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1. 16 are shown the two screws that fixes the gas tank to the bike chassis Please remove them Now please remove the black connector located on the left side of the bike behind the gas tank red circled in Figure 17 In Figure 18 is highlighted the fuel hose To remove the gas tank this tube has to be removed To do so please refer to Figure 19 In Figure 19 are highlighted with two arrows two tongues To unplug the fuel hose please press them and the fuel hose will be unplugged Now you can remove the gas tank Please do so Figure 19 please press these tongues Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 Once the gas tank has been removed the bike is as in Figure 20 It is now necessary to remove the Airbox To do so please remove the eight screws red circled in Figure 20 To remove the Airbox please follows these steps e as said before please remove the screws red circled in Figure 21 e pull back the black lateral pipe unions highlighted by two blue yellow arrows in Figure 21 e counter clockwise rotate the Airbox Once the Airbox has been removed you can finally find the TPS connector that is red circled in Figure 22 The stock TPS connector is a male one Please unplug it and connect it to the AIM female connector labelled as AIM F in Figure 11 then connect the other connector female type with the AIM male connector labe
2. head light using the bracket supplied with the system The bracket is made in anodized Aluminum so to be lightweight and mechanically resistant Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 1 CLL General Notes Read this before installing the system e Do not cut any wiring the wiring supplied with the kit is plug and play e Please be careful not to damage the on board connectors when plugging unplugging them In the following pages is described how to correctly manage them e Do not install the system when the engine is hot The on board connectors are quite near to the engine and you can burn yourself e The space under the gas tank is quite confined be careful not to hurt yourself when plugging and unplugging the connectors e Be careful not to loose screws and washers nor to damage the fairing when installing uninstalling it INSTALLATION STEP 1 Removing the front transparent fairing and the lateral mirrors The first installation step consists in removing the bike front transparent fairing and the lateral mirrors The front transparent fairing is fixed to the bike chassis through 6 screws circled in Figure 1 Please unscrew them and remove the front transparent fairing It is now necessary to remove both lateral mirrors First of all please remove the two internal screws one of them is circled in Figure 2 while the other is nearby and remove the la
3. in Figure 35 The software automatically calculates the equivalent circumference and the result appears in the related cell red circled in Figure 36 Please insert this value in the wheel circumference box in Race Studio 2 Configuration window shown in Figure 37 Figure 37 Race Studio 2 configuration window Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 15 UD SOFTWARE FIRMWARE INFORMATION MAINTENANCE ATTENTION This documentation was written using the following versions of software and firmware e Race Studio 2 Version 2 20 11 e MyChron 3 Plus Gold Firmware version 5 07 Your MyChron 3 Plus Gold Kawasaki ZX 10R does not need any special maintenance Once that adequate care is taken of display unit and components the only required maintenance is periodical software and firmware upgrading To know if a new software firmware version has been released by AIM please connect to our website www aim sporiline com and go to Software Download page If a new software firmware version has been released please download and run it and then follow carefully the instruction prompted on your Pc monitor Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 16
4. removed before see Figure 5 Figure 6 screws that fixes the stock dash INSTALLATION STEP 3 Assembling the kit IMPORTANT NOTE in your kit MyChron 3 Plus Gold Kawasaki ZX 10R you find a bracket where to install your gauge on This bracket needs to be bended for about 10 toward its internal part before installing your MyChron 3 Plus Gold on it so please put the bracket in vice and bend it The third installation step consists in assembling MyChron 3 Plus Gold kit First of all please fix the anchor plugs you find in the kit on the bottom holes of the bracket as in Figure 7 The other four holes circled in the figure on the right are used to fix MyChron 3 Plus Gold to the same bracket Figure 7 Anchor plugs are fixed to the bracket The kit You receive has already mounted the four anti vibration mountings on the back of your MyChron 3 Plus Gold Install your MyChron 3 Plus Gold on the aluminium bracket fixing the bracket to MyChron 3 in correspondence of the 4 anti viobration mounting and using 4 screws and 4 Grover washers Figure 8 shows the correct assembly of MyChron 3 Plus Gold bracket and washers rear view The anchor plugs highlighted in the figure will lately be inserted in the holes shown in Figure 6 Figure 8 assembled kit rear view Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 4 INSTALLATION STEP 4 Wiri
