vacon 100 user manual
Contents
1. STOP READY Keypad Digital Inputs 1D 404 M3 5 1 2 o Ctrl Signal 1A DigIn SlotA 1 Ctrl Signal 2 A DigIn Slot0 1 Ctrl Signal 1 B DigIn Slot0 1 T 2 Enter the Edit mode STOP READY Keypad STOP READY Keypad STOP READY Keypad Digital Inputs en Ctrl signal 2 A Gi Ctrl signal 2 A 1D 404 M3 5 1 2 S 1D M3 5 1 2 5 1D 404 M3 5 1 2 5 Ctrl Signal DigIn SlotA 1 Y DigIN 510 0 1 Ctrl Signal 2 A 9 1 DigIn Slot0 1 Ctrl Signal 1 B DigIn Slot0 1 Add to favorites Change the value The editable part of the value DigIN Slot0 1 is underlined and blinking Change the slot or assign to Time Channel with the arrow keys up and down Make the terminal value 1 editable by pressing the right key once and 3 change the value with arrow keys up and down Accept the change with OK button or return to previous menu level with BACK RESET button Be ABSOLUTELY sure not to connect two functions to one and same output in or der to avoid function overruns and to ensure flawless operation NOTE The assignment of the inputs unlike of the outputs cannot be changed in RUN state2. 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 10 GENERAL INFORMATION Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION OF OPTION BORRDS VACON 11 2 INSTALLATION OF OPTION BOARDS With B type boards make sure that the sticker on the connector of the board says dv dual volt This indicates that the board is compatible with Vacon drives mentioned in this manual See below NOTE Incompatible boards cannot be installed on Vacon drives Compatible boards have a slot coding that enable the placing of the board see below OPTBx dv Slot coding 3042 emf 2 1 VACON 100 AND VACON 100 HVAC NOTE It is not allowed to add or replace option boards or fieldbus boards on a frequency converter with the power switched on This may damage the boards Open the cover of the AC drive 3051 emf The relay outputs and other l O terminals may have a dangerous control voltage present even when Vacon 100 is disconnected from mains DANGER 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 12 INSTALLATION OF OPTION BOARDS Vacon 100 left Open the inner cover 1 to reveal the option board slots C D E and install the option board 2 into slot C D or E Close the inner cover Vacon 100 HVAC right Open the inner cover 1 to reveal the option board slots D E and instal
3. W7 CI 028 0115 c2 on 8 5 x 7 ES 9 wi N30 Vad Vat R2 058 Rog 01 099 Rud b Tr 040 E 1 2 3 4 5 6 7 8 91011 1213 14 15 161718 19 30 24 25 26 Description Basic 1 0 relay and thermistor board Type ID 17972 Terminals Five terminal blocks Screw terminals coding Dip switches 5 see Vacon 100 Installation manual ch 6 1 2 for more information NOTE See detailed technical data on boards OPTF3 and in Vacon 100 Installation manual ch 8 2 1 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION OF TYPE AND BOARDS 29 3 8 1 1 0 TERMINALS ON OPTF3 AND OPTF4 BOARDS OPTF3 OPTF4 1 10 Vref Reference output 2 Analogue input voltage or current 3 Analogue input common current 4 Al2 Analogue input voltage or current 5 Al2 Analogue input common current 6 24Vout 24V auxiliary voltage 7 GND ground 8 DI1 Digital input 1 9 DI2 Digital input 2 10 DI3 Digital input 3 11 CM Common for DI1 DI 12 24Vout 24V auxiliary voltage 13 GND ground 14 014 Digital input 4 15 DI5 Digital input 5 16 016 Digital input 6 17 CM Common for DI1 DI 18
4. 1 Analogue signal 19 6 401 Analogue output common 30 24Vin 24V auxiliary input voltage A RS485 Serial bus negative RS485 Serial bus positive 21 RO1 1 NC 22 RO1 2 CM Relay output 1 23 RO1 3 NO 24 RO2 1 NC 25 RO2 2 CM Relay output 2 26 RO2 3 NO OPTF3 32 RO3 2 CM Relay output 3 33 RO3 3 NO 28 TI1 Thermistor input 29 TI1 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW Vacon com Manual authoring documentation dvacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2012 Vacon Plc Document ID DP D 0 0 2 DOC I NS 06 6 90 D 1 1 B Order code L UK Rev B
