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Procidia i|Ware PC - Introduction - Service, Support

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1. Computers Group or user names sf Administrators Aw ORKSTATIONS4 SAdministrators Non expiting password Days since last logor z Add Remove Permissions for Administrators Local Access Remote Access PQ Administrator WORKSTATIO f Administrators WORKSTATIO PB ANONYMOU f Authenticated Backup Oper WORKSTATIO ff BATCH PR Lf LOO TA TIO ip Start e Component Services a D o 4 14PM Procidia i Ware PC LIL OPC Server Introduction A LIL OPC Server is included on the ilWare PC software CD The LIL OPC Server gathers data from a controller and provides serves data to an HMI client running in iStation or other PC running iWare PC software The OPC server will auto build a complete database when connected to a controller or controllers This section describes the steps necessary to auto build the database for the first time Connecting i Station to the Controller s After a controller has been configured for an application the COM port on the ilStation Workstation PC 1s connected to the RS232 connection on the model 320 Independent Computer Interface ICI The model 320 is connected to the LIL along with the controllers 353 353R aka ilPac M 352P on the LIL Legacy 352 family products can also be included but the OPC server database must be configured manually Multiple Procidia ipac Nodes with LI
2. N ge A 7B i i Li IBlankAlaemCH Clar Blankalarni 11 Class And Caritel rasta a reus Aura ci 12 Viewer object inh EN LS NM NEC o dle al m DG uim Eit He hdd cA dk m m wo uasa eae ee OOF ml fo Hop anes Fl m Pimy Layi Asta ACAINN TA Prois Al Ls GraphicDisplay 2 Gr PERS tN AM Size the Alarm Viewer to fit Double click the viewer to open the Alarm Viewer ActiveX Properties Select the General tab Check Configuration File box Select Load to open the Browse window Select ProcidiaAlarms awv from the ProcidiaApps folder TEE Ele ES View Foma Meor Die Damice Took Bunme Hep dehe S6thahe Ml Fe ue NBgtu oraaa a o ai aara PCP es AO agg leit zar4asevw se FSP ere p emer ees T wu m Load BW view Fide yl conhigursbonide Tee Tie nace Procida Open Wilts ool jpa urea Fie nn NW LI IE uu a a et EB a 47 a BU s c ee toe BR CGLDF C m bel Dameraona Let T2798 W735 Hag iay Mmr Prmary Laye ELE 3C MANN T Prodi Al Le Ye GraphieDisplar 2 Br Sache THAM 6 Select the Subscription tab Delete any demo subscriptions that you do not want to populate the viewer Select Add give it a name then Edit and the browse window will open Locate the Alarm amp Event server that you want to populate this viewer and then select OK Tapia i Genes Ro Cohen fiubscopton Laub bsp a Ciel nr GIEMENS Prenidha Alama E PET
3. E Control Panel File Edit A gt d P Search Folders Address 6 2 D x 9 Administrative Automatic Accessibility Add Hardware Options Tools Updates Fonts View Favorites Tools Help _ d 1 Add or Remo n Internet Options gt S Mouse Game Controllers 4 amp Keyboard Power Options Printers and Regional and Scanners and Scheduled Tasks d Wireless Faxes Cameras 3 2 System Taskbar and UES ities Windows Start Menu Firewall Language Network Set B Date and Time e ab Network Network Setup Phone and Connections Wizard Modern 9 Security Sounds and Speech Center Audio Devices K Display Folder Options Note Always ADD a new user rather than change the name of an existing user When a user name is changed it may only create an alias name In order for a client HMI to communicate with a remote OPC Server the DCOM settings must be configured properly The following steps illustrate the procedure for setting the DCOM parameters on an ilStation or PC Workstation e Select Start Run enter dcomcnfg and select OK The component services window will open Expand the tree until My Computer is visible Right click on my computer to open the properties Component Services BEE e File Action View Window Help J Console Root e Component Services E ex Computers H a My Computer m Stop M
4. uq EE LT li di for ke E S amp Uo pup H o so g s ota Object Name s Object Dimensions 5 untitled Paint ProcidiaPopUpBlank Procidia Configure Face Plate m Specifics Connect to configuration File C Program Files SIEMENS ProcidialW MOORE ProcidiaModbusEthernetDA Specify Computer Name WORKSTATIO v p Select Loop Type C Control Sequencer ODS C Analog 5 Digital ODD C PushB IDC Button ODF Controller s Loop s 13 Save the file e g ProcidiaPU_SQ5105 14 Open the graphic screen where a PopUp 1s to be placed a Select a button control and place it on the screen e g Button b Select Action as Popup Window in the button Property Inspector c Browse and select the file e g ProcidiaPU_SQ5105 gdf Select OK to close d Save the graphic file Generate 15 eu kd amp X BE m He 828 dH Hs gl SOV eC gata Arial ho BZ U C eA ade ea Property Inspector h Ll tomat Button Pick uod SYSTEM CONTROLLER OVERVIEWS GROUPS Ui uz u u4 us us Action RTT EB an i g Mouse Left Button v Filename C Program Files SIEMENS Browse Override Display s Window Properties Bo uwe08 u a Modal Popup Set Aliases M i Center to Parent Key Shortcut None Delete PPPPPPPPPPPPPPPPPY Object
5. CD ROM Drive SVGA 1024x768 monitor resolution 256 colors or better Microsoft Windows NT 4 0 Service Release 6a Windows 2000 Windows XP Professional Microsoft DCOM and Microsoft Internet Explorer 6 0 or newer o A mouse or other compatible pointing device O O O O O O Note Before installing ilWare PC software be sure that all other applications such as Microsoft Office or any anti virus software are disabled Installing the Software Start the Microsoft Windows operating system The software is installed from the Procidia 1Ware Product CD If you are upgrading from IWARE version 2 0x you must read the instructions regarding an upgrade in the Licensing document before installing version 3 00 Note e Login as an Administrator before installing iIWare PC e After installation verify that file sharing of the configuration files folder has been enabled Share as Config e After installation verify that file sharing of the recipe folder has been enabled Share as recipe AutoPlay CD The Procidia CD is AutoPlay and will automatically start when inserted into the CD drive To start AutoPlay manually right click on My Computer select Explore select the CD drive e g D right click the drive and select AutoPlay as show in the figure below The Procidia CD will AutoPlay and the opening screen will appear BX Exploring My Computer File Edit View Tools Help All Folders Contents of My Compute
6. Siemens Energy amp Automation pro iclia May 02 2005 9 36 59 AM system conTROLLER overviews zonm Ei de LOGIN BACK U1 uz u3 u4 u5 U6 U10 SYSTEM ERROR SYSTEM EVENT FCSs08 m c Sta 01 Motor3 Run PI5303 150 00 TAG IN MODE OUT P 200 00 SCFM Auto 1 140 00 PSIG 0 00 eS S 200 00 SCFM Man 1 E F LI5306 100 00 80 00 PRCT 0 00 V 66 67 PRCT Start2 Stop2 Pumps P3 115301 300 00 PB3 250 00 degF 100 00 Le FIS5308 300 00 200 00 lp 0 00 Graphic Display Reactor 5xx This graphic can be selected from the Graphics dropdown menu when is located in the Procidia APPs folder It illustrates typical graphic functions that can be created with the 1IWare PC software Cha 2 Chg 3 Chg 4 Tank 6 Auto 2 Man 2 Pump2 Run D Auto 3 e Man 3 Motora Tank 7 Tank 8 Drain BEBEBEEI Auto 4 Steam Man FBS ACK 2 Start5 Stop5 Motor4 Auto 5 amg PB1 2 pps 9 Aut AIM IF Man 5 Motor Clean FulChg DrbChg Agitor ON Auto 6 FER Man 6 ChgPme DsgPmp RunSeq ON BEBE Pump9 Run Auto 7 Man 7 PREVIOUS WORKSTATIONS4YReactor 5 O EE in AB DNE Com p It E EXER EI EE ER ER ER EIER ER ER E E ER ERI JE 100 00 Start 98 Pump4 Run 0 DUE Man 8 Siemens Energy amp Automation Dro p icl ia May 02 2005 9 55 27 AM i SYSTEM F CONTROLLER E OVERVIEWS E GROUPS E GRAPHICS LOGIN BACK U5 U6
7. The first screen that opens when the application is launched is the System Status screen This screen lists the station tags of all the controllers that are part of the OPC Server database The status button can be selected to navigate to the controller status screen for the listed controller tag A status button provides the station tag retrieved from the controller along with the number of control loops CL ODC function block the number of sequencer loops SL ODS function block the number of analog display loops AL ODA function block the number of discrete display loops DL ODD function block the number of pushbutton display loops BL ODP function block and provides a controller overview as follows J soem cowsoues overvews crours ewecs 09 BACK oe fo fw us we wr ue us um svereweeon WORKSTATIONS2 SYSTEM STATUS C m CSESESUSES C me fae Reator EA ER ER ERES comtabriow 1 fo fofofo ce ER ERN 0 Reactor0 fafo fofofo ern m pagg OFF LINE NORMAL H PREVIOUS NEXT Normal NORMAL The controller tag will appear white on a black background when operating normally and there are no active or unacknowledged alarms or events Two conditions may also occur during normal operation Configuration Hold This status flag will appear next to the tag when the controller is in configuration hold This may occur 1f the local faceplate is being used to make changes to
8. Discrete Display ODD Faceplate The Discrete faceplate displays the sixteen discrete variables using a L for Low 0 or H for High 1 The Tag name of each v ov 4 point e g SV 1 as configured in the controller is displayed The auto man status of each point is displayed using a ereen red indicator The tag name of the loop e g Outputs 1s displayed at the top of the faceplate Pushbutton ODP Faceplate Motors The Pushbutton faceplate displays the status of the eight pushbuttons The ASCII tag for the feedback status e g STOP the status of the auto man switch green for auto and red for manual are all displayed The tag of each e g M 101 as configured in the controller 1s also displayed The loop tag e g Motors 1s displayed at the top of the faceplate GROUP Screens The loop group screen includes up to four loop faceplates The center bar at the bottom of the screen displays the controller tag When a controller has more than 4 loops the Previous or Next button will be active to move to the next Group display Five types of faceplates are provided based on the loop configuration sew conocer overviews esos T oranes us TC5101 V 276 66 WORKSTATIONS2WReactor 5 NEXT Controller Faceplate Full operation of the control loop can be achieved from the group faceplate The loop tag will flash to indicate an alarm or event condition The digital values of the Process Setpoint a
9. For this simulation with the setpoint at 150 F inlet flow at 120 GPM inlet fluid temperature at 40 F steam pressure LO the setpoint will not reach 150 F This could be a normal occurence if operating extreme conditions are not considered in sizing the loop Unfortunetly the opposite very often occurs the valve is greatly oversized and will be operating very close the closed position where it is difficult to hold a fixed value Cascade Temperature Control The previous Temperature Control Simulation has been modified to use Cascade control in place of single loop control The Primary temperature controller sets the setpoint of the Secondary steam flow controller see Tpeewmeurs overvews cmows T sees i9 9 Inlet Flow 60 00 GPM A f FT 403 TIC 401 FP TIC 401 TT 401 FT 402 Bid nn Primary Loop Steam Flow 2662 81 Hr secondary Loop Toggle Steam Press STEAM PRESSURE The Secondary controller in the cascade loop responds quickly to any changes to the steam pressure This keeps the Primary temperature closer to the setpoint than was previously experienced in the Temperature Control Simulation DIFFERENT SPEEDS OF RESPONSE The Secondary control loop must be significantly faster than the Primary loop in order for cascade control to provide significant improvement in the overall response If the response times are similar any improvement will be negligible and the control loop
10. The ilware CD contains files in the ControlSolutions folder that include controller configurations amp ilware graphic screens These files provide various process control simulations that demonstrate solutions using function blocks available in the 353 function block library These simulations provide insight into some common process control solutions and the use of 353 function blocks for these applications Controller Configuration The ControlSolutions folder includes ilConfig files for each of the solutions that can be loaded into any 353 353 353P ilPac 353R controller The controller configuration in conjunction with the ilware software can be used to learn about various control solutions Each controller configuration is designed to use either Ethernet or Modbus communications Setup Procedure Q Download a configuration into a controller that has firmware version 3 0 or higher Q Connect the PC to the controller via Ethernet or Modbus front port and configure the OPC Server a Copy the appropriate graphic file from the ControlSolutions folder to the Procida APPs folder 1 For Ethernet OPC Server BatchSwitchEN DeadTimeControlEN or ONOFFControlEN 2 For Modbus OPC Server BatchSwitchMB DeadTimeControIMB or ONOFFControIMB a Start the Procidia ilWare application a Repeat above steps for another Control Solution Control Solutions Batch Switch The Batch Startup Control Simulation demonstrates special considerations som
11. e ODP Loops the number of loops in the controller having a configured ODP Operator Display for Pushbuttons function blocks e Address the network ADDRESS parameter set in the STATN function block This 1s the address used in networking applications using either Modbus or LIL Local Instrument Link When the Ethernet board is installed it will automatically be set to 1 e Cycle msec the total of CT BASE in milliseconds Cycle Time automatically selected by the controller for the execution of all functions amp CT BIAS additional cycle time entered by the user in cases of significant communication requirements that may be causing cycle time overruns from the STATN function block e Database Rev A number that is reset when a new configuration is Downloaded using the graphical configuration software and is incremented each time a local configuration change e g controller tuning is made to the controller e IP Address the Ethernet IP Address parameter set in the STATN function block e Subnet Mask the Ethernet Subnet Mask parameter set in the STATN function block e Controller Serial Number The serial number of the controller that is stored in the controller when manufactured Installed Hardware amp Software e Hardware when circuit boards are manufactured a hardware type amp revision is stored on the circuit board for use by the MPU to determine compatibility This information is displayed on the Controller St
