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unocode 399 evo

1. Figura 34 bottomview ATTENTION if it is necessary to work close to this area with the machine turned on e g to regulate the X axis sensor take great care not to touch any components on the machine s electronic boards as it is connected to 230 Volts Figura 35 Fig 36 52 Copyright Silca 2008 Operating manual English Unocode 399 EVO 5 10 OPTIONS From the initial screen press MENU then F3 to enable the function There are 4 machine option windows that are selected by pressing F4 Machine Options page 1 4 The display shows Preferences _ Machine options 174 pom Current language use the arrow keys rh Ih to select the measuring unit Preferences required mm millimetres inches then press ENTER to Language 2 English R confirm Measurement unit Mi Llinetres 4 Measuring unit Quick menu 4 use the arrow keys to select the measuring unit ired th ENTER t Inversion keuboard required mm millimetres inches then press E m P Cutting check YES 4 inversion Electric contact YES 4 this function is normally disabled the arrow keys rh Ih to select enabled or disabled then press ENTER to confirm The operation is used to invert the function of the alphanumerical keys With Ke
2. UNOCODE 399 EVO ELETTROVALVOLA ASPIRAZIONE VACUUM SOLENOID VALVE ELECTROVANNE ASPIRATION ELECTROVALVULA ASPIRADOR ELEKTROVENTIL SPANEABSAUGANLAGE CONTATTO ELETTRICO CHIAVE ELECTRIC CONTACT CONTACT ELECTRIQUE CONTACTO ELECTRICO ELEKTRISCH KONTAKT MICROINTERRUTTORE CARTER MICROSWITCH SHIELD MICRO INTERRUPTEUR MICROINTERRUPTOR CARTER MIKROSCHALTER SCHUTZ LETTORE OTTICO OPTIC READER LECTEUR OPTOQUE LECTOR OPTICO OPTISCHER LESER Copyright Silca 2008 Appendix Operating manual English UNOCODE 399 EVO LAMPADA LED LED LAMPE LAMPE LED LAMPARA LED LAMPE LED J24 E98 5 rn Appendix VIII Copyright Silca 2008 VITTORIO VENETO 25 08 20 DECLARATION F MACHINE COMPLIANCE SILCA S p A VIA PODGORA 20 7 1 31029 VITTORIO VENETO TV ITALY TEL 04389136 FAX 0438 913800 Declares under its own responsibility that the Key cutting machine model UNOCODE 399 EVO complies with the requirements of the following European Directives European Union DIRECTIVE 98 37 CE Machines and with the EN 12100 1 2100 2 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with EN 55022 EN 55024 EN 61000 3 2 61000
3. 8 TRANSPORI ay u yu a Susa 9 2 1 PACKING umasa uet u qh m C 9 2 2 UNPACKING haut ot trf ASA et a kDa 10 2 3 MACHINE HANDLING natae ritus diva odis DU 10 MACHINE INSTALLATION AND PREPARATION 11 3 1 CHECKING FOR DAMAGE aea raa dna ada 11 3 2 ENVIRONMENTAL CONDITIONS nennen ne rennen nn ss nsns nnns 11 3 3 POSITIONING AND INSTALLATION aa a nnn nnne nnne nnns 11 3 4 DESCRIPTION OF WORK STATION nennen nnn nnnm nnn nn nnn 12 3 5 GRAPHICS Su xv ua 12 SET UP AND USE OF THE MACHINE 13 4 1 USE OFTHE CLAMP a uy a 13 4 2 CUTTING BY ELECTRIC CONTACT CAES 15 4 2 1 IMPROPER USE OF ELECTRIC CONTACT 15 4 3 FITTING THE CLAMP TO THE MACHINE arsa 16 4 4 Gua ec Hc 16 4 5 CHANGING THE CUTTER 16 OPERATING GUIDE 2 uuu bua z 17 5 1 INITIALOPERATIONS mu umasa 17 5 2 MACHINE KEYBOARD AND FUNCTION BUTTONS 18 59 COPY FROM O
4. Unocode 399 Evo Operating manual D434731XA vers 1 0 2008 5 S p A Vittorio Veneto This manual is written SILCA S p A All rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of SILCA S p A Edition july 2008 Printed in Vittorio Veneto by SILCA S p A via Podgora 20 Z l 31029 VITTORIO VENETO Italy IMPORTANT NOTE in compliance with current regulations relating to industrial property we hereby state that the trade marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users Said trade marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly identified REFERENCE GUIDE uu L uuu s uuu 1 GENERAD en hectic 2 MACHINE DESCRIP TION Q Q T 4 1 1 MAIN CHARACTERISTICS obi ebd id d Ra area car orien Ga e e Le 4 1 2 SAFETY oic atn Aged dm T ea 5 1 3 WORKING PARTS Dy crece tras haga Ia usaq 6 1 4 TECHNICAL u u 7 1 5 ACCESSORIES PROVIDED
5. request maker s authorization 811 or User data card communicate to Silca The key cutting machine SERIAL NUMBER 28 Enter number The ACTIVATION CODE gt Key cutting Machine ID Silca will issue Password to enter in order to enable key cutting of the protected system Example Silca provides a protected data card No 2211 When card 2211 is selected from menu F1 the following appears on the screen PROTECTED C RD When authorization has been received from the maker apply to Silca for a password providing the Machine ID 12350 following information Activation code WUCSCOZ211 Password Ul Key cutting machine serial No 1170145634567 Read the serial number of the ID plate located on the back of the key cutting machine or on the initial screen on the display Machine ID 12345 Visible in the password box ACTIVATION Code WUCSC02211 shown ONLY when access to protected data is attempted Once obtained enter the password on the Password line as shown in the example given PROTECTED CARD Machine ID i 12350 Activation code WOUCSCH24211 Password 1111118 Copyright Silca 2008 31 Unocode 399 Operating manual English If the correct password has been entered the screen shows 9 Correct passwordt Save the password No STOP Ves EMTER The password can be saved so that it need not be entered whenever the protected dat
6. USER cutting cards Cards customized using Silca Key Programs on the PC and sent to the machine They can be Created with Code Maker of SKP Silca SKP cards with certain parameters edited Certain parameters on USER cards can be edited and editing CAN BE SAVED in the machine memory Press to view the list of User cutting cards USER cards list Operational keys Up Down arrows to scroll cards ENTER to select CLEAR to delete selected card Copyright Silca 2008 23 Unocode 399 EVO Operating manual English CODEMAKER cutting cards Copy by card Customized cards created using CODE MAKER 29 rere on the machine Enter number Press F3 to view a list of CodeMaker cards _ 1 CARD Z 3 CARD 3 1 Digit the card number e g 50 Enter number 5 g Press ENTER the display shows The dots shown represent possible cuts The same card can be used for a number of keys with a different number of cuts If a key is used with fewer cuts than the dots on the display just digit a partial combination 2 Digit the cuts Single side Side 1 e Double symmetric Side 1x2 e Double asymmetric Side 1 Side 2 24 Copyright Silca 2008 Operating manual English Unocode 399 EVO Card No Symbols associated to cutting depths Clamp to use Adapter if applicable Number of cuts per side for current key C
7. Press ENTER to go back to the gauging menu for the 3 V100 Standard clamp U100 Standard Ad juztment x y Side 008 00 Side 00 00 Side 00 00 E Note besides automatic gauging the operator can make manual adjustments by entering the values in the X and Y parameters ATTENTION such adjustments if necessary are to be entered only after automatic gauging if applicable Adjustments can be made within a range of 30 and 30 hundredths of a mm To adjust clamps and adapters the positive values of X will give the result shown To adjust cutters clamps and adapters the positive values of Y will give the result shown e Press STOP to go back to the main menu Copyright Silca 2008 43 Unocode 399 EVO Operating manual English 5 8 2 CALIBRATE CUTTERS From the Gauging menu press F2 to enable the WewEPDEETPWCHENSE cutter gauging function dab r With the up down arrow keys select the U01W 0 P37 standard cutter and press ENTER 1 01 2 02 3 03 4 04 5 05W 6 7 07 10 NL1 The display will show Calibrate Cutter a 6040 The positive or negative values are obtained by pressing F1 or F2 e Press F3 to cancel the adjustments made Adjustments can be made within a range between 30 and 30 hundredths of a mm 5 8 3 CALIBRATE ADAPTERS From the Gauging menu press to enable the Adapter gauging function Use the up down arr
8. 64 Copyright Silca 2008 Operating manual English Unocode 399 EVO 7 6 ELECTRONIC CIRCUIT BOARD REPLACEMENT Proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 remove the bottom panel 7 9 67 3 disconnect cable connectors from the electronic circuit board fig 45 electronic circuit board Fig 45 4 take the electronic circuit board off by unscrewing the Y1 nuts off fig 46 5 mount the new electronic circuit board and re connect all cables all cable connections are polarised therefore cannot be connected incorrectly 6 re fit the bottom panel and re position the machine on its workbench 24 7 turn the machine and launch the WIN TRANSFER SA 7 7 14 72 Fig 46 Copyright Silca 2008 65 Unocode 399 Operating manual English 7 7 KEYBOARD DISPLAY REPLACEMENT 1 turn the machine off and unplug it from its power supply cable remove the display s support by unscrewing the 2 B1 fixing screws fig 47 and fig 48 detach the flat cable and ground wire from the keyboard fig 49 Co N unscrew the keyboard s fixing nuts and remove the keyboard from its support fit the new keyboard display repeating th
9. AZUR NFX AZUL GND BLAU GND INFX 12V gt LLI 02 o lt lt 2 LLI LL Lu o gt lt gt lt EE lt lt Llc lt HH lt 942 ELI HE OO LLI OOONI EFEOO gt LLI 72 lt LLI Appendix IV Copyright Silca 2008 Operating manual English RO ROSSO RED ROUGE ROJO ROT BIANCO WHITE BLANC BLANCO WEISS ARANCIO ORANGE ORANGE ANARANJADO ORANGE NERO BLACK NOIR NEGRO SCHWARZ MARRONE BROWN BRUN MARRON BRAUN AZ AZ VE AZZURRO BLUE AZUR AZUL BLAU AZZURRO BLUE AZUR AZUL BLAU VERDE GREEN VERT VERDE GRUN G GIALLO YELLOW JAUNE AMARILLO GLEB J18 24V INSY GND 412V INFY GND J8 BI NE VE RO J19 ONIN o t2 FOTOCELLULA ASSE Y PHOTOCELL Y AXIS PHOTOCELLULE AXE Y INS FOTOCELULA EJE Y GND FOTOZELLE Y ACHSE NU INSY GND INFY 12V 12V 2 GND UNOCODE 399 EVO A B 24V INSB GND 12V INFB GND 24V INSB GND 12V INFB GND J12 BO J15
10. 57 5 12 3 ALARM MESSAGES REDE PODER 58 CLEANING 59 MAINTENANCE i u ei ate up 60 7 1 TROUBLE SHOOTING 2 60 7 2 MAINTENANCE OPERATIONS a 62 7 3 CUTTER REPLACEMENT Za 62 7 4 BELT REPLACEMENT AND TENSION ADJUSTMENT nennen 63 7 5 CHECKING AND OR REPLACING FUSES 64 7 6 ELECTRONIC CIRCUIT BOARD REPLACEMENT 65 reri KEYBOARD DISPLAY REPLACEMENT 66 7 8 ACCESS TO BACK COMPARTMENT 67 7 9 ACCESS TO BOTTOM COMPARTMENT 67 7 10 SENSOR REPLACEMENT 68 7 11 PHOTOCELL REPLACEMENT cccecccccccccceccecsccecceseccecoccsccecesseccecoecsscsseecucess 70 Pole BRUSH REPLACEMENT cca uu Mates u tee deat SG E 71 7 13 BATTERY REPLACEMENT 71 7 14 WIN TRANSFER PROGRAM 72 DISPOSING OF MACHINE nnn nnn nnn nnn unen 73 Xeel1ggel 74 9 1 HOW TO REQUEST SERVICE eee ufa desc ve a u eoe 74 Appendix 1 ELECTRICAL DIAGRAM Appendix 2 DECLARATION CO
11. the electrical contact icon means that it has been disabled 2 The symbol in the clamp field means that the key will be cut reading the key blank measurements by electrical contact Note some cutting cards do not include electrical contact In such cases the software does not allow editing Note when electrical contact is used it is advisable to set key blank measurements that are the same as those of the key to be cut 34 Copyright Silca 2008 Operating manual English Unocode 399 EVO Copy dem zi Copy by card pu 00 WET S xA blank dimension 8 e Press F8 to vary the setting for the value of the key blank measurements Note when electrical contact is used it is advisable to set key blank measurements that are the same as those of the key to be cut When the key blank has been fitted into the clamp on the cutter side and the safety shield is down press START The cutting process starts The display will show v ue 3 When the first side has been cut the display will show Raise the safety shield and position the second side of the key to cut lE Lower the safety shield and press START the display will show When the second side has been cut the display will show EErEE 1 1 finished e Press STOP to finish the job More copies e Pres
