UM10857 - NXP Semiconductors
Contents
1. UM10857 SSL6203DB1276 120 V 12 W linear LED driver Rev 1 13 January 2015 User manual Document information Info Content Keywords SSL6203DB1276 SSL6203TW TRIAC dimmable linear LED driver Abstract This user manual describes the operation of the SSL6203DB1276 120 V 12 W mains dimmable LED driver featuring the SSL6203TW linear LED driver used in Solid State Lighting SSL applications The demo board is an example of a dimmable LED module which has the driver IC and the HV LED in the same base plate NXP Semiconductors UM10857 Revision history SSL6203DB1276 120 V 12 W linear LED driver Rev Date Description v 1 20150113 first issue Contact information For more information please visit http www nxp com For sales office addresses please send an email to salesaddresses nxp com UM10857 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 2 of 18 NXP Semiconductors U M1 0857 SSL6203DB1276 120 V 12 W linear LED driver 1 Introduction WARNING Lethal voltage and fire ignition hazard The non insulated high voltages that are present when operating this product constitute a risk of electric shock personal injury death and or ignition of fire This product is intended for evaluation purposes only It shall be2. 1206 Yageo Rstre Rstr3a resistor chip 680 1 1206 Yageo RSTR3B RZ1 resistor chip 390 5 96 0603 Yageo TVS1 diode transient voltage suppression SMCJ220CA Littelfuse diode SMC TVS2 diode transient voltage suppression SMAJ250CA BrightKing diode SMA U1 IC SSL6203TW HSSOP2 NXP Semiconductors ZD1 Zener diode 13 V SOD323F TDZ13J NXP Semiconductors ZD2 Zener diode 24 V SOD323F BZX84J NXP Semiconductors UM10857 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 13 of 18 NXP Semiconductors U M1 0857 SSL6203DB1276 120 V 12 W linear LED driver 10 Board layout UM10857 The LEDs on the SSL6203DB1276 demo board are interleaved for better light quality A 4 layer PCB with buried vias is used for this design Low thermal resistance from LED to heat sink is crucial for the best LED efficiency Cheaper PCBs 1 layer or 2 layer designs can also be used without deteriorating performance while the thermal resistance is kept at a minimum Figure 10 shows the SSL6203DB1276 demo board layout of four layers Figure 11 to Figure 13 show the layers of the board with their corresponding silk screen which indicate the component positions aaa 016065 Fig 10 SSL6203DB1276 demo board layout Top layer aaa 016066 The red colored parts indicate the components of the top layer Fig 11 S
3. 13 Legal information SSL6203DB1276 120 V 12 W linear LED driver 13 1 Definitions Draft The document is a draft version only The content is still under internal review and subject to formal approval which may result in modifications or additions NXP Semiconductors does not give any representations or warranties as to the accuracy or completeness of information included herein and shall have no liability for the consequences of use of such information 13 2 Disclaimers Limited warranty and liability Information in this document is believed to be accurate and reliable However NXP Semiconductors does not give any representations or warranties expressed or implied as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information NXP Semiconductors takes no responsibility for the content in this document if provided by an information source outside of NXP Semiconductors In no event shall NXP Semiconductors be liable for any indirect incidental punitive special or consequential damages including without limitation lost profits lost savings business interruption costs related to the removal or replacement of any products or rework charges whether or not such damages are based on tort including negligence warranty breach of contract or any other legal theory Notwithstanding any damages that customer might incur for any reason whatsoever NXP Se
4. NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 17 of 18 NXP Semiconductors UM10857 14 Contents SSL6203DB1276 120 V 12 W linear LED driver 13 1 13 2 13 3 14 Introduction 3 Safety warning 3 5 4 Board photographs 5 Board connections 6 7 Electrical 7 Dimming curve 7 Dimmer compatibility 8 Group 9 ElectroMagnetic Interference EMI 10 Protections ees Saas IER es 11 Schematic eese ren 12 Bill Of Materials BOM 13 Board layout 14 5 16 References 16 Legal information 17 5 17 Disclaimers zur ec 17 Trademarks 17 Conlenls erus rr n seas as 18 Please be aware that important notices concerning this document and the product s described herein have been included in section Legal information NXP Semiconductors N V 2015 All rights reserved For more info
5. 3535HV48 4 13V 6800 10 nF 16 V I 202 Rz1 RSTR3 B 24V 390 6800 aaa 016064 Fig 9 SSL6203DB1276 schematic J9AUp M ZL A 021 9221 8050297155 ZS80 LINN 5 dXN NXP Semiconductors UM10857 9 Bill Of Materials BOM SSL6203DB1276 120 V 12 W linear LED driver Table 5 SSL6203DB1276 demo board functional bill of materials Reference Description and values Part number Manufacturer C1 capacitor ceramic 10 nF 250 V 1206 GRM31B5C2E103JWA1L B00 Murata C2 capacitor ceramic 4 7 uF 25 V 0603 GRM188C81E475KE11 Murata C3 capacitor ceramic 10 nF 16 V 0402 GRM155R71C103KA01D A01 Murata CL1 capacitor 68 nF 250 V 1210 GRM32QR72E683KW01L Murata Cvpp capacitor ceramic 10 uF 35 V 0805 GRM21BC8YA106KE11L A01 Murata D1 D2 03 diode high speed 200 V 250 mA BAS21J NXP Semiconductors SOD323F DB1 bridge diode 600 V 0 5 A MB6S EC1 EC2 capacitor electrolytic aluminum 100 uF Rubycon EC3 63 V 8 mm x 12 mm F1 fuse 250 V AC 0 5 A 2410 AEM LED1 to LED Luxeon 3535 HV 3535 Philips LED15 R1 resistor chip 4 7 5 96 1206 Yageo R2 resistor chip 910 1 96 0805 Yageo resistor chip 360 1 96 0402 Yageo RL1 resistor 1 5 96 1210 Yageo RiEp resistor chip 110 kO 1 96 0402 Yageo Rstri resistor chip 348 1
6. is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 8 of 18 NXP Semiconductors UM10857 SSL6203DB1276 120 V 12 W linear LED driver 6 4 Group dimming The SSL6203TW linear dimmable solution is naturally suitable for group dimming because the driver does not have any capacitive characteristic The peak current in the turn on edge of the dimmer is also smaller than regular switching driver solutions allowing more boards in parallel with a single dimmer Table 4 lists 6 board group dimming results 15 board group dimming has been checked with Lutron DV 600P Table4 Group dimming list of dimmers UM10857 Manufacturer Dimmer Flickering Leviton 6673 P not applicable Leviton NO RPIO6 not applicable Leviton 6681 W not applicable Lutron CTCL 153P not applicable Lutron 5 600 not applicable Lutron D600PH DK not applicable Lutron Diva DV 600P not applicable Lutron TG600P not applicable Lutron LG600P not applicable Lutron TG 10P not applicable Lutron LX 600PL not applicable Lutron LGCL 153P not applicable Lutron 6681 W not applicable All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 9 of 18 NXP Semiconductors U M1 0857 UM10857 SSL6203DB1276 120 V 12
7. operated in a designated test area by personnel qualified according to local requirements and labor laws to work with non insulated mains voltages and high voltage circuits This product shall never be operated unattended This user manual describes the operation of the SSL6203DB1276 120 V 12 W dimmable LED driver featuring the SSL6203 The demo board integrates driver IC and LED in the same plate which provides a simple and good dimming performance solution for mains dimmable LED light applications The SSL6203DB1276 12 W 120 V AC demo board has a very good dimmer compatibility and a dimming curve that is similar to that of an incandescent lamp The SSL6203DB1276 demo board complies with the EN55015 EMI standard and the IEC 61000 4 12 ring wave test Figure 2 shows the dimensions of the SSL6203DB1276 demo board The demo board has been designed with components allowing enough headroom for the board to fit into LED bulb base Figure 3 shows the assembled top board views 2 Safety warning The SSL6203DB1276 demo board input is connected to the 120 V mains Avoid touching the board while it is connected to the mains voltage and when it is in operation An isolated housing is obligatory when used in uncontrolled non laboratory environments Galvanic isolation from the mains phase using a fixed or variable transformer is always recommended Figure 1 shows the symbols on how to recognize these devices 019aab173 019a
