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ROLLER PUMPS - Tractor Supply Company

1. Note HP is electrical horsepower Consult your gas engine supplier for engine horsepower required 17 L 0100R 5 11 Rev C List of Dimensions Hypro Adapters PTO Adapters Female to Female Part Number PTO D Pump End I D Material RPM Pump Model 1320 0015 3 4 5 8 steel j 4000 6500 1320 0016 5 8 5 8 steel 4000 6500 1320 0022 13 8 6 spline 5 8 die cast 540 6500 1320 0033 13 8 6 spline 15 16 die cast 540 1500 1700 7560 7700 1320 0038 13 8 21 spline 15 16 die cast 1000 1500 1700 7560 1320 0053 13 8 21 spline 5 8 die cast 1000 4000 6500 1320 0054 3 4 15 16 die cast 1500 1700 7560 7700 1320 0059 13 8 6 spline 1 die cast 540 5200 1320 0076 13 8 6 spline 15 16 forged steel 540 1500 1700 7560 7700 1320 0077 13 8 6 spline 5 8 forged steel 540 6500 1320 0078 13 8 21 spline 15 16 forged steel 1000 1500 1700 7560 1320 0079 13 8 21 spline 5 8 forged steel 1000 4000 6500 1320 0080 13 4 20 spline 15 16 forged steel 1000 1500 1700 7560 1320 0081 13 8 6 spline 1 forged steel 540 5200 Refer to the recommended pump rpm Quick Couplers Female to Female Part Number PTO I D Pump End I D Material RPM Pump Model 1321 0006 13 8 6 spline 5 8 die cast 540 6500 1321 0007 13 8 6 spline 15 16 die cast 540 1500 1700 7560 7700 1321 0008 13 8 21 spline 5 8 die cast 1000 4000 6500 1321 0009 13 8 21 spl
2. gt HYPRO ROLLER PUMPS Form L 0100R 05 11 Rev C Installation Operation Repair and Parts Manual Description Hypro roller pumps are designed for agricultural and industrial spraying and transfer of a variety fluids These include insecticides herbicides emulsives aromatic solvents liquid fertilizers and many other liquids The economical rotary action roller principle requires no check valves while providing positive displacement characteristics with less friction and lower starting torque than other pumps Construction features include a cast iron Ni Resist or the new SilverCast body 416 stainless steel shaft sealed factory lubricated ball bearings cartridge type lip seals of Viton Buna N and versatile Super Rollers Super Rollers feature the life of nylon and the chemical resistance of polypropylene Rotation for all models is counterclockwise for easy tractor PTO drive except models 4001 and 4101 which are clockwise Pumps are available in reverse rotation SERIES 4001 amp 4101 4 ROLLER PUMP SERIES 6500 6 ROLLER PUMP Max Flow Rate 9 gpm 4001 Max Flow Rate 22 gpm 7 gpm 4101 Max Pressure 0006 300 psi Max Pressure 00 150 psi Max RPM 008 1200 rpm Max RPM 1800 rpm 4001 Ports 3 4 NPT Inlet amp Outlet 2600 rpm 4101 MEE 1 Hose Barb Included Ports 3 4 NPT Inlet amp Outlet EE NG 5
3. 15 1 1320 0081 1 3 8 6 spline 540 rom PTO Adapter Forged Steel Includes Kit No 3410 0031 Sold Separately 16 1 kit 3430 0207 Locking Collar Kit Sold Separately Includes 1 Collar and 2 Set Screws ORDER PARTS FROM YOUR SUPPLIER Thread the shorter set screw into the other threaded hole in the locking collar Slide pump driver hub over PTO shaft Be sure PTO groove is under set screw Tighten the longer screw very securely with a 3 16 allen wrench Tighten the shorter set screw very securely with the same wrench This binds set screw which prevents it from coming loose NOTE Locking collar is off center on the pump driver shaft when properly installed Roller Pump Performance Chart U S Units Metric Units 4001 Models LPM HP LPM 18 5 0 14 16 6 24 2 0 2 22 3 32 2 0 3 30 3 16 5 71 15 4 GPM HP GPM 17 5 1 26 16 9 3 85 4 39 467 148 607
4. 9 After removing the ball bearing check the seals in both endplate and pump body If wear is evident or leakage has been noticed punch the seals out with a screwdriver and hammer Seals cannot be removed without damaging them 10 To press the shaft out of the rotor first carefully wash the rotor and shaft with kerosene removing all traces of rust and other foreign matter Use steel wool or emery cloth rinsing parts afterward to wash off all emery dust Remove the allen set screw Support the rotor in the press through the slot in the base and press shaft through L 0100R 5 11 Rev C Figure 11 Figure 12 While the Pump is Apart Carefully inspect all parts for wear such as e Undersize or swollen rollers in both length and diameter Worn seals Worn shaft at drive end and pitted or grooved at the seal area Rough bearings and loss of grease from the bearings Undersize rotor and or worn roller slots Excessive wear in body both on inside diameter and at back face Body cracks at the bolt holes and at the o ring sealing area End wear body endplate and rotor e Proper size o ring in the endplate After the above parts have been checked and the various points have been considered you can decide if the pump is repairable When worn parts have been replaced always take up the end clearance by lightly sanding the endplate and matching body surface See Figure 13 NOTE End clearance should not be m
