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SP-GG350

1. Owner s Manual i Z iii Hn NN S es i ANN Me iii A spp AUGE HE wn N i AN a u KN g i i PR ia i Sa 27 SODI SET i ih WARNINGI To Reduce The R
2. CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Start the machine 3 Once the generator is running simply connect the power cords of 120 240 volt AC powered tools and equipment into the 120 240 volt AC dual outlets Note The Generator features an circuit breaker with the function of e overload protector to protect the AC circuit in case of an overload or short circuit 4 When finished using the generator turn the engine power switch to its OFF position Turn the fuel valve to its OFF position 5 Disconnect all electrical powered tools and equipment from the generator s 120 240 volt AC duel outlets 6 After the engine and generator have completely cooled store generator in a safe clean dry location if not already installed 22 Owner s Manual Inspection Cleaning and Maintenance WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS A IN ITS OFF POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS MAINTENANCE OR CLEANING Before each use inspect the generator Check for Loose screws Misaligned or binding moving parts Cracked or broken parts Damaged
3. The product must be evaluated by an Authorized Warranty service Center For the location of the nearest Authorized Service Center call 866 896 6881 or visit our web site www steele products com e Retain original cash register sales receipt as proof of purchase for warranty work o Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s e Deliver or ship the product to the nearest Authorized Warranty Service Center Freight costs if any must be paid by the purchaser Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Authorized Warranty Service Center that provides on site service calls for service call arrangements ifthe purchaser does not receive satisfactory results from the Authorized Warranty Service Center the purchaser should contact STEELE 32 Owner s Manual Limited Warranty cont d THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment or floor or display models Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by
4. 2 two rubber bushings with 2 nuts 6 1 one axle shaft T two washers 2 2 two cotter pins 9 4 four leg bolts and nuts 2 two generator leg 2 two wheels not shown AU ms OO 4 0000 Ss 1 6666 12 Owners Manual Assembly Handle Installation Start by installing the handle on the frame with two 8mm bolts Then install the handle retainer as shown Floor Mount Instalation This generator has an option of not using the mobility kit If this is desired just install the 4 rubber mounts on the frame as shown this is why there are 6 mounts If you want to use the mobility kit save the 4 mounts in a safe place and continue to the mobility kit installation section Here is a picture of the floor mounts installed 13 3500W Generator Assembly Wheel Kit Installation Start by installing the Here is the hardware required to install 1 m m rubber floor mounts the support leg Place a block of wood onto the support leg under the generator so that you don t as shown have to hold it up while trying to instal the leg Place the support leg under
5. G 02 JD SETTING SCREW m JF168 G 02 SP GG350 G 03 JD SPRING RETAINER ______JF168 G 03 SP GG350 G 04 JD PLATEN SPRING JF168 G 04 SP GG350 G 05 JD STARTER RATCHET JF168 G 05 SP GG350 G 06 JD RETURN SPRING JF168 G 06 SP GG350 G 07 JD RECOIL STARTER REEL JF168 G 07 SP GG350 G 08 JD RECOIL STARTER SPRING JF168 G 08 SP GG350 G 09 JD RECOIL STARTER CASE COMP JF168 G 09 SP GG350 G 10 JD___RECOIL STARTER ROPE JF168 G 10 SP GG350 G 11 JD STARTER KNOB JF168 G 11 SP GG350 G 12 JD FLANGE BOLT M6X8 JF168 G 12 SP GG350 G 13 JD RECOIL STARTER SPACER JF200 G 13 APA Part No Description Fart No SP GG350 H 01 JD FAN COVER COMP JE 168 H 01 SP GG350 H 02 JD FLYWHEEL SIDE PLATE JF168 H 02 SP GG350 H 03 JD SHROUD o JF168 H 03 SP GG350 H 04 JD AIR CLEANER SUPPORT JF168 H 04 SP GG350 H 05 JD FLANGE BOLT M6 X 12 JF168 H 05 SP GG350 H 06 JD FLANGE BOLT M6 X 16 JF168 H 06 APA Part No SP GG350 1 01 JD SP GG350 1 02 JD SP GG350 1 03 JD SP GG350 1 04 JD Description CARBURETOR ASSY CARBURETOR INSULATING PLATE JF200 1 03B INTAKE PIPE GASKET 2001018 CARE URE TOR PAPER GASKET JF168 1 02 JF168 1 04 7 gt tE 5 X o Description en SP GG350 J 01 JD FLYWHEEL JF168 J 01A SP GG350 J 02 JD FLANGE BOLT M6 X 25 JF168 J 02 SP GG350 J 03 JD COOLING FAN _ ___JF168 J 03 SP GG350 J 04
