EN ENGLISH User`s Guide Translation of the original
Contents
1. Boozzter User s Guide i 5 3 t f MROXELL EN ENGLISH Translation of the original instructions BOOZZTER IN LINE USER S GUIDE EU ROXELL 0511 TABLE OF CONTENTS GENERALE INFORMATION sorana caner aa a a we Potes ase ves kid etes 1 OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES ZANTENDEDUSE u bad oia alada beate 3 NO EINTENDED USE si bant ea a ce aen do de dort Canis TRABE ure A S PERSONNEEQUALTFICATIONS cis iid ot ord bena unde bier sane ic mb d ok 6 INFORMATION ABOUT THE RESIDUAL RISKS USED SAFETY SIGNS 7 DISMANTLING STORAGE TRANSPORT 54 sor orn anar e den ee eee ees 8 THE LEVEL OF NOISE EMISSION zn aut uh eC o dr al MAIN SWITCH poneren kant wah tans attest at mada sert verteren nde tet art IVEPROLECHON saeta eneen ia cd th hla eaten ala sien atd GENERAL SAFETY RULES rss in OPERATOR 5 GUIDE as Heer te adum ea ad cin doa MAINTENANCE INSTRUCTIONS cca xd uot c a re male TROUBLESHOOTING GUIDES 1 54 22 1 en deedeetee ei cb ei DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY EC DECLARATION OF CONFORMITY OY UI BP U N MN NY NE H PP PP eA ROXELL 2313 DISCLAIMER The original authoritative version of this manual is the Dutch version produced by ROXELL bvba Subsequent changes to any manual made by any third party have not been reviewed nor authenticated by Roxell Such changes may include but are not limited to translation into2. Replace defective fuses or reset circuit breakers lines run Check current supply to the house Defective time clock Replace defective clock Time clock not properly set Readjust tabs 2 One more lines do Measure current in motor wires Replace wires if not run defective ren control unit or 100kg hopper necessary overloaded feed through the line Not enough current supply to the Check current supply at motor location Start the motors motor Measure start current on motors Wiring must be thick enough to guarantee good operation of the system Object blocks the auger Motor runs Check if there are no objects in the boot the control then stalls Feed sticks to the tubes unitand the drop holes of the feeder pans Remove any objects 4 Auger stalls Anchor bearing worn out or broken Replace bearing Gently slide auger back into the tubes Don t let it jump back your finger or the bearing could be damaged Auger not enough stretched Shorten the auger Object blocks the auger Remove the object Auger kinked or bent at the wear Make sure not to kink the auger when using rapidly point gripping pliers Auger must not overlap the anchor much noise when Auger end overlaps the anchor end end system runs 6 Not enough feed Flex Auger drop holes are too small Make holes wider turn tubes with holes supplied to fill up or point upwards downwards the lines Flow regulator in boot of feed
3. All use different than described in point 2 intended use is at the responsibility of the end user 4 LIABILITY A ny claim under guarantee is void for damage that has resulted from improper use and unauthorised actions not provided for in the instructions for use ROX ELL bvba cannot be held responsible for this damage Theliability of Roxell ends in case the end user changes or adapts the installation himself 5 PERSONNEL QUALIFICATIONS USER The person who uses a function or operation of a product for their work or who works on the product The user must be able to read the instructions for use and fully understand them The user has knowledge of the functioning and construction of the in stallation TECHNICALLY TRAINED PERSON An expert who can assemble and maintain the installation mechanically electrically and resolve malfunctions On the basis of his her technical training and experience he she has sufficient knowledge to be able to assess activities recognise possible dangers and rectify dangerous situations 6 INFORMATION ABOUT THE RESIDUAL RISKS USED SAFETY SIGNS There are three levels of danger which you can recognize from the signal word DANGER WARNING CAUTION The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here DANGER indicates a direct imminent danger that can result in a serious or even fatal acci dent if the safety measures are not respecte
