Home

FRAMAX User Manual 10-2011

1. Footing and grade beam formwork SS ASS Ea 9783 201 01 NW WW MW a Ss Y W 999783014 10 2011 Formwork Experts cloka User information Framed formwork Framax S Xlife Forming walls with Framax Xlife Doka framed formwork Framax Xlife is the ideal framed formwork for large area crane assisted gang forming The exceptionally high safe working load and long lifespan of Doka Framax Xlife make it highly econom ical for all wall forming tasks Permitted fresh concrete pressure 1 650 psf 80 kN m Where the concrete density is 150 pcf 25 kN m3 this corresponds to a hydrostatic pour height of 10 6 3 20 m Framax Xlife is exceptionally versatile and flexible so you can quickly form any layout with it y u e S FIN v 1 A pu Framax S Xlife panel Page 12 Joining gangs Page 20 Vertical stacking of panels Page 24 Tie rod system Page 33 Length adjustment Page 40 90 degree corners Page 42 Acute and obtuse angled corners Page 52 Bulkhead formwork Page 60 Plumbing accessories Page 68 gt Pouring platforms Page 74 Resetting by crane Page 79 T 999783014 10 2011 Wall formwork The panels can be fixed together at any point around the frame
2. cor 2 yil ac eje gue Il 1 zl LL 1 ot a 999783014 10 2011 Wall formwork Filler widths 7 30 17 80 cm with molded timbers and formwork sheeting A Framax molded timber B Framax quick acting clamp RU C Dimensional lumber D Formwork sheet E Framax S universal waling F Framax wedge clamp G Framax S Xlife panel Filler range to 12 0 to 30 cm 0 to 30 0 to 80 cm Framax S universal waling 0 90m Framax S universal waling 1 50m Tying the panels Filler widths lt 12 30 cm Place 1 tie through the filler in the top universal waling and 1 in the bottom universal waling Filler widths gt 12 30 cm Place two ties in each of the 3 universal walings per 2 70 m formwork height A tension anchor can be made using a tie rod and Star grip nut 15 0 G cloka 41 The Formwork Experts Wall formwork 90 degree corners 1 A A gt JR E Wu LL ui Y WI Pf Ww Mi 7 5 1 ETESEJ XV Lf Y SN ZA WA AUD MD Y M N The corner solutions are based on the strong torsion proof Framax Xlife inside corner 9727 315 01 a 12 30 5 cm The hole drilled in the inside corner
3. 5 1 6 4 N Y 9 4 0 E 3 105 M 0 3 4 E J X 90 x a 5 1 N M MN 1 d 715 x B 3 Q M vo 2 gt 4 D x 60 N c 4 3 2 45 a O 1 a 30 a zl in 0 TITITITIT ITITITTTUITETTTI TTE EPI EPIIT TTE TTE PTT PET PTT PT PTT TET PT PTT PTT 0 2 4 6 8 10 12 14 16 18 20 Radius m A Minimum wall thickness 20 cm B Minimum wall thickness 15 cm a Outside out of roundness value 999783014 10 2011 Inside out of roundness value C Ideal circular arc outside radius D Ideal circular arc inside radius E Framax Xlife panel Example e Radius 6 0 m Permitted deviation from circular arc 1 0 cm max width of panel 60 cm clok 105 The Formwork Experts Circular formwork User information Framed formwork Framax S Xlife Determining the best distribution of the panels inch Example Key data of structure Inside radius 19 228 Outside radius 19 8 236 Permitted deviation from circular arc 3 Length of concreting section 29 10 358 1 4 of the inside circumference Panel width Determine the max panel width from the radius out of roundness diagram with reference to the radius of the structure and the permitted deviation from the circular arc Panel width 60 cm Width of circular
4. Framax stripping spindle with ratchet Framax Ausschalspindel mit Ratsche Galvanized Height 10 24 8 cm 12 1 588653000 Framax quick acting clamp RU Framax Schnellspanner RU 7 3 588153400 Galvanized Length 8 20 cm Framax multi function clamp Framax Uni Spanner 12 8 588169000 Galvanized Length 1 4 40 cm Framax adjustable clamp Framax Ausgleichsspanner 11 7 588168000 Galvanized Length 1 7 48 cm cicikci The Formwork Experts 121 Component overview User information Framed formwork Framax S Xlife Ibs Article Ibs Article Framax stop end waler tie 15 45cm 33 1 588940000 wedge bolt RA 7 5 0 75 588159000 Framax stop end waler tie 15 75cm 45 4 588941000 Framax Keilbolzen RA 7 5 Framax Stirnabschalzwinge Galvanized Galvanized Length 6 15 cm Framax S corner clamp 7 5 588596000 Framax S Eckspannwinkel Framax universal fixing bolt 10 16cm 1 3 588158000 Framax Universalverbinder 10 16cm Galvanized Length 10 26 cm Panel strut 340 66 6 588246000 Elementst tze 340 consisting of Framax universal fixing bolt 10 25cm 1 5 583002000 Prop head 7 7 588244000 Framax Universalverbinder 10 25cm pcs Galvanized Galvanized Length 1 2 36 cm Length 1 4 40 8 cm Width 4 1 2 11 8 cm Height 7 17 6 cm B Prop shoe 4 6 588245000 Galvanized al Length 8 20 cm Framax stop end tie 3 3 588143000 W
5. Fixing to the floor gt Anchor the plumbing accessories in such a way as to resist tensile and compressive forces Boreholes in the footplates Panel strut 340 540 Eurex 60 550 d d c 9727 343 01 1 26 mm 811 16 18 mm 1 1 8 28 mm 811 16 18 mm Anchoring the footplate The Doka Express anchor can be re used many times over the only tool needed for screwing it in is a ham mer A Doka Express anchor 16x125mm B Doka coil 16mm Cylinder compressive strength of concrete min 3 000 psi 20 N mm BA Follow the Fitting Instructions Required safe working load of alternative anchor for foot plates min 3 0 kip 13 5 kN Follow the manufacturer s applicable fitting instruc tions clok 69 The Formwork Experts Wall formwork Pipe brace 12 0 21 0 and Pipe brace 22 0 40 0 Formwork heights up to 13 4 4 05 m SIUS Ses eB User information Framed formwork Framax S Xlife Formwork heights up to 17 8 5 40 m 97992312201 Formwork heights to 22 2 6 75 m 5281019201 60 Pipe brace 12 0 21 0 B Pipe brace 22 0 40 0 70 cloka The Formwork Experts Formwork heights up to 26 7 8 10 m 9735 314 01 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Fixing to the floor gt An
6. 0 90x2 70m panel ATA rej 2 NAM l iD 9783 265 01 9727 370 01 A Framax foundation clamp B Form tie system 15 0mm or Coil rod system 3 4 C Doka perforated tape D Wooden spacer 0 45x2 70m panel 0 30x2 70m panel OZIO 999783014 10 2011 User information Framed formwork Framax S Xlife Max pour height 1 20 m 3 11 1 4 The foundation clamps are fixed in the continuous hardware slot in the waling profiles of the 1 35 2 70 m panels using Framax clamping bolts 4 8cm The panels are anchored across the top by the Framax anchoring bracket Foundation clamps Anchoring brackets 2 0m panel 3 2 1 35x2 70m panel QU zh 9783 266 01 LISS a max 120 cm 3 11 1 4 Framax foundation clamp Framax clamping bolt 4 8cm Super plate 15 0 Doka perforated tape Framax S anchoring bracket Form tie system 15 0mm or Coil rod system 3 4 Wooden spacer 999783014 10 2011 Footing and grade beam formwork Horizontal panels in narrow trench situations The use of the Framax anchoring bracket for the top tie has the following effects Tie rod is held above panel not in the concrete Any tie spacing can be selected Framax anchoring bracket 9727 208 01 A Framax S anchoring bracket B Form tie system 15 0mm or Coil rod system 3 4
7. 9783 212 01 Framax Xlife s perfect panel size grid gives you a huge number of possible combinations in both width and height You can use the panels either upright or side ways and the 15 cm grid always gives you optimum adaptability to the dimensions of the structure 18 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Continue forming with job built fill ers Framax Xlife framed formwork also gives you easy con nections when you need to fill in with job built timber formwork The universal waling and wedge clamp make it easy for you to join the panels to dimensional lumber and formwork sheets D E 9721 392 01 2 2 i EO NB T a 4 g 104 mm dimensional lumber 3 4 19 mm formwork sheet A Framax S universal waling with nail holes for easy fastening of dimensional lumber Framax wedge clamp Framax molded timber B C D Dimensional lumber E Formwork sheet F Framax S Xlife panel 999783014 10 2011 clok The Formwork Experts Wall formwork 19 Wall formwork Joining gangs 9783 215 01 Attributes of the gang connectors provide self aligning crane handling safe connec tions between the gangs no losable small parts dirt resistant and hard wearing for site use easy to fix with a formwork hammer 3 Important note Use a formwork
8. Ll Formwork height 17 9 540 cm 270 270 9783 237 01 32 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Wall formwork Tie rod system using Super plates 20 0 B Tying the panels in the frame profile Tne pasic Mule te Place a form tie in every form tie hole that is not cov ered by a Super plate e g at a panel joint only tie one of the two adjoining panels If the tie rod system is used with Super plates 20 0 B a reducer sleeve must be fitted in every form tie hole Always tie in the bigger wider of the two panels For exceptions see Length adjustment using fillers and Vertical stacking of panels 9783 334 01 A Super plate 20 0 B B She bolt or taper tie C Reducer sleeve 9783 221 01 WARNING Sensitive rod steel Never weld or heat tie rods Tie rods that are damaged or have been weakened by corrosion or wear must be withdrawn from use Only use approved tie rods 3 Close off any unneeded form tie sleeves with Framax S frame hole plugs 44 Note Doka also offers economical solutions for creating watertight wall ties For more information see the User Information booklet Doka form ties for special require ments 999783014 10 2011 Sarees 33 The Formwork Experts Wall formwork Taper tie system 1 1 4 1 amp 7 8 20 0 3 Sale item only
9. Anchoring brackets 2 per panel Framax S anchoring bracket Permitted capacity 3 300 Ibs 15 kN In very narrow trenches the bottom tie can be replaced by horizontal bracing 9727 378 01 A Framax S anchoring bracket B Form tie system 15 0mm or Coil rod system 3 4 C Wooden spacer D Horizontal bracing clok 111 The Formwork Experts Footing and grade beam formwork User information Framed formwork Framax S Xlife Upright 1 35 m high panels Bracing the panels In the example shown here one form tie is sufficient for With the aid of a connecting timber and an in place tim the height ber brace you can brace the panels so that they stand firmly Connecting timber 9783 267 01 A Connecting timber SITZ TES Tels B Framax wedge clamp A Framax S Xlife panel 1 35x1 35m C Timber brace B Form tie system 15 0mm or Coil rod system 3 4 C Wooden spacer 3 Be sure to fit the wooden spacers exactly as shown 112 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife General remarks Using as downturned beam formwork Using Framax S anchoring brackets for the top and bottom ties has the following effects The tie points are above below the panel no ties in the concrete Any tie spacing can be selected Number of anchoring brackets per 2 70m length of panel Downstan
10. Fl gelmutter 1 1 4 Coil rod 1 x12 0 Rollgewindestab 1 x12 0 999783014 10 2011 Article 585634000 585531000 585532000 585635000 585636000 588555000 588556000 588557000 581424000 Go N e 585637000 585638000 24 5 585502000 cicikci The Formwork Experts 127 Component overview Wing nut 1 1 2 Fl gelmutter 1 1 2 Flat washer 1 1 2 5x5x3 4 Ankerplatte 1 1 2 Batter washer 1 1 2 Winkelplatte 1 1 2 Coil rod system 1 Coil rod 1 x12 0 Rollgewindestab 1 x12 0 Wing nut 1 Fl gelmutter 1 Flat washer 1 5x5x3 4 Ankerplatte 1 Z Batter washer 1 Winkelplatte 1 Coil rod system 3 4 Coil rod 3 4 x12 0 Rollgewindestab 3 4 x12 0 Wing nut 3 4 Fl gelmutter 3 4 Flat washer 3 4 5x5x3 8 Ankerplatte 3 4 128 clok The Formwork Experts Ibs 2 9 5 3 5 5 24 5 1 1 5 3 4 0 13 9 2 0 3 5 Article 585634000 585532000 585636000 585502000 585632000 585530000 585540000 585501000 585853000 585529000 User information Framed formwork Framax S Xlife Tie rod system 5 8 15 0mm Tie rod 15 0mm galvanized 0 50m Tie rod 15 0mm galvanized 0 75m Tie rod 15 0mm galvanized 1 00m Tie rod 15 0mm galvanized 1 25m Tie rod 15 0mm galvanized 1 50m Tie rod 15 0mm galvanized 1 75m Tie rod 15 0mm galvanized 2 00m Tie rod 15 0mm galvanized 2 50m Tie rod 15 0mm galvanized m Tie rod
11. Materials schedule I P Cu Vos II Ni Wi 5 9783 262 01 Column formwork Formwork height H ALD da a S Quick acting clamp RU B Universal fixing bolt C Super plate 15 0 D 3 0 0 90 m 4 8 8 4 5 1 35 m 4 8 8 5 10 1 80 m 8 8 16 16 7 4 2 25 m 4 4 8 16 16 8 10 2 70 m 4 16 16 10 4 3 15 m 4 8 16 24 24 11 10 3 60 m 4 4 8 24 24 13 3 4 05 m 4 4 8 24 24 14 9 4 50 m 4 8 16 32 32 16 3 4 95 m 4 4 4 16 32 32 17 9 5 40 m 8 8 32 32 Table gives number of items needed 999783014 10 2011 clok 93 The Formwork Experts Column formwork User information Framed formwork Framax S Xlife with Framax outside corners and Framax Xlife panels Dimensions of 30 cm 45 cm 60 cm 75 cm and 3 For columns where one or both sides of the 90 cm can also be formed using Framax outside cor cross section measures either 75 cm or ners and ordinary Framax Xlife panels 90 cm wedge bolts and tensioning wedges must be used instead of the quick acting Permitted fresh concrete pressure clamps 1 650 psf 80 kN m 3 Do not oil or grease wedge clamped joints Framax wedge bolt RA 7 5 Permitted tensile force in the cross borehole of the Framax S Xlife panel 5 6 kip 25 0 kN 9721 366 01 A Framax S Xlife panel max 60cm B Framax outside corner C F
12. 999783014 10 2011 Wall formwork clok The Formwork Experts 73 Wall formwork User information Framed formwork Framax S Xlife Pouring platforms can be quickly readied for use and make concreting P cT f both easy and safe reconditions for use Observe all applicable safety rules Only fix the pouring platform onto formwork construc tions that are sufficiently stable to transfer the expected loads Ensure that the formwork gang has sufficient stiff ness Also brace the formwork in a windproof manner when erecting it and when it is temporarily parked in the standing position TT Wh J li ej ia ji by _ when used with pouring platforms For length adjustments it may be necessary to place floor planking as a bridge max 19 9783 201 01 50 cm between two platforms Minimum plank overlap 10 25 cm EIN ER gt e Tm 3 f the formwork IS lifted with the pouring plat D ise form still mounted to it the platform must be SS secured so that it cannot slip to either side us 22 2 M MN T Ju om It is NOT allowed to place the formwork on its i ZEN 1 27 ide while th ring platform is still 2 zz side while the pouring platform is s Jem 4 No mounted LA i ZA D Horizontal panels in vertically sta
13. A B 44 1 LAT d EUN O Jivvllbibeveessovevs TS aar Ale 9783 327 01 Taper tie 1 1 4 1 amp 7 8 20 0 E B Super plate 20 0 B C Reducer sleeve User information Framed formwork Framax S Xlife She bolt system 7 8 3 Sale item only B A D B 7 9783 328 01 a 4 10 2 cm A She bolt 7 8 B Super plate 20 0 B C Reducer sleeve D Coil rod 1 or Tie rod 20 0 Required length of she bolt She bolt Tie fixed directly on frame profile 718 13 Tie passes through universal waling 7 8 20 Special applications 7 8 24 She bolt system 7 8 Permitted capacity allowing a 2 1 factor of safety against failure Wall thickness Taper tie size Dimension b 8 to 11 9 3 4 20 3 to 28 0 cm 43 24 8 cm 11 to 14 6 3 4 28 0 to 35 6 cm 17 1 cm 14 to 17 9 3 4 35 6 to 43 2 cm 49 24 8 cm 17 to 20 6 3 4 43 2 to 50 8 cm 17 1 cm 20 to 23 9 3 4 50 8 to 58 4 cm 24 8 23 26 6 3 4 58 4 to 66 0 cm 17 1 cm 26 to 29 9 3 4 66 0 cm to 73 7 cm 61 24 8 cm 29 to 32 6 3 4 73 7 cm to 81 3 cm 17 1 cm 32 to 35 9 3 4 81 3 to 88 9 cm 67 24 8 cm 35 to 38 6 3 4 88 9 to 96 5 cm 17 1 cm 38 to 41 9 3 4 96 5 to 104 1 cm 73 24 8 cm 41 to 44 6 3 4 104 1 to 111 8 cm 17 1 cm 44
14. 1 extra clamp 1 zo Gb Gb Gy gt gp amp HP 9783 333 03 a up to 36 91 5 a 4 6 135 cm X1 3 extra clamps X2 2 extra clamps X3 1 extra clamp 7 17 7 Su Sy SV SV Sy Say Say I I I I I I I 3T 9783 333 04 i a up to 41 104 5 cm 4 6 135 X1 4 extra clamps X2 3 extra clamps X3 2 extra clamps X4 1 extra clamp 999783014 10 2011 Wall formwork clok The Formwork Experts 49 Wall formwork Near outside corners 4 D Za u c 99 9783 333 05 up to 16 40 cm 4 6 135 cm X1 1 extra clamp amp E TUUM EX ri UJ IJ IJ 9783 333 06 up to 24 60 cm 4 6 135 cm X1 2 extra clamps X2 1 extra clamp User information Framed formwork Framax S Xlife x1 I ofp iL Fu UN TN 1 UT eU wed Iw f 7 Szy up to 36 91 5 cm 4 6 135 X1 3 extra clamps X2 2 extra clamps X3 1 extra clamp A Framax S corner clamp Framax quick acting clamp RU Framax wedge bolt RA 7 5 Framax tensioning wedge R 50 cloka The Formwork Experts 4d UA gt 4 4 wmv wm wa 999783014 10 2011 User information Framed formwork Framax S Xlife Wa
15. 22 cicici The Formwork Experts 999783014 10 2011 User information Framed formwork Framax S Xlife Bracing the gangs Framax universal waling O 9721 453 01 9783 216 01 Framax S universal waling 1 50m Framax wedge clamp Framax quick acting clamp RU Framax S Xlife panel gt Cross profile as bearing surface for universal waling On job built fillers the universal walings bring the gang forms firmly into alignment and transfer the form tie forces to the framed panels Using additional universal walings gives gang forms better rigidity especially in higher stacking configu rations This makes it possible to pick up and set down large gang forms by crane with no problems The addi tional universal walings are also useful for transferring the loads from platforms Note Instead of the universal waling it is also possible to use a Multi purpose waling WS10 50 999783014 10 2011 Wall formwork Framax S universal waling Permitted moment for vertical stacking 3 7 kip ft 5 0 kNm Due to the permitted tensile load of 3 15 kip 14 kN in the waling profile of the panel even stiffer compo nents such as Multi purpose walings WS10 Top50 are also subject to Permitted moment 3 7 kip ft 5 0 KNm Fixing methods with Framax wedge clamp 9721 454 01 A Framax S universal waling
16. 9 13 cm Super plate 15 0 Framax S Xlife panel gt Form tie Position of the bulkhead stop end ties In order to ensure uniform load transfer the bulkhead ties should be fitted in the middle between two cross profiles wherever possible Framax stop end tie Permitted capacity 3 37 kip 15 0 kN Multi purpose waling WS10 Top50 Permitted moment 8 5 kip ft 11 5 Panel height 2 70m Pressure of fresh concrete 1650 psf 80 kN m Wall thickness Universal walings multipurpose walings up to 12 30 cm 2 up to 14 35 cm up to 18 45 cm up to 24 60 cm up to 30 75 cm oc 999783014 10 2011 Wall formwork Horizontal panels Universal walings mul Panel width Wall thickness tipurpose walings up to 0 45 m 1 t 7 up to 1 05 m ey 2 over 1 05m up to 24 60 cm 2 1 A wall thickness of up to 30 75 cm is also permitted where the following condition is met The over 1 05m wide horizontal i e sideways placed panel must be placed at the top of the gang Bulkheads with waterstops gt Form tie Super plate 15 0 Framax S Xlife panel 9764 275 01 Framax S universal waling or Multi purpose waling WS10 Top50 Framax universal fixing bolt or Framax stop end tie cloka 63 The Formwork Experts Wall formwork User information Framed formwork Framax S