5. Digital input 42 240 VAC threshold 35V DigIN SlotX 1 Control voltage 0 33V 1 235V Digital input 42 240 VAC threshold 35V 2 ANE DigIN 510002 Control voltage 0 23V 1 35V Digital input 42 240 threshold 35V 3 AGIN DigIN 510003 Control voltage 0 lt 33V 1 gt 35V Digital input 42 240 VAC threshold 35V 4 ANS DiglN SlotX 4 Control voltage 0 33V 1 gt 35V Digital input 42 240 VAC threshold 35V RANS DigIN 51015 Control voltage 0 lt 33V 1 gt 35V 6 COMA Common for inputs Switching capacity 24VDC 8A 4 DigOUT SlotX 5 250VAC 8A P 125VDC 0 4A Table 10 OPTB9 I O terminals NOTE The given in the Parameter reference shall be replaced by the slot letter The letter de pends on the drive type used see the Table 5 on page 17 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 24 DESCRIPTION OF TYPE AND BOARDS 3 6 BOARD Q ES Q N Q w 9 EN Description expander board with analogue output digital output and relay output Type ID 16966 Terminals Two terminal blocks Screw terminals M2 6 and M3 No coding Jumpers 1 X2 3 6 1 1 0 TERMINALS ON OPTBF OPTBF 1 AO1 AnOUT SlotX 1 0 4 20mA gt 500 Resolution 10 bits 0 1 Accuracy gt 2 Not isolated 0 2 10 lt 1kQ Resolution 10 bits 0 1 2 01 Accuracy lt 2 Non isolated
6. 24 volt control voltage and the ground for the digital inputs and the common input CMA can be either internal or external Some typical input signal conversion examples are shown below If you use the internal 24V from the frequency converter the following arrangements are possible 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 6 GENERAL INFORMATION Jumper installed CMA connected to GND Figure 1 If CMA is connected to GND with inboard jumper the internal 24V is used and the CMA terminal need not be wired External 24V 24V EXT 24V pO els cin aay Jumper not installed isolated from GND Figure 2 Positive logic with external 24V when CMA is isolated from GND using onboard jump er The input is active when the switch is closed Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 7 Ground 24V EXT 24V GND External 4 O l N Jumper not installed CMA isolated from GND Figure 3 Negative logic with external 24V when CMA is isolated with onboard jumper The in put is active when the switch is closed OV is the active signal You can make the positive and negative logic arrangements also with the internal 24V Place the jumper block in the CMA isolated from GND position as above and wire the CMA terminal to the GND terminal of the frequency converter 24 hour support 358 0 40 837 1150 Email vacon
7. drive There are two board slots labelled D and E on the Vacon 100 HVAC control board and three board slots labelled C D and E on the Vacon 100 control board To locate the slots see page 12 See also the descriptions of the option boards in Chapter 3 Usually when the AC drive is delivered from the factory the control unit includes at least the stan dard board which is installed in the standard board slot The 1 0 boards mounted at the factory are indicated in the type code of the frequency converter The expander slots D E Vacon100 HVAC and C D E Vacon 100 are available for different option boards NOTE You can download the English and French product manuals with applicable safety warning and caution information from www vacon com downloads REMARQUE Vous pouvez t l charger les versions anglaise et francaise des manuels produit contenant l ensemble des informations de s curit avertissements et mises en garde applicables sur le site www vacon com downloads 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 4 GENERAL INFORMATION 1 2 OPTION BOARD TYPE B Type B option boards are used for 1 0 expansion They are interchangeable with the boards of the same type used in Vacon NX series 1 2 1 BOARD TYPE B TECHNICAL Comply with 50178 C UL and EN60204 1 Safety all boards Inputs outputs galvanically isolated Isolation voltage rate 500V 0 410V R 2
8. load 5V 10mA Switching capacity 24VDC 8A 25 RO2 common 250VAC 8A 26 2 open DIGOUT Steves 125VDC 0 4A Min switching load 5V 10mA Switching capacity 24VDC 8A 28 RO2 common 250VAC 8A 29 RO2 normal open 125VDC 0 4A Min switching load 5V 10mA NOTE The X given in the Parameter reference shall be replaced by the slot letter The letter de Table 9 OPTB5 I O terminals pends on the drive type used see the Table 5 on page 17 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION OF BOARDS VACON 23 3 5 BOARD Q EV ii Re rio 0888 7 Eg m amp gi D AR 4 E 5 R64 s m E RS o OCA a gl 1 0 Ol Description expander board with five 42 240 digital inputs and one relay output Type ID 16953 Terminals One terminal block Screw terminals 2 6 No coding Jumpers None 3 5 1 1 0 TERMINALS ON OPTB9 OPTB9