12. Serial port Test Fit the special 24 serial test connector to the machine s serial port checking that the machine z display indicates OFF to With the use of regulating templates chap 1 5 Accessories provided page 8 the machine provides a self setting procedure These procedures must be carefully carried out following the descriptions and illustrations indicated below The table below indicates the situations where the Machine Zeroes function must be activated Replacement of photocells Replacement of the electronic board Replacement of the Optical Reader unit Replacement of sensors Replacement of the cut ter shaft Replacement of the ball screws Fit the template Z1 in the place of the cutter to remove the cutter read the instructions in 7 3 Machine maintenance 1 READER 2 MOTORS 3 DIGITAL INLETS 4 DIGITAL OUTLETS 5 KEYBOARD 6 DISPLAY Y SERIAL PORT Machine gauging Install the 21 template in place of the cutter SEE operating manual Copyright Silca 2008 47 Unocode 399 EVO Operating manual English Press ENTER to continue the display shows Machine gauging Install the 220 template on the cutter jau See operating manual Read the instructions on the display and fit the Z20 template into the cutter side of the clamp with Stop 0 as the reference Fig 29 Lower the gau
13. quantity keys 999 2311321 Cutter Unu side 1 26 Copyright Silca 2008 Operating manual English Unocode 399 EVO Modify cutting method by card By pressing F1 it is possible to view the cutting method set Silca for the and to modify it when possible chap 5 5 1 page 29 Use of Electric Contact The symbol in the clamp field means that the key will be cut reading the key blank measurements by electrical contact A red X on the electrical contact icon means that it has been disabled Note some cutting cards do not include electrical contact In such cases the software does not allow editing E Copy by card FAI Key blank dimension e Press F3 to vary the setting for the value of the key blank measurements Note when electrical contact is used it is advisable to set key blank measurements that are the same as those of the key to be cut Copyright Silca 2008 27 Unocode 399 EVO Operating manual English 4 proceed with cutting the first side by pressing the START key 5 Turn the key and cut the second side if the key is symmetrical as this case Press START When the last side of the last key has been cut the screen shows Copy 1 of finished More copies 5 28 Copyright Silca 2008 Operating manual English
14. but the operator can change it from a minimum of 1000 to a maximum of 5000 Cutting speed corresponds to the speed at which the carriage advances during key cutting The set speed 400 is that for ideal conditions but the operator can change it from a minimum of 200 to a maximum of 700 Reading speed Hecommended reading speed is 350 the operator can change from a minimum of 100 to a maximum of 350 Copyright Silca 2008 53 Unocode 399 EVO Operating manual English Machine options page 3 4 The display shows Head stop processing Machine options 3 4 Head stop processing Min cut distance SOB 0 90 Rectifu stop Disabled 4 The number shown on the machine s display represents the X axis distance between the key blank shoulder and the beginning of the first cut fig 37 This function IS extremely important with keys that 2 Thick X 8 0 90 require cuts on both sides as it ensures precise stop heig B00 100 999 positioning on the key 2nd side B70 0 600 L Lemsht L S8 4000 The set figure is 50 hundredths of a mm which can be x HUE El varied between min O max 90 hundredths of a mm ATTENTION settings that are too high may render precise cuts impossible with the following message on the display MIN Parameter of DISTANCE FROM STOP is incompatible with selected card Fig 37 Rectify Key Stop The machine doe
15. fuse F4 on the electronic control board faulty Working b short circuit on inlets or outlets To find which inlet or outlet is causing the error message dis connect the J4 5 7 8 12 14 15 20 connectors one at a time and check each time whether the alarm disappears a short circuit on the outlets To find which outlet is causing the error message disconnect the J4 5 connectors one at a time and check each time whether the alarm disappears b internal fault on the electronic control board a fuse F1 on the electronic control board faulty b cutter microswitch on protective cover triggered or disconnected D4 fig 39 C cutter motor wiring disconnected d internal fault on the electronic control board Copyright Silca 2008 61 Unocode 399 Operating manual English 7 2 MAINTENANCE OPERATIONS Cutter replacement Belt replacement and tension adjustment Fuse check and replacement Electronic circuit board replacement Keyboard display replacement Access to back compartment Access to bottom compartment Sensor replacement Photocell replacement Brush replacement Battery replacement WIN TRANSFER program for loading updating the machine program SAFETY MEASURES TO TAKE WHEN MANAGING ELECTRICAL ELECTRONIC PARTS ATTENTION these operations must be carried out by trained qualified personnel Special care must always be taken in replacing electronic components Observe closely the instructio
16. the width of the base of the cut All measurements are expressed in hundredths of a millimetre or inches according to the settings in the machine Options chap 5 10 page 53 Note press F2 to go back to the previous screen Creating neu card Data card 2 Step 4 4 Description Creating new card re Data 2 step 474 Description URN HEAD stop When editing is complete press F1 to continue The display will show Data card 2 Step 474 x ation OPERATION CONFIRMATION Press ENTER to confirm editing Data card has been modified e Press STOP if you wish to return to the main menu Save without saving the data No STOP Yes ENTER e Editing a card created by Code Maker This function is used to edit a card previously created by Code Maker Use the arrow keys to select the card to be edited Press F2 for the editing controls Follow the procedure described above Copyright Silca 2008 37 Unocode 399 EVO Operating manual English Deleting a card created by Code Maker This function is used to eliminate a card previously created by Code Maker Use the arrow keys to select the card to be deleted OPERATION CONFIRMATION e Press F3 for the deletion control The display 169 DELETING DATA CARD appears as follows Nr 1 Confirm operation Press ENTER to confirm deletion ie aan UE e Press STOP to stop the operation
17. ws w e Y Replacement of the ballscrews Replacement of the ballscrews the ball screws Clamp replacement Cutter side with a new one of the same type Clamp replacement Lector side with a new one of the same type Re sharpening of existing cutter and or cutter YES YES replacement with a new one of the same type if applicable From the initial screen press MENU then F1 to enable the function UNOCODE 399 Evo dee F2 F3 Serial 1234567890123 SW Version 0 060 020 DB Version 0 90 F4 2 n2 07 08 17 28 e Clamps gt 1 Vi Rotative Jaw 50 Auton Feeder U100 S3tandard 0101 102 3000 U103 5PF 2 TSP U104 sa 105 Mz z REHRARUL T 0 203 Dual Cutters gt Adapters gt 2 3 4 6 8 9 1 Copyright Silca 2008 39 Unocode 399 EVO 5 8 1 Fig 24 5 Press 1 to access the list of clamps Use the up down arrow keys to select clamp 3 V100 then press ENTER The display will show Some manual adjustments can be made from this screen ATTENTION adjustments are made only if necessary and only after automatic gauging Press START to proceed with automatic gauging the display will show ATTENTION before gauging carefully read the operating flow below Press ENTER the displa
18. 000000 SENSORE SENSOR SENSEUR SENSOR ACHSE B Copyright Silca 2008 Appendix V Operating manual English INAUX 3 26 14 1 25 INAUX 2 24 323 222 OUT 1 21 0 20 0 19 GND 18 GND 17 GND 16 15 IN 8 14 OUTAUX 1 13 24 12 24V 11 24 10 24V 9 IN78 IN 6 7 IN5 6 IN45 IN3 4 IN23 IN12 IN0 1 13 13 1 25 INAUX 2 12 24 11 OUT 23 10 0 22 GND 9 GND 4 21GND 8 GND 20 IN 8 7 OUTAUX 1 19 24V 6 24V 18 24V 5 24V 17 IN 7 4 N6 16 IN 5 3 IN4 15 IN 3 2 IN2 14 IN 1 1 INO 1 14 SIGS e UNOCODE 399 EVO SCHEDA RS232 USB CARD RS232 USB FICHE RS232 USB FICHA RS232 USB KARTE RS232 USB ALIMENTATORE AUTOMATICO AUTOMATIC FEEDER ALIMENTATEUR AUTOMATIQUE ALIMENTADOR AUTOMATICO AUTOMATISCHE ZUFUHRER e 9696962 e Appendix VI Copyright Silca 2008 Operating manual English J5 GN J14 GN 2 20 ENA CHARGE 2 A eee ase
19. 19 hundredths of a millimetre e Foran X value above 400 loosen the grub screw P1 and use a hex wrench to loosen the screw 2 ATTENTION quarter turn of the screw P2 corresponds to a movement of approximately 19 hundredths of a millimetre Fig 27 The Y measurement read should be the same as the theoretical one value 500 in brackets If not proceed as follows e Fora Y value lower than 500 loosen the grub screw P3 and use a hex wrench to tighten the screw P4 ATTENTION a quarter turn of the screw P4 corresponds to a movement of approximately 19 hundredths of a millimetre e Fora Y value above 500 loosen grub screw and use a hex wrench to loosen the screw P4 ATTENTION a quarter turn of the screw P4 corresponds to a movement of approximately 19 hundredths of a millimetre Fig 28 Tighten the grub screw lower the safety shield and press START repeat the operation until the right values of X and Y are set When the X and Y values are the same as the theoretical ones in brackets or with errors between 0 03mm press STOP 42 Copyright Silca 2008 Operating manual English Unocode 399 EVO The display will show Press ENTER to confirm the gauging values just read Press STOP to go back to the previous step without confirming the gauging values Confirm exiting the gauging procedure 5 Tes EHTER
20. 3 3 Standards European Union DIRECTIVE 2006 95 CE Low Voltage 1 08 and with EN 60950 1 ENO0825 Standards General Manager Basic Production Center SILCA S p A Tel 39 0438 9136 Fax 39 0438 913800 www silca it info silca it Via Podgora 20 2 1 Reg Impr 032867 30266 REA TV 258111 31029 Vittorio Veneto TV Italy Cap Soc 10 000 000 i v Export TV 038851 Societ soggetta a direzione e coordinamento di Kaba Holding AG con seda in R mlang Svizzera A Member of the Kaba Group Hofwisenstrasse 24 ai sensi e per gli effetti degli articoli 2497 2497sexies del Codice Civile
21. 399 EVO PROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR UNOCODE 399 EVO is entirely built in compliance to the Machine Directives The operations for which it has been designed are easily carried out with no risk to the operator The adoption of general safety precautions and observation of the instructions provided by the manufacturer in this manual eliminate all human error unless deliberate UNOCODE 399 EVO is designed with features which make it completely safe e Power supply UNOCODE 399 EVO is supplied with electricity by means of a grounded plug and differential switch e Pneumatic power With compressed air e Start up The machine is turned on by means of a master switch that is located on the s lower left back side e Maintenance The operations to regulate service repair and clean the machine are structured in the simplest and safest way possible Parts that the operator can dismount cannot be incorrectly replaced therefore avoiding any risks 2 Copyright Silca 2008 Operating manual English Unocode 399 EVO e Machine identification The machine is provided with an identification label which includes the 5 serial number fig 2 SILCA SPA VIA PODGORA 20 manufacturer s TREVISO ITALY d Tel 0438 9136 address Fax 0438 913800 e mail infognsilca it TIPO type of machine N MATRICOLA serial working SERIAL No voltage g absorbed current CE mark year of working
22. ATTENTION whena card is deleted the number of that card cannot be reused Copying a card created by Code Maker This function is used to speed up the creation of a new card Select the card to be copied and press F4 the display will show a message asking whether to proceed CARD I 1 Hr Conf irm operation Press ENTER to proceed A screen appears No STOP Ves ENTER showing the card to complete with a description and adjustment if necessary of any key and or cutting parameters see paragraph Creating a card with Code Maker 38 Copyright Silca 2008 Operating manual English Unocode 399 EVO 58 GAUGING The following components the machine have a specific self setting procedure with the use of regulating templates chap 1 5 Accessories provided page 8 CLAMPS CUTTERS ADAPTERS provided as optionals do not require calibrating However if necessary adjustments can be made to the cutting data according to the procedures described in chap 5 4 Copy with adjustments page 20 In the circumstances listed below see events it may be necessary to re set one or all of the clamps and or cutters that the user has in possession This operation is semi automatic and requires close attention to the instructions listed below Replacement ofphotecells Electronic boardreplacement ______ w Y Replacement ofthe Optical Reader unit ___
