USER`S MANUAL BALL WASHER-1950 BALL
Contents
1. from the factory on material and function of the RANGE SERVANT product specified in this Manual This engagement applies to repaired or replaced components for a period of three months This undertaking only applies to the original purchaser Furthermore it is limited to the components that the manufacturer finds to be faulty when inspected Repairs or replacement of components shall be carried out by a representative authorised by the manufacturer The manufacturer further guarantees that the equipment supplied corresponds to the product description issued THE UNDERTAKINGS SPECIFIED IN THIS AGREEMENT CONSTITUTE THE MANUFACTURER S SOLE OBLIGATION TOWARDS THE PURCHASER THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY FORM OF PROMISE OUTSIDE THE FRAMEWORK OF THIS GUARANTEE CERTIFICATE The manufacturer also declines all responsibility for promises that might have been made by a third party in conjunction with the sale The guarantee contract does not apply to equipment that has been repaired or has had components replaced by persons companies not authorised by the manufacturer The manufacturer s guarantee is void if equipment has been incorrectly used damaged by lack of maintenance accident or has not been handled in accordance with the written user s manual supplied on delivery Finally the manufacturer is exempted from financial responsibility for any kind of injury which might arise in conjunction with the sale and repair of equipment and from2. or access platform Sound Pressure Sound pressure at the machine dB XX XX XX XX Lin Sound pressure at the machine dB XX XX XX XX A The manufacturer reserves the right to make alterations without prior notice Patents SE 8700873 6 US 4881287 DE 3867656 ES 2028367 FR 88850072 5 GB 88850072 5 IT 88850072 5 NL 88850072 5 English User s Manual Ball Washer BT 1950 and BT 1300 8 2 Safety 2 4 General Safety measures are a combination of measures taken by the manufacturer when designing and building the machine and measures that have to be taken by the user The machine has been designed to function for its intended purpose It has been designed and manufactured so that configuration and maintenance work can take place with the least possible risks to the operator provided such work is carried out according to the instructions laid down in the User s Manual The objective of the safety measures is to eliminate all accident risks during the operational life of the machine which also includes the assembly and dismantling of the machine including any hazards arising as a consequence of such abnormal circumstances as can be anticipated Accessories and spare parts that have not been approved by Range Servant can lead to personal injuries and or equipment damage and affect the operational reliability of the machine For the sake of safety you should therefore exclusively use accessories and original Range Servant spare parts re
3. 300 English 1 3 Description 1 3 1 Ball Washer The Ball Washer can be used individually or be included in an automated system the Range Servant Ball Management system The Range Servant Ball Washers have proven themselves to be the most reliable ball washers on the market They are robust and all models are equipped with powerful motors With no failure prone bearings or belts maintenance is negligeable 1 3 2 Ball Management System Range Servant can deliver a complete flexible Ball Management System adaptable to any kind of driving range requirements The Ball Dispenser can be combined with the work efficient environment friendly Ball Washer The Ball Washer in turn can be connected to the Elevator the Conveyor Belt or the Blower for the transport of clean undamaged balls from Washer to Dispenser The system also includes a Ball Picker a machine picking up used balls from all over the driving range Thus the circle is closed and manual work has been reduced to a minimum By applying our extensive know how to the specific problems of every driving range we are able to offer tailor made solutions 1 4 Identification When contacting Range Servant please identify your machine with the help of the information contained in the identification plate The identification plate is well visible and firmly attached and contains the following information e Name and address of the manufacturer CE marking Designation of series or type of ma
4. ENGLISH PANGE SERVANT http www rangeservant USER S MANUAL BALL WASHER 1950 BALL WASHER 1300 TABLE OF CONTENTS 1 General Information 4 11 Preface 1 2 1 2 EC Declaration of Conformity 1 3 Description 1 3 1 Ball Washer 1 3 3 Ball Management System 1 4 Identification O O0 hA 1 5 Technical Specifications e 2 Safety 2 1 General 2 2 Conformity with mandatory requirements 2 3 Remaining risks 2 4 Authorised use 10 2 5 Not authorised use 10 2 6 Emergencies 10 2 6 1 Fire 10 27 Operational reliability 11 3 Operation 12 3 4 Necessary qualifications 12 3 2 Operating the Ball Washer 12 3 2 1 Start and stop 12 4 Design and function 13 41 General 13 4 1 1 Main components BT 1950 and BT1300 14 5 Maintenance 15 5 1 Periodical maintenance 15 5 1 1 Monthly 15 5 1 2 Once every season 15 5 1 3 When necessary 15 5 2 Faultanalysis and Repair 16 5 2 1 General 16 5 2 2 Fault analysis 16 6 Installation 17 6 1 Unpacking and assembly 17 6 1 1 BT 1950 17 6 1 2 BT 1300 19 7 Spare parts 20 7 1 Spare parts numbers 20 7 1 1 1950 20 7 1 2 BT 1300 21 8 Retailers and representatives 22 8 1 Head Office 22 8 2 Your Sales Representative 22 Title br02bt1 950 e doc Prepared by Johan Carlsson Date 2002 08 08 Antal ord 3192 Version 19 3 User s Manual Ball Washer BT 1950 and BT 1300 English 1 General Information 1 1 Preface We congratulate you to your new R