5. Pump worn Corrosion rust scale or residue Solid object lodged in pump Inspect suction hose and repair as necessary Check hose and connections for leaks Use pipe joint sealant and retighten connections Check relief valve and correct setting Replace gauge Replace seals Replace nozzles Repair pump See Repair Instructions Loosen endplate bolts Squirt oil into ports to help free rotor Retighten bolts Disassemble pump and remove objects Series 4000 Ref No Qty Req d Part Number Description mm 0100 4001C 0100 4101C 0100 4001N 0100 4101N 0100 4001X 0100 4101X Body Cast Iron with Std Seal Body Cast Iron with Std Seal 4101 Body Ni Resist with Std Seal 4001 Body Ni Resist with Std Seal 4101 Body SilverCast with Std Seal 4001 Body SilverCast with Std Seal 4101 4001 _ 0200 4001C 0200 4101C 0200 4001N 0200 4101N 0200 4001X 0200 4101X Endplate Cast Iron with Std Seal 4001 Endplate Cast Iron with Std Seal 4101 Endplate Ni Resist with Std Seal 4001 Endplate Ni Resist with Std Seal 4101 Endplate SilverCast with Std Seal 4001 Endplate SilverCast with Std Seal 4101 WWWWINM NNN DNDN ND _ _ 0300 4001C 0300 4101C 3430 0765 3430 0766 Rotor Cast Iron amp Shaft Assembly 4001 Rotor Cast Iron amp Shaft Assembly 4101 Rotor Assembly St
6. 10 oO WW IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Repair Parts Kit No 3430 0390 Consists of 4 Ref 10 Super Rollers 1 Ref 11 O Ring Gasket 2 Ref 13 Viton Seals Series 6500 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Ref Qty Part No Req d Number Description Repair Parts Kits No 3430 0380 Consists of 6 Ref 7 Super Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals No 3430 0175 Consists of 6 Ref 7 Polypropylene Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals 2300 0021 Bearing Cover 2000 0010 Sealed Ball Bearing 2107 0002 Viton Seal Standard 2102 0001 Buna N Seal Optional 2102 0001T Teflon coated Buna N Seal Optional Bolts Endplate Cast Iron with Seal Endplate Ni Resist with Seal Endplate SilverCast with Seal 1720 0008 O ring Gasket for Endplate 1005 0004 Super Roller Standard 1002 0004 Polypropylene Roller Optional 1055 0004 Teflon Roller Optional NNN OOOO BIW WWD gt ODD AjmA BRIM MOND gt Ref Qty Part No Req d Number Description 8 1 kit 3420 0023 Base Kit Sol
7. 2 Make sure belts have proper tension belts too tight will cause bearing wear and belts too loose will cause slipping See Figure 3 3 The rotation on the 4000 series roller pump is gas engine rotation opposite from the standard roller pump Ed KI STRAIGHT EDGE Figure 1 A Standard Gas Engine Standard Gas Engine Standard Rotation Pump Reverse Rotation Pump Figure 2 a Pi Push the belt midway between the pulleys check the deflection d and adjust d 0 016 xL Figure 3 ke P L 0100R 5 11 Rev C Direct Drive Flexible Coupling When direct driving Hypro roller pumps with flexible couplings make sure that the speed rpm of the gas engine or electric motor is within the maximum rated rpm of your pump Also make sure that shaft rotation is correct between the pump and the motor or gas engine See Figure 4 1 Mount motor or engine into position on base 2 Line up pump shaft with straight edge as shown in Figure 4 to assure they are aligned Shim pump if necessary to match shaft height of engine or motor Shaft ends should not touch 3 Mark exact position of pump on base remove and install coupling halves on both shafts Place coupling center disc into one of the coupling halves 4 Reposition pump sliding coupling halves together NOTE No end thrust should be applied to pump when coupling is connected 5 Tighten pump mounting then
8. 8 Dia Solid Shaft eee ene ee 5 8 Dia Solid Continuous Operation 100 psi 1 2 Dia Hollow Intermittent Operation 300 psi Continuous Operation 100 psi Intermittent Operation 150 psi SERIES 7560 8 ROLLER PUMP Max Flow Rate 22 gpm Max Pressure 068 300 psi Max RPM ees esse 1000 rpm Ports 3 4 NPT Inlet amp Outlet EE TE 1 Hose Barb Included Shaft cessisse 15 16 Dia Solid Continuous Operation 100 psi Intermittent Operation 300 psi SERIES 7700 7 ROLLER PUMP Max Flow Rate 22 4 gpm Max Pressure 0006 200 psi Max RPM ees see ee 800 rpm Ports 3 4 NPT Inlet amp Outlet RR 1 Hose Barb Included MERE AE 15 16 Dia Solid Continuous Operation 100 psi Intermittent Operation 200 psi SERIES 1700 5 ROLLER PUMP Max Flow Rate 45 gpm Max Pressure 6 200 psi Max RPM ees esse 1000 rpm POMS io sessies 1 NPT Inlet amp Outlet OT 1 1 4 Hose Barb Included EEN 15 16 Dia Solid Continuous Operation 100 psi Intermittent Operation 200 psi SERIES 1500 6 ROLLER PUMP Max Flow Rate 62 gpm Max Pressure iese 150 psi Max RPM ese sesse 1000 rpm Ports 1 1 2 NPT Inlet amp Outlet Shaft 0 15 16 Dia Solid Continuous Operation 100 psi Intermittent Operation 150
9. product This limited warranty covers agricultural products distributed within the United States of America Other world market areas should consult with the actual distributor for any deviation from this document Return Procedures All products must be flushed of any chemical ref OSHA section 1910 1200 d e f g h and hazardous chemicals must be labeled tagged before being shipped to Hypro for service or warranty consideration Hypro reserves the right to request a Material Safety Data Sheet from the returnee for any pump product it deems necessary Hypro reserves the right to disposition as scrap products returned which contain unknown fluids Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing and proper disposal of components containing unknown fluids Hypro requests this in order to protect the environment and personnel from the hazards of handling unknown fluids Be prepared to give Hypro full details of the problem including the model number date of purchase and from whom you purchased your product Hypro may request additional information and may require a sketch to illustrate the problem Contact Hypro Service Department at 800 468 3428 to receive a Return Merchandise Authorization number RMA Returns are to be shipped with the RMA number clearly marked on the outside of the package Hypro shall not be liable for freight damage incurred during shipping Please package all
