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Manual - RS Hydro

1. Figure 1 In Line Vortex Multi Parameter Mass Flow Meter 1 3 Velocity Measurement The PanaFlow vortex velocity sensor is a patented mechanical design that minimizes the effects of pipeline vibration and pump noise both of which are common error sources in flow measurement with vortex flow meters The velocity measurement is based on the well known Von Karman vortex shedding phenomenon Vortices are shed from a shedder bar and the vortex velocity sensor located downstream of the shedder bar senses the passage of these vortices This method of velocity measurement has many advantages including inherent linearity high turndown reliability and simplicity 2 PanaFlow MV80 amp MV82 User s Manual Chapter 1 Introduction 1 3 1 Vortex Shedding Frequency Von Karman vortices form downstream of a shedder bar into two distinct wakes The vortices of one wake rotate clockwise while those of the other wake rotate counterclockwise Vortices generate one at a time alternating from the left side to the right side of the shedder bar Vortices interact with their surrounding space by over powering every other nearby swirl on the verge of development Close to the shedder bar the distance or wave length between vortices is always constant and measurable Therefore the volume encompassed by each vortex remains constant as shown in Figure 2 below By sensing the number of vortices p
2. Water Minimum and Maximum Flow Rates ime Y inch 34 inch 1 inch 1 5 inch 2 inch 3 inch 4 inch 6 inch 8 inch nits 15 mm 20 mm 25 mm 40 mm 50 mm 80 mm 100mm 150mm 200 mm gpm 1 1 3 22 5 5 9 2 21 36 81 142 22 40 67 166 276 618 1076 2437 4270 m hr 0 23 0 3 0 5 1 3 2 1 4 7 8 1 18 32 5 9 1 15 38 63 140 244 554 970 Typical Air 70 C Minimum and Maximum Flow Rates SCFM Nominal Pipe Size in Pressure 0 5 0 75 1 1 5 2 3 4 6 8 0 psig 1 8 3 5 13 22 50 87 198 347 18 4 90 221 369 826 1437 3258 5708 100 psig 5 9 15 38 63 141 245 555 972 138 325 704 1730 2890 6466 11254 25515 44698 200 psig 7 13 21 52 86 193 335 761 1332 258 609 1322 3248 5427 12140 21131 47911 83931 300 psig 8 15 25 63 104 234 407 922 1615 380 896 1944 4775 7978 17847 31064 70431 123375 400 psig 10 18 29 12 120 269 467 1060 1857 502 1183 2568 6309 10542 23580 41043 93057 163000 500 psig 11 20 33 80 134 300 521 1182 2071 624 1472 3195 7849 13115 28034 51063 115775 203000 124 PanaFlow MV80 amp MV82 User s Manual Appendix A Product Specifications Flow Rates cont Typical Air 20 F Minimum and Maximum Flow Rates nm3 hr Nominal Pipe Size mm Pressure 15 20 25 40 50 80 100 150 200 0 barg 3 5 9 21 36 79 138 313 549 28 66 142 350 584 1307 2275 5157 9034 5 barg 7 13 21 52 87 194 337 764 1339 165 390 847 2080 3476 7775 13533 30682 53749 10 barg 9 17 29 70 117 262 457
3. FREQ PULSE ALARM ALARM ALARM FREQ PULSE ALARM ALARM ALARM OUT OUT 1 2 3 OUT OUT 1 2 3 xe um Fla lelele e e e e e e e elelelelele e e e LS S elelelelele e e e elo elelelele e elele wo 3G DC 4 20 4 20 4 20 PWR mA1 mA2 mA3 24VDC 4 20 4 20 4 20 OUT mA1 mA2 mA3 RS485 RS485 RS485 RS485 O O AC Power Meter DC Power Meter Figure 28 Line Power Wiring Terminals PanaFlow MV80 amp MV82 User s Manual 37 Chapter 2 Installation 2 6 1 Input Power Connections To access the wiring terminal blocks locate and loosen the small set screw which locks the small enclosure cover in place Unscrew the cover to expose the terminal block 2 6 1a AC Power Wiring A CAUTION The AC wire insulation temperature rating must meet or exceed 85 C 185 F The AC power wire size must be 10 to 20 AWG with 1 4 inch 7 mm of insulation stripped from each conductor The wire insulation temperature must meet or exceed 85 C 185 F Connect 100 to 240 VAC 5 W maximum to the Hot and Neut terminals on the terminal block see Figure 29 below and connect the ground wire to the safety ground lug Torque all connections to 4 43 to 5 31 in lb 0 5 to 0 6 Nm Use a separate conduit entry for signal lines to reduce the possibility of AC noise interference 100 to 240VAC 5 watts
4. susaJos epouiJ UNI ay ui d piny eu 10 duuo WEAS jeg fejdsip I POW LA eu S aPOW d LA pue A JO dwog d Y UJeeis jo9 esg euedoug uebAxQ USBOJIN eueuielN usbospAH UnijoH ZOD 09 ejuowwy uoBuy Ji duo dei weas seg jeoy gt XXXX Ydy sseid WHON XXXX 9 due WHON i XXXX VISd ssed ALS XXXX viSd sseJd jeu gt XXXX lt 4 dwe 119y gt XXXX COO 198J49JOo A XXXX lt ZN 128149JO N gt XXXX K lt AWACI oyioeds XXXX 4 due ALS XXXX 178 XXXX lt W gt XXXX XXXX lt 0M XXXX lt 4090 Ajsueg gt XXXX lt Z LINO gt XXXX lt dWAL LIHO gt XXXX lt SSJHd LIHO gt XXXX lt 1u6I8M SON gt XXXX XXXX XXXX lt Aysueq gt lt Seg payinbry lt Sec J9u1O lt Sec eo J lt 8VOV SED JEN lt OVSZ IdV lt slejog jeAos lt spinbr jeujo lt Spinbr euuo uo eluouJuv JejeA pinj4 Bumo y pinbi7 gt snuau ssaooe 0 Shon T puomssed apoyy uny The Fluid Menu Figure 61 PanaFlow MV80 amp MV82 User s Manual 66 Chapter 3 Operating Instructions 3 4 10 The Units Menu Use the Units Menu see Figure 62 below
5. 12 18 24 30 36 Vsupply volts Figure 34 Load Resistance Versus Input Voltage 2 6 5 Frequency Output Connections The frequency output is used for a remote counter It can be scaled to output a 1 to 10 kHz signal proportional to mass or volume flow temperature pressure or density The frequency output requires a separate 5 to 36 VDC power supply However there are current and power specifications that must be observed The output can conduct a current up to 40 mA and can dissipate up to 200 mW of power The output is isolated from the meter electronics and power supply There are three connection options for the frequency output e For AC or DC powered meters use a separate 5 to 36 VDC power supply see Figure 35 on page 41 Use this option if a specific voltage is needed for the frequency output For DC powered meters only use the flow meter power supply see Figure 36 on page 41 Use this option if the voltage at the flow meter power supply is an acceptable driver voltage for the connected load taking into account that the current used by the connected frequency counter comes from the meter s power supply e For AC powered meters only use the internal 24 VDC power supply see Figure 37 on page 41 Use this option if the voltage of the frequency output is the same as the voltage supplied to the circuit 40 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 6 3 Frequency Output Connections
6. 88 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 2 6f Register Definitions cont Table 9 below shows the registers that are available with the energy meter firmware Table 9 Energy Firmware Registers Registers Variable Data Type Units Function Code Addresses 30527 30528 Totalizer 2 unsigned long display units 03 04 526 527 32043 32048 Totalizer 2 units string 03 04 2042 2047 30003 30004 Temperature 2 float display units 03 04 2 3 30011 30012 Energy flow float display units 03 04 10 11 Table 10 below shows the registers that contain the display units strings Table 10 Display Unit Strings Registers Registers Variable Data Type Units Function Code Addresses 32007 30012 Volume Flow units string 03 04 2006 2011 32001 32006 Mass flow units string 03 04 2000 2005 32025 32030 Temperature units string 03 04 2024 2029 32019 32024 Pressure units string 03 04 2018 2023 32031 32036 Density units string 03 04 2030 2035 32013 32017 Energy flow units string 03 04 2012 2017 Function codes 03 read holding registers and 04 read input registers are the only codes supported for reading these registers and function codes for writing holding registers are not implemented We recommend that the floating point and long integer registers be read in a single operation with the number of regis
7. 104 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 3 5 ANNEX BACnet Protocol Implementation Conformance Statement cont Data Link Layer Options LIBACnet IP Annex J LIBACnet IP Annex J Foreign Device LIISO 8802 3 Ethernet Clause 7 LIANSI ATA 878 1 2 5 Mb ARCNET Clause 8 LIANSI ATA 878 1 EIA 485 ARCNET Clause 8 baud rate s MMS TP master Clause 9 baud rate s 9600 19200 38400 LIMS TP slave Clause 9 baud rate s LIPoint To Point EIA 232 Clause 10 baud rate s LIPoint To Point modem Clause 10 baud rate s OL onTalk Clause 11 medium LlOther Device Address Binding Is static device binding supported This is currently necessary for two way communication with MS TP slaves and certain other devices OYes MNo Networking Options O Router Clause 6 List all routing configurations e g ARCNET Ethernet Ethernet MS TP etc O Annex H BACnet Tunneling Router over IP O BACnet IP Broadcast Management Device BBMD Does the BBMD support registrations by Foreign Devices L Yes L1 No Does the BBMD support network address translation L Yes O No Network Security Options O Non secure Device is capable of operating without BACnet Network Security O Secure Device is capable of using BACnet Network Security NS SD BVBB O Multiple Application Specific Keys O Supports encryption NS ED BVBB O Key Server NS KS BVBB PanaFlow MV80 am
8. 4 Pwr Pulse OO DC Powered meters only Pulse voltage Power voltage for meter Figure 39 Non Isolated Pulse Output Using Input Power Supply R current limit 10K 24 VDC Out Pulse CH O O 24 VDC Out Pulse O AC units only Meter provided DC Power Pulse voltage Power voltage for meter Figure 40 Isolated Pulse Output Using Provided Power Supply PanaFlow MV80 amp MV82 User s Manual 43 Chapter 2 Installation 2 6 5 Alarm Output Connections One alarm output Alarm 1 is included on the standard PanaFlow meter Two or more alarms Alarm 2 and Alarm 3 are included on the optional communication board The alarm output is used for transmitting high or low process conditions as defined in the alarm settings see The Alarms Menu on page 58 The alarm output optical relays are normally open single pole relays which have a nominal 200 volt 160 ohm rating 1 e a nominal on resistance of 160 ohms and a maximum voltage of 200 volts across the output terminals However there are current and power specifications that must be observed The relay can conduct a current up to 40 mA and can dissipate up to 320 mW of power The relay output is isolated from the meter electronics and the power supply When the alarm relay is closed the current draw is constant Make sure to size Rj544 appropriately There
9. Chapter 3 Operating Instructions 3 4 5 The Alarms Menu cont lesee below L Alarms Use 4 Menu keys to access menus LI Measure None Mass lt Mode gt Relay Alarm 1 Volume None lt Measure gt units More gt Energy HIGH Alarm gt XXXX Temp 1 2 LOW Alarm lt Press Density lt Measure gt None Mass lt Mode gt Relay Alarm 2 Volume None lt Measure gt units More gt Energy HIGH Alarm gt XXXX Temp 1 2 LOW Alarm lt Press Density lt Measure gt None Mass lt Mode gt Relay Alarm 3 Volume None lt Measure gt units More gt Energy HIGH Alarm gt XXXX Temp 1 2 LOW Alarm lt Press o Density Alarm Log xx Files ENTER Alarm File Clear Alarm Log YES or NO Time Data Press EXIT to return to Alarm Log Energy EMS Meters Only dB Physical Layer does not exist on Two Wire Mass Accessible via HART L J Figure 57 The Alarms Menu PanaFlow MV80 amp MV82 User s Manual 59 Chapter 3 Operating Instructions 3 4 6 The Totalizer 1 Menu Use the Totalizer Menu to configure and monitor the totalizer The totalizer output is a 50 millisecond 05 second positive pulse relay closed for 50 milliseconds The totalizer cannot operate faster than one pulse every 100 millisecond 1 second
10. 1AH One analog output 4 20 mA one alarm one pulse HART Communication Protocol DCH or AC option only 1AM One analog output 4 20 mA one alarm one pulse MODBUS Communication Protocol DCH or A C option only 1AB One analog output 4 20 mA one alarm one pulse BA Cnet Communication Protocol DCH or AC option only 3AH Three analog outputs 4 20 ma three alarms one pulse HART VT V TP only DCH or AC option only 3AM Three analog outputs 4 20 mA three alarms one pulse MODBUS V T V TP only DCHor AC option only Three analog outputs 4 20 mA three alarms one pulse BA Cnet V T VTP only DCH or A C option only Includes scaled frequency output Standard Temperature Process temperature 330 to 500 F 200 to 260 C HT Hgh Temperature Process temperature 750 F 400 C Feature 10 Pressure Options PO No Pressure Sensor P1 Maximum 30 psia 2 bara Proof 60 psia 4 bara P2 Maximum 100 psia 7 bara Proof 200 psia 14 bara P3 Maximum 300 psia 20 bara Proof 600 psia 41 bara P4 Maximum 500 psia 34 bara Proof 1000 psia 64 bara P5 Maximum 1500 psia 100 bara Proof 2500 psia 175 bara PanaFlow MV80 amp MV82 User s Manual 131 Appendix A Product Specifications Model Number Information Series MV82 Insertion Flow Meter 132 MV82 VT VTP VTEP SL Parent Number Code Feature 1 Multivariable Options VETEP VT EM VTP EM
11. 5 7 Returning Equipment to the Factory Before returning any PanaFlow MV flow meter to the factory you must request a Return Material Authorization RMA number To obtain an RMA number and the correct shipping address contact GE Customer Service using the information on the back cover of this manual IMPORTANT When contacting Customer Service be sure to have the meter serial number and model code available When requesting further troubleshooting guidance please record the values in the tables provided in Troubleshooting the Flow Meter on page 114 and have this information available 122 PanaFlow MV80 amp MV82 User s Manual Appendix A Product Specifications Appendix A Accuracy Product Specifications MV80 Series In Line Meters MV82 Series Insertion Meters Process Variables Liquids Gas amp Steam Liquids Gas amp Steam Mass 1 of rate over 41 595 of rate over 1 5 of rate over 42 of rate over Flow Rate a 30 1 range a 30 1 range a 30 1 range a 30 1 range Volumetric 0 7 of rate over 1 of rate over 1 2 of rate over 1 5 of rate over Flow Rate a 30 1 range a 30 1 range a 30 1 range a 30 1 range Temperature 2 F x1 C 2 F 41 C 2 F 41 C 2 F 41 C Pressure 0 3 of transducer 0 3 of transducer 0 3 of transducer 0 3 of transducer full scale full scale full scale full scale Density 0 3 o
12. C 1 In Line Flow Meter Calculations C 1 1 Volume Flow Rate f Q K C 1 2 Mass Flow Rate Om Qup C 1 3 Flowing Velocity Qy Um USA Where A Cross sectional area of the pipe f f Vortex shedding frequency pulses sec K Meter factor corrected for thermal expansion pulses ft Om Mass flow rate Ibm sec Qy Volume flow rate ft sec V Flowing velocity ft sec p Density Ibm ft PanaFlow MV80 amp MV82 User s Manual 135 Appendix C Flow Meter Calculations C 2 Insertion Flow Meter Calculations C 2 1 Flowing Velocity f Ve K C 2 2 Volume Flow Rate Qy VA C 2 3 Mass Flow Rate Om VAP Where A Cross sectional area of the pipe f f Vortex shedding frequency pulses sec Kc Meter factor corrected for Reynolds Number pulses ft Qy Volume flow rate ft sec Om Mass flow rate Ibm sec V Flowing velocity ft sec p Density Ibm ft 136 PanaFlow MV80 amp MV82 User s Manual Appendix C Flow Meter Calculations C 3 Fluid Calculations C 3 1 Calculations for Steam T P When Steam T amp P is selected in the Real Gas selection of the Fluid Menu the calculations are based on the equations below C 3 1a Density The density of steam is calculated from the formula given by Keenan and Keys The given equation is for the volume of the steam 4 555 04 eT V ES B 2 4 3 3 134 12 12 B By By 8 0 7 p B g t tT p Bo g4 0
13. and press Enter Modbus will enable Baud Rate and MAC address screens Z o ct o o Press Exit twice to return to the Diagnostics Menu e Navigate to the Output menu by using the right or left arrow buttons m um Press the down button until you reach the Baud Rate and MAC address screens N Change the required settings and press the Exit and Enter buttons to save the configuration pu Ge Complete the steps from b to g and change the Comm Type to Hart m A Reboot the device by powering it off and on Note a IUT supports 9600 19200 38400 baud rates b MAC address range is 0 127 PanaFlow MV80 amp MV82 User s Manual 95 Chapter 4 Serial Communications 4 3 4 Supported BACnet Objects A BACnet object represents physical or virtual equipment information as a digital input or parameters The MV 80 and MV 82 Vortex Mass Flow Meters present the following object types a Device Object b Analog Input c Binary Input d Binary Value Each object type defines a data structure composed of properties that allow access to the object information Table 17 below shows the implemented properties for each Vortex Mass Flow Meter object type Table 17 Properties Object Types i Object Types Properties Device Analog Input Binary Input Binary Value Object_Identifier vi vi vi vi Object Name M vi M Object Type vi vi vi System Status Vendor Name Vendor Iden
14. e Series MV82 insertion flow meter requires a cold tap or a hot tap into an existing pipeline Both the in line and insertion configurations are similar in that they both use identical electronics and have similar sensor heads Besides installation differences the main difference between an in line flow meter and an insertion flow meter is their method of measurement For an in line vortex flow meter the shedder bar is located across the entire diameter of the flow body Thus the entire pipeline flow is included in the vortex formation and measurement The sensing head which directly measures velocity temperature and pressure is located just downstream of the shedder bar Insertion vortex flow meters have a shedder bar located across the diameter of a short tube The velocity temperature and pressure sensor are located within this tube just downstream of a built in shedder bar This entire assembly is called the insertion sensing head It fits through any entry port with a 1 875 inch minimum internal diameter The sensing head of an insertion vortex flow meter directly monitors the velocity at a point in the cross sectional area of a pipe duct or stack referred to as channels The velocity at a point in the pipe varies as a function of the Reynolds number The insertion vortex flow meter computes the Reynolds number and then computes the total flow rate in the channel The output signal of insertion meters is the total flow
15. 5 1 1 Level One Hidden Diagnostics Values 3 bx ie as fas Cee sd Cee tts cole eects 109 PanaFlow MV80 amp MV82 User s Manual vii Contents 5 2 5 3 5 4 5 5 5 6 5 7 5 1 2 Column Two Hidden Diagnostics Values scc ab aero ute Sede 111 aan Ud A o AAA chase ctt a Su at etn AOS 113 Tro bl eshooting She Flow Meters redu ca teo dao e Rte bisce pet a aor S Caled sey eth 114 Deterinethe Faults mron oN ra dado a Duet ada d WE AR 116 5 4 1 Symptom Output at No FIOW use cdo be EV EG Ete PEPPER SIUE E p ipie 116 5 4 2 5 rmptomsErraduc OutDpuL oon ta ERU pep pube DUM MI Ra PE 116 5 4 5 SumptornzNO QU PUE atracan k rm ase EMPRESA DAS RAE meade EU PE e rt pe IDA RIS otha 117 5 4 4 Symptom Meter Displays Temperature Fault sisse 119 545 Symptom Meter Displays Pressure Fault 2 ect ues ie Yes cays te Dd eb xe et Moen eeu ks 120 Electronics Assembly Replacement All Meters sore AA AAA EUR REY WOES 121 Pressure Sensor Replacement Series MV80 Only iisssssssssssssssssssseses e ee 122 Ret rning Equipment to Te Factory ld Ma Pd EL case 122 Appendix A Product Specifications Appendix B Approvals Appendix C Flow Meter Calculations CX InsineFRlowMeter Gdlc lgtioris 22 cree Etpe E Bette ERU d ep e Rs 135 CT TWMolume RFloW Rate sete acrem Erde cS 135 CTL2 iMass FloW Rates o Fr E PC REPE De RE Cet C o teo 135 oS ROWING A haha ars cel cus edle tel ona ta soc rotta Ale AN ee La ON 135 C2 Insertion Flow Meter Calcul
16. Both options are shown in Figure 26 below 12 to 36 VDC O Pwr Bkight 35 mA max O Pwr Bt Figure 26 Backlight Using External Power Supply PanaFlow MV80 amp MV82 User s Manual 35 Chapter 2 Installation 2 5 6 Remote Electronics Wiring The remote electronics enclosure should be mounted in a convenient easy to reach location For hazardous location installations make sure to observe agency requirements for installation Allow some slack in the interface cable between the junction box and the remote electronics enclosure To prevent damage to the wiring connections do not put stress on the wiring connections at any time The meter is shipped with temporary strain relief glands at each end of the cable Refer to Figure 27 below and disconnect the cable from the meter s terminal block inside the junction box only Do not disconnect the cable from the remote electronics enclosure Remove both strain relief glands and install appropriate conduit entry glands and conduit After the installation is complete re connect each labeled wire to the corresponding terminal position on the junction box terminal block IMPORTANT Make sure to connect the shield for each wire pair Note Incorrect connections will cause the meter to malfunction Note The numeric code in the junction box label matches the wire labels TEMPERATURE SHIELD SHLD 586 En p Ta RED 6 Ss T BLK6 S2 Ta o BLK 5 RED
17. Feature 1 Multivariable Options v Volumetric Flow Meter for liquid gas and steam VT Velocity and Tenperature Sensors VTP Velocity Temperature and Pressure Sensors VTEP Veloctiy Temperature and External 4 20mA Input T or P VETEP Veloctiy External RTD Temperature Input External 4 20m amp Input T or P VT EM Energy output options VTP EM Energy options with Pressure Sensor VTEP EM Veloctiy Temperature and External 4 20m4 Input T or P VETEP EM Veloctiy External RTD Temperature Input External 4 20mA Input T or P Feature 2 Flow Body 04 1 2 inch Nominal Bore 15mm 06 3 4 inch Nominal Bore 20mm 08 41 inch Nominal Bore 25mm 12 1 5 inch Nominal Bore 40mm 16 2inch Nominal Bore 50mm 24 3 inch Nominal Bore 80mm 32 4inch Nominal Bore 100mm 48 6 inch Nominal Bore 150mm amp inch Nominal Bore 200mm Feature 5 Electronics Enclosure E NEMA 4X IP66 Enclosure R Remote Bectronics NEMA 4X IP66 Specify cable length in parentheses Feature 6 Dipsplay Option Digital Display and Programming Buttons No Display Feature 7 Input Power DCL 12 36 V DC 25mA 1W max required on loop pow ered meters 1A HL only DCH 12 36 V DC 300mA 9W mex use with 14H 1AM 34H 3AM AC 100 240 V AC 50 60 Hz line pow er 5W max use with 1AH 1AM 34H 3AM Feature 8 Output 1AHL Loop powered option one analog output 4 20 mA one alarm one pulse HART DCL input pow er only
18. 600 Flange Compression DN50 PN64 Flange Packing Gland 2inch NPT Packing Gland 2inch 150 Flange Packing Gland DN50 PN16 Flange Feature 4 Dipsplay Option DD Digital Display and Programming Buttons ND No Display Feature 5 Input Power DCL 12 36 VDC 25mA 1W max required on loop pow ered meters 1AHL only DCH 12 36 VDC 300mA 9W max use with 1AH 1AM 3AH 3AM AC 100 240 VAC 50 60 Hz line pow er 5W max use with 1AH 1AM 3AH 3AM Feature 6 Output Signal 1AHL Loop pow ered option one analog output 4 20 mA one alarm one pulse HART DCL input pow er only 1AH One analog output 4 20 mA one alarm one pulse HART Communication Protocol DCH or AC option only 1AM One analog output 4 20 mA one alarm one pulse MODBUS Communication Protocol DCH or A C option only 1AB One analog output 4 20 mA one alarm one pulse BA Cnet Communication Protocol DCH or A C option only 3AH Three analog outputs 4 20 mA three alarms one pulse HART V T V TP only DCH or AC option only 3AM Three analog outputs 4 20 mA three alarms one pulse MODBUS VT VTP only DCH or AC option only 3AB Three analog outputs 4 20 mA three alarms one pulse BA et V T V TP only DCH or AC option only Packing Gland 2 inch 300 Flange Packing Gland DN50 PN40 Flange Packing Gland 2 inch NPT Retractor Packing Gland 2 inch 150 Flange Retractor Packing Gland DN50 PN16 Flange Retractor Packing Gland 2 inch 300 Flan
19. 8 Message Edit 32 character alphanumeric message 1 3 4 9 PV snsr s n View Primary variable sensor serial number 1 3 4 menu Final assy Edit Final assembly number 1 3 4 menu 1 Universal Rev View Universal revision 1 3 4 menu 2 Fld dev Rev View Field device revision 1 3 4 menu 3 Software Rev view Software revision 1 3 5 PV Xfer fnctn View Linear 1 3 6 PV Damp Edit Primary variable damping time constant in seconds 1 4 1 1 PV View Primary variable value 82 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications Table 4 Fast Key Sequence cont Sequence Description Access Notes 1 4 1 2 PV Sensor Unit Edit Primary variable units 1 4 1 3 Sensor Information View PV LSL PV USL PV Min span 1 4 2 1 Snsr Damp Edit Primary variable damping time constant in seconds 1 4 2 2 1 PV LRV Edit Primary variable low range value 1 4 2 2 2 PV URV Edit Primary variable upper range value 1 4 2 3 1 PV LRV Edit Primary variable low range value 1 4 2 3 2 PV URV Edit Primary variable upper range value 1 4 2 4 Xfer Fnctn View Linear 1 4 2 5 AI mge View Analog input range 1 4 3 1 1 AOI View Analog output mA 1 4 3 1 2 AO alarm typ N A Not used 1 4 3 1 3 1 4mA View Loop test fix analog output at 4 mA 1 4 3 1 3 2 20 mA View Loop test fix analog output at 20 mA 1 4 3 1 3 3 Other Edit Loop test fix ana