6. JD SEMICIRCLE KEY CRANKSHAFT COMP gt JF200 D 01 JF168 D 02 3500W Generato Piston and connecting rod system assy SP GG350 E 02 JD COMPRESSION RING B JF200 E 02 SP GG350 E 03 JD OIL RING A aa a JE200 E 03 SP GG350 E 04 JD OIL RING B JF200 E 04 SP GG350 E 05 JD PISTON PIN CLIP JF200 E 05 SP GG350 E 06 JD PISTON JF200 E 05 SP GG350 E 07 JD PISTON PIN JF200 E 06 SP GG350 E 08 JD CONNECTING ROD JF200 E 07 SP GG350 E 09 JD CONNECTING COVER JF200 E 08 SP GG350 E 10 JD CONNECTING ROD BOLT JE200 E 09 Recoil starter system assy a ta at ARAN N 2 E APA Part No ription O a SP GG350 F 01 JD_ PIVOT ADJUSTING NUT JF168 F 01 SP GG350 F 02 JD ROCKER ARM PIVOT JF168 F 02 SP GG350 F 03 JD ROCKER ARM JF168 F 03 SP GG350 F 04 JD PIVOT BOLT M8 JF168 F 04 SP GG350 F 05 JD PUSH ROD GUIDE PLATE JF168 F 05 SP GG350 F 06 JD PUSH ROD JF168 F 06 SP GG350 F 07 JD VALVE LIFTER JF168 F 07 SP GG350 F 08 JD CAMSHAFT JF168 F 08 SP GG350 F 09 JD VALVE ROTATOR JF168 F 09 SP GG350 F 10 JD EX VALVE SPRING RETAINER JF168 F 10 SP GG350 F 11 JD VALVE SPRING JF168 F 11 SP GG350 F 12 JD IN VALVE SPRING RETAINER JF168 F 12 SP GG350 F 13 JD IN VALVE JF168 F 13 SP GG350 F 14 JD EX VALVE JF168 F 14 APA Part No Description art NO SP GG350 G 01 JD RECOIL STARTER ASSY JF168 G 01 SP GG350
7. Reinstall spark arrestor SPARK ARRESTOR SELF THREADING SCREW 24 Owner s Manual Compliance Manufacturer JIANGSU JIANGDONG GROUP CO LTD Engine Familv 8JDGS 1961GA Certificate Number JDG NRSI 08 04 FELs g kW hr HC NOx N A Effective Date 1 7 2008 Date Issued 1 7 2008 Karl J Simon Director Compliance and Innovative Strategies Division Office of Transportation and Air Quality Pursuant to Section 213 of the Clean Air Act 42 U S C section 7547 and 40 CFR 90 and subject to the terms and conditions prescribed in those provisions this certificate of conformity is hereby issued for the following small nonroad engine family more fully described in the documentation required by 40 CFR 90 and produced in the stated model year This certificate of conformity covers only those new small nonroad engines which conform in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 90 and which are produced during the model year stated on this certificate This certificate of conformity does not cover small nonroad engines imported prior to the effective date of the certificate It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 90 126 and 90 506 and authorized in a warrant or court order Failure to comply with the requirements of such a warrant or court order may lead to revocation
8. STEELE or unauthorized repair or alterations O Repair and transportation costs of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use e Merchandise sold by STEELE which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply e Allillustrations specifications images and technical information contained in this document are based on the most current information available at the time of distribution STEELE reserves the right to make changes to this item and accessories as well as colors materials equipment specifications models and any supporting documentation at any time and without notice 33 3 5KW Generator Limited Warranty e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THISWARRANTY Some states do not allow the exclusion so it maynot apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an im
9. 3 12 15 16 18 19 23 25 26 30 32 39 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY STEELE WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS 2 Owner s Manual Safety Guidelines Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS The following symbols help you recognize this information Please read the manual and pay attention to these sections WARNING WARNINGS INDICATE A CERTAINTY OR STRONG AL POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS A ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED Note Notes give helpful information WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS A PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY S DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY Save These Important Safety Instructions Read and understand all of these safety instructions Be sure to retain them for future use General Precautions WARNING FAI