9. mA V selection with jumper X2 3 DO1 DigOUT SlotX 1 Digital output Open collector 50mA 48V Not isolated 4 GND Switching capacity 24VDC 8A 22 RO1 Common DigOUT SlotX 2 250VAC 8A 23 RO1 normal open 125VDC 0 4A Min switching load 5V 10mA Table 11 OPTBF I O terminals NOTE The X given in the Parameter reference shall be replaced by the slot letter The letter de pends on the drive type used see the Table 5 on page 17 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION OF BOARDS VRCON 25 3 6 2 JUMPER SELECTIONS On the OPTBF board there is one jumper block for selecting the analogue output mode mA V The factory default and other available jumper selections are presented below Jumper block X2 AO1 mode BENE 6 A01 mode A01 mode Current output 0 20 mA Voltage output 0 10V Factory default 3067 emf 24 hour support 358 0 40 837 1150 Email vaconfavacon com VRCON 26 3 7 06 8 4 9 4 6 L Description Supported sensors Type ID Terminals Jumpers 3 7 1 DESCRIPTION OF TYPE AND BOARDS BOARD OPTBH 5 Bou Bret 5 FIT m st T OEZISEZE Ze sw Li m x m oe 8 5 TPT 555555 guo 2 12 e e Ds gt z
10. rectly to the frame of the frequency converter Digital inputs and relay outputs are isolated from the ground For digital input arrangements see Chapter Digital input signal conversions on page 5 Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 5 1 2 3 ANALOGUE INPUTS The analogue inputs of the type B boards can be used as either current inputs or voltage mA V in puts see detailed description of each board The signal type is selected with a jumper block B type boards or a dip switch F type boards on the board In case the voltage type input is used you still have to define the voltage range with another jumper block dip switch The factory default value for the analogue signal type is given in the description of the board For detailed information see the description of the board in question 1 2 4 ANALOGUE OUTPUTS The analogue outputs of option boards of type B are used with current mA signal only However on some certain option boards the signal type mA V can be selected with a jumper dip switch See more detailed information on individual boards in chapter 3 1 2 5 CONTROL VOLTAGE 24 24V The control voltage output 24V EXT 24V can be used in two ways Typically the 24V control volt age is wired to digital inputs through an external switch The control voltage can also be used to power up external equipment such as encoders and auxiliary relays Observe that the
11. side you have installed the board in Remount the AC drive cover and run the cable as shown in picture NOTE When planning the cable runs remember to keep the distance between the option board cable and the motor cable at a minimum of 30 cm It is recommended to route the option board cables away from the power cables as shown in the picture S Option board cables Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION OF OPTION BOARDS VRCON 15 2 3 CONTROL CABLES The control cables used shall be at least 0 5 mm screened multicore cables The maximum termi nal wire size is 2 5 mm for the relay terminals and other terminals Find the tightening torques of the control and relay board terminals in Table 2 below Tightening torque Terminal screw All 1 0 and relay terminals 0 45 4 00 screw Control cable 4 4 4 Table 3 Cable types required to meet standards 4 Screened cable equipped with compact low impedance shield JAMAK SAB OZCuY O similar 2 4 BOARD INFORMATION STICKER Each 1 0 option board package delivered by the factory includes a sticker shown below where pos sible modifications made in the frequency converter are noted Write the board type the slot in which it was mounted and the date on the sticker Finally attach the sticker on your drive Product modified 9004 emf 24 hour support 358 0 40 837 11