10. seals in the pump The pump should be used only with liquids compatible with pump component materials Never exceed maximum specified rom and pressure Never run pump dry Failure to follow this warning will void the product warranty Priming the Pump To help prime the pump keep the inlet or suction line as short as possible with a minimum of bends elbows and kinks Make sure all connections are tight and do not leak L 0100R 5 11 Rev C air Make sure line strainer is free of debris If pump does not self prime disconnect suction hose fill with water and reconnect to liquid source Often a squirt of oil into the ports of the pump will seal clearances and help priming Care of the Pump Hypro roller pumps are all carefully machined to close tolerance high pressure operation depends on close fitting parts Proper care and maintenance will keep your pump wear at a minimum and will keep it running smoothly and trouble free for a long time Flush the Pump After Each Use One of the common causes of faulty pump performance is gumming or corrosion inside the pump This prevents the rollers from moving freely in their rotor slots Flush the pump with a solution that will neutralize liquid pumped mixed according to manufacturer s directions To Prevent Corrosion After cleaning pump as above flush it with a 50 50 solution of permanent type automobile antifreeze containing a rust inhibitor and water A rust inhibitor can
11. slanted should slant back from wide roller slots Series rotation direction x Figure 8 J L 0100R 5 11 Rev C Repair Instructions NOTE Check our website for video repair instructions www h ropumps com Click on Tools To Take the Pump Apart 1 Remove the adapter from the pump shaft 2 File off any burrs on the pump shaft 3 Using a screwdriver pry off the bearing cover on the endplate and pump body 4 Remove the endplate bolts 5 Support the pump at its ports in an endplate support fixture with the endplate down Use wood blocks for Series 1500 1700 and 4001 4101 Place on press bed Center press on pump shaft and apply pressure to press the pump apart See Figure 9 Figure 9 Figure 10 6 With the rollers exposed remove them examining each one carefully for excessive wear When replacing damaged rollers always replace the full set 7 To remove the rotor with shaft from the endplate support the endplate in an endplate support fixture with the rotor down Center the bearing disassembly tool or 3 8 bolt on pump shaft Apply pressure to press shaft out of ball bearing See Figure 10 8 To remove the ball bearing place the endplate in a endplate support fixture with the front of the endplate down See Figure 11 Center bearing support tool and slowly press bearing out of casting Repeat procedure to remove bearing from pump body See Figure 12 using body support fixture
12. the following steps for reversing the shaft in the rotor a Loosen and remove the rotor set screw b Press the shaft out of the rotor c Reassemble the shaft and rotor with the driving end of shaft on the opposite side of the rotor from standard assembly d Before installing the rotor on the shaft be sure it is positioned in the correct location on the shaft diameter of shaft is slightly larger at rotor position Center punch the shaft through rotor set screw hole Then with a drill smaller than set screw spot drill shaft so that set screw will hold securely Don t drill too deep just enough so set screw will bite into shaft e Reassemble the pump with driving end of shaft extending out of endplate side of pump The standard pump rotor is driven from the body side Remember the rotor position remains the same the shaft only is reversed end for end Note Configuration is opposite from above for 4001 and 4101 series a N Standard NON SCOOP Rotor Note shaft N Note shaft position y position NO in we Standard CCW rotation to CW rotation S Figure 6 yy SCOOPED Rotor Note shaft Our SEK SN position Note shaft position Standard CCW rotation to CW rotation d Figure 7 SLANTED SLOT Rotor Note shaft position Note shaft position Standard CCW rotation to CW rotation Diagram of 7 roller rotor 7700 Note that slots with special
13. tighten the set screws on each coupling ad N MOTOR OR ENGINE Gear Reduced Gas Engine REGULAR FLEX COUPLING Figure 4 d g System Installation 6 A strainer should be installed in the suction line Clean NOTE Use only pipe fittings accessories hose etc rated for the maximum pressure rating of the pump 1 Select adequate size drive unit to avoid overloading Avoid unnecessary restrictions in the line such as elbows check valves and all extraneous curves and bends 2 Avoid using looped sections of tubing or pipe which might permit air to become trapped 3 Use pipe joint sealant on pipe threads to assure watertight connections 4 Selection of the right type and size of hose is vital to good performance Be sure to hook up the lines to the proper ports on the pump 5 Always use a good quality suction hose one or two braid reinforced hose to prevent collapse of at least the same diameter as the inlet port of the pump If the suction inlet hose is more than four feet long then use the next larger size the strainer as soon as it becomes clogged 7 Never attach an agitator or any restriction to a bypass line of a pressure relief device because system damage may occur Figure 5 Typical System Installation Operation and Maintenance WARNING Never pump corrosive or abrasive liquids as these will cause rapid wear or deterioration of body rotor shaft and
