Honeywell ST 3000 Smart Transmitter Series 900 Flush Mount
Contents
1. Optional Analog bo Wes Meter on _ A By Terminal Optional Block Side Local Smart Meter on Optional Rotational as External Lock Ground OFO 5 16 18 UNC 2A Thread adi Bolt lock washer f 9 50 Long amp O ring Std 0 375 1 Mounting Sleeve gt Std option millimeters Reference Dimensions inches Figure 4 Typical Mounting Dimensions for 1 Flush Mount Transmitter Options Indicating Meter ME and SM Options The Smart Meter option SM provides an LCD display for both analog and digital output and can be configured to display 0 to 100 pressure in selected engineering units Local Zero and Span A local zero and span adjustment option is available option ZS Lightning Protection Option LP A terminal block is available with circuitry that protects the transmitter from transient surges induced by nearby lightning strikes HART Protocol Compatibility Option HC An optional electronics module is available for the Series 900 that provides HART Protocol compatibility Transmitters with the HART Option are compatible with the AMS System Contact your AMS Supplier if an upgrade is required Transmitter Configuration Option TC The factory can configure the transmitter linear square root extraction2. Maximum Allowable Working Pressure MAWP ST 3000 products are rated to Maximum Allowable Working Pressure STG93P 100 psi 5 1 bar Units can withstand overpressure of 1 5X MAWP without damage Process temperatures above 65 C 149 F require a 1 1 reduction in maximum ambient temperature t Short term equals 2 hours at 70 C 158 F Loop Resistance ohms 10 8 16 28 20 63 25 28 3 37 0 Operating Voltage Vdc Operating Area NOTE A minimum of 250 Ohms of loop resistance is necessary to support communications Loop resistance equals barrier resistance plus wire resistance plus receiver resistance Also 45 volt operation is permitted if not an intrinsically safe installation Figure 3 Supply Voltage and Loop Resistance Chart 34 ST 03 73 Page 6 Performance Under Rated Conditions Model STG93P 0 100 psig 0 7 barg Parameter Description Upper Range Limit psig barg 100 psig 7 barg Minimum Span psig barg 5 psig 0 3 barg Turndown Ratio 20 1 Zero Elevation and Suppression No limit except minimum span from zero to 100 of URL Accuracy Reference Includes combined effects of linearity hysteresis and repeatability e Accuracy includes residual error after averaging successive readings e For FOUNDATION Fieldbus use Digital Mode specifications For HART use Analog Mode specifications In Analog Mode 0 10 of calibrat
3. or Ex II 3 G EEx nA IIC T6 Honeywell Non Sparking Zone 2 Enclosure IP 66 67 INMETRO Flameproof Zone 1 Exd IIC T5 Brazil See ATEX installation requirements in the ST 3000 User s Manual The user must determine the type of protection required for installation of the equipment The user shall then check the box v adjacent to the type of protection used on the equipment certification nameplate Once a type of protection has been checked on the nameplate the equipment shall not then be reinstalled using any of the other certification types TABLE IV Factory Identification XXXX Restriction Letter Available only with Not available with CE Conformity Europe 89 336 EEC Electromagnetic Compatibility EMC Directive All options 34 ST 03 73 Page 13 This Page Intentionally Blank ST 3000 is a registered trademark of Honeywell International Inc HART is a trademark of the Hart Communication Foundation FOUNDATION is a trademark of the Fieldbus Foundation Honeywell Industrial Measurement and Control Honeywell International Inc 16404 North Black Canyon Highway Phoenix Arizona 85053 Honeywell International Inc