5. the gear from an on board neutral sensor installed inside the gearbox To allow your MyChron 3 sampling the gear please do NOT modify the gear sensor default configuration set to calculated with neutral signal Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 12 HD Please note if you notice that engaged gear number shown on your MyChron 3 Plus Gold gear display does not correspond to the really engaged gear you need to re start gear calculation procedure Please refer to you MyChron 3 Plus Gold user manual to get further information concerning the gear calculation procedure Once you set the desired input channels on your MyChron 3 Gold Kawasaki and or you set the desired threshold values for the alarm led of the shift lights you have to transmit the configuration to the logger to do so please press OK button and then Transmit button on the next screenshot ATTENTION before transmitting the configuration please ensure that the logger is switched on and connected to a switched on PC as shown in Figure 29 lij L ete Figure 29 How to connect the logger to the PC MyChron 3 Plus Kawasaki owners Once you modified the desired configuration parameters and you transmitted the config
6. CD INSTALLATION DOCUMENTATION 16 05 2005 P amp P KIT Kawasaki 2004 Kawasaki ZX10R 2003 2004 2005 kit Version 1 00 2003 2004 2005 MyChron 3 Plus MyChron 3 Gold Plug and Play kit for Kawasaki ZX 10R KIT DESCRIPTION The kit for Kawasaki ZX 10R is composed of the following objects MyChron 3 Plus or MyChron 3 Gold Plug and play wiring for MyChron 3 Plus or MyChron 3 Gold Installation kit including 1 bracket screws anti vibration mountings washers Gyroscope optional available for GOLD version only needed to track maps CD ROM including Race Studio 2 software Documentation Please refer to the following table to understand which Kawasaki ZX 10R is supported by our kit Cubic capacity cc Year 2002 Year 2003 Year 2004 Year 2005 ZX 10R 1000 cc N N NI V supported e NOT supported MyChron 3 Plus Gold Kawasaki ZX 10R has been designed and developed to be a plug and play system to connect to the on board wiring The aim of this kit is to merge the functionalities of the stock dash with these of a professional data acquisition system MyChron 3 Plus Gold Kawasaki ZX 10R version may be used both on track lap times split times engine parameters gyroscope to track maps and on street odometer water temperature oil pressure alarm fuel level The gauge as the stock dash is powered by the bike s master switch The gauge has to be connected to the standard
7. MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 5 Once the passenger seat has been removed you need to remove the little plastic chassis that is located between driver and passenger seats This plastic chassis is fixed to the bike with two screws red circled in Figure 13 Please remove the screws and then remove the little plastic chassis When the little plastic chassis has been removed you need to unscrew the two screws that fix the driver seat to the bike These screws are covered by two lateral plastic fairings fixed to the bike chassis by two lateral screws The first screw is circled in Figure 14 while the second is specular on the other side of the bike Under the plastic lateral fairings you find two other screws one for each side of the bike Please remove them and remove the driver s seat When the bike seats have been removed it is necessary remove the gas tank In Figure 15 is circled one of the screws that fix the gas tank to the bike please unscrew it Please remember not to do this installation when the bike is hot because the available space is quite reduced and you can burn yourself A o Please remove this little plastic chassis Figure 14 the screw that fixes the plastic fairing to the bike chassis Figure 15 one of the screws that fix the gas tank Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 In Figure
8. ansmitter the display PT Lu Li P Se switches automatically to track mode and x ipm shows the following parameters 7 aa mmm e RPM graphical bar settable upper limit p LIS Su e RPM digital value Battery voltage Speed C morn TEn iu 7 upper right corner VIEW QUIT Tt S595 0000 7 e Lap split times in the lower right corner neem use button gt gt e Oil pressure in the upper left corner Figure 24 Track display e Water temperature lower left corner to step back from track mode to street mode please switch off the gauge and then re switch it on The gauge sets automatically to street mode NOTE for further information concerning the display management and its configuration please refer to MyChron 3 Plus Gold Gold XG user s manual Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 LLL MYCHRON 3 PLUS GOLD KAWASAKI CONFIGURATION RACE STUDIO 2 Your MyChron 3 Plus Gold Kawasaki may be interfaced with the PC in order to e download the data stored in the internal memory e upgrade the gauge s firmware e configure the gauge The MyChron 3 Plus Gold Kawasaki you buy includes a configuration properly developed for your Kawasaki ZX10R sensors calibration curves engine and speed parameters etc have already been set to a default value which allows you the possibility to plug in the input ca
9. ble and start running lf you wish to change for instance RPM upper value or shift lights to add a potentiometer sensor or a gyroscope on your MyChron 3 Gold Kawasaki and you need to calibrate them if you change the crown or the pinion with a different teeth number one you need to use our software Race Studio 2 The CD ROM including software USB drivers installation documentation and user s manual is included in kit If you have any doubt concerning software or USB drivers installation please refer to the installation manual included in the CD ROM The table below shows input channels for MyChron 3 Plus and MyChron 3 Gold Kawasaki Please note that MyChron 3 Plus has no free input channels i e the 4 input channels are sampled from the stock wiring and there are no free cable connectors for external sensors while MyChron 3 Gold has 3 free input channels and a gyroscope input which need to be configured and calibrated using the software Race Studio 2 MyChron 3 Plus Kawasaki MyChron 3 Gold Kawasaki Ch 1 Water temperature Ch 1 Water temperature Ch 2 Oil pressure switch Ch 2 Free input channel use Race Studio 2 Ch 3 Fuel level Ch 3 Free input channel use Race Studio 2 Ch 4 Turn signal Ch 4 Free input channel use Race Studio 2 Gyroscope Use Race Studio 2 To correctly configure your gauge and use Race Studio 2 please follow these instructions Run Race Studio 2 and select the M3 Auto Mo