17. DA 9721 400 01 9727 396 01 a 12 30 cm A Tilt back board 999783014 10 2011 Preparing the pouring platform Tilt up the guard rails and lock them in position 9727 394 01 Put both side stops into position Side stop 9727 395 01 Wall formwork Close the planking with the tilt back board Lifting the platform onto the formwork gt Attach a four part lifting tackle e g Doka 4 part chain 3 20m to the pouring platform and hoist it towards the formwork A Safety hook 927 39 1 0 cloka The Formwork Experts 75 Wall formwork Detach the four part lifting tackle The safety hooks latch into place automatically Do a sight check to make sure that the safety hooks have latched into place The pouring platform is now secured against accidental lift out Lifting the platform off the formwork gt Attach a four part lifting tackle to the pouring platform and raise it When the pouring platform is raised by the four part lifting tackle on the safety hook the platform is auto matically unlocked 76 The Formwork Experts User information Framed formwork Framax S Xlife Transporting stacking and storing Stack of 10 Single folded down Framax pouring platforms U platform b eL E i a il jn we
18. Follow the manufacturer s Operating Instruc tions 999783014 10 2011 Wall formwork Framax lifting hook 9783 296 01 Max load Spread angle up to 7 5 3300 Ibs 1500 kg per Framax lifting hook Feasible formwork area with 2 lifting hooks approx 480 sq ft 45 m Spread angle up to 30 2200 Ibs 1000 kg per Framax lifting hook Feasible formwork area with 2 lifting hooks approx 320 sq ft 30 m Follow the directions in the Operating Instruc tions 3 On larger gangs the Framax lifting hook 20kN must be used together with a 2 part lift ing device with sufficient load bearing capacity Follow the directions in the Operating Instruc tions clok 79 The Formwork Experts Wall formwork Positioning the lifting hooks Single panels Always place the Framax lifting hook over one of the welded on metal plates to prevent it from sliding from side to side Panels up to 60 cm wide Panels over 60 cm wide 0783 258 01 0783 257 01 Gang of two upright panels Always place the Framax lifting hook over one of the welded on metal plates to prevent it from sliding from side to side 80 cloka The Formwork Experts User information Framed formwork Framax S Xlife Multi panel gang Always position the Framax lifting hook over the inter panel joint A to prevent the hook sliding from side to side Exception On single panels incorpor
19. Framax fitting timber 2x12cm 2 70m 6 8 176020000 Framax fitting timber 3x12cm 2 70m 10 4 176022000 Framax fitting timber 5x12cm 2 70m 17 2 176024000 S tie holder bracket 2 9 588523000 Framax fitting timber 10x12cm 2 70m une Ankerhattevinkel e Framax Passholz 2 70m Painted blue Varnished yellow Width 2 5 cm Height 5 13 cm Q ee Framax foundation clamp 0 90m 10 8 588141000 Framax Fundamentspanner 0 90m Galvanized Framax moulded timber 27mm 2 70m 16 8 176012000 Framax moulded timber 21mm 2 70m 17 6 176010000 Framax moulded timber 18mm 2 70m 18 5 176119000 Framax Profilholz Varnished yellow Framax Klemmschraube 4 8cm Galvanized Framax formwork stripping timb 10x12cm 2 85m 36 2 176008000 Length 7 1 2 19 Framax Ausschalholz 10x12cm 2 85 Varnished yellow Doka perforated tape S 2 25m 37 5 588841000 Doka Lochband S 2 25m Framax S steel filler 2 70 35 7 588561000 Framax S steel filler 1 35 20 3 588562000 Framax S Stahlausgleich Powder coated blue Doka perforated tape 50x2 0mm 25m 37 5 588206000 Doka Lochband 50x2 0mm 25m Framax universal panel plug R24 5 0 007 588181000 Framax Abdeckstopfen R24 5 Yellow Diameter 3 4 2 cm 999783014 10 2011 Seances 125 The Formwork Experts Component overview Framax S frame hole plug 34 5 Framax S Ankerstopfen 34 5 Framax S frame hole plug 44 Framax S Ankerstopfen 44 Black Diameter 1
20. iS gt Observe the stipulated stripping times When stripping the formwork do not try to break concrete cohesion using the crane Remove any loose items from the formwork and plat Risk of crane overload forms or secure them firmly gt Use suitable tools such as timber wedges or Attach the gang form of the unbraced formwork side a special pry bar to detach the formwork to the crane wherever possible operate the lifting from the concrete hook from the opposite pouring platform Take out the form ties and undo the connectors to the adjacent panels gt Pick up the gang form and fly it to its next location If the gang form is parked in the upright prior to its next use it must have sufficient stability see Plumbing accessories Gang forms with only one panel strut must not be parked upright but placed face down Clean residual concrete off the formwork sheet see Cleaning and care gt On gangs that have panel struts and pouring plat forms attached to them first attach this gang to the crane as shown in the illustration and only then dis connect the floor anchorages of the panel struts In order to speed up operations when reposi J tioning by crane most of the form ties can be taken out in advance Warning However there must be at least as many form ties leftin place as are needed to keep the gang safely in an upright position 999783014 10 2011 Sarees 11 The
21. ing bolts and Super plates 15 0 Required number of connectors Panel height 0 90m 4 1 35m 4 2 0m 8 Framax universal fixing bolt Permitted shear force 8 0 kip 35 5 kN 60 cloka The Formwork Experts M N Y M User information Framed formwork Framax S Xlife Framax Xlife universal panel 0 90m The continuous 2 5 1 cm hole grid makes it possi ble to form bulkheads on walls of up to 22 56 cm thick PTT 34 ES 9735 289 01 up to 22 56 cm 2 5 1 cm increments A Framax S Xlife universal panel 0 90m B Framax universal fixing bolt Super plate 15 0 Framax 5 Xlife panel panel width gt 0 30m Framax Xlife universal panel 1 22m The continuous 2 5 1 cm hole grid makes it possi ble to form bulkheads on walls of up to 30 76 2 cm thick Note If the concrete pressure is reduced wall thicknesses of up to 36 91 5 cm are also possible 9735 290 01 a up to 30 76 2 cm in 2 5 1 cm increments A Framax S Xlife universal panel 1 22m B Framax universal fixing bolt Super plate 15 0 C Framax S Xlife panel panel width gt 0 30m 999783014 10 2011 User information Framed formwork Framax S Xlife with stop end waler ties The Stop end waler tie lets you form bulkheads step lessly fr
22. quickly and safely using Framax quick act ing clamps RU or multi function clamps Because the Framax Xlife panels are so robust you only need 2 form ties per 2 70 m of panel height Any filler gaps left between the Framax Xlife panels are very easy to close The system gives you a choice here between several different options so that you can always get the best possible length adjustment in each case Framax Xlife also takes corners bulkheads and wall junctions efficiently in its stride Here too it gives you perfect cost saving solutions Matching safety and workplace accessories make working with Framax Xlife even quicker and easier f ie LIC ALL Sie Le LS gu i I I Cem T TT 8 4 2 E y MP 92 S rem Ee eni 222220 ced TL ES s d l ZI Ale xn al 21 L S eer nra ESSAI leer ZEE AN p ap 9 m LA clok 7 The Formwork Experts Wall formwork Method statement The sequence shown here is based on a straight wall As a rule formwork set up should start in a corner working outward Transporting handling the panels gt For offloading panels from a truck or lifting them on site a stack at a time use the Framax transport gear see Transporting stacking and storing gt To lift off one panel at a time use Framax tr
23. 7 4 8 cm Framax S stacking cone 34 5 Framax S Stapelkonus 34 5 Framax S stacking cone Framax S Stapelkonus 2 Doka column formwork platform 150 90cm Doka St tzenb hne 150 90cm Blue Diameter 2 5 cm Galvanized Length 5 8 173 cm Width 5 8 173 cm Height 4 3 130 cm Lifting ring Umsetzring Galvanized Height 8 20 cm Framax 3 in 1 pole tool Framax Montagestange Galvanized Length 6 4 193 cm Double scraper Xlife 100 150mm 1 40m Doppelschaber Xlife 100 150mm 1 40m 126 clok The Formwork Experts lbs Article 0 009 588595000 0 015 588522000 0 066 588558000 0 088 588543000 467 0 588382000 Delivery condition folded closed 3 1 580340000 9 3 588678000 6 2 588674000 User information Framed formwork Framax S Xlife Tie rod system 7 8 20 0mm Tie rod 20 0mm galvanized 0 50m Tie rod 20 0mm galvanized 0 75m Tie rod 20 0mm galvanized 1 00m Tie rod 20 0mm galvanized 1 25m Tie rod 20 0mm galvanized 1 50m Tie rod 20 0mm galvanized 2 00m Tie rod 20 0mm galvanized m Tie rod 20 0mm non treated 0 50m Tie rod 20 0mm non treated 0 75m Tie rod 20 0mm non treated 1 00m Tie rod 20 0mm non treated 1 50m Tie rod 20 0mm non treated 2 00m Tie rod 20 0mm non treated m Ankerstab 20 0mm Tie rod 7 8 x12 0 20 0mm Tie rod 7 8 x25 0 20 0mm Ankerstab 7 8 20 0mm Super plate 20 0 B Superplatte 20 0 B Galvanized Height 2 3 4 7 cm
24. Co oe NUON n3 N 4 CD CO CO qe OOOO OOOO 1 IMM si Mit gekennzeichnete Preise sind manuell ge ndert Preis auf Vorgabe Preis andern o Kennzahlen Taktmengen x Zwischenabl OK Abbrechen Hilfe You can import the automatically generated piece lists into many other programs for further processing Formwork components and accessories that have to be organized at short notice or replaced by improvisation are the ones that cost the most This is why Tipos Doka gives you complete piece lists that leave no room for improvisation Planning with Tipos Doka eliminates costs before they have a chance to even arise And your depot can make the best possible use of its stocks 999783014 10 2011 User information Framed formwork Framax S Xlife Doka Reconditioning Service So that your formwork is in top form for its next assignment Inspecting cleaning and maintaining your Doka framed formwork all jobs which the Doka Reconditioning Ser vice will be pleased to take care of for you Its highly qualified staff and special equipment will soon get your formwork back in top form quickly and economically The big benefit for you You always have formwork that is ready for use and also extend the
25. Diameter 5 1 2 14 cm Width across 34 mm Wing nut 7 8 20 0mm Fl gelmutter 7 8 20 0mm Hexagon nut 20 0 Sechskantmutter 20 0 Batter washer 7 8 20 0mm Winkelplatte 7 8 20 0mm Galvanized Length 2 3 4 7 cm Width across 41 mm Round coupler 7 8 20 0mm DSI Thread Verbindungsmuffe 7 8 20 0mm DSI Thread Plastic tube 26mm 2 00m Kunststoffrohr 26mm 2 00m Framax S universal cone 1 Framax S Universalkonus 1 Gray Diameter 2 3 4 7 2 cm Ibs Article 581411000 581417000 581412000 581418000 581413000 581414000 581410000 581405000 581416000 581406000 581407000 581408000 581403000 OVS Rd c ORONoOoObRlIuN o eo N e 20 5 585517000 42 1 585606000 Go e 4 4 581424000 e N e 0 79 585507000 1 3 581420000 69 N 4 0 585506000 2 4 585514000 1 3 581463000 0 022 588530000 999783014 10 2011 User information Framed formwork Framax S Xlife Component overview Ibs Article Ibs Plug 26mm 0 013 581465000 Wing nut 1 1 2 2 9 Verschlussstopfen 26mm Fl gelmutter 1 1 2 Gray Tie rod wrench 15 0 20 0 4 2 580594000 Ankerstabschl ssel 15 0 20 0 Galvanized Flat washer 1 1 4 5x5x3 4 5 3 Length 1 3 37 cm Ankerplatte 1 1 4 Diameter 3 1 4 8 cm 1 1 2 4 Taper tie system 1 1 4 1 amp 7 8 20 0 ene x Taper tie 1 1 4 1 x43 a
26. Example of formwork Type of structure Circular tank Inside radius of structure 9 10 3 00 m Wall thickness 8 0 20 m Circular formwork 20 i 9727 436 01 25 2b Simplified representation without details of form ties or panel struts A Framax S circular forming plate 0 20m for the inside formwork B Framax S circular forming plate 0 25m for the outside formwork C Framax S circular forming plate 0 20m for length adjustment distribute evenly around circumference D Framax S Xlife panel 0 45m Note same sized panels are always used both inside and out 999783014 10 2011 clok The Formwork Experts 101 Circular formwork Tying the circular forming plates T 9783 300 01 maximum tie rod displacement 1 2 5 cm 0 gt Taper tie Super plate 20 0 B Framax S circular forming plate Turnbuckle Framax S steel waling RD 0 40m Framax quick acting clamp RU Framax S Xlife panel Framax clamping bolt 4 8cm Wing nut 15 0 3 If the tie rod displacement is any bigger than this move up to the next size of circular forming plate ty When adjusting the Framax circular forming Jz plates ensure that the top and bottom turn buckle are turned uniformly 102 cloka The Formwork Experts User information Framed formwork Framax S Xlife Fixing the Steel waling RD 0 40m Note The Steel waling RD 0 40m must be mounted to the cir cular forming pla
27. Formwork Experts Wall formwork Framax Xlife panel in detail High load bearing capacity durch neutrales Pr finstitut G teschutzverband Betonschalungen 9783 289 01 1 650 psf 80 kN m fresh concrete pressure acting on whole area as defined by DIN 18218 and subject to compliance with the surface planeness tolerances specified in DIN 18202 Table 3 Line 6 Where the concrete density is 150 25 kN m3 this corresponds to a hydrostatic pour height of 10 6 3 20 m Also complies with the following rules ACI 117 Specifications for Tolerances for Con crete Construction and Materials ACI 347 Guide to Formwork for Concrete Table 3 1 Class of surface B 12 cicici The Formwork Experts User information Framed formwork Framax S Xlife Clean concrete surfaces with the innovative Xlife sheet The Xlife sheet consists of a combination of a tradi tional plywood core and a novel innovative plastic coating This combination of materials ensures high numbers of repeat uses with superb concrete results every time and reduces the proneness to damage High quality concrete finish Less touching up needed Less cleaning work the Xlife sheet can also be cleaned using a high pressure washer No burst off plywood chips and less water is absorbed through nail holes Attached from the rear so no screw marks on the concrete Dimensionally stable galvanized powder coated s
28. Formwork heights up to 26 7 8 10 m On each horizontal panel joint 1 universal waling and 2 quick acting clamps RU are attached for each panel max 1 35 m Exception A horizontal panel with a width of up to 0 90 m placed at the top of the gang needs only 1 universal waling per 2 70 m of formwork height 999783014 10 2011 User information Framed formwork Framax S Xlife with Framax multi function clamp Wall formwork Formwork height 9 10 300 cm 30 270 X When pouring platforms are to be used work also place form ties at the top edge of the form Formwork height 10 4 to 11 10 315 cm to 360 cm Formwork height 12 4 375 cm 13 4 405 cm 105 135 270 Formwork height 14 3 to 17 9 435 cm to 540 cm 30 135 135 270 9783 220 01 Formwork height 17 9 540 cm 9783 224 01 Formwork height 18 8 to 20 8 570 cm to 630 cm 9783 291 01 999783014 10 2011 clok The Formwork Experts 25 Wall formwork User information Framed formwork Framax S Xlife Formwork height Formwork height Formwork height 21 2 645 cm 23 1 to 26 7 26 810 cm 22 2 675 cm 705 cm to 810 cm 105 135 270 IT I SS E 270 9783 305 01 26 Celi 999783014 10 2011
29. Framed formwork Framax S Xlife Sloping ties on height mismatched panels Thanks to their large conical form tie sleeves the pan els can be inclined on one or both sides and or height mismatched max 5 on form ties of diam 1 1 2 max 8 on form ties of diam 1 1 4 A She bolt or taper tie B Angle anchor plate C Wing nut 9735 304 01 Conical on one side She bolt max 5 Taper tie small end max 8 Form tie system 20 0 max 8 Conical on both sides max 2 x 5 Taper tie small end max 8 Taper tie large end max 5 Form tie system 20 0 max 2 x 8 Height mis match max 1 per 10 of wall thickness ESI 9721 298 01 9727 296 01 Note Secure inclined panels against uplift Inclined and height mismatched positioning are not possible with panels that have been placed on their sides horizontally 999783014 10 2011 cloka The Formwork Experts Wall formwork 39 Wall formwork Length adjustment using fillers Filler widths 0 6 0 15 cm with fitting timbers and Framax multi function clamps Framax S universal waling Permitted moment 3 85 kip ft 5 2 kNm Tying through frame profile 9721 306 01 Framax multi function clamp Fitting timber Framax S universal
30. Galvanized Width 3 5 103 cm Height 6 1 185 cm Delivery condition railing included clok The Formwork Experts Article 585089000 583002000 587544000 585092000 585650000 585652000 585088000 585090000 588631000 588633000 27 6 588167000 123 Component overview User information Framed formwork Framax S Xlife Ibs Article Ibs Article Scaffold tube connection 0 6 584375000 Handrail post 1 10m 12 3 584384000 Gerustrohranschluss Schutzgelander 1 10m Galvanized Galvanized ds Height 2 3 4 7 Height 4 5 134 cm Special order only Scaffolding tube 1 1 2 x6 0 16 3 585070000 Scaffolding tube 1 1 2 x8 0 21 8 585071000 Scaffolding tube 1 1 2 x10 6 28 7 585072000 Scaffolding tube 1 1 2 x13 0 35 3 585073000 Scaffolding tube 1 1 2 x15 0 40 8 585074000 Scaffolding tube 1 1 2 x21 0 57 1 585075000 Ger strohr 1 1 2 EL Galvanized Side handrail clamping unit T 64 2 580488000 Seitenschutzgelander T Galvanized Length 3 9 5 9 115 175 cm Height 3 8 112 cm Special order only Screw on coupler 48mm 50 1 9 682002000 Screw on coupler 48mm 95 1 9 586013000 Anschraubkupplung Galvanized Width across 22 mm Doka 4 part chain 3 20m 33 1 588620000 Doka Vierstrangkette 3 20m Follow the directions in the Operat ing Instructions Swivel coupler 48mm 3 3 582560000 Drehkupplung 48mm Galvanized Width across 22 mm Framax t
31. User Information booklet Handrail clamp S Opposing guard rail with Handrail post 1 10m If there are working platforms mounted on one side of the formwork only then the Handrail post 1 10m can be used to erect fall arrest railings on the opposing formwork 9764 248 01 A7 120 cm Handrail post 1 10m Hexagon nut 20 0 Hexagon nut secured by e g binding wire Guard rail plank coo 9 How to mount Fix the Handrail post 1 10m into the cross borehole of the framed panel with a hexagon nut 20 0 Secure the Hexagon nut 20 0 Follow the directions in the Handrail post 1 10m User Information 999783014 10 2011 User information Framed formwork Framax S Xlife Resetting by crane Safe crane handling of Framax Xlife is made possible by the Doka 4 part chain 3 20m and the Framax lift ing hook The lifting hook locks automatically after being hung into place Lifting chain Doka 4 part chain 3 20m for gang forms weigh ing up to max 5200 Ibs 2400 kg Attach the Doka 4 part chain 3 20m to the Framax lifting hooks Hang the remaining chain lengths back in place Max load bearing capacity as 2 part chain Up to spread angle p of 30 5 200 Ibs 2 400 kg Follow the directions in the Operating Instruc tions Lifting chain for gang forms weighing over 5200 Ibs 2400 kg For large gang forms a suitably long and strongly rated lifting chain must be used
32. a load dependent locking mechanism is activated 11791 202 01 Pulling out double headed Adjusting and align nails ing the formwork 9727 349 01 Stripping and resetting the panels WARNING The formwork tends to adhere to the concrete 11791 204 01 When stripping the formwork do not try to break concrete cohesion using the crane Risk of crane overload Use suitable tools such as timber wedges or a special pry bar to detach the formwork from the concrete Fly the gang to its next location guide with tag lines if necessary 999783014 10 2011 Sarees 81 The Formwork Experts Wall formwork User information Framed formwork Framax S Xlife Transporting stacking and storing Bundling the panels 1 Place sleepers W x H approx 3 x 4 8 x 10 cm under the cross profile 2 Strap the sleepers hardwood blocking and the bottom panel together with metal banding WARNING The smooth surface of the powder coated pan els reduces the sticking friction t is strictly forbidden to lift stacks of panels without inserting Framax stacking cones 2 cones per layer first Exception Stacking cones are not required if the stack is lifted using the Framax transport gear 3 Insert Framax stacking cones A Framax S stacking cone The stacking cones secure the panels against slip page CAUTION gt Stack max 8 panels on top of one another results in a stack height incl sl