20. A good rule to follow is to set the unit per pulse value equal to the maximum flow in the same units per second This will limit the pulse to no faster than one pulse every second As an example of how to set an output refer to Figure 58 on page 61 This example shows how to set the totalizer to track mass flow in kg sec Note All outputs are disabled while using the Setup Menus First set the desired units of measurement 1 Use gt keys to move to the Units Menu see to The Units Menu on page 67 2 Press the y key until Mass Flow Unit appears Press ENTER 3 Press the y key until kg appears in the numerator Press the key to move the underline cursor to the denominator Press the amp key until sec appears in the denominator Press ENTER to select 4 Press the 4 key until Units Menu appears Second set the pulse output 1 Use lt gt keys to move to the Totalizer Menu 2 Press the y key until Totaling appears 3 Press ENTER and press the y key to select Mass Press ENTER 4 Press the y key to set the pulse output in the units you have selected for mass flow of kg sec Press ENTER and use 4 y keys to set the pulse value equal to the maximum flow in the same units per second Press ENTER 5 To reset the totalizer press the y key until Reset Total appears Press ENTER and the y key to reset the totalizer 1f desired Press ENTER 6 Press the EXIT key and answer YES to permanently save your changes 60 Pana
21. BACnet Smart Actuator B SA Table 22 below lists all BACnet Interoperability Building Blocks Supported Annex K Table 22 Annex K Building Blocks BIBBs DS RP B DS WP B DM DDB B DM DOB B DM DCC B DS RPM B DS WPM B 102 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 3 5 ANNEX BACnet Protocol Implementation Conformance Statement cont Table 23 Services Supported Read Property Execute Write Property Execute Read Property Multiple Execute Write Property Multiple Execute Who Is Execute I Am Initiate Who Has Execute I Have Initiate Device Communication Control Execute Segmentation Capability O Able to transmit segmented messages LlAble to receive segmented messages Standard Object Types Supported Window Size Window Size Table 24 Standard Object Types Supported Dynamically Dynamically Additional Range Object Type Create able Delete able Writable Properties Restrictions Analog Input AI No No None None Binary Input BV No No None None Binary Value No No None None Device No No None None Table 25 Supported Writable Properties Object Type Properties Analog Input Al Present Value Out Of Service Binary Input BV Present Value Out Of Service Polarity Binary Value Present Value Out Of Service Device PanaFlow MV80 amp MV
22. I IR Cae caries face neta ee eos oie aah 1 Tee V OTHERS AE A edd aan a a teh Mt ted cece teed leo 1 ES ls UNIS INU ais bcc ce ater Ad ol crane wee len A E E eE ASO 1 How the PanaFlow Vortex Mass Flow Meter Operates 0 cece cece cece ene tee e 2 VelocitMeaspre OMT sted de esco te te endure Cori step ale Led o de Mos rar edits LE Ge al 2 1 5 Vortex Shedding Fredblelfe tq tote wh tacit tit nth te E deese Lo petes et ate ede Led cetus 3 1 5 2 Vortex Frequencu Sens sii do dero ced vet E ecu E ove elo o deck rtc RS i 3 IL SS POW Vslocitip REOS aii 4 Temperature Measurement 5 o eR eed aepo e DAS 5 Pressure MedsUremeht cocina LAURI P Gage te 5 Row Meter ConNgUratiONS use rre us oat tare deu tor sd uM Meca 6 1 6 1 Mu ltivarable OPS Eo oco oce Fo dM aaa Cd de E m toes leat y Ok 6 1 6 2 Line Size Process Connections and Mater ix tra ete ER ied b n e Qe P RASSE ews 7 16 3 Flow Meter EIBSEFOTIIGS cus douane AA 7 Chapter 2 Installation 21 2 2 2 3 2 4 2 5 Installation OV SVICW 2 dear teda ie Rose tae Rd as rh A A ee CE 9 2 1 1 Flow Meter Installation Requirements somos eek ee toU UE t CEU de D ex d 9 2 1 2 Unobstructed Flow Requirements eroi dee rer a IG RIPE u ERE POETA TERES 10 Series MV80O In Line Flow Meter Installation acuosa ee e Va ER THEE ERR CERA Gee TA Irt ga SRI 11 22 Fange BOIS peca IAS xe aei ebrietate ETE ER caia 11 2 2 2 Installing Wafer Style Flow MCIEN Sits sae a EE 12 2 2 3 Installing Flange St
23. P wer Connecti AS arra niae O KC Andres Cua a AER DU DEA KOC me ODER a Ed de rca 3 PanaFlow MV80 amp MV82 User s Manual V Contents 2 6 3 1 3 2 3 3 3 4 2 5 2 42 DA OMT UE CONNECT ob ROC RM case o d c aO nas AS pc AN ANTE 33 223 S Pulse Output CONNECTIONS cds ta uote Maec cette dd ceo ee ed acc exe On pcc 34 2 5 4 Frequency Output Connections iissssssssssssssssssseesee esee ease 35 255 Optional Backlight coBhectiOb i ec A CU V Cut OA e tuba b Rd 35 2 5 6 Remote Electronics Wiring ad 36 Line Power Meter Wiring Connections os cnpus c dieu dd eem pesi td Gras en e 37 2b Input Power CODPe cuori sopor re ce ae E SOR USA 38 2 6 10 AC Power Wiring 2 0 ee e e e esee ese ree 38 IDE PIN WINING enses ae od ntes ceu vta LM Me e E ADM MEE ALLE PLU CD UT 38 2 6 2 4520 TTUX QUEDU E Connection Sin ene a te far Ron oua Cea Oh Pe AR OR PUR LCOS OPE OU DE He 39 2 6 5 Frequency Output CONNECTIONS iom dn wld ie t etae be ee PN eter dite s 40 2 6 4 Pulse OUT DML CONMSCHORS aiias ecco t un aecenas Cy iesus e cta ub ahd Say aaa Matri ei vasa S 42 26 SAlam OUEpHECODNSSTIOHIS csi et aevo ene x eph ve OUO EET D Pa MEOS 44 2 6 6 Remote Electronics Aral oe Ceci odo E cet Ae EL Exch Contained de pt Manon teu 46 2534 OptionakiNp t WI e elo Ma ati re Maler tat is 47 2 6 7a Optional Energy EMS RTD Input Wiring cos een TET EE RS OE T RE REG o EO or AERE 47 2 6 7b Optional External 4 20 mA Input Wiring 66 nee II 48 2 6 4c Option
24. RTD Measurement Water Sent Flow Line Return Flow Line Change in Energy Water Return Flow Line Sent Flow Line Change in Energy Water Sent Flow Line None Outgoing Energy Steam Sent Flow Line Return Flow Line condensate Change in Energy Steam Sent Flow Line None Outgoing Energy To use the above options you must properly configure the meter in the Energy Menu see Figure 60 on page 64 by completing these steps 1 Locin Sent Flow Select Yes or No based on where the meter is located Refer to Table 3 above 2 Heating System Select Yes for a hot water system used for heating Select No for a chilled water system used for cooling Always select Yes for a steam system 3 Returned Select a number between 0 and 100 Estimate the amount of water that returns It is usually 100 or can be less than 100 if historical data shows the amount of makeup water used If a second RTD is not used set to 0 When 0 is selected the energy calculation represents the outgoing energy only no return energy is subtracted Note The meter ships from the factory assuming 0 return and has a 1000 ohm resistor installed in the RTD 2 wiring location This needs to be removed if the meter is to be used in a manner other than with 096 return and with the customer supplied RTD in its place PanaFlow MV80 amp MV82 User s Manual 63 Chapter 3 Operating Instructions 3 4 8 The Energy Menu f
25. Sequence Note Use password 16363 Table 4 Fast Key Sequence Sequence Description Access Notes 1 1 1 Snsr View Primary variable value 1 1 2 AI Rnge View Analog input range 1 1 3 AOI View Analog output mA 1 2 1 Test Device N A Not used 1 2 2 1 4mA View Loop test fix analog output at 4 mA 1 2 2 2 20 mA View Loop test fix analog output at 20 mA 1 2 2 3 Other Edit Loop test fix analog output at mA value entered 1 2 2 4 End Exit loop test 1 2 3 1 1 4mA N A Not used apply values 1 2 3 1 2 20 mA N A Not used apply values 1 2 3 1 3 Exit Exit apply values 1 2 3 2 1 PV LRV Edit Primary variable lower range value 1 2 3 2 2 PV URV Edit Primary variable upper range value 1 2 3 2 3 PV USL View Primary variable upper sensor limit 1 2 3 2 4 PV LSL View Primary variable lower sensor limit 1 2 4 D A Trim Edit Calibrate electronics 4mA and 20mA values 1 3 1 Tag Edit Tag 1 3 2 PV unit Edit Primary variable units 1 3 3 1 PV LRV Edit Primary variable lower range value 1 3 3 2 PV URV Edit Primary variable upper range value 1 3 3 3 PV LSL View Primary variable upper sensor limit 1 3 3 4 PV USL View Primary variable lower sensor limit 1 3 4 1 Distributor N A Not used 1 3 4 2 Model N A Not used 1 3 4 3 Dev id View Device identification 1 3 4 4 Tag Edit Tag 1 3 4 5 Date Edit Date 1 3 4 6 Write Protect View Write protect 1 3 4 7 Descriptor Edit Vortex flow meter 1 3 4
26. User s Manual Appendix D Glossary psig Py Q Rangeability Reynolds Number or Re RTD scfm Shedder Bar Strouhal Number or St Totalizer Traverse Uncertainty VAC VDC VORTEX Pounds per square inch gauge Liquid vapor pressure at flowing conditions psia or bar absolute Flow rate usually volumetric Highest measurable flow rate divided by the lowest measurable flow rate A dimensionless number equal to the density of a fluid times the velocity of the fluid times the diameter of the fluid channel divided by the fluid viscosity i e Re VD p The Reynolds number is an important number for vortex flow meters because it is used to determine the minimum measurable flow rate It is the ratio of the inertial forces to the viscous forces in a flowing fluid Resistance temperature detector a sensor whose resistance increases as the temperature rises Standard cubic feet per minute flow rate converted to standard conditions as shipped 14 696 psia and 59 F User definable A non streamlined body placed into a flow stream to create vortices Also called a Bluff Body A dimensionless number equal to the frequency of vortices created by a bluff body times the width of the bluff body divided by the velocity of the flowing fluid 1 e St fd V This is an important number for vortex flow meters because it relates the vortex frequency to the fluid velocity An electronic counter which records the
27. VTEP EM VETEP EM Feature 2 Probe Length Insertion Multivariable Mass Vortex Flow Meter Volurretric Flow Meter for liquid gas and steam Velocity and Tenperature Sensors Velocity Temperature and Pressure Sensors Veloctiy Temperature and External 4 20m4 Input T or P Veloctiy External RTD Temperature Input External 4 20m amp Input T or P Energy output options Energy options with Pressure Sensor Veloctiy Temperature and External 4 20mA Input T or P Veloctiy External RTD Temperature Input External 4 20m amp Input T or P Standard Length Compact Length Extended Length Feature 3 Electronics Enclosure NEMA 4X IP66 Enclosure Remote Electronics NEMA 4X IP66 Specify cable length in parentheses Z CNPT C150 C16 C300 C40 C600 C64 P150 P16 Standard Temperature Process temperature 330 to 500 F 200 to 260 C Hgh Temperature Process temperatureto 750 F 400 C No Pressure Sensor Maximum30 psia 2 bara Proof 60 psia 4 bara Maximum 100 psia 7 bara Proof 200 psia 14 bara Maximum 300 psia 20 bara Proof 600 psia 41 bara Maximum500 psia 34 bara Proof 1000 psia 64 bara Maximum 1500 psia 100 bara Proof 2500 psia 175 bara Feature 9 Process Connections Compression 2 inch NPT Compression 2 inch 150 Flange Compression DN50 PN16 Flange Compression 2 inch 300 Flange Compression DN50 PN40 Flange Compression 2 inch
28. any flow meter repair verify that the line is not pressurized Always 5 1 Hidden Diagnostics Menus The menus shown in Figure 77 on page 108 can be accessed using the password 16363 and then completing the following steps 1 2 3 4 5 Navigate to the display that reads Diagnostics Menu Press ENTER instead of one of the arrow keys Use the RIGHT arrow key to move to the second column Press EXIT to move from the second column back to the first column Press EXIT while in the first column to return to the setup menus to avoid changes that can adversely alter the function of the meter CAUTION Password 16363 allows full access to meter configuration and should be used carefully Each of the menus in Figure 77 on page 108 are defined and specific troubleshooting steps are described in the following sections PanaFlow MV80 amp MV82 User s Manual 107 Chapter 5 Troubleshooting and Repair 5 1 O l e Pulse Out Queue XXXXXXXXXX AN eee TOF G f Sig Rev Micro Rev c up o AD R T F PT V pao 7 Spi Err Rev Sent O sess ISR Diagnostic 0 O E Power Fail No T Ae External Power Yes External Alarm No E Display Cg Pwr Internal Temp xx xx Deg F Hidden Diagnostics Menus cont 4 20 1 Zero XXXX ae ee 4 20 1 FScale XXXX ES ES 4 20 2 Zero XXXX T 4 20 2 FScale XXXX E 4 20 3 Zero XXXX TD 4 20 3 FScale XXXX Eee Ext 4
29. bus is based on BACnet standard protocol SSPC 135 Clause 9 BACnet MS TP protocol is a peer to peer multiple master protocols based on token passing Only master devices can receive the token and only the device holding the token is allowed to originate a message on the bus The token is passed from master device to master device using a small message The token is passed in consecutive order starting with the lowest address Slave devices on the bus only communicate on the bus when responding to a data request from a master device 4 3 2 Baud Rates on the MS TP Bus An MS TP bus can be configured to communicate at one of four different baud rates It is very important that all of the devices on an MS TP bus communicate at the same baud rate The baud rate setting determines the rate at which devices communicate data over the bus The baud rate settings available on MV80 and MV 82 Vortex Mass Flow Meters are 9600 19200 and 38400 B Pie WN Baud Rate and MAC Address Configuration Power on the IUT Press Enter to go to the configuration menu Give the factory password 16363 use Up and Down arrows to enter the digits Navigate to the Diagnostics menu Press Enter and press the right button immediately Navigate to the Config Code screen by continuously pressing the down button After reaching the Config Code screen press the right button to navigate to the Comm Type screen woo c nEM MD er pA E Change the Comm Type to Modbus
30. gallons per minute liters per minute liters per second liters per hour cubic meters per second cubic meters per minute cubic meters per hour 2 Mass Flow pounds mass per second grams per second kilograms per second kilograms per minute kilograms per hour pounds mass per minute pounds mass per hour tons per hour grams per second grams per minute This AI object is used to measure volume flow This AI object is used to measure mass flow 3 Temperature degrees Celsius degrees Kelvin degrees Fahrenheit 4 Temperature 2 degrees Celsius degrees Kelvin degrees Fahrenheit This AI object measures Temperature in one of the given Unit This AI object measures Temperature in one of the given Unit 5 Pressure pounds force per square inch inches of water inches of mercury millimeters of mercury bars millibars pascals kilopascals 6 Density kilograms per cubic meter TBD TBD 7 Energy Flow Kilowatts Horsepower btus per hour kilo btus per hour megawatts TBD PanaFlow MV80 amp MV82 User s Manual 99 Chapter 4 Serial Communications Table 19 Analog Input Object Types cont Object Instance Object Name Unit Description 8 Totalizer 1 and Totalizer 2 If Totalizer selection for Mass measure pounds mass per second grams per second kilograms per second kilograms per minute kilograms per hour pounds mass per minut
31. locating the meter at a low point in the piping system Note Vortex flow meters are not suitable for two phase flows such as liquid and gas mixtures For horizontal pipelines having a process temperature above 300 F mount the meter at a 45 or 90 degree angle to avoid overheating the electronics enclosure To adjust the viewing angle of the enclosure or display keypad see Display Keypad Adjustment All Meters on page 30 and Enclosure Adjustment Series MV80 Only on page 31 Enclosure and display keypad 7 are adjustable to suit most viewing angles Shedder bar bluff body Incorrect gasket position is positioned upstream Do not allow any gasket of the sensor material to extend into the flow profile D Figure 6 Wafer Style Flow Meter Installation CAUTION When using toxic or corrosive gases purge the line with inert gas for a minimum of four hours at full gas flow before installing the flow meter When installing the meter make sure the section marked with a flow arrow is positioned upstream of the outlet with the arrow head pointing in the direction of flow The mark is on the wafer adjacent to the enclosure mounting neck This ensures that the sensor head is positioned downstream of the vortex shedder bar and is correctly aligned to the flow Installing the meter opposite this direction will result in c
32. max Qo Chassis screw safety ground must be used OH O AC Line for proper operation Q4 2O AC Neutral Figure 29 AC Power Connections AC Ground 2 6 1b DC Power Wiring A CAUTION The DC wire insulation temperature rating must meet or exceed 85 C 185 F The DC power wire size must be 10 to 20 AWG with 1 4 inch 7 mm of insulation stripped from each conductor The wire insulation temperature must meet or exceed 85 C 185 F Connect 18 to 36 VDC 300 mA 9 W maximum to the DC Pwr and DC Pwr terminals on the terminal block see Figure 30 below Torque all connections to 4 43 to 5 31 in Ib 0 5 to 0 6 Nm 18 to 36 VDC 9300 mA Max DC Power Pwr Figure 30 DC Power Connections 38 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 6 2 4 20 mA Output Connections The standard PanaFlow meter has a single 4 20 mA loop Two additional loops are available on the optional communication board The 4 20 mA loop current is controlled by the meter electronics The electronics must be wired in series with the sensor resistor or current meter see Figure 31 Figure 32 or Figure 33 below The current control electronics requires 12 volts at the input terminals to operate correctly V For AC and DC 4 20 mA voltage V mA P Meter For Hart Communications signal loop must have a dco MARTI minimum of 250 ohms load 4 20 mA resis
33. of addresses that are determined by the function code and the register number The address is equal to the least significant four digits of the register number minus one as shown in Table 7 below Table 7 Register Number Range Mapping Registers Function Codes Data Type and Address Range 00001 09999 01 05 15 Read write bits 0000 9998 10001 19999 02 Read only bits 0000 9999 30001 39999 103 04 Read only 16 bit registers 0000 9998 40001 49999 03 06 16 Read write 16 bit registers 0000 9998 PanaFlow MV80 amp MV82 User s Manual 87 Chapter 4 Serial Communications 4 2 6f Register Definitions The meter serial number and those variables that are commonly monitored mass volume and energy flow rates total pressure temperature density viscosity Reynolds number and diagnostic variables such as frequency velocity gain amplitude and filter setting are accessible via the Modbus protocol Long integer and floating point numbers are accessed as pairs of 16 bit registers in the register order selected in the Modbus Order menu Floating point numbers are formatted as single precision IEEE 754 floating point values The flow rate temperature pressure and density variables may be accessed as either the flow meter internal base units or in the user programmed display units which is determined by the programming of the Output Menu Modbus Units item The display units strings see Zable 8 bel
34. purposes only Before installing the meter review the mounting position and isolation value requirements given in the following sub sections 2 3 1a Electronics Enclosure Clearance Allow clearance between the electronics enclosure top and any obstruction when the meter is fully retracted 2 3 16 Isolation Valve Selection An isolation valve is available as an option with Series MV82 meters If you supply the isolation valve refer to Figure 8 below and verify that it meets the following requirements 1 Aminimum valve bore diameter of 1 875 inches is required and the valve s body size should be two inches Normally gate valves are used 2 Verify that the valve s body and flange rating are within the flow meter s maximum operating pressure and temperature 3 Choose an isolation valve with at least a two inch distance between the flange face and the gate portion of the valve This ensures that the flow meter s sensor head will not interfere with the operation of the isolation valve Ri 4 1 875 inch min valve bore 2 inch min 2 inch valve size Figure 8 Isolation Valve Dimensions Isolation Valve Requirements PanaFlow MV80 amp MV82 User s Manual 15 Chapter 2 Installation 2 3 1c Cold Tap Guidelines Refer to a standard code for all pipe tapping operations The following tapping instructions are general in nature a
35. rate in the channel The accuracy of the total flow rate computation depends on adherence to the piping installation requirements given in Chapter 2 If adherence to those guidelines cannot be met contact GE for specific installation advice 1 6 1 Multivariable Options The MV80 or MV82 models are available with the following options V volumetric flow meter e VT velocity and temperature sensors e VTP velocity temperature and pressure sensors e VT EM energy output options e VTP EM energy options with pressure e VT EP external pressure transmitter input 6 PanaFlow MV80 amp MV82 User s Manual Chapter 1 Introduction 1 6 2 Line Size Process Connections and Materials The MV80 In line model is built for line sizes through 4 inch wafer or Y through 8 inch flanged design using ANSI 150 300 600 PN16 40 or 64 class flanges The MV82 Insertion model can be used in line sizes 2 inch and greater and is built with a compression fitting or packing gland design using 2 inch NPT or 2 inch flanged connections ANSI 150 300 600 PN16 40 or 64 class flanges The packing gland design can be ordered with a permanent or removable retractor The MV80 In line model can be built with A105 carbon steel 316L stainless steel or Hastelloy C 276 The MV82 Insertion model can be built with 316L stainless steel or Hastelloy C 276 1 6 5 Flow Meter Electronics PanaFlow flow meter electronics are available mounted directly t
36. superimposed on the 4 20 mA Output 1 Peer to peer analog digital and multi drop digital only modes are supported 4 11 Wiring WARNING Place the controls in manual mode when making configuration changes to the vortex N meter The following diagrams show the proper connections required for HART communications 411a HART Loop Powered Meter Wiring Vortex Meter Current Meter 2 E4 Z o E a o e F 1 xo aa js LO W a5 20 n B oz AO a e e e e e e e e Field Connection Remote Connection for Communicator for Communicator Figure 67 HART Loop Powered Meter Wiring PanaFlow MV80 amp MV82 User s Manual 73 Chapter 4 Serial Communications 4 1 16 HART DC Powered Meter Wiring Vortex Meter RS485 4 RS485 3 m ms FREQ PULSE ALARM ALARM ALARM 1 21912920202022 RS485 GND 2 4 20 mA3 R load 250 ohm minimum Current Meter OPTION 2 123465 E 4 E ED Wade elelelelelelele E mA 1 O 12345 ojojojojo ojajojo o OUT DCPWR 4 20 lolo z o E a o Field Connection Remote Connection for Communicator for Communicator Figure 68 HART DC Powered Meter Wiring 74 Pa
37. temperature sensor 330 to 500 F 2200 to 260 C High temperature sensor to 750 F 400 C Ambient Operating temperature range 40 to 140 F 40 to 60 C Storage temperature range 40 to 185 F 40 to 85 C Maximum relative humidity 0 98 non condensing conditions Maximum altitude 2000 to 14 000 feet 610 to 4268 meters Pollution Degree 2 for the ambient environment Output Signals Analog Volumetric Meter field programmable linear 4 20 mA output signal 1200 Ohms maximum loop resistance selected by the user for mass flow rate or volumetric flow rate Communications HART MODBUS RS485 Multiparameter Meter Up to three field rangeable linear 4 20 mA output signals 1200 Ohms maximum loop resistance selected from the five parameters mass flow rate volumetric flow rate temperature pressure and density Pulse Pulse output for totalization is a 50 millisecond duration pulse operating a solid state relay capable of switching 40 VDC 40 mA maximum Mall outputs are optically isolated and require external power for operation Alarms Up to three programmable solid state relays for high low or window alarms capable of switching 40 VDC 40 mA maximum Totalizer Based on user determined flow units six significant figures in scientific notation Total stored in non volatile memory PanaFlow MV80 amp MV82 User s Manual 129 Appendix A Product Specifications Wetted Materials Series
38. the flow increases When stage Al reaches 512 it will shift to stage A2 This will continue as the flow rate increases until all 4 stages read 512 at high flow rates Higher flow rates stronger signal strength will result in more stages reading 512 e Kc It Kb Profile equation factory use only Model MV82 only e V Calculated average pipe velocity ft sec e Re Calculated Reynolds number RTD1 Resistance value of integral RTD in ohms RTD2 Optional RTD resistance value in ohms e Pelv Pressure transducer excitation voltage Pvlv Pressure transducer sense voltage Stnd Density of fluid at standard conditions Nrml Density of fluid at normal conditions Viscosity Calculated viscosity of flowing fluid e xCnts A D counts from the external 4 20 mA input Extxxxx mA Calculated external 4 20 mA input from the digital counts PanaFlow MV80 amp MV82 User s Manual 109 Chapter 5 Troubleshooting and Repair 5 1 1 110 Level One Hidden Diagnostics Values cont Ck Calculated Ck at current operating conditions Ck is a variable in the equation that relates signal strength density and velocity for a given application It is used for noise rejection purposes Ck directly controls the fi value see above If the Ck is set too low in the calibration menu then the fi value will be too low and the vortex signal will be rejected resulting in zero flow rate being displayed The ca