12. range limits e g 100 300 and engineering units e g degF The digital value of the variable e g 254 71 is displayed as well as the 0 100 analog representation of the value in bargraph form Operation of pushbuttons switches PBISW amp PB2SW if selected in the controller configuration can also be operated from this faceplate Discrete Faceplate The ODD Discrete faceplate displays sixteen 16 Outputs discrete points The Loop tag e g Outputs configured in the controller is displayed at the top of the faceplate Full operation of all sixteen points in the discrete loop can be achieved from the group faceplate The tag name of each point e g SV 1 as configured in the controller is displayed The input IN and output OUT condition of each point is displayed as ON 1 HI TRUE When the point MODE 1s in A auto the output will equal the input The mode of the point can bechanged by selecting the button and confirming the change When in M manual the value of the output can be changed by selecting the output button to toggle the state and then confirming the change n n n B JETS Operation of pushbuttons switches PBISW amp PB2SW if selected in the controller configuration can also be operated from this faceplate Pushbutton Faceplate Sto p 1 The ODP Pushbutton faceplate displays eight 8 pushbutton groups The Loop tag e g Motors configured in the controller is di
13. A3 220 00 5 i Min Range 0 00 Ramp Rate 20 00 MR 0 00 A4 0 00 ATP 1 068 Max Range 0 00 ATI 0 385 a eee Eid Tone Cur Value 0 00 ATD go 1 Hinh EE E Min Range 0 00 AT Step 10 0 2 Low RATIO 0 00 AT Dev 0 0 3 AT Hys 0 0 96 z good l z Tot Preset 1 0 00 5 Abs uum AUTOTUNE Tot Preset 2 0 00 PREVIOUS VWYORKSTATIONS4 Reactor 5 FC5308 Heater Air Flow ODC This is a flow simulation loop that can be manipulated to demonstrate various features in ilWare Motors Motor Control Center ODP This simulates the use of an ODP loop for starting amp stopping motors In Auto the motors are started amp stopped automatically from a repeat cycle timer In Manual they can be started amp stopped using the Start amp Stop buttons on the HMI Analogs Analog Displays ODA This simulates the use of an ODA loop for viewing and alarming up to four analog variables The process variables from loops TC5301 PC5303 LC5306 amp FC5308 are displayed The detail screen illustrates the use of four ATD trend blocks for short term historical trending The detail display can also demonstrate the use of alarm setting and the use of the Quick Set Hold blocks Status Motor amp Valve Status ODD This simulates the use of an ODD loop for displaying the status of ON OFF variables to motors amp pumps The state of the variable can be changed by using Manual Changing the state will not affect the actual batch demo
14. Ethernet or Modbus front port and configure the OPC Server Q Copy the appropriate graphic files from the ControlBasics folder to the Procida APPs folder 1 For Ethernet OPC Server FlowControlEN LevelControlEN TempControlEN amp CascadeControlEN 2 For Modbus OPC Server FlowControIMB LevelControlMB TempControIMB amp CascadeControIMB a Start the Procidia ilWare application a From the GROUP displays put all control loops in Auto green light A M PB and FIC 402 in External Setpoint green light PB2 Control Simulations gt Flow Control The Flow Control Simulation demonstrates various basic concepts Some concepts may not apply to a flow control but are used to provide discussion points on various control variations All demonstrations can be operated entirely from the graphic screens although Group Screens and Detail Screens which are auto built as part of iIWare are also available Pu a E SYSTEM CONTROLLER OVERVIEWS GRows GRAPHICS E LOGIN BACK FIC 100 FP 39 03 PRCT FT 100 Tune for BYPASS Tune for VP Prop Gain Time Integral Although this is a simple loop there are a number of basic control concepts that can be illustrated with this loop VALVE POSITIONER When a valve positioner is used on a control valve the tuning of the loop can be tighter providing better dynamic response This may not be important in a flow control loop but for other loops such as temperature it is extremely
15. Minimum session security For NTLM SSP based fincluding secure Mo minimum IBS Recovery console Allow automatic administrative logon Disabled Bi Recovery console Allow Floppy copy and access to all drives and all Folders Disabled IRE Shutdown Allow system bo be shut down without having to log on Enabled 4 Reboot the PC and login with the user name and password It may also be necessary to turn off the firewall in WindowsXP 5 When ilware 1s running select the SYSTEM button The SYSTEM dropdown will list all configured ilstations To add new ilstations or Workstation PCs select Configure This will open the Configure Network Nodes to be part of the Current 1Ware Station dialog box Select the Add button to open the browse window Locate the ilstation or Workstation PC name from the list and select OK This will add the ilstation or Workstation PC to the Available 1Ware Station list A station can be added to the Selected 1Ware Station list using the button This will permit ilware running in the ilstation or Workstation PC to connect to OPC servers in other ilstations or Workstation PCs TAG eL st AL DL eL TAG cL s at pL BL eee EJ ERI ER ER ERI INE SU WAE Stn WORKSTATIONS ES WORE TATIONS PREVIOUS NEXT Procidia iWare PC Licensing Introduction Procidia software licensing is in the form of a site key after the iIWare software has been installed on the computer Several
16. Procidia 1Ware PC folder during the installation procedure Y Procidia iv are PC Procidia Banner The banner appears on all application screens and provides certain system status information and drop down menu buttons that enable navigation to other screens within the application The banner is part of a Procidia template that 1s used for creating all other screens r oveRvEws Groups GraPHics LOGN BACK U4 U5 U6 7 UB U Ug u1 Sele enol SYSTEM EVENT T se pones U1 U2 U3 Computer Date amp Time The date amp time from the PC clock will appear in the upper right hand corner The time and date can be changed using standard Windows procedures SYSTEM Button SYSTEM The SYSTEM button when selected will open a drop down menu listing the tags of all OPC servers that have been configured as part of the system Multiple servers located in various PCs located on the Ethernet network can be connected More information on the System button features can be found in Procidia 1Ware PC SYSTEM Connections html CONTROLLER Button CONTROLLER The CONTROLLER button when selected will open a drop down menu listing the tags of all controllers connected to the selected OPC server Selecting a tag in the drop down menu will open the Controller Status screen for that controller When a system has more than 1 controller the NEXT button in the bottom right hand corner will be active to navigate to the ne
17. all Recipe values written to the controller and found no problems Download Recipe i Ve d ProcidiaSequencerDe amp TC5107group Paint a TC5107 Water Temperature ODC This is a temperature simulation loop that can be manipulated to demonstrate various features in iIWare as described below a TC5301 Heater Temperature ODC This is a temperature simulation loop that can be manipulated to demonstrate various features in iIWare as described below a PC5303 Heater Pressure ODC This is a pressure simulation loop that can be manipulated to demonstrate various features in iIWare as described below a LC5306 Heater Level ODC This is a level simulation loop that can be manipulated to demonstrate various features in iIWare as described below The above loops are part of the second group display Any of the detail screens can be used to demonstrate the features of the screen listed below Setpoint Limits Ramping Setpoint Start Setpoint Ramp Alarm Limits Alarm Types Alarm Enable Disable Controller Tuning Start Autotune procedure Display of short term historical trends stored in the ATD blocks Yv VV WV E SYSTEM CONTROLLER OVERVIEWS GROUPS E GRAPHICS Eo LOGIN BACK U1 U2 U3 ug u5 U6 U7 UB ug U10 SYSTEM ERROR SYSTEM EVENT TC5107 Limi Type EN Low Limit 0 00 O REV p 4190 Al 22000 1 1 MaxRange 0 00 Target 120 00 A2 20 00 2 Cur value 0 00 Ramp Time 2 00 0 00
18. also displayed e g TL531 o Quickset Hold 2 QH2 function block The hold value of the block can be entered between 10 to 110 of the range The range is displayed as Min Range amp Max Range The name of the QH2 block which 1s entered during the controller configuration 1s also displayed e g PL533 o Quickset Hold 3 QH3 function block The hold value of the block can be entered between 10 to 110 of the range The range is displayed as Min Range amp Max Range The name of the QH1 block which is entered during the controller configuration is also displayed e g LL536 o Quickset Hold 4 QH4 function block The hold value of the block can be entered between 10 to 110 of the range The range is displayed as Min Range amp Max Range The name of the QH2 block which 1s entered during the controller configuration is also displayed e g FL538 Procidia i Ware PC Alarm Viewer Modbus Ethernet OPC Server This chapter provides information about using the Alarm Viewer with the Modbus Ethernet OPC Server For other uses of the Alarm Viewer and the Alarm Server consult the help files in the documentation section Introduction The Modbus Ethernet OPC Server is an Alarm amp Event server as well as a Data server As such all alarm points in ODC Control and ODA Analog Display loops have been automatically configured as part of the OPC alarm database If an Alarm Viewer is used in the HMI and connected to an this OP
19. the controller configuration Error This status flag will appear next to the tag when an error condition exists in the controller More details on this error condition will be located on the Controller Status Screen ALARM Not Ack d C ALARM NotAckd The controller tag will flash red if alarm or event conditions exist in the controller that requires acknowledgement The tag will flash from red to yellow if any of the alarm or event conditions are still active or will flash from red to white if all the alarms or events have cleared but at least one condition has yet to be acknowledged Certain controller configurations may require acknowledgement of a condition even though it has cleared Some alarm or events will clear the acknowledge requirement when the condition clears More details on alarms events and priorities and how they affect alarm amp event handling can be found in the controller user manual ALARM Ack d a ALARM Ack The controller tag will appear steady yellow when all alarm or event conditions existing in the controller have been acknowledged but yet some may still be active OFF LINE OFF LINE The controller tag will appear steady dark gray and the background in light gray when a station controller which is part of the OPC database is not communicating with the OPC server indicating that there has been a communication failure or the station is OFF LINE CONTROLLER Status Screens Each controller connected to the s
20. 2 and AlarmWorX32 objects can be embedded Built in Expressions and Calculations Time Saving Graphics Templates O O O O O O O O O O c0 ilWare PC Enterprise Editions The Enterprise Edition includes all the features of the Basic Edition and in addition includes two powerful software modules AlarmWorX32 and TrendWorX32 that extend the capability of the operator PC AlarmWorX32 Although alarm amp event states are managed in the controller and acknowledged from the standard HMI GraphWorX32 faceplates additional alarm amp event logging can be provided by the AlarmWorX32 module Alarms amp events that occur in the controller can be logged time stamped and stored on the PC hard drive for later review Additional features are available as shown below that can greatly enhance a plant operator workstation Key features include True 32 bit Multi Treading Multi Platform Design Multi Media Voice Annunciation of Alarms Internet compatibility Alarm ActiveX Controls can be embedded into Visual Basic and HTML internet intranet based WEB pages o Telephone Voice System Dial in Dial out to hear alarms values and acknowledge alarms individually by page or area Personal Scheduler to notify only on duty personal Historical Alarm Analysis Pareto charts reports histograms etc Real time Alarm Summary Display with Sorting and Filtering Alarm Troubleshooting System On screen alarm and operator help information Alarm Server
21. 2805a Ldb Text4zB Sb Ldb Festa 295a Edb lense lies i Seve ar ppe Process Conlgaations Cadol Ce 32 This completes the OPC server setup process 33 Select File Exit Procidia i Ware PC Modbus Ethernet OPC Server Introduction A Modbus Ethernet OPC Server is included on the iIWare PC software CD The Modbus Ethernet Server gathers data from controller s and provides serves data to HMI client s running in ilStation or other Workstations running ilWare PC The Modbus Ethernet Server is also an alarm server for the 353 alarms More details can be found in the Procidia 1Ware PC Alarm Viewer chapter The OPC server will auto build a complete database when connected to a controller or controllers This section describes the steps necessary to auto build the database for the first time Connecting i Station s to the Controller s Multiple Procidia ijpac Nodes with Ethernet option board Bun L Ere ff Wi pem wan LE GHI ond Ron j Eal Ethernet Client Server Client Server Client Server Client Server Start the Modbus Ethernet OPC Server 1 Start the Procidia Modbus Ethernet OPC Server using the Modbus Ethernet OPC Server Icon that was placed on the desktop located in the Procidia 1Ware PC folder during the installation procedure 2 Select File New and enter a file name for the database e g NewTestENserver mdb and then select save j TS Address Space Conversions R