12. 00 Q single ended Resolution 10 bits 0 1 accuracy 1 of the full display Analogue inputs Al voltage 0 4 20 2500 differential Analogue inputs current Resolution 10 bits 0 1 accuracy 1 of the full display Digital inputs DI DC controlled 24V 0 10V 1 18V gt Control voltage 42 240 VAC Digital inputs DI AC controlled 0 33V 1 35V 24V 15 max 250mA total summarized load from ext Auxiliary voltage output 24V 24V outputs max 150 mA from one board 24VDC 10 max ripple voltage 100mV RMS max 1 In special applications where PLC type functions are MI included in the control unit the input can be used as exter nal auxiliary power supply for control boards as well as 1 0 boards ERU 10 0 2 max 10mA 0 4 20mA 5000 resolution 10 bits 0 196 accuracy Analogue output AO current mA 2 Analogue output AO voltage V 0 2 10V gt 1kO resolution 10 bits accuracy 2 Switching capacity 24VDC 8A 250VAC 8A Relay outputs RO 125VDC 0 4A Max continuous load 2A rms Min switching load 5V 10mA Thermistor input TI Rtrip 4 7 type Table 1 Type B option boards technical data 1 2 2 ISOLATION The control connections are isolated from the mains potential and the 1 0 ground is connected di
13. 5 5 e mn mae E mu EE zi 555 ge 9 F J cw 5115128 3 em E RR a 55 os 4 7 zz 5 Hi x QE e Wu Er HEH 288208 Emm zm N 3025 emf Temperature measurement board with three individual channels PT100 PT1000 NI1000 KTY84 130 KTY84 150 KTY84 131 16968 One terminal block Screw terminals 2 6 No coding None 1 0 TERMINALS ON OPTBH Terminal Parameter reference Technical information 1 R1 1 Temperature sensor input 1 50 200 2 2 Anln X 1 Accuracy 1 3 R1 3 4 1 Temperature sensor input 2 50 200 5 2 2 Anln X 2 Accuracy 1 6 R23 7 R3 1 5 8 12 input 3 50 200 9 3 ccuracy 10 NC Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION OF BOARDS 27 3 7 2 OPTBH OPTION BOARD WIRING SCHEME Use shielded cables and connect the cable shield to grounding clamp in the drive Allowed sensor configurations are shown in the figures below 12345678910 1 2 3 4 5 6 7 8 910 iu la lu m L Two wire configuration Three wire configuration 12345678910 12345678910 Ji La c Two wire configuration Three wire configuration 3 7 3 OPTBH BOARD PARAMETERS NOTE The correct s
14. 50 e Email vaconfavacon com VACON 16 INSTALLATION OF OPTION BOARDS Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION OF TYPE AND BOARDS VRCON 17 DESCRIPTION OF AND BOARDS The number of control inputs and outputs on your Vacon AC drive can be increased with the 1 0 op tion boards This kind of boards can usually be placed in all option board slots inside the AC drive The boards you wish to have installed in your frequency converter have to be defined in the type des ignation code of the AC drive when ordering it from the factory 1 0 board DI Al Tl AO DO RO Other Board OPTB1 6 6 Programmable Board OPTB2 1 2 1 isolated 2 isolated 24 Board PIOS mA mA EXT 24V Board OPTB5 3 5 Board 9 5 1 42 240 VAC Board OPTBF 1 1 1 PT100 PT1000 NI1000 Board OPTBH KTY84 130 KTY84 150 KTY84 131 Board OPTF3 6 2 1 Board OPTF4 6 2 1 1 Table 4 Vacon option boards and their equipment oss Board OPTB1 DE Board OPTB2 D E Board DE Board OPTB5 D E Board OPTB9 DE Board OPTBF D E BoardOPTBH CDE DE Board OPTF3 A B 5 Board OPTF4 Table 5 Allowed slots on Vacon drives DI Digital input Analogue output Al Analogue input RO Relay output TI The
15. R 22500 galvanically isolated 2 AI Resolution 10 bits 0 196 Accuracy 196 of the full display 3 1 AnOUT SlotX 1 oA 20mA lt 500Q Resolution 10 bits 0 1 4 1 Accuracy lt 2 galvanically isolated 5 A02 AnOUT SlotX 2 0 4 20 lt 500Q Resolution 10 bits 0 196 6 AO2 Accuracy X 2 galvanically isolated 7 GND 24V 415 Max load 250mA total load from EXT 24V out puts max 150mA from one board See Figure 1 on page 5 8 GND 24V 15 in special applications where PLC type func GND tions are included in the control module this input can be 10 24V used as external auxiliary power supply for control boards as well as for 1 0 boards Table 8 OPTB4 I O terminals NOTE The X given in the Parameter reference shall be replaced by the slot letter The letter de pends on the drive type used see the Table 5 on page 17 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 22 DESCRIPTION OF TYPE AND BOARDS 3 4 BOARD 5 N N N Go Description I O expander board with three relay outputs Type ID 16949 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None 3 4 1 1 0 TERMINALS ON 5 Technical information OPTB5 Terminal ELE Parameter reference Switching capacity 24VDC 8A 22 RO1 common 250VAC 8A 23 open 125VDC 0 4A Min switching