4. BY A TECHNICALLY TRAINED PERSON 1 Power unit NENNEN EE NNI Make fan dust free N N I Check possible damages to electrical wiring RI 2 Poultry intake boot with sensor OO o o Cheek sensor o ES 3 100kg hopper lines MO ee A Check level switch LX 4 Suspension Check operation of central winch xk Check operation of central winch Grease after cleaning ER Checkconnectionofcable X Checkcomnectionofpulleys EK __ Check suspension of tubes and motors X Keepsuspensioncord cableintension X S Poultry perch cable above the tubeslebons f Cheek cable SOX HA O Check possible damages of pans 7 Sensorsiswitthes o oo Check operation of safety switch or sensor Tx Check electrical wiring RK 8 8 Lines circuits 000 8 Lines circuits 000000 Check screws and bolts in the system after the first month and after each batch Tighten if necessary Keeptbeslevel 0 X Remove all feed from the system when the system will be out of use for a period BOOZZTER IN LINE USER S GUIDE EU ROXELL 0715 TROUBLE SHOOTING GUIDE Switch off the main switch first Use personal protective equipment DANGER ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON PROBLEM CAUSE CORRECTIVE ACTION 1 None of the feeder No current
5. languages other than D utch and additions to or deletions from the original content Roxell disclaims responsibility for any and all damages injuries warranty claims and or any other claims associated with such changes inasmuch as such changes result in content that is different from the authoritative R oxell published Dutch version of the manual For current product installation and operation information please contact the customer service and or technical service departments of Roxell Should you observe any questionable content in any manual please notify Roxell immediately in writing to ROX ELL bvba Industrielaan 13 9990 M aldegem Belgium GENERAL INFORMATION 1 OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES Thisconcerns among other things the E uropean directives transposed into national legislation and or thelaws safety and acci dent prevention regulations that apply in the user s country During assembly operation and maintenance of the installation the legal regulations concerned and the applicable technical rules must be obeyed 2 INTENDED USE Theinstallation has been designed solely for intensive livestock use and has been developed according to the applicable rules of good workmanship Extra loading of the product is therefore prohibited Any other use is considered to be improper use T he manufacturer is not responsible for damage resulting there from T he user bears sole responsibility 3 NOT INTENDED USE
6. service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Machinery Directive The manufacturer or its agent also undertakes at the duly reasoned request of the national authorities to provide the relevant information concerning this partly completed machinery The method of transmission will be digital The manner in which the information is provided does not prejudice the manufacturer s intellectual property rights concerning the partly completed machinery EN 00802603 Plaats Datum Place Date Maldegem 01 10 2014 om T E p g S Dhr Gino Van Landuyt Managing Director This part may only be filled out if all built in subparts are delivered by Roxell EG verklaring van overeenstemming Richtlijn 2006 42 EG Bijlage I 1 A EC declaration of conformity Directive 2006 42 EC Annex II 1 A Wij We naam installateur name fitter volledig adres en land complete address Verklaren geheel onder eigen verantwoording de Declare completely on own justification that naam machine name machinery nummer CE label number CE label In een installatie te hebben ingebouwd geheel volgens de Roxell voorschriften en in overeenstemming met de bepalingen van de Machinerichtlijn Has been incorporated in conformity with the provisions of the Machinery Directive and the prescriptions of Roxell bvba plaats datum place date naam handtekening name signatu
7. supply Adjust flow regulator to get a higher capacity system blocks passage of the feed Flex Auger capacity is too low Check the capacity of the Flex Auger according the specifications 5 Tubes boot wear Check the installation of the Flex Auger Not enough time set on the time clock Extend operation time per meal 7 Feed drops Pan not installed over the hole Remove the top support Install the pan ass y over directly on the hole and the lips the adjuster ring of the grill 8 Irregular distribu Bad indexing of tubes or no indexing Check indexing tion of the feed at all along the feeder Switch over to other feed disturbs the 1 Too much in front turn the holes a bit higher ine indexing of the feeder tube Too 5 Too little feed in front turn the holes somewhat much or too little feed in front or at the back Foreign object in auger Remove foreign object Feeder tubes turned in relation to Check according to the marks when installed Ad each other just if required and tighten clamps securely MROXELL Inbouwverklaring betreffende niet voltooide machines Richtlijn 2006 42 EG Bijlage II 1 B Declaration of incorporation of partly completed machinery Directive 2006 42 EC Annex II 1 B Fabrikant Manufacturer Roxell Industrielaan 13 9990 Maldegem Tel 32 50 72 91 72 Fax 32 50 71 67 21 Verklaart geheel onder eigen verantwoordelijkheid dat het product Dec
