Shredder type: BNE
Contents
1. 540 r p m SERIE E TIPO Aaio NOBILI tc MACCHINA fa Agip NOI BILI s CE TRINCE NUMERO DI BROYEURS MATRICOLA MULCHER ANNO DI Merc 0 COSTRUZIONE Data MASSA IN THAM E H s VERSIONE LUBRIFICANTI CONSIGLIATI Machine power input COM PLETA DI LUBRIC ACONSEJADOS RECOMMENDED LUBRICANTS ACCESSORI EMPFOHLENE OELE FETTE LUBRIFIANTS CONSEILLES BNE 100 11 Kw 15 HP BNE 120 15Kw 20 HP MARCATURA E RICONOSCIMENTO DELLA MACCHINA BNE 150 18Kw 25 HP TARGHETTA FISSATA AL TELAIO Vedi Pag 6 BNE 180 22Kw 30 HP BNE 210 29Kw 40 HP BILI AGRICULTURAL MACHINERY MANUFACTURERS 5 04 09 2009 ADHESIVE LABELS REGARDING SAFETY AND PROPER OPERATION A Machine identification metal plate B Type and model of the machine CB White reflectors CR Red reflectors Safety labels are located on the machine according to the pictures below Decals have been designed for your safety and for other people s safety The machine s owner or the person in charge must be sure the operator has read the Instruction Manual carefully Keep decals in good conditions and replace the damaged ones The adhesive labels N 6 7 12 14 are not applied on the BNE series machine 6 AGRICULTURAL MACHINERY MANUFACTURERS NSBIL 04 09 2009 ADHESIVE LABELS DO NOT REMOVE GUARDS UNTIL ALL ROTATING PARTS2. Guarantee Application The guarantee application shall be filled in by the seller and sent to Nobili within 4 weeks since the damage occurred providing name and address of the user type model and serial number date of purchase date on which the damage occurred actual working hours circumstances and supposed causes The parts shall be sent to Nobili and shall be inspected by the Nobili Technical Department in order to authorise the replacement of the part Modifications Nobili reserves the right to change the machines without prior notice to the customers and without changing the machines already in use or the machines already put up for sale AGRICULTURAL MACHINERY MANUFACTURERS SB Il nome che conta RAPPRESENTATO DA REPRESENTED BY REPRESENTE PAR VERTRETEN DURCH 40062 MOLINELLA BO ITALY Via Circonvallazione Sud 46 TEL 051 88 14 44 45 TELEFAX 051 88 27 03
3. RAISE THE MACHINE SLIGHTLY FROM THE GROUND Remove bolts A B C which secure skid SL to the machine and to guard P On the skid SL select holes according to the height required fit bolts A and B and screw them Fit bolt C into the guard hole P keeping the guard parallel to the lower edge of the side part Screw and tighten all bolts VERSION WITH ROLLER RAISE THE MACHINE SLIGHTLY FROM THE GROUND Loosen bolts OS on one side unscrew and remove bolts OD on the other side On the support select the holes right for the height desired then fit bolts OD and screw nuts but do not tighten them Remove bolts OS and fit them into the holes corresponding to those selected on the other side Screw and tighten all bolts VERSION WITH WHEELS RAISE THE MACHINE SLIGHTLY FROM THE GROUND Loosen bolts OS and on the support select the holes right for the height desired then fit and tighten bolts OS PERFORM THE SAME OPERATION AT THE OTHER LI AGRICULTURAL MACHINERY MANUFACTURERS 04 09 2009 HOW TO DISPLACE THE FIXED DRAWBAR BNE 150 180 210 If you need to change the working position with respect to the tractor track With the machine already attached DISCONNECT TRACTOR P T O TURN OFF TRACTOR ENGINE TAKE THE KEY OFF THE DASHBOARD MAKE SURE ALL MOVING PARTS ARE IDLE 1 Remove the machine from the tractor See page 15 2 In order to adjust drawbar A remove
4. ARE IDLE READ THE INSTRUCTION MANUAL BEFORE STARTING THE MACHINE 1 0018646 2 0018642 TURN OFF THE DANGER TRACTOR ENGINE AND THROWN OBJECTS TAKE THE KEY OFF STAND OFF BEFORE SERVICING DO NOT WORK NEAR OR ADJUSTING THE BUILDINGS OR ROADS MACHINE e e ES 3 0018650 4 0018645 GREASE EVERY 4 WORKING HOURS MACHINE SET FOR POWER INPUT AT 1000 r p m 0012421 540 min we R min F U min 8 G min GREASE EVERY 50 WORKING HOURS MACHINE SET FOR POWER INPUT AT 540 r p m 7 LI AGRICULTURAL MACHINERY MANUFACTURERS 04 09 2009 ADHESIVE LABELS BRANCHEMENT CORRECT DE LA TRASMISSION A CARDANS CORRECT FITTING OF PTO SHAFT RICHTIGE MONTAGE DER GELENKWELLE MONTAGGIO CORRETTO DELLA TRASMISSIONE CARDANICA CONEXION CORRECTA DE LA TRANSMICION DE CARDAN A VEILLEZ LA BONNE TENSION DES COURROIES CHECK BELT TENSION REGULARL Y AUF RICHTIGE RIEMENSPANNUNG ACHTEN MANTENERE IN TENSIONE LE CINGHIE SUPEWREVISAR LA TENSION DE LAS CORREAS 0012217 N Demarrer lentement pour eviter des ons dangereuse aux organes de trasmission N Start slowly to prevent dangerous o transmission components Langsam anlaufen lassen um ng der Antriebsorgane zu vermeiden ATTENZIONE Avviare lentamente per evitare dannose sollecitazioni agli organi di trasmissione CUIDADO
