It can switch off the input power supply when syatem fault 3 Breaker The rated working current The inverter Breaker A CA of the contactor A GD100 0R7G 4 15 16 10 GD100 1R5G 4 15 16 10 GD100 2R2G 4 17 4 16 10 GD100 004G 4 30 25 16 GD100 5R5G 4 45 25 16 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C Breaker The rated working current The inverter Breaker A CA of the contactor A GD100 7R5G 4 60 40 25 GD100 011G 4 78 63 32 GD100 015G 4 105 63 50 C 5 Reactors High current in the input power circuit may cause damage to the rectifying components It is appropriate to use AC reactor in the input side for the avoidance of high voltage input of the power supply and improvement of the power factors If the distance between the inverter and the motor is longer than 50m frequent overcurrent protection may occur to the inverter because of high leakage current caused by parasitic capacitance effects fr
80. fault value Modify P07 03 P07 04 QUICK JOG the shifting sequence selection of running command channel STOP RST commands This function is only valid in the keypad commands channels 4 Clear UP DOWN settings Press QUICK JOG to clear the set value of UP DOWN 5 Coast to stop Press QUICK JOG to coast to stop 6 Shift the running commands source Press QUICK JOG to shift the running commands source 7 Quick commission mode committee according to the non factory parameter Note Press QUICK JOG to shift between forward rotation and reverse rotation the inverter does not record the state after shifting during powering off The inverter will run according to parameter P00 13 during next powering on When P07 06 6 set the shifting sequence of running command channels 0 Keypad control terminals control communication control 1 Keypad control terminals control 2 Keypad control communication control 3 Terminals control communication control Select the stop function by STOP RST STOP RST is Press QUICK JOG to shift the direction of the frequency IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify P07 05 stop function The parameter selection1 of running state effective in any state
81. g after starting and some corresponding bypass should be added 4 lt Never connect the supply power to the inverter output terminals U V and W Power line voltage applied to the output can result in permanent damage to the inverter If frequent shifting is required employ mechanically connected switches or contactors to ensure that the motor terminals are not connected to the AC power line and inverter output terminals simultaneously IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure 4 Keypad Operation Procedure The keypad is used to control Goodrive100 series inverters read the state data and adjust parameters Fig 4 1 Keypad Serial Name Description No LED off means that the inverter is in the stopping state LED blinking means the inverter is in the RUN TUNE parameter autotune state LED on means the inverter is in the running state FED REV LED FWD REV LED off means the inverter is in the forward rotation state LED on means the inverter is in the reverse rotation state State LED LED for keypad operation terminals operation and remote communication control LED off means that the inverter is in the keypad EOGAUREMOT operation state LED blinking means the inverter is in the terminals operation state LED on means the inverter is in the remote communication control state LED for faults TRIP LED on when the inverter is i
82. g means thel percentage of the rated current of the inverter The setting range of P01 03 0 0 150 0 The setting range of P01 04 0 0 50 0s The changing mode of the frequency during start up and running P01 05 POONER 0 Linear type 0 selection The output frequency increases or decreases linearly 1 Reserved 0 Decelerate to stop after the stop command becomes valid the inverter decelerates to decrease the output frequency during the set time When the frequency decreases to 0 thel __ jinverter stops P01 08 Stop selection 0 O 1 Coast to stop after the stop command becomes valid the inverter ceases the output immediately And the load coasts to stop at the mechanical inertia Starting P01 09 frequency of Starting frequency of DC braking start the DC braking when 0 00Hz DC braking running frequency reaches starting frequency determined by P1 09 Waiting time Waiting time before DC braking Inverters blocks the output P01 10 before DC before starting the DC braking After this waiting time the DC 0 0s O braking braking will be started so as to prevent over current fault IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Setting range 0 0 3600 0s Function p Se Default A Name Detailed instruction of parameters Modify code value caused by DC braking at high speed DC braki oO P01 11 ee E 0 0 current DC bra
83. he inverter Check the installation environment as followings Environment Conditions Installation site Indoor 0 C 40 C and the temperature changing rate is less than 0 5 C minute Environment If the ambient temperature of the inverter is above 40 C derate 3 for every temperature additional 1 C It is not recommended to use the inverter if the ambient temperature is IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines Environment Conditions above 60 C In order to improve the reliability of the device do not use the inverter if the ambient temperature changes frequently Please provide cooling fan or air conditioner to control the internal ambient temperature below the required one if the inverter is used in a close space such as in the control cabinet When the temperature is too low if the inverter needs to restart to run after a long stop it is necessary to provide an external heating device to increase the internal temperature otherwise damage to the devices may occur RHs90 No condensation is allowed Humidity The maximum relative humility should be equal to or less than 60 in corrosive air Storage 40 C 70 C and the temperature changing rate is less than 1 C minute temperature Running environment condition The installation site of the inverter should keep away from the electromagnetic
84. he value in the register Only the 8Bit data in every character is effective to CRC while the start bit the end and the odd and even check bit is ineffective The calculation of CRC applies the international standard CRC checkout principles When the user is editing CRC calculation he can refer to the relative standard CRC calculation to write the required CRC calculation program Here provided a simple function of CRC calculation for the reference programmed with C language unsigned int crc_cal_value unsigned char data value unsigned char data length int i unsigned int crc_value Oxffff while data_length crc value data value for i 0 i lt 8 i if cre_value amp 0x0001 crc_value crc_value gt gt 1 0xa001 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol else crc_value crc_value gt gt 1 return crc_value In ladder logic CKSM calculated the CRC value according to the frame with the table inquiry The method is advanced with easy program and quick calculation speed But the ROM space the program occupied is huge So use it with caution according to the program required space 7 3 RTU command code and communication data illustration 7 3 1 command code 03H 03H correspond to binary 0000 0011 read N words Word the Max continuous reading is 16 words Command code 03H means that if the master read data form the inverter the reading number depe
85. he working hours of electrolytic capacitors in the inverter are above 35000 Please contact with the local INVT offices or diall our national service hotline 400 700 9997 for detailed operation 6 1 4 Power cable AN Read and follow the instructions in chapter Safety Precautions Ignoring the i i instructions may cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for at least the time designated on the inverter 2 Check the tightness of the power cable connections 3 Restore power 6 2 Fault solution 1 Only qualified electricians are allowed to maintain the inverter Read the safety instructions in chapter Safety precautions before working on the inverter IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking 6 2 1 Alarm and fault indications Fault is indicated by LEDs See Operation Procedure When TRIP light is on an alarm or fault message on the panel display indicates abnormal inverter state Using the information given in this chapter most alarm and fault cause can be identified and corrected If not contact with the INVT office 6 2 2 How to reset The inverter can be reset by pressing the keypad key STOP RST through digital input or by switching the power light When the fault has been removed the motor can be restarted 6 2 3 Fault history Function codes P07 25 P07 30 store 6 recent
86. igger one between A frequency command and B frequency is the set frequency 5 Min A B The lower one between A frequency command and B frequency is the set frequency Note The PO5 terminal function combination manner can be shifted by P00 10 P00 11 Keypad set frequency ACC time 1 When A and B frequency commands are selected as keypad setting this parameter will be the initial value of inverter reference frequency Setting range 0 00 Hz P00 03 the Max frequency ACC time means the time needed if the inverter speeds up from OHz to the Max One P00 03 DEC time means the time needed if the inverter speeds down IKR Aandrijven en Besturen www ikr industries nl 50 00Hz Depend on the motor type Goodrive100 inverters Keypad operation procedure Function p Sie Default A Name Detailed instruction of parameters Modify code value from the Max Output frequency to 0Hz P00 03 Goodrive100 series inverters define four groups of ACC DEC A f Depend on P00 12 DEC time 1 time which can be selected by P05 The factory default the motor o ACC DEC time of the inverter is the first group type Setting range of P00 11 and P00 12 0 0 3600 0s 0 Runs at the default direction the inverter runs in thel forward direction FWD REV indicator is off 1 Runs at the opposite direction the inverter runs in the reverse direction FWD REV indicator is on Modify the funct
87. ing load 1 Multi dots V F curve Function p Siem h Default A Name Detailed instruction of parameters Modify code value zone power The motor will enter into the weakening state when the motor runs at rated speed Change the weakening curve by modifying the weakening control coefficienct The bigger The lowest the weakening control coefficienct is the steeper the weak weakening CU ve IS P03 23 point in 50 O Constant The setting range of P03 22 0 1 2 0 ower zone The setting range of P03 23 10 100 P03 24 set the Max Voltage of the inverter which is P03 24 Max vollage dependent on the site situation 100 0 lo limit The setting range 0 0 120 0 Pre activate the motor when the inverter starts up Build up al magnetic field inside the inverter to improve the torque Pre exciting P03 25 iine performance during the starting process 0 300s O The setting time 0 000 10 000s P04 Group V F control These function codes define the V F curve of Goodrive100 motor 1 to meet the need of different loads M 1V F P04 00 otor O Straight line V F curve applying to the constant torque 0 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify 2 1 3th power low torque V F curve 3 1 7th power low torque V F curve 4 2 0th power low torque V F curve Curves 2 4 apply to the torq