8. 008 008 002 Automatisch pannen voedersysteem voor opfok en productie van slachtkuikenouderdieren A utomatic pan feeding system for rearing and production of broiler breeders Winching systeem Liersysteem voor voer en drinklijnen Winching system for feed and drink lines IMPORTANT N Carefully read the following instructions before USING the system DANGER 1 Before you do any repair or maintenance works always disconnectthe electricity sup ply 2 Ensure you wear personal protection equipment gloves dust masks 3 The system starts automatically Never use your hands at dangerous locations feed intake boots drive units control units or outlet holes in the tubes before you have completely switched off the transport system and made sure that nobody can switch it on without your knowledge 4 Never allow unauthorized persons to enter the house in your absence 5 Be careful when lowering or winching up the feeding lines circuits Stop immediately at the slightest hitch never stay underneath when lowering or winching up the lines circuit 6 If the auger stalls immediately switch off the system Carefully read the trouble shooting guide and strictly follow instructions Contact a technically trained person An auger under tension can cause very serious injuries when released 7 Regularly check the elbow trough and or tube connections Tighten if necessary 8 Ensure that the hopper cover grill or cove
9. 7 EN 349 1993 A1 2008 EN ISO 12100 2010 gemotoriseerd EN 60204 1 2006 EN 61439 1 2011 EN 61439 2 2011 De EG verklaring van overeenstemming inbouw verklaring betreft uitsluitend de machine of niet voltooide machine in de toestand waarin zij op de markt is gebracht met uitsluiting van de later door bijvoorbeeld de verdeler en of installateur en of eindgebruiker toegevoegde componenten en of verrichte bewerkingen NL Relating to this declaration 1s conform The following directives 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility The harmonised European standards EN ISO 13857 2008 EN 349 1993 A1 2008 EN ISO 12100 2010 motorised EN 60204 1 2006 EN 61439 1 2011 EN 61439 2 2011 The EC declaration of conformity declaration of incorporation relates exclusively to the machinery or partly completed machine in the state in which it was placed on the market and excludes components which are added and or operations carried out thereafter for instance by the distributor and or the installer and or the final user EN Plaats Datum Place Date Maldegem 01 10 2014 Dhr Gino Van Landuyt Managing Director ROXELL 0511 BOOZZTER IN LINE USER S GUIDE EU ROXELL bvba Industrielaan 13 B 9990 Maldegem Belgium Tel 32 50 72 91 72 Fax 32 50 71 67 21 E mail info roxell c
10. NIFORMITY IK esp the number of birds pan constant 10 ani mals pan Use the shut off shell when removing pans from the system lt 10 anirnals pan remove pans 2K eep the pans at the correct hei ght allow all the cockerels to eat 3K eep the litter in good shape and level and remove superfl uous di rty litter AT ake care that all the lines are suspended perfectly level SA dj ust the eati ng speed by turning the adjuster ring An eating time of 25 till 45 minutes is recommended T he most common positi on of the adjuster ri ng is between 6 and 12 6Only start to feed the cockerels when all the females have access to their feed CLEANING The last day run the tubes empty and let the birds empty the pans as much as possible Collect the feed residues by opening all pans and empty them Protect electrical components against water Clean the whole system by means of a high pressure cleaner max 100 Bar When using aggressive detergents or disi nfectants consult your supplier 4 p He Ma pan os e LAT e TIOOr SO al stays stable and at its place 09701863 OPENING TOOL BOOZZTER PAN LF Se aS 2 eoe I ree oe Pe oe Pl oe ee oe oe ee oe eo ee fni3 aadino SHASN YILZZOO49 SICU T13XOMW ROXELL 0715 BOOZZTER INLINE EU MAINTENANCE INSTRUCTIONS Switch off the main switch first N Use personal protective equipment 6 monthly DANGER ACTIONS IN GREY BACKGROUND MUST BE DONE
