ESD Testers - Eltest Kft
Contents
1. EMC PARTNER ESD Testers Brief Overview of Phenomena List of Applicable Standards Test System Overview ESD3000 System ESD3000 Specifications Accessories System Expansion Options including ESD2000 Specifications Software Further Applications EMC PARTNER s Product Range ESD and TRA System O oo woaonoa kh N N Brief Overview of Phenomena What causes electrostatic discharges Humans become electrostatically charged by walking over an insulating floor surface The body s capacitance can be charged to several kilovolts A discharge occurs when contact is made to an electronic unit or system These are visible as a spark and in many cases can be felt by the person who receives a shock These discharges are harmless to humans but not to sensitive modern electronic equipment The result ing current can cause interference in electronic equipment or even cause an entire system crash ESD has been known to the electrical industry for over 30 years but only recently has increased in significance with the advent of sensitive micro electronic devices The cost of damage caused by ESD is difficult to assess but amounts to billions of dollars worldwide Most affected are manufacturers of integrated circuits the chemical industry where explosions or fires can occur manufacturers where process controllers and electronic equipment can be dis rupted au2. 41 61 763 01 15 Email sales emc partner ch Web Site www emc partner com Your local representative ITEAN www AEN hu ELTEST Kft 1015 Budapest Hatty u 16 Tel 36 1 202 1873 Fax 36 1 225 0031 Mobil 36 30 6181005 Email eltest eltest hu http www eltest hu Version 27 May 2005 Subject to change without notice
3. 0 up to 10kV Voltage increment resolution 1 volt steps Contact discharge repetition interval 0 05 to 30s Discharge detection Every pulse or real discharges only Discharge counter 1 to 29999 Discharge polarity Positive Negative and Alternating Holding time 5s Programmable parameter ramps Voltage Polarity Discharge trigger Manual or Automatic Accessories ESD TARGET1 ESD TARGET1 2ohm target with N connector and N BNC adapter upper limit approximatly2 GHz Application ESD verification in accordance with IEC EN 61000 4 2 3 Immunity Tests ESD Testers ESD TARGET2 ESD TARGET2 2ohm target with SMA connector upper limit gt 4GHz 20dB attenuator and 1m coaxial cable Calibration target attenuator cable chain Application ESD calibration and comparison ESD VERI V ESD VERI V 20GOhm divider for high voltage measurement on the ESD3000 up to 25kV Ratio is determined by the 1MOhm input of the oscilloscope Ratio approx 20 000 Application ESD voltage verification ESD VCP50 Vertical Coupling Plate ESD VCP50 Vertical Coupling Plate Mechanical dimension 0 5m x 0 5m Application indirect ESD discharge with contact tip Includes 2m cable with 2 x 470kOhm resistors ESD STAND3 ESD STAND3 Height adjustable from 0 4m up to 1 75m Application long term tests in contact and air discharge mode ESD OPTOLINK ESD OTPOLINK For remote control of ESD3000 the ESD OPTOLINK a
4. tocol conformity declaration and software package All delivered in a smart case ESD2000 ESD2000 is a lightweight design used together with TRA2000 for control and power supply elements Discharge network is fixed at 150pF and 3300hm to meet the IEC EN 61000 4 2 requirements Parameter input is via TRA2000 front panel allowing integration in a complete text process including EFT surge and dips A tripod mount enbales longer duration tests to be performed without operator fa tigue ESD2000 16 kV hand held light Tein As standard accessories ESD2000 is equipped with 2m earth cable air and contact test tips and a safety crocodile clip pa Immunity Tests ESD Testers ESD3000 System ESD3000 Features ESD3000 has many unique and outstanding Features 30kV contact discharge level Single impulse mode Simple operation Parameter change during operation using and keys Internal program memory ESD3000 is powered by regular or recharge Backlit LCD display able batteries Electronic polarity change Light weight Battery operation Compact design Fulfills ALL standard requirements Wide range of Discharge Modules DM Individually calibrated discharge modules DM Standard 0 7nS 1nS or Fast ESD ca 300pS events Remote control and software upgrade through standard interface A ear N iE em on Wide range of accessories 30kV modules 2 year warranty
