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1. GRADUATION 0 TO 18 OF THE IXED SHAFT CORRECT ADJUSTMENT INCORRECT ADJUSTMENT gt 8 SPECIAL STORAGE CONDITIONS iii Store in a cool dry and dust free location Far from chemicals sources of moisture heat and direct sunlight When not in use keep the Milling Machine 1000N protected with a plastic protective cover included Ifthe Milling Machine 1000N remains unused for a long period store it in its original package gt 9 PROBLEMS AND SOLUTIONS E o Problem Possible Possible Cause EE EE of the Milling Machine Ed column lock EE JE the column lock using movement the manual Difficulty to move the arm Activated column and head Release the arm lock using the ini da rc manual rd to move the radial Activated arm and head lock e O de arm lock using the sd Difficulty of the head vertical Micrometer set to zero Increase the head vertical movement stroke using the micrometer 01 Chapter 5 2 of the manual Difficulty of fixing accessories Improper adjustment of the See section 5 1 of the manual on the head head clamp for the proper adjustment of the clamp Difficulty in activating the 1080 Locked table movements Release the 1080 table locks table movements using the knob 04 and the lever 07 Chapter 5 5 of the manual Difficulty in rotating the 1040E Locked shaft movement Release the 1040E rod shaft rod shaft lock using the knob 02 Chapter 5 6 of the manual2. Clearances on the moving or Please contact Authorized fixed parts of the Milling Technical Assistance Machine 1000N moving parts do not move linear guide Technical Assistance smoothly gt 10 SIMBOLOGY Es EE To Authorized Representative Consult Instructions for Serial Number Catalog Number n the E pen Comm Use Date of Manufacture Manufacturer gt 11 WARRANTY AND TECHNICAL ASSISTANCE HS BIO ART Equipamentos Odontol gicos Ltda gives a 01 one year warranty for this product from its date of purchase This warranty covers any manufacturing defect except for the polycarbonate film coating of the Milling Machine 1000N base The warranty will be solely provided by the authorized dealer on repair of the equipment that is conditional upon the following requirements a That the product has been properly used in accordance with the provided instructions We remember that the Milling Machine 1000N must be handled transported and stored with care The fall or knocks on the equipment will characterize misuse resulting in the loss of this Warranty b That the claim is sent together with the product purchase invoice and registered within the warranty period and with a report including the description of the defect and the product serial number 7 Limits of Warranty Natural wear ofthe parts Defects due to the improper use or storage of the product e Inadequate transportation Non compliance use wit
3. The vertical movement of the head is done through the lever 02 pressed down with the finger with automatic spring return limited to the weight of the accessory Because the head is built with low friction linear ball bearing if desired the vertical movements can also be done by holding the accessory and respecting the fragility of each situation 5 3 Radial movements of the arm and head For better understanding of this topic be guided through the items of Figures 01 To lock or release the radial movements of the arm and head rotate the arm 05 lock lever respectively clockwise or counterclockwise The Figure 05 below illustrates the dynamics of the possibilities of radial movements of the arm and head 5 5 4 Vertical movement of the Milling Machine column For better understanding of this topic be guided through the items of Figures 01 The column of the Milling Machine 1000N can be moved vertically up to 85mm using the knob 06 For this to be done unlock the column using the knob 10 by turning it a half turn counter clockwise To lock the column rotate the same knob 10 clockwise until you feel resistance At the ends of stroke upper or lower a resistance will occur on the knob 06 When this resistance appears do not apply force on the knob The use of the knobs 06 and 10 of the column must only be done manually under no circumstances use any type of tool 5 5 Using the 1080 Table The Milling Machine 1
