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iTNC 530 HSCI The Versatile Contouring Control for

1. LO LG6E8E AG Equa 09 XX 9 6 XX 68EZE HE XX 9 9 10 01289 AG 18 043u09 ejpuids sex 822 NOH 5 5 922 NOH 5 624 t 99604 89 L TA 09 wg xx 9 v Jo uono uuoo z 8X 91 XX LEQEES JI puids 104 Q 10 60 10199UUOD L LA 826 NOH 1 8 08X 9 NOH 2 n reme Quem T p v v EEA z sindu EST LLL 230 81X 77 SLX TA 2 woe O l21d cc equa 2195 9 DEREN Eh BI 1equ3 e E E ELL DAN 902X 77 LOZX E Q LL S0ZX 008 Sirat maig WOE xeu 966 m LL 031 907X li 02 8 0 xot 11 DAN 702 7 102 c B sjndui uonisog zosx 2 5 DAN e i i LES LS 8 606
2. 22 541 87 UEC 111 UEC 112 UEC 113 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 480 149 5 88 UMC 111 mm 24 75 100 0 2 Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm ggi r me L bL 000000000000
3. OOOOOOOOOO OOOOOOQOQO PL 6x04 139 PL 6x06 183 PL6x08 227 Tolerancing 150 8015 ISO 2768 m H lt 6 mm 40 2 mm PL 510 550 138 PL 511 183 PL 512 227 ooo ooo QOoOOoO0O00000 DooOOoOO0O0000 OOOOOD0O0O00
4. 04 796 04 ASN 04 31 024 AL 31 SEZ AL 45 ALA w09 59 ddA 7 XX 0vv68c XX 9 2922 XX COEOVE
5. OOOOLOOQO LO i for air circulation 98 Power supply units PSL 130 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm PSL 135 mm Tolerancing ISO 8015 280 541 ISO 2768 m H 6 mm x0 2 mm 480 456 0 2 420 99 Electronic handwheels Tolerancing ISO 8015 ISO 2768 m H 6 mm 40 2 mm Adapter cable for HR 410 and HR 520 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 7 Mounting opening up to wall thickness S 4 2 Mounting opening for wall thickness S 4 or more 100 Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm cpoo000 Z 00004040
6. 500 476 0 2 12 0 M5 170 5 LO 319 m 460 X 3x 4 476 0 2 4x M5 2 1 2 3 0 1 1 N amp 13x45 i e 9 2 a E Qaae 202 4 N 3 3 0 1 uc 22 5 0 2 CN 484 27 0 5 Front panel opening Mounting surface 93 BF 750 ITC 750 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm e 350 J LJ ECF tO DH FI tb OU UUUUUU UU Ke 1 SNC 381 5 D Front panel opening Mounting surface Space for air circulation 94 720 730 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm TE 720 B Without touchpad TE 730 B With touchpad 400 376 0 2 21 BUUU ms ss m L JU JU JC JU JC JC JE JU JEJE JJoooooooooo C J 211 IL JE JU JI e
7. 2 12 280 D 5090999999996 DILILILILILILILILILILIL 0 Q 000006000909 8 9 P 9 9 P 9 E F 149 5 89 Operating station keyboard and screen ITC 755 mm Tolerancing 150 8015 ISO 2768 m H 6 mm 0 2 mm 910 8 5 1 27 941 x N 2 11111 1111 RN N a B 9 541 188 1 176 1 36 1 400 376 0 2 12 CN ol r d lt LO lt LIL IL JE L JE 4 75 3 6 0 2 15x45 1 D Front panel opening f 9 Mounting surface Space for air circulation LO lt LO N 90 BF 760 ITC 760 mm Tolerancing ISO 8015 ISO 2768 m H 400 6 mm x0 2 mm 384 0 2 UUUUDODODUDUU Uu e O O SSSH l 176 2 19058 ESGESESESESES
8. 86 22 541 CC 6108 CC 6110 CC 6108 8 control loops CC 6110 10 control loops Tolerancing 150 8015 ISO 2768 m H 6 mm 0 2 mm 99 5 0 5 50 0 2 211511 2 5 5 S SH y H JH Sr 01001 01001
9. ajqeo Bunsixe 20 cg Lvyc9 11 ASN 9 qeo sjurod uonejedes o vse O Z ASN uoisua1X3 JA 04 31 024 AL 09 XX ZOEOVE 920JJ91UI 21601434 AL GEL AL 09 ALI 3 3 UJ09 e puids sexy ETT D BI M G e
10. 9916 70098 9Aln29104d XX 0v009S Xx 76 LOLOL Xx 76 LOLOL x 10 692928 1 21889 sixe 00 70 70 H VIND 9uJ89u13 4 9 9 4 LVLX wg 26011986 Xx Gc 89 Y 1 _ LTX 9cX WOOL JNN 029 Td XLL INN OAN XXX9 XXX JN LVX9 LZLX 4 10 049919 10 029919 O resis 099 Td 50 Technical description Digital control design Uniformly digital HSCI In the uniformly digital control design from HEIDENHAIN all components are connected to each other via purely digital interfaces The control components are connected via HSCI HEIDENHAIN Serial Controller Interface the new real time protocol from HEIDENHAIN for Fast Ethernet and the encoders are connected via EnDat 2 2 the bidirectional interface from HEIDENHAIN This achieves a high degree of availability for the entire system It can be diagnosed and is immune to noise from the main computer to the encoder These outstanding properties of the uniformly digital design from HEIDENHAIN guarantee not only very high accuracy and surface quality but rapid traverse speeds as well Please refer to the Uniformly Digital Technical Information sheet for more detailed information HSCI the HEIDENHAIN Serial Controller Interface connects the main computer controller s and other
11. D Front panel opening Mounting surface PLB 6001 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm L TIL TL TE TL TE TL TE TL T ETE TE TEL TE TE TE TE TE TE TE TE TE TE TE TE T I COCOOOCCO IOOCCOOOCOO IOOCOOCCOO IOCOOOCOCOJ 111 11111122000000111111111 f 109 54 0 2 97 PLC inputs and outputs PL 6000 PLB 62xx PLB 61xx mm Tolerancing ISO 8015 ISO 2768 m H d 2 lt 6 mm 0 2 mm Space for air circulation OOO OOO OOO 000 DOOOOOOOOOOOOO OO
12. 30 OS TOOU u 30 160900 30 Position Adaptive Control 69 Position controlled spindle 58 32 Proper minimum 81 moo 32 99 32 99 Python OEM Process 75 R Remote Desktop 79 Hnemolools SD usc u uu ete ies 80 Reversal 66 Ribbon cable 23 ROTI eden ma amt 55 92 sut 78 5 2 27 SECONE 58 DIK COM DONE 17 SHEET 21 SNANG 66 omiooted 61 Shap on 41 42 DOWNS oie uui as 5 SDOGITIGQLOL osa uncia tarot eph 6 SPNO aa E 58 Override uuu uu uu 58 Spline interpolation 62 Static 66 56 22520081 52222 29 T lape TUNCTON 72 app RR MOSES 58 27 lio TTL 21 27 122 SN HR R
13. Bunsixe 20 jqe YUM 511104 10 uoISU91X3 JA Control systems with UEC Ej 2 10 196282 AG 1 ADIT E 68 ESS XX 9 9 10 0 2892 49 043u09 99608 p E XX LEQEEG R XX 68ECE TA 24 10 101 JUO z A1esseoau puids 10 10 60 40193uuoo XX 0EE89E Xx 09229 r 2 ze XX GLLZEE n wog 1899 s ndul uonisog ddAL 661016 woz 06429 Ll G G O CT D 04 44 09 Ad JS 10 uoqqu IX guagagagoagod0 P D DDD DJ DJ D wog xxg Lvc9 LL qSn XX OLLVGE O Z ASN 109 S XV E 2 98 0 ELEC XX QLEQEE XX Z0 0v 216043 E 09 ejpuids sexy sindu peeds XX 0vv68c TA 8966 1 G8X 08X ELL DOAN OZX SIX sindino pz DAN 6LX SIX LLL 230 8IX 7 GLX sindu 0 i UE O 191d 11
14. HOODOO Leave space for air circulation and servicing 120000 u ag D DEALDLDICCCDCOCCCLCCDCCCCCCLCLCCEO UE UM Leave space for air circulation and servicing 81 Mounting and electrical installation Degrees of protection Electromagnetic compatibility Intended place of operation Likely sources of interference Protective measures 82 Keep the following in mind during mounting and electrical installation e National regulations for power installations e nterference and noise immunity e Operating conditions e Mounting position The following components fulfill the requirements for IP 54 dust protection and splash proof protection e Visual display unit when properly installed e Keyboard unit when properly installed e Machine operating panel when properly in
15. gt Parentheses Absolute value of a number constant rr negation truncation of digits before or after decimal point Functions for calculation of circles Functions for text processing Calculator Complete list of all current error messages Context sensitive help function for error messages TNCguide The integrated help system User information available directly on the ITNC 530 context sensitive FCL 03 Graphic support for the programming of cycles Comment and structure blocks in the NC program Actual positions can be transferred directly into the NC program Graphic simulation before a program run even while another program is running Plan view projection in 3 planes 3 D view also in tilted working plane Magnification of details For verification of programs created offline FCL 02 In the Programming and Editing mode the contour of the NC blocks is drawn on screen while they are being entered 2 D pencil trace graphics even while another program is running 11 User function Program run graphics Display modes Retuming to the contour Reference point management Datum tables Pallet tables Touch probe cycles Conversational languages 12 Standard lt lt Option Machining time PN 4 4 4 4 530 Graphic simulation during real time machining Plan view projection in 3 planes 3 D view Calculating the machining time in the Test Run mode of operat
16. i i itita it M e Ilu PHI d _ _ s 18 am i jy I 5143 TL il p se 10 2 s s eG e Automatic calculation of cutting data s s 4 e Pallet management m s 4 m E SMM 999 C Controls motors and encoders from HEIDENHAIN in most cases integrated as components in larger systems In these cases comprehensive tests of the complete system are required irrespective of the specifications of the individual devices In particular the following parts in controls from HEIDENHAIN are subject to wear e Hard disk e Buffer battery e Fan Standards ISO EN etc apply only where explicitly stated in the catalog Microsoft Windows Windows Vista and Internet Explorer are registered trademarks of Microsoft Corporation Intel Intel Core and Celeron are registered trademarks of Intel Corporation The features and specifications described here apply for the following control and NC software versions ITNC 530 HSCI with NC software versions 606420 04 export license required 606421 04
17. 5 2 10 JC 2 DoS I iL E ER BSS Ez ES ES ES 62 oe Se ae 8 m om n 2 TE 740 93 C3 CO GE d C s BEO CO UD UY U U U JE J m J E 93 w Q9 6 Gc w DG Le a L2 3 C2 8315 18 1 18118 14215518 1 01 1 E LL 12 06 7 9 8 2020 JC 6 6 00 208 Salome IE A I tA o mmm z z 3 6 gt mm m S Iz s im S I ET Ti fe ru CA a PES D i rs e 8 EO E TE 745 PL 6000 PLC input output systems with HSCI PL 6000 The PLC inputs and outputs are available via external modular PL 6000 PLC input output systems They consist of a basic module and one or more input output modules A total maximum of 1000 inputs outputs is supported The PL 6000 units are connected to the MC main computer via the HSCI interface The PL 6000 units are configured with the lOconfig PC software PLB 62xx Basic modules There are basic modules with HSCI interface available for 4 6 or 8 I O modules They are mounted on standard NS 35 rails DIN 46 227 or EN 50022 Supply voltage 24 V DC Power consumption 48 W at 24 V DC NC 21 W at 24 V DC PLC Weight 0 36 kg bare 1 PLB 6xxx completely filled incl TS TT For more details regarding power supply for 24 V DC NC see Power supply for HSCI components System PL Necessary once for each control system except wi
18. Integrated PLC Overview PLC inputs outputs PLC programming Encryption of PLC data The PLC program is created by the machine manufacturer either at the control or with the PLC development software PLCdesign accessory Machine specific functions are activated and monitored via the PLC inputs outputs The number of PLC inputs outputs required depends on the complexity of the machine PLC inputs and outputs are available via the external PL 6000 PLC input output systems or the UEC 11x The PLC inputs outputs and the PROFIBUS DP capable 1 0 system must be configured with the lOconfig PC software Format Statement list Memory 1 GB Cycle time 9 ms to 30 ms adjustable Command Bit byte and word commands set ogical operations e Arithmetic commands e Comparisons e Nested calculations parentheses e Jump commands e Subprograms e Stack operations e Submit programs e 952 timers e 48 counters e Comments e PLC modules e 100 strings Encrypting the PLC partition PLCE is an effective tool for the machine tool builder to prevent third parties from viewing or changing files The files on the PLCE partition can only be read by the TNC or by using the correct OEM keyword This ensures that OEM specific know how and special custom designed solutions cannot be copied or changed The machine tool builder can also determine the size of the encrypted partition The size is defined by the machine t
19. 44 inet in electrica I Control systems with CC ALA L0 LG6E8 AG 19 03u09 w09 7 gt i m gt _ XX LEQEEG XX 68EZE XX QLEQEE 1A LO OLZ89 822 NOH n 922 NOH 62L 99608 w09 wg i 199669 21 WE Xx LEEES A1esseoeu JI ejpuids 10 60 101289uu00 J81depy L 822 NOH 922 6ZZ NOU XX OEEBIE 29668 v 999 19 o3 XX L68EZE XX GLLZEE 802 7 GGLX V81X YSLX d008X cc 1equ3 jeues eung s euBis YUM 1803 g t wog i 1899 1 uonisog XX 8 60 lt XX 66LOLE 109 ddA L woz 106 429 PL p wee 27 ocotveoz wuz 68141 87 627862 wog 48 61 XX p 6098 gt iil nl A t 210210 62 0 941 papnyou yx WL 48 991 x OZ u1Bue 6101 JOSH Bunsixe 20 jqe sjurod uonejedes 10 9 qe2 JA w
20. UEC 111 UEC 112 UEC 113 Controllers 4 5 6 digital control loops Speed inputs 4 5 6 x 1 Vpp or EnDat 2 2 Position inputs 4 5 6 x 1 or EnDat 2 2 n ZA Supply voltage 400 V 3 x 10 96 50 Hz or 480 V 3 AC 6 10 96 60 Hz Rated power of DC link 14 kW Peak power of DC link 18 kW 25 kW Power loss at 450 W DC link voltage 565 V DC Integral braking resistance 2 1 kW 27 Power pack for HSCI components 24V DC 3 5 A Module width 150 mm Weight 14 kg Functional safety E 4 UEC 111 ID 1081002 xx ID 1075825 xx UEC 112 ID 1081003 xx ID 1075826 xx UEC 113 ID 828471 xx ID 1038694 xx 1 Axes 0 2 s cyclic duration factor for duty cycle time of 10 s with 70 96 rated current preload Spindle 10 s cyclic duration factor for duty cycle time of 60 s with 70 96 rated current preload 2 1st value 40 96 cyclic duration factor for 10 minutes duty cycle time S6 40 96 2nd value 4 s cyclic duration factor for 20 seconds duty cycle time 3 1st value Continuous duty 2nd value Peak power 1 5 96 cyclic duration factor for 120 seconds duty cycle time 2b UMC 11x 26 The UMC 111 is a compact inverter with integrated controller unit and PLC inputs outputs As opposed to the UEC it is used exclusively for controlling axis motors and is powered by an external DC link The UMC automatically enables the control loops needed for auxiliary axes No additional options are required Please note The UMC does not
21. 5 89S 1010 01 9 qe2 10 88S XXL C Tm esas EZ AN 19349AUI XX QLEBGCE s eae le a SS pepeeu XXL9 05 OLL dN XXL 432 OEL 154 69X 91 10 6 V08c SO2d3 eur 1010UJ 0 9 qe2 101 8 010 9956 1010 01 4 2 10 88S A 01 10 s1010 A 99S A 1 V GE SOOd3 i510 M XX QLBGZE COX Sx Co Co Co Co 91770 67707 0 2 Md OLZ Md 4 ji Ave LLL IAIN of GOL AN LLL INN AVE 9 081154 m XXL9 061154 gxxz an OEL 1Sd 20 zn 2 i zn zn zn zene 93n zn ee 96 966 96 19349AUI Pedwo eie ISH a 49 Accessories 8 0 XX 6GLLEE S4 017 HH XX 80 0 9 0 0 9 54 044 HH 51 SL pue 099 LL 099 3S 10 90 1 099 3S 5140 9 S1 OvZ SL 51 pu 1140 097 LL 989 99 006 11 889 84 002 11 XX p89 88 091 OIN 11 XX 069 88 OUEN 11 z XX LE9E99 e Des
22. pp 0 Ld 3320 2 4 75 O UO O O O wt e 55 3760 2 385 541 4x 5 20 LO Q d f amp em Q O 14 D Front panel opening Mounting surface Space for air circulation 85 Controller unit CC 6106 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm Eg l 74 5 0 5 25 5 5 24 75 8 12 O ba ie 280 5 o am 7 o LO o d o Sj e A gt F4 F e e N TA
23. 0 89 gt 1 8 gt 270099 WOE 6 20 01 CV9 35 XX 0E 89 xX G6Z0Z01 86 0 01 100929 Ov 35 XX ZLEELOL 69899 5110 SL OVL SL 09 SL XX 809 9 0pS 3S pe1unouu snu Buisnou 10128uu02 6969901 uey 2 22101 01 y 199 9 uu0Z lt s ulBu 6201 991 J Z woz an 1 XX G ELLG XX LLOEEY qny gsn 6 jo uono uuo2 woz 10 88289 qnu 5 Bunoeuuoo Buipueixe 104 jqe 511104 uonejedes 10J 10 480016 9 qe2 uoisu 1xg 1 2d O7CE C SU YC gz 1e1depy a XX v9699 woz CO L86E9E 10 90 0v60vG gt OSL HH 02 60196 692289 OLL VHH 2 2X 0 0 076074 Ses D 627182 1009 066464 2 zzzzzzzzzzzzzzz L JL xx 69796Z O ond 8 89962 01 gt SEZ AL I XX 0 0 9 Bone 99 96 02 XX C0 049 024 HH 99 96 229909 XX GLG86 0c S4 088 uH Q 9 96 XX 8Z6LEL 21 e 54 L99 XX 89E60L XX 69E6VL
24. ID 679843 E8 Spindle functions Other keys GEN ID 679843 18 ID 679843 19 ID 679843 20 ID 679843 21 ID 679843 46 ID 679843 15 ID 679843 17 ID 679843 33 Black ID 679843 34 ID 679843 35 ID 679843 36 ID 679843 37 ID 679843 47 ID 679843 48 ID 679843 49 ID 679843 50 ID 679843 51 ID 679843 38 ID 679843 39 ID 679843 41 ID 679843 42 Red ID 679843 45 ID 679843 58 ID 679843 66 Red ID 679843 52 ID 679843 65 Green ID 679843 71 ID 679843 72 Red ID 679843 89 ID 679843 75 Green ID 679843 90 ID 679843 97 ID 679843 98 ID 679843 A7 ID 679843 A8 Black ID 679843 D1 ID 679843 99 Green ID 679843 D8 ID 679843 F3 Black ID 679843 D2 ID 679843 D5 Red ID 679843 D7 Black ID 679843 E2 ID 6 9843 5 ID 679843 F2 43 Cable overview 2 m lug 68 10 1 96282 AG 19 043u09 DEA EX XX Q EQEE DIN 84 x 09X 88 6 v0Sc UJ 02 6101 JOSH XXXL JIN xS uoqqu LX
25. XX vvL889 ZLIN XX vlvccL IOSH ddAL 63 youiged C i UM er D b pus L _ L p 41 oc08r862 281 41 87 627862 28 57 XX pL609E L 25 T Tr WW Wm Tr IOSH OE EEE 09 OLX 810270 642 5100 10 uoqqu 0 8IN 941 papnyou yy gt WSL DIN 84 x UJ OZ uiBue 6101 JOSH 88 6 v0Sc x IS 40 4 09 XXX SIN Oo X lt 18 40 LX LX xeu 09 11 ASN w jqe Bunoeuuoo Bunsixe 20 UC SH dex Asn Xz jqe s uiod uonejedes 10 8 9 qeo uoisu x3 JA m 024 417044 AL 46 ddA 111 6 w09 822 922 NOH 62 w09 inet O xx L99 a O 21 WG 29189865 822 0 922 O 621 NOH RUP EE wog cc 1equ3 jenes ANd YUM 18 U3 e t L XX 8 60 MC e u09 ddA L 1 1 2 vocogveez wuz 681 41 81 627862 wog L8X 61 6096 210210 62 0 24 xx WL 48 9u1 x OZ u1Bue 6101 DSH jqe
26. Electromagnetic compatibility 82 Electronic handwheels 37 Empty housing0 30 31 u 59 Encryption or PEG data ches 73 51 Error compensation 66 78 110112 u 29 EXPO VEIS 15 Fast contour Tli sono duce Scb conie ve 62 Feature content level FCL 18 Feedforward 60 Following ses elisa acere 60 Furictional safety uoce n u uns dec 52 G Gantry ar 56 Gear Tale 5 tette um 58 H Handwheel selection switch 39 MERO S RR a eee busana 54 AR m 39 103 150 mM MTM man unn ma 39 103 T E Sas 37 100 S C 37 37 101 Ec 37 AE E 38 102 FHRA TIO EC 39 104 ARA DB 38 102 wieder aaa m DER EM 5 FISCI adablel uuo eleg e u t 33 HSCI control components 15 66 30 31 Incremental 5 59 ell NE aot aaa E 40 Input resolution 6 Integrated
27. ID 330816 21 ID 330816 20 ID 330816 0P ID 330816 0T ID 330816 81 ID 330816 82 ID 330816 83 ID 330816 84 ID 330816 89 ID 330816 85 Red ID 330816 47 Green ID 330816 46 ID 330816 90 Black ID 330816 27 Black ID 330816 28 Black ID 330816 29 ID 330816 92 DDED N N E A N gt N lt gt gt Wi LJ ID 330816 37 ID 330816 0R ID 330816 0D ID 330816 0E ID 330816 65 ID 330816 66 ID 330816 19 ID 330816 16 ID 330816 0L ID 330816 0K ID 330816 86 ID 330816 87 ID 330816 88 ID 330816 94 ID 330816 0U ID 330816 91 ID 330816 3L ID 330816 48 ID 385530 5X ID 330816 93 ID 330816 0Y Black ID 330816 4M ID 330816 3M ID 330816 3N snap on keys for control Overview The snap on keys make it easy to replace the key symbols In this way the keyboard can be adapted to different requirements The snap on keys are available in packs of 5 keys Keys Orange Gray Machine functions 42 Y Y Z IV IV V ID 679843 31 ID 679843 32 ID 679843 53 ID 679843 03 ID 679843 04 ID 679843 05 ID 679843 06 ID 679843 07 ID 679843 08 ID 679843 09 ID 679843 10 ID 679843 11 ID 679843 12 ID 679843 01 ID 679843