5. 0 to the y specified circuits of a new application Each new module fitted to the ESD3000 is aT i automatically identified and the corresponding program displayed Modules can be ESD ENG PARTIER Sen apered configured to meet requirements for special component values but also so that the portable 30 kV ESD generator waveshape is correct using the defined calibration method The modules contain all the high voltage circuits making ESD3000 the ONLY ESD system capable of fully conforming to different calibration requirements Unique in its class ESD3000 is powered by a rechargable battery pack up to 30kV for approximately 8 hours 1Hz discharge repetition Regular AA batteries can also be used Electronic polarity reversal including alternating poalrity is provided as standard in all ESD3000 models Available as a basic 16 kV unit ESD3000 is easily expandable to 30kV by simply add ing a Relay Module RM Remote control of ESD3000 test system is possible using the EMC PARTNER TEMA software package Long duration testing is made easier by fitting ESD3000 to a tripod mount fitted with standard photo type mount In combination with the TEMA software test reports can be generated As standard accessories ESD3000 is equipped with one set of UM 3 AA size NiMH rechargable batteries a power adapter for recharging 2 m Earth cable serial link cable to update the software via EMC PARTNER s website user manual with verification pro
6. CAR CAR2 CAR3 CAR4 MIL1 IND1 JASO D 001 94 ISO TR10605 ISO TR10605 ISO TR10605 MIL STD 331 MIL DTL 23659D STANAG 4239 IEC801 2 Cap Res 150pF 3300hm 330pF 20000hm 150pF 20000hm 100pF 15000hm 150pF 3300hm 100pF 15000hm 200pF Oohm rise time lt 0 05us duration 0 1us 150pF 3300hm 330pF 20000hm 150pF 20000hm SOOpF 50000hm 100pF up to 1300pF Oohm up to 20000hm 100pF up to 1500pF Oohm up to 20000hm 100pF up to 1000pF Oohm up to 20000hm 100pF up to 1000pF Oohm up to 100000hm 150pF 5000hm 330pF 3300hm 330pF 3300hm 150pF 20000hm 500pF 5000hm 150pF 1500hm Voltage range CD Contact Discharge 0 2kV up to 10kV 0 2kV up to 10kV no CD 0 2kV up to 10kV no CD 0 2kV up to 10kV 0 08kV up to 2 5kV 0 2kV up to 10kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV no CD 0 2kV up to 10kV no CD 1kV up to 30kV 2kV up to 30kV 2kV up to 30kV 0 2kV up to 10kV 0 2kV up to 10kV 2kV up to 30kV 2kV up to 30kV Immunity Tests ESD Testers Voltage range AD Air Discharge 0 2kV up to 16kV 0 2kV up to 16kV 1kV up to 30kV 0 2kV up to 16kV 1kV up to 30kV no AD no AD 0 2kV up to 16kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 0 5
7. User Benefits The technical excellence and many unique features of ESD3000 translate directly into benefits for the user Cost effective solution to meet many test requirements The ergonomic design allows easy parameter Low cost and rapid extension to 30kV change during operation with one hand and without fatigue Save unnecessary development time no overtest ESD events realised exactly as in standard Increase quality of test object Always calibrated ALL high voltage elements are in the module Real time parameter change Ideal development tool Save operator time with the automated test routines and test report facility No operator fatigue due to ergonomic design and light weight Unparalleled reliability and system up time Increase reliability of test object EUT Immunity Tests ESD Testers 5 Component Parts of the ESD3000 Discharge Module OM ESD3000 16kV version ESD3000 NG Batteries standard VM size 3 x ESD3000 30kV version Batteries standard VM size 3 N ESD3000 Specifications Discharge Network DN RM t b i im E2 E 45 Ani is Pes Sharp Tip for contact discharge CD Rounded Tip for air discharge AD 30 mm Tip Electrode for AD V gt 16 kV i Relay Module AN ee ee 7 a Sharp Tip for contact discharge CD Rounded Tip for air discharge AD 30 mm Tip Electrode for AD V gt 16 kV Discharge riset
