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the Minimum Quantity Oil Spray Brochure pdf

1. Medium transparent arm Controlling air black Order no Order no Order no Order no Order no Order no Order no INDUTEC MS 5 INDUTEC MS FD4 Z2 INDUTEC MS AP6 RV1025 IK FD4 Z2 INDUTEC MS MV 2 2 SP INDUTEC MS VT5 1 24 110 230V INDUTEC MS o D6 6 INDUTEC MS F D6 2 M 45 Automated filling systems ON DUTY ALL AROUND THE CLOCK PRESSURE VESSELS With the help of an automated filling system The specially prepared pressure vessel units from an INDUTEC MS system can run without any this section are to be used for automated filling downtime at all This allows the full production capacity of the machinery to be utilised without any downtime being caused by needing to fill up the lubricant MATERIAL CONVEYANCE UNIT Material conveyance unit for use with 200 litre standard metal barrels consisting of gt 1x pump with collector motor EH Te incl 2 barrel screw fastening ru gt 1x VA filling level controller potential free opener with 2 floating contacts reserve shut off 3 4 incl connector plug gt 5m special medium hose for material supply incl hose connections and clamps for connecting the pump with the pressure vessel unit 0 d Ja Order no INDUTEC MS MFE 46 CONTROL DEVICE FOR AUTOMATED FILLING SYSTEM
2. PRESSURE VESSEL FOR AUTOMATED FILLING SYSTEMS The illustration shows an INDUTEC MS o D20 6 AUTO SPS Pressure Vessel Unit with a capacity of 20 litres Modular System Special Applications Automated filling systems Control device for material management between the INDUTEC MS o D20 6 AUTO SPS Pressure Vessel Unit and the INDUTEC MS MFE Material Conveyance Unit with 200 litre standard metal barrel during operation Incl all necessary components such as circuit layout complete wiring the programming of the mini controller and manual Order no INDUTEC MS UE Oil distribution panel for connecting up to 3 pressure vessel units with automated filling consisting of Distribution panel with 1 input gt 3 outputs for up to 3 pressure vessel units 1x 2 2 way 24V solenoid valve per pressure vessel unit gt various accessories Order no INDUTEC MS OVP3 Custom made 6 litre or 20 litre pressure vessel unit for automated filling during normal operation Control using a special 3 way proportional valve with integrated pressure sensor for controlling the device using the SPS gt Operating pressure approx 0 3 bar max 2 3 bar generally depends on the length of the respective hose general reference values refer to trials with water gt With large spacer ring incl medium adapter for filling pipe gt Butterfly valve for pressurizing gt Safety valve gt Delivery tube for med
3. FOR NARROW AND UNREACHABLE POINTS OF CHIPPING Depending on the intended purpose and the assembly space available it may be sensible to lead the lubricant directly through the tool to the cutting edges For the purposes of this an adapter sleeve is mounted onto a rotary feedthrough where the coaxial spraying head can simply be attached In this way you are able to use the spraying head with the same adapter sleeve in various different tools without the need for complex assembly work SPECIAL COAXIAL SPRAYING HEAD FOR INTERNAL COOLING o T Hu 2 up to 45mm s 40 C Viscosity Applications Internal cooling can be implemented with drilling threading milling turning etc Precision coaxial spraying head with 5 round jet spraying angle drop free self cleaning nozzle 0 3mm connections for medium spraying air and control air on the rear Dimensions 35mm x 13mm weight approx 30g Main body head and needle NIRO Seals Viton For use with rotary feedthroughs Order no INDUTEC MS FD 4 Z2 Modular System Special Applications Internal Medium Supply Internal Cooling SPECIAL SPRAYING HEAD CONNECTION KIT FOR INTERNAL COOLING SPECIAL ACCESSORIES FOR INTERNAL COOLING For INDUTEC MS FD 4 Z2 Coaxial Spraying Head valve unit assembly consisting of gt Precision screw in unions to adjust the medium flo
4. SD4 SD3 SD4 FLEXIBLE BALL JOINTED EXTENSION WITH HOSE COUPLING FLEXIBLE BALL JOINTED EXTENSION WITH RIGID PIPE EXTENSION L 3 FLEXIBLE BALL JOINTED EXTENSION WITH CLAMP MOUNTING FOR INDUTEC MS 503 COAXIAL SPRAYING HEADS R100 119 R200 219 R400 419 R800 819 Modular System Accessories Extensions 18 5 4 Flexible ball jointed extension approx 300mm incl spraying head adapter with adjustment and hose coupling incl INDUTEC MS 504 Coaxial Spraying Head Order no INDUTEC MS SK KGV SD4 5 4 Flexible ball jointed extension with 2 joints incl spraying head adapter with adjustment 3 8 threaded connector 3 8 reducer and a 200mm 400mm or 800mm rigid extension Order no INDUTEC MS KGV 2G R200 incl approx 200mm rigid extension Order no INDUTEC MS KGV 2G R4oo incl approx 4oomm rigid extension Order no INDUTEC MS KGV 2G R800 incl approx 800mm rigid extension 1 Flexible approx 300mm ball jointed extension with clamp mounting 503 for mounting INDUTEC MS 503 Coaxial Spraying Head incl approx 100mm 200mm 4oomm or 800mm rigid extension Order no INDUTEC MS KH3 KG R100 incl approx 100mm rigid extension Order no INDUTEC MS KH3 KG R200 incl approx 200mm rigid extension Order no INDUTEC MS KH3 KG Raoo incl approx 4oomm rigid extension Order no INDUTEC MS K
5. RA 4 30 Round jet with 30 spraying angle FA 4 50 D Flat jet with 50 spraying angle Rotatable 360 4 70 Round jet with 70 spraying angle FA 4 90 D Flat jet with 90 spraying angle Rotatable 360 V 50 V 4 100VA Round jet with 5 spraying angle 5omm or 100mm stainless steel extension FA 4 140 D Flat jet with 140 spraying angle Rotatable 360 VA 4 100 VA 4 200 Round jet with 5 spraying angle 100mm or 200mm extension ABA o FA 4 60 FA 4 60 100 Flat jet with 60 spraying angle Length 17mm or 100mm g 8mm li RA 4 20 A45 100 RS 4 75 RS 4 75 100 Round jet with 20 spraying angle Offset by 45 WD 4 90 03 Round jet with 5 spraying angle Offset by 90 Nozzle 0 3mm Spray Block 68 Spray Block 94 Spraying block for band saws with 3 medium openings Annular jet with 75 spraying angle Length 20mm or 100mm 6 8mmm SWA 4 Round jet with 5 spraying angle Pivotable by 220 Rotatable by 360 on its axis nnn WD 4 90 03 60 90RM Flat jet with 60 spraying angle Offset by 90 Nozzle 0 3mm ABA o Short Spray Block W Modular System Coaxial Spraying Heads SW
6. coaxial spraying heads gt with one or two separate spraying times gt with 1 2 6 or 10 litre capacity gt with a 24V 110V or 230V power supply From these three steps you will have your order number for your INDUTEC MS Standard System THIS IS HOW YOU DETERMINE THE BEST SYSTEM FOR YOU gt Firstly specify the number of coaxial spraying heads that are required gt Identify a reasonable size for the pressure vessel gt Then choose a system which is designed for your type of power supply INDUTEC MS D SD4 V Number of spraying Voltage heads 1 2 3 or 4 C24 10 or 230 V Size of vesse 5 ing Ti 2 6 er 10 litres Wd E 2Z for 2 spraying times for leave empty Order number examples INDUTEC MS 1 D2 SD4 24 V 1 coaxial spraying head 2 litre pressure vessel 1 spraying time 24V power supply INDUTEC MS 4 06 2Z SD4 230 V 4 coaxial spraying heads 6 litre pressure vessel 2 spraying times 230V power supply Standard egiuprrent Model with 2 Solenoid valves STANDARD EQUIPMENT FOR ALL INDUTEC MS STANDARD SYSTEMS Triggered electro pneumatically Pressure vessel principle operating pressure 2 5 bar Aluminum pressure vessel incl seal 2 amp 6 litre vessels also available in stainless Steel 2m black blue transparent triple hose for medium spraying air and control air Swivel throttle valve for stageless adj
