Installation and User`s Manual for Modular Flaked and Nugget Ice
Contents
1. ee nie Os i ny TN O gt 2 IVNOILdO WONI 291 YOSNIS D Q z es 8 INI INOS VELIA YILVM Cy Ag L 5 144 8 f 0572 7 Z L 05 95 56 27 ANOD 88 pjnoys uoz dolp JO S NO jND December 2014 4 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual N0922 F1222 N1322 F1522 Cabinet Layout JAIS 1331 MIIA LNOYS 0077 a 16 002 655 ez 19 H AINOSLINN D Y Y31114 ITIVAOWIY ANY 00 27 9 89 I amp 012 1245 2601 817 601 6 __ sro 031005 18 81 vie ai T iss 144 651 187 rz 767 DNINIdO 74 321 0591 617 o TO au sli ve 19 6581 1817 1 655 TWNOLLdO YOSNAS DINOS p 2 1 Li 0621 ___ YILVM sie ANIHIVIN U 5 IUVII B E HAY 0077 9142 2 1 L 656 INIT 39UVHISIA pad naa2. To Remote Condenser Pre Charged Refrigeration Tubing December 2014 Page 11 Power Supply from Ice Machine Refrigeration Quick Connects N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Precharged Line Routing Remote Only Do not connect the precharged tubing until all routing and forming of the tubing is complete See the Coupling Instructions for final connections 1 Each set of pre charged tubing lines contains a 3 8 diameter liquid line and a 1 2 diameter discharge line Both ends of each line have quick connect couplings Note The openings in the building ceiling or wall listed in the next step are the minimum sizes recommended for passing the refrigerant lines through 2 Have the roofing contractor cut a minimum hole for the refrigerant lines of 2 Check local codes a separate hole may be required for the electrical power supply to the condenser Caution Do NOT kink the refrigerant tubing while routing it N 4 Potable Water Supply Condensate Drain 3 Route the refrigerant tubes thru the roof opening Follow straight line routing whenever possible 4 Excess tubing may EITHER be coiled up INSIDE the building OR cut out prior to connection to the ice maker and condenser If the excess tubing is cut out after re brazing the
3. Scotsman reserves the right to make design changes and or improvements at any time Specifications and design are subject to change without notice December 2014 Page 3 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual N0422 F0522 N0622 F0822 Cabinet Layout 651 i 66 MalA LNOYS 3 5 1331 26 3100 HIV 1 E 897 AINO SLINN pre 89 ITAVAONIY 5 ANY 4 51 59 4 015 002 1585 Te INI INIPOVIN IUV14 B E H 554354 4 WWA ai 88 ors Peon r eel 7 2 ne CITOOD SS 899 i m 65 534 MalA i Al 31005 31034 144 T 144 187 UE 9 5 i_ M Thi 1 fez DNINIdO 89 EEE Sl 97 74 32 O oF 8 9 i 4 de sue DE SETLI ANITA 8981 oggi 0751 sa MO son ae
4. condensate drain fitting Vent the drain Connect the water cooled condenser drain tube to the condenser outlet Do not vent this drain Do not Tee ice machine drains into the drain tube from the ice storage bin or dispenser Back ups could contaminate and or melt the ice in the bin or dispenser Be sure to vent the bin drain Follow all local and national codes for tubing traps and air gaps Building Drain Air Cooled or Remote Plumbing Water Inlet Connection Drain Connection Condensate Drain Tube Water Cooled Plumbing December 2014 Page 7 Condenser Inlet Connection Condenser in Tube N0422 F0522 N0622 F0822 N0922 F1222 N1322 F1522 D Series Air Water or Remote User Manual Electrical All Models The machine does not include a power cord one Connect electrical power to wires inside the junction must be field supplied or the machine hard wired to box in the back of the cabinet Use a strain relief and the electrical power supply connect a ground wire to the ground screw The junction box for the power cord is on the back Remote models power the condenser fan motor from panel See the next page marked leads in the junction box Refer to the dataplate on the machine for minimum Do not use an extension cord Follow all local and circuit ampacity and determine the proper wire size national codes for the application The datapl