5. Page Decals regarding Safety Use Maintenance sss eene nennen Page SAFETY PRECAUTIONS r terit i Page Hoisting the machine and transport Page Dangerous areas Page Recommandations for use Page Checking tools and corresponding locking pins Page STARTING AND STOPPING THE MACHINE INFORMATION REGARDING USE AND ADJUSTMENT Page Assembly of skids roller wheels and corresponding guardS sees Page Coupling to the TE Page Connecting the propeller shaft i Page Working height adjustment 22 2 2 221 077 Page How to displace fixed tee v me Cox nt DRE RR e Page Parking POSO iaia Page INFORMATION REGARDING ACOUSTIC PRESSURE Page Air NOSS emitted E Page INFORMATION REGARDING MAINTENANCE Page RETTEN ana Tool replacement and balancing nennen nnn nennen nnn nenas Page ACCESSORIES DRAWBARS WITH LATERAL SHIFTING Page Assembly and adjustments of drawbars with lateral shifting Page Warning SINS aana E Page Overall ditnets
6. Shredding quality machine integrity and safety depend on the care which will be devoted to these elements They must be replaced immediately if damaged Normal wear specially rapid on sandy grounds or working with the machine too low and bumps against obstacles can cause distortions or cracks in the blades or rams which can lead to Worsening in the work quality Increase in vibrations and consequent mechanical damages in the machine Total or partial break of the blades and rams with consequent projection of fragments at high speed L L BNE VK VKD VKE MACHINE BNU BNG NK INITIAL DIAMETER OF THE HOLE 0 63 1 F BNE 4 MAXIMUM DIAMETER ADMITTED Hei 197 INITIAL LENGTH OF BLADE OR HAMMER F F MINIMUM LENGTH i ACCEPTABLE L L _ Worn blades rams The hole F of the pin should not be ovalized over 2mm from the original diameter The length L of the blade or ram should not be reduced over 20 mm The pin fixing can be carried out with split pins or nuts H according to the model of the machine S Pins should be replaced if 2 They are clearly bent damaged in the thread particular check if welded the welding integrity of the plate S The tracking made by the wear of the blade or ram is greater of 2 mm During assembly The selflocking split pins or nuts should be changed every
7. Andrea In caso di vendita della macchina la presente dichiarazione deve essere consegnata all acquirente En cas de revente de la machine la pr sente d claration de conformit est a remettre l acheteur In the case of resale of the machine this declaration of conformity is to be passed on to the buyer Bei Weiterverkauf dieser Maschine ist diese Konformitatserklarung dem K ufer zu bergeben 4 AGRICULTURAL MACHINERY MANUFACTURERS BILI 04 09 2009 TECHNICAL CHARACTERISTICS TECHNICAL CHARACTERISTICS BNE 100 EE BNE 180 Tractor coupling 1 1 P T O speed 540 540 Required power Kw 15 18 Transport position Transversal Max transport width mm 1445 1730 Weight for standard version Kg 190 210 Working position central or on the right 370 Working components Blades Y N 32 40 48 56 Vanes N 14 16 20 24 28 Rams N 14 16 20 24 28 Swivelling blades N 28 32 40 48 56 Working width mm 978 1177 1460 1745 2030 Cutting rim speed misec 48 5 48 5 47 9 47 9 47 9 Rotor speed r p m 2230 2230 2207 2207 2207 Main drive Bevel Gear Pair Secondary drive Belt type B 46 Belt type SPBX n 3 belts n 3 belts Cutting height adjustment Manual Lateral shifting adjustment Manual or hydraulic ACCESSORIES Sliding drawbar hydraulic Parallelogram drawbar hydraulic Rear wheels Rear roller Dimension with rams 06 NOME ED INDIRIZZO DEL COSTRUTTORE
8. Arrancar lentamente para evitar esfuorzos perigrosos a los organos de transmision 8122100 LIFT THE MACHINE FROM THE GROUND BEFORE GOING INTO REVERSE OR TURNING SHARPLY 0018658 INDICATION OF THE HOOKING POINTS FOR LIFTING THE MACHINE AGRICULTURAL MACHINERY MANUFACTURERS BILI 04 09 2009 SAFETY PRECAUTIONS MANY INDUSTRIAL INJURIES ARE DUE TO THE LACK OF RESPECT OF THE MOST ELEMENTARY SAFETY PRECAUTIONS Thus it is necessary that whoever needs to work or to carry out the maintenance of the machine knows the safety precautions described in the manual or on the decals Before any cleaning or maintenance operations it is necessary to lay the machine horizontally on the ground or on strong supports stop the tractor engine and remove the propeller shaft Before beginning work check tightening of bolts integrity and efficiency of guards right position of safety pins Be sure that the tractor meets the CHARACTERISTICS REQUIRED BY THE MACHINE USED Keep persons and animals away from the machine before its starting Do not leave the machine running without surveillance Do not wear clothes which can get entangled Do not transport persons or animals on the machines Check that the PROPELLER SHAFT IS MARKED CE AND THAT DURING ASSEMBLY THE GUARDS ARE PROTECTED AGAINST