14. 7 Consists of 5 Ref 11 Super Rollers 1 Ref 6 O Ring Gasket and 2 Ref 3 Viton Seals Repair Parts Kit No 3430 0383 Universal Consists of 6 Ref 11 Super Rollers 2 Ref 6 O Ring Gaskets and 2 Ref 3 Viton Seals Repair Parts Kit No 3430 0160 Consists of 5 Ref 11 Polypropylene Rollers and 1 Ref 6 O Ring Gasket and 2 Ref 3 Buna N Seals L 0100R 5 11 Rev C 14 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Ref Qty Part No Req d Number Description 8 1 0500 1502 Shaft Only 9 1 1610 0005 Key 10 1 2230 0018 Set Screw 10 1 2230 0034 Set Screw SilverCast Only 11 5 1005 0005 Super Roller Standard 11 5 1002 0005 Polypropylene Roller Optional 11 5 1055 0005 Teflon Roller Optional 12 1 0100 1700C Body Cast Iron with Seal 12 1 0100 1700N Body Ni Resist with Seal 12 1 0100 1700X Body SilverCast with Seal 13 1 kit 3420 0010 Base Kit Sold Separately Includes 1 Base and 4 Bolts 14 1 2404 0191 1 1 4 Hose Barb 15 1 2300 0020 Bearing Cover 16 1 2300 0022 Shaft Bearing Cover See Page 17 for the proper coupler or adapter Repair Parts Kit No 3430 0161 Consists of 5 Ref 11 Polypropylene Rollers and 1 Ref 6 O Ring Gasket and 2 Ref 3 Viton Seals Repair Parts Kit No 3430 0407 Co
15. 7700C Body Cast Iron with Seal 9 1 0100 7700N Body Ni Resist with Seal 9 1 0100 7700X_ Body SilverCast with Seal 10 1 12404 0052 1 Hose Barb 11 1 12300 0022 Shaft Bearing Cover 12 1 1610 0005 Key 13 1 10300 7700C Rotor Assembly Cast Iron 13 1 10300 7700N Rotor Assembly Ni Resist 13 1 10300 7700X Rotor Assembly SilverCast 1 10301 7700C Rotor Assembly 1 10301 7700N Rotor Assembly 1 10301 7700X Rotor Assembly Cast Iron Rev Rot Ni Resist Rev Rot SilverCast Rev Rot N EN SES SR Ae 13 L 0100R 5 11 Rev C Models 1700C 1700N and 1700XL Ref Qty Part No Req d Number Description 1 1 6031 0258 Name Plate Specify Pump Model 2 2 2008 0001 Sealed Ball Bearing 3 2 2112 0003 Viton Seal Standard 3 2 2112 0001 Buna N Seal Optional 4 6 2210 0005 Bolt 5 1 0200 1700C Endplate Cast Iron with Seal 5 1 0200 1700N Endplate Ni Resist with Seal 5 1 0200 1700X Endplate SilverCast with Seal 6 1 1720 0099 O ring Gasket for Endplate 7 1 0300 1700C Rotor Cast Iron with shaft Std Rotation 7 1 0300 1700N Rotor Ni Resist with shaft Std Rotation 7 1 0300 1700X Rotor SilverCast with shaft Std Rotation TA 1 0301 1700C Rotor Cast Iron w shaft Reverse Rot TA 1 0301 1700N Rotor Ni Resist w shaft Reverse Rot TA 1 0301 1700X Rotor SilverCast w shaft Reverse Rot Repair Parts Kit No 3430 043
16. Description 1 1 1800 0013 Retainer Ring 2 1 2840 0049 Bearing Cover 2A 1 6031 0258 Name Plate Specify Pump Model 3 2 2001 0006 Ball Bearing 4 2 2112 0008 Buna N Seal Standard 4 2 2112 0009 Viton Seal Optional 5 4 2210 0019 Hex Head Bolt 6 1 0200 1200C Endplate Cast Iron with Seal 7 1 1720 0127 O ring Gasket for Endplate 8 4 1005 0006 Super Roller Standard 9 1 0300 1200C Rotor Cast Iron with shaft Std Rotation 9A 1 0301 1200C Rotor Cast Iron with shaft Rev Rotation Parts Kit No 3430 0374 Consists of 4 Ref 8 Super Rollers 1 Ref 7 O Ring and 2 Ref 4 Buna N Seals Locking Collar Kit No 3430 0207 For Series 1200 Roller Pumps This locking collar kit holds the pump driver shaft securely on the tractor PTO shaft It is designed to increase pump life by reducing pump and PTO shaft wear due to vibration To install locking collar 1 Slide collar onto pump driver shaft 2 Thread the longer set screw through the locking collar and partially through the threaded hole in the pump driver shaft IMPORTANT It is necessary to allow a minimum of 1 8 clearance between the locking collar and the pump driver shaft at set screw L 0100R 5 11 Rev C 16 Ref Qty Part No Req d Number Description 10 1 10500 1200 Shaft 11 1 2230 0018 Set Screw 12 1 0100 1200C Body Cast Iron with Seal 13 1 1610 0005 Key 14 1 kit 3410 0031 Set Screw Kit
17. No Req d Number Description Base Kit Sold Separately Includes 1 Base 3 Bolts and 3 Washers 11 1 0104 7500C Body Cast Iron with Seal 11 1 0104 7500N Body Ni Resist with Seal 11 1 0104 7500X Body SilverCast with Seal 2 2404 0052 2300 0022 1610 0005 1610 0059 1 Hose Barb Shaft Bearing Cover Key Key Stainless Steel Series 7700 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Ref Qty Part No Rea d Number Description Repair Parts Kits No 3430 0384 Consists of 8 Ref 7 Super Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals No 3430 0167 Consists of 8 Ref 7 Polypropylene Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals 2300 0020 Bearing Cover Sealed Ball Bearing Viton Seal Standard Buna N Seal Optional Bolts Endplate Cast Iron with Seal Endplate Ni Resist with Seal Endplate SilverCast with Seal O ring Gasket for Endplate Super Roller Standard Polypropylene Roller Optional Teflon Roller Optional Base Kit Sold Separately 2210 0004 0200 7700C 0200 7700X 1 2 2 2 6 1 1 0200 7700N 1 1 8 8 8 K CONNN OOOO KOLON gt it 3420 0010 Includes 1 Base and 4 Bolts Ref Qty Part No Req d Number Description 9 1 0100