39. to initiate the totalizer nit Displ sec Enter a value in seconds to initialize the display every xxx seconds Enter a value of 0 to disable initializing the display 5 2 Analog Output Calibration To check the 4 20 mA circuit connect a DVM in series with the output loop Select zero or full scale from the second column of the hidden diagnostics and then press the ENTER key twice This action will cause the meter to output its 4 mA or 20 mA signal If the DVM indicates a current variation greater than 0 006 mA from the 4 mA or 20 mA signal adjust the setting up or down until the output is calibrated Note These settings are not for adjusting the output zero and span values to match a flow range That function is located in the Output Menu PanaFlow MV80 amp MV82 User s Manual 113 Chapter 5 Troubleshooting and Repair 5 3 Troubleshooting the Flow Meter remove the main power before disassembling any part of the flow meter Use hazardous area WARNING Before attempting any flow meter repair verify that the line is not pressurized Always precautions if applicable Static sensitive electronics use electrostatic discharge precautions Check These Items Installation Direction Correct Installation Depth Correct Insertion style meter Power and Wiring Correct Application Fluid Correct Meter Range Correct for the Application Meter Configuration Correct Describe Installation Geometry e g upstream d
40. total accumulated flow over a certain range of time The act of moving a measuring point across the width of a flow channel The closeness of agreement between the result of a measurement and the true value of the measurement Velocity or voltage Volts alternating current Volts direct current An eddy of fluid PanaFlow MV80 amp MV82 User s Manual 143 Appendix D Glossary no content intended for this page 144 PanaFlow MV80 amp MV82 User s Manual Warranty Warranty Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument at the sole discretion of GE Sensing Fuses and batteries are specifically excluded from any liability This warranty is effective from the date of delivery to the original purchaser If GE Sensing determines that the equipment was defective the warranty period is One year from delivery for electronic or mechanical failures One year from delivery for sensor shelf life If GE Sensing determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Sensing the repairs are not covered under this warranty The warranties set forth herein are exclusive and are in lieu of all other warranties whether statut
41. 0 1d MO 4 MOT SaybiH KB1eu3 WYON 9 LJA JN J X einsse iuf visa o g uue v oes 902 XAJIOA dS einjejeduje sseJd ALS peuunjey Kejay OL ejdsig isueq J r r HUN mo y 4 ON S9A c uuely susia Prk seed 12101 19803 key Jo JequinN KBjeu3 Lis et aed Jos 10924 Jaja 1983 198W dua wis euinioA duie GLs uajs s unes J puomssed QI edig Jo bay yun pini 1 ON S9A Buijejo wey oes yes ezig JAS JOA WIS MO0 J SSEW Buimo 4 Mojjueg ul poll key aul ajo ensselg y U y U d i U 4 U d Y Y einjgieduie nuew nue nue nue nue nue nue nue nue plomsseg uoneJqie sonsouBeig ejeg 9 au KB1eu3 lei jezyejoL z Kejdsig jndino snue y dnjes ayey Mold W31N3 i 9uinjoA pJowsseg aey MOJ SSEW suaaJog epojy uny PanaFlow MV80 amp MV82 User s Manual Complete Map of Setup Menus Figure 54 54 Chapter 3 Operating Instructions 3 4 2 Note 5 3 4 3 Programming the Flow Meter Enter the Setup Menu by pressing the ENTER key until prompted for a password All outputs are disabled while using the Setup Menus Use the 4 y gt keys to select the new password characters 1234 is the factory set password When the passwor
42. 02 Exception code 2 invalid data address C2 C1 CRC Request the state all three alarms 01 02 00 00 00 03 38 0B 01 Device address 02 Function code 2 read discrete inputs 00 00 Starting address 00 03 Number of inputs 3 38 0B CRC and the unit responds with 01 02 01 02 20 49 01 Device address 02 Function code 01 Number of data bytes 1 02 Alarm 2 on alarms 1 and 3 off 20 49 CRC PanaFlow MV80 amp MV82 User s Manual 93 Chapter 4 Serial Communications 4 2 6n Examples cont To reset the totalizer 01 05 00 00 FF 00 8C 3A 01 Device address 05 Function code 5 write single coil 00 09 Coil address 9 FF 00 Data to reset totalizer 8C 3A CRC not the correct CRC EJS 02 06 07 The unit responds with an identical message to that transmitted and the totalizer is reset If the coil is turned off as in the following message the response is also identical to the transmitted message but the totalizer is not affected 01 05 00 00 00 00 CD CA 01 Device address 05 Function code 5 write single coil 00 00 Coil address 0 00 00 Data to turn off coil does not reset totalizer CD CA CRC 94 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 3 BACnet MS TP Communications 4 3 1 BACnet MS TP Description The BACnet Master Slave Token Passing MSTP driver implements a data link protocol that uses the services of the RS 485 physical layer The MS TP
43. 0R P64R 127 Appendix A Product Specifications Pressure Transducer Ranges Pressure Sensor Ranges psia bara Full Scale Operating Pressure Maximum Over Range Pressure psia bara psia bara 30 2 60 4 100 7 200 14 300 20 600 40 500 35 1000 70 1500 100 2500 175 To maximize accuracy specify the lowest full scale operating pressure range for the application To avoid damage the flow meter must never be subjected to pressure above the over range pressure shown above Power Requirements 12 to 36 VDC 25 mA 1 W max Loop Powered Volumetric or Mass 12 to 36 VDC 300 mA 9 W max Multiparameter Mass options 100 to 240 VAC 50 60 Hz 5 W max Multiparameter Mass options Class I Equipment Grounded Type Installation Over voltage Category II for transient over voltages AC amp DC Mains supply voltage fluctuations are not to exceed 10 of the rated supply voltage range User is responsible for the provision of an external Disconnect Means and Over Current Protection for the equipment both AC and DC models Display Alphanumeric 2 x 16 LCD digital display Six push button switches UP DOWN RIGHT LEFT ENTER EXIT operable through explosion proof window using hand held magnet Viewing at 90 degree mounting intervals 128 PanaFlow MV80 amp MV82 User s Manual Appendix A Product Specifications Process Fluid and Ambient Temperature Process Fluid Standard
44. 1 P 2 By 189 2641 62 t 1080870 g4 1 82 546 t 16246 10 g t 0 21828 12697 10 g t 3635 10 6768 109 1 Where t is 1 temperature in Kelvin density 1 v standard density of water PanaFlow MV80 amp MV82 User s Manual 137 Appendix C Flow Meter Calculations C 3 16 Viscosity The viscosity is based on an equation given by Keenan and Keys 15015197 IT NOOSE Ta GST Where T is the temperature in Kelvin C 3 2 Calculations for Gas Real Gas and Other Gas Use this formula to determine the settings for Real Gas selections and Other Gas selections entered in the Fluid Menu The calculations for gas were taken from Richard W Miller Flow Measurement Engineering Handbook Third Edition 1996 C 3 2a Density The density for real gases is calculated from the equation i G Mw Air PF ZcRglg Where G specific gravity My molecular weight of air pr flowing pressure Z flowing compressibility Ro universal gas constant T flowing temperature The specific gravity and R are known and are stored in a table used by the Vortex meter The hard coefficient to find is the compressibility Z Z is found using the Redlich Kwong Equation Miller page 2 18 The Redlich K wong Equation uses the reduced temperature and pressure to calculate the compressibility factor The equations are non linear and an iterative solution is used The Vort
45. 1035 1814 304 716 1554 3819 6381 14273 24844 56329 98676 15 barg 11 21 34 85 142 317 551 1250 2190 442 1044 2265 5565 9299 20801 36205 82087 143801 20 barg 13 24 40 97 162 363 632 1434 2511 582 1373 2979 7318 12229 27354 47612 107949 189105 30 barg 16 29 48 118 198 442 770 1745 3057 862 2034 4414 10843 18119 40529 70544 159942 280187 Linear Range Smart electronics corrects for lower flow down to a Reynolds number of 5 000 The Reynolds number is calculated using the fluid s actual temperature and pressure monitored by the meter Rangeability depends on the fluid process connections and pipe size Consult factory for your application Typical velocity range ability in standard applications is as follows Liquids 30 1 1 foot per second velocity minimum 30 feet per second velocity maximum Gases 30 1 10 feet per second velocity minimum 300 feet per second velocity maximum PanaFlow MV80 amp MV82 User s Manual 125 Appendix A Product Specifications Flow Rates cont Typical Saturated Steam Minimum and Maximum Flow Rates lb hr Nominal Pipe Size in Pressure 0 5 0 75 1 1 5 2 3 4 6 8 5 psig 6 5 12 20 49 82 183 318 722 1264 52 122 265 650 1087 2431 4231 9594 16806 100 psig 15 27 46 112 187 419 728 1652 2893 271 639 1386 3405 5690 12729 22156 50233 87998 200 psig 20 37 62 151 253 565 983 2229 3905 493 1163 2525 6203 10365 2318
46. 2 Ck Value 3 Lo flo cutoff AD4 Pres snsr unit USL LSL Min span Damp Snsr s n Sim Press Maximum Press Diag CONDON RWNH 1 Press 2 Sim Press 3 Excite 4 Excite AtoD 5 Sense 6 Sense AtoD 7 Max Press PCal B00 PCal B01 PCal B02 PCal B10 PCal B11 PCal B12 PCal B20 PCal B21 PCal B22 Ref Resistance internal Temp Cal Cal Current CONDNRWNH 1 Temp unit 2 USL 3LSL 4 Min span 5 Damp 6 Snsr s n 7 Sim Temp 8 Maximum 9 Temp Diag 1 Temp 2 Sim Temp 3RTD1 4 RTD1 AtoD 5 Max Temp 6 Temp 2 7 Sim Temp 2 8 RTD2 9 RTD2 AtoD Max temp 2 D1 Ro D1 alpha D1 beta D2 Ro D2 alpha D2 beta 1 Temp 1 Temp unit 2USL 3LSL 4 Min span 5 Damp 6 Snsr s n 7 Sim Temp 2 8 Maximum 9 Temp Diag 2 Sim Temp 3RTD1 4RTD1 AtoD 5 Max Temp 6 Temp 2 7 Sim Temp 2 8RTD2 9 RTD2 AtoD Max temp 2 Figure 74 HART Commands with the Sensor Cal Menu PanaFlow MV80 amp MV82 User s Manual 4 1 3 HART Commands with the Generic Digital Display Menu Note Online Menu 1 Device Setup 2PV 3 PV AO 4 PV LRV 5 URV PanaFlow MV80 amp MV82 User s Manual Use password 16363 1 Process Variables 2 Diag Service 3 Basic Setup 4 Detailed Setup 5 Review 1 Snsr 2 Al Rnge 3 AO1 1 Test Device 2 Loop Test 3
47. 4 read exception status A typical response from the device is as follows 01 07 03 62 31 01 Device address 07 Function code 03 Exception status byte 62 31 CRC Request the first 12 registers from device with address 1 01 04 00 00 00 OC FO OF 01 Device address 04 Function code 04 read input register 00 00 Starting address 00 OC Number of registers 12 F0 OF CRC A typical response from the device is as follows 01 04 18 00 00 03 E8 00 00 7A 02 6C 62 00 00 41 BA 87 F2 3E BF FC 6F 42 12 EC 8B 4D D1 01 Device address 04 Function code 18 Number of data bytes 24 00 00 03 E8 Serial number 1000 unsigned long 00 00 7A 02 Totalizer 31234 Ibm unsigned long 6C 62 00 00 Totalizer units Ib string unused characters are 0 4 BA 87 F2 Mass flow rate 23 3164 lbm sec float 3E BF FC 6F Volume flow rate 0 3750 ft3 sec float 42 12 EC 8B Pressure 36 731 psia float 4D D1 CRC Note These are the older register definitions 92 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 2 6n Examples cont An attempt to read register s that don t exist 01 04 00 00 00 50 F1 D2 01 Device address 04 Function code 4 read input register 00 00 Starting address 00 50 Number of registers 80 F0 36 CRC This results in an error response as follows 01 84 02 C2 C1 01 Device address 84 Function code with most significant bit set indicates error response
48. 4 40354 91494 160279 300 psig 24 45 74 182 304 680 1184 2685 4704 716 1688 3664 9000 15040 33642 58556 132763 232575 400 psig 28 51 85 209 349 780 1358 3079 5393 941 2220 4816 11831 19770 44222 76971 174516 305717 500 psig 31 57 95 233 389 870 1514 3433 6014 1170 2760 5988 14711 24582 54987 95710 217001 380148 Typical Saturated Steam Minimum and Maximum Flow Rates kg hr Nominal Pipe Size mm Pressure 15 20 25 40 50 80 100 150 200 0 barg 3 5 9 19 32 72 126 286 500 28 66 142 350 584 1307 2275 5157 9034 5 barg 6 11 18 45 75 167 290 658 1153 95 224 485 1192 1992 4455 7154 17581 30799 10 barg 8 15 24 59 99 222 387 877 1537 168 397 862 2118 3539 7915 13777 31237 54720 15 barg 9 17 29 71 119 266 463 1050 1840 241 569 1236 3036 5073 11347 19750 44779 78444 20 barg 11 20 33 81 136 304 529 1199 2100 314 742 1610 3956 6611 14787 25738 58355 102226 30 barg 13 24 40 99 165 369 642 1455 2548 463 1092 2370 5822 9729 21763 37880 85884 150451 126 PanaFlow MV80 amp MV82 User s Manual Appendix A P roduct Specifications Linear Range Smart electronics corrects for lower flow down to a Reynolds number of 5 000 The Reynolds number is calculated using the fluid s actual temperature and pressure monitored by the meter Rangeability depends on the fluid process connections and pipe size Consult factory for your application Velocity rangeability under ideal conditions is as follows Liquids 30 1 1 fo
49. 5 VORTEX E Ta PWR BLK1 GND RED 1 VORTEX SENSOR V BLK2 SENSOR V2 RED 2 PWR BLK1 SHIELD SHLD 1 amp 2 GND OQ RED1 SENSOR V1 O BLK2 SHIELD SHLD 3 amp 4 SENSORV2 RED2 Pi BLK 3 SHIELD S SHLD 182 e Bid Ps RED 4 Pa RED 3 PRESSURE Volumetric Flow Meter Mass Flow Meter Figure 27 Loop Power Flow Meter Junction Box Sensor Connections 36 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 6 Line Power Meter Wiring Connections WARNING To avoid potential electric shock follow National Electric Code safety practices or your local code when wiring this unit to a power source and to peripheral devices Failure to do so could result in injury or death All AC power connections must be in accordance with published CE directives All wiring procedures must be performed with the power off The Type 4X enclosure contains an integral wiring compartment with one dual strip terminal block located in the smaller end of the enclosure see Figure 28 below Two 3 4 inch female NPT conduit entries are available for separate power and signal wiring For all hazardous area installations make sure to use an agency approved fitting at each conduit entry If conduit seals are used they must be installed within 18 inches 457 mm of the enclosure OPTION 1 OPTION 2 O PTION 1 OPTION 2 12 34 5 1 2 3 4 5 345 1 eleleJe e elelelleje e e e
50. 5 Where I Insertion length F Distance from the raised face of the flange or top of the process connection for NPT style meters to the top outside of the process pipe R Pipe inside diameter 2 for pipe diameters 10 inches and smaller R Five inches for pipe diameters larger than 10 inches t Thickness of the pipe wall Measure the disk cut out from the tapping procedure or check a piping handbook for thickness Figure 13 Insertion Length Calculation for Meters with an Insertion Tool Example 1 Flange Style Meters To install a Series MV82 Flow Meter into a 14 inch schedule 40 pipe the following measurements are taken e F 12 inches e R 5S inches e t 0 438 inches Then using the formula given in Figure 13 above the insertion length for this example is 16 09 inches PanaFlow MV80 amp MV82 User s Manual 23 Chapter 2 Installation 2 3 3 Installing Flow Meters with a Packing Gland Connection cont Example 2 NPT Style Meters In this example the length of thread engagement on the NPT style meters must also subtracted in the equation shown in Figure 13 on page 23 The length of the threaded portion of the NPT meter is 1 18 inches Measure the threaded portion still visible after the installation and subtract that amount from 1 18 inches This gives you the thread engagement length If this cannot be measured use 0 55 inch for this amount e F 12 inches e R
51. 5 inches e t 0 438 inches thread engagement 1 18 inches visible thread length or 0 55 inches nominal value For this example the equation yields an insertion length of 15 54 inches 2 3 4 Insertion Procedure for Flow Meters with Permanent Insertion Tool Refer to Figure 14 below and follow the instructions on the next page Depth Marker Arrow Upper Retractor Bracket C Stanchion EM C Se Ca t 4 Stem Lock Bolt center Scribe Mark Sensor Alignment Pointer m dii FR Gland Nuts LE Stem Housing Permanent Insertion Tool Flow Sensor Head Figure 14 Flow Meter with Permanent Insertion Tool 24 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 3 4 Insertion Procedure for Flow Meters with Permanent Insertion Tool cont A CAUTION The sensor alignment pointer must point downstream in the direction of flow Note If line pressure is above 500 psig it could require up to 25 ft lb of torque to insert the flow meter Do not confuse this with possible interference in the pipe Calculate the required sensor probe insertion length see Example 1 on page 23 Measure from the depth marker arrow down the stanchion and scribe a mark at the calculated insertion depth Fully retract the flow meter until the sensor head is touching the bottom of the stem housing Attach the meter assembly to the two inch full port isolatio
52. 6 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 1 2 HART Commands with the Digital Display Menu cont Analog Output Menu From Online Menu gt 1 Fix Analog Output 2 Trim Analog Output 3 Configure AO1 4 PV is 5 PV AO1 Out 6 PV rnge 7 Configure AO2 8 SV is 9 SV AO2 Out SV rnge Configure AO3 TV is TV AO TV rnge Configure AO4 QV is QV AO QV rnge 1 PV is 2 PV AO1 Out 3 PV 4 PV 96 rnge 5 Apply values 6 PV Rnge unit 7 PV LRV 8 PV URV 9 PV AO1 Lo end pt PV AO1 Hi end pt PV AO1 Added damp 1SVis 2 SV AC2 Out 3SV 4 SV rnge 5 Apply values 6 SV Rnge unit 7 SV LRV 8 SV URV 9 SV AO2 Lo end pt SV AO2 Hi end pt SV AO2 Added damp 1 TVis 2 TV AO 3 TV 4 TV rnge 5 Apply values 6 TV Rnge unit 7 TV LRV 8 TV URV 9 TV AO3 Lo end pt TV AO3 Hi end pt TV AO3 Added damp 1 QV iis 2QV AO 3QV 4 QV rnge 5 Apply values 6 QV Rnge unit 7 QV LRV 8 QV URV 9 QV AO1 Lo end pt QV AO1 Hi end pt QV AO1 Added damp Figure 71 HART Commands with the Analog Output Menu PanaFlow MV80 amp MV82 User s Manual 77 Chapter 4 Serial Communications 4 1 2 HART Commands with the Digital Display Menu cont Fluid Menu From Online Menu gt 1 Fluid Liquid Water 2 Fluid Type Other Liquid Ammonia Goyal Dorais Chlorine API 2540 Nat Gas AGA8 Real Ga
53. 82 User s Manual 103 Chapter 4 Serial Communications 4 3 5 ANNEX BACnet Protocol Implementation Conformance Statement cont Object List Table 26 Properties of Analog Input Value Object Types ID Name Present Value Status Flags Event State Out of Service Units All Volume Flow F F F F Normal False AI2 Mass Flow F F F F Normal False AI3 Temperature 1 F F F F Normal False AI4 Temperature 2 F F F F Normal False AIS Pressure F F F F Normal False AI6 Density F F F F Normal False AI7 Energy Flow F F F F Normal False AIS Totalizer 1 F F F F Normal False AI9 Totalizer 2 F F F F Normal False AI10 StatusRegister F F F F Normal False Alll Channel 1 4 20mA F F F F Normal False AI12 Channel 2 4 20mA F F F F Normal False AI13 Channel 3 4 20mA F F F F Normal False AII4 Scaled Freq F F F F Normal False AI15 Flow Velocity F F F F Normal False AI16 Viscosity F F F F Normal False AlI17 Frequency F F F F Normal False AI18 VorTex Amp F F F F Normal False AI19 FilterSetting F F F F Normal False BII Alarm1 F F F F Normal False Normal BI2 Alarm2 F F F F Normal False Normal BI3 Alarm3 F F F F Normal False Normal BI4 External F F F F Normal False Normal ID Name Present Value Status Flags Event State Out of Service Out of Service BVI Reset F F F F Normal False False
54. A a DNO p 73 4 1 ta HART Loop Powered Meter WIEN occ cc aad a coe restes ud tact atk dece ete o e ette ies 73 ZETE HART DC Powered Meter WIPE uos eT ace o atl a ase teal ate ease aS Ha cei 74 4 TC HART AC Powered Meter Wiring 2x 33 A E EORR AU 75 4 1 2 HART Commands with the Digital Display Menu sssssssssssss II 76 4 1 3 HART Commands with the Generic Digital Display Menu 0 6 cece nnn ee 81 4 14 Fast Keg Sequernce o acing ei erre att dah peeled geen 82 Modbus COMMUNICA ONS ie esac tire ES eats Naoki eu aM ELO D tt ee rare aire cock or ae ae 84 4 2 1 Applicable Flow Meter Models cay ny v oes eed Ck en ed ae CR en t UE ER Rae eee LAE 84 BDZ POM ICM Steele boa pt eta rca ae TAA WR PAREN Ooth a tn AEN rans Fo CES Fr ORE RR A nad 84 42 3 Reference DOSUmelts xL Les ne wig ice VN EU se EL EE au diens p eR tg amet NI NUS 84 2 2 ANNUM Ge ierit tat deel hs pene EORR Hd pons atia id tace ER da eec bete eene UE UR 85 4 25 PI Eee oS EPIO DEVICES b cct car aede pter a p cos s A cL IUD OL RE 85 42 6 Men ltemss oe edd cse feces pd tM eodd Se S tte ep Moret tt at Mer ter ect di 86 Asa eo AN A A al OT ee ceti Ma nea ts ute fi 86 ad DORT LOR OCC a ib a sb adeo n radius Patios Teo asia O O ead 86 arcad dose cdUluj cC TE 86 42 6d MOUSE 24 222554 eei ELEC e D Geis eei bene bite posteo bie es 86 4268 MODUS Protocol omes te Fe A AA mies 87 d aeger DeIitioriga aces 6s orn acd P utc e Mut edidi due NEU ee LM ie
55. Calibration 4 D A Trim 14 mA 220 mA 3 Other 4 End Chapter 4 Serial Communications 1 Apply Values 2 Enter Values 14 mA 220 mA 3 Exit 1 Tag 2 PV unit 3 Range Values 4 Device Information 5 PV Xfer fnctn 6 PV Damp 1 PV LRV 2 PV URV 3 PV LSL 4 PV USL 1 PV LRV 2 PV URV 3 PV USL 4 PV LSL 1 Distributor 2 Model 3 Dev id 4 Tag 5 Date 6 Write Product 7 Descriptor 8 Message 9 PV snsr s n Final assy Revision s 1 Universal Rev 2 Fld dev Rev 3 Software Rev 1 PV LRV 2 PV URV 1 Sensors 2 Signal Condition 3 Output Condition 4 Device Information 1 PV 2 PV Sensor Unit 3 Sensor Information PV LSL PV USL PV Min span 1 Snsr Damp 2 URV 3 AI LRV 4 Xfer Fnctn 5 AI mge 1 PV LRV 2 PV URV 1 Analog Output 2 HART Output 1 Distributor 2 Model 3 Dev id 4 Tag 5 Date 6 Write Product 7 Descriptor 8 Message 9 PV snsr s n Final assy Revision s 1 AO1 2 AO alarm typ 3 Loop test 4 D A trim 5 Scaled D A Trim 1 Poll addr 2 Num req preams 3 Burst mode 4 Burst option 1 Universal Rev 2 Fld dev Rev 3 Software Rev Figure 75 HART Commands with the Generic Online Menu Chapter 4 Serial Communications 4 1 4 Fast Key
56. Chapter 4 Serial Communications 4 2 6 Menu Items The following menu items are in the Output Menu and allow selection and control of the Modbus communication protocol 42 6a Address When the Modbus protocol is selected the Modbus address is equal to the user programmable device address if it is in the range 1 247 in accordance with the Modbus specification If the device address is zero or is greater than 247 then the Modbus address is internally set to 1 4 2 66 Comm Protocol The Comm Protocol menu allows selection of Modbus RTU Even Modbus RTU Odd Modbus RTU None2 or Modbus RTU None1 non standard Modbus with Even Odd and None referring to the parity selection When even or odd parity is selected the unit is configured for 8 data bits 1 parity bit and 1 stop bit with no parity the number of stop bits is 1 non standard or 2 When changing the protocol the change is made as soon as the ENTER key is pressed 4 2 6c Modbus Units The Modbus Units menu is used to control the display units where applicable for the meter s variables The internal base units of the meter are F psia lbm sec f sec Btu sec lbm ft The display variables are displayed in the user selected display units 4 2 6d Modbus Order The byte order within registers and the order in which multiple registers containing floating point or long integer data are transmitted may be changed with this menu item According to t
57. D 6 Si lt Ta BLK 6 S2 Ta BLK 5 E2 T4 RED 5 BLK 1 RED 1 SENSOR V1 BLK 2 SENSOR V2 RED 2 SHIELD SHLD 1 amp 2 SHIELD SHLD 384 P BLK 3 P2 BLK 4 Ps RED 4 Pa RED 3 PRESSURE ES Figure 44 Flow Meter Junction Box Sensor Connections 46 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 6 7 Optional Input Wiring The meter has two optional input wiring terminals These can be used to input a Remote or Second RTD input in situations such as an Energy Monitoring meter the input of a Remote Pressure Transducer to pass a Contact Closure for a Remote Density measurement etc The wiring diagram see Figure 45 below will be included with the meter if any of these types of options are specified Otherwise the optional terminal blocks will be left blank and non functional Option 1 Option 2 2 3 4 5 2 3 4 5 Figure 45 Optional Input Electronics Wiring 2 6 7a Optional Energy EMS RTD Input Wiring The recommended customer supplied second RTD is a Class A 1000 ohm 4 wire platinum RTD If a second RTD is not being used then the factory supplied 1000 ohm resistor needs to be installed in its place Refer to Figure 46 below for wiring details a 1 ae 2 3 4 5 3 4 5 A IN e e SIRELE EIEE Red a Black Black 1000 ohms Figure 46 Optional Energy EMS RTD Input Wiring PanaFlow MV80 amp MV82 User s Manual 47 Chapter 2 Installatio
58. Energy Temp 1 2 Press Density see below L 4 Scaled Frequency lt Max Frequency gt lt Measure gt More gt XXXXX None Mass Volume Y Energy Modbus Units Temp 1 2 Internal Display Press Density Y a aio Modbus Order 0 1 2 3 WIE OS i 3 2 1 0 lt 0 Hz units gt lt Max Hz units gt lt Time Const Sec C 2 3 0 1 XXXX XXXX XXXX 1 0 3 2 E CommProtocol Modbus RTU None1 None2 Odd Even see below l 4 see besa 4 see below 4 L 2 see below Address 1 see below 4 ls Physical Layer not available on Two Wire Mass Accessible via HART La l l l Modbus not available on Two Wire Mass Energy available on EMS meters only Figure 55 Output Menu Map 56 PanaFlow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions 3 4 4 The Display Menu Use the Display Menu shown in Figure 56 below to set the cycle time for automatic screen sequencing used in Run Mode change the precision of displayed values smooth the values or enable or disable each item displayed in the Run Mode screens As an example of how to change a Run Mode display item refer to Figure 56 below This example shows how to