9. ROTATION with the appropriate chains Be particularly careful when you work on cat s backs or ditches Be particularly careful when you work on cat s backs or ditches The uneven ground can make the guards temporarily inefficient and allow the projection of stones or fragments in a wide range See page 11 Be particularly prudent during the road transport of the machine The user must be sure that the transport complies with the highway Code of the Country where it is CARRIED OUT LI AGRICULTURAL MACHINERY MANUFACTURERS 9 04 09 2009 HOISTING THE MACHINE MACHINE WEIGHT Kg BNE 100 BNE 180 Available hitch points 1 20 holes on the machine sides 2 hitch pin 3rd point FOR THE MACHINE WEIGHT WARNING BE CAREFUL AS ACCESSORIES AFFECT MACHINE BALANCE NEVER LIFT UNBALANCED LOADS USE HOISTING EQUIPMENT ACCORDING TO THE RULES IN FORCE AND RIGHT 10 AGRICULTURAL MACHINERY MANUFACTURERS NSBIL 04 09 2009 DANGEROUS AREAS Before shredding Keep all persons and animals away from the machine danger zone This zone is defined by a radius R of 50 m 164 around the working line of the machine il H ER Wu e M LO The use of the machine hood must be only destined to maintenance operations Before maintaining the machine stop the tractor motor turn off the engine remove ignition key an
10. bolts fixing drawbar to connections P1 P3 F1 as well as the supporting foot Remove drawbar and fit it by means of connections P2 P4 F2 Remove supporting foot and fit it by means of connection P3 Tighten bolts properly Attach the machine to the tractor See page 15 2 2 _ 3 4 5 6 18 AGRICULTURAL MACHINERY MANUFACTURERS NSBIL 04 09 2009 PARKING POSITION DISCONNECT TRACTOR P T O TURN OFF TRACTOR ENGINE WHEN THE MACHINE IS RAISED FROM THE GROUND TAKE THE KEY OFF THE DASHBOARD MAKE SURE ALL MOVING PARTS ARE IDLE CHOOSE A STABLE FLAT GROUND TO PERFORM THE FOLLOWING OPERATIONS Lower foot P Lower the elevator until the machine rests on the ground Disconnect propeller shaft from tractor P T O and secure it to the suitable hook G so as to avoid damaging the guard Extract pins and move away the tractor Make sure the machine is slightly tilted forward so as to prevent backwater on flat parts when the machine is parked in the open INTERVENTIONS AT THE END OF SEASON Before garaging the machine in a dry and protected place some maintenance operations should be carried out 1 Remove the Cardan shaft and carry out the maintenance separately see Instruction handbook of the Cardan joint 2 Wash carefully the machine in particular inner parts being sure to have removed completely every rests of earth or grass Check the protections of the rotor and roller beari
11. can not be controlled In order to use the machine with skids or wheels mount the bar B which determines the rear safety distance required by CE rules Before connecting the machine to the tractor make sure the transmission unit is equipped with oil drain plug T For shipping requirements the machine may be shipped in vertical position in such a case a blind plug is fitted on the transmission unit So as to avoid oil overflow Therefore replace the fitted plug with the drain plug contained in the proper packing joined to the machine 14 AGRICULTURAL MACHINERY MANUFACTURERS SBIL 04 09 2009 COUPLING TO THE TRACTOR THE MACHINE HAS BEEN DESIGNED FOR COUPLING TO THE TRACTOR PROVIDED WITH REAR ELEVATOR WARNING IN THE THREE POINT HITCH AREA YOU MAY RUN THE RISK OF HARMING YOURSELF WARNING GET OUT OF THE THREE POINT HITCH AREA WHILE THE ELEVATOR IS RUNNING Machines type BNE 150 180 210 are provided with two different hitch positions select between the central position and the lateral one See page 18 Before coupling the machine to the tractor make sure the drawbar is in the required position Check the elevator links are at the same height from the ground and fit them into the connecting pins D Fit safety pins S Connect the 3rd point tie rod P to the connecting rod B by the proper pin adjust the length of the 3rd point tie rod so as to make the