5. 2 The condenser is to be located 35 feet above and then 100 feet away horizontally 35 x 1 7 59 5 59 5 100 159 5 159 5 is greater than the 150 maximum and is NOT acceptable Operating a machine with an unacceptable configuration is misuse and will void the warranty rd Max 35 feet Remote Condenser located Condenser Distance amp above ice machine Location Schematic dd Max 15 feet L Remote Condenser located below ice machine December 2014 Page 10 N0422 F0522 N0622 F0822 N0922 F1222 N1322 F1522 D Series Air Water or Remote User Manual For The Installer Remote Condenser Locate the condenser as near as possible to the interior location of the ice machine Allow it plenty of space for air and cleaning keep it a minimum of two feet away from a wall or other rooftop unit Note The location of the condenser relative to the ice machine is LIMITED by the specification on the prior page Roof penetration In many cases a roofing contractor will need to make and seal the hole in the roof for the line sets The suggested hole diameter is 2 inches Meet all applicable building codes Roof Attachment Install and attach the remote condenser to the roof of the building using the methods and practices of construction that conform to the local building codes including having a roofing contractor secure the condenser to the roof
6. Control Panel Door The door can be moved to allow access to the on and off switches To better limit switch access a different door may be installed December 2014 Page 6 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Water Air or Water Cooled The water supply for ice making must be cold potable water There is a single 3 8 male flare potable water connection on the back panel Water cooled models Water Inlet also have a 3 8 FPT inlet connection for the water cooled condenser Chilled water can also be used this connection Backflow The design of the float and reservoir prevents ia Drain potable water backflow by means of a 1 air gap Connection between the reservoir s maximum water level and the float valve water inlet orifice Condensate Drain Drain Tube There is 94 FPT condensate drain fitting at the back of the cabinet Water cooled models also have a 2 FPT discharge drain connection on the back panel Attach Tubing Connect the potable water supply to the potable water fitting 3 8 OD copper tubing or the equivalent is recommended Water filtration is recommended If there is an existing filter change the cartridge Connect the water cooled water supply to the condenser inlet Note Do NOT filter water to the water cooled condenser circuit Drains use rigid tubing Connect the drain tube to the
7. Remote 11 Precharged Line Routing Remote Only iii 12 Coupling Instructions Remote ved RE e E E 13 Water Remote Models Ante ta piegi LEARN ITER 14 leale 15 Initial Start Up and 16 Maintenance Scale Removal and 17 Maintenance Check Bearing endika 18 CIR RR RONSON 19 Maintenance A rie a 20 OPHONSE ee ee ee ee 21 What to do before calling for hep aw SSS ee 22 December 2014 Page 1 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Installation This machine is designed to be used indoors in a controlled environment Operation outside the limits listed here will void the warranty Air temperature limits C mm Maximum 100 20 F 120 F condenser Water temperature limits P Minimum Maximum All models 100 F Water pressure limits potable Minimum Maximum Water pressure limit to water cooled condenser is 150 PSI Voltage limits Minimum Maxi
8. button repeatedly to cycle through the 4 possible settings 1 year 0 disabled 4 months 6 months default 3 Push Off to confirm the selection December 2014 Page 19 N0422 F0522 N0622 F0822 N0922 1222 1322 F1522 D Series Air Water or Remote User Manual Maintenance Sensors The control that senses bin full and empty is a photo electric eye therefore it must be kept clean so it can see At least twice a year remove the ice level sensors from the base of the ice chute and wipe the inside clean as illustrated Photo Eye 1 Remove front panel 2 Pull photo eye holders forward to release them 3 Wipe clean as needed Do not scratch the photo eye portion 4 Return the eye holders to their normal positions and return the front panel to its original position Note Eye holders must be mounted properly They snap into a centered position and are properly located when the wires are routed to the back and the left eye is the one with 2 wires at the connector The ice machine senses water by a probe located near the water reservoir At least twice a year the probe should be wiped clean of mineral build up Probes 1 Shut off the water supply 2 Remove front panel 3 Remove the hose from the water sensor use a hose clamp pliers for this 4 Loosen mounting screw and release the water sensor from the frame of the unit 5 Wipe
