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Series One PLCs Series One/One Plus User`s Manual

1. Power Supply Select Switch 4 21 Sequence of Operation 4 22 Power up Sequence 4 22 User Program Transfer From PC To Printer Interface Unit 4 22 Selection of Printout Format and Type of PC 4 22 Start Printer Operation 4 22 Printing Of Error Messages During Ladder Diagram Listing 4 23 Printing Of Error Messages During Boolean Listing 4 23 Cross Reference Printout 4 23 Expanded Print Format 4 24 Printout Annotation Explanation 4 24 Sample Printout 4 25 PROM Writer Unit 4 29 Front Panel Features 4 30 Sequence of Operation 4 31 External Power Supply Connector 4 31 Power Supply Select Switch 4 31 Content ee GEK 90842 Timer Counter Setpoint Unit Timer Counter Setpoint Unit Specifications Remote Mounting of Timer Counter Setpoint Unit References for the Timer Counter Setpoint Unit Example of Using Thumbwheel Inputs CHAPTER 5 PROGRAMMING Section 1 Introduction to Programming General Information Planning a PC System How to Use This Chapter Programming Fundamentals Significance of References Significance of Input Output References Internal Coils Use of the Special Function Coils Shift Register References Timer and Counter References Data Registers Flexibility in Using References Operating Principles Scanning Programmer Functions Basic Ladder Diagram Format Concept of Power Flow Unlimited References Section 2 Basic Instructions Basic Instructions How to Begin Programming Entering a Rung With Series Contacts E
2. Recording and reloading logic from one PC to another or to itself is also a standard feature with the programmers Hand Held Programmer The programmer can display any previously entered logic allow the user to edit it make changes add or delete portions of the logic or display the current value of any internal timer or counter It is a very valuable and powerful piece of peripheral equipment for entry of logic control system checkout and troubleshooting It can be permanently connected to the CPU or removed without disturbing the operation of the CPU If removed one programmer can service several CPUs The exact quantity of CPUs is dependent upon the expected rate of usage but typically is between 5 and 20 CPUs Portable Programmer The portable programmer uses a liquid crystal display LCD screen to allow ladder logic programming for both the Series One and Series One Plus PCs New programs can be created previously entered ladder logic displayed and existing logic edited An on line monitor function is available when the Portable Programmer is used with the Series One Plus Programs can be transferred to the PCs or stored 1 6 Series One Series One Plus PC Introduction GEK 90842 on Cassette tape The program can be printed using a standard parallel or Centronics compatible printer through the printer port located on the rear of the Portable Programmer For detailed information refer to GEK 90846 which is the Portable Programmer Us
3. SW2 1100 EXP SWI CPU 020 010 TO TO 027 017 SW2 1700 EXP SW2 1100 EXP 020 010 T TO 027 017 SET TO LEFT POSITION SW2 100 EXP SW2 1100 EXP NK Figure 3 6 Examples of Rack Configuration Switch Setting Series One Plus Installation 3 7 GEK 90842 CPU pc s 1 83 0027 28 oras 60 cm TYPICAL TOTAL SPACE REQUIRED INCLUDING ALLOW ANCE FOR HEAT FLOW PANEL DEPTH SHOULD BE AT LEAST 8 20 cm RUN RELAY CONTACTS 24 VOC 24 VDC 24 VDC OUT c COMMON CONNECTION TO EXPANSION CHASSIS Figure 3 7 Typical Installation Dimensions Ground Connection should be made to mounting bracket not to the terminal strip 17 Locate the CPU module see figure 3 8 and set switches and shorting bridge connectors per table 3 2 If additional CMOS or PROM memory is to be installed now is the time to do it For detailed instructions see Chapter 7 18 The CPU module must be installed adjacent to the power supply in the first or topmost rack 3 8 Installation GEK 90842 a40281 eee 6000002000 wm aw EXPANSION MEMORY BATTERY CONNECTION LITHIUM BATTERY S1 AND S2 s r osv aun a KH Figure 3 8 CPU Module Table 3 2 CPU Option Settings SWITCH 1 POWER UP FUNCTIONS SWITCH 2 MEMORY TYPE OFF Clear Coils OFF PROM ON Retain Coils ON CMOS NOTE ON is Towards the Faceplate Factory setting is Clear Coils and Select CMOS memor
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7. Reference 5 45 Programming the Data Operation Instructions 5 45 Special Function Coils for Data Operations 5 46 DeSTR F50 5 47 DeSTRI F51 5 48 DeSTR2 F52 5 48 DeSTR3 F53 5 49 DeSTRS F55 5 49 DeOUT F60 5 50 DeOUTI F61 5 50 De OUT2 F62 5 51 DeOUT3 F63 5 51 DeOUTS F65 5 52 CMPR F70 5 52 Addition BCD 4 Digit F71 5 53 Subtraction BCD 4 Digit F72 5 56 Multiplication X BCD 4 Digit F73 5 58 Division BCD 4 Digit F74 5 59 DeAND DATA AND F75 5 61 DeOR DATA OR F76 5 63 Shift Right F80 5 65 Shift Left F81 5 65 Decode F82 5 67 Encode F83 5 68 INV F84 5 68 BIN BCD to Binary F85 5 69 BCD Binary to BCD F86 5 70 External Fault Diagnosis F20 5 71 CHAPTER 6 VO SPECIFICATIONS AND WIRING I O System Introduction 6 1 Field Wiring to 1 0 Modules 6 2 16 Circuit I O Modules with Connectors 6 4 I O References for 16 Circuit Modules 6 4 Content xi I O Interface Cable Cross Reference List 6 5 I O Module Catalog Numbers 6 6 I O Module Specifications and Wiring 6 7 115 V ac Input IC610MDL125 6 7 230 V ac Input IC610MDL127 6 8 115 V ac Isolated Input IC610MDL126 6 9 24 V dc Sink Input 8 Circuits IC610MDL101 6 10 24 V dc Sink Input 16 Circuits IC610MDL106 6 11 24 V dc Sink Load Input 16 Circuits with Removable Terminal Board IC610MDL107 6 12 24 V ac dc Source Input IC610OMDL111 6 13 24 V ac dc Source Input 16 Circuits with Removable Terminal Board 1IC610MDL 1 12 6 14 11
8. before installing base units Obtain flat ribbon cable used to interconnect racks Locate end marked To CPU remove dust cover from bottom connector of first CPU rack and insert cable connector see figure 3 4 fully into receptacle until locking tabs capture connector Fold cable as shown on figure 3 7 Remove dust cover from top connector of second rack and insert opposite end of cable marked To Expander Secure cable in place with wire wraps or cable ties 3 4 Installation GEK 90842 11 If a third rack is used repeat steps 8 10 with CPU end of cable in bottom connector on second rack and Expander end in top connector of third and last rack 12 If a 10 slot rack 1C610CHS130 or IC610CHS134 is to be included in a system it can be mounted on standard mounting rails in 19 inch cabinets and consoles by attaching the rack mount brackets Two adapter brackets and hardware required for assembly are included in the bracket package IC610CHS191 a40214 A 89 a 33 IN INCHES MILLIMETERS ARE IN 33 Figure 3 3 10 Slot Rack 19 Inch Mounting Dimensions a40280 No SS A Figure 3 4 VO Expansion Cable Connection 13 Unused rack connectors such as at the top of the CPU unit and the bottom of the last rack should retain their dust covers Installation 3 5 GEK 90842 14 Inside each 5 slot rack at the rear of the leftmost module slot is a two position switch On the CPU unit this swi
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10. special method of loading but is inherently retentive upon power loss Input Output that portion of the PC to which field devices are connected Isolates the CPU from electrical noise Undesirable electrical disturbances to normal signals generally of high frequency content A signal typically ON or OFF that provides information to the PC A signal typically ON or OFF that originates from the PC with user supplied power that controls extemal devices based upon commands from the CPU A replaceable electronic subassembly usually plugged in and secured in place but easily removable in case of fault or system redesign User supplied devices typically providing information to the PC Inputs pushbutton limit switches relay contacts etc or performing PC tasks Outputs motor starters solenoids indicator lights etc Chapter 2 2 1 Physical Equipment Configuration GEK 90842 Rack Description The Series One and Series One Plus PCs are provided as a family of racks into which modules can be inserted Each rack contains a power supply to the right and space for up to either 5 or 10 modules see figure 2 1 Racks are available in 6 versions 5 or 10 slot that accept 115 230 V ac input power 5 or 10 slot that accept 24 V dc a UL listed 5 slot rack IC610CHS111 which accepts only a 115 V ac power source and a low cost 5 slot rack IC610CHS101 that does not include an expansion part 24 V dc terminals for external use or a RUN relay
11. used with the programmer it should be installed next or when required One end of the cable has a push tab see figure 3 12 This end is connected to the programmer see figure 3 13 The other end is connected to the 26 pin connector on the CPU Both ends are keyed for proper installation The red edge of the ribbon cable is installed up at both ends 3 12 Installation GEK 90842 a40163 Figure 3 12 Pull Tab on Programmer Cable NOTE For proper noise immunity it is recommended that the extender cable be used on a temporary basis and not permanently installed with the programmer 38 To install the programmer directly onto the CPU align the programmer on the outside dimensions of the power supply and gently push down to engage snap locks CAUTION To ensure proper CPU operation it is recommended that the programmer not be connected nor disconnected with ac power applied 83 pc 35mm 4 3 31a Figure 3 13 Installation of Programmer Cable Installation 3 13 GEK 90842 39 The Programmer Mount Assembly catalog no IC610PRG190 can be used when installing the hand held programmer on the outside of a panel or console or can be used as a table top stand for the programmer Figure 3 14 shows how to install the mounting assembly The CPU Programmer cable must be ordered separately HOW TO MOUNT THE CONNECTOR a40148 TAPPING SCREW 3x6 K CPUPROGRAMMER CABLE a ACSIOCBLIOZA ROUND CABLE CONNECTOR CLAMP oR CBI