4. knives their sharp edges can cause accidents 4 When using high speed micromotors follow the manufacturer s safety recommendations including those related to commands and electrical cords that may come into contact with the metal parts of the milling machine High speed pens and micromotors must be balanced therefore the excess vibration can affect the Milling Machine 1000N accuracy and compromise the fixation of some important components 5 It is indispensable to use goggles for any kind of work on the Milling Machine 1000N 6 The Milling Machine 1000N base is coated with a polycarbonate film although tough it is essential to be careful when handling metal parts and tools as well as chemicals on it avoiding any surface damage gt 7 MAINTENANCE AND CLEANING 7 1 Cleaning and lubrication The Milling Machine 1000N is a high precision machine Its main moving parts do not require periodic adjustments or maintenance thus any maladjustment looseness or operating difficulties should be referred to the Authorized Technical Assistance Do not attempt to make repairs or adjustments not cited in this chapter under the risk of endanger the accuracy of the product To clean the Milling Machine 1000N the 1080 table and the 1040E rod do not use chemicals or solvents only use a soft brush and a dry cloth Under no circumstances do the cleaning using compressed air For protection against dust and moisture we recommend covering the M
5. tip and to the right to lock it To release the tips from the gripper just half turn the nut 04 Even with the nut released it may be necessary a slight action toward the inside of the gripper to completely release the tip To change the grippers from 2 5 to 3 0mm or reverse completely remove the nut 04 by turning it to the left then carefully remove the gripper from the inside of the shaft and perform the change Put the nut 04 back turning three turns to the right but do not tight the nut 04 with the empty gripper as it may damage it The 1040E rod shaft can be locked or released using the knob 02 To release turn a quarter turn to the left and to fix turn right until you feel a resistance and the locking ofthe shaft When acting on the gripper nut 04 fixing or releasing tips make sure that the 1040E rod shaft is released using the knob 02 The fixation of the 1040E Rod on the head arm of the Milling Machine 1000N must be done in the region 01 ofthe rod body 23mm diameter location just above the knob 02 as seen in Figure 03 gt 6 SAFETY PRECAUTIONS lt 1 All 1000N Milling Machine commands and knobs are designed for handling never use any kind of tool 2 In case of moisture mainly on the Milling Machine moving parts or its accessories immediately clean and dry with a dry cloth as best as possible under no circumstances use compressed air for cleaning 3 Take care when handling the horizontal and vertical
6. 000N base 08 has a threaded fitting as shown in Figure 06 where the 1080 Table is adapted Before the Table installation or removal on the sealer base make sure that the table locking knob 04 is tight thereby locking the radial movement of the Table To install the 1080 Table fit the existing ledge at the base of the Table 06 on the proper fit of the Milling Machine 1000N base and turn the whole table clockwise until resistance occurs at the end of the thread To remove the Table from the Milling Machine 1000N base proceed in reverse turning manually the whole table in the counterclockwise direction always being aware that the Table knot 04 is tight If the 1080 Table is not fixed during use we recommend protecting the Milling machine base fit with the protective cap 07 supplied with the product To fix and remove the 1080 table doit manually under no circumstances use any type of tool The fixation of a model on the 1080 table is done using the models support 02 and the clamps action 01 The thigh is similar to a bench done through the knob 03 Turning to the right it tights and to the left it releases the model The 1080 Table is versatile and allows a multitude of movements according to the work to be performed The model support 02 in addition to the 360 radial movement also enables horizontal tilting up to 30 throughout the radial extent of movements For this to be possible just release the models support us