9. material or workmanship It does not cover maintenance corrections to installations or situations when the machine is operated in circumstances that exceed the limitations printed above December 2014 Page 2 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Location While the machine will operate satisfactorily within the listed air and water temperature limits it will produce more ice when those temperatures are nearer the lower limits Avoid locations that are hot dusty greasy or confined Air cooled models need plenty of room air to breathe Air cooled models must have at least six inches of space at the back for air discharge however more space will allow better performance Airflow Air flows into the front of the cabinet and out the back The air filters are on the outside of the front panel and are easily removed for cleaning NA Airflow Options Side air flow kits KPFSA223 or KPFSA227 are available for air cooled models A filter kit for the remote condenser is KERCF Ice is made until it fills the bin enough to block an infrared light beam inside the base of the machine A field installed kit is available to adjust the maintained ice level lower The kit number is KVS The standard controller has excellent diagnostic capabilities and communicates to the user through the AutoAlert light panel seen through the front panel Field installed k
10. needed 6 Fill out the warranty registration form and either file it on line or mail it 7 Notify the user of the maintenance requirements and whom to call for service Maintenance This ice machine needs five types of maintenance Air cooled and remote models need their air filters or condenser coils cleaned regularly All models need scale removed from the water system All models require regular sanitization All models require sensor cleaning All models require a top bearing check Maintenance Frequency Air filters At least twice a year but in dusty or greasy air monthly Scale removal At least twice a year in some water conditions it might be every 3 months The yellow De Scale amp Sanitize light will switch on after a set period of time as a reminder The default time period is 6 months of power up time Sanitizing Every time the scale is removed or as often as needed to maintain a sanitary unit Sensor Cleaning Every time the scale is removed Top bearing check At least twice a year or every time the scale is removed Maintenance Air filters 1 Pull air filter s from panel 2 Wash the dust and grease off the filter s 3 Return it them to their original position s Do not operate the machine without the filter in place except during cleaning Maintenance Air cooled condenser If the machine has been operated without a filter the air cooled condenser fins will ne
11. tubing must be evacuated prior to connection to the ice maker or condenser If the excess tubing is to be coiled spiral it horizontally to avoid excess trapping in the lines 5 Have the roofing contractor seal the holes in the roof per local codes December 2014 Page 12 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Coupling Instructions Remote Only The couplings on the ends of the pre charged line 6 Continue tightening the swivel nut until it bottoms sets are self sealing when installed properly out or a very definite increase in resistance is felt no threads should be showing Follow these instructions carefully These steps must be performed by an EPA Certified Type Il or higher technician Initial Connections 1 Remove the protector caps and plugs Wipe the seats and threaded surfaces with a clean cloth to remove any possible foreign matter 2 Lubricate the inside of the couplings especially the O rings with refrigerant oil Oil packets are supplied with Scotsman line sets 3 Position the fittings on the correct connections on the condenser and ice machine Final Connections 4 Tighten the couplings together by hand until it is certain that the threads are properly engaged 7 Marka line on the coupling nut and unit panel Then tighten the coupling nut an additional one quarter turn The line will show the amount that the nut tu
12. white over time some gray will appear over the rollers that is normal Add grease to replace the gray grease or if gaps between rollers are visible If grease is watery all gray or rust is visible have the bearing replaced See the next page for more information Note When checking the top bearing always inspect the drip pan for water seal leaks If water is present in the drip pan service the water seal and check the gear reducer s lubricant See the next December 2014 Page 18 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Bearing Service This task should only be done by a qualified service technician If the grease is uniformly white no further action is needed If very gray rusty wet or has any embedded metal have the bearing replaced If the bearing only needs grease or to confirm the quality of the grease low in the bearing inject grease into the lower part of the bearing using Scotsman grease needle pn 02 3559 01 and Scotsman bearing grease cartridge pn A36808 001 Be sure to inject grease evenly and thoroughly Needle part number 02 3559 01 Change De Scale Notification Interval This feature is accessible only from standby Status Light Off 1 Press and hold Clean button for 3 seconds This starts the Time to Clean Adjustment State and displays the current time to clean setting 2 Press the clean