33. an outside corner or wall end 2 extra clamps For each panel joint between 4 6 135 cm and 9 270 cm from an outside corner or wall end 1 extra clamp Wall thicknesses up to 36 91 5 cm For each panel joint located up to 4 6 135 cm away from an outside corner or wall end 3 extra clamps For each panel joint between 4 6 135 cm and 9 270 cm from an outside corner or wall end 2 extra clamps For each panel joint between 9 270 cm and 13 4 405 cm from an outside corner or wall end 1 extra clamp Wall thicknesses up to 41 104 5 cm For each panel joint located up to 4 6 135 cm away from an outside corner or wall end 4 extra clamps For each panel joint between 4 6 135 cm and 9 270 cm from an outside corner or wall end 3 extra clamps For each panel joint between 9 270 cm and 13 4 405 cm from an outside corner or wall end 2 extra clamps For each panel joint between 13 4 405 cm and 17 9 540 cm from an outside corner or wall end 1 extra clamp 48 clok The Formwork Experts 999783014 10 2011 User information Framed formwork Framax S Xlife Near bulkheads L719783 333 01 a up to 16 40 cm 4 6 135 cm X1 1 extra clamp i 069 t8 t5 143 1 3 463 44 wi 71 9783 333 02 a up to 24 60 em 4 6 135 X1 2 extra clamps X2
34. forming plates for inside formwork Asa general rule use the Circular forming plate 0 20m with the inside formwork Width of circular forming plate 20 cm Number of circular forming plates and panels for inside formwork length of concreting section x 2 54 panel width panel width 20 Number of circular forming plates Rounded up result Number of panels Number of circular forming plates 1 358 x 2 54 60 60 20 10 61 Number of circular forming plates 11 Number of panels 12 Widths of circular forming plates and numbers needed for outside formwork outside radius inside radius x panel width 20 panel width Select the next smaller circular forming plate referred to as a A circular forming plate Calculate the difference Number of Circular forming plates 1 difference 5 Number of Type A circular forming plates Rounded up result Number of Type B circular forming plates Number of circular forming plates number of Type A circular forming plates Select the next larger circular forming plate to be the Type B circular forming plate 236 228 x 60 20 60 22 80 Width of Type A circular forming plate 20 cm Difference 22 80 20 2 80 11x 1 2 80 5 4 84 Number of Type A circular forming plates 5 Number of Type B circular forming pl
35. hammer weighing max 32 oz 800 g Do not oil or grease wedge clamped joints Upright panels Panel height N of clamps 1 35 m 2 2 70 2 Horizontal panels Panel width N of clamps 0 30 m 1 0 45 m 1 0 60 m 2 0 75 m 2 0 90 m 2 1 05 m 2 1 35 m 2 3 For details regarding extra inter panel connec tions for outside corners and bulkheads for increased tensile loads see Inter panel con nections for increased tensile loads IEY See Vertical stacking of panels for the posi tions of the Framax quick acting clamps RU and Framax multi function clamps that are needed when stacking 20 cicici The Formwork Experts User information Framed formwork Framax S Xlife Simple inter panel connections with the Framax quick acting clamp RU Framax quick acting clamp RU Permitted tensile force 3 37 kip 15 0 kN Permitted shear force 1 35 kip 6 0 kN Permitted moment 0 37 kip ft 0 5 The continuous hardware slot running around the inside of the frame profile means that panels can be fastened together anywhere on the frame This allows adjacent panels to be staggered in height infinitely 9727 287 01 aes 9727 288 01 More functions Vertical stacking with molded timber 9721 289 01 A Framax quick acting clamp RU B Framax molded timber 27mm for 27mm formwork sheet or Fra
36. hook B Four part lifting chain e g Doka 4 part chain 3 20m allowed to be used for lifting the shaft form work The shaft formwork may only be reset using lifting hooks The crane hook on the Bias cut corner is not User information Framed formwork Framax S Xlife Resetting the formwork plus shaft platform EIS XE gt Al AR E 1771 Lap D M NN NS VAG th SS gt BN IR A A 3 Important note Before lifting Remove any loose items from the formwork and platforms or secure them firmly Passenger transportation is forbidden Spread angle p max 30 Permitted weight of the shaft formwork 8 800 Ibs 4 000 kg with 4 Framax lifting hooks eT 7 2 In case of large gangs use a lifting beam 58 cloka The Formwork Experts Max load per chain attachment point 4400 Ibs 2000 kg Strip out the formwork Attach a 4 part chain to the telescopic shaft beams 5 N 1 LB 1 ul LL lt lt B C 9736 236 01 A Telescopic shaft beam B Pawl type mounting C With main beam head cone type mounting gt Reposition the entire unit by crane Follow the directions in the Doka shaft plat form User Information booklet 999783014 10 2011 User information Framed formwork Framax S Xlife Facilitating stripping with t
37. max molded timber 21mm for 21mm formwork sheet or Framax molded timber 18mm for 3 4 formwork sheet C Formwork sheet 999783014 10 2011 User information Framed formwork Framax S Xlife Self aligning inter panel connec tions and fillers with Framax multi function clamp Framax multi function clamp Permitted tensile force 3 37 kip 15 0 kN Permitted shear force 2 02 kip 9 0 kN Permitted moment 0 66 kip ft 0 9 kNm Values apply only when mounted on profile Particularly with stacking joints the fact that the clamp bears directly on the profiles means that there is no need for any extra bracing of the panels with universal walings 9727 285 01 9727 286 01 A Bearing surface on the profile 999783014 10 2011 Wall formwork More functions Inter panel connections Joining the panels using the Framax multi function clamp provides additional bracing of the gang form as the clamp bears directly onto the profile Filler joints up to 6 15 cm With its 6 15 cm clamping range the Framax multi function clamp matches the panel size grid exactly For more information see Length adjustment using fill ers Timber joints up to 8 20 cm 9721 292 01 9721 293 01 clok 21 The Formwork Experts Wall formwork User information Framed formwork Framax S Xlife
38. multi function clamp Form tie with a Framax Xlife panel from the previous casting section A B 9783 308 01 Framax S Xlife panel Form tie 999783014 10 2011 Wall formwork Corner connections G 2 p o 9727 449 01 E Framax S Xlife panel Dimensional lumber min 2 1 2 up to max 8 min 6 5 cm up to max 20 cm Framax S Xlife panel 0 30m Framax S universal waling Framax wedge clamp Form tie In place timber brace cloka 65 The Formwork Experts Wall formwork Wall steps wall thicknesses up to 17 43 cm 9735 298 01 gt m 66 ni Tn 85 up to 17 43 cm max 36 91 cm Framax S Xlife inside corner Framax S Xlife universal panel Framax S Xlife panel max width 0 60m Framax S universal corner waling 3 for every 2 70 m of formwork height Framax wedge clamp Super plate 15 0 Framax universal fixing bolt Framax quick acting clamp RU 4 for every 2 70 m of formwork height Form tie cloka The Formwork Experts User information Framed formwork Framax S Xlife wall thicknesses up to 30 76 cm ci een iS al 9735 299 01 gt m up to 30 76 cm max 36 91 cm Framax S Xlife inside corner Framax S Xlife universal panel Framax S Xlife universal panel 0 90m Framax S universal corner waling 3 fo
39. tie system Before disconnecting from the crane gt f there are no panel struts on the opposing formwork do not disconnect the gang from the crane until a large enough number of form ties have been installed to keep it safely in an upright position Detach the gang form from the crane wherever pos sible operate the lifting hook from the opposite pour ing platform Continue lining up adjacent gang forms in this way and clamp them together see Inter panel connec tions 10 cicici The Formwork Experts User information Framed formwork Framax S Xlife Pouring Permitted pressure of fresh concrete 1 650 psf 80 2 see Framax Xlife panel in detail and Form tie sys tem Observe the following guidelines The section headed Pressure of fresh concrete on vertical formwork DIN 18218 in the Calculation Guide Doka formwork engineering ACI 301 Specifications for Structural Concrete ACI 309 Guide for Consolidation of Concrete ACI 347 Guide to Formwork for Concrete SP4 Formwork for Concrete CAN CSA 5269 3 Concrete Formwork Do not exceed the maximum permissible rate of placing gt Pour the concrete Make only moderate use of vibrators carefully coor dinating the times and locations of vibrator use 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork The formwork tends to adhere to the concrete
40. top of one another with timber battens A between each layer 9764 243 01 This prevents the formwork sheets from being dam aged by the connector components 999783014 10 2011 General remarks clok The Formwork Experts 119 Component overview Ibs User information Framed formwork Framax S Xlife Framax S Xlife panel 1 35x2 70m Framax S Xlife panel 1 05x2 70m Framax S Xlife panel 0 90x2 70m Framax S Xlife panel 0 75x2 70m Framax S Xlife panel 0 60x2 70m Framax S Xlife panel 0 45x2 70m Framax S Xlife panel 0 30x2 70m Framax S Xlife panel 1 35x1 35m Framax S Xlife panel 1 05x1 35m Framax S Xlife panel 0 90x1 35m Framax S Xlife panel 0 75x1 35m Framax S Xlife panel 0 60x1 35m Framax S Xlife panel 0 45x1 35m Framax S Xlife panel 0 30x1 35m Framax S Xlife Element Galvanized powder coated Framax S Xlife panel 2 40x2 70m Framax S Xlife Element 2 40x2 70m Galvanized N NM M N 9 N N LAVAN Q gt A N N N N 0 N Ww N AN N Framax S Xlife universal panel 1 22x2 70m Framax S Xlife universal panel 1 22x1 35m Framax S Xlife universal panel 1 22x0 90m Framax S Xlife universal panel 0 90x2 70m Framax S Xlife universal panel 0 90x1 35m Framax S Xlife universal panel 0 90x0 90m Framax S Xlife Uni Element Galvanized powder coated Corners marked in blue 120 clok The Formwork Experts 484
41. up to 2050 psf 100 kN m it is only allowed to use panels of 105 75 60 45 30 cm in width Note All other Framax accessories can be subjected to increased pour pressures of up to 2050 psf 100 kN m but only if the approved Framax S panels are used as per the above table 999783014 10 2011 clok The Formwork Experts Wall formwork 15 Wall formwork System grid Framax Xlife panels Logical panel size grid in 6 15 cm steps The heights and widths of the Framax Xlife panels together result in a logical advantageous size grid which makes this formwork highly flexible and economical Easy planning and forming Height and width adjustments are made in 6 15 cm steps Very few fillers needed Clear joint pattern Only 2 form ties needed in the vertical For pour heights of up to 8 10 2 70m where the 8 10 2 70m high panels are used only 2 form ties are needed Wide spacing between form ties in the horizontal up to 4 5 1 35 m Only widths of panel 2 heights of panel and 1 extra large panel are all you need to cover any plan 16 cloka The Formwork Experts User information Framed formwork Framax S Xlife Widths of panels 135 cm 4 5 105 cm 3 5 90 cm 2 11 75 cm 2 5 60 cm 1 11 ii 45 cm 1 5 SIT em 11 Heights of panels 2 74 0 135 9783 206 01 57 5 Dimensions i
42. 0 386 0 302 0 258 0 222 0 182 0 149 0 224 0 180 0 164 0 138 0 114 0 92 8 77 2 837 0 525 0 274 0 131 0 351 0 185 0 139 0 Article Ibs Article 588501500 5 Xlife inside corner 2 70m 222 0 588506500 588546500 Framax S Xlife inside corner 1 35m 125 0 588515500 588502500 S Xlife Innenecke 588547500 Galvanized powder coated 588503500 A 588504500 588505500 588510500 588549500 qm 588511500 588553500 TRY 588512500 An 588513500 A PN 588514500 esi ioe m A Framax S Xlife pilaster panel 2 70m 423 0 588563500 Framax S Xlife pilaster panel 1 35m 224 0 588564500 Framax S Xlife St tzenvorlageelement Galvanized powder coated Jel Length 2 61 cm A Width 1 30 5 cm 588544500 12 E Framax outside corner 2 70m 104 0 588126000 Framax outside corner 1 35m 51 8 588128000 Framax AuRenecke Galvanized ag M 588545500 588548500 588554500 588507500 Framax S hinged inside corner galv 2 70m 226 0 588509500 588516500 Framax S hinged inside corner galv 1 35m 127 0 588518500 588524500 Framax S Scharnierecke verzinkt Galvanized 7 7 VTL WLS 2 7 ACCOUNT AY VERTI ERR 999783014 10 2011 User information Framed formwork Framax S Xlife Framax S hinged inside corner 1 2 70m F
43. 00 581880000 581881000 581882000 581873000 9 N e 11 9 585520000 11 9 585520010 69 N e 2 4 581966000 eo N e 0 68 581961000 N e 0 51 581964000 eo N e 1 0 587544000 999783014 10 2011 User information Framed formwork Framax S Xlife Component overview Ibs Article Ibs Article Plastic tube 22mm 2 50m 0 99 581951000 Doka multi trip transport box 1 20x0 80m 165 0 583011000 Kunststoffrohr 22mm 2 50m Doka Mehrwegcontainer 1 20x0 80m Galvanized Height 2 7 78 cm Follow the directions in the Operat ing Instructions Universal cone 22mm 0 011 581995000 Universal Konus 22mm Gray qm Diameter 1 5 s 4 cm VS Plug 22mm 0 007 581953000 DP Pe mM 22mm Multi trip transport box partition 1 20m 12 1 583017000 Gray Mehrwegcontainer Unterteilung Timber parts varnished yellow 6 Steel parts galvanized Tie rod wrench 15 0 20 0 4 2 580594000 Ankerstabschlussel 15 0 20 0 Galvanized Length 1 3 37 cm Diameter 3 1 4 8 cm Doka stacking pallet 1 55x0 85m 92 6 586151000 Doka Stapelpalette 1 55x0 85m Galvanized Height 2 6 77 cm Follow the directions in the Operat ing Instructions Friction type ratchet SW27 1 1 581855000 Freilaufknarre SW27 manganese phosphated Length 1 30 cm spanner 270684 42 581854000 Doka stacking pallet 1 20x0 80m 7 8741 583016000 Steckschl ssel 27 0 65m Doka Stapelpalette 1 20x0 80m Pd Gal
44. 05 m On each horizontal panel joint 2 multi function clamps are attached for each panel max 1 35 m 24 cicici The Formwork Experts User information Framed formwork Framax S Xlife Formwork heights up to 17 9 5 40 m On each horizontal panel joint 1 universal waling and 2 multi function clamps are attached for each panel max 1 35 m Exception A horizontal panel placed at the top of the gang does not need a universal waling All other horizontal panels need only 1 universal wal ing per 2 70 m of formwork height Formwork heights up to 26 7 8 10 m On each horizontal panel joint 1 universal waling and 2 multi function clamps are attached for each panel max 1 35 m Exception A horizontal panel placed at the top of the gang needs only 1 universal waling per 2 70 m of form work height with the Framax quick acting clamp RU Formwork heights up to 12 4 3 75 m On each horizontal panel joint 2 quick acting clamps RU are attached for each panel max 1 35 m Formwork heights up to 17 9 5 40 m On each horizontal panel joint 1 universal waling and 2 quick acting clamps RU are attached for each panel max 1 35 m Exception A horizontal panel with a width of up to 0 60 m placed at the top of the gang does not need a univer sal waling A horizontal panel with a width of over 0 60 m placed at the top of the gang needs only 1 universal waling per 2 70 m of formwork height
45. 10m with Universal panels 0 90m 17 9 5 40m with Universal panels 1 22m Hang the platform into place on the formwork pro ceed as in Relocating the platform Move the extra hoisting point E from the stand by position to the service position Right position C Rear hoisting point inclined forward towards formwork E Extra hoisting point Lb 9744 208 01 gt Fix the extra hoisting point with the slide bolt F on the underside of the platform 9783 264 01 The platform can stay attached to the formwork throughout this entire operation Separating the platform from the formwork gt Fix the slide bolt F back in the rear position and move the extra hoisting point into the stand by posi tion gt Attach the crane to the points shown in Relocating the platform Make sure that the slide bolt engages in the front position 999783014 10 2011 Sarees 97 The Formwork Experts Column formwork User information Framed formwork Framax S Xlife 98 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Circular formwork The quick way to form in the round the Framax circular forming plates will get your framed form work around any curve With the Framax circular forming plates and the panels of the Framax Xlife fram
46. 15 0mm non treated 0 50m Tie rod 15 0mm non treated 0 75m Tie rod 15 0mm non treated 1 00m Tie rod 15 0mm non treated 1 25m Tie rod 15 0mm non treated 1 50m Tie rod 15 0mm non treated 1 75m Tie rod 15 0mm non treated 2 00m Tie rod 15 0mm non treated 2 50m Tie rod 15 0mm non treated 3 00m Tie rod 15 0mm non treated 3 50m Tie rod 15 0mm non treated 4 00m Tie rod 15 0mm non treated 5 00m Tie rod 15 0mm non treated 6 00m Tie rod 15 0mm non treated 7 50m Tie rod 15 0mm non treated m Ankerstab 15 0mm Tie rod 5 8 x12 0 galvanized 15 0mm Tie rod 5 8 x12 0 non treated 15 0mm Ankerstab 5 8 15 0mm 12 0 Super plate 15 0 Superplatte 15 0 Galvanized Height 2 1 4 6 cm Width across 27 mm Wing nut 15 0 Fl gelmutter 15 0 Galvanized Length 4 10 cm Height 2 5 cm Width across 27 mm Hexagon nut 15 0 Sechskantmutter 15 0 Galvanized O Length 2 5 cm gt Width across 30 mm Star grip nut 15 0 G Sternmutter 15 0 G Galvanized Width 4 10 cm Height 2 5 cm Width across 30 mm Diameter 4 1 2 12 cm 5 5 5 gt gt Ibs Article 581821000 581822000 581823000 581826000 581827000 581828000 581829000 581852000 581824000 581870000 581871000 581874000 581886000 581876000 581887000 581875000 581877000 581878000 581888000 5818790
47. 2 pcs Galvanized Length 1 4 40 8 cm Width 4 1 2 11 8 cm Height 7 17 6 cm Delivery condition separate parts 130 clok The Formwork Experts Article 582658000 582651000 582652000 582657000 582660000 582659000 588244000 User information Framed formwork Framax S Xlife lbs Article 999783014 10 2011 User information Framed formwork Framax S Xlife Component overview 999783014 10 2011 Sarees 131 The Formwork Experts Doka framed formwork Framax Xlife for crane assisted gang forming of large areas Framax Xlife sets brand new standards for concrete quality and efficiency The innovative Xlife formwork sheet gives you exceptionally high numbers of repeat uses Add this to the built in logic of the Framax system with its perfectly co ordinated range of panel sizes and you ll find that your forming operations are a model of efficiency Framax Xlife is available for rental leasing or purchase At any of the Doka branches in your region Why not give us a call USA Doka USA Ltd Corporate Headquarters 214 Gates Road Little Ferry NJ 07643 Tel 877 DOKA USA 201 329 7839 Fax 201 641 6254 E Mail usa doka com Internet www dokausa com Florida Tel 772 461 3652 The Doka Group s central plant at Amstetten Austria Doka international New York Northeast Area 208 Gates Road Little Ferry NJ 07643 Tel 877 DOKA USA Fax 201 329