7. cessories and packaging rrrrrrrnrrrvrrnrrrvrnnrrrnnnrrrnnnnnr 5 84 Kg gt 3 PACKAGE CONTENTS Set of the Milling Machine 01 Base Model 1010 01 Articulated Arm Set of standarttips 01 Tip N 01 01 Tip N 02 01 Tip N 03 01 Vertical knife 01 Horizontal knife 01 Graphite support 01 Exploring tip 02 Graphite 92 x 45mm Accessories 01 Table 1080 01 Rod 1040E with 02 grippers 22 5 and 3 0mm 01 Metallic cover of the Base hole 01 Protective plastic cover 01 Micrometer adjustment key 01 Instructions manual 3 1 Mains Items 3 1 1 Main items of the Milling Machine 1000N with accessories 01 Head control micrometer A 02 Lever of the head vertical travel 03 Arm 04 Fixing knob of the column arm 05 Arm locking lever 06 Knob of the column vertical drive 07 Protective cap of the base hole 08 Milling Machine 1000N base 09 1080 Table 10 Column locking knob 11 Rod 1040E 12 Head clamp 13 Head knob 3 1 2 Main items of the 1080 Table 01 Models fixation gramps 02 Models support 03 Models fixation knob 04 Table locking knob 05 Table body 06 Table base 07 Locking rod of the models support 3 1 3 Main items of the rod 1040E 01 Rod body 02 Rod locking knob 03 Shaft driving roller 04 Fixation nut and gripper release 05 Grippers 2 5 and 3 0mm 06 Tips Fig 3 gt 4 INSTALLATION INSTRUCTIONS The Milling Ma
8. chine IOOON MillingMa pu rr Hance EE EGG GN WIT bio art intelligent solutions USER MANUAL Ce gt CONTENTS lt TANTRODUC TION asas action ee an ad a GRU E 1 2 TECHNICAL SPECIFICATIONS GuGunuvs seere renerne ELLE ELLE 1 3 PACKAGE SONEN dr 1 4 INSTALLATION INSTRUCTIONS u Guuuuceeeeereee eee enker 2 J USEIN CRIC HON Le 3 6 SAFETY FRE UNNE 5 7 MAINTENANCE AND CLEANING eerarovvvrnnrvvrrnvrvvrnnerennnnerersnvevennnn 5 8 SPECIAL STORAGE CONDITIONS ee 6 9 PROBLEMS AND STP 7 TOS MEN 7 11 WARRANTY AND TECHNICAL ASSISTANCE 7 12 AUTHORIZED REPRESENTATIVE IN EUROPE 8 13 AUTHORIZED TECHNICAL ASSISTANCE 8 gt 1 INTRODUCTION GN The Bio Art Milling Machine 1000N has the best market cost benefit The unique and consolidated design makes the machine compact robust and of high precision The Milling Machine 1000N head is equipped with a travel micrometric control and linear ball bearing the swing arm is mounted on precision radial bearings the whole head structure swing arm column and base are manufactured on CNC milling machines and constructed with latest generation materials allowing a handling with great sensitivity and high accuracy The unique head fastening adjustable system allows the use of various models of pens or micromotors with body diameters from 20 to 30m
9. chine 1000N must be installed on a bench or a flat leveled vibration proof table in a ventilated location and free from humidity The moving parts of the Milling Machine 1000N consist of precision grinded columns roller bearings and ball linear bearing For the perfect operation of these items it is important that the location is free of dust moisture or any other type of waste and heat sources For handling comfort and precision the Milling Machine 1000N must have a minimum radius of 0 50 meters exclusive free space The Milling Machine 1000N base has no fastening system on the bench just anti slip rubber feet 2 Therefore make sure that the contact of the feet with the bench is not sliding Under no circumstances fix the Milling Machine 1000N base with cleats or similar because this action can change the milling machine accuracy Important Make sure the pens or micromotors body to be used on the Milling Machine 1000N is within the characteristics supported by the head i e with diameters from 20 to 30mm Otherwise the pen micromotor or any other accessory fixation will be deficient and may cause damage to the fixation system of the articulated arm head THE PEN OR MICROMOTOR FACES WILL HAVE TO BE PARALLEL gt 5 USE INTRUCTIONS 5 1 Adjustment and fixation of the accessories on the Milling Machine 1000N head For better understanding of this topic be guided through the items of Figures 01 With the arm locked
