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Program Controller X

1. without filter Le a gt PV gt K time time constant The time constant is defined as a time required for the input value to attain 63 2 of the original input value Large eeren T Time constant errr Small wee erect es Setting Setting of PV filter time constant 0 0 PV filter is not used 0 1 to 900 0 sec PV filter is applied according to the assigned time constant second 2 5 PV shift shifting zero point of PV Explanation This is a function to shift a PV by a set value Display SV PID operation PV shift set value PV shift setting 50 to 50 of the input range Notation in engineering units INP TN1PVX E 3 6 2 6 Start mode defining a startup mode at resumption of power supply Explanation The start mode is defined when the power supply is resumed Two types of the start mode is available continuous and reset Continuous the operation at the time of power failure is resumed Reset the reset state is established Start mode 0 continuous 1 reset 2 7 MV proportional period for relay drive or SSR SSC drive output Explanation This is the setting for the MV proportional period in the relay output or in the SSR SSC driven output In the relay output or the SSR SSC driven MV the value of MV Fi 0 to 100 is out
2. In the fixed value operating mode Fix Channel Z 4 C n will appear in the channel menu SEL Pv Alarm 1 set value ALT C sv gt Settinglock 1 o Alarm 2 set value FL te E 2 4 mv SEL Alarm 3 set value Bylo Eh FIX channel FOAL Alarm 4 set value AL PID No A J 7 Proportional band F Program pattern channel Gees T Integration time Differentiation time 4 PID channel Dead zone mg MV upper limit Moo MV lower limit ious tt Setup channel GHEH Reverse operation Ey Non linear gain roam Integration break Ee point Manual reset ror Parameters from Proportional band to Manual reset can call the PID group set number to 9 in this area by setting Z mn PID group number to any of the numbers 1 to 9 in the same structure as that of the PID channel parameter INP TN1PVX E 3 16 3 4 Manual operation This is an operating mode in which the manipulating value MV setting is performed from the front keyboard MANUAL lt AUTO switching can be accomplished by toggle action Fixed value automatic M7 A M SFT SEL MV change 3 5 Remote operation Option for the entry of external commands and selected pattern and the output of status This is an optional function available when this unit is used in combined use of some external devices such as
3. gt set for operation Tou see section 3 System setup channel Parameter to be set Expert channel for more advanced use gt coo see section 4 For details of paramters in each channel see the Parameter List at the end of this Manual Parameter display range may be changed by setting the user level 0 End user Displays parameters in the unshadowed area The displayed parameters are needed for program pattern setting 1 Set maker Displays parameters in the unshadowed area __ plus dark shadowed area ___ The displayed parameters are needed for setting up the unit 2 Expert Displays parameters in the light shadowed area jj in addition to the unshadowed __ and dark shadowed areas __ The displayed parameters are needed for more advanced use of this unit 1 3 INP TN1PVX E Setting lock This is a setting lock parameter for prevention of an erroneous setting 0 Total release 1 Operation release 2 Total lock Enables the setting of all parameters with no setting locked With the setting locked no change can be made for parameter values Permits only the running operation and reset operation All the setting operations are locked Inhibits a change in parameter value and the running operation However parameter call and display are allowed Data change and registration procedures Call a parameter u INP TN1PVX E Enter data
4. Fo Instruction Manual Program Controller X Type PVX O SS l H a l a lOO lM O IM a NENE Fuji Electric Systems Co Ltd INP TN1PVXd E PREFACE We thank you for purchasing Fuji Program Controller X Type PVX This instruction manual explains the installation wiring operation and maintenance of the Program Controller X so please read through it before using the controller E Safety Precautions Before use carefully read the safety precautions for correct operation e The precautions concern important matters related to safety Be sure to observe them The safety matters are ranked to DANGER CAUTION Indications and meanings are as follows D D A N G E R If the handling is wrong dangerous situations might occur caus ing death or serious injury A C A UTI O N If the handling is wrong dangerous situations might occur caus ing medium or slight degree of injury or physical damage only lt DANGER e If the fault or anomaly of the device may cause serious accident or troubles to other devices externally install appropriate protective circuit to avoid accidents e The instrument has no power switch nor fuse Install them if necessary Fuse rating 250 V 1 A e For avoiding device breakage and fault supply a power voltage matching the rating e For avoiding electric shock malfunction and device troubles do not turn on power until all instal lation and wiring have ended e The i
5. e Setting of PID group number Setting of alarms 1 to 2 or 1 to 4 e Setting of time signals to 4 or 1 to 6 e Setting of guarantee soak Parameter to be set only for one in a pattern e PV start specification e Cycle setting e Setting of pattern link For particulars of each setting see an appropriate section for each parameter 2 3 INP TN1PVX E 2 2 Pattern Setting Setting of a set value SV and time Segments 1 through 3 are registered according to the examples of program patterns Applicable F Operation Step O Display Explanation profil Invoking a SEL Prot Program setting channel menu is invoked parameter 7 See 1 Parameter structure and Parameter O in calling method SEL Pattern Segment Enters the program setting channel ri fa i Pattern and segment displays will blink Entering the Set Enters the set value mode and the set value setting mode ENT value ooo will blink set value Ti ime a Changing data Set ere By using and keys the set value Wu data is changed to 25 value i one For decrement and increment of data For selecting columns o o Set ages value Time SS Entering the Set The set value blinking will terminate and data entry set ENT value cn the data 2
6. See System Setup Parameters Alarm hysteresis Expert parameter A change of the setting is not required for the ordinary use 2 7 INP TN1PVX E 2 3 3 Setting of time signal Set value Explanation A time setting is made for the time signal The time signal will function to turn on off the digital output open collector according to the program running For this unit 4 point or 6 point time signal may be provided The time signal setting can be established by setting an ON time and OFF time starting from the beginning of a segment to be set ON time Time signal 1 OFF time The time may be set even beyond the segment Where however a time is set again in the later segment the preceding time setting will be nullified and the present time setting will be validated because one timer is provided for each time signal ON time l OFF time In one segment only one ON and one OFF setting are allowed for each time signal In the reset state the time signal outputs will be all OFF The time signal timer will be stopped in the holding state The time signal output immediately before the end of operation will be retained when the unit operation is ended No setting 0 00 to 99 59 Ohr 0 min to 99 hr 59 min or 0 min 0 sec to 99 min 59 sec Associated parameters Time unit setting switching between hr min and min sec System setup parameter INP TN1PVX E 2 8 2 3 4 Guarantee so
7. Alarm 4 hysteresis aeaf Pas DV differential mode doodo AT SV mode AY Sn System setup channel pe mode rod CERERE Transmission write inhibit f 4 4 t Expert parameter a z lt EHF Ch The expert parameter channel is displayed only when the user level is 2 Expert Code Name Setting range Notation Remarks Su SV H_ Set value upper limit 0 to 100 of the input range eae S o i SV L Set value lower limit 0 to 100 of the input range Prpinen tne eas DMV MV variation limit 0 0 to 105 0 bn Prt Alarm 1 hysteresis p Engineerin FRS AIRS Wwidth setting 0 to 50 of the input range ante E Deke Alarm 2 hysteresis Engineering AdihnS A2ZHS Wwidth setting 0 to 50 of the input range een 34 5 A3HS Alarm 3 hysteresis 0 to 50 of the input range Engineering To be displayed only ae width setting units when alarms 3 and 4 aq l are provided inne arm 4 hysteresis Engineerin roan A4HS width setting 0 to 50 of the input range Pee 8 d o do DVDV DV defferential E 5 DV differentiation specification co PV differentiation Af Sa ATSV AT SV mode 0 Standard 1 Low PV type Diag PID AT PID tuning 0 PI tuning specification 1 PID tuning r5 TDS Transmission write 4 E 5 Write inhibit inhibit noo Write enable 4 1 INP TN1PVX E 2 Setting of each parameter 2 1 Set value SV upper and lower limits Explanation The range of a set value
8. and keys to change the numerical value for the differential time A value of 30 0 seconds is used in this case Entry ENT lda ENT S14 lA Ie Depress key so that the segment display will blink INP TN1PVX E 3 2 1 Setting of proportional band P integration time I and differentia tion time D Explanation The proportional band P Integral time I and differential time D are assigned for the PID control Setting 1 Proportional band P 0 0 Two position control is performed 0 1 to 999 9 PID control is performed 2 Integral time I 0 sec The integral operation is eliminated 1 to 3200 sec An integral time is assigned 3 Differential time D 0 0 sec The differential time is eliminated 0 1 to 900 0 sec A differential time is assigned Associated parameters The dead zone setting is required when the two position operation is performed with P 0 3 2 2 Setting of dead zone Explanation The dead zone functional operation will vary with the value of P 1 P 0 In the two position operation This function is to improve the control stability through the prevention of the output fluctuation in the neighborhood by shifting the operating point at the time when the Process variable rises and falls i GAP i GAP i ii Output ON Output OFF SV 2 P 0 In the PID control This function is to reduce wasteful manipula
9. 0 105 0 105 0 Aoi MV L MV lower limit 5 0 105 0 5 0 rio REV Reverse 0 1 YES NO YES specification tak KNL Non linear gain 32767 32767 0 0 Ar AR _ Integration break 0 100 of input range Engineering unit 100 0 point setting fia MAN Manual setting 50 0 50 0 0 0 INP TN1PVX E 6 4 Channel Name Setting Range Notation _ Initial value Remarks SyS Ch PVT PV input type Input type code table PVU PV unit 0 1 Pas PVB PV base scale on PV caput pe 4 PVD _ Decimal point position 0 re TF Filter time constant 0 0 599 0 Second 2 0 sec SET SFT PV shift 50 0 50 0 of input Engineering unit 0 range sf STM Start mode 0 1 0 ae C1 Output proportion 0 120 Second 20 sec To be displayed on relay period drive or SSR drive 5 ET PSET Preset MV value 5 0 105 0 b Ur BURN Output set value at 5 0 105 0 burnout at tf ALIT Alarm 1 type To be displayed if ai ef AL2T Alarm 2 type T 18 2 ee alarms AL uF ALAT Alarm type 0 18 Sd Ao tf AOIT AO1 output type 0 2 To be displayed if ey gt w ja ii i aaa outputs peri type output is provided Ho IF AOIF AOI full scale 0 0 100 0 100 0 fia th AOIB AO1 base scale 0 0 we 0 0 0 aa 2f AO2T AO2 output type 1 To be displayed if Ao 2r AO2R AO2 output range gt 5 0 2 poin