88. inition of odd checkout add an odd check bit before the data transmission to illustrate the number of 1 in the data transmi the check byte is 1 TI ission is odd number or even number When it is odd the check byte is 0 otherwise is method is used to stabilize the parity of the data For example when transmitting 11001110 there are five 1 in the data If the even checkout is applied the even check bit is 1 if the odd checkout is applied the odd check bit is 0 The even and odd check bit is calculated on the check bit position of the frame And the receiving devices also carry out even and odd IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol checkout If the parity of the receiving data is different from the setting value there is an error in the communication CRC check The checkout uses RTU frame format The frame includes the frame error detection field which is based on the CRC calculation method The CRC field is two bytes including 16 figure binary values It is added into the frame after calculated by transmitting device The receiving device recalculates the CRC of the received frame and compares them with the value in the received CRC field If the two CRC values are different there is an error in the communication During CRC O FFFF will be stored And then deal with the continuous 6 above bytes in the frame and t
89. inverters Keypad operation procedure declining time range AW center frequencyxtraverse range P08 15 Sudden jumping frequency traverse range AWxsudden jumping frequency range P08 16 When run at the traverse frequency the value which is relative to the sudden jumping frequency The raising time of the traverse frequency The time from the lowest point to the highest one IKR Aandrijven en Besturen www ikr industries nl Function oe Siem k Default A Name Detailed instruction of parameters Modify code value range 3 P08 15 Traverse range This function applies to the industries where traverse and 0 0 O Iconvolution function are required such as textile andi chemical fiber Sudden P08 16 jumping The traverse function means that the output frequency of the 0 0 o frequency inverter is fluctuated with the set frequency as its center The range route of the running frequency is illustrated as below of Iwhich the traverse is set by P08 15 and when P08 15 is setl as 0 the traverse is 0 with no function Traverse boost P08 17 5 0s fe time rise Traverse range The traverse running is limited by upper and low frequency Traverse i A P08 18 The traverse range relative to the center frequency traverse 5 05 o Goodrive100 inverters Keypad operation procedure Setting range of P08 25 P08 26 65535 Setting range of P08 26 0 P08 25 Functio
90. ion code to shift the rotation direction of the motor This effect equals to the shifting the rotation direction Sun by adjusting either two of the motor lines U V and W Thel unnin cies is motor rotation direction can be changed by QUICK JOG on P00 13 direction 0 Oo the keypad Refer to parameter P07 02 selection Note When the function parameter comes back to thel default value the motor s running direction will come back tol the factory default state too In some cases it should be used with caution after commissioning if the change of rotation direction is disabled 2 Forbid to run in reverse direction It can be used in some special cases if the reverse running is disabled IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure The advantage of high carrier frequency ideal currenti waveform little current harmonic wave and motor noise The disadvantage of high carrier frequency increasing the switch loss increasing inverter temperature and the impact tol the output capacity The inverter needs to derate on high carrier frequency At the same time the leakage and electrical magnetic interference will increase Applying low carrier frequency is contrary to the above too low carrier frequency will cause unstable running torque IKR Aandrijven en Besturen www ikr industries nl Fun
91. ion for detailed information 9 Main circuit cable entry Fix the main circuit cable 10 Simple name plate See Type Designation Key for detailed information IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines 3 Installation Guidelines The chapter describes the mechanical installation and electric installation lt Only qualified electricians are allowed to carry out what described in this chapter Please operate as the instructions in Safety Precautions Ignoring these may cause physical injury or death or damage to the devices at least the time designated until the POWER indicator is off after the disconnection if the power supply is applied It is recommended to use the multimeter to monitor that the DC bus voltage of the drive is under 36V 5 lt Ensure the power supply of the inverter is disconnected during the operation Wait for lt The installation and design of the inverter should be complied with the requirement of the local laws and regulations in the installation site If the installation infringes the requirement our company will exempt from any responsibility Additionally if users do not comply with the suggestion some damage beyond the assured maintenance range may occur 3 1 Mechanical installation 3 1 1 Installation environment The installation environment is the safeguard for a full performance and long term stable functions of t
92. ion of the IKR Aandrijven en Besturen www ikr industries nl 0x00FF O Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify stop state Frequency P07 08 display coefficient BITO set frequency Hz on frequency flickering slowly wW T1 bus voltage V on wW T2 input terminals state wW T3 output terminals state wW T4 PID reference flickering wW T5 PID feedback value flickering wW T6 torque reference flickering wW T7 analog Al1 value V on wW T8 analog Al2 value V on wW T9 analog AI3 value V on wW T10 high speed pulse HDI frequency wW T11 PLC and the current stage in multi stage speed wu T12 pulse counters wW T13 BIT15 reserved 0 01 10 00 Displayed frequency running frequency P07 08 P07 09 Rotation speed 0 1 999 9 IKR Aandrijven en Besturen www ikr industries nl 100 0 Goodrive100 inverters Keypad operation procedure P07 11 temperature Rectifier bridge module 20 0 120 0 C Function oe f Default A Name Detailed instruction of parameters Modify code value coefficient Mechanical rotation speed 120 displayed running frequencyxP07 09 motor pole pairs Linear speed 0 1 999 9 P07 10 displayed 1 0 O coefficient Linear speed Mechanical rotation speedxP07 10 Inver
93. iring of control circuit Terminal Description name RO1A i RO1 relay output RO1A NO RO1B NC RO1C common terminal RO1B Contactor capability 3A AC250V 1A DC30V IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines RO1C RO2A RO2 relay output RO2A NO RO2B NC RO2C common terminal RO2B Contactor capability 3A AC250V 1A DC30V RO2C Terminal Description name PE Grounding terminal 1 i Provide the input switch working power supply from external to internal r PW i i Voltage range 12 24V 1 i i 1 24v The inverter provides the power supply for users with a maximum output i current of 200mA 1 7 i V COM 24V common terminal S1 Switch input 1 1 Internal impedance 3 3k IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines 2 12 30V voltage input is available 2 Switch input 2 3 The terminal is the dual direction input terminal supporting both NPN and PNP 3 Switch input 3 4 Max input frequency 1kHz 5 All are programmable digital input terminal User S4 Switch input 4 can set the terminal function through function codes Except for S1 S4 this terminal can be used as high frequency input HDI channel Max input frequency 50kHz Terminal Description name 10V Local power supply 10V 1 Input
94. is off 0 Save when the power is off 1 Clear when the power is off LED tens The action selection when the other frequency set frequency is off 0 Save when the power is off 1 Clear when the power is off High bit of This parameter is used to set the original value of the power P08 48 original power comsumotion 0 O consumption IKR Aandrijven en Besturen www ikr industries nl The original value of the power consumption P08 48 1000 Goodrive100 inverters Keypad operation procedure Function Default consumption Magnetic flux P08 50 braking Name Detailed instruction of parameters Modify code value P08 49 re Setti f P08 48 9 k P08 49 original power tting range otiPOg 4670759999 0 0 Oo Setting range of P08 49 0 0 999 9 This function code is used to enable magnetic flux 0 Invalid 100 150 the bigger the coefficient the bigger the braking strength This inverter can slow down the motor by increasing the magnetic flux The energy generated by the motor during braking can be transformed into heat energy by increasing the magnetic flux The inverter monitors the state of the motor continuously even during the magnetic flux period So the magnetic flux can be used in the motor stop as well as to change thel rotation speed of the motor Its other advantages are Brake immediately after the stop command It does not need to wait the magnetic flux weaken The coo
95. ive the certification and be familiar with all steps and requirements of installing commissioning operating and maintaining the device to avoid any emergency 1 2 Warning symbols Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advice on how to avoid the danger Following warning symbols are used in this manual Symbols Name Instruction Abbreviation Serious physical injury or even death may 7 Danger Danger one 9 occur if not follow the relative requirements IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Safety precautions Symbols Name Instruction Abbreviation Physical injury or damage to the devices may Warning Warning occur if not follow the relative requirements ap i Electrostatic Damage to the PCBA board may occur if not o no discharge follow the relative requirements A Sides of the device may become hot Do not Hot sides Hot sides touch Physical hurt may occur if not follow the Note Note j j Note relative requirements 1 3 Safety guidelines Only qualified electricians are allowed to operate on the inverter lt Do not carry out any wiring and inspection or changing components when the power supply is applied Ensure all input power supply is disconnected before wiring and checking and always wait for at least the time designated on the inverter
96. kii rcentage of rated c g current is the gre DC brakii the time is 0 the I it the set decelerat Run DC braki P01 12 eng 0 05 time Setting range of P01 09 0 00 P00 03 the Max frequency Setting range of P01 10 0 0 50 0s Setting range of P01 11 0 0 150 0 Setting range of P01 12 0 0 50 0s During the procedure of switching FWD REV rotation set the threshold by P01 14 which is as the table below gpa Dead time of P01 13 FWD REV 0 0s o rotation IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure selection when powering on on Even the running command is detected to be valid during powering on the inverter won t run and the system keeps in the protection state until the running command is canceled and enabled again IKR Aandrijven en Besturen www ikr industries nl Function Siem z Default Name Detailed instruction of parameters Modify code value Switching Set the threshold point of the inverter between 5 P01 14 0 Switch after 0 frequency 0 FWD REV rotation 1 Switch after the starting frequency Stopping P01 15 0 00 100 00Hz 0 10 Hz speed 0 D i Detection of etect at the setting speed P01 16 a i 0 aes lata Detect at the feedback speed only valid for vector control When P01 16 1 the actual output frequency of the inverter is __ __ less than or equal to P01 15 and is detected during the time Detection