59. Flow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions 3 4 6 The Totalizer 1 Menu cont Totalizer Menu Totaling Inactive Mass Volume Energy unit Pulse XXXX Reset Total YES or NO use t gt keys to access menus Example Maximum flow rate 600 gallons per minute 600 gallons per minute 10 gallons per secona If unit per pulse is set to 600 gallons per pulse the totalizer will pulse once every minute If unit per pulse is set to 10 gallons per pulse the totalizer will pulse once every second Figure 58 The Totalizer 1 Menu PanaFlow MV80 amp MV82 User s Manual 61 Chapter 3 Operating Instructions 3 4 7 The Totalizer 2 Menu Refer to Figure 59 below and use Totalizer 2 to Monitor Flow or Energy Note Totalizer 2 does not operate a relay it is for monitoring only Totalizer Use v gt Menu keys to access menus Totaling Inactive Mass Volume Energy Reset Total YES or NO Figure 59 The Totalizer 2 Menu 62 PanaFlow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions 3 4 8 The Energy Menu for EMS Energy Meters Only There are several possibilities regarding the measurement of water or steam energy given the location of the meter and the use of a second RTD Table 3 below summarizes the possibilities Table 3 Configuration Options Fluid Meter Location Second
60. GE Oil amp Gas Flow PanaFlow MV80 amp MV82 Vortex Volumetric and Mass Flow Meters User s Manual 910 292 Rev D imagination at work November 2016 PanaFlow MV80 amp MV82 Vortex Volumetric and Mass Flow Meters User s Manual 910 292 Rev D November 2016 www gemeasurement com 2016 General Electric Company All rights reserved Technical content subject to change without notice CUSTOMER NOTICE FOR OXYGEN SERVICE Unless you have specifically ordered optional O gt cleaning this flow meter may not be fit for oxygen service Some models can only be properly cleaned during the manufacturing process GE Oil amp Gas is not liable for any damage or personal injury whatsoever resulting from the use of the MV80 or MV 82 standard mass flow meters for oxygen gas Preface Information Paragraphs Note These paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions IMPORTANT These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instructions carefully may cause unreliable performance CAUTION This symbol indicates a risk of potential minor personal injury and or severe damage to the equipment unless these instructions are followed carefully WARNING This symbol indicates a risk of potential serious personal inj
61. MV80 In Line Flow Meter 316L stainless steel standard C276 hastelloy or A105 carbon steel optional Series MV82 Insertion Flow Meter 316L stainless steel standard Teflon packing gland below 500 F 260 C Graphite packing gland above 500 F 260 C Enclosure Protection Classification NEMA 4X and IP66 cast enclosure Electrical Ports Two 3 4 inch female NPT ports Mounting Connections Series MV80 Wafer 150 300 600 Ib ANSI flange PN16 PN40 PN64 flange Series MV82 Permanent installation 2 inch MNPT 150 300 600 Ib ANSI flange PN16 PN40 PN64 flange with compression fitting probe seal Series MV82 Hot Tap Installation 2 inch MNPT 150 300 600 Ib ANSI flange PN16 PN40 PN64 flange and optional retractor with packing gland probe seal Removable under line pressure Mounting Position Series MV80 In Line Flow Meter No effect Series MV82 Insertion Flow Meter Meter must be perpendicular within 4 Certifications Material Certificate US Mill certifications on all wetted parts Pressure Test Certificate Certificate of Conformance NACE Certification MR0175 2003 Oxygen Cleaning CGA G 4 130 ES of the pipe centerline PanaFlow MV80 amp MV82 User s Manual Appendix A Product Specifications Model Number Information Series MV80 In Line Flow Meter BE EE ERE ERE a EET EE ERI ERI Parent Number Code MV80 Inline Multivariable Mass Vortex Flow Meter
62. MV82 insertion meters is negligible The pressure drop for series MV80 in line meters is defined as AP 00024 pV English units AP in psi p in Ib ft V in ft sec AP 000011 pv Metric units AP in bar p in kg m V in m sec The linear range is defined by the Reynolds number The Reynolds number is the ratio of the inertial forces to the viscous forces in a flowing fluid and is defined as Re c Xe u Where Re Reynolds Number p mass density of the fluid being measured V velocity of the fluid being measured D internal diameter of the flow channel u viscosity of the fluid being measured The Strouhal number is the other dimensionless number that quantifies the vortex phenomenon The Strouhal number is defined as st 1 V Where St Strouhal Number f frequency of vortex shedding d Shedder bar width V fluid velocity 4 PanaFlow MV80 amp MV82 User s Manual Chapter 1 Introduction 1 3 3 Flow Velocity Range cont As shown in Figure 3 below PanaFlow meters exhibit a constant Strouhal number across a large range of Reynolds numbers indicating a consistent linear output over a wide range of flows and fluid types Below this linear range the intelligent electronics in PanaFlow automatically corrects for the variation in the Strouhal number with the Reynolds number The meter s smart electronics corrects for this non linearity via its simultaneous measurements of the process fluid temperature and pre
63. OH O O O 24 VDC Out Alarm O 40O AC units only Meter provided DC Power Alarm voltage 7 Power voltage for meter Figure 43 Isolated Alarm Output Using Meter Provided Power Supply PanaFlow MV80 amp MV82 User s Manual 45 Chapter 2 Installation 2 6 6 Remote Electronics Wiring The remote electronics enclosure should be mounted in a convenient easy to reach location For hazardous location installations make sure to observe agency requirements for installation Allow some slack in the interface cable between the junction box and the remote electronics enclosure To prevent damage to the wiring connections do not put stress on the wire connections at any time The meter is shipped with temporary strain relief glands at each end of the cable Disconnect the cable from the meter s terminal block inside the junction box only see Figure 44 below Do not disconnect the cable from the remote electronics enclosure Remove both strain relief glands and install appropriate conduit entry glands and conduit After the installation is complete re connect each labeled wire to the corresponding terminal position on the junction box terminal block Make sure to connect the shield for each wire pair shield Note Incorrect connections will cause the meter to malfunction Note The numeric code in the junction box label matches the wire labels O TEMPERATURE SHIELD SHLD 586 Er m Ta RE
64. Output 1 appears Press the key to access Measure selections Press ENTER and press the y key to select Mass Press ENTER Press the key to set the 4 mA point in the units you have selected for mass of lb hr Press ENTER and use the gt keys to set 0 or 0 0 Press ENTER Press the key to set the 20 mA point Press ENTER and use the 4 y gt keys to set 100 or 100 0 Press ENTER Press the key to select the Time Constant Press ENTER and use the 4 y gt keys to select 5 Press ENTER Press the EXIT key and answer YES to permanently save your changes PanaFlow MV80 amp MV82 User s Manual 55 Chapter 3 Operating Instructions 3 4 5 The Output Menu cont Run Mode Password ENTER Output Use 4 y gt Menu keys to access menus lt Measure gt Y None 4 20mA Output 1 Mass lt 4mA xxxx gt lt 20mA xxxx gt lt TimeConst Sec More gt Volume XXXX XXXX XXXX See L 4 Energy below Temp 1 2 M grr Press Density Measure Y None 4 20mA Output 2 Mass lt 4mA xxxx gt lt 20mA xxxx gt lt TimeConst Sec More gt Volume XXXX XXXX XXXX Energy Temp 1 2 Press Density see below L 4 lt Measure gt Y None 4 20mA Output 3 Mass lt 4mA xxxx gt lt 20mA xxxx gt TimeConst Sec More gt Volume XXXX XXXX XXXX
65. PWR terminals on the terminal block see Figure 20 below Torque all connections to 4 43 to 5 31 in Ib 0 5 to 0 6 Nm The DC power wire size must be 10 to 20 AWG with 1 4 inch 7 mm of insulation stripped from each conductor FI oad 12 to 36 VDC VO Pwr 25 mA max O Pwr Figure 20 DC Power Connections 2 5 2 4 20 mA Output Connections The standard PanaFlow meter has a single 4 20 mA loop with the loop current is controlled by the meter electronics The electronics must be wired in series with the sensor resistor or ammeter see Figure 20 above The current control electronics requires 12 volts at the input terminals to operate correctly The maximum loop resistance load for the current loop output is dependent upon the supply voltage and is given in Figure 21 below The 4 20 mA loop is optically isolated from the flow meter electronics Rjoaq is the total resistance in the loop including the wiring resistance That is Rjj44 Rwire Rsense To calculate the maximum load resistance for the loop subtract the minimum terminal voltage from the supply voltage and divide by the maximum loop current of 20 mA as shown in the following equation E V supply 12V R nax load 7 0 020A Vsupply Rmax volts ohms 12 0 18 300 Operating 24 600 Range 30 900 36 1200 R load ohms 12 18 24 30 36 Vsupply volts Figure 21 Load Resistance Versus Input
66. Relay Alarm I to activate if the mass flow rate is greater than 100 lb hr You can check the alarm configuration in Run Mode by pressing the 4 y keys until Alarm 1 appears The lower line displays the mass flow rate at which the alarm activates Note All outputs are disabled while using the Setup Menus First set the desired units of measurement 1 Use lt gt keys to move to the Units Menu see The Units Menu on page 67 2 Press the amp key until Mass Flow Unit appears Press ENTER 3 Press the y key until lb appears in the numerator Press the key to move the underline cursor to the denominator Press the amp key until hr appears in the denominator Press ENTER to select 4 Press the 4 key until Units Menu appears Second set the alarm 1 Use gt keys to move to the Alarms Menu 2 Press the y key until Relay Alarm 1 appears 3 Press the gt key to access Measure selections Press ENTER and use the y key to select Mass Press ENTER 4 Press the key to select the alarm Mode Press ENTER and use y key to select HIGH Alarm Press ENTER 5 Press the key to select the value that must be exceeded before the alarm activates Press ENTER and use 4 y gt keys to set 100 or 100 0 Press ENTER 6 Press the EXIT key to save your changes Alarm changes are always permanently saved and up to three relay alarm outputs are available depending on meter configuration 58 PanaFlow MV80 amp MV82 User s Manual
67. Tag and remove the field wires 5 Remove the screws that hold the black wiring label in place and remove the label 6 Locate the 4 Phillips head screws which are spaced at 90 degrees around the terminal board These screws hold the electronics stack in the enclosure Loosen these screws Note that these are captive screws and they will stay inside the enclosure 7 Carefully remove the electronics stack from the opposite side of the enclosure If the electronics stack will not come out gently tap the terminal strip with the screw driver handle This will loosen the rubber sealing gasket on the other side of the enclosure wall Be careful that the stack does not become tangled on the loose sensor harnesses 8 Repeat steps 1 through 6 in reverse order to install the new electronics stack PanaFlow MV80 amp MV82 User s Manual 121 Chapter 5 Troubleshooting and Repair 5 6 Pressure Sensor Replacement Series MV80 Only 1 For local mounted electronics remove the electronics stack as previously described For remote mount electronics remove all wires and sensor connectors from the remote feed through board in the junction box at the meter Loosen the three set screws at the center of the adapter between the meter and the enclosure Remove the top half of the adapter to expose the pressure transducer Remove the transducer and replace it with the new one using appropriate thread sealant ee ad Reassemble in reverse order
68. Voltage PanaFlow MV80 amp MV82 User s Manual 33 Chapter 2 Installation 2 5 3 Pulse Output Connections The pulse output is used for a remote counter When the preset volume or mass as defined in the totalizer settings see The Totalizer 1 Menu on page 60 has passed through the meter the output provides a 50 millisecond square pulse The pulse output requires a separate 5 to 36 VDC power supply connected to the normally open single pole pulse output optical relay see Figure 22 or Figure 23 below The relay has a nominal 200 volt 160 ohm rating i e it has a nominal on resistance of 160 ohms and the largest voltage it can withstand across the output terminals is 200 volts However there are current and power specifications that must be observed The relay can conduct a current up to 40 mA and it can dissipate up to 320 mW of power The relay output is isolated from the meter electronics and power supply V R current limit 10K Pulse voltage V Select resistor so that current through pulse lt 40mA Figure 22 Isolated Pulse Output Using External Power Supply R current limit 10K DC Power d Pwr Bklght Pulse DC Common 4 LO Pwr Bklght Pulse O O Pulse voltage V Select resistor so that current through pulse 40mA Figure 23 Non Isolated Pulse Output Using Ex
69. When low is selected the alarm will initiate a low alarm on the output When High is selected it will give a high alarm on the output Alarm 2 Test Used as a test to verify that the alarm circuit is functioning When low is selected the alarm will initiate a low alarm on the output When High is selected it will give a high alarm on the output Alarm 3 Test Used as a test to verify that the alarm circuit is functioning When low is selected the alarm will initiate a low alarm on the output When High is selected it will give a high alarm on the output Reynolds Corr Reynolds number correction for the flow profile Set to Enable for MV82 insertion and set to Disable for MV80 inline Gain Control Manual gain control factory use only Leave set at 1 Filter control Manual filter control This value can be changed to any number to force the fi value to a constant A value of zero activates the automatic filter control which sets fi at a level that floats above the f value PanaFlow MV80 amp MV82 User s Manual 111 Chapter 5 Troubleshooting and Repair 5 1 2 112 Level Two Hidden Diagnostics Values cont High Pass Filter Filter setting Factory use only Factory Defaults Reset factory defaults If you change this to Yes and press ENTER all the factory configuration is lost and you must reconfigure the entire program Consult the factory before performing this process it is required only in very r
70. al Contact Closure Input Wiring sis anita 49 Chapter 3 Operating Instructions PressirizationG idelines mS 51 Flow Meter Disbldu editi otio cue bad laico di ita Es 51 STONE EEA A E ek ine eei it bereits ente oed Rente bra 53 Hsirigithe setup Menus e Ca be ave ae d RA e T d 54 ar Wa Rey A Menu kd tee om dl te este re PSR ester aa eed te 54 3 42 Programming the Flow MICTER ounces ln doo detec Lh plu clear e rte 55 3 42 59 he OU PUC MEN cora cote oo Co URGE SD CE co ey o Udo tek ola ree Apo uU a oe ce 55 35 5 V Th Display MeN gate oi pop eoe deum peli itas does b ei oet det editar b Det Itam 57 5 55 THE Alarms MODI os qoe bro ERES epos b AAA 58 3 46 The TOtalizer3EU Mns A ER EF UID ao DOR Ga ette legte 60 3 4 7 The Totalizer re FST vosmet Exec tdt ae E epi e A Mane Edu aed tr e eger 62 3 4 8 The Energy Menu for EMS Energy Meters Only 00 6 cc cece cece nnn eee 63 COT AG ING GING S oto eene p rl ac doit rea he Seal ae Re Ts at Ua hae td os ET et dE 65 BA TO Tie Units STAG x acs sealers FEE 67 34 The mime s Date Mame 2c eu deter RN ero NR i Lie al otha Lele lea ml Eiern RUN 68 32 12 We DIG OOS A sicco Seton i ere s opcs AE onus to ser ie ee td 69 3 413 The Calibration dentado S eei tad e um 71 sm lA Te la pd rte Lote berg II diebns atio cd s atur en o Tu 72 Chapter 4 Serial Communications 4 1 vi HARTCOMMUNIGOTONS o dni aaa at GAT 73 PanaFlow MV80 amp MV82 User s Manual 4 2 4 5 51 Contents VIS RSID AT
71. allowable rotation is 180 3 Tighten the three set screws and restore power to the meter PanaFlow MV80 amp MV82 User s Manual 31 Chapter 2 Installation 2 5 Loop Power Flow Meter Wiring Connections WARNING To avoid potential electric shock follow National Electric Code safety practices or your A local code when wiring this unit to a power source and to peripheral devices Failure to do so could result in injury or death All wiring procedures must be performed with the power off The Type 4X enclosure contains an integral wiring compartment with one dual strip terminal block located in the smaller end of the enclosure see Figure 19 below Two 3 4 inch female NPT conduit entries are available for separate power and signal wiring For all hazardous area installations make sure to use an agency approved fitting at each conduit entry If conduit seals are used they must be installed within 18 inches 457 mm of the enclosure Optional Loop Pulse Freq Backlight Power Output Output Power e e e eleje e o Figure 19 Loop Power Wiring Terminals 32 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 5 1 DC Input Power Connections To access the wiring terminal blocks locate and loosen the small set screw which locks the small enclosure cover in place Then unscrew the cover to expose the terminal block Connect 4 20 mA loop power 12 to 36 VDC at 25 mA 1 W max to the PWR and
72. are cases Meter Type Insertion MV82 or Inline MV80 meter Config Code Factory use only Test Pulse Out Force totalizer pulse Set to Yes and press ENTER to send one pulse Very useful to test totalizer counting equipment Test Scaled Freq Enter a frequency value to test the scaled frequency output Return to 0 to stop the test Output Type Factory use only Calibration Mode Factory use only A2D Ref Resistor Factory use only Pressure Cal Current Calibration value for the electronics and pressure transducer combination Consult Factory for value Pressure 9Cs Nine pressure coefficients unique to the pressure transducer Use the RIGHT ARROW to access all nine coefficients Press Max psi Based on installed sensor Press Min psi 0 psia RTD1 Press the RIGHT arrow to access Ro RTD resistance at 0 C 1000 ohms A RTD coefficient A 0039083 B RTD coefficient B 5 775e 07 RTD1 Max Deg F 500 RTD1 Min Deg F 330 RTD2 Second RTD configuration for special applications only PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair 5 1 2 Level Two Hidden Diagnostics Values cont Correction Pairs e ft3 sec 1 through 10 e Dev 1 through 10 Roughness Factory use only Force Recal Factory use only e Min Delta H Energy EM meters only Sets the deadband for totalization to begin Must be greater than this number 1 default
73. are three connection options for the alarm output e For AC or DC powered meters use a separate 5 to 36 VDC power supply see Figure 41 on page 45 Use this option if a specific voltage is needed for the alarm output For DC powered meters only use the flow meter power supply see Figure 42 on page 45 Use this option if the voltage at the flow meter power supply is an acceptable driver voltage for the connected load taking into account that the current used by the alarm load comes from the meter s power supply e For AC powered meters only use the internal 24 VDC power supply see Figure 43 on page 45 Use this option if the voltage of the alarm output is the same as the voltage supplied to the circuit 44 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 6 5 Alarm Output Connections cont AC or DC powered V meters R current limit 10K Alarm O Pulse voltage V Alarm L Select resistor so that current through pulse lt 40mA R current limit 10K Figure 41 Isolated Alarm Output with External Power Supply R current limit 10K DC Power 4 Pwr Alarm CH DC Common O Pwr Alarm CH O 0 DC units only Alarm voltage Power voltage for meter Figure 42 Non Isolated Alarm Output Using Internal Power Supply R current limit 10K 24 VDC Out Alarm
74. asket material make sure that it is compatible with the process fluid and pressure ratings of the specific installation Verify that the inside diameter of the gasket is larger than the inside diameter of the flow meter and adjacent piping If the gasket material extends into the flow stream it will disturb the flow and cause inaccurate measurements 2 2 1 Flange Bolt Specifications Table 2 Minimum Recommended Stud Bolt Lengths for Wafer Meters Stud Bolt Lengths for Each Flange Rating inches Line Size Class 150 and PN16 Class 300 and PN40 Class 600 and PN64 l inch 6 00 7 00 7 50 1 5 inch 6 25 8 50 9 00 2 inch 8 50 8 75 9 50 3 inch 9 00 10 00 10 50 4 inch 9 50 10 75 12 25 The required bolt load for sealing the gasket joint is affected by several application dependent factors Therefore the required torque for each application may be different Refer to the ASME Pressure Vessel Code guidelines for bolt tightening standards and refer to Figure 5 below for the proper bolt tightening sequence 12 bolt Figure 5 Flange Bolt Torquing Sequence PanaFlow MV80 amp MV82 User s Manual 11 Chapter 2 Installation 2 2 2 Installing Wafer Style Flow Meters Install the wafer style meter between two conventional pipe flanges of the same nominal size as the flow meter see Figure 6 below If the process fluid is a liquid make sure the meter is located where the pipe is always full This may require
75. assing by the velocity sensor the PanaFlow Flow Meter computes the total fluid volume Velocity Sensor Vortex Shedder Bar aia M M sagre ee AS 49 Constant Wave Length Figure 2 Measurement Principle of Vortex Flow Meters 1 3 2 Vortex Frequency Sensing The velocity sensor incorporates a piezoelectric element that senses the vortex frequency This element detects the alternating lift forces produced by the Von Karman vortices flowing downstream of the vortex shedder bar The alternating electric charge generated by the piezoelectric element is processed by the transmitter s electronic circuit to obtain the vortex shedding frequency The piezoelectric element is highly sensitive and operates over a wide range of flows pressures and temperatures PanaFlow MV80 amp MV82 User s Manual 3 Chapter 1 Introduction 1 5 3 Flow Velocity Range To ensure trouble free operation vortex flow meters must be correctly sized so that the flow velocity range through the meter lies within the measurable velocity range with acceptable pressure drop and the linear range The measurable range is defined by the minimum and maximum velocity using Table 1 below Table 1 Measurable Ranges Parameter Gas Liquid Units for p V min 25fV s 1 ft s English p Ib ft p Vid 300 ft s 30 ft s Vinin 37m s 0 3 m s Metric p kg m p Mix 91 m s 9 1 m s The pressure drop for series
76. ations ii A e e e eds 136 CA I PIG CLOG IU Ve iiti saccis pedcs i ate caret Peste deis tuti SS utc to Is S IE qtue 136 C22 Volume Flow Rete sorta eee be Yt t Cc ett ee eds 136 C 2 5 Mass FloW ROtes cuti ts A Srt EUR Coady ee CR meld iclid mur dolis 136 CS RIMIGEGICUIOTONS eer ES cette M Inu E M LM 137 C 3 1 Calculations for Steam T amp Poo cece e eee 137 ESTO Densit sis neuter ds 137 SLD MISCO isis a e EE EE cate HAE Ba E aid 138 C 3 2 Calculations for Gas Real Gas and Other Gas 0 0 0 cece e 138 SZ IB IIS EU eie ida to cnc an os S NP UR ES IG e WPS ae RUBIO EE au o aate e So CU AS 138 D VISCOSI Gs oto eto rl st od ME a ETE URBE 139 ess Cdleulatiops TOP DIOE s acento ed acaba ae tuis A eres Maece oae ba puts M Ri a 139 CONS CIHDOFISIUL 2s sas e ee ao Le OE aes MES Ags er LT 139 EESE NIN A Mc qp mL 140 Appendix D Glossary viii PanaFlow MV80 amp MV82 User s Manual Chapter 1 Introduction Chapter 1 Introduction 1 1 Multi Parameter Vortex Mass Flow Meters The GE PanaFlow MV80 amp MV82 Vortex Flow Meters provide a reliable solution for process flow measurement From a single entry point in the pipeline MV80 amp MV82 meters offer precise measurements of mass or volumetric flow rates 1 11 Multi Parameter Mass Flow Meters Mass flow meters utilize three primary sensing elements a vortex shedding velocity sensor an RTD temperature sensor and a solid sta
77. cont AC or DC powered V meters R current limit 10K Freq Out Freq Out voltage V Freq Out ________ Select resistor so that current through Freq Out lt 40mA R current limit 10K Figure 35 Isolated Frequency Output Using External Power Supply R current limit 10K DC Power 4 Pwr Freq Out 4 DC Common _ Pwr Freq Out CH O DC Powered meters only Freq Out voltage Power voltage for meter Figure 36 Non Isolated Frequency Output Using Input Power Supply R current limit 10K O 24 VDC Out Freq Out 04 4 O O 24 VDC Out Freq Out CH AC units only Meter provided DC Power Freq Out voltage Power voltage for meter Figure 37 Isolated Frequency Output Using Meter Provided Power Supply PanaFlow MV80 amp MV82 User s Manual 41 Chapter 2 Installation 2 6 4 Pulse Output Connections The pulse output is used for a remote counter When the preset volume or mass as defined in the totalizer settings see The Totalizer 1 Menu on page 60 has passed through the meter the output provides a 50 millisecond square pulse The pulse output is a normally open single pole pulse output optical relay with a nominal 200 volt 160 ohm rating i e it has a nominal on resistance of 160 ohms and the largest voltage it can withstand ac