8. SL6203DB1276 demo board layout Middle layer 1 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 14 of 18 NXP Semiconductors U M1 0857 SSL6203DB1276 120 V 12 W linear LED driver aaa 016067 Fig 12 SSL6203DB1276 demo board layout Middle layer 2 aaa 016068 Fig 13 SSL6203DB1276 demo board layout Bottom layer UM10857 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 15 of 18 NXP Semiconductors UM10857 11 Abbreviations SSL6203DB1276 120 V 12 W linear LED driver Table 6 Abbreviations Acronym Description LED Light Emitting Diode SSL Solid State Lighting PF Power Factor EMI ElectroMagnetic Interference LE Leading Edge referring to an R or RL dimmer TE Trailing Edge referring to an RC dimmer 12 References 1 SSL6203TW data sheet 120 V mains dimmable 12 W linear LED driver 2 AN11617 application note lt tbd gt UM10857 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 16 of 18 NXP Semiconductors UM10857
9. W linear LED driver 6 5 ElectroMagnetic Interference EMI The ElectroMagnetic Interference EMI was measured according to the EN55015 standard The board complies with the standards requirement see Figure 7 and Figure 8 120 aaa 016060 wseee dl I FELD NF aD Jp 4 81 2 SORENE IE ee a 40 EL a Os eet ene n MHz a Line 120 016061 Noise level dBuV m 100 80 60 40 EEE 1 a IMP M 0 1 5 15 b Neutral Fig 7 SSL6203DB1276 demo board conducted emission performance All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 10 of 18 NXP Semiconductors U M1 0857 SSL6203DB1276 120 V 12 W linear LED driver 016062 60 Noise level dByV m Noise level dBuV m n MHz b Vertical Fig 8 SSL6203DB1276 demo board radiated emission performance 7 Protections The IC incorporates the following protections UnderVoltage LockOut UVLO Short LED Protection SLP Open LED Protection OLP Internal OverTemperature Protection See the SSL6203TW data sheet Ref 1 for more information about the protections UM10857 All info
10. XP Semiconductors U M1 0857 SSL6203DB1276 120 V 12 W linear LED driver 6 Performance UM10857 6 1 6 2 Electrical characteristics The performance was measured with three 48 V LED strings totaling 144 V LED as output load The average current for the strings was 59 mA Table 2 shows the performance Table2 Electrical characteristic of SSL6203DB1276 demo board Vin Pin PF Veri Vsu2 152 sua Efficiency 76 V V mA V 114 11 32 0 97 46 3 58 46 5 62 46 3 56 72 10 120 12 12 0 96 46 6 63 46 7 66 46 5 62 73 44 132 12 4 0 94 46 6 65 46 6 66 46 6 64 73 28 Dimming curve Figure 5 and Figure 6 show the dimming curve with output current versus dimming angle for a leading edge dimmer The external circuit configuration sets two different dimming curves The demo uses an average mains dimming curve by default because it is similar to the incandescent bulb To use the fix VDD dimming curve reconnecting resistor RLED between the VDD pin and the LED pin is required aaa 016054 100 1 80 60 2 3 40 20 4 0 0 36 72 108 180 144 Dimmer angle 1 Upper NEMA limit 2 Incandescent 3 SSL6203TW 4 Lower NEMA limit Fig 5 Dimming curve Average mains All information provided in this document is subject to legal disclaimers NXP Sem
11. ab174 a Isolated b Not isolated Fig 1 Isolation symbols UM10857 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 3 of 18 NXP Semiconductors UM10857 3 Specifications SSL6203DB1276 120 V 12 W linear LED driver UM10857 Table 1 lists the specification of the SSL6203DB1276 demo board Table 1 SSL5021BDB1267 specifications Symbol Parameter Value V mains AC mains supply voltage 120 V AC 10 fmains AC frequency 60 Hz Imains AC mains input current 100 mA typical output voltage 144 V three strings ILED output current 59mA ILED ripple output current ripple 33 typical ILED rippie ILeD n efficiency 73 4 96 PF power factor gt 0 95 at Vmains 120 V AC THD total harmonic distortion 27 Vmains 120 V AC Vigp 144 V DC Toper operating temperature 40 C to 45 C EMI conductive EMI radiated EMI meets CISPR 15 with gt 10 dB margin Light output Without glass dome 840 lumens Pin 12 1 W Camb 25 C after 1 hour With glass dome Pin 12 1 W 750 lumens Camb 25 C after 1 hour color temperature 2700 K Figure 2 shows the dimensions of the demo board Fig 2 SSL6203DB1276 demo board dimensions 016044 All information provided in this document is subje