23. absorbed manufacture frequenc power Fig 2 see chap 8 DISPOSING OF MACHINE page 73 Copyright Silca 2008 Unocode 399 EVO Operating manual English MACHINE DESCRIPTION UNOCODE 399 EVO is an electronic machine operating on two axes 3rd axis optional with controlled movement Accurately studied it adds a high degree of cutting precision to operating speed and ease of use UNOCODE can be used in 3 different ways e entering the key code directly by means of the machine keyboard e reading the key with a laser reader and reproducing it e linking to PC and Silca software Fig 3 1 1 MAIN CHARACTERISTICS e Movements Movement of the two axes X Y operates on ball screws activated by step motors on rectified roller guides e Clamp Standard four sided clamp specially designed to grip most flat keys e Working tool Consists of a cutter in hard metal carbide that is easily replaced Suitable to the type of work and speed rotation needed Display Placed on the front of the machine lts technical features and positioning make it highly practical in use e Laser reader Designed to read cuts on keys to be reproduced 4 Copyright Silca 2008 Operating manual English Unocode 399 EVO 1 2 SAFETY Protective shield The transparent protective shield is designed to cover the working parts as completely as possible ensuring operator safety The shield 0 fig 5 6 must be raised in order to
24. ad justments made with ad justements Plain key to the LEFT Fit the key blank into the clamp on the cutter side and secure Lower the safety shield and press START to proceed with cutting Warning The presence of this symbol indicates that adjustments to the card A have been applied First the display will show Copy with adijustement and then Copy 1 of 1 finished More copies e Press STOP to confirm the end of the operation No STOP Yes ENTER e Press ENTER if you wish to cut other keys 22 Copyright Silca 2008 Operating manual English Unocode 399 EVO 5 5 FROM CUTTING CARD From the initial screen press F2 to use the function One part of the machine s internal memory is used as cutting card archive A cutting card is a database of Spaces Depths and cutting angles for all the keys Silca considers can be taken into consideration SILCA and USER cutting cards can be selected by pressing F1 SILCA cutting cards SILCA cards found in Paper catalogues Electronic catalogue Silca Key Programs Certain parameters on SILCA cards can be edited but the adjustments CANNOT BE SAVED in the machine memory The number of SILCA cards is periodically increased with the Silca Code Program update which can be purchased separately Through the Silca Code Program the user can update the program and data on the machine
25. cutting machine are explained step by step The programs available for Personal Computers connected to the key cutting machine are able to transmit data for cutting reading or decoding keys Programs for Personal Computer eliminate manual procedures of certain functions once the data has been transmitted to the machine it bypasses some of the operating guides screens When the UNOCODE 399 EVO is used with a Personal Computer the operating guide does not change its displays logic with the exception of all the screens that are rendered unnecessary INITIAL OPERATIONS When the key cutting machine has been placed on its workbench and connected to the mains cap 3 3 page 11 proceed as follows 1 make sure that the emergency button is not turned on 2 turn the machine on by means of the main switch that is located on the back of the machine 3 to check or alter the parameters for use of the machine consult the OPTIONS menu chap 5 10 page 53 When the machine is turned on the display shows the following screen UNOCODE 399 Evo Serial 1234567890123 SW Vers lon 0 0 0240 DB Version 00 mmu j n2 07 08 17 27 CodeMaker Besides the first 4 icons relating to the main functions listed on the left the following information appears e Name of the key cutting machine Serial number of the key cutting machine SW version machine program version DB version version of the cutting card Databa
26. fit keys for cutting or carry out other operations Raising of the shield is controlled by a microswitch and disactivates the operating and movement functions including the cutter A special message appears on the display to warn that the shield is not closed To re start the work cycle place the shield in its original position and press START on the machine s keyboard e Emergency stops The red emergency button N fig 5 page 6 placed on the right hand side of the machine is used to stop it immediately in the event of faulty operation or danger for the operator When the cause of the emergency has been eliminated turn the button 45 clockwise to disactivate it Note the operator is responsible for keeping the area around the button clear so that it can be reached as quickly as possible e Laser warning Regulations require that warning labels in the language to be used be attached to the laser reader as shown in fig 4 The adhesives are in the accessories kit provided chap 1 5 page 8 CLASS gc LASER EQUIPMENT LASER OPENING Fig 4 laser warning e Cutter motor protection The cutter motor is protected against overheating by a cut out switch located inside the motor that will automatically stop the motor if it reaches a certain temperature Should the switch activate 1 turn the machine off and disconnect the power supply cable 2 contact Silca s Te
27. machine and all its components are not hazardous USE UNOCODE 399 EVO is designed for cutting keys of ferrous materials brass silver nickel etc must be installed and used according to the instructions indicated by the manufacturer If the key cutting machine is used differently or for purposes different from those described in this manual the customer will forego any rights he may have over Silca S p A Furthermore unforeseen danger to the operator or any third parties may arise from incorrect use of the machine INSTRUCTIONS MANUAL The instructions manual provided with the machine is essential to its proper use and to carry out the necessary maintenance We therefore recommend protecting the manual from damage in a safe sheltered place easily to hand for quick consultation INCORRECT USE Operator negligence resulting in improper use of this machine or failure of the operator to observe the instructions written in this manual The manufacturer may decline all guarantees and responsibilities It is therefore essential to carefully read this operating manual IMPROPER USE OF ELECTRIC CONTACT itis not permitted to cut ultralite anodized aluminium keys plastic keys or any keys with materials that do not have electrical conductivity by means of electric contact cuts cannot be repeated on the same side of the key when electric contact cutting is used FURTHER RISKS No further risks will arise when properly using the UNOCODE
28. machine will stop with ad justements and show the following message on the display In this case lower the gauge and press START to continue When reading is finished to enter the adjustments use the up down arrow keys over the fields Depths and Spaces in which the adjustments are to be made e Press F1 to get positive values Press F2 to get negative values Press F8 to cancel the set adjustments Adjustments possible for Depth 30 to UR ED 30 hundredths of a millimetre One value positive or negative raises or low ers all cuts Adjustments possible for Spaces 30 to 30 hundredths of a millimetre One value positive or negative moves all the cuts from the stop to the right left Copy with ad justements Plain key to the LEFT Cutter uu Jau 0100 Ad justment Depth 00 Spaces 00 STOP position 0 1 Z iff Cutter Jaw uu 100 Ad justment epth 06 paces Warning The presence of this symbol indicates that adjustments to the A have been applied 21 Copyright Silca 2008 Unocode 399 EVO Operating manual English Press ENTER to view the new key with the adjustments made The display will show Aa black outline of the original key key read D a blue outline of the key to be cut with the
29. the UNOCODE 399 EVO has been unpacked place it directly on its workbench this operation should be carried out by at least two people Take care to lift the machine firmly holding the base and no other part ATTENTION never lift the machine by holding the keyboard stand fig 7 INCORRECT CORRECT Copyright Silca 2008 Operating manual English Unocode 399 EVO 3 3 1 3 2 3 3 Fig 8 MACHINE INSTALLATION AND PREPARATION The key cutting machine can be installed by the purchaser and does require any special skills It is supplied ready for use and does not need any special set up However the operator may have to control a few things before operating the machine CHECKING FOR DAMAGE UNOCODE 399 EVO is solid and compact and will not normally damage if transport unpacking and Installation have all been carried out according to the instructions in this manual However it is always advisable to check that the machine has not suffered any damage ENVIRONMENTAL CONDITIONS To ensure that the best use is made of the key cutting machine it is important to place it a well aired area which is not too damp The ideal conditions for the machine are temperature between 10 40 C relative humidity approx 60 POSITIONING AND INSTALLATION 1 Place the machine on a horizontal surface solid enough to support the weight of 38 to work with ease we suggest that the workbench be approximately
30. 5 5 1 SPECIAL CASES Cutting a key with two asymmetrical sides Operational keys use the up down arrow keys to be able to visualize all data Proceed with the cutting process Cuts not allowed Unocode 399 EVO When the machine is used manually with certain data cards it may not be possible to carry out certain entered combinations This happens when the cutting depths are not compatible in the order the user entered the possible cuts Example After entering the cutting combination the Silca software calculates the validity of the data If there is inconsistency when the ENTER key is pressed the following message appears NON FEASIBLE COMBINATION This message is explained below The reason for the conflict between certain cuts is explained simply in the case shown With regard to the cut that originated the message NON FEASIBLE COMBINATION it can be seen that between the two deep cuts 8 and the constant angle 100 the intermediate cut 0 would be removed This happens when the cutting angle N Normal is not made variable by means of the type of cut L Laser The new drawing of the key shows how for the same cutting process 80846 the cutting angles are automatically calculated by the conjunction of the cutting base with a straight line This aspect admissible with certain car keys is more commonly known as the ideal cutting line ATTENTION this example it can be seen that th
31. CODE 399 EVO ELECTRICAL DIAGRAMS J24 J4 J18 420 22 JT 48 J12 00 oooo o o o o o o LI 1 2 dnalviWHOdSNVu L 5 3HOLVINHOJS VH L YOLVILNAA YOAV TIILNAA YNALVILNAA YOLVWIILNAA 3HOLV 315 1401510 51 YIOSSNOd HSNd AONSADYAWA ALNVS1Nd 1 d31 1VHO9S sa HOLIMS SHOLLNYYALNI VY d ZHOS A0E Appendix Ill Copyright Silca 2008 Operating manual English UNOCODE 399 EVO E oc zo lt T OCN E oc 5 EIE tc Emad lt 7 W DDW 0 10 lt xx O lt O rr u lt LL LL EFBSEEG wW O ce 20 Z 2 0 C250 E OF u OO CC C C C 5 5 5 5 OQ O O O gt 85 17 1 ROSSO RED ROUGE 3 NE ROJO A ROT 5 RO WHITE B BLANC WEISS ARANCIO ORANGE ORANGE ANARANJADO ORANGE NERO BLACK NOIR NEGRO 7 MX SCHWARZ J MARRONE BROWN Co 1 MARHON 3 24V BRAUN INSX AZZURRO GND 412v