10. 328 to 1472 F O x S 2B 0 to 1600 C 32to2912 F x x N 2C 0 to 1300 C 32 to 2372 F x x U 2D 199 9 to 400 C 328 to 752 F O O WRe5 26 2E 0 to 2300 C 32to4172 F x x PL II 2F 0 to 1300 C 32 to 3272 F x x DCI to5V From 999 to 9999 DC0to5V 4 Scaling range DC0to10V 42 DOwIV 43 The current must be input on DCOto 100mV 44 1 to 5 volts with a 250 ohm DCO to 10mV 45 x A resistor optional connected 40 S terminal numbers 38 and current Notes The 0 1 C F notation is not provided for a temperature span greater than 1000 C F e No guaranty is provided for the accuracy at a temperature below 200 C e The LLLL display will not appear even with an input of zero ohm within a range from 199 9 to 850 for the resistance bulb input e For the resistance bulb input the LLLL or UUUU display will appear when B wire is broken 3 3 INP TN1PVX E 2 2 Setting of PV display unit C or F and 0 1 C F notation for thermocouple or resistance bulb Explanation The setting is made for temperature display whether the PV is expressed in the unit of 1 C F or 0 1 C 0 1 F The changeover between C and F is accomplished by the PV unit 3 ut while the changeover between 1 C and 0 1 C is done by the decimal point position parameter PV unit 0 C notation 1 F notation Position of decimal poi
11. 5 is entered mode time Ti Baar A Concurrently the time setting will blink nne Pa ee entering into the time setting mode Changing data Set The data is changed to 1 20 time value 25 Time ot 0g Entering data Set ze The time setting blinking will terminate time ENT value eo and the data i 0 is entered Time 1 ad Invoking Pattern Segment Segment 7 is invoked parameter i 9 a segment 5 Z change Entering the Set 4 set value mode ENT val e Bo Time INP TN1PVX E 2 4 Applicable Step key s Changing data Entering the data entry time setting mode Display Operation Explanation profile 9 The set value is changed to 5 9 Bee o o Changing data time Entering data time Invoking Parameter Pattern Segment The time is changed to x a Segment is invoked Entering the set value mode Changing data The set value is changed to 5 11 Entering the data entry time setting mode Changing data Entering data ENT Set value Time The time is changed to 2 O D Note Depress key for returning to the operating screen 2 5 INP TN1PVX E 2 3 Setting of supplementary functions 2 3 1 Setting of PID group Explanation The PID group number l to 9 is set for the use in that segment
12. Guaranty output range 3 2mA DC to 20 8mA DC 5 to 105 Accuracy 2 FS Linearity 2 FS Resolution 0 1 FS Follow up speed 0 1 sec or less Ripple current P P 0 2 FS or less 50 Hz or less Load resistance 600 ohms or less 2 Auxiliary analog output Option e Number of points 2 points max option e Output type 0 to 10 VDC Guaranty output range 0V DC to 10 5 V DC 0 to 105 Accuracy 0 08 FS Ripple voltage P P 0 08 FS or less 50 Hz or less Temperature drift 0 08 FS 10 C Load resistance 500 k ohms or more Supplementary function Scaling function available Output update interval 100 msec cf An accuracy of 0 2 FS can be assured when scaling to 5 V DC output Digital input Option 16 V DC 15 mA Threshold voltage 6 V min 15 V max Input read interval a pulse input of 0 5 sec or longer 1 External command input 4 points e RESET Program reset e RUN Program run to start HOLD Program run to hold e ADVANCE Advancing a segment 2 Pattern select input 4 points BCD input 1 digit 23 2 2 and 2 Digital output e Output update interval 100 msec 1 Alarm output ALM1 and ALM2 Standard e Relay output x 2 points la contact Contact capacity 220 V AC 30 V DC 1 A resistive load 220 V AC 30 V DC 0 3 A inductive load Min switching current 100 mA 24 V DC Mechanical life 12 million times 20 times min Electrical life 60
13. I time Example Where a program pattern is executed three times 2 is assigned to cuce Ae Set value One time Two times Three times ff Cyclic operation is not performed The number of times of repetition Cyclic operations are performed The program pattern will be executed set value I times Supplement Only one parameter assignment is allowed for a single pattern The setting is possible for any segment 2 11 INP TN1PVX E 2 3 7 Pattern Link Operation Successive pattern execution Set value Explanation This is a function for the consecutive execution of one pattern after the other pattern is completed For a program pattern with a link pattern number assigned the first segment with the assigned pattern number will be executed after the final segment is completed Example Where pattern 3 is executed consecutively after pattern 1 3 is assigned to J tone in pattern 1 Set value A Pattern 1 l Pattern 3 Pattern link operation is not performed After one pattern is completed a pattern with assigned number is executed consecutively Relationship between link pattern and cyclic operation The cyclic operation and the pattern link operation can be assigned in combination In this case the cyclic operation is preferentially executed after completion of the cyclic operation the link pattern will be executed Pattern 2 Pattern 5
14. Input sampling period e 100 msec 7 Input impedance Thermocouple 1 mega ohms or more e Current input Outside resistor 250 ohms 1 3 e Voltage input 1 mega ohms or more 8 Permissible signal source resistance Thermocouple 250 ohms or less Voltage input 1 k ohms or less 9 Permissible wire resistance e Resistance bulb 10 ohms or less per wire 10 Permissible input voltage e Voltage input within 35 V e Current input within 22 mA e Other inputs within 13 V 11 Noise elimination ratio e Normal mode 60 dB 50 60 Hz Common mode 1 C on 220V AC to ground at 50 60 Hz 1 C on 220V AC between input and output at 50 60 Hz 1 4 12 Digital filter e First order lag filter e 0 0 to 120 0 seconds resolution 0 1 second 0 OFF 13 PV input correction 50 0 14 Over range and under range e To detectable outside the range of from 5 to 105 of FS Output part 1 Control output e Relay contact output Proportional period 1 to 120 sec Contact capacity 220V AC 30V DC 3A resistive load 220V AC 30V DC 1A inductive load Min switching current 100mA 24V DC Mechanical life 30 million times 100 times min Electrical life 100 thousand times rated load 6 1 e Voltage pulse output SSR SSC drive output Proportional period 1 to 120 sec ON voltage 10V DC to 18V DC OFF voltage 0 5V DC or less Max current 20 mA DC Current output 4 to 20mA DC
15. SV is limited with an upper limit and a lower limit As a result a value may be set within the limited range when the set value is changed from the keyboard or through the transmission So h Set value SV upper limit 1 Set value SV lower limit 0 to 100 of the input range Engineering units 2 2 Manipulating value MV variation limit INP TN1PVX E Explanation The restriction is placed on a variation fo the MV in the automatic operation the state in which the PID control is performed This unit performs the control operation at a time interval of 0 1 second A variation of the manipulating value MV for 0 1 second is limited by the parameter set value This is effective for a process in bubbles or in a process avoiding an abrupt change in the MV Setting MV variation limit 0 to 105 0 in percentages 4 2 2 3 Setting of alarm 1 to 4 hysteresis allowances Explanation The hysteresis is to provide an allowance for the alarm ON and OFF operating points Normally the hysteresis is used for the prevention of chattering disorder of alarm Also it is used for positively shifting the ON and OFF operating points Example Where a hysteresis allowance of 20 C is provided for an upper limit absolute alarm with the alarm set value of 80 C Hysteresis allowance X Alarm ON Alarm OFF 80 C Alarm set value When PV is rising the alarm turns ON at 80 C
16. This set value is added to the MV for the output SV MV 4 PID operation O gt Manipulating value MV PV j 25 0 to 125 0 INP TN1PVX E 2 24 SECTION 3 SETTING UP Start up and specifica tion changes Read this section carefully when incorporating this unit into a system and starting up the system It is assumed that the reader of this section is already familiar with the basic operating method of this unit If not the reader should read SECTION 1 BEFORE STARTING OPERATION before proceed ing to this section 1 Structure of System Setup Channel What is System Setup Channel The system setup channel is a channel through which basic parameters such as the input specifications of PV and type of alarm are set for the use of this unit to be incorporated into the system The setting and confirmation of parameters for this channel are required at the time of the system start up or when the specifications are changed t a i Setting lock profile display CE fi Program pattern setting channel SEL The system setup channel display will appear only when the user level is set to 1 Set maker 3 1 f 2 PV input type PV unit PV full scale PV base scale Position of decimal point Time constant of filter PV shift Start mode MV proportional period Preset MV value MV at burnout Alarm 1 t
17. gain Ar Integration cut point MAn _Manual reset System setup channel PvF PV fullscale Pvb PY base scale Pvd Position of deciaml point TF Filter time constant SFT PV shift STM Start mode cl Output proportional period PSET Preset MV value bUrn Burnout MV value ALIT Alarm 1 type AL2T Alarm 2 type AL3T Alarm 3 type AL4T Alarm 4 type AOIT AOI output type AOlr AOI output range AOIF AOI full scale AOlb AOI base scale AO2T AO2 output type AO2r AOI output range AO2F AOI full scale AO2b AOI base scale TMU Time unit TMdT Time display type EndT END signal output time GS h Guarantee soak upper limit GS L Guarantee soak lower limit GSTM Guarantee soak max wait time STn Station number To be displayed only when an optional item is installed Figure 6 1 Parameter Map INP TN1PVX E 6 6 Fuji Electric Systems Co Ltd Sales Div Ill International Sales Group Global Business Group Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan http www fesys co jp eng http www fic net jp eng Phone 81 42 585 6201 6202 Fax 81 42 585 6187
18. given EXTERNAL PATTERN SELECTION gt FRONT PATTERN SELECT KEY The pattern may be selected with the front pattern select key only when the external pattern select entry is 0 the state in which none of DIs are ON palem DI 2 DI 2 DI 2 DI 2 Pattern selected from keyboard OFF OFF OFF OFF 1 OFF OFF OFF ON OFF OFF ON OFF OFF OFF ON ON OFF ON OFF OFF OFF ON OFF ON OFF ON ON OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF ON Pattern Number 9 is selected where the combination with DI 2 through DI 2 is other than the above Status output Operating profile output This is a function to output an operating profile of this unit Use this function as an ACKNOWLEDGE signal when linking with the sequencer DO RESET Turns ON in the reset state J ON Running state DO RUN HOLD E Holding state DO END Turns ON at the end of a program during the time set for E m 4 signal output time 3 18 SECTION 4 ADVANCED USAGE This section describes the PVX expert parameters Those who want to make full use of this unit or to explore a new type of the usage are requested to read this section 1 Structure of expert parameter channel t ues file displ 2 profile display Caan J t PID channel m gt Set value upper limit SEL Set value lower limit MV variation limit i Alarm 1 hysteresis Alarm 2 hysteresis Alarm 3 hysteresis