10. crometric Maximum radial movement of the AFM ccccccccccseccceceeeeecaeeeeeceeeeeeseeeeeseeeeceseeecessaeeceeseeeeeeaaees 200 Maximum radial movement of the arm head rrvnnrrrnannrnrnnnnvrrnnnrrrnnnnrnrnnnnnnvannrennnnnrnnnnsssnnnnsnennnen 180 P Coimeas So teehee acetic S E esa mechanical FG EE EE mechanical Capacity of 1060 t ble FEIN LAGS NAA from 45 to 70mm Radial movement of the 1080 ABI LuusasaeseresdgaessaneeeSaoGGeaaek eek 360 Radial movement of the 1080 table model support erre ren kknkknee 360 Max horizontal tilting of the 1080 table model support eee 30 Lock of the 1080 table model u u sssssseeenuueenen kk nne keen kk Sage ana kk sagas mechanical clamps type 1040E Rod BOOY EEE 23mm Fixation capacity of the 1040E Rod grippers rrrrrrrrrrrrrnrrerrnnrrrvrnnrerrnnrrrnrnnnennnnnnen 2 5 and 3 0mm Shaft lock of the 1040E Rods sidade eia Ea ia e id deresPidantie ashe iE aei mechanical Finishing the Milling Machine base sacos puiidasda sp ere sito A Dad add dadas polycarbonate film Milling Machine Dimensions WxDxH 173 x 223 x 400mm maximum stroke height Packaging dimensions WXDXH ccccccseeecceceeeeeeeeseeeeeeeeeeeeeeeeeeaeueeeeeseaeeeeeeaaes 260 x 300 x 440mm Milling Machine 1000N weight with accessories without packaging rrrrrrrrrnnrrvrnnnrrvvnnnrennn 5 20 Kg Milling Machine 1000N weight with ac
11. h the characteristics and purposes of the product it is the reason why this manual must be read with great attention Damage due to exposure to adverse conditions humidity intense heat chemical interaction etc Cleaning and or disinfecting with unsuitable products To take advantage of this warranty in the domestic market Brazil the consumer will be in charge to send the product to the address below or to the nearest Bio Art Authorized Technical Assistance Look for the Authorized Technical Assistance offices on our website www bioart com br BIO ART EQUIPAMENTOS ODONTOL GICOS LTDA Rua Teot nio Vilela 120 Jardim Tangar CEP 13568 000 S o Carlos SP Brasil Tel 55 16 3371 6502 Fax 55 16 3372 5953 www bioart com br CNPJ 58 538 372 0001 56 Insc Estadual 637 034 447 113 For other countries the warranty is solely provided by the authorized dealer legal importer D 12 AUTHORIZED REPRESENTATIVE IN EUROPE HS Obelis s a EC REP Boulevard G n ral Wahis 53 1030 Brussels BELGIUM Tel 32 2 732 59 54 Fax 32 2 732 60 03 E mail mail obelis net The information provided in this manual is subject to changes that may be made without notice D 13 AUTHORIZED TECHNICAL ASSISTANCE GE For your safety the technical assistance of this product must be performed by authorized persons companies Look for the Authorized Technical Assistance offices on our website www bioart com b
12. illing Machine 1000N with protective cover included in the packaging Only two items require periodic lubrication the Milling Machine 1000N column and the linear guide rail of the 1060 Arm head For the column lubrication compress the bellows and put a small amount of common grease spreading on the entire column then readjust the bellows To lubricate the linear guide rail put a few drops of light oil spreading on its visible part under the arm head The checking of the need for lubrication is visual and according to the utilization frequency 7 2 Adjustment of the micrometer graduation Due to the characteristic of the micrometer 01 or due to improper use of the head an offset of your graduation may occur To make sure of this occurrence turn the micrometer until the vertical stroke end of the head no movement and make sure the drum Zero graduation coincides with the central risk of the shaft graduation see figure 07 If this coincidence does not occur the micrometer graduation must be adjusted as follows With the micrometer 01 at the end of the head stroke head with no vertical movement put the micrometer key on the shaft checking the key locking pin fit in the corresponding hole of the micrometer body and carefully rotate the key left or right as needed to exactly coincide the rotating drum zero graduation with the center line of the micrometer shaft graduation See Figure 07 Fig 6 ROTATING DRUM GRADUATION
