Profinet Module User Guide
Contents
1. Remove mains and control voltage from the soft starter before attaching or removing accessories Failure to do so may damage the equipment 2 Installation Procedure 1 1 Remove control power and mains supply from the soft starter 2 Fully pull out the top and bottom retaining clips on the module 3 Line up the module with the comms port slot 4 Push in the top and bottom retaining clips to secure the module to the starter 5 Insert the network connector 6 Apply control power to the soft starter Figure 2 1 Attach the module to the starter Figure 2 2 Remove the module from the starter Remove the module using the following procedure 1 Remove control power and mains supply from the soft starter 2 Disconnect all external wiring from the module 3 Fully pull out the top and bottom retaining clips on the module Pull the module away from the soft starter Profinet Module User Guide 5 Issue A www leroy somer com 3 Connection 3 1 Soft Starter Connection The Profinet Module is powered from the soft starter Digistart D2 For the Profinet Module to accept fieldbus commands a link must be fitted across terminals CSL DI2 on the soft starter The Profinet Module is not suitable for use with Digistart D2 starters using 380 440 Vac control voltage Digistart D3 Input links are required across the stop and reset inputs if the soft starter is being operated in Remote mode In Local mode links are not requ2. e _ ER IE e 29 Parameteroutofrange_____________________ p24 put tp e i 26 Lt phase loss e 27 2phase loss oo S e L3 phase loss re ESA 9 29 L1 Tishorted E L2 T2 shorted et MEME WEN 31 pj3T3shred 8 8 y 32 Motor2overload 1 1 1 33 __ Time overcurrent Bypass overload e e 35 pattrydocbk ll e 36 Thermistor circuit 0 1 37 IRTD PTAIOOA e 38 RTD PTIOOB J e 39 RIDPT0C y 40 RIDPTIOD e 41 RIDPPTIOOE e 42 mRIDPTO0F e RTD PT100G e 45 RTD PT100X Cirt h S e 46 Analoginputtrip 1 e 47 Jvepowr 1 1 h 48 JUndepwe S e 255 Notri iM Available with Digistart D3 only if the appropriate option card is fitted For Digistart D3 time overcurrent protection is only available on internally bypassed models Profinet Module User Guide 13 Issue A www leroy somer com Internal Fault x The table below details the internal fault code associated with trip code 17 Table 6 6 Internal fault X 7T to 79 Firing Fail Px 80 to 82 VZC Fail Px Low Control Volts 84 to 98 Internal fault X
3. Contact your local supplier with the fault code X 6 3 4 Motor current Bytes 6 and 7 report motor current in amperes For models D3 1x 0053 B and smaller this value will be 10 times greater than the value displayed on the keypad 6 3 5 Motor temperature Bytes 8 and 9 report motor temperature as a percentage of the motor service factor calculated by the soft starter s thermal model 14 Profinet Module User Guide www leroy somer com Issue A 6 3 6 Extended information Bytes 10 73 report information from the soft starter s internal registers Table 6 7 Internal register data Byte Description Bits Details 10 11 Version 2 13 Changed parameter 0 to 7 0 no parameters have changed number 1 to 255 index number of the last parameter changed 8 to 15 0 to 13 Value of the last parameter that was changed as indicated in register 2 14 to 15 O Reserved 1 Ready 2 Starting 3 Running 4 Stopping 5 Not ready restart delay restart temperature check run simulation input A DI4 24V not shorted 6 Tripped 7 Programming mode 8 Jog forward 9 Jog reverse 5 0 Unintialised 1 Initialised O Local control 1 Remote control 0 Parameter s have changed since last parameter read 1 no parameters have changed 0 Negative phase sequence 1 Positive phase sequence See Trip Codes on page 13 Average rms current across all three phases Reserved 4 to 15 Current 96 motor FLC 10 to
4. Le ELE T 34 COMMUNICATION PIOIOCOIS Eine te taotum a ee o DM Ne nn tn T SO o A A O EAN ue T 4 Device COnTIguratlON ccia mn nn aS 8 41 Etnermet Device Configuration Tool o cd lacada 8 5 JODerauon isi ii 10 SENE DIS Re ecepmee c ai I 10 SS AM tici CONMIQUrALIONES SSSR EE 10 D A taie pue ate denm Md d EI Lh A UA 10 6 Packet Structures amadas 11 6 t Ens ring Safe and Successful Control serseri Rota 11 6 2 Control CoOmmanas Wife ONY arsa e a 11 6 3 Status Commands Read Ol ai 12 6 4 Parameter Management Read Write ccooccoccccoocccconiconncnonocnncnononanonnnnocannnnnnonanonaninnons 17 0S STET 18 Es NCIWOTKK DOSI oras 19 o ho RS a one ene due ne ne ME 19 aa MES WOOO etr EHRIHM Tx EE 19 Td TRING hODOlOQV uestis ehe ded Coo tb a ei Leva ue do 20 TA Gombned TOPLESS A cat on sn 20 0 J SPSCHICAUONS asus 21 Profinet Module User Guide 3 Issue A www leroy somer com 1 Important User Information 1 1 Safety Observe all necessary safety precautions when controlling the soft starter remotely Alert personnel that machinery may start without warning It is the installer s responsibility to follow all instructions in this manual and to follow correct electrical practice Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carrie