7. implemented as a suitable cleaning agent to clean the coaxial spraying head and therefore prevent the spraying head becoming blocked 20 VALVE UNITS FOR CONNECTING UP TO 5 INDUTEC MS SD4 COAXIAL SPRAYING HEADS The illustration shows INDUTEC MS VTR5 3 with three pre assembled spraying times The illustration shows an INDUTEC MS 5 2 with two pre assembled spraying times Modular System Valve Units Valve Units SD4 Valve unit for medium spraying air and control air electro pneumatic triggered with gt X spraying times gt Separate air supply for spraying air and control air gt Xx 3 2 way solenoid valve for spraying air gt Xx 3 2 way solenoid valve for medium and control air gt Xx gauge for compressed air pressure 0 10 bar gt 5m medium hose to pressure vessel valve unit module transparent 6mm gt Xx 2x 2m spraying air feed line blue 8mm gt Rear panel with wall bracket Designed for connecting up to 5 x INDUTEC MS 504 Coaxial Spraying Heads Order no INDUTEC MS VIR5 X 24 110 230 V Here X stands for the number of spraying times prepared in the factory A choice can be made in advance between 1 and 5 Also available without a rear panel and with valves mounted on the top part Order no INDUTEC MS VT5 1 24 110 230 V with one spraying time Order no INDUTEC MS 5 2 24 110 230 V with two spraying times 21 Valve Units wi
8. on the flow control valve settings or the precision screw in union settings and the technical requirements the INDUTEC MS SD3 amp SD4 Coaxial Spraying Heads can produce the following spraying air current volume flow rates Hoses 1m each Spraying air pressure in bars Flow rate in ml min adjustable A spraying air rate of approx 180 l min can be achieved by adding the INDUTEC MS FD4 Z2 Coaxial Spraying Head 16 Sealing material Standard elastomer Modular System Coaxial Spraying Heads Sealing Materials Area of application and use Specific details As standard all seals which come into contact with the medium are made from fluoroelastomers trade name Usage of other mediums For the use of many other mediums with the INDUTEC MS Minimum Quantity Cooling and Lubricating system a whole range of different sealing materials can be used in place of the Viton sealing material As a result there is a suitable sealing material for almost any application Viton FKM fluoroelastomer Ethylene propylene diene Monomer EPDM Nitrile butadiene rubber NBR Perfluorelastomer ISOLAST FFKM Mineral oils and fats aliphatic aromatic and chlorinated hydrocarbons petrol premium petrol diesel fuels flame retardant fluids with a phosphite ester base acids lyes silicone oils and fats Suitable for high vacuums Peroxide crosslinked hot water steam braking fluids deterg
9. operating pressure 6 0 bar Pressure vessel unit for 10 litres of medium Vessel material aluminum Operating pressure 2 5 bar or 6 0 bar Order no INDUTEC MS o D10 AL operating pressure 2 5 bar Order no INDUTEC MS o D10 6 AL operating pressure 6 0 bar Pressure vessel unit for 20 litres of medium Vessel material stainless steel 4301 Operating pressure 2 5 bar or 6 0 bar Order no INDUTEC MS o D20 VA operating pressure 2 5 bar Order no INDUTEC MS o D20 6 VA operating pressure 6 0 bar Pressure vessel unit for litres of medium Vessel material stainless steel 4301 Operating pressure 2 5 bar or 4 0 bar Advantages of a removable vessel gt Easy to clean gt Easy to change the medium gt Easy to swap the pressure vessel Order no INDUTEC MS VA operating pressure 2 5 bar Order no INDUTEC MS o D40 4 VA operating pressure 4 0 bar Positioning With this model the valve units can be positioned wherever you like The connection kits and the coaxial spraying heads must be assembled separately Accessories for Pressure Vessels AUTOMATIC CONVERSION FOR TWO VESSELS PNEUMATIC STIRRING UNIT VISUAL FILLING LEVEL CONTROLLER ON THE SIDE 26 Conversion kit for automatic conversion without any interruption of processes consisting of gt 3 2 way solenoid valve including sound absorber 1 8 with seal detachable 1 8 1 8 double nipple alr
10. pre assembled spraying time gt Rear panel with wall bracket Designed for connecting up to 2 x INDUTEC MS SD4 M2 Coaxial Spraying Heads Order no INDUTEC MS VTR2 1 M2 24 110 230 V with one spraying time Order no INDUTEC MS VTR2 2 M2 24 110 230 V with two spraying times Also available without a rear panel and with valves mounted on the top part for one spraying time Valve unit for medium spraying air and control air with 2 separate medium channels electro pneumatic triggered with gt 1 spraying time gt Separate air supply for spraying air and control air gt 1x 3 2 way solenoid valve for spraying air gt 1x 3 2 way solenoid valve for medium and control air gt 1x gauge for compressed air pressure 0 10 bar gt 2x5m medium feed lines to pressure vessel valve unit module transparent 6mm complete with 2 x GEV 6 1 8 with union nut gt 2X 2m air feed line blue 8mm Designed for connecting up to 2 x INDUTEC MS SD4 2 Coaxial Spraying Heads Order no INDUTEC MS VT2 1 M2 24 110 230 V Why have two medium channels With machining sequences which require a change of medium two different mediums can be implemented using the same spraying head with the help of an INDUTEC MS SD4 M2 Coaxial Spraying Head and a corresponding valve unit This saves space and ensures the ideal spraying angles to the tool cutting edges If for example adhesive mediums are being used a second medium can be
11. 6 0 bar vessel pressure 4 0 bar with litres are used in the following applications Drop lubrication Internal cooling Mediums with high viscosity Application of large quantities of medium in a short amount of time gt PVC filling level controller 1 to 20 litre models potential free break contact contact INDUTEC MS FD 0 PVC gt Operating pressure 2 5 4 0 6 0 bar depending on design Removable pressure vessel Ready for operation Modular System Pressure Vessels Pressure Vessels PRESSURE VESSEL UNITS FOR 1 TO LITRES OF MEDIUM The illustration shows a INDUTEC MS o D10 pressure vessel unit with a capacity of 10 litres Integrated vessel INDUTEC MS DB X with vessel seal INDUTEC MS BD Pressure vessel unit for 1 litre of medium Vessel material aluminum Operating pressure 2 5 bar Order no INDUTEC MS o D1 AL Pressure vessel unit for 2 litres of medium Vessel material aluminum or stainless steel 4301 Operating pressure 2 5 6 0 bar Order no INDUTEC MS o D2 AL operating pressure 2 5 bar Order no INDUTEC MS o D2 VA operating pressure 2 5 bar Order no INDUTEC MS o D2 6 VA operating pressure 6 0 bar Pressure vessel unit for 6 litres of medium Vessel material aluminum or stainless steel 4301 Operating pressure 2 5 bar or 6 0 bar Order no INDUTEC MS o D6 AL VA operating pressure 2 5 bar Order no INDUTEC MS o D6 6 AL VA