19. operating screen 0 Remaining time indication 1 Lapsed time indication E 4t ENDT END signal output time 0 0 to 99 59 hr min Explanation END signal output time Explanation 2 15 3 12 INP TN1PVX E 2 16 Guarantee soak waiting allowance and setting of max wait time a Explanation e Garantee soak wait time allowance This is the time setting for the resumption of time counting in the guarantee soak Upper set value for guarantee soak Lower set value for guarantee soak Pattern The time countting is suspended for this period e Max wait time in the guarantee soak A function to resume the time counting automatically at the lapse of a predetermined time even if the measured value has not entered the guarantee soak wait time while waiting in the guarantee soak Guarantee soak upper amp lower threshold values 0 to 50 of the input range in engineering unit GSTM Max wait time in guarantee soak 0 0 to 99 59 hhr min min sec Supplement This unit is capable of generating an alarm when the time counting is resumed automatically at the lapse of the max wait time while waiting in the guarantee soak See section 3 2 10 Alarm Type Setting 2 17 Setting of T link station number Explanation T link station number is assigned Setting STN T link station num
20. pattern e 20 segments 3 Multimemory PID grouping e Nine 4 Number of program repetitions e 99 times max 5 Memory backup Lithium cell Room temperature 0 to 40 C unused state 5 years or longer e Room temperature 40 C or higher unused state 1 year or longer 1 11 Power supply 1 Power voltage 100 V AC to 240 V AC free power supply 2 Power voltage fluctuation e Within the range of from 10 to 15 3 Power frequency 50 60 Hz 4 Power consumption e For 100 V AC 20 VA or less e For 220 V AC 30 VA or less INP TN1PVX E 6 2 1 12 Normal operating conditions a 2 3 4 5 6 7 8 Room temperature e 0 to 50 C Environmental humidity 90 RH or less No condensation must be produced Installation profile e To be installed with the rear end descending at 15 degrees or less Vibration 10 to 70 Hz 9 8 m s or less Impact e 29 4 m s or less Warm up 30 min or longer Insulating resistance Contact terminal Power terminal Output terminal Input terminal Contact terminal Input terminal Contact terminal Output terminal Dielectric strength Power terminal Grounding terminal Input terminal Grounding terminal e Output terminal Grounding terminal e Contact terminal Grounding terminal 500 V DC Input terminal Power terminal A 20 M ohms e Output terminal Power terminal r more e Power voltage Grounding
21. setting mode 4 Change datas g a ace Depress key s3 for scrolling data up and down for for changing a column Depress key 1 4 SECTION 2 PROGRAMMING Programmers are requested to read this section carefully 1 Parameter Structure and Parameter Calling Method With this unit nine 20 segment program patterns can be registered Control parameters such as PID to be used in each segment can be specified out of nine PID groups as illustrated below A program pattern is set with the program pattern setting channel while a PID group is set with the PID setting channel Channel menu screen User level level PTN eve Pattern 9 Pattern 2 GDA Kennen Segment 20 Pattern 1 Operation profile Program pattern Setting channel P C D C n Key operation on the channel menu screen Moves up and down in the channel menu SEL Selects a channel on display Key operation on the program pattern setting channel Various parameters are moved up and down within one segment A segment is moved up and down within one pattern PTN Patterns 1 to 9 are moved SEL Returns to the channel menu Key operation on PID setting channel Various parameters are moved up and down within one PID group PID groups 1 to 9 are moved right and left SEL Returns to the channel menu 2 1 INP TN1PVX E 2 Pro
22. which the process will flow from the set value for segment n 1 to the set value for segment n at the time set for segment n In the case of ramp segment In the case of soak segment Set value for Segment n T segment n Set value for Set value for 6 o Set value for segment n 1 segment n 1 segment n lt gt lt gt Time setting for segment n Time setting for segment n Example 1 In the event of segment 2 n 2 on the programming map Pages 2 2 A pattern in which the process will flow from 25 C set value for segment 1 to 50 C set value for segment 2 in 3 00 hours time setting for segment 2 This is called ramp segment Example 2 In the event of segment 3 n 3 on the programming map Pages 2 2 A pattern in which the process will flow from 50 C set value for segment 2 to 50 C set value for segment 3 in 2 00 hours time setting for segment 3 This is called soak segment e The first segment will always be a soak segment because of no set value for segment n 1 Example 3 For segment 1 on the programming map pages 2 2 the process will be soaked for 1 00 hour time setting for segment 1 at a temperature of 25 C set value for segment 1 2 Setting for other supplementary functions The setting of some supplementary functions is made for each segment while the setting of others is made only for one in a pattern Parameters to be set for each segment
23. Cycle 3 Cycle 2 Link 5 m 4 times 3 times INP TN1PVX E 2 12 2 4 Editing Program Pattern 2 4 1 Segment insertion a new segment is created between segments A new segment is inserted between segments D2 3 4 Io 27153 ea 5 To be inserted between segment 2 and segment 3 Set value Set value A A T Time Time Key operation Display Explanation This display is generated by referring to section 1 3 Parameter Setting Overview A pattern and a segment are selected By depressing key the segment is inserted As a result the previous segment is shifted backward by one segment A ZA CAUTION This product enables insertion operation despite the setting of the User level and Setting lock which are described in Section1 3 Parameter Setting Overview In order to prevent insertion operation preset all the patterns and segments accordingly 2 13 INP TN1PVX E 2 4 2 Segment erasure a segment in a pattern is erased A segment is erased from a program pattern Segment 3 is erased Pa eRe cha L273 A OS 1 2 3 4 Set value A Set value ee N7 L K Time LS Time Ke aperon Display Explanation Boas aie This display is generated by referring to Section 1 3 Parameter I Setting Overview SFT A segment to be e
24. Fae aa Time Time 0 009959 min sec PID number Alarm 1 set value Alarm 2 set value Alarm 3 set value Alarm 4 set value Time signal 1 ON time min sec Time signal 1 hr min OFF time min sec Time signal 2 p ON time min sec Time signal 2 hr min OFF time min sec Time signal 3 hr min ON time min sec Time signal 3 hr min OFF time min sec Time signal 4 hr min ON time min sec Time signal 4 hr min OFF time min sec Time signal 5 hr min ON time min sec Time signal 5 hr min OFF time min sec Time signal 6 nr min ON time min sec Time signal 6 hr min OFF time min sec Guarantee soak Yes No DS JES Jn YES NO Guarantee soak oof type PV start Pager YES NO Number of times of 3 Ti oF F OFF or cyclic operation 1 to 99 1 to 99 Link pattern Loak oFF OFF or number to9 1 to 99 6 3 INP TN1PVX E 3 Paremeter List Channel Name Setting Range Notation Initial value ProG Ch SV _ Set value 0 100 of input range Engineering unit _ TM Segment time 0 00 99 59 hr min min sec PID PID group number 1 9 Number 1 Ai ft i ALMI Alarm 1 set value 0 100 of input range Alarm display 1 1 f 2 ALM2 Alarm 2 set value 0 100 of input range Alarm display 2 n 3 ALM3 Alarm 3 set value 0 100
25. In this manual the grouping of P I and D parameters and output limiters to be used for the control operation is called PID group The setting of PID group contents is made through the PID setting channel Setting 1 The PID group number is set A PID group number 2 is assigned to segment 2 Step ea Display Explanation Invoking Set gt PIDN in segment 2 is invoked parameter value eee Pattern Segment 3 Time Entering the The data will blink setting mode Pattern Segment Changing data Set The set value is changed to 2 Pega Pattern Segment value i ue Time 2 Entry Set a The data blinking will terminate and the ENT ri oc data is entered Pattern Segment value i Time 2 INP TN1PVX E 2 6 2 3 2 Setting of alarm values 1 to 4 Explanation A set value is established for the alarm to be generated in that segment The alarms are provided at two points ALMI and ALM2 as a standard and optionally it may be expanded to a total of four points with additional points ALM3 and ALM4 For setting engineering units are used The setting range is 0 to 100 of the input range Setting 0 to 100 To be displayed in engineering units Example Where the input range of an instrument is 0 to 400 C a value is used for the setting if the alrm is to be generated at 300 C Set value Associated parameters Alarm type
26. PV full scale setting 999 to 9999 The setting is made for a desired value to be displayed at 100 input PV base scale setting 999 to 9999 The setting is made for a desired value to be displayed at 0 input Position of decimal point The setting is made for a decimal place 0 No decimal point 1 the first decimal position Sh 2 the second decimal position Son 3 the third decimal position Note The setting must be made so that the full scale setting is greater than the base scale setting Good example PVF 500 PVb 250 Bad example PVF 250 PVb 500 Example of setting With an input of 4 to 20 mA DC a display of 0 0 to 10 0 will sieeeeseeeeee 4 to 20 mA DC input range code PVF 100 A display of 100 by 100 20 mA input PVE 0 vvvseeeeeeeee A display of 0 by 0 4 mA input seteeeseeeeeaes The first decimal position 3 5 INP TN1PVX E 2 4 PV filter reducing the wander of PV arising from noise a m Explanation The measurement fluctuation due to the input noise is reduced to a minimum Where the value of P proportional band is small a small variation of PV will produce a large MV thus bringing about an effect of stabilizing the control with a filter For this unit a first order lag filter is used and the setting is made with a first order lag time constant