22. 52 will be identified and a folder created but the database is not automatically built A database for these devices can be added manually When completed select OK for Update Configuratioin File and the LIL OPC Server will automatically be registered with in the HMI Configuration File 1 e C Program Files SIEMENS ProcidiauWare PC Procidia Apps configurationfiles configuration csv Test the operation of the OPC Server by selecting View Monitor Data values should appear next to the tag names e g L2PI 41 8229 Select Monitor to stop the View operation Circ umeris and Sellings ll User enhn prr oec dala Ware PC Q Q UN Ds reuters Ei Judress C3 Crfbierumenrs and Settings Al LserslDresktopl Procida Iian PC Pic and Folder Tasks 12 A LIL ar Server i KE f Pernara khi Hie Pc 4 Untitled Pracidial tt Fle Add Edt Wew Hep FE 431 8222 9d lij 44 1667 u 433 4635 BB FPO 05s 3 9 First ee nes ag sani 1 pcm x 1j Lces06 30 Select File Save As to save the configuration to the hard drive 3 Enter a File Name e g LILtest5205a tdb and then select Save Se C Var unmerids and Seliings All UsersWeskiop WU rocidia Ware PE ias x a ur Q O d Pw ire File and Folder Tasks Bj Ranana tis fie E Until inal Procidial asja lele ag C Dynamic Real 3 PCOM Block Status Sawer i C3 Li FC Server cy EJ Ir restTesta2s06 teh Ti Meee 353 bth Test4
23. C server it can be connected to multiple Modbus Ethernet OPC Servers on an Ethernet network alarms will be posted in the viewer as they occur Alarms can be acknowledged from the viewer or they can be acknowledged from a faceplate in the HMI or a local faceplate on the controller In either case the viewer or the faceplate will identify them as acknowledged alarms A file ProcidaAlarms awv has been placed in the ProcidiaApps folder for use by the alarm viewer This file will format the alarm display in the standard scheme used throughout ilWare and will subscribe to the Modbus Ethernet Server on the local machine Additional information on alarms in the 353 controllers can be found in the user manuals for the controller Application documents which can be found on the Siemens web site http www sea siemens com ia product incontrol html will provide additional information on alarms when using the Modbus amp LIL OPC servers Alarm Viewer 1 Open a blank screen e g CustomDisplay 1 gdf 2 From the Edit menu select Insert New Object 3 Select the AlarmWorX32 Viewer _ GiaphicDisplay 2 GrophWudt2 bp SIEMENS Piecidio Ee E amp Mee Foma Amos Dame Dronia Tode urine Heh iam EEG Um Im eae rete coder a or f T 7 np u E g e pp iel wetinizsastutvsssg I oO Sips Ent yy amp Putorano i Fobiisary 18 2005 40 30 48 AM mr PSST Re Ae aS ee De s n u2 us o vus vu u vus o um sve ERROR SYSTEM EVENT B
24. L option board uy goa a g mme er sre a ei I armel 1 Workstation Start the LIL OPC Server 18 Start the Procidia LIL OPC Server using the LIL OPC Server Icon that was placed on the desktop located in the Procidia 1Ware PC folder during the installation procedure 19 20 21 22 22 24 29 26 25 28 29 Select File New to clear an existing configuration Select Load CFG using the icon to the left of the icon on the tool bar Select the COM port connected to the controller Select the L next to the Com port to enable configuration of the Port Properties LG 7 C Wecoments and Sellings UA DE UsemWeeklopWrocidia Ware PC i 4 re ay fi m oD seh pres i fulness E CrlDeeumenrs and Setting Al Lsersi reskteplfrceira Ware PC Tile and Folder Tasks SUM ee T f Pernara khi Hie m Lintitlmd Procidial Il Pet EOM Tirer 10 Stating Addess 1 Humber el Station E Contigaaation Fir C Program Files SIEMEMS Procidia ha are PEXFrocid OF Cancel or Cancel The Station Address is fixed at 64 The OPC server will poll for all stations connected to the LIL Select OK which will initiate the Load Configuration process The LIL OPC Server will auto build the data base from the controller All Procidia controllers 353 353R amp 352P are included and will be identified as 353_xx where xx is the network address of the controller Other legacy controllers e g 3
25. Name Conditions Description m i Custom Data Lang Alias Cancel Apply Help Th Lh AS Z C as 2 d A di gs O L v wj Object Dimensions L 86 T2254 W 128 H 22 x 129 y 264 7995 Primary Layer i untitled Paint fiw C Documents and Se 1 Reactor 5EN Graph Test the PopUp in runtime When the button 1s selected on the graphic the faceplate for the loop e g SQ5105 will pop up SYSTEM CONTROLLER OVERVIEWS GROUPS GRAPHICS LOGIN BACK U1 U2 US U4 U5 U6 U UB ug U10 SYSTEM ERROR SYSTEM EVENT Zi ProcidiaPopUp DER Motor 1 E V12 100 00 ProcidiaPU TC5101 Product Storage Tanks c m J t Pump 2 rll rii M a ve Ell V9 6 7 8 16 Close the PopUp using the X in the upper right corner of the PopUp Procidia Ware PC iware SYSTEM Connections Introduction The ilware SYSTEM button can enable connection to another ilstation or Workstation PC and connect to the OPC server that is contained in the configuration file for that ilstation or Workstation PC ijstation or Workstation Setup Requirements 1 Each ilstation or PC Workstation must be part of the same Workgroup and have the same user name amp password The user name can be configured with the user manager The password can not be blank or admin Select Start Control Panel User Accounts to add a User The user should be configured for administrative privileges
26. Procidia i Ware PC Introduction Procidia Procidia a family of process control solutions provides complete control amp operation capability based on the latest in Internet technology At the heart of this controller technology is a full line of control products including configuration software OPC servers and HMI operator interface software The model 353 is a panelboard controller used on new or retrofit panelboard applications These controllers can be used in simple loop applications They are also capable of extended control and data acquisition applications by using remote Ethernet I O modules and the Ethernet communication option in the controller A rack mounted version of the loop controller is the 353R also referred to as the ilPac Using the same hardware and software as the 353 it enables rack mounting of the controller The 353R includes I O modules that use a Universal serial bus Ubus with full plug amp play capability Standard modules include a full range of analog amp discrete types Up to 31 modules can be added on the Universal serial bus greatly extending the I O capability of the controller Controllers can be fully configured and operated from a local faceplate Graphical configuration software ilConfig is also available The ilConfig software enables controller configuration using drag amp drop function blocks and simple point amp click line drawing Logic configurations can be accompli
27. Real ProcidiaControllerStat f C Documents and Se The Modbus OPC Server will automatically be registered with in the HMI Configuration File 1 e C Program Files Siemens ProcidiauWare PC Procidia Apps configurationfiles configuration csv Test the operation of the OPC Server by selecting View Monitor Data values should appear next to the tag names e g L9PF 177 04 Type Location Processing value Description Output Reg Output Reg Output Reg Output Reg Output Reg Output Reg Output Reg Output Reg 5 untitled Paint 042125 042123 042121 042119 042117 042115 59 0133 042113 177 04 042111 177 04 Dynamic Real has 8 Tags MI Untitled ProcidiaMod Select View Monitor to stop the View operation Select File Save As to save the configuration to the hard drive Enter a File Name e g Modbus_Test tdb and then select Save Que 0 3 po seach Fede FF Fullness C3 Ci teeuments and Settings Al Leri peston rorida Ware PE NI Untithed Procidiabodhus Gava in ED Modius OPC Server A a a imirestres4zensiub mi Tedd edi ores tdb Teed 3 EAr db Ti Teia TitestSega siS tih T Testes tb E Teeb Fie nme Mabus Ted p Seve ar type Process Ceefigpuaions th 16 This completes the OPC server setup process 17 Select File Exit It may be necessary to configure certain DCOM settings in Windows XP if a License Failure
28. S oud Wimenct Frenos Grids TedTgEs Sting ugs Tag Browser by SIEMENS Procadia hamit MOORE ProcsisMedbusErhemendE T prs GenE went ICCINIES Alami era tee js I PI CREIIEEYI Event Server i Es Hate Hesghbeiheod 3 M Ininim a m AX E aris F 7 NON n ee ET a lle a 2k 4k ee ee Oe ee ae eke OOF c m breit Dimensions Lel T 80 Wit Heli kipar hiit imay Layer aima ACIN T Piian Ue ef Graphis Gh Lr OPC Tag Browser br ABE 1052 4M 7 Save the graphic file as a new name in the ProcidiaApps folder Do not prefix the name with Procidia if the file 1s to be included in the Graphics pull down menu If another link is to be provided such as using one of the Un buttons then prefixing the file name with Procidia will prevent it from being included in the Graphics pull down menu 8 During runtime when this screen is selected the viewer will connect to the Alarm amp Event OPC server and publish any active alarms from the ODC or ODA loops in the server a b Active amp Unacknowledged alarms will be displayed with yellow letters on a red background Alarms that have cleared but not yet acknowledged will be displayed with white letters on a red background Alarms that have been acknowledged but not cleared will be displayed with black letters on a yellow background Procidia i Ware PC Faceplate PopUps This chapter provides information about using the Pro
29. S DTC Event viewer Local a Services Local Refresh all components Vieuw Properties e Select the Default Properties tab and make sure the settings match the settings in the figure below My Computer Properties Default Protocols MSDTC COM S ecurlty General Options Default Properties i Enable Distributed COM on this computer Enable COM Internet Services on this computer Default Distributed COM Communication Properties The Authentication Level specifies security at the packet level Default Authentication Level Connect The impersonation level specifies whether applications can determine Who is calling them and whether the application can do operations using the client s identity Default Impersonation Level Identity Security for reference tracking can be provided if authentication is used and that the default impersonation level is not anonymous Provide additional security for reference tracking Select the COM Security tab and select Edit Default under Access Permissions Make sure Everyone INTERACTIVE NETWORK SELF amp SYSTEM are included and that all permissions are allowed Access Permission Default Security Group Of USEF NAMES 8 Everyone T INTERACTIVE FL NETWORK SELF EMT Add Remove Permissions for Everyone Allow Dery Local Access Remote Access e Select Edit Default under Launch Permissions Make sure Everyone INTERACTIVE NE
30. TWORK amp SYSTEM are included and that all permissions are allowed Launch Permission Default Security Group Of Lxer NAMES ti Administrators MORES TATIONS 4 Administrators e Everyone ET INTERACTIVE E NETWORK FT SYSTEM Add Remove Permissions for Everyone Allow Deny Local Launch Remote Launch Local Activation L d d LI Remote Activation Cancel 3 Make the following changes to the Local Security Settings e Select Start Settings Control Panel Administrative Tools and open the Local Security Policy window Expand the tree view and select Security Options Under Security Options select Network Access Sharing and security for local accounts Right mouse click and select properties Select Classic local users authenticate as themselves Close the local security settings window Local Security Settings File Action View Help Security Settings L Account Policies Ae Microsoft network client Digitally sign communications always Disabled Local Policies RY Microsoft network client Digitally sign communications if server agrees Enabled E 8 Audit Paley AY Microsoft network client Send unencrypted password to third party SMB servers Disabled Lig User Rights Assignmen AY Microsoft network server Amount of idle time required before suspending session 15 minutes Security Options Microsoft network server Digitally sign communications always Dis
31. U7 UB U10 SYSTEM ERROR SYSTEM EVENT II E Reactor 5 p dion aes Motor 1 E cu OEN FU Et xm Tr acm Clean Water Charge Tanks Messages oreo 4 Ramp DOWN Product Storage Tanks Conditions CI 97i Motor 1 Running Pump 2 E Y E 1 d Hi bis Eli Valve 5 Open E Procidia Ware PC Control Basics Introduction The ilware CD contains files in the ControlBasics folder including controller configurations amp ilware graphic screens that provide various process control simulations These simulations were originally developed by John Warnock to train engineers in the tuning of loop controllers Although modern loop controllers e g 353 have built in auto tuning manual manipulation of tuning parameters can help understand the affects that various tuning values have on the loop response These simulations will also aid in understanding the characteristics of different processes Controller Configuration The ControlBasics folder includes an ilConfig file ControlSimulation that can be loaded into any 353 353 353P ilPac 353R controller This configuration in conjunction with the ilware software can be used to learn about various types of control loops The controller configuration is designed to use either Ethernet or Modbus communications Setup Procedure Q Download the ControlSimulation configuration into a controller that has firmware version 3 0 or higher Q Connect the PC to the controller via
32. abled J Public Key Policies gitaly sig always E3 Software Rectrichon Policia RY Microsoft network server Digitally sign communications iF client agrees Disabled E z IF Security Policies on Loca AY Microsoft network server Disconnect clients when logon hours expire Enabled AY Network access Allow anonymous SID Mame translation Disabled ad Network access Do not allow anonymous enumeration of SAM accounts Enabled Ad Network access Do not allow anonymous enumeration of SAM accounts and shares Disabled AY Network access Do not allow storage of credentials or MET Passports For networ Disabled Ag Network access Let Everyone permissions apply bo anonymous users Disabled lag Network access Named Pipes that can be accessed anonymously COMMAP COMMODE SOL IRE Network access Remotely accessible registry paths SyskemtCurrenECantrolSe AY Network access Shares that can be accessed anonymously COMCRG DFSF Jetwork access Sharing and security model For local accounts Classic local users authe etwork security Do mot store LAN Manager hash value on next password change Disabled AY Network security Force logoff when logon hours expire Disabled Ag Network security LAN Manager authentication level Send LM amp NTLM response AY Network security LDAP client signing requirements Negotiate signing ae Network security Minimum session security For NTLM SSP based fincluding secure Mo minimum AY Network security
