1785-10.6, ControlNet PLC-5 Programmable Controllers, Quick Start
Contents
1. 27 o Im c SS 20609 M For more information see the Universal I O Chassis installation instructions publication number 1771 2 10 Ground the 1 0 Chassis Enclosure Grounding Electrode Ground O DS Conductor Bus To Grounding Electrode System i ic Ground Lug 62 ISERE n Hig bS Ground Lug 1 0 Chassis Wall For more information see the Allen Bradley Programmable Controller Wiring and Grounding Guidelines publication number 1770 4 1 20626 M Publication 1785 10 6 November 1998 2 4 Set Up the Hardware Install the Power Supply Locking Bar j A EN 2 20619 M 9 D 1771 2 135 Publication 1785 10 6 November 1998 T 1 Set the jumpers on the back side of the power supply like this 2 Connect the power cord to the 120Vac connector of the power supply module This side plugs into connector on the module insert wire insert wire place tool here place tool here 3 Install the power supply in2. RSLinx communication software 1 9355 WAB You can order 9324 RWCNTENE to receive RSLogix 5 RSNetWorx and RSLinx on a single CD Publication 1785 10 6 November 1998 1 4 Before You Begin Compliance to European Union Directives Publication 1785 10 6 November 1998 If this product has the CE mark it is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical construction file EN 50081 2EMC Generic Emission Standard Part 2 Industrial Environment EN 50082 2EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications e Industrial Automation Wiring and Grounding Guidelines For Noise Immunity publication 1770 4 1 e Guidelines for Handling Lithium Batteries publication AG 5 4 e Automation Systems Catalog C
3. Nodes not on network Connect nodes to network Publication 1785 10 6 November 1998 Troubleshoot the Processor System Indicator Color Probable Cause Recommended Action Off Internal diagnostics failed 1 Turn power off make sure ControlNet address is T m not 00 reseat processor then power up and 2 0 A B Clear memory and reload your program 3 Replace EEPROM with new program 4 If still an error replace the processor No power Check power supply Steady Red Faulted unit Cycle power or reset unit If fault persists contact your Allen Bradley Company Inc representative or distributor Flashing Normal operation if processor is in No action required Green FLASH memory program mode Flashing The processor s ControlNet address Configure the ControlNet network so that UMAX is at Red Green is above UMAX least as high as the processor s ControlNet address Set the processor s ControlNet address at or below UMAX Alternating Self test No action required Red Green Alternating Incorrect node configuration Check network address and other ControlNet Red Off configuration parameters u G off Channel disabled No action required A or B Configure for ControlNet communication Steady Normal operation No action required Green Flashing Temporary errors No action required Green Off Make sure that ControlNet is properly terminated Flashing Media fault Check media fo
4. L Connection to Channel 1A Channel 1B Channel 14 12 le lcontrolNet Redundant Media Ports BNC dedicated S Battery Compartment ATTENTION Make sure you understand the anti static environment The processor is shipped in a static shielded container to guard against electrostatic damage Electrostatic discharge can damage integrated circuits or semiconductors in the processor module if you touch backplane connector pins It can also damage the module when you set configuration plugs or switches inside the module Avoid electrostatic damage by observing the following precautions Remain in contact with an approved ground point while handling the module by wearing a properly grounded wrist strap Do not touch the backplane connector or connector pins When not in use keep the module in its static shielded container Wrist strap Publication 1785 10 6 November 1998 Before You Begin 1 3 Check Your Components For this quick start you need this hardware and software Product name Catalog number Hardware ControlNet PLC 5 processor 1785 L20C15 L40C15 L80C15 ControlNet network access cable 1786 CP 1771 1 0 chassis 1771 A1B power supply 1771 P4S personal computer communication interface card 1784 KTCx15 Software RSLogix5 programming software 9324 RL5300END diskettes or 9324 RL5300ENE CDROM RSNetWorx network 9357 CNETL3 configuration software
5. Allen Bradley ControlNet PLC 5 Programmable Controllers Cat No 1785 L20C15 L40C15 L80C15 Quick Start Phase 1 5 Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company Inc