12. A 4 100 Round jet with 5 spraying angle Pivotable by 220 Rotatable by 360 on its axis with 100mm spraying head extension nnn Short spray block offset for circular saws with 3 openings for the medium Spray Patterns and Spraying Angles SWA 4 100 50 Round jet with 5 spraying angle Pivotable by 220 Rotatable by 360 on its axis with 100mm and 50mm spraying head extension nnn i WD 4 90 05 70 90RM Round jet with 70 spraying angle Offset by 90 Nozzle 0 5mm nnn Rate of Flow MATERIAL FLOW RATES Depending on the flow control valve settings or the precision screw in union settings and the technical requirements the INDUTEC MS SD3 amp SD4 Coaxial Spraying Heads can produce the following material flow rates Control air pressure 6 bar without spraying air Medium Water Hoses 1m each Medium pressure in bars In head cartridge 0 5 1 0 1 5 Flow rate in ml min 60 1 mm Q 22 0 3 5 0 4 5 adjustable 60 2 mm 0 18 0 26 052 60 3 mm 0 42 0 62 0 72 8 0 4 mm 0 61 0 93 0 114 00 5 mm O 0 140 0 180 8 0 6 mm 0 124 0 188 0 27352 61 0 mm 0 190 0 270 0 342 Depending on the viscosity and the consistency of the medium as well as on the adjustable vessel pressure up to 2 5 bar with standard models and 6 0 bar with custom models a variety of flow rates can be achieved AIR FLOW RATE Depending
13. Contents INDUTEC MS Minimum Quantity Cooling Lubricating Systems INDUTEC MS Standard Systems Cooling and Lubricating gets to the Point 4 INDUTEC MS Modular System One Solution for all Applications INDUTEC MS coaxial spraying heads INDUTEC MS valve units INDUTEC MS pressure vessels INDUTEC MS accessoires Special Applications Drop lubrication Internal cooling Automated filling 10 12 18 24 28 40 42 46 INDUOIL HL Minimum Quantity Cooling Lubricating Mediums INDUOIL HL High Performance Oils 50 MENZEL Services 56 Once a Pioneer Now a Market Leader 52 For all who want even more 58 INDUOIL HL high performance oils overview 54 Reduced to the limits without leaving anything The INDUTEC MS Standard Systems Standard Systems Cooling and Lubricating gets to the Point THE INDUTEC MS STANDARD SYSTEM READY FOR OPERATION IMMEDIATELY The most simple way of equipping a spraying point with INDUTEC MS technology is the INDUTEC MS Standard System All INDUTEC MS Standard Systems operate in accordance with the pressure vessel principle and are triggered electro pneumatically They already contain all of the required components so that they can be commissioned without the need for elaborate assembly work THE INDUTEC MS STANDARD SYSTEMS ARE AVAILABLE IN VARIOUS DIFFERENT DESIGNS 4 1 4 h gt for the connection of 1 to 4
14. H3 KG R800 incl approx 800mm rigid extension Assembly pliers for ball jointed extensions Order no INDUTEC MS MZ KGV 35 Brackets CLAMP BRACKET FOR INDUTEC MS SD4 COAXIAL SPRAYING HEADS Clamp bracket for mounting an INDUTEC MS 504 Coaxial Spraying head Order no INDUTEC MS 5 Clamp bracket for mounting an INDUTEC MS 504 Coaxial Spraying Head incl 10mm pipe adapter Order no INDUTEC MS 5 10 CLAMP BRACKET FOR INDUTEC MS SD3 COAXIAL SPRAYING HEADS WITH PIPE ADAPTER Clamp bracket for mounting an INDUTEC MS SD3 Coaxial Spraying Head incl 6 10mm pipe adapter Order no INDUTEC MS KH3 10 Clamp bracket with 2 x M8 threading and internal diameter of 17mm for mounting an INDUTEC MS 503 Coaxial Spraying Head incl M4x10 Allen screw Order no INDUTEC MS KH3 M8 Clamp bracket for mounting rigid spraying head extensions 12mm Order no INDUTEC MS KH5 12 Clamp bracket for mounting rigid spraying head extensions g 12mm with solenoid Order no INDUTEC MS MH 36 SD4 SD4 SD3 SD3 SD4 SD3 Modular System Accessories CLAMP BRACKET FOR MOUNTING UP TO THREE INDUTEC MS SD4 COAXIAL SPRAYING HEADS Clamp brackets for mounting up to 3 INDUTEC MS SD4 Coaxial Spraying Heads for using band saws circular saws etc Order no INDUTEC MS KH35 M6 8deep 4x RIGID JOINT BRACKET FOR RIGID
15. LLING LEVEL CONTROLLER Modular System Pressure Vessels Accessories for Pressure Vessels PVC filling level controller potential free break contact contract For vessels with capacities between 1 litre and 20 litres Technical details gt Switching voltage 230V white brown gt Switching current 1A gt Switching capacity 50W VA Ls gt Contact type Break contact gt Protection class IP 67 IEC 529 gt Temperature range 10 C 65 C Order no INDUTEC MS D1 PVC for 1 litre pressure vessel unit Order no INDUTEC MS D2 0 PVC for 2 litre pressure vessel unit Order no INDUTEC MS 06 PVC for 6 litre pressure vessel unit Order no INDUTEC MS D10 PVC for 10 litre pressure vessel unit Order no INDUTEC MS D20 0 PVC for 20 litre pressure vessel unit POTENTIAL FREE FILLING LEVEL CONTROLLER WITH TWO CONTACTS Stainless steel filling level controller potential free break contact contract For vessels with capacities between 1 litre and litres Technical details gt Switching voltage 230 V aes brown green white gt Switching current 1A gt Switching capacity 5o W VA gt Contact type 2x break contacts 7 gt Protection class IP 67 IEC 529 gt Temperature range 25 75 C Order no INDUTEC MS D1 02 for 1 litre pressure vessel unit Order no INDUTEC MS D2 02 for 2 litre pressure vessel unit Order no INDUTEC MS D6 02 for 6 litre pressure vessel
16. LVE UNITS FOR DROP LUBRICATIONS FOR THE CONNECTION OF 1 COAXIAL SPRAYING HEAD Valve unit for medium spraying air and control air electro pneumatically triggered with gt 1 spraying time gt 1x 3 2 way solenoid valve for control air 1x gauge for compressed air pressure 0 10 bar gt 5m medium hose to pressure vessel valve unit module transparent gt 2m spraying air hose blue 8mm Designed for connecting 1 x INDUTEC MS SD4 coaxial spraying head Order no INDUTEC MS VT1 1 TDD 24 110 230 V DROP LUBRICATION VALVE UNITS FOR THE CONNECTION OF UP TO 2 COAXIAL SPRAYING HEADS The illustration shows an INDUTEC MS VT2 2 TDD with two pre assembled spraying times DROP LUBRICATION PRESSURE VESSELS Valve unit for medium spraying air and control air electro pneumatically triggered with gt X spraying times gt Xx 3 2 way solenoid valve for control air gt Xx gauge for compressed air pressure 0 10 bar gt 5m medium hose to pressure vessel valve unit module transparent gt Xx 2x 2m spraying air feed line blue 8mm Designed for connecting up to 2 x INDUTEC MS SD4 Coaxial Spraying Heads Order no INDUTEC MS VT2 X TDD 24 110 230 V Here X stands for the number of spraying times prepared in the factory A choice can be made in advance between 1 and 2 Pressure vessel units with operating pressure of 6 0 bar must be used see page 25 41 Internal Medium Supply Internal Cooling
17. OOLING PRODUCTS USED Adapter for rotary feedthrough Precision coaxial spraying head Spraying head connection kit for valve unit assembly 1 Valve unit for medium spraying air and control air 6 litre pressure vessel unit B Filling level controller 44 6 bar const FD 4 22 n T min 180 per spraying head I4 85 Spraying air blue 1 re Medium transparent Controlling air black Order no Order no Order no Order no Order no Order no INDUTEC MS IK FD AL INDUTEC MS FD 72 INDUTEC MS AP6 RV1025 IK Z2 INDUTEC MS VT5 1 24 110 230V INDUTEC MS o D6 6 INDUTEC MS F D6 2 M PLANNING EXAMPLES FOR INTERNAL MEDIUM SUPPLY INTERNAL COOLING 6 bar const G 3 8 PRODUCTS USED Special air acceleration chamber air spraying head adapter G3 8 Precision coaxial spraying head Spraying head connection kit for valve unit assembly 2 2 way solenoid valve incl coil E Valve unit for medium spraying air and control air 6 litre pressure vessel unit E Filling level controller Modular System Special Applications Internal Medium Supply Internal Cooling min 180 per spraying head i Spraying air blue