78. d indicates the state 3 AA of the alarm and will be 1 only if the alarm is enabled and aT Jactive A zero value is transmitted for alarms that are either disabled or inactive 4 External TBD Note Binary Input 4 Present value always read zero because no information is available from the client So the polarity property has no impact on the Present value property when the Out of service property is false 4 5 4d Binary Value Objects The MV 80 and MV82 Vortex Mass Flow Meters Binary Value type objects are described in Table 21 below Table 21 Binary Value Object Types Object Instance Object Name Description 1 Reset Reset s Totalizer PanaFlow MV80 amp MV82 User s Manual 101 Chapter 4 Serial Communications 4 3 5 ANNEX BACnet Protocol Implementation Conformance Statement Date 19 April 2012 Vendor Name VorTek Instruments Product Name Pro V M22 multivariable flow meter Product Model Number M22 M23 VT VTP Applications Software Version 1 07 Firmware Revision N A BACnet Protocol Revision 4 Product Description VorTek multivariable flow meter BACnet Standardized Device Profile Annex L O BACnet Operator Workstation B OWS O BACnet Advanced Operator Workstation B AWS O BACnet Operator Display B OD O BACnet Building Controller B BC O BACnet Advanced Application Controller B AAC M BACnet Application Specific Controller B ASC L1 BACnet Smart Sensor B SS O
79. d is correctly displayed press ENTER to continue Use the Setup Menus described on the following pages to customize the multi parameter features of your PanaFlow meter The entire lower display line is available for entering parameters Some menus in Figure 54 below may not be displayed based on flow meter configuration settings To activate a parameter press ENTER Use the 4 y gt keys to make selections Press ENTER to continue Press EXIT to save or discard changes and return to Run Mode Program the UNITS menu first because later menus will be based on the units selected The Output Menu As an example of how to set an output refer to Figure 55 on page 56 This example shows how to set Output 1 to measure mass flow with 4 mA 0 lb hr and 20 mA 100 lb hr with a time constant of 5 seconds Note All outputs are disabled while using the Setup Menus First set the desired units of measurement 1 2 3 4 Use the gt keys to move to the Units Menu see The Units Menu on page 67 Press the amp key until Mass Flow Unit appears Press ENTER Press the y key until lb appears in the numerator Press the key to move the underline cursor to the denominator Press the amp key until hr appears in the denominator Press ENTER to select Press the 4 key until Units Menu appears Second set the analog output 1 2 3 4 Use the gt keys to move to the Output Menu Press the amp key until 4 20 mA
80. ducer Fault Totalizer Relay Overrange 1 Status group 1 2 Status group 2 3 Status group 3 Alarm 1 Set Alarm 2 Set Alarm 3 Set Review Menu From Online Menu gt 1 Model 2 Distributor 3 Write protect 4 Manufacturer 5 Dev id 6 Tag 7 Descriptor 8 Message 9 Date Final asmbly num Universal rev Fld dev rev Software rev Burst mode Burst option Poll addr Num req preams Figure 73 HART Commands with the Diagnostics Menu PanaFlow MV80 amp MV82 User s Manual 79 Chapter 4 Serial Communications 4 1 2 HART Commands with the Digital Display Menu cont 80 Sensor Cal Menu From Online Menu gt 1 Calibration Review 2 Vortex Sensor 3 Vortex Cal 4 Press Sensor 5 Press Cal 6 Temp Sensor 7 Temp 1 8 2 Cal 8 Temp 2 Sensor 9 Cal Correction lt To Calibration Review Menu 1 Vol snsr unit 2 USL 3LSL 4 Min Span 5 Damp 6 Snsr s n 7 Sim Vtx 8 Max Vel 9 Vortex Diag 1 Vix Freq 2 Sim Vix Freq 3 Vix AtoD 4 Filter Set 5 Gain Set 6 Re 7 Vel 8 Max Vel 9 AD1 AD2 AD3 1 Flow 1 2 Deviation 1 3 Flow 2 4 Deviation 2 5 Flow 3 6 Deviation 3 7 Flow 4 8 Deviation 4 9 Flow 5 Deviation 5 Flow 6 Deviation 6 Flow 7 Deviation 7 Flow 8 Deviation 8 Flow 9 Deviation 9 Flow 10 Deviation 10 1 K Factor
81. e pounds mass per hour tons per hour grams per second grams per minute If Totalizer selection for Volume measure cubic feet per second cubic feet per minute us gallons per minute imperial gallons per minute liters per minute liters per second liters per hour cubic meters per second cubic meters per minute cubic meters per hour If Totalizer selection for Energy measure Kilowatts Horsepower btus per hour kilo btus per hour megawatts An electronic counter which records the total accumulated flow over a certain range of time 10 StatusRegister NO UNITS TBD 11 Channel 1 4 20mA milliamperes TBD 12 Channel 2 4 20mA milliamperes TBD 13 Channel 3 4 20mA milliamperes TBD 14 Scaled Freq hertz TBD 15 Flow Velocity feet per second TBD 16 Viscosity centipoises TBD 17 Frequency hertz TBD 18 19 VorTex Amp FilterSetting millivolts hertz TBD TBD 100 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 3 4c Binary Input Objects The MV 80 and MV82 Vortex Mass Flow Meters Binary Input type objects are described in Table 20 below Table 20 Binary Input Object Types Object Object Instance Name Description 1 Alarm The status of the three alarms may be monitored via the 2 Alarm2 Modbus command The value returne
82. eaks purge pipe Connect meter to valve calculate insertion depth install flowmeter 17 Chapter 2 Installation 2 3 1d Hot Tap Guidelines cont Proceed as follows 1 2 18 Confirm that the installation site meets the minimum upstream and downstream pipe diameter requirements Weld a two inch mounting adapter on the pipe Make sure the mounting adapter is within 5 perpendicular to the pipe centerline see Figure 9 on page 16 The pipe opening must be at least 1 875 inches in diameter Connect a two inch process connection on the mounting adapter Connect an isolation valve on the process connection The valve s full open bore must be at least 1 875 inches in diameter Run a static pressure check on the welds If pressure loss or leaks are detected repair the joint and re test Connect the hot tapping equipment to the isolation valve open the isolation valve and drill at least a 1 875 inch diameter hole Retract the drill close the isolation valve and remove the hot tapping equipment Connect the flow meter to the isolation valve and open the isolation valve Calculate the sensor probe insertion depth and insert the sensor probe into the pipe as described on the following pages PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 3 1e Insertion Guidelines The sensor head must be properly positioned in the pipe For this reason it is important that insertion length calcula
83. egisters 0 or gt 125 or incorrect data with the Write Single Coil command If the first byte of a message is not equal to the unit s Modbus address or if the unit detects a parity error in any character in the received message with even or odd parity enabled or if the message CRC is incorrect the unit will not respond 4 2 6k Command Message Format The start address is equal to the desired first register number minus one The addresses derived from the start address and the number of registers must all be mapped to valid defined registers or an invalid data address exception will occur Table 14 Address Register Mapping Device Address Function Code Start Address N No of Registers CRC 8 bits 1 247 8 bits 16 bits 0 9998 16 bits 1 125 16 bits 4 2 61 Normal Response Message Format Table 15 Normal Response Message Format Device Address Function Code Byte Count 2x N Data CRC 8 bits 1 247 8 bits 8 bits N 16 bit registers 16 bits 4 2 6m Exception Response Message Format Table 16 Exception Response Message Format Device Address Function Code 0x80 Exception Code CRC 8 bits 1 247 8 bits 8 bits 16 bits PanaFlow MV80 amp MV82 User s Manual 91 Chapter 4 Serial Communications 4 2 6n Examples Read the exception status byte from the device with address 1 0107 41 E2 01 Device address 07 Function code 0
84. ess Figure 11 Insertion Calculation Compression Type 20 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 3 2 Installing Flow Meters with a Compression Connection cont Example To install a Series MV82 meter with a standard probe S 29 47 inches into a 14 inch schedule 40 pipe the following measurements in inches are taken e F 3 inches e R 5 inches e t 0 438 inches Then using the formula given in Figure 11 on page 20 the insertion length for this example is 21 03 inches Insert the stem through the fitting until an insertion length of 21 03 inches is measured with a ruler Encloser Adapter T Sensor Alignment Pointer Stem Housing IN LA NL Compression Nut m Stem Housing H Qum Head 2 inch NPT Flange Connection Connection Figure 12 Flow Meter with a Compression Type Fitting PanaFlow MV80 amp MV82 User s Manual 21 Chapter 2 Installation 2 3 2 Installing Flow Meters with a Compression Connection cont CAUTION The sensor alignment pointer must point downstream in the direction of flow A WARNING To avoid serious injury DO NOT loosen the compression fitting under pressure Refer to Figure 12 on page 21 and complete the following steps 1 2 6 Refer to Figure 11 on page 20 and calculate the required sensor probe insertion length for your system Fully retract the stem un
85. ex program uses Newton s Method on the Redlich K wong equations to iteratively find the compressibility factor The critical temperature and pressure used in the Redlich Kwong equation are stored in the PanaFlow MV internal fluid data table with the other coefficients 138 PanaFlow MV80 amp MV82 User s Manual Appendix C Flow Meter Calculations C 3 2b Viscosity The viscosity for real gases is calculated using the exponential equation for two known viscosities The equation is n Hep AT Where a and n are found from two known viscosities at two temperatures n and Hep EIUS Tia C 3 3 Calculations for Liquid Use this formula to determine the settings for Goyal Dorais selections and Other Liquid selections entered in the Fluid Menu The liquid calculations were taken from Richard W Miller Flow Measurement Engineering Handbook Third Edition 1996 C 3 3a Density The liquid density is found using the Goyal Doraiswamy Equation Goyal Doraiswamy uses the critical compressibility critical pressure and critical temperature along with the molecular weight to find the density The equation for specific gravity is E 008 D 0 01102 F Te Ze Te The specific gravity can then be converted into density PanaFlow MV80 amp MV82 User s Manual 139 Appendix C Flow Meter Calculations C 3 3b Viscosity The liquid viscosity is found by Andrade s equation Thi
86. f reading 0 5 of reading 0 3 of reading 0 5 of reading l Accuracies stated are for the total mass flow through the pipe Over 50 to 100 of the pressure transducer s full scale 3Nominal rangeability is stated Precise rangeability depends on fluid and pipe size Repeatability Mass Flow Rate 0 2 of rate Volumetric Flow Rate 0 1 of rate Temperature 0 2 F 0 1 C Pressure 0 05 of full scale Density 0 196 of reading Stability Over 12 Months Mass Flow Rate 0 2 of rate maximum Volumetric Flow Rate Negligible error Temperature 0 1 F 3 Pressure 0 196 of full scale maximum Density 0 196 of reading maximum Response Time Adjustable from 1 to 100 seconds PanaFlow MV80 amp MV82 User s Manual 0 5 C maximum 123 Appendix A Product Specifications Material Capability Series MV80 In Line Flow Meter Any gas liquid or steam compatible with 316L stainless steel C276 hastelloy or A105 carbon steel Not recommended for multi phase fluids Series MV82 Insertion Flow Meter Any gas liquid or steam compatible with 316L stainless steel Not recommended for multi phase fluids Flow Rates Typical mass flow ranges are given in the following table Precise flow depends on the fluid and pipe size MV82 insertion meters are used with pipe sizes from 2 inch and above Consult GE for sizing assistance
87. first column of the hidden diagnostics and check the resistance of the RTD1 It should be about 1080 ohms at room temperature 3 Using ESD precautions and hazardous area precautions remove the electronics enclosure window cover Disconnect the temperature sensor from the electronics stack see Figure 78 on page 117 or the remote feed through board see Figure 79 on page 117 Measure the resistance across the outside pins of the temperature sensor connector see Figure 81 below It should read approximately 1080 ohms at room temperature higher resistance at higher temperatures Figure 81 Temperature Sensor Connector Pins 4 Consult GE with your findings PanaFlow MV80 amp MV82 User s Manual 119 Chapter 5 Troubleshooting and Repair 5 4 5 Symptom Meter Displays Pressure Fault 1 For remote mounted electronics carefully check all the wiring connections in the remote mount junction box There are 18 connections that must be correct Verify each color black and red shield and wire number 2 Using ESD precautions and hazardous area precautions remove the electronics enclosure window cover Disconnect the pressure sensor from the electronics stack see Figure 78 on page 117 or the remote feed through board see Figure 79 on page 117 Measure the resistance across the outside pins of the pressure sensor connector then across the inside pins see Figure 82 below Both readings should be approximately 4000 ohms Figu
88. g Clear m 3 var m 3 typ m 3 set pt 6 Totalizer 1 Total 2 Totalize 3 Amount Pulse 4 Total 2 5 Totalize 2 1 K Factor 6 Clear Totalizer 2 Ck Value 3 Lo Flo Cutoff f 4 RTD1 Ro 7 Fluid Menu gt To Fluid Menu 5 RTD1 alpha 6 RTD1 beta A 7 RTD2 Ro 8 Energy Setup 1 Meter Location 8 RTD2 alpha 2 Heating or Cooling 9 RTD2 beta 3 Return Pcal BOO Pcal B01 Pcal B02 Pcal B10 9 Device Menu 1 Date Pcal B11 Pcal B12 2h Pcal B20 Pcal B21 3 min Pcal B22 4s Ref Resistance 5 Password Internal Temp Cal Sensor Cal To Sensor Cal Menu 6 Meter Size Cal current 7 Dev id Flow 1 Review B To Review Menu 8 Tag Deviation 1 9 Descritor Flow 2 Message Deviation 2 Final assy num Flow 3 1 Mass Flo Poll adr Deviation 3 2 Process Variables 2 Vol Num req preams Flow 4 3 Temp Config Code Deviation 4 4 Temp 2 Compile Date Flow 5 5 Delta Temp Compile Time Deviation 5 6 Energy flo Signal Board Version Flow 6 3 PV is 7 Press Hardware rev Deviation 6 4 PV 8 Dens Software rev Flow 7 5 AO1 Out 9 Tot Master reset Deviation 7 6 PV mge Total 2 Flow 8 7 Alm Status Deviation 8 Flow 9 8 Diagnostics Ww To Diagnostics Menu Deviation 9 Flow 10 9 Calibration Review Deviation 10 From Sensor Cal Menu Calibration Review Figure 70 HART Commands with the Online Menu Diagnostics To Diagnostics Menu 7
89. ge Retractor Packing Gland DN50 PN40 Flange Retractor Packing Gland 2 inch 600 Flange Retractor Packing Gland DN50 PN64 Flange Retractor Includes scaled frequency output PanaFlow MV80 amp MV82 User s Manual Appendix B Approvals Appendix B Approvals FM FMC Approval Class I Division 1 Groups B C amp D Class II II Division 1 Groups E F amp G Type 4X and IP66 T6 Ta 40 to 60 C ATEX IECEx Specifications Approval EN 60079 0 2006 IEC 60079 0 2004 Electrical Apparatus for explosive gas atmospheres General Requirements EN IEC 60079 1 2007 Electrical Apparatus for explosive gas atmospheres Flameproof enclosures d EN 61241 0 2006 IEC 61241 0 2004 EN IEC 61241 1 2004 Directive 94 9 EC 1994 Equipment Intended for use in Potentially Explosive Atmospheres ATEX Cable entries are 3 4 NPT c ID 0344 IL 2 G Ex d IIB H2 T6 112 D Ex tD A21 IP66 T85 C KEMA 08ATEX0083 Ex d IIB H2 T6 EC Ex tD A21 IP66 T85 C A IECEx KEM 08 0018 Technical assistance may be obtained by contacting GE Customer Service using the information on the back cover of this manual PanaFlow MV80 amp MV82 User s Manual 133 Appendix B Approvals no content intended for this page 134 PanaFlow MV80 amp MV82 User s Manual Appendix C Flow Meter Calculations Appendix C Flow Meter Calculations
90. ghtforward Both the Series MV80 In Line and Series MV82 Insertion type flow meter installations are covered in this chapter After reviewing the installation requirements given below see page 11 for Series MV80 installation instructions See Series MV82 Insertion Flow Meter Installation on page 15 for Series MV82 installation instructions Wiring instructions begin in Loop Power Flow Meter Wiring Connections on page 32 2 1 1 Flow Meter Installation Requirements WARNING Consult the flow meter nameplate for specific flow meter approvals before any hazardous location installation Before installing the flow meter verify that the installation site allows for these considerations 1 Line pressure and temperature will not exceed the flow meter rating 2 The location meets the required minimum number of pipe diameters upstream and downstream of the sensor head as illustrated in Figure 4 on page 10 3 Safe and convenient access with adequate overhead clearance for maintenance purposes 4 Verify that the cable entry into the instrument meets the specific standard required for hazardous area installations 5 For remote installations verify the supplied cable length is sufficient to connect the flow meter sensor to the remote electronics Also before installation check your flow system for anomalies such as e Leaks e Valves or restrictions in the flow path which could create disturbances in the flow profile that might cause u
91. he Modbus specification the most significant byte of a register is transmitted first followed by the least significant byte The Modbus specification does not prescribe the order in which registers are transmitted when multiple registers represent values longer than 16 bits Using this menu item the order in which registers representing floating point or long integer data and or the byte order within the registers may be reversed for compatibility with some PLCs and PC software Table 5 below lists the four selections are available in this menu When selecting an item the protocol is changed immediately without having to press the ENTER key Table 5 Modbus Order Options Order Description 0 1 2 3 Most significant register first most significant byte first default 2 3 0 1 Least significant register first most significant byte first 1 0 3 2 Most significant register first least significant byte first 3 2 1 0 Least significant register first least significant byte first All of the registers are affected by the byte order including strings and registers representing 16 bit integers The register order affects only the order of those registers representing 32 bit floating point and long integer data but does not affect single 16 bit integers or strings 86 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 2 6e Modbus Protocol The Modbus RTU protocol is supported in this im
92. iameters valve position downstream diameters etc Record These Values To determine the status of the flow meter record the values listed in Zable 28 below from the Run Menu with the meter installed Table 28 Run Mode Values Parameter With Flow With No Flow if possible Flow Temperature Pressure Density Error Messages 114 PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair 5 3 Troubleshooting the Flow Meter cont Record These Values cont Record the values listed in Zable 29 below from the Hidden Diagnostics Menu with the meter installed Use the password 16363 to access the Hidden Diagnostics Menu Table 29 Hidden Diagnostics Menu Values Parameter With Flow With No Flow if possible A2 A3 A4 V RTDI RTD2 Pe V Pv V Ck Lvl Adj Filter Iso Power Volts Sig Rev Record the values listed in Table 30 below from the Calibration Menu Table 30 Calibration Menu Values Parameter With Flow With No Flow if possible Vortex Coef Ck Low Flow Cutoff PanaFlow MV80 amp MV82 User s Manual 115 Chapter 5 Troubleshooting and Repair 5 4 Determine the Fault 5 4 1 5 4 2 116 Symptom Output at No Flow The low flow cutoff is set too low At no flow go to the first column of the hidden diagnostics menu and rec
93. id make sure the meter is located where the pipe is always full This may require locating the meter at a low point in the piping system Note Vortex flow meters are not suitable for two phase flows such as liquid and gas mixtures For horizontal pipelines having a process temperature above 300 F mount the meter at a 45 or 90 degree angle to avoid overheating the electronics enclosure To adjust the viewing angle of the enclosure or display keypad see Display Keypad Adjustment All Meters on page 30 and Enclosure Adjustment Series MV80 Only on page 31 Enclosure and display keypad a are adjustable to suit most viewing angles Shedder bar bluff body is positioned upstream of the sensor Incorrect gasket position Do not allow any gasket material to extend into the flow profile L r Figure 7 Flange Style Flow Meter Installation hours at full gas flow before installing the flow meter CAUTION When using toxic or corrosive gases purge the line with inert gas for a minimum of four When installing the meter make sure the flange marked with a flow arrow is positioned upstream of the outlet flange with the arrow head pointing in the direction of flow The mark is on the flange adjacent to the enclosure mounting neck This ensures that the sensor head is
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95. l open position If necessary slightly tighten the two packing gland nuts to reduce the leakage around the stem Turn the insertion tool handle clockwise to insert the stem into the pipe Continue until the top of the upper retractor bracket lines up with the insertion length mark scribed on the stanchion Do not force the stem into the pipe Tighten the packing gland nuts to stop leakage around the stem Do not use a torque over 20 ft Ib Slide the stem clamp back into position and torque stem clamp bolts to 15 ft Ib Replace the stem clamp nuts and torque them to 10 15 ft Ib To separate the insertion tool from the flow meter remove the four socket head cap bolts securing the upper and lower retractor brackets Then remove the insertion tool PanaFlow MV80 amp MV82 User s Manual 27 Chapter 2 Installation 2 3 6 Installing Flow Meters with a Packing Gland Connection No Insertion Tool Use the formula in Figure 16 below to determine the insertion depth for meters with a packing gland connection NPT and flanged without an insertion tool Insertion Length Formula I S F R t Where I Insertion length S Stem length the distance from the center of the sensor head to the base of the enclosure adapter S 41 47 inches for 12 inch extended probes F Distance from the raised face of the flange or top of NPT stem housing to the outside of the pipe wall R Pipe inside diameter 2 for pipe
96. lay CG PWR Factory use only Internal Temperature Electronics temperature PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair 5 1 2 Column Two Hidden Diagnostics Values 4 20 1 Zero Analog counts to calibrate zero on analog output 1 4 20 1 FScale Analog counts to cal full scale on analog output 1 4 20 2 Zero Analog counts to calibrate zero on analog output 2 4 20 2 FScale Analog counts to cal full scale on analog output 2 4 20 3 Zero Analog counts to calibrate zero on analog output 3 4 20 3 FScale Analog counts to cal full scale on analog output 3 Ext 4 mA Cal Enter 0 for auto calibration or enter factory supplied A D counts Note You must connect a known 4 00 mA input if you are going to calibrate the unit Ext 20 mA Cal Enter 0 for auto calibration or enter factory supplied A D counts Note You must connect a known 20 00 mA input if you are going to calibrate the unit External Input Enter what the external 4 20 mA input represents i e Temperature 1 Temperature 2 or Pressure The meter will use this for its internal calculations Ext Full Scale Enter the full scale units that correlate to the 20 mA point Note It must be in the units for the selected input type such as Deg F Deg C PSIA Bar A etc Ext Zero Scale Same as previous value but for the 4 mA point Alarm 1 Test Used as a test to verify that the alarm circuit is functioning
97. lculated Ck value in this menu can be compared to the actual Ck setting in the calibration menu to help determine if the Ck setting is correct Lvl Threshold level If the Low Flow Cutoff in the calibration menu is set above this value the meter will read zero flow The Lvl level can be checked at no flow At no flow the Lvl must be below the Low Flow Cutoff setting or the meter will have an output at no flow Adj Filter Adjustable filter Displays the filtering in decibels Normally reads zero If this value is consistently 5 or 10 for example the Ck or density setting may be wrong Iso Power Volts Nominally 2 7 VDC If less than this check the flow meter input power O Factory use only Pulse Out Queue Pulse output queue This value will accumulate if the totalizer is accumulating faster than the pulse output hardware can function The queue will allow the pulses to catch up later if the flow rate decreases A better practice is to slow down the totalizer pulse by increasing the value in the unit pulse setting in the totalizer menu TOF G f Factory use only Sig Rev Signal board hardware and firmware revision Miro Rev Microprocessor board hardware and firmware revision AD R T F PT V Factory use only SPI Err Rcv Sent Factory use only ISR Diagnostic Factory use only Power Fail Factory use only External Power Factory use only External Alarm Factory use only Disp
