CBG6RZ Clarke Bench Grinder User Manual
Contents
1. 40 A 42 Capacitor Screw Spring Washer Flat Washer Tool Rest LH 24A Tool Rest RH Screw Spring Washer Bearing Main Body End Cover Rotor Shaft Stator Body Base Bottom Plate Switch Assy Rubber Foot Screw Washer Capacitor Bracket Washer Nut Part No HT648 1920 3040528 3040582 3044576 HT6481924 HT6481924A HT6481925 HT6481926 HT6481927 HT6481928 HT6481929 HT6481930 HT6481932 HT6481933 HT6481934 HT6481935 HT648 1938 HT6481939 HT648 1940 HT6481941 HT6481942 For Spare Parts and Servicing please contact your nearest dealer or CLARKE International on one of the following numbers PARTS amp SERVICE TEL 020 8988 7400 PARTS amp SERVICE FAX 020 8558 3622 PARTS Parts clarkeinternational com Service clarkeinternational com SERVICE Or e mail as follows MAINTENANCE A EYESHIELD and SPARK ARRESTER BRACKET ADJUSTMENT The see through eye shields allow the user to see the operation clearly and to work precisely The eye shields can be adjusted up and down to suit operator The Spark Arrester brackets should be adjusted so that they are as close as possible to the wheel without impairing the wheels rotation B TOOLREST ADJUSTMENT The appropriate adjustment of the Tool Rests provides the operator with a correct working angle and a firm and efficient base for working Adjustments can be made by loosening the mounting screws and moving the Tool Rest to within 1 16 12. or any other jewellery which might get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Everyday glasses only have impact resistant lenses they are not safety glasses Also use a face mask if grinding operation is generating a lot of dust DO NOT OVERREACH Keep a firm footing and proper balance at all times DISCONNECT FROM THE MAINS before attempting any kind of service work or adjustment or when changing accessories such as grinding wheels MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in the OFF position before plugging in CHECK FOR DAMAGED PARTS Before further use of tool any damaged part should be carefully insoected and checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts mounting and any other damage that may affect its operation A guard or other part that is damaged should be properly repaired or replaced If in any doubt contact your local dealer SPECIAL SAFETY RULES FOR BENCH GRINDERS Replace a cracked wheel immediately Always use guards and eyeshield Do not overtighten wheel nut Adjust distance between wheel and tool rest to maintain 1 16 1 6mm or less separation as the diameter of the wheel will decrease with use
3. 6mm from the wheel Due to the wear on the grinding wheel it will be necessary to adjust the Tool Rests from time to time Always re tighten the mounting screws once adjustment is complete C CHANGING THE GRINDING WHEEL To renew or change the grinding wheels follow the steps given below 1 Switch off and un plug from mains power supply Disassemble outer covers left or right by removing the three cover retaining nuts bolts and washers slacken the Spark Arrester bracket and Tool Rest mounting screws and pull the bracket and Tool Rest away from the wheel Hold the grinding wheel firmly and remove the nut and flange from the shaft noting that the left hand wheel nut has a left hand thread Take off the used wheel and replace with the new one ensuring a the paper blotters are in place either side of the wheel that there is a good balanced rotation of the grinding wheel and you do overtighten the wheel nut Readjust the Tool Rest and Spark Arrester Brackets as described above Switch ON the machine and allow it to rotate freely for at least one minute TECHNICAL DATA 230V SOHZ 2800 RPM 210Watts GRINDING WHEELS WEIGHT Packed DUTY IO ps 6500105 13 USE ONLY APPROVED REPLACEMENT GRINDING WHEELS Contact your local dealer or Clarke International 081 558 6696 for approved replacement grinding wheels and accessories The use of inferior accessories may Cause risk of injury 14
4. A SELECTION FROM THE VAST RANGE OF nen i QUALITY PRODUCTS AIR COMES Foam DF fo gs Fi Bis oir ray Gun on oo aras GENERATORS ihe gi ii ra erai For aries i twtr WER WASHERS METALWORKING Drin omen and aowi ir Brand protean 38 woop WORK ING i ur ad HYDRAULICS che Bu WATER PUMPS 3 ek Dj moro eth o pp a POWER TOOLS angle an era a ar 7 TARTER CHARGERS feel cor A rien in 2 INTERNATIONAL Hemnall Sheet ato Essex CM14 416 ENGLAND Telephone 01792 565333 019921552 mal Porcionoimemotonal com com Far Gnd eng ee cored you oe dager of Cake Ina on 020 8988 7400 METALWORKER BENCH GRINDER MODEL CBG6RZ OPERATING amp MAINTENANCE INSTRUCTIONS Clarke Clarke INTERNATIONAL INTERNATIONAL Thank you for purchasing this CLARKE BENCH GRINDER Before attempting to operate this machine please read this instruction manual thoroughly and follow all directions carefully By doing so you will ensure the safety of both yourself and others around you and at the same time you should look forward to long and trouble free service from your Bench Grinder GUARANTEE This product is guaranteed against faults in manufacture for 12 months from purchase date Keep your receipt as proof of purchase This guarantee is invalid if the produ