10. 50 S 17 JD HEX BOLT M5 X 20 JD3000 S 17 SP GG350 S 18 JD VOLT CHANGE TERMINAL BR AC W JD3000 S 18 SP GG350 S 19 JD PLAIN WASHER 5mm JD3000 5 19 re Wheel and hand assy 124 9 TU we ES 1 A 14 APA Part No Description o k SP GG350 T 01 JD GOTTER PIN JD3500 7 01 SP GG350 T 02 JD PLAIN WASHER JD3500 T 02 SP GG350 T 03 JD WITE EL AAA EBEN JD3200 1 03 SP GG350 T 04 JD AXLE HOLDER JD3500 T 04 SP GG350 T 05 JD AXLE JD3500 T 05 SP GG350 T 06 JD FLANGE BOLT M6X 35 JD3500 T 06 SP GG350 T 07 JD FLANGE NUT M6 JD3500 T 07 SP GG350 T 08 JD VIBRATION ABSORBER JD3500 T 08 SP GG350 T 09 JD FLANGE NUT M8 JD3500 T 09 SP GG350 T 10 JD STAND JD3500 T 10 SP GG350 T 11 JD FLANGE BOLT M6X 16 JD3500 T 11 SP GG350 T 12 JD FLANGE NUT M8 JD3500 T 12 SP GG350 T 13 JD HANDLE JD3500 T 13 SP GG350 T 14 JD FLANGE BOLT M6X 60 JD3500 T 14 SP GG350 T 15 JD BRACKET JD3500 T 15 SP GG350 T 16 JD FLANGE BOLT M8X 58 JD3500 T 16 SP GG350 T 17 JD FLANGE BOLT M8X 40 JD3500 T 17 3500W Generator Wheel and hand assy T APA Part No Description Part No SP GG350 T 18 JD BRACKET A JD3500 T 18 SP GG350 T 19 JD BRACKET B JD3500 T 19 16273 E Gale Ave City Of Industry CA 91745 www steele products com all rights reserved 99
11. Do not smoke or allow sparks flames or other sources of ignition around the engine and fuel tank Fuel vapors are explosive e Keep grounded conductive objects such as tools away from exposed live electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors e Do not refill the fuel tank while the engine is running or while the engine is still hot Do not operate the generator with known leaks in the fuel system e Use only engine manufacturer recommended fuel and oil Owner s Manual General Precautions cont d Gasoline and Oil cont d e Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition This buildup can occur after repeated failed start attempts valve testing or hot engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive electronic equipment including computers and medical devices without the addition of an approved line conditioner which is sold separately CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOU
12. E Before Starting the Generator 1 Check that the engine power switch is in its OFF position see diagram FUEL TANK CAP on next page BER a 2 Before the first use remove the fuel fr en tank cap and fill the fuel tank with Cs unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel tank cap Thereafter check the engine s fuel FUEL STRAINER gauge for the amount of unleaded 5 gasoline in the fuel tank If necessary refill the fuel tank with unleaded gasoline the generator must be turned off and cooled down before refilling the fuel tank 19 3 5KW Generator Operation Operation Panel 1 Engine Switch To start engine turn switch to ON position To stop engine turn switch to OFF position 2 Voltage Selector Switch Switch to your desired voltage 120V or 240V before you connect your equipment There is no voltage output on the OFF position 3 Oil Lamp 4 12V DC Plug Used for 12V battery recharging only 5 125V 250V 30A Locking Plug Use under 120V or 240V with full power output 6 125V 20A Duplex Plug Use under 120V or 240V with full power output 7 AC Circle Breaker Reset When the generator overloads the generator is equiped with a circuit breaker Remove any equipment connected to generator then press this button to retrieve normal current output 8 DC Circle Breaker Reset This function is the same as the AC circuit breaker 9 Vo
13. EDIMENT CUP 28 Owner s Manual MAINTENANCE Spark Plug Service Recommended spark plugs BPR6ES NGK W20EPR U NIPPONDENSO To ensure proper engine operation the spark plug must be properly gapped and free of deposits if the engine has been running the muffler will be very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use the wrench supplied in the tool kit to remove the spark plug PLUG WRENCH lt PLUG CAP 5 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 6 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028 0 031 in 0 70 0 80 mm 0 028 0 031 in 29 3 5KW Generator _ When no ti the aa turn the engine e switch and the fuel valve OFF Keep the generator level to prevent fuel spillage Fuel vapor or pie fuel may ignite ENNI Contact with a hot engine or exhaust svstem can cause serious burns or fires Let the engine cool before transporting or storing the generator Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Service according
14. JD STARTER PULLEY JF168 J 04 SP GG350 J 05 JD FLYWHEEL NUT M16 JF168 J 05 SP GG350 J 06 JD STOP SWITCH CORD JF168 J 06 SP GG350 J 07 JD IGNITION COIL ASSY JF168 J 07 SP GG350 J 08 JD SPARK PLUG CAP ASSY JF168 J 08 APA Part No Description ai NO een SP GG350 M 01 JD CONTROL ASSY JF168 M O1B SP GG350 M 02 JD CONTROL BASE COMP JF168 M 02B SP GG350 M 03 JD CONTROL ADJUSTING SPRING JF168 M 03 SP GG350 M 04 JD____ PAN SCREW M5 X 34 JF168 M 04 SP GG350 M 05 JD FLANGE BOLT M6 X 14 JF168 M 05 SP GG350 M 06 JD GOVERNOR SPRING JF168 M 06 SP GG350 M 07 JD THROTTLE RETURN SPRING JF168 M 07 SP GG350 M 08 JD GOVERNOR ROD JF168 M 08 SP GG350 M 09 JD FLANGE NUT M6 JF168 M 09 SP GG350 M 10 JD__ GOVERNOR ARM BOLT M6 JF168 M 10 SP GG350 M 11 JD GOVERNOR ARM JF168 M 11 Muffler System Assy APA Part No Descri ption Part No SP GG350 N 01 JD MUFFLER STAY COMP JD3000 N 01 SP GG350 N 02 JD FLANGE BOLT M8 X 40 JD3000 N 02 SP GG350 N 03 JD FLANGE BOLT M6 X 16 JD3000 N 03 SP GG350 N 04 JD MUFFLER COMP JD3000 N 04 SP GG350 N 05 JD MUFF OUTER PROTECTOR COMP JD3000 N 05 SP GG350 N 06 JD FLANGE BOLT M8 X 12 JD3000 N 06 APA Part No Description art No SP GG350 0 01 JD AIR CLEANER COVER COMP JD3000 C 01 SP GG350 0 02 JD AIR CLEANER ELEMENT JD3000 C 02 P GG350 0 03 JD___F