5. and lower part of the washer Then clean it 5 1 2 Once every season Remove the dirt sieve no 10 510 and clean it Check the gear box oil level Top up if necessary 5 1 3 When necessary Empty the dirt box located under the washer 15 User s Manual Ball Washer BT 1950 and BT 1300 English 5 2 Fault analysis and Repair 5 21 General The Elevator is very reliable but problems may nevertheless arise for various reasons 5 2 2 Fault analysis The below chart may be helpful when you are trying to localize a fault SYMPTOM The ball washer does not let out any balls No water arrives in the washer The washer does not stop start English POSSIBLE CAUSE Dirt or other debris has got stuck in the machine The brush is worn and needs to be changed The water supply has been closed off The water valve is defect Something has got stuck in the washer CORRECTIVE CORRECTIVE Remove any debris stuck in the machine Check the distance between the brush no 22 111 and the rubber disc no 22 065 If the distance is greater than 35 37 mm the brush is likely to be worn Check that the water supply is opened Check the water valve no 10 530 by listening to the valve when the washer is started A clicking sound must be heard else the valve is defect and must be changed Open the washer and check for rocks pieces of rock or similar objects Remove Figure 7 Fault analysis for Ball Wash
6. ange Servant machine You have made a good choice Not only have you chosen an excellent state of the art Ball Washer with little demands on maintenance but you have also chosen quality Quality is ensured with the help of modern production techniques carefully chosen materials and the responsible workmanship of our staff The purpose of the User s Manual is to make the user familiar with the machine and its use in different situations and for different types of work This Manual includes all the drawings and diagrams necessary for putting the machine into operation and for carrying out maintenance inspections function tests and repairs It also contains useful information about safety Study the User s Guide carefully before using the machine If these instructions are not followed persons using the machine might be injured or the equipment itself be damaged In many cases following the instructions is a necessary condition for Range Servants warranty to be applicable Every person operating the machine must read these instructions No part of this publication may be reproduced without the written authorisation of Range Servant The Ball Washer has a one year warranty Study the warranty conditions carefully and keep them in a safe place If you have any questions or if problems should arise please contact your Range Servant representative ONE YEAR WARRANTY Range Servant AB hereby offers a warranty of one year from the date of shipment
7. chine Serial no if any Year of manufacture RANGE SERVANT RANGE SERVANT AB SE 302 41 HALMSTAD SWEDEN TEL 46 0 35 109240 WWW RANGESERVANT CDM MaNuFAcTURINGNO JCE eae i P3 Fig 1 Product identification plate English User s Manual Ball Washer BT 1950 and BT 1300 6 1 5 Technical Specifications General BT 1950 BT 1300 Washing capacity balls min 400 200 Ball tray capacity quantity of balls 1000 1000 Motor kW 0 55 0 25 Motor Oil Synthetic ISO VG 680 Synthetic ISO VG 680 Voltage Volt 50 Hz 230 230 Volt 60 Hz 115 115 Water consumption l min gallon min 4 1 4 1 Water connection R1 2 R1 2 Water pressure bar psi 1 96 12 0 28 4 174 1 96 12 0 28 4 174 Avloppsanslutning diameter mm in 75 8 75 3 Measure Hight mm in 960 37 8 960 37 8 Width mm in 840 33 1 840 33 1 Length mm in 1887 74 3 1874 73 8 Operating Conditions S Operating Temperature C F 2 50 35 4122 2 50 35 122 665 2 2 2 1884 6 2 2 E Figure 2 Ball Washer BT 1950 7 User s Manual Ball Washer BT 1950 and BT 1300 English 1874 6 18 470 1 6 5 Figure 3 Ball Washer BT 1300 The level of airborne noise has been measured for an identical machine under normal operating conditions The values indicate the sound pressure level measured 1 m from the surface of the machine and 1 6 m from the floor
8. commended by Range Servant Such accessories and spare parts are specially intended for the machine and are approved by us with regard to safety All Range Servant retailers keep accessories and spare parts at your disposal and are happy to give you competent advice They also have the technical qualifications necessary for installing your machine and are informed about what technical changes are authorised Damage caused by the use of accessories and spare parts not having been approved by Range Servant as well as damage due to un authorised technical alterations are not covered by the guarantee 2 2 Conformity with mandatory requirements The Range Servant ball management machines fulfil the personal safety requirements of the EU Machine Directive 89 392 EEC as amended by Directives 91 368 EEC 93 44 and 93 68 EEC with a special reference to Annex of the Directive concerning essential health and safety requirements in connection with the design and manufacture of machines as amended by Directive 91 368 EEC Furthermore the harmonised standards 292 1 292 2 and 292 2A or parts thereof have been applied The electrical equipment fulfils the safety provisions laid down in the EU low voltage directive 73 23 EEC as amended by directive 93 68 EEC 2 3 Remaining risks There are warning signs serving as a reminder and warning to the user of any remaining risks i e risks that we have not been able to eliminate or sufficiently minim