32. M Turn the machine off The electronic control board has exceeded the maximum permitted temperature Check the cooling fan SEE chap 7 1 Trouble shooting page 60 ALARM 3 POWER ALARM Check fuse 4 Indicates that the fuse has blown due to a short circuit in an inlet or outlet see chap 7 1 Trouble shooting page 60 ALARM 4 DIGITAL OUTLET PROTECTION ALARM Turn the machine off Indicates a short circuit in port P IN OUT see chap 7 1 Trouble shooting page 60 ALARM 5 CUTTER MOTOR ALARM Check fuse 1 Indicates that the fuse has probably blown see chap 7 1 Trouble shooting page 60 ALARM 6 CUTTER MOTOR Fault on motor circuit Indicates a fault on the electronic control board 58 Copyright Silca 2008 Operating manual English Unocode 399 EVO 6 CLEANING keep the operational parts of the machine as clean as possible by brushing away the chippings in areas where they accumulate during cutting operations under no circumstances must compressed air be used to clear the work zone of chippings as this will blow them onto the moving parts Never use oil based products or solvents to clean painted surfaces jaws electric or electronic connections display and or safety screens Do not use alcohol to clean plexiglass carters and display Copyright Silca 2008 59 Unocode 399 Operating manual English 7 MAINTENANCE ATTENTION for repairs or replacement of par
33. MPLIANCE Operating manual English Unocode 399 EVO Fig 1 REFERENCE GUIDE This manual has been produced to serve as a guide for users of the UNOCODE 399 EVO electronic key cutting machine Read it carefully it is essential if you wish to operate your machine safely and efficiently CONSULTATION The contents of the manual are divided into sections relating to e Machine description Chapter 1 Transport and installation Chapters 2 3 e Regulation and use Chaptlers a 4 5 6 Maintenance 2 7 8 9 TECHNICAL TERMS Common technical terms are used in this manual To assist those with little experience of keys key cutting below is an illustration of the terms most frequently used Head Rim Stop Stem Tip Back Cuts Co N N 7 S S S Copyright Silca 2008 1 Unocode 399 EVO Operating manual English GENERAL UNOCODE 399 EVO has been designed in compliance to the European Community normative CE From the design stage risks for the operator have been eliminated in all areas transport regulation cutting and maintenance Further risks have been eliminated by means of protective devices The materials used to manufacture this
34. P 5 E I i q Copyright Silca 2008 71 Unocode 399 EVO Operating manual English 7 14 WIN TRANSFER PROGRAM FOR LOADING UPDATING THE INTERNAL MACHINE PROGRAM The machine is supplied with an internal program already loaded and tested in our workshops The user therefore does not need to carry out any operations Only in the situations described below can the WIN TRANSFER program be used to re start the machine The following is a list of situations where the use of the WIN TRANSFER program is required e Replacement of the electronic board see chap 7 6 page 65 or loss of the internal machine program 1 replace the board with a new one if necessary 2 install on your personal computer the latest version received of the WinTransfer program 3 read the serial number on the data plate on the back of the machine cap 5 10 page 53 and enter on the machine 4 gauge the machine according to the instructions in the manual as follows gauge as explained in chapter 5 9 8 MACHINE ZERO POINTS and chap 5 8 1 Calibrate JAWS in the user s manual first gauge the V100 clamp chap 5 8 1 page 40 then the R100 clamp continue with the gauging of remaining jaws used At this point the machine is set up and ready for operation e SILCA update for the program or machine data 1 Install the WinTransfer Program update on your personal computer following the instructions in the pr
35. RIGINAL fp pvo q G ponit D etl saa 19 5 4 COPY WITH ADJUSTMENTS resto atii cts 20 5 5 COPY FROM CUTTING CARD P ERU e E VER Rc i 23 5 5 SREGIAL CASES close e 29 5 5 2 LIMITED ACCESS DATA PROTECTED SYSTEMS 31 5 6 03e N29 JE 33 5 7 COopE MAKER ENTRETIEN RITE 36 5 8 39 581 JAWO u qu ci ev Eee Cup oc mda 40 582 CALIBRATE CUTTERS 2 44 5 6 9 44 5 9 LO LR E CE ES 45 591 OPTIC READER TEST i 45 592 MOTOR IESISu 45 593 DIGITAL INEETS TES T Pu Eu 45 594 DIGTACOUTLETS TESIS aa 46 5 95 KEYPAD 46 DOPYTE SD 46 KOZ SERIAL 47 5 98 MACHINE ZERO POINTS au 47 5 9 9 PHOTOCELLS AND SENSORS REGULATION 50 510 OPTIONS a 53 SENE ENABUNG E 55 MESSAGES aeniea 56 5 12 1 ATTENTION MESSAGES sestertia inert i rudem ode ions 56 5 12 2 ERROR MESSAGES ichs eere SAI AT De Q Ou Qi a u u
36. a card is used or not saved so that access is limited only to the person in possession of the password 32 Copyright Silca 2008 Operating manual English 5 6 Unocode 399 EVO PC QUEUE USE OF THE MACHINE WITH A PERSONAL COMPUTER Taken for granted that the user is in possession of some Silca software the following are the possibilities available The Silca Code Program makes it possible to carry out searches by code for cutting data and to store the information in a special work queue or This is a special function which has been created to help those users who wish to work with a number of simultaneous searches After having carried out a code search the information is simply filed in the special work queue then everything is transferred to the UNOCODE 399 EVO The information transmitted by the Personal Computer cannot be altered manually Each line transmitted corresponds to a stage in the cutting process for one or more keys As described above for each cutting process transmitted the number of pieces to be cut 15 set a sign shows when the cycle is finished The sign warns the operator that the last cutting operation has been carried out Should a work queue be interrupted turn off the UNOCODE 399 EVO When the machine is turned on again and the PC queue is called up the list reappears starting from the first line From the initial screen press F3 to enable the function PC queu
37. ace During the reading or decoding cycle the machine s optical reader verified that the key gauge had been lowered ERROR 3 Exceeded setting tolerance limit oee operating manual The automatic setting revealed a variation that exceeded the permitted nominal figure setting reference Carefully repeat the setting procedure ERROR 4 No template contact made oee operating manual e During the setting of the machine s zero points there is a contact failure between the two templates see chap 5 9 8 page 47 Copyright Silca 2008 57 Unocode 399 EVO Operating manual English ERROR 5 Key cannot be copied This message indicates that during the reading cycle an anomalous form has been revealed that cannot be reproduced with the cutters provided ERROR 6 Machine ID not defined See operating manual The Machine ID has not been set In such cases access cannot be gained to Protected Systems until the Machine ID is set Select menu 5 11 ENABLING and check that the Machine ID is different from 0 To set Machine ID ask for a Software update valid for your machine and install with the SILCA WinTransfer Program or SILCA Code Program 5 12 3 ALARM MESSAGES ALARM 1 OPTICAL READER ERROR See operating manual This message indicates that there is a fault in the optical reader or that something is obstructing its laser beam before starting the reading or decoding cycle ALARM 2 TEMPERATURE ALAR
38. act with the safety microswitch fig 39 b the F1 fuse on the electronic control board is faulty motor wire not properly attached to the connector d defective electronic control board e motor cut off WARNING this may derive from inappropriate or heavy use of the key cutting machine or a fault with the motor itself DO NOT USE THE MACHINE and call Technical Silca Dept to determing the cause of activation of the cut off X Y and B axes motors None of the motors fuse F2 on the electronic control board faulty working a b the wiring between the transformer and electronic control board is loose or the connector is not seeded properly a Only one motor is the connection wires between the motor and the electronic control not working board are loose or the connector is not seeded properly b defective electronic control board Protective shield is a the closed protective shield is not making proper contact with the microswitch 03 fig 39 closed but the display c defective electronic control board b the F4 fuse on the electronic control board is faulty 11 reads close shield Keyboard not working a the keyboard connector is not properly connected to the interface board fig the wiring between the keyboard display unit and electronic control board is not properly attached to the relative connectors c defective keyboard d defective electronic control board Electric conta
39. ader jaw Fig 26 Lower the safety shield and press START After an intermediate message Reading template measurements the display will show Calibrate Jaus Gauging completed successfully Jaw adjustements detected 001 40 401 Press ENTER to confirm the data v ponr be e Press STOP to exit without confirming Note acceptable value range 40 hundredths of a millimetre Press ENTER the display will show Calibrate Reader Install the 220 template on Side of reader As the 220 template is already on the reading clamp just press START Calibrate Reader Install the 220 temnlate Heading in progress Copyright Silca 2008 41 Unocode 399 EVO Operating manual English After an initial message of Reading the display will show example X POSITION READIN 397 4001 Y POSITION READIN 501 5001 See operating manual Note discrepancies in of 0 03 mm from theoretical measurements can be considered normal Press STOP to confirm gauging without making mechanical regulations The X measurement read should be the same as the theoretical one value 400 in brackets If not raise the safety shield and proceed as follows e Foran X value lower than 400 loosen the grub screw P1 and use a hex wrench to tighten the screw P2 fig 27 ATTENTION a quarter turn of the screw P2 corresponds to a movement of approximately
40. an cloth f the value remains over 90 or lower 50 contact Silca after sales Service MOTOR TESTS Read the instructions on the display carefully and check that the carriage or optional clamp in the case of B for the axis involved moves ATTENTION during this test function all end of run controls are disactivated avoid moving the carriage up against its mechanical stops DIGITAL INLETS TEST Lift and lower the protective shield checking that the machine s display indicates OFF with shield raised to ON with shield lowered Note if the ON OFF transition is not made contact Silca s Technical Assistance Dept Use any metal conductor to contact clamp to cutter checking that the machine s display indi cates OFF to ON Note if the ON OFF transition is not made contact Silca s Technical Assistance Dept Machine maintenance 2 MOTORS 3 DIGITAL INLETS 4 DIGITAL OUTLETS 5 KEYBOARD 6 DISPLAV Y SERIAL PORT S MACHINE 0 POINT Optic Header test Motors Test Digital inlets Test 142 Jaw acknowledgement operational only with electrically connected device Copyright Silca 2008 45 Unocode 399 EVO 5 9 4 5 9 5 5 9 6 This test can carried out only when automatic feeder or other optional component is installed on the machine DIGITAL OUTLETS TESTS Use the up down arrow keys to move onto the required field lower the safety shield and press START will go
41. ard box as a cover The machine is fixed to the base of the pallet with screwed down brackets that hold it firm into place This prevents the machine and its protective shield from any damage The closed packing is held in place by two straps which hold the cardboard box firmly on the pallet Symbols are printed on the outside of the cardboard box to give instructions and warnings for transportation 6 with This side up Use no hooks To prevent any damage to the machine it is advisable to save and use the brackets provided for future transportation Copyright Silca 2008 9 Unocode 399 Operating manual English 2 2 2 3 Fig 7 UNPACKING To remove the machine from the packing box 1 cutthe straps with scissors and remove 2 raise the top part of the cardboard box loosen the screws both on the front and back brackets that hold the machine to the pallet use the special spanner provided in the tool kit to loosen the nuts on the machine s feet 5 remove the metal brackets and re tighten the nuts on the feet check the contents in the box that should comprise with the following 1 UNOCODE 399 EVO key cutting machine 1 set of documents including an operating manual a spare parts list and a guarantee 1 power supply cable 1 tool kit Note we strongly recommend you keep the packing intact for future transportation MACHINE HANDLING When