5. Never use the side of the grinding wheel Use only the front face PRE ASSEMBLY CHECK Before assembling your Bench Grinder please check to ensure that all the parts shown below have been included Note if any parts are missing or damaged please contact your local dealer or Clarke International on 081 558 6696 for replacement Main Body switch and power cable with plug are included Two Eyeshields each complete with 1 x nut 1 x bolt 1 x spring washer and 2 x flat washers A Two spark arrestor brackets each complete with 1 x screw 1 spring washer and 1 x flat washer Two Tool rests each complete with 2 x screws 2 x soring washers and 2 x flat washers Spark Arrester Bracket Tool Rest LH 4 Tool Rest RH ELECTRICAL CONNECTIONS Connect the mains lead to a standard 240 volt 5092 electrical supply through a fused good quality rubber preferred 13 amp BS 1363 plug or a suitable fused isolator switch WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the mains lead are coloured in accordance with the following code Green amp Yellow Earth Blue Neutral Brown Live As the colours of the flexible cord of this appliance may not correspond with the coloured markings identifying terminals in your plug proceed as follows Connect GREEN amp YELLOW cord to terminal marked with a letter E or Earth symbol or coloured GREEN or GREEN amp YELLOW Connect BROWN cor
6. Use a grinding wheel suitable for the speed of grinder See technical data stand slightly to one side of the bench grinder during operation not facing directly in front One minute of free rotation is necessary for a new grinding wheel should the new grinding wheel be faulty and break it will happen within the first minute of operation Do not remove the wheel guard except when changing a worn wheel Do not use the grinding wheel for any kind of cuffing Do not over stress the grinding wheel Use a file to remove burrs from the grinding wheel NEVER LEAVE A GRINDER RUNNING UNATTENDED TURN POWER OFF Do not leave tool until it comes to complete stop PARTS LIST lt DIAGRAM No Description Bolt Washer Part No HT6481901 HT6481902 Outer Protection Cover LH HT6481903 Outer Protection Cover RH HT648 1903A A Wheel lock nut LH AA Wheel lock nut RH 5 Wheel Flange 7 Grinding Wheel Coarse 7A Grinding Wheel Medium 6501089 Grinding Wheel Fine Middle Ring Screw spring Washer Inner Protection Cover LH 11A Inner Protection Cover RH 14 Eye Shield Bracket 15 Eye Shield 16 Spring Washer 17 Nut 18 Power Cable 19 Cable Clamp HT6481904 HT648 1904A HT6481905 6501088 6501135 HT648 1908 HT6481909 HT6481910 HT6481911 HT6481911A HT6481914 HT6481915 HT6481916 HT6481917 HT6481918 HT6481919 No Description 20 21 22 23 24 25 20 27 28 29 30 32 33 34 35 38 39
7. ct has been found to have been abused in any way or not used for the purpose for which it was intended orto have been tampered with in any way The reason for return must be clearly stated This guarantee does not affect your statutory rights Guarantee General Safety Rules special Safety Rules for Grinders Pre Assembly Check Electrical Connections Fuse Rating Assembly Eyeshield and Toolrest Maintenance incl changing the grinding wheel Technical data Parts List and Diagram GENERAL SAFETY RULES KEEP GUARDS IN PLACE and check they are not damaged REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking to see that all adjusting keys and wrenches are removed from the machine before turning it on KEEP WORK AREA CLEAN Cluttered areas and work benches invite accidents DO NOT USE IN A DANGEROUS ENVIRONMENT Do not use any power tools in damp or wet areas or expose them to rain Keep work area well lit KEEP CHILDREN AWAY All visitors but in particular children should be kept at a safe distance away from the work area MAKE YOUR WORKSHOP CHILDPROOF with padlocks master switches or by removing starter keys DO NOT FORCE YOUR BENCH GRINDER It will do a better and safer job if used at the rate for which it was designed 9 USE THE RIGHT TOOL Do not force your tool or attachment to do a job for which it was not designed WEAR THE PROPER APPAREL No loose clothing gloves neckties rings bracelets
8. d to terminal marked letter L or coloured RED Connect BLUE cord to terminal marked letter N or coloured BLACK We recommend that this unit is fitted with a Residual Current Device RCD FUSE RATING The fuse in the plug for this appliance must be rated at 5 amps IMPORTANT NOTICE If this appliance is fitted with plug which is moulded onto the electric cable i e non rewirable please note This plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted in a socket outlet Never use the plug without the fuse cover fitted should you wish to replace a detachable fuse carrier ensure that the correct re placement is used as indicated by marking or colour code Replacement fuse covers can be obtained from your local dealer an electrical stockist or CLARKE INTERNATIONAL Spares Department tel 020 8988 7400 The fuse in the plug must be replaced with one of the same rating see wiring electrical connection section in the instruction manual and this replacement must be ASTA approved BS1362 ASSEMBLY Fix the Tool Rests with the screws and washers provided in the manner shown in Fig 1 The Tool Rests are adjustable and should be positioned 1 16 1 6mm from the grinding wheels Ensure that the Tool Rest is firmly fixed and horizontal Assemble the Spark Arrester brackets onto the wheel guards using the screws and washers provided in
9. the manner shown in Fig 2 NOTE Before fully tightening the screws each bracket should be adjusted by sliding it as close to the grinding wheels as possible without impairing the wheels rotation As the wheel wears down with use it will be necessary To re adjust the Spark Arrester brackets accordingly Assemble the Eye Shields on to the Spark Arrester brackets using the nuts bolts and washers supplied in the manner shown in Fig 3 The angle for the Eye shields can be adjusted to suit the operator We recommend that your Clarke Bench Grinder is secured to your workbench before operation using the pre drilled holes in the base Do not overtighten the mounting as this could damage the plastic base Fig 2 lal Yasha Beit Tool Rest El Mounting Bolts Fig 3
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