48. 20 0 Height mis match max 1 per 10 of wall thickness max 8 max 2 x 8 n C o L la 4 e NS H Hy VES 9727 297 01 9727 298 01 9727 296 01 Note Secure inclined panels against uplift Inclined and height mismatched positioning are not possible with panels that have been placed on their sides horizontally 999783014 10 2011 Wall formwork cloka The Formwork Experts 35 Wall formwork User information Framed formwork Framax S Xlife 36 cloka The Formwork Experts 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Tie rod system using anchor plates Tying the panels in the frame profile x T N N p co Mm gt 999783014 10 2011 The basic rule is Place a form tie in every form tie hole within a panel that is not covered by a tie washer e g at a panel joint only tie one of the two adjoining panels Always tie in the bigger wider of the two panels For exceptions see Length adjustment using fillers and Vertical stacking of panels A Anchor plate min 5 x 5 12 x 12 cm B Win
49. 60 cm A Framax S Xlife panel B Framax outside corner C Framax wedge bolt RA 7 5 D Framax tensioning wedge R Wall formwork Wall thicknesses gt 24 60 cm and up to 41 104 5 cm 9783 331 01 W 7 L TOR Cr Y AS LIV i AOT T EE fS S IMN U A Framax S corner clamp B Framax quick acting clamp RU C Framax wedge bolt RA 7 5 Framax tensioning wedge R Required number of connectors for different wall thicknesses a a 7 jj I t KA jo a 5 N Y Ube ites esse Height of outside corner ices Wedge bolts Corner clamps Up to 12 30 5 cm gt 12 30 5 24 60 A gt 24 60 cm and up to 41 104 5 999783014 10 2011 cloka 43 The Formwork Experts Wall formwork with Framax Xlife universal panels The continuous 2 5 1 cm hole grid makes it possible to form corner configurations on walls of up to 30 76 2 cm thick Attainable wall thicknesses in a 2 5 1 cm grid Framax S Xlife universal panel 0 90m 2 to 16 5 1 to 40 6 cm Framax S Xlife universal panel 1 22m 2 to 30 5 1 to 76 2 cm 12 30 5 cm Framax S Xlife universal panel Framax S Xlife inside corner Framax quick acting clamp RU Fra
50. 6229 Atlanta Southeast Area 105A Boulderbrook Circle Lawrenceville GA 30045 Tel 888 618 4700 Fax 770 962 5238 Other subsidiaries and representatives Algeria Croatia Australia Bahrain Belarus Belgium Brazil Bulgaria Chile China Finland France Greece Czech Republic Denmark Estonia Germany Hungary Iceland Ireland Israel Italy Japan Jordan Kazakhstan Korea Kuwait Los Angeles Far West Area 6901 Central Avenue Riverside CA 92504 Tel 951 509 0023 Fax 951 509 0024 Washington D C Mid Atlantic Area 3665 Benson Avenue Baltimore MD 21227 Tel 410 368 8390 Fax 410 368 8393 Latvia Lebanon Lithuania Luxembourg Malaysia Marocco Mexico Netherlands New Zealand Norway Poland Portugal Qatar Romania Russia Saudi Arabia Senegal Serbia The Formwork Experts Chicago Midwest Area 22901 West Winchester Dr Channahon IL 60410 Tel 815 521 3700 Fax 815 467 4863 Houston Southwest Area 10822 Mahaffey Road Tomball TX 77375 Tel 281 516 2211 Fax 281 516 7512 Singapore Slovakia Slovenia Spain South Africa Sweden Switzerland Taiwan Thailand Austria Doka GmbH Josef Umdasch Platz 1 A 3300 Amstetten Austria Tel 43 7472 605 0 Fax 43 7472 64430 E Mail info doka com Internet www doka com Canada Doka Canada Ltd Lt e 5404 36th Street S E Calgary AB T2C 1P1 Tel 403 243 6629
51. 7 7 olj loce 0783 26 01 Using tag lines makes it much easier to hang the platform exactly into place After the column formwork platform has been hung into place on the formwork detach the four part lift ing tackle Note When folding the platform back down first fold down the rear railings and then the side ones Relocating the platform Attach the crane to the points shown C Rear hoisting point D Front hoisting point 96 Red extra hoisting point in stand by position cicici The Formwork Experts 9727 384 01 The safety hook D drops down into its starting posi tion and automatically secures the platform against accidental lift out When the platform is lifted the four part lifting chain acts on the safety hook D and the platform auto matically unlocks lt lt Ig 9727 383 01 999783014 10 2011 User information Framed formwork Framax S Xlife Column formwork m Use additional panel struts to secure the formwork Lifting the formwork and platform in half that has no platform mounted on it one piece Attach the crane to the points shown To save crane time the Doka column formwork plat form can also be repositioned together with the form work gt Only ever lift and reposition one formwork half at a time Max heights of formwork that can be reposi tioned together with the platform 26 7 8
52. B Framax wedge clamp 3 Do not oil or grease wedge clamped joints with Framax universal fixing bolt and Super plate T LC LO 7 N N N D A Framax S universal waling C Framax universal fixing bolt D Super plate 15 0 clok 23 The Formwork Experts Wall formwork Vertical stacking of panels Positions of the interconnecting and form tie components and accessories needed for lifting and setting down crane handling platform loads pouring Framax quick acting clamp RU Permitted tensile force 3 37 kip 15 0 KN Permitted shear force 1 35 kip 6 0 KN Permitted moment 0 37 kip ft 0 5 kNm Framax multi function clamp Permitted tensile force 3 37 kip 15 0 KN Permitted shear force 2 02 kip 9 0 KN Permitted moment 0 66 kip ft 0 9 Values apply only when mounted on profile Framax S universal waling Permitted moment for vertical stacking 3 7 kip ft 5 0 kNm Due to the permitted tensile load of 3 15 kip 14 kN in the waling profile of the panel even stiffer compo nents such as Multi purpose walings WS 10 Top50 are also subject to Permitted moment 3 7 kip ft 5 0 KNm 9721 41 01 A Tie rod Super plate B Framax quick acting clamp RU C Framax multi function clamp D Framax S universal waling E Framax wedge clamp Rules for vertical stacking with Framax multi function clamp Formwork heights up to 13 4 4
53. Fax 403 243 6787 E Mail canada doka com Tunisia Turkey Ukraine United Arab Emirates United Kingdom Vietnam 999783014 10 2011
54. Fitting timber 1 1 2 3 7 cm Framax multi function clamp Framax S universal waling Framax wedge clamp Framax S Xlife panel 0 90m 999783014 10 2011 Sarees 45 The Formwork Experts Wall formwork Pilasters Pilasters can be formed quickly using pilaster panels 9 35 323 01 12 30 5 cm 24 61 cm P Fastening bolt for fixing at right angles during pouring The pilaster panel permits pilaster depths of 4 10 cm to 18 46 cm in 2 5 1 cm increments and of 24 61 cm when outside corners are used Required number of connectors per pilaster Framax universal fixing bolt Fete Super plates 15 0 1 35m 4 2 70 8 46 cloka The Formwork Experts User information Framed formwork Framax S Xlife 2 positions functions bolted in place at right angles gt for pouring PN y 9 _ o IY 4 to 18 10 to 46 cm A Framax S Xlife pilaster panel B Framax S Xlife panel C Framax universal fixing bolt Super plate 15 0 D Framax quick acting clamp RU folded closed gt for stripping and resetting the form work 9735 325 01 U Lift in one unit 999783014 10 2011 User information Framed formwork Framax S Xlife Chamfer edges with Framax frontal triangular ledge The Framax frontal triangular ledge can be pushed over the end face of the panel no nails needed For forming outside corners it is used with the uni
55. The Formwork Experts User information Framed formwork Framax S Xlife Wall formwork Formwork height 8 10 to 10 10 270 cm to 330 cm 9783 290 01 30 90 240 Formwork height 11 4 345 cm 12 4 375 cm x E 105 135 240 9783 232 01 Formwork height 15 9 480 cm Q p 9783 233 01 240 240 Formwork height 17 9 540 cm 9783 234 01 999783014 10 2011 270 270 cloka The Formwork Experts 27 Wall formwork with the Framax quick acting clamp RU User information Framed formwork Framax S Xlife Formwork height 9 10 300 cm X When pouring platforms are to be used work also place form ties at the top edge of the form Formwork height 10 4 to 11 10 315 cm to 360 cm 12 4 375 cm 13 4 405 cm Formwork height Formwork height 14 3 to 15 3 435 cm to 465 cm 30 60 135 d OD Os E Formwork height 15 9 to 17 9 480 cm to 540 cm 17 9 540 cm Formwork height 28 cloka The Formwork Experts 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Formwork height 18 8 to 20 8 570 cm to 630 cm 21 2 645 cm 22 2 675 cm Formwork height Formwork h
56. User information 10 2011 Method statement 999783014 en US US CA Framed formwork Framax S Xlife ET ay T SS 0 U _ RC Sui Mut 5 o i s i X S N A x a SS m Y Lr M A I S g lt Se N emm Y M Y 2 W 5 Nf N ES 2 gt S s 1 X a a 5 a es V 3 exc NL 2m AN X Co We e NS 2 x A s ZN 9783 200 01 The Formwork Experts Introduction User information Framed formwork Framax S Xlife us by Doka Industrie GmbH A 3300 Amstetten ite 1 ul 7 m E R ET i 5 2 2 999783014 10 2011 User information Framed formwork Framax S Xlife Introduction Contents 4 Introduction 90 Column formwork 4 Basic safety warnings 91 Design of column formwork 6 Product description 92 with Framax Xlife universal panels 94 with Framax outside corners and Framax 7 Wall formwork 95 Xlife panels Forming walls with Framax Xlife Doka column formwork platform 150 90cm Method statement 7 j 99 Circular f k 2 Framax Xlife panel in detail lel Leeda 5 1 1 Permissible fresh concrete pressure as a n function of the maximum panel width 101 Example of formwork 16 System grid 102 Tying the circular forming plates 18 A
57. Xlife Wall junctions offsets and steps Connecting to existing walls Right angled connections with a Framax Xlife universal panel Ace SY gr35 297 01 Framax S Xlife universal panel Form tie system 15 0 on the Universal panel 2 70m 3 form ties are required one in the first hole of each perforated profile Form tie In place timber brace with Framax Xlife panel and dimensional lumber 9721 331 01 00 64 Framax S Xlife panel Dimensional lumber min 2 1 2 up to max 8 min 6 5 cm up to max 20 cm Framax S universal waling Framax wedge clamp Form tie In place timber brace The Formwork Experts In line connections with a Framax Xlife universal panel D 9735 300 01 max 8 20 cm Framax S Xlife universal panel Framax S universal waling 1 50m Form tie system 15 0 in the Universal panel 2 70m 3 form ties are needed Form tie with Framax Xlife panel 2 40x2 70m A B s 9727 332 01 Framax S Xlife panel 2 40x2 70m Form tie with Framax Xlife panel 0 30m gt 9 35 337 01 min 1 2 1 cm Framax S Xlife panel 0 30m Framax S universal waling Framax wedge clamp Form tie 999783014 10 2011 cloka User information Framed formwork Framax S Xlife with Framax Xlife panel and dimensional lumber gt max 2 5 cm Framax S Xlife panel Dimensional lumber Framax
58. ansport bolts 5kN and the Doka 4 part chain 3 20m see Transporting stacking and storing Pre assembly Pre assemble gang forms face down on an assem bly bench see Inter panel connections With the gang form still flat mount panel struts to it see Plumbing accessories Erecting the formwork gt Attach the lifting chain to the Framax lifting hook see Resetting by crane and the Operating Instructions for the Framax lifting hook Max load Spread angle up to 7 5 3300 Ibs 1500 kg per Framax lifting hook Feasible formwork area with 2 lifting hooks approx 480 sq ft 45 m2 Spread angle up to 30 2200 Ibs 1000 kg Framax lifting hook Feasible formwork area with 2 lifting hooks approx 320 sq ft 30 m The Formwork Experts User information Framed formwork Framax S Xlife gt Pick up the gang form by crane Spray the plywood face with release agent see Cleaning and care Important note gt Guiding the gang should be done with tag lines that are long enough to keep the person who is doing the guiding out of the way of the gang Fly the gang form to its new location CAUTION Never use a sledge hammer to plumb and align the panels This would damage the profiles of the panels Use only proper plumbing tools e g a spe cial pry bar that cannot cause any damage Fix the panel struts firmly to the ground see Plumb ing acce
59. ated in the gang in the horizontal the lifting hook must be placed over a cross profile B _ _ LES I f 1 1 1 E G ul DL n 7 F Z i i m i EN i i S p H A D 3 i 6 p 3 Dy l ef bj Tr M or OO E ee OD A On upright panels B On horizontal panels Suspend the gang form symmetrically center of gravity position Spread angle p max 30 Before lifting Remove any loose items from the formwork and platforms or secure them firmly 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork How to operate the lifting hook 1 Raise the handle locking lever as far as it will go 2 Push the lifting hook onto the frame profile as far as the rear stop and close the handle spring loaded Framax 3 in 1 pole tool The Framax 3 in 1 pole tool has three practical func tions Do a sight check to make sure that there is a Operating the lifting secure form fit between the lifting hook and hook from ground the frame profile level up to a form The handle must be closed In 3 When the panels are lifted by the crane
60. ates 11 5 6 Width of Type B circular forming plate 25 cm 106 cloka The Formwork Experts 999783014 10 2011 User information Framed formwork Framax S Xlife Circular formwork Determining the best distribution of the panels metric Example Key data of structure Inside radius cm 580 Outside radius cm 600 Permitted deviation from circular arc cm 1 0 Length of concreting section cm 911 1 4 of the inside circumference Panel width Determine the max panel width from the radius out of roundness diagram with reference to the radius of the structure and the permitted deviation from the circular arc SMe nl Ce Width of circular forming plates for inside formwork Asa general rule use the Circular forming plate 0 20m with the inside formwork Width of circular forming plate 20 cm Number of circular forming plates and panels for inside formwork length of concreting section panel width panel width 20 911 60 60 20 10 64 Number of circular forming plates Rounded up result Number of circular forming plates 11 Number of panels Number of circular forming plates 1 Number of panels 12 Widths of circular forming plates and numbers needed for outside formwork outside radius inside radius x panel width 20 panel width 600 580 x 60 20 60 22 76 cm Select th
61. away with the need for costly job site improvisations With Framax Xlife E 5 e x T 5 C G 5 0 E ie 2 pru 6 o c 0 pru 4 c O 5 4 gt Q the special requirements of the North American Doka framed formwork Framax Xlife is a complete market 77 gt lt eZ O D c 5 0 G 2 gt E de European framed formwork system tailored to A range of practical accessories makes work on the N 4 0 O O UO c 0 gt O E T O C t S O 2 prar te z 4 O c D o Framax Xlife is perfectly tailored for use on Large area walls Product description Columns Framax Xlife version S system which also comprises high very swiftly and efficiently Circular formwork Footings moving the formwork by crane Areas of use Wall formwork Introduction N IA V m 1 et C EA ANN CE 3 e Y gt E VV 46 0777 i 5 5 ctl Y ze d 7 Se
62. chor the plumbing accessories in such a way as to resist tensile and compressive forces Anchoring the footplate i 9735 310 01 i A Drill in anchor 23 4 20 mm Required safe working load of alternative anchor for foot plates min 3 0 kip 13 5 kN Follow the manufacturer s applicable fitting instruc tions Fixing the panels The Bracing clip Framax S is fitted into the cross bore holes of the bottom frame profile and anchored to the ground 9735 309 01 B Framax S Xlife panel C Bracing clip Framax S D Dowel type anchor 01 2 12 mm Number and positioning of Bracing clips Framax S One Bracing clip S is needed for each pipe brace Fit the Bracing clip Framax S to the cross borehole nearest the pipe brace Required load bearing capacity of the dowel type anchor Tensile force 1 000 Ibs 4 5 kN where the simultane ously acting shear force is 1 000 Ibs 4 5 KN Follow the manufacturer s applicable fitting instruc tions 999783014 10 2011 Sarees 71 The Formwork Experts Wall formwork Eurex 60 550 used as a strut or pipe brace As the Doka plumbing strut Eurex 60 550 fitted with the appropriate accessories this prop can also be used for shoring high wall formwork Can be connected directly without modification to Doka framed formwork and Doka timber beam form work The Adjusting strut 540 Eurex 60 makes handling much easier esp
63. ckaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top The rating plate must be attached and clearly legible 999783014 10 2011 Using Doka skeleton transport boxes 1 70x0 80m as transport devices Resetting by crane gt Only lift the boxes when their sidewalls are N closed 3 Multi trip packaging items may only be lifted one at a time Use a suitable lifting chain Do not exceed the permitted load capacity e g Doka 4 part chain 3 20m Spread angle p max 30 9234 203 01 Shifting boxes with the forklift or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers cloka 85 Formwork Experts Wall formwork Doka multi trip transport box 1 20x0 80m Storage and transport devices for small items durable stackable Suitable transport appliances crane pallet stacking truck forklift truck Max load 1500 kg Permitted imposed load 7900 kg 35 Multi trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top The rating plate must be attached and clearly legible Using Doka multi trip transport boxes as storage units Max n of boxes on top of one another Outdoors on the site Indoors Floor gradient up to 3 Floo
64. cked con zo Y A figurations must also be tied at the top edge z Y 2 W m M WM AW RAW N v A 7 IL _ 74 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Framax pouring platform U 1 25 2 70m A pre assembled foldable ready to use platform 4 1 1 25 m wide for convenient and safe working W ADD CG S 9721 262 01 Permitted service load to OSHA 1926 Subpart L 30 psf 150 kg m to CAN CSA 269 2 Access scaffolding for Con struction Purpose Light duty scaffold 25 psf 120 kg m Other possible areas of use for the Framax pouring platform U Large area formwork Top50 with Top50 adapter for Framax pouring platform U Doka wall formwork FF 20 with FF20 adapter for Framax pouring platform U The level of the floor planking is 12 30 cm below the top edge of the formwork This means that there is a boundary on the side facing the formwork The guard rail can be locked in either of two posi tions vertical tilted by 15 Tilt back board The front plank can be tilted back so that panel struts can be attached to the panel This lets you get at form ties at the top of the form work and makes room for any projecting univer sal walings M gt
65. d beam height up to 3 0 90 cm up to 4 5 135 cm Top anchoring brackets 2 2 Bottom anchoring brackets 2 3 Framax S anchoring bracket Permitted capacity 3 300 Ibs 15 Example with 0 90x2 70m panel 9783 310 01 Framax S Xlife panel 0 90x2 70m Framax S anchoring bracket Tie rod system 15 0mm or Coil rod system 3 4 Wooden spacer Formwork sheet Doka beam H20 Shoring tower e g Staxo 100 gt 999783014 10 2011 Sarees 113 The Formwork Experts General remarks User information Framed formwork Framax S Xlife Framax Xlife in conjunction with Doka climbing formwork MF Doka automatic climbing formwork The Doka climbing formwork MF proves its versatility With their modular design concept these crane inde on all tall structures The formwork and climbing scaf pendent automatic climbing formwork systems provide fold are linked together as a single unit which can be an efficient solution for every type of structure repositioned in one single crane cycle The formwork and climbing scaffold are linked together as a single unit which can be lifted and reset hydrauli cally 9727 446 01 Climbing bracket MF240 Traveling unit MF Follow the directions in the relevant User Infor 9727 447 01 Framax bracket 90 Framax Xlife panel mation booklet gt Follow the directions in the Climbing form