33. alue that puts the valve position at a point that approximately balances the inlet flow As changes are made to the inlet flow the controller increases or decreases the valve position to balance the new inlet flow In order to move the valve to a new position a deviation between the desired setpoint and the level will occur With many level applications this is not a problem as long as the level remains within a certain range Many level control loops use proportional only control PROPORTIONAL INTEGRAL CONTROL When it is important that the level remains at the setpoint regardless of load changes the PI controller is used This type of controllers is sometimes referred to a Proportional Automatic Reset Whereas the P Only controller has a fixed reset value the PI controller continuously adjusts its reset value to maintain the process at setpoint The Level Control Simulation uses a PI controller TANK CAPACITY The level simulation includes two different tank sizes for the process conditions The smaller tank will provide faster response to setpoint and load changes but will incur larger deviations from setpoint When the tank size is changed the correct controller tuning must be applied OVER DAMPED TUNING Many level applications require over damped tuning so that dynamic level changes do not affect the downstream processes The operator may decrease the tuning in order to dampen the tuning However level loops when using 2 mode control c
34. an exhibit more than one point of instability When the controller gain is decreased the natural frequency of the loop will decrease If the controller gain is decreased too far the loop may enter a second point of instability The frequency of the loop will be very low which will give the indication that the loop is wandering but it is actually unstable Increasing the Integral time will provide for a more damped response without the same problem that reducing the gain will cause However the loop will respond much slower and if larger upsets are experienced the tank could overflow before the controller can bring the loop back to setpoint Many uses prefer to use proportional only control to prevent this situation The controller gain can be much higher with proportional control This will work fine if it is not critical to keep the level at a fixed operating point gt Temperature Control The Temperature Control Simulation will demonstrate a typical Heat Exchanger application The temperature simulation will demonstrate various load conditions and their effect on the control loop A x mai J soren Tpeoweoure wvwemaews cmows T eens on T FT 301 TT 302 Inlet Fluid Temp N f 80 00 deljF Inlet Fluid Flow 100 00 GPM TIC 300 FP TIC 300 ape AL Steam Flow 3488 70 Hr Valve 35 26 PRCT Toggle Steam Press Prop Gain Time Integral LONGER RESPONSE TIME Temperature control usua
35. atus screen e Software Circuit boards that have installed software firmware have a software level that 1s displayed on the controller status screen LAST ERROR Button LAST ERROR Presstociear ff The last active station error will be displayed in the error box The error can be cleared acknowledged by selecting the LAST ERROR button ERROR LOG Button ERROR LOG MAECEN In some cases multiple on line errors e g AOUTI OC AINU AD etc may be present at the same time Selecting the ERROR LOG button will scroll the error log box to the next error More information on errors and the code numbers displayed for each can be found in the Maintenance section of the controller user manual DATE The DATE box displays the date set on the Real Time Clock option board in the controller TIME The TIME box displays the time set on the Real Time Clock option board in the controller SET Button SET The SET button opens a check box that enables the selection of which screen will be opened when the Loop button is selected RUN Button RUN If for any reason the station is in the Configuration HOLD mode the RUN button can be used to return the controller to normal operation 1 e RUN mode OOS Button V2 0 00s The OOS button Alarms Out Of Service can be used to mark all controller station alarms as Out Of Service When alarms are marked out of service they will function normally and the OOS bit in the alarm sta
36. ay Device Parameters amp Simulation Signals a Alarm Definitions t2 Templates FirstTest42205 us OPC Server ProcidiaTest cut Test42705a Test42805a Test42805b TestSEG42605 BEI File name NewTestENserved Save as type Microsoft Access Databases mdb 7 l1 Object s ProcidiaControllerStat fi C Documents and Se 5 untitled Paint Procidia iX PC amp Address Space Conversions Raj Device Parameters amp Simulation Signals 93 Alarm Definitions t2 Templates us OPC Server This command will cut 1 Discover all Procidias on your local network 2 Retrieve configuration data from the stations 3 Configure the OPC server database IV Select devices for auto config IV Delete all preexisting devices first v Automatically export Procidia configuration file CS File name C Program Files SIEMENS Procidia iware PC Procidia Apps configurationfiles Browse Cancel 0 Object s ProcidiaControllerStat fi C Documents and Se 5 untitled Paint NI NewTestENserver M 4 Select Yes to select the new database as the active database Recycle Bin NewTestENserver Modbus Ethernet Configurator amp Address Space Conversions Sa Device Parameters Simulation Signals 91 Alarm Definitions ta Templates Modbus Ethernet Configurator Current active database is C Program Files SIEMENS Procidia Procidia Etherne
37. bered background is red that alarm is active If the background is light blue that alarm is disabled and when black is enabled but not active The OOS button can be used to mark the loop alarms as Out Of Service The ACK is used to acknowledged alarm conditions Pushbuttons PB1 PB2 amp PB3 can be used for various functions Pressing a button on the HMI faceplate will result as pressing the local faceplate of the controller Certain sequencer status such as StepNumber Step Time Remaining Time of the step Analog Output of the Sequencer No of Recipes stored in the controller and Current Recipe stored in the controller being executed Up to 9 recipes can be stored in the controller and selected from the local faceplate or the HMI detail screen In addition the HMI can store multiple recipe files which can be loaded into the controller from the sequencer detail screen Analog Faceplate controller is displayed at the top of the faceplate P3 LI536 83 47 YLL 0 00 The ODA Analog faceplate displays four 4 analog variables The Loop tag e g Aux Ind configured in the Each variable has two alarms A amp B which will change toared background when active Alarms can be acknowledged using the ACK pushbutton The alarms function in a manner similar to the ODC controller loop Each of the four variables display the following point information from the controller configuration tag name e g TI531
38. cer loop can be configured to store up to 9 recipes local in the controller Each recipe is actually a separate PRSEQ function block configuration These recipes can be selected from the local faceplate using the QUICK button or from the HMI faceplate by entering a number for the Current Recipe Using Local Recipes are ideal when a small number of simple recipes are used For more advanced recipe management the Download Recipes feature should be used In this case the number of local recipes is set to 1 which will be the current recipe Changes are then downloaded to individual parameters in the single PRSEQ block configuration and other functions mapped to the Modbus parameters e g timers Download Recipes The sequencer detail screen includes 60 recipe buttons Recipes are stored in text files in a directory that is dynamically created during the initialization phase of the application ae Procidia Apps recipe lt station gt lt loop gt e g Procidia Apps recipe Reactor 5 SQ5105 A recipe is a list of common parameters that are changed for each different recipe Allowed recipe file names are Recipe where can be 1 to 60 Below is an example text file that are used in the Reactor 5 demo application iyi Recipe 1 txt Notepad Fil Edit Format Help Set RAMP UP Time 0 40 SOQSTIM SUQGAEP Select Product Tank 2008 Sgllauo Select Product Tank 2008 SO1L260 set Charge Ingredient A cm PJ Charge Ingred
39. cidia Faceplates from the Symbol Library to create Popup faceplates in custom graphic screens Introduction The Symbol Library includes the Procidia Symbol Wizard that simplifies building faceplates and linking them to loops in an OPC server This enables operator faceplates to be called while the graphic is being viewed without having to return to a group display for full operational control of the loop Creating a POP UP 9 Open a blank popup screen which is located in the ProcidiaApps folder i e ProcidiaPopupBlank gdf 10 The PopUp screen has already been sized so that it fits a faceplate and it includes the ProcidiaSymbolWizard 11 If the faceplate is not visible select View Toolbars and uncheck the Symbols toolbar The faceplate should now be visible in the faceplate sized window 12 Double click the faceplate to open the Configure Faceplate window a Select the Loop Type e g Control ODC Sequencer ODS etc b Open the browse window using the icon and select the moan configuration csv file This identifies the controllers amp loops that are part of the configuration Select the Loop Type e g Sequencer ODS Select the Controller e g Reactor 5 Select the Loop e g SQ5105 Select Generate to configure the faceplate that will be linked to the loop selected ProcidiaPopUp 4 fox E dil vieu Format Arrange 2SURM S xm a se Ex dig dida ar z i Faoa ae mE j E
40. completes the Modbus Ethernet OPC server setup process 13 Select File Exit Procidia i Ware PC GraphWorX32 Introduction GraphWorX32 is a graphical HMI software program The ilWare PC Basic Edition includes the full GraphWorX32 software product and a complete autoconfiguring application When the iIWarePC was installed the following files were built and stored in the c Program Files SIEMENS Procidia iWare PC Procidia Apps folder ProcidiaStartup gdf ProcidiaSystemStatus gdf ProcidiaControllerStatus gdf ProcidiaControllerOverview gdf Overview Screen ProcidiaControllerGroup gdf Screen ProcidiaLoopDetail gdf Detail Screen ProcidiaSequencerDetail gdf Screen ProcidiaAnalogDetail gdf Screen ProcidiaPopupBlank gdf GraphicDisplay 1 gdf Template ProcidiaAlarms awv Free 30 day trial txt Template tdf Starting the Application l Procidia iWare PC Startup Screen Procidia 1Ware PC System Status Screen Procidia iWare PC Controller Status Screen Procidia iWare PC Controller Loop Procidia 1Ware PC Controller Loop Group Procidia iWare PC Controller Loop Procidia 1Ware PC Sequencer Loop Detail Procidia iWare PC Analog Loop Detail Procidia 1Ware PC Pop Up Blank Display Procidia iWare PC Custom Graphic Screen Procidia iWare PC Alarm Configuration Procidia 1Ware PC Free 30 day trial read me Procidia Screen Template Start the Procidia iWare PC program using Procidia iWare PC Icon that was placed on the desktop located in the
41. could become unstable In some situations it may be necessary to detune the Primary loop CONTROLLER TUNING The Secondary loop must be tuned first Then the Primary can be tuned with the controllers in the Cascade mode INLET FLUID FLOW RATE A change in the inlet fluid flow rate will require the temperature controller to move the steam flow valve to a new operating position in order to keep the outlet temperature at the desired setpoint This can be simulated by selecting the inlet flow rate and entering a new value The value must be between 60GPM amp 120GPM The affect of inlet flow changes are not helped by the cascade loop Feedforward techniques could be used to quickly move the steam setpoint to a new value to cancel the effect of the change in flow will have on the outlet temperature INLET FLUID TEMPERATURE A change in the inlet fluid temperature will require the temperature controller to move the steam flow valve to a new operating position in order to keep the outlet temperature at the desired setpoint This can be simulated by selecting the inlet temperature and entering a new value The value must be between 40 F amp 80 F The affect of inlet temperature changes are not helped by the cascade loop Feedforward techniques could be used to quickly move the steam setpoint to a new value to cancel the effect of the change in inlet temperature will have on the outlet temperature Procidia Ware PC Control Solutions Introduction
42. cuments and Sell ings Will UsemWeckiopWrocidia Ware PE Address O Crfbneumenes and Settings l UserslpesktoplPrecia Mare PC V1 Untithed ProcidiaModbus Aula Config Pot COMI zla Timeout imsect 10007 Stating Addert 1 Number of Sasons 16 Cnnlguialion Fie Baud Rae 72 CAProgrem FieNGIEMENS Procdatiware POP ccd Duaare amu or Cancel Panky Hone wwe h Fo ux i ies 6 When connected to a single 353 the Station Address should be 1 amp Number of Stations 1 7 Select OK which will initiate the Load Configuration process 8 The Modbus OPC Server will auto build the data base from the controller configuration 9 When using multiple Com ports repeat the previous steps 10 11 12 13 14 15 C Documents and Settings All UsersDesktop Procidia iWare PC File Edit oO Bact 27 3 Search le Folders G O C Documents and Settings All UserslDesktoplProcidia iWare PC M Untitled ProcidiaModbus File Add Edit View Help Seles mja AEE 9 Tcs102 H E FI5103 595105 H E TC5107 TC5301 c gg Pc5303 E Coils C Dynamic Integer E Dynamic Real 5 PCOM Block Status C Static Integer 5 Static Real C String E Variable Integer C Variable Real H E Lc5306 Fc5308 E Coils C Dynamic Integer ynamic Real ami p Dynamic Rea C PCOM Block Status E Static Integer E Static Real C String 5 variable Integer C variable
43. ded and linked to the OPC database Controller and Analog detail screens include a Trend Viewer that queries ATD Analog Trend Display blocks in the controller and provides short term historical trending when directly connected to the Modbus Ethernet port of the controller The Trend Viewer is then updated with new values using persistent trending When using the LIL OPC Server persistent trending is used to populate the trend graph on the controller detail screen The following OPC client applications are included in 1 Ware PC Basic Edition o GraphWorX32 o Trend Viewer o Persistent Trending The following OPC server applications are included o Procidia Modbus OPC Server o Procidia Modbus Ethernet OPC Server o Procidia LIL Local Instrument Link OPC Server GraphWorX32 GraphWorX32 combines drawing operating procedures quality reporting and management directly into operator displays using ActiveX Controls and Visual Basic for Applications VBA Scripting Language Key features include True 32 bit Multi Treading Multi Platform Design Universal OPC Connectivity Powerful Display creation and animation tools Scalable and Fixed scale displays Embedding of ActiveX Controls and OLE Objects 50 ms Dynamic Animation Updates Web friendly Can be embedded into Visual Basic and HTML Pages ActiveX Document Server Can be viewed using Web Browsers such as Microsoft Internet Explorer Advanced Symbol Library TrendWorX3