16. VACON 100 DRIVES I O OPTION BOARDS TYPE AND F USER MANUAL VACON DRIVEN BY DRIVES 1 INDEX Document DPD00211B Order code DOC INS06690 DLUK Version release date 18 5 2012 T General dnFOrmiallolic V ATA UTE RN cadi 3 77 7 3 1 2 Option board type B aere ei tile ien ee tied gc ees 4 1 2 1 Board type B technical 4 12 2 SOLA IO core de de 4 123 Analogue IM DUES tee acte o pet 5 1 2 4 Analogue outputs Rainer a ec et a dete o Het do anche Oed get 5 1 2 5 Control voltage 24V ext ec actos cro 5 5 1 2 6 Digital input signal 5 1 37 rblardware prFOLeCUOD Seni dE tette dr o CE RR os SEE ERA S 8 1 3 1 Terminal 7777 7 7 7 8 1 4 identification number sssssssssssssssssene eene nennen 8 1 5 Defining functions to inputs and outputs 8 15 1 Example Progra miming aec aie e ete mde dede Poele rt Per e du pets 8 2 Installation of option 11 2 1 Vacon 100 and
17. Vacon 100 11 2 2 Prepare for Use rp e e e et bee yea eed 13 2 3 Control cables ees 15 15 3 Description of type B and boards 17 Sel BesrduiP TB o iita ei aeter e A Sea A ML EE 18 BET O terminals JP TB edat dew te Up a MI e inerte 18 3 1 2 Jumper selections 19 3 2 OR TB 2 cr 20 3 2 1 1 2 Pacte botte sait ho od ede 20 mor Beard OPTBA q edet S ET e La E MELLE 21 ma po termitials on JP TBAA a ce un 21 34 Board DPTBBAZ eed d TRU en D ede esed oe a 22 au tub termutials an eade ke Udo 22 JB Board IOP IBS emen a tise eg Mould bius tita uii 23 3 551 OO terrea Es On cat acd e o 23 3 5 Beard OP TBE rcs bi tae SU ted stt aia nce Ras tenu dh LoT mU RES dde eee 24 3o PB termimals op tee Eae 24 3 6 2 Jumper selections 07 nene nnns 25 Board OP TBEL dac erepti as pti di
18. ensor for the correct channel must be selected Always configure unused chan nels to 0 No sensor Code Parameter Min Max Unit Default ID Description 0 No Sensor 1 gt 0 2 0 1 Sensor 1 type 0 6 0 3 Ni1000 4 84 5 x lt 0 6 3x PT100 7 x 1 2 Sensor 2 type 0 6 0 See above 7 x 1 3 Sensor 3 type 0 6 0 See above 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 28 DESCRIPTION OF TYPE AND BOARDS 3 8 5 OPTF3 4 2 Es 27 028 529 C32 38 LH gg x EZ ge ge kw mr Gt aos on 9 om WB 08 00 Ma ur 5 ons oz 5 m 3 Ra 82s g ES 7 8 S V30 Was B cns msan EZ 8 E g ao en 08 tos con nd 1 8 8 9306 emf 2122 23 2425 26 32 33 o0000000000l lo00000000000 ooo looo oo Description Basic 1 0 and relay board Type ID 17971 Terminals Five terminal blocks Screw terminals M3 coding Dip switches 5 see Vacon 100 Installation manual ch 6 1 2 for more information xt x2 X6 ra 5 EZ ge 5 EZ we g eros ram 08 CI Cw R29 Wi gg i Att amp R200 Soe 8 Wi
19. favacon com VACON 8 GENERAL INFORMATION 1 3 HARDWARE PROTECTIONS 1 3 1 TERMINAL BLOCK CODING In order to avoid incorrect connections of terminal blocks to boards some terminal blocks as well as related terminal connectors on the board are uniquely coded For more information see the de scription of the individual board 1 4 TYPE IDENTIFICATION NUMBER NOTE This information is relevant only for special applications designers using the Vacon Live en gineering tool Each Vacon OPTxx board has a unique type designation code Besides the type designation code each board has a unique Type identification number which is used by the system program to identify which board is plugged into the board slot The system program and the application use the Type ID also to establish the needed connections in order to achieve the desired functionality of the avail able 1 0 boards in the control unit The ID code is loaded in the memory of the board 1 5 DEFINING FUNCTIONS TO INPUTS AND OUTPUTS PROGRAMMING The programming of digital inputs and outputs is very flexible There are no digital terminals as signed only for certain function You can choose the terminal of your choice for the certain function in other words functions appear as parameters which the operator defines a certain input for 1 5 1 EXAMPLE PROGRAMMING The selectable values of the parameters programmed are of type DigIN SlotA 1 in which DigIN stands for digital