4. 0 100 psig 0 7 barg Specification and Model Selection Guide Figure 1 Series 900 Flush Mount Pressure Transmitters feature proven piezoresistive sensor technology The devices provide comprehensive self diagnostics to help users maintain high uptime meet regulatory requirements and attain high quality standards S900 transmitters allow smart performance at analog prices Accurate reliable and stable Series 900 transmitters offer greater turndown ratio than conventional transmitters Honeywell transmitters operating in the digital mode using Honeywell s Digitally Enhanced DE protocol make diagnostics available right at the control system s human interface Equally important transmitter status information is continuously displayed to alert the operator immediately of a fault condition Because the process variable PV status transmission precedes the PV value we are guaranteed that a bad PV is not used in a control algorithm In addition bi directional communication provides for remote transmitter configuration directly from the human interface enabling management of the complete loop Maureen Atchison DuPont Site Electrical amp Instrumentation Leader 34 ST 03 73 Page 2 Description The ST 3000 transmitter can replace any 4 to 20 mA output transmitter in use today and operates over a standard two wire system The measuring means is a piezoresistive sensor which actually contains three sensors in one It cont
5. ST 3000 Smart Transmitter Honeywell 34 ST 03 73 7 04 Series 900 Flush Mount Model STG93P Introduction In 1983 Honeywell introduced the first Smart Pressure Transmitter the ST 3000 In 1989 Honeywell launched the first all digital bi directional protocol for smart field devices Today its ST 3000 Series 900 Pressure Transmitters continue to bring proven smart technology to a wide spectrum of measurement applications Honeywell offers the STG93P transmitter for direct insertion in processes with the use of a 1 sleeve welded into the process line The primary application is pressure measurement in the head box of pulp and paper plants The flush mount capability eliminates the possibility of clogging while the insertion design makes transmitter change out rapid and trouble free The STG93P transmitter is available in ranges from 0 5 to 0 100 psig and can be installed in a variety of hazardous locations All ST 3000 transmitters can provide a 4 20 mA output Honeywell Digitally Enhanced DE output HART output or FOUNDATION Fieldbus output When digitally integrated with Honeywell s Process Knowledge System EXPERION PKS ST 3000 instruments provide a more accurate process variable as well as advanced diagnostics Honeywell s cost effective ST 3000 900 transmitters lead the industry in reliability and stability e Stability 0 01 per year e Reliability 470 years MTBF
6. ains a differential pressure sensor a temperature sensor and a static pressure sensor Microprocessor based electronics provide higher span turndown ratio improved temperature and pressure compensation and improved accuracy The transmitter s meter body and electronics housing resist shock vibration corrosion and moisture The electronics housing contains a compartment for the single board electronics which is isolated from an integral junction box The single board electronics is replaceable and interchangeable with any other ST 3000 Series 100 or Series 900 model transmitter Like other Honeywell transmitters the ST 3000 features two way communication between the operator and the transmitter through our Smart Field Configurator SFC You can connect the SFC anywhere that you can access the transmitter signal lines The SCT 3000 Smartline Configuration Toolkit provides an easy way to configure instruments using a personal computer The toolkit enables configuration of devices before shipping or installation The SCT 3000 can operate in the offline mode to configure an unlimited number of devices The database can then be loaded downline during commissioning Features Choice of linear or square root output conformity is a simple configuration selection Direct digital integration with Experion PKS and other control systems provides local measurement accuracy to the system level without adding typical A D and D A co