13. HM Relief n Ground Wires Use of non Scotsman condensers requires approval from Scotsman Engineering December 2014 Page 9 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Remote Condenser Location Limits Use the following for planning the placement of the condenser relative to the ice machine Location Limits condenser location must not exceed ANY of the following limits e Maximum rise from the ice machine to the condenser is 35 physical feet e Maximum drop from the ice machine to the condenser is 15 physical feet Physical line set maximum length is 100 feet Calculated line set length maximum 15 150 Calculation Formula Drop dd x 6 6 dd distance in feet Rise rd x 1 7 rd distance in feet Horizontal Run hd x 1 hd distance in feet Calculation Drop s Rise s Horizontal Run dd rd hd Calculated Line Length Configurations that do NOT meet these requirements must receive prior written authorization from Scotsman to maintain warranty Do NOT e Route a line set that rises then falls then rises Route a line set that falls then rises then falls Calculation Example 1 The condenser is to be located 5 feet below the ice machine and then 20 feet away horizontally 5 feet x 6 6 33 33 20 53 This location would be acceptable Calculation Example
14. Scotsman Ice Systems Installation and User s Manual for Modular Flaked and Nugget Ice Machines Prodigy Plus D Series Models F0522 F0822 F1222 F1522 N0422 N0622 N0922 and N1322 Air Cooled Water Cooled and Remote Air Cooled N0422 F0522 N0622 F0822 N0922 F1222 1322 F1522 D Series Air Water or Remote User Manual Introduction This ice machine is the result of years of experience with flaked and nugget ice machines The latest in electronics has been coupled with the time tested Scotsman flaked ice system to provide reliable ice making and the features needed by customers The features include easily accessible air filters simple conductivity water level sensing evaporator clearing at shut down photo eye sensing bin control and the ability to add options Contents CEs respirare iene ee ee 2 drill a ee ale ee oe aoe ee 3 N0422 F0522 N0622 20822 Cabinet Layout Ve eee es a 4 N0922 F1222 N1322 F1522 Cabinet layout s0c2ci erneceor 5 Unpacking amp IInstall Prep pe ai wk ek ES 6 Water Air of Water Cooled s s s tams title fiere 7 Elecirical Reha he oe eee eS 8 Refrigeration Remote Condenser 9 Remote Condenser Location Limits 0 0 4 eb 10 For The Installer
15. ate on the back of the cabinet also includes the maximum fuse size w x d x h Hz Phase Type Ampacity Type Circuit Breaker N0422A 1 22x24x23 115601 52 20 No422W 1 D 115 60 1_ _ 144 522 1 10 same ____ 15604 F0522W 1 D N0622A 1 D same 115 60 1 No622W 1 D ___ 115 601 N0622R 1 same 115 601 ____ N0622A 32 p___ same ____ 208 230 60 1 __ FO822A 1 D_ ___ t15 601____ Ar F0822W 1 822 1 10 same _ 115 601 Remote F0822W 32 D___ same _ 208 230 60 1__ Water N0922A 32 N0922W 3 N0922R 32 208 230 60 1 2 D D F1222A 32 10 1208 2301601 Ar __ F1222W 32 D_ 208 230 60 1 F1222R 32 0 ___ __ 208 230 60 1 Remote F1222A 3 0 1208 2301603 Ar D 210 D N1322A 32 N1322W 3 N1322R 32 F1522A 32 F1222R 3 208 230 60 3 December 2014 Page 8 N0422 F0522 N0622 F0822 N0922 F1222 N1322 F1522 D Series Air Water or Remote User Manual Refrigeration Remote Condenser Models Remote condenser models have additional installation needs The correct remote condenser fan coil must T be connected to the ice making head Liquid and Junction discharge tubing connections are on the back of the Cover ice machine cabinet Pre charged tubing kits are available i