18. also be squirted into the ports of the pump Turn shaft several times to draw protective liquid through pump and coat entire inner surface Drain pump and plug ports to keep out air during storage For short periods of idleness noncorrosive liquids may be left in the pump but air must be kept out Plug ports or seal port connections Rotation Pump rotation must be the same as shown by the arrows on the pump Facing the shaft end of the pump the suction port is on your left and the shaft must turn counterclockwise If reverse rotation is desired rotor and shaft assembly must be reversed so that the shaft extends through the endplate See Reversing Rotation Section below for proper procedure Note Configuration is opposite for 4001 and 4101 series Reversing Rotation 1 Determine the rotor type of your pump by referring to exploded drawing on the parts list The three types of rotors are NON SCOOP SCOOPED and SLANTED SLOT 2 Follow the steps listed in Repair Instructions for disassembly of the pump 3 If your pump has a NON SCOOP rotor 4001 4101 6500 7560 it can be reversed merely by turning the rotor shaft assembly around intact without changing the position of the rotor on the shaft Reassemble the pump with the driving end of shaft out the endplate side of the pump Standard pump rotors are driven from the body side 4 lf your pump has a SCOOPED rotor 1200 1500 1700 or a SLANTED SLOT 7700 rotor follow
19. arefully ease the end of the shaft past the lips of the seal in pump body Figure 17 Center bearing support tool with counter bored end down on inner race of ball bearing and slowly press the pump body down to fit the endplate Figure 18 3 Turn pump over line up bolt holes and replace assembly bolts Alternately and evenly tighten the bolts as shown Figure 19 NOTE After bolts have been tightened check to see if rotor is centered in pump case Try to turn the pump shaft using a crescent wrench on the shaft as a lever Figure 18 Figure 19 Center Rotor in Pump Case If pump turns hard 1 Place short brass rod or hardwood dowel against end of shaft Figure 20 Center rod on shaft not on bearing Tap lightly with hammer Try turning shaft again Figure 20 2 If this fails to center the rotor to where it can be turned freely tap other end of shaft protecting it as above When the shaft can be turned by hand using wrench as above it is not binding 3 If the pump binds within and tapping does not free it it may be necessary to run the pump in to wear off high spots Use talc solution mentioned earlier Check pump frequently during run in L 0100R 5 11 Rev C Repair Tool Kits Tool Kit No 3011 0006 for Series 6500 Consists of A 3010 0001 Endplate Support Fixture B 3010 0002 Body Support Fixture C 3010 0003 Bearing amp Seal Assembly Tool D 3010 0004 Bearing Disassem
20. aring Cover 17 1 12300 0021 Bearing Cover 18 1 1420 0001 Locking Collar 19 1 12230 0001 Set Screw 20 1 1510 0054 Base Sold Separately 21 2 1450 0003 Bumper Sold Separately 22 2 2210 0003 Bolt Sold Separately 23 2 2260 0002 Lock Washer Sold Separately Repair Parts Kit No 3430 0390 Consists of 4 Ref 5 Super Rollers 1 Ref 6 O Ring Gasket 2 Ref 8 Viton Seals Repair Parts Kit No 3430 0158 Consists of 4 Ref 5 Polypropylene Rollers 1 Ref 6 O Ring Gasket 2 Ref 8 Viton Seals L 0100R 5 11 Rev C Models 4101C 25 and 4101XL 25 Ref Qty Part No Req d Number Description 1 1 1320 0016 Adapter and Kit 2 1 19209 Key 3 16 x 1 1 2 3 2 2210 0166 Hed Head Capscrew 4 2 2210 0041 Washer 5 1 2549 0043 Engine 2 5 HP PowerPro 6 1 2840 0084 Shield T 1 0100 4101C Body Cast Iron 7 1 0100 4101X Body SilverCast 8 1 0200 4101C Endplate Cast Iron 8 1 0200 4101X Endplate SilverCast 9 1 0300 4101C Rotor amp Shaft Assembly Cast Iron 9 1 3430 0766 Rotor Assembly SilverCast 10 4 1005 0002 Super Rollers 11 1 1720 0104 O ring Gasket for Endplate 12 2 2000 0010 Ball Bearing 13 2 2107 0002 Viton Seal 14 4 2220 0018 Socket Head Screw 15 1 2300 0021 Bearing Cover 16 1 2300 0023 Bearing Cover w Hole 17 1 6031 0299 Decal L 0100R 5 11 Rev C
21. bly Tool E 3010 0010 Bearing Support Tool F 3010 0014 Bearing Race Support Tool G 3010 0066 Wire Brush H 3010 0067 Brush Holder I 3020 0009 1 16 Allen Wrench and Tool Box 3010 0168 ma l E F G l o Tool Kit No 3011 0021 for Series 4001 4101 Consists of A 3010 0003 Bearing amp Seal Assembly Tool B 3010 0004 Bearing Disassembly Tool C 3010 0010 Bearing Support Tool D 3010 0014 Bearing Race Support Tool E 3010 0066 Wire Brush F 3010 0067 Brush Holder G 3020 0009 1 16 Allen Wrench and Tool Box 3010 0168 Troubleshooting Symptom Probable Cause s Pump does not prime Leak in suction line Obstruction in suction line Suction hose sucked to bottom or side of tank Rollers stuck in pump Pump seals leaking air Pump turning in wrong direction Loss of pressure Clogged suction strainer Corrective Action Check hose and fittings for leaks and correct Inspect hose for obstruction such as debris or loose inner liner Cut a notch or V in end of suction hose Disassemble pump and inspect rollers Replace seals Correct rotation of pump See Reversing Pump Check strainer and clean it regularly Pump will not turn L 0100R 5 11 Rev C Kinked or blocked suction hose Air leak in inlet side plumbing Relief valve setting too low or weakened spring Faulty gauge Pump seals leak air Nozzle orifices worn