12. vs Temperature Chart Wiring for 115 230 V ac Output with Removable Terminal Board Troubleshooting Indicators Battery Location and Connection Location of Extra Memory Socket Accessory Kit for Series One One Plus Typical One Shot Timing Typical One Shot Logic Typical Flip Flop Timing Diagram Typical Flip Flop Logic Event Time Drum Logic GEK 90842 6 26 6 28 6 30 6 32 6 34 6 35 6 37 6 38 6 40 6 41 6 42 6 43 6 43 6 44 Figures xvii 8 6 Sample Cascaded Counter Logic 8 6 8 7 Typical Machine or Process Power Up Inhibit Logic 8 7 8 8 Cumulative Timer 8 8 8 9 Sample 24 Hour Time Clock Logic 8 9 8 10 Time Clock Resetting 8 10 8 11 Fast Response Start Stop Logic 8 11 8 12 Worst Case Timing Diagram 8 11 8 13 Application System 8 12 8 14 Programmable CAM Switch Logic Timing Diagram 8 13 8 15 Programmable CAM Switch 8 14 8 16 Output No 1 Logic Diagram 8 16 8 17 Wiring Diagram 8 16 8 18 Cut to Length Program 8 17 8 19 Measuring a Random Length 8 18 8 20 Shift Register Example 8 21 8 21 Typical Shift Register Logic 8 22 XVill Tables GEK 90842 Table 5 1 6 1 6 3 6 4 6 5 6 6 6 7 6 8 Series One Family General Specifications Common PC Terminology Series One Series One Plus Catalog Numbers Series One Installation Specifications CPU Option Settings Memory Size Units of Load Supplied by Rack Units of Load Used by Modules Error Code Definitions PC Operation Sequences Printer I
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15. 2 6 63 6 64 6 65 6 67 7 1 7 2 7 3 7 4 8 1 8 2 8 3 8 4 8 5 Wiring for 24 V dc Source Outputs Wiring for 8 Circuit Relay Outputs Wiring for 16 Circuit Relay Outputs Wiring for 24 V dc Inputs Outputs Typical Wiring Diagram Sample 24 V dc INPUT RELAY OUTPUT Circuits Wiring for Thumbwheel Interface Thumbwheel Interface Cable Wire List High Speed Counter Overview HSC Location in 5 Slot Rack HSC Connector Pin Definition Signal Direction UP DOWN RESET Input Circuit Encoder with RESET MARKER Option Resetting Counter Once per Revolution of Encoder Shaft Encoder with RESET Option in Series with Home Limit Switch Such That Counter is Reset When Both Home Limit Switch and RESET MARKER Pulse are Enabled Encoder With Limit Switch Resetting Counter and Photoelectric Cell Inhibiting the Counter Operation Sample BCD Output Circuit BCD Output Wiring Diagram User Load Wiring Diagram I O and Counter Function Reference Chart Filter Selection with Dip Switch Module Reference NUMBER LOGIC Symbol Definition Fast Response Module Logic Diagram Wiring for Fast Response I O Module I O Simulator Module Faceplate Analog Input Module Faceplate Analog Output Module Faceplate UL Listed 5 Slot Rack Wiring for UL Listed 115 V ac Input Module Wiring for UL Listed Relay Output Module Wiring for UL Listed 115V ac Output Module I O Points vs Temperature Chart Wiring for 115 V ac Inputs with Removable Terminal Board I O Points
16. 230 V ac 15 47 63 Hz 30 VA CHS101 110 70 VA CHS130 14 A at 5 V de 0 4 A CHS101 0 8 A at 9 V de CHS110 0 6 A CHS101 1 7 A CHS130 0 5 A at 24 V de 0 2 A CHS101 20 5 30 V de 100 of capacity used 18 30 V de 90 of capacity used 10 of Input Voltage 14 Aat5 V de 0 8 A at 9 V dc CHS114 1 7 A CHS134 0 4 A at 24 V de CHS114 0 5 A CHS134 2 2 A CHS114 2 9 A CHS134 250 V 4 amp Resistive Load Not Present on CHS101 Meets JIS C 0911 UB Class 3 Tested to MIL STD 810C Method 514 2 Meets JIS C 0912 Meets NEMA ICS3 304 3 2 Installation GEK 90842 pc s1 83 0026 1752 94183 445 agg POR 10 SLOT CHASSIS 3 MIN Pa 290 1063 270 TYPICAL 12 PLACES MIN MAX 7 2 14 183 350 4 MIN DIMENSIONS IN PARENTHESES ARE IN MILLIMETERS OTHERS IN INCHES Figure 3 1 Rack Mounting Dimensions for Proper Heat Dissipation Installation Unpack each unit carefully and retain any instructions shipped with the units Two spare fuses are attached to the top of each rack they should be removed and retained for future use The racks can be installed either with no modules or with modules installed The following steps will assist in organizing and simplifying the installation of a Series One or Series One Plus PC System Racks 1 Using the rack as a template mark where mounting holes are to be drilled 2 Drill the four mounting holes 1 4 6mm if using pass thro
17. 3050 S Q FL vao hg A A fl O P D D deo te OAR eas O 7 q Y ra os oO Y 380 03 2 E ys ABG 3852 aS O a hA 3 83 585 222 gb ee aes q A O 3 o o gt p gt f 2 As E veg 3 5 a 5 3 9 om 2 E Q D j El GQ co 5 el ra S 3 E A K q E 0 0 Y Od B S B AVG WDA Ss AH Y lt lt 4 E A U A a gt oO gazz eog 20 SAFES E a A z V im QO I S EUE YE o 3 i amp O gg Oo oo on T A 50 48289 0 O f 3 O lt ED om no Y a S Do ne sa Q WM CK p om A QQ cy VD 4 D a ny a hs od Q y rq r a a Poo q oe oO O o Ese Aaeouwks4P vii Content GEK 90842 CHAPTER 1 SERIES ONE SERIES ONE PLUS PC INTRODUCTION History of Programmable Controllers 1 1 Advantages Over Other Control Devices 1 1 Series One Programmable Controllers 1 1 Series One Model E Programmable Controller 1 3 Series One Plus 3 7K 1 3 Programmable Controller Concepts 1 5 Programming the Series One and Series One Plus PCs 1 5 Function of the Central Processing Unit 1 6 Memory Word Length 1 6 Types of Memory for Program Storage 1 7 Function of the Input Output Circuitry 1 7 Communicating With Other Devices 1 8 Remote I O for Series One and Series One Plus 1 8 PC Terminology 1 8 CHAPTER 2 PHYSICAL EQUIPMENT CONFIGURATION Rack Description 2 1 Module Location in Rack 2 1 Heat Dissipation 2 2 Adding Racks 2 2 Programmer Tape Port 2 4 Programmer Mount Assembly 2 4 Hardware Requirements 2 7 System Estimating 2
18. 5 al a n N 4 D a 5 E 3 E oS 2 u Bmg Agg d 2 y A S ca JA bs 55g gt SL 306x090 a5 Vv OF 2 SAn w g S o PZA amp yo 9 OD amp A SSeS 25848 HE P o E aSa d gt 8 og da M Bo CODA SPA O ofh eee DA 33 LODO UEG SE Chant Qu Es e C O Y O nd UN e E ga t m S mt P res 1 SpecisSusee gy g l v y IR FAB BO 2H eae yg O 4 E pan z4 a g ba lt 5 1 oO od e gt r 5 1 rh ba O 4 O y a ah ggg G 24 odode us 43 Y o z Eg ya q 3 i G A OL i E Hi qe qm T y S a q s gt Y gt pa O fm O a 4 O ya Le gt 3 a G rj e g A x oN E OO wv ny S E O g o EF 925 gt po Og a w e 2 s3205 33586 gever ER eg sho esa ee Be b Nae O K 5 T Q wv E Om OA lt i Ta lo mbS a amp SaA 68m amp osa A tab AB an gt LE S 3 en Series One Series One Plus PC Introduction GEK 90842 The advantages and features offered by the Series One and Series One Plus PCs include Small size 64 I O points in a 5 slot rack 54 in panel space 5 1 2 in maximum depth 250 in total volume Large Memory Capacity Up to 1724 words of CMOS or PROM Timers Counters Up to 64 4 digit 9999 maximum preset Programming Language Boolean Based Relay Ladder Data Operations Series One Plus Only Maximum I O 112 Series One 168 Series One Plus Latching relays 28 total 16 bit Data Registers 64 Series One Plus 124 with TC references Flexible I O Any mix in groups of 4
19. 5 230 V ac Output IC610MDL175 6 16 115 230 V ac Isolated Output IC610MDL176 6 17 24 V dc Sink Output 8 Circuits IC61IOMDL151 6 18 24 V de Sink Output 16 Circuits IC610MDL156 6 19 24 V de Sink Output 16 Circuits with Removable Terminal Board IC610MDL157 6 20 24 V dc 2 Amp Sink Output IC610MDL153 6 22 24 V dc 2 Amp Sink Source Output IC610MDL154 6 23 24 V dc Source Output IC610MDL155 6 24 24 V dc Source Output 16 Circuits with Removable Terminal Board 1IC610MDL158 6 26 Relay Output 8 Circuits IC610MDL180 6 27 Relay Output 16 Circuits with Removable Terminal Board IC610MDL 182 6 29 24 V dc Input Output 4 In 4 Out IC610MDL103 6 31 24 V dc Input Relay Output 4 In 4 Out IC610MDL104 6 33 Thumbwheel InterfaceIC610MDL105 6 36 High Speed CounterIC610MDL110 6 39 Module Location 6 41 Interface to Field Devices 6 42 Up Down Counter Inputs 6 43 Encoder Interface 1 6 44 Binary Coded Decimal BCD Output 6 46 Counter Output 6 48 Interface to User Logic 6 49 Interface Function Definition 6 50 Ouptut Logic 6 53 Manual Mode 6 53 Counter Mode 6 53 Filter Selection 6 55 Fast Response I OIC610MDL115 6 56 Mode Selection 6 58 Output Logic Manual Mode 6 58 Output Logic Fast Response Mode 6 58 I O SimulatorIC610MDL124 6 61 Analog InputIC610MDL116 6 62 queen rm m 00 co 00 ba roto tC q i A O D E N aA N 0 Sn O DO NO TN O ae om ar A A A ma Y 00 co 00 00 E SSSSSEsSssss SSSSRERESE N D Se eal ol oll ool ol ll ol ed oo 06 00 06 06 00 00
20. 7 Peripheral Devices Supporting Series One Family of PCs 2 9 Data Communications Unit 2 10 Printer Interface Unit 2 11 PROM Writer Unit 2 12 CHAPTER 3 INSTALLATION Specifications for Installation 3 1 Installation 3 2 Power Supply Limitations for Racks 3 13 Units of Load 3 13 Safety Considerations 3 15 Recommended Field Wiring Procedures 3 15 CHAPTER 4 PC OPERATION Introduction to PC Operation 4 1 Programmer 4 1 Programmer Features 4 2 Mode Switch 4 2 Address Data Display 4 2 Status Display 4 2 Logic Display 4 2 Logic Keys 4 3 Editing Keys 4 4 viii Content GEK 90842 Shifted Functions 4 5 Data Operation Keys 4 6 Peripheral Jack 4 7 Program Checking and Error Codes 4 7 Operation Sequences 4 8 Monitor CPU Logic 4 10 Search CPU Logic 4 11 Alter One Logic Element 4 11 Delete One Logic Element 4 12 Clear All Memory 4 12 Insert One Logic Element 4 12 Monitor I O Status 4 12 Monitor Timer or Counter Status 4 13 Display a Specific Address 4 13 Monitor Data Register Contents 4 14 Change Contents of a Data Register 4 14 Enter or Change a Password 4 14 Access to Programmer Functions with Password in Effect 4 14 Forcing References 4 15 Operation With Peripheral Devices 4 15 Tape Recorder Operation 4 15 Recording A Program 4 16 Verifying A Program l 4 16 Loading A Program 4 18 Printer Interface Unit 4 18 Hardware Description 4 19 Hardware Features 4 20 80 132 Column Selection Switch 4 21 External Power Supply Connector 4 21