8. c Compatibility Requirements for space systems European Standard EN EN 61000 4 2 A2 2000 Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test American National Standards Institute ANSI ansi C63 16 American National Standard for Electrostatic Discharge Test Methodologies and Criteria for Electronic Equipment Telcordia ga ekoa Bellcore GR 78 CORE September 1997 Generic Requirements for the Physical a i Design and Manufacture of Telecommunications products and Equipment Bellcore GR 1089 CORE October 2002 Electromagnetic Compatibility and Electrical Safety Generic Criteria for Network Telecommunications Equipment Electronic Industry Association JEDEC Jepet EIA JESD22 A114 B June 2000 ESD Sensitivity Testing Human Body Model EIA JESD22 A115 A October 1997 ESD Sensitivity Testing Machine Model Society of Automotive Engineers SAE SAE J551 15 July 2002 Vehicle Electromagnetic Immunity Electrostatic Discharge ESD Immunity Tests ESD Testers 3 Test System Overview ESD3000 ESD3000 is a light weight hand held battery operated tester The modular construc tion enables many different test standards to be performed by simply changing the module A broad range of accessories enable testing to many applications for contact discharge air discharge and indirect discharge a i f The easily interchangeable discharge modules DM quickly adapt ESD300
9. ime Air discharge Contact discharge Voltage increment resolution Contact discharge repetition interval Discharge detection Discharge counter Discharge polarity Holding time Programmable parameter ramps Discharge trigger Test report data from TRA2000 or TEMA software Power supply Weight including batteries Immunity Tests ESD Testers depending on module type 0 2 up to 30kV depending on module type 0 08 up to 30kV depending on module type 1 volt steps 0 05 to 30s every pulse or real discharges only 1 to 29999 positive negative and alternating 5s voltage polarity manual automatic or remote sequence number of discharges volt age polarity 10 x UM 3 AA batteries 870g Modules Modules Standards Standard Modules DM1 DM2 DM3 DM4 DM5 DM6 DM7 DM8 RM32 DN1 DN2 DN3 DN4 IEC 61000 4 2 ITU T K20 ISO TR10605 PSA Peugeot Citro n B21 7110 ISO TR10605 MIL STD 464 MIL STD 883 GR78 CORE RTCA DO 160 IEC 61340 3 1 JEDEC 22 A114 MIL STD 750D IEC 61340 3 2 JEDEC 22 A115 IEC 60571 EN 50155 0 7ns up to 1ns and lt 400ps IEC 61000 4 2 RTCA DO 160 PSA Peugeot Citro n B21 7110 GMW 3100 ISO TR10605 SAEJSSI IS FORD AB AC GMW 3100 ISO TR10605 SAEJSSI IS FORD AB AC MIL STD 331B STANAG 4239 ISO 14304 Customer Specific Modules DM16A DM16C DM32A DN32 Custom Custom Custom Custom Modules for Special Applications
10. kV up to 16kV 0 2kV up to 16kV 1kV up to 30kV 1kV up to 30kV 2kV up to 30kV 2kV up to 30kV 0 2kV up to 16kV 0 2kV up to 16kV 2kV up to 30kV 2kV up to 30kV System Expansion Options ESD3000 Safety Switch Under certain circumstances it is desirable to remove all charge from the ESD genera tor discharge tip before connecting a test object Particularly in applications involving explosive devices airbags foil initiators etc where unexpected activation may en danger operating personnel In addition semiconductor devices can be damaged by a test finger holding residual charge ESD3000 Safety Switch ESD3000 Safety switch used in conjunction with ESD3000DM enables testing in a controlled environment that provides maximum safety for operating personnel and minimum risk of damage to Semiconductors ESD3000DM EXT ESD3S000DM EXT This extension allows the separation of control and discharge module It can be used for DM and RM DN CNH12 CNH12 The CNH12 can be used for proximity magnetic field susceptibility tests ESD2000 with TRA2000 The combination of the TRA2000 and the ESD2000 via the ESD TRA LINK offers the possibilities of unlimited storage places and immediate protocol printing in the same protocol as surge EFT etc ESD2000 Specifications Discharge risetime 0 7 1 0nS Air discharge 2 0 up to 16kV TRA2000 controller with ESD2000 Contact discharge 2
11. nd one of the following software packages Is needed E3LOADER downloaded free of charge from the EMC PARTNER Website Using the serial link supplied firmware can be updated TEMA Software Comfortable control of ESD3000 from a PC Includes also control for TRA2000 and MIG2000 systems USB RS232 Adapter USB RS232 Adapter ESD3000 can be controlled from TEMA software using computers with USB interfaces and the USB RS232 adapter TEMA Software TEMA Software Start testing faster with pre loaded standard routines Supervise the test process us ing Loop continue or stop functions linked into EUT responses Customise the test report format and content automatically generating a document for export to Word or Excel Immunity Tests ESD Testers al Example of sequence for automotive tests gt sij i P z he i i Fai EA a if e ag ee a f s a a 1 Flas N E z Automotive Test according te ISO TR 10605 iat O40 DACPARTHIR AG Sariai kb OH ith iiai ul TR imn PISZA IS ma Pe ESD3000 with remote DM for testing explosive devices TE ets Pera i i iis p p l TE i d i aS OS oe EE PE EI Railway Surge Waveform B ESD3000 is so flexible it can be used in many applications other than for EMC Explosive Device Testing Testing of EUTs that could spontaneously explode or rapidly change state such as ai