9. er User s Manual Ball Washer BT 1950 and BT 1300 16 6 Installation 6 1 Unpacking and assembly 6 1 1 BT 1950 l Remove the packaging Il Place the washer on level ground Ill Fasten the ball tray to the washer body with the two enclosed screws See Figure 8 at A IV Screw all six feet to the foundation See Figure 8 Assembly of BT 1950 at B Figure 8 Assembly of BT 1950 17 User s Manual Ball Washer BT 1950 and BT 1300 English Figure English VI VII ounting the washer VIII Press the enclosed curved waste water pipe as far as possible onto the drain connection of the dirt box Connect the other end of the waste water pipe as suitable to the existing drain See Figure 9 Mounting the washer at C Connect a 1 2 water hose between the water connection nipple and a water tap Open the tap completely See Figure 9 Mounting the washer at D Connect the machine to an earthed 230 V wall socket Start the machine before adding the balls and do not stop until the machine is completely empty of balls User s Manual Ball Washer BT 1950 and BT 1300 18 19 1300 Remove the packaging Place the ball washer on level ground Fasten the ball tray to the washer body with the two enclosed screws See Figure 10 at A Screw all six feet to the foundation See figure 10 at B Figure 10 Assembly of BT 1300 Figure 11 Mounting the washer V VI Press
10. injury suffered by third parties in conjunction with use of the product English User s Manual Ball Washer BT 1950 and BT 1300 4 1 2 1 2 EC Declaration of Conformity In accordance with the Machine Directive 89 392 EEC annex 2A The Manufacturer RANGE SERVANT Range Servant AB Skallebackavagen 11 SE 302 41 HALMSTAD Sweden The Representative To be filled out by a representative established within the EU Declarethat J kic uberes Serial no manufacturing no etc A is in conformity with Council Directive 89 392 EEC of 14 June 1989 concerning approximation of the laws of the Member States relating to machines in particular as referred to in Annex to this Directive concerning essential health and safety requirements in connection with the design and manufacture of machines as amended by Council Directive 91 368 EEC of 20 June 1991 on the amendment of Directive 89 392 EEC concerning approximation of the laws of the Member States relating to machines B if applicable C if the requirements under A have been fulfilled that the harmonised standards 292 1 292 2 and 292 2A or parts thereof have been applied D if applicable are manufactured according to the following national standards and technical specific aTiolis nis oai Cos Quee c TR a us Halmstad Date Jorda nvKhez President Signature 5 User s Manual Ball Washer BT 1950 and BT 1
11. ise in our design and against which technical safety measures do not provide complete or sufficient protection The warning signs shall be written in the local language and upon request in the language understood by the respective operator The signs are yellow with black characters They are big enough to be readable from a distance of three meters 9 User s Manual Ball Washer BT 1950 and BT 1300 English VARNING WARNING Sla av str mmen Turn power off Kl mrisk Moving parts ATTENTION WARNUNG Couper le courant Den Strom abstellen Partie mobile Bewegliche Teile iPRECAUTION ATTENZIONE Apagar el encendido Togliere la corrente Partes movibles Parti mobili Figure 4 Warning sign on front hatch e Always disconnect the power supply to the machine before carrying out maintenance or service work The mains switch is located in the lower right hand corner of the printed circuit board e Mechanical or electrical alterations may only be undertaken after consultation with Range Servant e Never put you hands into the ball washer when it is working e Only use clean water without any additions e fthe machine is used by temperatures below 2 C there is a risk that the water valve and water hoses freeze In order to avoid this always disconnect the water supply and check that the machine is empty of water when temperatures are approaching zero 2 4 Authorised use The machine may only be used for washing golf balls I
12. l the necessary information concerning the Range Servant representative closest to where you live The list is continuously updated on our home page http www rangeservant com 8 1 Head Office Sweden Range Servant AB Skallebackavagen 11 302 41 HALMSTAD Telephone 46 35 10 92 40 Fax 446 35 10 82 20 E Mail sales rangeservant com 8 2 Your Sales Representative English User s Manual Ball Washer BT 1950 and BT 1300 22