21. 8 or 16 Replaceable 1 0 Modules Portable Programmer Weight only 7 ozs Personal Password Security Series One Plus and Series One Model E Permits only Authorized Access To User s Programs Internal and external indication of low battery Reliable operation without fan from 0 to 60 C convection cooling Retentive counters Shift Registers 128 Built in Sequencers Standard Up to 64 each with up to 1000 steps Meets or exceeds NEMA ICS3 304 for noise rejection Self Diagnostics Internal Power for 24 V dc Inputs Inexpensive High Speed Counter Remote I O Saves installation and wiring cost a40793 Figure 1 1 Series One Series One Plus Programmable Controllers gt r i Gq ryg r Tt Q YM 4 0 Y en Bp m Pe SDO oD ead amp 6333 gE Ss Ee a goy 5305 ARTE a 20 MR S gadig cco O T D Tont TE T A yo aes A i b jam Ti t y a a pl e E 2 E Q a Y 8 5 un O a D gt E Y a 3 w oC ob E z T Beas SEGER osag 835 ZACZ i P O te D huy 0 de O UN p p o om 5 z e a D gt un 3 E nn a m t vS t 3 As 2 ity lt Y CD E O baj pa u O R A G Q oe Y Q Y D m A Y es Pag e Q D t g 2 a Q a E P JO Q fe gr DES v a 2 ap 5 5 E E F 03 Sau a Mee SP 3 32583233 a A 35 gp HQ a AE DB nO SHAA vO 2 fons e j WO s DYAN 3 C Oo O 8 E ES O DES HO 0o0 Wass E D0 BB e ee sE E 3 O g om S a A Bes E 2 Zo O of ty e fx 2 3 o q O 5 3 O E Y A a o 3 F E Q gt a ee
22. E E 0mT ovo a 0 wry O O R Yo mt Ad gt T mo O O ow is BS 28 anarchy we Qa Rees Moss pap SILES 10D o ol MEE BETO Are Osage 7 Bags w E OE gt ER a lt lt E ios E 50 O 00 E y Q pe Ro g a Q OE Eir uv e gt q g 5 ae SEGA aaeo p Saad gas ean a Q 5 z a aL es Qs O S an k 2 g 2 7 O 5 is b z bn E Aw gant a 3 G ea Rg DE n SA CHEVY dg 6G YD oMm OH y mE 3ES o93 eee BROR 128005 H A A gt Ow gt O gt oH w 0 oO O cv os Q i e a b j n A oe 1 A es a A Y o Q e Q S Sgptsass3h cagkae BERE Boag BSEas on er y aa e mu SA l d A f 3 CABEZA yk gga 23525 22 A Las aos amp z of ye Q O E p g A G vo 7 las Ge G Pha A t p y ry R E s ES O S AS d Roga od 5 205 S ears pa 3 y 6 Po po x ud rj O E pe 197 E ed 3 Y Ej ad on YY O LA hd Man O A gt 3 E ue a Mo a e CEE N 0 gt O z D FO FS h06 06 so 2A 4 Pon am Oy 3 6 amp area H S O Ghee vy H 2 gt OS SEd E Q H go A so A Hovy MS 3 g S 9 9 A a l uy e A i z 203 O bora yt a 3 a Yer ES V ie SD OH Op 5 p gt ric a lee Q A e yv A a AY O fa 9 a a Poy pa y 4 e aa a Q Q i ig 1 S Fa Sgr seechd CAREAS F pusa BQ L TELE ee Pa gt 2d E 3 a E H E Soa es o 5 a amp QO A 5 3 E D a 5 a E BR vu 2 a ve Mm Z a gt oud 3 o 3 O ong gt AN D B y 8 e Syp 2 SETA 444388
23. E O00 0 00 NO 5 D D D b n NO O t 2 SCOOKOSHESEBEDBODOY Q pi emos 30 E oo E pel Os mal vf ad 283 E g 2 as SS z HSA A 7 Ne Toa es 720 m4 OU zed Se R 3 Segs AA y S o A U vod E T e q As t fa ond y Q E O Y z Q c a A E mt hey g z 2 OBP 587 URE ow ar Y om y a qu del E gg 820808 E pl ee EOS E v E E BS oo0 ao A 33 a PERICIA e B JYO o E o SES g E AS lt A EL wo S685 Q AS By O 2 a TENA 6 da 2 O amp Nn amp ea 030 gt Oo o e Cok G e gt A E A p w 5 El E E AQ a Q ag A bo E P Q a SE e 3 5 e E oS my t a Eo OU ADS o wna SEG 2 UA bl a 9 0 5 O n f m o tul gt re y mi gt o Q 938 E g w Q r o que g heed due oom bo i EL wad 4 A f m7 i 5 e z z 7 w a O i E E 2 opi 0 eo oO w za H QO Q uo A mes r Y omy om O O y gt 5 Q E 177 63823328 BER RISIE Lp FOR lt 880 shea O SEDOYO z E A gt faa g E A E of Eu E 3 D o U pe DE O ua mO ae NES e l we D Q Al V D a co h E U K 3 A fp fl p lt 4 f E A Wa G co pot Sl wat a en Y a O pmi N Od SUsut od ey pa TOR on 9 OOD oea D E ISGSESE SOOS a Mo pd O b bN oD ob E amp fe fa e GES BO EH EE EFTE Sopp SS Bese ag a Sy SEELEEELE Sota So FAA Se A A 3 GEBE E3333 38 EEEE EEE E E 5 ta f T Q m ym a Gw gt N i 5 U a ocd a As Q aA p Chey o 20 ont a 0 bo an gt sy O
24. Each supplies internal power to the modules inserted into the rack Mounting is provided by the brackets each with two keyholes at the rear of the rack All racks are similar The differences being the function of the rack as determined by the placement of modules by the user the number of modules which may be inserted into a rack and the input power required Figure 2 2 illustrates typical modules for the Series One Family of PCs illustrating in hardware the block diagram concept of figure 1 1 a40535 f r 1 ss r a y wi 4 S goed da bbbanhbly N oe w wt i 8 HUE i D vn te o s o e m EN EA TES E TEN TT te ido pe pos A N Y t A 4 4 a a 4 4 4 gt a a 8 4 Y 4 4 4 3 i fe Ea r E s we j t j o ma a O pa o e Figure 2 1 Typical Rack Module Location in Rack The CPU module is always placed adjacent to the power supply in the first rack it contains the microprocessor and required memory storage There is a connector on the CPU to which the program mer is attached when mounted on the rack As an option between the CPU and programmer a 5 foot 1 5m cable can be installed for more flexible operation The remaining slots can contain I O modules in any mix of inputs versus outputs or voltage levels desired by the user for his particular ap
25. L approval do not mix non UL listed products with the UL listed products Communicating With Other Devices An available Data Communications Unit DCU allows the Series One and Series One Plus to commu nicate with external devices The Series One PC uses the IC610CCM100 DCU while the Series One Model E Series One Plus and Series One Plus 3 7K PCs use the IC610CCM105 DCU These devices can be other programmable controllers computers or other smart devices User programs and I O information in a Series One or Series One Plus PC can be uploaded and downloaded to or from any master device that supports the Series Six CCM2 protocol as defined in the Series Six Data Communica tions Manual GEK 25364 For detailed information on how to use a DCU in a Series One or Series One Plus PC system refer to the Series One Data Communications Manual GEK 90477 Remote I O for Series One and Series One Plus Another option available for a Series One or Series One Plus PC system is Remote I O By using Remote I O I O modules can be located in a rack convenient to the input sensors or the output devices being controlled by the PC at a distance of up to 6 miles 1 km from the PC This is accomplished by installing a Link Local module in the CPU rack a Link Remote module in the distant I O rack and connecting them through a single twisted pair cable For detailed information on using Remote I O in a Series One or Series One Plus PC system refer to the Series On
26. Moe Bde BEY Gh el A op V O i So CD O un A A e p cs 2 O HE gt oh SF E D Par Ti Pur e om 3 o e i a f y 3 a 3 gt y T E t 2 4 8 i N rm e s z V O 3 O Y oEES 7 0 05 0 3092808880 lt ESTARE OODENM J ii Ia IS ee Chapter 3 3 1 Installation GEK 90842 Specifications for Installation The Series One and Series One Plus PC can be easily installed in any NEMA panel or similar metal surface Figure 3 1 provides details on the mounting of up to three racks except for input voltage requirements to form a single PC system Since a completed 5 slot rack weighs less than five pounds 10 slot rack less than 7 pounds it can be easily installed by one technician Table 3 1 provides specifications to be met during installation Table 3 1 Series One Installation Specifications Rack Size 5 slot 11 4 x 4 7 x 5 290 x 120 x 140mm 10 Slot 18 3 x 4 7 x 5 5 465 x 120 x 140mm Completed Rack Weight less wiring Ambient Temperature Storage Temperature Humidity AC Power Required 1C610CHS101 110 130 Rack Voltage Frequency Maximum Load Output Current Maximum Individual DC Power Required 1C160CHS114 134 Voltage Ripple Output Current Maximum Individual Maximum Total All voltages Run relay Vibration Shock Noise Immunity 4 5 Ibs 2 0 Kg 5 Slot 6 5 Ibs 2 9 Kg 10 slot 0 to 60 C 32 to 140 F 10 to 70 C 14 to 158 F 5 95 Non Condensing 115V
27. O Q O q O a gaat pea al oO S E 3 k Q Lam q y gt gt y ont EN o y J 4 p Y S 5 Aa Tu g E gt 50 8 a 6 E 5 of a ge oa PY ay E 5 ge iY a i a d E 3 A ST dd E EEE TAO TETT San Es Z lt en Py E z yy p E e 2 az an 3 7 d 1 pan n aa i mung O z e Content GEK 90842 Application 8 High Speed Counter Applications Programmable Cam Switch Cut to Length Measuring a Random Length Sample Calculation Application 9 Typical Shift Registers Shift Register References APPENDIX A Related Documentation Introduction GEK 90477 Series One Three Data Communications Manual GEK 90507 Remote I O User s Manual GEK 90825 Series Six PC I O Link Local Module User s Manual GEK 90846Portable Programmer User s Manual GEK 96662 Logicmaster 1 Programmer Documentor Manual GFK 0075 Logicmaster 1 Family Programming and Documentation Software User s Manual APPENDIX B Glossary of Terms APPENDIX C Series One Family of Programmable Controllers Compatibility Guide APPENDIX D Other Programmable Controllers Series One Junior Programmable Controller Series Three Programmable Controller Available I O Types Series Six Programmable Controller Programming Optional Items Series Six Plus Programmable Controller A 1 A 1 A 2 A 2 A 3 A 4 B 1 C 1 D 1 D 1 D 2 D 2 D 3 D 3 D 4 D 4 XIV GEK 90842 Figure PEEL PLP LYY N ot judo pudo jd pd
28. O b i RG JA o 9 ty edd M S sang gs 25633 r eels sg S 3 o Bs iS f LEE l ye y nee gt om wo a a na O e Y m do N gt gt Pe gt E i Q N VOE OO Oi N un ri bs El a uv a 2 E k O und N p Q P a hx a gt me e 4 Q s 290000 a3 ONO wes Y f i E O g 3 4 o O a Re x gt t Q EEE R SH 6 ESA V wy 2 o5 4 4 8 2 o a gt N Q 2 a v d p Q lt gt O A E G F A K z lt 9 em E B un Ea pa A uN v i pre el do to a a pue N 4 1 SSSSHSHEQCERE R EEE E COE SSS E Sa Pe ae DE Anat BP MYA RR O W gu Sonu 455 w 0 3 8 0 38 Sa Cann eninipned aememieieeaacieaeamaied T BPLE 230 3 R have 8 ome ogg agi T a8 Bea BO WOWNOOAANNO N Q b fa 8 ie i S a D D e F gt E A NA O o w o a de O O OVGA 3 g Ss gt B a p E 7 Z L E ee oS TE E EFT 5 7 O amp g a APO E o 0 EE Qu SELECT S Dona 22 So 252 a ar N gt 7 O e A D El G is 4 plad a r e 5 ooo S SS a oO RAS ke O 4 oO 2 JE eE EZz ggg22222292228 H 05598 AB y g ALENA j B 0 10 10 10 10 10 SO N gt zi SCO Nd rz gt x d O p Q i 4 4 S A 1 l Oo 2 E S 9QQQ99990000000 3 AREA ags Es 2 p en gt