22. ch use Make certain that all connections are tight and secure 13 Periodically inspect the pump and the system components Perform routine maintenance as required see Maintenance section 14 Never operate a gasoline engine in an enclosed area Be sure the area is well ventilated 15 Use only pipe hose and fittings rated for the maximum psi rating of the pump 16 Never use these pumps for pumping water or other liquids for human or animal consumption Drive Source Installation This manual will cover the installation of the basic drive configurations available for Hypro roller pumps Consult the recommendations of the manufacturer of your motor or engine for additional information Read all safety information before attempting to install or operate the pump Tractor PTO Installation The preferred method for mounting the torque arm 3430 0540 and pump to a tractor is with the chains going up to provide support for the pump see Figure A Attach the torque arm to the pump with the long side of the arm on the inlet side of the pump for this type of mounting Many tractors do not have easy attachment points for securing the tension and torque chains It may be necessary to drill holes in the tractor s master shield to attach the chains It is also acceptable to mount an angle iron on the master shield to attach the chains The chains should be attached to the tractor as close to vertical as possible to avoid a bending forc
23. d 4001 Ni Resist amp XL Rotor Assembly Std 4101 Ni Resist amp XL w w gt gt 3430 0780 3430 0781 Rotor Assembly Std 4001 Ni Resist amp XL Rotor Assembly Std 4101 Ni Resist amp XL SES 1005 0002 1002 0002 1055 0002 1720 0104 Super Rollers Std Polypropylene Rollers Optional Teflon Rollers Optional O Ring Gasket for Endplate CO CON OO OO ND ND ND Aa 2220 0018 2107 0002 2102 0001 2102 0001T Endplate Screw Viton Seal Std Buna N Seal Optional Teflon Coated Buna N Seal Optional EA IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Ref Qty Part No Req d Number Description 9 2 2000 0010 Ball Bearing High temp grease 11A 1 Name Plate Specify pump model 12 1 3420 0024 Base Kit Sold Separately Includes 1 Base 2 Bolts and 2 Lock washers for mounting pump to electric motors with 3 1 2 shaft centerline 13 1 3420 0025 Base Kit Sold Separately Includes 1 Base 2 Bolts and 2 Lock washers for mounting pump to electric motors gas engines with 4 3 16 shaft centerlines 15 1 kit 1320 0016 Adapter with 4 set screws for gas engine mount 5 8 x 5 8 Sold Separately 15 1 kit 1320 0015 Adapter 5 8 x 3 4 Sold Separately 16 1 2300 0023 Shaft Be
24. d Separately Includes 1 Base 2 Bolts and 2 Washers 9 1 0100 6600C Body Cast Iron with Seal 9 1 0100 6600N Body Ni Resist with Seal 9 1 0100 6600X Body SilverCast with Seal 10 1 2404 0052 1 Hose Barb 11 1 12300 0023 Shaft Bearing Cover 12 1 10300 6600C Rotor Assembly Cast Iron 12 1 13430 0767 Rotor Assembly Std Ni Resist amp XL L 0100R 5 11 Rev C IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Series 7560 Ref Qty Part No Req d Number Description 2300 0020 2008 0001 2112 0003 2112 0001 2210 0004 0204 7500C 0204 7500N 0204 7500X 1720 0014 1005 0004 1002 0004 1055 0004 Bearing Cover Sealed Ball Bearing Viton Seal Standard Buna N Seal Optional Bolts Endplate Cast Iron with Seal Endplate Ni Resist with Seal Endplate SilverCast with Seal O ring Gasket for Endplate Super Roller Standard Polypropylene Roller Optional Teflon Roller Optional NNN OO ORB WWD gt o CO Oj gt M NNN gt L 0100R 5 11 Rev C 12 Repair Parts Kits No 3430 0381 Consists of 8 Ref 7 Super Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals No 3430 0167 Consists of 8 Ref 7 Polypropylene Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals Ref Qty Part
25. e on the pump 1 Mount the pump and torque arm to the PTO shaft using a Hypro series 1320 1321 or 1323 coupler 2 Attach the torque chain to the tractor frame with arm in horizontal position 3 Attach the tensioning chain to the tractor frame while applying tension to the spring L 0100R 5 11 Rev C It is permissible to mount the torque arm with the chain in the down position To do this mount the arm to the pump in the reverse position Do not use the tension spring or chain WARNING Do not attach torque arm to movable linkages Figure A Belt Pulley Drive Installation Belt and pulley drive systems are typically used to reduce pump speed For determining proper pulley sizes use the formula below as a guideline and use A or B section belts MOTOR RPM FLOW RATED SPEED PUMP PULLEY DIA PUMP RPM FLOW DESIRED MOTOR PULLEY DIA EXAMPLE Use a 1725 RPM electric motor to drive a pump at 950 RPM Typically a pulley diameter on the motor is 3 4 inches The pump pulley diameter can be determined from the formula above 1725 PUMP PULLEY DIAMETER 950 3 4 INCHES 1725 X 3 4 INCHES 6 2 INCHES 950 1 Install pulley or bushing sheave combination See Figure 1 onto pump and motor shaft Mount pump next to the motor making sure pulleys are lined up properly See Figure 2 for proper pump and motor orientation Use a straight edge as shown Rotate to check for run out and bent shafts
26. f 6 Ref 11 Polypropylene Rollers and 1 Ref 6 O Ring Gasket IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Ref Qty Part No Rea d Number Description 9 1610 0005 Key 10 2230 0018 Set Screw 10 2230 0034 Set Screw SilverCast Only 11 6 1005 0005 Super Roller Standard 11 6 1002 0005 Polypropylene Roller Optional 11 6 1055 0005 Teflon Roller Optional 12 1 0100 1500C Body Cast Iron with Seal 12 1 0100 1500N Body Ni Resist with Seal 12 1 0100 1500X Body SilverCast with Seal 13 1 kit 3420 0004 Base Kit Sold Separately Includes 1 Base 4 Bolts and 4 Lockwashers 14 1 2300 0020 Bearing Cover 15 1 2300 0022 Shaft Bearing Cover See Page 17 for the proper coupler or adapter Repair Parts Kit No 3430 0164 Consists of 6 Ref 11 Polypropylene Rollers 1 Ref 6 O Ring Gasket and 2 Ref 3 Viton Seals Repair Parts Kit No 3430 0163 Consists of 6 Ref 11 Polypropylene Rollers 1 Ref 6 O Ring Gasket and 2 Ref 3 Buna N Seals Repair Parts Kit No 3430 0406 Consists of 6 Ref 11 Super Rollers 1 Ref 6 O Ring Gasket 2 Ref 3 Viton Seals and 2 Ref 2 Sealed Ball Bearings 15 L 0100R 5 11 Rev C Model 1200 Discontinued Ref Qty Part No Rea d Number