20. input Slot refers to the board either Vacon AC drive basic boards or D and E which are option boards see 4 The parameter signal is not connected to any terminal i e it is not used if instead of a letter the word Slot is followed by a 0 for example DigIN Slot0 1 The number after the board letter refers to the respective terminal on the selected board Hence SlotX 1 means terminal on the basic board in board slot A Vacon 100 Vacon 100 HVAC J iE es foo Y Option board slots C D and E Di Option beard board slotD slot E 3050 emf Figure 4 Option board slots Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 9 EXAMPLE You want to connect the Control signal 2 A parameter M3 5 1 2 to digital input 012 1 Locate the parameter Control signal 2 A M3 5 1 2 on the keypad STOP READY Keypad STOP READY Keypad STOP READY Keypad Main Menu Parameters I O Config 8 ID M3 ID M3 5 ID M3 5 1 Quick Setup References pes E 17 18 6 Monitor Ramps and Brakes Analog Inputs 5 7 36 Parameters 3 I O Config Digital Outputs 12 4 1
21. l the option board 2 into slot D or E Close the inner cover 3043 emf Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION OF OPTION BOARDS VRCON 13 2 2 PREPARE FOR USE We recommend to ground the control cables in the manner presented below Note that the images are suggestive because the cables can vary Strip about 15 mm of the cable and cut off the grey cable shield Remember to do this for both cables Leave no more than 10 mm of the cable outside the terminal block and strip the cables at about 5 mm to fit in the terminals See picture below 10 5 3 Also strip the cable now at such a distance from the terminal that you can fix it to the frame with the grounding clamp Strip the cable at a maximum length of 15 mm Do not strip the aluminum cable shield 4 Then connect the cable to its appropriate terminals on the option board terminal block Using the cable clamp included in the delivery of the drive ground the shield of the option board cable to the frame of the AC drive Cable clamp 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 14 INSTALLATION OF OPTION BOARDS Unless already done for the other control cables cut free the opening on the AC drive cover for the option board cable protection class IP21 NOTE Cut the opening on the same
22. nd two relay outputs Type ID 16946 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None 3 2 1 1 0 TERMINALS ON OPTB2 OPTB2 Terminal MEI Parameter reference Technical information Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA Switching capacity 24VDC 8A 25 RO2 common 250VAC 8A 26 RO2 normal open Digo PUE 125VDC 0 4A Min switching load 5V 10mA 21 RO1 normal closed 22 RO1 common DigOUT SlotX 1 23 RO1 normal open 28 Thermistor input galvanically isolated 29 0 Table 7 OPTB2 I O terminals NOTE The X given in the Parameter reference shall be replaced by the slot letter The letter de pends on the drive type used see the Table 5 on page 17 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION OF TYPE AND BOARDS 21 BOARD OPTB4 6 a o 4 expander board with one galvanically isolated analogue input and two galvanically isolated analogue outputs standard signals 0 4 20 Type ID 16948 Description Terminals One terminal block Screw terminals 2 6 No coding Jumpers None 3 3 1 1 0 TERMINALS ON OPTB4 Terminal MEI Parameter reference Technical information 1 AnIN SlotX 1 0 4 20mA
23. ne dE 26 26 3 7 2 OPTBH option board wiring scheme 27 3 4 3 0PTBH board parameters 52 nene 27 38 Buoardse OP TES andi P WEA iad haa ufus ead udo ei adetectiqes dtu toc 28 3 8 1 1 0 terminals on OPTF3 and DPTEABOSEGOS eerte qnt aen tec erae deae t tae 29 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 2 Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 3 1 GENERAL INFORMATION Vacon 100 product range embodies a wide selection of expander boards with which the available O of Vacon 100 frequency converter can be increased and its versatility improved The input and output configuration 1 0 of Vacon 100 is designed with modularity in mind The total I O is comprised of basic and option boards each having its own input and output configuration The boards contain analogue and digital inputs and outputs and additional application specific hard ware The option boards are placed in the board slots on the frequency converter The 1 0 boards are usu ally interchangeable between different Vacon converter types i e Vacon 100 and Vacon NX series However the control boards of these types differ from each other to some extent which means that the use of some 1 0 boards in different Vacon frequency converter types may be restricted 1 1 BOARD SLOTS ON VACON 100 The control board is situated inside the control unit of the Vacon 100