29. OCBLIO0A WHEN USED AS A BENCH TYPE WHEN MOUNTED ON A PANEL CABLE MUST BE ORDERED SEPARATELY Figure 3 14 Programmer Mount Assembly Power Supply Limitations for Racks If the power supply in either a CPU or expansion rack should become overloaded unpredictable system operation may occur To ensure that this does not happen the total current capabilities of the modules placed in the rack must not exceed the current carrying capabilities of the rack power supply Units of Load The power used by each module is expressed in units of load where 1 unit equals 10 mA Calcula tions are based on the worst case condition with all inputs and outputs on Table 3 4 list the units of load supplied by each rack and table 3 5 is a list of units of load used by each module When configuring a rack note the units of load supplied then add the total units of load used by the modules you have selected The total units of load for the modules must not exceed the total units of load supplied by the rack If they do the system should be redesigned 3 14 Installation GEK 90842 Table 3 4 Units of Load Supplied by Rack CATALOG POWER SUPPLIED IN UNITS OF LOAD NUMBER RACK DESCRIPTION 24 V External 1C610CHS101 S slot 115 230 V ac 1C610CHS110 5 slot 115 230 V ac IC610CHS111 5 slot 115 V ac UL IC610CHS114 S slot w 24 V de P S IC610CHS130 10 slot 115 230 V ac IC610CHS134 10 slot w 24 V dc P S If an external sensor is conne
30. OS memory as a standard feature For average complexity relay replacement 700 words should be adequate for up to 64 I O and the 1724 should be adequate for up to 168 I O If the logic is considered more complex than that used as examples in this manual a representative sample 10 to 15 of the logic should be programmed From the amount of memory on paper the sample requires the total memory requirements can be estimated If in doubt obtain the optional memory with your unit to ensure simple system design The key to many of the answers cost physical size memory requirements etc is the I O structure If a design exists such as shown in figure 2 7 assume that all the relays and timers are enclosed within a box these are the elements to be replaced This figure is for illustrative purposes only no indication is given that it performs any real functions Passing through this box are wires from switches auxiliary contacts overload relays etc these are inputs to the control system There are wires connecting to loads or actuating devices such as solenoid valves motor starters indicator lights etc these are outputs n UD Ba Y 73 Y G T z 23 6 g 3 E os E Y 3 2 H E E 5 y 3 Y S E z E 3 ag 3 9 y s 8 a E y 3 5 a a8 S gh we g 00 Q 2 e Y nod eli g Fae 28 y E o EE eS Eis 3 mes A g x E pe BSS PESAS Sos lo S a 8 2 E p i S 30 er o N z D Q z vess S i m4 g ms 3S si 5 t 2 A S 4 3 3
31. R and OR STR Connections Push Down Stack Storage Locations Push Down Stack Logical Operations 5 10 AND STR OR STR Example Number 1 Figures NNN ee TES I I U N m m m O NO WWWWWNNNNNNN hh 1 UU We See ee OO OUD Www ww PHA HP HWW YW O oOo DO NON TPM ORM ODOC mm E m NAOH FMOOM WOEOAASAIANONON TN OO A A N N se cn se cr em em se em em oN q Y se se Y af a 00 On e a Ta Fa a a i A N N N N N N N N A Ta Ww wv Ww wr Ww N A A Ya wr wy A NNN O O NO D O Yo O D D Ve Ve Ve O Ve 6 Ve Ve O 5 Q Y 5 pas eal poe a l z h N e ed b 2g G t i gt a 9 2 E a al b ba 5 A o i pond c la pa n omy A 2 5 mj z g do E r 0 0 E L We i g Y 2 Dn n Mm 4 A E 8 O gt 8 8 E 9 A y Y A Y E A gt A E 3 2352 E o E 8 8 a 38 eE p p Bee G Or a bo E AA 2282 gt g S vfo Sa el R E bo E 32D 5 gt 8 89 BSOS gay es So 2 SEM ela BRA mo gt 20S ROJOS TOTO a o E Sh 2 ps bp SE Ey 1 HO 55am 3 N i Aoro O o ES V O y gt o gt E y Qu 8 3 S o bi O B C P gama a x os Q q b j et m e p M pm SETILA OF EE a CPE Cer ELE Le LE 1 O he Di pond 2 p bob 0 4 AS o oe Ye of fe S gt A ANH we S que b He mw A ts O E o D by MES O 2 D oO t 934 S000 AD Q ME R gt 2 ae 3 oar Oo y aa a pl tee ao ly Ky wy Sn OF 5 GODS SE DMA O
32. S uO QA ob of gt E lu E ods Aid MOSALE E 203289 0203 GEE ALDI Sly 52238 E 2 ESTAS EE SER anden a i 4 q A O P a Y o 0 o Mm DA As pq i 1 4 Series One Series One Plus PC Introduction GEK 90842 Table 1 1 Series One Family General Specifications Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 10 to 70 C 14 to 158 F Humidity non condensing 5 to 95 AC Power Required 1C610CHS101 110 130 Rack Voltage 115V 230 V ac 15 Frequency 47 63 Hz Maximum Load 30 VA CHS101 110 36 7 VA CHS130 Output Current 1 4 A at 5 V dc 0 4 A CHS101 Maximum Individual 0 8 A at 9 V dc CHS110 1 7 A CHS130 0 6 A CHS101 0 5 A at 24 V dc 0 2 A CHS101 DC Power Required 1C610CHS114 134 Rack Voltage 20 5 30 V dc 100 of capacity used 18 30 V de 90 of capacity used Ripple 10 of Input Voltage Output Current 14 A at 5 V dc Maximum Individual 0 8 A at 9 V dc CHS114 1 7 A CHS134 0 4 A at 24 V dc CHS114 0 5 A CHS134 Maximum Total All Voltages 2 2 A CHS114 2 3 A CHS134 Typical Battery life loaded 2 5 years shelf life no load 8 10 years Depends upon operating temperature Memory Size and Type 16 bit words 700 words CMOS or 1724 words CMOS or EPROM 3700 words Series One Plus 3 7K CMOS or EPROM Typical Scan Time per K of Memory 20 mSec 0 5K Only memory programmed is scanned Series One 40 mSec 1 0K Overhead time must be added to the 65 m
33. Series One Programmable Controllers Series One One Plus User s Manual GE Fanuc Automation August 1988 GEK 90842C WARNINGS CAUTIONS AND NOTES AS USED IN THIS PUBLICATION WARNING Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Waming notice is used CAUTION Caution notices are used where equipment might be damaged if care is not taken NOTE Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware and software nor to provide for every possible contingency in connection with installation operation and maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy
34. a alng Ds Y e G gt oO Y be E ON wn i E E E gt op gt a 4 dos ES ix 3 q F d O bh o B 2 amp E 1 2 Q f 5 E mo Bas Q 4 2 E 9 8238 a8 O hJ S9 ges un 33 4 3 S pes 8152588 VE o A Y 9 i 3 A 5 A es Sa E A Q gt gt E oO Y U Aa PP o E os S o 2 ds on A We po e E O 2 6 ot vet A 3 i go 2 Ge 2082 3 da E p ofS BE ci ELEGIR fe 2 Oy By En da qa 8 Are o Dg a LEER ga g y a AJE g gs 4N y gt F A E E So fe ES a 3 mn UY 2 e y A ar O a Q z4 o ri E 3 SDE w gf 23 Qu En 3 g E E O Ma E LO 8 A 6 do g aa Rg Ry 38 1 CE E Gg e050 7 Sa y O 2S Ay a E 73 sony AY i RA Ed IT ora Ho S g gt 06 FO GE Ges 86 E Y oO 5 885 i gt 4 Laa i b s pa te 4 32 3 SA se 2s 23 E 3 TEELE d Chen Ki ie wr A P 3 2 do EET Be 22 G8 3 SPERE a an A N po ei E le A Nr O A y s E o gt N 5 oQ fa a Ea N H A A A 4 Physical Equipment Configuration 2 9 GEK 90842 estimating system requirements review the following standard features as discussed in later chapters to define their impact on your control needs e Up to 64 Timers and Counters 4 digits each e 128 Stage Shift Register e Up to 64 Sequencers Each With Up to 1000 Steps e 28 Latched Relays e Data Operations Series One Plus and Series One 3 7K e 64 Sixteen Bit Data Registers Series One Plus and Series One 3 7K Up t
35. an be edited if additional tailoring is required In the unlikely event that a CPU fails a replacement can be installed and quickly reloaded to perform specifically the task its predecessor was accomplishing if a tape record was made The tape recorder functions are discussed in detail in Chapter 4 PC Operation Programmer Mount Assembly A Programmer Mount Assembly IC610PRG190 is available that can be used to mount and protect the hand held programmer on the outside of a panel or console A hand held programmer when mounted externally can be used as an operator interface unit to change timer or counter presets monitor timer or counter current values monitor 16 consecutive I O points monitor the entire contents of the user program and with a Series One Plus PC monitor register contents The programmer mount assembly includes a mounting bezel a clear plastic cover and a cable fastener In addition to the mounting assembly a shielded round CPU Programmer cable Catalog No IC610CBL102 designed specifically for mounting the hand held programmer away from the CPU rack must be ordered separately for use when installing the hand held programmer in this manner The Programmer Mount Assembly bezel installs on the outside of a panel or console with only four screws The hand held programmer snaps into the bezel using its two snap locks A clear plastic cover then fits over the bezel and programmer thereby protecting it from its industrial envir
36. completeness sufficiency or usefulness of the information contained herein No warranties of merchantability of fitness for purpose shall apply Copyright 1987 GE Fanuc Automation North America Inc iii Preface GEK 90842 The purpose of this manual is to provide information for the user to install program and implement the family of Series One family of Programmable Controllers PCs into a control system The Series One family of PCs includes the Series One Series One Model E Series One Plus and Series One Plus 3 7K PCs which are described in this manual The Series One Junior PC is described in a separate User s Manual GEK 90503 The Series One PC provides the user with the capability of developing and programming a control system using the familiar ladder diagram logic approach The Series One Plus includes the same ladder diagram function plus a group of data operation functions which includes data moves math functions conversion and fault diagnosis Chapter 1 Introduction is an introduction to the Series One and Series One Plus PCs with emphasis on features and capabilities A summary of terms common to PCs is provided at the end of this chapter as an aid to first time PC users Chapter 2 Physical Equipment Configuration provides a detailed description of the hardware components of the PC This chapter provides an understanding of the components of a Series One or Series One Plus PC system and how they are related to