98. lectronics enclosure window cover Disconnect the vortex sensor from the electronics stack see Figure 78 below or the remote feed through board see Figure 79 below Measure the resistance from each outside pin to the meter ground see Figure 80 on page 118 each should be open Measure the resistance from the center pin to the meter ground this should be grounded to the meter 4 Figure 79 Remote Feed Through Board Sensor Connections PanaFlow MV80 amp MV82 User s Manual 117 Chapter 5 Troubleshooting and Repair 5 4 3 Symptom No Output cont Figure 80 Vortex Sensor Connector Pins 4 With the sensor still disconnected go to the first column of the hidden diagnostics and display the vortex shedding frequency f Hold a finger on the three exposed pins on the analog board The meter should read electrical noise 60 Hz for example If all readings are correct re install the vortex sensor wires 5 Verify all meter configuration and troubleshooting steps previously described There are many possible causes of this problem Consult GE if necessary 118 PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair 5 4 4 Symptom Meter Displays Temperature Fault 1 For remote mounted electronics carefully check all the wiring connections in the remote mount junction box There are 18 connections that must be correct Verify each color black and red shield and wire number 2 Go to the
99. log output at mA value entered 1 4 3 1 3 4 End Exit loop test 1 4 3 1 4 D A trim Edit Calibrate electronics 4mA and 20mA values 1 4 3 1 5 Scaled D A trim N A Not used 1 4 3 2 1 Poll addr Edit Poll address 1 4 3 2 2 Num req preams View Number of required preambles 1 4 3 2 3 Burst mode N A Not used 1 4 3 2 4 Burst option N A Not used 1 4 4 1 Distributor N A Not used 1 4 4 2 Model N A Not used 1 4 4 3 Dev id View Device identification 1 4 4 4 Tag Edit Tag 1 4 4 5 Date Edit Date 1 4 4 6 Write Protect View Write protect 1 4 4 7 Descriptor Edit Vortex flow meter 1 4 4 8 Message Edit 32 character alphanumeric message 1 4 4 9 PV snsr s n View Primary variable sensor serial number 1 4 4 menu Final assy Edit Final assembly number 1 4 4 menu 1 Universal Rev View Universal revision 1 4 4 menu 2 Fld dev Rev View Field device revision 1 4 4 menu 3 Software Rev View Software revision 1 5 Review N A Not used 2 PV View Primary variable value 3 PV AO View Analog output mA 4 1 PV LRV Edit Primary variable lower range value 4 2 PV URV Edit Primary variable upper range value 5 1 PV LRV Edit Primary variable lower range value 2 2 PV URV Edit Primary variable upper range value PanaFlow MV80 amp MV82 User s Manual 83 Chapter 4 Serial Communications 4 2 Modbus Communications WARNING Place the controls in manual mode when making configuration changes to the vortex N meter 4 2 1 Applicable Flow Meter Models PanaFlow Ma
100. lways display the Run Mode screens 3 Run Mode displays flow information based on system settings As a result some of the screens shown in Figure 53 below may not be displayed Press the 4 4 arrow keys to view the Run Mode screens 4 Press the ENTER key from any Run Mode screen to access the Setup Menus Use the Setup Menus to configure the meter s multi parameter features to fit your application Run Mode Screens M Fl pee Password Volume l ENTER Flow Rate Setup Press EXIT to Menus return to Temperature T Run Mode Pressure ME Energy EMS Energy Energy Meters Only ad Density keys to access Total each item Alarm 1 Status Alarm 2 Status Alarm 3 Status Fluid a Figure 53 Run Mode Screens PanaFlow MV80 amp MV82 User s Manual 53 3 4 Using the Setup Menus Chapter 3 Operating Instructions 3 4 1 AMenu Map 607 S S se3 9 14 607 uiejs g SseJppy eui 9 aeq 6969 vl due jul Ssald uv SOMO aBney sqy uue yul eunsseJg Klug SIA 6 6 Seu PIRI i Swa A61eu3 x J einssaJg lun SsoyBiH einsselg Jequinn due tun Ydy ssed 607 10 14 eues seuDiH ysueg INHON uue y Jeelg ev zv LV young Ayooja JUN 9 due 601 wely 19
101. mA Cal X MERE FERE Ext 20mA Cal x External Input Inactive Temp 1 Temp 2 Press A Ext Full Scale x Ext Zero Scale x Correction Gain Control Filter Control High Pass Filt 33 Factory Defaults Meter Type Config Code 1BFE Test Pulse Out Test Scaled Freq X Output Type None p Calibration Mode A2D Ref Resistor 2700 L Pres Cal Current 0 0003 Press 9 C s More gt RTD 1 More gt RTD 2 More gt _ a Correction Pairs AA Roughness Xe xx TT Force Recal gt pa Min Delta H 1 Init Displ sec XXX E Not present on MV80 Models EE Energy EMS Meters Only Figure 77 Diagnostics Menus 108 PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair 5 1 1 Level One Hidden Diagnostics Values e f Vortex shedding frequency Hz e fi Adaptive filter should be about 25 higher than the vortex shedding frequency this is a low pass filter If the meter is using the Filter Control see below in manual mode fi will be displayed as fm e G Gain applied to vortex signal amplitude Gain defaults to 1 0 and can be changed using the Gain Control see below A Amplitude of vortex signal in Volts rms A1 A2 A3 A4 A D counts representing the vortex signal amplitude Each stage A1 A4 cannot exceed 512 Beginning with stage Al the A D counts increase as
102. n 2 6 70 Optional External 4 20 mA Input Wiring The meter is set to have Option 1 used for the external input Programming menus that pertain to the optional 4 20 mA input are located in Hidden Diagnostics Menus on page 107 Refer to Figure 47 below to wire the external 4 20 mA input into the flow meter using an external power supply Option 1 Option 2 12345 123 4 5 o o ojo o o ojololo External Power Ext 4 20 mA Input Device Figure 47 External 4 20 mA Input Wiring External Power Supply Refer to Figure 48 below to wire the external 4 20 mA input into the flow meter using power supplied to the input of a DC powered meter Option 2 1 2 3 4 5 o o o o o ojo DC powered meter only DC PWR O Q DC PWR E Ext 4 20 mA DC COMMON O O DC PWR E m Figure 48 External 4 20 mA Input Wiring DC Powered Meter 48 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 6 76 Optional External 4 20 mA Input Wiring cont Refer to Figure 49 below to wire the external 4 20 mA input into the flow meter using power from the 24 VDC output of an AC powered meter Option 1 Option 2 12345 12345 o o o oJo o olo AC units only Meter provided DC power O 24 VDC OUT O Ext 4 20 mA 24 VDC OUT an Figure 49 Exte
103. n pressure produced when a line is charged too rapidly often by quickly opening a control valve The following steps should be taken to minimize the likelihood of a pressure surge damaging the PanaFlow MV80 82 vortex flow meter 1 The vortex flow meter must be located a minimum of 10 pipe diameters downstream from the pressure release valve but 15 pipe diameters is recommended whenever possible 2 Gradual pressurization of the process line is essential It is important to control and minimize the rate of pipeline pressurization in order to minimize the pressure surge and water hammer effect WARNING A rapid increase in the pipeline pressure can result in exceeding the flow meter design specifications and result in risks to safety assets and the environment 3 2 Flow Meter Display Keypad The flow meter digital electronics enable you to set adjust and monitor system parameters and performance A full range of commands are available through the display keypad The LCD display provides 2 x 16 characters for flow monitoring and programming The six push buttons can be operated in non hazardous environments with the enclosure cover removed In hazardous environments the explosion proof cover must remain in place and the keypad operated with a hand held magnet positioned at the side of the enclosure see Figure 51 on page 52 PanaFlow MV80 amp MV82 User s Manual 51 Chapter 3 Operating Instructions 3 2 Flow Meter Display Keypad con
104. n valve if used Use PTFE tape or pipe sealant to improve the seal and prevent seizing on NPT style meters Loosen the two packing gland nuts on the stem housing of the meter Loosen the stem lock bolt adjacent to the sensor alignment pointer Align the sensor head using the sensor alignment pointer Adjust the alignment pointer parallel to the pipe and pointing downstream Tighten the stem lock bolt to secure the sensor position Slowly open the isolation valve to the full open position If necessary slightly tighten the two packing gland nuts to reduce the leakage around the stem Turn the insertion tool handle clockwise to insert the sensor head into the pipe Continue until the top of the upper retractor bracket aligns with the insertion length position scribed on the stanchion Do not force the stem into the pipe Tighten the packing gland nuts to stop leakage around the stem Do not use a torque over 20 ft lb PanaFlow MV80 amp MV82 User s Manual 25 26 Chapter 2 Installation 2 5 5 Insertion Procedure for Flow Meters with Removable Insertion Tool Refer to Figure 15 below and follow the instructions on the next page Depth Marker t Upper Retractor Bracket I i jJ Stanchion S y A Xem Scribe Mark n i Stem Lock Bolt LJ center Sensor Alignment Pointer Stem Stem Clamp Nuts Stem Clamp Bolts Removable Insertion Tool Packing Gla
105. naFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 11c HART AC Powered Meter Wiring Vortex Meter 3 xxx lele olelelelele elo 2 Ir R load 250 ohm minimum Current Meter OPTION 2 12345 1 OUT FS A FREQ PULSE ALARM ALARM ALARM OUT gia OPTION 1 12345 jojolo lololo O ga Field Connection Remote Connection for Communicator for Communicator Figure 69 HART AC Powered Meter Wiring PanaFlow MV80 amp MV82 User s Manual 75 Chapter 4 Serial Communications 4 1 2 HART Commands with the Digital Display Menu Online Menu 1 Device Setup 1 Display Unit 1 Mass Flo Unit 2 Vol Unit 3 Temp Unit 4 Energy Flo Unit 5 Line Press Unit 1 Norm Temp 6 Dens Unit 2 Norm Press 7 Totalizer Units 3 Std Temp 8 Std amp Norm Cond 4 Std Press 2 Analog Output w To Analog Output Menu 3 External Loop 1 External Input Inactive 2 Set Ext 4 mA Temp 1 3 Set Ext 20 mA Temp 2 Pressure 4 Meter Display 1 Disp Cycle 2 Disp Digits 3 Disp Damping 4 Init Displ 5 Disp Show Hide m 1 var m 1 typ m 1 set pt 5 Alarm Setup 1 Alarm Status 2 Alarm 1 Setup 3 Alarm 2 Setup m 2 var 4 Alarm 3 Setup m 2 typ 5 Records in Log m 2 set pt 6 Read Alarm Log 7 Alarm Lo
106. nd intended for guideline purposes only Proceed as follows CAUTION When using toxic or corrosive gases purge the line with inert gas for a minimum of four hours at full gas flow before installing the flow meter 1 Turn off the flow of process gas liquid or steam Verify that the line is not pressurized 2 Confirm that the installation site meets the minimum upstream and downstream pipe diameter requirements See Figure 4 on page 10 3 Use a cutting torch or sharp cutting tool to tap into the pipe The pipe opening must be at least 1 875 inches in diameter Do not attempt to insert the sensor probe through a smaller hole 4 Remove all burrs from the tap Rough edges may cause flow profile distortions that could affect flow meter accuracy Also obstructions could damage the sensor assembly when inserting into the pipe WARNING All flow meter connections isolation valves and fittings for cold tapping must have the same or higher pressure rating as the main pipeline 5 After cutting measure the thickness of the cut out and record this number for calculating the insertion depth 6 Weld the flow meter pipe connection on the pipe Make sure this connection is within 5 perpendicular to the pipe centerline see Figure 9 below Correct Alignment Incorrect Alignment Figure 9 Connection Alignment 7 Install the isolation valve if used 8 When welding is complete and all fittings are installed close the isolation
107. nd Nuts E ipa by stem clamp gt Retractor Bracket Stem Housing Flow pr mem Head Figure 15 Flow Meter with Removable Insertion Tool PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 3 5 Insertion Procedure for Flow Meters with Removable Insertion Tool cont A CAUTION The sensor alignment pointer must point downstream in the direction of flow Note If line pressure is above 500 psig it could require up to 25 ft lb of torque to insert the flow meter Do not confuse this with possible interference in the pipe Calculate the required sensor probe insertion length Measure from the depth marker arrow down the stanchion and scribe a mark at the calculated insertion depth Fully retract the flow meter until the sensor head is touching the bottom of the stem housing Attach the meter assembly to the two inch full port isolation valve if used Use PTFE tape or pipe sealant to improve the seal and prevent seizing on NPT style meters Remove the two top stem clamp nuts and loosen two stem clamp bolts Slide the stem clamp away to expose the packing gland nuts Loosen the two packing gland nuts Loosen the stem lock bolt adjacent to the sensor alignment pointer Align the sensor head using the sensor alignment pointer Adjust the alignment pointer parallel to the pipe and pointing downstream Tighten the stem lock bolt to secure the sensor position Slowly open the isolation valve to the ful
108. nexpected flow rate indications PanaFlow MV80 amp MV82 User s Manual 9 Chapter 2 Installation 2 1 2 Unobstructed Flow Requirements Select an installation site that will minimize possible distortion in the flow profile Valves elbows control valves and other piping components may cause flow disturbances Check your specific piping condition against the examples shown in Figure 4 below In order to achieve accurate and repeatable performance install the flow meter using the recommended number of straight run pipe diameters upstream and downstream of the sensor Note For liquid applications in vertical pipes avoid installing with flow in the downward direction because the pipe may not be full at all points Choose to install the meter with flow in the upward direction if possible Flowmeter Example 1 One 90 elbow before meter 9 Flowmeter Flow Conditioner if used Example 2 Two 90 elbows before meter in one plane B Flowmeter Flow Conditioner if used Example 3 Two 90 elbows before meter out of plane if three 90 bends present double recommended length B Flowmeter Flow Conditioner Example 4 if used Reduction before meter A Ba Flowmeter Flow Conditioner if used Example 5 Expansion before meter B Flowmeter 3 Flow Conditioner if used Regulator or valve partially closed before meter If valve is always wide open base le
109. ngth requirements on fitting directly preceding it Example 6 Minimum Required Upstream Diameters Minimum Required Downstream Diameters No Flow Conditioner With Flow Conditioner No Flow With Flow Conditioner Conditioner Example A A C c B B 10D N A N A N A 5D 5D 15D 10D 5D 5D 5D 5D 25D 10D 5D 5D 10D 5D 10D 10D 5D 5D 5D 5D 20D 10D 5D 5D 5D 5D 25D 10D 5D 5D 10D 5D D Internal diameter of channel N A Not applicable Figure 4 Recommended Pipe Length Requirements for Installation of Series MV80 amp MV82 10 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 2 Series MV80 In Line Flow Meter Installation Install the Series MV80 In Line Flow Meter between two conventional pipe flanges as shown in Figure 6 on page 12 and Figure 7 on page 14 Table 2 below provides the recommended minimum stud bolt lengths for wafer style meter body size and different flange ratings The meter inside diameter is equal to the same size nominal pipe ID in schedule 80 For example a 2 meter has an ID of 1 939 2 schedule 80 Do not install the meter in a pipe with an inside diameter smaller than the inside diameter of the meter For schedule 160 and higher pipe a special meter is required Consult GE before purchasing the meter Series MV80 Meters require customer supplied gaskets When selecting g
110. nute PanaFlow MV80 amp MV82 User s Manual 141 Appendix D Glossary Hz Hertz cycles per second In Line Flow Meter A flow meter which includes a short section of piping which is put in line with the user s piping Insertion Flow Meter Joule LCD m mA nm3 hr AP Pact Pstd Permanent Pressure Loss Piezoelectric Crystal PRTD psia 142 A flow meter which is inserted into a hole in the user s pipeline A unit of energy equal to one watt for one second also equal to a Newton meter Liquid crystal display Mass flow rate Milliampere one thousandth of an ampere of current Viscosity a measure of a fluid s resistance to shear stress Honey has high viscosity alcohol has low viscosity Normal cubic meters per hour flow rate converted to normal conditions as shipped 101 kPa and 0 C User definable Permanent pressure loss Line pressure psia or bar absolute The density of a fluid at the actual temperature and pressure operating conditions The density of a fluid at standard conditions usually 14 7 psia and 20 C Unrecoverable drop in pressure A material which generates an electrical charge when the material is put under stress Resistance temperature detector RTD with platinum element Used because of high stability Pounds per square inch absolute equals psig atmospheric pressure Atmospheric pressure is typically 14 696 psi at sea level PanaFlow MV80 amp MV82
111. o the flow body or remotely mounted The electronics housing may be used indoors or outdoors including wet environments Available input power options are DC loop powered 2 wire DC powered or AC powered Three analog output signals are available for your choice of three of the five process variables mass flow rate volumetric flow rate temperature pressure or fluid density A pulse output signal for remote totalization and MODBUS or HART communications are also available PanaFlow flow meters include a local 2 x16 character LCD display housed within the enclosure Local operation and reconfiguration is accomplished using six push buttons operated via finger touch For hazardous locations the six buttons can be operated with the electronics enclosure sealed using a hand held magnet thereby not compromising the integrity of the hazardous location certification The electronics include nonvolatile memory that stores all configuration information The nonvolatile memory allows the flow meter to function immediately upon power up or after an interruption in power All flow meters are calibrated and configured for the customer s flow application PanaFlow MV80 amp MV82 User s Manual 7 Chapter 1 Introduction no content intended for this page 8 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation Chapter 2 Installation 2 1 Installation Overview PanaFlow Vortex Flow Meter installations are simple and strai
112. ompletely inaccurate flow measurement 12 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 2 2 Installing Wafer Style Flow Meters cont To install the meter complete the following steps 1 Turn off the flow of process gas liquid or steam Verify that the line is not pressurized Confirm that the installation site meets the required minimum upstream and downstream pipe diameters Insert the studs for the bottom side of the meter body between the pipe flanges Place the wafer style meter body between the flanges with the end stamped with a flow arrow on the upstream side with the arrow head pointing in the direction of flow Center the meter body inside the diameter with respect to the inside diameter of the adjoining piping Position the gasket material between the mating surfaces Make sure both gaskets are smooth and even with no gasket material extending into the flow profile Obstructions in the pipeline will disturb the flow and cause inaccurate measurements Place the remaining studs between the pipe flanges Tighten the nuts in the sequence shown in Figure 5 on page 11 Check for leaks after tightening the flange bolts PanaFlow MV80 amp MV82 User s Manual 13 Chapter 2 Installation 2 2 3 Installing Flange Style Flow Meters Install the flange style meter between two conventional pipe flanges of the same nominal size as the flow meter see Figure 7 below If the process fluid is a liqu
113. ond A time constant of 4 is 22 10 is 9 5 and 50 is 1 9 of the final value in one second The time constant equation is shown below TC Time Constant change in final value in one second 100 1 gue The vortex coefficient Ck may be incorrectly set The Ck is a value in the equation used to determine if a frequency represents a valid vortex signal given the fluid density and signal amplitude In practice the Ck value controls the adaptive filter fi setting During flow view the f and fi values in the first column of the hidden diagnostics The fi value should be approximately 10 20 higher than the f value If you raise the Ck setting in the Calibration Menu then the fi value will increase The fi is a low pass filter so by increasing it or lowering it you can alter the range of frequencies that the meter will accept If the vortex signal is strong the fi value will increase to a large number this is correct PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair 5 4 3 Symptom No Output 1 For remote mounted electronics carefully check all the wiring connections in the remote mount junction box There are 18 connections that must be correct verify each color black and red shield and wire number 2 Turn on the pressure and temperature display in the Display Menu and verify that the pressure and temperature are correct 3 Using ESD precautions and hazardous area precautions remove the e
114. only if the alarm is enabled and active A zero value is transmitted for alarms that are either disabled or inactive Table 12 Alarm Status Registers Registers Variable Function Code Address 10001 Alarm 1 state 02 0 10002 Alarm 2 state 02 l 10003 Alarm 3 state 02 2 4 2 6i Control Register Definitions The only writable registers in this implementation are the Reset Exception Status Reset Meter and Reset Totalizer functions which are implemented as coils which may be written with the Write Single Coil command function code 05 to address 8 through 10 respectively register 00009 through 00011 The value sent with this command must be either 0x0000 or Oxff00 or the meter will respond with an error message the totalizer will be reset or exception status cleared only with a value of Oxff00 90 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 2 6 Error Responses If an error is detected in the message received by the unit the function code in the response is the received function code with the most significant bit set and the data field will contain the exception code byte see Zable 13 below Table 13 Exception Codes Exception Code Description 01 Invalid function code function code not supported by device 02 Invalid data address address defined by the start address and number of registers is out of range 03 Invalid data value number of r
115. or EMS Energy Meters Only cont uss t keys to access menus Loc in Sent Flow Yes or No Heating System Yes or No Returned XXX Figure 60 The Energy Menu for EMS Energy Meters Only 64 PanaFlow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions 3 4 9 The Fluid Menu Use the Fluid Menu see Figure 61 on page 66 to configure the flow meter for use with common gases liquids and steam Your flow meter is pre programmed at the factory for your application s process fluid Reference Richard W Miller Flow Measurement Engineering Handbook Third Edition 1996 page 2 75 for definition and use of the Goyal Doraiswamy equation and page 2 76 for the definition and use of the API 2540 equation Also see Appendix C for Fluid Calculation equations The units of measurement used in the Fluid Menu are preset and are as follows Mole Weight Ib Ib mol CRIT PRESS psia e CRIT TEMP R Density Kg m Viscosity cP centipoise PanaFlow MV80 amp MV82 User s Manual 65 Chapter 3 Operating Instructions 3 4 9 The Fluid Menu cont 9pIXO SNOIN uobie usB AXO usBolp H U9SBOJNIN apixoig uoqied Sec peyinbr gt XXXX YSOISIA gt XXXX lt Z sseuduio gt XXXX lt AyAelg oyloads gt nueui sonsouBeip y ui senje pejejnuuis se aunssaud pue einjejeduej Bunejedo euruou 19jue pinjj Aue ui japow A e 104
116. ord the Lvl value The low flow cutoff must be set above this value Example at no flow Lvl 25 Set the low flow cutoff in the Calibration Menu to approximately 28 and the meter will no longer read a flow rate at no flow Symptom Erratic Output The flow rate may be too low just at the cutoff of the meter range and the flow cycles above and below the cutoff making an erratic output Consult the factory if necessary to confirm the meter range based on current operating conditions It may be possible to lower the low flow cutoff to increase the meter range See the example above for output at no flow only this time the low flow cutoff is set too high You can lower this value to increase the meter range as long as you do not create the output at no flow condition previously described Mechanical installation may be incorrect Verify the straight run 1s adequate as described in Chapter 2 For in line meters make sure the meter is not installed backwards and there are no gaskets protruding into the flow stream For insertion meters verify the insertion depth and flow direction The meter may be reacting to actual changes in the flow stream The output can be smoothed using a time constant The displayed values can be smoothed using the time constant in the Display Menu The analog outputs can be smoothed using the time constant in the Output Menu A time constant of 1 will result in the change in value reaching 63 of its final value in one sec