10. ed as a Maximum alarm the led is switched on when water temperature is higher than the threshold value The default value is 90 C 5 Channel 2 Alarm MyChron 3 Gold Kawasaki you may set the proper threshold values corresponding to the sensor you have installed on channel 2 MyChron 3 Plus Kawasaki the 2 channel is used for oil pressure Please do NOT modify the threshold values The default values for this alarm are e HIGH gt LED none gt Value 5 e LOW gt LED 2 gt Value 2 5 6 Channel 3 Alarm MyChron 3 Gold Kawasaki you may set the proper threshold values corresponding to the sensor you have installed on channel 3 MyChron 3 Plus Kawasaki the 3 channel is used for fuel level Please do NOT modify the threshold values otherwise you might run out of petrol The default values for this alarm are e HIGH gt LED none gt Value 300 e LOW gt LED 3 gt Value 150 corresponding to stock dash fuel reserve value 7 Channel 4 Alarm MyChron 3 Gold Kawasaki you may set the proper threshold values corresponding to the sensor you have installed on channel 4 MyChron 3 Plus Kawasaki the 4 channel is used for turn signal Please do NOT modify the threshold values otherwise you might not see the turn signal on the display The default values for this alarm are e HIGH gt LED 4 gt Value 380 e LOW gt LED none gt Value 0 8 Gear sensor Kawasaki plug amp play kit allows you to sample
11. he unit of measure to modify speed parameters etc Figure 28 Race Studio 2 Configuration window Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 11 LLL 1 Speed The speed sensor on your Kawasaki ZX10R bike is installed on the jackshaft that connects the gearbox to the pinion The number of magnets installed on the jackshaft is 4 The wheel circumference written in the proper cell is an equivalent circumference calculated using the following formula Wheel Circumf N Np Pinion teeth number N Ns Crown teeth number C Equiv Circumf Using the default values for crown pinion teeth number and wheel circumference the equivalent circumference is 824 mm 32 44 inches for Kawasaki ZX 10R If you change the pinion or the crown and you do not want to manually compute the equivalent circumference please refer to Equivalent Circumference compute paragraph 2 Shift lights The values described in the 5 cells may be modified by in order to switch on the led at the desired RPM value The 5 default values are the proper ones for a Kawasaki ZX 10R 3 RPM Please DO NOT modify the Multiply factor the default value is 1 To change the RPM scale upper limit please select the desired value among the 7 available 4 Channel 1 Alarm As previously described Channel 1 is used to sample water temperature The alarm for Channel 1 is defin
12. lled as AIM M in Figure 11 Figure 22 the TPS connector PLEASE NOTE before re mounting the mirrors the front transparent fairing the seats the gas tank and the Airbox we suggest You to turn on the bike in order to check the system integrity and its correct working Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 8 LLL Firmware for MyChron 3 Plus Gold Kawasaki 2003 2004 2005 As your MyChron 3 Plus Gold Kawasaki has been designed both for street and track use and as the information needed are different your MyChron 3 Plus Gold Kawasaki is equipped with a special firmware version which provides you a second virtual dashboard When you are driving on a street the display is set to street mode and shows the following os gpa po parameters ee La Li Sy ir eel BON e RPM graphical bar settable upper limit A Z T e RPM digital value Battery voltage upper a Nma tlc l Li D right corner button VIEW QUIT to switch between the two C e Total non resettable odometer Speed in i a 4 the lower right corner use button gt gt to ee 2 switch among odometer and speed e Partial resettable odometer top left corner Figure 23 Street Display e Water temperature lower left corner Once you start running on a track and your ee en gauge triggers a lap you pass in front of a og was switched on lap tr
13. ng connection The fourth installation step consists in installing MyChron 3 Plus Gold wiring First of all please pull back the protective plastic cover highlighted with an arrow in Figure 9 and plug the stock connector in the kit one then replace the plastic cover Note MyChron 3 Gold kit contains TPS wiring too that will be connected later Its connector should look the right side of the bike Once the wiring connected you can install MyChron 3 Plus Gold on your bike inserting the three anchor plugs red circled in Figure 8 in the related holes highlighted in Figure 6 Figure 10 shows MyChron 3 correctly installed Figure 10 MyChron 3 Plus correctly installed INSTALLATION STEP 5 Connecting the TPS cable If you bought a MyChron 3 Gold you will find in the kit AIM TPS cable too shown in Figure 11 This cable is a split one and is made of two connectors a male connector labelled as AIM M in Figure 11 and a female one labelled as AIM F in Figure 11 To connect it please follow carefully these instructions Figure 11 AIM TPS Cable To find the stock TPS connector you need to remove the bike seats the gas tank and the Airbox The passenger seat is fixed to the bike with a bolt please unthread it from the bolt In Figure 13 you see the bike without the passenger seat The bolt is highlighted with an arrow Figure 12 Passenger seat Installation documentation