12. connecting rod B reach a 45 angle when the machine is in the working position If you run the machine without connecting rod or with connecting rod NM blocked the warranty will be voided as the roller or wheel supports could have been damaged irreparably by such operations Get up the machine from the ground and adjust cutting height please see working height adjustment on page 17 Raise foot and secure it Adjust machine and elevator attitude by placing the machine horizontally or slightly higher on the rear side so as to make material infeed easier Dai gt i iE SECURE ALL PINS WITH SAFETY PINS REPLACE LOCKS IF DAMAGED LI AGRICULTURAL MACHINERY MANUFACTURERS 04 09 2009 CONNECTING THE PROPELLER SHAFT CONNECTED TO THE TRACTOR See page 15 THE TRACTOR ENGINE SHOULD NOT RUN THE MACHINE SHOULD BE CORRECTLY A IT IS FUNDAMENTAL TO HAVE A PROPELLER SHAFT OF APPROPRIATE LENGTH Measure the minimum distance A between the notch of the tractor P T O and that of the shredder when they are on the same axis BNE 10 Measure the distance of the propeller shaft in the position of minimum extension all closed B A 25 mm The measure B should be smaller than A of at least 25 mm During work both inside that outside plastic pipes should not bump against heads Qu MARI If the propeller shaft is too long before c
13. CHAINS OF THE PROPELLER SHAFT GUARDS ARE INTACT AND COUPLED UP CLEAN WASH GREASE THE INSIDE AND OUTSIDE OF THE MACHINE AT REGULAR INTERVALS SPECIALLY REMOVE THE MATERIAL SETTLED ON THE ROTOR AND BLADE SUPPORTS BEFORE A LONG PERIOD OF INACTIVITY THE MACHINE SHOULD BE CLEANED AND GREASED PUT IN A PLACE PROTECTED FROM BAD WEATHER THE USER IS COMPLETELY RESPONSIBLE OF ROAD TRANSPORT HE MUST CHECK THE COMPLIANCE WITH THE HIGHWAY CODE IN FORCE IN HIS COUNTRY IF ATRACTOR WITHOUT SOUNDPROOF AND PRESSURIZED CABIN IS USED IT IS NECESSARY THAT THE OPERATOR USES INDIVIDUAL PROTECTION SYSTEMS 1 PROTECTION EARPIECES FOR NOISE IF STANDARD EXPOSURE LEVELS ARE EXCEEDED 2 DUST MASK IF A GREAT QUANTITY OF DUST IS RAISED BECAUSE OF EITHER THE KIND OF PRODUCT WORKED OR VERY DRY GROUND OR USE OF OPEN MACHINE IF DURING WORK YOU NOTICE UNUSUAL VIBRATIONS OF THE MACHINE STOP IMMEDIATELY AND CHECK THE INTEGRITY OF ROTOR AND BLADES OR RAMS EXCESSIVE VIBRATIONS CAN CAUSE PHYSICAL DAMAGES TO THE DRIVER THE MANUFACTURER DISCLAIMS ALL RESPONSIBILITY IN CASE OF DAMAGES OR ACCIDENTS CAUSED BY AN INAPPROPRIATE USE OR NON OBSERVANCE OF RECOMMENDATIONS INCLUDED IN THE USE AND MAINTENANCE MANUAL 12 AGRICULTURAL MACHINERY MANUFACTURERS SBIL 04 09 2009 CHECK BLADES OR RAMS AND THEIR FASTENING ELEMENTS Blades or rams to be checked always before using the machine to be checked immediately after an obstacle
14. COSTRUZIONI P LI MECCANICHE PER L AGRICOLTURA Shredder type BNE 04 09 2009 y x Instructions _ for use and aglelleli ialo aloX 04 09 2009 INTENDED USE NOBILI S p A Agricultural Machinery Manufactures wishes first of all to thank you for the wise choice you have made in purchasing one of its machines whilst assuring you that the maximum efforts have been put into making the machine as advanced and practical as possible In order to get the best use out of the machine and prolong its working life NOBILI S p A has decided to give a few practical hints to help you use it to its full potential and to help you avoid those problems that are due in the majority of cases not to manufacturing defects but mainly to negligence and carelessness NOBILI BNE multivalent shredders have been designed for the following activities care of grassland and public parks shredding of thin wood vine sarments and potato leaves Machine tools blades or rams must NEVER touch the ground The correct use of the machine includes following carefully manufacture s instructions regarding use maintenance and care of your machine using original spare parts only as well as original or approved units and accessories The use of the machine its maintenance and repairs are reserved to specialized people who are familiar with the technical data and features of these machines CORRECT USE OF THE