44. der to reduce the overall size of the OPC database Some folders that should be considered 1 Sequencer Loop I O Coils contains Mask Input states Outputs states of the current Sequencer step 2 Lonworks Discrete I O contains the Normal state Mode amp Forced state of Lonworks remote Discrete I O 3 Configuration includes folders for configuration parameters primarily used with Recipe Management 1 Real Time Trips used to modify on line configuration parameters for a select number of RTT blocks 2 Sequencer used to modify on line Sequencer Mask settings for all steps amp groups this 1s a big folder 3 Sequencer Time amp Analog used to modify on line Analog End Points amp Time Period for all sequencer steps 4 Timer Function Blocks used to modify on line configurations of a select number of Timer Function Blocks 9 Test the operation of the Server using the eyeglass Icon and then the data grouping to be viewed e g Dynamic Real in the FC5308 loop for controller Reactor 5 M NewTestENserver Modbus Ethernet Configurator File Edit View Go Tools Help Dg BH m Mea ox Ss 11 Reactor 5 Analogs AutoConfig Configuration ii ALIF No Holding register word rjw 2123 REAL A LOPF No Holding register word rjw 2111 REAL No No No Ma LA lt lt AJLIRF No Holding register word rjw 2121 REAL 9 Fcs308 a Pa x D lih n Haldinn renic
45. displayed as Min Range amp Max Range The name of the QHD1 block which is entered during the controller configuration is also displayed e g Bleed o Quickset Hold 2 QHD2 function block The hold value of the block can be entered between 10 to 110 of the range The range 1s displayed as Min Range amp Max Range The name of the QHD2 block which is entered during the controller configuration 1s also displayed e g Temp Set o RATIO This parameter is part of the RATIO function block and can be entered between the Low amp High Ratio Limit settings which are defaulted as 1 00 amp 30 00 o BIAS This parameter is part of the BIAS block and can be entered between the Low amp High Bias Limit settings which are defaulted as 150 0 amp 150 0 o Tot Preset 1 The totalizer preset 1 setting of the BTOT function block can be entered between 0 to 999999 o Tot Preset 2 The totalizer preset 2 setting of the BTOT function block can be entered between 0 to 999999 Sequencer Detail Screen The sequencer detail screen includes an operator faceplate identical to that used in the group display All loop operations for the sequencer loop can be made at the faceplate This faceplate mimics all functions available at the sequencer faceplate A ssm como overens emus emmes uem mex Eo aS puce oue i Ue UE pass Eos SNSTEMERBOR EES a PREVIOUS WORKSTATIONS 2 Reactor 5 MEXT Local Recipes The sequen
46. e Toggle Feedback button can be used to connect the controller feedback so that it uses the Dead Time Compensation Use the Toggle Distance x if necessary so that the distance is 50 feet Use the x 50 DTC button to preset the tuning for this scenario Make a small setpoint change e g 150 to 160 or 160 to 150 to the controller NO DEAD TIME AND NO DEAD TIME COMPENSATION The Toggle Feedback button can be used to connect the controller feedback so that it does not use the Dead Time Compensation Use the Toggle Distance x if necessary so that the distance is 2 feet Use the x 2 No DTC button to preset the tuning for this scenario Make a small setpoint change e g 150 to 160 or 160 to 150 to the controller gt ON OFF Control The 353 controller includes an ON OFF Control function block This simulation illustrates the uses of this block P x m dq see Tpeewmuss overvews craves T oren coon SAX HI Deviation M tion Test Chamber Range 50 150 degF du 0 30 min
47. e loop alarms as Out Of Service and will be displayed in light blue when alarms have been marked as Out Of Service The ACK is used to acknowledged alarm conditions The D button will display a fourth digital variable 1 e X variable Y variable T total when configured in the loop If more than one has been configured subsequent button presses will advance through the variable displays Sequencer Faceplate 945105 espe LITE step Time Remaining rre A naloc Output Ma of Recipe Current Recipe Reaches Massaga Full operation of the sequencer loop can be achieved from the group faceplate The loop tag will flash to indicate an alarm or event condition The loop tag for a sequencer is actually the recipe message in controller firmware version 1 31 amp lower In most applications set the number of recipe messages in the ODS block to 1 and enter the loop tag as the recipe message Firmware version 2 2 amp higher includes a loop tag parameter for the ODS loop Multiple recipe messages can be used when multiple local recipes are being used See the sequencer detail screen description for more information on recipes The Primary Message e g CHARGE and Secondary Message e g Ingredient B will be displayed at the top of the faceplate Up to 9 Conditional messages those trigged by active conditions are displayed in the Conditions message box The alarm window at the top left will indicate the state of the 4 loop alarms When a num
48. es are located in the following folder when ilware is installed C Program Files SIEMENS ProcidiauWare PC Procidia APPs recipe Reactor 5 SQ5105 Note When using LIL the controller name defaults to Model 353 xx where xx 1s the station address which defaults to 07 in the demo software When using LIL copy the Reactor 5 folder and paste it into the recipe folder changing the name to Model 353 07 The above loops are part of the first Group display which shows the operation of the batch sequence at the group level serem cowmouen ovemwews crows cranes woon m uw w u w w w vw w uo SYSTEM ERROR SYSTEM EVENT TC5101 TC5102 FI5103 BEST V 283 91 degF V 41 69 step Number 10 step Time 0 09 Remaining Time 0 31 Analog Output 177 00 No of Recipes C zT 200 00 400 00 0 00 100 00 10 00 100 00 Recipe Message Reactor 5 Ses PREVIOUS WORKSTATION54 Reactor 5 NEXT Recipe Manager on the SQ5105 detail screen system cowmouen ovemwews crows cmemcs ioon mk Procidia Recipe Manager 5 Set RAMP UP Time SOO8TIM Set COOK Time SOOSTIM Set RAMP UP Temp SO084EP Set COOK Temp SDD9AEP Recipe 2 Select Product Tank S011600 012G00 Select Product Tank Set Charge Ingredient 4 5002610 Set Charge Ingredient 4 5003610 Set Charge Ingredient 4 5004610 Set Charge Ingredient B 5005610 Set Charge Ingredient B S006610 Set Charge Ingredient B 5007610 m Verified
49. etimes required when starting a batch process This applies primarily to temperature loops where the time constants can be extremely large The main requirement of a batch startup is to get the process up to setpoint as quickly as possible without overshoot When a batch process is shut down the controller winds up in an attempt to bring the process to setpoint When a process has been shut down for an extended period of time the integral section of the controller will saturate When the process is started the valve being fully open will put the maximum amount of energy into the process This is good since you want the process to come up to setpoint as quickly as possible However with the integral section being fully saturated the process will cross setpoint in order to move the valve to the proper position The Batch Switch function block is inserted in the feedback line of the controller It keeps the controller output at 100 by reducing the signal to the integral section thus preventing integral windup The Batch Switch has a single setting called the Batch Preload Normally it should be set a 0 If the batch startup is too overdamped it can be adjusted higher In the screen below the startup on the left 1s without the Batch Switch and the one on the right with the Batch Switch There are other batch switch solutions that have been used The ideal solution is one that applies full valve opening for a selected period then the valve is posi
50. ftware will check for a key on initialization and revert to DEMO mode if no protection key is detected Site Keys for Windows NT 2000 amp XP You must install the Software Licensing before you can run ilWare PC software under Windows in a non demo mode The Software Site Key handles licensing of iIWare PC without requiring a hardware protection key Licensing encrypting information is stored within the Windows system If iIWare PC authorization is not present it will automatically run in DEMO MODE for 2 hours If upgrading follow the steps in Upgrading ilWare first Caution Set the System Date and Time properly before installing the Software Licensing Utility Changing the time and date may affect time limited Licenses Upon successful installation of i Ware the installation wizard automatically creates a directory for the iIWare PC Software Key licensing system By default the files are copied to the path C Program Files STIEMENS Procidia Softlic This directory will contain the GENLIC32 EXE utility used for any iWare PC system licensing transactions along with the Licensing files themselves Caution Tampering with the installation directory or using a disk clean up program could accidentally destroy the license Under Windows a1iWare PC special service 1s installed which runs at boot up and takes care of all the support needed to start the software protection system The Softlic directory also contains the following files amon
51. g other files o GENLIC32 RTS GENLIC32 ENT GENLIC32 KEY These files give the user a license to use iWare PC These files contain encrypted information relating to the PC used options the user is allowed to activate and file system directory If the directory 1s renamed after the license has been granted the software protection key will NOT recognize the license under the new directory name It is also advisable to not tamper with the system s clock Installing the iWare PC Licensing Utility The License Utility should have been installed as part of the i Ware PC installation If it was not installed refer to the Installation section of this manual for complete instructions Site Key Authorization The executable file GENLIC32 EXE under the directory Program Files STEMENS Procidia SOFTLIC handles all the user interface required The software licensing utility provides full authorization to any of the purchased ilWare PC products Start the License Utility from the program folder SIEMENS Procidia iWare PC Licensing from the Windows Start menu The Actions menu of the License Utility allows you to authorize or modify the license status Temporary License To authorize the temporary software license run the License Utility program from the Windows Start menu Select Start Programs SIEMENS Procidia iWare PC Licensing License Utility If you are running the Licensing Utility for the first time before authorizing your license on a c
52. ient A set Charge Ingredient A set charge Ingredient B 49 02 t Charge Ingredient B tcf Charge Ingredient B Names are displayed on the recipe buttons Each recipe change consists of three lines in the file text file The first line is the Objective e g Select Product Tank the second is the value e g 2801 Sequencer masks are normally displayed in Hex notation i e xxxx The third line is the OPC server parameter name e g 012G00 Configuration parameters that can be changed by downloading Write commands are documented in the controller User Manual under Configuration Data Sequencer Loop Selecting a recipe button will open the dialog box shown The dialog box displays the information from the recipe text file as illustrated below Select the Download Recipe button to download the settings to the controller The Verify Recipe button will read back all the parameters from the controller and display them in the Verify Value column Values that do not match will be displayed in red PREVIOUS WORKSTATIONS 2 Reactor 5 NEXT Analog Detail Screen HL seme conmouer overvews croues p cmemcs tom sw P3 cs306 100 00 94 6 amp 1 PRCT 0 00 C Of ET ERE ie Range S00 00 PREVIOUS WORKSTATIONS 2 Reactor 5 ext The analog detail screen provides an operator faceplate identical in function to that described on the group display Two additional software modules not part of the GraphWo
53. important Two buttons on the FlowControl graphic screen are used to change the controller tuning to match the response needed when a positioner is used and when it is bypassed The Tune buttons are configured to provide the suggested tuning based on a fast Z N response to setpoint changes These may not be the settings one would use on a real process but have been used here for better illustration of the dynamic loop response Other tuning values can be tried to visualize changes to the dynamic response To demonstrate a valve without a positioner select the BYPASS VP button A green light with indicate the positioner is in the bypass mode and the red light that the positioner is being used Set the correct tuning using the Tune for BYPASS or Tune for VP buttons PROCESS LOAD CHANGES The LOAD button can be used to open the solenoid valve light is green when open which will simulate a load condition With the solenoid valve open the pressure at the flow control valve is lower and thus the loop gain will be lower Under this condition a given change in the controller output will provide a smaller change in the flow rate than during a no load condition The control response under a load condition will be sluggish The trend display in the bottom right corner of the graphic illustrates the dynamic response of the loop When the solenoid is turned off red light is on the dynamic response is much more oscillatory This illustrates the
54. ion 3 0 it is necessary to purchase an Upgrade version of ilWare and perform the following steps prior to installing the new version 3 0 o Write down the Site Key of the existing license be exact It will be needed to authorize the new license o Killthe existing license using the license utility The Password to authorize killing an existing license is itisok o Write down the Kill Code be exact It will be needed to authorize the new license o Uninstall all iWare software 1 e Procidia 1IWare OPC Servers amp License Utility o Save all custom graphic files in the Program Files MOORE Procidia iWarePC ProcidiaA pps folder to a temporary location o Save all custom recipe folders in the Program Files MOORE Procidia iWarePC ProcidiaA pps Recipe folder to a temporary location o Save all OPC database files that will be used tdb for LIL amp MB and mdb for MB EN to a temporary location o Delete the MOORE Procidia folder You might want to copy this folder to a CD prior to deleting it in case some files were not saved and will be needed o Reboot the computer before installing the new 1Ware version 3 00 software o Install version 3 0 as described in this Installation section of this Getting Started manual o The 30 day license can be activated to enable IWARE to run until the new site key 1s obtained o Copy the custom graphics that were saved into the Program Files SIEMENS Procidia iWarePC ProcidiaA pps folder Do not ove