42. ation The entered cuts cannot be carried out see chap 5 5 1 page 29 ATTENTION Install cutter 001 This message appears when the cutter must changed with that is compatible to the type of cuts required for the entered data card number Clamp not available This clamp is not available in the machine s data base Cutter not available This cutter is not available in the machine s data base Adaptor not available This adapter is not available in the machine s data base Type of cut not available The entered data card number requires a type of cut that is not available in the machine s data base 56 Copyright Silca 2008 Operating manual English Unocode 399 EVO MIN Parameter of DISTANCE FROM STOP Is incompatible with selected card The minimum distance from the key stop position overlaps the first cut on the key 5 10 page 53 ATTENTION Depth limit exceeded e During the cutting cycle one or more depth exceeded the maximum limit These depths are automatically aligned to the maximum permitted depth Non feasible function e Indicates that the entered function is not yet available 5 12 2 ERROR MESSAGES ERROR 1 Key not properly installed This message appears when the cutter is unable to identify the keys measurements when cutting by means of electric contact ERROR 2 key gauge out of pl
43. chnical Assistance Dept Copyright Silca 2008 5 Unocode 399 EVO Operating manual English 1 3 MAIN WORKING PARTS Fig 5 master switch B keyboard display D clamp cutter side D1 clamp optical reader E clamp knob E1 optical reader clamp knob F key gauge cutter side F1 key gauge optical reader side H cutter cutter shield L optical reader N emergency button O 3rd axis P IN OUT port Q serial port Q1 USB port R Y axis connector S X axis carriage T Y axis carriage U protective shield U2 vacuum systems connector V swarf tray 6 Copyright Silca 2008 Operating manual English Unocode 399 EVO 1 4 TECHNICAL DATA Electricity supply 230V 50Hz Maximum absorbed power 230V 2 Amp 250 Watt cutter motor single phase and speed cutter hard metal Tool speed 50Hz 2370 10 Movements on 2 axes with ball screws activated by step motors on rectified roller guides Possibility to add a 3rd axis to activate the optional tilting and rotating clamps Clamp universal 4 sided clamp to grip flat car and cruciform keys Runs X axis 57 mm Y axis 32 mm Dimensions width 450 mm depth 600 mm height 440 mm with raised shield 680 mm Mass Kg 38 Noise level sound pressure Lp A 80 dB A cutting iron keys 77 dB A cutting brass keys Copyright Silca 2008 7 Unocode 399 EVO Operating man
44. ct not a wiring between the J14 connector on the electronic control board and cutter shaft is loose or working during disconnected calibrating or cutting b wiring inside the Y axis carriage is not seeded properly or disconnected defective electronic control board d wear on the brushes 7 12 page 71 60 Copyright Silca 2008 Operating manual English FAULT Optical reader not working Key cutting machine fails to communicate with computer The display shows the message TEMPERATURE ALARM turn the machine off The display shows the message POWER ALARM check fuse F4 The display shows the message DIGITAL OUTLET PROTECTION ALARM turn the machine off The display shows the message CUTTER MOTOR ALARM check fuse Unocode 399 EVO PROBABLE CAUSE a glass lent on the optical reader is dirty b wiring between optical reader and the electronic control board is not seeded properly C defective optical reader d defective electronic control board a wiring between 9 pin serial port and electronic circuit board not seeded properly or discon nected b serial cable between key cutting machine and computer is faulty C computer serial port is not functional d defective electronic control board check that the fan on the back of the key cutting machine is working Not working a fan faulty b electronic control board faulty electronic control board faulty a
45. e angle is less than 45 This could cause serious problems with a lock making it difficult or impossible to place the key into the cylinder or remove it om Silca or User data card Enter number V vison Control of the combinations in the Options menu can in any case be disabled JEEP Ca P P zl TET D 1748 a Fig 22 Fig 23 Copyright Silca 2008 29 Unocode 399 EVO Operating manual English Changing the Types of Cut All the data cards provided by Silca have the type of cut pre set according to the original parameters The types of cut possible with UNOCODE 399 EVO are Normal Flat Laser and Vertical EXAMPLE OF HOW TO CHANGE THE TYPE OF CUT Press F1 key 2311321 Cutter Side 1 17 1 Pieces Current cut type Cut type set by Silca Current cut type as original Alternative cut types Feasible and selectable options for the selected card All the technical data regarding the types of cuts stored in the machine s memory can be changed according to the user s requirements ATTENTION for certain cutting methods the standard cutter U01W must be replaced with a specific cutter y NORMAL For conventional car and door keys y A 7 FLAT Mainly used for car keys where the cut edges are ro
46. e The data received from the PC is presented as a list No of jobs received Indirect cutting code Silca cutting card No Queue from PC y dee 1 1 56711 No of pieces to be cut 2 2 567 11 ABI 3 3 56711 4 4 56711 5 5 56711 can select the job to be done and confirm with the ENTER key By means of the arrow keys up and down the user The sign indicates that the set key has been cut ge The sign indicates that the set key has been cut yet cardnr pieces Data for the job received from the PC program CANNOT be edited manually except for Electrical contact and Key blank measurements For example the following will appear on the display 1 2 uingp x EXT TAS TA m m Side Fins 10 2342112422 1234 Piecez 1 1 Press F1 to see the cutting parameters the in question Copyright Silca 2008 33 Unocode 399 EVO Operating manual English m Copu Manual corrections Press F2 to view any manual adjustments set up by the PC program Press ENTER to continue the display will show Copy by card vioo e Press F2 to enable or disable the electrical contact function for reading the key blank measurements 1 red X
47. e dovetail guide pushing it all the way in then secure it by tightening the grub screw D2 These instructions refer exclusively to the standard clamp V100 For the use of optional clamps please refer to the instructions provided along with them CUTTER The majority of keys utilize the standard cutter for code cutting Only in certain cases some special keys with particular type cuts require different cutters To change the cutter see chapter 4 5 CHANGING THE CUTTER 1 raise the protective shield 2 remove the cutter protective shield by loosening the screw i2 3 slide the cutter release rod X into the hole located on the left side of the machines cutter shaft chassis fig 18 4 loosen the cutter locking nut turning it clockwise with the19 mm socket wrench X1 provided with the machine ATTENTION thread is left handed 5 replace the cutter then tighten the nut turning it counter clockwise and remove the rod from its hole 6 place the cutters protective shield i back into position securing it with the screw 12 ATTENTION when replacing a worn cutter with a new one or with a re sharpened cutter consult chap 5 8 GAUGING page 39 Copyright Silca 2008 Operating manual English Unocode 399 EVO 5 5 1 Fig 19 OPERATING GUIDE Introduction The Operating Guide below explains how to use the UNOCODE 399 EVO without a Personal Computer All operations to manually use the key
48. e fuses proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 use aflat screwdriver to open the flap covering the Socket remove and check the fuses replacing them if necessary Fig 43 4fuses F1 F2 FA F1 10 Amps delayed protects the cutter motor and its electronic controls 230V a c F2 6 3 Amps delayed protects the step motors and their electronic controls 32V d c F3 4 Amps delayed protects the logic control circuits on the microprocessor board 45V d c F4 2 Amps delayed protects the digital output circuits for the low voltage controls and the sensor inlets 24 d c Situated on the electronic circuit board inside the base of the machine fig 44 protecting the board from short circuits To check and or replace the fuses proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 remove the bottom panel cap 7 9 page 67 3 check and if necessary replace the fuses in the way described below to remove the fuse press the fuse cap with your fingers and turn it counter clockwise To fit the new fuse carefully position the fuse back into place then gently press the fuse cap downwards turning it clock wise F1 o a a d Fig 44
49. e operations described above backwards ya 66 Copyright Silca 2008 Operating manual English Unocode 399 EVO 7 8 ACCESS TO BACK COMPARTMENT To gain access to the back compartment proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 remove the vacuum system s connector U2 fig 50 3 unscrew the 6 M1 screws that secure the back panel fig 50 thus removing it Fig 50 7 9 ACCESS TO BOTTOM COMPARTMENT To gain access to the bottom compartment proceed as follows 1 turn the machine off and unplug it from its power supply cable remove the vacuum system s connector U2 fig 50 3 turn the machine on its back side remove the machine s bottom panel by unscrewing the 8 11 screws Copyright Silca 2008 67 Unocode 399 Operating manual English 7 10 SENSOR REPLACEMENT X AXIS SENSOR REPLACEMENT turn the machine off and unplug it from its power supply cable remove the bottom panel chap 7 9 Access to bottom compartment disconnect the X axis sensor s connector from the electronic circuit board fig 52 4 loosen the L3 nut Unscrew the sensor from the plate and remove fig 53 remove the front cover the X axis lower carriage by unscrewing the 84 screws fig 54 fit the new sensor in position tightening it until it almost touches the L2 screw fig 53 thus securing i
50. ect the J1 Y axis cable back on the carriage 0 1 70 Copyright Silca 2008 Operating manual English Unocode 399 EVO 7 12 BRUSH REPLACEMENT 1 open the rear compartment cap 7 8 page 67 2 unscrew the two brush caps M4 fig 60 remove and fit two new brushes 3 replace the two caps M4 4 close the rear compartment 5 carry out Test 7 to check proper operation cap 5 9 page 45 Fig 60 7 13 BATTERY REPLACEMENT Replacing the battery is a simple operation but must be carried out with care 1 Disconnect the power lead from the key cutting machine 2 Gain access to the bottom compartment 3 Use pliers with insulated tips to grip the battery and pull it out taking care to push towards the pressure tab to remove from its shaped housing 4 Use the pliers with insulated tips to introduce the new battery inclining it and pushing against the tab to help it enter the shaped housing 5 Close up the machine and connect to the mains 6 Reconfigure the date and time on the machine chap 5 10 page 53 insulated points with adhesive tape ty J LE pa Wu abla 4 E v Ton RTI Tita a AU T M eke oen Fu ms a oi Y J 7 Tam 4 z j PE r STE
51. el plating Copy by card F3 Qu Cuts 2311321 2311321 al Cutter Cutter uu Side 1 side 1 F4 Pieces i1 18 Pieces 18 Press F2 to enable disable the electrical contact function to read the key blank measurements The symbol in the clamp field means that the key will be cut reading the key blank measurements by electrical contact A red X on the electrical contact icon means that it has been disabled Note some cutting cards do not include electrical contact In such cases the software does not allow editing IMPROPER USE OF ELECTRIC CONTACT It is not permitted to cut ultralite anodized aluminium keys plastic keys or any keys with materials that do not have electrical conductivity by means of electric contact ATTENTION for these types of materials insert standard cutting Cuts cannot be repeated on the same side of the key when electric contact cutting is used All data cards provided by Silca are in the machine s memory The cards are enabled or disabled for code cutting by electric contact at Silca s discretion Copyright Silca 2008 15 Unocode 399 EVO Operating manual English 4 3 4 4 4 5 Fig 18 FITTING THE CLAMP TO THE MACHINE To remove the clamp unit loosen the grub screw D2 fig 17 and slide the clamp out of the dovetail guide To install the clamp unit on the machine Slide the clamp into th