12. ct to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 4 of 18 NXP Semiconductors U M1 0857 SSL6203DB1276 120 V 12 W linear LED driver 4 Board photographs ENS v aaa 016043 aaa 016047 a Top view b Bottom view Fig 3 _SSL6203DB1276 demo board photographs UM10857 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 5 of 18 NXP Semiconductors U M1 0857 SSL6203DB1276 120 V 12 W linear LED driver 5 Board connections UM10857 The SSL6203DB1276 demo board is optimized for a 120 V 60 Hz supply It is designed to work with three strings HVLED LUXEON 3535 HV with 48 V forward voltage Remark The maximum rated voltage of the board is 132 V AC Connection of the SSL6203DB1276 demo board is different from other general demo boards Only two connection lines for the L line and N line of mains are shown which go through the heat sink to the bottom of the demo board No connection for LED is required because the driver and the LEDs are in the same plate 016049 Fig 4 SSL6203DB1276 board connections All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 6 of 18 N
13. h all faults basis for evaluation purposes only NXP Semiconductors its affiliates and their suppliers expressly disclaim all warranties whether express implied or statutory including but not limited to the implied warranties of non infringement merchantability and fitness for a particular purpose The entire risk as to the quality or arising out of the use or performance of this product remains with customer In no event shall NXP Semiconductors its affiliates or their suppliers be liable to customer for any special indirect consequential punitive or incidental damages including without limitation damages for loss of business business interruption loss of use loss of data or information and the like arising out the use of or inability to use the product whether or not based on tort including negligence strict liability breach of contract breach of warranty or any other theory even if advised of the possibility of such damages Notwithstanding any damages that customer might incur for any reason whatsoever including without limitation all damages referenced above and all direct or general damages the entire liability of NXP Semiconductors its affiliates and their suppliers and customer s exclusive remedy for all of the foregoing shall be limited to actual damages incurred by customer based on reasonable reliance up to the greater of the amount actually paid by customer for the product or five dollars US 5 00 The foregoi
14. iconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 7 of 18 NXP Semiconductors UM10857 UM10857 6 3 SSL6203DB1276 120 V 12 W linear LED driver aaa 016055 100 80 1 60 3 40 20 4 150 Dimmer angle Upper NEMA limit Incandescent SSL6203TW Lower NEMA limit Dimming curve Fix Vpp Remark The dimming curves have been tested with a Dimmer Leviton 6681 at 120 V AC 60 Hz Dimmer compatibility Dimming compatibility includes having smooth dimming without any flashing or flickering effects across the complete dimming range The SSL6203DB1276 demo board has been tested with a wide selection of dimmers It is compatible with most leading edge dimmers on the market Table 3 List of dimmers Manufacturer Dimmer Maximum power Minimum power Flicker w w Leviton 6673 P 9 70 0 62 none Leviton NO RPIO6 11 90 0 60 none Leviton 6681 W 11 93 0 30 none Lutron CTCL 153P 9 40 0 50 none Lutron S 600 11 14 0 50 none Lutron D600PH DK 9 00 0 30 none Lutron Diva DV 600P 9 90 0 70 none Lutron TG600P 10 50 0 96 none Lutron LG600P 9 90 0 75 none Lutron S 600P 9 86 0 60 none Lutron LX 600PL 10 70 0 90 none Lutron LGCL 153P 9 50 0 50 none Lutron AY 603P 9 80 1 10 none All information provided in this document
15. miconductors aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and conditions of commercial sale of NXP Semiconductors Right to make changes NXP Semiconductors reserves the right to make changes to information published in this document including without limitation specifications and product descriptions at any time and without notice This document supersedes and replaces all information supplied prior to the publication hereof Suitability for use NXP Semiconductors products are not designed authorized or warranted to be suitable for use in life support life critical or safety critical systems or equipment nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury death or severe property or environmental damage NXP Semiconductors and its suppliers accept no liability for inclusion and or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and or use is at the customer s own risk Applications Applications that are described herein for any of these products are for illustrative purposes only NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification Customers are responsible for the design and operation of their application