18. OR DROP LUBRICATION Special spraying head connection kit for drop lubrication for coaxial spraying head valve unit assembly consisting of gt Swivel ring piece with straight male connectors for medium gt Swivel ring piece with straight male connectors for control air gt 2m black transparent double hose g 4mm for medium spraying air and control air Order no INDUTEC MS AP4 TDD 30 AB SD4 M2 gt 2x swivel throttle valve for stageless adjustment of the medium flow rate INDUTEC MS SDV M gt Swivel throttle valve for stageless adjustment of the spraying air flow rate INDUTEC MS SDV Z gt 2x non return valves for medium complete with straight male connectors on both sides incl union FD4 Z2 SD4 Modular System Accessories Retrofitting Parts Spraying Head Connection Kits for SD3 Coaxial Spraying Heads PRECISION SCREW IN UNION FOR RETROFITTING B SD4 Precision screw in union for reproducible fine adjustment of the medium flow rate Order no INDUTEC MS RV10 Precision screw in union for reproducible fine adjustment of the spraying air flow rate Order no INDUTEC MS RV25 SPRAYING HEAD CONNECTION KIT FOR INDUTEC MS SD3 COAXIAL SPRAYING HEADE 3 SD3 Spraying head connection kit for valve unit assembly for air and medium supply consisting of gt 3 2 way solenoid valve complete with coil and connector plug and Y distr
19. Pressure Vessels FROM SMALL TO LARGE A pressure vessel unit then has to be chosen with a Suitable capacity depending on the number of coaxial spraying heads and the number of valve units as well as depending on the choice of spra ying interval and the spraying amount Vessels with capacities of 1 2 6 10 or 40 litres are available All pressure vessel units with capacities up to 20 litres are fitted with a potential free filling level controller This controller can give a signal when the filling level falls below the minimum which triggers automatic shut off and an alarm or something similar A pneumatic stirring unit is also available as an accessory which guarantees a constant viscosity of the medium STANDARD EQUIPMENT FOR ALL INDUTEC MS PRESSURE VESSELS gt Suitable for connecting INDUTEC MS Valve Units Pressure regulator for controlling vessel pressure includes gauge INDUTEC MS DRV35 10MAN Plug in socket for the compressed air inlet Medium connection for a 6mm hose Shut off valve for air incl rapid exhaust INDUTEC MS AV gt Safety valve 2 5 6 bar INDUTEC MS SV2 5 SV 6 0 Delivery tube for medium with non return valve and filter Filling opening Cap with adjustable bleeding for conveyance of continuous minimum amounts of medium INDUTEC MS DEC Wall bracket for 1 6 litre models Vessel pressure INDUTEC MS Pressure Vessels with
20. SPRAYING HEAD EXTENSIONS Rigid joint bracket with 100mm 250mm mounting bar M8 and adapter for rigid spraying head extensions adjustable in all directions Order no INDUTEC MS SGH100 with 100mm mounting bar Order no INDUTEC MS SGH250 with 250mm mounting bar Rigid joint solenoid bracket with 100mm 250mm mounting bar M8 and adapter for rigid spraying head extensions adjustable in all directions Order no INDUTEC MS SGMH100 with 100mm mounting bar Order no INDUTEC MS SGMH250 with 250mm mounting bar CLAMP FOR INDUTEC MS SD4 COAXIAL SPRAYING HEADS Clamp with M8 ball joint incl adapter for rigid spraying head extension Order no INDUTEC MS KS M8 Brackets SD4 SD4 SD3 SD4 3 Brackets TRIPLE JOINT BRACKET FOR INDUTEC MS SD4 COAXIAL SPRAYING HEADS 38 Triple joint bracket with 5 ball joint for spraying head assembly and 8 ball joint for mounting the bracket Order no INDUTEC MS GM8 Triple joint bracket with Ms ball joint for spraying head assembly and solenoid for mounting the bracket Order no INDUTEC MS GMH Triple joint bracket with clamp for rigid spraying head extension and 8 ball joint for mounting the bracket Order no INDUTEC MS KM8R Triple joint bracket with clamp for rigid spraying head extension and solenoid for mounting the bracket Order no INDUTEC MS GMHR SD4 Modula
21. T4 or INDUTEC MS SBT6 Order no INDUTEC MS AP4 RV1025 For hose lines with a 4mm diameter Order no INDUTEC MS AP6 RV1025 For hose lines with a 6mm diameter 29 Spraying Head Connection Kits for Special Purposes SPRAYING HEAD CONNECTION KITS FOR 2 MEDIUM CHANNELS FOR INDUTEC MS SD4 M2 COAXIAL SPRAYING HEADS Spraying head connection kit for coaxial spraying head valve unit assembly consisting of gt Swivel ring piece for control air INDUTEC MS SRS nut for hoses with g 4 mm supplied separately INDUTEC MS RSV4 UM Hoses INDUTEC MS SBT4 must be ordered separately Order no INDUTEC MS AP4 M2 OS SPECIAL SPRAYING HEAD CONNECTION KIT FOR INTERNAL COOLING For INDUTEC MS FD 4 Z2 Coaxial Spraying Head valve unit assembly consisting of gt Precision screw in unions to adjust the medium flow rate incl GEV6 with union nut gt Precision screw in unions to adjust the spraying air flow rate incl GEV6 with union nut gt Swivel ring piece incl GEV 6 union nut gt 2 for control air and medium hoses g 6 4mm incl union nut gt Y reducer plug connection with 1 x inlet for hose with 6mm and gt 2x outlet for mm hose for spraying air hose gt each with 3m hose feed line 6mm for medium spraying air and control air gt 0 5m hose feed line 4mm for 1 x medium 2 x spraying air and 1 x control air Order no INDUTEC MS AP6 RV1025 IK SPECIAL SPRAYING HEAD CONNECTION KIT F
22. TEC MS SD3 AP3 MV SD4 SD3 Modular System Valve Units Accessories for Valve Units DISTRIBUTION BLOCKS FOR CONNECTING MORE THAN ONE VALVE UNIT TO A PRESSURE VESSEL Four way distribution block for hose feed line 6mm to connect up to 4 x medium feed lines consisting of gt 1X 4 Way distribution block made from aluminum gt 1x elbow piece 1 4 IG 1 4 AG with mounted GEV6 1 4 for medium 6mm with union nut for the medium inlet X x detachable double nipple 1 4 1 8 X x medium shut off valve gt X x GEV6 1 4 for medium 6mm with union nut for medium outlet 1 8 screw plugs for the remaining connection openings gt 0 2m medium feed line 6mm Order no INDUTEC MS MVB2 AVM factory prepared for 2 valve units Order no INDUTEC MS MVB3 AVM factory prepared for 3 valve units Order no INDUTEC MS MVB4 AVM factory prepared for 4 valve units with four connectable valve units Here X stands for the number of valve units able to be connected A choice can be made in advance between 2 and 4 CONNECTOR PLUG Connector plug with LED and VDR varistor to protect against voltage surges caused by the power supply and by loads when opening Order no INDUTEC MS LED SOLENOID 24V DC solenoid plastic with an M 12 plug connection pins in the socket double pole with protective circuit and LED Order no INDUTEC MS SP24 M12