6. Important Duetothe modular nature of a programmable control system the product with the highest temperature rating determines the overall temperature code rating of a programmable control system in a Class I Division 2 location The temperature code rating is marked on the product label as shown Important Par suite de la nature modulaire du systeme de controle programmable le produit ayant le taux le plus eleve de temperature determine le taux d ensemble du code de temperature du systeme de controle d un programmable dans un emplacement de Classe 1 Division 2 Le taux du code de temperature est indique sur l etiquette du produit Temperature code rating CL1DIV2 GP A B C D TEMP Gp Look for temperature code rating here Taux du code de temp rature CL 1 DIV2 GP A B C D TEMP SP Le taux du code de temp rature est indiqu ici The following warnings apply to products having CSA certification for use in hazardous locations Les avertissements suivants s appliquent aux produits ayant la certification CSA pour leur utilisation dans des emplacements dangereux ATTENTION Explosion hazard Substitution of components may impair suitability for Class Division 2 Do not replace components unless power has been switched off or the area is known to be non hazardous Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Do not
7. is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to e identify a hazard e avoid the hazard recognize the consequences Important Identifies information that is critical for successful application and understanding of the product ControlNet is a trademark PLC is a registered trademark of Allen Bradley Company Inc Who Should Use this Manual Purpose of this Manual How to Obtain a User Manual Preface Preface Read this preface to familiarize yourself with the rest of the manual This preface covers the following topics e who should use this manual e purpose of this manual e conventions used in this manual e Rockwell Automation support To use this manual you should understand programmable controllers and be able to interpret the ladder logic instructions required to control your application For more information see the documents listed on the following page or contact your local Rockwell Automation representative This manual introduces you to installing and using a ControlNet PLC 5 processor system In addition it shows you how to set up a system using a typical configuration Since this is a Quick Start manual we do not cover all of the ControlNet PLC 5 processor features but gi
8. Power Up the System ssc cae eee edo awa ek qug Chapter 4 Use the General Status Indicators 1 Use the ControlNet Status Indicators Use the DH RIO Status Indicators Monitor ControlNet Configuration and Status Appendix A eere wee LINE E 1 Publication 1785 10 6 November 1998 toc ii Table of Contents Quick Start Phase 1 5 Notes Publication 1785 10 6 November 1998 What You Need to Do Set up the Hardware Chapter 2 Set up the Software Chapter 3 Troubleshoot the Processor System Chapter 4 Before You Begin Chapter 1 The ControlNet network is a high speed link that lets PLC processors and I O devices e g I O racks variable speed drives Man Machine Interface MMI and other automation devices exchange data The ControlNet PLC 5 processors have one logical ControlNet port consisting of two BNC connectors and one network access port these processors let you connect to the ControlNet network If you need more information see the ControlNet PLC 5 Programmable Controllers User Manual phase 1 5 publication number 1785 6 5 22 see pagd P 1 for information about how to obtain a copy of this manual PC with Programming Software 786 CP C s ee B3 el Cz 0000 E __ PLC 5 40C proce
9. Red Battery low Battery low Replace battery within 10 days PROC Off Battery is good Normal operation No action required PROC Green Processor is in run Normal operation No action required FORCE steady mode and fully operational COMM Green Processor memory is blinking being transferred to EEPROM Red Major fault Run time error Check major fault bit in status file blinking 5 11 for error definition Clear fault bit correct problem and return to run mode Alternating Processor in Normal operation if No action required allow flash update to Red and FLASH memory processor s FLASH complete Green programming mode memory is being reprogrammed Processor FLASH Contact your local A B representative for a memory checksum field firmware update error Red Major fault Processor memory Clear memory and reload program steady has checksum error Check backplane switch settings Memory module and or insert correct memory module error Power down reseat processor and nternal diagnostics power up then clear memory and have failed reload your program Replace EEPROM with new program then if necessary replace the processor Off Processor is in program Check power supply and connections load or test mode or is not receiving power Publication 1785 10 6 November 1998 4 2 Troubleshoot the Processor System Indicator Color Description Probable Cause Recommended Action FORCE Amber SF