66. d number of universal walings Panel height N of universal walings 1 35 2 up to 30 76 2 cm 00 i A Framax S universal waling Framax universal fixing bolt BONIS Ue ear en C Anchor plate 3 4 Permitted tensile force in the cross borehole of the Framax S Xlife panel 5 6 kip 25 0 kN diis E Framax S Xlife panel 0 30m F Form tie Panel widths 0 45m to 1 35m The universal walings are mounted using universal fix Note ing bolts and Super plates 15 0 fixed through the cross This method of mounting the universal walings must boreholes in the panels only be used on 0 30m wide panels 9783 249 02 a up to 30 76 2 cm A Framax S universal waling B Framax universal fixing bolt Super plate 15 0 C Framax 5 Xlife panel panel width gt 0 30m D Form tie 62 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Bulkhead ties The universal walings or multi purpose walings are fas tened using Framax stop end ties and super plates This enables you to form bulkheads continuously even across large thicknesses of wall Wi 5 o __ gt 4 Ni s 9783 250 01 E m a oN L HL Tz Ss 9783 250 01 Framax S universal waling or Multi purpose waling WS10 Top50 Framax stop end tie clamping range 3 1 2 5
67. daptability 103 Closing the full circle formwork 20 Joining gangs 104 Determining the max panel width inch 23 Bracing the gangs 105 Determining the max panel width metric 24 Vertical stacking of panels 106 Determining the best distribution of the panels inch 107 Determining the best distribution of the panels metric 99 Tie rod system using Super plates 20 0 B 37 Tie rod system using anchor plates 40 Length adjustment using fillers 108 Erecting and plumbing Pouring platform 42 90 degree corners Resetting 48 Inter panel connections for increased tensile loads Footing and grade beam formwork 52 Acute and obtuse angled corners 110 Design of the footing and grade beam form 56 Shaft formwork stripping aid work 60 Bulkhead formwork 64 junctions offsets and steps 113 General remarks 68 Plumbing accessories 113 Using as downturned beam formwork 74 Pouring platforms 114 Framax Xlife in conjunction with 77 Pouring platforms with single brackets 116 Formwork planning with Tipos Doka 78 Sideguards on exposed platform ends 117 Reconditioning Service opposing guard rail 118 Cleaning and care of your equipment 79 Resetting by crane 82 Transporting stacking and storing 120 Component overview 999783014 10 2011 4 3 Formwork Experts Introduction Basic safety warnings User target groups This User Information booklet Method Statement is aimed at everyone who w
68. e information wind loads etc see the section headed Vertical and horizontal loads in the Doka Calculation Guide AR IEY See Vertical stacking of panels for the posi tions of the Framax quick acting clamps RU Framax multi function clamps and Framax uni versal walings that are needed when stacking 68 cicici The Formwork Experts User information Framed formwork Framax S Xlife Note Every gang form must be supported by at least 2 panel struts Max influence widths of panel struts or pipe braces Max influence width Formwork Panel strut assuming wind pressure of height pipe brace 10 psf 15 psf 0 48 kN m 0 72 kN m 10 10 3 30 m 340 8 10 2 70 m 5 11 1 80 m 13 3 4 05 m 340 8 10 2 70 m 5 11 1 80 m 17 9 5 40 m 540 1 8 10 2 70 m 5 11 1 80 m 19 8 6 00 m 540 1 8 10 2 70 m 5 11 1 80 m 23 7 7 20 m 540 1 5 7 1 70 m 3 7 1 10 m 540 1 11 6 3 50 m 7 6 2 30 m 23 7 7 20 tj 22 0 40 0 2 13 3 4 05 m 10 6 3 20 m 540 1 10 0 3 05 m 6 6 2 00 m 26 7 8 10 22 0 40 0 2 13 3 4 05 9 6 2 90 m 540 1 10 6 3 20 m 7 0 2 10 29 6 9 00 m 22 0 40 0 2 10 0 3 05 m 6 6 2 00 m 540 1 11 6 3 50 m 7 6 2 30 m 31 0 9 45 n 22 0 40 0 2 8 6 2 60 m 5 6 1 65 m 540 1 8 6 2 60 m 5 6 1 65 m 35 5 10 80
69. e next smaller circular forming plate referred to as a A circular forming plate Sais GIP PELE Calculate the difference Difference 22 76 cm 20 cm 2 76 cm Number of Circular forming plates 1 difference 5 11x 1 2 76 5 4 93 Number of Type A circular forming plates Rounded up result eee SST ee RTE CU UE Tus LEMS Number of Type B circular forming plates Number of circular forming plates number of Number of Type B circular forming plates Type A circular forming plates 11 5 6 Width of B circular forming plate 25 Select the next larger circular forming plate to be the Type B circular forming plate en 999783014 10 2011 Sarees 107 The Formwork Experts Circular formwork User information Framed formwork Framax S Xlife Erecting and plumbing Pouring platform Resetting Erecting and plumbing Panel struts ensure that the formwork remains stable against wind loads and make it easier to plumb and align the formwork ES bs a CL EL A n Se die m 4 ae N a CLI al gm U p 6 T c ue i TR je j N SIRO E Ac w a EN im Va Em n N I 9783 273 01 1 Important note The formwork gangs must be securely braced in every phase of the construction work Observe all applicable saf
70. e wall in one piece before being lifted and reset by crane Product features No negative impression in the concrete Formwork set up and stripping function integrated in the inside corner no need for crane uses stripping spindles Entire shaft formwork unit is lifted and reset in one piece with lifting hooks and four part lifting chain A Framax S bias cut corner B Framax stripping spindle with ratchet C Steel form facing Number of Framax quick acting clamps RU needed Height of the Bias cut corner N of clamps 38m 8 3 In order to obtain the full available stripping play make sure that the Framax quick acting clamps RU are mounted at staggered heights i e not opposite one another Position of fillers fitting timbers in the inside shaft formwork whenever possible not directly next to the bias cut corners 56 cloka The Formwork Experts User information Framed formwork Framax S Xlife Stripping play 9764 282 01 _ _ 524 lt 9416 amp 9 gt 9764 282 02 a 1 g 30 mm b 2 1 4 60 mm 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Vertical stacking of Framax bias cut corners Operating the Framax stripping spindle with 1 Pull out the coupling bolt ratchet 2 Maneuver the Bias cut corner into place so that it Screw a Tie r
71. ecially when the formwork is being transferred Can be telescoped 4 10 cm increments with continuous fine adjustment S x 8 8 2 LO 2 N ae o 51 1 2 8 515212 9 2 D m 5 2 7 ed c O c LU O D D 6 Oo 2 2 9 9 D E D S c B gt 3 UO E 0 DL lt z 1 12 5 19 4 3 79 5 89 m 1 1 1 1 2 200 Ibs 91 1 kg 2 19 0 25 10 5 79 7 89 m 1 1 1 1 1 2 248 Ibs 112 4 kg 3 25 7 32 5 7 79 9 89 m 1 2 1 1 1 2 295 Ibs 133 7 kg 4 23 8 37 5 7 22 11 42 m 2 1 1 1 1 2 314 Ibs 142 5 kg 5 30 3 44 0 9 22 13 42 m 2 1 1 1 1 1 2 360 Ibs 163 8 kg 72 cloka The Formwork Experts User information Framed formwork Framax S Xlife 999783014 10 2011 User information Framed formwork Framax S Xlife Example of a possible combination of Type 4 0 11 3 19 0 341 580 cm approx 60 Plumbing strut Eurex 60 550 Extension Eurex 60 2 00m Coupler Eurex 60 Connector Eurex 60 Plumbing strut shoe Eurex 60 Adjusting strut 540 Eurex 60 Prop head Panel strut 540 Q gt The rule of thumb here is The length of the strut or pipe brace i e the complete Eurex 60 550 plumbing strut assembly the height of the gang to be braced
72. ed formwork system circular i e polygonal structures can be formed A particularly cost cutting factor in practice is the fact that you can use your existing Framax Xlife panels and L1 Lf a If ML 999783014 10 2011 EEES mu E aM i XY F 3 0 V 8l a Circular formwork all accessories such as panel struts and pouring plat forms from the Framax Xlife range This makes circular forming of curved concrete struc tures with Framax circular forming plates from Doka universal economical and fast Permitted fresh concrete pressure 1 000 psf 50 kN m fi alti 4 ALH 7 71 nw TA E ind J 19 zd 7 E rs ip SS 2 B T 7 of E w I A 5 D Y 18 7 2 i E ART iL H d T 9 oa T T D H P JM m Jo A e 72 4 Y DN clok 99 The Formwork Experts Circular formwork Design of the circular fo
73. eepers of approx 3 7 110 cm 4 Strap the whole stack together tightly with strapping tape A Framax S stacking cone B Strapping tape C Sleeper 82 cicici The Formwork Experts Transporting the panels Dokamatic lifting strap 13 00m The Lifting strap 13 00m is a practical tool for offload ing and loading trucks and for lifting and setting down stacks of panels ij J f ER With closely stacked bundels of panels gt lever up the bundle e g with a piece of dimensional lumber D to make a space for threading in the lifting equipment Caution When doing this always make sure that the bundle of panels remains stable 9764 279 01 WARNING The Lifting straps 13 00 m may only be used as shown here if there is no risk of the straps sliding towards one another or of the load being displaced Max load 4 400 Ibs 2 000 kg Follow the directions in the Operating Instruc tions 999783014 10 2011 User information Framed formwork Framax S Xlife Framax transport gear For safe crane handling of stacked panels at construc tion sites builders yards etc A Framax transport gear consisting of 4 round slings B Chain suspension gear or Doka 4 part chain 3 20m The four round slings of the Framax transport gear hold the stack together on all four sides in such a way that it is impossible for individual panels to slide out Advantages S
74. eight 23 1 to 25 1 705 cm to 765 cm 999783014 10 2011 clok The Formwork Experts O O I O m 1 Fd p WT O m Oo ve E 1 Eon O O r CN CN 1B EL G LE 3 LE e Ge 2 3 1 E 7 O O CN CN c eo 3 Y 29 Wall formwork User information Framed formwork Framax S Xlife Formwork height 26 810 cm E L 1 A EF 6 01 9783 Formwork height 29 6 900 cm 4 01 Formwork height 31 0 945 cm 30 cloka The Formwork Experts 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Formwork height 35 5 1080 cm 270 270 SSS lm A Multi purpose waling WS10 Top50 10 0 300 cm T co gt co Mm gt 999783014 10 2011 Sarees 31 The Formwork Experts Wall formwork User information Framed formwork Framax S Xlife Formwork height Formwork height Formwork height 8 10 to 10 10 11 4 345 cm 15 9 480 cm 270 cm to 330 cm 12 4 375 cm ALI ee c e BN LL AL AO L 30 90 TI 105 135 240 240 Tnt
75. enables a vertical stacking con nection to be made using universal fixing bolts super plates There are 2 ways of forming right angled outside cor ners with Framax Xlife universal panels with Framax outside corners 3 For details regarding extra clamps on outside corners for increased tensile loads see Inter panel connections for increased tensile loads 3 Do not oil or grease wedge clamped joints 42 cloka The Formwork Experts User information Framed formwork Framax S Xlife with Framax outside corners The Framax outside corner is used in e g narrow trench situations gt m i F is Y ee a EN Y N 9 i OON NIS Y D P S A d EA E 1 E all thicknesses up to 12 30 5 cm of Js 9783 242 02 12 30 5 cm 8 20 3 cm Framax outside corner Framax S Xlife inside corner Framax quick acting clamp RU Framax multi function clamp Framax S universal waling Framax wedge clamp Fitting timber 1 2 9 cm Fitting timber 1 2 1 3 cm Framax S Xlife panel 0 60m 5 72 Where there is a filler on both sides of the inside corner the universal corner waling is an economical way of providing stiffening rein forcement 999783014 10 2011 User information Framed formwork Framax S Xlife Wall thicknesses 12 30 5 cm and up to 24
76. end of platform zones Side handrail clamping unit T i A Integrated telescopic handrail B Guard rail plank min 2x6 1 1 2 x 5 1 2 4 x 14 cm site pro vided C Pouring platform The sideguard consists of 1 Side handrail clamping unit T 1 guard rail plank min 1 1 2 x 5 1 2 4 x 14 cm site provided How to mount Fasten the clamping part to the floor planking of the pouring scaffold using the wedge clamping range 1 1 5 to 2 1 3 4 to 6 cm Slot in the railing Extend the telescopic railing to the desired length and secure it nsert footguard guard rail plank Handrail clamp S B A A Handrail clamp S B Guard rail plank min 2x4 1 1 2 x 3 1 2 4 x 9 cm site provided 78 cicici The Formwork Experts Guard rail plank min 2x6 1 1 2 x 5 1 2 4 x 14 cm site pro vided D Pouring platform The sideguard consists of 2 Handrail clamps 5 2 guard rail planks min 1 1 2 x 1 2 4 x 9 cm site provided 1 guard rail plank min 1 1 2 x 5 1 2 4 x 14 cm site provided How to mount Fasten the handrail clamps to the deck planking of the pouring scaffold using the wedge clamping range 1 1 5 2 to 43 cm gt Secure the guardrail planks to the loops on the hand rail clamps with one d10 28x65 nail per loop Follow the directions in the
77. ety rules For more information please see Plumbing accesso ries Pouring platform The Framax brackets 90 A can be used to make a universal pouring platform 9727 442 01 For more information see Pouring platforms with sin gle brackets 108 clokci The Formwork Experts Resetting Thanks to the spindle lock the formwork can be moved with the Framax lifting hook A even when assem bled in a curved configuration 9727 349 01 The maximum size of the unit to be lifted will depend among other things on the radius that has been set When moving large gang forms ensure that these are sufficiently stiffened Prevent oblique pull by using long transfer cables spread angle p max 30 Check that the slip out guard of the Framax lifting hook has engaged For more information see Resetting by crane Follow the directions in the Operating Instruc tions 999783014 10 2011 User information Framed formwork Framax S Xlife Footing and grade beam formwork Footing and grade beam formwork The Framax Xlife panels can also be used for foot with the panels either upright or horizontal Quick act ings and grade beams ing clamps and a blow with the hammer are all it takes This is particularly advantageous where it is intended to to join the panels Fillers and corners are solved just as continue forming i e the walls using the same panels simply as in normal walls A range o
78. f practical acces Footings can quickly be formed with any of the panels sories makes the work very much easier rm L EM i jl Y P o Q Gos lt 9783 203 01 999783014 10 2011 Sarees 109 The Formwork Experts Footing and grade beam formwork User information Framed formwork Framax S Xlife Design of the footing and grade beam formwork Horizontal panels Tying the panels at top with Tie rod 15 0mm and Super plate 15 0 or Coil rod 3 4 with Anchor plate 3 4 and Wing nut 3 4 at bottom with Framax foundation clamp and Doka perforated tape In this way all wall thicknesses can be formed in a 2 or 5 cm grid A Framax foundation clamp B Doka perforated tape expendable The permitted load for a wall tie using a Framax foundation clamp and Doka perforated tape is 2 700 Ibs 12 kN Doka perforated tape a b e e e 09 9 0 0 0 0 0 0 04 o 2 9783 303 01 Z Length of tape cut off roll Wall thickness 15 3 4 40 cm a b C Doka perforated tape S 2 25m 3 4 2 2 Doka perforated tape 50 2 0 25m 18 5 5 cm 110 cloka The Formwork Experts For pour heights of up to 0 90 2 11 3 6 0 With panels of up to 0 90 m in width the foundation clamp allows you to tie the panels above the concrete Foundation clamps 2 per panel
79. fety handles or lifting rings as slinging points for crane handling Danger of formwork dropping from crane Use only suitable load carrying equipment and slinging points See Resetting by crane and Transporting stacking and stor ing Note The attachment points shown here for personal fall arrest equipment conform to OSHA requirements Integrated safety handles 1 P gt co Mm A Lifting ring Mounting the lifting ring gt Mount the lifting ring in the cross borehole and fix it in place with the nut and a linch pin clok 13 The Formwork Experts Wall formwork User information Framed formwork Framax S Xlife 14 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Permissible fresh concrete pressure as a function of the maximum panel width Max width of Permitted fresh concrete pressure Onk max panel 1650 psf 80 kN m 2050 psf 100 kN m 240 cm 7 10 1 2 4 d 135 cm 4 5 1 8 4 0105 cm 3 5 2 6 J 7 N 9 90 cm 2 11 3 3 4 S 75cm 2 5 1 2 7 J 60 cm 1 11 5 8 4 4 L 145 cm 1 5 3 4 J J 30 cm 11 3 4 4 4 x S 122 4 0 4 x E 6 2 90cm 2 11 3 8 rt 3 This means that for higher pour pressures of
80. g nut WARNING Sensitive rod steel Never weld or heat tie rods Tie rods that are damaged or have been weakened by corrosion or wear must be withdrawn from use Only use approved tie rods IEY Close off any unneeded form tie sleeves with Framax S frame hole plugs 44 Note Doka also offers economical solutions for creating watertight wall ties booklet Doka form ties for special require For more information see the User Information ments clok 37 The Formwork Experts Wall formwork Taper tie system 1 1 2 to 1 1 4 Lg mmm TTT 9735 306 01 A Taper tie 1 1 2 to 1 1 4 B Anchor plate 1 1 2 C Wing nut 1 1 2 D Anchor plate 1 1 4 E Wing nut 1 1 4 A D E Wall thickness Taper tie size Dimension b 8 1 2 to 11 1 2 4 1 4 21 6 to 29 2 cm 36 10 8 cm 11 1 2 to 14 1 2 1 1 4 29 2 to 36 8 cm 3 2 cm 14 1 2 to 17 1 2 4 1 36 8 to 44 5 cm 42 10 8 cm 17 1 2 to 20 1 2 1 1 4 44 5 cm to 52 1 cm 3 2 cm 20 1 2 to 23 1 2 4 1 4 52 1 to 59 7 cm 48 10 8 cm 23 1 2 to 26 1 2 1 1 4 59 7 to 67 3 cm 3 2 cm 26 1 2 to 29 1 2 4 1 4 67 3 to 75 0 cm 54 10 8 cm 29 1 2 to 32 1 2 1 1 4 75 0 to 82 6 cm 3 2 cm 32 1 2 to 35 1 2 4 1 82 6 to 90 2 cm 60 10 8 cm 35 1 2 to 38 1 2 1 1 4 90 2 to 97 8 cm 3 2 cm 38 1 2
81. g of A Pipe brace head Framax S 5 3 B Framax universal fixing bolt 10 25cm 1 5 Galvanized Length 1 2 36 cm C Star grip nut 15 0 G 1 0 Galvanized Width 4 10 cm Height 2 5 cm Width across 30 mm D Pipe brace 12 0 21 0 160 0 E Speed bolt 3 4 x4 0 64 2 pcs F Speed nut 3 4 0 2 2 pcs Pipe brace shoe 10 4 Galvanized Delivery condition separate parts DOO 999783014 10 2011 Article 108 0 588249000 7 7 588244000 4 6 588245000 65 3 588250000 588251000 585089000 583002000 587544000 585091000 585650000 585652000 585088000 Component overview Ibs Pipe brace 22 0 40 0 Rohrstutze 22 0 40 0 consisting of A Pipe brace head Framax S B Framax universal fixing bolt 10 25cm Galvanized Length 1 2 36 cm C Star grip nut 15 0 G Galvanized Width 4 10 cm Height 2 5 cm Width across 30 mm D Pipe brace 22 0 40 0 E Speed bolt 3 4 x4 2 pcs F Speed nut 3 4 2 pcs G Pipe brace shoe DOO 410 0 0 64 0 2 10 4 Galvanized Delivery condition separate parts Bracing clip Framax S 2 6 Haltewinkel Framax S Length 6 15 87 cm m Width 4 10 16 cm we Height 3 7 62 cm Doka express anchor 16x125mm 0 68 Doka Expressanker 16x125mm Galvanized Length 7 18 cm Follow fitting instructions Doka coil 16mm 0 02 Doka Coil 16mm 9 Framax bracket 90 Framax Konsole 90 Galvanized Diameter 5 g 1 6 cm
82. he form work stripping timber without Fra max bias cut corner The diagonally cut formwork stripping timber makes quick work of removing inside formwork in narrow cross sections such as lift shafts or stair wells il Y ing A 9731 273 01 Inside formwork stripping timber B Outside fitting timber a 4 10 cm The Framax formwork stripping timbers are 2 85 m long This means that they are 15 cm longer than the panels are high which makes them easier to remove 999783014 10 2011 clok The Formwork Experts Wall formwork 59 Wall formwork Bulkhead formwork There are 3 possible ways of forming bulkheads with Universal panels with stop end waler ties with Universal walings 35 For details regarding extra clamps on bulk heads for increased tensile loads see Inter panel connections for increased tensile loads with Universal panels 2 zn i mV Se WY ANN Y Y 2 au wp 7 p mg 4 4 M 9 M ec MEN NA M v V DE fj A L3 18 ch A Ver 1 SS 22 n en SSS West XV n MS B A ry we A aa Wal 87 The Universal panels are mounted using Universal fix