28. Inverter Systems brochure Motors brochure e PC Product Information HEIDENHAIN DNC brochure Remote Diagnosis with TeleService Product Overview Touch Probes CD ROM e 530 Presentation CD ROM iTNC Programming Station Demo Version CD ROM e HR 550FS Product Information e Technical Information Safety Related Control Technology e Technical Information Safety Related Position Measuring Systems e Technical Information Uniformly Digital ID 801739 xx in PDF format on HESIS Web including Filebase ID 208962 xx ID 749363 xx ID 808652 9x ID 808653 9x ID 632757 9x ID 666024 9x ID 632761 9x ID 808654 xx ID 808655 xx For NC software 34049x xx ID 670387 xx ID 670388 xx ID 67039 1 xx ID 533191 xx As integrated help As integrated help As integrated help As integrated help As integrated help As integrated help ID 89292 1 xx ID 1113984 xx ID 622420 xx ID 208893 xx ID 630601 xx ID 628968 xx ID 348236 xx ID 344353 xx ID 373080 xx ID 384565 xx PDF PDF PDF PDF 107 service and training Technical support Replacement control system Hotline Machine calibration Seminars 108 HEIDENHAIN offers the machine manufacturer technical support to optimize the adaptation of the TNC to the machine including on site support In the event of a fault HEIDENHAIN guarantees the rapid supply of a replacement control system usually within 24 hours in Europe Our service engineers are natu
29. The analog control loop outputs can only be accessed via the NC and not via the PLC Additional module for analog axes spindles e Expansion board for CC 61xx or UEC controller units e 4 analog outputs 10 V axes spindle e Spring type plug in terminals CMA H 04 04 00 ID 688721 01 An expansion board can be used to provide the 530 with a PROFIBUS interface at any time This makes the connection to a PROFIBUS DP field bus system possible The PROFIBUS module is integrated in the control system by using a slot in the MC The interface is configured with lOconfig Additional module for PROFIBUS DP e Expansion board for the MC main computer e Connection for D sub connector female 9 pin PROFIBUS DP additional module ID 828539 01 Module for PROFIBUS DP Touch probes Overview Workpiece measurement TS 260 TS 460 TS 444 TS 642 TS 740 Touch probes for tool and workpiece measurement are connected via the system PL 62xx or the UEC UMC These touch probes generate a trigger signal that saves the current position value to the NC For more information on the touch probes ask for our brochure titled Touch Probes The TS touch trigger probes have a stylus for probing workpieces The HEIDENHAIN controls provide standard routines for datum setting and workpiece measurement and alignment The touch probes are available with various taper shanks Assorted styli are available as accessories Touch pro
30. XX LEQEEG XX L68ECE 9 6986 gt 0 692 xx Lvgoee m 1 z 10 01 2896 TA AG 19 O043u09 L 8 NOH 922 2 5 621 199608 e sjndino pz 199669 84 Jo uonoeuuoo 10 JUO z E ejpuids 10 208 9 21 5 10 0 10128uu00 4 JINA 822 NOH 9 NOH 621 NOH ug 25429664 09 EA 2 jno XX L68 2 XX GLLZEE 5 i 5 i woe 899 GSX VISX E tJ 1203 jeues y 02 29 80ZX 7 aSLX s euBis qUI e t V8lX VSLX EM x WOE xeu xx pL 8G8G S22 x O XXX9 22 8005x lt d 3 226 cosx sindul uonisog m 890cX 910 Ex s C SS WvOZX WLOZX veosx i p PE 004 ES _ 6 M zs E ddA L 68 606 008 t p UH f 2 ddA a 661016 Zu ni m ALN 1889 mm XX PLYZZL os eh eu 060862 281 47 87 627860 5 L8X XX v 609 S1 IOSH 25 024 ccc 0SX OLX 61021006 5108 10 ajqed 09 6 v08c gt uuq 0 8IN 941 xx V
31. programs the permissible tolerance in a cycle Special filters for HSC machining HSC filters can specifically suppress the natural frequencies of an individual machine The desired accuracy and a very high surface quality are attained Position 0 2 ms 0 1 ms Time or e e 61 Fast contour milling Short block processing time Look ahead Spline interpolation option 9 Dynamic Efficiency 62 The ITNC 530 provides the following important features for fast contour machining The block processing time of the MC 6xxx MC 7222 is 0 5 ms This means that the 530 is able to run long programs from the hard disk even with contours approximated with linear segments as small as 0 2 mm at a feed rate of up to 24 m min The ITNC 530 calculates the geometry ahead of time in order to adjust the feed rate max 1024 blocks In this way directional changes are detected in time to accelerate or decelerate the appropriate NC axes If your CAD system describes contours as splines you can transfer them directly to the 530 The ITNC 530 features spline interpolator with which third degree polynomials can be processed With the concept of Dynamic Efficiency HEIDENHAIN offers innovative TNC functions that help the user to make heavy machining and roughing more efficient while also enhancing its process reliability Dynamic Efficiency permits hig
32. the PAC option Position Adaptive Control to change machine parameters depending on position This makes it possible to assign respectively optimal loop gain to defined support points Additional position dependent filter parameters can be defined in order to further increase control loop stability LAC option 143 enables you to adapt controller parameters dynamically depending on the load or friction The dynamic behavior of machines with rotary tables can vary depending on the mass moment of inertia of the fixed workpiece The LAC option Load Adaptive Control enables the control to automatically ascertain the workpiece s current mass moment of inertia and the friction forces In order to optimize changed control behavior at differing loads adaptive feedforward controls can exploit data on acceleration holding torque static friction and friction at high shaft speeds 69 Motion Adaptive Control MAC option 144 Crossover Position Filter CPF 70 In addition to the position dependent adjustment of machine parameters by the PAC option the MAC option Motion Adaptive Control also provides a way to change machine parameter values depending on other input quantities such as velocity following error or acceleration of a drive Through this motion dependent adaptation of the control parameters it is possible for example to realize a velocity dependent adaptation of the ky factor on motors whose stability changes throug
33. 02 ID 679843 16 ID 679843 22 ID 679843 23 ID 679843 24 ID 679843 25 ID 679843 26 ID 679843 27 ID 679843 28 ID 679843 29 VI ID 679843 54 ID 679843 55 ID 679843 88 ID 679843 13 ID 679843 14 ID 679843 43 ID 679843 44 ID 679843 67 ID 679843 68 ID 679843 69 ID 679843 70 ID 679843 91 ID 679843 92 ID 679843 30 ID 679843 40 Green ID 679843 56 Red ID 679843 57 ID 679843 59 ID 679843 60 ID 679843 61 ID 679843 62 ID 679843 63 ID 679843 64 ID 679843 73 U U ID 679843 C8 ID 679843 C9 ID 679843 D3 ID 679843 93 ID 679843 94 ID 679843 B1 ID 679843 B2 ID 679843 B3 ID 679843 B4 ID 679843 B5 ID 679843 B6 ID 679843 B7 ID 679843 B8 ID 679843 74 ID 679843 76 Black ID 679843 95 Black ID 679843 96 Black ID 679843 A1 ID 679843 A2 ID 679843 A3 ID 679843 A4 ID 679843 A5 ID 679843 A6 ID 679843 A9 N N 5 ON E T cS E N ES ID 679843 D4 ID 679843 35 ID 679843 B9 ID 679843 C1 ID 679843 C2 ID 679843 C3 ID 679843 4 ID 679843 C5 ID 679843 D9 ID 679843 E1 ID 679843 C6 Black ID 679843 C7 ID 679843 D6 ID 679843 E3 ID 679843 E4 ID 679843 E6 ID 679843 E7
34. 05 77 ID 586084 77 ID 586084 73 ID 586084 55 9 ID 586084 06 77 0 ID 586084 56 10 ID 586084 07 770 1 ID 586084 57 ID 586084 10 77 0 1 2 ID 586084 60 12 ID 586084 11 78 Only through subsequent enabling ID 586084 61 11 13 of control loops additional axes ID 586084 12 78 0 ID 586084 62 14 ID 586084 13 78 0 1 ID 586084 63 15 ID 586084 14 78 0 1 2 ID 586084 64 16 ID 586084 15 77 78 ID 586064 65 17 Only through subsequent enabling of control loops 77 78 20 additional axes 0 3 Italics Export version 19 Enabling further control loops 20 Further control loops can be enabled either as groups or individually The combination of control loop groups and individual control loops makes it possible to enable any number of control loops Up to 20 control loops are possible Control loop groups 4 additional control loops 9 additional control loops Individual control loops 1st additional control loop 2nd additional control loop 3rd additional control loop 4th additional control loop 5th additional control loop 6th additional control loop 7th additional control loop 8th additional control loop Option ID 634613 01 ID 634614 01 Option ID 354540 01 ID 353904 01 ID 353905 01 ID 367867 01 ID 367868 01 ID 370291 01 ID 370292 01 ID 370293 01 Controller unit Controller unit single speed Double speed Cycle times Number of control loops Versions Due to the very short cycl
35. 5 4 Mount for HR 520 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 101 HR 550 FS mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 4 o 4 DOQO 4040 HRA 551 FS mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 40 2 mm 102 130 HR 150 with control knob mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 36 7 0 5 O LO LO Q Q 26 4 4 0 25 C 17 7 12 B LO 10 a o 2 3x Y 2 _ L I 2 22 4 SW 2 S ww uu 55050505506 KS L 5761 ma 95 M 52 4 21 1 3 ev 1 525 X X I T3 2 P KA 103 HRA 110 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm Handwheel selection switch mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 12 8 0 3 2xM2 5x5 10 1 0 1 104 Interface accessories Line drop compensator for encoders with EnDat interface mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm C
36. 750 ITC 760 IPC 6641 for Windows 40 The additional ITC operating stations Industrial Thin Clients from HEIDENHAIN are convenient solutions for an additional remote station for operating the machine or a machine unit such as a tool changing station The remote operation which was designed for the TNC permits very simple connection of the ITC via a standard Ethernet connection with a cable of up to 100 meters It is surprisingly simple to connect an ITC As soon as the TNC identifies an ITC it provides it with a current operating system After the ITC has been started the complete content of the main screen is mirrored to the ITC s screen Thanks to this Plug amp Play functionality there is no need for a configuration by the machine tool builder if standard configuration of the X116 Ethernet interface is used the TNC automatically integrates the ITC in the system The ITC 755 is a compact additional operating station for control systems with a 15 inch or 19 inch main screen It provides the most important function keys of the TNC in addition to an ASCII keyboard and a touch screen The ITC 755 adjusts its resolution automatically to fit the size of the main screen The soft keys are operated using the touch screen ITC 755 ID 1039527 01 Together with the TE 73x or TE keyboard unit which must be ordered separately the ITC 750 15 inch screen and ITC 760 19 inch screen each make up one complete second operating
37. BITRATER 1 ELL DAN 902X 77 102 oosx B R TEIE m LL 03 GOZX 77 10 x LLL r0ZX 7 102 zosx XXX9 IOSH woz szzvz9 vi ASN gsn o rvse 0 c ASN XX vv L889 XX vivccL 268819 IOSH 68819 IOSH H T H T T T Ger 024 aN 5275 OLX 5304 40 uoqqu 09 6 042 66 6 7044 092 31 0 Z 21 04 AL GEL AL 47 Encoders 7102 90 22 23 ES wog Xx oGpev9 XX GLLc 08 NOY 2 xx 96 9 XX LZ9EEG XX P6638Z 1 24 equa OLX
38. PCs The diagnostic function of the 530 is especially user friendly It automatically recognizes the motor type and if required updates the machine parameter entry every time it is switched on DriveDiag permits quick and easy troubleshooting of the drives The following diagnostic functions are available e Reading and displaying the electronic ID labels of QSY motors with EON 13xx or ECN 13xx as well as the inverter modules UVR 1xxD and UM 1xxD e Displaying and evaluating the internal control conditions and the status signals of the inverter components e Displaying the analog values available to the drive controller e Automatic test for proper function of motors and inverters of position encoders and speed encoders DriveDiag can be called directly from the control via the Diagnosis Soft key It is also available for downloading as PC software accessory from HESIS Web Including FileBase on the Internet End users have read access whereas the code number for the machine tool builder gives access to comprehensive testing possibilities with DriveDiag PC software for commissioning digital control loops Functions e Commissioning the current controller e Automatic commissioning of the speed controller e Automatic optimization of sliding friction compensation e Automatic optimization of the reversal spike compensation e Automatic optimization of ky factor e Circular interpolation test contour test DriveDiag
39. PROFIBUS single master They are mounted on standard NS 35 rails DIN 46 227 or EN 50 022 PLB 550 ID 507872 01 Supply voltage 24V DC Power consumption 20 Weight 0 36 kg bare The modules consist of one module with digital inputs outputs and one analog module For partially occupied basic modules the unused slots must be occupied by an empty housing PLD 16 8 ID 360916 11 I O module for PL 5x0 with 16 digital inputs and 8 digital outputs The max power output per module is 200 W A load of up to 2 A can be placed on each output No more than four outputs may be loaded with 2 A at any given time Weight 0 2 kg PLA 4 4 ID 366423 01 Analog module for PL 5x0 with 4 analog inputs for PT 100 thermistors 4 analog inputs 10 V Weight 0 2 kg For unused slots ID 383022 01 PC software for configuring HSCI and PROFIBUS components 31 Accessories Power supply HSCI components PSL 13x 32 To power the components HEIDENHAIN offers the PSL 13x power supply unit Either line voltage and DC link voltage or only line voltage is provided to the PSL 13x The PSL 13x provides the safely separated 24 V DC NC power supply required for the HSCI components by EN 61800 5 1 The NC supply voltage and the PLC supply voltage are separated from each other by basic insulation Line voltage 400 V 10 96 50 Hz and voltage DC link voltage 400 V DC to 750 V DC E Power c
40. S NI LO 4 LO CN UUL 370 0 2 D Front panel opening 2 Mounting surface 12 4x M5 3045 24 5 8 1 c 2 10 95 735 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 376 0 2 11011711 JUU UUUUULI 11111 O 11111111 IL JE JU J J IL JE JE JU II IL JE J N C N I ST 1 4 376 0 2 55 d i L 384 D Front panel opening Mounting surface 96 4x M5 841 051 Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm CCC 3760 2
41. UMC Via PL Via PL Via PL NI NI NI NI NI NI NI NI NI N N 1 O A 5 A 5 OF OF OF OF OF N Python programming language used in combination with the PLC option 46 75 Inclusion of specific user interfaces from the machine tool builder option 46 75 1 Further PLC inputs outputs PL 550 for connection to MC with PROFIBUS DP additional module Machine interfacing 530 Page Commissioning and diagnostic 71 aids DriveDiag Software for diagnosis of digital drive systems 71 TNCopt Software for putting digital control loops into service 71 KinematicsDesign Software for creating the machine kinematics initialization of DCM 65 N NO Integrated oscilloscope N NO Trace function N NO Logic diagram N NO Table function N NO Log Bus diagnostics Data interfaces N NO Ethernet 2 x 1000BASE T 78 058 Rear 3 x USB 3 0 78 Front USB 2 0 RS 232 C 78 Protocols 78 Standard data transfer 78 Blockwise data transfer 78 Blockwise data transfer and With programming memory on the hard disk simultaneous program run SV2 78 1 Further PLC inputs outputs via PL 550 for connection to MC with PROFIBUS DP additional module Encoder inputs CC 6106 CC 6108 CC 6110 UEC 111 UMC 111 UEC 112 UEC 113 59 am s p T PT IE E 4 4 5 6 21 Motor connections User functions User function Short description Program entry Program optimization Po
42. control components HSCI is based on 100BaseT Ethernet hardware A special interface component developed by HEIDENHAIN makes short cycle times for data transfer possible Main advantages of the control design with HSCI e Hardware platform for flexible and scalable control system e g local axis systems e High noise immunity due to digital communication between components e Hardware basis for the implementation of functional safety e Simpler wiring initial operation configuration nverters connected via proven PWM interface e Large cable lengths in the entire system HSCI up to 70 m e High number of possible control loops e High number of PLC inputs outputs e Controller units can be installed elsewhere CC or UEC controller units up to nine PL 6000 PLC input output modules and machine operating panels such as the MB 720 from HEIDENHAIN can be connected to the serial HSCI bus of the MC main computer The HR handwheel is connected directly to the machine operating panel The combination of visual display unit and main computer is especially advantageous if the computer Is housed in the operating panel All that is required then is the power supply and an HSCI line to the controller in the electrical cabinet The maximum permissible number of individual HSCI participants Is listed below HSCI components Maximum number MC HSCI master 1 in the system CC UEC UMC HSCI slave A drive control motherboards distribute
43. control voltage on 2 holes additional keys or keylock switches e HSCI interface e MB 720 7 free PLC inputs and 5 free PLC outputs MB 720 FS 4 free FS inputs and 5 free PLC outputs and dual channel FS inputs for emergency stop and permissive buttons of the handwheel Keys illuminated addressable via PLC MB 720 ID 784803 01 MB 720 FS ID 8054 74 01 Weight 1kg s m 3 EH EB B BF 750 a md d JH IEDIG Gra a o y e e nr eo 11 41 4181 3 8 3 1 MPERA ripe eli m ms 21141153 deis d pe E LEER LE LE DC Ld Q jx pes ir erm n e 1251 RN 2014 Q TE 795 d ITI Ter Ten wr MB 720 27 19 screen and keyboard BF 760 color flat panel display TE 740 keyboard TE 745 keyboard unit with integrated machine operating panel 28 Power supply 24 V DC 65 W 19 inch 1280 x 1024 pixels interface to the 6xxx 10 horizontal NC soft keys 8 10 vertical soft keys for PLC Soft key row switchover Selectable screen layout Operating mode switchover e Integrated USB hub with six USB interfaces on the rear BF 760 Weight ID 732589 01 78kg Suitable for BF 760 19 design e Axis keys e The keys for a