15. E CONDITION OF BLADES OR RAMS AND CORRESPONDING LOCK SURE VANES NOT WARPED AND RUN FREELY Grease bearings on roller and rotor R every 4 hours with lithium grease AGRICULTURAL MACHINERY MANUFACTURERS 04 09 2009 BELT TENSION Every day check belt tension See the suitable slot on the guard side P B N mm ER 1250 SPBX BNE 180 1250 SPBX 1250 Loosen bolts A no 4 and B no 1 which fasten transmission to shredder frame Loosen adjusting screw counternuts H and D Turn adjusting screw E clockwise and turn screw G anticlockwise up to get the tension desired See the table That operation allows transmission axis PR to be parallel to rotor axis Tighten bolts A and B and counternuts D and H In order to check parallelism between transmission axis and rotor axis follow the indications listed below P Power B Belt bending IFTHE MACHINE IS COUPLED TO THE TRACTOR AN REMOVE THE CARDAN TRANSMISSION N Dismount the belt safety guard Put a scale on the edges of the rotor pulley and rotate it until it touches the edges of the other pulley Both pulley edges shall touch the scale otherwise screw or unscrew adjusting screw G accordingly after loosening screws A and B Belt tension must be restored within the first 3 working hours Afterwards check belt tension periodically If rotor rotatio
16. ING THE WARNING SIGNS FOR ROAD CIRCULATION Series BNE EXAMPLE of application of reflector panels approved by the highway code BNE machines coupled to the tractor are allowed to circulate on public road by observing the following precautions 1 The drawbar must be placed centrally 2 Elevator side tie rods must be tensioned 3 Approved reflector panels must be installed on the machine by means of brackets to be placed on the machine sides 4 Regarding the number and position of the panels it is NOT possible to give general information They should be defined according to the single characteristics FIT THE WARNING SIGNS REQUIRED AND APPROVED BY THE HIGHWAY CODE OF YOUR IN CASE OF ROAD HAULAGE OF THE MACHINE YOU MUST AN COUNTRY BNE 100 BNE 180 BNE 210 BNE 22 BILI AGRICULTURAL MACHINERY MANUFACTURERS 25 TROUBLESHOOTING 04 09 2009 Problem Cause Remedy Excessive vibrations A Blades or rams worn or broken B Blades or rams locked by pins C Rotor balancing not correct D Rotor bearings worn Replace worn out or broken parts Clean and grease pins Check the weight of blade or ram units Dismount and replace bearings and seals Poor cutting due to rotor low speed A Belt tension really poor B Worn out belts A
17. MACHINE WARNING Before using the machine it is necessary to check the following points 1 The machine should be included in the weight and overall dimension limits mentioned in the tractor use manual regarding the equipped tools 2 Incase of rear coupling with the machine raised from the ground check that on the tractor front axle steering there is a residual weight not lower than 20 of total weight EXAMPLE Total weight Tractor weight Machine weight 2500 Kg 800 Kg 3300 Kg Residual weight on the steering axle 20 di 3300 Kg 660 Kg IT IS NOT ALLOWED Working on stony or uneven grounds Transporting persons animals or things Towing cars or equipment Working near houses or roads Fitting other equipment which may change the machine s characteristics Machine tools must NEVER touch the ground WARNING THIS SYMBOL USED THROUGHOUT THIS MANUAL MARKS INSTRUCTIONS THAT MAY AFFECT YOUR SAFETY OTHER PEOPLE S SAFETY AND THE EFFICIENT WORKING OF THE MACHINE ALWAYS FOLLOW THE SAFETY INSTRUCTIONS SCRUPULOUSLY ES AGRICULTURAL MACHINERY MANUFACTURERS BILI 04 09 2009 USER S MANUAL No AO 917 SHREDDERS BNE 100 120 150 180 210 CONTENTS INTENDED AT Page MARKS AND MACHINE IDENTIFICATION Page Declaration of ee D el Page Characteristics and machine identification
18. d wait until all moving parts have come to a complete stop It is strictly forbidden to leave the hood open when the machine is operating and its parts are moving The misuse of the machine may cause involuntary projection of stones and other foreign objects and consequently damages to persons things and animals gt Si gt gt 0 I PPB LI AGRICULTURAL MACHINERY MANUFACTURERS 04 09 2009 RECOMMENDATIONS FOR USE ALWAYS STOP THE TRACTOR ENGINE BEFORE CARRYING OUT ANY WORK OF ADJUSTMENT OR CLEANING ON THE MACHINE BEFORE STARTING THE ADVANCING OF THE MACHINE WAIT THAT THE ROTOR REACHES THE R P M WORK ONLY ON STRAIGHT LINE LIFT THE MACHINE FROM THE GROUND BEFORE CHANGING DIRECTION DO NOT ACTIVATE THE SIDE DISPLACEMENT WITHOUT LIFTING THE MACHINE IF DURING THE LIFTING FROM THE GROUND THE JOINTS OF THE PROPELLER SHAFT ARE BENT TO MORE THAN 40 STILL P T O REMOVE THE SHAFT OF THE TRACTOR PT O DURING WORK BLADES OR RAMS SHOULD NOT TOUCH THE GROUND DAILY CHECK THE WEAR OF BLADES OR RAMS IN CASE OF IRREGULAR CONSUMPTIONS OR BREAKS IMMEDIATELY SUBSTITUTE THE DAMAGED PARTS USE ONLY ORIGINAL SPARE PARTS AFTERTHE FIRST HOURS OF WORK 8 HOURS CHECK THE TENSION OF THE BELTS DAILY CONTROL THE TIGHTENING OF ALL NUTS AND BOLTS AND THE TENSION OF THE BELTS VERIFY SPECIALLY THE TIGHTENING OF BLADE BOLTS See page 13 CHECK THAT THE SAFETY CHAINS OF PINS AND THE ANTIROTATION