27. PVX E 2 3 5 PV Start Allowing the program to start from the current PV Set value Explanation This function includes the seeking of a first point at which the PV matches the program pattern after the start of a program and the starting of the unit operation from that point Set value 4 i Time Starttof Startof Startof Start of Note Where there is no match point as in case the operation will start from the first segment e There is no difference between the PV start and the ordinary start in the time dependent relation between the program pattern and other supplementary functions such as time signal PV start available PV start unavailable Supplement Only one parameter assignment is allowed for a single pattern The setting is possible for any segment INP TN1PVX E 2 10 Set value 2 3 6 Cyclic Operation Repetitious execution of a pattern E This is a function for the repetitious execution of the same program pattern xplanation i Where the number of cyclic operations is assigned the re start will begin with the first segment after the completion of the final segment e For the number of cyclic operations the number of times of repetititious operations is assigned for the setting Therefore the number of times of the actual execution would be the number of cyclic operations plus one Number of times of execution Set value for cyclic operation
28. See Alarm Type Table alarms 3 amp 4 are installed 0 PV ma AA AOIT AO 1 output type 1 SV 2 pie 2 MV 0 1 5V i ia fa te AOIR AO 1 output range type 1 0 SV To be displayed if auxiliary 2 0O 10V analog signal output is fo tf AOIF AO 1 full scale ihe mettre Engineering Provided fa th AOIB AO 1 base scale Restores Be ea es 0 PV fodi AO2T AO 2 output type 1 SV 2 MV APE 0 1 to 5V Moor AO2R AO 2 output range type 1 0 to 5V To be displayed if 2 point 2 0 to 10V Hae Ot 0 oF auxiliary analog signal Aof AO2F AO2 full scale TS tangs Engineering output is provided a 3 to 100 f ineeri Aiadt AO2B AO 2 base scale ihe uous ae Cu TMU Time unit E OTE A 0 remaining time m l TMDT Time display type 1 lapsed time Zo ar Hr Min E r 2 Hemin or ama Eat ENDT END signal output time 0 to 99 59 Min Sec eae ee ng on the setting roe ly Guarantee soak Enoineeri wma 7 4 GS H upper limit 0 to 50 0 me a roc ol Guarantee soak Engineerin it te GS L lower limit 0 to 50 0 ne AENOR Mi Ff Hr min or min sec wet GSTM SEAT ne 00 to 99 59 Riise display depending on the setting of time unit To be displayed only when Sia STN Station number 00 to 99 T link transmission 1s provided INP TN1PVX E 3 2 2 Setting of Each Parameter 2 1 Setting of PV input type and input range Explanation The PV input type and the input range are selected from the table belo
29. When PV is falling the alarm turns OFF at 60 C 60 C 1 Alarm 1 hysteresis allowance setting Alarm 2 hysteresis allowance setting Alarm 3 hysteresis allowance setting Alarm 4 hysteresis allowance setting 0 to 50 of the input range engineering units If the alarm type is deviation alarm the setting must be made so that the alarm set value is greater than the hysteresis allowance 2 4 DV differentiate specification D operation of PID is differentiated for DV Explanation The D action in the PID operation is differentiated for DV The standard D action in this unit is the PV differentiation differentiation preceding type PID The controllability may be improved by specifying the DV differentiation when the ramp pattern is used Setting DV differentiate specification DV differentiation PV differentiation standard 4 3 INP TN1PVX E 2 5 AT SV mode Auto tuning in the low PV type Explanation Auto tuning for this unit is performed by Limit Cycle method centering on a set value SV In the low PV type auto tuning the central point is lowered by 10 This 10 lower PV type is used even in the auto tuning where the measured value PV should be less than the set value SV Standard AT Lower PV type AT A SV ar 5 4 ATSV mode 0 Standard AT standard 1 Low PV type AT 2 6 AT PID mo
30. a command switch digital switch and sequencer External command entry gt Status output PVX Pattern selection entry gt Operation profile output External command entry Pattern selection entry Status output PVX Reset PVX 23 1 PVX DI RESET 5o _ __ 14 DO RESEDT Run Reset DI RUN s3 t lt q Run Hold Hold DO RUN l HOLD DI HOLD G4 o Skip DO END DI ADVANCE 3s 4 DI COM DO COM 3 17 INP TN1PVX E INP TN1PVX E 1 2 3 External command entry e A corresponding command is accepted when DI RESET DI RUN DI HOLD or DI ADVANCE is turned ON for more than 0 5 sec e Since a command is accepted at the startup OFF ON turn OFF for more than 0 5 sec and then turn ON again if the successive entry of a command such as SKIP is required e The concurrent entry of some different commands will be accepted in the following preferential order RESET gt RUN gt HOLD gt SKIP e The same priority is given to the keyboard entered command and the external DI input command Therefore a command accepted later will be validated Pattern select entry A pattern is selected with DI 23 DI 2 DI 2 or DI 2 as shown in the table below A pattern is selected by continuous DI input for more than 0 5 sec for the input pattern number For the external pattern input and the front pattern select key entry the following priority is
31. able 6 5 INP TN1PVX E SEL Operating status re display ALM Alarm Tse p Proportional zone integration time Differentiation time GAP Dead zone Mich MY upper iit MRE Mower limit Ey GRAVES open spe Kab Non linear gain SEER To be displayed only in the constant value mode Expert channel SEL Expert channel Set value upper limit Set value lower limit Movement variation limit Alarm 1 hysteresis Alarm 2 hysteresis Alarm 3 hysteresis Alarm 4 hysteresis DV differentiate specification AT ST mode AT PID mode Transmission write inhibit To be displayed only when an optional item is installed Constant value mode channel Program pattern channel Pattern 9 Set value Pattern 1 Time Pidn ALM1 Alarm 1 set value to ALM4 Alarm 4 set value Tlon Time signal 1 ON time Tlof Time signal 1 OFF time to T6on Time signal 6 ON time T6of Time signal 6 OFF time GS Guarantee soak Yes No GSTP Guaranrtee soak type PvST PV start specification CyCL No of times of cyclic operation Link Link pattern number lt _ PID channel No 1 No 2 No 9 P Proportional zone I Integration time d Differentiation time GAP Dead zone MV h MV upper limit MU L MU lower limit rEv Reverse operation specification KnL Non linear
32. ak Waiting for PV to follow Explanation This is a function to suspend the timer operation at the beginning of a segment for waiting where the Process variable fails to follow the running program in the program control When the Process variable enters a specified zone the timer operation will start again e The waiting is performed only once at the beginning of the segment Therefore the timer operation will not be suspended again after the Process variable once enters the guarantee soak zone and leaves out of the zone after starting the progress of time setting Guarantee Lower ling 1 1 1 i 1 Guarantee Upper limit 1 1 soak setting i 1 1 1 lt Set time for the segment n Timer operation will suspend during this period Guarantee soak provided or not provided 3E Guarantee soak provided mc Guarantee soak not provided Guarantee soak type Expert parameter D Wait until the PV enters the upper and lower zones Standard i Wait until the measured value enters the lower zone Wait until the measured value enters the upper zone Note that this is an expert parameter and is displayed only when Expert 2 is selected in the user level setting USER Guarantee soak upper limit setting system setup parameter Guarantee soak lower limit setting system setup parameter Guarantee soak max wait time system setup parameter 2 9 INP TN1
33. arameter and for changing a data value ADV gt Cursor keys to be used for selecting a parameter and for selecting a column To be depressed when a key function in the upper line is used When this key is depressed the LED embedded in this key will light by toggle action thus indicating that a key in the upper line has been selected By depressing the key once again the LED will go off indicating that a key function in the lower line has been selected CLR gt To be used for erasing a program pattern FIX gt To be used when entering the fixed value operating mode A M re To be used when switching from AUTO to MANUAL or vice versa The AUTO mode and the MANUAL mode are alternately changed over by depressing the key with a toggle mechanism gt To be used when starting the auto tuning COPY gt To be used when copying a program pattern vii INP TN1PVX E SECTION 1 BEFORE STARTING OPERATION 1 Changing Displays on Operating Screen Various operation displays can be changed by depressing key No of cycles 2 Operation 1 Starting the operation Set value SFT gt RUN a Es a Time Reset state Running state Operation starts from segment 1 2 Starting the operation at the current temperature PV start function Set value RUN Ea a Time Reset state Running state Operation starts at the presen
34. ber 0 to 99 3 13 INP TN1PVX E 3 Various Operating Methods 3 1 In this unit the operation mode operating profile can be changed over as illustrated below Not required for the ordinary use WW A M Q FIX Q e A M e em e lem Fixed value Fixed value P f Manual program manual operation automatic operation rogram reset operation vs Q RUN R Holding Running WwW HLD saa Colca A The changeover to the fixed value automatic mode can be made only from the program reset mode Behaviors of SV and MV in various modes e Program reset mode Stand by mode in the running of a program SV eesse SV value in the Ist segment of the current pattern selected MV Preset MV e Program Run hold and end Program running mode SV eesse According to the program pattern MV Automatic calculated value by PID e Manual program operation The mode switched from the program mode to the manual operation In this case the program will run in its own course However the program will keep on running by switching to the manual operation while the program is running SV eese according to the program pattern running in its own course MV ee MV set value from the keyboard e Fixed value automatic operation Fixed value running mode SV eee SV set value from the keyboard The value wou
35. between segments 2 4 2 Segment erasure a segment in a pattern is erased oo eee eee ese eseeseceeeeeseteeceeeeeeeeeeeeaeeaeeseeaeeaeens 2 4 3 Copying a pattem onien eon ERR eae TE R A nein etter 2 4 4 Pattern erasure 2 4 5 Erasure of all patterns 2 4 6 Change of running program 3 Setting of PID Group PID Setting Channel 3 1 Structure of PID Setting Channel 0 0 ce eccccesseseesecseeecsecsececsseeseesessecsessecseesessessessasaseeseeesaseeseaseaseas 3 2 Setting of each parameters jc tees cas aE anette deacons eee te deve nailed aetna eau wares 3 2 1 Setting of proportional band P integration time J and differentiation time D eee 3 22 Setting of dead ZOnE orssed n iain eaten Rad E NE E EA AE E R ERER S 3 2 3 Manipulating value MV upper and lower limits 3 2 4 Reversing specification 32 Non linear oaasis aaee a e A arer sates E A o dhe N S 3 2 6 Int sration break point 2 i 0 28 siete cen heeded AE aE aig Wee V E E EEE a aad 3 2 7 Manuialstesetstsst 251 r Mnor le Mie ooh S teaNeerarh et Sel a Jha bin edad Bee one SE de SECTION 3 SETTING UP Start up and specification changes eeeeeeeeeeeeeee Te Structure OF System Setup CANNED oieee e er ae ated otal trad ota waco eas E 2 Setting of Each Parameter sssesseseeeesssssessesresessessessessresessessesstestessessesstestesrssesseeseesresee 2 1 Setting of PV input type and input range oo cece eneceeceeceece