5. cyclic protocol Class 1 and 2 unsynchronised Class3 synchronised SNMP Simple network management protocol The Profinet Module does not support the following protocols Table 3 2 Unsupported communication protocols DHCP Dynamic host configuration protocol MCR Multicast communication relation RTA Real time acyclic protocol Flexible Real time cyclic protocol Class 2 synchronised RT CLASS 2 RT CLASS UDP Unsynchronised cross subnet communication between different subnets The maximum data length for input and output data is 256 bytes each 3 5 Addressing Each device in a network is addressed using a MAC address and an IP address and can be assigned a symbolic name associated with the MAC address e The module must be assigned a static IP address see Ethernet Device Configuration Tool on page 8 or can be assigned an IP address by the master via DCP The Profinet Module does not support DHCP addressing e The symbolic name is optional and must be configured within the device e The MAC address is fixed within the device and is printed on a label on the front of the module Figure 3 2 MAC ID location Profinet Module User Guide 7 Issue A www leroy somer com 4 Device Configuration To permanently configure attributes in the Profinet Module use the Ethernet Device Configuration Tool and untick Store settings temporary The Error LED flashes whenever the module is receiving power but is not connected to a net
6. its registers until the data is overwritten or the module is reinitialised The Profinet Module will not transfer successive duplicate commands to the soft starter If the soft starter is started via fieldbus communications but stopped via the keypad or a remote input an identical start command cannot be used to restart the starter In order to operate safely and successfully in an environment where the soft starter may also be controlled via the keypad or the remote inputs as well as via fieldbus communications a control command should be immediately followed by a status query to confirm the command has been actioned 6 2 Control Commands Write Only Use the following structures to send a control command to the soft starter Table 6 1 Control I O data structure Byte 0 Reserved Reserved Reserved Quick stop Motor set Reserved Reserved coast to stop Byte 1 Bit 3 Bit 2 Reset Reserved 6 2 1 Motor Set Bits Selects which parameter set to use when starting 0 selected from soft starter remote input programmable input must be set to Motor Set Select 1 7 soft starter primary motor set ensure soft starter programmable input is not set to Motor Set Select 2 soft starter secondary motor set ensure soft starter programmable input is not set to Motor Set Select 3 Reserved 6 2 2 Quick Stop Bit When Fwd run bit changes from 1 to 0 0 7 stop action will be a soft stop as selected on the soft starter 1 7 st
7. 15 Reserved Oto7 Motor 1 thermal model 96 8to 15 Motor 2 thermal model 96 Power Power 12 to 13 4 to 15 Power scale Power factor O to 7 8 to 15 eserved 0 31 00 power factor of 1 eserved 14 to 15 14 to 15 Profinet Module User Guide 15 Module User Guide Issue www leroy somer com Changed parameter value 81015 nil 141015 E 1410 15 HO to 15 Buts Bto 15 26 27 121013 1410 15 AE 81015 amis H4 to 15 hamis 141015 Starter state Oto 15 Phase 1 current rms Reserved Phase 2 current rms Reserved Byte __ Description Bits Details Current 38 39 Reseved J 40 41 Reserved 4241 Reserved 44 45 Parameter list version 0 to 7 Parameter list minor revision 8to 15 Parameter list major version 46 47 Digital Input state Oto 15 For all inputs O open 1 closed shorted O Start 1 Stop 2 Reset 3 Input A 4 Input B 5 Input C if fitted 6 Input D if fitted 7 to 15 Reserved 4873 Reserved o o Product type code 4 Digistart D2 8 Digistart D3 Reading register 3 Changed parameter value will reset registers 2 Changed parameter number and 4 Parameters have changed Always read registers 2 and 4 before reading register 3 Bits 10 to 15 of register 4 report the soft starter s trip or warning code If the value of bits 0 to 4 is 6 the soft starter has tripped If bit 5 1 a warning has activated and the s