16. ches on the controller It also allows access to the On and Off buttons that operate the ice machine Sometimes access to the switches should be limited to prevent unauthorized operation For that purpose a fixed panel is shipped in the hardware package The fixed panel cannot be opened To install the fixed panel 1 Remove the front panel and remove the bezel 2 Spread the bezel frame open and remove original door insert fixed panel into bezel Be sure it is in the closed position 3 Return bezel to panel and install panel on unit December 2014 Page 15 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Initial Start Up and Maintenance 1 Turn the water supply on Remote models also open the liquid line valve 2 Switch the electrical power on Confirm voltage is correct for the model 3 Push and release the On button The machine will start in about two minutes 4 Soon after starting air cooled models will begin to blow warm air out the back of the cabinet and water cooled models will drain warm water from the condenser drain tube Remote models will be discharging warm air from the remote condenser After about 5 minutes ice will begin to drop into the bin or dispenser 5 Check the machine for unusual rattles Tighten any loose screws be sure no wires are rubbing moving parts Check for tubes that rub Remote models check quick connects for leaks retighten as
17. ed to be cleaned They are located under the fan blades The services of a refrigeration technician will be required to clean the condenser Maintenance Remote air cooled condenser The condenser fins will occasionally need to be cleaned of leaves grease or other dirt Check the coil every time the ice machine is cleaned Maintenance Exterior Panels The front and side panels are durable stainless steel Fingerprints dust and grease will require cleaning with a good quality stainless steel cleaner Note If using a sanitizer or a cleaner that contains chlorine on the panels after use be sure to wash the panels with clean water to remove chlorine residue Maintenance Water filters If the machine has been connected to water filters check the cartridges for the date they were replaced or for the pressure on the gauge Change cartridges if they ve been installed more than 6 months or if the pressure drops too much during ice making December 2014 Page 16 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Maintenance Scale Removal and Sanitation Note Following this procedure will reset the de scale and sanitize light 1 Remove front panel 2 Push and release the Off button 3 Remove ice from bin or dispenser 4 Turn the water supply to the float valve OFF 5 Drain the water and evaporator by disconnecting the leg of the hose connected to the water sensor a
18. its are available that can log data and provide additional information when the front panel is removed The kit numbers are KSBU and KSB NU See page 21 Bin compatibility All models have the same footprint 22 inches wide by 24 inches deep Confirm available space when replacing a prior model Bin amp adapter list B322S no adapter needed B330P or B530P or B530S Use KBT27 8425 KBT39 B948S KBT38 for single unit 89485 KBT38 2X for two units side by side e BH1100 BH1300 and BH1600 upright bins include filler panels to accommodate a single 22 inch wide ice machine No adapter is needed Dispenser compatibility Only nugget ice models may be used with ice dispensers Flaked ice is not dispensable 10150 use KBT42 and KDIL PN 150 includes KVS KNUGDIV and R629088514 10200 use KBT43 and KNUGDIV KVS 10250 use KBT43 and KNUGDIV and KVS See sales literature for other brand model ice and beverage dispenser applications Other Bins amp Applications Note the drop zone and ultrasonic sensor locations in the illustrations on the next pages Scotsman ice systems are designed and manufactured with the highest regard for safety and performance Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way including the use of any part and or other components not specifically approved by Scotsman
19. ment knob arrow to the Norm area between the green arrows Select either the first or second positions as a starting point and adjust as needed December 2014 Page 21 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual What to do before calling for service Normal Operation Ice The machine will make either flaked or nugget ice depending upon the model The ice will be produced continuously until the bin is full It is normal for a few drops of water to occasionally fall with the ice Heat On remote models most heat is exhausted at the remote condenser the ice machine should not generate significant heat Water cooled models also put most of the heat from ice making into the discharge water Air cooled models will generate heat and it will be discharged into the room Noise The ice machine will make noise when it is in ice making mode The compressor and gear reducer will produce sound Air cooled models will add fan noise Some ice making noise could also occur These noises are all normal for this machine Reasons the machine might shut itself off Lack of water Does not make ice Auger motor overload High discharge pressure Low refrigeration system pressure Check the following 1 Has the water supply to the ice machine or building been shut off If yes the ice machine will automatically restart within minutes after water begins to flow t