36. d wiring in this instruction manual and follow the instructions 1 The unit must be earthed If not earthed it causes electric shocks or malfunction 2 Be sure to connect the rated power source Connection of different rating of power source may lead to a risk of fire accident 3 Wiring work must be performed by qualified engineers In correct wiring may lead to electric shocks malfunction or trouble 3 Operation precaution CAUTION 4 Parameters Do not touch the terminals when power is ON to avoid electric shocks or malfunction CAUTION INP TN1PVX E 39 66 1 Read the items 2 Programming 3 Setting up and 4 Advanced Usage in this instruction manual and follow the instructions 2 Use each parameter within the limit of operation noted in this instruction manual E Code Symbols 12 3 4 5 6 7 8 9 10 11 12 13 P V X 1 Y Contents Hoi te ttt Control output 1 me ia a Sth E ii CO ae Relay contact output 2 on ee ies at SSR SSC drive output 9 Laer adc ee Ase As Sd Gd eae Bk aca DC4 to 20mA output Digital input External command input 4 points Pattern select input 4 points External command input Pattern select input Time signal output 1 to 4 Provided Status output Operating profile output Provided Modification No Extended digital output Open collector o
37. de Obtaining PI control parameter Explanation The AT PID mode is used to obtain a parameter for the PI control in the auto tuning However the auto tuning in the standard status of this unit will seek a parameter for the PID control AT PID mode 0 Parameter for PI control is obtained 1 Parameter for PID control is obtained standard INP TN1PVX E 4 4 2 7 Transmission write Protect The SV change via transmission is inhibited Explanation A change of the set value SV via transmission is inhibited The inhibition of a set value change from the keyboard can be accomplished with the setting lock parameter Transmission write Protect 0 A change of SV via transmission is allowed standard 1 A change of SV via transmission is inhibited 4 5 INP TN1PVX E SECTION 5 INSTALLATION AND WIRING 1 Outline Diagrams Pannel hole center distance Fuji Electric PUSH OPEN 100 135 a 116 The hole center distance is 135 mm in the case of T link transmission type T type See the 12th column in CODE SYMBOLS 2 Installation 2 1 Appropriate locations for installation Like ordinary electronic digital devices the unit should be installed at a location where the following requirements are fulfilled 1 2 3 4 5 6 7 The temperature is within the normal range 0 C to 50 C with small changes The area is f
38. e programming Upper amp lower limit deviation alarm S Pattern PV Upper amp lower limit deviation alarm limit deviation alarm with HOLD Upper amp lower a a The alarm standby supervision for alarm OFF and deviation from the range is performed in the following cases e when the alarm set value is changed e when the alarm type is changed e when the set value SV is changed however no standby is performed when the SV is changed in Time the ramp segment INP TN1PVX E 3 9 AO output type sending PV SV and MV to auxiliary analog output 2 11 AOIT and AO2T AO output type If PV is selected in the AO output type about 10 5 V is output in the input burnout gt z S z 5 ao o e oO N o 5 o g Ss S lo N la q o a S z o S 5 q oO z N lo E oO N o analog signal outputs 1 and 2 Explanation 3 10 INP TN1PVX E 2 12 AO range and scale scaling auxiliary analog output E a 5 Explanation The outgoing analog signal for this unit with 0 to 10 VDC output capability permits a change in the range and the scaling for the connection with other receiving instruments T 5 P AO output range L i 0 1 to 5V D5 1 0 to 5V 2 0 to 10V a 2 F AO output f
39. e PID group number 1 is assigned and no operation is required Entering data ENT Depress key The time display will start setting mode blinking _ _ _ _4_ emi 38 3 Use and keys to change the Ch dat oe a aa numerical value for the proportional band In this P case 10 is used m Ojj 1 At s x 1 Entry ENT Depress key The PID group number will blink again setting mode S Ee iF Invoking By depressing key the integral time I display parameter I will appear Z Use and keys to change any other group si g number mi t i im Entering data ENT Depress key to bring a state in which the integral time can be input Then the time display will start blinking 2 19 INP TN1PVX E Step Changing data appirabie Display Explanation Use amp amp and keys to change the numerical value for the integral time In this case 50 seconds is set Invoking data D Entering data setting mode Depress key The PID group number will blink again By depressing key the differential time D display will appear Use and keys to change any other group number Depress ENT key to bring a state in which the differential time can be input The time display will then blink Changing data Use
40. erased is specified JES 4 The erasing operation is performed by depressing key rE After completing the erasing a display Copy done will ENT appear for a second All the program patterns are erased Key operation Display Explanation COPY SFT gt END This display is generated by referring to section 1 3 Parameter Setting Overview By depressing key and key the program pattern sender assignment status is generated A display CLR is generated by depressing key The destination assignment status is generated by depressing key A display ALL is generated by depressing key A CAUTION All patterns are erased by depressing key After erasing a display Copy done will appear for a second This product enables deletion operation despite the setting of the User level and Setting lock which are described in Section 1 3 Parameter Setting Overview Carry out deletion operation with care as not to execute it inadvertently INP TN1PVX E 2 16 2 4 6 Change of running program This unit operates only when a set pattern has been copied to a running pattern Pattern 0 in the pattern start timing That is the operation is always performed in pattern 0 For this reason any change in patterns 1 through 9 during the operation will have no impact on the running operation Change pattern 0 if any change is required for running pr
41. from each other using shielded wires Noise control measures The measures as listed below should be taken where the external wiring is subject to excessive noise If a contactor is connected as a load of the digital output such as the relay contact output and the alarm output additionally install a surge absorber to the contactor coil Z TRAP Specification 220V AC ENB461D 14A manufactured by Fuji Electric Where excessive noise is generated from the power supply the additional installation of an insulating transformer and the use of a noise filter are suggested Example Noise filter ZMB22R5 11 manufactured by TDK Twisting wiring is effective for the power supply line of instruments 5 2 3 3 For connection of load circuit Use an additional auxiliary relay since the operating life of the output relay will be shortened with a full load where the relay operation is frequently performed as in the proportional operation In this case the use of SSR or SSC drive output type is recommended For an electromagnetic switch a proportional period of 30 seconds or longer For SSC or SSR a proportional period of 1 second is a target value Contact output life span Mechanical life of 30 million times or more under no load Electrical life of 100 thousand times or more at rated load 3 4 Wiring for the input 1 to 5 VDC Although 250 ohm resistors are supplied as an attachment in the input specificati
42. gram Pattern Setting Program Pattern Setting Channel 2 1 Program pattern structure SV C 100 4 50 ta ee E o ALMI ON time T10N T10F Time hr min Programming map Segment Display Setting range Notation Pattern Set value Set value O to 10000 EEE Diaea Mae ASA eq hr minor am Time Time 0 00 to 99 59 e PID No Pog 1to9 Number Alarm 1 set value mo Alarm 4 set value mo hr min or min sec 0 00 to 99 59 ht min or Time signal 1 ON time 0 i a 0 00 to 99 59 Time signal 1 OFF time z Time signal 6 ON time i fo Time signal 6 OFF time o Guarantee soak Yes No 1 5 Guarantee soak type u D PV start E Z A gE e YES NO Number of cyclic operations OFF or 1 to 99 Link pattern No INP TN1PVX E The programming for this unit can be accomplished by setting parameters necessary for each of segments For each segment setting the pattern setting Setting of set value and time and other supplementary functional setting such as PID number alarms and time signal are required Program setting Pattern setting Supplementary function setting Set value and time PID No alarm time signal and setting so on 1 Pattern setting e The pattern setting includes the setting of a set value and time for each segment e Segment n would be a segment to
43. he safe side MV setting at the burnout 5 0 to 105 0 3 8 2 10 Setting of alarm type Explanation Setting The type of alarms to 4 3 and 4 are optional is assigned Type At Jarr Setting of alarm types 1 to 4 No alarm No alarm is used Upper threshold Lower threshold zx Alarm set value __ x Alarm set value Upper deviation Alarm set value ZN gt PV SV Lower deviation Alarm set value gt PV SV Upper deviation n Alarm set value i gt PV Turn over SV Lower deviation Alarm set valu gt PV A SV Upper and Alarm set value lower deviation Lan aN gt PV Turn over A SV Upper and Se Alarm set value lower deviation gt PV Turn over soak timeout alarm the maximum wait time is lapsed SV Where the PV fails to enter the specified range before Where the unit becomes faulty such as the input burnout 11 to 18 with HOLD for 1 8 above What is an alarm with HOLD The alarm with HOLD is a type of alarm to be generated where the PV enters an alarming range without causing the alarm ON letting the PV to leave the alarming range but again enters the alarming range This is an effective function for using a deviation alarm in step typ
44. l and Setting lock which are described in Section1 3 Parameter setting overview In order to prevent copying operation preset all the segments and patterns accordingly Cautions in the copying operation J SHH e Prior to the generation of the sender pattern the program must be registered for entry The selection of an unassigned pattern at the sender will result in a sender error Sender error e The receiver pattern must be erased The selection of an assigned pattern at the sender will result in a receiver error Receiver error J 2 15 INP TN1PVX E 2 4 4 Pattern erasure Key operation Part of a program pattern is erased Display This display is generated by referring to Section 1 3 Parameter Setting Overview COPY SFT gt ENT By depressing key and key the program pattern sender assignment status is generated A display CLR is generated by depressing key 2 4 5 Erasure of all patterns CAUTION This product enables deletion operation despite the setting of the User level and Setting lock which are described in Section 1 3 Parameter Setting Overview Carry out deletion operation with care as not to execute it inadvertently n l Li The destination assignment status is generated by ENT ros depressing key Using key and key a program pattern to be
