T1 Battery English Operator Manual 9008591 rev00 EXPORT
Contents
1. 2 2 05 10 REPLACING BATTERY 11 MACHINE MAINTENANCE 12 AFTER EACH USE i reerpRcR TREES 12 AFTER WEEKLY USE 12 VACUUM HOSE MAINTENANCE 13 SQUEEGEE BLADE REPLACEMENT 14 TRANSPORTING MACHINE 14 STORING MACHINE 14 TROUBLESHOOTING 15 MACHINE SPECIFICATIONS 16 MACHINE DIMENSIONS 16 nt T1 Battery 03 11 SAFETY PRECAUTIONS This machine is intended for commercial use It is designed exclusively to scrub hard floors in an indoor environment and is not constructed for any other use Use only recommended brushes and commercially approved floor cleaners intended for machine application All operators must read understand and practice the following safety precautions The following warning alert symbol and the FOR SAFETY heading are used throughout this manual as indicated in their description A WARNING To warn of hazards or unsafe practices which could result in severe personal injury or death FOR SAFETY To identify actions which must be followed for safe operation of equipment The following safety precautions signal potentially dangerous conditions to the operator or equipment AX WARNING Fire Or Explosion Hazard Do Not Use or Pick Up Flammable Materials Only Use Commercially Available Floor Cleaners Intended for Machine Ap2. MACHINE COMPONENTS Adjustable Control Handle Main Power ON OFF Switch Battery Discharge Indicator Start Triggers Handle Adjustment Lever Battery Charger Connector Vacuum Power ON OFF Switch Battery Compartment Transport Release Pedal 10 Scrub Head Lift Pedal 11 Curb Climbing Wheels 12 Main Wheels 13 Tank Cover P nd E as Se NS MACHINE OPERATION SYMBOLS Power On Battery Discharge Indic Jk ator lt gt O Power Off efe Vacuum ele Tennant T1 Battery 03 11 Vacuum Circuit Breaker Brush Circuit Breaker 2 96 Recovery Window Vacuum Shut Off Float Solution Tank Screen Brush Circuit Breaker Button Vacuum Circuit Breaker Button Recovery Tank Solution Tank Hour meter Vacuum Intake Screen Scrub Head Squeegee Blades Brush Housing Bumper Wheel Battery Charging 2 1 Maximum Grade Level CEN OPERATION eC sse_Qiua am 5 Connect the idler plate to the brush and reinstall MACHINE SETUP the idler plate Make sure the idler plate tabs engage the brush base and that the locking knob is secure Figure 4 A UR INSTALLING BRUSH 1 Turn the main power switch to the O off position FOR SAFETY Before servicing machine turn the main power switch to the off position 2 Raise the scrub head to the transport position by stepping on the scrub head lift pedal Figure 1 am FIG 4 NOTE If storing the machine for an extended period a fl
3. Models 9008636 T1 AGM Battery 9008639 T1 Lithium ion Battery Ce WWW tennantco com T1 Battery Floor Scrubber English CEN Operator Manual A LT 9008591 Rev 00 03 2011 es T Tre i CEN OPERATION This manual is furnished with each new model It provides necessary operation and maintenance instructions y Read this manual completely and understand the machine before operating or servicing it This machine will provide excellent service However the best results will be obtained at minimum costs if e he machine is operated with reasonable care according to instructions provided e he machine is maintained regularly per the machine maintenance instructions provided e he machine is maintained with manufacturer supplied or equivalent parts Use the Parts Manual to order replacement parts UNCRATING MACHINE Carefully check carton for signs of damage Report damages at once to carrier PROTECT THE ENVIRONMENT Please dispose of packaging materials and old machine components in an envi ronmentally safe way according to local waste disposal regulations Always remember to recycle CEN DECLARATION OF CONFORMITY FOR MACHINERY C according to Annex II A of the Machinery Directive Machine Type Battery Floor Scrubber No 9008636 9008639 This machine is in conformity with the following directives and standards e Machinery Directive 2006 42 EC E
4. Curb N FOR SAFETY When transporting machine do not wheel up or down stairs Get assistance or use a mechanical lift when lifting machine nt T1 Battery 03 11 BATTERY DISCHARGE INDICATOR The battery discharge indicator displays the charge level of the battery Figure 17 When the discharge level reaches the red zone the machine will automatically shut down Figure 17 Recharge battery at this time See CHARGING BATTERY To prolong battery life do not leave battery discharged for a lengthy period FIG 17 CIRCUIT BREAKERS The machine is equipped with two resettable circuit breakers to protect the brush and vacuum motors from damage Figure 18 If the brush or vacuum become obstructed the circuit breaker will trip To reset circuit breaker turn off the main power switch remove the obstruction then reset the circuit breaker button Figure 18 If the circuit breaker does not reset immediately allow the machine to cool FOR SAFETY Before removing obstruction turn the main power switch to the off position Tennant T1 Battery 03 11 OPERATION CEN HOUR METER The hour meter records the number of total hours the machine has been powered on Use the hour meter to record machine use and service history Figure 19 7 x cabe E A 4 i BATTERY Your machine is equipped with either a 12V lithium ion battery or a 12V sealed AGM lead acid battery The battery does not require any maintenanc