10. publication number 1785 6 5 22 e Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 12 documentation provided with your communication card e Data Highway Data Highway Plus Data Highway II Data Highway 485 Cable Installation Manual publication 1770 6 2 2 1 Install the software 2 Start the programming software 3 Powerup the system Chapter 3 Set Up the Software Install the Software and Set Up the Programming System Use the following software packages to configure your ControlNet system Use To RSNetWorx for the ControlNet network define ControlNet network parameters such as network update time media redundancy physical media configuration maximum scheduled nodes maximum unscheduled nodes RSLogix5 enter user program files create delete monitor data table files enter module configuration enter channel 0 1A 1B and 3 configuration administer passwords and privileges For information about using these software packages see the online help systems for RSNetWorx for ControlNet and RSLogix5 software Before you install your programming software make certain you meet the requirements for that software Then follow the procedures outlined in the online help and documentation to install the software and configure communication Publication 1785 10 6 November 1998 3 2 Set Up the Softwa
11. 7 1 Publication 1785 10 6 November 1998 Preface P 3 Conventions Used in This The following conventions are used throughout this manual Manual e Bulleted lists provide information not procedural steps e Numbered lists provide sequential steps or hierarchical information e Italic type is used for emphasis e extinthis font indicates words or phrases you should type e Key names match the names shown and appear in bold capital letters for example ENTER gt Tip We use this convention to call attention to helpful information Publication 1785 10 6 November 1998 P 4 Preface Rockwell Automation Support Publication 1785 10 6 November 1998 Rockwell Automation offers support services worldwide with over 75 Sales Support Offices 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone plus Allen Bradley representatives in every major country in the world Local Product Support Contact your local Rockwell Automation representative for e sales and order support e product technical training e warranty support e support service agreements Technical Product Assistance If you need to contact Rockwell Automation for technical assistance call your local Rockwell Automation representative Your Questions or Comments on this Manual If you find a problem with this manual please notify us by completing and sending the enclosed Publication Probl
12. L80C15 Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 1785 Enhanced PLC 5 Processor System Overview 1785 2 36 ControlNet System Overview 1786 2 12 1785 PLC 5 Programmable Controllers Quick Reference 1785 7 1 PLC 5 Programming Software Instruction Set Reference Manual 1785 6 1 Industrial Automation Wiring and Grounding Guidelines 1770 4 1 ControlNet media ControlNet Cable System Component List AG 2 2 ControlNet Cable System Planning and Installation Manual 1786 6 2 1 ControlNet Coax Tap Installation Instructions 1786 2 3 ControlNet Network Access Cable Installation Instructions 1786 2 6 ControlNet Repeater Installation Instructions 1786 2 7 Universal 1771 1 0 chassis Universal 1 0 Chassis installation instructions 1771 2 210 power supply Power Supply Modules 1771 P4S P6S P4S1 P6S1 installation instructions 1771 2 135 PS Allen Bradley Publication Index for your specific power supply SD499 DH network Enhanced and Ethernet Programmable Controllers User Manual 1785 6 5 12 Data Highway Data Highway Plus Data Highway Il Data Highway 485 Cable 1770 6 2 2 installation instructions communication card 1784 KTCx15 ControlNet Communication Interface Card installation instructions 1784 5 20 Allen Bradley Publication Index for your specific communication card SD499 communication interface ControlNet Communication Interface User Manual 1770 6 5 20 1770 KFC15 terms and definitions Industrial Automation Glossary AG