15. LANGE NUT M5 D3000 C 08 SP GG350 0 04 JD AIR CLEANER SEPARATOR JD3000 C 04 SP GG350 0 05 JD AIR CLEANER SEAL JD3000 C 05 SP GG350 0 06 JD AIR CLEANER CASE COMP JD3000 C 06 SP GG350 O 07 JD GASKET JD3000 C 07 3500W Generato Fuel tank system assy 20 a APA Part No Description mat NO SP GG350 P 01 JD FUEL FILLER CAP COMP JD3000 D 01 SP GG350 P 02 JD FUEL FILTER JD3000 D 02 SP GG350 P 03 JD FUEL TANK COMP JD3000 D 03 SP GG350 P 04 JD FUEL METER ASSY JD3000 D 04 SP GG350 P 05 JD FLAT SCREW JD3000 D 05 SP GG350 P 06 JD FLANGE BOLT JD3000 D 06 SP GG350 P 07 JD AIR DUCT WASHER JD3000 D 07 SP GG350 P 08 JD TANK CUSHION WASHER JD3000 D 08 SP GG350 P 09 JD TANK CUSHION RUBBER JD3000 D 09 SP GG350 P 10 JD FUEL VALVE JD3000 D 10 SP GG350 P 11 JD TUBE CLIP JD3000 D 11 SP GG350 P 12 JD FUEL TUBE JD3000 D 12 UNO Description BI ic an an SP GG350 R 01 JD FUEL TANK MOUNTING BOLT JD3000 R 01 SP GG350 R 02 JD FRAME COMP JD3000 1 R 02 SP GG350 R 03 JD FLANGEBOLT M6X12 JD3000 R 03 SP GG350 R 04 JD FLANGE NUT MB JD3000 R 04 SP GG350 R 05 JD MOTOR MOUNT LEFT JD3000 R 05 SP GG350 R 06 JD FLANGE NUT M8 JD3000 R 06 SP GG350 R 07 JD FLANGE NUT M10 JD3000 R 07 SP GG350 R 08 JD RUBBER FOOT JD3000 R 08 Generator APA Part No De scription Part No SP GG3
16. LURE TO FOLLOW THESE INSTRUCTIONS CAN A RESULT IN SEVERE INJURY OR DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND OR THE ITEM YOU ARE WORKING ON 3 5KW Generator Carbon Monoxide When this tool is running ensure that the area is well ventilated Never run the engine in an enclosed area Run the engine in an open area or with an exhaust evacuation system a in an enclosed area WARNING THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO DEATH U Gasoline and Oil This product requires oil and fuel Attempting to start the engine without oil will ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flames or sparks away from the work area or where gasoline is stored WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN e Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Always have multiple ABC class fire extinguishers nearby Keep the generator and surrounding area clean at all times Fuel or oil spills must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oily rags in a covered metal container e Never store fuel or other flammable materials near the generator e
17. T THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER Work Area e Keep your work area clean and well lit Cluttered benches and dark areas invite accidents e Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Generators create sparks which may ignite the dust or fumes e Keep bystanders children and visitors away while operating a generator Provide barriers or shields as needed 3 5KW Generator Electrical Safety Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Grounding provides a low resistance path to carry electricity away from the user in the event of an electrical malfunction Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with g
18. air cleaner regularly Service more rege y when Speen the RARE in extremely dusty areas gt Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion Use only soapy water or nonflammable solvent K Never run the generator without the air cleaner Rapid engi ne wear will result AIR CLEANER OVER 1 Unsnap the air cleaner cover clips remove the air cleaner cover and um remove the element 2 Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point solvent Allow the element to dry L thoroughiv CLIP 3 Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start up if too much oil is left in the element 4 Reinstall the air cleaner element and the cover AIR CLEANER en 27 3 5KW Generator MAINTENANCE um Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor If the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup and O ring 2 Clean the sediment cup and O ring in nonflammable or high flash point solvent 3 Reinstall O ring and sediment cup 4 Turn the fuel valve ON and check for leaks FUEL VALVE A SEDIMENT CUP O RING nn SF S