97. kr industries nl Function oe Siem k Default A Name Detailed instruction of parameters Modify code value HDI P05 30 terminal 0 000s O switching on delay time HDI P05 31 terminal 0 000s O switching off delay time P05 32 Lower limit of Al is set by the keypad potentiometer and AI2 AI3 are set by 9 00V oO Alt the terminal The function code defines the relationship between the analog input voltage and its corresponding set value If the analog input voltage beyond the set minimum or Corresponding maximum input value the inverter will count at the minimum setting of the Jor maximum one P05 33 jo i 0 0 O lower limit of RS come AN When the anal ey mme Corresponding voltage of 0 2 Upper limit of different cas i i 4 2 OF 100 0 is P05 34 Alt different See t any Fation 10 004 Q kia Ara The figure belc 3 Corresponding oe setting of P05 35 100 0 O Goodrive100 inverters Keypad operation procedure Function ot Sie h Default A Name Detailed instruction of parameters Modify code value the sensitivity of the analog input P05 36 Alt input filter i 0 1005 o time Note Alf supports 0 10V input and Al2 supports 0 10V or 0 20mA input when Al2 selects 0 20mA input the corresponding voltage of 20mA is 5V AI3 can support thel output of 10V 10V Lower limit of P05 37 0 00V O Alo The setting range of P05 32 0 00V P05 34 The setting range of P05 33 100 0 100 0 Corresponding The setting range of P
98. l the electromagnetic interference Input filter generated from the inverter please install close to the input terminal side of the inverter Braking resistors Shorten the DEC time IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C The inverters below 30kW including 30kW only need braking resistors and the inverters above 37kW including 37 kW need braking units Output filter Control the interference from the output side of the inverter and please install close to the output terminals of the inverter Output reactor Prolong the effective transimiting distance of the inverter to control the sudden high voltage when switchiong on off the IGBT of the inverter C 2 Power supply 1 Check that the voltage degree of the inverter complies with the voltage of the supply power voltage C 3 Cables C 3 1 Power cables Dimension the input power and motor cables according to local regulations Note A separate PE conductor is required if the conductivity of the cable shield is not sufficient for the purpose C 3 2 Control cables All analog control cables and the cable used for the frequency input must be shielded The relay cable needs the cable type with braided metallic screen Note Run analog and digital signals in separate cables Check the insulation of the input power cable according to local regulations before connecting to
99. lection IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure 2 Start up after reverse tracing start the rotating motor smoothly after tracking the rotation speed and direction automatically It is suitable in the cases where reverse rotation may occur to the big inertia load during starting Note it is recommended to start the synchronous motor directly Function m k Default Name Detailed instruction of parameters Modify code value bus voltage fluctuation 0 No operation 1 Restore the default value Function 2 Clear fault records P00 18 estore 0 Note The function code will restore to 0 after finishing the parameter i operation of the selected function code Restoring to the default value will cancel the user password please use this function with caution P01 Group Start up and stop control O Start up directly start from the starting frequency P01 01 1 Start up after DC braking start the motor from the starting frequency after DC braking set the parameter P01 03 and P01 04 It is suitable in the cases where reverse rotation may occur to the low inertia load during starting P01 00 Start mode 0 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Default Name Detailed instruction of parameters Modify code value Starting frequ
100. ling is better The current of the stator other than the rotor increases during magnetic flux braking while the cooling of the stator is more effective than the rotor P08 51 Input power factor of the This function code is used to adjust the displayed current of 0 56 O the AC input side IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default Modify value inverter PID given P09 00 source selection Setting range 0 00 1 00 P09 Group PID control When the frequency command selection P00 06 POO 07 is 7 or the voltage setting channel selection P04 27 is 6 the running mode of the inverter is procedure PID controlled The parameter determines the target given channel during the PID procures 0 Keypad digital given P09 01 1 Analog channel Al1 given 2 Analog channel Al2 given 3 Analog channel AI3 set 4 High speed pulse HDI set 5 Multi stage speed set 6 MODBUS communication set 7 9 Reserved The setting target of procedure PID is a relative one 100 of the setting equals to 100 of the response of the controlled system The system is calculated according to the relative value 0 100 0 l IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure 1 PID output is neg
101. lt tracking 1 The control parameters of the synchronous motors not set properly 1 Check the load and ensure it is normal 2 Check whether the control downloading fault 7 interference 3 There is mistake on the data storage of the keypad STo Maladjustment fault 2 The autoturn parameter is not i parameter is set properly or not right Sa A 3 Increase the maladjustment 3 The inverter is not connected Nan detection time to the motor The actual running time of the T Time reach of factory Ask for the supplier and adjust END inverter is above the internal oe setting a the setting running time setting running time 1 The connection of the keypad ae pp 1 Check the keypad wires and wires is not good or broken ensure whether there is 2 The keypad wire is too long mistake Keypad and affected b stron PCE di y 9 2 Check the environment and communication fault interference 5 avoid the interference source 3 There is circuit fault on the nee 3 Change the hardware and communication of the keypad e ask for service and main board 1 The connection of the keypad 1 Check the keypad wires and wires is not good or broken ensure whether there is mistake 2 The keypad wire is too long Parameters DNE and affected by strong 2 Change the hardware and ask for service 3 Repack up the data in the keypad IKR Aandrijven en Besturen www ikr indus
102. me parameters can not be changed when the inverter is in the running state and some parameters can not be changed in any state The setting range unit and relative instructions should be paid attention to when modifying the function code parameters Besides EEPROM is stocked frequently which may shorten the usage time of EEPROM For users some functions are not necessary to be stocked on the communication mode The needs can be met on by IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol changing the value in RAM Changing the high bit of the function code form 0 to 1 can also realize the function For example the function code P00 07 is not stocked into EEPROM Only by changing the value in RAM can set the address to 8007H This address can only be used in writing RAM other than reading If it is used to read it is an invalid address 7 3 4 2 The address instruction of other function in Modbus The master can operate on the parameters of the inverter as well as control the inverter such as running or stopping and monitoring the working state of the inverter Below is the parameter list of other functions Function Address ee x R W E n er Data meaning instruction EE instruction definition characteristics 0001H forward running 0002H reverse running 0003H forward jogging 0004H reverse jogging Communication 2000H Ww control command 0005H stop 0006H
103. means there are 4 byte of data from the byte number to CRC CHK low bit which are digital address 0004H high bit digital address 0004H low bit digital address 0005H high bit and digital address 0005H low bit There are 2 bytes stored in one data with the fact that the high bit is in the front and the low bit is in the behind of the message the data of data address 0004H is 1388H and the data of data address 0005H is 0000H CRC occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind 7 3 2 Command code 06H 06H correspond to binary 0000 0110 write one word Word The command means that the master write data to the inverter and one command can write one data other than multiple dates The effect is to change the working mode of the inverter For example write 5000 1388H to 0004H from the inverter with the address of 02H the frame structure is as below RTU master command message from the master to the inverter START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 02H CMD 06H High bit of writing data address 00H Low bit of writing data address 04H IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol data content 13H data content 88H CRC CHK low bit C5H CRC CHK high bit 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes RTU slave response message from
104. n during delivery and installation Do not carry the inverter by its cover The cover may fall off gt Install away from children and other public places gt The inverter cannot meet the requirements of low voltage protection in IEC61800 5 1 if the sea level of installation site is above 2000m The leakage current of the inverter may be above 3 5mA during operation Ground with proper techniques and ensure the grounding resistor is less than 10 The conductivity of PE grounding IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Safety precautions conductor is the same as that of the phase conductor with the same cross sectional area R S and T are the input terminals of the power supply while U V and W are the motor terminals Please connect the input power cables and motor cables with proper techniques otherwise the 1 3 2 Commissioning and running Disconnect all power supplies applied to the inverter before the terminal wiring and wait for at least the designated time after disconnecting the power supply High voltage is present inside the inverter during running Do not carry out any 4 operation except for the keypad setting v The inverter may start up by itself when P01 21 1 Do not get close to the inverter and motor The inverter can not be used as Emergency stop device The inverter can not be used to break the motor suddenly A mechanical braking IKR A
105. n re m Default A Name Detailed instruction of parameters Modify code value The declining time of the traverse frequency The time from the highest point to the lowest one The setting range of P08 15 0 0 100 0 relative to the seti requency The setting range of P08 16 0 0 50 0 relative to the traverse range The setting range of P08 17 0 1 3600 0s The setting range of P08 18 0 1 3600 0s Setti Th ks by the i i ignals of the HDI P08 25 9 ing e counter works by the input pulse signals of the 0 o counting value terminals When the counter achieves a fixed number the multi function output terminals will output the signal of fixed counting number arrival and the counter go on working when thel counter achieves a setting number the multi function output terminals will output the signal of setting counting number arrival the counter will clear all numbers and stop to recount before the next pulse Given counting The setting counting value P08 26 should be no more than P08 26 0 O value ta l f n i Ii me i kn KiF 4 setting courting Rie avril napa IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Siem h Default A Name Detailed instruction of parameters Modify code value Pre set running time of the inverter When the accumulative __ running time achieves the set time the multi function digital Setting running P08 27