37. cted to the 24 V and terminals on the power supply the current used by the sensor up to the maximum of 100 mA should be deducted from the available listed units of load Table 3 5 Units of Load Used by Modules POWER USED IN UNITS OF LOAD CATALOG IC610CPU101 CPU IC610CPU104 CPU25 IC610CPU105 CPU IC610CPU106 CPU IC610PRG100 Programmer IC610PRG105 Programmer IC610MDL101 24 V de Sink Input 8 IC610MDL103 24 V dc In Out 4 4 IC610MDL104 24 V dc In Relay Out 4 4 IC610MDL105 Thumbwheel Interface IC610MDL106 24 V dc Sink In w LEDs 16 IC610MDL107 24 V de Sink Load In 16 IC610MDL110 High Speed Counter IC610MDL111 24 V de ac dc Input 8 IC610MDL112 24 V ac dc Source In 16 IC610MDL115 Fast Response I O 4 2 IC610MDL124 1 0 Simulator 8 Inputs IC610MDL125 115 V ac Input 8 IC610MDL126 115 V ac Isolated Input 4 IC610MDL127 230 V ac Input 8 IC610MDL135 UL 115 V ac Input 6 IC610MDL151 24 V dc Sink Output 8 IC610MDL153 24 V de 2A Sink Out 4 IC610MDL154 24 V de Sink Source Out 4 IC6IOMDLISS 24 V dc Source Output 8 IC610MDL1 z Y de Sink Out w LEDs 16 IC610MDL157 24 V de Sink Out w LEDs 16 O OUUU 1 3 3 7 1 3 8 1 1 1 1 1 2 1 1 3 4 4 gt gt Q Q E a O ST PS A a ca a Se gee e Y 43 rs ps seg a at 5 sae 53 E a 2 4 fits ee a pr a a i a b 4 8 t i 6 t Nn AS oO E a H O v Y 2 olal 5 D Oa Ee gt q oy SOS a Q O O a B m S Wi E gt hak 3 A h 2 3
38. ded Reliability of the Series One family of PCs is excellent and other than changing the Lithium back up battery when required there should be little maintenance required of your PC This chapter includes troubleshooting procedures and information on replacing components Chapter 8 Applications provides several typical Applications using the capabilities of the Series One and Series One Plus PCs This chapter should be especially helpful to first time users of a program mable controller Appendices A through D contain a summary of Related Documentation a Glossary of Programmable Controller Terms a guide to the compatibility of the Series One family of Programmable Controllers and a Description of other GE Fanuc Automation North America Inc Programmable Controllers A comprehensive index is included as an aid to the location in the manual of particular items of interest iv o a4 a A arioftesvule Q Te 383858538 E ord E r Y to A be a a A ve O wy O E m e s E va Uhasd ga 881225350 V SSB ea at OQ 3 MH yA RY 4 D Q Li Q g ta o A O ps rl e CG gt D a Uv Tea 05 E 5 z tp 3 gt Dan HA 5 iw EA aoga OG B SEENES p a ed onl q H gt U od O ASO ae 95 6 O a4 O y HES8333 o UN qual a A N TI hb dd at SEB ag PB E y 3025730 8 An E E O A Hov z gt uy VU 5 rg t ay Y GS or y aag a E P R z a n E 2 E mej Y E T B 8S a E JDO 5808
39. e 10 slot rack provides in a single housing as shown in figure 2 4 the same number of I O module slots as two 5 slot racks An added advantage of the 10 slot rack is easier and less expensive installation since fewer racks have to be mounted and wired A system can be configured in many ways to contain varione anuantities of T Refer tn Armendivy R which containc evammnmlac nf valid T rack V G64 ANY LY des ee ee ee Y A 4 ww e 4 Ww 4 wd ew d r ers ar y Vvidawaid w 1 7 44664644 47 a qitaentiond ws v 664 4046 aj ar 4 MwA rm ouerats ANC wWWJ1111 R 144 CV 50 Dank aunt Rrarl ate ENGL N JYAVUUERE AJA BURY WY Ee IUE TE i 0 TT m i lt aidi T de i n T 2 4 Physical Equipment Configuration GEK 90842 83 pc 35mm 4 1 31a A a a Ls e ma ag v A dear thea O a 0 y gt k Y gt ar gt 4 A r gt gt z r M oo h OS A e 1 s t i y t dm E Ps Dz E Figure 2 5 Expander Cable Installation Programmer Tape Port The hand held programmer when installed on the CPU module provides an auxiliary tape port for memory transfers to peripheral devices Tape recordings of user programs can be made on virtually any audio cassette recorder and once made can be used to initialize any CPU to that program Thus programs can be made once and transported to other CPUs without manually being re entered Of course once entered they c
40. e Remote I O Manual GEK 90507 PC Terminology To summarize the preceding discussion of Programmable Controller concepts table 1 2 provides a definition of terms discussed above that you should be familiar with relating to PCs A more complete list of terms 1s provided in a glossary at the end of this manual Table 1 2 Common PC Terminology Programmable Controller or Programmable Logic Controller An industrial control device using microprocessor technology to perform logic decision making with relay ladder diagram based programming A device for entry examination and alteration of the PC s memory including logic and storage areas A fixed set of responses outputs to various extemal conditions inputs All possible situations for both synchronous and non synchronous activity must be specified by the user Also referred to as the program Central Processor Unit the physical unit in which the PC s intelligence resides Decision making is performed here A physical place to store information such as programs and or data Series One Series One Plus PC Introduction 1 9 GEK 90842 Table 1 2 Common PC Terminology Continued An abbreviation for kilo or exactly 1024 in the world of computers Usually related to 1024 words of memory A measurement of memory usually 16 8 or 4 bits long A read write memory that requires a battery to retain content upon loss of power A read only memory that requires a
41. e ge BM Ag af SEO HORSES a g 2583 Sei e Cs Buy fi 3 8 BUS 85 PES FE lt lt S03 6 SO q De O Rg 0 4 E Y 3 24 Lu COTON o BS me D D Goma qg m2 Ed 4S fa e ds 5 O p y p e X X O 3 a A oh d 4 e gt a2 r piad a l oud ed w e 4d Q 2 D 2 i amp E P a 9 o 0 E E a e A Yy a e E e Y Kg O Rg A gt dE 9 aid 0 4 g 5 Oso he x 4 f Bent E 1 ron gt es oe E gt CITE BBs SE FEE i i Q Y k or O Y gt r op aS D r E ep ya nm Nn gt Uv q 1 E E ned tw y S T 5 pg hs a Y ES d 0 gt e Ho 2a Ong z A 2 ee pm e 0 N 3 Si oa 4 p pont O A S asepe BE 8 EL esp o gaa 55350 GS ar oH a 2 eb Nn A ay oc y fs L Q O cd q D a y O gt A a y 5 Z Y 57 t un 3 ws rf E Y 9 D ga a D Du gt S S a0 A ts g 4 EOE 503 hs ao Bg C Oo eE as f O As q e Pa i O e E 7 Q FEERELEEP 6 O94 E 5 EPERE CETT v fy gt a8 5 As gt E S E OD o se agga E i n a tH q y bb Kz ae med O o Az WN E e NO Y a CS nm E BaRR8SSD EE S sah Bes O TESTERS ga o RARAS O ros J gE 2 CFR 52 EE W 6 7 OH Pr Y Y Y A 1 E n E rt 8 e a A ky E E O Gu mo ag 8 2288 98 338 S PRE g mSPIO se Bn ESy JEE 42 Of pr el Q da m Sty Y 2 e f ry 4 Q uy ra P z3 seg 4 R O A D ha 3 3 D An o e i a E 5 9 hes j ya O O 4 iu O g E gt 4 f Sa Y y gt D y oe pad o0 fas 2 p 5 ti O
42. er s Manual Logicmaster 1 Family Application Software Another option available for programming the Series One Family of PCs is the Workmaster industrial computer with Logicmaster 1 Family application software This software allows you to wnite edit display and print programs in ladder diagram format You can view up to 7 lines of your ladder diagram program on one screen Programs can be annotated by assigning names and nicknames to program elements assigning labels to coils and adding explanations of program rungs or segments Many programs can be stored on a single 3 inch diskette and each program can be assigned a unique name For detailed information on using the Workmaster industrial computer with Logicmaster 1 application software refer to GFK 0075 which is the Logicmaster 1 Family Programming and Docu mentation Software User s Manual Series One Plus Program Protection The Series One Plus and Series One Model E PCs allow the user to enter a unique password with the hand held programmer or the LCD Portable Programmer which prevents unauthorized users or inadver tent program access When a password is entered all programmer functions are disabled except the I O T C accumulated value and register monitor functions In order to have access to all programmer functions when a password has been entered a log on sequence must be entered l Function of the Central Processing Unit The next element of the PC is the Central Processor U
43. ervice loop to allow easy removal of modules with wiring attached Wires should be tied to maintain their order in the event they must be disconnected during module replacement Adding Racks If more I O points are required than one rack can contain additional racks can be installed similar to the first unit previously discussed IC610CHS101 cannot be used as an expansion rack At the left of each rack are two connectors used to connect to additional I O An 18 inch 460mm cable is available to connect the rack containing the CPU module to the first I O expansion rack The ends of this cable are marked CPU and EXP Expander The CPU end is plugged into the bottom connector at the first rack and the EXP end similarly connected to the second rack using the top connector see figure 2 5 If a third rack is used another cable links the second rack to the third rack the CPU end is inserted into the bottom connector on the second rack and the EXP end into the top connector on the last rack Within these added racks I O modules can be inserted in any order desired up to five modules in a 5 slot rack and up to 10 modules in a 10 slot rack No additional CPU modules can be installed nor are required te LA EX Q E Ss z O eh e y p Y N i ta GEK 90842 a40018 x 1541 y da Je a y Pital La NIUVL MA tA Cins Danki AVPROIVE Rav rru_ 4A _4 4 pazo PS p 1 f _ A A af ee 1 CO TAM A Th