27. he time periods listed below with proof of purchase Pumps one 1 year from the date of manufacture or one 1 year of use This limited warranty will not exceed two 2 years in any event Accessories ninety 90 days of use This limited warranty will not apply to products that were improperly installed misapplied damaged altered or incompatible with fluids or components not manufactured by Hypro All warranty considerations are governed by Hypro s written return policy Hypro s obligation under this limited warranty policy is limited to the repair or replacement of the product All returns will be tested per Hypro s factory criteria Products found not defective under the terms of this limited warranty are subject to charges paid by the returnee for the testing and packaging of tested good non warranty returns No credit or labor allowances will be given for products returned as defective Warranty replacement will be shipped on a freight allowed basis Hypro reserves the right to choose the method of transportation This limited warranty is in lieu of all other warranties expressed or implied and no other person is authorized to give any other warranty or assume obligation or liability on Hypro s behalf Hypro shall not be liable for any labor damage or other expense nor shall Hypro be liable for any indirect incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective
28. igants containing ethylene dichloride ethylene dibromide carbon tetrachloride perchlorethylene trighlorethylene methyl bromide and other aromatic solvents LIQUID FERTILIZERS Up to 32 nitrogen content or others if the liquid is at atmospheric pressure and the temperature is handled This category or use includes mosquito nematocides soil and grain fumigants FERTILIZERS greenhouse plant food ACIDS Mild sulfuric acid for spraying mild muri atic acid inhibited muriatic etc Use a SilverCast Ni Resist or cast iron pump Super Rollers and Viton seals NOTE For weed control chemicals containing glyphosate such as Roundup or other acidics use only a SilverCast pump with Super or polypropylene rollers and Viton seals Teflon rollers may be used up to 100 psi Use a SilverCast Ni Resist or cast iron pump Super Rollers and Viton seals Use a SilverCast or Ni Resist pump with polypropylene rollers and Buna N seals Use a SilverCast Ni Resist or cast iron pump Super or polypropylene rollers and Buna N or Viton seals Use a SilverCast pump Viton seals and polypropylene or Teflon rollers NOTE Limit pressure to 100 psi when using Teflon rollers L 0100R 5 11 Rev C Limited Warranty on Hypro SHURflo Agricultural Pumps amp Accessories Hypro SHURflo hereafter Hypro agricultural products are warranted to be free of defects in material and workmanship under normal use for t
29. ine 15 16 die cast 1000 1500 1700 7560 1321 0012 13 8 multi speed 5 8 die cast 540 1000 4000 6500 1321 0013 13 8 multi speed 15 16 die cast 540 1000 1500 7560 7700 1323 0072 13 8 6 spline 15 16 forged steel 540 1500 1700 7560 7700 1323 0073 13 8 21 spline 15 16 forged steel 1000 1500 1700 7560 1323 0074 13 8 6 spline 5 8 forged steel 540 6500 1323 0075 13 8 21 spline 5 8 forged steel 1000 4000 6500 1323 0076 13 8 multi speed 15 16 forged steel 540 1000 1500 1700 7560 1323 0077 13 8 multi speed 5 8 forged steel 540 1000 4000 6500 L 0100R 5 11 Rev C WHAT HYPRO Roller Pump Rollers and Seals SHOULD YOU USE Material options for rollers and seals are listed in the order of recommendations for usage These recommendations are only a general guide For suggestions on specific chemicals or applications call Hypro s Technical Applications Department at 800 445 8360 Application Specific Chemicals Suggested Pump Rollers and Seals WEED CONTROL CHEMICALS Emulsions soluble powders sodium arsenate INSECT CONTROL Emulsions not containing aromatic solvents BRUSH CONTROL Heavy duty sprays using diesel oil for carrier PEST CONTROL CHEMICALS FUMIGANTS ETC sprays termite control liquids where any of the following chemicals with aromatic solvents are present Pentachlorophenol xylene xylol ben zene high sulphur fuel or diesel oil Fum
30. learance between the rotor and endplate so that rotor can be turned by hand If it turns too freely sand a little more off the body end that faces the endplate You should notice a slight drag but be able to turn shaft with an adapter on it by hand The slight drag will wear off after the pump has been used a short time Installing new rollers seals bearings and shafts will not prove entirely satisfactory for volume and pressure unless end clearance is taken up Figure 16 Figure 17 NOTE If the endplate has been resurfaced the body face must also be resurfaced to allow for material taken off the endplate Follow same procedure as above with emery cloth Before new parts are installed all burrs should be removed particularly in the rotor slots and body Do not machine clean the body casting A more satisfactory job can be done by hand cleaning with an emery cloth Wettable talc powder mixture 5 Ibs powder to 5 gallons water can be used for breaking in a repaired pump if pump appears to be binding Run pump for about 5 minutes This will also serve to clean and remove corrosion from the pump Follow with a clear rinse and protect from rust See Maintenance 2 Remove the assembled portion from the arbor press and invert it on the press table with the bearing support tool under the bearing Then place rollers in the roller slots as close to center of rotor as possible Place the pump body over rotor and shaft and c