106. n the data transmission For example if the sending message is a logic 1 A B potential difference on RS485 should be 6V but in reality it may be 6V because of electromagnetic interference and then the other devices take the sent message as logic 0 If there is no error checkout the receiving devices will not find the message is wrong and they may give incorrect response which cause serious result So the checkout is essential to the message The theme of checkout is that the sender calculate the sending data according to a fixed formula and then send the result with the message When the receiver gets this message they will calculate anther result according to the same method and compare it with the sending one If two results are the same the message is correct If The error checkout of checkout of the frame not the message is incorrect the frame can be divided into two parts the bit checkout of the byte and the whole data CRC check Bit checkout of the byte The user can select di The definition of even erent bit checkouts or non checkout which impacts the check bit setting of each byte checkout add an even check bit before the data transmission to illustrate the number of 1 in the data transmission is odd number or even number When it is even the check byte is O otherwise the check byte is 1 TI his method is used to stabilize the parity of the data The def
107. n the fault state LED off in normal state LED blinking means the inverter IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Serial nar Name Description No is in the pre alarm state Mean the unit displayed currently Hz Frequency unit A Current unit Unit s LED amp Vv Voltage unit GE RPM Rotating speed unit Percentage 5 figure LED display displays various monitoring data and alarm code such as set frequency and output frequency Code Displayed Correspon Displayed Correspon Displayed Correspon 3 display word ding word word ding word word ding word ing zone 0 0 1 1 2 2 3 3 4 4 5 5 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Serial Name Description No 6 6 7 F 8 8 9 9 A A B B Cc Cc d d E E F F H H l L i N N n n o o P P r r S S t t U U v v Digital 4 potenti Corresponds to Al1 P00 06 and P00 07 ometer 5 Button Programmi Enter or escape from the first level menu and s ng key remove the parameter quickly IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Serial No Name Description
108. nds on the data number in the command code The Max Continuous reading number is 16 and the parameter address should be continuous The byte length of every data is 2 one word The following command format is illustrated by hex a number with H means hex and one hex occupies one byte The command code is used to read the working stage of the inverter For example read continuous 2 data content from0004H from the inverter with the address of 01H read the content of data address of 0004H and 0005H the frame structure is as below RTU master command message from the master to the inverter START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 03H IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol High bit of the start bit 00H Low bit of the start bit 04H High bit of data number 00H Low bit of data number 02H CRC low bit 85H CRC high bit CAH END T1 T2 T3 T4 transmission time of 3 5 bytes T1 T2 T3 T4 between START and END is to provide at least the time of 3 5 bytes as the leisure time and distinguish two messages for the avoidance of taking two messages as one message ADDR 01H means the command message is sent to the inverter with the address of 01H and ADDR occupies one byte CMD 03H means the command message is sent to read data form the inverter and CMD occupies one byte Start address
109. nl Function a Siem f Default A Name Detailed instruction of parameters Modify code value The setting range 0x000 0x1FF Set the sample filter time of S1 S4 and HDI terminals If thel Switch filter interference is strong increase the parameter to avoid thel P05 11 i disoperation 0 0105 Oo time 0 000 1 000s Enable the input function of virtual terminals at the communication mode Virtual Vash Ter P05 12 terminals 0 Virtual terminals is invali 0 ti setting 1 MODBUS communication virtual terminals are valid 2 Reserved c Kt K2 Running rol bi run _ command Ki OFF OFF stop en pe I le direction This Forward rev ON OFF r te CHESS running tion direction byl t Lcon nd Terminals P05 13 control running FWD 0 Ki mode am the direction t Pu py CNE200 bling ones Thel c REV tow Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function p fen f Default A Name Detailed instruction of parameters Modify code value c natural closed pou Reverse ning se FWD 3 3 wire control 2 Sin s hd inal on this mode ry and the running command i an fl or SB3 and both pita CHE200 of them control the rurhing REV B2 generates the stop command com Note for the 2 wire running mode when FWD REV terminal is effective the inverter stop because of the stopping command from other sources e
110. nses it will return 10000011 Hex 83H Besides the function codes modification for the objection fault the slave will respond a byte of abnormal code which defines the error reason When the master receives the response for the objection in a typical processing it will send the message again or modify the corresponding order For example set the running command channel of the inverter P00 01 parameter address is 0001H with the address of 01H to 03 the command is as following wodress command But the setting range of running command channel is 0 2 if it is set to 3 because the number is beyond the range the inverter will return fault response message as below IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol paaponsa CODA Abnormal response code 86H means the abnormal response to writing command 06H the fault code is 04H In the table above its name is operation failed and its meaning is that the parameter setting in parameter writing is invalid For example the function input terminal can not be set repeatedly 7 3 7 Example of writing and reading Refer to 10 4 1 and 10 4 2 for the command format 7 3 7 1 Example of reading command 03H Read the state word 1 of the inverter with the address of 01H refer to table 1 From the table 1 the parameter address of the state word 1 of the inverter is 2100H The command sent to the inverter address parameter a
111. nsmission time of 3 5 bytes ADDR 01H CMD 08H High byte of sub function code 00H Low byte of sub function code 00H IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol High byte of data content 12H Low byte of data content ABH Low byte of CRC ADH High byte of CRC 14H END T1 T2 T3 T4 transmission time of 3 5 bytes 7 3 4 The definition of data address The address definition of the communication data in this part is to control the running of the inverter and get the state information and relative function parameters of the inverter 7 3 4 1 The rules of parameter address of the function codes The parameter address occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind The range of high and low byte are high byte 00 ffH low byte 00 ffH The high byte is the group number before the radix point of the function code and the low byte is the number after the radix point But both the high byte and the low byte should be changed into hex For example P05 05 the group number before the radix point of the function code is 05 then the high bit of the parameter is 05 the number after the radix point 05 then the low bit of the parameter is 05 then t he function code address is 0505H and the parameter address of P10 01 is 0A01H Note PE group is the factory parameter which can not be read or changed So
112. nsorless vector control Starting torque 0 25Hz 150 sensorless vector control 150 of rated current 1 minute Overload capability 180 of rated current 10 seconds 200 of rated current 1 second Runnin Digital setting analog setting pulse frequency setting i i Frequency setting multi stage speed running setting simple PLC setting PID contro method setting MODBUS communication setting feature Realize the shifting between the set combination and set IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Product overview Function Specification channel Auto adjustment of the voltage Keep a stable voltage automatically when the grid voltage transients Fault protection Provide over 30 fault protection functions overcurrent overvoltage undervoltage overheating phase loss and overload etc Restart after rotating speed tracking Realize the smooth starting of the rotating motor Peripheral interface Terminal analog input resolution Not above 20mV Terminal switch input resolution Not above 2ms Analog input 1 channels Al2 0 10V 0 20mA and 1 channel AI3 10 10V Analog output 2 channels AO1 AO2 0 10V 0 20mA Digital input 4 channels common input the Max frequency 1kHz internal impedance 3 3k 1 channel high speed input the Max frequency 50kHz IKR Aandrijven en Besturen www ikr indu
113. oduct overview 3 Check that the control accuracy of the load is the same of the inverter 4 Check that the incoming supply voltage is correspondent to the rated voltage of the inverter 2 1 3 Environment Check as followings before the actual installation and usage 1 Check that the ambient temperature of the inverter is below 40 C If exceeds derate 3 for every additional 1 C Additionally the inverter can not be used if the ambient temperature is above 50 C Note for the cabinet inverter the ambient temperature means the air temperature inside the cabinet 2 Check that the ambient temperature of the inverter in actual usage is above 10 C If not add heating facilities Note for the cabinet inverter the ambient temperature means the air temperature inside the cabinet 3 Check that the altitude of the actual usage site is below 1000m If exceeds derate1 for every additional 100m 4 Check that the humidity of the actual usage site is below 90 and condensation is not allowed If not add additional protection inverters 5 Check that the actual usage site is away from direct sunlight and foreign objects can not enter the inverter If not add additional protective measures 6 Check that there is no conductive dust or flammable gas in the actual usage site If not add additional protection to inverters IKR Aandrijven en Besturen www ikr industries nl Goodrive1
114. om the long cables to the ground In order to avoid the damage of the motor insulation it is necessary to add reactor compensation mpu wayw The power of the inverter Input reactor Output reactor GD100 0R7G 4 ACL2 1R5 4 OCL2 1R5 4 GD100 1R5G 4 ACL2 1R5 4 OCL2 1R5 4 GD100 2R2G 4 ACL2 2R2 4 OCL2 2R2 4 GD100 004G 4 ACL2 004 4 OCL2 004 4 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C The power of the inverter Input reactor Output reactor GD100 5R5G 4 ACL2 5R5 4 OCL2 5R5 4 GD100 7R5G 4 ACL2 7R5 4 OCL2 7R5 4 GD100 011G 4 ACL2 011 4 OCL2 011 4 GD100 015G 4 ACL2 015 4 OCL2 015 4 Note 1 The rated derate voltage of the input reactor is 2 15 2 The power factor of the input side is above 90 after adding DC reactor 3 The rated derate voltage of the output reactor is 1 15 4 Above options are external the customer should indicate when purchasing C 6 Filter Goodrive100 series inverters have embedded C3 filters which can be connected by J10 The input interference filter can decrease the interference of the inverter to the surrounding equipments Output interference filter can decrease the radio noise cause by the cables between the inverter and the motor and the leakage current of the conducting wires Our company configured some filters for the convenient of the users The inverter Input filter Ou