8. E HEN EA IES FA eee 18 Profinet Module User Guide www leroy somer com Issue A 7 Network Design The Profinet Module supports star line and ring topologies 7 1 Star Topology In a star network all controllers and devices connect to a central network switch Figure 7 1 Star network topology 7 2 Line Topology In a line network the controller connects directly to one port of the first Profinet Module The second Ethernet port of the Profinet Module connects to another module which in turn connects to another module until all devices are connected Figure 7 2 Line network topology KENN af NETETE The Profinet Module has an integrated switch to allow data to pass through in line topology The Profinet Module must be receiving control power from the soft starter for the switch to operate If the connection between two devices is interrupted the controller cannot communicate with devices after the interruption point Each connection adds a delay to communication with the next module The maximum number of devices in a line network is 32 Exceeding this number may reduce the reliability of the network Profinet Module User Guide 19 Issue A www leroy somer com 7 3 Ring Topology In a ring topology network the controller connects to the first Profinet Module via a network switch The second Ethernet port of the Profinet Module connects to another module which in turn connects to another module until all d
9. LEROY SOMER 5201 en 2014 09 a PROFINET MODULE Communications module User Guide General Information The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional parameters of the equipment or from mismatching the starter with the motor The contents of this guide are believed to be correct at the time of printing In the interests of commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or its performance or the content of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without permission in writing from the publisher Copyright O September 2014 LEROY SOMER Issue A Contents 1 Important User Information oncoccconconccccconcccncnnnonccnnconccnncnnronnnnnrnnrnnnrnnrnanrnnrnnrnnncnnnos 4 ges A ee O EHI 4 k2 Product Dion NET t 4 VS SOONIDAUDIILy ci ici 4 IE EPIIT O 4 Ls WMsSta la lO 5 2 1 Installation Procedure E 5 3 CONNO CUHON AAE creed senc ces cts 6 3 1 Ole AE CONNECTION En TUTTI 6 92 Network CONNECCION sit escasos 6 Oe INCIWOncEStaD IS AMEN a
10. ROFIBUS PROFINET Profinet Module User Guide 21 Issue A www leroy somer com 22 www leroy somer com Profinet Module User Guide Issue A LEROY SOMER MOTEURS LEROY SOMER 16015 ANGOUL ME CEDEX FRANCE 338 567 258 RCS ANGOUL ME Simplified Joint Stock Company with capital of 65 800 512 www leroy somer com
11. d out by personnel who have the necessary training and experience They must read this safety information and this guide carefully 1 2 Product Design The Profinet Module allows a LEROY SOMER soft starter to connect to an Ethernet network and be controlled or monitored using an Ethernet communication model Separate modules are available for Profinet Modbus TCP and Ethernet IP networks The Profinet Module operates at the application layer Lower levels are transparent to the user Familiarity with Ethernet protocols and networks is required to operate the Profinet Module successfully For difficulties using this device with third party products including PLCs scanners and commissioning tools contact the relevant supplier 1 3 Compatibility The Profinet Module is compatible with the following LEROY SOMER soft starters e Digistart D2 110 240 Vac control voltage The Profinet Module is not suitable for use with Digistart D2 starters using 380 440 Vac control voltage e Digistart D3 all models 1 4 Disclaimer The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment 4 Profinet Module User Guide www leroy somer com Issue A 2 Installation
12. evices are connected The final module connects back to the switch Figure 7 3 Ring network topology The network switch must support loss of line detection 7 4 Combined Topologies A single network can include both star and line components Figure 7 4 Combined star line network topology 20 Profinet Module User Guide www leroy somer com Issue A 8 Specifications Enclosure DIMENSIONS NE a dead Dana cube tt aie Y 40 mm W x 166 mm H x 90 mm D A MM METH ccce 250 g mise cerere e X AON IP20 Mounting opring action plastic mounting clips x 2 Connections 50 LS 12 e enn A 6 way pin assembly goce qe O Gold flash pus e RJ45 Settings II eC a ee cd an Automatically assigned configurable DEVICE NAME scene tdi ito Automatically assigned configurable Network E DOCO syo E E E 10 Mbps 100 Mbps auto detect Full duplex Auto crossover Power Consumption steady state maximum is 35 mA at 24 Vdc Reverse polarity protected Galvanically isolated Certification e deal ee a el IEC 60947 4 2 IEC 60947 4 2 Profibus amp Profinet International ccccccccccecececececececececececucucucecuceceeeeacaeaeneuenenenenenenenenenenens P