11. d WARNING indicates a possible imminent danger that can result in a serious accident or damage to the product if the safety measures are not respected CAUTION indicates possible dangerous situations that can result in minor physical injury or material damage if the safety measures are not respected This symbol refers to supporting information Iv allowed not allowed 7 STORAGE Put all parts to be assembled in a room or at a location where the not yet assembled components are protected against weather influences 8 TRANSPORT D epending on the size of the parts and according to local circumstances and local legislation the parts of the machine have to be transported with a forklift T he forklift must be operated by a qualified person and in accordance with the rules of good workmanship W hen lifting the load always check if the center of gravity of the load is stable 9 DISMANTLING Dismantle the installation and its components in accordance with the environmental legislation of the country or the local au thorities applicable at that time All functioning products and exchange parts must be stored and disposed of in accordance with the applicable environmental regulations Environmental information for customers in the European Union European directive 2002 96 E C amended by the Directive 2008 34 EC requires that equipment that bears this symbol on the product or packaging must not be disposed of with unsorted h
12. lares on its own responsibility that the product KiXoo Vitoo Boozzter Nr 008 008 002 Automatisch pannen voedersysteem voor opfok en productie van slachtkuikenouderdieren Automatic pan feeding system for rearing and production of broiler breeders Waarop deze verklaring betrekking heeft in overeenstemming is met J de volgende richtlijnen 2006 42 EG Machinerichtlijn 2004 108 EG Elektromagnetische Compatibiliteit de geharmoniseerde Europese Normen EN ISO 13857 2008 EN 349 1993 A1 2008 EN ISO 12100 2010 EN 60204 1 2006 EN 61439 1 2011 EN 61439 2 2011 Het is verboden bovengenoemd product in gebruik te stellen voordat de machine waarin het wordt ingebouwd in overeenstemming met de bepalingen van de Machinerichtlijn is verklaard Tevens verbindt de fabrikant of zijn gemachtigde zich om op met redenen omkleed verzoek van de nationale autoriteiten de relevante informatie over deze niet voltooide machine door te geven De wijze van doorgifte 1s digitaal De wijze van informatieverschaffing laat de intellectueel eigendomsrechten van de fabrikant van de niet voltooide machine onverlet NL Relating to this declaration is conform The following directives 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility The harmonised European standards EN ISO 13857 2008 EN 349 1993 A1 2008 EN ISO 12100 2010 EN 60204 1 2006 EN 61439 1 2011 EN 61439 2 2011 This product must not be put into
13. om Website www roxell com ROXELL Russia LLC Roxell Leningradskiy Prospekt 37 bld 9 premise Ne 653 125167 Moscow Russian Federation OGRN 1157746055026 Tel 7 495 9833015 E mail info russia roxell com Website www roxell com ROXELL Malaysia No 12 Jalan Anggerik Mokara31 48 Kota Kemuning Industrial Park 40150 Shah Alam Selangor Malaysia Tel 603 5121 7148 or 603 5121 7150 Fax 603 5121 7146 A division of CTB Malaysia Sdn Bhd 868715 X E mail info malaysia roxell com www roxell com ROXELL USA Inc 720 Industrial Park Road Anderson MO 64831 USA Phone 1 417 845 6065 Fax 1 417 845 6069 E mail info usa roxell com Website www roxell com
14. ousehold waste T his symbol indic ates that the product must be disposed of separatel y Y our are yourself responsibleforthe destruction of this and other electrical and electronic equipment viathe disposal channels designated for that purpose by the national or local government T he correct destruction and recycling of this equipment prevents any negative consequences for the environment and health For more information about destroying your old equipment contact your local authorities or waste disposal service Information about waste disposal electrical electronic material for companies 1 In the European Union If you have used the product for commercial purposes and you want to dispose of it contact ROXELL bvba who will give you information aboutthe return of the product Itis possiblethat you will haveto pay adisposal chargeforthe return and recycling Small products and small quantities can be processed by the local collection agencies 2 In other countries outside the E uropean Union If you want to dispose of this product contact the local authorities for information concerning the correct disposal procedure 10 THE LEVEL OF NOISE EMISSION The noise level of the installation in operation does not exceed 70dB A 11 LOCK OUT TAG OUT LOCK METHOD GENERAL Everyone needs his own lock and tag label which can t be removed by other persons Inform all persons who are influenced by the procedure Localize all source