115. or control mode 1 1 is suitable in high performance cases with the advantage of high accuracy of rotating speed and torque It does not need to install pulse encoder 2 V F control 2 is suitable in cases where it does not need high control accuracy such as the load of fan and pump One inverter can drive multiple motors Select the run command channel of the inverter The control command of the inverter includes start up stop forward reverse jogging and fault reset 0 Keypad running command channel LOCAL REMOT light off Carry out the command control by RUN STOP RST on thel Run command keypad P00 01 0 O channel Set the multifunction key QUICK JOG to FWD REVC shifting function P07 02 3 to change the running direction press RUN and STOP RST simultaneously in running state to make the inverter coast to stop 1 Terminal running command channel LOCAL REMOT flickering Carry out the running command control by the forward rotation reverse rotation and forward jogging and reverse IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function on hie f Default A Name Detailed instruction of parameters Modify code value jogging of the multi function terminals 2 Communication running command channel JLOGAL REMOT on The running command is controlled by the upper monitor vial communi
116. or minimum output it will count according to the low limit or upper limit output j0 5V In different cases the corresponding analog output of 100 of the output value is different Please refer to each When the analog output is current output 1mA equals to IKR Aandrijven en Besturen www ikr industries nl 0 0 0 00V 100 0 O Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function r Siem Default Name Detailed instruction of parameters Modify code value an PENA g T application for eta information The L op corresponding 0 0 100 0 P06 20 10 00V O AO1 output to i the upper limit Setting range of P06 18 0 00V 10 00V Setting range of P06 19 P06 17 100 0 AO1 output P06 21 er Setting range of P06 20 0 00V 10 00V 0 000s O filter time Setting range of P06 21 0 000s 10 000s Lower limit of P06 22 Setting range of P06 22 0 0 P06 24 0 0 O AO2 output Setting range of P06 23 0 00V 10 00V Corresponding Setting range of P06 24 P06 22 100 0 P06 23 AO2 output to 0 00V O the lower limit Setting range of P06 25 0 00V 10 00V Setting range of P06 26 0 000s 10 000s Upper limit of P06 24 Pe 100 0 O AO2 output Corresponding P06 25 AO2 output to 10 00V O the upper limit AO2 output P06 26 0 0005 O filter time P07 Group Human Machine Interface Goodrive100 inverters Keypad operation procedure
117. or until the DC 4 bus voltage is less than 36V Below is the table of the waiting time Inverter module Minimum waiting time 400V 0 75kW 15kW 5 minutes lt Do not refit the inverter unauthorizedly otherwise fire electric shock or other injury may occur IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Safety precautions A lt The base of the radiator may become hot during running Do not touch to avoid hurt A lt The electrical parts and components inside the inverter are electrostatic Take measurements to avoid electrostatic discharge during relevent operation 1 3 1 Delivery and installation Please install the inverter on fire retardant material and keep the inverter away from combustible materials Connect the braking optional parts braking resistors braking units or feedback units according to the wiring diagram Do not operate on the inverter if there is any damage or components loss to the inverter Do not touch the inverter with wet items or body otherwise electric shock may occur Note gt Select appropriate moving and installing tools to ensure a safe and normal running of the inverter and avoid physical injury or death For physical safety the erector should take some mechanical protective measurements such as wearing exposure shoes and working uniforms Ensure to avoid physical shock or vibratio
118. orque Te ttii H i P03 11 orque setting 3 Analog Al2 setting torque 0 o method 4 Analog AI3 setting torque 5 Pulse frequency HDI setting torque 6 Multi stage torque setting 7 MODBUS communication setting torque 8 10 Reserved Keypad setting P03 12 i Setting range 300 0 300 0 motor rated current 50 0 O lorque Torque given P03 13 i 0 000 10 000s 0 100s O filter time Torque control 9 keypad setting upper limit frequency P03 16 sets forward P03 14 P03 14 P03 17 sets P03 15 o o Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function ot Sie h Default A Name Detailed instruction of parameters Modify code value selection 2 Analog Al2 setting upper limit frequency 3 Analog AI3 setting upper limit frequency 4 Pulse frequency HDI setting upper limit frequency Torque control i i ov erase 5 Multi stage setting upper limit frequency rotation upper P03 15 Sts PP 6 MODBUS communication setting upper limit frequency 0 Oo limit frequency keypad defined 7 9 Reserved value Note setting method 1 9 100 corresponds to the maximum frequency Torque control forward rotation upper P03 16 ira P 50 00 Hz O limit frequency k defi m ofina This function is used to set the upper limit of the frequency value P03 16 sets the value of P03 14 P03 17 sets the value of jP03 15 j Torque control Setting range 0 00 Hz P00 03 the Max output frequency
119. ponds to the third level menu 1 Below is the instruction of the function lists The first column Function code codes of function parameter group and parameters The second column Name full name of function parameters The third column Detailed illustration of parameters Detailed illustration of the function parameters The fourth column Default value the original factory set value of the function parameter The fifth column Modify the modifying character of function codes the parameters can be modified or not and the modifying conditions below is the instruction O means the set va means the set va ue of the parameter can be modified on stop and running state ue of the parameter can not be modified on the running state means the value of the parameter is the real detection value which can not be modified mode 0 is suitable in most cases and in principle one inverter can only drive one motor in the vector control mode Function oa es K Default A Name Detailed instruction of parameters Modify code value P00 Group Basic function group 0 Sensorless vector control mode 0 Speed control poo oo Pees conto 0 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function p Si Default A Name Detailed instruction of parameters Modify code value 1 Sensorless vect
120. radiation source keep away from contaminative air such as corrosive gas oil mist and flammable gas ensure foreign objects such as metal power dust oil water can not enter into the inverter do not install the inverter on the flammable materials such IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines Environment Conditions as wood keep away from direct sunlight oil mist steam and vibration environment Below 1000m Altitude If the sea level is above 1000m please derate 1 for every additional 100m Vibration lt 5 8m s 0 6g Ka The inverter should be installed on an upright position to ensure sufficient Installation direction F cooling effect Note Goodrive100 series inverters should be installed in a clean and ventilated environment according to enclosure classification Cooling air must be clean free from corrosive materials and electrically conductive dust 3 1 2 Installation direction The inverter may be installed on the wall or in a cabinet The inverter must be installed in an upright position Check the installation site according to the requirements below Refer to chapter Dimension Drawings in the appendix for frame details 3 1 3 Installation manner The inverter can be installed in two different ways depending on the frame size a Wall mounting for all frame sizes IKR Aandrijven en Besturen www ikr
121. range Al2 voltage and current can be chose Ale 0 10V 0 20mA Al2 can be shifted by J3 AI3 10V 10V 2 Input impedance voltage input 20k current input 500 AB 3 Resolution the minimum one is 5mV when 10V corresponds to 50Hz IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines 4 Deviation 1 25 C GND 10V reference null potential AO1 A02 1 Output range 0 10V or 0 20mA 2 The voltage or the current output is depended on the jumper 3 Deviation 1 25 C Terminal name Description 485 485 485 communication interface and 485 differential signal interface If it is the standard 485 communication interface please use twisted pairs or shield cable IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines 3 2 6 Input Output signal connection figure Please use U shaped contact tag to set NPN mode or PNP mode and the internal or external power supply The default setting is NPN internal mode Fig 3 7 U shaped contact tag If the signal is from NPN transistor please set the U shaped contact tag between 24V and PW as below according to the used power supply Diagram 3 8 NPN modes If the signal is from PNP transistor please set the U shaped contact tag as below according to the used power supply Diagram 3 9 PNP modes 3 3 Layout protection 3 3 1
122. ration 0 Keypad setting voltage the output voltage is determined by P04 28 1 Al1 setting voltage 2 Al2 setting voltage Voltage Setting 3 Al3 setting voltage P04 27 Channel A O 4 HDI1 setting voltage selection Goodrive100 inverters Keypad operation procedure Function Siem z Default A Name Detailed instruction of parameters Modify code value The function code is the voltage digital set value when the Keypad settin i i k ion P04 28 yp 9 voltage setting channel is selected as keypad selection 400 0 lo voltage The setting range 0 0 100 0 Volt Po4 29 079 5 05 o increasing time Voltage increasing time is the time when the inverter accelerates from the output minimum voltage to the output maximum voltage Voltage Voltage decreasing time is the time when the inverter P04 30 decreasing decelerates from the output maximum voltage to the output 5 0s O time minimum voltage The setting range 0 0 3600 0s Output Set the upper and low limit of the output voltage P04 31 maximum 100 0 voltage 7 32 100 0 the rated IKR Aandrijven en Besturen www ikr industries nl i Vmax Vsemrg Output 4 31 the rated voltage P04 32 minimum Vmin 0 0 voltage P05 Group Input terminals E is hi i P05 49 P05 54 P05 00 HDI input type 0 HDI is high pulse input See PO 05 5 0 Goodrive100 inverters Keypad operation procedure Function n Siem k Default A Nam
123. re valid only when P06 00 1 RO2 switch P06 12 ea 0 0008 O on delay time RO2 switchin P06 13 p 3 0 000s O off delay time AO1 t O0 Running f P06 14 O outpu unning frequency 0 o selection 1 Set frequency AO2 output 2 Ramp reference frequenc P06 15 eu pu p q y 0 o selection 3 Running rotation speed 4 Output current relative to the rated current of the inverter 5 Qutput current relative to the rated current of the motor HDO high dikul 6 Output voltage speed pulse P06 16 P He 0 O ouipu 7 Output power selection 8 Set torque value 9 Output torque IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify P06 17 P06 18 P06 19 Lower limit of AO1 output Corresponding AO1 output to the lower limit Upper limit of AO1 output h 0 Analog Al1 input value 11 Analog Al2 input value 12 Analog AI3 input value 13 High speed pulse HDI input value 14 MODBUS communication set value 1 15 MODBUS communication set value 2 16 21 Reserved 22 Torque current corresponds to the rated current of the motor 23 Exciting current corresponds to the rated current of the motor 24 30 Reserved The above function codes define the relative relationship between the output value and analog output When the output value exceeds the range of set maximum
124. rease the running frequency at P11 02 to make thel inverter generate power again The returning power can frequency maintain the bus voltage to ensure a rated running of thel decreasing i i P11 02 g inverter until the recovery of power 10 00Hz s o Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function oe Siem k Default A Name Detailed instruction of parameters Modify code value Note 1 Adjust the parameter properly to avoid the stopping caused by inverter protection during the switching of the grid 2 Prohibition of input phase protection can enable this function 0 Disabled Overvoltage pran oe ney panties P11 03 speed loss Enabled i Q protection Overvoltage 120 150 standard bus voltage 400V 140 speed loss P11 04 p O voltage protection 120 150 standard bus voltage 230V 120 P11 05 Current limit The actual increasing ratio is less than the ratio of output 1 action selection requency because of the big load during ACC running It is necessary to take measures to avoid overcurrent fault and the inverter trips G During the running of the inverter this function will detect the motor 160 o Automatic output current and compare it with the limit level defined in 0 P11 06 i currentlimit P11 06 If it exceeds the level the inverter will run at stable level requency in ACC running or the inverter will derat