13. disconnect connectors unless power has been switched off or the area is known to be non hazardous Secure any user supplied connectors that mate to external circuits on this equipment by using screws sliding latches threaded connectors or other means such that any connection can withstand a 15 Newton 3 4 Ib separating force applied for a minimum of one minute Batteries must only be changed in an area known to be non hazardous AVERTISSEMENT Risque d explosion La substitution de composants peut rendre ce materiel inacceptable pour lesemplacements de Classe Division 2 Couper le courant ou s assurer quel emplacement est designe non dangereux avant de remplacer lescomposants Avant de debrancher l equipement couper le courant ou s assurer que l emplacement est designe non dangereux Avantde debrancher les connecteurs couper le courant ou s assurer que l emplacement est reconnu non dangereux Attacher tous connecteurs fournis par l utilisateur et relies aux circuits externes de cet appareil a aide de vis loquets coulissants connecteurs filetes ou autres moyens permettant aux connexions de resister a une force de separation de 15 newtons 3 4 Ib 1 5 kg appliquee pendant au moins une minute Afin d eviter tout risque d explosion s assurer que l emplacement est designe non dangereux avant de changer la batterie Publication 1785 10 6 November 1998 Notes Publication 1785 10 6 Novemb
14. the chassis and snap the module locking bar over the modules For more information see the Power Supply Modules 1771 P4S P6S P4S1 P6S1 Installation Instructions publication number ES Set Up the Hardware 2 5 Install the PLC 5 Processor Locking Bar Ejector Tab 2 lt PLC 5 20 Zz pom Battery Connector y Battery Cover T CRD M Card Guides 2 20610 M Battery For detailed information about handling and disposing of the battery as well as other important guidelines see publication AG 5 4 For more information see the ControlNet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 22 1 Define the DH Station Address of Channel 1A by setting switch assembly SW 1 on the back of the processor See the side of the processor if you want to use another address side view of processor side view m down 57 6 Kbaud For series E and later processors use this switch to select baud rate For series D and earlier processors this switch is always off iy 230 Kbaud 2 Specify the digital interface of channel 0 bottom view of PLC 5 20C processor Front of Processor 2555666568 12345678910 bottom
15. view of PLC 5 40C and 5 80C processor Front of Processor IT i IX side view ls 12345678910 ij Set the ControlNet network addresses by using the two 10 digit rotary switches on top of the module ControlNet PLC 5 processor s NET address 1 20 30 Lay v 50 i i 90 NL 60 80 70 4 To install the battery slide the battery side connector into the processor side connector until you hear them snap together and attach the battery cover 5 Install the processor module Publication 1785 10 6 November 1998 2 6 Set Up the Hardware Connect the Personal Computer to the PLC 5 Processor Card Guides Publication 1785 10 6 November 1998 Power Up the System Power up the system Check the LED display on the processor If your system is operating properly the PROC LED should be steady red If the PROC LED is not red see chapter 4 for troubleshooting information before you install any I O modules Install the 1 0 Modules Locking Bar wiring arm Install each 1 0 module and connect the 20618 M For more information see the installation instructions or user manual for the particular module you are installing For more information see e ControlNet PLC 5 Programmable Controllers User Manual phase 1 5
16. 3 lbs 2 oz 1 42 kg Keying Between 40 and 42 Between 54 and 56 Agency Certification CSA certified When product or CSA Class Division 2 Groups A B C D certified UL listed packaging is marked CE marked for all applicable directives 1 Please note that the clock calendar will update appropriately each year including the year 2000 Publication 1785 10 6 November 1998 PLC 5 20C PLC 5 40C PLC 5 80C Maximum User Memory Words 16K 48K 100K Maximum Any Mix 512 2048 3072 Total 1 0 Complimentary 512 in and 2048 in and 3072 in and 512 out 2048 out 3072 out 0 5 ms per K word bit logic Program Scan Time 2 ms per K word typical ControlNet Transmission Rate 5M bit s yo Network Update Time NUT 2 100 ms user selectable Number of ControlNet Ports 1 redundant Maximum Number of Nodes per Link without a Repeater 48 with 250 m approx 820 ft cable length Maximum Number of Nodes per Link with Repeaters 99 Maximum Link Cable Length without a Repeater 1 000 m approximately 3 280 ft with 2 nodes 500 m approximately 1 640 ft with 32 nodes 250 m approximately 820 ft with 48 nodes Maximum Number of 1 0 Map Entries 64 96 128 Maximum DIF DOF Size 2000 words 3000 words 4000 words Maximum Link Cable Length with Repeaters 6 000 m approximately 19 680 ft with 2 nodes 3 000 m approximately 9 840 ft typical Remote 1 0 Transmission R