5. Figure 12 FIG 12 6 Tostop scrubbing release the triggers and continue to move the machine to pick up all solution 7 When scrubbing view the water pickup from the recovery window Figure 13 When the water pickup stops stop scrubbing and empty the recovery tank ATTENTION When refilling solution tank always empty the recovery tank NOTE To protect the vacuum motor from potential damage the cover is equipped with a vacuum shut off float that will stop water pickup when the recovery tank becomes full Figure 14 A sudden change in vacuum motor sound will occur when this happens ATTENTION Check for excessive foam in the recovery tank Foam may not activate the shut off float Foam intake may damage machine and void the manufacturer s warranty FOR SAFETY When operating machine if foam or liquid begins to leak from machine immediately shut off machine 8 For heavily soiled areas use the double scrub method First scrub the soiled area with the vacuum switch turned off then scrub the area a second time with vacuum switch turned on Figure 15 FOR SAFETY Before Operating machine follow safety guidelines concerning wet floors gee Gath FIG 15 To transport machine from one room to another raise the scrub head to the transport position and push the machine forward Figure 16 DO NOT tilt machine on the rear wheels Only use rear wheels to transport machine up and down a curb
6. MC Directive 2004 108 EC e Harmonized Standards EN ISO 14121 1 EN 1037 EN 60335 1 EN 60204 1 EN ISO 13849 1 EN ISO 13849 2 EN 60529 EN ISO 4413 EN 349 EN 55012 EN 61000 6 2 EN ISO 11201 EN ISO 4871 EN ISO 3744 EN ISO 13059 EN ISO 3450 EN 60335 2 72 dete Richar en Hoogen Sr Product Regulatory Engineer TENNANT Europe Uden Industrielaan 6 5405 AB P O Box 6 5400 AA Uden The Netherlands Uden 25 1 2010 TENNANT N V Industrielaan 6 5405 AB P O Box 6 5400 AA Uden The Netherlands Europe tennantco com www tennantco com Specifications and parts are subject to change without notice Original Instructions Copyright 2011 Tennant Company All rights reserved MACHINE DATA Please fill out at time of installation for future reference Model No Serial No Sales Rep Sales Rep phone no Customer Number Installation Date TABLE OF CONTENTS SAFETY PRECAUTIONS 3 SAFETY LABELS 2 9 rri EREVPEE YEA 4 MACHINE COMPONENTS 5 MACHINE SETUP 6 INSTALLING BRUSH 6 FILLING SOLUTION TANK 6 MACHINE OPERATION 7 PRE OPERATION sessssse 7 SCRUBBING FLOORS 7 BATTERY DISCHARGE INDICATOR 9 CIRCUIT BREAKERS 9 HOUR METER 0000 eee eee 9 BATTERY ctccstnt lt biewerr die area EORR 9 CHARGING BATTERY
7. TY Before performing any maintenance procedures turn the main power switch to the off position FOR SAFETY When servicing machine all repairs must be performed by a qualified service person AFTER EACH USE 1 Empty the recovery tank and thoroughly rinse with clean water Figure 26 57 FIG 26 2 Recharge the battery See CHARGING BATTERY Figure 27 i ii j i j i n r1 re n E m e F iy ag a EE h P o c E i nn E 1 EA M 3 im bis i rms Maur iB T rt 1 mp4 om me cH a ia d ip Shes ans ls LC Mart b D FIG 27 3 Raise the scrub head to the transport position to prevent flat spot on brush Figure 28 FIG 28 AFTER WEEKLY USE 1 Clean the vacuum shut off float with damp cloth Figure 29 and remove any debris buildup from vacuum intake screen Figure 30 ATTENTION Be careful not to get water in vacuum intake screen vacuum damage may result FIG 29 FIG 30 2 Remove the brush and check for entangled debris Figure 31 Replace brush if damaged or worn f FIG 31 3 Tilt the machine back and clean the underside of the scrub head Figure 32 FOR SAFETY Before tilting machine turn the main power switch to the off position and empty tanks V nt T1 Battery 03 11 4 Wipe the squeegee blades Figure 33 Replace the blades if worn or damaged Remove any clogged debris inside both inlet openings FOR SAFETY Befo