44. minal for 230 V ac operation as marked on the base unit For 24 V dc racks connect the and terminals to the DC power source Do not use the top screw for power connections it secures the terminal block Verify connections before applying power Connect an earth ground wire to the rack mounting bracket as shown in figure 3 2 T ypically this ground wire is the green wire from the ac power source Ensure that all exposed wiring is either under the screw down plate of the terminals or insulated by shrink tubing or sleeves The terminals labeled 24 V dc and 24 V dc provide 24 V dc 100 mA for connection to an external sensor not on IC610CHS101 The two remaining terminals are used with the RUN indicator Use of this standard feature on all racks is optional It can be used to drive an external indication of the functional state of this rack The Run relay is closed when the CPU is scanning not on IC610CHS101 If the Run indication is desired it can be wired separately to an external indicator light bell whistle etc or in series with other racks Follow steps 24 25 above for guidance on connecting these wires Then replace the plastic cover I O Field Wiring 30 31 32 33 Recommended wire size for connection to the I O modules is stranded AWG No 12 0 65 2mm wire Two wires per terminal are possible with AWG No 14 0 65 1 6mm wire Strip 0 3 0 05 inches 8 1 5mm from each wire to be connected
45. nit CPU The CPU is the brain behind all logical decision making It reads in the status of the control system makes decisions based upon the logic it has been provided and then provides decisions to the actuating portion of the control system The CPU also performs self checking of its internal operation to ensure reliable operation If an error is detected it will shut itself down The logic entered by the programmer is actually stored in the CPU along with storage for the operation of timers and counters Memory Word Length The memory provided for this storage function is normally measured in K words where K is an abbreviation for kilo or 1024 Typically one word is required storage for each function such as a relay contact timer preset or timer storage These words can be of various lengths such as 16 bits 8 bits or even 4 bits wherein a bit is the most elementary measurement and can have only two states on or off The word length is much like a ruler used to measure wire sheet steel or fabric It can be a yard long 16 bits or a foot 8 bits or an inch 4 bits Numerical values are for illustrative purposes only and do not represent exact ratios Thus when quoting memory in K words 1K 2K 4K etc always check to verify the word length The Series One and Series One Plus PCs use the most common measurement 16 bits per word j ba A f e bi A r r D a GE FARZORESE 40 4 345 OAD oag LARGE Bs e om 4
46. nterface Unit Specifications Printer Requirements Format and PC Selection Ladder Diagram Listing Error Messages and Definitions Boolean Listing Error Messages and Definitions Timer Counter Setpoint Specifications Series One Model E One Plus Basic Ladder Diagram Instructions Series One Execution Times Series One Plus Data Operation Instructions Series One One Plus Instruction Groups Summary of References Summary of I O References for 8 Circuit Modules Effect of Coil 376 Output Disabler Data Operation Function Numbers IVO Module Catalog Numbers Maximum Current vs Load Type for Relay Outputs Maximum Current vs Load Type for Relay Outputs Maximum Current vs Load Type for Relay Outputs Number of HSCs vs Discrete I O Capacity Manual Mode Output Logic Truth Table Real Time Comparison Table for Preset Initially gt Current Count Real Time Comparison Table for Preset Initially lt Current Count Output State vs Real Time Comparison Status in Counter Mode Output Logic in Counter Mode Maximum Current vs Load Type for Relay Outputs Operating Mode Selection Truth Table for Output in Fast Response Mode S5 or S7 Have Been Enabled Analog Input Module Specifications F O Point Definition Analog Output Module Specifications VO Point Definition I O Module Fuse List I O Module Capability Compatibility Guide Tables XIX GEK 90842 C 2 Summary of Programming References for Series One Family of Programmable Contr
47. ntering the Clear all Memory Sequence Entering a Rung with Parallel Contacts Entering a Simple Timer Rung Basic Relay Logic Motor Starter Motor Starter Logic Description Normally Closed Input Push Down Stack Detailed Example of AND STR OR STR Description of Operation Use of Retentive Coils as Latches Programming a Latched Relay Master Control Relay Functional Description Programming a Master Control Relay Function Multiple Master Control Relay Functions Disabling of Outputs Timer and Counter Functional Description Special Timer Counter References Programming Timers Specifying Timer Preset Values Programming Counters 60 J 2 e NVUVNNUNNDND mim p pi p pd pb ba bl be ped pu pol po o o pe p APPANNA RAA AAA AA A DAY AA PEP PA AAT hRWNKHK DOTWOOOOOMOAANNA RP E 0 WWW W DAA DA CA A A AANA AAA AAA AN wbwWwWWWNNNNNN NRrSsSayvam Ja Ya x Content GEK 90842 Extending the Timer and Counter Range 5 34 Sequencer Operation 5 36 Referencing Sequencer Contacts with a Series One Plus PC 5 37 Shift Register Functional Description 5 38 Shift Register References 5 39 Shift Register Operation 5 40 Forcing I O References 5 42 Section 3 Data Operation Instructions for the Series One Plus Programmable Controller 5 43 Data Operations 5 43 Using References for Data Operations 5 44 Entering a Constant Value 5 44 Entering a Group Reference 5 44 Data Register References 5 44 Timer Counter References 5 45 Example of Specifying a Group
48. o 1 need to buy The answer varies extensively based upon different applications and their attendant complexities Areas of concern include amount of memory mix of inputs versus outputs voltages of I O and physical size of the Series One or Series One Plus PC system The following steps are guides to estimate the requirements of the Series One or Series One Plus PC system With a little experience estimating required components will become second nature If you require assistance please contact your local GE Fanuc Automation distributor who handles the Series One Family of PCs NOTE CPU Module IC610CPUI101A is different from 101B and 101C in that 101A has a 3 digit preset for Timers and Counters while the updated modules 101B and 101C have a 4 digit preset The 101A method of monitoring the accumulated value of Timers and Counters is also different With the 101A module each individual Timer or Counter must be accessed by using the sequence SHF 6XX MON for each Timer Counter to be monitored With the 101B or the 101C CPU module the keys NXT or PRV will move the monitor display to the next or previous Timer or Counter System Estimating The Series One and Series One Plus PCs are provided with 700 words of CMOS memory as a standard feature Expansion to 1724 words is possible by adding a CMOS memory chip If the unit 1s to be PROM based the program can be up to 1724 words The Series One Plus 3 7K PC provides the user with 3700 words of CM
49. o 124 Data Registers are possible when unused T C references are used as Data Registers a42153 Figure 2 7 Example of Relay Control Peripheral Devices Supporting Series One Family of PCs Several peripheral units are available to support a Series One or Series One Plus Programmable Controller A basic description of these units is provided in the following paragraphs For a more detailed description of the use and operation of these units refer to Chapter 4 Operation in this manual 2 10 Physical Equipment Configuration GEK 90842 Data Communications Unit The Data Communications Unit DCU IC610CCM100 105 provides the ability for external devices to communicate with the Series One Series One Model E Series One Plus or Series One Plus 3 7K PC Series One Model E Series One Plus and Series One Plus 3 7K PCs require the CCM105 DCU These devices function as a host to the Series One or One Plus PC and can be other programmable controllers computers or other smart devices User programs and J O information in the Series One or One Plus PC can be uploaded and downloaded to or from any master device that supports the Series Six CCM2 Communications Control Module Version 2 master slave protocol as defined in GEK 25364 which is the Series Six Data Communications Manual The Series One or Series One Plus can only function as a slave device during a communications session a40537 Figure 2 8 Data Communications Unit Physical Eq
50. ollers C 3 Programming Function Compatibility Guide C 4 Examples of Valid System Configurations for I O Points D 1 Series One Junior Capabilities D 2 Series Three PC Specifications D 3 Series Six CPU Capacities D 4 Series Six Plus Combined Memory Configurations oO900QaNN hwne ands 4 Pos Sg pk ro oa Sa tA KER ma 0 ct ty hu tm quan ETHE EEEE o 3 E Siga golosa SABR ARES B SER 2 aag ags Fag 8 BR 9 FSO SSS pus FE aA AnG Ae BARES e 7 SHS BARKED SE gt Q En 2 amp 25 gt amp amp km nO 6 BLoO GY me SO w388 3 E Da dad 2 y 398 255 SER gens Da 3 TEY Qa yY OAN a SS a QQ Y i O O 50 aasad oD O Ada T E Q as Shap Se ES JE Ss 878 i Gaga sy O E peda agas a q 8 52 igod rra El SF LEDECIER Eb dd disopo eden Lg e y 4 dd 4 ond AIUTO A ZE O E 1 em Y 4 4 i p O Y 5 e gt O e P e O gt A r a IN E iD a fy t E Q ae E e gt A N p gt p e e a A pax O gt fla pan Qu SHO rs FL oy oO E L 333 E qa T E E toorn gou Y p E 3 O o g E s e bs 4 s A t oy gt r f mi 1 T od d a Y O 2 6 5 IA E d Y 3 8 a A 570 3 O E A p g 55 a G a y y Y 1 GD op Y 4 i ZO awe es RE 8 B 2an387 3 5 o 86 PA goRR age se PER 8 SoS pgn qee gH S H oo ng dad Bg ee B85 y 9 0 V SY e Ra g A 33 BA 6545338383 BOB RIE 7 5598 oO if Sea a 2 Be RSA C0 E BEES ES a E O t o La j o ya S a y AEDO DOIE Shy E ee Sh