13. ired Digistart D3 Control via the fieldbus communication network is always enabled in local control mode and can be enabled or disabled in remote control mode Pr 30 Comms in Remote See the soft starter user manual for parameter details Figure 3 1 Profinet Module connections Digistart D2 Digistart D3 Digistart D2 Digistart D3 Remote mode CSL DI2 Stop input DI2 24V Stop input DI3 24V Reset input Profinet Module Profinet Module RJ45 Ethernet ports RJ45 Ethernet ports 3 2 Network Connection 3 2 1 Ethernet Ports The Profinet Module has two Ethernet ports The ports are equal and interchangeable if only one connection is required either port can be used 3 2 2 Cables Use Category 5 5e 6 or 6e cable to connect to the Profinet Module 3 2 3 EMC Precautions To minimise electromagnetic interference Ethernet cables should be separated from motor and mains cables by 200 mm If the Ethernet cable must cross motor or mains cables the crossing should be at an angle of 90 6 Profinet Module User Guide www leroy somer com Issue A 3 3 Network Establishment The controller must establish communications directly with each module before the module can participate in the network Once communications are established the module can participate in an existing network 3 4 Communication Protocols The Profinet Module supports the following protocols Table 3 1 Supported communication protocols RTC Real time
14. net standard For successful operation the controller must also support all functions and interfaces described in this document 5 1 Device Classification The Profinet Module is a Profinet IO Device and must be managed by an IO Controller over Ethernet 5 2 Master Configuration Import the latest GSDML file into your Master configuration tool This file is available from www leroy somer com If your Master uses on screen icons two graphic bitmap files are available from the website SSPM_N bmp indicates normal mode SSPM_D bmp indicates diagnostic mode 5 3 LEDs Figure 5 1 Feedback LEDs LED Status Description name Power Module is not powered up oo Module is receiving power Error Off No error Flashing No data exchange a No physical link or slow physical link No configuration Status Off No error DCP signal service initiated via the bus Link x No network connection On Connected to a network TX RX x Invalid controller On Transmitting data 14702 A 10 Profinet Module User Guide www leroy somer com Issue A 6 Packet Structures Some soft starters do not support some functions The following functions are only available with Digistart D3 soft starters parameter management dual motor control digital inputs jog current measurement in amperes power information warnings 6 1 Ensuring Safe and Successful Control Data written to the Profinet Module will remain in
15. op action will be a quick stop ie coast to stop The Quick stop bit must be set to O before the soft starter can perform a start 6 2 3 Forward Run When Forward run changes from O to 1 the soft starter will start according to the Motor set setting When Forward run changes from 1 to 0 the soft starter will stop according to the Quick stop setting Profinet Module User Guide 11 Issue A www leroy somer com 6 3 Status Commands Read Only Starter status information is always available when the module is connected to a soft starter in the following format Table 6 2 Status word structure Control status Starter state Trip code Motor current Motor temperature low byte high byte low byte high byte low byte high byte low byte high byte low byte high byte 6 3 1 Control status Table 6 3 Status word structure Motor current FLC Motor current FLC represents current as a percentage of the set motor full load current A maximum value of 63 represents 200 full load current To convert this value to a readable percentage divide by 0 315 For models D3 1x 0053 B and smaller this value will be 10 times greater than the value displayed on the keypad Ready is set when the soft starter is ready to start the motor On is set when the soft starter is starting running or soft stopping the motor Warning is set when the soft starter detects a warning condition Fault is set when the soft starter has