20. mum 115 volt 208 230 60 Hz Minimum conductivity RO water 10 microSiemens CM Water Quality ice making circuit e Potable The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product Water can contain impurities either in suspension or in solution Suspended solids can be filtered out In solution or dissolved solids cannot be filtered they must be diluted or treated Water filters are recommended to remove suspended solids Some filters have treatment in them for dissolved solids Check with a water treatment service for a recommendation RO water This machine can be supplied with Reverse Osmosis water but the water conductivity must be no less than 10 microSiemens cm Potential for Airborne Contamination Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine Most water filters remove chlorine from the water supply to the machine which contributes to this situation Testing has shown that using a filter that does not remove chlorine such as the Scotsman Aqua Patrol will greatly improve this situation Warranty Information The warranty statement for this product is provided separately from this manual Refer to it for applicable coverage In general warranty covers defects in
21. n several lengths to accommodate most installations Order the one that just exceeds the length needed for the installation Ground Wire Connection Install Black Power Strain Relief The kit numbers are e RTE10 RTE25 RTE40 RTE75 There are limits as to how far away from the ice machine and where the remote condenser can be located See page 10 for those limits The correct condenser must be used Ice Machine Voltage Condenser Model Model F0822R 115 ERC111 1 N0622R F1222R 208 230 ERC311 32 3 N0922R N1322R 208 230 ERC311 32 Install se Do not reuse condenser coils contaminated with ja mineral oil used with R 502 for example They will paon cause compressor failure and will void the warranty Ground Wire Cover Connection A headmaster is required for all remote condenser systems Prior condensers did not have a headmaster New head prior condenser retrofits can Install Black Power Strain 1 White Supply use headmaster kit KPF
22. nd draining it into the bin Return the hose to its original position 6 Remove the water reservoir cover 7 Mix a solution of 8 ounces of Scotsman Clear Scale Remover and 3 quarts of 95 115 degree F potable water Ice machine scale remover AWARNING contains acids Acids can cause burns If concentrated cleaner comes in contact with skin flush with water if swallowed do NOT induce vomiting Give large amounts of water or milk Call Physician immediately Keep out of the reach of children 8 Pour the scale remover solution into the reservoir Use a small cup for pouring 9 Push and release the Clean button the auger drive motor and light are on C is displayed and the De scale light blinks After 20 minutes the compressor will start 10 Operate the machine and pour the scale remover into the reservoir until it is all gone Keep the reservoir full When all the scale remover solution has been used turn the water supply back on After 20 minutes of ice making the compressor and auger motor will shut off 11 Turn the water supply to the ice machine OFF 12 Drain the water reservoir and evaporator by disconnecting the leg of the hose connected to the water sensor and draining it into the bin ora bucket Return the hose to its original position 13 14 15 16 17 18 19 20 21 22 24 Drain Water Discard or melt all ice made during the previous step T
23. o it 2 Has power been shut off to the ice machine If yes the ice machine will automatically restart when power is restored 3 Has someone shut the power off to the remote condenser while the ice machine still had power If yes the ice machine may need to be manually reset To Manually Reset the machine Open the swtich door e Push and release the Off button e Push and release the On button Open Switch Door To Shut the Machine Off Push and hold the Off button for 3 seconds or until the machine stops Indicator Lights amp Their Meanings De Scale amp Sanitize Steady Green Switching on or off When Smart Board used machine attention Blinking Green Self Test Failure recommended Blinking Red Diagnostic shut Lack of water down Yellow Time to descale and sanitize Blinking Yellow Mode Light Off Switched to Off December 2014 Page 22 17 3533 01 SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway Vernon Hills IL 60061 800 726 8762 www scotsman ice com