23. TION KIT WITH REPRODUCIBLE FINE ADJUSTMENT OF THE MEDIUM AMOUNT un SD4 Spraying head connection kit for mounting a coaxial spraying head onto the valve unit with reproducible fine adjustment of the medium amount consisting of gt Precision screw in union for reproducible fine adjustment of the medium flow rate INDUTEC MS RV10 gt Swivel throttle valve for stageless adjustment of the spraying air flow rate INDUTEC MS SDV Z gt Swivel ring piece INDUTEC MS SRS gt 2m triple hose 4mm or 6mm black blue transparent for medium spraying air and control air INDUTEC MS SBT4 or INDUTEC MS SBT6 Order no INDUTEC MS AP4 RV10 For hose lines with a 4mm diameter Order no INDUTEC MS AP6 RV10 For hose lines with a 6mm diameter SPRAYING HEAD CONNECTION KIT WITH REPRODUCIBLE FINE ADJUSTMENT OF THE MEDIUM AND SPRAYING AIR FLOW RATES 5 4 Spraying head connection kit for coaxial spraying head valve unit assembly with reproducible fine adjustment of the medium and spraying air flow rates consisting of gt Precision screw in union for reproducible fine adjustment of the medium flow rate gt INDUTEC MS RV10 gt Precision screw in union for reproducible fine adjustment of the spraying air flow rate gt INDUTEC MS RV25 gt Swivel ring piece INDUTEC MS SRS gt 2m triple hose 4mm or 6mm black blue transparent for medium spraying air and control air INDUTEC MS SB
24. Xx 3 2 way solenoid valve for spraying air gt Xx 3 2 way solenoid valve for medium and control air gt Xx gauge for compressed air pressure 0 10 bar gt 5m medium hose to pressure vessel valve unit module transparent 6mm gt Xx 2x 2m spraying air feed line blue 8mm gt Rear panel with wall bracket Designed for connecting up to 2 x INDUTEC MS SD4 Coaxial Spraying Heads Order no INDUTEC MS VTR2 X 24 110 230 V Also available without a rear panel and with valves mounted on the top part Order no INDUTEC MS VT2 X 24 110 230 V Here X stands for the number of spraying times prepared in the factory A choice can be made in advance between 1 and 2 19 Valve Units with 2 separate medium channels VALVE UNITS WITH 2 SEPARATE MEDIUM CHANNELS FOR CONNECTING 2 INDUTEC MS SD4 M2 COAXIAL SPRAYING HEADS AB SD4 M2 Valve unit for medium spraying air and control air with 2 separate medium channels electro pneumatic triggered with gt 10r2 spraying times gt Separate air supply for spraying air and control air gt 1x 3 2 way solenoid valve for spraying air gt 1x 3 2 way solenoid valve for medium and control air gt 1x gauge for compressed air pressure 0 10 bar gt 2x5m medium feed lines to pressure vessel valve unit module transparent 6mm complete with 2 x GEV 6 1 8 with union nut The illustration shows an INDUTEC MS VIR2 1 M2 2x2m air feed line blue 8mm with a
25. ack transparent welded UV and hydrolysis resistant calibrated Minimum bending radius 30mm Clear width for pipe installation omm Tensile strength MPA 50 according to DIN 53504 Provided length 50m Order no INDUTEC MS ST4 HOSE FOR CONNECTING THE VALVE UNITS TO THE PRESSURE VESSEL UNIT FOR MEDIUM PUR hose 6mm medium transparent UV and hydrolysis resistant calibrated Tensile strength MPA 50 according to DIN 53504 For connecting the pressure vessel unit with the valve units Provided length 50m Order no INDUTEC MS SM6 32 Modular System Accessories HOSE FOR CONNECTING THE COMPRESSED AIR SUPPLY TO THE PRESSURE VESSEL UNIT AND THE VALVE UNITS QUICK RELEASE COUPLING FOR HOSES E SPECIAL HOSE COUPLING FOR TRIPLE HOSE o9 PUR hose 6mm spraying air blue UV and hydrolysis resistant calibrated Tensile strength MPA 50 according to DIN 53504 For connecting the compressed air supply with the pressure vessel unit and the valve units Provided length 50m Order no INDUTEC MS SZ6 Quick release coupling 4mm for medium spraying air or control air two way shut off Material nickel brass Seal Viton consisting of gt 1x seal coupling INDUTEC MS gt 1xseal spout INDUTEC MS VN4 Order no INDUTEC MS STK 4 Quick release coupling 6mm for medium supply two way shut off Material Nickel brass Seal Viton consisting
26. ained on request spraying heads can be triggered separately from one another Core pieces The INDUTEC MS Coaxial Spraying Heads INDUTEC MS SD stands for a spraying head concept which can fulfil the widest range of requirements The system is based on a coaxial spraying head which generates a round jet with a5 spraying angle Using special accessories a range of different spray patterns and spraying angles can be generated for practically any type of application Due to its extremely small size the coaxial spraying heads only require a small space to be installed into They can be extended with a flexible attachment for spraying areas which are difficult to access Modular variety Because of the different combinations of modules a whole range of SD3 SD4 Coaxial Spraying Head variations can be set up This means that the optimum coaxial spraying head can be put together for any application THIS IS HOW AN INDUTEC MS COAXIAL SPRAYING HEAD WORKS A coaxial spraying head of this kind operates using compressed air The spraying head is closed by a needle pressed against the spraying opening by a spring The needle is pushed back by controlling compressed air thereby releas ing the spray opening The medium is fed to the coaxial spraying head from a separate pressure vessel The compressed spraying air is fed from a third pressure hose The spraying air shapes the medium emitted by t
27. custom sizes and versions with longer feed lines or pneumatic control can be obtained on request From Professionals For Professionals The INDUTEC MS Modular system INDUTEC MS 4 em MENZEL P AQ 1 ng 1 Q gt Modular System One Solution for all Applications INDUTEC MS GROWS WITH YOUR PRODUCTION SYSTEM With the INDUTEC MS Modular System you can equip larger and more complex systems with a central pressure vessel and several valve units and also add to this system at a later date as and when required To supply complex production lines with different spraying points a whole range of valve units can be connected to one pressure vessel unit in parallel and each separate spraying point can be equipped with one or more coaxial spraying heads 10 1 THE COAXIAL SPRAYING HEADS Firstly you need to specify where the spraying points need to be located and how many coaxial spraying heads are needed for this The type of coaxial spraying head must be selected in accord ance with the respective circumstances and if necessary modified with appropriate accessories So as to adjust the spraying form and spraying strength etc to the conditions gt Page 12 17 2 THE VALVE UNITS The second step is to decide which coaxial spray ing heads should be spraying at the same time and can therefore be grouped together A spraying time is needed