44. increase the number of possible axes Interpolation with NC axes is not possible Controllers e Position controller speed controller current controller e interface e nterfaces to the speed encoders Inverters Power electronics e Connections for axis motors e Connections for motor holding brakes System PL e Interfaces for one workpiece touch probe and one tool touch probe with signal transmission by cable e Integrated PLC expandable with PL 61xx UMC 111 UMC 111 38 free inputs 23 free outputs 7 of which be switched off UMC 111 FS 38 free inputs 28 free outputs 7 of which can be switched off 8 FS inputs 8 FS outputs e Configuration with lOconfig PC software Controllers Speed inputs Inverters Rated current 1 maximum current Imax at PWM frequency of 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz Power loss at ly DC link voltage 24 V PLC current consumption Module width Weight UMC 111 UMC 111 FS UMC 111 4 digital control loops 4 1 EnDat 2 2 4 axes 9 0 18 0 A 8 3 16 5 A 75 15 0 A 6 3 12 6A 5 5 11 0A 4 6 9 2 A W 565 V DC or 650 V DC 24V DC 2A 150 mm 11 kg ID 736435 xx ID 664231 xx 1 Axes 0 2 s cyclic duration factor for duty cycle time of 10 s with 70 96 rated current preload 10 s cyclic duration factor for duty cycle time of 60 s with 70 96 rated current preload 15 screen and keyboard BF 75
45. is moved either via proximity switch or as a controlled axis Tool management including tool life monitoring and replacement tool monitoring is carried out by the ITNC 530 Tools can be measured and checked using the TT or TL tool touch probes accessory The control features standard cycles for automatic tool measurement The control calculates the probing feed rate and the optimal spindle speed The measured data is stored in a tool table The user selects the material and the tool he wishes to use The optimal values for feed rate and spindle speed are then calculated by the ITNC 530 All of this data is stored in cutting data tables and can be adapted by the user as he wishes Pallet movement can be controlled via PLC axes The order of movement as well as pallet and workpiece datums must be defined in the pallet table by the user The pallet tables are freely configurable which means that any information can be stored in the tables and called up later via the PLC The execution of pallet tables can be workpiece oriented or tool oriented 77 Data transfer and communication Data Interfaces Overview Ethernet Protocol Network connection Data transfer rate RS 232 C Data transfer rate Protocols Standard data transfer Blockwise data transfer LSV2 Adapter block USB USB cables 78 The ITNC 530 is connected to PCs networks and other data storage devices via data interfaces The ITNC 530 can b
46. of control parameters e LAC Load dependent adaptation of control parameters enhances accuracy regardless of load and aging MAC Motion dependent adaptation of control parameters CTC option 141 makes it possible to compensate dynamic position deviations that can occur with the use of coupled axes To increase productivity machine tool users are asking for ever higher feed rates and acceleration values while at the same time they need to maintain the highest possible surface quality and accuracy placing very special requirements on path control Highly dynamic acceleration processes introduce forces to the structure of a machine tool They can deform parts of the machine and thereby lead to deviations at the tool center point TCP Besides deformation in axis direction the dynamic acceleration of an axis due to mechanical axis coupling can also result in deformation of axes that are perpendicular to the direction of acceleration The resulting position error at the TCP in the direction of the accelerated axis and lateral axes is proportional to the amount of acceleration If the dynamic position error as a function of the axis acceleration Is known this acceleration dependent error can be compensated with the CTC option Cross Talk Compensation in order to prevent negative effects on the surface quality and accuracy of the workpiece Often the resulting error at the TCP depends not only on the acceleration but also on the pos
47. on the same motherboard DSP Depending on the controller unit being used up to five slave axes can be configured for each master in this manner Axes can be controlled by the PLC They are programmed through M functions or OEM cycles The PLC axes are positioned independently of the NC axes and are therefore designated as asynchronous axes 57 opindle Overview Controller unit Controller groups Maximum spindle speed Operating mode switchover Position controlled spindle Encoder Tapping Oriented spindle stop Spindle override Gear ranges Second spindle Milling head change 58 The ITNC 530 contouring control is used in connection with the HEIDENHAIN inverter systems with field oriented control As an alternative an analog nominal speed value can be output With the CC controller units and the UEC UMC inverters a PWM basic frequency can be set for each controller assembly e g 4 kHz Possible basic frequencies are 3 33 kHz 4 kHz or 5 kHz The Double Speed option option 49 can double this frequency for high speed spindles e g 8 kHz for HF spindles See the Technical Manual For example with CC 6106 1 X51 X52 2 X53 X54 3 X55 X56 The maximum spindle speed is calculated as follows 60000 min Nmax NPP 5000 Hz PWM frequency in Hz NPP Number of pole pairs For controlling the spindle e g wye delta connection two parameter
48. program memory Input resolution and display step Linear axes Rotary axes Functional safety For applications up to Interpolation straight line Circular Helical Spline Axis feedback control With following error With feedforward Axis clamping Maximum feed rate 530 3 Max 2 second spindle be controlled alternately with the first Max 60000 Programmable PLC MC 6x41 144 GB HDR hard disk MC 6542 MC 7x22 21 GB SSDR solid state disk 0 1 um 0 0001 With FS components SPLC and SKERN e SIL 2 according to EN 61 508 e Category 3 PL d according to EN ISO 13 849 1 2008 O In 5 axes In 3 axes 60000 min No of motor pole pairs at fpwm 5000 Hz Screw pitch mm Page O1 O1 1 j 0j Ol O CO O1 O1 O1 NO Oo Oo O N Ol 1 Specifications Cycle times of main computer Block processing Cycle times of controller unit Path interpolation Fine interpolation Position controller Speed controller Current controller Permissible temperature range For further information refer to the 7NC 530 brochure ID 892921 1 As ordered 2 On motors with two pole pairs 530 Page we LI LIC Single speed 0 2 ms Double speed 0 1 ms option 49 Single speed 0 2 ms Double speed 0 1 ms opt
49. sets can be stored You can switch between the two parameter sets in the PLC The position of the spindle is monitored by the control HEIDENHAIN rotary encoder with sinusoidal voltage signals 1 or EnDat interface There are special cycles for tapping with or without floating tap holder For tapping without floating tap holder the spindle must be operated under position control With a position controlled spindle the spindle can be positioned exactly to 0 1 O to 150 A specific nominal speed can be defined for each of the eight gear ranges The gear code is output via the PLC Up to two spindles can be alternately controlled You can switch from spindle 1 to spindle 2 through the PLC Because the second spindle is controlled instead of an axis the number of available axes 15 reduced by one The ITNC 530 can manage various milling head descriptions You program the milling head change in the integrated PLC Encoders Overview Incremental encoders Reference mark Evaluation of reference marks Output signals Absolute encoders EnDat interface Encoder inputs For speed and position control of the axes and spindle HEIDENHAIN offers both incremental and absolute encoders Incremental encoders have as measuring standard a grating consisting of alternate lines and spaces Relative movement between the scanning head and the scale causes output of sinusoidal scanning signals The measured value is c
50. value e Checksum of safety related functions e Supply voltage e Buffer battery voltage e Operating temperature of the MC and CPU e Run time of the PLC program e Motor current and temperature e Temperature of the power module e DC link voltage With EnDat 2 2 encoders e the CRC checksum of the position value e the EnDat alarm Error1 EnDat status alarm register OxEE e the EnDat alarm Error2 e the Edge speed of 5 us e the transmission of the absolute position value on the time grid In the case of hazardous errors an EMERGENCY STOP message Is sent to the external electronics via the control is ready output and the axes are brought to a stop The correct connection of the ITNC 530 in the machine s EMERGENCY STOP loop is checked when the control system is switched on In the event of an error the control displays a message in plain language The TNC features a Dynamic Collision Monitoring DCM software option for cyclically monitoring the working space of the machine for possible collisions with machine components The machine manufacturer must define three dimensional collision objects within the working space of the machine that are to be monitored by the TNC during all machine motions including those made by swivel heads and tilting tables If two objects monitored for collision come within a defined distance of each other the TNC outputs an error message At the same time the machine components concerned are shown
51. 0 color flat panel display TE 730 keyboard TE 720 keyboard TE 735 keyboard unit with integrated machine operating panel MB 720 machine operating panel e Power supply 24 V DC 50 W e 15 1 1024 x 768 pixels e HDL interface to the MC 6xxx 8 horizontal soft keys 6 vertical soft keys for PLC e Soft key row switchover e Selectable screen layout e Operating mode switchover e USB port with cover cap on front e Integrated USB hub with four USB interfaces on the rear BF 750 Weight ID 785080 01 4 kg e For BF 750 MC 7422 or MC 7522 e Axis keys e he keys for axes IV and V are exchangeable snap on keys e Contouring keys e Operating mode keys e ASCII keyboard e Spindle speed and feed rate override potentiometer e USB interface to the MC e Touchpad TE 730 ID 805489 01 Weight 2 4 ko Same features as TE 730 but without touchpad TE 720 ID 805488 01 For BF 750 7422 MC 7522 NC keyboard same as TE 730 USB interface to the MC main computer Machine operating panel same as MB 720 HSCI interface TE 735 ID 771898 01 735FS 1 805493 01 Weight 3 4kg e Power supply 24 V DC AW Suitable for BF 750 36 exchangeable snap on keys with status LED freely definable via PLC assignment according to PLC basic program 12 axis keys spindle start spindle stop 22 other function keys Other operating elements NC start NC stop emergency stop button
52. 1 05 uuu iska 72 C Cable 44 Calibration 67 gogo 22 86 T 22 CE 87 TRECE 22 842405 cH 22 04 04 00 34 Color flat panel display 27 Commissioning and diagnostic aids 71 Compensation of torque ripples 60 MS scons a 4 Connecting Cables ue uu un 38 Context sensitive help 65 Controler Unit 21 Control loop cycle times 61 Crossover Position Filter CPF 70 Cross Talk Compensation 68 Sd 21 Cylindrical surface interpolation 55 D Data 5 78 Degrees of 82 Diagnostic 71 Digital control design 51 Digital servo 60 PISO 6 68 08 5 5 80 DDOHDIGSSDOBO 21 Double speed control loops 61 Mr EE 71 Dynamic Collision Monitoring 64 Dynamic Efficiency 62 Dynamic Precision 68 110 E
53. 2 52200 L x 8 Y O RO FMAX HB L 2 2 R8 FHRX CYCL DEF 252 CIRCULRR POCKET 021 CYCL CRLL L 2 100 RB FMAX TOOL CRLL 1 2 S2000 113 S OVR 10 10 222 IW Ploug Y T u x 3 377 348 0 m m uU UuN Small PLC window PLCdesign accessory Python OEM Process option 46 PC software for PLC program development The PC program PLCdesign can be used for easy creation of PLC programs Comprehensive examples of PLC programs are included Functions e Easy to use text editor e Menu guided operation e Programming of symbolic operands e Modular programming method e Compiling and linking of PLC source files Operand commenting creation of the documentation file e Comprehensive help system e Data transfer between the PC and control e Creation of PLC soft keys PC requirements e Windows 2000 XP Vista 7 8 operating system e At least 20 MB free memory on the hard disk e Serial interface Ethernet interface recommended e nternet Explorer The Python OEM Process option is an effective tool for the machine tool builder to use an object oriented high level programming language in the control PLC Python is an easy to learn script language that supports the use of all necessary high level language elements Python OEM Process can be universally used for machine functions and complex calculations as well as to display special user interfaces Usersp
54. 2 ID 800544 01 Position dependent adaptation of control parameters 143 Load Adapt Control ID 800545 01 LAC Load dependent adaptation of control parameters 144 Motion adaptive 03 ID 800546 01 MAC Motion dependent adaptation of control 70 control parameters 145 ID 800547 01 ACC Active suppression of chatter Control 146 Active Vibration ID 800548 01 AVD Active vibration damping Damping 14 HSCI control components Main computer Main computer Interfaces Voltage supply Export version The MC main computers feature e Processor e memory e interface to the CC or UEC controller unit and to other control components e HDL interface to the BF 7xx visual display unit BF integrated in MC 7x22 e USB 3 0 interface to the TE 7x5 operating panel To be ordered separately and installed in the main computer by the OEM HDR or 550 storage medium with the NC software e SIK component System Identification Key for enabling the control loops and software options The following HSCI components are necessary for operation of the 530 e main computer e Controller unit PLB 62xx PLC input output unit system PL integrated in UEC MB 720 machine operating panel integrated in TE 7x5 PLB 6001 HSCI adapter for connection of an OEM machine operating panel The standard MC main computers feature USB 3 0 RS 232 C and Ethernet interfaces f
55. 31 3132 08669 32 3132 E Mail hd heidenhain de HEIDENHAIN Technisches B ro Nord 12681 Berlin Deutschland 2 030 54705 240 HEIDENHAIN Technisches B ro Mitte 07751 Jena Deutschland amp 03641 4728 250 HEIDENHAIN Technisches B ro West 44379 Dortmund Deutschland 0231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland 08669 31 1345 NAKASE SRL B1653AOX Villa Ballester Argentina www heidenhain com ar HEIDENHAIN Techn B ro sterreich 83301 Iraunreut Germany www heidenhain de FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsales fcrmotion com HEIDENHAIN NV SA 1760 Roosdaal Belgium www heidenhain be ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg DIADUR Industria e Com rcio Ltda 04763 070 Sao Paulo SP Brazil www heidenhain com br GERTNER Service GmbH 220026 Minsk Belarus www heidenhain by HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada www heidenhain com HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland www heidenhain ch DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China www heidenhain com cn HEIDENHAIN s r o 102 00 Praha 10 Czech Republic www heidenhain cz TEKNIK A S 2670 Greve Denmark www tp gruppen dk 896096 25 5 9 2014 Printed in Germany ES FI FR G
56. 60 Iritedrated PEC o nb ee tie 73 Inverter 49 30 31 Rm 40 83 40 94 DESEE aH LE 40 90 40 91 J ES 61 61 4 COM 67 KinematicsDesign 65 L Linear axes 55 sse 66 Load Adaptive Control LAC 69 Rojo mmt Ec 72 Logic diagram 72 u u yan 62 Machine 8 Machine operating panel 27 Main 19 Master keyword 17 Maximum spindle 58 MB 27 97 MBE 220 est uet imm astu 27 l 16 83 WIC R654 TE 16 83 MH 16 84 WIG 16 83 ME TAZA 16 85 MO OA eode uka 16 85 Memory 17 Milling head 58 Module for analog 34 Module for PR
57. B GR HK HR HU JP KR MX MY NL NO PH Vollstandige und weitere Adressen siehe www heidenhain de For complete and further addresses see www heidenhain de FARRESA ELECTRONICA S A 08028 Barcelona Spain www farresa es HEIDENHAIN Scandinavia AB 02770 Espoo Finland www heidenhain fi HEIDENHAIN FRANCE sarl 92310 S vres France www heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH15 9RD United Kingdom www heidenhain co uk Milionis Vassilis 17341 Athens Greece www heidenhain gr HEIDENHAIN LTD Kowloon Hong Kong E mail sales heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary www heidenhain hu Servitama Era Toolsindo Jakarta 13930 Indonesia E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel E mail neumoQneumo vargus co l HEIDENHAIN Optics amp Electronics India Private Limited Chetpet Chennai 600 031 India www heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy www heidenhain it HEIDENHAIN K K Tokyo 102 0083 Japan www heidenhain co jp HEIDENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr HEIDENHAIN CORPORATION MEXICO 20290 Aguascalientes AGS Mexico E mail info heidenhain com ISOSERVE SDN BHD 43200 Balakong Selangor E mail isoserve po jaring my HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands WWNW heidenhain nl HEIDENHAIN Scandi
58. B 6001 The PLB 6001 HSCI adapter is required in order to connect an OEM specific machine operating panel to the iTNC 530 The spindle speed and feed rate override potentiometers of the TE 7xx and the HR handwheel are also connected to this adapter e HSCI interface e Connection for HR handwheel e nputs outputs for keys key illumination Without FS Terminals for 72 inputs and 40 outputs With FS Terminals for 36 FS inputs and 40 outputs e Screw fastening or top hat rail mounting e Configuration of the PLC inputs outputs with the lOconfig computer software PLB 6001 PLB 6001 ID 668792 01 PLB 6001 FS ID 722083 01 Weight 1 2 33 Additional modules Overview Module for analog axes Module for PROFIBUS DP 34 The additional modules are directly connected to the HSCI control system through a slot on the MC main computer CC controller unit or UEC UMC inverter Digital drive designs sometimes also require analog axes or spindles The additional module CMA H 04 04 00 Controller Module Analog HSCl makes it possible to integrate analog servo drives in an HSCI system The CMA H is connected to the HSCI control system through a slot on the underside of the CC or UEC Every controller unit has slots for two boards The CMA H does not increase the total number of available axes every analog axis used reduces the number of available digital control loops by one Analog control loops also need to be enabled on the SIK