125. ring running cause byl the stop command fault or power loss run from the first stage after restart PLC restart P10 36 manner 1 Continue to run from the stop frequency stop during 0 selection running cause by stop command and fault the inverter will record the running time automatically enter into the stage after restart and keep the remaining running at the setting frequency 0 Seconds the running time of all stages is counted by Multi stage second P10 37 time unit 0 selection 1 Minutes the running time of all stages is counted byl minute P11 Group Protective parameters Phase loss Oxdd 0xlt P11 00 tecti 11 O rotection Prot LED ones Goodrive100 inverters Keypad operation procedure ratio of sudden power loss Voltage degree Frequency decreasing point of sudden power loss IKR Aandrijven en Besturen www ikr industries nl Function m Default A Name Detailed instruction of parameters Modify code value 0 Input phase loss protection disable 1 Input phase loss protection enable LED tens 0 Input phase loss protection disable 1 Input phase loss protection enable Sudden power loss frequency 0 Enabled P11 01 decreasing 0 oO function 1 Disabled selection Setting range 0 00Hz s P00 03 the Max frequency After the power loss of the grid the bus voltage drops to the sudden frequency decreasing point the inverter begin tol dec
126. ruction definition characteristics Identifying code of 4 2103H Goodrive100 0x0110 R the inverter R W characteristics means the function is with read and write characteristics For example communication control command is writing chrematistics and control the inverter with writing command 06H R characteristic can only read other than write and W characteristic can only write other than read Note when operate on the inverter with the table above it is necessary to enable some parameters For example the operation of running and stopping it is necessary to set P00 01 to communication running command channel and set P00 02 to MODBUS communication channel And when operate on PID given it is necessary to set P09 00 to MODBUS communication setting The encoding rules for device codes corresponds to identifying code 2103H of the inverter Code high z Code low 8 7 2 Meaning i Meaning 8bit position 10 Goodrive300 Vector inverter 01 Goodrive 11 Goodrive100 Vector inverter Note the code is consisted of 16 bit which is high 8 bits and low 8 bits High 8 bits mean the motor type series and low 8 bits mean the derived motor types of the series For example 0110H means Goodrive100 vector inverters 7 3 5 Fieldbus ratio values The communication data is expressed by hex in actual application and there is no radix point in hex For example 50 12Hz can not be expressed by hex so 50 12
127. s 2 fault runnig IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Name code Detailed instruction of parameters Default value Modify frequency y Output voltage P07 50 at the previous 2 faults Output current P07 51 at the previous 2 faults Output current P07 52 at the previous 2 fault Bus voltage at P07 53 the previous 2 fault The Max P07 54 temperature at previous 2 fault Input terminals P07 55 state at previous 2 fault P07 56 Output terminals state IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Setting range 0 00Hz P00 03 the Max frequency Function oe Siem k Default A Name Detailed instruction of parameters Modify code value at previous 2 fault P08 Group Enhanced function Depend on P08 00 ACC time 2 p o module Depend onl P08 01 DEC time 2 p o module Refer to P00 11 and P00 12 for detailed definition Depend on P08 02 ACC time 3 d O Goodrive100 series define four groups of ACC DEC time eee which can be selected by P5 group The first group of ACC DEC time is the factory default one A Depend onl P08 03 DEC time 3 d oO Setting range 0 0 3600 0s mee Depend on P08 04 ACC time 4 P o module D d Pos o5 DEC time 4 Krad e module 3 This parameter
128. s to work after underload pre alarm 1 The inverter continues to work after underload pre alarm and the inverter stops to run after overload fault 2 The inverter continues to work after overload pre alarm and the inverter stops to run after underload fault Function Default Name Detailed instruction of parameters Modify code value Ospu art i a RO ROG met Setting range of P11 08 Enable and define the overload pre alarm of the inverter or the motor Setting range 0x000 0x131 Overload pre LED ones P11 10 Jalarm detection 1 0s O IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function a K s Default A Name Detailed instruction of parameters Modify code value 3 The inverter stops when overloading or underloading LED hundreds 0 Detection all the time 1 Detection in constant running Setting range of P11 09 P11 11 200 Setting range of P11 10 0 1 60 0s Detection level of the P11 11 If the inverter current or the output current is lower than 50 Oo underload pre 2 a alar P11 11 and its lasting time is beyond P11 12 the inverter will m output underload pre alarm Detection time Setting range of P11 11 0 P11 09 of the i P11 12 Setting range of P11 12 0 1 60 0s 1 05 O underload pre alarm Select the action of fault output terminals on undervoltage and fault reset Output terminal ped P11 13 Jaction selection 0x0
129. sistor terminal 2 and common DC input terminal 1 Common DC input terminal 2 i Each machine should be PE Grounding terminal grounded Note Do not use an asymmetrically constructed motor cable If there is a symmetrically IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Installation guidelines constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the inverter and motor ends Route the motor cable input power cable and control cables separately 3 2 3 Wiring of terminals in main circuit 1 Fasten the grounding conductor of the input power cable with the grounding terminal of the inverter PE by 360 degree grounding technique Connect the phase conductors to R S and T terminals and fasten 2 Strip the motor cable and connect the shield to the grounding terminal of the inverter by 360 degree grounding technique Connect the phase conductors to U V and W terminals and fasten 3 Connect the optional brake resistor with a shielded cable to the designated position by the same procedures in the previous step 4 Secure the cables outside the inverter mechanically 3 2 4 Connection diagram of the control circuit Figure 3 5 Connection diagram of the control circuit 3 2 5 Wiring diagram of control circuit la ROZA ROZB ROZC SOM 24V Pw COM 401 402 GND 485 405 Fig 3 6 W
130. stem processing time 5 O delay then the answer delay time is the system processing time if the answer delay is longer than the system processing time then after the system deal with the data waits until achieving the answer delay time to send the data to the upper monitor 0 0 invalid 0 1 60 0s When the function code is set as 0 0 the communication overtime parameter is invalid Communicatio P14 04 Jn overtime fault 0 05 ie IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function Default A Name Detailed instruction of parameters Modify code value continuous communication to monitor the communication state 0 Alarm and stop freely 1 No alarm and continue to run Transmission P14 05 fault 2 No alarm and stop according to the stop means only under 0 O processing the communication control 3 No alarm and stop according to the stop means under all control modes 0x00 0x11 LED ones O Operation with response the drive will respond to all Communicatio reading and writing commands of the upper monitor P14 06 n processing 0x00 Oo action selection 1 Operation without response The drive only responds tol the reading command other than the writing command of the drive The communication efficiency can be increased by this method LED tens reserved P14 07 Reserved e P14 08 Reserve
131. stries nl Goodrive100 inverters Product overview Function Specification Relay output 2 channels programmable relay output RO1A NO RO1B NC RO1C common terminal RO2A NO RO2B NC RO2C common terminal Contactor capability 3A AC250V Mountable method Wall mountable and flange mountable Temperature of the running environment 10 50 C derate above 40 C Average non fault time 2 years 25 C ambient temperature Protective degree IP20 Others Cooling Air cooling Braking unit Embedded Built in C3 filter meet the degree requirement of IEC61800 3 C3 EMC filter External filter meet the degree requirement of IEC61800 3 c2 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Product overview 2 3 Name plate SHENZHEN INVT ELECTRIC CO LTD Fig 2 1 Name plate 2 4 Type designation key The type designation contains information on the inverter The user can find the type designation on the type designation label attached to the inverter or the simple name plate GD100 5R5G 4 Fig 2 2 Product type Detailed description Field identification Sign f Detailed content of the sign Abbreviation Product abbreviation Goodrive100 is shorted for GD100 Power range Load SSS Rated power t ypa G Constant torque load Voltage degree Voltage degree 4 400V 2 5 Rated specifications
132. t O selection 10 Upper limit frequency arrival 11 Lower limit frequency arrival 12 Ready for operation 13 Pre magnetizing 14 Overload pre alarm 15 Underload pre alarm 16 Completion of simple PLC stage IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure IKR Aandrijven en Besturen www ikr industries nl Function abe Default A Name Detailed instruction of parameters Modify code value 17 Completion of simple PLC cycle 18 Setting count value arrival 19 Defined count value arrival 20 External fault valid 21 Length arrival 22 Running time arrival 23 MODBUS communication virtual terminals output 24 30 Reserved The function code is used to set the pole of the output terminal When the current bit is set to 0 input terminal is positive Polarity When the current bit is set to 1 input terminal is negative selection of P06 05 00 O output RE aaa 5 BITO Biti terminals AE RO1 RO2 Setting range 00 0F P06 1 0 0005 O 06 10 RO1 switching The function code defines the corresponding delay time ofl Goodrive100 inverters Keypad operation procedure Function a Sie z Default A Name Detailed instruction of parameters Modify code value on delay time It Y elecirical evel friihal PY vat RO1 switchin P06 11 i 9 0 0005 O off delay time The setting range 0 000 50 000s itching Note P06 08 and P06 08 a
133. t and differential effect is the Max Frequency P00 03 or the Max Voltage P04 31 Longer the integral time stronger is the adjusting Setting range 0 01 10 00s This parameter means the sampling cycle of the feedback i The modulator calculates in each sampling cycle The longer P09 07 Samping th li le is the sl hi i 0 10 O e sapling cycle is the slower the response is 10s cycle T wee g Setting range 0 00 100 00s a Fronter D The output F A oprea 16 maximum deviation of Fi i o hown in thel diagram belc during the deviation limisdise Mm 2 adjust the Po9 o8 PID control det 0 0 o deviation limit accuracy and vr Setting range 0 0 100 0 Output upper These parameters are used to set the upper and lower limit P09 09 j Pp p pe 100 0 O limit of PID jof the PID adjustor output 100 0 corresponds to Max Frequency or the Max Voltage of P04 31 Output lower P09 10 Setting range of P09 09 P09 10 100 0 0 0 O Goodrive100 inverters Keypad operation procedure Function Default selection 1 Stop integral adjustment when the frequency reaches the upper and low limit If the integration keeps stable and thel trend between the reference and the feedback changes the integration will change with the trend quickly LED tens O The same with the setting direction if the output of PIDI adjustment is different from the current running direction the