8. ally cause Turn the main power switch to the off a fire hazard position Wear protective gloves and eye protection Get assistance or use a mechanical lift when handling batteries or battery cables when lifting machine Avoid contact with battery acid Donot wheel up or down stairs Use manufacturer supplied or approved Donottilt on rear casters or wheels fopiacement parts Use tie down straps to secure machine All repairs must be performed by a when transporting by vehicle qualified service person Avoid moving parts Do not wear loose clothing or jewelry Do not power spray or hose off machine Electrical malfunction may occur Do not modify the machine from its original design SAFETY LABELS The safety labels appear on the machine in the locations indicated Replace labels if they are missing or become damaged or illegible FOR SAFETY Do not operate machine unless operation manual is read and understood WARNING Spinning Brush Keep Hands Away Turn Off Power Before Working On Machine A WARNING Fire or Explosion Hazard Do not use flammable liquids Do not pick up flammable liquids WARNING Electrical Hazard Do not use with damaged cord Unplug cord before servicing Lithium ion Battery Model FOR SAFETY When servicing machine the use of incompatible battery chargers may damage battery and potentially cause a fire hazard nt T1 Battery 03 11
9. at spot developing on the brush FILLING SOLUTION TANK 1 Remove the solution tank from machine and carry tank to water source Figure 5 FIG 1 3 Remove the brush idler plate from the brush base Turn the idler plate locking knob counter clockwise to remove Figure 2 FIG 5 2 Fill the solution tank with 9 5 L of clean water 50 C fill label Figure 6 Partially fill if unable to lift a full FIG 2 tank A full tank weighs 12 kg 4 Connect the slotted end of the brush to the drive hub Figure 3 R zi NU ee sd 2m x FIG 6 ATTENTION When refilling solution tank always empty the recovery tank raise the scrub head to the transport position to prevent maximum temperature Do not fill beyond the MAX nt T1 Battery 03 11 ATTENTION Do not use the recovery tank to fill the solution tank Dirt from the recovery tank may cause damage to the solution pump 3 Pour an approved low foaming cleaning detergent into the solution tank according to the mixing instructions on the bottle ATTENTION Only use approved cleaning detergents Machine damage due to improper detergent usage will void the manufacturer s warranty Contact your dealer for recommended cleaning detergents FOR SAFETY Follow mixing handling and disposal instructions on detergent containers A WARNING Fire Or Explosion Hazard Do Not Use Flammable Materials Only Use Commercially Available Floor Cl
10. attery cables Avoid contact with battery acid NOTE Make sure the battery type is the same as the one you are replacing To convert from an AGM to Lithium ion or from Lithium ion to AGM a Battery Conversion Kit is required 1 Park the machine on a level surface and turn the main power switch to the off position 2 Remove battery compartment cover from machine by removing two screws at bottom of cover Fig 24 FIG 24 3 Unfasten the battery support strap Disconnect the red positive cable first then black negative cable from battery Carefully remove battery from machine Tennant T1 Battery 03 11 OPERATION CEN Install new battery Figure 25 Connect the black cables to negative terminal first then red cables to positive terminal Secure battery with support strap On a lithium ion battery connect the female plug from battery to machine harness This plug is the communication cable to the battery management system The second plug male on the battery is not used AGM Battery W a Dispose of old battery in an environmentally safe way according to your local regulations Contact your local regulatory authorities for proper transporting and disposal instructions Help preserve the environment Recycle 11 CEN OPERATION MACHINE MAINTENANCE To keep the machine in good working condition simply follow the machine s maintenance procedures FOR SAFE
11. chine on a flat dry surface and turn the main power switch to the off position 3 Remove the charging receptacle cover at the rear of the machine and plug the charger s DC cord into the receptacle Figure 22 m E FIG 22 4 Connect the charger s AC power supply plug into a properly grounded receptacle NOTE The machine will not operate once the battery charger is connected 10 5 The charger will start automatically and begin the charging process until battery is fully charged The charger s three LEDs will display solid when fully charged Maximum Charging Cycle 3 hours Lithium ion battery 8 hours AGM battery NOTE If charger is left plugged in after charging is complete the charger will go into a maintenance mode and keep battery fully charged 6 After charging cycle has completed turn charger off by disconnecting the AC power supply cord from electrical outlet Then unplug DC charger plug from machine Figure 23 FOR SAFETY When servicing machine do not disconnect the charger s DC cord from the machine s receptacle when the charger is operating Arcing may result If the charger must be interrupted during charging disconnect the AC power supply cord first 7 Replace the charging receptacle cover on the machine Figure 23 a nt T1 Battery 03 11 REPLACING BATTERY FOR SAFETY When servicing machine wear protective gloves and eye protection when handling batteries and b