51. onment The Programmer Mount Assembly can also be used as a table top stand for the hand held programmer by Physical Equipment Configuration 2 5 GEK 90842 mounting four rubber feet which are included with the assembly on the reverse side of the bezel using the panel mounting holes a40148 HOW TO MOUNT THE CONNECTOR k CPUIPROGRAMMER CABLE 7 PCSIOCBLIOZA ROUND CABLE CONNECTOR CLAMP OR ACSIOCBLIOOA FLAT CABLE y O WHEN USED AS A BENCH TYPE WHEN MOUNTED ON A PANEL rv 4 HA E A e PANEL CUT CABLE MUST BE ORDERED SEPARATELY a UNIT mm Figure 2 6 Programmer Mount Assembly Table 2 1 lists the Series One Series One Plus PC catalog numbers and nomenclature for the various modules cables peripherals and accessories For detailed information on I O module specifications and wiring diagrams see Chapter 6 Table 2 1 Series One Series One Plus Catalog Numbers DESCRIPTION CATALOG NUMBER CPU Series One 700 words of CMOS Memory standard Version C is UL listed IC610CPU101 CPU Series One Model E Enhanced Version of CPU101 IC610CPU104 CPU Series One Plus 700 words of CMOS Memory std IC610CPU105 CPU Series One Plus 3 7K 3700 words of CMOS Memory IC610CPU106 I O Expander Cable IC610CBL101 Programmer with Keylock IC610PRG100 Programmer w Keylock Required for Series One Plus IC610PRG105 CPU to Programmer Cable 5 1 5m IC610CBL100 Physical Equipment Configu
52. plication All modules as well as the programmer are secured to the rack by two snap locks which can be released by squeezing the module top and bottom toward the center see Chapter 3 for additional installation details 2 2 Physical Equipment Configuration GEK 90842 a40019 Figure 2 2 Typical Hardware Heat Dissipation The rack is designed to dissipate internal heat through convection cooling only and does not require a fan for forced air cooling However to ensure efficient operation free air flow should not be inhibited at the top and bottom of the unit A minimum of 3 inches 75mm is recommended at the top and 4 inches 100mm at the bottom with 6 inches 150mm between racks Both sides should be free of obstacles to allow easy removal of the unit approximately 3 inches 75 mm from each side excluding the mounting brackets is recommended Furthermore the unit should be mounted horizontally as shown in figure 2 3 and not inverted nor rotated 90 If not oriented as shown derating of the maximum ambient temperature specification would need to be considered Placements of other sources of large volumes of heat near the units should also be avoided especially directly below the rack For reliable operation the air entering the bottom of the rack should not be at a higher temperature than 60 C 140 Wiring to the I O modules and the power supplies should be placed so as to avoid blocking the air flow yet provide a suitable s
53. pr LO OO PAAP nd 4 6 4 7 4 8 4 9 4 10 4 11 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 Series One Series One Plus Programmable Controllers Basic PC Block Diagram Typical Rack Typical Hardware Typical 5 Slot Rack Typical 10 Slot Rack Expander Cable Installation Programmer Mount Assembly Example of Relay Control Data Communications Unit Printer Interface Unit Prom Writer Unit Rack Mounting Dimensions for Proper Heat Dissipation Recommended Rack Grounding 10 Slot Rack 19 Inch Mounting Dimensions I O Expansion Cable Connection I O Addressing Switches in Series One Plus 10 Slot Racks Examples of Rack Configuration Switch Setting Series One Plus Typical Installation Dimensions CPU Module Proper Module Insertion Proper Module Removal Typical Routing of I O Wiring Pull Tab on Programmer Cable Installation of Programmer Cable Programmer Mount Assembly Programmer Features Series Logic AND Parallel Logic OR Volume Control Range Setting Printer Interface Unit Sample Ladder Diagram Printout Sample Boolean Printout Sample Outputs Used Table Printout Sample Outputs Used Table Printout continued PROM Writer Unit Features Timer Counter Setpoint Unit I O References Per Physical Placement for 5 and 10 Slot Racks CPU Scanning Sequence Programmer for Series One and Series One Plus Typical Ladder Diagram Sample Relay Logic Motor Starter Example of Normally Closed Inputs AND ST
54. ration GEK 90842 Table 2 1 Series One Series One Plus Catalog Numbers Continued DESCRIPTION CATALOG NUMBER Rack 115 230 V ac Power Source 5 slot Rack 115 230 V ac Power Source 5 slot no expansion 24 V dc Terminals or Run Relay Rack 115 V ac Power Source 5 slot UL listed Rack w 24 V dc Power Source 5 slot Rack 115 230 V ac Power Source 10 slot Rack w24 V dc Power Source 10 slot Filler Module 24 V de Sink Input 8 Circuits 24 V dc Input Output 4 Inputs 4 Outputs 24 V dc Sink Input Relay Output 4 Inputs 4 Outputs Thumbwheel Interface 24 V dc Sink Input 16 Circuits w LEDs I O Interface Cable 10 3m 24 V de Sink Load Input 16 Circuits 24 V ac dc Source Input 8 Circuits 24 V ac dc Source Input 16 Circuits 115 V ac Input 8 Circuits 115 V ac Isolated Input 4 Circuits 230 V ac Input 8 Circuits 115 V ac Input 6 Circuits UL listed 24 V dc Sink Output 8 Circuits 24 V de 2 Amp Sink Output 4 Circuits 24 V de 2 Amp Sink Source Output 4 Circuits 24 V de Source Output 8 Circuits 24 V de Sink Output 16 Circuits w LEDs 24 V de Sink Output 16 Circuits 24 V dc Source Output 16 Circuits 115 230 V ac Output 8 Circuits 115 230 V ac Isolated Output 4 Circuits Relay Output 8 Circuits Relay Output 5 Circuits UL listed Relay Output 16 Circuits 115 V ac Output 6 Circuits UL listed High Speed Counter I O Interface Cable High Speed Counter Fast Response 1 0 I O Simulator 8 Input
55. s Printer Interface Unit PROM Writer Unit Accessory Kit Lithium Battery PROM Memory 4 Chips Series One Series One Junior CMOS Memory 4 Chips Series One PROM Memory 4 Chips Series One Plus CMOS Memory 4 Chips Series One Plus Rack Mount Brackets Programmer Mount Assembly IC610CHS110 IC610CHS101 IC610CHS111 IC610CHS114 IC610CHS130 IC610CHS134 IC610MDL100 IC610MDL101 IC610MDL103 IC610MDL104 IC610MDL105 IC610MDL106 IC610CBL105 1IC610MDL107 IC610MDL111 IC610MDL112 IC610MDL125 IC610MDL126 IC610MDL127 IC610MDL135 IC610MDL151 IC610MDL153 IC610MDL154 IC610MDL155 IC610MDL156 IC610MDL157 IC610MDL158 IC610MDL175 IC610MDL176 IC610MDL180 IC610MDL185 IC610MDL182 IC610MDL181 IC610MDL110 IC610CBL107 IC610MDL115 IC610MDL124 IC610PER151 IC610PER154 1IC610ACC120 IC610ACC150 IC610ACCIS51 IC610ACC152 IC610ACCI55 IC610ACC156 IC610CHS191 IC610PRG190 Physical Equipment Configuration 2 7 GEK 90842 Table 2 1 Series One Series One Plus Catalog Numbers Continued DESCRIPTION CATALOG NUMBER Remote CPU Programmer Cable 1C610CBL102 Data Communications Unit IC610CCM105 I O Link Local IC610CCM110 I O Link Remote 1C610CCM111 Hardware Requirements The Series One and Series One Plus PCs are an excellent relay and timer counter replacer or substitute for other sequential type control devices such as drum or stepping switch based systems However one question always arises how much hardware d
56. sec 1 7K logic solution for total real scan time overhead is typically 4 to 5 mSec 8 mSec 0 5K Series One Plus 12 mSec 1 0K and Model E 15 mSec 1 7K One Plus 3 7K 36 mSec 3 7K Maximum I O 112 Series One 168 Series One Plus Internal Coils 144 Special Function Coils 4 Retentive Coils Latches 28 Timer Counters 64 4 digit Shift Register Stages 128 Sequencers 64 at 1000 steps each Data Registers Series One Pius and 64 16 bit up to 124 with Series One Plus 3 7K unused T C references Series One Series One Plus PC Introduction 1 5 E_T GEK 90842 Programmable Controller Concepts When using a new product for the first time there are always new concepts and terms to become familiar with Although PC s are relatively easy to install program and apply there are some simple principles to follow Figure 1 2 illustrates a general block diagram of a Programmable Controller Specific hardware components to illustrate this diagram will be described in Chapter 2 pc s1 83 0001 CENTRAL INPUT PROCESSOR OUTPUT UNIT 0 USER SUPPLIED FIELD DEVICES t Figure 1 2 Basic PC Block Diagram Programming the Series One and Series One Plus PCs The programming devices are used to enter the specific logic the user desires the PC to follow This logic to be described in detail in Chapter 5 is what makes the user s PC a unique unit different from all others unless the identical logic is entered into another unit
57. tch must be positioned towards the left On the first expander it must be towards the right If a third rack is used the switch must be towards the left again An exception to the described switch settings is when a 5 slot rack is used as an expansion rack in a Series One Plus system where the CPU rack is a 10 slot rack In this case the switch must be positioned to the left This switch is not included in the IC610CHS101 rack since it cannot be used as an expansion rack CAUTION All switches must be set properly The Series One or Series One Plus PC may not function correctly if any switch is not in the correct position The 10 slot racks I1C610CHS130 134 have two bridge connectors on the back plane which must be configured Bridge connector SW1 located between slots 3 and 4 has 2 positions EXP and CPU The jumper must be positioned on the corresponding pins to specify whether the rack is a CPU rack or an Expansion rack Bridge connector SW2 located between slots 9 and 10 selects the address to be assigned to slot 10 and the expansion rack slots The selections are either 100 EXP or 700 Figure 3 5 shows the location of SW1 and SW2 a40794 Sw2 Swi 700 100 EXP CPU EXP BRIDGE CONNECTOR ii E E BRIDGE CONNECTOR 2 IC6IOCHS130 0 IC6J0CHSI34 Figure 3 5 I O Addressing Switches in Series One Plus 10 Slot Racks 3 6 Installation GEK 90842 16 Example of SW1 and SW2 settings are shown below in figure 3 6 a40795