59. BF One easily accessible USB 2 0 port is on the front of the unit A cover cap protects it from contamination The USB ports are rated for a maximum of 0 5 A ID 354770 xx ID 624775 xx Cable length up to 5 m Cable length 6 m to 30 m with integrated amplifier USB 1 1 USB hub Cover Software for data transfer TNCremo accessory TNCremoPlus accessory Remote Desktop Manager option 133 If you need further USB ports or if the supply current is not sufficient a USB hub is required The USB hub from HEIDENHAIN offers four free USB 2 0 ports USB hub ID 582884 02 24 V DC power supply max 300 mA The USB hub can be installed in the operating panel in such a way that two USB ports can be accessed from the outside An optionally available cover cap can be used to protect the ports from contamination Cover ID 508921 01 We recommend using HEIDENHAIN software to transfer files between the 530 and a PC This PC software package helps the user to transfer data from the PC to the control The software transfers data blockwise with block check characters BCC Functions e ata transfer also blockwise e Hemote control only serial e File management and data backup of the control e Heading out the log e Print out of screen contents e Text editor e Managing more than one machine Requirements e Windows 2000 XP Vista 7 8 operating system e At least 10 MB free hard disk space e Serial
60. DXF converter converter a n a ID 526450 01 a o o and convert DXF contours 44 Global PGM ID 576057 01 ss program settings Settings 45 Adaptive feed ID 579648 01 Adaptive Feed Control control AFC 46 Python OEM ID 579650 01 Execute Python applications process 48 ID 630916 01 Touch probe cycles for automatic measurement of rotary 66 axes 49 Double speed axes ID 632223 01 Short control loop cycle times for direct drives 61 52 o ID 661879 01 Spatial compensation of error in rotary and linear axes 77 4 additional axes 0 ID 634613 01 4 additional control loops 78 9 additional axes 01 ID 634614 01 8 additional control loops Option Option As of NC ID Remark Page number software 60642x 92 3D ToolComp 01 ID 679678 01 Compensating tool form error only with software option 2 93 Extended Tool 01 ID 676938 01 Extended tool management Management 96 Adv Spindle Interp 02 ID 751653 01 Enhanced functions for an interpolated spindle not with functional safety FS 98 _ l ID 800553 01 Open CAD files directly on the 101 130 OEM option ID 579651 01 Options of the machine tool builder to ID 579651 30 Remote Desk TT 894423 01 Display and operation of external computer units e g a Manager Windows PC 141 Cross Talk Cross Talk Comp ID 800542 01 CTC Compensation of axis couplings 00000000 of axis couplings 142 Pos Adapt Control 0
61. ESESESESESESESESESESESES 2 492 D Front panel opening Mounting surface Space for air circulation 91 740 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 500 476 0 2 120 Ol 111 IL IL JE JU J JL JE JC II LJ LJE JC JC JC JC JC JC JE JE JE J LUE JE JE JE JE JU JE JE L 1 N JU J O N Qu 5 4 476 0 2 4x d 11x45 CN x e E 3 4 ep CN 27105 D Front panel opening Mounting surface 92 745 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm
62. G XX 0vv68c 941 jo uonoeuuoo 101 JUO 2 pieoq xxx xxxGZ0GX C 8902X gLOZX 6vcx X EX x 1S uoqqu LX wog xxg vc9 LL ASN DELE xx 9 8988 XX ZOEOVE 920JJ91UI 21360143 2 01914 er sindul sindul m 8LX GLX 008 JINN osx lt 5568 0050000000 XXXO 73 8885 30 8555668656 voosx lt X 4 A V 0SX VVOCX VLOCX 50000000000 18555555555 555555695 BE 009X XXX9 JIN IOSH 3555859 555585985 09 wog xxg vc9 LL ASN wg 07 46 O Z ASN 55555656595 B 30 5555655565 5659558599 889 XX vlvccL jeuiqeo 68819 IOSH XX 68819 IOSH T IT T dq WT H JU EEE 021 an EE OLX xx 5104 10 uoqqu 09 6Zv08c 09X 5104 10 e qeo uoqqii x 99 6 09
63. HR 130 panel mounted handwheel e Up to three HR 150 panel mounted handwheels via HRA 110 Two handwheels or HRA handwheel adapters one of which can be an HR 550 FS can be connected to the MB machine operating panel the MC main computer or the PLB 6001 adapter for HSCI Handwheels with functional safety are cross circuit proof thanks to the special permissive key logic Portable electronic handwheel with e Keys actual position capture and the selection of 5 axes e Keys for traverse direction and three preset feed rates e hree keys with machine functions see below e Emergency stop button and two permissive buttons 24 V e Magnetic holding pads All keys are designed as snap on keys and can be replaced by keys with other symbols see Snap on keys Keys W o detent With detent HR 410 FCT A FCT B ID 296469 53 FCT C opindle right left ID 296469 54 stop NC start stop ID 296469 55 ID 535220 05 spindle start for PLC basic program HR 410 FS FCT A FCT B ID 337159 11 ID 578114 01 FCT C NC start stop ID 337159 21 ID 578114 11 spindle start for PLC basic program Weight 1 kg Portable electronic handwheel with e Display for operating mode actual position value programmed feed rate and spindle speed error messages Override potentiometer for feed rate and spindle speed e Selection of axes via keys or soft keys e Actual position capture e NC start stop e Spindle on off e
64. I keyboard ITC 750 ITC 760 additional operating station separate TE 7xx necessary IPC 6641 industrial PC for Windows Snap on keys For the control 42 For the handwheel 41 1 New generation of touch probes 2 For more information refer to the Programming Station TNC brochure Accessories Software 530 Page Software enabling SIK options for a limited time and for day by day access to the 17 OEM area N NO TNCscope Software for data recording gt DriveDiag Software diagnosis of digital control loops TNCopt Software for putting digital control loops into service lOconfig Software for configuring PLC I O and PROFIBUS DP components N NO TeleService Software for remote diagnostics monitoring and operation RemotTools SDK Function library for developing customized applications for communication with 80 HEIDENHAIN controls CO virtualT NC Control component for virtual machines TNCtest Software for creation and execution of acceptance tests 1 Available to registered customers for downloading from the Internet 2 Available to all customers without registration for downloading from the Internet opecifications Specifications Axes Rotary axes Synchronized axes PLC axes Main spindle Speed Operating mode switchover Position controlled spindle Spindle orientation Gear shifting Milling head change NC
65. Keys for continuous traverse of the axes e Soft keys for machine functions of the machine manufacturer e Emergency stop button W o detent With detent HR 520 ID 670302 01 ID 670303 01 HR 520 FS ID 670304 01 ID 670305 01 Weight 1 kg For fastening on machine ID 591065 02 37 HR 550 FS HRA 551 FS Connecting cables 38 Electronic handwheel with wireless transmission Display operating elements and functions same as HR 520 In addition e Functional safety e Wireless transmission range up to 20 m depending on environment HR 550 FS W o detent ID 598515 03 With detent ID 606622 03 Replacement for HR 550 FS ID 623166 xx battery HR 550 FS with HRA 551 FS Handwheel mount for HR 550 FS e For docking the HR 550 FS on the machine e Integrated charger for HR 550 FS e Connections to the control and the machine e Integrated transmitter receiver unit HRA 551 FS ID 731928 02 Weight 1 0 kg For more information see the HR 550 FS Product Information sheet For HR 410 For For HR 550 FS HR 520 HR 410 FS with HR 520 FS HRA 551 FS Connecting cable spiral cable to HR o t p ID 312879 01 3 m Connecting cable with metal armor ID 29668 7 Connecting cable without metal gt gt _ ID 296467 Adapter cable for HR HRA to 2 0 j 2 0 ID 296466 Extension cable to adapter cable ID 281429 xx Adapter cable for HRA to MC L h gt ID 749368 xx Extension c
66. M Graphic depiction of the active collision objects FCL 04 Fixture monitoring Tool holder monitoring DCM in the Test Run mode FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC Subprograms Program section repeat Any desired program as subprogram Drilling tapping with a floating tap holder rigid tapping Peck drilling reaming boring counterboring centering Milling inside and outside threads Clearing level and oblique surfaces Multioperation machining of straight and circular slots Multi operation machining of rectangular and circular pockets rectangular and circular studs Cartesian and polar point patterns Contour train also 3 D contour pocket also with contourparallel machining Contour slot with trochoidal milling Interpolation turning only with functional safety FS OEM cycles special cycles developed by the machine tool builder can be integrated Engraving cycle Engrave text or numbers in a straight line or on an arc Datum shift rotation mirror image scaling factor axis specific Tilting the working plane PLANE function Manually definable Global program settings make it possible to manually define shifts rotations and handwheel superimpositioning Mathematical functions sin d cos tan arc sin arc cos arc tan a In log square root of a square root of a 4 b Logical operations
67. OFIBUS DP 34 Monitoring functions 64 Motion Adaptive Control MAC 70 Mounting and electrical installation 82 NC software 5 19 Nonlinear eO Pea bI FERAE 66 O Operating 54 IIS ene 13 Oriented spindle 58 215 72 p mon METH 31 Plz HOO 00525552 m Pn 29 98 PLA E 31 PLAH us cii uu a occ 30 31 600122 33 97 REPE 29 TES 29 PLB odi u 29 PLB O106 T 29 PLB 6108 BO u Deer puer oci nt 29 PER S be sesso 29 FEB O20A ES caster 29 29 0209 29 u au 29 PLB 0209 Fo 29 PEG OKE 57 74 PLC basic program 76 tap apuma 75 PEC 79 PLC DOSIDORIPO 74 aste toto dete atc 73 PEC SOLE KEV wa N 74 OW 74 31 PLD H 04 08 00 5 30 PLD H 08 04 00 5
68. PLB 62xx FS 15 essential FS handwheels are required in systems with functional safety because only they have the required cross circuit proof permissive buttons For a current list of components approved for FS see the Functional Safety FS Technical Manual Safety functions Activation of functional safety For more information The following safety functions are integrated in the hardware and software e Safe stop reactions SS0 SS1 SS2 e Safe torque off STO e Safe operating stop SOS e Safely limited speed SLS e Safely limited position SLP e Safe brake control SBC e Safe operating modes Operating mode 1 Automated or production mode Operating mode 2 Set up mode Operating mode 3 Manual intervention Operating mode 4 Advanced manual intervention process monitoring Please note The complete feature content is not yet available for all machine types with functional safety Before planning a machine with functional safety please inform yourself of whether the current scope of features suffices for your machine design If the control identifies a PLB 62xx FS in the system during booting functional safety is activated In this case it is essential that the following prerequisites be fulfilled e Functional safety versions of safety related control components e g MB 720 FS TE 735 FS HR 550 FS e Safety related SPLC program e Configuration of safe machine parameters e Wiring of the mac
69. T 27 96 TE 295 24 euet AUS LE 28 92 DE eee eee E ciet es ette s 28 93 ME EIUS 28 Tele Serviee votanti ieee obe turbet 72 Thermal 66 Tilting the working 56 MING KCV OCA toL 8 18 RNG P 71 ENGSO ter dt tx leat ess 79 na a 79 6 xy 72 Tool 36 4116 57 57 TOUCH 35 Trace TUNCHOR A ss u 12 ai asset ht 25 88 25 88 pent as 25 88 UEC VX cn 24 a ee REN 26 89 eet tose aa 26 eh Peek RH PR 78 WIS ANU 79 105 V TINO cio opor etit 80 Voltage supply 15 W Workpiece measurement 39 111 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Stralge 5 83301 Traunreut Germany 49 8669 31 0 49 8669 5061 E mail info heidenhain de www heidenhain de DE AR AT AU BE BG BR BY CA CH CN CZ DK HEIDENHAIN Vertrieb Deutschland 83301 Traunreut Deutschland amp 08669
70. The Versatile Contouring Control for Milling Drilling Boring lt mim e Tr e Machines Machining Centers Information for the Machine Tool Builder 530 HSCI September 2014 202 POP Beg ssss ii 5 at tenes 2 BEBBBSSSSSSEEHSSHESSSSSSSESSEEEEEESS 1 F S D b D b Be a aa a aan uh aB al QB a b b E j e umemaneafzSDIBSLESREHDARRLZZASRRANRRERSIUUIST TNC contouring control with drive system from HEIDENHAIN General information 530 System test Expendable parts Standards Note Validity Requirements Functional safety e Contouring control for milling drilling boring machines and machining centers Up to 18 axes and closed loop main spindle HEIDENHAIN inverter systems and motors recommended Uniformly digital with HSCI interface and EnDat interface TFT color flat panel display 19 inch or 15 inch e Storage medium HDR hard disk with 160 GB SSDR solid state disk with 32 GB e Programming in HEIDENHAIN conversational format with smarT NC or according to DIN ISO e Standard milling drilling and boring cycles e Touch probe cycles e FK free contour programming Special functions for fast 3 D machining t e Short block processing time 0 5 ms 31 08 85124205
71. X NOH ee Il gt XX LEQEEG Xx GLLc wog 1 844 equa 8X 21 L8z 91 ea gt wg XX LOIEEG 9689 XX 6G7EL9 cc 12893 GLX 31 LLZ 21 x gt ddA L XX 8 60 L 8 S1 XX Gp909 2 6 187 41 XX EZLOLE 661016 a 41 81 861016 1 sindul uonisog L PL i et ew 060862 wz 28 41 81 627862 wog 28 51 XX pL609E 1 x 907X 810cX VVOCX VLOCX 20 01 2892 AG 19 043u09 E 19960 woz 08 9 woz 964 08XX E a3 UGG XX 9c6Lv9 xXx 96 9 J 2 6698 HS 00 0 0 9 5 AL cc 12093 OLXX NOH a 0 0L 898 AG 419 043u09 XX E L99609 WG xeu XX LE9EEG woz ID 0 12843 6 8 21 1 61899 I mH T T XX 9c6L v9 wg xeu 99664 zz 21 1 90 991 V8LX WGLX 19 041u09 S22 x XXX9 XXL JINN XXL JAN 48 Inverter system 0 10
72. able to adapter cable Se ie ID 749369 xx Dummy plug for standard s ID 271958 03 Dummy plug for handwheels with FS ID 271958 05 i lt Wn 1 For cable lengths up to 20 m between MB and HRA 551 FS 2 For cable lengths up to 50 m between MB and HRA 551 FS See also Cable overview on Page 44 HR 130 HR 150 HRA 110 Panel mounted handwheel with ergonomic control knob It is attached to the MB 7x0 or the TE 7x5 either directly or an extension cable HR 130 W o detent ID 540940 03 With detent ID 540940 01 Weight 0 7 kg Panel mounted handwheel with ergonomic control knob for connection to the HRA 110 handwheel adapter HR 150 W o detent ID 540940 07 With detent ID 540940 06 Weight 0 7 kg Handwheel adapter for connection of three HR 150 panel mounted handwheels and two switches for axis selection and for selecting the subdivision factor The first two handwheels are permanently assigned to axes 1 and 2 The third handwheel is assigned to the axes over a selection switch accessory or by machine parameters The position of the second selection switch accessory is evaluated by the PLC for example to set the proper interpolation HRA 110 ID 261097 04 Weight 1 5 kg Handwheel With turning knob and cable ID 270908 xx selection switch HR 130 HR 150 HRA 110 Handwheel selection switch 39 Industrial PC Additional operating station ITC 755 ITC
73. alculated from these signals When the machine is switched on the machine axes need to traverse a reference mark for an accurate reference to be established between measured value and machine position For encoders with distance coded reference marks the maximum travel until automatic reference mark evaluation for linear encoders is only 20 mm or 80 mm depending on the model or 10 or 20 for angle encoders The routine for traversing the reference marks can also be started for specific axes via the PLC during operation reactivation of parked axes Incremental encoders with sinusoidal output signals with 1 Vpp levels are suitable for connection to HEIDENHAIN numerical controls With absolute encoders the position information is contained in several coded tracks Thus an absolute reference is available immediately after switch on Reference mark traverse is not necessary Additional incremental signals are output for highly dynamic control loops The ITNC 530 features the serial EnDat 2 2 interface includes EnDat 2 1 for the connection of absolute encoders Note Ihe EnDat interface on HEIDENHAIN encoders differs in its pin assignment from the interface on Siemens motors with integrated absolute ECN EON rotary encoders Special adapter cables are available Incremental and absolute linear angle or rotary encoders from HEIDENHAIN can be connected to all position encoder inputs of the controller unit Incremental and abs
74. and TNCopt place the following demands on the PC e Windows 2000 XP Vista 7 operating system e At least 15 MB free memory on the hard disk e Serial or Ethernet interface d Programming and editing Control looo seecific Control opel tes x v i 3867 A 158 151 ica Parent sosule 20111188 5 ay aii monitori IR IR gt 150 ones cont 12223 20022 45 vine Ne lS xj 3 Spes Commotion PLC NOL Mem X61 Aere Actret eque waw ger 00000 71 Oscilloscope Logic signals TNCscope accessory Logic diagram Table function Trace function Log TeleService accessory Bus diagnosis 72 The ITNC 530 features an integrated oscilloscope Both X t and X Y graphs are possible The following characteristic curves can be recorded and stored in six channels e Actual value and nominal value of the axis feed rate e Contouring feed rate Nominal and actual position Following error of the position controller Nominal and actual values for speed acceleration and jerk Content of PLC operands Encoder signal 0 A and 90 B Difference between position and speed encoder Nominal velocity value Integral action component of the nominal current value Torque determining nominal current value simultaneous graphic representation of the logic state