28. e ofthe drops can be determined using the trials so we can determine exact values control unit SPECIAL COAXIAL SPRAYING HEAD FOR DROP LUBRICATION m Precision coaxial spraying head with pre assembled special in head cartridge o 2mm with 5 round SD jet spraying angle drop free self cleaning nozzle 0 2mm connections for medium spraying air and 5 control air on the rear side incl cap on the spraying air inlet Dimensions 35mm x 13mm weight approx 30g Main body head and needle NIRO Seals Viton with stroke adjustment screw and manual Order no INDUTEC MS SD4 TDD Positioning Custom models With this model the valve units can be INDUTEC MS systems with special power positioned wherever you like The connection supplies custom sizes and versions with longer kits and the coaxial spraying heads must be feed lines or pneumatic control can be obtained assembled separately on request Special Applicat Urop Lubrication SPECIAL SPRAYING HEAD CONNECTION KIT FOR DROP LUBRICATION Special spraying head connection kit for drop lubrication for coaxial spraying head valve unit assembly consisting of gt Swivel ring piece with straight male connectors for medium gt Swivel ring piece with straight male connectors for control air gt 2m black transparent double hose g 4mm for medium spraying air and control air Order no INDUTEC MS AP4 TDD VA
29. eady stuck in place gt 1x WEV 8 1 8 1 8 elbow male connector rotatable for 8mm hoses input air complete with 24V DC coil incl connector plug and counter nut Already assembled onto the pressure vessel head at the factory to enable automatic disconnection switchover of input air Important Standpipe with non return valve must be present in both vessels Filling level controller with 1 point is sufficient Order no INDUTEC MS MV 3 2 SP AUTO For pressure vessel units with capacities between 1 litre and 20 litres Order no INDUTEC MS RW1 for 1 litre pressure vessel unit Order no INDUTEC MS RW2 for 2 litre pressure vessel unit Order no INDUTEC MS RW6 for 6 litre pressure vessel unit Order no INDUTEC MS RW10 for 10 litre pressure vessel unit Order no INDUTEC MS RW20 for 20 litre pressure vessel unit Pouring device with filter for all pressure vessel unit Mesh size o 2mm Order no INDUTEC MS EH N Filling level controller visual mounted on the side For vessels with capacities between 1 litre and litres Order no INDUTEC MS D1 VS for 1 litre pressure vessel unit Order no INDUTEC MS D2 VS for 2 litre pressure vessel unit Order no INDUTEC MS D6 VS for 6 litre pressure vessel unit Order no INDUTEC MS D10 VS for 10 litre pressure vessel unit Order no INDUTEC MS D20 VS for 20 litre pressure vessel unit Order no INDUTEC MS VS for 4o litre pressure vessel unit POTENTIAL FREE FI
30. ents alcohols ketones vehicle coolant flame retardant fluids with a phosphoric acid ester base organic and inorganic acids and bases Not mineral oil resistant Standard material for hydraulics and pneumatics Mineral oil based pressurised fluid animal and plant oils and fats flame retardant fluids HFA HFB HFC aliphatic hydrocarbons propane butane petrol Silicon oils and fats water up to 80 C bio oils made from synthetic ester and plant oils Possesses the widest chemical resistance avail able and can therefore be applied for practically all chemical process technology operating in temperatures between 25 C and 240 C Excel lent resistance against almost all inorganic and organic acids ketones esters solvents amines hot water steam as well as ethylene and propyl ene oxides Valve Units EXACT METERING OF MINIMUM MEDIUM MODULAR EXPANSION POSITIONING QUANTITIES To supply more than one spraying point a whole The valve units can be positioned wherever you At a valve unit spraying point in time and duration TOT erg range of valve units can be connected to one pres like The connection kits and the coaxial spraying b lled Y h f aL d eae SU sure vessel in series with the help of distribution heads must be assembled separately V blocks and each separate spraying point be equipped with one or more coaxial spraying heads SOLENOID VALVES 3 2 way solenoid valve electr
31. for each of these groups These are then controlled by the valve units You can choose from versions with a 24V 110V or 230V power supply gt Page 18 23 3 THE PRESSURE VESSEL A pressure vessel unit then has to be chosen with the help of the number of coaxial spraying heads and the number of valve units as well as depend ing on the choice of spraying interval and the spraying amount 1 2 6 10 or 40 litre versions are available gt Page 24 27 4 THE ACCESSORIES There are many different possibilities for installing and modifying your INDUTEC MS system avail able under accessories Here you can choose between different mounting devices extensions etc in accordance with the type of installation selected gt Page 28 39 Modular System Modular System PLANNING EXAMPLE WITH VARIOUS APPLICATIONS INDUTEC MS external cooling e g milling INDUTEC MS internal cooling e g drilling INDUTEC MS spraying gate e g coil greasing INDUTEC MS Pressure Vessel Spraying times Custom models With systems with synchronised spraying INDUTEC MS Systems with special power times all connected coaxial spraying heads supplies custom sizes and versions with spray at the same time With systems with two longer feed lines or pneumatictriggering can Separate spraying times two groups of coaxial be obt
32. he coaxial spraying head and concentrates it into a precise directionally stable and haze free jet PRACTICALLY ANYTHING CAN BE SPRAYED Due to the stageless adjustable pressure any medium can be sprayed from water based cooling lubricants to extremely viscid cutting and drawing oils The spraying head can be modified with alternative sealing materials for the use of more aggressive mediums MINIMUM QUANTITIES CAN ALSO BE PRECISELY CONTROLLED Depending on the application the respective co axial spraying head must be adjusted to the spe cial requirements through targeted modifications The following overview gives you an insight into to what extent the different parts can be reasonably combined with possible areas of application Conversion with the SID special in head cartridges allows the material flow rate to be changed By using different attachments the spray pattern and the spraying angle can be altered The theoretical spraying angles are approximate values The decisive factor is always the interac tion between the medium and the compressed spraying air These two elements must always be in a optimal relationship with one another Therefore on site trials are necessary in all cases in order to find the exact values INDUTEC MS SD4 Coaxial spraying head for practically any application External medium feed STANDARD EQUIPMENT FOR ALL INDUTEC MS COAXIAL SPRAYING HEADS Main body NIRO s
33. he range of extensions contains rigid and flexible variations so that difficult to access spraying points can be reached or to make carrying out adjustments easier gt Page 34 35 BRACKETS In the Brackets section there are a whole range of possibilities for fixing the coaxial spraying heads to the machinery or for places which are hard to access gt Page 36 38 FITTED CABINETS Fitted cabinets for valve units serve to protect the units from dirt and from authorised or unintended adjustment of the air or medium amounts gt Page 39 SPRAYING HEAD CONNECTION KITS WITH STAGELESS ADJUSTMENT OF MEDIUM AND SPRAYING AIR FLOW RATE Modular System Accessories Spraying Head Connection Kits SD4 Standard spraying head connection kit for mounting a coaxial spraying head onto the valve unit with stageless adjustment of medium and spraying air flow rate consisting of gt Swivel throttle valve for stageless adjustment of the medium flow rate INDUTEC MS SDV M gt Swivel throttle valve for stageless adjustment of the spraying air flow rate INDUTEC MS SDV Z gt Swivel ring piece INDUTEC MS SRS gt 2m triple hose 4mm or 6mm black blue transparent for medium spraying air and control air INDUTEC MS SBT4 or INDUTEC MS SBT6 Order no INDUTEC MS For hose lines with a 4mm diameter Order no INDUTEC MS AP6 For hose lines with a 6mm diameter SPRAYING HEAD CONNEC