58. the overall system Chapter 3 Installation provides the specifications and instructions required for installation of your Programmable Control system Chapter 4 PC Operation describes the operation of the Series One and Series One Plus PCs including features and functions of the programmer used for entering new programs editing existing programs monitoring the status of inputs or outputs displaying timer or counter accumulated values and displaying register contents The last part of this chapter describes operation of peripheral devices which may be used with both Programmable Controllers Peripherals include an audio cassette tape recorder for recording your program after it has been entered in order to have a permanent record of that program a PROM Writer Unit which allows a non volatile means of program storage within the PC and a Printer Interface Unit to allow documenting of your programs Chapter 5 Programming provides the basic information required in order to develop enter and implement your programs A description of each function is provided including examples of using each function Three sections are included Programming Basic Instructions and Data Operation Instructions Chapter 6 VO Specifications and Wiring is a guide to the specifications of the input and output T O modules and their physical connections to field devices Chapter 7 Maintenance is a guide to basic maintenance of your system should it be nee
59. to the I O modules or install a No 6 insulated lug ringed or forked Bare wire connections are recommended for multiple wire connections to one terminal i Carefully remove plastic covers over I O terminal connections by lifting top or bottom leg and sliding it to right or left Starting with the lower terminals connect the field wires to all I O terminals Power connections such as those to commons C should be made last No connections are required to unused circuits however screws on unused terminals should be tightened Installation 3 11 GEK 90842 34 For 16 point I O modules that connect to I O through a connector on the faceplate secure the connector on the I O Interface cable to the connector on the module Ensure that wires to the top set of terminals do not extend beyond the screw down plate Any wire exposed before the terminal plate must be covered by shrink tubing or sleeves Wires should be laced together to leave a service loop adequate for removal of I O modules without disconnecting wires See figure 3 11 After testing of I O wiring replace plastic covers a40017 e Figure 3 11 Typical Routing of VO Wiring Programmer 36 37 The hand held programmer catalog no IC610PRG100 or IC610PRG105 can be placed over the CPU and power supply for permanent or temporary mounting Its connector fits into the receptacle on the CPU and it snap locks onto the power supply If an extender cable is
60. ugh bolts or 3 16 5mm if using tapped holes 3 Insert top 2 bolts 3 16 X 1 1 2 or 5mm X 40mm put unit in place and loosely secure with washers lock washers and nuts OR Installation 3 3 GEK 90842 4 Tap holes and insert top two bolts Place unit onto mounting bolts and loosely secure 5 10 NOTE When inserting the 2 top bolts attach the green jumper as shown in figure 3 2 This jumper wire is packed with each rack and provides a method of grounding the rack when an earth ground such as the shield or hard wire in the power cord is also connected to a mounting bolt The power supply ground connection is made to one of the mounting bolts step 3 or 4 above A jumper wire is included with each rack to interconnect the mounting brackets The C terminals on the power supplies are interconnected when more than one rack is used Otherwise the C terminal is not connected to anything in a single rack system a40147 jumper wire included with 1 0 base Star washer to an earth ground Figure 3 2 Recommended Rack Grounding Complete the installation of the bottom two bolts and tighten all mounting hardware Power supplies are shipped installed in each base If additional racks are to be used repeat steps 1 4 above If only one base unit is used go to step 15 NOTE When drilling or tapping holes ensure that metal chips do not enter unit already installed Clear work area
61. uipment Configuration 2 11 GEK 90842 Printer Interface Unit The Printer Interface Unit IC610PER151 is a compact easy to use device that attaches to the Series One One E One Plus or One Plus 3 7K PC in the same manner as the programmer This peripheral interfaces to many readily available personal computer printers and provides a means of obtaining a hard copy printout of the user program in either boolean or ladder diagram format Version B works with Series One One E and One Plus PCs A higher revision will be available that will also work with the Plus 3 7K PC a40538 Figure 2 9 Printer Interface Unit N N 90842 al 6 Y U e O ea e O E GO Ygs E SHEARS Ey oo B a 3 lt t OQ e i cpm 4 SE Er O AGS a Sar E ha Y eo A D D 2 OF 2 ar b s Q F A g 3 5 e Q A O EFIE EL t Y O 2 fA a ha PS da n D oO Vow hg gt A A b gt el O TJEBEO RBA o IO Ss Q E Qda i r 3583 3943 or OF RIBA O a a 3 amp DS o8an gt G Y jp 4 E y ad a Aa aa amy go 8 BAS oa g 5 E 3 39 E E 9 n EAD do EE QS A 4 Od U PA 2 EE bk TAS OS O8 A a gt mn sk Si E me Q 4 D Y o 9 2 2 103 E A L o rs e O oO gt z yapa Ra Q j Q lt i ORS ea oD rt Q fa Ey A O f z GeO 3 A GURKA SEE o VPE a EE ee ae OE em Ep a G ob on 20O0 5F ad gu T a bag ra a Y T A a om psa y O F A 3258 558 Ou aA ta i D O ul
62. ve for each I O module 22 To remove a module squeeze the snap locks top and bottom see figure 3 10 towards the center and pull the module straight out Squeeze force should be approximately 10 pounds 5 Kg and pull r Ki a Se i vi ns Ge y y Ir N Li farce 2 19 nonnde 4 58 co AWS WW y amp A D letan lipases Lj ow aa a40283 SQUEE ZF HERE TO REMOVE te i a a xan a A Gua BD eee I YM bt S PA 2 MIA A CR A GU S AA l TIE A ENA ain E A rl AN DIA TM AAN Lon Eds A ma Fim AN BYU MC MAI TA e A E O DIA AN m oe an rd E ruin MAS LI WAY A UY TAM es MC i Y i f Liane T Y a MA i _ A N Wa a aa P soueeze Here OO y TO REMOVE inne 3 10 Installation EaeEeEEE EEE ESIEIEI L ___ _ aEEEESEEEEEE EE GEK 90842 Power Connections 23 24 25 26 27 29 AC or DC power connections are made to the terminal strip on the far right of each unit See table 3 1 for power requirements The minimum recommended wire size for power connections is AWG No 18 1mm Strip 0 4 0 1 inches 10 2mm of insulation from each wire hot neutral and ground or and or place a No 6 insulated lug ringed or forked onto each wire Remove plastic cover over terminal strip and retain Connect the hot wire to the top terminal The neutral is connected to either the next second terminal for 115 V ac operation or the third ter
63. y Retain Coils affects 340 373 only Counters and Shift Registers are always retentive Table 3 3 Memory Size MEMORY SIZE CONNECT JUMPERS BETWEEN PINS 700 Words CMOS 1724 Words CMOS 1724 Words PROM CAUTION Remove jumper E F before installing PROM Battery will discharge in a very short time if E F is not disconnected NOTE Pin A is towards the faceplate Factory setting is 700 words CMOS 1724 words PROM same Setting r N Imstnilla nm 2 a ARIS IALIULIL mM P d GEK 90842 a40282 ENGAGE i SECOND EN _ j dh PPC Y UD CNA N Y 1 1 Y MD E MN TD A CNY o INTA A Pa ON vw Sl ST oe ee A oN iain Beate he Se Sf l ALT ere A we A T R go LA MA NATY AM E AA B aN CAE MA tea A W I igs yay 6 Ft NA A To Re ted ere tl en S am ONL RA Se E i A AAA nae ANS e ENGAGE HERE FIRST Ta Da A Oe Vv re MN gt OS Y PU 3 US O Figure 3 9 Proper Module insertion 19 Tilt the module approximately 10 as shown in figure 3 9 Insert bottom of the large printed circuit board into the bottom card slot 20 When the bottom slot is engaged rotate the module to engage top slot Slide module into base unit until it is firmly seated and snan locks engag J aaae ON Te O 4 MON as 8 a AS Lo A E AE a EE E a a e a A ls es a AA o __ 1 Wmnerl Modules dale WISTAlLicd INIO TaCKS at SIOT 1 0Candons das QGCICITINI Ca DY US adlidllOonl pidalls FOUOW steps 19 and 20 abo
64. y 0 3 O gt o l o E G y hs O y E 4 aged E Q E f A od D pr E o G r 0 Q AS Q E m gt Qwoorymon 1 010101 3 5 D a E 3 a o z a A e A A Y A A T y 5 at a gt 2 0 o 2 Q a7 3 la cosa Hg 9 y E ASS RA e G aj E 5 Au ne 4 z E E E S289 of Sg ag s gir uE BA e Boo g 8 4 bea E O Bed bo R o 480 a dl gt ore t OSDO pa Y r TI 3 0b D F g 2 A 0 EERE SSE 84 BE PESES y j a gh A 4 2 E E 2 2 S S j 8 A Y x E 3 E A amp el p O F EE ERR AA O vH on meg CE E a Y A E aE g a So a egle p y 6 x 9 l re O G D E A fx tQ a d gt gt ARS 2 GyFRagn gs y Td ro i Q G SOs nad ZS gt vo a A a ES fda OO YASS 5 Bang B Ss 2 OS we g 8 E 3 z 9 2 amp 5S EQ 9 46 93 8 Qu a r NM sE z l q E o qu A S O 3Sn6 amp 0 K 8 Q F 4 a Seg n Of 8 D H O fx u ea 8 BES S y A l G A ass l m p T O Q S a gt m U 00 y S i x SY r O Y a i O S c w He D Bos E a zy a y 4 3 a di 8 as lt g ba m A A E y E D 3o 882 oh Zn E og fa m Tom Ad 1 D ae N 3 Y Pay Y O 4 Y Y r 3 fA Qs O O 5 de 7 BE A A a 2 E y 2 Aa E a E 9 E ga 9 se pee e gt gt his S 53i SSS q Q E Al 33 6 58 4 3 E 3083583 ga Sos Pocas BE a A se JN t A y ey a i Y ig E a 0 5 ERA 8 g Fi 83 gt ASA viR RS a pmo ae A Bh A E 00 A m w O i A a WM y E Ys a at ae ne 3 E g

Series One PLCs Series One/One Plus User`s Manual

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