24. o sanitize the water system mix a locally approved sanitizing solution An example of a sanitizing solution is mixing one ounce of liquid household bleach and two gallons of 95 115 degree F water Pour the sanitizing solution into the reservoir Push and release the On button Switch the water supply to the ice machine on Operate the machine for 20 minutes Push and release the Off button Wash the reservoir cover in the remaining sanitizing solution Return the reservoir cover to its normal position Melt or discard all ice made during the sanitizing process Wash the inside of the ice storage bin with the sanitizing solution Push and release the On button Return the front panel to its original position and secure with the original screws December 2014 Page 17 N0422 F0522 N0622 F0822 N0922 F1222 1322 F1522 D Series Air Water or Remote User Manual Maintenance Check Top Bearing This task should only be done by a qualified service technician The bearing in the breaker should be checked at least two times per year Check the bearing by 1 Removing the bail clamp and ice chute cover Bail Clamp 3 Removing the water shed amp unscrewing the breaker cover left hand threads 2 Unscrewing the ice sweep Inspect the top of the bearing When new the grease is
25. ondensate drain fitting at the back of the cabinet Attach Tubing 1 Connectthe potable water supply to the potable water fitting 3 8 OD copper tubing or the equivalent is recommended 2 Change the cartridge on the existing water filter if any present 3 Connect the drain tube to f the condensate drain fitting 9 Potable Water K 4 Vent the drain tubing between the ice machine and the building drain Drain Vent Condensate Drain December 2014 Page 14 N0422 F0522 N0622 F0822 N0922 1222 1322 F1522 D Series Air Water or Remote User Manual Final Check List After connections 1 Wash out the bin If desired the interior of the bin could be sanitized 2 Locate the ice scoop if supplied and have it available for use when needed 3 Remote only Switch on the electrical power to warm up the compressor Do not start the machine for 4 hours Final Check List 1 Is the unit located indoors in a controlled environment 2 ls the unit located where it can receive adequate cooling air 3 Has the correct electrical power been supplied to the machine 4 Have all the water supply connections been made 5 Have all the drain connections been made 6 Has the unit been leveled 7 Have all unpacking materials and tape been removed 8 Has the protective covering on the exterior panels been removed 9 ls the water pressure adequate 10 Have the d
26. probes clean December 2014 Page 20 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Options Vari Smart Optional adjustable ice level control KVS When this option is present there is an adjustment post and an additional indicator light to the right of the four indicator lights mentioned earlier Power Status Water De scale 7 E Sanitize Au inAlant Indicator Lights The ultrasonic ice level control allows the user to control the point that the ice machine will stop making ice before the bin or dispenser is full Reasons for this include e Seasonal changes ice used Planning to sanitize the bin Faster turnover for fresher ice Certain dispenser applications where maximum ice level is not desired Use of adjustable ice level control There are several positions the ice level can be set to including Off or Max knob and label indicators lined up where it fills the bin until the standard bin control shuts the machine off See the kit s instructions for complete details Adjust Level Rotate the adjustment post to the desired ice level The machine will fill up to that level and when it shuts off the indicator light next to the adjustment post will be On Note The maximum fill position is when the arrow on the knob points to the arrow on the label Dispenser applications Nugget ice only Set the adjust
27. r 554051 ILOMWIY 1VDIHLIITI NOD JLOWSY JOSUAS pinoys 9102 doup 0 9 ON MalA Li 31002 Idd LIT Ni F ve 5 1981 ni ez x Xx y 4 N YILVM 3NIHIVIN call JUV 553354 1VDIYL93TI 88 ___ LIE s s 21002 YILVM n 0861 YISNIANOD 205 Idd 5081 Add RS j 197 1 LEE 98 Y p A zee 6581 h y 1IINI YILYM i YASNIONOI N Idd 8 igs sg 1 e YILVM ANIHIVIN 3UVII B E 554234 vid 88 December 2014 5 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Unpacking amp Install Prep Remove the carton from the skid Check for hidden freight damage notify the carrier immediately if any is found Retain the carton for the carrier s inspection The machine is not bolted to the skid If strapped remove the strap Place on Bin or Dispenser If reusing an existing bin be sure that the bin is in good shape and that the gasket tape on the top is not torn up Water leaks not covered by warranty could res