19. ccess to all sides for maintenance Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords If the generator in located indoors the engine exhaust must be ventilated to the outdoors using leak proof heat resistant flexible metal flex tubing 16 Owner s Manual Installation cont d Support and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator The slab must extend on all sides beyond the frame by at least one foot Contact a cement contractor for slab specifications if necessarv Attach the frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding Note It is recommended that only a trained and licensed e electrician perform this procedure Connect a 6 AWG grounding wire not included from the ground connector on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the generator 17 3 BKW Generator PRE OPERATION CHECK x Fuel Recommendation 1 Check the fuel level gauge 2 Refill the tank if the fuel level is low Do not fl above the shoulder of the fuel strainer WARNING Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventila
20. electrical wiring Any other condition that may affect safe operation If an engine problem occurs have it checked by a qualified service technical before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil After first 20 hours of use drain the old engine oil and replace with approximately Ya 0 63 quart of a high quality SAE 10W 30 grade engine oil Every 100 hours of use drain the old engine oil and replace with approximately Ya 0 63 quart of a high quality SAE 10W 30 grade engine oil For long term storage either drain fuel into a suitable container or add a fuel preservative stabilizer not included to prevent fuel breakdown 23 3 5KW Generator Be fit for the Generators with CARB approved Inspection Cleaning and Maintenance e Spark arrestor maintenance 1 unscrew screw from the end of muffler 2 Remove the spark arrestor 3 Use a wire brush to remove carbon deposits from spark arrestor screen e ifthe generator has been running the muffler will be very hot Allow it to cool before proceeding e The spark arrestor must be serviced every 100 hours to maintain its efficiency 4
21. f inhaled can cause serious injury or death If the generator is installed outdoors it must be weatherproofed and should be soundproofed It should not be run outdoors without protection to the generator and wiring conduit The generator is very heavy Two or more people should assist when moving or lifting this product without using the wheels Never don t lift the Generator using the engine or alternator lifting lugs Connect lifting equipment to the frame of the generator Before lifting the generator ensure the lift rigging and supporting structure are in good condition and are rated to lift such a load Keep all personnel away from the suspended generator during relocating The supporting floor ground surface should be level and strong enough to safelv hold the weight of the generator If the floor grounded surface is not level strong cross members should be placed under the full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area 3 5KW Generator General Precautions cont d Mechanical Always make sure the power switch is in its OFF position Disconnect the spark plug wire and allo
22. g protection must be used for appropriate conditions Do not force the generator Use the correct generator for your application The correct generator will do the job better and safer at the rate for which it is designed Do not use the generator if the power switch does not turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced 3 5KW Generator General Precautions cont d Generator Use and Care Se Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or Storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle generators out of reach of children and other untrained persons Generators are dangerous in the hands of untrained users Maintain generators with care Do not use damaged generator lag damaged generators Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the generator s operation If damaged have the generator serviced before using Many accidents are caused by poorly maintained generators Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one generator may become hazardous when used on another generator rvicing Maintain labels and name plates
23. isk Of Injurv User Must Read And Understand Instruction Manual SP 66350 FOR SERVICE CALL 888 896 6881 www steele products com A DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES Carbon Monoxide Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or smell lf you can smell the generator exhaust you are breathing CO But even If you cannot smell the exhaust you could be breathing CO NEVER use a generator inside homes garages crawlspaces or other partly enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning 3 5KW Generator Table of Contents Topic Safety Guidelines Definitions General Precautions Assembly Specifications Installation Pre Operation Check Operation Inspection Cleaning and Maintenance Compliance Maintenance Schedule Transporting Storage Limited Warranty Parts Listing Page 3