31. nsists of 5 Ref 11 Super Rollers 1 Ref 6 O Ring Gasket 2 Ref 3 Viton Seals and 2 Ref 2 Sealed Ball Bearings Models 1500C 1500N and 1500XL Ref Qty Part No Req d Number Description 1 1 6031 0258 Name Plate Specify Pump Model 2 2 2008 0001 Sealed Ball Bearing 3 2 2112 0001 Buna N Seal Standard 3 2 2112 0003 Viton Seal Optional Std for SilverCast 4 6 2210 0026 Bolt 5 1 0200 1500C Endplate Cast Iron with Seal 5 1 0200 1500N Endplate Ni Resist with Seal 5 1 0200 1500X Endplate SilverCast with Seal 6 1 1720 0003 O ring Gasket for Endplate 7 1 0300 1502C Rotor Cast Iron with shaft Std Rotation 7 1 0300 1502N Rotor Ni Resist with shaft Std Rotation 7 1 0300 1502X Rotor SilverCast with shaft Std Rotation TA 1 0301 1502C Rotor Cast Iron w shaft Reverse Rot TA 1 0301 1502N Rotor Ni Resist w shaft Reverse Rot TA 1 0301 1502X Rotor SilverCast w shaft Reverse Rot 8 1 10500 1502 Shaft Only Repair Parts Kit No 3430 0383 Universal Consists of 6 Ref 11 Super Rollers 2 Ref 6 O Ring Gaskets and 2 Ref 3 Viton Seals Repair Parts Kit No 3430 0386 Consists of 6 Ref 11 Super Rollers 1 Ref 6 O Ring Gasket and 2 Ref 3 Viton Seals Repair Parts Kit No 3430 0387 Consists of 6 Ref 11 Super Rollers 1 Ref 6 O Ring Gasket and 2 Ref 3 Buna N Seals Repair Parts Kit No 3430 0162 Consists o
32. ore than 004 inches Inspect Inside of Endplate If a groove is noticeable the endplate should be resurfaced by rubbing it on a sheet of 80 grit emery paper placed on flat surface until all trace of wear has been removed Rotate the endplate frequently to remove evenly the same amount of metal over the entire surface NOTE This surface of the endplate must be perfectly flat If attempt has been made to pry pump apart with a screwdriver file off all nicks burrs and other damage marks around the bolt holes ad N C Figure 13 Re Assembly Replace Seals and Bearings Carefully place the seal in the pump body with crimped side down Press the seal to the bottom of the cavity using the stepped end of the bearing amp seal assembly tool Figure 14 Then put the bearing in position in the pump body and press into place with counter bored end of bearing amp seal assembly tool Figure 15 Repeat the above procedure with the endplate Seat the o ring in the groove If necessary make sure the o ring stays in place by stretching it TREE Figure 14 Figure 15 Assemble Rotor and Shaft To Endplate 1 Install the shaft rotor assembly by carefully pushing the short end of the shaft rotor assembly through the shaft seal into the endplate Place in the arbor press with the drive end of the shaft pointed down Use the bearing support tool on top of the bearing and press the assembly together Figure 16 Leave just enough c
33. psi General Safety Information 1 Use a pressure relief device on the discharge side of the pump to prevent damage from pressure buildup when the pump discharge is blocked or otherwise closed and the power source is still running 2 WARNING Never pump flammable or explosive fluids such as gasoline fuel oil kerosene etc Never use in explosive atmospheres The pump should be used only with liquids compatible with the pump component materials Failure to follow this warning can result in personal injury and or property damage and will void the product warranty 3 Never pump acids i e acid fertilizer with Super Rollers When pumping acidic fertilizer Hypro recommends only the Silver Series castings and Teflon rollers or use one of Hypro s poly centrifugal pumps 4 Never run the pump faster than maximum recommended speed 5 Never pump at pressures higher than the maximum recommended pressure 6 Never pump liquids at temperatures higher than the recommended maximum temperatures 140 F 60 C 7 Make certain that the power source conforms to the requirements of your equipment 8 Provide adequate protection in guarding around the moving parts such as the shaft and pulleys 9 Disconnect power before servicing 10 Release all pressure within the system before servicing any component 11 Drain all liquids from the system before servicing any component 12 Check all hoses for weak or worn condition before ea
34. returns carefully All products returned for warranty work should be sent shipping charges prepaid to HYPRO Attention Service Department 375 Fifth Avenue NW New Brighton MN 55112 For technical or application assistance call the Hypro Technical Application number 800 445 8360 or send an email to technical hypropumps com To obtain service or warranty assistance call the Hypro Service and Warranty number 800 468 3428 or send a fax to the Hypro Service and Warranty FAX 651 766 6618 Carriers including U S P S airlines UPS ground freight etc require specific identification of any hazardous material being shipped Failure to do so may result in a substantial fine and or prison term Check with your shipping company for specific instructions D Pentair SPRAY amp INJECTION TECHNOLOGIES GROUP 375 Fifth Avenue NW e New Brighton MN 55112 Printed in the USA Phone 651 766 6300 800 424 9776 Fax 800 323 6496 2011 Hypro www hypropumps com

ROLLER PUMPS - Tractor Supply Company

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