13. ing the lever 07 The lever 07 has the function to lock and to release the models support anywhere along its movement Push the lever 07 to the right to lock and to left to release the models support Follow the instruction release and lock printed on the label on the 1080 table body 4 In addition to the models support 02 movements the 1080 table body 05 can also be radially moved on 360 on its base 06 For this to be possible just release the Table body using the knob 04 turning a half turn to the left and to lock rotate the same knob 04 to the right until it stops To use the knob 04 and the lever 07 of the 1080 table only do it manually under no circumstances use any type of tool For better understanding be guided through the items of Figure 03 The 1040E rod has a manual rotation movement of the high precision shaft and it is designed with roller bearings The fixation of the tips 06 on the rod is done using the gripper 05 providing a simple reliable and accurate fixation The 1040E Rod is supplied with two 2 5 and 3 0mm diameter grippers only tips with these diameters can be used Never use tips with diameters different from 2 5 and 3 0mm as this will damage the clamp and hence the fixation will be defective To fix or release the gripper tips grasp the shaft roller 03 with the fingers of your left hand and with the fingers of your right hand turn the gripper nut 04 to the left to release the
14. m The surface treatment by anodizing process ensures the product a high level durable and accurate finishing Essential in the laboratory the Bio Art Milling Machine 1000N ensures high precision and versatility with the guarantee of a consolidated product on the market In addition to the product excellence the Milling Machine 1000N has the following included accessories a 1040E rod a set of Standart tips and a 1080 table essential accessories for the most various types of work The 1080 table quickly and accurately allows the most various angles and models fixing forms Before installing and using your Milling Machine 1000N read all chapters of the user manual and if there is still any doubt please contact the company via our website www bioart com br Read the instructions of this manual before operating the equipment gt 2 TECHNICAL SPECIFICATIONS GE Span of the Milling Machine 1000N ciccicccccccsnccnscancenedariaceiawsnedentiannounsuneuavenecdiadneentens from 120 to 155mm Adjustable fixation N ad cccccccssssceecceeseeeeccenesececeseeseeeeeseaseceessseeeeeesssanserseses from 20 to 30mm Maximum vertical stroke of the COIUMIN ccccccceecceeseecceceeeceeseeeceeeeeceesusecessueeeesaaeeeesaeeeesaes 85mm Maximum vertical stroke of the head rrrrnnnrrrnnnrrnrannrrnnnnnrnrannrrvnnnnnennnnrrnnnnnnennnnnsnnnnsnennnnnsennn 18mm Control the vertical movement of the arm head teresa mi
15. r wW bio art solug es inteligentes Rua Teot nio Vilela 120 Jd Tangar CEP 13568 000 S o Carlos SP Brasil Tel 55 16 3371 6502 Fax 55 16 3372 5953 www bioart com br Rev CMAN1507 Fev 2014
16. with the lever 05 loosen the knob 13 by rotating two turns counter clockwise and move it to the left to release the clamp Open the head 12 clamp as shown in Figure 04B and turn in both directions to adjust the distance between the clamp and the head according to the need of the accessory to be used Rod Pen or Micromotor To make sure that the distance between the clamp and the head is correct place the accessory in the appropriate place and close the clamp to touch the accessory checking their parallelism For fixing the accessory rotate manually the knob 05 without forcing clockwise as shown in Figure 04C until the accessory is fixed and without any clearance DYNAMICS A RELEASE THE HEAD KNOB Fig 4 DYNAMICS C TIGHT THE KNOB ON THE CLAMP AT THE HEAD ROD 1040E MICROMOTOR PEN DYNAMICS B ADJUST THE DISTANCE 4 BETWEEN THE CLAMP AND THE HEAD ONLY TIGHT MANUALLY NEVER USE ANY TYPE OF TOOL ADJUST THIS DISTANCE ACCORDING TO THE MICROMOTOR BODY DIMENSIONS 5 2 Precision vertical movement of the head For better understanding of this topic be guided through the items of Figures 01 With the arm locked with the lever 05 arm adjust the head desired vertical stroke using the micrometer 01 turning left or right using the graduation on the micrometer body The head allows the adjustment of zero stroke locked up to 18mm Over this dimension does not exceed the rotating drum ofthe micrometer
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