55. is encountered when trying to start Procidia 1Ware PC Follow these steps if this does occur This normally occurs if Service Pack 2 has been installed Select Start Run Enter dcomenfg then select OK Open Component Services Computers Right click on My Computer and select Properties Select COM Security tab Select Defaults under Access Permissions User names should include Administrator INTERACTIVE SELF SYSTEM If users not included select ADD O O Oo 0 OO 0 0 0 O O O 0 O XO OD Lc Recycle Bin Component Services Ma File Action View Window Help e em rA e tis eee gg C Console Root Component Services 1 object s E e Component Services BHO Computers H ial My Computer amp Event Viewer Local Services Local Procidia iWare PC Computers My Computer Properties ES Ep 2 x General Options Default Properties Default Protocols MSDTC COM Security E E r Access Permissions You may edit who is allowed default access to applications You may also set limits on applications that determine their own permissions E dit Limits Edit Default EINEN CUm l access permission ETE r Launch and Activation Permissions Default Security You may edit who is allowed by default to launch ap activate objects Y ou may also set limits on applicati determine their own permissions Group or user names Administra
56. lly has much longer response time than other loops However for simulation the times have been scaled much lower Temperature loops have been harder to tune due to the time it takes to see an affect of a tuning change The auto tuner built into the 353 controller greatly simplifies the tuning effort especially the temperature loop INLET FLUID FLOW RATE A change in the inlet fluid flow rate will require the temperature controller to move the steam flow valve to a new operating position in order to keep the outlet temperature at the desired setpoint This can be simulated by selecting the inlet flow rate and entering a new value The value must be between 60GPM amp 120GPM INLET FLUID TEMPERATURE A change in the inlet fluid temperature will require the temperature controller to move the steam flow valve to a new operating position in order to keep the outlet temperature at the desired setpoint This can be simulated by selecting the inlet temperature and entering a new value The value must be between 40 F amp 80 F STEAM PRESSURE A change in the steam pressure will require the temperature controller to move the steam flow valve to a new operating position in order to keep the outlet temperature at the desired setpoint This can be simulated by pressing the Toggle Steam Press button INCORRECT VALVE SIZE Under certain conditions the valve has been sized so that it will not be able to bring the outlet temperature to the desired setpoint
57. mp Valve are displayed in engineering units The Units of these variables are also displayed The analog values of the Process Setpoint amp Valve are displayed along with the Max Range amp Min Range in engineering units displayed at the top amp bottom of the Process amp Setpoint bars The engineering range of the controller output is displayed along the top of the valve bar Alarm settings are displayed in analog form next to the Process bar HI alarms are displayed as a bar projecting from the top down LO alarms are displayed as a bar projecting from the bottom up OR Out of Range alarms are displayed as a horizontal bar at the top amp bottom A deviation alarm is displayed as a vertical bar that is displaced by an amount equal to the trip point away from the Setpoint A HI DEV alarm will be a bar extending upward a LO DEV alarm will be a bar extending downward and an ABS DEV will be two bars extending up amp down Setpoint Limits are indicated by a small green horizontal bar to the left of the Setpoint bar When the control loop has a ramping setpoint that 1s actively ramping a green arrow to the left of the setpoint bar will indicate the target value The alarm window at the right will indicate the state of the 4 loop alarms When a numbered background is red that alarm is active If the background is light blue that alarm is disabled and when black is enabled but not active The OOS button can be used to mark th
58. n will open the System Status screen SYSTEM EVENT Button SYSTEM EVENT The System Event button will indicate alarm amp event status of all controllers connected to the selected OPC server When a controller connected to the OPC server has an active alarm or event that requires acknowledgement the button text will flash from red to yellow After all alarms are acknowledged but are still active the text will remain yellow If no controller in the system has an active event or alarm but a previously active event still requires acknowledgement the button text will flash from red to black If there are no active events or alarms in any controllers connected to the server the button text will be black Selecting the System Event button will open the System Status screen Un Buttons These buttons are part of the banner template and can be used if needed during any custom configuration to navigate to a selected screen or other dynamic action To change the function of a Un button in the template open the template tdf file in the ProcidiaApps folder using GraphWorX32 Open the Un button within configuration change the wording of the button and then link it to a dynamic action e g loading a new screen prefix the screen name in the ProcidiaApps folder with Procidia so that it does not show on the Graphics pull down menu Save the template and a dialog box will open allowing you to update all the files that use the template System Status Screen
59. nnect to the controller via Modbus LIL or Ethernet and configure the OPC Server a Copy a graphic e g Reactor SMB for Modbus communication to the Procida APPs folder a Start the Procidia ilWare application and demonstrate the features listed below Demonstration Features The controller configuration includes the following loops a TCS101 Reactor Temperature ODC This loop is the primary for a cascade temperature loop The setpoint 1s controlled from the sequencer in loop 5105 based on the recipe loaded into the controller The loop detail screen illustrates the use of the ATD blocks that store trend data in the controller This process value is also displayed on the Reactor 5 graphic display a TCS5102 Jacket Temperature ODC This loop is the secondary in the cascade temperature loop The setpoint 1s controlled from the primary controller TC5101 The loop detail screen illustrates the use of the ATD blocks that store trend data in the controller a FI5103 Charge Flow Indication ODC This loop simulates the charge flow to the reactor It includes a batch totalizer The totals from the batch totalizer are also displayed on the Reactor 5 graphic a Q5105 Batch Sequencer ODS This loop controls the sequence of events in the batch simulation for Reactor 5 The detail screen includes a Recipe Manager that will read recipes from files located in the recipe folder and download them to the controller The recip
60. non linearity of many process control loops If necessary this could be compensated by using an adaptive gain controller such as the PIDAG function block in the 353 The gain of the controller could be scheduled to correspond with the load changes of the process TREND DISPLAY The trend display at the bottom right of the graphic illustrates the effects of a load change to the dynamic response of the loop In the preceding figure the first set of responses are with the positioner by passed and the second set with normal positioner operation The control response when a positioner is used is tighter and there was less deviation from setpoint SHUTDOWN CONDITION A process shutdown can be demonstrated by using the PUMP button This button will turn the pump on amp off The light is green when the pump is running It can be noted that when the pump is turned off the controller output will go high in an attempt to bring the flow up to setpoint When this occurs and the pump is turned on there will be a large overshoot of the process flow This may not be serious in a flow loop but in some applications it could be critical In order to prevent overshoot the controller output can be forced to zero by using the SWITCH button on the graphic When the loop starts the process will not overshoot the setpoint It can be noted that under this condition the startup will be a little sluggish When it is important that the startup comes up to setpoint a
61. nts different driver or interface software Although the protocol of a device or a server may not change the architecture of different client applications from different vendors is different This leads to increased work costs and time If the device or server s protocol is changed or updated then the client application also needs to change Client Client Application 1 Application 2 IPC Interface IPC Interface ihe r OFC Server 1 OFC errer 2 Fig 1 2 OPC based Client Server Architecture OPC Architecture was introduced by the OPC Foundation mainly to overcome the above issue In this case a device server will have only one standard driver which is an OPC Compliant Server and all the client packages can be connected to it as the clients themselves are OPC Compliant Clients iiWare PC Basic Edition ilWare PC is a family of 32 bit OPC Client and Server Applications for Windows All applications are multi threaded and feature ActiveX and Visual Basic for Applications VBA technology The ilWare PC Basic Edition is a HMI Client that is fully autoconfiguring The OPC Server auto builds a complete OPC database of a configured controller The iIWare PC HMI client when connected to this OPC database automatically builds faceplates and detail screens that enables full operation of the controller from the HMI client In additional graphic screens that further enhance the operation of the process can be easily ad
62. oller ODC Faceplate TC5101 The controller faceplate provides analog displays of the Process yellow Setpoint green amp Valve white The loop tag name will flash red to yellow to indicate an active unacknowledged alarm or event condition in the loop Red to white flashing indicates an alarm or event that has cleared but still requires acknowledgement by the operator Alarm amp Event conditions e g Alarm 1 AT1 Emergency Manual EM etc will be displayed in mnemonic form on the faceplate when they are active The faceplate pushbuttons can be used to ACK an alarm or event or switch a loop between auto amp manual Selecting the loop tag will open the group display that contains the loop Sequencer ODS Faceplate 5105 The Sequencer faceplate displays the Primary e g COOK and Secondary e g Hold Temp messages for the sequence loop Up to 9 Conditional messages those trigged by active conditions are displayed in the Conditions message box Analog Display ODA Faceplate The Analog faceplate displays the four analog variables in bargraph form and are identified by the tag name of each T1531 P33 variable as configured in the controller The faceplate tag e g Aux Ind will flash red to yellow to indicate an active unacknowledged alarm or event condition in the loop Red to white flashing indicates an alarm or event that has cleared but still requires acknowledgement by the operator MHRIU ask i
63. omputer a dialog box for the Temporary License Authorization as shown below will display The temporary licensing 1s a one time license and is for a period of 30 days This can be used for product evaluation and trial purposes To execute the temporary license click on the Yes button Viewing the License To view the software license select Actions View License from the menu bar of the Licensing Utility The current license information will be displayed The information shown include o Type of License o Period for which the license is valid o Number of Client Units Registering for a Site License Run the License Utility and select authorize license The following pop up window will appear Copy the Site Code as this will be needed during the licensing procedure GENESIS 3 Licence Authorization SITE CDDE pr 4000 FT 7 amp TE B3 se 7 te Enter the purchased Ste Key which has been prowded for your specific Site Code Note alter Temporang Autonzasion expres the Site Code wil change but the onginal Site Key vil stil be valid Sa M Contact our TIC support center at 1 800 569 2132 option 2 for a Site Key After obtaining a Site Key enter it into the dialog box in the space allotted and press the Update button Upgrading i Ware In order to upgrade a previous version of ilWare to vers
64. on noise measurements or manually between 2 5 to 25 AT Hys The Autotuner hysteresis can be entered as O let lets the Autotuner calculate the hysteresis based on noise measurements or manually between 0 5 to 10 096 ATP This is the recommended Proportional Gain setting displayed after an Autotune ATI This is the recommended Integral time setting displayed after an Autotune ATD This is the recommended Derivative time setting displayed after an Autotune AUTOTUNE Button Used to Start amp Stop an Autotune exercise Review the Operation section of the user manual for details on Autotune procedures before starting the autotuner ALARMS The ALARMS box on the detail screen enables setting the following alarm parameters Limit 30 00 60 00 0 00 0 00 o Limit Each alarm A1 A4 limit can be entered between 10 to 110 of the engineering range shown on the loop faceplate Type Each alarm A1 A4 type can be entered between 0 to 6 EN Each alarm A1 A4 can be enabled or disabled by entering a 1 or O When an alarm is disabled the alarm does not function QUICK SET The QUICK SET box on the detail screen enables setting the following parameters Max Range 100 00 Cur Value 10 00 Min Range 000 Wax Range Cur salue Min Range RATIO J EA DUI Tot Preset d UU Tot Freget 2 UDD o Quickset Hold 1 QHD1 function block The hold value of the block can be entered between 10 to 110 of the range The range is