24. ltage Indicator Light When the generator has voltage outputs the light is on otherwise light is off 10 Ground Bolt When using generator make sure the ground wire is connected to the bolt for safety 20 Owner s Manual Operation cont d Starting 1 Make sure the electrical powered tools equipment that will be used are not plugged into the generator while the engine is started 2 Open the fuel valve 3 Close the choke lever to about 1 8 clearance 4Turn the engine power switch to its ON position 5 Hold the start handle looselv and pull it slowlv several time to allow the gasoline to flow into the Engine s carburetor Then hold the start handle firmiv and pull pro the rope hard and fast Pull the rope E all of the way out using two hands if necessary If necessary pull the rope lt rARTER GRIP E RE several times until the engine starts 6 Allow the engine to run for several seconds Then open the choke lever allthe way 21 3 5KW Generator Operation Powering 120 240Volt AC Tools And Equipment 1 Prior to powering tools and equipment make sure the generator s rated voltage and amperage capacity two 120V 25AMPs outlets one 240V 12 5AMPs outlet is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator
25. nerator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connections and disconnected wires Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures Stay alert Watch what you are doing and use common sense when operating a generator Do not use generator while tired or under the influence of drugs alcohol or medication A moment of inattention while operating generators may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Make sure the power switch is in its OFF position and disconnect the spark plug wire when not in use Remove adjusting keys or wrenches before turning the generator on A wrench or a key that is left attached to a rotating part of the generator may result in personal injury Do not overreach Keep proper footing and balance at all times Use safety equipment Always wear eye protection Wear ANSI approved safety impact eye goggles Dust mask non skid safety shoes hard hat or hearin
26. oming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion STARTER GRIP 31 3 5KW Generator Limited Warranty STEELE warrants to the original purchaser who uses the product in a consumer application personal residential or household usage that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase All products covered by this limited warranty which are used in commercial applications i e income producing are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase Products covered under this warranty include air compressors air tools service parts pressure washers and generators STEELE will repair or replace at STEELE s sole option products or components which have failed within the warranty period service will be scheduled according to the normal work flow and business hours at the service center location and the availability of replacement parts All decisions of STEELE with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return item to the retailer
27. on the generator and engine These carry important information lf unreadable or missing contact ALL POWER AMERICA immediately for a replacement Generator service must be performed only qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a generator use only identical replacement parts Follow all appropriate instructions in this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers A WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER Owner s Manual General Precautions cont d Installation Ensure installation meets all applicable safetv and local and national electrical codes The installation performed by a qualified licensed electrician and building contractor All electrical work including the earth ground connection should be completed by a licensed electrician All separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local state and federal regulations It is recommended to use the generator only in well ventilated outdoor areas The running gasoline engine will generate carbon monoxide a colorless odorless gas that i