15. r on the 100 kg hopper closes properly 9 Regularly check that the control unit pan and or the motor handy box are properly closed This SYMBOL will be used to draw your attention to matters that are of GREAT IMPORTANCE for your SAFETY It means WARNING follow the safety instructions disconnect the current re read the safety rules In short BE ALERT IGNORING these instructions can cause SE RIOUS INJURIES or even DEATH Boozzter OPERATOR S GUIDE ROXELL Poultry perch system donot use it constantly II F useas WARNING LI End unit 3m from the wall sss CIMBMMDMIMHIMIHIMMMMMMHMMMMMMMHMMMHMMMMHMMMHMMMMMMMMHMIMMHMMMMMMIMHMMMHMMMIMHMMMHMMMMMMMHMMHMMMMHMIMIMMMMMMIHMIMMMIMIHHMAERMMMIMMMMMMIMMIDJCGOGIMEMMMIMMMIMMMMMMMMIMMIMMMMMMIMMMMMMMMMMMIMMIMMMMIMMIMMMMHMIMMMMIMMHMMMIMIMIMMMIMMIMMMMMMMHHMMD tete tettert etetetetetetetetetetetetetetetetetetotetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetnte tete tete tettert HERE HR HMM tettert tete tete tetteren DSU teert e tettert tete tete te tete tete te tetes tete tete tet etetet SHHEHHEHEHHEHEHHREHHHHHHHHHHHHHHHHHHHHHHHHHHHEHHHHHHHHHHHHHHHHHHHEHHHHHHHHHHHEHHHHHHHHHHHHHHHEHHHEHHHHHHHHHHEHHHHHHHHHEHHHEHHHHTHHHHHHHEHHHHHHHHEHHHTHHEHHHHHHHHHHHHHEHEHHHHHHHHHHHHHHHHEHHHHHHHHEHHHHHHHHHHHEHHHHHHHHE 6 WAYS TO GET A BETTER U
16. re De EG verklaring van overeenstemming inbouwverklaring betreft uitsluitend de machine of niet voltooide machine in de toestand waarin zij op de markt is gebracht met uitsluiting van de later bijvoorbeeld door de verdeler en of installateur en of eindgebruiker toegevoegde componenten en of verrichte bewerkingen The EC declaration of conformity declaration of incorporation relates exclusively to the machinery or partly completed machine in the state in which it was placed on the market and excludes components which are added and or operations carried out thereafter for instance by the distributor and or the installer and or the final user MROXELL EG verklaring van overeenstemming Richtlijn 2006 42 EG Bijlage II 1 A EC declaration of conformity Directive 2006 42 EC Annex II 1 A Fabrikant Manufacturer Roxell Industrielaan 13 9990 Maldegem Tel 32 50 72 91 72 Fax 32 50 71 67 21 Verklaart geheel onder eigen verantwoordelijkheid dat het product Declares on its own responsibility that the product Winching system Nr 00102368 00102087 Liersysteem voor voer en drinklijnen manueel en gemotoriseerd Winching system for feed and drink lines manual and motorised Nummer CE label number CE label Waarop deze verklaring betrekking heeft in overeenstemming is met de volgende richtlijnen 2006 42 EG Machinerichtlijn 2004 108 EG Elektromagnetische Compatibiliteit de geharmoniseerde Europese Normen EN ISO 1385
17. s of energy electric hydraulic pneumatic Switch off Lock out and tag out Check if the source of energy is switched off Remove any remaining energy 12 USE PERSONAL PROTECTIVE EQUIPMENT Ensure you wear personal protective equipment gloves dust masks 13 SUFFICIENT LIGHTING ILLUMINANCE A minimum illuminance of 200 lux is necessary during usage maintenance and installation Provide atthe installation portable emergency lighting in case of power failure 14 ELECTRICAL EQUIPMENT CONTROL PANELS COMPONENTS AND DRIVE UNITS To operate control panels there must be at least 70 cm of free space Control panels must always remain closed The key of the control panel must be in possession of an authorized person The necessary measures must be taken by the user to keep out rats mice and other vermin from the control panels f electrical equipment control panels components and drive units are damaged the system must be stopped IM M EDI ATELY Electrical equipment control panels components and drive units should NEVER be sprayed with water or other li quid Electrical equipment control panels components and drive units should NEVER be covered with any material THESE INSTRUCTIONS MUST BE READ UNDERSTOOD AND ALL POINTS OBSERVED BY THE USER THE RESPONSIBLE AND OPERATING PERSONNEL ROXELL 0511 BOOZZTER IN LINE USER S GUIDE EU GENERAL SAFETY RULES KiXoo Vitoo Boozzter Nr
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