134. tching A P03 05 The setting range of P03 02 0 00Hz P03 05 10 00Hz O frequency Speed loo P03 06 p p 0 8 corresponds to 0 2 10ms 0 oO output filter Vector control electromotion P03 07 slip R Pa i 100 O ___ Slip compensation coefficient is used to adjust the slip compensation A Helen frequency of the vector control and improve the speed control coefficient accuracy of the system Adjusting the parameter properly can control the speed steady state error Vector control bni Soka 5 etting range 50 fo ke sl P03 08 mane p 100 O compensation coefficient Current loop Note P03 09 percentage 1000 O coefficient P 1 These two parameters adjust the PI adjustment parameter of the current loop which affects the dynamic response speed and control accuracy directly Generally users do not need tol change the default value Current loop 2 Only apply to the vector control mode without PG P03 10 integral 1000 O 0 P00 00 0 coefficient 1 Goodrive100 inverters Keypad operation procedure rotation upper limit frequency 1 Analog Al1 setting upper limit frequency setting source IKR Aandrijven en Besturen www ikr industries nl Function Siem h Default A Name Detailed instruction of parameters Modify code value This parameter is used to enable the torque control mode and set the torque setting means 0 Torque control is invalid 1 Keypad setting torque P03 12 2 Analog Al1 setting t
135. ter P07 12 module temperature 20 0 120 0 C running time High power P07 15 consumption of the inverter P07 16 Low power consumption of Software P07 13 1 00 655 35 version Local P07 14 accumulative 0 65535h Display the power used by the inverter The power consumption of the P07 15 1000 P07 16 Setting range of P07 15 0 65535 1000 inverter IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default Modify value the inverter Setting range of P07 16 0 0 999 9 inverter P07 17 Reserved Reserved The rated P07 18 power of the 0 4 3000 0kW The rated P07 19 voltage of the 50 1200V inverter The rated P07 20 current of the 0 1 6000 0A e inverter Factory b P07 21 aciory Par 10x0000 0xFFFF e code 1 Factory bar P07 22 KA 0x0000 0xFFFF e code 2 Factory bar P07 23 H 0x0000 0xFFFF e code 3 P07 24 0x0000 0xFFFF o Factory bar IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function oe Siem k Default A Name Detailed instruction of parameters Modify code value code 4 Factory bar P07 25 y 0x0000 0xFFFF e code 5 Factory b P07 26 actory Par 10x0000 0xFFFF e code 6 O No fault 1 IGBT U phase protection OUt1 2 IGBT
136. terminal 1 S8 terminals 17 Multi stage speed terminal 2 P05 08 function selection 18 Multi stage speed terminal 3 19 Multi stage speed terminal 4 20 Multi stage speed pause 21 ACC DEC time option 1 22 ACC DEC time option 2 23 Simple PLC stop reset 24 Simple PLC pause HDI terminals 25 PID control pause P05 09 function Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify P05 10 Polarity selection of the input terminals laz Length reset 33 Cancel the frequency change setting temporarily 34 DC brake 35 Shift the motor 1 into motor 2 36 Shift the command to the keypad 37 Shift the command to the terminals 38 Shift the command to the communication 39 Pre magnetized command 40 Clear the power 41 Keep the power 42 63 Reserved The function code is used to set the polarity of the input terminals Set the bit to 0 the input terminal is anode Set the bit to 1 the input terminal is cathode Bit Biri Bra Bita Bira S1 S2 s3 S4 HDI 0x000 O IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure 2 3 wire control 1 Sin is the enabling terminal on this mode and the running command is caused by FWD and the IKR Aandrijven en Besturen www ikr industries
137. ters 37 4 1 3 Displayed state Of fault ronvronvrnnrrnnnrnrnrnrrnnnrronrnrnvernnr 37 IKR Aandrijven en Besturen www ikr industries nl INVT Goodrive100 inverters WWW INVT NL WWW IKR INDUSTRIES NL 4 1 4 Displayed state of function codes editing eee 38 4 2 Keypad operation srrrnvernvernnrnnnvnnnvnnrvrnrnenvnnnvernnene 38 4 2 1 How to modify the function codes of the inverter 38 4 2 2 How to set the password of the inverter eee 39 4 2 3 How to watch the inverter state through function codes 39 5 Function Parameters arnvvnnrnvnnnnnvrnnnvvennnvrnnrnnrsvrerrn 39 6 Fault tracking ss usuessusenteseaaneenesuned 6 1 Maintenance intervals 621 2 Cooling fAs rers das eismaibeganninapbresndt aren 6 1 3 Capacitors vunannsunnegnesemanm anm 6 1 4 Power cable nrnnnnnnnvnnnvnnnnrnnnrnnnnnnrnnnnnnnrernrennenne 143 6 2 Fault Soluti n 2 ssgnandenineenen tenes 143 6 2 1 Alarm and fault indications e eects 144 6 2 2 HOW 10 reset nninuagaknnmasunnidtmnmusnn 144 6 2 3 F ulthistoryruLsnuauskausersamanm isttenmnses 144 6 2 4 Fault instruction and solution es 144 7 Communication protocol 152 7 1 Brief instruction to Modbus protocol 152 7 2 Application of the inverter assesseer 152 22 1 2 Wite RS485 unne 153 TS RTU MOd6 van anus dnie dame diedie 155 7 3 1 Command Code 10S vicississtiecesiecisectiidesiectaniinsciesnansiatenasccntn 159 IKR Aandrijven
138. the drive IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C Recommended cable Connecting cable size mm size mm Tightenin Terminal 4 g orque The inverter PB screw RST RST iz P1 size Nm pE land RE UVW UVW 3 and GD100 0R7G 4 2 5 2 5 2 5 6 2 5 6 2 5 6 2 5 6 M4 1 2 1 5 GD100 1R5G 4 2 5 2 5 2 5 6 2 5 6 2 5 6 2 5 6 M4 1 2 1 5 GD100 2R2G 4 2 5 2 5 2 5 6 2 5 6 2 5 6 2 5 6 M4 1 2 1 5 GD100 004G 4 2 5 2 5 2 5 6 2 5 6 2 5 6 2 5 6 M4 1 2 1 5 GD100 5R5G 4 2 5 2 5 2 5 16 4 16 4 6 2 5 6 M4 1 2 1 5 GD100 7R5G 4 4 4 2 5 16 4 16 4 6 2 5 6 M5 2 2 5 GD100 011G 4 6 6 6 16 6 16 6 10 6 10 M5 2 2 5 GD100 015G 4 10 10 10 16 6 16 6 10 6 16 M5 2 2 5 Note 1 It is appropriate to use the recommended cable size under 40 C and rated current The wiring distance should be no more than 100m IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C 2 Terminals P1 PB and connects the DC reactor options and parts C 4 Breaker and electromagnetic contactor It is necessary to add fuse for the avoidance of overload It is appropriate to use a breaker MCCB which complies with the inverter power in the 3 phase AC power and input power and terminals The capacity of the inverter should be 1 5 2 times of the rated current independent of the manufacturer hot ionized gases may
139. the inverter must be the same Otherwise the communication is not applied Name Detailed instruction of parameters Modify code value can receive the frame but the salve doesn t answer The communication address of the drive is unique in the communication net This is the fundamental for the point tol point communication between the upper monitor and thel drive Note The address of the slave cannot set to 0 Set the digital transmission speed between the upper monitor and the inverter 0 1200BPS 1 2400BPS The 2 4800BPS P14 01 communication 3 9600BPS 4 o baud ratio of thedrive 14 19200BP5 5 38400BPS IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Default time When the function code is set as non zero if the interval time between two communications exceeds the communication overtime the system will report 485 communication faults CE Generally set it as invalid set the parameter in the Name Detailed instruction of parameters Modify code value 0 No check N 8 1 for RTU 1 Odd check E 8 1 for RTU 2 Even check 0 8 1 for RTU 3 No check N 8 2 for RTU 4 Odd check E 8 2 for RTU 5 Even check O 8 2 for RTU 0 200ms It means the interval time between the interval time when the Communicatio drive receive the data and sent it to the upper monitor If thel P14 03 nanswer answer delay is shorter than the sy
140. tion IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Product overview 1 Autotune If possible de coupled from the motor load to start dynamic autotune Or if not static autotune is available 2 Adjust the ACC DEC time according to the actual running of the load 3 Commission the device via jogging and check that the rotation direction is as required If not change the rotation direction by changing the wiring of motor 4 Set all control parameters and then operate 2 2 Product specification Function Specification Input voltage V AC 3PH 400V 15 Power input Input current A Refer to the rated value Input frequency Hz 50Hz or 60Hz Allowed range 47 63Hz Output voltage V 0 input voltage Output current A Refer to the rated value Power output Output power KW Refer to the rated value Output frequency Hz 0 400Hz IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Product overview Function Specification Control mode V F sensorless vector control Motor type Asynchronous motor Adjustable speed ratio Asynchronous motor 1 100 SVC Speed control accuracy 0 2 sensorless vector control Speed fluctuation 0 3 sensorless vector control Technical control feature Torque response lt 20ms sensorless vector control Torque control accuracy 10 se
141. tor 1 01 motor 2 2009H Ww 10 motor 3 11 motor 4 Bit2 1 torque control 0 speed control 200AH Virtual input terminal command range w 0x000 0x1FF 200BH Virtual input terminal command range w 0x00 0x0F Voltage setting value special for V F separation 200CH OG 0 1000 1000 corresponds to the 100 0 of W the rated voltage of the motor AO output setting 1 1000 1000 1000 200DH Ww corresponds to 100 0 AO output setting 2 1000 1000 1000 200EH Ww corresponds to 100 0 SW 1 of the inverter 2100H 0001H forward running R IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol Function instruction Address definition Data meaning instruction RW characteristics 0002H forward running 0003H stop 0004H fault 0005H POFF state SW 1 of the inverter 2101H BitO 0 bus voltage is not established 1 bus voltage is established Bi1 2 00 motor 1 01 motor 2 10 motor 3 11 motor 4 Bit3 0 asynchronous motor 1 synchronous motor Bit4 0 pre alarm without overload 1 overload pre alarm Bit5 0 the motor without exciting 1 the motor with exciting Fault code of the inverter 2102H See the fault type instruction IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol Function Address er R W ig JR Data meaning instruction R inst
142. tput filter IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix C The inverter Input filter Output filter GD100 0R7G 4 GD100 1R5G 4 GD100 2R2G 4 FLT P04006L B FLT L04006D GD100 5R5G 4 GD100 7R5G 4 GD100 011G 4 FLT P04032L B FLT L04032D GD100 004G 4 FLT P04016L B FLT L04014D GD100 015G 4 FLT P04045L B FLT L04049D Note 1 The input EMI meet the requirement of C2 after adding input filters 2 Above options are external the customer should indicate when purchasing C 7 Braking system C 7 1 Select the braking components It is appropriate to use braking resistor or braking unit when the motor brakes sharply or the motor is driven by a high inertia load The motor will become a generator if its actual rotating speed is higher than the IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inve rters Appendix C corresponding speed of the reference frequency As a result the inertial energy of the motor and load return to the inverter to charge the capacitors in the main DC circuit When the voltage increases to the limit damage may occur to the inverter It is necessary to apply braking unit resistor to avoid this accident happens Only qualified electricians are allowed to design install commission and operate on the inverter lt Follow the instructions in