7. damping time LRV URV and mode analog digital and enter an ID tag of up to eight characters and scratchpad information as specified Indicator Configuration Option Cl Provides custom configuration of Smart Meters Tagging Option TG Up to 30 characters can be added on the stainless steel nameplate mounted on the transmitter s electronics housing at no extra cost Note that a separate nameplate on the meter body contains the serial number and body related data A stainless steel wired on tag with additional data of up to 4 lines of 28 characters is also available The number of characters for tagging includes spaces Custom Calibration and ID in Memory Option CC The factory can calibrate any range within the scope of the transmitter s range and enter an ID tag of up to eight characters in the transmitter s memory FOUNDATION Fieldbus Option FF Equips transmitter with FF protocol for use in 31 25 kbit s FF networks See document 34 ST 03 72 for additional information on ST 3000 Fieldbus transmitters Specifications are subject to change without notice 34 ST 03 73 Page 9 Ordering Information Contact your nearest Honeywell sales office or In the U S Honeywell Industrial Automation amp Control 16404 North Black Canyon Hwy Phoenix AZ 85053 1 800 288 7491 In Canada The Honeywell Centre 155 Gordon Baker Rd North York Ontario M2H 3N7 1 800 461 0013 In Latin America Honeywe
8. ed span or upper range value URV whichever is greater terminal based For URV below reference point 25 psi accuracy equals 25psi 1 7bar 0 0125 0 0875 a oa or 0 0125 0 0875 E bar in span In Digital Mode 0 0875 of calibrated span or upper range value URV whichever is greater terminal based For URV below reference point 25 psi accuracy equals 1 7bar 25psi are or 0 0875 0 0875 span psi in span Zero Temperature Effect per 28 C 50 F In Analog Mode 0 40 of span For URV below reference point 50 psi effect equals 50 psi 3 5 bar 0 05 0 35 san pai or 0 05 0 35 ante bar in span In Digital Mode 0 35 of span For URV below reference point 50 psi effect equals 50 psi 3 5 bar 0 35 aren psi r 0 35 oma bar in span Combined Zero and Span Temperature Effect per 28 C 50 F In Analog Mode 0 50 of span For URV below reference point 50 psi effect equals 50 psi 3 5 bar F 0 05 0 45 ex psi or 0 05 0 45 onta bar in span In Digital Mode 0 45 of span For URV below reference point 50 psi effect equals 50 psi 3 5 bar 0 45 aan psi 0 45 canta bar in span Stability 0 03 of URL per year Performance specifications are based on reference conditions of 25 C 77 F 10 to 55 RH and Hastelloy C diaphragm Transmitter URL limit or maximum process connection rating whichever i
9. ically provides audit trail of changes Enhanced accuracy Elimination of D A and A D converters improves signal accuracy Digital Integration of the ST 3000 Transmitter with TPS allows you to combine advanced transmitter technology with our state of the art process connected controllers the Process Manager Advanced Process Manager and High Performance Process Manager Digital Integration of the ST 3000 Transmitter with TPS improves the integrity of the process data measurements letting you monitor process variability with greater accuracy Accurate and more reliable data lets you implement advanced control strategies providing greater bottom line profits 34 ST 03 73 Page 5 Specifications Operating Conditions All Models Parameter Reference Rated Condition Operative Limits Transportation Condition and Storage oC oF C oF 6 oF oC oF Ambient Temperature 25 1 7742 15to 65 5to 149 15to65 5to 149 55 to 75 67 to 167 Process Interface Temp 25 1 7742 15to 65 5 to 149 15 to 95 5 to 203 NA NA Humidity RH 10 to 55 0 to 100 0 to 100 0 to 100 Vacuum Region Minimum Pressure mmHg absolute atmospheric 300 2 short term t inH2O absolute atmospheric 150 1 short term t Supply Voltage Current and Load Resistance Voltage Range Current Range Load Resistance 10 8 to 42 4 Vdc at terminals 3 8 to 21 8 mA 0 to 1440 ohms as shown in Figure 3
10. igin FO195 Attestation if Amiens built FMEDA SIL Certificate Marine Type Approvals DNV ABS BV amp LR Warranty Options Additional Warranty 1 year Additional Warranty 2 years Additional Warranty 3 years Additional Warranty 4 years Selection 00 HC FF ME SM CI LZ ZS LP CC TC WP SH A1 A2 A3 TG TB SP PG TL GE CF MS F1 F3 F5 F6 MT w1 W2 W3 W4 Availabili Y b r b m S b x n n b u i b a a b a a b b 34 ST 03 73 Page 11 34 ST 03 73 Page 12 TABLE Ill OPTIONS Approval Approval Type Location or Classification SE Body NO HAZARDOUS LOCATIONS APPROVALS a ae Explosion Proof Class I Div 1 Groups A B C D Factory Dust Ignition Proof Class Il Ill Div 1 Groups E F G 1C Non Incendive Class I Div 2 Groups A B C D Intrinsically Safe Class I Il III Div 1 Grps A B C D E F G Explosion Proof Class I Div 1 Groups B C D CSA Dust Ignition Proof Class Il Ill Div 1 Groups E F G pow e Intrinsically Safe Class I Il III Div 1 Grps A B C D E F G SA Intrinsically Safe Ex ia IIC T4 4G Non Sparking Ex n IIC T6 T4 with SM option fee ee eee ye 0 1 Flameproof Zone 1 Ex II 2G EExd IIC T5 T6 3D ATEX Honeywell Enclosure IP 66 67 Multiple Marking Ex IlI 1G EEx ia IIC T4 T5 T6 Int Safe Zone 0 1 or Ex I1 2 G EEx d IIC T5 T6 Flameproof Zone 1