117. orrect insertion length 1 is achieved Do not force the stem into the pipe 5 Tighten the packing gland nuts to stop leakage around the stem Do not use a torque over 20 ft Ib 6 Slide the stem clamp back into position and torque the stem clamp bolts to 15 ft lb Replace the stem clamp nuts and torque them to 10 15 ft lb 2 4 Adjusting the Meter Orientation Depending on installation requirements you may need to adjust the meter orientation There are two adjustments available The first rotates the position of the LCD display keypad and is available on both in line and insertion meters The second rotates the enclosure position This adjustment is allowed only on Series MV80 in line meters Proceed to the next page for instructions PanaFlow MV80 amp MV82 User s Manual 29 Chapter 2 Installation 2 4 1 Display Keypad Adjustment All Meters To adjust the display keypad position refer to Figure 17 below and complete the following steps Rotate display keypad in 90 increments maximum 180 from original position Figure 17 Display Keypad Viewing Adjustment make sure to observe proper handling precautions required for static sensitive components CAUTION The electronics boards are electrostatically sensitive Wear a grounding wri
118. ortex Frequency Hz Simulate Temperature Simulate Pressure Highest Recorded Velocity Highest Recorded Temperature Highest Recorded Pressure Highest Electronics Temperature Lowest Electronics Temperature 70 Password Diagnostics Menu Sim Vor Freq XXX Sim Temp 1 2 XXX use t Y gt keys to access menus Sim Pressure For a V model in any fluid enter nominal operating temperature and pressure as simulated values in the diagnostics menu XXX Highest Velocity XXX Highest Temp 1 2 XXX Highest Pressure XXX Highest Int Temp Xx Lowest Int Temp Xx The unit of measure of the displayed value is the same as the unit configured for the flowmeter Momentarily displayed System LOG Use Left and Right xx Files ENTER SySLog File xx System Log File arrows to access 4 all system log files Clear Sys LOG YES or NO M Time Date Press EXIT to return to System LOG Figure 64 The Diagnostics Menu PanaFlow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions 3 4 13 The Calibration Menu The Calibration Menu see Figure 65 below contains the calibration coefficients for the flow meter These values should by changed only by properly trained
119. ory express or implied including warranties or merchantability and fitness for a particular purpose and warranties arising from course of dealing or usage or trade Return Policy If a GE Sensing instrument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Sensing giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicates the need for factory service GE Sensing will issue a RETURN AUTHORIZATION NUMBER RAN and shipping instructions for the return of the instrument to a service center will be provided 2 If GE Sensing instructs you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Upon receipt GE Sensing will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken Ifthe damage is covered under the terms of the warranty the instrument will be repaired at no cost to the owner and returned e IfGE Sensing determines that the damage is not covered under the terms of the warranty or if the warranty has expired an estimate for the cost of the repairs at standard rates will be provided Upon receipt of the owner s approval to proceed the instrument will be repaired and returned PanaFlow MV80 amp MV82 User s Manual 145 Warran
120. ot per second velocity minimum 30 feet per second velocity maximum Gases 30 1 10 feet per second velocity minimum 300 feet per second velocity maximum Process Fluid Pressure PanaFlow MV80 amp MV82 User s Manual MV80 Pressure Ratings Process Connection Material Rating Flanged 316L SS A105 Carbon Steel C276 Hastelloy 150 300 600 lb PN16 PN40 PN64 Wafer 316L SS A105 Carbon Steel C276 Hastelloy 600 lb PN64 MV82 Pressure Ratings Probe Seal Process Connection Material Rating Ordering Code Compression Fitting 2 inch MNPT 316L SS ANSI 600 lb CNPT 2 inch 150 Ib flange DN50 PN16 316L SS ANSI 150 Ib C150 C16 PN16 2 inch 300 Ib flange DN50 PN40 316L SS ANSI 300 Ib C300 C40 PN40 2 inch 600 Ib flange DN50 PN64 316L SS ANSI 600 Ib C600 C64 PN64 Packing Gland 2 inch MNPT 316L SS 50 psig PNPT 2 inch 150 Ib flange DN50 PN16 316L SS 50 psig P150 P16 2 inch 300 Ib flange 316L SS 50 psig P300 P40 Packing Gland with 2 inch MNPT 316L SS ANSI 300 Ib PM RR Removable Retractor 2 inch 150 Ib flange DN50 PN16 316L SS ANSI 150 Ib P150 P16 RR 2 inch 300 Ib flange 316L SS ANSI 300 Ib P300 P40 RR Packing Gland with 2 inch MNPT 316L SS ANSI 600 Ib PNPTR Permanent Retractor 2 inch 150 Ib flange DN50 PN16 316L SS ANSI 150 Ib P150R P16R 2 inch 300 Ib flange DN50 PN40 316L SS ANSI 300 Ib P300R P40R 2 inch 600 Ib flange DN50 PN64 316L SS ANSI 600 Ib P60
121. otocol services supported vendor identifier 558 model name Multivariable Flow Meter firmware revision N A application software version 1 07 protocol version 1 protocol revision 4 A FFF FF FFF FF T T F F F F F protocol object types supported T F F T F T F F T F F F F F F FFF FFF rey object list analog input 1 analog input 2 analog input 3 analog input 4 analog input 5 analog input 6 analog input 7 analog input 8 analog input 9 analog input 10 analog input 11 analog input 12 analog input 13 analog input 14 analog input 15 analog input 16 analog input 17 analog input 18 analog input 19 binary input 1 binary input 2 binar y input 3 binary input 4 binary value 1 device 7 max apdu length accepted 300 segmentation supported no segmentation apdu timeout 3000 number of APDU retries 1 max master 127 max info frames 1 device address binding database revision 0 Note Device Communication Control Password vortek 98 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 3 46 Analog Input Object MV 80 and MV 82 Vortex Mass Flow Meters Analog Input type objects are described in table below Table 19 Analog Input Object Types Object Instance Object Name Unit Description 1 Volume Flow cubic feet per second cubic feet per minute us gallons per minute imperial
122. ow may be examined by accessing their associated registers Each of these units string registers contain 2 characters of the string and the strings may be 2 to 12 characters in length with unused characters set to zero Note that the byte order affects the order in which the strings are transmitted If the Modbus Order menu see Modbus Order on page 86 is set to 0 1 2 3 or 2 3 0 1 then the characters are transmitted in the correct order if it is set to 1 0 3 2 or 3 2 1 0 then each pair of characters will be transmitted in reverse order Table 8 Display Units Strings Registers Variable Data Type Units Function Code Addresses 65100 65101 Serial number unsigned long 03 04 30525 30526 Totalizer unsigned long display units 03 04 524 525 32037 32042 Totalizer units string 03 04 2036 2041 30009 30010 Mass flow float display units 03 04 8 9 30007 30008 Volume flow float display units 03 04 6 7 30005 30006 Pressure float display units 03 04 4 5 30001 30002 Temperature float display units 03 04 0 1 30029 30030 Velocity float ft sec 03 04 28 29 30015 30016 Density float display units 03 04 14 15 30013 30014 Viscosity float cP 03 04 12 13 30031 30032 Reynolds number float 03 04 30 31 30025 30026 Vortex frequency float Hz 03 04 24 25 34532 Gain char 03 04 4531 30085 30086 Vortex amplitude float Vrms 03 04 84 85 30027 30028 Filter setting float Hz 03 04 26 27
123. p MV82 User s Manual 105 Chapter 4 Serial Communications 4 3 5 ANNEX BACnet Protocol Implementation Conformance Statement cont Character Sets Supported Indicating support for multiple character sets does not imply that they can all be supported simultaneously M ANSI X3 4 OIBM Microsoft DBCS LIISO 8859 1 LIISO 10646 UCS 2 LIISO 10646 UCS 4 OJIS C 6226 If this product is a communication gateway describe the types of non BACnet equipment network s that the gateway supports N A 4 3 6 Acronyms and Definitions Table 27 Acronym Definitions Acronym Definition APDU Application Protocol Data Unit BACnet Building Automation and Control Network Data communication protocol MS TP Master Slave Token passing a twisted pair RS485 network created by BACnet BIBB BACnet Interoperability Building Block Specific individual function blocks for data exchange between interoperable devices BV Binary Value BI Binary Input Al Analog Input RP Read Property WP Write Property RPM Read Property Multiple WPM Write Property Multiple DDB Dynamic Device Binding DOB Dynamic Object Binding DCC Device communication Control 106 PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair Chapter 5 Troubleshooting and Repair remove the main power before disassembling any part of the mass flow meter WARNING Before attempting
124. perating Instructions 3 4 11 The Time amp Date Menu Use the Time and Date Menu see Figure 63 below to enter the correct time and date into the flow meter s memory The parameters are used in the Run Mode and the alarm and system log files Note Time is displayed in AM PM format but military format is used to set the time For example 1 00 PM is entered as 13 00 00 in the Set Time menu This example shows how to set the time to 12 00 00 You can check the time in Run Mode by pressing the 4 4 keys until the Time amp Date screen appears Note All outputs are disabled while using the Setup Menus 1 Use gt keys to move to the Time and Date Menu 2 Press the y key until Set Time appears Press ENTER 3 Press the y key until 1 appears Press the key to move the underline cursor to the next digit Press the y key until 2 appears Continue sequence until all desired parameters are entered Press ENTER to return to the Time and Date Menu 4 Press EXIT to return to Run Mode Time amp Date Use 4 gt Menu keys to access menus Set Time XX20CXX Set Date XXIXxx Xxx Figure 63 The Time amp Date Menu 68 PanaFlow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions 3 4 12 The Diagnostics Menu Use the Diagnostics Menu see Figure 64 on page 70 to simulate operation and review the system files The system log files contain time date stamped messages including power on power off p
125. personnel The Vortex Coef Ck and Low Flow Cutoff are set at the factory Consult GE for help with these settings if the meter is showing erratic flow rate readings Calibration Menu Meter Size or Pipe ID Meter Factor XXXX Vortex Coef Ck XX Low Flow Cutoff XX Serial Number XXXXXXXXX EM use t Y gt keys to access menus Series MV80 meter size Series MV82 pipe internal diameter inches Meter calibration constant Series MV80 pulses ft3 Series MV82 pulses ft Adaptive filter setting lt Vol xxx xxx gt Mass xxx xxxX XXX XXX Low Flow Cutoff Low Flow Cutoff Setting displayed Setting displayed in volumetric flow in mass flow units view only units view only Figure 65 The Calibration Menu PanaFlow MV80 amp MV82 User s Manual 71 Chapter 3 Operating Instructions 3 4 14 The Password Menu Use the Password Menu see Figure 66 below to set or change the system password The factory set password is 1234 Password Use y Menu keys to access menus Set Password 1234 Figure 66 The Password Menu 72 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications Chapter 4 Serial Communications 4 1 HART Communications The HART Communications Protocol Highway Addressable Remote Transducer Protocol is a bidirectional digital serial communications protocol The HART signal is based on the Bell 202 standard and is
126. plementation Supported baud rates are 1200 2400 4800 9600 19200 38400 57600 and 115200 The default baud rate is 19200 baud Depending upon the Modbus protocol selected data is transmitted in 8 bit data frames with even or odd parity and 1 stop bit or no parity and 2 or 1 non standard stop bits The current Modbus protocol specification does not define register usage However there is an informal obsolete register numbering convention see Zable 6 below which is derived from the original Modicon Modbus protocol specification This convention is used by many vendors of Modbus capable products Table 6 Register Numbering Convention Registers Usage Valid Function Codes 00001 09999 Read write bits coils 01 read coils 05 write single coil 15 write multiple coils 10001 19999 30001 39999 Read only bits discrete inputs Read only 16 bit registers input registers IEEE 754 floating point register pairs arbitrary length strings encoded as two ASCII characters per 16 bit register Read write 16 bit registers holding registers IEEE 754 03 read holding registers floating point register pairs arbitrary length strings 06 write single register encoded as two ASCII characters per 16 bit register 16 write multiple registers 02 read discrete inputs 03 read holding registers 04 read input registers 40001 49999 Each range of register numbers maps to a unique range
127. positioned downstream of the vortex shedder bar and is correctly aligned to the flow Installing the meter opposite this direction will result in completely inaccurate flow measurement 14 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 2 3 Installing Flange Style Flow Meters cont To install the meter complete the following steps 1 Turn off the flow of process gas liquid or steam Verify that the line is not pressurized Confirm that the installation site meets the required minimum upstream and downstream pipe diameters 2 Seat the meter level and square on the mating connections with the flange stamped with a flow arrow on the upstream side with the arrow head pointing in the direction of flow Position a gasket in place for each side Make sure both gaskets are smooth and even with no gasket material extending into the flow profile Obstructions in the pipeline will disturb the flow and cause inaccurate measurements 3 Install bolts in both process connections Tighten the nuts in the sequence shown in Figure 5 on page 11 Check for leaks after tightening the flange bolts 2 3 Series MV82 Insertion Flow Meter Installation 2 3 1 General Installation Guidelines Prepare the pipeline for installation using either a cold tap or hot tap method described in this section Refer to a standard code for all pipe tapping operations The following tapping instructions are general in nature and intended for guideline
128. re 82 Pressure Sensor Connector 3 Go to the first column of the hidden diagnostics and record the Pe V and Pv V values and consult GE with your findings 120 PanaFlow MV80 amp MV82 User s Manual Chapter 5 Troubleshooting and Repair 5 5 Electronics Assembly Replacement All Meters 1 Turn off the power to the unit CAUTION The electronics boards are electrostatically sensitive Wear a grounding wrist strap and make sure to observe proper handling precautions required for static sensitive components WARNING Before attempting any flow meter repair verify that the line is not pressurized Always remove the main power before disassembling any part of the mass flow meter 2 Locate and loosen the small set screw which locks the larger enclosure cover in place Unscrew the cover to expose the electronics stack 3 Locate the sensor harnesses which come up from the neck of the flow meter and attaches to the circuit boards Make note of the location of each sensor connection see Figure 78 on page 117 or Figure 79 on page 117 The vortex sensor connection is on the left the temperature sensor connection if present is second from the left and the pressure sensor connection if present is on the right Use small pliers to pull the sensor wiring connectors off of the circuit boards 4 Locate and loosen the small set screw which locks the smaller enclosure cover in place Unscrew the cover to expose the field wiring strip
129. remove the temperature screen from the Run Mode screens Note 1 2 3 4 5 All outputs are disabled while using the Setup Menus Use the gt keys to move to the Display Menu Press the y key until Mf Vf Pr Te De T appears Press ENTER to select Press the key until the cursor is positioned below Te Press the y key until N appears Press ENTER to select Press EXIT and then ENTER to save changes and return to the Run Mode Password Display Menu Cycle Time Sec Number of Digits 2 A1 A2 A3 FI Dt E Display TC sec MF Vf Te PrDe T Y or N use t gt keys to access menus If Cycle Time is set to zero manual advance is required Used to set the number of digits displayed after decimal point TC Display Time Constant used to smooth display Mf Mass Flow Vf Volume Flow Te Temperature Pr Pressure De Density T Total A1 Alarm 1 Status A2 Alarm 2 Status A3 Alarm 3 Status FI Fluid Dt Density E Energy I For each parameter Select Yes to view parameter in Run Mode Select No to hide parameter in Run Mode Energy EMS Meters Only Figure 56 The Display Menu PanaFlow MV80 amp MV82 User s Manual 57 Chapter 3 Operating Instructions 3 4 5 The Alarms Menu As an example of how to set an output refer to Figure 57 on page 59 This example shows how to set
130. rnal 4 20 mA Input Wiring AC Powered Meter 2 6 7C Optional Contact Closure Input Wiring Refer to Figure 50 below to wire an external switch input into the flow meter The meter is configured to have Option 1 used for the external input If the above switch 1s used to remotely reset the totalizer a pushbutton switch with a momentary contact closure is recommended Option 1 Option 2 1 2 3 4 5 o olololo Figure 50 Optional Contact Closure Input Wiring PanaFlow MV80 amp MV82 User s Manual 49 Chapter 2 Installation no content intended for this page 50 PanaFlow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions Chapter 3 Operating Instructions After installing the PanaFlow Vortex Flow Meter per the instructions in the previous chapter you are ready to begin operation The sections in this chapter explain the meter start up the display keypad commands and the programming steps The meter is ready to operate at start up without any special programming However to enter parameters and system settings unique to your application see the following sections for instructions on using the setup menus 3 1 Pressurization Guidelines WARNING During operation of the flow meter it is important to minimize the risk of severe damage to the instrumentation which can be caused by a pipeline pressure surge Pipeline pressure surges are caused by a sudden increase i
131. rogrammed time outs parameter faults incorrect password entry and other various information relative to system operation and programming The simulated inputs are for testing the meter to verify that the programming is correct They are also used to enter nominal operating temperature and pressure for the V only model Simulated vortex frequency allows you to enter any value for the sensor input in Hz The meter will calculate a flow rate based on the corresponding value and update all analog outputs the totalizer display and output is not affected by a simulated frequency The simulated pressure and temperature settings work the same way The meter will output these new values and will use them to calculate a new density for mass flow measurement Note When your diagnostic work is complete make sure to return the values to zero to allow the electronics to use the actual transducer values For the V only model keep the temperature and pressure at nominal operating conditions If the meter display indicates a temperature or pressure fault a substitute value can be entered to allow flow calculations to continue at a fixed value until the source of the fault is identified and corrected The units of measure of the displayed values are the same as the units configured for the flow meter PanaFlow MV80 amp MV82 User s Manual 69 Chapter 3 Operating Instructions 3 4 12 The Diagnostics Menu cont Run Mode Simulate V
132. ross the output terminals is 200 volts However there are current and power specifications that must be observed The relay can conduct a current up to 40 mA and it can dissipate up to 320 mW of power The relay output is isolated from the meter electronics and power supply There are three connection options for the pulse output e For AC or DC powered meters use a separate 5 to 36 VDC power supply see Figure 38 on page 43 Use this option if a specific voltage is needed for the pulse output e For DC powered meters only use the flow meter power supply see Figure 39 on page 43 Use this option if the voltage at the flow meter power supply is an acceptable driver voltage for the connected load taking into account that the current used by the pulse load comes from the meter s power supply e For AC powered meters only use the internal 24 VDC power supply see Figure 40 on page 43 Use this option if the voltage of the pulse output is the same as the voltage supplied to the circuit 42 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 6 4 Pulse Output Connections cont AC or DC powered V meters R current limit 10K Pulse Pulse voltage V Pulse O Select resistor so that current through pulse lt 40mA R current limit 10K Figure 38 Isolated Pulse Output with External Power Supply R current limit 10K DC Power 34 Pwr Pulse OO DC Common
133. s Other Liquid Density Other Gas Viscosity Coef AL Liquified Gas Viscosity Coef BL Mol Weight Crit Press Crit Temp Compressibility AL BL Density 60F API KO API K1 API AL API BL AGA Ref Temp AGA Ref Press Specific Gravity Mole Fract N2 Mole Fract CO2 Steam Air Argon Ammonia co CO2 Helium Hydrogen Methane Nitrogen Oxygen Propane Specific gravity Compress Viscosity Carbon Dioxide Nitrogen Hydrogen Oxygen Argon Nitrous Oxide Figure 72 HART Commands with the Fluid Menu 78 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 1 2 HART Commands with the Digital Display Menu cont Diagnostics Menu From Online Menu gt 1 Vortex Diag 1 Vix Freq 2 Press Diag 2 Sim Vix Freq 3 Temp Diag 3 Vtx AtoD 4 Vel 4 Filter Set 5 Temp 5 Gain Set 6 Temp 2 6 Re 7 Press 7 Vel 8 Records in Log 8 Max Vel 9 Read System Log 9 AD1 System Log Clear AD2 Status AD3 AD4 1 Press 2 Sim Press 3 Excite 4 Excite AtoD 5 Sense 6 Sense AtoD 7 Max Press 1 Temp 2 Sim Temp 3RTD1 4 RTD1 AtoD 5 Max temp 6 Temp 2 7 Sim Temp 2 8 RTD2 9 RTD2 AtoD Max temp 2 SPI not communicating Freq Input Overrange FRAM CRC error Signal Board Power RTD1 Fault RTD2 Fault Press Trans
134. s ten inches and smaller R Five inches for pipe diameters larger than ten inches t Thickness of the pipe wall Measure the disk cut out from the tapping procedure or check a piping handbook for thickness Figure 16 Insertion Calculation for Meters Without an Insertion Tool Example To install a Series MV82 Flow Meter with a standard probe S 29 47 into a 14 inch schedule 40 pipe the following measurements are taken e F 3 inches e R 5 inches e t 0 438 inches For this example the calculated insertion length is 21 03 inches 28 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 3 6 Installing Flow Meters with a Packing Gland Connection No Insertion Tool cont A WARNING The line pressure must be less than 50 psig for installation To install the meter complete the following steps 1 Calculate the required sensor probe insertion length 2 Fully retract the stem until the sensor head is touching the bottom of the stem housing Remove the two top stem clamp nuts and loosen two stem clamp bolts Slide the stem clamp away to expose the packing gland nuts Loosen the two packing gland nuts A CAUTION The sensor alignment pointer must point downstream in the direction of flow 3 Align the sensor head using the sensor alignment pointer Adjust the alignment pointer parallel to the pipe and pointing downstream 4 Insert the sensor head into the pipe until the c
135. s uses two viscosities at different temperatures to extrapolate the viscosity Andrade s equation To find A and B _ T degnil degn2l 43 2 L Tdegr2 TYegrt and o ad ccc L exp B Tdegr1 The temperatures are all in degrees Rankin Do not misinterpret the subscript R to mean that they are reduced temperatures 140 PanaFlow MV80 amp MV82 User s Manual Appendix D Glossary Appendix D Glossary ACFM ASME Bluff Body BTU Cenelec Compressibility Factor CSA Flow Channel Flow Profile FM Ft Ft 2 Ft 3 GPM Cross sectional area Actual Cubic Feet Per Minute volumetric flow rate American Society of Mechanical Engineers Non streamlined body placed into a flow stream to create vortices Also called Shedder Bar British Thermal Unit an energy measurement European Electrical Code A factor used to correct for the non ideal changes in a fluid s density due to changes in temperature and or pressure Canadian Standards Association Width of a bluff body or shedder bar Diameter of a flow channel Frequency of vortices generated in a vortex flow meter usually in Hz A pipe duct stack or channel containing flowing fluid A map of the fluid velocity vector usually non uniform in a cross sectional plane of a flow channel usually along a diameter Factory Mutual Foot 12 inches a measure of length Square feet measure of area Cubic feet measure of volume Gallons Per Mi