19. djust belt tension Replace belts Belt overheating A Belt tension not correct B Transmission axis and rotor axis not aligned Check tension Check alignment Bevel gear pair overheated A Lack of oil B Oil spent Top up oil Replace Quick wear of blades or rams A Working position too low blades or rams are touching the ground Adjust the height of rotor with respect to the ground Oil leaking from transmission unit belt side A Oil retainer broken or worn Replace oil retainer Roller or wheel supports warped A Roller or wheel supports suffered from lateral strain Raise up the machine from the ground when you change gear Safety vanes are warped A Inorderto reach the working position the raised machine trasport position was lowered onto the material to shred Make the machine get to its working position before shredding AGRICULTURAL MACHINERY MANUFACTURERS SBIL 04 09 2009 GUARANTEE NGBILI S p A Via Circonvallazione Sud 46 40062 Molinella Bologna Italy warrants this product against defects in materials and workmanship under the condition the machine is used according to the instructions provided in the use and maintenance guide and with the restrictions mentioned below The guarantee period is 12 twelve months commencing on the date of delivery of the machine to the customer such date shall be proved by the stamp on the guarantee ca
20. e seguenti Direttive CEE 86 188 CEE 86 188 CEE Per la verifica della Conformit di cui alle Direttive est conforme aux dispositions des normes Sopra menzionate sono state consultate le seguenti europ ennes harmonis es suivantes EN 294 EN Norme Armonizzate EN 294 EN 349 349 Norme e specifiche Tecniche est galment conforme aux normes nationales et aux dispositions techniques suivantes to which this declaration applies conforms to the auf das sich diese Erkl rung bezieht den essential health and safety requirements of einschl gigen grundlegenden Scherheits und European Council Directive 89 392 CEE amended Gsundheitsanforderungen der EG Richtlinie and conforms also to the requirements of Directive 89 392 EWG und deren Anderungen sowie den 86 188 EEC Anforderungen der einschlagigen EG Richtlinie to conform to these essential health and safety 86 188 EWG entspricht requirements the provisions of following Zur sachgerechten Umsetzung der in den harmonized standards were particularly considered EG Richtlinien genannten Sicherheits und EN 294 EN 349 Gesundheitsanforderungen wurden die the provision of following national standards and harmonisierten Normen EN 294 EN 349 specifications were also considered sowie die nationalen Normen und techischen Spezifikationen herangezogen Responsabile della Sicurezza Responsable S curit et Homologations Safety Officer Beauftragter f r Ger tesicherheit Barilani
21. ioris ted tete TROUBLESHOOTING EE Page WARRANTY ea Page Sb LI AGRICULTURAL MACHINERY MANUFACTURERS 6 7 8 10 11 12 13 14 14 15 16 17 18 19 20 20 21 21 22 23 24 24 25 25 26 27 04 09 2009 DECLARATION OF CONFORMITY Dichiarazione di Conformit CE Declaration de conformit CE ai sensi della direttiva CEE 89 392 T e successive modificazioni i Il costruttore et aux PARE i sa transposition e fabricant S EC declaration of conformity CE EG Konformit tserkl rung CE conforming to directive entsprechend der EG Richtlinie 89 392 EEC amended 89 392 EWG und deren nderungen The manufacturer Der Hersteller NOBILI S p A Via Circonvallazione Sud 46 40062 MOLINELLA BO dichiara che la macchina d clare que la machine declares that the product erkl rt in alleiniger sotto descritta d sign e ci dessous described hereafter Verantwortung daf das Produkt Tipo Type Type 0 i ae 2 N N SHREDDER NO MES EE MULCHGERAT conforme ai Requisiti essenziali di Sicurezza e di est conforme aux dispositions de la directive Tutela della Salute di cui alla Direttiva CEE 89 392 e europ enne 89 392 CEE sue successive modificazioni nonch ai Requisiti di modifi e ainsi qu celles de la directive cui all