65. or controllers This section describes the steps necessary to auto build the database for the first time Connecting i Station to the Controller s After a controller has been configured for an application the COM port on the ilStation is connected to the RS232 P1 connection on the 353R ilPac M rack mounted controller Multiple 353 panel mounted controllers are connected using RS485 RS232 converters connected to the RS485 port on the 353 s More information on the use of a RS485 RS232 converter can be found in the installation section of the 353 user manual UM353 When connecting multiple 353 controllers it is advisable to use multiple COM ports to optimize the communication update times The Modbus OPC server supports up to 4 COM ports For example 16 353 controllers could be configured into 4 groups of 4 controllers RS485 232 Converters COR CDCEI mE iStation running i W are REACTOR CONTROLS Start the Modbus OPC Server 1 Start the Procidia Modbus OPC Server using the Modbus OPC Server Icon that was placed on the desktop located in the Procidia iIWare PC folder during the installation procedure Modbus OPL Server 2 Select File New to clear any existing configuration 3 Select Load CFG using the icon to the left of the icon on the tool bar 4 Select the COM port connected to the controller 5 Select the button next to the Com port to enable configuration of the Port Properties C We
66. r B E 3 Floppy A 3 Inch Floppy Disk H E 3 Floppy 4 CJ Local Disk 3 80GB 248GB ep C amp 9 D Local Disk 33 4GB 32 9GB ep DJ S3 SIEMENS Procidia CD ROM Disc 559MB 0 bytes E Control Panel System Folder i Printers System Folder sa Contr Explore a Printe Open 8 Sche Find a rs Network Make Writable igy Recycle 9 Procidia i a Dial Up Networking System Folder 3 Scheduled Tasks System Folder c wer Folders System Folder Sharing Eject Create Shortcut Properties Opening Screen The opening screen will provide selections for this Getting Started Software amp Documentation Select Software to start the installation procedure Click on the Installation Overview button for a text file that provides an overview of the installation steps WHERE PROCESS CONTROL MEETS THE INTERNET Getting Started Software Documentation Software Installation The Software installation screen provides selections for installing the iIWare PC the OPC servers and the software licensing utility WHERE PROCESS CONTROL MEETS THE INTERNET Modbus Ethernet LIL OPC Sensing d Dri OE Procidia Select Procidia iWare to install the iWare software Follow the instructions in the dialog boxes on the screen You may be asked to install one or more Microsoft components that the iWare software needs to run e g Internet E
67. rX32 module are used on the analog detail screen The Trend Viewer module and the Persistent Trending module When the screen is first displayed the Trend Viewer displays the historical trend data from the ATD Analog Trend Display function blocks in the loop and then updates the display using the persistent trending feature Use of the ATD function blocks for historical trending is available when using the Modbus OPC and the Modbus Ethernet OPC servers ALARMS The ALARMS box on the detail screen enables setting the following controller parameters amp A arm Lint Type EM 235 00 120 00 145 00 Be Out of Range Limit Each alarm 1A 1B 4A 4B limit can be entered between 10 to 110 of the engineering range shown on the loop faceplate Type Each type can be entered as 0 1 2 amp 6 EN Each alarm can be enabled or disabled by entering a 1 or 0 When an alarm 1s disabled the alarm does not function QUICK SET The QUICK SET box on the detail enables viewing and changing up to four 4 Quickset function blocks configured in the controller within the ODA loop Cur value 254 71 Min Range 100 00 i J Max Range 150 00 Cur salue 1059 55 Min Range U OU o Quickset Hold 1 QH1 function block The hold value of the block can be entered between 10 to 110 of the range The range is displayed as Min Range amp Max Range The name of the QDI block which is entered during the controller configuration is
68. runs as an NT Service Alarm Configuration and Alarm Explorer O O O cO TrendWorX32 Although the Basic Edition provides historical trending stored in the ATD Analog Trend Display blocks in the controller additional long term historical trending can be provided by the TrendWorX32 module included in the Enterprise Edition Key features include Multi Media Voice Annunciation of Alarms Remote Paging and E mail Internet compatibility OPC Flexible Trending ActiveX Container Scaleable and Distributed OPC Integrated MS Visual Basic for Applications Includes several powerful ActiveX Controls Mix Real time and Historical Data Supports ADO and many OLEDB Provides Supports MS Access MS SQL Oracle and MS Exchange Extensive Reporting Capability Supports time based X Vs Y Logarithmic Bar type and Strip Chart Recorder trend type displays O O O O O O O O O O Procidia i Ware PC Installation This chapter provides information about System Requirements Software Installation Software Uninstallation Online Help and Technical Support O O O System Requirements To use the iWare PC software you must have one the following hardware and software components a ilStation available from SIEMENS with ilWare PC installed b Plant WorkStation recommended features Pentium 2 Ghz or higher processor 512 MB or more of RAM At least 6 GB of available hard disk space 3 5 inch 1 44 MB disk drive
69. rwrite any files installed as part of the version 3 00 installation o Copy the custom recipe folders that were saved into the Program Files SIEMENS Procidia iWarePC ProcidiaApps Recipe folder Do not overwrite any files installed as part of the version 3 00 installation o Copy the OPC database files to the appropriate folder e g Program Files SIEMENS Procidia Modbus OPC Server for Modbus files o Contact Siemens to obtain you new site key In addition you will need the Kill Code amp Site Key from the previous license when registering for the new ilWare version 3 0 license TIC CONTACT INFORMATION Telephone 1 800 333 7421 Fax 1 215 283 6358 E mail techsupport sea siemens com Internet Site WWYW Ssea siemens com ia Hours of Operation 8 a m to 6 p m eastern time Monday Friday Repair Service 1 800 333 7421 Procidia iWare PC Demonstration Introduction The ilware CD contains files in the ProcidiaDemo folder that enable demonstration of the full capabilities of the ilware software Controller Configuration The ProcidiaDemo folder includes an ilConfig file DemoContrConfig that can be loaded into any 353 353 353P ilPac 353R controller This configuration can be used to demonstrate features of the HMI The controller configuration can be used with Modbus LIL or Ethernet TCP IP communication Setup Procedure Q Download the configuration into a controller with firmware version 3 0 or higher a Co
70. s quickly as possible a Batch Switch BATSW is available in the 353 library of function blocks This function block can be tuned for response under a startup condition This provides for optimum startup and the tuning provided by the Batch Switch does not affect the controller response under normal operating conditions gt Level Control The Level Control Simulation will demonstrate a level control loop A level loop has some unique characteristics that are not present in other loop types P x sew T eoweours swmvews craves T emwmcs 99 T a FT 201 d Toggle Inlet Flow Al f LT 200 aia Inlet Flow 60 00 GPM EB Valve 40 00 PRCT a Prop Gain 1 600 Time Integral 0 120 Toggle Tank Size FTN 20 Gal Tank Tuning ww EN IL 80 Gal Tank Tuning Outlet Flow 60 00 GPM NON SELF REGULATING A level control loop unlike the flow loop is not self regulating In the flow loop with the controller in Manual the process will come to steady state at some point It may not be at the desired point and when a load change occurs it will more to a new point If the level loop is place in Manual and the valve position is changed the tank will eventually empty or overflow It will not come to a steady state position or in other words it is not self regulating PROPORTIONAL ONLY CONTROL A Proportional Only controller has one tuning adjustment the Proportional Gain The Manual Reset value is set to a v
71. s simulation the location of a temperature sensor affects the loop dead time One solution for improving the control of a process with dead time is to delay the feedback of the controller by a time equal to the dead time The screen below shows three scenarios that can be demonstrated The response on the left is for a process where the temperature sensor is located far away and no dead time compensation has been used The middle response is the same except dead time compensation has been used When the dead time compensation is use the controller can use a little higher gain and a faster integral time Although the response has improved significantly the dead time 1s still present The right hand response is when the sensor has been moved closer and not dead time compensation is required Reducing or eliminating the process dead time is the ideal scenario However this may not be possible in all cases ee Tpsewmours powemwews craves T emwmcs 59 T 9 CS TRECE Toggle Distance x DEAD TIME WITHOUT DEAD TIME COMPENSATION The Toggle Feedback button can be used to connect the controller feedback so that it does not use the Dead Time Compensation Use the Toggle Distance x if necessary so that the distance is 50 feet Use the x 50 No DTC button to preset the tuning for this scenario Make a small setpoint change e g 150 to 160 or 160 to 150 to the controller DEAD TIME WITH DEAD TIME COMPENSATION Th
72. shed using Boolean function blocks or ladder logic design On line monitoring of function block outputs or the logic operations using color changes help troubleshoot the control system design Simple loop control applications can be easily operated from the local faceplate but for local unit control applications a small flat panel PC called ilStation will greatly improve the operator s capability ilStation is a panel mounted PC that uses touch screen technology for operator interaction 1 Ware PC is a HMI software program that runs on ilStation The ilWare PC software can also be installed on a plant workstation using the Windows NT 2000 or XP operating systems Contents Installation Modbus OPC Server LIL OPC Server Ethernet OPC Server GraphWorX32 Alarm Viewer w Ethernet POP UP Faceplates System Connections Licensing Demonstration Control Basics Control Solutions iiWare PC iIWare PC HMI software is an OPC OLE for Process Control Client Server Application used for Human Machine Interface HMI ilWare PC is an advanced application solution built using the Genesis32 software from Iconics Both the iIWare PC client and server are autoconfiguring when connected to a 353 controller The ilWare PC client is furnished with a complete HMI application which auto configures operator faceplates amp detail screens The HMI application has been designed for operation from a touch screen PC or a workstation using the standard poin
73. splayed at the top of the faceplate Each pushbutton group includes a NO momentary pushbutton PB1 a NC momentary pushbutton PB2 and a sustained pushbutton switch PB3 The following information that was configured in the controller for each group is displayed tag e g Start Stop for each momentary pushbutton tag MS101 for the group the feedback message e g RUN STOP the position tags Auto Man for the selector pushbutton PB3 A green LED indicates the top and a red the bottom Controller Detail Screen d semw cowmouen overvews crours oranes 290 70 degF High Limit 0 1 Low Limit 0 00 dies i P 0500 Al 290 00 Max Range 0 Of Target 0 00 M e Cur Value 0 Df Ramp Time 0 00 D O00 ERE TIE I Min Range 0 0 Ramo Rate 00 Wax Range 0 DI Cur Value C Of Min Range CODI WORKSTATIONS 2 Reactor 5 NEXT The controller detail screen provides an operator faceplate identical in function to that described on the group display Two additional software modules not part of the GraphWorX32 module are used on the controller detail screen The Trend Viewer module and the Persistent Trending module When the screen is first displayed the Trend Viewer displays the historical trend data from the ATD Analog Trend Display function blocks in the loop and then updates the display using the persistent trending feature Use of the ATD function blocks for historical trending is available when
74. t amp click mouse technology OPC Servers can be located on the local workstation or on a remote server OPC OLE for Process Control OLE for Process Control OPC is the latest ttechnology for connecting data sources to HMI client applications It enhances the interface between client and server applications by providing a standard mechanism to communicate data from a data source to any client application In other words OPC is Plug n Play in the field of HMI and Automation The ilWare PC product is furnished with three 3 standard OPC servers a Modbus server a Modbus Ethernet server and a LIL Local Instrument Link server The Modbus OPC server is normally used to connect a COM port on the PC to the RS232 RS485 port on the controller Multiple OPC servers can run concurrently in a PC serving multiple COM ports each connected to individual controller groups The Modbus Ethernet server is used when an Ethernet board has been installed in the controller models 353 and 353R ilPac are available with the Ethernet option board The main difference between traditional client server architecture and OPC based client server architecture is shown in figure 1 1 Client Client Application 1 Application 2 Server 1 Device 1 Server 2 Device 2 Fig 1 1 Traditional Client Server Architecture In the traditional case servers or devices have different interfaces drivers for each client application Each arrow line above represe
75. t OPC Server 3 1 Test4 2805b mdb Active database is the database that the server will load when started Currently edited database is C Program Files SIEMENS Procidia Procidia Ethernet OPC Server 3 1 NewTestENserver mdb Do you want to set edited database as active database ProcidiaControllerStat fw C Documents and Se 5 untitled Paint 5 Using the check boxes select from the list of discovered controllers on the Ethernet network those to be included in the OPC database Select OK BE a X Se amp Address Space jj e Conversions Device Parameters amp Simulation Signals a Alarm Definitions amp Templates Dalali Bs 3 2n 7 Select Devices Name IP Address Unit Identifier Mode O Reactor 5 192 168 1 61 1 Discovered Reactor 5 192 168 1 62 Discovered O MassFlow 192 168 1 68 Discovered O Reactor 10 192 158 1 7 Discovered O Reactor 11 132 168 1 8 Discovered ProcidiaControllerStat f C Documents and Se 5 untitled Paint M NewTestENserver M 6 The Modbus Ethernet OPC Server will auto build the data base from the controller s 7 The Modbus Ethernet OPC Server will automatically be registered with in the HMI Configuration File i e C Program Files SIEMENS Procidia iWare PC Procidia Apps configurationfiles configuration csv 8 In some cases when connecting to a large number of controllers it is advisable to delete some of the folders that will not be used in or