11. ing Screw Sleeve not provided TABLE II No Selection oooo0 TABLE III OPTIONS None Communication Options HART Protocol compatible electronics FOUNDATION Fieldbus Communications Indicating Meter Options Analog Meter 0 100 Even 0 10 Square Root Smart Meter Custom Configuration of Smart Meter Local Zero Local Zero and Span Transmitter Housing amp Electronics Options Lightning Protection Custom Calibration and I D in Memory Transmitter Configuration Write Protection 316 ST ST Electronics Housing with M20 Conduit Connections 1 2 NPT to M20 316SS Conduit Adapter BASEEFA EEx d IIC 1 2 NPT to 3 4 NPT 316 SS Conduit Adapter Stainless Steel Housing with M20 to 1 2 NPT 316 SS Conduit Adapter use for FM and CSA Approvals Stainless Steel Customer Tag 4 lines 28 characters per line Stainless Steel Customer Tag Blank End Cap Live Circuit Warning Label in Spanish only with ATEX 3D End Cap Live Circuit Warning Label in Portuguese only with ATEX 3D End Cap Live Circuit Warning Label in Italian only with ATEX 3D End Cap Live Circuit Warning Label in German only with ATEX 3D Meter Body Options Calibration Fixture with 1 4 NPT Port for Pressure Source 316L SS Mounting Sleeve requires customer installation to process Services Certificates Marine Type Approval Options Calibration Test Report and Certificate of Conformance F3399 Certificate of Conformance F3391 Certification of Or
12. ll Inc 480 Sawgrass Corporate Parkway Suite 200 Sunrise FL 33325 954 845 2600 In Europe and Africa Honeywell S A Avenue du Bourget 1 1140 Brussels Belgium In Eastern Europe Honeywell Praha s r o Budejovicka 1 140 21 Prague 4 Czech Republic In the Middle East Honeywell Middle East Ltd Khalifa Street Sheikh Faisal Building Abu Dhabi U A E In Asia Honeywell Asia Pacific Inc Honeywell Building 17 Changi Business Park Central 1 Singapore 486073 Republic of Singapore In the Pacific Honeywell Pty Ltd 5 Thomas Holt Drive North Ryde NSW Australia 2113 61 2 9353 7000 In Japan Honeywell K K 14 6 Shibaura 1 chrome Minato ku Tokyo Japan 105 0023 Or visit Honeywell on the World Wide Web at http www honeywell com 34 ST 03 73 Page 10 34 ST 16 52 Issue 11 Instructions Select the desired key number The arrow to the right marks the selection available Make one selection from each Table and II using the column below the proper arrow Select as many Table IIl options as desired if no options or approvals are desired specify 9X A denotes unrestricted availability A letter denotes restricted availability Key Number III Optional Pe aise oe eee KEY NUMBER Selection Availat 0 5 to 0 100 psi 0 0 34 to 0 7 bar STG93P TABLE 1 METER BODY Process Barrier merce o al E Materials of 316 St St Hastelloy C Poren 1 Fill Silicone Process Head 1 Slip in with Lock
13. n proof and intrinsically safe for use in Class Division 1 Groups A B C D locations and nonincendive for Class Division 2 Groups A B C D locations Approved EEx ia IIC T4 T5 T6 and EEx d IIC T5 T6 per ATEX standards See attached Model Selection Guide for options All ST 3000 model designs except STG19L STG99L STG170 STG180 have been registered in all provinces and territories in Canada and are marked CRN 0F8914 5C Pressure Equipment Directive 97 23 EC The ST 3000 pressure transmitters listed in this Specification have no pressurized internal volume or have a pressurized internal volume rated less than 1 000 bar 14 500 psig and or have a maximum volume of less than 0 1 liter Therefore these transmitters are either not subject to the essential requirements of the directive 97 23 EC PED Annex 1 and shall not have the CE mark or the manufacturer has the free choice of a module when the CE mark is required for pressures gt 200 bar 2 900 psig NOTE Pressure transmitters that are part of safety equipment for the protection of piping systems or vessel s from exceeding allowable pressure limits equipment with safety functions in accordance with Pressure Equipment Directive 97 23 EC article 1 2 1 3 require separate examination 34 ST 03 73 Page 8 Removal Clearance for All Caps o 2 NPT ral Optional Adapter ay for M20 or NPT