17. C and or I O forces Normal operation No action required steady enabled Amber SFC and or I O forces blinking present but not enabled Off SFC and or I O forces not present COMM Off No transmission on Normal operation if channel 0 channel is not being used Green Transmission on Normal operation if blinking channel 0 channel is being used Publication 1785 10 6 November 1998 Use the ControlNet Status Indicators Troubleshoot the Processor System 4 3 The ControlNet status indicators inform you of the operational state of the ControlNet network Indicator O 0 gro Color Description Probable Cause Recommended Action Off ControlNet I O not Normal operation if No action required present or not Channel 2 not being operating used Steady Green All nodes configured Normal operation No action required inthe ControlNet map table present and operating properly Flashing Green Off At least one node Cable s or Repair or replace configured for the connector s broken cable s or ControlNet network or not connected connector s and not present or not reconnect operating properly Destination Repair or replace module s bad or module s missing Node s not on Connect node to network network Flashing Red Off All nodes configured Cable s or Repair or replace for ControlNet not connector s broken cable s or present or not or not connected connector s and operating properly reconnect
18. ate 57 6K bit s and DH 115 2K bit s 230 4K bit s 1 0 Scan Time Typical 10 ms per rack 57 6K bit s 7 ms per rack 115 2K bit s 3 ms per rack 230K bit s Maximum Number of Remote 1 0 Racks 3 15 23 Maximum Number of Remote 1 0 Devices 12 60 92 Number of Ports Configurable for DH or Remote 1 0 1 2 2 Adapter or Scanner Number of Dedicated DH Ports 1 0 0 Number of Serial Ports 1 Number of Coprocessor Ports 1 Maximum Number of MCPs 16 1 ThePLC 5 40C processor has a limit of 32K words per data table file 2 of total data table space 3 Publication 1785 10 6 November 1998 The PLC 5 80C processor has a limit of 56K words per program file and 32 K words per data table file The PLC 5 80C processor has 64K words For more information see the ControlNet Cable System Planning and Installation Manual publication 1786 6 2 1 CSA Hazardous Location Approval Approbation d utilisation dans des emplacements dangereux par la CSA ceruties products for general use as well as tor use In hazardous locations Actual CSA certification is indicated by the product label as shown below and not by statements in any user documentation a Tes produits d utilisation generale aussi bien que CEUX qui s utilisent dans des emplacements dangereux La certification CSA en vigueur est indiquee par l etiquette du produit et non par des affirmations dans la documentation a l usage des utilisat
19. els Belgium Tel 32 2 583 06 00 Fax 32 2 6853 06 40 Automation Asia Pacific Headquarters 27 F Citicorp 18 Whitfield Road Causeway Bay Hong Kang Tat 85212887 4788 852 2508 1846 Publication 1785 10 6 November 1998 PN 955133 89 Supersedes Publication 1785 10 6 August 1997 1998 Rockwell International Corp All Rights Reserved Printed in USA
20. em Report in the back of this manual If you have any suggestions for how this manual could be made more useful to you please contact us at the address below Rockwell Automation Allen Bradley Company Inc Control and Information Group Technical Communication 1 Allen Bradley Drive Mayfield Heights Ohio 44124 6118 Telephone 440 646 5000 FAX 440 646 4320 Before You Begin Set Up the Hardware Set Up the Software Troubleshoot the Processor System Specifications Table of Contents Chapter 1 What You Need to Do Identify the Processor s Front Panel Components Check Your Components Compliance to European Union Directives Directive 222348 lid dead LI nan Low Voltage Directive Chapter 2 Install the Hardware Configure the I O Chassis Ground the I O Chassis Install the Power Supply Install the PLC 5 Processor Powerup the System Install the I O Modules Connect the Personal Computer to the PLC 5 Processor Chapter 3 Install the Software and Set Up the Programming System Start the Programming Software