45. ld be equal to PV when the program mode is switched to the fixed value mode MV Automatic calculated value by PID e Fixed value manual operation Manual operation mode SV eese Before switching to the manual operation S MV ee MV set value from the keyboard INP TN1PVX E 3 14 Operation at the changeover of mode MV Balanceless bumpless SV veer Program Fixed value PV tracking Others tests Continuous or running in its own course 3 2 Auto tuning In the auto tuning the most common control constants are automatically set RUN HLD PV 30 30 SV LJ CL ji e The auto tuning can be applied when the operating profile is in the fixed value mode in the program running mode or in the program holding mode e If the auto tuning is applied in the program running mode the time count will be sus pended and the program will stop running e However the program operation will be restarted when the auto tuning is terminated e The application of the auto tuning in the neighborhood of an operating SV is recom mended under the normal circumstance 3 15 INP TN1PVX E 3 3 Fixed value operation The switching to the fixed value operation is possible only when the program operation is in the reset state The switching to the reset state from the fixed value state or vice versa can be accom plished by toggle action Program reset Fixed value
46. m Controller 96 mm x 96 mm in the front view size incorporates a microprocessor to perform the programmed control for Processing variables such as temperature humidity pressure flow rate rotating speed Also transmission with the host system is enabled with the use of T link configuration DI Reset TO External a RI oO command Run Q input Hold O Advance O 2 0Q Pattern select input 2 0 21 0 O 20 O Sensor input lt al ae aH Full multi input INP TN1PVX E eGuarantee soak function PV start function Pattern concatenate function Pattern repeat function 99 times max Communica tion facility lt D Manual operation External command Reset input Run Hold Reset Pattern select input End 3 points Status Status output gt lt Run Hold output End 9 patterns 9 sets Fixed SV Program setting A 20 segment Control parameter E Such as PID Auto i i Control output gt Filter PID with auto Q MV tuning O ad gt an AO Auxiliary analog output 1 2 points PV SV MV gt gt Option DO Time signal output 4 points 2 points See Note Alarm output 2 points 2 points See Note Power supply Note 100 to 240 VAC 2 points denotes that either time signal or alarm output may be supplemen
47. nd How to Use Thetticnciisisssvsarasyeantvansvearvensenanvansiesad wootenncrnonmnnnaareds SECTION 1 BEFORE STARTING OPERATION cccccccccesessseececeeeeesssseeeeceeens 1 Changing Displays on Operating Screen esessssesssssssessessessessrssesstssesseseestsresseeseesreses PE O oA E O BA A E ee I AE ete ea EERE RA A TEE 23 Parameter Seting Overview sgsr E EE RRR RERAN SECTION 2 PROGRAMMING nesretna Les Oa Hes eee REEERE EAR 1 Parameter Structure and Parameter Calling Method csscsssssssssssssersstenscnsserseteoes 2 Program Pattern Setting Program Pattern Setting Channel 0 0 0 0 eeeeeceeeseeeteeeneeeneeee 2 1 Program pattern Structure raoba ea a aae a a a A a a e a a a ea 2 2 Pattern Setting Setting of a set value SV and time 2 3 Setting of supplementary FUNCTIONS ensikone nreno ee ae a aa aa ae Ena aaea aasan 2 3 1 Setfing of PID Groupiin a aie N de a eat eee 2 3 2 Setting of alarm values 1 to 4 00 2 3 3 Setting of time signal s es 2 3 4 Guarantee soak Waiting for PV to follow 2329 PV Start Allowing the program to start from the current PV oo eeeeeeeeeseeeseeeeeseeseeseeaeeneens 2 3 6 Cyclic Operation Repetitious execution of a pattern occ eee ceceeeseeseeeeseeeeseeseeseeseceeeseaseaeeas 2 3 7 Pattern Link Operation Successive pattern execution 2 4 Editing Program Pattern i inc 2 c eceseess ce csees deb nae aa aE IEA Eo 2 4 1 Segment insertion a new segment is created
48. nstrument is not an intrinsically safe explosion proof type Do not use it in atmosphere of combustible or explosive gases e Never disassemble retouch remodel nor repair the instrument Otherwise abnormal operation electric shock or fire may occur e While turned on do not touch the terminals Otherwise electric shock or malfunction may occur e Before engaging or disengaging the module or unit turn off power Otherwise electric shock malfunction or troubles may occur e Periodic maintenance is recommended so that the instrument can be used continuously and safely Some parts installed on the device have limited service life or are subjected to secular change e Do not block the ventilation opening located on the top and bottom of the main unit Otherwise fault abnormal operation shortened service life or fire may occur i INP TN1PVX E 1 Handling precaution CAUTION 2 Wiring precaution Read the item 5 Installation and wiring in this instruction manual and follow the instructions 1 Do not use the controller in a place with high temperature high humidity dust corrosive gas vibration shock etc to prevent electric shocks fire or malfunction 2 Note that improper installation will cause drop off trouble or malfunction 3 Keep the unit from foreign objects such as power cables chips to prevent fire accident trouble malfunction Z N CAUTION Read the item S Installation an
49. nt 0 1 C notation 1 0 1 C notation Note If the input span exceeds 1000 C F the display in the unit of 0 1 C F is not available Example of setting 1 The display in the unit of 0 1 is executed with an input temperature 150 to 100 to the resistance bulb JIS PVT 4 Pt100 in the range from 150 to 100 eae C notation PVd 1 0 1 C notation 2 The display in the unit of F is executed with an input temperature of 0 to 400 C to K thermocouple PVT 22 K in the range from 0 to 400 C PVU 1 F notation PVd 0 1 F notation INP TN1PVX E 3 4 2 3 Setting of full scale and base scale in the engineering unit notation for DC voltage and current input Explanation The DC voltage and the current are input within the range from 0 to 100 of the input range The units of these values are converted scaling into units being used for actual processing engineering units Such units are called engineering units This unit permits the display of scaling an input measured value between 0 and 100 within the range from 999 to 9999 Example A display of 0 0 to 10 0 is obtained from the input value measured with a 0 10kgf cm2 pressure gauge by receiving the value at 4 to 20 mA DC This unit Pressure gauge 0 to 10kgf cem2 Display DC4 to 20mA 0 to 100 0 0 to 10 0
50. of input range Alarm display 3 Ai 4 ALM4 Alarm 4 set value 0 100 of input range Alarm display 4 T ta TION Time signal 1 0 00 99 59 hr min ON Time min sec F tof TLOF Time signal 1 0 00 99 59 hr min OFF Time min sec oaj T2ON Time signal 2 0 00 99 59 hr min ON Time min sec r 2 oF T2OF Time signal 2 0 00 99 59 hr min OFF Time min sec F 3 T3ON Time signal 3 0 00 99 59 hr min ON Time min sec 3a F T3OF Time signal 3 0 00 99 59 hr min OFF Time min sec 4 oaj T4ON Time signal 4 0 00 99 59 hr min ON Time min sec 4a T4OF Time signal 4 0 00 99 59 hr min OFF Time min sec r 5 a6 TSON Time signal 5 0 00 99 59 hr min ON Time min sec So F TSOF Time signal 5 0 00 99 59 hr min OFF Time min sec r amp oaj TOON Time signal 6 0 00 99 59 hr min ON Time min sec T amp TOOF Time signal 6 0 00 99 59 hr min OFF Time min sec ES GS Guarantee soak 0 1 YES NO NO Yes No 225 T GSTP Guarantee soak 0 2 0 Upper Lower limit o Sf PVST PV start Yes No 0 1 YES NO NO 3 EL CYCL Number of cyclic 0 99 OFF numeral OFF operations i atj LINK Link pattern 0 19 OFF numeral OFF number Pid Ch F P ___ Proportional band 0 0 999 9 8 0 a I Integration time 0 32000 Second 240 sec d D _ Differentation time 0 0 900 0 Second 40 sec DAFP GAP Dead zone 0 50 of input range Engineering unit 0 f a h MV H MV upper limit 5
51. ogram In this case the operation will have no impact by the change of a segment already executed Pattern 9 Copying after statt or Pattern 0 operation Pattern 1 Operating pattern A set value will be suddenly changed according to a new setting when a set value and time are changed in the segment under the execution In the case of the ramp segment The change of a set value or time for the segment under execution should be avoided if an abrupt change in the set value is undesirable The set value is changed at this point yv_ Old pattern lt a y New pattern The set value is suddenly changed at this point 2 17 INP TN1PVX E 3 Setting of PID Group PID Setting Channel For this unit a lump sum of control paramters such as P I and D manipulating value limits MV limits is called PID group Nine types of PID groups are available for setting When running a program select and use one out of the nine types of control parameters for PID number parameters Group number 1 Group number Group number 2 Proportional gt H Integral time 3 1 Structure of PID Setting Channel A group of control parameters such as P I and D is assigned each segment See Po dn i gt Se band Processing Key lock 1 OSP C Program pattern channel Differential time Dead zone COD MV upper limit MV l
52. on of 4 to 20mA DC these resistors will not be required 3 5 External wiring diagram An external wiring diagram is shown in Figure 5 3 MVI 1 cow ALM3 TS5 p MV1 2 O TSI A ome HD Y HO Or SSR SSC ALM4 TS6 L lt MVI COM t20 Q 20 29 Ao2 oz ALM TS COM ALMI 3 tsm k 21 30 Aol r ais ALMA Omm Q 22 DI 2 1 AO COM Gs z DO RESET foc ALM COM m 3 DI 2 32 DI RESET A DO RUN HOLD 2502 aci 6 me DI 2 33 DI RUN 0 1 r aco 7 DO END Omm Q G5 DI 2 DI HOLD r GND 8 po com 17 DI COM 3s DI ADVANCE Figure 5 3 External Wiring Diagram 5 3 INP TN1PVX E SECTION 6 APPENDIX 1 Specifications 1 1 1 2 Input Section 1 Input signal manipulating range Multi range mode Range code setting mode is employed for the thermocouple and resistance bulb inputs See Table 1 Programmable scale mode is employed for DC voltage and current inputs See Table 1 2 Specification and setting accuracy Thermocouple input resistance bulb input and voltage input 0 2 FS 1 digit at 23 C where B thermocouple 0 to 400 C 5 R thermocouple 0 to 500 C 1 e Current input 0 5 FS 1 digit at 23 C or 0 3 FS 1 digit when using high precision resistor 3 Temperature drift 0 2 FS 10 C 4 Indicating resolution Thermocouple input 1 C or 0 1 C e Resistance bulb input 1 C or 0 1 C 5 Cold junction compensation error e 1 0 C 6
53. ower limit P Peel fh j PID channel F lt a Lh SEL a Name Proportional band Reverse _ i specification Non linear gain ai Integral break point Manual reset Setting range 0 0 to 999 9 Remarks I d AF GAP Integral time Differential time Dead zone 0 to 3200 0 0 to 900 0 0 to 50 of input range Second Engineering unit MV H Manipulating value MV Upper limit Manipulating value MV Lower limit Reverse operation assignment Non linear gain 5 0 to 105 0 5 0 to 105 0 Reverse operation Normal operation 327 7 to 327 7 0 YES NO K Expert parameter Integral break point 0 to 100 of input range Engineering unit INP TN1PVX E Manual reset 5 0 to 105 0 2 18 3 2 Setting of each parameter For PID group number 1 the following setting is made P 10 0 I 50 seconds and D 30 0 seconds Pattern Segment f m mr jji i i Step a a Display Explanation Invoking Pid PID ch is invoked by referring to 1 Parameter parameter P Lon Structure and Calling Method SEL By depressing key the proportional band display will appear and concurrently the segment display will blink A number in the segment represents a pertinent PID group number Use and keys to assign the PID group number In this case th