136. ss Flow Meters Models MV80 and MV82 with Modbus communication protocol and firmware version 4 00 58 and above are capable of Modbus commuinications 4 2 2 Overview This section describes the preliminary implementation of the Modbus communication protocol for use in monitoring common process variables in the PanaFlow Vortex Flow Meter The physical layer utilizes the half duplex RS 485 port and the Modbus protocol 4 2 5 Reference Documents The following technical documents are available online from www modbus org Modbus Application Protocol Specification V1 1 Modbus Over Serial Line Specification amp Implementation Guide V1 0 Modicon Modbus Protocol Reference Guide PI MBUS 300 Rev J 84 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications 4 2 4 Wiring An RS485 daisy chained network configuration as shown in Figure 76 below is recommended Do not use a star ring or cluster arrangement RS 485 Master RS 485 RS 485 RS 485 GND Q 9 Z o O0 A g LC 0o c RS 485 GND e RS 485 GND Other Device 1 Vortex Meter Other Device 2 etc Figure 76 RS 485 Modbus Wiring 4 2 5 Pin Labeling Among Devices RS 485 A TxD RxD Inverting pin RS 485 B TxD RxD Non Inverting pin RS 485 GND GND G SC Reference PanaFlow MV80 amp MV82 User s Manual 85
137. ssure This data is then used to calculate the Reynolds number in real time PanaFlow meters automatically correct down to a Reynolds number of 5 000 Corrected Range Linear Range j 10 4 10 105 10 107 108 5000 Reynolds Number Re 2 w e N e a D E 5 Z T c 5 2 a S o Figure 3 Reynolds Number Range for the PanaFlow MV 1 4 Temperature Measurement PanaFlow Flow Meters use a 1000 ohm platinum resistance temperature detector PRTD to measure fluid temperature 1 5 Pressure Measurement PanaFlow Flow Meters incorporate a solid state pressure transducer isolated by a 316 stainless steel diaphragm The transducer itself is micro machined silicon fabricated using integrated circuit processing technology A nine point pressure temperature calibration is performed on every sensor Digital compensation allows these transducers to operate within a 0 396 of full scale accuracy band within the entire ambient temperature range of 40 F to 140 F 40 to 60 C Thermal isolation of the pressure transducer ensures the same accuracy across the allowable process fluid temperature range of 330 F to 750 F 200 to 400 C PanaFlow MV80 amp MV82 User s Manual 5 Chapter 1 Introduction 1 6 Flow Meter Configurations PanaFlow Vortex Mass Flow Meters are available in two model configurations Series MV80 in line flow meter replaces a section of the pipeline
138. st strap and 30 AA Disconnect the power from the flow meter Loosen the small set screw which secures the electronics enclosure cover Unscrew and remove the cover Loosen the 4 captive screws Carefully pull the display microprocessor circuit board away from the meter standoffs Make sure not to damage the connected ribbon cable Rotate the display microprocessor circuit board to the desired position The maximum allowable rotation is two positions left or two positions right 180 Align the circuit board with the captive screws and check that the ribbon cable is folded neatly behind the board with no twists or crimps Tighten the screws Replace the cover and set screw and restore power to the meter PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 4 2 Enclosure Adjustment Series MV80 Only To adjust the enclosure position refer to Figure 18 below and complete the following steps Loosen three setscrews and rotate enclosure maximum 180 from original position Figure 18 Enclosure Viewing Adjustment CAUTION To avoid damage to the sensor wires do not rotate the enclosure beyond 180 from the original position 1 Disconnect the power from the flow meter 2 Loosen the three set screws shown in Figure 18 above and rotate the display to the desired position The maximum
139. t PanaFlow MV le Figure 51 Magnetic Keypad Operation Figure 52 below shows a picture of the display keypad From Run Mode the ENTER key enables access to the Setup Menus through a password screen Within the Setup Menus pressing ENTER activates the current field To set new parameters press the ENTER key until an underline cursor appears Use the 4 y gt keys to select new parameters The 4 y gt keys advance through each screen of the current menu When changing a system parameter all 4 gt keys are available to enter new parameters Press ENTER to continue Note All outputs are disabled when using the Setup Menus If changes are not allowed ENTER has no effect The EXIT key is active within the Setup Menus When using a Setup Menu EXIT returns you to the Run Mode If you are changing a parameter and make a mistake EXIT enables you to start over PANAFLOW MV e gt Figure 52 Flow Meter Display Keypad 52 PanaFlow MV80 amp MV82 User s Manual Chapter 3 Operating Instructions 3 5 Start Up To begin flow meter operation 1 Verify that the flow meter is installed and wired as described in Chapter 2 2 Apply power to the meter At start up the unit runs a series of self tests that check the RAM ROM EPROM and all flow sensing components After completing the self test sequence the Run Mode screens appear Note Starting the flow meter or pressing EXIT will a
140. tance R powered meters Figure 31 Isolated 4 20 mA Output with External Power Supply mA Meter For HART communications NE the signal loop must DC Power 3 O 4 20 mA have a minimum of DC Common H 4 20 mA 250 ohms load resistance DC powered meters only R 2 250 Ohm mA Meter For HART CA communications d the signal loop must 4 20 mA have a minimum of 4 20 mA 250 ohms load AC units only resistance Meter Provided DC Power R 2 250 Ohm Figure 33 Isolated 4 20 mA Output Using Meter Provided Power Supply PanaFlow MV80 amp MV82 User s Manual 39 Chapter 2 Installation 2 6 2 4 20 mA Output Connections cont The maximum loop resistance load for the current loop output is dependent upon the supply voltage and is given in Figure 34 below The 4 20 mA loop is optically isolated from the flow meter electronics Rioad is the total resistance in the loop including the wiring resistance That is Rjj44 Rwire Rsense To calculate the maximum load resistance for the loop subtract the minimum terminal voltage from the supply voltage and divide by the maximum loop current of 20 mA as shown in the following equation E V supply 12V max load 0 020A Vsupply Rmax volts ohms 12 0 18 300 Operating 24 600 Range 30 900 36 1200
141. te pressure sensor to measure the mass flow rate of gases liquids and steam Meters are available as loop powered devices or with up to three 4 20 mA analog output signals for monitoring your choice of the five process variables mass flow volumetric flow temperature pressure and fluid density The Energy Monitoring option permits real time calculation of energy consumption for a facility or process 1 1 2 Volumetric Flow Meters The primary sensing element of a volumetric flow meter is a vortex shedding velocity sensor The analog 4 20 mA output signal offers your choice of volumetric or mass flow rate Mass flow rate is based on a constant value for fluid density stored in the instrument s memory Both the mass and volumetric flow meters can be ordered with a local keypad display which provides instantaneous flow rate total and process parameters in engineering units A pulse output signal for remote totalization and MODBUS BACNET or HART communications are also available PanaFlow digital electronics allows for easy reconfiguration for most gases liquids and steam The PanaFlow MV80 amp MV82 Meters simple installation combines with an easy to use interface that provides quick set up long term reliability and accurate mass flow measurement over a wide range of flows pressures and temperatures 1 1 3 Using This Manual This manual discusses how to install and operate both the MV80 In Line and MV82 Insertion Flow Meters e Chapter 1 incl
142. ternal Power Supply 34 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 5 4 Frequency Output Connections The frequency output is used for a remote counter It can be scaled to output a 1 to 10 kHz signal proportional to mass or volume flow temperature pressure or density The frequency output requires a separate 5 to 36 VDC power supply see Figure 24 or Figure 25 below In addition there are current and power specifications that must be observed The output can conduct a current up to 40 mA and it can dissipate up to 200 mW of power The output is isolated from the meter electronics and power supply V R current limit 10K Freq Out Freq Out voltage V Freq Out Select resistor so that current through Freq Out 40 mA Figure 24 Isolated Frequency Output Using External Power Supply R current limit 10K DC Power O O Pwr Bklght Freq Out t C_ DC Common 4 Pwr Bklght Freq Out O Freq Out voltage V Select resistor so that current through Freq Out lt 40mA Figure 25 Non Isolated Frequency Output Using External Power Supply 2 5 5 Optional Backlight Connection The loop power meter has an optional backlight connection provided It is intended to be powered by either a separate 12 to 36 VDC 35 mA maximum power supply or by the same power supply used for the pulse output
143. ters being a multiple of two If this data is read in two separate operations with each reading being a single 16 bit register then the value will likely be invalid The floating point registers with values in display units are scaled to the same units currently displayed but they are instantaneous values that are not smoothed If display smoothing is enabled non zero value entered in the Display TC item in the Display Menu then the register values will not agree exactly with the displayed values PanaFlow MV80 amp MV82 User s Manual 89 Chapter 4 Serial Communications 4 2 6g Exception Status Definitions The Read Exception Status command function code 07 returns the exception status byte which is defined as shown in Table 11 below This byte may be cleared by setting coil register 00003 function code 5 address 2 data Oxff00 Table 11 Exception Status Blts Bit s Definition 0 1 Byte order see Modbus Order on Modbus Order on page 86 e 0 3 2 1 0 1 2 3 0 1 e 2 1 0 3 2 3 0 1 2 3 Temperature sensor fault Pressure sensor fault A D converter fault Period overflow Pulse overflow SEN Nn BR WwW mo Configuration changed 4 2 6h Discrete Input Definitions The status of the three alarms may be monitored via the Modbus Read Discrete Input command function code 02 as shown in Table 12 below The value returned indicates the state of the alarm and will be 1
144. ters with a Compression Connection on page 20 e For flow meters with a packing gland type connection NPT or flanged configured with an insertion tool follow the instructions in nstalling Flow Meters with a Packing Gland Connection on page 23 e For flow meters with a packing gland type connection NPT or flanged configured without an insertion tool follow the instructions in Installing Flow Meters with a Packing Gland Connection No Insertion Tool on page 28 PanaFlow MV80 amp MV82 User s Manual 19 Chapter 2 Installation 2 3 2 Installing Flow Meters with a Compression Connection Refer to Figure 11 below and use the formula shown to determine insertion length for flow meters NPT and flanged with a compression process connection Insertion Length Formula Where I S F R t I Insertion Length S Stem length the distance from the center of the sensor head to the base of the enclosure adapter S 29 47 for standard probes S 13 1 for compact S 41 47 for 12 inch extended F Distance from the raised face of the flange or top of NPT stem housing to the outside of the pipe wall R Pipe inside diameter 2 for pipes ten inches and smaller R Five inches for pipe diameters larger than ten inches t Thickness of the pipe wall Measure the disk cut out from the tapping procedure or check a piping handbook for thickn
145. tifier Model Name Firmware Revision Application Software Version Protocol Version Protocol Revision Protocol Services Supported Protocol Object Types Supported Object List Max ADPU Length Accepted Segmentation Supported ADPU Timeout Number Of ADPU Retries Max Masters Max Info Frames Device Address Binding I IS EISE NNN SE IE IDE LESE SE DE E IDE EE LISE IE SE E TE ST Database Revision 96 PanaFlow MV80 amp MV82 User s Manual Chapter 4 Serial Communications Table 17 Properties Object Types cont Properties OPIESETUDES Device Analog Input Binary Input Binary Value Status_Flags Event_State vi M vi Reliability Out Of Service IZ W MI W ZI W Units M Polarity MI W Priority_Array Relinquish_ Default Status Flag M vi M Present_Value IZ W IZ W I W Inactive Text Active_Text Note W Writable Property PanaFlow MV80 amp MV82 User s Manual 97 Chapter 4 Serial Communications 4 3 4a Device Object The Device object default property values are listed in Zable 18 below Table 18 Properties Default Values Properties Default Values object identifier 7 object name Device 1 object type Device system status operational vendor name GE Measurement amp Control pr
146. til the sensor head is touching the bottom of the stem housing Slightly tighten the compression nut to prevent slippage Bolt or screw the flow meter assembly into the process connection Use PTFE tape or pipe sealant to improve the seal and prevent seizing on NPT styles Hold the meter securely while loosening the compression fitting Insert the sensor into the pipe until the calculated insertion length 1 is measured between the base of the enclosure adapter and the top of the stem housing or to the raised face of the flanged version Do not force the stem into the pipe Align the sensor head using the sensor alignment pointer Adjust the alignment pointer parallel to the pipe and pointing downstream Tighten the compression fitting to lock the stem in position IMPORTANT After the compression fitting is tightened the position is permanent 22 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 3 3 Installing Flow Meters with a Packing Gland Connection Use the formula in Figure 13 below to determine the insertion depth for flow meters NPT and flanged equipped with an insertion tool To install see Insertion Procedure for Flow Meters with Permanent Insertion Tool on page 24 for instructions for meters with a permanent insertion tool For meters with a removable insertion tool see Insertion Procedure for Flow Meters with Removable Insertion Tool on page 26 Insertion Length Formula F R t 1 3
147. tions are carefully followed A sensor probe inserted at the wrong depth in the pipe will result in inaccurate readings Insertion flow meters are applicable to pipes 2 inch and larger For pipe sizes ten inches and smaller the centerline of the meter s sensing head is located at the pipe s centerline For pipe sizes larger than ten inches the centerline of the sensing head is located in the pipe s cross section five inches from the inner wall of the pipe That is its wetted depth from the wall to the centerline of the sensing head is five inches Insertion flow meters are available in three probe lengths e Standard Probe configuration is used with most flow meter process connections The length S of the stem is 29 47 inches e Compact Probe configuration is used with compression fitting process connections The length S of the stem is 13 1 inches 2 Inch Extended Probe configuration is used with exceptionally lengthy flow meter process connections The length S of the stem is 41 47 inches 2 3 1f Selecting the Correct Insertion Formula WARNING Aninsertion tool must be used for any installation where a flow meter is inserted under pressure greater than 50 psig Depending on your flow meter s process connection use the applicable insertion length formula and installation procedure as follows For flow meters with a compression type connection NPT or flanged follow the instructions beginning in Installing Flow Me
148. tive headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment Environmental Compliance Waste Electrical and Electronic Equipment WEEE Directive GE Measurement amp Control is an active participant in Europe s Waste Electrical and Electronic Equipment WEEE take back initiative directive 2012 19 EU The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit www gemeasurement com environmental health safety ehs for take back instructions and more information about this initiative iv PanaFlow MV80 amp MV82 User s Manual Contents Chapter 1 Introduction 1 1 1 2 1 3 1 4 1 5 1 6 Multi Parameter Vortex Mass Flow MeEeES s rU SY EU XO ERN pod e o RUE doa 1 1 1 1 Multi Parameter Mass Flow Meters ni t aidan
149. to configure the flow meter with the desired units of measurement These are global settings and determine what appears on all screens Run Mode PanaFlow MV80 amp MV82 User s Manual Password Mass Flow Unit Ib Ston Lton gram kg Mton scf nm3 sec min hr day Volume Flow Unit gal MilG ImpG bbl lit MilL m3 ft3 sec min hr day Temperature Unit Deg F Deg C Kelvin Rankine Energy Unit BTU MBTU MMBT MWHr kWHr HPHr MCal MJ sec min hr day Density Unit Ibm ft3 kg m3 gm cc Ibm gal gm mlit kg lit gmlit Ibm in3 Pressure Unit psi inH2O ftH2O mmH20 in HG mmHG ATM Bar mBar gm cm2 kg cm2 Pascal MegaPa Torr 4inH20 4mmH20 Gauge Pressure Unit Absolute Gauge T Atm Pressure 14 6959 us t Y gt keys to access menus Ston Short Ton 2000 Ib Lton Long Ton 2240 lb Mton Metric Ton 1000 kg MilG Million gallons Igal Imperial gallon 1 20095 US gallons bbl barrels 42 US gallons MilL Million liters MBTU Thousand BTU MMBTU Million BTU 4inH20 and 4mmH20 are based on water at 4 C Transducer reads in Absolute If Gauge is desired atmospheric pressure at meter is needed Menu is activated only if Gauge Pressure is chosen Enter the value in PSIA Figure 62 The Units Menu 67 Chapter 3 O
150. ty no content intended for this page 146 PanaFlow MV80 amp MV82 User s Manual S EC DECLARATION Sensing OF CONFORMITY DOC 0037 Rev B We GE Sensing 1100 Technology Park Drive Billerica MA 01821 USA declare under our sole responsibility that the PanaFlow Multi Parameter Vortex Mass Flow Meters Series MV80 and MV82 to which this declaration relates are in conformity with the following standards EN 60079 0 2006 EN 60079 1 2007 EN 61241 1 2004 EN 61241 0 2006 e 2 G Ex d IIB H T6 KEMA OBATEX0128 KEMA Quality B V The Netherlands NoBo 0344 e 2 D Ex tD A21 IP66 T85 C KEMA O8ATEX0128 KEMA Quality B V The Netherlands NoBo 0344 e EN 61326 1 2006 Class A Table 2 Industrial Locations EN 61326 2 3 2006 following the provisions of the 2004 108 EC EMC and 94 9 EC ATEX Directives e Ambient Temperature Range 40 C to 60 C The units listed above and any ancillary equipment supplied with them do not bear CE marking for the Pressure Equipment Directive as they are supplied in accordance with Article 3 Section 3 sound engineering practices and codes of good workmanship of the Pressure Equipment Directive 97 23 EC for DN 25 A A Perf gpl Billerica September 1 2015 Issued Mr Gary Kozinski Certification amp Standards Lead Engineer no content intended for this page Customer Support Centers U S A The Boston Center 1100 Technology Park Drive B
151. u 88 4 2 6g Exception Status Definitions ant 90 2 2 6N Discrete Input DEFIRItIORIS cot sie edo td tou 90 A 2 6i Control Register DORDIEIDES 2i haa dd tret de o Puch eei SY Vu ee Rea Latine bns 90 4 20 ERTOF RESPONSES ret esee VE ede DURER UE Laced dee e rd ee EDU ditte he ee 91 A Bk CominmaricdMessade FOEFOGIE s oh dte emos e ON ceo beds 91 4 2 6l Normal Response Message FOME ge RO ee bCL ER ECL OCLE ER ERN Ee ek eles 91 4 2 6m Exception Response Message FOrmct 2 eee eere 91 HC OMEXAMPIE SE m cT e pM LC PIC ML PRI Lt AL M UL RUE PM c RUE SLE 92 BACnet MS TP COMMUNICAt IONS eris 2 pere acct IN Ee I ee ROI Deeper coc D Pide qe ere tede dba 95 4 3 1 BACnet MS TP DEAN asocia ta Bede eb ion 95 432 Bad Rates ohrthe MS TP B S tt sta dee tad tela cere A cats date 95 4 3 3 Baud Rate and MAC Address CONFIQUTAtION ooooocococococcroncnrnrrrrr rr 95 4 3 4 Supported BACnet Objects Seo a e e EU E e 96 E ANO A coe EC E E e Ee C te emi 98 ASASAN IBBHEDDIBEE isa uss erbe rd tob NR n etl E uua dun lp his 99 23 45 PING O ES hectare O a cite ignc kre 101 ASA IE OBIecIS o ee em ne tee a e br o orat el tC ab RUM ar tos nct 101 4 3 5 ANNEX BACnet Protocol Implementation Conformance Statement 6 unuunu eee eee 102 2156 Acronyms add DOTIMEOIIS os es erc oce el hc tasa tas td lo Oct teri e 106 Chapter 5 Troubleshooting and Repair Hidden Diagnostics MBs a ope stop dade YE or FARA e ARE A S ga OR ERR ARA SEE aH pee eae 107
152. udes an introduction and product description Chapter 2 provides information needed for installation e Chapter 3 describes system operation and programming e Chapter 4 provides information on HART and MODBUS protocols e Chapter 5 covers troubleshooting and repair e Appendix A lists the product specifications e Appendix B shows current agency approvals e Appendix C Discusses flow meter calculations e Appendix D lists a glossary of terms PanaFlow MV80 amp MV82 User s Manual 1 Chapter 1 Introduction 1 2 How the PanaFlow Vortex Mass Flow Meter Operates PanaFlow MV80 and MV82 Mass Flow Meters see Figure 1 below use a unique sensor head to monitor mass flow rate by directly measuring three variables fluid velocity temperature and pressure The built in flow computer calculates the mass flow rate and volumetric flow rate based on these three direct measurements The velocity temperature and pressure sensing head is built into the vortex meter s flow body To measure fluid velocity the flow meter incorporates a bluff body shedder bar in the flow stream and measures the frequency of vortices created by the shedder bar Temperature is measured using a platinum resistance temperature detector PRTD Pressure measurement is achieved using a solid state pressure transducer All three elements are combined into an integrated sensor head assembly located downstream of the shedder bar within the flow body
153. ury unless these instructions are followed carefully PP Safety Issues codes regulations rules and laws related to safety and safe operating conditions are met for each installation The safety of any system incorporating the equipment is the responsibility of the assembler of the system WARNING Itis the responsibility of the user to make sure all local county state and national Auxiliary Equipment Local Safety Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes standards regulations or laws applicable to safety Working Area equipment can move suddenly and without warning do not enter the work cell of this equipment during automatic operation and do not enter the work envelope of this equipment during manual operation If you do serious injury can result WARNING A Auxiliary equipment may have both manual and automatic modes of operation As WARNING Make sure that power to the auxiliary equipment is turned OFF and locked out before you perform maintenance procedures on the equipment PanaFlow MV80 amp MV82 User s Manual iii Preface Qualification of Personnel Make sure that all personnel have manufacturer approved training applicable to the auxiliary equipment Personal Safety Equipment Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment Examples include safety glasses protec
154. valve or cap the line Run a static pressure check on the welds If pressure loss or leaks are detected repair the joint and retest 9 Connect the meter to the pipe process connection 10 Calculate the sensor probe insertion depth and insert the sensor probe into the pipe as described on the following pages 16 PanaFlow MV80 amp MV82 User s Manual Chapter 2 Installation 2 3 1d Hot Tap Guidelines A A WARNING Hot tapping must be performed by a trained professional US regulations often require a hot tap permit The manufacturer of the hot tap equipment and or the contractor performing the hot tap is responsible for providing proof of such a permit WARNING All flow meter connections isolation valves and fittings for hot tapping must have the same pressure rating as the main pipeline or higher Refer to a standard code for all pipe tapping operations The following tapping instructions and Figure 10 below are general in nature and are intended for guideline purposes only Figure 10 Hot Tap Sequence PanaFlow MV80 amp MV82 User s Manual Check upstream and downstream piping requirements Weld mounting adapter Connect process connection flange or NPT Connect isolation valve Hot tap pipe Test for l
155. yle Flow CCS arses ec ratos ie a o co ee OR PREIS a 14 Series MV82 Insertion Flow Meter Istallatlbkl sa erre OY CR Fide ire ensue Yon gd ueber apes 15 2 31 Generar Installation GUINEA eed eed uev dus eb o deno drei ee 15 2 3 1a Electronics Enclosure Clearance d a cond ai ecco bebe ue ets e 15 PS WO Soo Values CICCLION Or ores ei e teret tedio arce 15 oe ic AMA CA Ee estes inre A aee deri tho ar 16 2 5 T0 Hot Tap ldelies cue ct ida t redo oe Chor tarte D oe nci pn e bd cet ER 17 2 518 InselrioR Gudene Ssa cos coo hrs o a o ecd ec e pe Orte i e b 19 2 5 1f Selecting the Correct Insertion Formula 2 ccc enn nnn e 19 2 5 2 Installing Flow Meters with a Compression Connection c exp tp aaa 20 2 3 3 Installing Flow Meters with a Packing Gland Connection sisse 25 2 3 4 Insertion Procedure for Flow Meters with Permanent Insertion TOOl ooooooooocooocoooo o 24 2 3 5 Insertion Procedure for Flow Meters with Removable Insertion Tool 0 00 e cece eee eee ee 26 2 3 6 Installing Flow Meters with a Packing Gland Connection No Insertion Tool 28 Adj sting the Meter Onentanoriccathos bes ccc Oo ER cet o icit cba esce ie eed ondas la st 29 2 4 1 Display Keypad Adjustment All Meters s scusa xac ict ctn a spite edt mae apice ar aedes Ay d 30 2 4 2 Enclosure Adjustment Series MV80 Only deese e HE eR E C ent DOR ER Lc des 31 Loop Power Flow Meter Wiring Connections e 32 2 5 1 DC Input

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