21. er 1998 Allen Bradley NIU Publication Problem Report If you find a problem with our documentation please complete and return this form Pub Name ControlNet PLC 5 Programmable Controllers Quick Start Phase 1 5 Check Problem s Type Describe Problem s Internal Use Only Technical Accuracy tex illustration Completeness procedure step _ illustration definition info in manual What information is missing example guideline feature accessibility explanation L other _ info not in manual Clarity What is unclear Sequence What is not in the right order Other Comments Use back for more comments Your Name Location Phone Return to Marketing Communications Allen Bradley Co 1 Allen Bradley Drive Mayfield Hts OH 44124 6118Phone 440 646 3166 FAX 440 646 4320 Publication ICCG 5 21 August 1995 PN 955107 82 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE Rockwell Automation Allen Bradley 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE a Rockwell aromati Rockwell Automation helps its customers suparior ret
22. eurs Example of the CSA certification product label CL1DIV2 GP A B C D SP _ TEMP Exemple d tiquette de certification d un produit par la CSA CL1DIV2 GP A B C D SP _ TEMP To comply with 5 certification for use in hazardous locations the following information becomes a part of the product literature for this CSA certified industrial control product This equipment is suitable for use in Class Division 2 Groups A B C D or non hazardous locations only The products having the appropriate CSA markings that is Class Division 2 Groups A B C D are certified for use in other equipment where the suitability of combination that is application or use is determined by the CSA or the local inspection office having jurisdiction Pour satisfaire a la certification de CSA dans des endroits dangereux les informations suivantes font partie integrante de la documentation ce produit industriel de controle certifie par la CSA Cet equipement convient a l utilisation dans des emplacements de Classe 1 Division 2 Groupes A B C D ou ne convient qu a l utilisation dans des endroits non dangereux Les produits portant le marquage approprie de la CSA c est a dire Classe 1 Division 2 Groupes A B C D sont certifies a l utilisation pour d autres equipements ou la convenance de combinaison application ou utilisation est determinee par la CSA ou le bureau local d inspection qualifie
23. ff off EEPROM memory transfer to processor memory at power up 2 3 h EEPROM memory transfers to processor memory if processor memory x not valid on off EEPROM memory does not transfer to processor memory 4 en Processor Memory Protection off Processor memory protection disabled on Processor memory protection enabled 5 l Regardless of this switch setting outputs are turned off when any of the following occurs processor detects a runtime error anl O chassis backplane fault occurs you select program or test mode you seta status file bit to reset a local rack 2 If an EEPROM module is not installed and processor memory is valid the processor s PROC LED indicator blinks and the processor sets S 11 9 bit 9 in the major fault status word To clear this fault change the processor from program mode to run mode and back to program mode 3 If the processor s keyswitch is set in REMote the processor enters remote RUN after it powers up and has its memory updated by the EEPROM module 4 Aprocessor fault solid red PROC LED occurs if processor memory is not valid 5 You cannot clear processor memory when this switch is on Publication 1785 10 6 November 1998 Set Up the Hardware 2 3 2 Set the power supply configuration jumper Are you using a power supply module in PLC 5 20 3 Install the keying bands the chassis Processor Keying 2 Bands 24
24. hapter 2 Set Up the Hardware Install the hardware PC with E Programming page 2 2 Software Ex 2 Connect the personal computer to the PLC 5 processor page 2 6 PLC 5 20C Internal Processor Power Supply ControlNet network access cable 1786 CP 2 we ET El fl e ILE For more information see the ControlNet PLC 5 Programmable Controllers User Manual phase 1 5 publication number 1785 6 5 22 Publication 1785 10 6 November 1998 2 2 Set Up the Hardware Install the Hardware Configure the 1 0 Chassis 1 set the backplane switches at top ON closed Bl Pressedin EH Pressed in Switch at bottom OFF open rad Last State T Outputs of this 1 0 chassis remain in their last state when a hardware failure occurs Outputs of this I O chassis are turned off when a ans A 17020 eff hardware failure occurs i N Always I Off Switches W 1 5 Addressing A X ne off off 2 slot off on 1 slot ff 1 2 slot j i on 0 2 slo P on on Notallowed Switches a 6 7 EEPROM Transfer M o