83. idth 4 1 2 11 cm Framax Stirnanker No Height 4 10 cm 2 C Plumbing strut 340 31 3 588247000 SIME om Galvanized Length 6 3 11 2 190 341 cm D Adjusting strut 120 15 9 588248000 Galvanized Framax pressure plate 6 15 1 8 588183000 Length 2 7 4 3 80 130 Framax Druckplatte 6 15 Galvanized p Galvanized Delivery condition folded closed Framax S universal waling 0 90m 23 6 588519000 Framax S universal waling 1 50m 39 2 588520000 Framax S Klemmschiene Painted blue Framax S universal corner waling 28 9 588521000 Framax S Eckklemmschiene Painted blue Galvanized Leg length 2 60 cm Framax wedge clamp 3 3 588152000 Framax Spannklemme Galvanized Length 8 21 cm Framax tensioning wedge R 0 44 588155000 Framax Spannkeil R Galvanized Height 4 1 2 11 cm 122 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Ibs Panel strut 540 Elementstutze 540 consisting of A Prop head 2 pcs Galvanized Length 1 4 40 8 cm Width 4 1 2 11 8 Height 7 17 6 cm B Prop shoe Galvanized Length 8 20 cm Width 4 1 2 11 cm Height 4 10 cm C Plumbing strut 540 Galvanized Length 10 2 18 1 309 550 cm D Adjusting strut 220 Length 5 7 7 4 171 224 cm Galvanized Delivery condition folded closed 22 5 Pipe brace 12 0 21 0 Rohrst tze 12 0 21 0 consistin
84. igurations that needed e Fillers and accessories Pouring platforms safety railings etc 00 Pech Fama Eee 2125 2700 Tar PA Drawings of formwork and platforms really can be this detailed Both for the layout and for spatial representations Tipos Doka sets an impressive new standard of visual presentation 116 cicikci The Formwork Experts Always the right quantities of form work and accessories St cklistenbearbeitung i Anzeigefilter Artikel Gesamtst ckliste Verwendete Artikel Erganzungsartikel Artikelnr Bezeichnung Sum E DOKA 581874000 Ankerstab 15 0mm unbehandelt 1 00m 22 22 996000202 Bohle 1 00m bauseits 996000203 Bohle 1 25m bauseits 996000207 Bohle 2 50m bauseits 588246000 Elementstutze 340 588108500 Framas xlife Element 0 30 2 70m 588104500 Framas xlife Element 0 60 2 70m 588100500 Framas xlife Element 1 35 2 70m 588103500 Framas xlife Element 2 40 2 70 588130500 Framas life Innenecke 2 70m 588122500 xlife Uni Element 0 90x2 70m 588350000 Framax Betonierblihne 1 25 2 70m 588150000 Framax Klemmschiene 0 90m 588157000 Framax Konsole 90 175024000 Framax Passholz 5x12cm 2 70m 588153400 Framax Schnellspanner RU 588143000 Framax Stirnanker 588169000 Framax Uni Spanner 588158000 Framax Universalverbinder 10 1
85. ill be working with the Doka product or system it describes It contains informa tion on the standard design for setting up this sys tem and on correct compliant utilization of the sys tem All persons working with the product described herein must be familiar with the contents of this man ual and with all the safety instructions it contains Persons who are incapable of reading and under standing this booklet or who can do so only with dif ficulty must be instructed and trained by the cus tomer The customer is to insure that the information mate rials provided by Doka e g User Information book lets Method Statements Operating Instruction man uals plans etc are available to all users and that they have been made aware of them and have easy access to them at the usage location In the relevant technical documentation and form work utilization plans Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown In all cases users are obliged to insure compliance with national OH amp S occupational health and safety rules throughout the entire project and to take appro priate additional or alternative workplace safety pre cautions where necessary Hazard assessment he customer is responsible for drawing up docu menting implementing and continually updating a hazard assessment at every job site This document serves as
86. is erected and dismantled reset and generally used for its intended purpose under the direction and super vision of suitably skilled persons with the authority to issue instructions These persons mental and physical capacity must not in any way be impaired by alcohol medicines or drugs Doka products are technical working appliances which are intended for industrial commercial use only always in accordance with the respective Doka User Information booklets or other technical docu mentation authored by Doka The stability of all components and units must be ensured during all phases of the construction work The functional technical instructions safety warn ings and loading data must all be strictly observed and complied with Failure to do so can cause acci dents and severe even life threatening damage to health as well as very great material damage Fire sources are not permitted anywhere near the formwork Heating appliances are only allowed if properly and expertly used and set up a safe dis tance away from the formwork The work must take account of the weather condi tions e g risk of slippage In extreme weather steps must be taken in good time to safeguard the equipment and the areas immediately around the equipment and to protect employees connections must be checked regularly to ensure that they still fit properly and are functioning cor rectly It is very important to check al
87. l screw type connec tions and wedge clamped joins whenever the con struction operations require particularly after excep tional events such as storms and to tighten them if necessary 999783014 10 2011 User information Framed formwork Framax S Xlife Assembly The equipment system must be inspected by the customer before use to ensure that it is in suitable condition Steps must be taken to rule out the use of any components that are damaged deformed or weakened due to wear corrosion or rot Combining our formwork systems with those of other manufacturers could be dangerous risking damage to both health and property If you intend to combine different systems please contact Doka for advice first The assembly work must be carried out by suitably qualified employees of the client s It is not permitted to modify Doka products any such modifications constitute a safety risk Erecting the formwork Doka products and systems must be set up in such a way that all loads acting upon them are safely transferred Pouring Do not exceed the permitted fresh concrete pres sures Excessively high pouring rates lead to form work overload cause greater deflection and risk causing breakage Stripping the formwork Do not strip the formwork until the concrete has reached sufficient strength and the person in charge has given the order for the formwork to be stripped When stripping the formwork ne
88. ll formwork b _ b b b X1 X3 X4 EET E 5 51 s 17 17 _ oe 19 17 17 AK f 19 f 1 f 1 AIA SE SEY Say EU EU SEV Say I I I I I a up to 41 104 5 cm 4 6 135 X1 4 extra clamps X2 3 extra clamps X3 2 extra clamps X4 1 extra clamp A Framax S corner clamp Framax quick acting clamp RU Framax wedge bolt RA 7 5 Framax tensioning wedge R 999783014 10 2011 Sarees 51 The Formwork Experts Wall formwork User information Framed formwork Framax S Xlife Acute and obtuse angled corners N of universal walings in the outside and inside corners Panel height N of universal walings 1 35 m 4 2 0m 6 Position of the universal walings In every support level of the Hinged inside corner Note For angles of less than 120 no universal walings are needed in inside corners Important note If there are fillers fit extra Universal walings as shown in Length adjustment using fillers Number of clamps needed in the hinged outside corner Acute and obtuse angles are formed using the hinged NEUESTE inside and outside corners 1 35 m 4 T a 2 70 m 8 Hinged inside corner Hinged inside corner 3 Important note For details rega
89. llet 1 55x0 85m max 4 0 Doka stacking pallet 1 20x0 80m max 3 0 Shifting boxes with the forklift or pallet stacking truck 35 Load the items centrically Fasten the load to the stacking pallet so that it cannot slide or tip out clok 87 The Formwork Experts Wall formwork Doka accessory box Storage and transport devices for small items durable stackable Suitable transport appliances crane pallet stacking truck forklift truck This box is the tidy easy to find way of storing and stacking all interconnection and form tie components The Bolt on caster set B turns the stacking pallet into a fast and maneuverable transport trolley Follow the directions in the Bolt on caster set B Operating Instructions Max load 1000 kg Permitted imposed load 5530 kg 35 Multi trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top The rating plate must be attached and clearly legible 88 cloka The Formwork Experts User information Framed formwork Framax S Xlife Using Doka accessory boxes as storage units Max n of boxes on top of one another Outdoors on the site Indoors Floor gradient up to 3 Floor gradient up to 1 3 6 It is not allowed to stack empty pallets on top of one another 3 How to use with bolt on caster set Always apply the fixing b
90. lti purpose waling WS10 Top50 2 00m Spindle strut 12 3 00m Bracing Tension anchoring Framax Xlife panel gt cloka 115 Formwork Experts General remarks User information Framed formwork Framax S Xlife Formwork planning with Tipos Doka Tipos Doka helps you to form even more cost efficiently Tipos Doka was developed to assist you in plan ning your Doka formwork assignments For wall formwork floor formwork and platforms it puts the same tools into your hands that we at Doka use ourselves for formwork planning Easy to use fast and accurate results The easy to use interface makes for very fast working From when you input your layout with the Schal Igel on screen assistant all the way through to when you manually put the finishing touches to the formwork solution the program gives you All this saves time yours With the program s many templates and wizards you can be sure of always getting the optimum technical and economical solution to your formwork task This makes for greater operational reliability and cuts costs You can get to work right away with the piece lists plans views sections and perspective drawings that the program gives you Operational reliability is also enhanced by the high level of detail of the plans Among other things Tipos Doka plans the following with Framax Xlife Distribution of the framed formwork panels Any vertically stacked conf
91. m 22 0 40 0 2 6 6 2 00 m 4 6 1 35 Max anchoring load 3 kip 13 5 kN 1 or Pipe brace 12 0 21 0 2 or Eurex 60 550 These values apply up to wind pressures of 10 psf 0 48 kN m or 15 psf 0 72 kN m respectively The greater wind loads encoun tered at exposed formwork ends must be constructionally sustained by additional plumbing accessories e g struts or pipe braces The number of struts must be determined separately for wind pressure above 15 psf 0 72 kN m formwork higher than 35 5 10 80 m Sample calculation Formwork height 26 7 8 10 m Width of gang form 17 9 5 40 m Wind pressure 10 psf 0 48 kN m Result 2 Panel struts 540 or 2 Pipe braces 12 0 21 0 and 2 Pipe braces 22 0 40 0 or 2 Eurex 60 550 999783014 10 2011 User information Framed formwork Framax S Xlife Panel struts 340 and 540 Product features Can be telescoped in a 3 8 cm grid Fine adjustment by screw thread All parts are captively integrated including the telescopic tube has anti dropout safeguard Panel strut 340 Panel strut 540 9727 340 01 9727 341 01 6 4 11 2 191 341 10 9 6 5 0 105 154 cm 6 6 approx 60 18 0 311 549 cm 8 0 197 245 cm 999783014 10 2011 Wall formwork Connection in the waling profile
92. mation see the section headed Resetting by crane used in conjunction with Framax transport bolts for hoisting stacks of panels and individual pan els The Doka 4 part chain 3 20m can be adjusted to the center of gravity position by shortening the lengths of the individual chains Max load Spread angle 0 0 30 30 45 45 60 3 000 Ibs Using 1 chain 1 400 kg Usina 2 chains 5 200 Ibs 4 400 Ibs 3 000 Ibs 2 400 kg 2 000 kg 1 400 kg Usina all 4 chains 7 900 Ibs 6 600 Ibs 4 600 Ibs 3 3 600 kg 3 000 kg 2 120 kg AR tions 84 clokci The Formwork Experts Follow the directions in the Operating Instruc User information Framed formwork Framax S Xlife Framax transport bolts 5kN with Doka 4 part chain 3 20m The Framax transport bolts 5kN A in conjunction with the Doka 4 part chain 3 20m B are for moving panels either individually or in stacks Hoisting bundled stacks of panels Lifting panels off the stack WARNING It is strictly forbidden to lift stacks of panels without inserting Framax stacking cones 2 cones per layer first Max load 1 100 Ibs 500 kg per Framax transport bolt 5kN Follow the directions the Operating Instruc tions 999783014 10 2011 User information Framed formwork Framax S Xlife Utilize the benefits of Doka multi trip packaging on your work
93. max S Xlife panel 0 60m Fitting timber 3 1 cm Framax multi function clamp 9735 287 01 Framax universal fixing bolt Super plate 15 0 Required numbers of Universal fixing bolts Super plates 15 0 Universal panel 0 90m 2 of each Universal panel 1 35m 2 of each Universal panel 2 70m 4 of each 44 cloka The Formwork Experts User information Framed formwork Framax S Xlife Framax steel filler 6cm Used mainly in corner zones the Framax steel filler 6cm stands out for its high strength and long lifespan e g wall thickness Steel filler inside 15 38 5 cm and 21 53 5 cm e g wall thickness Steel filler outside 20 50 5 cm and 26 65 5 cm zi y wW eal VE 206 Ri 9735 296 01 44 8 a 15 38 5 cm 18 46 cm IEY Always locate ties in the steel filler IEY When steel fillers are used no universal wal ings are needed Iss 9783 332 01 2 1 2 6 0 cm Framax S steel filler 6cm Framax multi function clamp Framax S Xlife inside corner Framax S Xlife panel 0 75m gt Form tie 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Example T junction F gt i gt MN gt 0 gt 10 25 4 Framax S Xlife inside corner Framax quick acting clamp RU
94. mil P D ULT er zi tail 9727 398 01 9 27 393 01 8 10 268 cm 9 8 295 cm a b 10 x 7 3 g 10 x 18 7 cm f 9 12 1 4 31 cm approx 7 2 218 cm 4 8 142 cm 19 1 2 50 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Pouring platforms with single brackets Preconditions for use Observe all applicable safety rules Only fix the pouring platform onto formwork construc tions that are sufficiently stable to transfer the expected loads Ensure that the formwork gang has sufficient stiff ness Also brace the formwork in a windproof manner when erecting it and when it is temporarily parked in the standing position Framax bracket 90 With the Framax bracket 90 pouring platforms with a platform width of 34 90 cm can be assembled These pouring platforms can easily be mounted by hand 11 if SENSN a me ORIS TMES 9727 347 01 34 90 cm h 40 103 cm Permitted service load to OSHA 1926 Subpart L 30 psf 150 kg m to CAN CSA 269 2 Access scaffolding for Con struction Purpose Light duty scaffold 25 psf 120 kg m Max influence width 6 6 2 00 m 3 The brackets must be secured against acciden tal lift out Note The scaffold planks and guard rail material shall meet or exceed any local state provincial
95. mp 7 8 20 0 E 8 8 588535000 Taper tie 1 1 4 1 x49 amp 7 8 20 0 E 10 6 588536000 Taper tie 1 1 4 1 x55 amp 7 8 20 0 E 12 1 588537000 Taper tie 1 1 4 1 x61 amp 7 8 20 0 E 13 9 588538000 Taper tie 1 1 4 1 x67 amp 7 8 20 0 E 15 7 588539000 Taper tie 1 1 4 1 x73 amp 7 8 20 0 E 17 4 588540000 Taper tie 1 1 4 1 x79 amp 7 8 20 0 E 19 2 588541000 Batter washer 1 1 4 5 5 Kon Ankerstab 1 1 4 1 amp 7 8 20 0 E Winkelplatte 1 1 4 Batter washer 1 1 2 5 5 Winkelplatte 1 1 2 She bolt system 7 8 Super plate 20 0 B 4 4 581424000 Superplatte 20 0 B She bolt 7 8 x13 2 6 Galvanized She bolt 7 8 x20 3 7 Height 2 3 4 7 cm DIN She bolt 7 8 x24 4 2 Diameter 5 1 2 14 cm 18216 Ankerkopf 7 8 Width across 34 mm Taper tie system 1 1 2 to 1 1 4 Supper plate 20 0 B 4 4 Taper tie 1 1 2 to 1 1 4 x36 13 2 585642000 Superplatte 20 0 B Taper tie 1 1 2 to 1 1 4 x42 15 4 585643000 Galvanized Taper tie 1 1 2 to 1 1 4 x48 18 1 585644000 Taper tie 1 1 2 to 1 1 4 x54 20 1 585645000 E ina Taper tie 1 1 2 to 1 1 4 x60 22 3 585646000 Pete Taper tie 1 1 2 to 1 1 4 x66 24 0 585647000 Width across 34 mm Taper tie 1 1 2 to 1 1 4 x72 26 0 585648000 Taper tie 1 1 2 to 1 1 4 x78 36 8 585552000 Konischer Ankerstab 1 1 2 auf 1 1 4 She bolt system 1 1 2 She bolt 1 1 2 x14 5 7 She bolt 1 1 2 x20 8 4 Ankerkopf 1 1 2 Wing nut 1 1 4 1 2 585633000
96. n cm 9783 206 01 Dimensions in inch 999783014 10 2011 User information Framed formwork Framax S Xlife Extra large panel 54 0 132 0 54 0 9783 207 01 Dimensions in cm 9783 207 01 Dimensions in inch For examples of typical utilizations see Vertical stack ing of panels 999783014 10 2011 Wall formwork Framax Xlife universal panels Widths of panels 9783 208 01 Heights of panels B 9783 209 01 17 5 55 0 54 0 90 17 5 32 5 270 17 5 74 0 100 0 135 57 5 17 5 Zeh 9783 209 01 Dimensions inch The special hole pattern makes these panels particu larly suitable for efficient forming of corners wall junctions bulkheads columns pilasters cloka 17 The Formwork Experts Wall formwork User information Framed formwork Framax S Xlife Adaptability Possible combinations Infinite height offset The continuous hardware slot around the inside of the Framax Xlife panels enables the connector compo nents to be fastened anywhere on the frame This allows any adjacent panels to be staggered to any height required i e without being confined to any fixed grid This means that the formwork can easily be accommodated to e g steps slopes and uneven ground with no extra work 9783 214 01 Schematic representation
97. od 15 0mm into the Weldable coupler is flush with the one below it 15 0 of the ratchet 3 Push the coupling bolt back in Setting up 4 Bolt the Bias cut corners I together with two hexag shift the change over lever into the L position onal bolts turn the ratchet clockwise Stripping shift the change over lever into the R position turn the ratchet anti clockwise 3 5S i ops 2 A T 9764 281 01 A Coupling bolt B Bias cut corner C Hexagonal bolt M16x45 or 5 x 1 3 4 11706 202 01 A Tie rod 15 0mm ONG UU I NN B Weldabl ler 15 0 Mounting the Framax stripping spindle I 1 Pull out the U bolt from the stripping spindle D Change over lever 2 Place the stripping spindle on the centering stud of You also use a formwork hammer to oper 3 Twist the stripping spindle clockwise until fully JC ate the ratchet instead of a Tie rod 15 0mm engaged 4 Position the ratchet between the holes in the push rod 5 Fix the stripping spindle with the U bolt c co c n Tr750 202 01 Tr750 203 01 Tr750 203 02 A stripping spindle with ratchet U bolt Centering stud of bias cut corner Ratchet Push rod 57 999783014 10 2011 cue The Formwork Experts Wall formwork Resetting by crane Resetting the formwork 9764 000 15 A Framax lifting