14. teral mirror Please repeat this operation for both mirrors Figure 2 internal screw to remove Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 2 INSTALLATION STEP 2 Removing the stock dash The second installation step consists in 77 L removing the stock dash To do so you need to slacken the lateral fairing Once removed the lateral mirrors please remove the central external screw you see circled in Figure 3 Please repeat this operation for both lateral mirrors Now please slacken the lateral fairings and remove the screw circled in Figure 4 Please repeat this operation on both sides of the bike The stock dash is fixed to the bike through three screws that fix the dash to an internal chassis To remove the stock dash you need to unthread both dash and internal chassis To do so please remove the three screws circled in Figure 5 It is now possible to unthread the chassis and the stock dash Figure 5 the screws that fix the stock dash to an internal chassis Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 3 Once the chassis and the stock dash have been unthread from the bike you need to separate them unscrewing the three screws highlighted in Figure 6 When the stock dash and the chassis has been separated please remount the chassis on the bike without any dash using the screws you
15. to Plus Gold XG pushbutton in the buttons toolbar Press button System manager and then New button the screenshot shown in Figure 25 is prompted Please set all configuration parameters Logger type vehicle name speed temperature and pressure unit of measure and then press button OK Figure 25 Race Studio 2 New configuration Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 10 System manager window is prompted on your monitor as shown in Figure 26 In order to correctly configure the input channels please select a configuration among the available ones in Figure 26 for instance are 7 configurations the yellow highlighted is the selected one and press button Channels The screenshot in Figure 27 is prompted MyChron 3 Plus Kawasaki The logger has no free channels the page is asummary you can change nothing MyChron 3 Gold Kawasaki The logger has 3 free channels Channel 2 3 and 4 Clicking in the correspondent cell row CH_2 CH_3 CH_4 column sensor type you can choose in a list of predefined sensors or set a custom sensor selecting Custom sensor manager Moreover you can set channel name and sampling frequency When all sensors have been set please press Configuration button Configuration window shown in Figure 28 allows you to set shift lights and alarm treasure value to change t
16. u can use Bike exe an application you find in Race Studio 2 CD Rom Please insert the CD in the CD Rom drive and follow these step lf auto run option is enabled you will see this screenshot Please press Explore Cd Content button red circled in Figure 31 a So Seo Loe TES jia oie Figure 31 Race Studio 2 first installation window lf auto run option is not enabled please click on My Computer icon on your desktop and the screenshot in Figure 32 is prompted Please right click on Race Studio CD highlighted with an arrow in Figure 32 Figure 32 My Computer window Select Browse Cd option as in Figure 33 Figure 33 Browse CD option Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 14 The window in Figure 34 is prompted Please double click on _ Bike exe file highlighted by an arrow in Figure 34 7 ed bs i l dias NANE Le J haa ET em ae im ott piger A ang ol Dae a 5 FEAF EE F Fi oo ak SS aie i el Figure 34 browse CD window The screenshot shown in Figure 35 is E amp O prompted Please fill in all needed boxes to Say e Drive gear teeth number please insert the pinion number of teeth e Driven gear teeth number please insert the crown number of teeth e Circumference please select the circumference unit of measure and insert the related value e Press Compute button highlighted by an arrow
17. uration your logger is ready for street and track use MyChron 3 Gold Kawasaki owners If you have installed a gyroscope to map tracks and or a fork travel potentiometer or a rear shock travel potentiometer these sensors have to be calibrated to sample correct data Please click on Calibrate button the screenshot shown in Figure 30 appears The sensors are divided in 2 categories the to be auto calibrated sensors and the to be calibrated ones The to be auto calibrated sensors are e Gyroscope Figure 30 Race Studio 2 Calibration window e Potentiometer distance The to be calibrated sensors are e Zero based potentiometer e Mid zero potentiometer Calibration auto calibration procedure is fully explained in the logger user s manual Once finished calibrating auto calibrating the sensors you have to transmit the configuration to the logger pressing the related button in Sensor calibration window Now your logger is ready for street and track use Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX10R Version 1 00 13 GD EQUIVALENT CIRCUMFERENCE COMPUTE If you change the stock pinion or crown and you install another one with a different teeth number you have to calculate the equivalent circumference using the following formula Wheel Circumt N N E Equiv Circumf lf you prefer avoiding the manual calculation of this value yo

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