12. or telecom RTCA DO160D for aircraft and MIL STD 461E for military elec tronic equipment testing MIGO600MS and MIG OS MB a multiple stroke and multiple burst aircraft test system Component Tests EMC PARTNER offers a wide range of modular impulse generators MIG for transient component testing on varistors arresters surge protective devices SPD capacitors circuit breakers watt hour meters protection relays insulation material suppressor diodes connectors chokes fuses resistors emc gaskets cables etc MIG1212CAP an automatic 8 bank capacitor test system Emission Measurements One unit performs all measurements on the power supplies of electronic equipment and products for the CE Mark The HAR1000 includes an amplifier for a clean power source a line impedance network the measurement systems Harmonics and Flicker Accessories three phase extension and HARCS Immunity software Complies with IEC EN 61000 3 2 and 3 HAR1000 3P and HARCS Software a complete three phase harmonics and flicker test system Immunity Tests ESD Testers a4 For further information please do not hesitate to contact EMC PARTNER s representa tive in your region You will find a complete list of our representatives and a lot of other useful information on our website www emc partner com The Headquarters in Switzerland EMC PARTNER AG Baselstrasse 160 CH 4242 Laufen Switzerland Phone 41 61 763 01 11 Fax
13. rbags or munition fuses can be accomplished with minimum risk to testing personnel by separating the ESD3000 control unit and the discharge module ESD3000DM EXT enables a separation of up to 1m Use of a test cabinet from EMC PARTNER further increases safety by containing fly ing debris Railway Testing Applicable standards are IEC 60571 Ed 2 0b EN 50155 and RIA12 Module ESD3000DM8 generates the higher level waveform B impulse Waveform B 0 05 0 1us 8 4kV Z 100 ohm In combination with the TRA2000 and option NW TRA RAIL all the surge requirements from these standards can be met Immunity Tests ESD Testers EMC PARTNER s Product Range The Largest Range of Impulse Test Equipment up to 100kA and 100kV Immunity Tests The TRA2000 performs all of the following transient tests on electronic equipment as required for the CE mark up to full levels ESD EFT surge dips a c magnetic field surge magnetic field and common mode tests A large range of accessories for dif ferent applications is available MF antennas three phase couplers verification sets coupling kits etc The TRA2000 complies with IEC 61000 4 2 4 5 8 9 11 12p 16 29p TRA2000 ESD3000 and CDN2000A 06 32 a complete automatic three phase test system Lightning Tests EMC PARTNER offers a wide range of testers in accordance with national and inter national standards These include FCC 68 part D ITU K 44 ETS 300 046 Bellcore GR1089 f
14. tomotive manufacturers military users International Electrotechnical Committee IEC IEC 61000 4 2 A2 2000 Testing and measurement techniques Electrostatic dis charge immunity test IEC 61340 3 1 Electrostatics Electrostatic discharge simulation Human body model HBM Component testing IEC 61340 3 2 Electrostatics Electrostatic discharge simulation Machine model MM Component testing International Telecommunications Union ITU T K 20 February 2000 Resistibility of Telecommunications Equipment installed in a telecommunications centre to overvoltages and overcurrents International Standards Organisation ISO IS010605 Road vehicle Test methods for electrical disturbance from electrostatic discharges 2 Immunity Tests ESD Testers Japanese Automobile Standards Organisation JASO D001 94 31 March 1994 General Rules of Environmental Testing Methods for Auto motive Eelctronic Equipment EUROCAE ED 14D RTCA DO 160D rs Environmental Conditions and Test Procedure for Airborne Equipment Section 25 Electrostatic Discharge Military Procurement Standards MIL MIL STD 883E 22 March 1999 ESD classification testing of devices MIL STD 331B 01 December 1989 Fuse and Fuse components MIL STD 750D 28 February 1995 Test method standard semiconductor devices MIL STD 464 18 March 1997 Electromagnetic Environmental Effects MIL STD 1541 30 December 1987 Electromagneti
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