98. om wall thicknesses of 6 15 cm to 30 75 cm 2 9783 324 02 a 6 15 cm to 30 75 cm A Framax stop end waler tie B Framax S Xlife panel Required numbers of Framax stop end waler ties Positioning the stop end waler ties Wall formwork Example for formwork height 8 10 1 4 2 70 m Example for formwork height 15 3 4 65 m 9783 326 01 9783 325 01 Wall thickness qe iiim Stop end waler ties 18 1 35 2 15 45 2 70 2 gt 18 30 1 35 m 2 745 75 2 70m 3 Wall thickness Pee Stop end waler ties horizontal panels 0 30m 1 0 45 m 1 T 0 60 m 1 15 75 cm cm 2 0 90 m 2 1 05 m 2 1 35 m 2 999783014 10 2011 clok The Formwork Experts 61 Wall formwork User information Framed formwork Framax S Xlife with Universal walings Panel width 0 30m The universal walings are mounted using universal fix ing bolts anchor plates 3 4 and star grip nuts 15 0 G fixed through the cross boreholes in the 0 30m wide panels Universal walings make it possible to form bulkheads continuously across any thickness of wall Framax S universal waling Permitted moment 3 85 kip ft 5 2 kNm There are 2 possible ways of fastening the universal ran walings with universal fixing bolts with bulkhead ties Universal fixing bolts X 9783 309 01 Require
99. or national regula tions Scaffold planks and guard rail planks Per 3 3 1 0 m length of platform 9 7 sqft 0 9 m of scaffold 999783014 10 2011 planks and 3 8 sqft 0 35 m of guard rail planks are needed site provided Plank thicknesses for support centers of up to 6 6 2 00 m 3 scaffold planks min 1 1 2 x 9 1 2 4 x 24 cm 1 scaffold plank min 1 1 2 x 5 1 2 4 x 14 cm 2 guard rail planks min 1 1 2 x 3 1 2 4 x 9 cm 1 guard rail plank 1 1 2 x 5 1 2 4 x 14 cm toe board Fastening the scaffold planks with 4 carriage bolts 3 s 16 x 4 3 4 cup square screws M 10x120 per bracket not included with product Fastening the guard rail boards Use nails Possible ways of fixing In the frame profile Lift out guard 9783 253 01 In the cross profile on horizontal panels 9783 254 01 Framax bracket 90 Spring cotter Wedge bolt RA 7 5 OU Note Where brackets need to be fixed to the middle cross profile of upright Framax Xlife universal panels 2 70m 2008 models onward this can also be done in the left hand borehole clok 77 The Formwork Experts Wall formwork User information Framed formwork Framax S Xlife Sideguards on exposed platform ends opposing guard rail Sideguards on exposed platform ends On pouring scaffolds that do not completely encircle the structure suitable sideguards must be placed across exposed
100. ote Failure to observe this may lead to malfunc tion or damage Failure to observe this may lead to material damage and to injury to health which may range up to the severe or even life threaten ing CAUTION WARNING DANGER Instruction This symbol indicates that actions need to be taken by the user Sight check Indicates that you need to do a sight check to make sure that necessary actions have been carried out vuv Tip Points out useful practical tips 1 Reference Refers to other documents and materials E Miscellaneous We reserve the right to make alterations in the interests of technical progress clok 5 The Formwork Experts SS ac FAY zm SES m a if 4 gt TEN 9783 203 01 9783 270 01 S k SS SSS SSS A BL Y US iE AW IE User information Framed formwork Framax S Xlife Column formwork performance Circular formwork safety and workplace accessories The system lets you tackle forming tasks especially large area ones you can gang form large areas c O Q 42 Em fmt gt gt gt o C E o n Q O o Q 4 E pru gt o o 4 O site a lot easier and does
101. pring loaded slinging hooks reach from underneath into the continuous hardware slot of the panel frame and prevent the transport gear accidentally detach ing itself when the cable tension slackens he automatic length compensation feature of the Framax transport gear ensures that the load is dis tributed evenly he Framax transport gear can easily be attached and detached by just one person working on their own There is no need for anti slippage protection using Framax stacking cones here Max load 4 400 Ibs 2 000 kg 4 round slings cS Max stacking height 8 panels incl sleepers 999783014 10 2011 Wall formwork Preconditions for use The bottom layer of the stack must always consist of one panel only The panels in each stack must all be of the same width The top layers may also consist of half width pan els The important thing here is that every panel must be firmly held by at least two round slings and that no gaps are left open between panels It is forbidden to transport stacks where the edges of the panels are not all in alignment 9727 431 01 Follow the directions in the Operating Instruc tions cloka 83 The Formwork Experts Wall formwork Doka 4 part chain 3 20m The Doka 4 part chain 3 20m is a multi functional sling ing means used with the integrated eye hooks for hoisting formwork platforms and multi trip packaging con tainers For further infor
102. r every 2 70 m of formwork height Framax wedge clamp Super plate 15 0 Framax universal fixing bolt Framax quick acting clamp RU 4 for every 2 70 m of formwork height Framax S universal waling 1 50m Form tie system 15 0 in the Universal panel 2 70m 3 form ties are needed Form tie 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Wall offsets one sided wall offset up to max 4 3 4 12 cm ES 02 44 AD keit 1 DI E Vn 9721 451 01 Framax S universal waling Framax wedge clamp Dimensional lumber Super plate 15 0 Framax universal fixing bolt 10 25cm Form tie Framax S Xlife panel gt Note On short walls high longitudinal tensile forces bracing Is necessary 999783014 10 2011 Sarees 67 The Formwork Experts Wall formwork Plumbing accessories LJ ios E D JIR D 2 gt 4 1 Fo WS S iss n AL mU lt ALS ISS HE nim ale 9783 313 01 Panel struts and pipe braces brace the formwork against wind loads and make it easier to plumb and align 3 Important note The formwork gangs must be securely braced in every phase of the construction work Observe all applicable safety rules For mor
103. r gradient up to 1 3 6 It is not allowed to stack empty pallets on top of one another 86 cloka The Formwork Experts User information Framed formwork Framax S Xlife Using Doka multi trip transport boxes as transport devices Resetting by crane 3 Multi trip packaging items may only be lifted one at a time Use a suitable lifting chain Do not exceed the permitted load capacity e g Doka 4 part chain 3 20m Spread angle p max 30 9206 202 01 Shifting boxes with the forklift or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers Multi trip transport box partition Different items in the Multi trip transport box can be kept separate with the Multi trip transport box partitions 1 20m or 0 80m 11755 200 02 Slide bolt for fixing the partition Possible ways of dividing the box Multi trip transport box partition Lengthways Crossways 1 20m max 3 units 0 80m max 3 units Tr755 200 04 11755 200 0 999783014 10 2011 User information Framed formwork Framax S Xlife Doka stacking pallet 1 55x0 85m and 1 20x0 80m Storage and transport devices for long items durable stackable Suitable transport appliances crane pallet stacking truck forklift truck The Bolt on caster set B turns the stacking pallet into a fast and maneuverable transport trolley Follow
104. rake when the con tainer is parked When Doka accessory boxes are stacked the bottom box must NOT be one with a bolt on caster set mounted to it Using Doka accessory boxes as transport devices Resetting by crane 3 Multi trip packaging items may only be lifted one at a time Use a suitable lifting chain Do not exceed the permitted load capacity e g Doka 4 part chain 3 20m When lifting stacking pallets to which Bolt on caster sets B have been attached you must also follow the directions in these Operating Instructions Spread angle p max 30 92816 206 01 Shifting boxes with the forklift or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers 999783014 10 2011 User information Framed formwork Framax S Xlife Bolt on caster set B The Bolt on caster set B turns the stacking pallet into a fast and maneuverable transport trolley Suitable for drive through access openings gt 90 cm The Bolt on caster set B can be mounted to the follow ing multi trip packaging items Doka accessory box e Doka stacking pallets Follow the directions in the Operating Instruc tions 999783014 10 2011 Wall formwork cloka The Formwork Experts 89 Column formwork User information Framed formwork Framax S Xlife Column formwork The Framax Xlife universal panels permit flexible However dimension
105. ramax S hinged inside corner 1 35m Framax S Scharnierecke Powder coated blue T T T 2 A E c2 SSS 2 2 2 SS Framax hinged outside corner A galv 2 70m Framax hinged outside corner A galv 1 35m Framax Scharnierecke A verzinkt Galvanized Framax hinged outside corner A 2 70m Framax hinged outside corner A 1 35m Framax Scharnierecke A Powder coated blue Framax S closure plate R30 2 70m Framax S closure plate R30 1 35m Framax S Ausgleichsblech R30 Powder coated blue Width 1 3 38 cm 999783014 10 2011 Ibs Article 226 0 588509000 127 0 588518000 113 0 588942000 60 4 588943000 116 0 588134000 60 4 588135000 97 0 588529000 49 4 588534000 Component overview Ibs Article Framax S circular forming plate 0 20x2 70m 130 0 588588000 Framax S circular forming plate 0 25x2 70m 134 0 588589000 Framax S circular forming plate 0 30x2 70m 146 0 588590000 Framax S circular forming plate 0 20x1 35m 67 2 588591000 Framax S circular forming plate 0 25x1 35m 72 8 588592000 Framax S circular forming plate 0 30x1 35m 77 2 588593000 Framax S Bogenblech Galvanized powder coated Framax S steel waling RD 0 40m Framax S Stahlwandriegel RD 0 40m Painted blue 19 4 588594000 Framax S bias cut corner 2 70m Framax S bias cut corner 1 35m Framax S Ausschalecke 388 0 588527000 207 0 588528000 Galvanized powder coated
106. ramax quick acting clamp RU D Triangular ledge A Framax S Xlife panel 0 75m or 0 90m B Framax outside corner C Framax wedge bolt RA 7 5 D Framax tensioning wedge R Materials schedule m d E gt mm 9721 365 01 Iz Example Framax outside corners 2 70m with Framax Xlife panels 0 45 2 70 tee Framax Xlife panel A Framax outside corner B Quick acting clamp RU or anel height H 2 70 1 35m 2 70m 1 35m Wedge bolt with tensioning wedge C 1 35m 4 4 16 2 70m 4 4 32 Table gives number of items needed 94 999783044 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Column formwork Doka column formwork platform 150 90cm Product description Rear railing Side railing Rear hoisting point Safety hook blue front hoisting point Extra hoisting point red in stand by position gt Permitted service load to OSHA 1926 Subpart L 30 psf 150 kg m to CAN CSA 269 2 Access scaffolding for Con struction Purpose Light duty scaffold 25 psf 120 kg m The main features This pre assembled ready to use platform ensures convenient and safe working on column formworks It can be used on columns of any cross section with Framax Xlife 10 x 10 to 42 x 42 25 4 x 25 4 cm to 106 7 x 106 7 cm The slinging points recessed into
107. ransport bolt 5kN 4 2 588621000 Framax Transportbolzen 5kN Framax pouring platform U 1 25 2 70m 281 0 588377000 Follow the airections inthe Operat Framax Betonierb hne U 1 25 2 70m ing Instructions CE Steel parts galvanized Lo Timber parts varnished yellow Delivery condition folded closed Framax transport gear 29 3 588232000 AG Framax Transportgehange 7 Galvanized RY Follow the directions in the Operat C e ing Instructions Handrail clamp S 25 4 580470000 Schutzgelanderzwinge S Galvanized Height 4 5 7 123 171 cm Dokamatic lifting strap 13 00m 23 1 586231000 Dokamatic Umsetzgurt 13 00m Green Follow the directions in the Operat C ing Instructions 124 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Component overview Ibs Article Ibs Article Framax lifting hook 23 4 588149000 Connecting timber 1 5 176030000 Framax Umsetzbugel Anklemmholz Galvanized Varnished yellow Height 9 22 cm C Width 4 10 cm Follow the directions in the Operat gt w ing Instructions Framax triangular ledge 2 70m 0 84 588170000 Framax Dreikantleiste 2 70m Framax lifting hook 20kN 28 2 588526000 Framax Umsetzb gel 20kN Galvanized Height 1 30 cm Follow the directions in the Operat ing Instructions Framax frontal triangular ledge 2 70m 4 2 588129000 Framax Stirndreikantleiste 2 70m Gray
108. rding extra clamps on outside corners for increased tensile loads see Inter i panel connections for increased tensile loads 9727 323 01 1 4 0 7 cm a 1 4 0 7 11 1 2 29 2 11 1 2 29 3 Hinged outside corner A Hinged outside corner A powder coated galvanized a A LA C D 9783 318 01 3 g 0 8 b 2 1 5 5 cm 2 1 2 0 63 cm Note The Framex S hinged outside corner A galvanized cannot be combined with the Framax S hinged outside corner A powder coated 52 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife 70 135 angles with Hinged cor 1 3 Important note gt Max width of panel next to Hinged corner A 0 60m In addition fillers of up to 6 15 cm are allowed The use of panels wider than 0 60 m next to hinged corners must be reviewed by our Engi neering Office to determine proper and safe usage 9783 319 01 12 30 5 Framax hinged outside corner A Framax S hinged inside corner Framax S Xlife panel 0 60m Framax quick acting clamp RU Framax S universal waling 1 50m Framax wedge clamp 999783014 10 2011 gt Wall formwork I Lin cd A 4 Po 3 ANS 9783 320 01 12 30 5 Framax hinged outside co
109. rmwork By combining the Framax circular forming plates with the Framax Xlife panels round structures of any radius can be formed 3 Minimum inside radius 5 11 1 80 m In the same way as with the wall formwork all that is needed to connect the Framax circular forming plates to the Framax Xlife panels is the Quick acting clamp RU and a blow of the hammer Y v j CD AA l 5 5 TY SEE Gy JE are EIC N NN Q j N U x A El Y N N IN Framax S circular forming plate Framax S steel waling RD 0 40m Framax clamping bolt 4 8cm Wing nut 15 0 Framax quick acting clamp RU Taper tie Super plate 20 0 B Framax S Xlife panel gt 10 cicici The Formwork Experts User information Framed formwork Framax S Xlife Framax circular forming plates Heights 2 70 m 1 35 m 0 20 m 0 25 m BED 2 i 0 30 m SC E EEEE w e O a 7 lg 20 cm b 9 7 g 25 cm 11 3 4 30 cm Using the different widths of circular forming plate 0 20 m nside circular forming plate Outside circular forming plate for length adjust ment 0 25 m Outside circular forming plate 0 30 m Outside circular forming plate 999783014 10 2011 User information Framed formwork Framax S Xlife
110. rner A Framax S hinged inside corner Framax S Xlife panel 0 30m Framax quick acting clamp RU Framax S universal waling Framax wedge clamp clok 53 The Formwork Experts Wall formwork 90 180 angles with hinged inside corner only i A on cmd _ ee 9783 321 01 a 12 30 5 cm Framax S hinged inside corner I Framax S Xlife panel 0 30m Framax quick acting clamp RU Framax S universal waling gt wedge clamp The Hinged inside corner can be fixed at a 90 angle using a Universal fixing bolt and a Super plate 15 0 A Framax S hinged inside corner B Framax universal fixing bolt C Super plate 15 0 54 cloka The Formwork Experts User information Framed formwork Framax S Xlife m N cv co N o 9783 323 02 0 12 30 5 Framax S hinged inside corner I Framax quick acting clamp RU Framax S universal waling Framax wedge clamp 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork 999783014 10 2011 clokca The Formwork Experts 55 Wall formwork Shaft formwork stripping aid Shaft formwork with Bias cut corner With the Bias cut corner I the entire shaft formwork unit is detached from th
111. s of 30 cm 45 cm 60 cm 75 cm accommodation to column cross sections of up to 42 x and 90 cm can also be formed using ordinary Framax 42 106 7 x 106 7 cm in 2 5 1 cm increments Xlife panels and Framax outside corners permitted fresh concrete pressure 1 650 psf 80 kN m Permitted fresh concrete pressure 1 880 psf 90 kN m Where the concrete density is 150 25 3 this corresponds to a hydrostatic pour height of 11 10 3 60 m E 9735 233 01 90 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Design of column formwork P Y Fs AY 9783 261 01 cS To achieve exact plumbing amp aligning of the column formwork the best arrangement of the panel struts is as shown above Always attach panel struts to free standing formwork halves to prevent them from falling over 999783014 10 2011 Column formwork Setting up and stripping the form work Setting up Pre assemble the formwork halves flat on the ground Secure the first formwork half with panel struts before detaching it from the crane gt Join the second formwork half to the first half of the formwork then detach it from the crane Stripping gt First attach the formwork half that is without panel struts to the crane Then undo the connection between the formwork halves hoist the second formwork half out of the way and
112. service life of your equipment What s more It is only with well maintained formwork that you will achieve the desired quality of concrete sur face In our modern plants your formwork will be carefully cleaned using energy saving and environmentally sound technology The panels are then inspected for damage and dimen sional accuracy and overhauled where necessary Any damaged form ply is repaired or if necessary replaced 999783014 10 2011 General remarks clok The Formwork Experts 117 General remarks User information Framed formwork Framax S Xlife Cleaning and care of your equipment The high grade powder coating of the frame and the special coating of the Xlife sheet greatly reduce the amount of cleaning needed Cleaning Immediately after pouring Remove any blobs of concrete from the back face of the formwork using water without any added sand Immediately after stripping the formwork gt Clean the formwork with a high pressure washer and a scraper Cleaning equipment High pressure washer The special coating of the Xlife sheet also makes it pos sible for the sheet to be cleaned with a high pressure washer 9764 278 01 Observe the following points Appliance pressure rating 3 000 psi 200 bar to max 4 500 psi 300 bar Keep the water jet the correct distance from the formwork and move it at the right speed The higher the pressure the further away from the form
113. set it down flat for intermediate storage gt Attach the formwork half that is with panel struts to the crane Take out the ground anchors of the panel struts and reposition this half of the formwork clok 91 The Formwork Experts Column formwork User information Framed formwork Framax S Xlife with Framax Xlife universal panels The practical 2 5 1 cm hole grid is ideal for forming columns Cross sections of up to 42 x 42 106 7 x 106 7 cm By combining panels with heights of 2 0 m 1 35 m and 0 90 m a height grid of 45 cm is possible 3 oeal off the unused holes in the form facing of the Universal panels with Framax plugs R24 Framax Xlife universal panel 0 90m LIS 9735 260 01 Example 8 x 24 column 20 x 61 cm a 6 to 28 in 2 increments 15 to 71 cm in 5 1 cm increments 92 cicici The Formwork Experts Framax Xlife universal panel 1 22m a Example 38 x 38 column 96 5 x 96 5 cm a 2 to 42 in 2 increments 5 1 to 106 7 cm in 5 1 cm increments A Framax S Xlife universal panel 0 90m B Framax S Xlife universal panel 1 22m C Framax universal fixing bolt Super plate 15 0 D Framax frontal triangular ledge tv Combining the two widths of panel Jz Large rectangular cross sections can be eco nomically formed by combining the two widths of panel 999783014 10 2011 User information Framed formwork Framax S Xlife