12. e other than routine charging 12V AGM Sealed Lead Acid Battery 12V Lithium ion Battery FIG 20 To convert a machine with an AGM battery to a Lithium ion battery or a Lithium ion battery to an AGM battery a battery conversion kit is required Do not exchange battery types unless conversion kit is installed machine and battery damage may result 9008689 AGM to Lithium ion Battery Conversion Kit 9008688 Lithium ion to AGM Battery Conversion Kit CEN OPERATION CHARGING BATTERY Only use the battery charger that is approved and supplied by Tennant Fig 21 FOR SAFETY When servicing machine the use of incompatible battery chargers may damage battery and potentially cause a fire hazard AGM Battery Model CBHD1 12 Battery Charger FIG 21 Lithium ion Battery Model HB250 12 Battery Charger For battery charger operating instructions refer to the User s Manual supplied with the battery charger The charger s User s Manual should remain with the battery charger at all times For Lithium ion battery models recharge battery after every use even if only slightly discharged For AGM battery models only recharge battery after 20 minutes of use or more This will prolong the life of the battery FOR SAFETY Do not operate machine if battery emits an unusual odor leaks any substance or becomes excessively hot To Charge Battery 1 Transport the machine to a ventilated area 2 Parkthe ma
13. eaners intended for machine application 4 Replace the solution tank on the machine Submerge the solution tank screen into solution and close the cover Figure 7 ATTENTION Be careful to not splash water on the vacuum motor intake screen Vacuum motor failure may result m 4 i a Th ry D tr 1 1 1 EN LI FIG 7 MACHINE OPERATION FOR SAFETY Do not operate machine unless operator manual is read and understood PRE OPERATION 1 IMPORTANT To prevent vacuum system from clogging sweep and dust mop floor Make sure battery is charged Check that the brush and squeegee blades are installed Tennant T1 Battery 03 11 OPERATION CEN SCRUBBING FLOORS FOR SAFETY Before Operating machine follow safety guidelines concerning wet floors A WARNING Fire or Explosion Hazard Do Not Use or Pick Up Flammable Materials AX WARNING Spinning Brush Keep Hands Away 1 Pull the handle adjustment lever and adjust the handle to a comfortable operating height Figure 8 Release the lever to lock the position FIG 8 2 Lower the scrub head to the floor by stepping on the transport release pedal Figure 9 vue J FIG 9 3 Press the main power switch to the on I position Figure 10 CEN OPERATION 4 Press the vacuum switch to the on I position Figure 11 FIG 11 5 To begin scrubbing pull the start triggers and push or pull the machine in either direction
14. er from solution system empty solution tank and operate the machine as normal for approximately 15 seconds AX WARNING Electrical Shock Hazard Do Not Use Outdoors Do Not Expose To Rain Moisture Store Indoors nt T1 Battery 03 11 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Machine does not operate Tripped vacuum circuit breaker Turn off main power switch Remove obstruction and reset circuit breaker Poor solution pickup Machine is in transport position Lower scrub head to floor Recovery tank is full Empty recovery tank openings and both inlet openings Contact Customer Service Clogged vacuum hose Flush out debris buildup from vacuum hose See MACHINE MAINTENANCE Faulty vacuum motor Contact Customer Service Brush does not spin Tripped brush circuit breaker Turn off main power switch Remove obstruction from brush and reset circuit breaker Lite or no solution spray Lithium ion charger is blinking Output plug not connected to Connect output plug securely three green LEDs machine AGM charger is blinking yellow Battery not fully charged Charge battery Short battery run time Charger AC cord not plugged into wall Plug AC cord into wall outlet outlet Defective battery or charger Replace battery or charger Defective charger plug Contact Customer Service Tennant T1 Battery 03 11 Home Find CEN OPERATION MACHINE SPECIFICATIONS Se WEIGHT 50
15. kg with Lithium ion battery SOLUTION FLOW RATE 0 38 L min LI CNN BATTERY CAPACITY NOTO Bri LEVEL OF UNCERTAINTY 3 dBA MACHINE DIMENSIONS 502 mm 16 nt T1 Battery 03 11