16. s follows Table 6 9 Programming input byte structure A Bit7 Bite Bit5 Bit4 Bit3 Bit2 Bit1 Bito Byte 114 Byte 114 Echo parameter number Byte 115 Invalid Invalid Reserved Reserved Reserved Reserved Reserved Reserved parameter parameter value number Byte 116 116 Low byte parameter value read from soft starter Byte 117 Byte 117 High byte parameter value read from soft starter Profinet Module User Guide 17 Issue A www leroy somer com 6 5 Examples 6 5 1 Control Commands Start the motor using parameter set 1 Byte 2 ANA A AAN Start the motor select via remote input Byte 2 O O E Stop the motor using the programmed soft stop for motor set 2 Byte 2 la o ES ES ERAS O A Quick stop the motor Byte 2 L9 0 AAA Reset a trip Byte 2 s28 8 NAS lt 28 6 5 2 Status Commands Read control status Ready Byte 2 a IA ECC ESO A eee Read starter status Running Byte 2 Lo d qd RANA Read starter status Tripped trip code 4 Current imbalance Byte 2 LL 1 1 9 4 j o j 6 5 3 Parameter Read Write Write parameter to starter parameter number 1 1A Motor Full Load Current 55 Byte 2 E E O E eee 1 Acknowledge parameter write Byte 114 nn VS PC CI A E eee 1 Read parameter from Digistart D3 parameter number 12 2H Stop Mode Byte 2 22 A 0 jo Parameter read response Pr 2H Stop Mode 1 TVR Soft Stop Byte 114 SO O E NMEN
17. tarter is continuing to operate For models D3 1x 0053 B and smaller this value will be 10 times greater than the value displayed on the keypad Powerscale functions as follows 0 multiply Power by 10 to get W 1 multiply Power by 100 to get W 2 Power is represented in kW 3 multiply Power by 10 to get kW 16 Profinet Module User Guide www leroy somer com Issue A 6 4 Parameter Management Read write The Profinet Module can read parameter values from and write parameter values to the soft starter The module handles one parameter at a time The module references parameters according to their position in the starter s parameter list e Parameter number 1 corresponds to Pr 1A Motor Full Load Current The Digistart D3 has 160 parameters Parameter number 160 corresponds to Pr 16X Low Control Volts Use the following structures to read parameter values from or write parameter values to the soft starter Master gt Slave output bytes are structured as follows Table 6 8 Programming output byte structure A Bit Bite Bit5 Bit4 Bit3 Bit2 Bit1 Bito Byte 2 Parameter number to read write Byte 3 Reserved Reserved Reserved Reserved Reserved WIE Read Reserved parameter parameter Byte 4 Low byte parameter value to write to soft starter zero data values for read Byte 5 High byte parameter value to write to soft starter zero data values for read Slave gt Master input bytes are structured a
18. tripped Ramping is set when the soft starter is starting or soft stopping the motor Local is set when the soft starter is set to Local mode 6 3 2 Starter state Table 6 4 Status word structure Communi Initialised Current Positive The decimal value of bits O to 3 indicates the starter s cation failure set after first exceeds FLC phase state between start once sequence 0 Unknown communication error between module module and phase and soft starter starter sequence 1 Ready has been 2 Starting confirmed Running 4 Stopping 5 Not ready restart delay restart temperature check run simulation input A DI4 24V not shorted 6 Tripped 7 Menu open cannot start 8 Jog forward 9 Jog reverse Byte 3 Reserved 12 Profinet Module User Guide www leroy somer com Issue A 6 3 3 Trip Codes Table 6 5 Trip messages 1 Excess starttime le e 2 Motoroveroad A e 3 pMoorthemstr 1 e e 4 QOurmntimalnce CE e 5 prqeny le e 6 Phase sequence 1 1 e e e 8 pPowelss Heatsink overtemperature Motor Connection Tx Input A trip LC too high F Unsupported option function not available in inside delta Starter communication between module and soft starter Network communication between module and network Internal fault x where x is the fault code detailed in the table below e e A y A e e
19. work The Error LED will flash throughout the configuration process 4 1 Ethernet Device Configuration Tool The Ethernet Device Configuration Tool can be downloaded from www leroy somer com To configure the device using the Ethernet Device Configuration Tool 1 Attach the module to a soft starter 2 Connect one Ethernet port on the module to the Ethernet port of the PC 3 Apply control power to the soft starter 4 Start the Ethernet Device Configuration Tool 5 Click on Search Devices The software will search for connected devices 6 The search results will contain two entries for each connected device Select the DCP Protocol entry for the required device Ethernet Device Configuration File Options 2 Devices Online Find Ma next previous 00 02 A2 25 DC 8F Default Station Type nicSrepns _____ 0 0 0 0 00 02 A2 25 DC 8F netIC netIC SN 00024690 ID 0x00 0 0 0 0 a7 15617 A Profinet Module User Guide Issue A www leroy somer com 7 To seta static IP address click Configure then select Set IP address Profinet Module User Guide Issue A pomme IP Configuration for 00 02 A2 25 DC 8F Default gateway C Get IP Address via DHCP Authentication method Client ID Store settings temporary Name of station nicSOrepns Store settings temporary ge cms www leroy somer com 5 Operation The Profinet Module has been designed for use in a system complying with the Profi
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