34. ibution block m Menzel Metallchemie PRODUCTS USED Material conveyance unit for use with 200 litre standard barrel Order no INDUTEC MS MFE Oil distribution panel for connecting up to 3 pressure vessel units Order no INDUTEC MS OVP3 Custom made 20 litre pressure vessel unit made from Order no INDUTEC MS o D20 6 AUTO SPS VA stainless steel for automated filling during normal operation 49
35. ibutor assembled at the factory gt 1 8 swivel ring piece with straight male connectors incl union for medium gt 2x1G 1 8 socket gt 2m triple hose feed line 4mm INDUTEC MS SBT4 Order no INDUTEC MS SD3 AP3 MV SPRAYING HEAD CONNECTION KIT FOR CONNECTING AN INDUTEC MS SD3 COAXIAL SPRAYING HEAD TO AN INDUTEC MS STANDARD SYSTEM SD3 Spraying head connection kit for coaxial spraying head valve unit assembly consisting of R gt 1 8 swivel ring piece with straight male connectors for control air gt 1 8 swivel ring piece with straight male connectors for spraying air gt 1 8 swivel ring piece with straight male connectors incl union for medium Pre assembled valve unit hoses INDUTEC MS SBT4 must be ordered separately Order no INDUTEC MS AP3 2 OS M Hoses HOSE WITH 4MM DIAMETER Triple PUR hose 4mm black blue transparent welded UV and hydrolysis resistant calibrated Minimum bending radius 30mm Clear width for pipe installation omm Tensile strength MPA 50 according to DIN 53504 Provided length 50m Order no INDUTEC MS SBT4 HOSE WITH 6MM DIAMETER Triple PUR hose 6mm black blue transparent welded UV and hydrolysis resistant calibrated Minimum bending radius 60mm Clear width for pipe installation 13 5mm Tensile strength MPA 50 according to DIN 53504 Provided length 50m Order no INDUTEC MS SBT6 HOSE WITH 4MM DIAMETER Double PUR hose 4mm bl
36. ically triggered Mounting 61 4 Working pressure 2 5 10 bar Response time at 6 bars on 15 ms off 19 ms 180 convertible SEL Temperature range 7086 uo Ho Standard voltages DC 12 V 24V AC 24 V 230 V 50 60 Hz Power consumption DC 2 2 4 2 VA AC 7 0 4 0 VA Safety class IP 65 following VDE 0470 EN 60529 Q 4x 90 convertible 18 VALVE UNITS FOR CONNECTING 1 INDUTEC MS SD4 COAXIAL SPRAYING HEAD B VALVE UNITS FOR CONNECTING UP TO 2 INDUTEC MS SD4 COAXIAL SPRAYING HEADS The illustration shows INDUTEC MS VTR2 1 with a pre assembled spraying time The illustration shows an INDUTEC MS VT2 1 with a pre assembled spraying time Modular System Valve Units Valve Units SD4 Valve unit for medium spraying air and control air electro pneumatic triggered with gt 1 spraying time gt Separate air supply for spraying air and control air gt 1x 3 2 way solenoid valve for spraying air gt 1x 3 2 way solenoid valve for medium and control air gt 1x gauge for compressed air pressure 0 10 bar gt 5m medium hose to pressure vessel valve unit module transparent 6mm gt 2x2m spraying air feed line blue 8mm Order no INDUTEC MS VT1 1 24 110 230 V SD4 Valve unit for medium spraying air and control air electro pneumatic triggered with gt X spraying times gt Separate air supply for spraying air and control air gt
37. ium with filter gt Special filling level controller for automated refilling control on off by the INDUTEC MS MFE material conveyance unit gt Cover for adjustable ventilation Order no INDUTEC MS o D6 6 AUTO SPS AL 6 litre capacity anodised aluminum Order no INDUTEC MS o D6 6 AUTO SPS VA 6 litre capacity stainless steel Order no INDUTEC MS o D20 6 AUTO SPS VA 20 litre capacity stainless steel 47 Automated filling systems PLANNING EXAMPLES FOR AUTOMATED FILLING m Menzel Metallchemie E PRODUCTS USED 48 Material conveyance unit for use with 200 litre standard barrel Control device for material management only needed if there is no SPS or similar Custom made 20 litre pressure vessel unit made from Stainless steel for automated filling during normal operation Valve unit for medium spraying air and control air Spraying head connection kit for valve unit assembly Precision coaxial spraying head Order no Order no Order no Order no Order no Order no INDUTEC MS MFE INDUTEC MS UE1 INDUTEC MS o D20 6 AUTO SPS VA INDUTEC MS VT5 3 24 110 230V INDUTEC MS INDUTEC MS SD4 Modular System Special Applications Automated filling systems PLANNING EXAMPLES FOR AUTOMATED FILLING USING 3 PRESSURE VESSELS d Distribution block Distribution block Distr
38. of gt 1x seal coupling INDUTEC MS VK6 1x seal spout INDUTEC MS VN6 Order no INDUTEC MS STK 6 M Special hose coupling for triple hose 4mm INDUTEC MS SBT 4 two way detachable non shut off Order no INDUTEC MS SKSBT 4 Hoses 38 Extensions RIGID EXTENSIONS WITH SPRAYING HEAD ADAPTER FOR INDUTEC MS SD4 COAXIAL SPRAYING HEADS Rigid extensions with spraying head adapter incl adjustment Lengths 123mm 423mm or 823mm Order no INDUTEC MS R 100 Length 123mm Order no INDUTEC MS R 400 Length 423mm Order no INDUTEC MS R 800 Length 823mm RIGID EXTENSIONS WITH SPRAYING HEAD ADAPTER FOR INDUTEC MS SD3 COAXIAL SPRAYING HEADS FLEXIBLE BALL JOINTED EXTENSIONS 34 Rigid extensions with spraying head adapter incl adjustment Lengths 164mm 264mm 464mm or 864mm Order no INDUTEC MS KH3 R100 Length 164mm Order no INDUTEC MS KH3 R200 Length 264mm Order no INDUTEC MS KH3 R400 Length 464mm Order no INDUTEC MS KH3 R800 Length 864mm Flexible ball jointed extensions approx 300mm incl spraying head adapter with adjustment and 3 8 threaded connector Order no INDUTEC MS KGV 300 Flexible ball jointed extensions approx 300mm incl spraying head adapter with adjustment and 3 8 threaded connector M12x1 as well as 100mm pipe extension Order no INDUTEC MS KGV 300R 340 12 lt NI 340 29 90 C JC 221 220 212
39. r System Accessories Fitted Cabinets for Valve Units Manuals FITTED CABINETS FOR VALVE UNITS SD3 Fitted cabinet for valve unit pre assembly for the air and medium supply of the INDUTEC MS 504 03 Precision Coaxial Spraying Heads to protect against dirt AB and unintended adjustment of the settings SD4 Order no INDUTEC MS Fitted Cabinet The fitted cabinets can be used for all valve units Custom models The fitted cabinets can be used for all valve units and are available in various different sizes on request Manuals EU standard manual incl EC Declaration of Conformity available in all EU languages and Turkish The manual is included in delivery with the Standard System Process safe Drop Lubrication DROP BY DROP EXACTLY ON TARGET This technology does not use spraying air at all Example and the medium is applied in drops to the lubrica Viscosity 42mm s 40 C For th d i lication of a defined or the exact and precise application of a define Distance uantity of medium over a distance of up to KOT EOIN a y The proportion of the medium does not just 600mm it makes sense to implement oil haze The in head cartridge of the coaxial spraying head depend on the viscosity but also on the special qualities of the product which is to free INDUTEC MS technology can be adjusted to the viscosity of the medium ense Utente tana mecie The siz