75. and the actual position of the axis The velocity is calculated as follows V velocity K position loop gain S following error Feedforward means that the speed and the acceleration are adjusted to fit the machine Together with the values calculated from the following error it forms the nominal value This greatly reduces the following error to within a few um The torque of synchronous torque and linear motors is subject to periodic oscillations one cause of which can be permanent magnets The amplitude of this torque ripple depends on the motor design and under certain circumstances can have an effect on the workpiece surface After the axes have been commissioned with the TNCopt software the Torque Ripple Compensation TRC of the CC 61xx or UEC 11x can be used to compensate it Machine rotary encoder Machine slide for rotor speed with linear and position encoder Feed motor with Control loop cycle times Axis clamping Double speed control loops option 49 Jerk Jerk limiting Smoothed jerk The cycle time for path interpolation is defined as the time interval during which interpolation points on the path are calculated The cycle time for fine interpolation is defined as the time interval during which interpolation points are calculated that lie within the interpolation points calculated for path interpolation The cycle time for the posi
76. aved in the SIK component Please indicate your SIK number when ordering new options The storage medium is removable and must be ordered separately from the main computer It contains the NC software 60642 04 Depending on the main computer the HDR hard disk or the SSDR solid state disk is used as a storage medium The NC software is based on the HEIDENHAIN HEROS 5 operating system HDR hard disk Free capacity 144 GB For main computer MC 6441 MC 6541 MC 6641 Export license required ID 682272 04 No export license required ID 682272 54 SSDR solid state disk Free capacity 21 GB For main computer MC 6542 MC 7422 MC 7522 Export license required ID 736591 04 No export license required ID 736591 54 The SIK component contains the NC software license for enabling control loops and software options It gives the main computer an unambiguous ID code the SIK number The SIK component is ordered and shipped separately It must be inserted in a special slot in the MC main computer The SIK component with the NC software license is available in various versions depending on the enabled control loops and options Further control loops up to the maximum number available see Controller unit can be enabled later by entering keyword HEIDENHAIN provides the keyword which is based on the SIK number When ordering please indicate the SIK number of your control When the keywords are entered in the control they are saved in
77. bes with cable connection for signal transmission for machines with manual tool change New generation touch probe for NC machines TS 260 Touch probe with radio and infrared transmission for machines with automatic tool change see page 36 for the fitting transmitter receiver unit New generation touch probe with compact dimensions e Hybrid technology Signal transmission via radio and infrared signals e Large transmission range and long operating time e Mechanical collision protection and thermal decoupling Touch probes with infrared signal transmission for machines with automatic tool change see page 36 for the fitting transmitter receiver unit Compact dimensions battery free power supply through integrated air turbine generator over central compressed air supply Activation via switch in taper shank High probing accuracy and reproducibility low probing force 35 Tool The touch probes for tool measurement from HEIDENHAIN measurement are suited for probing stationary or rotating tools directly on the machine The ITNC 530 has standard routines for measuring the length and diameter of the tool as well as the individual teeth The 530 automatically saves the results of measurement in a tool table It is also possible to measure tool wear between two machining steps The 530 compensates the changed tool dimensions automatically for subsequent machining or replaces the tool after a certain limit as f
78. bols In this way the HR handwheel can be adapted to different requirements The snap on keys are available in packs of 5 keys Axis keys Orange Gray Machine functions Spindle functions Other keys gt ID 330816 42 ID 330816 26 ID 330816 23 ID 330816 95 ID 330816 96 ID 330816 97 ID 330816 98 ID 330816 99 ID 330816 0A ID 330816 0B ID 330816 0C ID 330816 70 ID 330816 0X Black ID 330816 1Y Black ID 330816 30 Black ID 330816 31 Black ID 330816 32 ID 330816 73 ID 330816 74 Red ID 330816 08 Green ID 330816 09 Black ID 330816 01 ID 330816 61 Green ID 330816 11 Red ID 330816 12 Green ID 330816 49 ZEE 8 BE E N lt gt JS JG 5 s Hs ID 33081624 ID 330816 36 ID 330816 25 ID 330816 69 ID 330816 0G ID 330816 0H ID 330816 71 ID 330816 72 ID 330816 63 ID 330816 64 ID 330816 18 ID 330816 17 ID 330816 75 ID 330816 76 ID 330816 77 ID 330816 78 ID 330816 79 ID 330816 80 ID 330816 0S ID 330816 40 ID 330816 41 Red ID 330816 50 ID 330816 33 ID 330816 34 ID 330816 13 Green ID 330816 22 lt lt 20 NS CS LS I Ps pe ID 330816 43 ID 330816 38 ID 330816 45 ID 330816 0W ID 330816 0V ID 330816 0N ID 330816 0M ID 330816 67 ID 330816 68
79. d to CC UEC UMC as desired MB PLB 6001 HSCI slave 2 In the system PLB 61xx PLB 62xx HSCI slave 7 in the system HR On MB or 2 in the system of which only one HR 550 FS PLB 6001 PLD H xx xx FS In PLB 6xxx FS 10 in the system Total maximum of 1000 inputs output PLD Hoocxx PLA Hoocxx In PLB __ 25 in the system 51 Functional safety Basic principle Structure Components MB and TE PLB HR 52 Controls from HEIDENHAIN with functional safety meet safety integrity level 2 SIL 2 as per the EN 61 508 standard as well as performance level d category 3 as per EN ISO 13 849 1 which replaced EN 954 1 These standards describe the assessment of safety oriented systems for example based on the failure probabilities of integrated components and subsystems The modular approach helps manufacturers of safety related systems to implement their systems because they can begin with prequalified subsystems Safety related position encoders the 530 control and functional safety accommodate this concept Two redundant safety channels that work independently of each other are the foundation for controls with functional safety All safety relevant signals are captured processed and output via two channels Errors are detected by mutual comparison of the states and data in the two channels In this way the occurrence of just one fault in the control does not lead to the safety functions being incapacitat
80. e entered as Fz feed per tooth or Fy feed per revolution With respect to the path of the tool center With respect to the cutting edge Creating a program with graphical support while another program is being run Motion control with smoothed jerk 3 D tool compensation through surface normal vectors Tool Center Point Management TCPM Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point Keeping the tool normal to the contour Tool radius compensation normal to the tool direction Manual traverse in the active tool axis system Compensating form errors of tools with 3D ToolComp opline interpolation Programming of cylindrical contours as if in two axes Feed rate in mm min Straight line Chamfer Circular path Circle center Circle radius Tangentially connecting circular arc Corner rounding Via straight line tangential or perpendicular Via circular arc User function c Q O Adaptive Feed 45 Control Collision monitoring 40 40 40 FK free contour programming Program jumps 1 Fixed cycles Coordinate transformation Q parameters Programming with variables Programming aids Teach in Test graphics Display modes 3 D line graphics 4 Programming graphics 530 AFC Adaptive feed control adjusts the contouring feed rate to the current spindle power Dynamic Collision Monitoring DC
81. e interconnected via the Ethernet interface The control features a 1000Basel Twisted Pair Ethernet connection to the data network Maximum transmission distance Unshielded 100 m Shielded 400 m The ITNC 530 communicates using the TCP IP protocol e NFS file server e Windows networks SMB Approx 400 to 800 Mbps depending on file type and network utilization Data interface according to DIN 66 020 or EIA standard RS 232 C Maximum transmission distance 20 m 115 200 57 600 38 400 19 200 9600 4800 2400 1200 600 300 150 110 bps The ITNC 530 can transfer data using various protocols The data is transferred character by character The number of data bits stop bits the handshake and character parity must be set by the user The data is transferred blockwise A block check character BCC is used to ensure data integrity This method improves data security Bidirectional transfer of commands and data according to DIN 66 019 The data is divided into blocks and transferred For connecting the interface to the electrical cabinet or operating panel RS 232 C adapter 9 363987 02 25 pin ID 310085 01 The 530 features USB ports for the connection of standard USB devices such as the mouse drives etc There are four USB 3 0 ports on the rear of the MC 7xxx The MC 6xxx has four USB 3 0 ports One of them 15 led to the BF TE More USB 2 0 ports are in the integrated USB hub on the rear of the
82. e times of the position speed and current controllers the controller units from HEIDENHAIN are equally suited for conventional drives for direct drives linear motors torque motors and for HSC spindles They permit a high loop gain and short reaction times to changing machining forces and so make the high contour accuracy and surface quality of the workpiece possible Single speed control loops are usually sufficient for linear or torque motors and for conventional axes Double speed control loops option 49 are preferred for HSC spindles and axes that are difficult to control In the default setting all axes are set to single speed Each axis that is switched from single speed to double speed can reduce the number of available control loops by one PWM frequencies greater than 5 kHz require double speed control loops for which option 49 must be enabled With Current controller Speed controller Position controller 10000 Hz 50 us 100 us 100 us 1 Possible only with option 49 The number of enabled control loops depends on the SIK see computer or on additionally enabled control loops which can also be ordered as needed later e Modular CC 61xx controller units with interface to the inverters Compact UEC UMC inverters with integrated controller unit Controller units main computers and inverters operate in any desired combination 21 CC 61xx The CC 61xx controller units feature e Positi
83. ecific or machine specific solutions can be efficiently implemented Numerous libraries on the basis of Python and GTK are available regardless of whether you want to create special algorithms for special functions or separate solutions such as an interface for machine maintenance software The applications created can be included via the PLC in the familiar PLC windows or they can be displayed in separate free windows that can be expanded to the control s full screen size Operating Times DRIVES Menage esis 75 PLC basic program 76 The PLC basic program serves as a basis for adapting the control to the requirements of the respective machine It can be downloaded from the Internet These essential functions are covered by the PLC basic program Controlling all axes Clamped axes Homing the axes reference end positions Positioning the axes after reference run Compensating the axis temperature owitching the traverse ranges Alternating table operation Feed rate control Spindle control and orientation Activating tool specific torque monitoring Tool changer Pallet changer translational rotatory setup functions Vertical PLC soft key row Support for 19 screens Displaying and managing PLC error messages Status display in the small PLC window Hydraulic control Control of the coolant system internal external air M functions Lubrication Chip conveyor Operation of the second
84. ed The safety related controls from HEIDENHAIN have a dual channel design with mutual monitoring The SPLC safety related PLC program and SKERN safe core software processes are the basis of the two redundant systems The two software processes run on the MC main computer CPU and CC controller unit DSP components The dual channel structure of the MC and CC is also used in the PLB 6xxx FS input output systems and the MB 7xx FS machine operating panel This means that all safety relevant signals e g permissive buttons and keys door contacts emergency stop button are captured via two channels and are evaluated independently of each other by the MC and CC The MC and CC use separate channels to also address the power modules and to stop the drives in case of an error In systems with functional safety certain hardware components assume Safety relevant tasks Systems with FS must consist of only those safety relevant components including their variants which HEIDENHAIN has approved for use Control components with functional safety are recognizable by the suffix FS after the model designation e g MB 720 FS An MB machine operating panel with FS 15 indispensable for systems with functional safety Only on such a machine operating panel do all keys have a dual channel design Axes can be moved without additional permissive keys In systems with functional safety a combination of hardware FS and standard 15 possible but a
85. g and turning operations e Constant surface speed for turning operations e Tooltip radius compensation e Touch probe cycles e FK free contour programming e Special function for fast 3 D machining e Short block processing time 0 5 ms a r LIP h ue A uU i E LL SEEEEEEE J LE Cl wd Dee Es Es Ea GU DDU OD e JG J Jim J Fe Jp UU w Ee Le LJ EU GO 00 000 Ls WWW EJ ED 08 Ls Ge 02 C2 ES Beales De eee ig om Ba m D 2 0 21 I un A A 5 2 6 b 9 UR FS z 9 171141 Vi ERAS TEL A EE m BE E 109 Subject index 5 S axiS FEISCDIDITICI 56 A Absolute 5 59 S 50 Active Chatter Control 63 Active Vibration Damping 69 Adaptive Feed Control AFC 63 Additional modules 34 55 AXIS CAMPING cente u 61 Axis feedback control 60 B 2 S 66 Basic amp 29 BE POO ee aint 27 94 BI et 28 91 BUS 0189
86. g ribbon cable is led doubled The short ribbon cables included in delivery are not necessary for combinations with CC 6108 and or CC 6110 They are only necessary for connecting sockets X69 A and X69 B if the CC units are used separately For more information about connecting a CC 6xxx to a supply unit via ribbon cables see the nverter Systems brochure 23 UEC 11x 24 The UEC 11x compact inverters not only include the inverter but also a controller with PLC inputs and outputs and an integrated braking resistor They form a complete solution for machines with a limited number of axes and low power demands Controllers e Position controller speed controller current controller e HSCI interface e Interfaces to the speed and position encoders Inverters Power electronics e Connections for axis motors and spindle motor e Braking resistor e Connections for motor holding brakes e Additional DC link connection on the front for connection of a PSL 130 System PL e Interfaces for one workpiece touch probe and one tool touch probe e Integrated PLC expandable with PL 61xx UEC 11x 38 free inputs 23 free outputs 7 of which can be switched off UEC 11x FS 38 free inputs 28 free outputs 7 of which can be switched off 8 free FS inputs 8 free FS outputs e Configuration with PC software rnenen ES mara 2 uf D s mmm e
87. h a cross section of 6 e Use only genuine HEIDENHAIN cables and connecting elements Overall dimensions computer MC 6441 MC 6541 MC 6641 IPC 6641 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 59 5 0 5 LO gt aa 0 3 mess 280 5 83 6542 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 343 84 59 5 0 5 gt ou hha 7422 7522 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 3500 3 EIE TA
88. h the various traversing velocities To increase the stability of the position control loop in systems with resonances the position signal from the position encoder which is filtered through a low pass filter is combined with the position signal from the motor speed encoder which is filtered through a high pass filter This signal combination is made available to the position controller as actual position value The possible position controller gain ky factor is increased significantly by this The filter separation frequency is set specifically for each axis via machine parameters The CPF can be used only in dual encoder systems i e on drive motors with speed encoder and position encoder Commissioning and diagnostic aids Overview Diagnostic function Electronic ID label DriveDiag TNCopt accessory Requirements The ITNC 530 provides comprehensive internal commissioning and diagnostic aids It also includes highly effective PC software for diagnosis optimization and remote control The integral diagnostic function permits Display and evaluation of internal control statuses e Display and evaluation of status signals of the inverter components Various HEIDENHAIN components feature an electronic ID label to simplify commissioning and diagnostics The information such as model designation ID number or serial number stored in this ID label can be read by the ITNC 530 or the DriveDiag or TNCopt software for
89. he MC 6542 can be universally integrated HSCI USB and HDL cables to the operating panel are required as control lines The main computers listed are supported as of NC software 60642x 04 These MC main computers cannot be run on earlier software versions pelt 1228 1 Ld r ji i h munuuuocnun 2 amp 2 2 i 6542 7x22 with main computer installed on the back MC 6x41 To be Memory Processor RAM Power Weight installed in medium memory loss MC 7422 Operating SSDR Intel Celeron 1047 2 GB 52 W 75 kg ID 1039537 01 panel 1 4 GHz dual core MC 7522 Operating SSDR Intel Core 17 3 4 GB 60 W 75 kg ID 1071597 01 panel 1 7 GHz dual core MC 6542 Operating SSDR Intel Core 17 3 4 GB 48 W 4 0 kg ID 1081188 01 panel or 1 7 GHz dual core electrical cabinet MC 6441 Electrical HDR Intel Celeron 1047 2 GB 40 W 4 0 kg ID 1054739 01 cabinet 1 4 GHz dual core MC 6541 Electrical HDR Intel Core 17 3 4 GB 48 W 4 0 kg ID 1081185 01 cabinet 1 7 GHz dual core DR 4 GB 75 W 6641 Intel Core 17 3 4 0 kg ID 811550 01 cabinet 2 1 GHz quad core Options Memory medium SIK component Master keyword general key The capabilities of the 530 can also be adapted retroactively with options to meet new requirements These options are described on page 13 They are enabled by entering keywords based on the SIK number and are s