13. necessary qualifications He shall have attended a documented training course consisting of the study of the User s Manual at the end of which he must have well understood its contents If the person is absent from work for more than three months training must be renewed 3 2 Operating the Ball Washer 3 2 4 Start and stop The Ball Washer is started and stopped by means of the Start Stop knob Figure 5 Starting the Ball Washer English User s Manual Ball Washer BT 1950 and BT 1300 12 4 Design and function 4 1 General The machine is intended for the cleaning of golf balls The Ball Washer consists of two discs arranged opposite each other with a space in between The facing surfaces of the discs are one equipped with brushes and the other with rubber The distance between the discs is smaller than the ball diameter The lower disc rotates while the upper disc is stationary This produces the cleaning effect The golf balls are fed into the space between the brushes through a opening placed centrally in the upper disc Both discs are arranged in a container with a bowl shaped bottom and a bowlshaped dividing wall In the middle of the dividing wall is an opening that corresponds to the central opening in the upper stationary disc The rotating disc is fastened to an axle going through the central opening The axle is connected to a motor rotating the axle and the lower disc to which it is attached The axle is equipped with a de
14. t may only be used in compliance with the instructions contained in this Manual 2 5 Notauthorised use Using accessories or spare parts not recommended by Range Servant might cause personal injury and or equipment damage and affect the operational reliability of your machine For safety reasons only use components recommended by us They are intended for your machine they have been chosen for safety reasons and they are approved by the manufacturer Damage caused by the use of accessories and spare parts that are not approved by Range Servant or damage due to un authorised technical alterations are not covered by the guarantee 2 6 Emergencies 2 6 1 Fire Water shall be used as an extinguisher in the event of fire except if the fire is located in the electric equipment where a carbon dioxide extinguisher must be used English User s Manual Ball Washer BT 1950 and BT 1300 10 2 7 Operational reliability For trouble free operation and long service life the instructions below should be followed e Place the machine on a firm and level foundation e Place the machine under the roof e Bolt the machine to the foundation to keep it from being unintentionally moved from its correct location 11 User s Manual Ball Washer BT 1950 and BT 1300 English 3 Operation 3 1 Necessary qualifications The technical design and function of the machine is such that the person carrying out service and maintenance work must have the
15. the enclosed curved waste water pipe as far as possible onto the drain connection of the dirt box Connect the other end of the waste water pipe in a suitable manner to the existing drain See Figure 9 Mounting the washer at C Connect 1 2 water hose between the water connection nipple and a water tap Open the tap completely See Figure 9 Mounting the washer at D Connect the machine to an earthed 230 V wall socket Start the machine before adding the balls and do not stop until the machine is completely empty of balls User s Manual Ball Washer BT 1950 and BT 1300 English 7 Spare parts 7 1 Spare parts numbers 7 1 1 BT 1950 Figure 12 Ball Washer BT 1950 side view Designation Complete water valve 230V Water nozzle BPM12 Rubber disc Motor protection 230V Enclosure motor protection Complete motor 230V Wing Brush incl plastic ring Flange Acl English User s Manual Ball Washer BT 1950 and BT 1300 20 71 2 BT 1300 Figure 13 Ball Washer BT 1300 side view PartNo Designation T fitting Slip on fitting 1 8 Motor protection 230 V Enclosure for motor protection Complete water valve 230 V Curved pipe 45 Slip on fitting 1 4 cll 21 User s Manual Ball Washer BT 1950 and BT 1300 English 8 Retailers and representatives The following list contains al
16. vice by means of which the objects are forced in a spiral shaped course from the center towards the sides of the lower disc and further on through the outlet The spray nozzles spray the golf balls with water before during and or after the cleaning process The Range Servant Ball Washers have been designed in order to provide our customers with a functional rational an economic ball management system that lasts for a long time 13 User s Manual Ball Washer BT 1950 and BT 1300 English 41 1 Main components BT 1950 and BT1300 Figure 6 Ball Washer side view Designation Lower part Upper part Ball tray Brush Disc Motor English User s Manual Ball Washer BT 1950 and BT 1300 14 5 Maintenance Range Servant provides accessories and original spare parts together with competent advice Maintenance carried out correctly minimises defects and ensures maximum service life and reliable operation Any malfunctions are detected at an early stage and are therefore easily corrected Regular maintenance minimises defects and equipment breakdown The following maintenance instructions only refer to the most common problems and their causes 5 1 Periodical maintenance 5 1 1 Monthly In order to obtain optimal cleaning results and operating economy the Ball Washer should be opened and cleaned inside once every month To open the washer remove the ball tray and loosen the screws holding together the upper
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