52. from OFF to ON Inthe case of the cutter the motor will also start Inthe case of the cutting side or reading lamp the in question will illuminate momentarily Note if this is not so contact Silca s Technical Assistance Dept This test Exit can be carried out only when an automatic feeder or other optional component is installed on the machine KEYPAD TEST Press all keys except STOP one at time and verify that for every key pressed the display shows the same key circled Press STOP at the end of the operation to quit the test Note if this is not so contact Silca s Technical Assistance Dept DISPLAY TEST Press ENTER repeatedly to verify changes in the background colour Note if no changes are noticed contact Silca s technical assistance department Press STOP to exit Test Operating manual English Digital inlets Test 272 Digital outlets Test Keypad Test Display Test Press ENTER to change background Press STOP to exit test 46 Copyright Silca 2008 Operating manual English SERIAL PORT Check that the machine s display indicates OFF Fit the special Z4 serial test connector accessories provided to the machine s serial port Press START and check that the machine s display indicates OFF to ON Note 5 9 7 if the ON OFF transition is not made contact Silca s Technical Assistance Dept 5 9 8 MACHINE ZERO POINTS Unocode 399 EVO
53. ge and press ENTER to continue display shows Machine gauging Move axis up until contact is made 5 ti 1 Read the instructions on the display move the _________ carriages manually so that 220 template is taken into contact with the Z1 template fig 30 in the vertical zone after the stop up against the front and up against the stem Fig 30 When the given position is reached lower the safety wawa shield and press START First the display will show Positioning Place the And then 2 ON TZY ON See operating manual 48 Copyright Silca 2008 Operating manual English Press START the display will show Press ENTER to confirm only if the previous parameters were ON Press STOP to cancel the operation and not confirm the adjustments made if there is one value or more on The previous values remain valid already in the machine s memory ATTENTION if the STOP key is pressed the new settings will be lost If so only the previous setting values will remain valid If the templates have not been properly positioned the following ERROR message appears Unocode 399 EVO Machine Zero point gauging Place the sensors ON ICY ON See operating manual Machine gauging Conf irm machines points modif Ihe operation recalibrates all jaws Machine Zevra point gauging contact
54. he back panel cap 7 8 Access to back compartment unscrew the 2 G screws that secure the photocell card and remove disconnect the G5 photocell cable fig 58 connect the photocell cable to the new photocell card replace the photocell in position securing it with the G screws remount the back panel plug the machine back in and turn it on proceed with machine settings chap 5 9 8 MACHINE ZERO POINTS page 47 X axis photocell 9 2 p REPLACING THE Y AXIS PHOTOCELL 1 turn the machine off and unplug it from its power supply cable 2 disconnect the J1 Y axis cable from the carriage fig 59 3 remove the Y axis carriage cover by unscrewing the 3 B5 locking screws and pull the cover in the direction shown in fig 59 disconnect the J2 photocell cable and J sensor cable fig 59 unscrew the 2 K screws that hold the photocell card and remove it from the carriage place the new photocell card in the carriage and tighten the 2 K supporting screws reconnect both the photocell and sensor cables 8 remount the Y axis protective cover conn
55. he cursor Del Once the values have been entered press F1 to continue The display will show Step 2 J Data card 2 Step 274 i Description This display screen can be used to edit Type of cut see chap 5 5 1 2 1 Cutting Process N Normal R e Cutter set automatically in relation to the type O UG1W of cut 80 Angle can set for types of cut different from F3 ey E H 7 y Note press 21 go back to the previous screen When is complete press F1 to continue 36 Copyright Silca 2008 Operating manual English Unocode 399 EVO Step 3 Enter the depth symbols numbers or letters and associate them to the required cutting depth Press ENTER to confirm the value and go from J Data 2 Step 374 Description one field to another All measurements are expressed in hundredths of a millimetre inches according to the settings in the machine Options cap 5 10 page 53 Note press F2 to go back to the previous screen When editing is complete press F1 to continue number of depths depths entered symbols associated with depths Step 4 Enter the cutting space values from the key stop to the centre of the first cut then from the centre of the first cut to the centre of the second cut and so on The cut bases can vary from 0 to 200 which is
56. made operating manual If one or both the photocells or one or both the sensors are OFF repeat the operation following the procedure described in chap 5 9 9 page 50 Copyright Silca 2008 49 Unocode 399 Operating manual English 5 949 PHOTOCELLS AND SENSORS REGULATION PRELIMINARY OPERATIONS turn the machine off and unplug it from its power supply cable 2 remove the back panel 7 8 3 loosen the G1 and G2 grub screws that secure the X axis photocell disk fig 31 4 remove the bottom panel chap 7 9 5 disconnect the 1 Y axis cable from the carriage fig 32 7 unscrew the 3 85 fixing screws and remove the axis protective cover by pulling it in the direction shown in fig 33 8 plug the Y axis J1 cable 9 turn the machine on and carry on with the procedures described on page 51 X axis photocell disk X axis photocell 7 e 9 X axis i o a photocell disk E H A X axis f photocell card Y axis photocell disk Y axis sensor Y axis photocell the machine will take the X and Y axes to a predefined position the operator must manually rotate the X and Y photocell disks up until the cut the disks face the photocells card 50 Copyright Silca 2008 Operating manual English Unocode 399 EVO Y axis
57. n copying with the optical reader the key can be fitted to any side A B D of the clamp For keys to be cut by code the side of the clamp on which to place the key is shown on the machines display For keys to be copied with the D side optical reader the side of the clamp to be used is at the discretion of the operator To fit keys with tip stops on the optic reader clamp fit the bar provided into the special grooves fig 12 Fig 11 A side C side FIRER B side Fig 12 key stops Copyright Silca 2008 13 Unocode 399 Operating manual English ATTENTION the knobs are gauged so that they do not exert too much pressure for closing if pressure is too high they only idle which would damage the key and the parts of the clamp including the knob To turn the clamps With loosened handle E a light rotation of the clamp is sufficient gripping by the 2 jaws to turn it to the required side Alignment is automatic and guaranteed by the mobile pressure device D5 fig 13 Fig 13 Note before starting to cut a key the V100 clamp gauge goes automatically to the idle position so there is no need to lower it but the R100 clamp gauge must be lowered manually USING THE PINS Copying with the optical reader For keys with narrow stems the pins must be placed between the bottom of the clamp and the back of the key so that the key protrudes sufficiently out of the clamp and theref
58. ns below Read the instructions carefully before proceeding with replacement Work in an environment with a temperature of 10 to 40 C and relative humidity of approximately 60 The workbench must be clean free of foreign bodies and covered in shockproof material Do not use compressed air Do not work with wet or greasy hands Ensure there are no static charges 7 3 CUTTER REPLACEMENT turn the machine off and unplug it remove the cutter protective shield i by loosening the screw i2 slide the cutter release rod X into the hole located on the left side of the machines cutter shaft chassis fig 40 loosen the cutter locking nut turning it clockwise with the19 mm socket wrench X1 provided with the machine ATTENTION the thread is left handed reversed 5 6 replace the cutter then tighten the nut turning it counter clockwise and remove the rod from its hole place the cutters protective shield i back into position securing it with the screw 12 Fig 40 ATTENTION when replacing a worn cutter with a new one or with a re sharpened cutter consult 5 8 GAUGING 62 Copyright Silca 2008 Operating manual English Unocode 399 EVO 7 4 Fig 41 Fig 42 BELT REPLACEMENT AND TENSION ADJUSTMENT To replace the belt proceed as follows 1 turn the machine off and unplug it 2 remove the back panel 7 8 page 67 remove the bottom panel 7 9 page 67 loosen the 4
59. ogram 72 Copyright Silca 2008 Operating manual English Unocode 399 EVO 8 DISPOSING OF MACHINE To dispose the machine it must be rendered unusable by carrying out the operations listed below e deactivation of the electricity supply separation of the plastic and metal parts remove the lithium battery from the electronic board ATTENTION the lithium battery must be disposed in the special containers When these operations have been carried out the machine can be disposed of according to the current regulations in the country of use WASTE DISPOSAL CEE standards state special regulations for waste disposal Machine The UNOCODE 399 EVO is made up of recyclable parts Recycling is ecologically recommended Packing The packing in which the machine is transported is made of cardboard and wood therefore can be re used intact or if dismantled used as combustible materials Warning Take great care when dismantling the packing as it contains nails which could cause injuries We recommend to bend the nails downwards into the wood with a hammer or to completely remove the nails disposing them in authorized metal recycling centres The packing is considered solid urban waste and must not be thrown into the environment but placed in special cardboard collection bins Waste deriving from key cutting The waste deriving from key cutting is classified special waste but is still classified as solid urban was
60. ore can be properly read and cut If the key has a narrow stem and is also very thin 2 pins must be used fig 14 Fig 14 If the original key is broken place a suitable sized pin in the groove of the keys stem so that it is properly held in place and therefore can be copied fig 15 Note the diameter of the pin used for the original key must be the same as that of the pin used for the blank key only in this way will the two keys be locked in the same position Attention the pin should be placed vertically Fig 15 14 Copyright Silca 2008 Operating manual English Unocode 399 EVO 4 2 4 2 1 CUTTING BY ELECTRIC CONTACT The UNOCODE 399 EVO key cutting machine is equipped with a low voltage electrical contact device which permits the cutter to individualize the key blank as it approaches the cutter during the cutting phase fig 16 This technical solution permits the operator to secure the key to the more appropriate side of the 4 faced clamp A B C or D therefore improving the grip on the key and eliminating the need of pins and or adaptors With the electrical contact card enabled depth calibration is automatically calculated when the cutter touches the keys profile during the cutting process Electrical contact is guaranteed for keys in steel brass silver nickel Zamak or iron with or without nick