90. he version 99 999 9999 to 99 999 9999 mm Feed rate in mm min relative to the workpiece contour or mm per spindle revolution Feed rate override O 96 to 150 96 Maximum feed rate 60000 min Screw pitch mm No of motor pole pairs 99 999 9999 to 99 999 9999 mm The machine tool builder defines the traverse range The user can set additional limits to the traverse range if he wishes to reduce the working space Three different traverse ranges can be defined selection by PLC The ITNC 530 can control the rotary axes A B and C Special PLC functions are available for rotary axes with Hirth coupling 0 to 360 or 99 999 9999 to 99 999 9999 Feed rate in degrees per minute min 99 999 9999 to 99 999 9999 The machine tool builder defines the traverse range The user can set additional limits to the traverse range if he wishes to reduce the working space Three different traverse ranges can be defined selection by PLC For milling turning operations the rotary axis can be started via the PLC with a defined feed rate For functions specific to milling turning machines see Turning operations A contour defined in the working plane is machined on a cylindrical surface 55 Tilting the The ITNC 530 has special coordinate transformation cycles for working plane controlling swivel heads and tilting tables The offset of the tilting option 8 axes and the tool leng
91. her removal rates and therefore increases productivity without making the user resort to special tools At the same time it prevents any tool overloading and the concomitant premature cutter wear Dynamic Efficiency comprises three software functions Active Chatter Control ACC This option reduces chatter tendencies and permits greater infeeds Adaptive Feed Control AFC This option controls the feed rate depending on the machining situation Trochoidal milling function for the roughing of slots and pockets that eases the load on the tool Each solution in itself offers decisive advantages in the machining process But the combination of these TNC features in particular exploits the potential of the machine and tool and at the same time reduces the mechanical load dynamic efficiency Adaptive Feed Control AFC option 45 Active Chatter Control ACC option 145 With Adaptive Feed Control AFC the contouring feed rate is controlled depending on the respective spindle power in percent Benefits of adaptive feed control e Optimization and reduction of machining time 9 ool monitoring e Protection of the machine mechanics e Documentation by capturing and saving the learning and process data Integrated NC function and therefore an alternative to external software solutions Already existing NC programs can be used Restrictions AFC cannot be used for analog spindles or in volts perher
92. hine for systems with functional safety Functional safety cannot be activated or deactivated by parameter For more information on the topic of functional safety refer to the Technical Information documents Safety Related Control Technology for Machine Tools and Safety helated Position Encoders For details see the Functional Safety FS Technical Manual Your contact person at HEIDENHAIN will be glad to answer any questions concerning controls with functional safety 53 Operating system HEROS 5 54 The iT NC 530 runs HEROS 5 Real time Operating System This future oriented operating system features powerful functions e Display of PDF files Drawings work instructions etc can be opened directly on the control e Direct Internet access from the ITNC 530 thanks to the integrated browser e You can open various file formats directly on the 530 and also edit some of them with the appropriate editors ext files txt ini Graphic files bmp png Tables xls csv Internet files html e Standardized display format for operating system dialogs e Setting up a firewall for additional data security Axes Linear axes Display and programming Traverse range Rotary axes Display and programming Traverse range Free rotation Cylindrical surface interpolation option 8 The ITNC 530 can control the linear axes X Y Z as well as U V W depending on t
93. in red color in the machine display Dynamic collision monitoring is active in both the manual operating modes as well as the machine operating modes and is indicated by a symbol in the operating mode display Please note e Only the machine manufacturer can define collision objects including clamping fixtures e Collisions between machine components such as swivel heads and the workpiece cannot be detected n servo lag operation no feedforward an oversize must be taken into account for the collision objects e Checking for collision is not possible in the Test Run mode Collision monitoring also protects fixtures and tool carriers from collisions These can be selected from a library adapted and inserted in the machine s kinematics model The 3 D collision objects are configured with the commissioning software KinematicsDesign gs operation operation 11141268 Peeithse display S001 OM lide LLL a 261 533 94 611 325 000 324 500 GFrogramming EE Context sensitive help KinematicsDesign accessory The HELP and ERR keys provide the user with context sensitive THE program block not permitted until rata contour 15 resolven help This means that in the event of an error message the control Compe 8 3 K Te fC Dh 838 5590 GCCr20 displays information on the cause of the error and proposes te Fe s
94. ion Display of the current machining time in the Program Run operating modes Mid program startup in any block in the program returning the tool to the calculated nominal position to continue machining the graphic support in smarT NC also lets you return to a point pattern Program interruption contour departure and return One table per traverse range for storing reference points Multiple datum tables for storing workpiece related datums Workpiece oriented or tool oriented execution of pallet tables with any number of entries for selection of pallets part programs and datums Touch probe calibration Compensation of workpiece misalignment manual or automatic Setting of reference points manual or automatic Automatic tool and workpiece measurement Global setting of touch probe parameters FCL 02 Probing cycle for three dimensional measurements Toggle between showing the measurement results in the coordinate system of the workpiece or the machine FCL 03 Automatic measurement and optimization of machine kinematics English German Czech French Italian Spanish Portuguese Dutch Swedish Danish Finnish Norwegian Slovenian Slovak Polish Hungarian Russian Cyrillic Romanian Turkish Chinese traditional and simplified Korean Options Option Option As of NC ID Remark Page number software 60642x 0 Additional Axis 1 ID 354540 01 Additional control loop 1 20 1 Additional Axis 2 ID 353904 01 Additional control loo
95. ion 49 Single speed 0 2 ms Double speed 0 1 ms option 49 Tow 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8 000 Hz 10 000 Hz Operation In electrical cabinet 5 C to 40 C In operating panel 0 C to 50 C Storage 20 C to 60 C Tint 150 us 125 us 100 us 75 us with option 49 60 us with option 49 50 us with option 49 Machine interfacing Machine interfacing Feature content level FCL Error compensation Linear axis error Nonlinear axis error Backlash Reversal spikes with circular movement Hysteresis Thermal expansion otatic friction Sliding friction Integrated PLC Program format Program input at the control Program input by PC PLC memory PLC cycle time PLC inputs outputs PLC inputs 24 V DC PLC outputs 24 V DC Analog inputs 10 V Inputs for PT 100 thermistors Analog outputs 10 V PLC functions omall PLC window Large PLC window PLC soft keys PLC positioning PLC basic program Integration of applications High level language programming User interfaces can be custom designed ITNC 530 Page OI O O O O gt O O O O N NI O O O O l O O O O Statement list N CO C2 gt 1 69 9 ms to 30 ms adjustable A PLC system can consist of max seven PLB 61xx and max 2 MB 7xx one TE 7x5 29 or one PLB 6001 A total maximum of 1000 inputs outputs is supported Via PL UEC UMC Via PL UEC
96. itably have errors resulting from their assembly or the design The more axes a machine has the more sources of errors there are For example according to 150 230 1 a linear axis can have six types of error and a rotary axis can have eleven The use of mechanical means to cope with these errors requires considerable effort These errors become particularly evident on 5 axis machines or very large machines Thermal expansion that can cause highly complex geometry changes of machine components cannot be disregarded either The KinematicsComp function option 52 enables the machine tool builder to improve machine accuracy considerably The machine s degrees of freedom and the positions of the centers of rotation of the rotary axes are described in the standard kinematics of the ITNC 530 The expanded kinematics description of KinematicsComp permits the import of compensation value tables Most of the geometry errors of a machine can be described in compensation value tables are compensated in such a way that the tool center point TCP follows exactly the ideal nominal contour Thermally induced errors are also measured and compensated via sensors and the PLC Fault characteristics according to ISO 230 1 EBA For example the spatial errors of the tool tip are measured with a laser tracer or laser interferometer The KinematicsComp option cannot be enabled for the export versions Fault characteristics according
97. ition of the axes in the working space This can also be compensated by CTC dynamic precision Active Vibration Damping AVD option 146 Position Adaptive Control PAC option 142 Load Adaptive Control LAC option 143 The high dynamics of modern machine tools lead to deformations in the machine base frame and drive train during acceleration and deceleration of the feed drives This results in vibrations such as machine setup vibrations that may reduce the attainable accuracy and surface quality of the workpieces The Active Vibration Damping AVD controller function dampens the especially critical low frequency oscillations and optimizes the control behavior of the affected axis at the same time so that high accuracy workpieces with increased surface quality can also be produced at high feed rates The improved rigidity attained can be used to increase the dynamic limit values e g jerk and therefore makes reduced machining times possible Option 142 PAC permits dynamic and position dependent adaptation of controller parameters depending on the position of the tool in space The specifics of a machine s kinematics cause a unique position of the axes center of gravity in the working space This results in a variable dynamic behavior of the machine which can negatively influence the control s stability depending on the axis positions To exploit the machine s dynamic possibilities you can use
98. management software The HEIDENHAIN DNC software interface is an attractive communication platform for this purpose It provides all the data and configuration capabilities needed for these processes so that an external PC application can evaluate data from the control and If required influence the manufacturing process To enable you to use HEIDENHAIN DNC effectively HEIDENHAIN offers the RemoTools SDK development package It contains the COM components and the ActiveX control for integration of the DNC functions in development environments RemoTools SDK ID 340442 xx For more information refer to the HE DENHAIN DNC brochure The virtualTNC control software is a control component for virtual machines for machine simulations and is available via the HEIDENHAIN DNC interface Single station license ID 584421 01 Network license For 14 workstations ID 643492 01 For 20 workstations ID 643494 01 For more information refer to the DNC brochure Mounting information Clearances and mounting Proper minimum When mounting the control components please observe proper minimum clearances space requirements clearance length and position of the connecting cables Installation in an electrical cabinet Installation in an operating panel OOO
99. n Sliding friction Thermal expansion KinematicsOpt option 48 66 The ITNC 530 automatically compensates mechanical errors on the machine Linear error can be compensated over the entire travel range for each axis The ITNC 530 can compensate for ball screw pitch errors and sag errors simultaneously The compensation values are stored in a _ LI The play between table movement and rotary encoder movement on direction changes can be compensated in length measurements by spindle and rotary encoder This backlash is outside the controlled system The hysteresis between table movement and motor movement is also compensated in direct length measurements In this case the hysteresis is within the controlled system In circular movements reversal spikes can occur at quadrant transitions due to mechanical influences The iTNC 530 can compensate for these reversal spikes At very low feed rates high static friction can cause the slide to stop and start repeatedly for short periods This is commonly known as stick slip The ITNC 530 can compensate for this problem condition Sliding friction is compensated by the speed controller of the ITNC 530 To compensate thermal expansion the machine s expansion behavior must be known The temperature can be recorded via thermistors connected to the analog inputs of the ITNC 530 The PLC evaluates the tempera
100. navia AB 7300 Orkanger Norway www heidenhain no Machinebanks Corporation Quezon City Philippines 1113 E mail infoQmachinebanks com PL PT RO RS RU SE SG SK SL TH TR UA US VE VN ZA APS 02 384 Warszawa Poland www heidenhain pl FARRESA ELECTR NICA LDA 4470 177 Maia Portugal www farresa pt HEIDENHAIN Reprezentanta Romania Brasov 500407 Romania www heidenhain ro Serbia gt BG OOO HEIDENHAIN 115172 Moscow Russia www heidenhain ru HEIDENHAIN Scandinavia AB 12739 Skarholmen Sweden www heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 www heidenhain com sg KOPRETINATN s r o 91101 Trencin Slovakia www kopretina sk NAVO d o o 2000 Maribor Slovenia WWNW heidenhain si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand www heidenhain co th T amp M M hendislik San ve Tic LTD STI 34728 Umraniye Istanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C www heidenhain com tw Gertner Service GmbH Kiev 01133 Kiev Ukraine www heidenhain ua HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Co Ltd HCM City Vietnam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
101. no export license required This catalog supersedes all previous editions which thereby become invalid Subject to change without notice Some of these specifications require particular machine configurations Please note also that for some functions a special PLC program must be created by the manufacturer If no explicit distinction is made between standard and FS components FS functional safety then the data and other information apply to both versions e g TE 745 TE 745 FS Contents TNC contouring control with drive system from HEIDENHAIN Overview tables HSCI control components Accessories Cable overview Technical description Data transfer and communication Mounting information Overall dimensions General information Other HEIDENHAIN controls Subject index Please refer to the page references in the tables with the specifications 15 32 44 51 78 81 83 107 109 110 Overview tables Components Control systems 15 design 19 design Page Main computer For operating MC 7422 MC 7522 screen integrated MC 6542 15 panel or MC 6542 For electrical MC 6441 MC 6541 MC 6542 or MC 6441 MC 6541 MC 6542 or cabinet MC 6641 MC 6641 Memory medium MC 7x22 SSDR solid state disk MC 6x42 6x41 N HDR hard disk N NC software license On SIK component Screen BF 750 integrated in MC 7x22 BF 760 Operating panel TE 720 or TE 730 or TE 735 TE 740 o
102. odule with 4 digital FS inputs and ID 727219 02 8 digital FS outputs Total current Outputs 010 7 2 A per output lt 8 A simultaneously Power output Max 200 W Weight 0 2 kg PLA H 08 04 04 Analog module for PL 6xxx with ID 675572 02 e 8 analog inputs 10 V e 4 analog outputs 10 V 4 analog inputs for PT 100 thermistors Weight 0 2 kg For unused slots ID 383022 01 PC software for configuring HSCI and PROFIBUS components PL 550 PLC input output system for PROFIBUS DP PL 550 Basic module I O modules Empty housing lOconfig accessory PLC inputs and outputs are also available via the external modular PL 550 PLC input output system It consists of a basic module and one or more 1 modules and is connected to the MC main s computer via the PROFIBUS DP interface The PLC I O modules are configured with the PC software lOconfig The additional module for PROFIBUS DP Page 34 must be installed in the MC before the PLB 550 is connected to the control LA 09000000 WwwiA VY YV YY f PL 550 Basic module with PROFIBUS DP interface The PLB 550 has slots for four I O modules It serves as a PROFIBUS slave total of 32 slaves can be connected to the MC with integrated PROFIBUS interface board
103. olute rotary encoders from HEIDENHAIN can be connected to all speed encoder inputs of the controller unit Channel inputs Signal level Interface Incremental signals 1 Absolute position values EnDat 2 22 02 Incremental signals 1 Vpp Absolute position values EnDat 2 22 22 1 Switchable 2 Includes EnDat 2 1 e Input frequency 33 kHz 350 kHz 33 2 350 kHz 350 kHz 20 Speed 350 kHz 40 59 Digital servo control Integrated inverter Velocity Acceleration feedforward feedforward Digital Position Digital speed current controller control controller Power stage Nominal position Nominal speed St nen Actual current Actual speed Actual position Axis feedback The ITNC 530 can be operated with following error or feedforward control control During roughing operations at high speeds for example you can switch to velocity semi feedforward control via an OEM cycle in order to machine faster at reduced accuracy Operation with The term following error denotes the distance between the following error Operation with feedforward control Compensation of torque ripples 60 Position controllers speed controllers current controllers and inverters are integrated in the ITNC 530 HEIDENHAIN synchronous or asynchronous motors are connected to the ITNC 530 momentary nominal position