54. put by means of pulse width modulation PWM The setting is made for this period Although the F mare shorter period brings about better response thus improving the controllability the frequency of ON OFF operation will increase 7 The setting therefore should be made in consideration of the R service life of the operating terminal Since the SSR SSC driven output involves no problem of the service life the setting of 1 second is recommended Example The operation in the case of MV 60 LATE Output ON 60 12 sec 0 6 sec et a 40 8 sec 0 4 sec Output OFF x gt 1 k gt lt gt Output proportional od in the case of 20 sec in the case of 1 sec perio Setting Output proportional period 1 to 120 sec 3 7 INP TN1PVX E Setting of preset MV defining MV in the reset state Explanation The value of MV is defined in the reset mode In the reset mode a value assigned to this parameter is an output as the MV Preset MV setting 5 0 to 105 0 Burnout MV setting defining MV at the burnout Explanation INP TN1PVX E The setting is made for an output value of MV at the time of the input burnout or at a fault state such as the trouble with the unit Because this being an uncontrollable state the value should be set so that the processing may be developed into t
55. rased is selected The key and key are depressed The segment is erased and the succeeding CLR 30 segment is shifted forward for the setting DSP s CAUTION This product enables deletion operation despite the setting of the User level and Setting lock which are described in Section 1 3 Parameter Setting Overview Carry out deletion operation with care as not to execute it inadvertently INP TN1PVX E 2 14 2 4 3 Copying a pattern A created program pattern is copied to another pattern Example Pattern is copied to Pattern 4 Pattern 9 Copy cell Bee aes Sasa oso Patt 1 Pee Pattern 4 i attern A Key operation Display Explanation This display is generated by referring to Section 1 3 Parameter Setting Overview COPY The program pattern sender assignment status is established ENT by depressing SFT key and ENT key Eron A sender is assigned by using and keys MS i By depressing key receiver assignment status is ENT E established o A receiver is assigned by using and keys JES Copying operation will start by depressing key ENT 5 After completing the copying operation a display Copy Lor so done will be generated for a second a 5 g 77 CAUTION This product enables pattern copy operation despite the setting of the User leve
56. ree from corrosive gases sulfide gas and ammonia gas in particular The area is free from an excessively low or high humidity 10 to 90 RH The area is subject to very small mechanical vibration 2 m s or less 10 to 60 Hz The area is subject to very small amount of dust and soot The area is less affected by electrical noise The area is free from intensive magnetism 5 1 INP TN1PVX E 2 2 How to install the unit 1 2 3 4 Install the unit with the rear part descending at 15 degrees or less For the pannel use 2mm thick steel plate Insert the unit casing into the pannel hole Use fixtures attachments to secure the upper and lower part of the unit Rear descending angle 15 degrees or less aay Figure 5 1 How to install Figure 5 2 Installation angle 3 Wiring 3 1 3 2 INP TN1PVX E Cautions for wiring Install a power switch and fuses as required Rating of fuse 250V 1A The power switch and fuses are not provided for the unit Use a specified compensation lead wire for connecting with the input thermocouple For the resistance bulb input wire select a lead wire with small resistance To avoid the influence of induced noise on the cable connecting the input signal line power supply line and the blind controller the cable must be laid apart from the power supply line and load lines The input signal line and the output signal line must be separated
57. s 2 14 Setting of time display type switching from remaining time to lapsed time or vice versa e 245 END signal output time reenit concn A EE A EEE edie Warn ane a E eee ther die AES 2 16 Guarantee soak waiting allowance and setting of max wait time 2 17 Settingof T link station mumber is nicon ia n a E E TERE E evergreens 3 Various Operating Method Seo o eniran oa ana O ER E E ETE AEREE E TEETE 3 1 In this unit the operation mode operating profile can be changed over as illustrated below 32 PAUKA UIT O VEEE Sas 8 Sas se 2s 2 a Lack ceca inca A swata sole verd A A AeA NN 3 3 Fixed value Operation aiie eves taker E Ra EVE EAEE nee E T E A OE Me are sees 3 4 Mapua Opera O a a et eats ete eat ead cae eel a oh 8 hee thn Ned ea 3 5 Remote operation Option for the entry of external commands and selected pattern and the output of status ee eeeeseeeeeeteeee SECTION 4 ADVANCED USAGE is sensstecitey aeweiee eect oh adda eda 1 Structure of expert parameter channel pita teehee ube de i wie cl alla 2 Setting Of each parameter ns iivuninith natant E 2 1 Set value SV upper and lower limits 2 2 Manipulating value MV variation limit 2 3 Setting of alarm 1 to 4 hysteresis allowances 2 4 DV differentiate specification D operation of PID is differentiated for DV 0 cee eeceeceeeeeteeteeeteeeeees 2 5 AT SV mode Auto tumn in the low PV types esdece eee eee Be hada a AG eR 2 6 AT PID mode Obtamin
58. s PL control parameter aenieiai ne aA vei ek Hate ee eae eae 2 7 Transmission write protect The SV change via transmission is Inhibited eee eee seeseeeesecaeesetsecseeseeseeseeseeseeaeeassassaeeseeaseaeegs SECTION 5 INSTALLATION AND WIRING ee cseeeeseeeeeseeeeneeeeenseeseseeeens l Outline Diaeramsss 12st et bes a a Mad ll Wl Nita e eee ti Pee 2 MPVS CAMA oi a e at tc ate a a eaaa aa iaai 2 1 Appropriate locations for installations sessuinioninonsnigaconiaine n n 22 How to install the sini 231 0 icteetsa ce a aE aac ak ve ER isa and Rade nee ALIN ce SAME G Lab1 boatreeen atepencreyonorey errr enrae trey crt yorery rer ermmrrreet rrseeverseeeryserreeerserrecereeretrerey er ieeyi reer rere Tester ey 3 1 Cautions fOr Wine nosroine na g aE cue taal cates tess pee re hake EESE EEEE EE dade E E A E SEEE 3 2 Noise control measures 3 3 For connection of load circuit 3 4 Wiring for the input Itos VDC gaere ea iena e RER R A E a a eb hae E SRE a ES 3 5 Extemal wirtns diagram eenei ren AREE E E E ba N A R AEREN SEC TIONG APPENDIX oreinen a mame l Specifications ornan E E E E E EE E E E A E EE 2 Program Pattern Preparation Form sseesseessessssssesseseessessesseeseestesessrsseestessrsseeseeseesese 3 Parameter LISTo arre EEEE A desea ciate cab ba be EAEEREN 4 2 4 2 4 3 4 3 4 4 4 5 5 1 5 1 5 1 5 1 5 2 5 2 5 2 5 3 5 3 5 3 6 1 6 3 v INP TN1PVX E E Overview This Progra
59. s to change over the control from the normal operation to the reverse operation or vice versa Normal operation to be used for a process in which the PV falls with an increment of the MV Reverse operation to be used for a process in which the PV rises with an increment of the MV For reverse operation For normal operation INP TN1PVX E 2 22 3 2 5 Non linear gain Expert parameter Explanation 100 This function performs the setting of dead zone 50 GAP and the control of a non inear gain By using this function the non linear gain can be controlled by making the gain larger or smaller in the neighborhood of the set value SV 0 327 6 to 327 6 Associated parameters Dead zone 3 2 6 Integration break point Expert parameter The integration If the integral operation is involved in the control PV Saree cece is eliminated at tah operation an overshoot will occur due to an AR overintegration at the initial stage sv The overshoot is therefore prevented by limiting the AR range of the integral operation This setting is made fies SER OS te Pr EEE ET ARTTA for an upper and lower limits with respect to the SV The integration is eliminated Setting 0 to 100 Engineering unit of the input range 2 23 INP TN1PVX E 3 2 7 Manual reset Explanation The setting is made to assign 0 to the offset steady state deviation when using the unit only with P operation
60. sceeceeceseesessecseesessesseesesseeseseeeaeesseaseneegs 2 2 Setting of PV display unit C or F and 0 1 C F notation for thermocouple or resistance bulb 0 ee ee eeeceseeseceeceesecesecesecseeceeeseeeseceseceeeeeeeseeeaeceseceaeseeeeeeeaeeeaeees 2 3 Setting of full scale and base scale in the engineering unit notation Gor DE voltage and current Inputs eine i hee si A E E E EAE EAEE SEEE eran ENESES eee 2 4 PV filter reducing the wander of PV arising from noise sssssssssssssssssssssrssrsesssstssessrsersressessesresessessesse 2 5 PV shift shifting zero point of PV 2 6 Start mode defining a startup mode at resumption of power supply INP TN1PVX E jV iii iii vi vii vii 3 5 3 6 3 6 3 7 2 7 MV proportional period for relay drive or SSR SSC drive Output 0 eee eee cseeseceeeseeeeteeseeeeeeeeeees 2 8 Setting of preset MV defining MV in the reset state ooo eeeeeeceseeeeseeseeeesecseeseseesseeeessaseeseeseaeegs 29 Burnout MV setting defining MV at the burnout oo ee ee eeeseeteeteeeeseeseesecsecsecsesseeseeeaeeaeeaseaeeaeees DAO xSetting Ob alarm Cy Pe A eiee oe a r Eiai e Ae a OEE Oena OEE E aa EEEa AAEE 2 11 AO output type sending PV SV and MV to auxiliary analog output 2 12 AO range and scale scaling auxiliary analog output oe eee eeeeeeeeeeeeeee 2 13 Time unit switching from hr min to min sec OF vice versa sees cece ceecesceseeseeseeseesecaeesecseeseeseesaeaeeeee
61. t temperature Present value This operation is performed only when YES has been assigned to PV Start PVST in the program pattern mode If NO is assigned in the setting the normal operation 1 is performed 1 1 INP TN1PVX E 3 Suspending the operation This is an instance when the program running operation is temporarily held while operating the unit CDAD Co Running state Holding state To resume the program running operation follow the step for 1 Starting the operation 7 ot 5 Advancing a segment while in the Running or Holding state Reset state running operation 4 Ending the operation Resetting is performed in the running state or in the holding state A next segment is forcedly advanced while in the running operation One segment is advanced Set value for operation Time Running state Running state Present position INP TN1PVX E 1 2 3 Parameter Setting Overview The unit parameter structure and parameter calling methods are shown below End user 0 User level Setting lock Operating status ry opts display Lot SEL Parameter for setting a program pattern see section 2 Program pattern set channel Parameter for setting a PID group see section 2 PID channel Parameter to be