61. ow keys to select the A d an For u adapter to be gauged and press ENTER f B4 Abloy v1 Jaguar B6 5 5 9 ch B8 Helason 5HS2 Porsche CHU45 B10 Bi lock The display will show e Use the right or left arrow keys to change the mu adjustment field X or Y c E im Positive or negative values are obtained by VT Bi Neiman pressing F1 or F2 e Press F3 to cancel the adjustments made Adjustments can be made within a range between 30 and 30 hundredths of a mm 44 Copyright Silca 2008 Operating manual English 5 9 5 9 1 5 9 2 5 9 3 MAINTENANCE Unocode 399 EVO From the initial screen press MENU then F2 to enable the function Use the up down arrow keys to select the option and press ENTER or directly press the key relating to the option number OPTIC READER TEST Lower the safety shield and hold down the START button The status of the optic reader will go from to ON If it goes to OFF it is faulty The comparison levels will indicate values between 140 and 240 to the right and 50 and 90 to the left e f the value to the right is 255 it means the reader is faulty or the light beam is interrupted check that there are no objects in the way of the conical slide If the value to the left is 0 the reader is inactive Contact Silca after sales service e f the value to the left is higher than 90 clean the reader glass slide with a cle
62. photocell e manually turn the Y axis disk fig 33 up until the display s description changes from OFF to ON use the provided allen key to tighten the G3 grub screw X axis photocell manually turn the X axis disk fig 31 up until the display s description changes from OFF to ON e Use the provided allen key to tighten the G1 grub screw fig 31 9 lower the protective shield 10 press START the machine goes on to a new position and 15 ready for regulating the sensors a B Regulating the axis sensor e raise the protective shield use the provided allen key to loosen the C1 grub screw manually rotate the C2 rod in both directions up until the changeover point from OFF to ON is found tighten the C1 grub screw to secure the rod Regulating the X axis sensor e carefully tip the machine over remove the bottom panel unscrewing all 8 securing screws loosen the screw that secures the sensor support plate Manually move the sensor support plate up until the display s description goes from OFF to ON e tighten the screw to secure the plate back into place the machine back on its workbench and lower the protective shield press Copyright Silca 2008 51 Unocode 399 EVO Operating manual English TE Tuy Y axis sensor UG SS
63. s e Cutter to use cannot be edited e Clamp to use cannot be edited Stop position settings go from 0 to 6 other values can be written but will not be confirmed e Pieces 1 1 up to 999 pcs can be set Minimum distance The number shown the machine s display represents the X axis distance between the key blank shoulder and the beginning of the first cut This function is extremely important with keys that require cuts on both sides as it ensures precise positioning on the key 2nd side The set figure is 50 hundredths of a mm which can be varied 0 max 99 hundredths mm ATTENTION settings that are too high may render precise cuts impossible with the following message on the display MIN Parameter of DISTANCE FROM STOP Is incompatible with selected card Note the icon in the lower left corner of the menu can be activated by the F4 key see chap 5 4 with adjustments page 20 Unocode 399 EVO Copy from original Orig key to the RIGHT Plain key to the LEFT STOP position 0 Pieces 1 Set the number of pieces to be cut the type of Stop to use up down arrow keys to move and numerical keys for entry As illustrated in the figure with Stop 0 and pieces 1 fit the key blank into the clamp on the cutter side and the original key into the clamp on the reader side Lower the right hand clamp gauge and press START to begin No
64. s ENTER to continue cutting other keys with the o STOP Yes ENTER same cuts as the key just finished Copyright Silca 2008 35 Unocode 399 EVO Operating manual English 5 7 CODE MAKER The Code Maker function is used to create a new cutting card with user definable cutting parameters From the initial screen press F4 to enable the function The display shows a list of user created cards on a new machine the display is empty 1 CARD 1 The functions included CodeMaker are represented by the 4 icons the left e Create new card press F1 to start Edit a user created card press 22 to start e Delete card created press F3 to start Copy a user created card press to start gt NOTE Creating of new cards is allowed for two key types SINGLE side DOUBLE SYMMETRICAL side Creating a new card with Code Maker Assign a name description to the new card All data except the card number can be edited Step 1 Creating card ue J Data card 2 Step 174 Description Key type Single side 4 Ref erence Head 4 Operational keys in Description field Left and right arrows to move the cursor SHIFT ENTER to insert space blank dimension 600 Electric contact YES 4 Jau U1 Standard 4 CLEAR to delete a character to the left of Side the cursor Backspace Jaw stop SHIFT CLEAR to delete a character to the right of t
65. s not normally allow for key stop rectification However it is possible when necessary to rectify the stop by removing a part of it and arrange cutting according to the new key stop created If the operation is enabled 4 items are required Rectification thickness X thickness of the part to be removed quantified in hundredths of a mm min 0 max 90 Key stop height Y height of the stop read by a gauge on the key quantified in hundredths of a mm E g Y 3 mm 300 hundredths of a mm min 100 max 999 Depth H depth of the part to be removed quantified in hundredths of a mm relating to the key blank measurements 0 max 600 Length L distance in hundredths of a mm of the axis from the cutter relating to X 0 max 4000 Machine options page 4 4 The display shows Clock management Machine options 474 Date and time format Clock management p use the arrow keys rh lh to select the DATE format DD inb Pun YY g MM YY by default or MM DD YY YY MM DD and _ Format time D 24 4 TIME format 0 24 default or am pm required then press ENTER to confirm Setup date amp time Date 03707 08 CDMY Setup date and time Time 11 24 20 use the up down arrow keys to enter the field be edited and use the arrow keys rh Ih to go to the item to be edited Edit with the numerical keys and press ENTER to confirm each item Press F4 for overall
66. screws W securing the motor fig 41 5 remove the worn belt from the pulleys fitthe new belt onto the pulleys making sure that the direction of rotation is correct using the provided belt tension plate and the W2 screw adjust the belt s tension by turning the W2 screw 8 tighten the 4 W screws back into place securing the motor 9 remount the back and bottom panel To adjust belt tension proceed as follows 1 turn the machine off and unplug it remove the bottom panel 7 9 page 67 3 loosen the 4 screws W securing the motor fig 41 using the provided belt tension plate and the W2 screw adjust the belt s tension by turning the W2 screw 5 tighten the 4 W screws back into place securing the motor 6 remount the bottom panel Copyright Silca 2008 63 Unocode 399 Operating manual English 7 5 CHECKING AND OR REPLACING FUSES Fuses should be checked with a tester ohmmeter multimeter etc as they may appear to be in good condition even when they are electrically faulty Fuses must always be replaced with the same amperage and type rapid or delayed as indicated in this manual There are 6 fuses in the UNOCODE 399 EVO 2fuses 4 Amps rapid 230V located next to the power socket on the back of the machine next to the main switch fig 43 These fuses protect the machine from power surges and or spikes in the electricity supply To check and or replace th
67. se on board the machine e Date e Time e Flashing word MENU press MENU to view the other main functions Copyright Silca 2008 17 Unocode 399 EVO Operating manual English 5 2 MACHINE KEYBOARD AND FUNCTION BUTTONS Function key Arrow key Fig 20 e The MENU key is used to view the list of main functions The MENU key is always active from any of the windows F1 F2 F3 F4function keys are used only for accessing of the functions icons listed on the side Arrow keys right left up down are used to move the cursor navigation in the various fields on the screen that require the entry of values parameters Main menu functions e Copy from Original Copy card PCqueue e CodeMaker e Gauging e Maintenance e Options Enabling UNOCODE 399 Evo UNOCODE 399 Evo Serial 1234567890123 SW Version 0 060 020 DB Version 00 010 n2 07 08 17 27 Serial 1234567890123 SW Version 0 060 020 DB Version 000 02 97 08 17 28 Press the MENU key repeatedly to view the list of icons relating to the main functions of the machine program 18 Copyright Silca 2008 Operating manual English 5 3 FROM ORIGINAL In the initial screen press F1 to use the function This function is used to make a direct copy from the key without further stages The Copy from Original window shows certain data and icon
68. t with the L3 nut 7 connect the sensor s connector to the electronic circuit board 8 remount the bottom panel and front cover 68 Copyright Silca 2008 Operating manual English Y AXIS SENSOR REPLACEMENT 1 turn the machine off and unplug it from its power m supply cable Unocode 399 EVO 2 raise the protective shield 3 disconnect the J1 Y axis cable from the carriage fig 55 4 remove the Y axis carriage cover by unscrewing the 3 B5 locking screws and pull the cover inthe direction shown in fig 55 5 disconnect the M3 sensor s connector fig 56 6 slightly loosen the M2 grub screw with the provided allen key 7 remove the faulty sensor and replace it with anew one Screw it in until it almost touches underlying rod fig 57 Tighten the M2 grub screw to lock the sensor into place Fig 55 8 connect the M3 5 connector 9 replace the Y axis carriage cover 10 connect the J1 Y axis connecting wire to the carriage Fig 56 SN Y axis sensor Aa T A Ws 2 57 Copyright Silca 2008 69 Unocode 399 Operating manual English 7 11 Fig 58 REPLACEMENT REPLACING THE X AXIS PHOTOCELL 1 turn the machine off and unplug it from its power supply cable remove t
69. te as metal wool Such waste must be disposed of in special collection centres according to the classification assigned to them by the current EEC law The circumstances which transform metal residue from solid urban waste into contaminated or toxic noxious waste are listed in the appendices to the current European Union regulations regarding disposal of such waste INFORMATION FOR USERS as per art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it including all components sub assemblies and consumables that are integrated in the product For information about the collection system for such appliances please contact SILCA S p A or another subject registered in the various National Rolls for other countries in the European Union Household waste or of similar origin can be included in the separate collection system for urban waste On purchasing a new appliance of equivalent type the old one can be consigned to the dealer The dealer will then contact whoever is responsible for collecting the appliance Suitable separate collection of the unused appliance and its dispatch for treatment recovery and environmentally compatible disposal makes it possible to avoid potential negative effects on
70. te after placing the original key in the r h clamp remember to lower the gauge If this is not done when reading starts the machine will stop and show the following message on the display In this case lower the gauge and press START to continue Copy from original Pieces 1 1 Copyright Silca 2008 19 Unocode 399 EVO 5 4 First the display will show and then Press STOP to confirm the end of the operation Press ENTER if you wish to cut other keys COPY WITH ADJUSTMENTS In this mode original key is copied in 3 stages e Reading Setting up of adjustments e Cutting The icon in the lower left corner of the menu can be activated by the F4 key Press F4 again to return to the Copy from Original menu When you click on F4 the screen changes The icon figure of the original key placed in the right hand clamp reader side an empty left hand clamp cutter side A box appears containing adjustments in depth and spaces Press START to start reading Operating manual English Copy from original Copy 1 of 1 finished More copies 5 Tes EHTER from original Orig key to the RIGHT Plain key to the LEFT 20 Copyright Silca 2008 Operating manual English Unocode 399 EVO Note after placing the original key in the r h clamp remember to lower the gauge If this is not done when reading starts the