28. or suspension of this certificate for reasons specified in 40 CFR Part 90 Itis also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 90 This certificate does not cover small nonroad engines sold offered for sale or introduced or delivered for introduction into commerce in the U S prior to the effective date of the certificate 29 3 5KW Generator Periodic maintenance and adjustment is necessary to keep the generator in good operating condition Perform the service and inspection at the intervals shown in the Maintenance schedule below TIGO Exhaust gas contains poisonous carbon monoxide Shut off the engine before performing any maintenance if the engine must be fun make sure the area is well ventilated maintenance or repair Replacement parts which are not of dg Sov quality may damage the generator MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD Performed at every indicated month Or operating hour interval whichever comes first Engine oil Check level Change Air cleaner LE San Fuel line 1 Service more frequently when used in dusty areas 2 For professional commercial use log hours of operation to te proper maintenance _ intervals 26 Owner s Manual Air il lat service A dirty air cleaner will restrict air flow to the carburator To prevent o malfunction service the
29. plied warranty lasts so the above limitations may not apply to you 34 Owner s Manual PARTS LISTING 39 APA Part No Description part No SP GG350 A 01 JD CVLINDER HEAD COMP JF200 A 01 SP GG350 A 02 JD EX VALVE GUIDE JF168 A 02 SP GG350 A 03 JD IN VALVE GUIDE JF168 A 03 SP GG350 A 04 JD VALVE GUIDE CLIP JF168 A 04 SP GG350 A 05 JD CYLINDER HEAD SEALING PAD JF200 A 05 SP GG350 A 06 JD HEAD COVER COMP JF168 A 06 SP GG350 A 07 JD HEAD COVER PACKING JF168 A 07 SP GG350 A 08 JD TUBE JF168 A 08B SP GG350 A 09 JD HEAD COVER COMP BOLT Mx12 JF168 A 09 SP GG350 A 10 JD CARBURETOR STUD BOLT JF168 A 10B SP GG350 A 11 JD EXHAUST PIPE STUD BOLT JF168 A 11 SP GG350 A 12 JD DOWEL PIN 10X16 JF168 A 12 SP GG350 A 13 JD FLANGE BOLT M8X58 JF168 A 12 SP GG350 A 14 JD SPARK PLUG JF168 A 12 36 3500W Gene _ Crankcase cover system assy APA Part No Description Part No SETT TENS NS ET SP GG350 C 02 JD CRANKCASE COVER PAD JF168 C 02 SP GG350 C 03 JD OIL SCALE JF168 C 03 SP GG350 C 04 JD OIL SCALE SEAL JF168 C 04 SP GG350 C 05 JD OIL SEAL p25Xp41 25X8 JF168 C 05 SP GG350 C 06 JD DOWEL PIN 8X 14 JF168 C 06 SP GG350 C 07 JD FLANGE BOLT M8X28 JF168 C 07 SP GG350 C 08 JD BALL BEARING 6205 JF168 C 08 36 3500W Generator Crankshaft system assy APA Part No Descri ption SP GG350 D Ol JD SP GG350 D 02
30. r Installation Note Prior to powering tools and equipment make sure the generators rated voltage wattage and amperage capacity two120V 25AMPS outlets one 240V 12 5AMPs outlet is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator Electrical and other permits may be required for the installation of emergency power systems Investigate your local building and electrical codes before installing this unit Installation must be completed by licensed contractors WARNING THE GENERATOR WEIGHS APPROXIMATELY 107 POUNDS USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection In normal weather conditions the air vent should face the prevailing wind direction Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it Generator placement should allow four feet of a
31. rounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose generator to rain or wet conditions Water entering a generator will increase the risk of electric shock Do not abuse the power cord Keep power cords away from heat oil sharp edges or moving parts Replace damaged power cords immediately Damaged power cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock All connections and conduits from the generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable The generator must be earth grounded for fixed installations in accordance with all relevant electrical codes and standards before operation Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body or with any non insulated conductive object Owner s Manual General Precautions cont d Electrical Safety cont d Personal Safety Before servicing equipment powered by the ge
32. t with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediately Do not induce vomiting if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water and seek medical attention 10 Owner s Manual General Precautions cont d Noise Prolonged exposure to noise levels above 85 dB is hazardous to hearing Always wear ANSI approved ear protection when operating or working around the Generator when it is running Extension Cord If an extension cord not included is used make sure to use only UL approved cords having the correct gauge and length according to the following table NameplateAmps O Cord Lengths full load o 50 50 100 100 150 150 200 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 11 3 5KW Generator Assembly Unpacking 1 Remove the generator and loose parts box from the carton 2 Compare the accessory with the inventory list below Loose Parts Wheel kit and handle Check all loose parts against the following list Contact your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 1 Handle with bolt 2 1 Handle Retainer Bracket with Bolt 3 4 six 8mm bolts 6mm x 1 0 thread 4 4 six 10mm Nuts 6mm x 1 0 thread 5