16. lip FIG 40 For easy blade installation the squeegee blades are color coded to match the scrub head blade channel Figure 41 Gray Outside Blade Black Inside Blade To install blade slide each blade into the appropriate channel until retainer clip engages blade Figure 42 The squeegee blade ribs should face away from each other FIG 42 TRANSPORTING MACHINE Before transporting machine empty water from tanks and turn the main power switch to the off position FOR SAFETY When transporting machine get assistance or use a mechanical lift when lifting machine FOR SAFETY When transporting machine use tie down straps to secure machine To wheel machine from room to room raise the scrub head to the transport position and push the machine forward Figure 43 DO NOT tilt machine on the rear wheels Only use rear wheels to transport machine up and down a curb FIG 43 e FOR SAFETY When transporting machine do not tilt on rear wheels and do not wheel up or down stairs Get assistance or use a mechanical lift when lifting machine STORING MACHINE Before storing machine empty tanks and fully charge the battery otore the machine in an open well ventilated dry and clean area less than 45 C in the upright position Raise the scrub head to the transport position If storing machine in freezing temperatures make sure to purge all water from solution system To purge wat
17. plication Do Not Use Near Flammable Liquids Vapors or Combustible Dusts Batteries Emit Hydrogen Gases Keep Machine Away from Heat Sparks and Open Flame This machine is not equipped with explosion proof motors The electric motors will spark upon start up and during operation which could cause a flash fire or explosion if machine is used in an area where flammable vapors liquids or combustible dusts are present AX WARNING Electrical Hazard Do Not Charge Batteries with Damaged Cord Do Not Modify Plug If the charger cord is damaged or broken it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard Disconnect Battery Cable and Charger Cord Before Servicing AX WARNING Spinning Brush Keep Hands Away AX WARNING Electrical Shock Hazard Do Not Use Outdoors Do Not Expose To Rain Moisture Store Indoors Tennant T1 Battery 03 11 Home Find OPERATION CEN FOR SAFETY 1 Do not operate machine Unless trained and authorized Unless operator manual is read and understood Unless mentally and physically capable of following machine instructions In an area where flammable vapors liquids or combustible dusts are present Outdoors If notin proper operating condition If battery emits an unusual odor Move machine to a ventilated area and contact Customer Service immediately If battery is leaking an
18. re tilting machine turn the main power switch to the off position and empty tanks p r ym m Inlet Open ings i FIG 33 5 Clean the machine with an all purpose cleaner and damp cloth Figure 34 FOR SAFETY When cleaning machine do not power spray or hose off machine Electrical malfunction may occur FIG 34 6 Clean the solution hose screen Figure 35 Tennant T1 Battery 03 11 OPERATION EN VACUUM HOSE MAINTENANCE To prevent debris buildup in vacuum system flush vacuum hose as described below 1 Place machine over floor drain and turn the main power switch to the off position Figure 36 FIG 36 2 Place a dry towel over the vacuum intake screen to prevent water from entering vacuum motor Figure 37 3 With water turned off insert a garden hose into the vacuum intake hose as shown Figure 38 a FIG 37 FIG 38 4 Slowly turn on water to prevent back splash if vacuum system is clogged Increase water pressure to flush out debris buildup NOTE The vacuum hose is Y shaped Make sure to flush out both sides Figure 39 13 CEN OPERATION SQUEEGEE BLADE REPLACEMENT Tilt the machine back to access the squeegee blades FOR SAFETY Before tilting machine turn the main power switch to the off position and empty tanks To remove the squeegee blades lift the blade retainer clip and pull the blade from the channel Figure 40 uo Se Retainer C
19. y substance Avoid contact with battery substance and contact Customer Service immediately If battery becomes excessively hot Disconnect battery charger Move machine to a ventilated area and contact Customer Service immediately 2 Before operating machine Make sure all safety devices are in place and operate properly Wear non slip shoes Follow safety guidelines concerning wet floors Follow mixing handling and disposal instructions on chemical containers 3 When operating machine Report machine damage or faulty operation immediately Do not allow children to play on or around machine If foam or liquid begins to leak from machine immediately shut off machine Do not operate on inclines 4 Before leaving machine Stop on level surface Turn the main power switch to the off position 5 When servicing machine Stop on level surface Turn the main power switch to the off position Do not tilt machine back unless main power switch is turned off and tanks are empty Disconnect battery connections before working on machine Do not disconnect the charger s DC cord from the machine s receptacle when the charger is operating Arcing may result If the charger must be interrupted during charging disconnect the AC power supply cord first CEN OPERATION The use of incompatible battery chargers 6 When transporting machine may damage battery and potenti
Download Pdf Manuals
Related Search