25. ly DH No other nodes on network Red Remote 1 0 Hardware fault Hardware error Turn power off then steady Scanner on Remote 1 0 Check that the Adapter software DH configurations match the hardware set up Replace the processor Red Remote 1 0 Faulted adapters detected Cable not Repair cable blinking Scanner connected or rapidly or is broken slowly Power off at Restore power to remote racks racks DH Bad communication on Duplicate node Correct station address DH detected Off Remote I O Channel offline Channel is not Place channel online if Scanner being used needed Remote 1 0 Adapter DH Publication 1785 10 6 November 1998 4 6 Troubleshoot the Processor System Monitor ControlNet Configuration and Status Publication 1785 10 6 November 1998 Use the following software packages to configure your ControlNet system Use To RSNetWorx for the define ControlNet network parameters such as ControlNet network network update time media redundancy physical media configuration maximum scheduled nodes maximum unscheduled nodes RSLogix5 enter user program files create delete monitor data table files enter module configuration enter channel 0 1A 1B and 3 configuration administer passwords and privileges For information about using these software packages see the online help systems for RSNetWorx for ControlNet and RSLogix5 software General Ap
26. pendix A Specifications This table lists general specifications Backplane Current PLC 5 20C15 2 7 PLC 5 40C15 5 80C15 3 3A Heat Dissipation PLC 5 20C15 54 BTU hour PLC 5 40C15 5 80C15 59 BTU hour Environmental Conditions Operating Temperature 0 to 60 C 32 140 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 without condensation Shock Operating 30 g peak acceleration for 11 1 ms duration Non operating 50 g peak acceleration for 113 1 ms duration Vibration 1g 10 to 500 Hz 0 012 inches peak to peak displacement Time of Day Maximum Variations at 60 C 5 min per month Clock Calendar Typical Variations at 20 C 20 5 per month Timing Accuracy 1 program scan Battery 1770 XYC Memory Modules 1785 ME22 1785 ME64 1785 M100 1 0 Modules Bulletin 1771 1 0 1794 1 0 1746 1 0 and 1791 1 0 including 8 16 32 pt and intelligent modules Hardware Addressing 2 slot Any mix of 8 pt modules 16 pt modules must be 1 0 pairs No 32 pt modules 1 slot Any mix of 8 or 16 pt modules 32 pt modules must be 1 0 pairs 1 2 slot Any mix of 8 16 or 32 pt modules Communication Serial DH DH using 1785 KA Remote I O ControlNet Location 1771 A1B A2B A3B A3B1 MB chassis left most slot Weight PLC 5 20C15 3 lbs 3 oz 1 45 kg PLC 5 40C15 3 lbs 2 oz 1 42 kg PLC 5 80C15
27. r broken cables loose connectors Red Off missing terminators etc No other nodes present on network Add other nodes to the network Flashing Incorrect network configuration Cycle power or reset unit Red Green If fault persists contact your Allen Bradley Company Inc representative or distributor 1 Definition of terms alternating the two indicators alternate between the two defined states at the same time applies to both indicators viewed together the two indicators are always in opposite states out of phase flashing the indicator alternates between the two defined states applies to each indicator viewed independent of the other if both indicators are flashing they flash together in phase steady indicator is on continuously in the defined state Publication 1785 10 6 November 1998 Use the DH RIO Status Indicators Troubleshoot the Processor System 4 5 Indicator Color Channel Mode Description Probable Cause Recommended Action Aor B Green Remote 1 0 Active Remote 1 0 link all Normal No action required steady Scanner adapter modules are operation present and not faulted Remote 1 0 Communicating with Adapter scanner DH Processor is transmitting or receiving on DH link Green Remote 1 0 At least one adapter is Power off at Restore powerto the blinking Scanner faulted or has failed remote rack rack rapidly or Cable broken Repair cable slow