143. trength of the whole PID adjuster The parameter of 100 means that when the offset of PID feedback and given value is 100 the adjusting range of PID adjustor is the Max Frequency ignoring integral function and differential function The setting range 0 00 100 00 1 00 Interval time Ti P09 05 Differential time Td P09 06 This parameter determines the speed of PID adjustor to carry out integral adjustment on the deviation of PID feedback and reference When the deviation of PID feedback and reference is 100 the integral adjustor works continuously after the time ignoring the proportional effect and differential effect to achieve the Max Frequency P00 03 or the Max Voltage P04 31 Shorter the integral time stronger is the adjustment Setting range 0 01 10 00s This parameter determines the strength of the change ratio when PID adjustor carries out integral adjustment on the deviation of PID feedback and reference If the PID feedback changes 100 during the time the 0 105 0 00s adjustment of integral adjustor ignoring the proportional IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function Default limit of PID Setting range of P09 10 100 0 P09 09 IKR Aandrijven en Besturen www ikr industries nl Name Detailed instruction of parameters Modify code value effec
144. tries nl Goodrive100 inverters Fault tracking Electronic underload The inverter will report the Check the load and the fault dialed 3 The communication is uneven LL underload pre alarm according fault underload pre alarm point to the set value 1 Communication address is not correct Profibus 2 Corresponding resistor is not E DP ae g Check related setting communication fault dialed 3 The files of main stop GSD does not set sound 4 The Ethernet address is not set right 1 Check the relative setting Check the communication E NET Ethernet 5 The Ethernet communication method selection communication fault is not selected to right 2 Check the environment and 6 The ambient interference is avoid the interference too strong 1 The connection is not sound 1 Check the connection E CAN CAN communication 2 Corresponding resistor is not 2 Draw out the correspond resistor 3 Set the same baud rate IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Communication protocol 7 Communication protocol 7 1 Brief instruction to Modbus protocol Modbus protocol is a software protocol and common language which is applied in the electrical controller With this protocol the controller can communicate with other devices via network the channel of signal transmission or the physical layer such as RS485 And with this industrial standard
145. ue loads such as fans and water pumps Users can adjust according to the features of thel loads to achieve a best energy saving effect 5 Customized V F V F separation On this mode V can bel separated from f and f can be adjusted through the frequency given channel set by P00 06 or the voltage given channel set by P04 27 t0 ty Note Vb in t ee cs voltage and fb is the mott ae Saare hype P04 01 P04 02 Torque boost Torque boost close frequency torque P04 01 is for the Max Output voltage Vb P04 02 defines the percentage of closing frequency of manual torque to fb Torque boost should be selected according to the load The boost is inappropriate because the motor will run with over magnetic and the current of the inverter will increase to add the temperature of the inverter and decrease the efficiency When the torque boost is set to 0 0 the inverter is Torque boost to the output voltage for the features of low 0 0 bigger the load is the bigger the torque is Too big torque 20 0 IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function p Sim f Default A Name Detailed instruction of parameters Modify code value Torque boost cy point the torque boost i ncy point thel torque boost is Odom bager The setting range of P04 01 0 0 automatic 0 1 10 0 The setting range of P04 02 0 0 50 0
146. ve layers Ensure that there is noj a NA Terminals seat Visual examination damage Ensure that there is no NA Filter capacitors A Visual examination weeping color changing crackles and cassis IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking Checking part Checking item Checking method Criterion expansion Estimate the usage NA _ time according to Ensure the safety valve is in i the maintenance or the right place measure the static capacity The static capacit Measure the pony If necessary measure the i is above or equal to i k capacity by Sn static capacity the original value instruments 0 85 Ensure whether there is A s Smelling and visual replacement and splitting A NA i examination caused by overheating Resistors mae Visual examination R or remove one The resistors are in Ensure that there is no ending to coagulate 10 of the offline or measure with standard value multimeters Hearing smelling Transformers and Ensure there is no abnormal var i and visual NA reactors vibration noise and smelling nak examination Ensure whether there is Hearing NA Electromagnetism x i i vibration noise in the IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking Checking part Checking item Checking method Criterion contactors and r
147. ven the control terminal FWD REV keeps effective the inverter won t work when the stopping command is canceled Only when FWD REV is relaunched the inverter can start again For example the effective STOP RSTstop when PLC signal cycles stop fixed length stop and terminal control see P07 04 S1 terminal P05 14 switching on 0 000s O delay time IThe function code defines the corresponding delay time of electric di ec itching S1 t ON TO Sig vata is Thos sa delar P05 15 terminal 0 0005 O switching off delay time Setting range 0 000 50 000s P05 16 S2 terminal 0 000s 0 switching on Goodrive100 inverters Keypad operation procedure Function oe Siem k Default A Name Detailed instruction of parameters Modify code value delay time S2 P05 17 terminal 0 000s Oo switching off delay time S3 terminal P05 18 switching on 0 000s O delay time S3 P05 19 terminal 0 0005 O switching off delay time S4 terminal P05 20 switching on 0 000s O delay time S4 P05 21 terminal 0 000s O switching off delay time IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure the upper limit of Alt Input filter time this parameter is used to adjust the sensitivity of the analog input Increasing the value properly can enhance the anti interference of the analog but weaken IKR Aandrijven en Besturen www i
148. when low larger power deceleration 3 The power of the inverter is 4 Check if the load is short too low circuited the grounding short circuited or the wire short 4 The load transients or is circuited or the rotation is not abnormal smooth Over current when i i 5 The grounding is short 5 Check the output OC3 constant speed ee circuited or the output is phase configuration running loss 6 Check if there is strong 6 There is strong external interference interference Over voltage when ov R acceleration 1 Check the input power 2 Check if the DEC time of the 1 The input voltage is j Over voltage when load is too short or the inverter ova abnormal j y deceleration x starts during the rotation of the 2 There is large energy A motor or it needs to increase the feedback energy consumption Over voltage when components Ov3 constant speed running IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Fault tracking The voltage of the power supply Check the input power of the UV DC bus Under voltage s is too low supply line 1 The voltage of the power 1 Check the power of the supply is too low supply line 2 The motor setting rated 2 Reset the rated current of the OL1 Motor overload i current is incorrect motor 3 The motor stall or load 3 Check the load and adjust the transients is too strong torque lift 1
149. ww ikr industries nl
150. ww ikr industries nl Goodrive100 inverters Keypad operation procedure integral time1 Low switching P03 02 frequency Speed loop P03 03 proportional gain 2 Speed loop integral time 2 P03 04 to the linear change of two groups of parameters It is shown as below Pr s rarerers P3 00 P3 01 P3 02 unmet ezur cog P305 PI has a close relationship with the inertia of the system Adjust on the base of PI according to different loads to meet various demands The setting range of P03 00 and P03 03 0 200 0 IKR Aandrijven en Besturen www ikr industries nl Function Default Name Detailed instruction of parameters Modify code value Sant Setting range 20 0 120 0 P03 Group Vector control Speed loop P03 00 proportional The parameters P03 00 P03 05 only apply to vector control 20 0 o gaint mode Below the switching frequency 1 P03 02 the speed loop PI parameters are P03 00 and P03 01 Above thel switching frequency 2 P03 05 the speed loop PI parameters are P03 03 and P03 04 PI parameters are gained according P03 01 Spasdlonp 0 2005 O 5 00Hz 20 0 0 200s Goodrive100 inverters Keypad operation procedure Setting range 0 65535 IKR Aandrijven en Besturen www ikr industries nl Function rae Default A Name Detailed instruction of parameters Modify code value The setting range of P03 01 0 001 10 000s High swi
151. y C1 inverter of rated voltage less than 1000 V and used in the first environment Inverter of category C2 inverter of rated voltage less than 1000 V other than pins sockets and motion devices and intended to be installed and commissioned only by a professional electrican when used in the first environment Note IEC EN 61800 3 in EMC standard doesn t limit the power distribution of the inverter but it defines the ustage installation and commission The professional electrician has necessary skills in installing and or commissioning power drive systems including their EMC aspects Inverter of category C3 inverter of rated voltage less than 1000 V and used in the second environment other than the first one Inverter of category C4 inverter of rated voltage more than 1000 V or the nomninal current is above or IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Appendix A equal to 400A and used in the complicated system in second environment A 3 1 Category C2 The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the options and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 7 lt In a domestic environment this product may cause radio inference in which case supplementary mitigation me
152. y of FNT electrical level the multifunction digital 50 00Hz O value output termina f Agensadane equency level detect FDT ur AT ses to a value lower than FI f ition detection P08 33 FDT1 retention value the cor nal is invalid 59 o detection value Below is the we ent fk ait FDT2 electrical P08 34 level detection Setting range of P08 32 0 00Hz P00 03 the Max frequency 50 00Hz O value Setting range of P08 33 0 0 100 0 FDT1 electrical level ___ Setting range of P08 34 0 00 P00 03 the Max frequency FDT2 retention P08 35 1 5 0 O dene Setting range of P08 35 0 0 100 0 FDT2 electrical level J _ A A When the output low or above range of the set fi digital output Frequency terminal will outpui 7 rival see the P08 36 arrival diagram below for 0 00Hz O detection value iiai A The setting range 0 00Hz P00 03 the Max frequency P08 37 __ This parameter is used to control the internal braking unit 0 O Energy Braking IKR Aandrijven en Besturen www ikr industries nl Goodrive100 inverters Keypad operation procedure Function code Name Detailed instruction of parameters Default value Modify enable Energy Braking 0 Disabled 1 Enabled Note Only applied to internal braking unit After setting the original bus voltage adjust this parameter tol brake the load appropriately The factory value changes with 400V control setting

INVT GD100 drive series. Instruction Manual

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