40. teel Coaxial spraying head and needle NIRO steel O ring Viton Control air pressure min 5 5 max 6 bar Spraying air pressure max 6 bar Medium pressure max 6 bar Max spraying air quantity approx 106 l min INDUTEC MS FD4 Z2 Even better jet concentration for increased spraying distances or for internal cooling External or internal medium feed internal cooling Increased air flow rate due to a second spraying air connection Max spraying air quantity approx 180l min inlet pressure of spraying air 6 bar hose length 1m inlet pressure for spraying air 6 bar hose length 1 x 1m 6mm 2 x o 5m 4mm Modular System Coaxial Spraying Heads INDUTEC MS SD4 M2 For spraying unmixed mediums which are stored and fed to the spraying head separately External medium feed Medium circulation with unmixed mediums Two different mediums Coaxial Spraying Heads 2M m New INDUTEC MS SD3 Special spraying head with grid setting for medium and flow control valve for spraying air directly to the main spraying head body External medium feed Medium quantity adjustable on the main body grid Spraying air quantity adjustable on the main body 3 Spray Patterns and Spraying Angles Standard jet Round jet with 5 spraying angle FA 4 20 Flat jet with 20 spraying angle Rotatable 360 14
41. th Micro Proportional Valves Valve Units for SD3 Coaxial Spraying Heads VALVE UNITS WITH MICRO PROPORTIONAL VALVES FOR MEDIUM AND OR SPRAYING AIR Valve unit for medium spraying air and control air electro pneumatic triggered with gt 1 spraying time gt Separate air supply for spraying air and control air gt 1x 2 2 way micro proportional valve for spraying air gt 1x 2 2 way micro proportional valve for medium gt 1x 3 2 way solenoid valve for control air mounted above gt 1x gauge for compressed air pressure 0 10 bar gt 5m medium feed line to pressure vessel valve unit module transparent 6mm complete with GEV 6 1 8 with union nut gt 1x 2m spraying air feed line blue 8mm Rear panel with wall bracket Designed for connecting an INDUTEC MS SD4 Coaxial Spraying Head Order no INDUTEC MS VT2 1 MPV MZ 24 110 230 V VALVE UNITS FOR CONNECTING UP TO 4 INDUTEC MS SD3 COAXIAL SPRAYING HEADS 22 Distribution unit for air feed and medium feed with gt 1x medium rail gt 1x air rail gt 4x mounting brackets Designed for connecting up to 4 x INDUTEC MS SD3 Coaxial Spraying Heads Order no INDUTEC MS VTE SD3 Spraying head connection kit for mounting onto a valve unit for air and medium supply consisting of 1x 3 2 way solenoid valve complete with coil and connector plug as well as a pre mounted Y distributor gt 2m three way hose 4mm INDUTEC MS SBT4 Order no INDU
42. unit Order no INDUTEC MS D10 02 for 10 litre pressure vessel unit Order no INDUTEC MS D20 02 for 20 litre pressure vessel unit Order no INDUTEC MS 02 for 4o litre pressure vessel unit By implementing filling level controllers falling below minimum quantities can be avoided Potential free filling level controllers can trigger a warning signal light alarm control of the machinery as well as promptly shut off the machinery e g to avoid tool breakage Filling level controllers with two break contacts allow the system to be switched to reserve operations when the first contact is reached and the system to be shut off completely when the second is reached Accessories ONE SOLUTION FOR EVERYTHING There are many assembly mounting and exten sion possibilities available for the INDUTEC MS MQL system Here you can choose between different connection variations mounting devices extensions etc in accordance with the type of installation selected SPRAYING HEAD CONNECTION KITS Spraying head connection kits are needed to connect the coaxial spraying heads with the valve units There are many variations available with adjustment possibilities for medium and spraying air gt Page 29 31 28 HOSES Hoses are available in various diameters and designs with suitable accessories for assembly and extension for larger distances or special ap plications gt Page 32 33 EXTENSIONS T
43. ustment of the medium flow rate Swivel throttle valve for stageless adjustment of the spraying air flow rate Swivel ring piece for control air Integrated valve unit 3 2 way solenoid valve for control air and spraying air for each spraying time Pressure control valve for adjusting the vessel pressure incl pressure gauge Pressure control valve for adjusting the inlet pressure incl pressure gauge Shut off valve for air incl air bleeder Safety valve 2 5 bar Delivery tube for medium with non return valve and filter Standard Systems TWO SOLENOID VALVES FOR EXTRA PRECISION TRIGGERING By implementing a second solenoid valve spraying air and control air can be triggered separately from one another This option is available as a custom model Filling opening Cap with adjustable bleeding for conveyance of continuous minimum amounts of medium Bracket for wall mounting Filling level controller PVC potential free Opener minimum contact User handbook with user manual in accordance with EU standards incl manufacturer s declaration Ready for operation Spraying times With systems with synchronised spraying times all connected coaxial spraying heads spray at the same time With systems with two separate spraying times two groups of coaxial spraying heads can be triggered separately from one another Custom models INDUTEC MS Standard Systems with special power supplies
44. w rate incl GEV6 with union nut gt Precision screw in unions to adjust the spraying air flow rate incl GEV6 with union nut gt Swivel ring piece incl GEV 6 union nut gt 2x reducers for control air and medium hoses 6 4mm incl union nut gt Y reducer plug connection with 1 x inlet for hose with 6mm and gt 2x outlet for 4mm hose for spraying air hose gt each with 3m hose feed line 6mm for medium spraying air and control air gt 0 5m hose feed line 4mm for 1 x medium 2 x spraying air and 1 x control air Order no INDUTEC MS AP6 RV1025 IK FD4 Z2 Stainless steel adapter 6 edge SW19 3 8 outer threading O ring incl M4 x 10 Allen screw in accordance with DINg12 assembled for rotary feedthrough use Order no INDUTEC MS ADA FD4 Special air accelerator chamber Air spraying head adapter G3 8 Adapter for 4 x air and 1 INDUTEC MS FD 4 Z2 Coaxial Spraying Head incl compressed air connection and throttle check valve Order no INDUTEC MS lV5 2 2 way solenoid valve for spraying air IK incl 1 4 screw plug with seal double sided with GEV10 for 10mm hose incl 2m 5710 hose PUR for spraying air blue complete with 24V DC Solenoid connector plug and counter nut The solenoid valve serves to control the LV5 N special air accelerator chamber Order no INDUTEC MS MV 2 2 SP 43 Internal Medium Supply Internal Cooling PLANNING EXAMPLES FOR INTERNAL MEDIUM SUPPLY INTERNAL C

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