28. re Start the Programming Software Power Up the System Publication 1785 10 6 November 1998 Start the programming software by following the procedures described in your programming software documentation If you have difficulty verify that the power supply is turned on To monitor your system as you configure and run it check the processor LED display for the following indicators This LED lights when COMM you establish communication if connected via the serial port BAT no battery is installed or the battery voltage is low FORCE forces are present in your ladder program Power up the system if you have not done so already Check the LED display on the processor If you are using NAP cable then the ControlNet LEDs will flash red If you are using coaxial trunk cable with taps and terminators then the ControlNet channels that are connected will be steady green and those that are unconnected will flash red 1 Use the general status indicators 2 Use the ControlNet status indicators 3 Use the DH RIO status indicators 4 Monitor the ControlNet configuration and status screens Use the General Status Indicators Chapter 4 Troubleshoot the Processor System BATT PROC FORCE COMM The general status indicators inform you of the general operational state of the processor Indicator Color Description Probable Cause Recommended Action BATT
29. ssor 1771 P4S power supply Publication 1785 10 6 November 1998 1 2 Before You Begin Identify the Processor s Front Panel Components These pictures show the ControlNet PLC 5 processor front panel components PLC 5 20C Processor PLC 5 40C and 5 80C Processors Battery Status Indicator Battery Status Indicator Keyswitch Sl Keyswitch processor RUN FAULT Eh 1 Processor RUN FAULT L Status Indicator Of Status Indicator ControlNet 1 0 Status Indicator C Force Status Indicator ControlNet 1 0 Status Indicator _1 Force Status Indicator Channel 2 ControlNet LOO Channel 0 icati Channel 2 ControlNet Channel 0 Communication Status Indicators ion Status Indicators ACTIVE FAULT Status C Tr id TIVE als Indicator ontrolNet Network Access Indicator ControlNet Network Access Port Port Channel 2 1 Channel 0 Memory Module Space Channel 0 2 Channel 1 Status Indicators DH Programming Terminal gt Connection to Channel 1A L _ Memory Module Space Channel 1 Status Indicators FH Battery Compartment Channel 1 gt DH Programming Terminal Channel 1B
30. um on their investment by bringing gether leading brands in industrial automaton creating a broad spectrum of poducis These ara supported by local technical resources available worldwide a global network of system solutions providers and the advanced technology resources of Rockwell Worldwide representation EEE Nu zT Argentina Sustrala Austria Bahrain Bolivia Brazil Bulgaria Canada Dhila China People Republic of Colombia Costa Rica Croata Cyprus Gzech Republic Denmark Dominican Republic Ecuador Egypt El Salvador Finland France Germany Ghana Greece Guatemala Honduras Hong Kong Hungary kaland India Indonesia Iran Ireland lasal Jamaica dapan Jordan Korea a Lebanon Macau Malaysia Malla Mexico Morocco The Netherlands New Nigana Nonas Oman Pakistan Panama Paru Philippines Poland Portagal Puerto Pico Qatar Romania Saudi Arabia Singapore Sivak Slovenia South Africa Republic of Spain Sweden mitzarland Taiwan Thailand Trinidad Tunisia Tarkesy United Arab Emirates Uniad Kingdom United States Unaguay Venazuela Rockwell Aulomation Hrarkquarters 1201 South Second Street Miwauken Wi 53264 USA Tot 11 414 38202000 Farc 1 414 382 4444 Rockwell Automation Ecrapaan Headquarters SAW avenue Hermann Debroudaan 46 1160 Bruss
31. ve you enough information to get you started This manual includes e basic information needed to start using the ControlNet PLC 5 processor quickly and effectively high level procedures with cross references to other manuals for more details Important The recommended switch settings in this manual help you set up a test system and get it working Actual switch settings depend upon your application There is a user manual associated with this product that contains detailed information about configuring programming and using a PLC 5 processor To obtain a copy of the ControlNet PLC 5 Programmable Controllers User Manual phase 1 5 publication number 1785 6 5 22 you can either e view or download an electronic version from the internet www theautomationbookstore com e purchase a hardcopy from the internet www theautomationbookstore com contact your local distributor or Rockwell Automation representative to place an order See the table on the next page for other related publications Publication 1785 10 6 November 1998 P 2 Preface For more information about Related Documentation The following documents contain additional information concerning the products discussed in this manual See this publication Publication number ControlNet PLC 5 programmable ControlNet PLC 5 Programmable Controllers User Manual phase 1 5 1785 6 5 22 controllers 1785 L20C15 L40C15 and
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