76. t group screen for that controller When the next screen is selected and more that 8 loops are active in the controller the NEXT button will remain active In addition a PREVIOUS button in the bottom left corner will be active to return to the previous group screen GRAPHICS Button GRAPHICS The GRAPHICS button when selected will open a drop down menu listing the names of all the graphic files in the ProcidiaApps folder Selecting a file name in the drop down menu will open the graphic screen with that name The initial installation of iWare PC creates a graphic file GraphicDisplay 1 gdf that can be used as a template for creating a custom graphic screen These screens include the Procidia banner After this screen 1s customized to include desired graphics 1s should be saved as a new name Any gdf file in the ProcidiaA pps folder that does not start with Procidia will be listed in the drop down menu as a graphic file Additional information can be found in the Graphic Screens section LOGIN Button LOGIN The LOGIN button when selected will open a dialog box for Security login when security is used BACK Button BACK The BACK button when selected returns to the previous screen STATION ERROR Button SYSTEM ERROR The Station Error button indicates an error condition in a one or more controllers connected to the OPC server The button text will turn red when an error is present in a controller Selecting the Station Error butto
77. ter fined riw 2113 PFA coils lt H E Dynamic Integer RE Dynamic Real prn PCOM Block Status ea Name Dynamic Real e T Static Integer gout H E Static Real ee ee Se String idl tae G Variable Integer Use Template Simple Template ed Variable Real C Parameterized T 9 FI5103 vi lagu te lt M gt a Address E 1 Item ID Value Timestamp Quality Subquality Limit Reactor 5 FC5308 Dynamic Real L9BF 0 VT_R4 05 02 05 15 17 13 798 Good Non specific Not Limited Reactor 5 FC5308 Dynamic Real L9PF 200 VT R4 05 02 05 15 17 13 798 Good Non specific Not Limited Reactor 5 FC5308 Dynamic Real L9RF D VT R4 05 02 05 15 17 13 798 Good Non specific Not Limited Reactor amp 5 FC5308 Dynamic Real L9SF 200 VT R4 05 02 05 15 17 13 798 Good Non specific Not Limited Reactor 5 FC5308 Dynamic Real L9TLF 2875665 VT R4 05 02 05 15 17 26 657 Good Non specific Not Limited Reactor 5 FC5308 Dynamic Real L9VF 66 66667 VT R4 05 02 05 15 17 13 798 Good Non specific Not Limited Reactor 5 FC5308 Dynamic Real L9XF D VT R4 05 02 05 15 17 13 798 Good Non specific Not Limited Reactor 5 FC5308 Dynamic Real L9YF D VT R4 05 02 05 15 17 13 798 Good Non specific Not Limited Ready 8 Object s fi C Documents and Se untitled Paint 3 17 PM 10 Data values should appear next to the tag names e g Reactor 5 FC5308 Dynamic Real L9VF 66 66667 11 Select the eyeglass Icon to stop the View operation 12 This
78. tioned at a predefined setting for another selected period of time and then the controller is returned to normal operation This type of switch requires two timer settings and one position setting The 353 Batch Switch just requires a single setting and in most cases will provide satisfactory results sere Tpeowsouss wvesvews esos T cmwmcs on TCC v STARTUP WITHOUT BATCH SWITCH The Toggle Feedback button can be used to connect the controller feedback so that it does not use the Batch Switch Use the Toggle Steam button to shut off the steam flow Notice that the Feedback will equal the valve signal 1 e 103 3 Wait several minutes for the integral section of the controller to saturate Use the Toggle Steam button to start the process STARTUP WITH BATCH SWITCH The Toggle Feedback button can be used to connect the controller feedback so that it uses the Batch Switch Use the Toggle Steam button to shut off the steam flow Notice that the Feedback signal will equal the Batch Preload setting 1 e 0 Wait several minutes for the integral section of the controller to saturate Use the Toggle Steam button to start the process gt Dead Time Dead Time sometimes referred to as transportation delay prevents good tight control of a process When process dead time 1s present the controller must be detuned to keep the control loop stable in addition to the process delay time In thi
79. tors WORKS TATION54 4dministrators rm Add Remove Permissions for Administrators Allow Deny Local Access oO OK Cance Remote Access oO oO A start A Component Services BO OOD aom Select Advanced in the Select Users or Groups dialog box Select Find Now Select Name RDN to be added Then OK use Ctrl key to select multiple names Names should now be included under Access Permissions Select Edit Default under Launch and Activatiion Permissions Administrators INTERACTIVE SYSTEM should be included Make sure the Local Launch amp Local Activation boxes are checked Use ADD to add users as required C2 Selec Users or Groups zix Recycle Bin Select this object type a ET Oli Type File Action View Window Help aE ae e s 0m Z iz S Hil gt dE E WORKSTATIONS4 Lectin Mom z Component services Sie Enter the object names to select examples El e Component Services Computers J Check Names i ial My Computer Event Viewer Local Services Local Advanced OK Cancel EET Ez p med ax General Options Default Properties Default Prntaenls 1 MSDTF COM Security Select this object type 2 xl Users Groups or Built in security principals Object Types Default Security From this location wonks TATIONS4 Locations Common Queries Name Starts with z Columns Description Starts with z Stop Disabled accounts
80. tus word will identify to HMI displays that alarms have been flagged as OOS This feature is normally used when someone is working with the controller and wishes to identify this situation to others that may be monitoring the alarms within the system The OOS text will change color when the Out of Service condition exists The controller OOS button is available in controller firmware V2 0 amp higher ACK Button V2 0 ACK The ACK button on the Controller Status screen can be used to acknowledge all alarms amp events in the controller Normally alarms amp events are acknowledged on the loop faceplate that has the alarm or event condition The controller ACK function is available in controller firmware V2 0 amp higher Loop Button FC4A30 The controller status screen has buttons with the tag name of all loops in the controller The tag will flash red to yellow when an active unacknowledged alarm or event exists in the loop and red to black when the alarm or event has cleared and requires acknowledgement Selecting the button will open the screen as configured by the SET button on the Controller Status screen OVERVIEW Screens The loop overview screen includes up to 10 loop faceplates Five types of operator faceplates are used se oommoner overvews emos T oranes TC5101 TC5102 FI5103 TC5301 Gate44 Gate53 Gate58 Gate64 Gate68 Gate69 WORKSTATIONS 2 Reactor 5 NEXT ee PC5303 LC5306 FC5308 Contr
81. using the Modbus and Ethernet OPC Servers SETPOINT The SETPOINT box on the detail screen enables setting the following controller parameters High Limit 000 00 Low Limit O00 Target 30 00 m b Ramp Time 5 00 Ramp Rate 0 00 o High setpoint Limit Can be entered between 10 to 110 of the engineering range shown on the loop faceplate o Low setpoint Limit Can be entered between 10 to 110 of the engineering range shown on the loop faceplate o Target setpoint Can be entered between 10 to 110 of the engineering range shown on the loop faceplate o Ramp Time Can be entered between 0 to 3840 minutes o Ramp Rate Can be entered between 0 to 110 minute o RAMP button Can be selected to Start amp Stop setpoint ramping Controller Tuning The CONTROLLER box on the detail screen enables setting or viewing the following controller parameters O O O O x Action L 0 REY P ngon 1 DIR 7 nen AT Flys J ALITOTUNE Action Controller Action DIR or REV can be viewed P Proportional Gain can be entered between 0 001 to 100 0 I Integral Time can be entered between 0 001 to 4000 0 min D Derivative Time can be entered between 0 00 to 100 00 MR Manual Reset for PD controller can be entered between 0 00 to 100 00 AT Step The initial step size for the Autotuner can be entered between 5 to 40 96 AT Dev The Autotuner deviation can be entered as O lets the Autotuner calculate the deviation based
82. versions of 1Ware PC are available e Model IWARE B05 Vxxx Basic PC Edition o GraphWorX32 o Trend Viewer o Persistent Trending o 500 active data point count e Model iWARE E05 Vxxx Enterprise PC Edition o GraphWorX32 TrendWorX32 o AlarmWorX32 o Trend Viewer o Persistent Trending o 500 active data point count e Model iWARE EI15 Vxxx Enterprise PC Edition o GraphWorX32 o TrendWorX32 o AlarmWorX32 o Trend Viewer o Persistent Trending o 1500 active data point count e Model iWARE EUL Vxxx Enterprise PC Edition GraphWorX32 TrendWorX32 AlarmWorX32 Trend Viewer Persistent Trending e O O O O o Unlimited active data point count Active Data Point Count The number of active data points supported depends on the package This is the number of accumulated data points viewed from OPC Servers running locally and on the Network Nodes etc connected to the client applications This number is also known as point count Client Units The licensing options are based on the client application and the point count supported The amount of Client Units listed determines which iWare PC products you will be able to use Each product has a set number of Client Units required for use and will not run if the available number of Client Units is less than the number required to run the product Demo Mode The 1iWare PC software can run under demo mode for 2 hours without a Site Key A total of 32 active data points are supported in this mode The So
83. xplorer version 6 0 or higher DCOM and Microsoft Data Access Components Each time the computer should be rebooted and the ilWare installation restarted For most typical installation accept all default settings OPC Servers Select the OPC server or servers to be used on this system i e Modbus OPC Follow the instructions in on screen dialog boxes Accept the default files path names License Select the Licensing button to install the Procidia ilWare license utility The licensing software will be started automatically after the Procidia 1Ware installation Desktop Icon Setup Fracidia tv are PL When ilWare is installed a folder is placed on the desktop If you open the folder Icons are available for starting the Servers and the il Ware operator interface application These Icons can be left in the folder or copied to the desktop for easy access C WINNTSProfiles All Users Miel Ea File Edit View Help Pc Free 30 day LIL OPC Modbus trial Server Ethernet 0 M X Modbus OPC dfe idia I ET Server 1 objects selected 525 bytes t Procidia i Ware PC Modbus OPC Server Introduction A Modbus OPC Server is included on the ilWare PC software CD The Modbus OPC Server gathers data from a controller and provides serves data to an HMI client running in an ilStation or other computer workstation running iWare PC The OPC server will auto build a complete database when connected to a controller
84. xt controller status screen When the next screen is selected and there are more controllers the NEXT button will remain active In addition a PREVIOUS button in the bottom left corner will be active to return to the previous controller status screen OVERVIEWS Button OVERVIEWS The OVERVIEWS button when selected will open a drop down menu listing the tags of all the controllers connected to the OPC server Selecting a tag in the drop down menu will open the first overview screen for the controller with that tag An overview screen provides up to 10 overview faceplates for loops in the controller When a controller has more than 10 loops the NEXT button in the bottom right hand corner will be active to navigate to the next overview screen for that controller When the next screen is selected and more that 20 loops are active in the controller the NEXT button will remain active In addition a PREVIOUS button in the bottom left corner will be active to return to the previous Overview screen GROUPS Button GROUPS The GROUPS button when selected will open a drop down menu listing the tags of all the controllers connected to the OPC server Selecting a tag in the drop down menu will open the first group screen for the controller having that tag A group screen provides up to 4 faceplates for loops in the controller If a controller has more than 4 loops the NEXT button in the bottom right hand corner will be active to navigate to the nex
85. ystem will have a Controller Status screen that provides the following details on the controller L ssm Joone overvews J crours T seews f oon 9 Controller Tag Name Configuration File Name Controller Characteristics Sw 1 22 HW i Cycle msec 180 IP Address 192 168 1 61 SW Q5105 ee rcxe PREVIOUS WORKSTATION523Reactor 5 NEXT Controller Tag Name The controller tag name is part of the configuration parameters in the controller It is defined by parameter TAG in the STATN Station Parameters function block in the controller Controller File Name The controller file name is the name assigned to the graphical configuration when saved in a file It is retained in the controller database so that when a configuration file is uploaded from the controller it can be compared with available files in order to recreate the graphical layout of function blocks and ladder logic Controller Characteristics e ODC Loops the number of loops in the controller having a configured ODC Operator Display for Controller function blocks e ODS Loops the number of loops in the controller having a configured ODS Operator Display for Sequencer function blocks e ODA Loops the number of loops in the controller having a configured ODA Operator Display for Analog Indication function blocks e ODD Loops the number of loops in the controller having a configured ODD Operator Display for Discretes function blocks

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