114. site Our Multi trip packaging such as transport boxes stacking pallets accessory boxes and skeleton trans port boxes keep everything in place on the site Doka skeleton transport box 1 70x0 80m We 2 AA ISK M iw A E f a D J p 4 y X j N j Il iil jme 4 4 P Storage and transport devices for small items durable stackable Suitable transport appliances crane pallet stacking truck forklift truck To make the Doka skeleton transport box easier to load and unload one of its sidewalls can be opened Wall formwork Using Doka skeleton transport boxes 1 70x0 80m as storage units Max n of boxes on top of one another Outdoors on the site Floor gradient up to 3 2 Indoors Floor gradient up to 1 5 It is not allowed to stack empty pallets on top of one another Max load 700 kg Permitted imposed load 3150 kg 3 Multi trip pa
115. ssories 9783 286 01 The gang form is now stable and can be plumbed and aligned exactly with no need for the crane Detach the gang form from the crane 999783014 10 2011 User information Framed formwork Framax S Xlife Wall formwork Continue lining up adjacent gang forms in this way WARNING and clamp them together see Inter panel connec Do not allow people to ride on the formwork tions or platform Hook the pouring platform into place see Pouring platforms c fuero 9783 284 9783 285 gt Fit end of platform sideguards see Pouring plat WARNING forms There is not yet an opposing guard rail on the formwork Danger to life from fatal falls Either use personal protective equipment to protect against falls or mount an opposing guard rail to the gang form while this is still being pre assembled in a flat position Detach the pouring platform from the crane 999783014 10 2011 cue The Formwork Experts Wall formwork Erecting the opposing formwork Once the reinforcement has been placed the form work can be closed Mount the opposing guard rail to the face down gang form of the opposing formwork see Pouring platforms Spray the plywood face with release agent see Cleaning and care Fly the opposing formwork by crane to its next loca tion A ANA Kf 9783 283 01 T Insert the form ties see Form
116. teel frames 9764 244 01 413 46 123 mm Frame profile 0 Cross borehole Continuous hardware slot for gang connectors Xlife sheet Silicone sealing strip gt Dimensionally stable frame profiles Strong cross profiles Powder coated so easy to clean Edge faces are easy to clean so panels always abut tightly All round hardware slot for fastening clamps at point required Hot dip galvanized for long life Edges of formwork sheet are protected by frame pro file Cross boreholes for corner configurations and bulk heads 999783014 10 2011 User information Framed formwork Framax S Xlife Accessories are easy to fasten in the integrated waling system 9735 248 01 A Framax S Xlife panel B Framax wedge clamp C Framax S universal waling Form tie sleeves 9783 210 01 a diameter 1 5 s 42 mm 17 8 47 mm 2 3 8 61 mm Tie rods are very easy to insert through the large conical form tie sleeves Only 2 form ties needed per 2 70 m of panel height Setting recess 9764 276 01 Handy setting recess B insertion point for a pry bar 999783014 10 2011 Wall formwork Attachment points for personal fall arrest equipment Note Do not access get on the formwork or use the safety handles or lifting rings until the panels have been prop erly braced WARNING Do not use the sa
117. tes before the Framax panels are attached to them Cw c T e e E ER c MN Mm Cc Framax S steel waling RD 0 40m B Support and retainer for Steel waling RD 0 40m C Framax S circular forming plate D Framax clamping bolt 4 8cm E Wing nut 999783014 10 2011 User information Framed formwork Framax S Xlife Closing the full circle formwork The remaining areas for closing a full circle can be formed in a number of different ways 3 Around the perimeter use panels of equal width wherever possible To keep the load transferred via the Steel waling RD 0 40m as uniform as possible adjacent panels may not have bigger width differences than those of the standard width grid This also applies to transition zones to straight walls and to bulkheads With circular formwork it is particularly impor tant to ensure uniform pouring Filler with Framax Xlife panel 9783 302 01 A Framax S Xlife panel e g 0 45m B Framax S Xlife panel e g 0 60m C Framax 5 Xlife panel e g 0 90m aj ad 8 Tc 999783014 10 2011 Circular formwork Fillers with wedged timbers db Sil 9783 301 01 A Wedged timber B Framax multi function clamp C Framax S Xlife panel Sea eats vi zl _ ajam 1 3 BIS E clok 103 The Formwork Experts Circular formwork User information Framed formwork Framax S Xlife Determining the max panel
118. the basis for the site spe cific hazard assessment and for the instructions given to users on how to prepare and utilize the sys tem It does not substitute for these however Remarks on this document This User Information booklet can also be used as generic method statement or incorporated with a site specific method statement Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view Any safety accessories not shown in these illustra tions must still be used by the customer in accor dance with the applicable rules and regulations Further safety instructions especially warnings Will be found in the individual sections of this document 4 cloka The Formwork Experts User information Framed formwork Framax S Xlife Planning Provide safe workplaces for those using the form work e g for when it is being erected dismantled modified or repositioned etc It must be possible to get to and from these workplaces via safe access routes If you are considering any deviation from the details and instructions given in this booklet or any application which goes beyond those described in the booklet then revised static cal culations must be produced for checking as well as supplementary assembly instructions Rules applying during all phases of the assignment The customer must ensure that this product
119. the directions in the Bolt on caster set B Operating Instructions Wall formwork Using Doka stacking pallets as storage units Max n of boxes on top of one another Outdoors on the site Indoors Floor gradient up to 3 Floor gradient up to 1 2 6 It is not allowed to stack empty pallets on top of one another Max load 1100 kg Permitted imposed load 5900 kg cS Multi trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top The rating plate must be attached and clearly legible 999783014 10 2011 3 How to use with bolt on caster set Always apply the fixing brake when the con tainer is parked When Doka stacking pallets are stacked the bottom pallet must NOT be one with a bolt on caster set mounted to it Using Doka stacking pallets as transport devices Resetting by crane IEY Multi trip packaging items may only be lifted one at a time Use a suitable lifting chain Do not exceed the permitted load capacity e g Doka 4 part chain 3 20m Load the items centrically Fasten the load to the stacking pallet so that it cannot slide or tip out When lifting stacking pallets to which Bolt on caster sets B have been attached you must also follow the directions in these Operating Instructions Spread angle p max 30 92815 224 01 Doka stacking pa
120. the planking make it a quick and easy job to lift the platform by crane Only one column formwork platform can be used on each column Because the platform can be relocated so quickly it can migrate from one formwork to the next during concreting This means that one platform is sufficient to serve several column formworks The practical swing out side railings make it easy to get on or off the platform Both the side railings can be fixed in either the open or closed position 999783014 10 2011 Transporting stacking and storing The Doka column formwork platforms are pre assem bled and are easy to transport and store in the folded down position it is not possible for them to slide side ways Stack of 7 column formwork platforms Single folded down platform Ul 9727 381 01 183 cm 1 5 225 11 1 4 28 6 93 4 24 8 cm 21 53 cm clok 95 The Formwork Experts Column formwork How to erect The column formwork platform is now ready for use Tip up the side railings The railings lock into place automatically Tip up the rear railings The railings lock into place automatically User information Framed formwork Framax S Xlife Hook the column formwork platform onto the form work ooooooooe 11 4 H OHNE r D
121. to 41 1 2 4 1 4 97 8 to 105 4 cm 66 10 8 cm 41 1 2 to 44 1 2 1 1 4 105 4 to 113 0 cm 3 2 cm 44 1 5 to 47 1 5 4 1 4 113 0 to 120 7 cm 72 10 8 cm 47 1 2 to 50 1 2 1 1 4 120 7 to 128 3 cm 3 2 cm 50 1 2 to 53 1 2 4 1 4 128 3 to 135 9 cm 7g 10 8 cm 53 1 2 to 56 1 2 1 1 4 135 9 to 143 5 cm 3 2 cm Taper tie 1 1 2 to 1 1 14 Permitted capacity allowing a 2 1 factor of safety against failure 50 000 Ibs 222 kN 38 cloka The Formwork Experts User information Framed formwork Framax S Xlife She bolt system 1 1 2 a pu d Lal a 4 10 2 cm A She bolt 1 1 2 B Anchor plate 1 1 2 C Wing nut 1 1 2 D Coil rod 1 9735 307 01 Required length of she bolt She bolt Tie fixed directly on frame profile 1 1 2 x14 Tie passes through universal waling 1 1 2 x20 She bolt system 1 1 2 Permitted capacity allowing a 2 1 factor of safety against failure 37 500 Ibs 166 Coil rod system 1 DOG IM e MAUI L 1 9735 305 01 A Coil rod 1 B Anchor plate 1 C Wing nut 1 D Plastic tube Coil rod 1 Permitted capacity allowing a 2 1 factor of safety against failure 37 500 1 5 166 kN 999783014 10 2011 User information
122. to 47 9 3 4 111 8 to 119 4 cm 79 24 8 cm 47 to 50 6 3 4 119 4 to 127 0 cm 17 1 cm Taper tie 1 1 4 1 amp 7 8 20 0 E Permitted capacity allowing a 2 1 factor of safety against failure 32 500 Ibs 145 kN 37 500 Ibs 166 kN The Doka form tie system 20 0 A B C D et AL 1 0009 a wl TONU mE 7 9783 295 01 A Tie rod 20 0mm B Super plate 20 0 B C Plastic tube 26mm D Framax S universal cone 1 The Plastic tubes 26mm left behind in the concrete are closed off with Plugs 26mm Tie rod 20 0mm Permitted capacity allowing a 2 1 factor of safety 38 000 Ibs 169 kN 34 cloka The Formwork Experts tv Spanner for tie rod 15 0 20 0 A For turning and holding the tie rods 999783014 10 2011 User information Framed formwork Framax S Xlife Sloping ties on height mismatched panels Thanks to their large conical form tie sleeves the pan els can be inclined on one or both sides and or height mismatched a max 5 on diam 1 1 4 tie rods max 8 on diam 1 tie rods A She bolt or taper tie B Super plate 20 0 B C Reducer sleeve Conical on one side She bolt max 5 Taper tie small end max 8 Form tie system 20 0 Conical on both sides max 2 x 5 Taper tie small end max 8 Taper tie large end max 5 Form tie system
123. vanized Galvanized Height 2 6 77 cm Follow the directions in the Operat Multi trip packaging ing Instructions Doka accessory box 235 0 583010000 Doka skeleton transport box 1 70x0 80m 7 192 0 583012000 Do e Kleinteilebox Doka Gitterbox 1 70x0 80m Timber parts varnished yellow Steel parts galvanized Length 5 1 154 cm Width 2 9 83 cm Height 2 6 77 cm Follow the directions in the Operat ing Instructions Special order only Galvanized Height 3 8 113 cm Follow the directions in the Operat ing Instructions Bolt on castor set B 74 1 586168000 Anklemm Radsatz B Painted blue 999783014 10 2011 cue 129 The Formwork Experts Component overview Ibs Specific parts for Canada Eurex 60 550 Eurex 60 550 depending on length comprising A B C D E F G Plumbing strut Eurex 60 550 93 7 Powder coated blue Aluminum Length 11 3 18 2 343 553 cm Extension Eurex 60 2 00m 47 0 Powder coated blue Aluminum Length 8 2 250 cm Coupler Eurex 60 19 0 Aluminum Length 3 3 100 cm Diameter 5 12 8 cm Connector Eurex 60 8 6 Galvanized Length 6 15 cm Width 6 15 cm Height 1 30 cm Plumbing strut shoe Eurex 60 18 7 Galvanized Length 1 31 cm Width 4 1 2 12 cm Height 1 1 33 cm Adjusting strut 540 Eurex 60 63 9 Galvanized Length 9 11 17 10 302 543 cm Prop head 7 7
124. ver use the crane to break concrete cohesion Use suitable tools such as timber wedges special pry bars or system features such as Framax S bias cut corners When stripping the formwork do not endanger the Stability of any part of the structure or of any scaf folding platforms or formwork that is still in place Transporting stacking and storing Observe all regulations applying to the handling of formwork and scaffolding In addition the Doka lifting equipment must be used this is a mandatory requirement Remove any loose parts or fix them in place so that they cannot be dislodged or fall free All components must be stored safely following all the Doka instructions given in the relevant sections of this User Information booklet Regulations occupational health amp safety Always follow all federal state and local safety regu lations and other safety rules applying to the use of our products 999783014 10 2011 Introduction Instruction as required by EN 13374 f a person or object falls against or into the side guard component and or any of its accessories the component affected may only continue in use after it has been inspected and passed by an expert Maintenance Only original Doka components be used as spare parts Repairs may only be carried out by the manufacturer or authorized facilities Symbols The following symbols are used in this booklet LS Important n
125. versal panel integrated slot grid for universal fixing bolts It is also possible to form edges using the Framax triangular ledge of course 3 4 20 mm Framax frontal triangular ledge 2 70m or Framax triangular ledge 2 70m Framax universal fixing bolt Super plate 15 0 Framax S Xlife universal panel gt moo 0 Framax S Xlife panel with the Framax triangular ledge Where outside corners are formed using the Framax outside corner the quick acting clamps used for the interconnection mean that the Framax triangular ledge has to be used here 9727 319 01 a 3 4 20 mm Framax triangular ledge 2 70m Wire nail 22x40 Framax outside corner Framax quick acting clamp RU gt Framax S Xlife panel 999783014 10 2011 clok The Formwork Experts Wall formwork 47 Wall formwork User information Framed formwork Framax S Xlife Inter panel connections for increased tensile loads As a basic rule only 2 clamps are needed per 2 70 m formwork height as a tension link between the panels However where increased tensile loads need to be sustained especially near outside corners and bulk heads extra clamps are needed Wall thicknesses up to 16 40 cm For each panel joint located up to 4 6 135 cm away from an outside corner or wall end 1 extra clamp Wall thicknesses up to 24 60 cm For each panel joint located up to 4 6 135 cm away from
126. waling Framax wedge clamp Framax S Xlife panel max width 60cm Framax S Xlife panel gt 40 cicici The Formwork Experts User information Framed formwork Framax S Xlife Tying through fitting timber 9727 307 01 Framax multi function clamp B Fitting timber C Framax universal waling for fillers up to 2 5 cm wide no uni versal walings are needed D Framax S Xlife panel with fitting timbers and Framax universal fix ing bolts A B o 5 9727 309 01 universal fixing bolt B Star grip nut 15 0 G 3 3 universal fixing bolts are needed for every 2 0 m of panel height Filler range Framax universal fixing bolt 10 16cm to 2 3 g 0 to 6 cm Framax universal fixing bolt 10 25cm to 6 0 to 15 cm 999783014 10 2011 User information Framed formwork Framax S Xlife Filler widths 0 8 0 20 cm with fitting timbers and Framax adjustable clamps 2 9727 308 01 Framax adjustable clamp 3 Fit the Framax adjustable clamp in the same position as the Framax multi function clamp Framax adjustable clamp Permitted tensile force 2 25 kip 10 0 kN Fillers on horizontal panels P Pos PSU I l oO LAN M A L L
127. width inch Radius out of roundness diagram for the various widths of panel The radius out of roundness diagram is for determin ing the max panel width as a function of the radius and the permitted deviations from the circular arc 2 9783 100 eo 5 10 15 Minimum wall thickness 8 Outside out of roundness value cicikci The Formwork Experts 104 i S 5 S 4 X 1 5 A 3 75 x T gt Q X B o EN c 3 60 Q gt s 45 s _ 30 gt A B Minimum wall thickness 6 65 Radius b Inside out of roundness value C Ideal circular arc outside radius D Ideal circular arc inside radius E Framax Xlife panel Example Radius 20 0 Permitted deviation from circular arc 3 8 gt max width of panel 60 cm 999783014 10 2011 User information Framed formwork Framax S Xlife Circular formwork Determining the max panel width metric Radius out of roundness diagram for the various widths of panel The radius out of roundness diagram is for determin ing the max panel width as a function of the radius and the permitted deviations from the circular arc
128. work MF User Information booklet 114 Celi 999783014 10 2011 The Formwork Experts User information Framed formwork Framax S Xlife Doka folding platforms The high capacity of these work and safety scaffolds means that the formwork can safely be stood on the folding platforms Adding a few standard parts turns your work platform into a climbing formwork unit which can be shifted as a complete form and access platform in one single oper ation This makes work at great heights faster and more effi cient 9727 48 01 A Doka folding platform B Pipe brace C Framax pouring platform D Framax Xlife panel Follow the directions in the Folding platform K and Climbing formwork K User Information booklets Doka supporting construction frames The Doka supporting construction frame Universal F or Doka supporting construction frame Variabel also enable the sturdy Framax Xlife panels to be used as single sided wall formwork Wis rJ a ve Follow the directions in the Doka supporting construction frames User Information 999783014 10 2011 General remarks Supporting construction frame Universal F 9727 445 01 A Supporting construction frame Universal F 4 50m B Attachable frame F 1 50m C Bracing D Tension anchoring E Framax Xlife panel Variabel supporting construction frame 9727 444 01 Waling WU14 for supporting construction frame Mu
129. work you must keep the jet and the faster you must move it across the surface Make only moderate use of the jet around the sili cone sealing strip If the pressure is too high this will damage the sil icone sealing strip Do not aim the jet at one place for too long 118 cloka The Formwork Experts Concrete scraper For removing any concrete remnants we recommend using a Double scraper Xlife and a spatula 9727 015 Tr741 200 01 A Blade for dealing with heavy soiling B Blade for dealing with slight soiling Note Do not use any pointed or sharp objects wire brushes rotating grinding disks or pan scourers 999783014 10 2011 User information Framed formwork Framax S Xlife Concrete release agent Before every pour Apply release agent to the formwork sheet and the end faces extremely thinly evenly and in a contin uous layer make sure there are no traces of release agent running down the formwork sheet Applying too much release agent will spoil the con crete finish lv determine the right dosage and to make J sure that you are using the agent correctly test it on less important parts of the structure first Care No hammer blows to the frame profiles Do not use nails on the formwork that are longer than 2 1 4 60 mm max 2 1 4 60 mm Never push over panels or allow them to fall 9727 468 01 Only stack panel gangs on

FRAMAX User Manual 10-2011

Contents

Download Pdf Manuals

Related Search

Related Contents