104. olutions The machine tool builder can also use this function for PLC error messages KinematicsDesign is a PC program for creating adaptable kinematic configurations It supports Complete kinematic configurations e Transfer of configuration files between control and PC When used with the 530 KinematicsDesign provides further conveniences e Assignment table e Kinematics description table e Kinematics subfile description table 9 Tool carrier kinematics description table Definition table for collision monitored objects Modeling of the collision monitored objects for DCM option 40 Kinematics descriptions developed for the 530 can also be converted to kinematics descriptions for the TNC 640 620 320 128 If KinematicsDesign 15 connected with a control online operation is also possible with the programming station software then machine movements can be simulated graphically along with axis traverse With the 530 when DCM is active the working space 15 also simulated and any collisions or collision endangered components of defined objects are displayed in a definable color Possible display views include a wire model or a pure listing of the transformation chain The TNC 640 and 530 can also depict the entire work envelope 65 Error compensation Overview Linear error Nonlinear error Backlash Hysteresis Reversal spikes Static frictio
105. on controller speed controller current controller e HSCI interfaces PVVM interfaces to the UM UR UE power modules me e Interfaces to the speed and position encoders e Interfaces for power supply inverter oder PSL 135 e SPI interfaces for expansion modules e g 4 CC 6110 CC 6106 CC 6108 CC 6110 Digital control loops Max 10 single speeq Speed inputs 10 x 1 or EnDat 2 2 Position inputs 8 x 1 or EnDat 2 2 10 x 1 or EnDat 2 2 PWM outputs 10 Weight 4 7 kg 4 8 kg 10 6 Ib ID 662636 xx ID 66263 7 xx ID 662638 xx For more than 10 control loops an HSCI line is used to combine the controller units For example CC 6106 CC 6106 for up to 12 control loops CC 6106 CC 6108 for up to 14 control loops CC 6110 CC 6108 for up to 18 control loops Constraints e 20 control loops for max 18 axes 2 spindles can be activated second spindle can be controlled alternately with the first spindle e Up to four drive control motherboards are permissible in the HSCI system CC 6106 has one motherboard CC 6108 CC 6110 each has two motherboards 22 Ribbon cable for Additional ribbon cables are necessary if multiple CC 6xxx units supply voltage are combined Combination Length Dimension C 2 x CC 6108 or 300 mm 26 5 mm ID 325816 22 2 x CC 6110 or CC 6108 and CC 6110 2 x CC 6106 100 mm 31 5 mm ID 325816 24 1 In order to reduce the voltage drop the lon
106. onnection to KTY USB hub mm Cover cap accessory Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 1000 2 Mounting surface 105 USB extension cable with hubs mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm L 1000 5000 n x 5000 nee L Ordering length KTY adapter connector mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm Leave space for connecting cable TTE lt 106 General information Documentation Technical documentation User documentation Other documentation e iTNC 530 HSCI Technical Manual Inverter Systems and Motors Technical Manual e Functional Safety Technical Manual TS 260 Mounting Instructions TS 460 Mounting Instructions TS 444 Mounting Instructions e TS 642 Mounting Instructions TS 740 Mounting Instructions e TT 160 Mounting Instructions e TT 460 Mounting Instructions ITNC 530 Conversational Programming User s Manual Cycle Programming User s Manual e DIN ISO User s Manual smarT NC Pilot Miscellaneous e TNCremo User s Manual e TNCremoPlus User s Manual PLCdesign User s Manual CycleDesign User s Manual JOconfig User s Manual e KinematicsDesign User s Manual e 530 brochure Touch Probes brochure
107. onsumption S 1000 W 2 Outputs NC 24V DC sx20A 9 A double insulation from line power 5 V DC s 16 A only for PSL 135 electrically connected with 24 V DC NC PLC 24 V DC lt 20 A basic insulation from line PSL 130 power Total 832A 750W The PSL 130 serves as a 24 V DC power supply unit for supplying the HSCI components If a UEC controller unit is used then the PSL 130 is not necessary if the total current consumption of the connected HSCI components does not exceed 3 5 A HSCI components Current consumption 24 V DC NC Main computer MC 6441 17 6541 6542 2 0A MC 6641 3 2A MC 7422 2 2A MC 7522 2 5A 0 2 A without handwheel Machine operating panel PLB 6001 0 2 A without handwheel MB 7x0 Keyboard TE 7x5 MB integrated 0 2 A without handwheel PLC inputs outputs PLB 62xx 0 3 A without touch probe PLB 61xx 02 PLD 0 05 A PLA 01 25A Handwheels HR 520 0 05 A HRA 551 FS HR 550 FS 0 5 A while charging HR 410 0 05 A HR 130 0 05 A HRA 110 3 x HR 150 0 2 A Screen BF 750 21 760 Touch probes See specifications of the touch probes The PSL 135 has an additional 5 V DC output and is therefore suited for supplying the CC controller unit and the MC main computer It may be necessary for a double row configuration Module width Degree of Weight protection PSL 130 ID 575047 04 PSL 135 50 mm IP 20 2 5 kg ID 627032 03 HSCI adapter for OEM machine operating panel PL
108. ool builder when the PLCE partition is created Another advantage is that the data can be backed up from the control to a separate data carrier USB drive network e g TNCremo in spite of the encryption and can later be uploaded again You need not enter the password but the data cannot be read until the keyword is supplied 73 PLC window Small PLC window Large PLC window PLC soft keys PLC positioning PLC axes 74 PLC error messages can be displayed by the TNC in the dialog line during operation The TNC can show additional PLC messages and bar diagrams in the small PLC window A complete PLC page can be shown as a window PLC messages and graphics can be displayed With the BF 750 the machine tool builder can define his own soft keys on the screen instead of the horizontal NC soft keys In addition he can define his own PLC soft keys in the vertical soft key row The BF 760 also features soft keys on the left of the screen Self defined soft keys can be shown there as required All closed loop axes can be also positioned via the PLC PLC positioning of the NC axes cannot be superimposed on NC positioning Axes can be controlled by the PLC They are programmed by M functions or OEM cycles The PLC axes are positioned independently of the NC axes Progressing and Program run full sequence BLK FORM 8 1 Z X 30 Y 30 2 30 BLK FORM 8 2 X 30 Y 30 290 TOOL CRLL 2
109. or Ethernet interface In addition to the features you are already familiar with from TNCremo TNCremoPlus can also transfer the current content of the control s screen to the PC live screen This makes it very simple to monitor the machine TNCremoPlus ID 34044 7 xx Remote operation and display of external computer units via Ethernet connection e g to a Windows PC The information is displayed on the control s screen Remote desktop manager ID 894423 01 79 DNC applications Overview HEIDENHAIN DNC option 18 RemoTools SDK accessory virtual TNC accessory 80 The development environments on Windows operating systems are particularly well suited as flexible platforms for application development in order to come to terms with the increasingly complex requirements of the machine 5 environment The flexibility of the PC software and the large selection of ready to use software components and standard tools in the development environment enable you to develop PC applications of great use to your customers in a very short time for example e Error reporting systems that for example send the customer a text message to his cell phone reporting problems on the currently running machining process e Standard or customerspecific PC software that decidedly Increases process security and equipment availability e Software solutions controlling the processes of manufacturing systems e Information exchange with job
110. or example after tool breakage With the triggering TT touch probes the disk type probe contact is deflected from its rest position upon contact with a stationary or rotating tool sending a trigger signal to the 530 control TT 160 New generation touch probe signal transmission to the control over connecting cable TT 460 Next generation touch probe hybrid technology signal transmission via radio or infrared beam see below for fitting transmitter receiver unit TL Micro TL Nano The TL laser systems operate without any contact A laser beam probes the length diameter or contour of the tool Special measuring cycles in the ITNC 530 evaluate the information Transceiver unit The radio or infrared transmission is established between the TS or TT touch probe and the SE transceiver unit SE 660 For radio or infrared transmission hybrid technology shared SE for TS 460 and TT 460 next generation SE 540 For infrared transmission integration in the spindle head SE 642 For infrared transmission shared SE for TS and TT The following combinations are possible SE 660 SE 540 SE 642 TS 460 Radio infrared Infrared TT 460 Radio infrared Infrared Infrared 36 rri HEIDENHAIN SE 660 Electronic handwheels Overview HR 410 HR 520 Mount for HR 520 The standard 530 supports the use of electronic handwheels e HR 550 FS wireless handwheel or e HR 410 or HR 520 portable handwheel or
111. or use by the end user Connection to PROFIBUS DP is possible via an additional module 24 V DC of power are supplied to the main computer and other HSCI components by the PSL 13x supply unit For the entire HSCI system this 24 V DC NC supply voltage is required to be safely separated voltage PELV It must not be connected to the 24 V DC supply voltage for PLC components e g holding brakes This 24 V DC NC is a supply voltage for electric circuits with basic insulation that must not be connected to each other or mixed with safely separated electric circuits Because the entire NC software is saved on the memory card HDR or 5508 no export version is required for the main computer itself Export versions are available only for the easily replaceable storage medium and the SIK component 15 Versions 16 Various versions of the MC main computer are available e For installation in the operating panel The MC 7x22 and the BF visual display unit 15 form one unit and are installed directly in the operating panel Advantage except for the power supply line only one HSCI connecting cable to the electrical cabinet is necessary e For installation in the electrical cabinet The MC 6x41 is installed in the electrical cabinet HSCI USB and HDL cables to the operating panel are required as control lines e For installation in the operating panel or electrical cabinet Because the SSDR solid state disk is used as a storage medium t
112. p 2 20 2 Additional Axis 3 ID 353905 01 Additional control loop 3 20 3 Additional Axis 4 ID 367867 01 Additional control loop 4 20 4 Additional Axis 5 DE ___ ID 367868 01 Additional control loop 5 5 Additional Axis 6 ID 370291 01 Additional control loop 6 6 Additional Axis 7 ID 370292 01 Additional control loop 7 7 Additional Axis 8 ID 370293 01 Additional control loop 8 8 Software option 1 ID 367591 01 Rotary table machining e Programming of cylindrical contours as if in two axes e Feed rate in mm min Coordinate transformation 56 e Tilting the working plane PLANE function Interpolation e Circle in 3 axes with tilted working plane 9 Software option 2 ID 367590 01 3 D machining 56 e 3 D tool compensation through surface normal vectors Tool center point management TCPM Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point e Keeping the tool normal to the contour e ool radius compensation normal to the tool direction e Manual traverse in the active tool axis system Interpolation e Linear in 5 axes export license required e Spline execution of splines 3rd degree polynomial 18 HEIDENHAIN DNC 01 ID 526451 01 Communication with external PC applications over COM 80 component 40 collision collision O ID 52645201 526452 01 Dynamic Collision Monitoring DCM Collision Monitoring DCM 42
113. r TE 745 NO N NO Machine operating panel MB 720 integrated in TE 735 Integrated in TE 745 PLB 6001 HSCI adapter for OEM machine operating panel CC 6106 CC 6108 CC 6110 CC 6106 CC 6106 CC 6108 CC 6106 CC 6108 CC 6108 CC 6106 CC 6106 CC 6106 CC 6110 CC 6108 20 control loops CC 6110 CC 6110 Power supply PSL 130 PSL 135 PLC inputs With HSCI PL 6000 consisting of PLB 62xx basic module system PL or PLB 61xx outputs interface expansion PL and I O modules On UEC On UMC With PROFIBUS PL 550 consisting of PLB 550 basic module and I O modules DP interface Additional modules for analog axes spindles in the HSCI system Module for PROFIBUS DP NO C2 Controller unit 6 control loops N N 8 control loops N N 10 control loops N N 12 control loops 14 control loops N N 16 control loops N N 18 control loops N N N N C2 N N N O 69 OO Inverter systems Compact inverters and modular inverters UEC 111 UMC 111 5 control loops UEC 112 6 control loops UEC 113 Connecting cables No Inverters with 4 control loops integrated controller unit NO No For further information refer to the Inverter Systems for HEIDENHAIN controls brochure 1 May be necessary depending on the configuration Please note he MC main computer does not have any PLC input
114. rades and are enabled via the Feature Content Level FCL option ID 529969 01 The features in a feature content level are listed in User functions For the current NC software 60642 exx there are not yet any FCL software improvements that are subject to a fee ix HEIDENHAIN OEM Option Key Generator HEIDENHAIN icum Software Key Generator This software makes it possible to generate an activation code for software options on HEIDENHAIN controls These are then enabled completely but can only be activated once and only for a limited time Enter the necessary values and press Generate to generate the desired activation Tool tips help you automatically when entering the values Serial No SN Option Days OEM Key Activation key NC software Recommended combinations NC software license Included license and options enabling of 2 Without Incl option8 Incl options 8 co control loops S 8 software and 9 depending on the 25 5 2 5 T option CC E lt o O N N 4 ID 586084 20 ID 586084 09 ID 586084 01 ID 586084 70 ID 586084 59 ID 586084 51 5 ID 586084 24 ID 586084 17 ID 586084 02 0 ID 586084 4 ID 586084 6 7 ID 586084 52 6 ID 586084 25 ID 586084 18 ID 586084 03 0 1 ID 586084 75 ID 586084 68 ID 586084 53 7 ID 586084 26 ID 586084 19 ID 586084 04 0 1 2 ID 586084 76 ID 586084 69 ID 586084 54 8 ID 586084 27 ID 586084 23 ID 586084
115. rally at your disposal by telephone If you have any questions on the interfacing of the control or in the event of faults TNC support 49 8669 31 3101 E mail service nc support heidenhain de PLC programming 49 8669 31 3102 E mail service plc heidenhain de NC programming 49 8669 31 3103 E mail service nc ogm heidenhain de Measuring systems 49 8669 31 3104 E mail service ms support heidenhain de Lathe controls 49 8669 31 3105 E mail service lathe support heidenhain de On request HEIDENHAIN engineers will calibrate your machine 5 geometry e g with a KGM grid encoder HEIDENHAIN provides technical customer training in the following subjects NC programming e PLC programming e TNC optimization e TNC service Encoder service Special training for specific customers For more information on dates registration etc call in Germany 49 8669 31 2293 or 31 1695 49 8669 31 1999 E mail mtt heidenhain de www heidenhain de Other HEIDENHAIN controls Examples TNC 128 TNC 620 TNC 640 Information TNC 128 brochure e Straight cut control for milling drilling and boring machines e Up to 5 axes and open loop main spindle e Analog command interface to the drives 10 V e Compact design Screen keyboard and main computer all in one unit e Dimensions 400 mm x 450 mm x 91 mm e Integral 12 1 inch TFT color flat panel display e Storage medium for NC programs CompactFlash memory card e P
116. rogramming in HEIDENHAIN conversational format e Standard milling drilling and boring cycles e Touch probe cycles e Short block processing time Information 620 brochure e Compact contouring control for milling drilling and boring machines Up to 5 axes and closed loop main spindle HEIDENHAIN inverter systems and motors recommended Uniformly digital with HSCI interface and EnDat interface Compact design Screen keyboard and main computer housed in one unit MC 7410 Screen and main computer housed in one unit MC 7420 and separate keyboard with integrated ASCII keys Dimensions 400 mm x 470 mm x 100 mm MC 7410 Integrated 15 inch TFT color flat panel display Storage medium for NC programs CompactFlash memory Programming in HEIDENHAIN conversational format or according to DIN ISO e Standard milling drilling and boring cycles e Touch probe cycles e Short block processing time 1 5 ms Information TNC 640 brochure e Contouring control for milling turning machines and machining centers e Up to 18 axes and closed loop main spindle e HEIDENHAIN inverter systems and motors recommended e Uniformly digital with HSCI interface and EnDat interface e FT color flat panel display 19 inch or 15 inch e Storage medium HDR hard disk with 160 GB or SSDR solid state disk with 32 GB e Programming in HEIDENHAIN conversational format or according to DIN ISO e Comprehensive cycle package for millin
117. s of up to 16 operands markers words inputs outputs counters timers e Marker M e nput l e Output e imers T e Counter C e poLogik X PC software for transferring the oscilloscope files to a PC With TNCscope you can record and save up to 16 channels simultaneously simultaneous graphic representation of the logic states of up to 16 operands markers words inputs outputs counters timers The current conditions of the markers words inputs outputs counters and timers are displayed in tables The conditions can be changed through the keyboard The current content of the operands and the accumulators 15 shown in the statement list in each line in hexadecimal or decimal code The active lines of the statement list are marked For the purposes of error diagnostics all error messages and keystrokes are recorded in a log The entries can be read using the PLCdesign or TNCremo software for PCs PC software for remote diagnostics remote monitoring and remote operation of the control For more information please ask for the Remote Diagnosis with TeleService Technical Information sheet In Diagnosis mode the structure of the HSCI PROFIBUS system as well as the details of the HSCI PROFIBUS components can be displayed in a clearly laid out screen For HSCI components this is possible even to the level of individual terminals Proweree rus OSCILLOSCOPE OSCILLOSCOPE a at WWW T