71. the environment and human health and aids recycling and the recovery of the materials used Unauthorised disposal of the product by users involves the application of the sanctions provided for in received Directives 91 156 CE and 91 689 CE Waste is any substance or object deriving from human activity or natural cycles disposed off or to be disposed off Copyright Silca 2008 73 Unocode 399 EVO Operating manual English 9 9 1 ASSISTANCE Silca provides full service to purchasers of the UNOCODE 399 EVO key cutting machine To ensure complete safety to the operator and machine any job not specified in this manual should only be carried out by the manufacturer or recommended Silca Service Centres On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialized service centres HOW TO REQUEST SERVICE The guarantee attached to the 399 UNOCODE EVO ensures free repairs or replacements of faulty parts within 12 months of the date of purchase All other service calls must be arranged by the customer with Silca or specialized Silca service centres 74 Copyright Silca 2008 Operating manual English UNOCODE 399 EVO Appendix 1 ELECTRICAL DIAGRAMS The following pages contain the electrical diagrams for the UNOCODE 399 EVO key cutting machine descri bed in this manual Copyright Silca 2008 Appendix UNOCODE 399 EVO Operating manual English UNO
72. the height of the operator s hip it is important to leave clearance of at least 30 cm behind the machine and on each side to ensure proper ventilation 2 Ensure that the machines voltage is the same as that of the mains power supply which must be properly earthed and provided with a differential switch 3 Connect the power supply cable to the power supply socket Copyright Silca 2008 11 Unocode 399 Operating manual English 3 4 DESCRIPTION OF WORK STATION The machine needs only one operator who has the following controls at his her disposal fig 5 page 6 master switch placed on the back of the machine key positioning clamp keyboard display button 3 5 GRAPHICS There is a prohibition warning label on the front side of the reader fig 9 This label must never removed Twolaser warning labels must be attached to the optical reader chap 1 2 page 5 LASER OPENING CLASS 1 LASER EQUIPMENT Do not use compressed air for cleaning laser warning labels Fig 9 12 Copyright Silca 2008 Operating manual English Unocode 399 EVO 4 SET UP AND USE OF THE MACHINE 4 1 USE OF THE CLAMP Clamp cutter side Clamp Optic Reader side Fig 10 The four sided clamp ensures excellent grip on the keys placed on their back or profile sides fig 11 e Keys with 1 or 2 cuts to reproduce by code should be fitted mainly on the A and or B side of the clamp Whe
73. ts for maintenance the CE mark is guaranteed only if original spare parts provided by the manufacturer are used Although the UNOCODE 399 EVO key cutting machine does not require special maintenance it is advisable to check and if necessary replace the parts subject to wear and electric electronic parts fuses circuit boards etc in the event of faulty operation ATTENTION for normal servicing of the burnished mechanical parts we recommend using lubricants or protective oil e g WD40 or similar Do not apply to the parts used for electrical contact clamps decoders cutters gauging templates etc Do not contaminate the electronic parts with the oil Replacement is simple and can be carried out by the operator consulting the instructions Before starting any type of maintenance controls or replacements read the instructions below e never carry out maintenance with the machine switched e always remove the main power supply cable e strictly follow all the instructions the manual e use original spare parts see Spare Parts sheet provided 7 1 TROUBLE SHOOTING FAULT PROBABLE CAUSE Machine is on with no check to see if the back fan is working Not working a emergency button activated b general fuses the power socket are faulty Working a fuse F3 on electronic control board is faulty defective display cutter motor not working a the closed protective shield is not making proper cont
74. ual English 1 5 ACCESSORIES PROVIDED UNOCODE 399 EVO comes with a set of accessories for its operation and maintenance tools hex wrenches fuses supplied in a special tool kit comprising tool kit 10 mm spanner D916657ZR Z1 template regulating disk D931090ZR 13 mm spanner Z20 setting template tip stop bar with notch l tip stop bar D912423ZR D916658ZR 2 Amp fuse Z3 template delayed regulating key MA D900754ZR D901185ZR Z4 serial test connector cutter release 4 Amp fuse rod rapid D931082ZR D916568ZR belt tension 10 Amp fuse plate 2 mm allen key delayed D908726ZR D908699ZR 2 5 mm allen key 4 Amp fuse Anti tilting device delayed 9106522 D933777ZR 3 mm allen key 6 3 Amp fuse delayed g 1 7 mm steel C 4 mm allen key D906963ZR 19 mm 3 g 1 2 steel pin socket wrench 5 mm allen key D906935ZR D909281ZR slanted serial cable 9 9 brush 6 mm allen laser D929095ZR key warning labels USB cable es CLASS gt HEM 8 Copyright Silca 2008 Operating manual English Unocode 399 EVO 2 TRANSPORT The key cutting machine is easily transported and is not dangerous to handle The packed machine should be carried by at least two people 2 1 PACKING The packing for UNOCODE 399 EVO is designed to ensure safe transportation and to protect the machine its parts It comprises pallet base b to which the machine is attached and a cardbo
75. unded to facilitate the movement of the blades when the key is put into the lock y L LASER Conjunction of the cutting angles is determined automatically by the machine allowing cuts to be made with variable angles this facilitates the smooth entry of the key into the lock 2 prolonging the working of the key J VERTICAL 9 p Necessary for special keys with small bits Silca art FO19P V FO21P where a special cutter is required When this cutting method is used special angled cutter is ae needed 30 Copyright Silca 2008 Operating manual English Unocode 399 EVO 5 5 2 Changing the cutter For certain cutting methods the standard cutter U01 must be replaced with a specific cutter EXANPLE WITH FO21P key Note replace the cutter according to the instructions in chap 7 3 page 62 Use of Adaptors Some the data cards provided Silca may show new parameter Adapt B which indicates the type of accessory that is needed to cut the key in question fig 21 page 25 See the leaflet included with thee UNOCODE 399 EVO machine LIMITED ACCESS TO DATA PROTECTED SYSTEMS Silca has predisposed limited access to some of the data in the Database in compliance with agreements with some makers Limitations apply to DATA CARD If the key cutting is protected access is denied bu Gain access to protected data in the following way
76. utting Symbols allowed Fig 21 e Press F1 to consult the cutting parameters on the card Key blank measurements Cutting angle Key stop Symbols associated to cutting depths Cutting spaces Measuring unit Base of the cuts Press STOP to exit e Press F2 to set up manual adjustment of cutting depths and spaces Copyright Silca 2008 25 Unocode 399 EVO Operating manual English Manual correct ions Press F1 to set positive values e Press F2 to set negative values e Press F3 to cancel the adjustments made Adjustments possible for depth 30 to 30 hundredths of a mm one value positive or negative raises or low ers all cuts Adjustments possible for spaces 30 to 30 hundredths of a mm one value positive or negative moves all cuts from the stop to the left or right Side 1 008 00 Press STOP to exit Warning The presence of this symbol indicates that adjustments to the card A have been applied Copy by card u Pieces 1 7 1 3 Press ENTER to continue Clamp V100 The special symbol asterisk means that cuts will be made by electric contact therefore it is unnecessary to se lect the clamp side Pos 0 Place the key to be cut into the V100 clamp cutter side using the stop that is shown Cutter U01W cutter to use Pieces Pieces 4 18 enter
77. validation of the Battery status CHARGED edited string The same preset data will also be shown along the bottom 03 077 08 11 24 45 Battery status CHARGED Automatically reads whether the battery is charged or flat The battery is used exclusively for the date function 54 Copyright Silca 2008 Operating manual English Unocode 399 EVO 5 11 ENABLING From the screen press MENU and or to enable the function This display shows all the protected systems enabled and allows them to be protected again if necessary E g Protected cards In this case a single protected card has been previously enabled As explained on the display use the arrow keys up and down to select the enabled protected system Press F1 to make it protected again The display shows a further message requiring confirmation of removal Press STOP to quit the operation without making alterations press F1 to protect the selected card Remove password 5 Yes ENTER the display will show Copyright Silca 2008 55 Unocode 399 EVO Operating manual English 5 12 5 12 1 MESSAGES ATTENTION MESSAGES Data card not compatible with clamp installed The selected data is for a different clamp from the one installed on the machine Install proper clamp Data card not available e The entered data card number is not available in the machine s data base Non feasible combin
78. y pad inversion disabled To digit number 3 press 3 K To digit the letter K press SHIFT 3 K With Key pad inversion enabled To digit number 3 press SHIFT 3 K To digit the letter K press 3 K Cutting control This option is used to enable and disable control of the combinations entered on the cutting card by pressing SHIFT up arrow Default is enabled i e there is constant control that the combination entered is compatible with the cutting path Such control has certain rules that prevent the operator from creating keys which are not guaranteed to work Electrical contact This function is normally enabled Use the arrow keys rh Ih to select enabled or disabled then press ENTER to confirm chap 4 2 page 15 Machine options page 2 4 the display shows Machine data Model machine model Machine options 274 Su F Machine data Model Matricola Serial Ho 34567890123 Keys cut T 10 5 Version 1 720 031 Serial the serial number corresponding to that on the ID plate located on the back of the machine Carriages speed at Keys cut e Fast 4080 18080 58690 cutting completed Cut aug _ 200 700 Read ang 100 350 Operating System Version version of the machine operating system Carriage speed Fast speed the speed at which the carriages approach the cutting zone before cutting is started The set speed is that for ideal conditions
79. y will show Make sure the U01W standard prismatic cutter is installed Press ENTER the display will show Fit the test key blank 23 template into side A of the left hand clamp Stop 0 Ox Lower the safety shield and press START When cut ting is complete the display will show Operating manual English __ Jaus 1 Vi Rotative Jaw U50 Feeder 4 U101 HMedeco n 102 6 U10343 5P 2 TSP 7 M104 fnssa 8 U105 MIUR 9 0 10 UZ03 Euva Dual Calibrate Jaws 100 Calibrate Jaws ATTENTION Before proceeding read carefully the operating manual Calibrate Jaws Install cutter See operating manual Calibrate Jaws Install TEST key blank on Side A key cutter See operating manual 40 Copyright Silca 2008 Operating manual English Unocode 399 EVO Calibrate Jaws test key Z3 template cut and carefully cleaned into side A of the right hand clamp Stop 0 Fit TEST key just cut on Side A of reader to check neasurenents Fig 25 Lower the safety shield and press START When reading is complete the display will show Calibrate Jaus Raise the safety shield remove the 23 template from To compare detected dimensions the right hand clamp and replace with a carefully Fit the 220 ru on Side of cleaned 220 template Stop 0 re

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