14. nverter inaccuracies Unique piezoresistive sensor automatically compensates input for temperature and static pressure Added smart features include configuring lower and upper range values simulating accurate analog output and selecting preprogrammed engineering units for display Smart transmitter capabilities with local or remote interfacing means significant manpower efficiency improvements in commissioning start up and ongoing maintenance functions 34 ST 03 73 Page 3 Screen Anti Clog Control System Reject STG93P Flush Mount Transmitter Figure 2 ST 3000 STG93P Typical Installation Smart Technology Delivers Broad Benefits and Reduces Total Cost of Ownership The ST 3000 Flush Mount Transmitter combines integrated sensor and microprocessor technologies to produce the most accurate and consistent measurement possible and is based on ST 3000 technology which is the most reliable in the industry These features help improve product yield increase process efficiency and enhance plant safety In addition to the advantages of superior accuracy and reliability the ST 3000 significantly lowers your lifetime cost of ownership in several ways Installation Wiring cost savings are achieved as well as reduced costs of piping manifolds mounting safety barriers etc with the ST 3000 Commissioning The hand held SFC III Smart Field Communicator lets a single technician remo
15. s lower 34 ST 03 73 Page 7 Performance Under Rated Conditions General for all Models Output two wire Supply Voltage Effect Damping Time Constant CE Conformity Europe Lightning Protection Option Code LP Analog 4 to 20 mA or DE digital communications mode Options available for FOUNDATION Fieldbus and HART protocol 0 005 span per volt Adjustable from 0 to 32 seconds digital damping 89 336 EEC Electromagnetic Compatibility EMC Directive Leakage Current 10 microamps max 42 4 VDC 93 C 10 20 u sec 5 000 Amps 50 strikes 10 000 Amps 20 strikes 10 1000 u sec 250 Amps 1000 strikes 500 Amps 400 strikes Impulse Rating rise decay Physical and Approval Bodies Parameter Description Process Interface See Model Selection Guide for Material Options for desired seal type Diaphragm Materials wetted Hastelloy C Meter Body Materials wetted 316L Stainless Steel Fill Fluid Silicone DC 200 Electronic Housing Epoxy Polyester hybrid paint Low copper aluminum alloy Meets NEMA type 4X watertight and designed to meet NEMA 7 explosion proof Process Connections Flush mount in 1 weld sleeve with O ring and locking bolt Wiring Accepts up to 16 AWG 1 5 mm diameter Dimensions See Figure 4 Net Weight 3 9 pounds 1 8 Kg Approval Bodies Hazardous Areas Canadian Registration Number CRN Approved as explosio
16. tely configure ST 3000 transmitters and re range them when application requirements change Maintenance The ST 3000 offers greater accuracy and stability reducing the frequency of calibration Self diagnostics can automatically indicate impending problems before they affect reliability or accuracy Also a single technician can diagnose problems remotely using the SFC or TPS Global User Station saving time and reducing cost Inventory stocking Enhanced reliability combined with the high turndown capability of the ST 3000 reduces the quantity of instruments needed to stock as backups for the installed transmitters 34 ST 03 73 Page 4 Digital Integration Links the ST 3000 to TPS for Greater Process Efficiency Digital Integration combines the functions of TPS system with the strengths of the ST 3000 to help achieve maximum productivity by providing Database security and integrity PV Status transmission precedes the PV value guaranteeing that a bad PV is not used in a control algorithm Bidirectional communication and a common database for the system and the transmitter Data upload and download capability lowers transmitter installation costs Single window diagnostics for the transmitter electronics and meter body and loop Remote troubleshooting reduces maintenance effort and expedites repairs Automatic historization of all transmitter parameter changes System maintenance log automat
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