24. rmistor input DO Digital output 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 18 gH 9 ms 8 gu 8 8 EE E 5 DESCRIPTION OF TYPE AND BOARDS m B Dg LCD Eh One terminal block Screw terminals 2 6 No coding 3 1 BOARD OPTB1 Jumper X2 0 zu Ole M 5 N UE s 5 Jumper X4 Description Option board with six bidirectional terminals Type ID 16945 Terminals Jumpers 2 X2 and X4 3 1 1 1 0 TERMINALS 1 OPTB1 Technical information 1 Digital input DIO1 DigIN SlotX 1 Digital input 24V Rj gt 5kQ Digital output DIO1 DigOUT SlotX 1 Digital output Open collector 50mA 48V Digital input DIO2 DiglN SlotX 2 2 Digital output DIO2 Digital input DIO3 DiglN SlotX 3 3 Digital output DIO3 DigOUT Slotx 3 56 above Common for 0101 0103 4 CMA NOTE CMA is internally connected to GND with jumper by default 5 Digital input 0104 DiglN SlotX 4 Digital input 24V Rj gt 5kQ Digital output DIO4 DigOUT SlotX 4 Digital output Open collector 50mA 48V Digital input DIO5 DigIN SlotX 5 Digital output DIO5 DigOUT Slotx 5 ee Digital input DIO6 DigIN SlotX 6 7 Digital output DIO6 Joe above 8 CMB Common for 0104 0106 9 GND 1 0 g
25. round Ground for reference and controls 10 124V Control voltage output Voltage for switches etc max current 150mA Short circuit protected Table 6 OPTB1 I O terminal S NOTE The X given in the Parameter reference shall be replaced by the slot letter The letter de pends on the drive type used see the Table 5 on page 17 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION OF TYPE BOARDS VRCON 19 3 1 2 JUMPER SELECTIONS On the OPTB1 board there are two jumper blocks The jumper block X2 is used to define the bidi rectional terminal as either input or output The other jumper block X4 is used to connect the com mon terminals to GND The factory default and other available jumper selections are presented below Jumper block X4 CMA CMB connection to GND CMA ee cMB CMA and CMB connected to GND Jumper block X2 DIO mode DIO1 0101 DIO2 0102 0103 0103 0104 0104 CMB ee CMA and CMB floating 0105 0105 0106 0106 e ej e e e 6 6 DIO1 to 0106 0101 to 0106 mode OUT mode IN Factory default Figure 5 Jumper positions for OPTB1 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 20 DESCRIPTION OF TYPE AND BOARDS 3 2 BOARD OPTB2 82 92 sc 52 Description I O expander board with a thermistor input a
26. specified total load on all available 24V EXT 24V output terminals must not ex ceed 250mA The 24V EXT 24V outputs can further be used to externally power up the control board as well as option boards If an external power supply is connected to EXT 24V output the control board and option boards remain live even if mains should be lost on the frequency converter This ensures suf ficient functioning of the control logic not the motor control however and some alarms in excep tional power loss situations Furthermore fieldbus links remain powered which enables e g the Fieldbus Master to read valuable data on the frequency converter NOTE The power unit is not pow ered through the EXT 24V and therefore the motor control does not work if the mains is lost Requirements for an external power back up e output voltage 24DC 10 max ripple voltage 100mV RMS e max current e 1A external fuse no internal short circuit protection on the control board NOTE Analogue outputs and inputs do not work with only 24V supplied to the control unit If there is a 24V EXT 24V output on the board it is short circuit protected locally Should one of the 24V EXT 24V outputs shortcircuit the others would remain powered because of the local protec tion 1 2 6 DIGITAL INPUT SIGNAL CONVERSIONS The active signal level depends on which potential the common input CMA is connected to The al ternatives are 24V or Ground 0 See 1 2 and 3 The
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