33. ted area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored Do not overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry _ before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor KEEP OUT OF REACH OF CHILDREN Fuel tank capacity 15 0 FUEL LEVEL GAUGE FUEL TANK CAP Use gasoline with a pump octane rating of 86 or higher We recommend unleaded gasoline because it produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or oil gasoline mixture Avoid getting dirt or water in the fuel tank 18 Owner s Manual Operation pu Note The parts listings above are helpful for locating the controls mentioned below CAUTION PRIOR TO FIRST USING THE GENERATOR THE ENGINE MUST BE FILLED WITH APPROXIMATELY Z 0 63 QUART OF A HIGH QUALITY SAE 10W 30 GRADE ENGINE A OIL TODO SO UNSCREWAND REMOVE THE ENGINE S OIL DIPSTICKLOCATEDAT THE BOTTOM OF THE ENGINE CRANKCASE FILL THE ENGINE S CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOL
34. the frame Push the bolt thru the frame and thru the leg Thread a nut onto the bolt Tighten with a wrench Note The leg should be installed on the same side as the pull m handie The wheels should be installed on the side opposite to the handle Place a block of wood under the generator so that you don t have to hold it up while trying to install the axle Push the two axle mount brackets onto each side of the axel Place the axle under the unit Thread two bolts thru the tubular frame and thru the axle mounting plates Thread a nut onto the bolt and tighten This is what the leg looks like when it is installed Slide the wheels onto the axle Place a washer over the wheel Push the cotter pin thru the axle and bend it backwards as shown Your generator is now mobile Enjoy Owner s Manual Specifications AG electrical Current output 120 240VAC 25 12 5A 60Hz Continuous rated wattage 3 000 Peak wattage 3 500 Outlets Two 120 VAC 3 spring grounded One 120 240 VAC twist lock 4 spring grounded DC electrical Current output 12VDC 8 3A Gasoline engine Horsepower 6 5 HP Type 4 cycle OHV air cooled recoil start Displacement 196cc Oil capacity 0 63 quart 0 6 liter EPA approved yes Fuel Type unleaded gasoline Capacity 4 gallons 15 liters Running time 8 hour half load approx Fuel gauge included Weight Approximate weight 107 lbs 3 5KW Generato
35. to the table below STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO Less than 1 month N STAR Fill with fresh nis comes and add gasoline Vo2months conditioner _ Fill with fresh gasoline and add gasoline o 2 months to 1 year Conditioner Drain the carburetor float bowl Drain the fuel sediment cup Fill with fresh gasoline pe add A conditioner Drain the carburetor float bowl 1 year or more Drain the fuel sediment cup Removethe re plug oe of engine oil into the cylinder Turn the engine slowly with the pu rope to distribute the oil Reinstall the spark plu Chang the engine oil After removal from storage drain the stored gasoline into a suitable container and fill with fresh gasoli ine before starting Owner s Manual TRANSPORTING STORAGE a 1 Drain the carburetor by loosening the drain screw Drain the gasoline into a suitable container Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area during this procedure DRAIN SCREW 7 2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 4 Siowlv pull the starter grip until resistance is felt At this point the piston is c
36. w the engine to completely cool before carrying out maintenance Check for damaged parts Before using the generator any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation technician The generator is designed with guards for protection from moving parts In any case care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator Do not operate the generator with safety guards removed While the Generator is running do not attempt to reach around the safety guard for maintenance or any other reason Keep hands arms long hair loose clothing and jewelry away from moving parts Be aware that when engine parts are moving fast they cannot be seen clearly Keep access doors on enclosures closed and locked when access is not required When working on or around the generator always wear protective clothing including ANSI approved safety gloves safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contac

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