28. rain connections been checked for leaks 11 Has the bin interior been wiped clean or sanitized 12 Have any water filter cartridges been replaced 13 Have all required kits and adapters been properly installed Control and Machine Operation Once started the ice machine will automatically make ice until the bin or dispenser is full of ice When ice level drops the ice machine will resume making ice Caution Do not place anything on top of the ice machine including the ice scoop Debris and moisture from objects on top of the machine can work their way into the cabinet and cause serious damage Damage caused by foreign material is not covered by warranty There are four indicator lights at the front of the machine that provide information on the condition of the machine Power Status Water De scale amp Sanitize Power No Water Status Time to Clean Note If the De Scale amp Sanitize light is ON following the cleaning process will clear the light for another cleaning time internal Two button switches are at the front On and Off To switch the machine OFF push and release the Off button The machine will shut off at the end of the next cycle To switch the machine ON push and release the On button The machine will go through a start up process and then resume ice making Lower Light and Switch Panel This user accessible panel provides important operational information and duplicates the lights and swit
29. rns Do NOT over tighten 5 Use two wrenches tighten the coupling until it bottoms out or a definite increase in resistance is 8 After all connections have been made and after felt It is important that ONLY the nut on the pre the receiver outlet valve has been opened do not charged tube be turned or the diaphragms will open yet check the couplings for leaks be torn out by the piercing knives and they will be loose in the refrigeration system Note As the couplings are tightened the diaphragms in the quick connect couplings will begin to be pierced As that happens there will be some resistance to tightening the swivel nut December 2014 Page 13 N0422 F0522 N0622 F0822 N0922 1222 N1322 F1522 D Series Air Water or Remote User Manual Water Remote Models The water supply for ice making must be cold potable Do not Tee ice machine drains into the drain tube water There is a single 3 8 male flare potable water from the ice storage bin or dispenser Back ups connection on the back panel could contaminate and or melt the ice in the bin or dispenser Be sure to vent the bin drain Use rigid tubing Connection Backflow Follow all local and national codes for tubing traps The design of the float valve and reservoir prevents and air gaps potable water backflow by means of a 1 air gap between the reservoir s maximum water level and the float valve water inlet orifice Drain There is one FPT c
30. ult from a poor sealing surface If installing a remote or a remote low side a new bin is recommended due to the high cost to the user of replacing an old bin when a remote system is on top Install the correct adapter following the directions supplied with that adapter Hoist the machine onto the adapter Note The machine is heavy Use of a mechanical lift is recommended Position the machine on the bin or adapter Secure with straps from the hardware bag packed with the machine or those supplied with the adapter Remove any plastic covering the stainless steel panels Remove any packaging such as tape or foam blocks that may be near the gear reducer or ice chute Level the bin and ice machine front to back and left to right by using the bin leg levelers a 7 Sanitize Auto Alert Indicator Lights Panel Removal 1 Locate and loosen the two screws at the bottom of the front panel 2 Pull the front panel out at the bottom until it clears 3 Lower the front panel down and off the machine 4 Remove two screws at the front of the top panel Lift up the front of the top panel push the top panel back an inch then lift to remove 5 Locate and loosen the screw holding each side panel to the base Left side panel also has a screw holding it to the control box 6 Pull the side panel forward to release it from the back panel
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