22. n speed decreases and belt tension can not be restored correctly change belts 22 AGRICULTURAL MACHINERY MANUFACTURERS BILI 04 09 2009 GENERAL INSTRUCTIONS FOR BLADE OR RAM REPLACEMENT Daily check the condition and wear of blades and rams and their pins If you notice irregular consumptions or breaks carry out immediately the part replacement USE ONLY ORIGINAL SPARE PARTS BEFORE CARRYING OUT REPLACEMENT IT IS NECESSARY TO REMOVE THE MACHINE FROM THE TRACTOR AND BEND IT FORWARD MAKING IT LAYING ON COUPLING FOR MODELS WITHOUT BONNET For partial replacement Besides the blade or ram pair worn or broken it is necessary to substitute the blade or ram pair diametrically opposed for not changing the already existing balancing For total replacement Small differences in weight of parts are unavoidable Weigh the single blade or ram blocks chosing pairs of the same weight These pairs should be assembled on the rotor in diametrically opposed positions CHANGE THE SELFLOCKING NUTS EVERY TIME Tighten the M16 nuts with a torque wrench of 100 Nm Tighten the M20 nuts with a torque wrench of 250 Nm After the adjustment check that there is a small end play 1 2 mm between blades or rams and their supports After the repair for checking the balancing connect the tractor Keeping the machine raised from the ground slowly increase the P T O speed until reaching the R P M If the repair has been carried
23. ngs 3 Grease the rotor bearings rotating the rotor manually until the exceeding grease comes out from the inner part of the bearing supports cleaning inside 4 Disassemble the roller supports cleaning and greasing the bearings and spacers and checking that the bearing protections are intact 5 Put a grease film on all parts where the paint or galvanization has been removed 6 Remove the protection guard of the belts and clean inside 7 Disassemble and check the knives and blades and their fastening elements 8 Check the integrity of the protection straps and pin safety laces G my LOCK THE PIN WITH THE SUITABLE SAFETY PINS REPLACE LOCKS IF DAMAGED AGRICULTURAL MACHINERY MANUFACTURERS AIR NOISE EMITTED AIR NOISE EMITTED Data taken according to the following rules UNI 7712 AFNOR S 31 069 NF S 31 027 MACHINE BNE 100 TRACTOR 60 CV TRACTOR ONLY TRACTOR MACHINE Tractor cab OPEN CLOSED OPEN CLOSED Level of acoustic pressure operator place dB A 80 7 78 8 84 3 79 1 Level of acoustic power dB A MACHINE BNE 120 TRACTOR ONLY TRACTOR MACHINE Tractor cab OPEN CLOSED OPEN CLOSED Level of acoustic pressure operator place dB A 80 7 78 8 84 3 79 1 Level of acoustic power dB A MACHINE BNE 150 TRACTOR ONLY TRACTOR MACHINE Tractor cab OPEN CLOSED OPEN CLOSED Level of acous
24. out correctly the machine should rotate at a R P M without strong vibrations Rotor rotation If the machine assembles the Y blades with ventilation blades it is necessary to include also them in the weighing If ventilation blades are used check the right direction of assembly Direction of movement See drawing LI AGRICULTURAL MACHINERY MANUFACTURERS 23 04 09 2009 HOW TO SHIFT THE SLIDING DRAWBAR OR THE PARALLELOGRAM DRAWBAR If you need to change the working position with respect to the tractor track With the machine already attached BNE 150 180 210 Version axial movable coupling BNE 150 180 210 Version parallelogram movable coupling Both types of couplings require the same operations ADJUSTMENT WITH MANUAL DRIVE 1 Disconnect the machine from the tractor See page 15 2 In order to adjust the position of drawbar A remove the peg and extract rod AS from pin P joined to the drawbar and fit the rod in the pin Fit the safety pin Attach the machine to the tractor See page 15 RO Manual adjusting rod ADJUSTMENT WITH HYDRAULIC DRIVE OIL FOR MAX FILLING UP PRESSURE 1 Raise up the machine from the ground Select shiftin gt 2 Se g SUPERTRACTOR 120 BARS 3 Lay the machine onto the ground UNIVERSAL 4 Start working SAE 15W 40 AGRICULTURAL MACHINERY MANUFACTURERS NSBIL 04 09 2009 FITT
25. rd correctly filled in and returned to the Nobili offices The guarantee is restricted to the sole replacement ex works free of charge of the parts held to be defective by our Service Centre Not covered by this guarantee Parts of the machine not manufactured by Nobili ex tyres transmission belts cardan shafts gear boxes etc such parts are covered by their own Manufacturer s guarantee Parts subject to normal wear when the machine is used correctly The guarantee becomes void if Modifications have been performed without prior written permission of Nobili Repairs are undertaken by unauthorized persons Original Nobili parts are not used Maintenance is performed improperly The machine is not used according to the Intended Use specified in the user s manual Machine guards are removed Guards shall never be removed they shall be periodically checked and if damaged their original condition shall be restored Safety instructions listed in the user s guide are not respected Nobili shall not be liable for Damages in connection with transport or unloading of the machine Incidental or consequential damages resulting from broken parts or non use of the machine The User is in charge of Usual machine maintenance lubrication topping up of oil level adjustments Transport costs and labour costs for disassemble assembly and adjustment of the parts subject to replacement under the guarantee