118. s outputs Therefore one PL 6000 UEC or UMC is necessary for each control They feature safety relevant inputs outputs as well as the connections for touch probes Accessories Accessories 530 Page Electronic handwheels HR 410 portable handwheel or HR 520 portable handwheel with display or HR 550 FS portable wireless handwheel with display or HR 130 panel mounted handwheel or e Up to three HR 150 panel mounted handwheels via HRA 110 handwheel adapter Workpiece touch probes TS 260 touch trigger probe with cable connection e TS 460 touch trigger probe with radio or infrared transmission or TS 444 touch trigger probe with infrared transmission or TS 642 touch trigger probe with infrared transmission or e TS 740 touch trigger probe with infrared transmission Tool touch probes e TT 160 touch trigger probe with cable connection or e TT 460 touch trigger probe with radio or infrared transmission or TL Nano laser system for contact free tool measurement or TL Micro laser system for contact free tool measurement Programming station Control software for PCs for programming archiving and training e Single station license with original control keyboard e Single station license with virtual keyboard e Network license with virtual keyboard Demo version with virtual keyboard or PC keyboard tree of charge Industrial PC ITC 755 additional operating station with touch screen and ASCI
119. sition entry Tool compensation Tool tables Cutting data Constant contour speed Parallel operation 3 D machining Rotary table machining Contour elements Approaching and departing the contour 10 Option us gt fe Is 530 Basic version 3 axes plus spindle A total of 14 additional NC axes or 13 additional NC axes plus second spindle Digital current and shaft speed control HEIDENHAIN conversational With smarT NC According to ISO Direct loading of contours or machining positions from DXF files and saving as smarT NC or conversational contouring programs or as point tables Point filter for smoothing externally created NC programs Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates Incremental or absolute dimensions Display and entry in mm or inches Display of the handwheel path during machining with handwheel superimpositioning Tool radius in the working plane and tool length Radius compensated contour look ahead for up to 99 blocks M120 Three dimensional tool radius compensation for changing tool data without having to recalculate an existing program Multiple tool tables with any number of tools Cutting data tables for automatic calculation of spindle speeds and feed rates from tool specific data cutting speed feed per tooth Entry of cutting speed as alternative to the spindle shaft speed Feed rate can also b
120. spindle alternately with the first Wye delta connection switchover static dynamic o coded spindle 3 D head with C axis operation 3 D head change Positioning the spindle as an axis Operation with clamped axes Axes with central drive Axes with Hirth grid Indexing fixture PLC log Touch probes PLC support for handwheels Control of doors Support for IPC 61xx Interfacing to the machine OEM cycles CycleDesign accessory OEM options options 101 to 130 Tool management Tool measurement Cutting data calculation Pallet management The machine tool builder can create and store his own cycles for recurring machining tasks These OEM cycles are used in the same way as standard HEIDENHAIN cycles The soft key structure for the cycles is managed using the CycleDesign PC program In addition CycleDesign can be used to store help graphics and soft keys in BMP format in the TNC The machine tool builder can enable his own developments by using the HEIDENHAIN option management in the SIK menu of the control Thirty OEM options are available that can be enabled separately with a HEIDENHAIN keyword just as any normal option These options are requested for example by OEM cycles or PLC modules that are ideally stored on the encrypted PLCE partition of the control Another advantage is that options can be enabled with the Software Key Generator for a limited time for testing With integral PLC the tool changer
121. stalled e Handwheel All electric and electronic control components must be installed in an environment e g electrical cabinet housing that fulfills the requirements of protection class IP 54 dust and splash proof protection in order to fulfill the requirements of contamination level 2 All components of the OEM operating panel must also comply with protection class IP 54 just like the HEIDENHAIN operating panel components Protect your equipment from interference by observing the rules and recommendations specified in the Technical Manual This unit fulfills the requirements for EN 50370 1 and is intended for operation in industrially zoned areas Interference is produced by capacitive and inductive coupling into electrical conductors or into device connections caused by e Strong magnetic fields from transformers or electric motors e Helays contactors and solenoid valves e High frequency equipment pulse equipment and stray magnetic fields from switch mode power supplies Power lines and leads to the above equipment e Keep a minimum distance of 20 cm from the MC CC and its leads to devices that carry interference signals e Keep a minimum distance of 10 cm from the MC CC and its leads to cables that carry interference signals For cables in metallic ducting adequate decoupling can be achieved by using a grounded separation shield e Shielding according to EN 50 178 e Use equipotential bonding conductors wit
122. station It is operated in the same way as the TNC ITC 750 with 15 screen ID 1039544 01 for TE 73x ITC 760 with 19 screen ID 827086 01 for TE With the IPC 6641 industrial PC you can start and remotely operate Windows based applications via the TNC s user interface The user interface is displayed on the control screen Option 133 is required since Windows runs on the industrial PC it does not influence the NC machining process The IPC is connected to the NC main computer via Ethernet No second screen is necessary since the Windows applications are displayed on the TNC s screen via remote accesses In addition to the IPC 6641 industrial PC a separately ordered hard disk is required for operation The operating systems Windows 7 or 8 can be installed on this empty data medium IPC 6641 ID 1039543 01 To be installed in Electrical cabinet Processor Intel Core 17 3 2 1 GHz quad core RAM memory 4 GB Weight 4 0 kg HDR hard disk ID 1074770 51 Empty data carrier for Windows operating system Free capacity 160 GB m SS HMRI 13 34 1 1 s 11 DEDE Qd C S Z s x 3 D Fl c DO Cas al F X nubis mii ui 755 1 1 WY ww 0 BED onap on keys for HR Overview The snap on keys make it easy to replace the key sym
123. th UEC Includes connections for TS and TT touch probes as well as TL Safety relevant inputs outputs Without FS 12 free inputs 7 free outputs With FS 6 free FS inputs 2 free FS outputs PLB 6204 for 4 I O modules ID 591832 03 PLB 6204 FS for 4 I O modules ID 586789 03 PLB 6206 for 6 I O modules ID 630054 03 PLB 6206 FS for 6 I O modules ID 622721 03 PLB 6208 for 8 I O modules ID 630055 03 PLB 6208 FS for 8 I O modules ID 620927 03 Expansion PL For connection to the system PL to increase the number of PLC inputs outputs PLB 6104 for 4 I O modules ID 591828 03 PLB 6104 FS for 4 I O modules ID 590479 03 PLB 6106 for 6 modules ID 630058 03 PLB 6106 FS for 6 1 modules ID 804755 01 PLB 6108 for 8 I O modules ID 630059 03 PLB 6108 FS for 8 I O modules ID 804756 01 Up to seven PLB 6xxx can be connected to the control The maximum cable length results from the maximum permissible length of the HSCI chain of 70 m 29 I O modules for HSCI Empty housing lOconfig accessory 30 There are I O modules with digital and analog inputs and outputs For partially occupied basic modules the unused slots must be occupied by an empty housing PLD H 16 08 00 module with 16 digital inputs and ID 594243 02 9 digital outputs PLD H 08 16 00 module with 8 digital inputs and ID 650891 02 16 digital outputs PLD H 08 04 00 FS 1 0 module with 8 digital FS inputs and ID 598905 02 4 digital FS outputs PLD H 04 08 00 FS m
124. the SIK component This enables and activates the options Should service become necessary the SIK component must be inserted in the replacement control to enable all required options There is a master keyword general key for putting the ITNC 530 into service that will unlock all options for a duration of 90 days After this period only those options with the correct keywords will be active The general key is activated via a soft key 550 solid state disk SIK component 17 TNCkeygen accessory Feature content level FCL 18 TNCkeygen is a collection of PC software tools for generating time limited enabling keys for HEIDENHAIN controls OEM Key Generator is used to generate enabling keys for software options by entering the SIK number the option to be enabled the duration and a manufacturerspecific password The enabling period is limited to 10 to 90 days Each option can only be enabled once Option enabling is independent of the general key The OEM daily key generator generates an enabling key for the protected area of the machine tool builder This grants the operator access to the area on the day the key was generated On the ITNC 530 error fixes and software improvements were separated from each other as of NC software 34049x 02 Error fixes are usually free of charge and contained in updates of the NC software In contrast software improvements are available for a fee They are offered as feature upg
125. ths are compensated by the TNC The TNC can manage more than one machine configuration e g different swivel heads The machine configurations are switched via the PLC The change in the dimensions of the swivel head or tilting table caused by a rise in temperature can be compensated by the ITNC 530 Tilting table Swivel head 5 axis machining Tool Center Point Management option 9 The offset of the tilting axes is compensated so that the tool tip remains on the contour Handwheel commands can also be superimposed during machining without moving the tool tip from the programmed contour Synchronized Synchronized axes move in synchronism axes option 24 and are programmed with the same axis designation With HEIDENHAIN controls parallel axis systems gantry axes such as on portal type machines or tilting tables can be moved synchronously to each other through high accuracy and dynamic position control With gantry axes more than one slave axis can be assigned to one master gantry axis They may also be distributed to several controller units 56 Torque control PLC axes Torque control is used on machines with mechanically coupled motors for which a defined distribution of drive torque 15 desired Or parts of the controlled system show a backlash effect that can be eliminated by tensioning the servo drives e g toothed racks For torque control the master and slave must be
126. tion controller is defined as the time interval during which actual position value is compared to the calculated nominal position value The speed controller cycle time is the time interval in which the actual speed value Is compared to the calculated nominal speed value The cycle time for the current controller is defined as the time interval during which the actual current value is compared to the calculated nominal current value CC UEC UMC Path interpolation 3 ms Fine interpolation 0 2 ms 0 1 ms Position controller 0 2 ms 0 1 ms Speed controller 0 2 ms 0 1 ms Current controller 0 1 ms at 5000 Hz 1 Double speed with option 49 2 Single speed double speed with option 49 The control loop can be opened through the PLC in order to clamp specific axes Double speed control loops permit higher PWM frequencies as well as shorter cycle times of the speed controller This makes improved current control for spindles possible and also higher control performance for linear and torque motors The derivative of acceleration is referred to as jerk A linear change in acceleration causes a jerk step Such motion sequences may cause the machine to oscillate To prevent machine oscillations the jerk is limited to attain optimum path control The jerk is smoothed by nominal position value filters The 530 therefore mills smooth surfaces at the highest possible feed rate and yet keeps the contour accurate The operator
127. to ISO 230 1 EXA 67 Dynamic Precision Cross Talk Compensation CTC option 141 68 The hypernym Dynamic Precision stands for a number of HEIDENHAIN solutions for milling that dramatically improve the dynamic accuracy of a machine tool The dynamic accuracy of machine tools can be seen in position errors at the tool center point TCP which depend on motion quantities such as velocity and acceleration also Jerk and result from vibrations of machine components and other causes All the deviations are together responsible for dimensional errors and faults in the workpiece surface They therefore have a decisive influence on quality and when poor quality parts are scrapped also on productivity Because the stiffness of machine tools is limited for reasons of design and economy problems such as compliance and vibration within the machine design are very difficult to avoid Dynamic Precision counteracts these problems with intelligent control technology to enable designers to further improve the quality and dynamic performance of machine tools That saves time and money in production The machine tool builder can use the options comprised by Dynamic Precision either individually or in combination e CTC Compensates acceleration dependent position errors at the tool center point thereby increasing accuracy in acceleration phases AVD Active vibration damping improves surfaces e Position dependent adaptation
128. ture information and transfers the compensation value to the NC Using the KinematicsOpt function machine tool builders or wi and editing No of measuring points 4 3 end users can check the accuracy of rotary or swivel axes and ERN TE compensate for possible displacements of the center of rotation i eame of these axes The deviations are automatically transferred to gnome the kinematics description and can be taken into account in the nr ME Q kinematics calculation T In order to measure the rotary axes you must attach a calibration x sphere e g 100 250 from HEIDENHAIN at any 1 8 position on the machine table HEIDENHAIN touch probe uses a special cycle to probe this calibration sphere and measures the rotary axes of the machine fully automatically But first you define the resolution of the measurement and define for each rotary axis the range that you want to measure The results of measurement are the same regardless of whether the axis is a rotary table a tilting table or a swivel head Calibration sphere accessory KinematicsComp option 52 HEIDENHAIN offers calibration soheres as accessories for the measurement of rotary axes with KinematicsOpt KKH 100 Height 100 mm ID 655475 02 KKH 250 Height 250 mm ID 655475 01 Narrow workpiece tolerances require high machine accuracy However machine tools inev
129. tz control mode Strong milling forces come into play during heavy machining roughing at high cutting speed Depending on the tool spindle speed the resonances in the machine tool and the chip volume metal removal rate during milling the tool can sometimes begin to chatter This chattering places heavy strain on the machine and causes ugly marks on the workpiece surface The tool too is subject to heavy and irregular wear from chattering In extreme cases it can result in tool breakage To reduce the inclination to chattering HEIDENHAIN now offers an effective antidote with the Active Chatter Control ACC option The use of this option is particularly advantageous during heavy cutting ACC makes substantially higher metal removal rates possible depending on the machine model the metal removal rate increases by 25 96 and more You reduce the mechanical load on the machine and increase the life of your tools at the same time Top Part milled with ACC Bottom Part milled without ACC 63 Monitoring functions Description Dynamic Collision Monitoring DCM option 40 64 During operation the control monitors the e Amplitude of the encoder signals e Edge separation of the encoder signals e Absolute position of encoders with distance coded reference marks e Current position following error monitoring e Actual path traversed movement monitoring e Position deviation at standstill e Nominal speed
130. xes IV and V are exchangeable snap on keys Contouring keys Operating mode keys e ASCII keyboard Spindle speed feed rate and rapid traverse override potentiometers e USB interface to the MC main computer e Touchpad e USB port with cover cap on front A PLB 6001 is required for connection of an OEM specific machine operating panel TE 740 Weight ID 886546 01 3 2 kg Same as 740 but with integrated machine operating panel Power supply 24 V DC 4 W 36 exchangeable snap on keys with status LEDs freely definable PLC 36 exchangeable snap on keys with status LED freely definable via PLC assignment according to PLC basic program 12 axis keys spindle start spindle stop 22 other function keys Other operating elements NC start NC stop emergency stop button control voltage on 2 holes for additional keys or keylock switches e Connection for HR handwheel HSCI interface TE 745 7 free PLC inputs and 5 free PLC outputs TE 745 FS A free FS inputs and 5 free PLC outputs and dual channel FS inputs for emergency stop and permissive buttons of the handwheel Keys illuminated addressable via PLC TE 745 ID 679817 01 745 FS 10 805482 01 Weight 4 3 kg 1 ud kt 760 C3 2 CO GIC i md LO Um i J s md E36JIEt6366 8 6 6 J J 16 J w 0 UO GO w 0 D ED BE 21 6 W

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