62. ted as an option E Explanation of Front Panel Lights while the program operation is running Lights while the program operation is being held Lights when the program operation is ended Lights when manual control mode is applied Lights while the control output is ON Lights when an event occurs due to time signal Lights when an alarm is generated MV z i 4 1 Process variable display hae a Deviation display while rogram number display CLR FIX REST RUN ADV LED indicator is lighted Segment number display CSP PTN Ce CA C Set value display or A M AT HLD COPY parameter name display GD CED CINS V CENT Time display Manipulating value display or parameter set value display when LED indicator is lighted Lights when upper key Program set key is selected See the description below E Explanation of Keys and How to Use Them Keys are provided in two lines the upper line and lower line To use a To use a CLR sP FIX A M GEL function in the lower line depress an appropriate key as it is function in the upper line depress key once and a key to be used To be used for changing the display To be used for selecting a program pattern To be used for selecting a parameter To be used for inserting a program pattern To be used for data setting and entry HLD A Cursor keys to be used for selecting a p
63. terminal 1500 V AC for 1 min Contact terminal Input terminal Contact terminal Output terminal Input terminal Grounding terminal e Output terminal Grounding terminal e Contact terminal Grounding terminal 500 V AC Input terminal Power terminal for 1 min e Output terminal Power terminal Leak e Contact terminal Power terminal current 1 5 e Output terminal Input terminal mA or less 1 13 Transport and storage conditions in packed state a 2 3 4 Storage temperature e 10 to 60 C Environmental humidity 90 RH or less No condensation must be produced Vibration e 10 to 70 Hz 19 6 m s or less Impact e 294 m s or less 1 14 Structure a 2 3 4 5 6 7 8 Material e Plastic housing ABS M GG Fire retardancy e UL94V 0 or equivalent Color e Munsell value N1 5 black or equivalent Outline dimensions e WxHxD mm 96 x 96 x 170 Net Weight Approximately 1 kg Installation mode e Insertion into panel hole External terminals e Screwed terminal M3 5 Dust proof cover e PMMA M GE Transparent with no color Option 2 Program Pattern Preparation Form Programming map A Set value 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 Segment Setting Display yan ge Notation Set Set Engineering value value 0 to 10000 it Pattern a cage ff nt a Pd a ae E a
64. thousand times rated load 20 times min 2 Expanded alarm output ALM3 and ALM4 Option e Open collector output x 2 points 24 V DC 50 mA or less 3 Time signal TS1 TS2 TS3 and TS4 Option e Open collector output x 4 points 24 V DC 50 mA or less 4 Expanded time signal TS5 and TS6 Option e Open collector output x 2 points 24 V DC 50 mA or less 5 Status signal output Option e Open collector output x 3 points 24 V DC 50 mA or less RESET Reset state RUN HOLD Program running holding state END Program ending state INP TN1PVX E 1 5 1 6 1 7 1 8 1 9 Communication facility Option Not provided Display section 1 Display mode 7 segment 4 digit x 3 red and green LED LED red and green 2 Display character 7 62 mm high and 4 19 mm wide 3 Display update interval 100 msec Keyboard section 1 Key switch e 10 sets 2 Function e Parameter setting and the unit operation Setting resolution Thermocouple inpu 1 C or 0 1 C 1 F or 0 1 F e Resistance bulb input 1 C or 0 1 C 1 F or 0 1 F Controllability Basic PID type speed type 1 Proportional band P 0 0 to 999 9 2 position operation with P 0 2 Integration time 0 to 3200 sec I operation breaks with I 0 3 Differentiation time 0 to 900 sec D operation breaks with D 0 1 10 Program storage capacity 1 Number of program patterns 9 patterns 2 No of segments in a
65. tion to a minimum by suspending the control with the deviation DV set to 0 in the neighborhood of the set value This function is used where the PV may be in the neighborhood of the set value a reasonable amount of offset is allowed as in the liquid level control in a tank Deviation after the dead zone GAP calculation 1 1 1 M_E No control is exercised during this period with no manipulating value MV changed Setting 0 to 100 of input range Display in engineering unit 2 21 INP TN1PVX E 3 2 3 Manipulating value MV upper and lower limits Explanation The upper limit and the lower limit of manipulating value MV are determined by set values where the limitation of manipulating value in upward or downward movement is required for processing reason or for the convenience of an operating terminal When manipulating value MV is limited the I operation in the direction that the MV is leaving from the limit value will be cut therefore preventing an over integration by the limitation Limited MV MV H 3 Prior to MV mo a 0 MV L MV H 100 limitation Setting CD Upper limit of manipulating value MV 5 0 to 105 0 Lower limit of manipulating value MV 5 0 to 105 0 Set the MV H and MV L so that the MV H is greater than MV L 3 2 4 Reversing specification Explanation This parameter i
66. ts of type auxiliary signal f 26 AO2B A02 base scale eee fy TMU Time unit orga le la ft gf TMDT Time display type es See eres eek eee E adi ENDT END signal output 0 00 99 59 hr min ay time min sec Display format is either hr min or min sec depending on time unit setting 25 a GS H Guarantee soak 50 0 50 0 of input Engineering unit upper limit set range value 25 1 GS L Guarantee soak 50 0 50 0 of input Engineering unit lower limit set range value 25 1 GSTM Guarantee soak 0 00 99 59 hr min max wait time min sec Display format is either hr min or min sec depending on time unit setting Sf STN Station number To be displayed if T link transmission is provided EXP Ch 5 3 SV H Set value upper limit 0 100 of input range Engineering unit 100 5 L SV L Set value lower limit 0 100 of input range Engineering unit 0 afta DMV MV variation limit 5 0 105 0 105 0 At tS ALHS Alarm 1 hysteresis 0 50 of input range Engineering unit 0 5 4 245 A2HS Alarm 2 hysteresis 0 50 of input range Engineering unit 0 5 8 34 5 A3HS Alarm 3 hysteresis 0 50 of input range Engineering unit 0 5 To be displayed if alarms A445 A4HS Alarm 4 hysteresis 0 50 of input range Engineering unit 3 and 4 are provided do ao DVDV DV differentiate 0 1 YES NO specification af Sa ATSV AT SV mode Food PID AT PID 0 1 1 specification Tas TDS Transmission 0 1 YES NO NO write dis
67. ull scale A desired output value 100 of the AO output range is assigned in engineering units e When the output type is PV or SV 0 to 100 of the input range in the industrial value notation go e When the output type is MV 0 to 100 in the percentage notation AO output base scale A desired value for 0 output of the AO output range is assigned in the engineering unit notation e When the output type is PV or SV 0 to 100 of the input range in engineering units e When the output type is MV 0 to 100 in percentages If the input range is 0 to 400 a set value SV of 50 to 350 is output to AOI on 0 to 5 VDC AOITS1 eeeeree SV is output AO Lia eeeereee An output range of 0 to 5 VDC AO1F 350 100 output at 350 C ridona 0 output at 50 C A time unit is set for the time display or for time setting o it TMU time unit 0 hr min 1 min sec 3 11 INP TN1PVX E lapsed time or vice versa Setting of time display type Switching from remaining time to 2 14 TMdT Type of time display min sec optional in the profile output of this unit at the end of a program ra 7T fal S z 5b 3 2 2 Q Z 2 a g 5 2 2 5 op E 5 B E o F g 3 E o S f o g amp 5 3 op S z E E 3 2 g o0 5 q 4 E 5 2 a o 5 iO E is set for the time display in the
68. utput 2 points Ani a s Not provided TT To be used as time signal TSS 6 Ne ee ee To be used as alarm ALM3 4 Auxiliary signal output Oar eran s ce Not provided Note frector ote Voltage output 1 to 5 VDC at ae 1 point the shipment 2 t Voltage output from factory oa 2 points Communication facility hee sae Not provided e Scope of supply Program controller panel fixtures and Bails user s manual jl User s manual instructions and setting English version Japanese version E List of Abbreviations frequently used in this Manual CLR DSP PTN SEL ENT HLD Clear Display Pattern Select Enter Hold SFT REST ALM MAN PTN PV Shift Reset Alarm Manual Pattern Processing Variable DV SV TM MV A M Deviation Set Value Time Manipulating Value Auto Manual INP TN1PVX E CONTENTS PREFACE ginenian na a n a a dota autaiauiangavas a RA CANMOU on S alet yn eee ea e o EEEa aeaee arana eE eanan sahil tatty tals oalasebas Code Symbols a yicceeaiseccacerencneecieseseamnesengecsunen i a E A a iaaii iiaii List of Abbreviations frequently used in this Manual sssssssssssesssssessssesseseessessrsseeseessesse COMETS Ws cpa aes etchant tks eat ia saa sa ae laa ta A Explanation of Front Panel s ccccecteccecrcececdescosavayosavesaversvaisawss vee naconavannesanvs ooeosne conesves eee come someones Explanation of Keys a
69. w so that the setting can be made in codes Table 1 Input signal and manipulation range A F Gr oars Input t Manipulation Manipulation 0 1 C 0 1 F a 6 a Dpue signa npu type range Code C range Code F notationinotation Ho i Resistance Pt100 00 0 to 150 C 32 to 302 F O Maci bulb Ptl00 o1 0to300 C 32t0527 F O O aR z JIS IEC Pt100 02 0 to 500 C 32 to 932 F O O Pt100 03 0 to 600 C 32 to 1112 F O x Pt100 04 50 to 100 C 58 to 212 F O O Pt100 05 100 to 200 C 148 to 392 F O O Pt100 06 199 9 to 600 C 328 to 1112 F O x Pt100 07 199 9 to 850 C 328 to 1562 F O x Resistance JPt100 10 0 to 150 C 32 to 302 F O bulb JPt100 11 0 to 300 C 32 to 527 F O O Former JPt100 12 0 to 500 C 32 to 932 F O O JIS JPt100 13 0 to 600 C 32 to 1112 F O x JPt100 14 50 to 100 C 58 to 212 F O O JPt100 15 100 to 200 C 148 to 392 F O G JPt100 16 199 9 to 600 C 328 to 1112 F O x Thermo J 20 0 to 400 C 32 to 752 F O O couple J 21 0 to 800 C 32 to 1472 F O x K 22 0 to 400 C 32 to 752 F O O K 23 0 to 800 C 32 to 1472 F O x K 24 0 to 1200 C 32 to2192 F x x R 25 0 to 1600 C 32to2912 F x x B 26 0 to 1800 C 32to3727 9F x x T 27 199 9 to 200 C 328 to 392 F O O T 28 150 to 400 C 238 to 752 F O O E 29 0 to 800 C 32 to 1472 F O x E 2A 199 9 to 800 C
70. ype Alarm 2 type Alarm 3 type Alarm 4 type AO 1 output type AO 1 output range type AO 1 full scale AO 1 base scale AO 2 output type AO 2 output range type AO 2 full scale AO 2 base scale Time unit Time display type END signal output time Guarantee soak Upper limit Guarantee soak Lower limit Guarantee soak Max wait time Station number INP TN1PVX E Code Name Setting range Notation Remarks ane PVT PV input type See Input code table Pou PVU PV unit n r a Either one is Par PVF PV full scale 0 to 1000 a _ siplayed depending a Foot PVB PV base scale 0 to 1000 i 0 No decimal position SE 4 PVD Position of 1 the first decimal position RS 2 the second decimal position decimal point 3 the third decimal position re TF Time constant of filter 0 0 to 900 0 Second SET SFT PV shift 50 0 to 50 0 of the Engineering input range unit orn STM Start mode 0 Continuous start 7 1 Reset start ae MV proportional To be displayed if relay ae Ci period 1 to 120 Second Sr SSR drive output Poet PSET Preset MV value 5 to 105 0 ben BURN MV set value at burnout 5 to 105 0 Hitt ALIT Alarm 1 type See Alarm Type Table aer AL2T Alarm 2 type See Alarm Type Table ae ate AL3T Alarm 3 type See Alarm Type Table To be displayed if expanded a ae ALAT Alarm 4 type

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