16. ng limitations exclusions and disclaimers shall apply to the maximum extent permitted by applicable law even if any remedy fails of its essential purpose Safety of high voltage evaluation products The non insulated high voltages that are present when operating this product constitute a risk of electric shock personal injury death and or ignition of fire This product is intended for evaluation purposes only It shall be operated in a designated test area by personnel that is qualified according to local requirements and labor laws to work with non insulated mains voltages and high voltage circuits The product does not comply with IEC 60950 based national or regional safety standards NXP Semiconductors does not accept any liability for damages incurred due to inappropriate use of this product or related to non insulated high voltages Any use of this product is at customer s own risk and liability The customer shall fully indemnify and hold harmless NXP Semiconductors from any liability damages and claims resulting from the use of the product Translations A non English translated version of a document is for reference only The English version shall prevail in case of any discrepancy between the translated and English versions 13 3 Trademarks Notice All referenced brands product names service names and trademarks are the property of their respective owners GreenChip is a trademark of NXP Semiconductors N V
17. rmation please visit http Awww nxp com For sales office addresses please send an email to salesaddresses nxp com Date of release 13 January 2015 Document identifier UM10857
18. rmation provided in this document is subject to legal disclaimers NXP Semiconductors N V 2015 All rights reserved User manual Rev 1 13 January 2015 11 of 18 1955 Glog Avenuer oj joe qns s jueuunoop 511 uoneuuojul 8l Jo 4980 pamasa 8102 A N 5 8 Schematic F1 BD1 L MB6S 250 V R1 D1 K 0 5A Wsi He Pl 120 V AC 470 60 SMCJ250CA ES ic BAS21J STR3 A A 910 TVS2 N C1 cu SMAJ250CA 10nF 68nF A T 250 V 250 V 4 1 LED1 LED2 LED3 LED4 LEDS 3535HV48 3535HV48 3535HV48 3535HV48 Wee 4 ve Rect STR1A BAS21J 4 4 STR1B SLEDS LED M LED8 WZ LEDI0 BGND no 3500 ea V 74 3535HV48 3535HV48 7X 3535HV48 17 3535HV48 1 3535HV48 Rbleed BLEED STR2A 360 VDD n c vop 85 6201 STR2B RstRe Sem RLED LED 3500 110 kQ GND STR3A c2 LED11 LED12 LED13 LED14 LED15 maar 10pF 100 pF x x ZD1 25V 35V Ov STR3B RSTR2A 63V 3535HV48 W 3535HV48 3535HV48 3535HV48 VS
19. s and products using NXP Semiconductors products and NXP Semiconductors accepts no liability for any assistance with applications or customer product design It is customer s sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customer s applications and products planned as well as for the planned application and use of customer s third party customer s Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products UM10857 All information provided in this document is subject to legal disclaimers NXP Semiconductors does not accept any liability related to any default damage costs or problem which is based on any weakness or default in the customer s applications or products or the application or use by customer s third party customer s Customer is responsible for doing all necessary testing for the customer s applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customer s third party customer s NXP does not accept any liability in this respect Export control This document as well as the item s described herein may be subject to export control regulations Export might require a prior authorization from competent authorities Evaluation products This product is provided on an as is and wit
Download Pdf Manuals
Related Search