26. tic pressure operator place dB A 80 7 78 8 84 3 79 1 Level of acoustic power dB A MACHINE BNE 180 TRACTOR ONLY TRACTOR MACHINE Tractor cab OPEN CLOSED OPEN CLOSED Level of acoustic pressure operator place dB A 80 7 78 8 84 3 79 1 Level of acoustic power dB A MACHINE BNE 210 TRACTOR ONLY TRACTOR MACHINE Tractor cab OPEN CLOSED OPEN CLOSED Level of acoustic pressure operator place dB A 80 7 78 8 84 3 79 1 Level of acoustic power dB A When determining the noise value within the limit of 85 dB take into consideration the acoustic pressure level 20 AGRICULTURAL MACHINERY MANUFACTURERS SBIL 04 09 2009 MAINTENANCE AND LUBRICATION Every 8 hours clean and grease the cardan transmission cross journals through the suitable greasers grooved sleeves and guards with lithium grease Olio SAE 140 EP BNE MACHINES ISO 460 180 WITH CENTRAL COUPLING GEAR UNIT Transmission Quantit AXIAL Afterwards change oil every 250 hours Olio SAE 140 EP BNE BNE Use oil SAE 140 EP ISO 460 ISO 460 100 180 Every day check oil level Rest the machine horizontally and unscrew the main plug located on the rear side L oil shall touch the lower hole edge Make sure the unit is equipped with air drain plug T PINS EVERY DAY CLEAN AND LUBRICATE SAFETY VANES B N EVERY DAY CHECK TH
27. time Torque wrench setting for M16 nut 100 Nm Torque wrench setting for M20 nut 250 Nm Check that the pin with tooth or the pin with hexagonal head CANNOT rotate in their seat on the support because this could cause an abnormal consumption LI AGRICULTURAL MACHINERY MANUFACTURERS 13 04 09 2009 INSTRUCTIONS FOR SKIDS ROLLER WHEELS ASSEMBLY Whenever the machine is delivered with skids roller and wheels not mounted because of shipping requirements In order to use the machine with roller or wheels mount side guards SL according to CE rules Skids assembly Make use of holes A on the lateral sides On the skids select the proper holes so as to get up the machine from the ground at the height required See page 17 Mount the safety bar B on the rear side Roller assembly Make use of the pair of holes V on the lateral sides On the roller support select the proper holes so as to get up the machine from the ground at the height required See page 17 Mount guards SL on the lateral sides Wheel unit assembly Make use of the pair of holes V on the lateral sides On the wheel support select the proper holes so as to get up the machine from the ground at the height required See page 17 Mount guards SL on the lateral sides Mount the safety bar B on the rear side Wheels herein described are mounted laterally and are not steering therefore track
28. utting metal pipes and guards SECH itis necessary to check that when it is in the maximum extension position inside metal pipes remain overlapped at least of 1 3 of the length L If the overlapping is smaller there is too much difference between the minimum and maximum position of the transmission If this occurs it is necessary to ask for longer lower connecting arm to space more the machine from the tractor Be careful to cut surface trim the cut inside and outside clean for eliminating chips and dirt and grease with lithium grease Always check that the shaft is dimensioned according to the power of the machine declared Check that the propeller shaft does not take angles over the value admitted MAX 20 Check that the machine cannot be raised over the maximum dimension allowed by the shaft length it could come out tracks or without double clutch a cardan shaft with free MAXIMUM 20 running wheel should be used to avoid the inertia of the shredder MAXIMUM 40 still rotor stopping quickly the tractor machine unit If the machine is connected to a tractor provided with BLOCK THE ROTATION OF THE CARDAN JOINT PROTECTION WITH THE APPROPRIATE CHAINS 16 AGRICULTURAL MACHINERY MANUFACTURERS SBIL 04 09 2009 WORKING HEIGHT ADJUSTMENT BLADES MUST NEVER TOUCH THE GROUND LEAVE AT LEAST 40 MM VERSION WITH SKIDS
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